TW202035265A - Corrugated paperboard automatic alternative turnover conveying and automatic stacking facility - Google Patents
Corrugated paperboard automatic alternative turnover conveying and automatic stacking facility Download PDFInfo
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本發明有關於一種瓦楞紙板生產技術,特別是有關於一種瓦楞紙板自動交互翻轉輸送及自動堆疊設備。 The present invention relates to a corrugated cardboard production technology, in particular to a corrugated cardboard automatic interactive turning and conveying and automatic stacking equipment.
瓦楞紙板的生產,由原紙材料紙卷至產出紙板成品,因材料的含水份不均勻、貼合用漿糊調製含水量和化學添加劑的用量、及生產程序上的加溫或加濕過程的變化,存在難以精準控制的因素。 The production of corrugated paperboard, from the raw paper material to the finished paperboard, due to the uneven moisture content of the material, the moisture content of the lamination paste, the amount of chemical additives, and the heating or humidification process in the production process There are factors that are difficult to accurately control.
在紙板成型產出之後,靜置儲存過程中,因季節環境溫度、濕度影響及紙板本身的降溫過程影響,內部各層紙的不同伸縮度就引發不同程度的彎曲變形,不再平整,導致後續加工程序的困難及產品品質的降低。 After the cardboard is formed and produced, during the static storage process, due to the influence of the seasonal environmental temperature, humidity and the cooling process of the cardboard itself, the different stretches of the inner layers of paper will cause different degrees of bending and deformation, which will no longer be flat, leading to subsequent processing Difficulties in procedures and degradation of product quality.
為保持紙板產出後,儲存期間能夠保持平整,長期以來採用的方法就是以人工將一小疊紙板(20至30張)以正面放下,次一疊紙板以反面翻轉至上一正面之紙板,再下一疊紙板又保持以原正面疊放,再次一疊紙板又反面,如此交互壓疊之方式堆疊儲存,藉此可使紙板的彎曲力在翻面相向之後,向上的紙板及另一疊向下的紙板之間的彎曲力互相抵消,而保持紙板儲存期間不會產生彎曲變形。 In order to keep the cardboard after it is produced, it can be kept flat during storage. The method used for a long time is to manually place a small stack of cardboard (20 to 30 sheets) on the front side, and turn the next stack of cardboard on the reverse side to the previous cardboard. The next stack of cardboard remains stacked on the original front side, and another stack of cardboard is stacked on the reverse side. This way, stacking and storing alternately, so that the bending force of the cardboard can be turned over, the upward cardboard and the other stack The bending forces between the lower cardboards cancel each other out, while keeping the cardboards from bending deformation during storage.
上述之堆疊方式目前都是以人工、依靠大量人力進行,以一個高速自動化瓦楞紙板生產線而言,全線人工僅需10至12人,但此後段收紙部分的人 力即需要5至7人,甚至在均速150m/min至200m/min的高速生產線,後段需要人力會加倍至10人以上,即人力用量佔整線的五成至七成以上,同時也因人力不像機器可長時間運轉,人員疲勞也會成為速度及產量的限制,造成後段收疊紙板成為高速自動生產線的瓶頸。 The above-mentioned stacking methods are currently carried out manually and relying on a large amount of manpower. For a high-speed automated corrugated board production line, only 10 to 12 people are required for the whole line, but the people in the later stage of the paper delivery part The force requires 5 to 7 people, even in the high-speed production line with an average speed of 150m/min to 200m/min, the manpower required in the later stage will be doubled to more than 10, that is, the manpower consumption accounts for more than 50% to 70% of the entire line. Unlike machines, which can run for a long time, human fatigue will also become a limitation of speed and output, causing the rear-end stacking of cardboard to become a bottleneck for high-speed automatic production lines.
一般人工翻轉的操作,需兩人站立在輸送帶兩側,將一小疊紙板垛抬起,而後原地旋翻180度,再放下置於輸送帶往前輸送,此一操作需兩人合力抬起紙板垛,致使輸送速度稍微的停滯一小段時間,遇上大尺寸的紙板垛,因其較重,抬起往往比較吃力,故延遲的時間也會加長。 In general manual turnover operation, two people are required to stand on both sides of the conveyor belt, lift a small stack of cardboard, and then turn it over 180 degrees in place, and then put it down on the conveyor belt for forward transportation. This operation requires two people to work together. Lifting the cardboard stack causes a slight stagnation of the conveying speed for a short period of time. When encountering a large-size cardboard stack, because it is heavier, it is often difficult to lift, so the delay time will be longer.
總之,目前紙板垛的翻轉與堆疊都是依靠人工來進行,效率非常低,導致企業的生產成本高。 In short, the current turning and stacking of cardboard stacks are performed manually, which is very inefficient, leading to high production costs for enterprises.
