CN111689246B

CN111689246B - Intelligent flat pushing type stacking packaging machine suitable for high-machine-speed light-weight glass bottles

Info

Publication number: CN111689246B
Application number: CN202010662025.3A
Authority: CN
Inventors: 薄文才; 付震; 姜启华; 梁刚
Original assignee: Shandong Jingyao Glass Group
Current assignee: Shandong Jingyao Glass Group
Priority date: 2020-07-10
Filing date: 2020-07-10
Publication date: 2024-06-21
Anticipated expiration: 2040-07-10
Also published as: CN111689246A

Abstract

The invention discloses an intelligent flat pushing type stacking and packaging machine suitable for high-speed light glass bottles, which belongs to the technical field of glass bottle stacking and comprises a mechanical bottle arranging mechanism, an automatic positioning mechanism, an automatic empty tray conveyor, a well type lifter, an automatic plate separating machine and automatic conveying equipment, wherein glass bottles temporarily stored on a temporary collecting platform can regularly move to the mechanical bottle arranging mechanism, the mechanical bottle arranging mechanism regularly arranges the glass bottles together, the mechanical bottle arranging mechanism sequentially sends the glass bottles to the automatic positioning mechanism, the automatic empty tray conveyor arranged above the automatic positioning mechanism can easily carry out first sorting on the glass bottles, then the automatic plate separating machine carries out partition board laying on the glass bottles, finally the glass bottles can be moved to the automatic conveying equipment, the whole glass bottle stacking and packaging line can efficiently stack the glass bottles, meanwhile, the arrangement width of the equipment on the glass bottles is controllable, and the adjustment is convenient.

Description

Intelligent flat pushing type stacking packaging machine suitable for high-machine-speed light-weight glass bottles

Technical Field

The invention relates to the technical field of glass bottle stacking, in particular to an intelligent flat pushing type stacking and packaging machine suitable for high-machine-speed light-weight glass bottles.

Background

The glass packaging container has the main characteristics of no toxicity, no smell, transparency, beautiful appearance, good barrier property, no air permeability, rich and general raw materials, low price and repeated turnover use. And has the advantages of heat resistance, pressure resistance and cleaning resistance, and can be sterilized at high temperature and stored at low temperature. It has many advantages, so it is the first choice for packing many beverages such as beer, fruit tea, and wild jujube juice.

Most domestic glass manufacturers use original artificial gunny bag packaging or artificial tray packaging, and the efficiency is low, the labor intensity of workers is high, the packaging quality is unstable, secondary pollution is easy to cause, and the breakage rate is high in the loading, unloading and transporting processes. With the progress of electrified automation technology, beer bottle production factories gradually eliminate single-drip determinant bottle making machines, common replacement is updated into double-drip and three-drip determinant machines, and especially, the small-mouth pressure blowing light bottle production technology is applied, the speed of 10 groups of three-drip determinant machines reaches 360 per minute, the efficiency of a light glass bottle production line is faster and faster, the requirements of modern glass bottle and tank production lines can not be met by manual packaging and semi-mechanized packaging, and higher requirements are provided for the stability, the reliability and the improvement of the configuration of packaging equipment of stacking packaging machinery. Considering the factors of reliability coefficient, waiting time of empty disc replacement, unexpected shutdown and the like, the stacking time is less than 69.9 seconds, but the higher the machine speed is, the worse the stability of the actions of each mechanism is, and the time for stacking one layer of bottles is determined to be between 45 and 60 seconds. Meanwhile, in order to improve the filling production efficiency, a large number of automatic unloading machines are adopted by each large beer factory to replace manual bottle unloading, and the matched glass factories are forced to adopt tray packaging. The frame stacker produced by several domestic enterprises used in the glass factory has low automation degree. The natural bottle collection needs manual assistance, and the basic stacking actions of filling the bin, lifting the bottle clamping head, clamping the bottle, placing the bottle and the like all need manual operation. This obviously cannot meet the requirements of high-speed production lines, and the labor intensity of workers is very high and the efficiency is still very low.

