TW202035144A - 輕量抗颶風窗以及具有未回火片材的積層體 - Google Patents

輕量抗颶風窗以及具有未回火片材的積層體 Download PDF

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TW202035144A
TW202035144A TW108143570A TW108143570A TW202035144A TW 202035144 A TW202035144 A TW 202035144A TW 108143570 A TW108143570 A TW 108143570A TW 108143570 A TW108143570 A TW 108143570A TW 202035144 A TW202035144 A TW 202035144A
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glass
hurricane
window
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安東尼羅伯特 伯德
詹姆士葛瑞格利 古拉德
麥克亞倫 麥唐納
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美商康寧公司
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    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
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    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10082—Properties of the bulk of a glass sheet
    • B32B17/10119—Properties of the bulk of a glass sheet having a composition deviating from the basic composition of soda-lime glass, e.g. borosilicate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/10009—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the number, the constitution or treatment of glass sheets
    • B32B17/10128—Treatment of at least one glass sheet
    • B32B17/10137—Chemical strengthening
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B17/00—Layered products essentially comprising sheet glass, or glass, slag, or like fibres
    • B32B17/06—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material
    • B32B17/10—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin
    • B32B17/10005—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing
    • B32B17/1055—Layered products essentially comprising sheet glass, or glass, slag, or like fibres comprising glass as the main or only constituent of a layer, next to another layer of a specific material of synthetic resin laminated safety glass or glazing characterized by the resin layer, i.e. interlayer
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    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/027—Thermal properties
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
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Abstract

一種抗颶風積層體嵌板包括：具熱強化玻璃的第一片材，其厚度範圍從2mm至24mm；具未回火玻璃的第二片材，其厚度範圍從0.3mm至1mm；及聚合物插層，黏著在該第一片材與該第二片材之間。也揭示一種用於製作這種嵌板的方法以及包括此嵌板的窗。