為了克服現有技術的不足,本發明提供一種效率高、成本低的瓦楞紙板自動交互翻轉輸送及自動堆疊設備。 In order to overcome the shortcomings of the prior art, the present invention provides a corrugated cardboard automatic interactive turning and conveying and automatic stacking device with high efficiency and low cost.
本發明用以解決技術問題所採用的技術手段是: The technical means adopted by the present invention to solve the technical problems are:
一種瓦楞紙板自動交互翻轉輸送及自動堆疊設備,包括一紙板垛輸送帶,該紙板垛輸送帶上設置有一自動翻轉機構,該紙板垛輸送帶的末端連接有一旋臂抬升機構,該旋臂抬升機構的末端連接有一吊籃承托堆疊機構。 A corrugated cardboard automatic interactive reversing conveying and automatic stacking device includes a cardboard stack conveyor belt, the cardboard stack conveyor belt is provided with an automatic turnover mechanism, the end of the cardboard stack conveyor belt is connected with a swing arm lifting mechanism, the swing arm lifting mechanism A hanging basket supporting stacking mechanism is connected to the end.
該自動翻轉機構包括兩端與該紙板垛輸送帶連接的一翻轉輸送帶,該翻轉輸送帶包括一前翻轉輸送帶與一後翻轉輸送帶,該前翻轉輸送帶的前端與該紙板垛輸送帶連接,該後翻轉輸送帶的後端與該紙板垛輸送帶的末端連接,該前翻轉輸送帶與該後翻轉輸送帶之間設置有一承托機構,該承托機構 的上側設置有一前擋板固定軸與一後擋板固定軸,該前擋板固定軸上鉸接有一前擋板,該後擋板固定軸上鉸接有一後擋板,該前擋板與該後擋板上均連接有一旋轉動力裝置,該承托機構的下側鉸接有一第一連桿,該第一連桿上鉸接有一第二連桿,該第二連桿的另一端鉸接有一第三連桿,該第三連桿的另一端連接有帶動其轉動的一第一馬達,該前翻轉輸送帶的兩側設置有一前翻轉導軌,該後翻轉輸送帶的兩側設置有一後翻轉導軌,該前翻轉輸送帶的前端底部設置有一前滑桿,該前滑桿位於該前翻轉導軌內,該後翻轉輸送帶的後端底部設置有一後滑桿,該後滑桿位於該後翻轉導軌內。 The automatic turning mechanism includes a turning conveyor belt connected at both ends to the cardboard stack conveyor belt. The turning conveyor belt includes a front turning conveyor belt and a rear turning conveyor belt. The front end of the front turning conveyor belt and the cardboard stack conveyor belt Connected, the rear end of the rear turning conveyor belt is connected to the end of the cardboard stack conveyor belt, a supporting mechanism is arranged between the front turning conveyor belt and the rear turning conveyor belt, and the supporting mechanism A front baffle fixing shaft and a rear baffle fixing shaft are arranged on the upper side of the front baffle, a front baffle is hinged on the front baffle fixing shaft, and a rear baffle is hinged on the rear baffle fixing shaft. A rotary power device is connected to the baffle, the lower side of the supporting mechanism is hinged with a first connecting rod, the first connecting rod is hinged with a second connecting rod, and the other end of the second connecting rod is hinged with a third connecting rod. The other end of the third link is connected with a first motor that drives it to rotate, a front inverting rail is provided on both sides of the front inverting conveyor belt, and a rear inverting rail is provided on both sides of the rear inverting conveyor belt. A front sliding rod is arranged at the bottom of the front end of the front turning conveyor belt, and the front sliding rod is located in the front turning rail. The rear sliding rod is arranged at the bottom of the back end of the rear turning conveyor belt, and the rear sliding rod is located in the rear turning rail.
該前擋板包括一水平段與一折彎段,該水平段與該折彎段的夾角為90°至150°,該水平段與該折彎段的相交處與該前擋板固定軸鉸接,該折彎段與該旋轉動力裝置相連。 The front baffle includes a horizontal section and a bending section, the angle between the horizontal section and the bending section is 90° to 150°, and the intersection of the horizontal section and the bending section is hinged to the front baffle fixed shaft , The bending section is connected with the rotation power device.
該前翻轉輸送帶上設置有一前推板,該後翻轉輸送帶上設置有一後推板,該前推板與該後推板上均連接有帶動其運動的一動力裝置。 A front push plate is arranged on the front turning conveyor belt, and a rear push plate is arranged on the rear turning conveyor belt. Both the front push plate and the rear push plate are connected with a power device for driving the movement.