Therefore, higher requirements are put forward on automation and intellectualization of bottle arranging, supporting, partition plate feeding, top cover feeding and the like of the stacking and packaging machine, and development and research on an intelligent stacking and packaging machine suitable for high-machine-speed light-weight glass bottles become a problem to be solved urgently.

Disclosure of Invention

The invention aims to provide an intelligent flat pushing type stacking and packaging machine suitable for high-speed light-weight glass bottles, which has the advantages of capability of efficiently stacking the glass bottles, controllable arrangement width of the glass bottles by equipment and convenience in adjustment, and solves the problems in the background technology.

In order to achieve the above purpose, the present invention provides the following technical solutions:

The utility model provides an intelligent flat push type pile up neatly packagine machine suitable for high-speed light glass bottle, includes mechanical row bottle mechanism, automatic positioning mechanism, automatic empty tray conveyer, well formula lift, automatic baffle and automatic conveying equipment, the one end of mechanical row bottle mechanism is connected with interim album platform, and automatic positioning mechanism is connected to the one end of mechanical row bottle mechanism, well formula lift has been arranged to one side of automatic positioning mechanism, installs automatic empty tray conveyer above the automatic positioning mechanism, mechanical row bottle mechanism includes first aluminum alloy guardrail, second aluminum alloy guardrail, delivery track, frame and speed reducer, and delivery track is located the inboard of frame, and delivery track's top is equipped with first aluminum alloy guardrail and second aluminum alloy guardrail, first aluminum alloy guardrail and frame fixed connection, and second aluminum alloy guardrail and frame swing joint, the speed reducer is installed on the top of frame, and the second aluminum alloy guardrail still stretches into automatic positioning mechanism's inner chamber, automatic positioning mechanism includes horizontal frame, first horizontal belt, second horizontal belt and belt displacement board, first horizontal belt and second horizontal belt displacement board are all arranged on the frame, horizontal displacement board is all arranged on the delivery track, horizontal displacement board is installed on the horizontal tray;

The automatic empty tray conveyor comprises a side plate, a movable plate, a mounting plate, a second cylinder, a first cylinder and a vertical frame, wherein the side plate is connected with the side wall of the mounting plate through a connecting rod, the second cylinder and the first cylinder are mounted on the side wall of the mounting plate, the second cylinder is connected with the movable plate through the connecting rod, two ends of the first cylinder are respectively connected with the mounting plate and the vertical frame, the mounting plate is movably connected with the vertical frame, and a well type lifter is arranged under the mounting plate;

The automatic conveying equipment is connected to well formula lift, and one side of well formula lift is equipped with automatic baffle machine, automatic baffle machine includes main frame, xarm, spool, adsorption disc and baffle, and main frame and bottom surface keep vertical, install rotatable xarm on the lateral wall of main frame, and the spool of parallel arrangement is equipped with to the one end of xarm, and evenly distributed's adsorption disc is installed to the bottom of spool, and the adsorption disc contacts with the top surface of baffle.

Preferably, the frames are distributed in an L shape.

Preferably, the edge of the movable plate is in contact with the side plate.

Preferably, limiting plate assembly is installed to the top of horizontal frame, and limiting plate assembly includes push pedal, horizontal round bar, frame stand and locking knob, and the frame stand passes through the fix with screw on the lateral wall of horizontal frame, and horizontal round bar and locking knob are installed on the top of frame stand, and locking knob's bottom and horizontal round bar contact, and horizontal round bar's one end and push pedal contact.

Preferably, a transition plate is arranged at the joint of the first transverse belt and the displacement plate.