該旋臂抬升機構包括一第二馬達,該第二馬達的輸出軸上連接有多組齒輪,該等齒輪連接有一同步轉動連桿,該同步轉動連桿的中心線垂直該等齒輪的軸線,該同步轉動連桿的上端鉸接有一基座盤,該基座盤上側鉸接有一同步轉動框,該同步轉動框的上端鉸接有一抬升輸送盤,該同步轉動框上還鉸接有一第四連桿,該第四連桿的另一端鉸接有一第五連桿,該第五連桿的另一端連接有帶動其轉動的一第三馬達,該抬升輸送盤的頂部在上升和下降的過程中分別與該紙板垛輸送帶的末端、該吊籃承托堆疊機構的頂部平齊。 The swing arm lifting mechanism includes a second motor, the output shaft of the second motor is connected with multiple sets of gears, the gears are connected with a synchronous rotating link, the center line of the synchronous rotating link is perpendicular to the axis of the gears, The upper end of the synchronous rotating link is hinged with a base plate, the upper side of the base plate is hinged with a synchronous rotating frame, the upper end of the synchronous rotating frame is hinged with a lifting conveying plate, and the synchronous rotating frame is also hinged with a fourth link. The other end of the fourth link is hinged with a fifth link, and the other end of the fifth link is connected with a third motor that drives it to rotate. The top of the lifting and conveying tray is connected with the cardboard during the ascending and descending processes. The end of the stacking conveyor belt and the top of the hanging basket supporting the stacking mechanism are flush.
該吊籃承托堆疊機構包括靠近該旋臂抬升機構末端的一末段輸送帶,該末段輸送帶的末端設置有一第一轉軸、一第二轉軸、一第三轉軸和一固 定框,該第一轉軸和該第二轉軸固定在該固定框,該固定框的底部設置有一滑軌,該固定框遠離該末段輸送帶末端一側連接有一第一滾珠螺桿,該第一滾珠螺桿的另一端連接有一第四馬達,該末段輸送帶末端一側設置有一吊籃支架,該吊籃支架上設置有四組第一滑輪,該等第一滑輪上設置有一第一鏈條,該第一鏈條的一端連接有一主吊籃,該第一鏈條的另一端連接有一第一平衡制重塊,該等第一滑輪上還設置有帶動其轉動的一第五馬達,該第一轉軸上設置有一第一氣缸,該第一氣缸的輸出端設置有一前叉板,該吊籃支架上還設置有一第六馬達,該第六馬達的輸出端連接有一第二滾珠螺桿,該第二滾珠螺桿上設置有一後叉板,該主吊籃框內設置有一承托輸送盤。 The hanging basket supporting and stacking mechanism includes an end conveyor belt close to the end of the swing arm lifting mechanism, and the end of the end conveyor belt is provided with a first rotating shaft, a second rotating shaft, a third rotating shaft and a fixed shaft. A fixed frame, the first rotating shaft and the second rotating shaft are fixed to the fixed frame, a slide rail is arranged at the bottom of the fixed frame, and a first ball screw is connected to the fixed frame on the side away from the end of the end conveyor belt. A fourth motor is connected to the other end of the ball screw. A gondola bracket is provided on one side of the end of the end conveyor belt. The gondola bracket is provided with four sets of first pulleys, and a first chain is provided on the first pulleys. One end of the first chain is connected with a main hanging basket, the other end of the first chain is connected with a first balance weight, a fifth motor that drives the first pulley to rotate is also provided, and the first rotating shaft A first air cylinder is provided on the upper side, a front fork plate is provided at the output end of the first air cylinder, a sixth motor is provided on the gondola bracket, and a second ball screw is connected to the output end of the sixth motor. A rear fork plate is arranged on the screw rod, and a supporting and conveying tray is arranged in the main hanging basket frame.
該前叉板與該後叉板的側邊均設置有一推桿,該推桿的一側設置有推動其前後運動的一第二氣缸。 Both the front fork plate and the side of the rear fork plate are provided with a push rod, and one side of the push rod is provided with a second air cylinder for pushing forward and backward movement.
該吊籃支架上設置有四組第二滑輪,該等第二滑輪上設置有一第二鏈條,該第二鏈條的一端連接有一副吊籃,該第二鏈條的另一端連接有一第二平衡制重塊,該等第二滑輪上還設置有帶動其轉動的一第七馬達,該副吊籃的一側設置有一伸縮裝置。 The hanging basket bracket is provided with four sets of second pulleys, the second pulleys are provided with a second chain, one end of the second chain is connected with a pair of hanging baskets, and the other end of the second chain is connected with a second balance system For the heavy block, the second pulleys are also provided with a seventh motor for driving them to rotate, and a telescopic device is provided on one side of the auxiliary hanging basket.