Compared with the prior art, the invention has the beneficial effects that:

The intelligent flat pushing type stacking and packaging machine for the high-speed light glass bottles is characterized in that glass bottles temporarily stored on a temporary collecting platform can be regularly moved to a mechanical bottle arranging mechanism, the glass bottles are regularly arranged together by the mechanical bottle arranging mechanism, the glass bottles are divided into a row, one end of the mechanical bottle arranging mechanism is connected with an automatic positioning mechanism, the glass bottles are sequentially sent to the automatic positioning mechanism by the mechanical bottle arranging mechanism, an automatic empty tray conveyor arranged above the automatic positioning mechanism can carry out first sorting on the glass bottles, a well type lifter is arranged on one side of the automatic positioning mechanism, the well type lifter can easily carry out high-efficiency stacking on the glass bottles, then a partition plate is paved by the automatic partition plate, finally the glass bottles are moved to automatic conveying equipment, the whole glass bottle stacking and packaging line can carry out efficient stacking on the glass bottles, meanwhile, the arrangement width of the equipment on the glass bottles is controllable, and meanwhile, the adjustment is convenient.

Drawings

FIG. 1 is a schematic top view of the overall structure of the present invention;

FIG. 2 is a schematic top view of the mechanical bottle arranging mechanism of the present invention;

FIG. 3 is a schematic view of an automatic positioning mechanism according to the present invention;

FIG. 4 is an enlarged schematic view of the invention at A-A;

FIG. 5 is a schematic view of the structure of the automatic empty tray conveyor of the present invention;

Fig. 6 is a schematic top view of an automatic baffle machine of the present invention.

In the figure: 1. a mechanical bottle arranging mechanism; 11. a first aluminum alloy guardrail; 12. a second aluminum alloy guardrail; 13. a conveying rail; 14. a frame; 15. a speed reducer; 2. an automatic positioning mechanism; 21. a transverse frame; 22. a first transverse belt; 23. a second transverse belt; 24. a displacement plate; 25. a limiting plate assembly; 251. a push plate; 252. a transverse round rod; 253. a stand; 254. a locking knob; 3. an automatic empty tray conveyor; 31. a side plate; 32. a movable plate; 33. a mounting plate; 34. a second cylinder; 35. a first cylinder; 36. a vertical frame; 4. a pit elevator; 5. a temporary collection platform; 6. automatic board separator; 61. a main frame; 62. a cross arm; 63. the I-shaped frame; 64. an adsorption plate; 65. a partition plate; 7. an automatic conveying device.

Detailed Description

The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Referring to fig. 1-6;