本發明的有益效果是:本發明包括一紙板垛輸送帶,該紙板垛輸送帶上設置有一自動翻轉機構,還設置有一旋臂抬升機構與一吊籃承托堆疊機構,藉由自動翻轉機構將紙板垛翻轉,旋臂抬升機構將紙板垛抬升至高位,然後由吊籃承托堆疊機構進行堆疊,可達到自動化、代替人工進行紙板垛的翻轉堆疊、提高效率、及降低生產成本之目的。 The beneficial effects of the present invention are: the present invention includes a cardboard stack conveyor belt, the cardboard stack conveyor belt is provided with an automatic turning mechanism, also provided with a swing arm lifting mechanism and a hanging basket supporting stacking mechanism, the automatic turning mechanism The cardboard stack is turned over, and the swing arm lifting mechanism lifts the cardboard stack to a high position, and then the stacking mechanism is supported by the hanging basket for stacking, which can achieve automation, replace manual stacking of cardboard stacks, improve efficiency, and reduce production costs.
1:紙板垛輸送帶 1: Cardboard stack conveyor belt
2:前翻轉輸送帶 2: Front flip conveyor belt
3:後翻轉輸送帶 3: Rear flip conveyor belt
4:承托機構 4: Trustee
5:前擋板固定軸 5: Front baffle fixed shaft
6:後擋板固定軸 6: Rear baffle fixed shaft
7:前擋板 7: Front bezel
8:後擋板 8: Rear baffle
9:第一連桿 9: The first link
10:第二連桿 10: The second link
11:第三連桿 11: The third link
12:第一馬達 12: The first motor
13:前翻轉導軌 13: Front flip rail
14:後翻轉導軌 14: Rear flip rail
15:前滑桿 15: Front slider
16:後滑桿 16: Rear slider
17:前推板 17: Front push plate
18:後推板 18: back push plate
19:第二馬達 19: The second motor
20:同步轉動連桿 20: Synchronously rotate the connecting rod
21:基座盤 21: Base plate
22:同步轉動框 22: Synchronous rotating frame
23:抬升輸送盤 23: Raise the conveyor tray
24:第四連桿 24: The fourth link
25:第五連桿 25: fifth link
26:第三馬達 26: The third motor
27:末段輸送帶 27: Final conveyor belt
28:第一轉軸 28: The first shaft
29:第二轉軸 29: second shaft
30:第三轉軸 30: Third shaft
31:固定框 31: fixed frame
32:第一滾珠螺桿 32: The first ball screw
33:第四馬達 33: The fourth motor
34:吊籃支架 34: hanging basket bracket
35:第一滑輪 35: The first pulley
36:第一鏈條 36: The first chain
37:主吊籃 37: main basket
38:第一平衡制重塊 38: The first balance weight
39:第一氣缸 39: first cylinder
40:前叉板 40: Fork plate
41:第六馬達 41: Sixth Motor
42:後叉板 42: rear fork plate
43:承托輸送盤 43: supporting conveyor tray
44:推桿 44: putter
45:第二滑輪 45: second pulley
46:第二鏈條 46: second chain
47:副吊籃 47: Sub-basket
48:第二平衡制重塊 48: second balance weight
49:第五馬達 49: Fifth Motor
50:第七馬達 50: seventh motor
51:第二滾珠螺桿 51: The second ball screw
52:第二氣缸 52: second cylinder
下面結合附圖和實施例對本發明進一步說明。 The present invention will be further described below in conjunction with the drawings and embodiments.
圖1是本發明的結構示意圖; Figure 1 is a schematic diagram of the structure of the present invention;
圖2是自動翻轉機構的結構示意圖; Figure 2 is a schematic diagram of the structure of the automatic turning mechanism;
圖3是圖2中A處放大圖; Figure 3 is an enlarged view of A in Figure 2;
圖4是自動翻轉機構的俯視圖; Figure 4 is a top view of the automatic turning mechanism;
圖5是前擋板的結構示意圖; Figure 5 is a schematic structural diagram of the front baffle;
圖6是旋臂抬升機構的結構示意圖; Figure 6 is a schematic diagram of the structure of the arm lifting mechanism;
圖7是旋臂抬升機構的俯視圖; Figure 7 is a plan view of the arm lifting mechanism;
圖8是基座盤運行至最低位的左側視圖; Figure 8 is a left side view of the base plate running to the lowest position;
圖9是吊籃承托堆疊機構的結構示意圖; Figure 9 is a schematic diagram of the structure of the hanging basket supporting and stacking mechanism;
圖10是吊籃承托堆疊機構的俯視圖; Figure 10 is a top view of the hanging basket supporting and stacking mechanism;
圖11是一棧紙板垛堆疊在承托輸送盤上的正視圖; Figure 11 is a front view of a stack of cardboard stacked on a supporting conveyor tray;
圖12是一棧紙板垛堆疊在承托輸送盤上的左側視圖;及 Figure 12 is a left side view of a stack of cardboard stacked on the supporting conveyor tray; and
圖13是兩棧紙板垛堆疊在承托輸送盤上的正視圖。 Figure 13 is a front view of two cardboard stacks stacked on a supporting conveying tray.
下面將結合本發明實施例中的附圖,對本發明實施例中的技術手段進行清楚、完整地描述,顯然,所描述的實施例僅僅是本發明一部分實施例,而不是全部的實施例。 The technical means in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments.
在本發明的描述中,需要理解的是,術語“上”、“下”、“前”、“後”、“左”、“右”、“頂”、“底”、“內”、“外”等指示的方位或位置關係為基於附圖所示的方位或位置關係,僅是為了便於描述本發明和簡化 描述,而不是指示或暗示所指的裝置或元件必須具有特定的方位、以特定的方位構造和操作,因此不能理解為對本發明的限制。 In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", " The orientation or positional relationship indicated by "outside" is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing and simplifying the present invention. The description does not indicate or imply that the pointed device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention.
參照圖1至圖13,一種瓦楞紙板自動交互翻轉輸送及自動堆疊設備,包括一紙板垛輸送帶1,該紙板垛輸送帶1上設置有一自動翻轉機構,該紙板垛輸送帶1的末端連接有一旋臂抬升機構,該旋臂抬升機構的末端連接有一吊籃承托堆疊機構,該紙板垛輸送帶1對接紙板垛生產線,紙板垛藉由該自動翻轉機構翻轉180°,每隔一垛翻轉一次,例如:首先進行翻轉一紙板垛,下一紙板垛不翻轉,直接輸送,再下一紙板垛翻轉,如此循環。 1-13, a corrugated cardboard automatic interactive turning and conveying and automatic stacking equipment, including a cardboard stack conveyor belt 1, the cardboard stack conveyor belt 1 is provided with an automatic turning mechanism, the cardboard stack conveyor belt 1 is connected to an end A swing arm lifting mechanism. The end of the swing arm lifting mechanism is connected with a hanging basket supporting stacking mechanism. The cardboard stack conveyor belt 1 is connected to the cardboard stack production line. The cardboard stacks are turned 180° by the automatic turning mechanism, and turn over every other stack. For example: first turn a cardboard stack, the next cardboard stack is not turned over, but directly conveyed, and then the next cardboard stack is turned over, and so on.
紙板垛經過該自動翻轉機構後由該旋臂抬升機構將紙板垛抬升至高位,然後由該吊籃承托堆疊機構進行堆疊,以正反面交互壓疊的方式堆疊儲存,藉此可使紙板的彎曲力在翻面相向之後,向上的紙板及另一疊向下的紙板的彎曲力互相抵消,而保持紙板儲存期間不會產生彎曲變形。這一設備可達到自動化、代替人工進行紙板垛的翻轉堆疊、提高效率、及降低生產成本之目的。 After the cardboard stack passes the automatic turning mechanism, the cardboard stack is raised to a high position by the swing arm lifting mechanism, and then the stacking mechanism is supported by the hanging basket for stacking, and stacked and stored in a manner of alternating front and back sides, thereby enabling the After the bending force is turned over, the bending force of the upward cardboard and the other downward cardboard cancel each other, and the cardboard will not be deformed during storage. This equipment can achieve the purpose of automation, instead of manual flipping and stacking of cardboard stacks, improving efficiency, and reducing production costs.