an intelligent flat push type stacking packaging machine suitable for high-machine-speed light glass bottles comprises a mechanical bottle arranging mechanism 1, an automatic positioning mechanism 2, an automatic empty tray conveyor 3, a well type lifter 4, an automatic plate separating machine 6 and an automatic conveying device 7, wherein one end of the mechanical bottle arranging mechanism 1 is connected with a temporary collecting platform 5, glass bottles temporarily stored on the temporary collecting platform 5 can regularly move to the mechanical bottle arranging mechanism 1, the mechanical bottle arranging mechanism 1 regularly arranges the glass bottles together, the glass bottles are divided into one row, one end of the mechanical bottle arranging mechanism 1 is connected with the automatic positioning mechanism 2, the mechanical bottle arranging mechanism 1 sequentially sends the glass bottles to the automatic positioning mechanism 2, the automatic empty tray conveyor 3 arranged above the automatic positioning mechanism 2 can carry out first sorting on the glass bottles, one side of the automatic positioning mechanism 2 is provided with the well type lifter 4, the automatic empty tray conveyor 3 is arranged above the automatic positioning mechanism 2, the mechanical bottle arranging mechanism 1 comprises a first aluminum alloy guardrail 11, a second aluminum alloy guardrail 12, a conveying track 13, a frame 14 and a speed reducer 15, the conveying track 13 is positioned at the inner side of the frame 14, the first aluminum alloy guardrail 11 and the second aluminum alloy guardrail 12 are arranged above the conveying track 13, the first aluminum alloy guardrail 11 is fixedly connected with the frame 14, the frame 14 is distributed in an L shape, the second aluminum alloy guardrail 12 is movably connected with the frame 14, the speed reducer 15 is arranged at the top end of the frame 14, the second aluminum alloy guardrail 12 is arranged at the output end of the speed reducer 15, the second aluminum alloy guardrail 12 also stretches into the inner cavity of the automatic positioning mechanism 2, namely, the first aluminum alloy guardrail 11 in the whole mechanical bottle arranging mechanism 1 is a fixed part, the second aluminum alloy guardrail 12 is a movable part, the second aluminum alloy guardrail 12 can bring glass bottles to the automatic positioning mechanism 2, the automatic positioning mechanism 2 comprises a transverse frame 21, a first transverse belt 22, a second transverse belt 23 and a displacement plate 24, wherein the first transverse belt 22 and the second transverse belt 23 are arranged on the transverse frame 21, the displacement plate 24 is arranged on the second transverse belt 23, a limiting plate assembly 25 is arranged above the transverse frame 21, the limiting plate assembly 25 plays a role in controlling the whole arrangement width of glass bottles, the limiting plate assembly 25 comprises a push plate 251, a transverse round rod 252, a stand 253 and a locking knob 254, the stand 253 is fixed on the side wall of the transverse frame 21 through screws, the transverse round rod 252 and the locking knob 254 are arranged at the top end of the stand 253, the bottom end of the locking knob 254 is in contact with the transverse round rod 252, one end of the transverse round rod 252 is in contact with the push plate 251, the position of the transverse round rod 252 can be controlled, so that the whole width of the glass bottles is controlled, the whole device can be conveniently adjusted, an automatic empty tray conveyor 3 is arranged above the displacement plate 24, the glass bottles can be firstly concentrated on the first transverse belt 22, the first transverse round rod 252 is driven by the first transverse round rod 22, and the glass bottles can be slowly moved towards the empty tray 3;

The automatic empty tray conveyor 3 comprises a side plate 31, a movable plate 32, a mounting plate 33, a second air cylinder 34, a first air cylinder 35 and a vertical frame 36, wherein the edge of the movable plate 32 is contacted with the side plate 31, the side plate 31 is connected with the side wall of the mounting plate 33 through a connecting rod, the second air cylinder 34 and the first air cylinder 35 are arranged on the side wall of the mounting plate 33, the second air cylinder 34 is connected with the movable plate 32 through the connecting rod, the two ends of the first air cylinder 35 are respectively connected with the mounting plate 33 and the vertical frame 36, the mounting plate 33 is movably connected with the vertical frame 36, wherein the side plate 31 at the bottom end of the automatic empty tray conveyor 3 is a fixed part, three side plates 31 are all provided, the three side plates 31 form a shape like a Chinese character 'ji', a first transverse belt 22 drives a glass bottle to move, the glass bottle slowly forms a shape like a Chinese character 'ji' towards the three side plates 31 during the movement, the movable plate 32 is driven by the second air cylinder 34 to rotate, the movable plate 32 is contacted with the side plate 31, so that the side plate 31 and the movable plate 32 wrap glass bottles, at the moment, the whole automatic empty tray conveyor 3 moves, the automatic empty tray conveyor 3 moves to the displacement plate 24 with the glass bottles, a transition plate is arranged at the joint of the first transverse belt 22 and the displacement plate 24 to play a role in transition, when the automatic empty tray conveyor 3 is positioned above the displacement plate 24, the first air cylinder 35 drives the mounting plate 33 to rotate, and the displacement plate 24, the movable plate 32, the side plate 31 and the glass bottles rotate together and finally move to a position of the well type lifter 4, and the well type lifter 4 is arranged under the mounting plate 33;