該自動翻轉機構包括兩端與該紙板垛輸送帶1連接的一翻轉輸送帶,該自動翻轉機構在不翻轉時跟該紙板垛輸送帶1連成一條輸送線輸送紙板垛,該翻轉輸送帶包括一前翻轉輸送帶2與一後翻轉輸送帶3,該前翻轉輸送帶2的前端與該紙板垛輸送帶1連接,該後翻轉輸送帶3的後端與該紙板垛輸送帶1的末端連接,該前翻轉輸送帶2與該後翻轉輸送帶3之間設置有一承托機構4,該承托機構4的兩端分別與該前翻轉輸送帶2與該後翻轉輸送帶3鉸接,該承托機構4的上側設置有一前擋板固定軸5與一後擋板固定軸6,該前擋板固定軸5與該後擋板固定軸6藉由螺栓或者焊接固定在該承托機構4的上側,該前擋板固定軸5上鉸接有一前擋板7,該後擋板固定軸6上鉸接有一後擋板8,該前擋板7與該後擋板8
上均連接有一旋轉動力裝置,該承托機構4的下側鉸接有一第一連桿9,該第一連桿9的另一端固定連接在該前翻轉輸送帶2下側支架上,該第一連桿9上鉸接有一第二連桿10,該第二連桿10與該第一連桿9上的鉸接處位於該第一連桿9的中點往下位置,該第二連桿10的另一端鉸接有一第三連桿11,該第三連桿11的另一端連接有帶動其轉動的一第一馬達12,該前翻轉輸送帶2的兩側設置有一前翻轉導軌13,該後翻轉輸送帶3的兩側設置有一後翻轉導軌14,該前翻轉輸送帶2的前端底部設置有一前滑桿15,該前滑桿15位於該前翻轉導軌13內,該後翻轉輸送帶3的後端底部設置有一後滑桿16,該後滑桿16位於該後翻轉導軌14內。
The automatic turning mechanism includes a turning conveyor belt connected to the cardboard stack conveyor belt 1 at both ends, and the automatic turning mechanism is connected to the cardboard stack conveyor belt 1 to form a conveyor line to transport the cardboard stack when not turning. The turning conveyor belt includes A front
當紙板垛經過該自動翻轉機構且需要翻轉180°時,該第一馬達12首先動作,帶動該第三連桿11轉動,該第三連桿11轉動帶動該第二連桿10運動,該第二連桿10帶動該第一連桿9以固定的一端為支點轉動,該第一連桿9帶動該承托機構4向下運動,該承托機構4帶動該前翻轉輸送帶2的後端與該後翻轉輸送帶3的前端向下移動,該前滑桿15在該前翻轉導軌13內向該後翻轉輸送帶3方向滑動,該後滑桿16在該後翻轉導軌14內向該前翻轉輸送帶2方向滑動,此時,該前擋板7轉動與該前翻轉輸送帶2成90°,該後擋板8轉動與該後翻轉輸送帶3成90°;當該承托機構4運動至最低點時,該前翻轉輸送帶2與該後翻轉輸送帶3垂直於水平方向,紙板垛落到該前擋板7和該後擋板8上,該第一馬達12繼續轉動,該承托機構4開始上升,該前滑桿15在該前翻轉導軌13內向該後翻轉輸送帶3相反的方向滑動,該後滑桿16在該後翻轉導軌14內向該前翻轉輸送帶2方向滑動,該前擋板7轉動回到原來的狀態,該後擋板8繼續保持與該後翻轉輸送帶3成90°,此時,紙板垛在該後擋板8上,隨著該後翻轉輸送帶3回到原來的狀態,紙板垛就被翻轉了180°,該後擋板8也轉動回到遠離的狀態;下一紙板垛經過時,該自動翻轉機
構不翻轉,讓紙板垛正常通過,再下一紙板垛經過時,該自動翻轉機構翻轉,如此循環。
When the cardboard stack passes through the automatic turning mechanism and needs to be turned 180°, the
該前擋板7包括一水平段與一折彎段,該水平段與該折彎段的夾角為90°至150°,該水平段與該折彎段的相交處與該前擋板固定軸5鉸接,該折彎段與該旋轉動力裝置相連,該旋轉動力裝置帶動該折彎段移動,該前擋板7就會以與該前擋板固定軸5的鉸接處為支點旋轉。
The
該前翻轉輸送帶2上設置有一前推板17,該後翻轉輸送帶3上設置有一後推板18,該前推板17與該後推板18上均連接有帶動其運動的一動力裝置,當該承托機構4運動至最低點時,該前翻轉輸送帶2與該後翻轉輸送帶3垂直於水平方向,紙板垛落到該前擋板7和該後擋板8上,該前推板17與該後推板18同時向紙板垛運動,夾緊紙板垛,防止紙板垛的紙板散落,當該承托機構4上升一段後,該前推板17與該後推板18回位。
The front
該旋臂抬升機構包括一第二馬達19,該第二馬達19的輸出軸上連接有多組齒輪,該等齒輪連接有一同步轉動連桿20,該同步轉動連桿20與該等齒輪藉由螺栓固定或者焊接固定連接,該同步轉動連桿20的中心線垂直該等齒輪的軸線,該同步轉動連桿20的上端鉸接有一基座盤21,該基座盤21上側鉸接有一同步轉動框22,該同步轉動框22的上端鉸接有一抬升輸送盤23,該同步轉動框22上還鉸接有一第四連桿24,該第四連桿24的另一端鉸接有一第五連桿25,該第五連桿25的另一端連接有帶動其轉動的一第三馬達26,該第三馬達26固定在該基座盤21上,該抬升輸送盤23的頂部在上升和下降的過程中分別與該紙板垛輸送帶1的末端、該吊籃承托堆疊機構的頂部平齊。
The swing arm lifting mechanism includes a
該第二馬達19帶動該等齒輪轉動,該等齒輪帶動該同步轉動連桿20轉動,該同步轉動連桿20轉動帶動該基座盤21轉動,該第三馬達26帶動該第五連桿25轉動,該第五連桿25轉動帶動該第四連桿24轉動,該第四連桿24轉動帶動該同步轉動框22擺動,該同步轉動框22擺動帶動該抬升輸送盤23弧形上升和下降;當紙板垛輸送到該紙板垛輸送帶1末端時,該第二馬達19和該第三馬達26動作使該抬升輸送盤23運動至與該紙板垛輸送帶1平齊,接住紙板垛,該第二馬達19和該第三馬達26繼續轉動,使該抬升輸送盤23上升至與該吊籃承托堆疊機構平齊,使紙板垛輸送至該吊籃承托堆疊機構上,紙板垛輸送至該吊籃承托堆疊機構上後,該第二馬達19和該第三馬達26繼續轉動使該抬升輸送盤23運動至與該紙板垛輸送帶1平齊接下一紙板垛,如此循環。
The
該吊籃承托堆疊機構包括靠近該旋臂抬升機構末端的一末段輸送帶27,該末段輸送帶27的末端設置有一第一轉軸28、一第二轉軸29、一第三轉軸30和一固定框31,該第一轉軸28和該第二轉軸29固定在該固定框31,該固定框31的底部設置有一滑軌,該固定框31遠離該末段輸送帶27末端一側連接有一第一滾珠螺桿32,該第一滾珠螺桿32的另一端連接有一第四馬達33,該第四馬達33轉動帶動該第一滾珠螺桿32直線移動,該第一滾珠螺桿32帶動該固定框31移動,該第一轉軸28和該第二轉軸29跟著該固定框31移動。
The hanging basket supporting and stacking mechanism includes an
該末段輸送帶27末端一側設置有一吊籃支架34,該吊籃支架34上設置有四組第一滑輪35,該等第一滑輪35上設置有一第一鏈條36,該第一鏈條36的一端連接有一主吊籃37,該第一鏈條36的另一端連接有一第一平衡制重塊38,該等第一滑輪35上還設置有帶動其轉動的一第五馬達49,該第五馬達49轉動帶動該第一鏈條36運動使該主吊籃37上下移動。
A hanging
該第一轉軸28上設置有一第一氣缸39,該第一氣缸39的輸出端設置有一前叉板40,該吊籃支架34上還設置有一第六馬達41,該第六馬達41的輸出端連接有一第二滾珠螺桿51,該第二滾珠螺桿51上設置有一後叉板42,該吊籃支架34的底部設置有一承托輸送盤43,該主吊籃37下降至底部時,該承托輸送盤43位於該主吊籃37的框內。
The first
初始狀態時,該主吊籃37位於最高點,低於該末段輸送帶27一個紙板垛的高度,當該旋臂抬升機構將紙板垛輸送至該末段輸送帶27上,該末段輸送帶27將紙板垛輸送至末端,該第六馬達41運動使該後叉板42向紙板垛方向運動,直至叉住紙板垛一側,然後該第六馬達41運動使該後叉板42向遠離該末段輸送帶27方向運動,帶著紙板垛向遠離該末段輸送帶27的方向移動,當紙板垛紙板脫離該末段輸送帶27時,該第一氣缸39動作使該前叉板40伸出,紙板垛落到該前叉板40上,該第六馬達41繼續運動使該後叉板42向遠離該末段輸送帶27方向運動,該第一氣缸39動作使該前叉板40縮回,紙板垛脫離該前叉板40和該後叉板42後落到該主吊籃37上。
In the initial state, the
該主吊籃37上可以平行放置多棧紙板垛,在該主吊籃37上放好一個紙板垛後,該第四馬達33轉動帶動該第一滾珠螺桿32直線移動,該第一滾珠螺桿32帶動該固定框31移動,該第一轉軸28和該第二轉軸29跟著該固定框31移動,使該末段輸送帶27伸出一個紙板垛寬度,當下一個紙板垛輸送過來時,該第六馬達41運動使該後叉板42向紙板垛方向運動,直至叉住紙板垛一側,然後該第六馬達41運動使該後叉板42向遠離該末段輸送帶27方向運動,帶著紙板垛向遠離該末段輸送帶27的方向移動,當紙板垛紙板脫離該末段輸送帶27時,該第一氣缸39動作使該前叉板40伸出,紙板垛落到該前叉板40上,該第六馬達41繼續運動使該
後叉板42向遠離該末段輸送帶27方向運動,該第一氣缸39動作使該前叉板40縮回,紙板垛脫離該前叉板40和該後叉板42後落到該主吊籃37上。
Multiple cardboard stacks can be placed in parallel on the
當放好一層紙板垛時,該第五馬達49轉動帶動該第一鏈條36運動使該主吊籃37下移一個紙板垛的高度,重複上述動作。
When a layer of cardboard stack is placed, the
該前叉板40與該後叉板42的側邊均設置有一推桿44,該推桿44的一側設置有推動其前後運動的一第二氣缸52,該推桿44對落到該前叉板40與該後叉板42上的紙板垛往前一推,推動的距離為10至15cm,並且對紙板垛間隔推動,間隔推動是相對於一棧紙板垛來說,例如第一個紙板垛放好後,放在此紙板垛的上面一個紙板垛用該推桿44往前推10至15cm,再上面一個紙板垛不推,如此間隔,如此重複,使紙板垛錯位堆疊。
Both the
該吊籃支架34上設置有四組第二滑輪45,該等第二滑輪45上設置有一第二鏈條46,該第二鏈條46的一端連接有一副吊籃47,該第二鏈條46的另一端連接有一第二平衡制重塊48,該第二滑輪45上還設置有帶動其轉動的一第七馬達50,該第七馬達50轉動帶動該副吊籃47上下移動,該副吊籃47的一側設置有一伸縮裝置,該伸縮裝置為現有技術,帶動該副吊籃47左右伸縮。
The hanging
當該主吊籃37上的紙板垛達到一定高度時,該主吊籃37及該承托輸送盤43下降至最底部,該承托輸送盤43將紙板垛運出,運出的過程中,該主吊籃37不能動作,此時,該伸縮裝置使該副吊籃47進入該吊籃支架34內,且該副吊籃47低於該末段輸送帶27一個紙板垛的距離接收從該前叉板40和該後叉板42後落下的紙板垛,當該承托輸送盤43將紙板垛運出後,該主吊籃37上升至該副吊籃47的下側,該伸縮裝置動作使該副吊籃47縮回,該副吊籃47上的紙板垛掉落到該主吊籃37上繼續工作。
When the cardboard stack on the