The glass bottles can be tidied and lifted by the well type lifter 4, the well type lifter 4 is connected with the automatic conveying equipment 7, one side of the well type lifter 4 is provided with the automatic plate separating machine 6, the automatic plate separating machine 6 comprises a main frame 61, a cross arm 62, an I-shaped frame 63, an adsorption plate 64 and a partition plate 65, the main frame 61 is vertical to the bottom surface, the rotatable cross arm 62 is arranged on the side wall of the main frame 61, the cross arm 62 can rotate and can move up and down stably, the partition plate 65 can be moved to the upper side of the well type lifter 4, one end of the cross arm 62 is provided with the I-shaped frame 63 which is arranged in parallel, the bottom end of the I-shaped frame 63 is provided with the adsorption plate 64 which is uniformly distributed, the adsorption plate 64 is contacted with the top surface of the partition plate 65, the I-shaped frame 63 drives the partition plate 65 through the adsorption plate 64 to be brought to the inner side of the well type lifter 4, the partition plate 65 is placed on the glass bottles at the moment, a plurality of partition plate 65 can be separated up and the well type lifter 4 can be moved to the position of the glass bottles in sequence, and the glass bottles can be stacked and conveyed by the well type lifter 4 can be slowly and the glass bottles can be tidied and efficiently and the glass bottles can be stacked and separated. .

The intelligent horizontal pushing type stacking and packaging machine for high-speed light glass bottles is suitable for being operated, the temporarily stored glass bottles on the temporary collecting platform 5 can regularly move to the mechanical bottle arranging mechanism 1, the mechanical bottle arranging mechanism 1 regularly arranges the glass bottles together, the glass bottles are divided into a row, the mechanical bottle arranging mechanism 1 sends the glass bottles to the automatic positioning mechanism 2, the automatic positioning mechanism 2 carries out preliminary arrangement on the glass bottles, so that the glass bottles meet the collection requirement of the automatic empty tray conveyor 3 on the glass bottles, then the automatic empty tray conveyor 3 moves the glass bottles which are orderly stacked to the well type lifter 4, wherein in the process of moving the glass bottles, the glass bottles can be horizontally pushed to the position of the well type lifter 4 by the automatic empty tray conveyor 3, the displacement plate 24 in the automatic positioning mechanism 2 moves along with the glass bottles in the horizontal pushing process, namely, the bottom ends of the glass bottles are supported by the displacement plate 24, the side walls of the glass bottles are limited by the automatic empty tray conveyor 3, the glass bottles can stably move to the working position of the well type lifter 4 through the cooperation of the displacement plate 24 and the automatic empty tray conveyor 3, the problem that the glass bottles are easy to fall in the stacking process of the frame type single-column air bag bottle clamping is solved through horizontal pushing stacking, the displacement plate 24 slowly withdraws to the initial position after the glass bottles are horizontally pushed, the glass bottles fall on the partition plates 65 line by line while the displacement plate 24 withdraws, then the automatic partition plates 6 place new partition plates 65 on the glass bottles, and finally, the glass bottle layers slowly move to the specified position along the automatic conveying equipment 7.

To sum up: the intelligent flat push type stacking and packaging machine is suitable for high-speed light glass bottles, the glass bottles temporarily stored on the temporary collection platform 5 can regularly move to the mechanical bottle arranging mechanism 1, the mechanical bottle arranging mechanism 1 is used for regularly arranging the glass bottles together, the glass bottles are divided into a row, one end of the mechanical bottle arranging mechanism 1 is connected with the automatic positioning mechanism 2, the mechanical bottle arranging mechanism 1 sequentially sends the glass bottles to the automatic positioning mechanism 2, the automatic empty tray conveyor 3 installed above the automatic positioning mechanism 2 can carry out first arrangement on the glass bottles, the well type lifter 4 is arranged on one side of the automatic positioning mechanism 2, the well type lifter 4 can easily carry out high-efficiency stacking on the glass bottles, then the automatic plate separating machine 6 is used for carrying out partition 65 paving, finally the glass bottles move to the automatic conveying equipment 7, the whole glass bottle stacking and packaging line can efficiently stack the glass bottles, and meanwhile the equipment is controllable in arrangement width of the glass bottles and convenient to adjust.