以上的實施方式並不能限定本發明創作的保護範圍,該領域熟習該項技術者在不脫離本發明創作整體構思的情況下,所做的均等修飾與變化,均仍屬於本發明創作涵蓋的範圍之內。 The above embodiments do not limit the scope of protection of the creation of the present invention. The equal modifications and changes made by those skilled in the field without departing from the overall concept of the creation of the present invention still fall within the scope of the creation of the present invention. within.
1:紙板垛輸送帶 1: Cardboard stack conveyor belt
2:前翻轉輸送帶 2: Front flip conveyor belt
3:後翻轉輸送帶 3: Rear flip conveyor belt
23:抬升輸送盤 23: Raise the conveyor tray
27:末段輸送帶 27: Final conveyor belt
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TW109202888U TWM600292U (en) | 2019-03-26 | 2020-03-13 | Automatic interactive reversing transportation and automatic stacking equipment of corrugated cardboard |
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CN (1) | CN109879101A (en) |
TW (2) | TWM600292U (en) |
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CN110817385A (en) * | 2019-11-30 | 2020-02-21 | 上海飓尔包装机械有限公司 | Full-automatic feeding machine |
CN112319905A (en) * | 2020-09-28 | 2021-02-05 | 张文宇 | Corrugated board binding method applied to corrugated carton production |
CN114030933B (en) * | 2022-01-07 | 2022-04-12 | 广东台一精工机械有限公司 | Corrugated container board divides buttress upset spreading device |
CN117383301B (en) * | 2023-12-13 | 2024-03-15 | 福建省高晟智能包装有限公司 | Paperboard turning plate device and method |
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EP2054244A1 (en) * | 2006-07-21 | 2009-05-06 | Victrix Group S.r.l. | Method and machine for applying adhesive films of variable formats to panels of mosaic tesserae and relative products |
AR094310A1 (en) * | 2013-12-27 | 2015-07-22 | The Bradbury Co Inc | AUTOMATIC PACKAGING LINE TO PACK PROFILES AND ROTOR |
TWM492904U (en) * | 2014-06-19 | 2015-01-01 | Kunshan Benefit Machine Co Ltd | Auto-reversing paper receiving machine |
CN106697961A (en) * | 2016-12-28 | 2017-05-24 | 无锡明珠增压器制造有限公司 | Automatic conveying, turning and discharging device for platelike materials |
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2019
- 2019-03-26 CN CN201910233878.2A patent/CN109879101A/en active Pending
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2020
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Publication number | Publication date |
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CN109879101A (en) | 2019-06-14 |
TWI718902B (en) | 2021-02-11 |
TWM600292U (en) | 2020-08-21 |
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