The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should be covered by the protection scope of the present invention by making equivalents and modifications to the technical solution and the inventive concept thereof.

Claims

1. The utility model provides an intelligent flat push formula pile up neatly packagine machine suitable for high-speed light glass bottle, its characterized in that includes mechanical row bottle mechanism (1), automatic positioning mechanism (2), automatic empty tray conveyer (3), well formula lift (4), automatic baffle machine (6) and automatic conveying equipment (7), the one end of mechanical row bottle mechanism (1) is connected with interim collection platform (5), and automatic positioning mechanism (2) are connected to one end of mechanical row bottle mechanism (1), well formula lift (4) have been arranged to one side of automatic positioning mechanism (2), automatic empty tray conveyer (3) are installed to the top of automatic positioning mechanism (2), mechanical row bottle mechanism (1) include first aluminum alloy guardrail (11), second aluminum alloy guardrail (12), delivery track (13), frame (14) and speed reducer (15), and delivery track (13) are located the inboard of frame (14), and the top of delivery track (13) is equipped with first aluminum alloy guardrail (11) and second aluminum alloy guardrail (12), and first aluminum alloy guardrail (11) and frame (14) fixed connection, second aluminum alloy guardrail (14) are installed on the top of frame (14) and second aluminum alloy guardrail (15), the second aluminum alloy guardrail (12) also stretches into an inner cavity of the automatic positioning mechanism (2), the automatic positioning mechanism (2) comprises a transverse frame (21), a first transverse belt (22), a second transverse belt (23) and a displacement plate (24), the first transverse belt (22) and the second transverse belt (23) are both arranged on the transverse frame (21), the displacement plate (24) is arranged on the second transverse belt (23), and the automatic empty tray conveyor (3) is arranged above the displacement plate (24);

The automatic empty tray conveyor (3) comprises a side plate (31), a movable plate (32), a mounting plate (33), a second air cylinder (34), a first air cylinder (35) and a vertical frame (36), wherein the side plate (31) is connected with the side wall of the mounting plate (33) through a connecting rod, the second air cylinder (34) and the first air cylinder (35) are arranged on the side wall of the mounting plate (33), the second air cylinder (34) is connected with the movable plate (32) through the connecting rod, the two ends of the first air cylinder (35) are respectively connected with the mounting plate (33) and the vertical frame (36), the mounting plate (33) is movably connected with the vertical frame (36), and a well type lifter (4) is arranged under the mounting plate (33);

the automatic plate separating machine (6) is arranged on one side of the well type lifter (4), the automatic plate separating machine (6) comprises a main frame (61), a cross arm (62), an I-shaped frame (63), an adsorption disc (64) and a partition plate (65), the main frame (61) is vertical to the bottom surface, a rotatable cross arm (62) is arranged on the side wall of the main frame (61), an I-shaped frame (63) which is arranged in parallel is arranged at one end of the cross arm (62), the adsorption disc (64) which is uniformly distributed is arranged at the bottom end of the I-shaped frame (63), and the adsorption disc (64) is in contact with the top surface of the partition plate (65);

The frames (14) are distributed in an L shape; limiting plate assembly (25) are installed to the top of horizontal frame (21), and limiting plate assembly (25) are including push pedal (251), horizontal round bar (252), frame (253) and locking knob (254), and frame (253) pass through the fix with screw on the lateral wall of horizontal frame (21), and horizontal round bar (252) and locking knob (254) are installed on the top of frame (253), and the bottom and the contact of horizontal round bar (252) of locking knob (254), the one end and push pedal (251) of horizontal round bar (252) contact.

2. Intelligent flat push palletizing packaging machine suitable for high machine speed light weight glass bottles according to claim 1 characterized in that the edge of the movable plate (32) is in contact with the side plate (31).

3. Intelligent flat-pushing palletizing packaging machine suitable for high-speed lightweight glass bottles according to claim 1, characterized in that the junction of the first transverse belt (22) and the displacement plate (24) is provided with a transition plate.