Description

輕量抗颶風窗以及具有未回火片材的積層體
相關申請案的交互參照：本申請案根據專利法請求於2018年11月29日提交的美國臨時申請案第62/772,727號之優先權權益，該臨時申請案以其全文透過引用方式併入本文中。
本案揭示內容大致上關於抗颶風積層嵌板（laminated pane），該嵌板具有玻璃的兩個片材及聚合物插層，其中一個玻璃的片材是未回火的，這意味並未經熱強化或是化學強化，而是基本上處於「剛生產時」的強度條件，並且本案揭示內容大致上關於運用一個或多個這種積層嵌板的窗，以用於組合的抗衝擊和抗壓力循環，例如用在颶風窗中，或是用於其他目的，例如用於提高抗侵入性。
所謂的颶風窗一般是運用增強框架和間隔件部件以及內部積層嵌板，該內部積層嵌板包括，兩片玻璃和具有高彈性模數（或在足夠快的變形下的高彈性模數）的聚合物插層。圖3（先前技術）顯示此類窗200的範例，該窗旨在用作颶風窗（或用於這種窗的IGU 200）。
如可見於圖3，窗200包括外嵌板10和內積層嵌板12。該外嵌板10一般是玻璃的單一片材50之形式，該片材50的表面對應於窗200的外表面或第一表面S1和第二表面S1及第二表面S2（內部）。積層嵌板12包括玻璃的第一片材20和玻璃的第二片材70，而在該第一片材20與該第二片材70之間黏著了聚合物插層40。該聚合物插層具有高彈性模數（或在足夠快的變形下的高彈性模數），諸如（舉例而言）當在攝氏30度以每分鐘10 mm的伸長率測量時，在300至1000 MPa或400至600 MPa的範圍內。第一片材20的面向內的表面和第二片材70的面向外的表面對應於窗200的第三表面S3（內部）及內表面或第四表面S4（面向住宅）。也運用了增強間隔件60和增強框架（圖中未顯示）。
在颶風期間，如果風驅動的拋體以足夠的力撞擊表面S1，則片材50、第一片材20、和第二片材70都能夠被該衝擊所破壞，但是如果窗200按設計操作，則聚合物插層40保持完整且維持密封在窗的框架內，即使在片材50、第一片材20、和第二片材70破壞後，也防止風以及風帶來的水穿過窗200而進入住宅中。為了使聚合物插層40能夠經受這種衝擊，積層嵌板12的第一片材​​20和第二片材70經過熱強化，這意味著它們經過熱回火，而產生通常在約24至52MPa（3,500至7,500 psi）的範圍內的表面壓縮（片材50大致上也被熱強化。）
如果第一片材20和第二片材70並未經過熱強化，則它們在撞擊時傾向於破裂成大的、有銳利邊緣的碎片，這些碎片能夠撕裂、刺破、或以其他方式損壞插層40，而導致其無法保持期望的密封。期望提供一種抗颶風窗，該抗颶風窗諸如透過避免不必要的熱強化而具有較低的製造製程成本，同時仍保留或甚至改善其他的窗性質。
根據本案揭示內容的多種態樣，提供一種輕量的抗颶風積層嵌板，包括：厚度範圍從2至24mm的具熱強化玻璃的第一片材；厚度範圍從0.3至1mm的具未回火玻璃的第二片材；以及聚合物插層，位在該第一片材和該第二片材之間且黏著至該第一片材和該第二片材。使用薄的第二片材容許第二片材是以未回火的形式使用，從而節省了重量（由於厚度）和處理成本（由於不需要回火）。
根據多種態樣，該第一片材是鈉鈣（soda lime）矽酸鹽玻璃的片材。
根據多種態樣，該第二片材是鈉鈣矽酸鹽玻璃的片材。
根據本案揭示內容的其他態樣，該第二片材是硼鋁矽酸鹽玻璃的片材，或是鹼土金屬硼鋁矽酸鹽玻璃或無鹼的硼鋁矽酸鹽玻璃的片材。
根據多種態樣，該第二片材的厚度是在0.85至0.4mm或0.8至0.45mm的範圍內。
作為另一態樣，也揭示一種窗，該窗包括根據上述任一態樣的積層嵌板。
根據本案揭示內容的多種態樣，一種用於形成抗颶風積層嵌板的方法包括：熱強化厚度範圍從2至24mm的具玻璃的第一片材，以及，使用聚合物插層，將具玻璃的該第一片材積層到具未回火玻璃的第二片材，該第二片材的厚度範圍是從0.3到1mm。
根據多種態樣，一種抗颶風窗包括：外嵌板，厚度範圍從2至24mm；內積層嵌板，包括：厚度範圍從2至24mm的具熱強化玻璃的第一片材；厚度範圍從0.3至1mm的具未回火玻璃的第二片材；以及聚合物插層，位在該第一片材和該第二片材之間且黏著至該第一片材和該第二片材。。
根據多種態樣，該抗颶風窗的該積層嵌板的面的該第一片材面向該外嵌板。
根據多種態樣，該抗颶風窗的該積層嵌板的面的該第二片材面向該外嵌板。
本案揭示內容的額外特徵和優點將在下文的詳細描述中闡述，並且對於發明所屬技術領域中具有通常知識者而言，根據該描述會在某種程度上明瞭該特徵和優點，或者是藉由實踐本文所述的方法（包括下文的詳細描述、申請專利範圍、及圖式）而認識到該特徵和優點。
應理解，上文的概括描述和下文的詳細描述都呈現了本案揭示內容的各種實施例，並且旨在提供概述或框架以理解申請專利範圍的本質和特徵。納入附圖以提供對本案揭示內容的進一步理解，並且該等附圖併入本說明書中且構成本說明書的一部分。該等圖式說明本案揭示內容的各種實施例，並且連同說明書一起用於解釋本案揭示內容的原理和操作。
現在將參考圖 1 至圖 2 討論本案揭示內容的各種態樣，該等圖式說明積層嵌板的態樣，以及運用這種嵌板及其部件、特徵、或性質的窗。下文的一般描述旨在提供所請裝置的概述，並且將參考非限制性描繪的態樣在整個本案揭示內容中更特定地討論各個態樣，這些態樣一般而言在本案揭示內容的上下文中可彼此互換。
參考圖1，本文揭露一種輕量的抗颶風積層嵌板12及運用這種嵌板的窗100。嵌板12包括厚度範圍從2至24mm的具熱強化玻璃的第一片材20、厚度範圍從0.3至1mm的具未回火玻璃的第二片材30、以及聚合物插層40，該聚合物插層40在該第一片材20與第二片材30之間，並且黏著至第一片材20和第二片材30。根據包括衝擊然後壓力循環的測試，使用薄的第二片材20容許第二片材成功地以未回火形式使用，減輕了重量（因厚度所致）且又節省了處理成本（因為無需回火），同時仍提供了抗颶風性能。
第一片材20能夠是鈉鈣矽酸鹽玻璃片材。
第二片材30也能夠是鈉鈣矽酸鹽玻璃片材。作為替代方案，第二片材30可以是硼鋁矽酸鹽玻璃片材，或者是鹼土金屬硼鋁矽酸鹽玻璃片材或無鹼硼鋁矽酸鹽玻璃片材。該第二片材的厚度能夠在0.85至0.4mm的範圍內，或在0.8至0.45mm的範圍內。
形成抗颶風窗的改善方法包括：熱強化厚度範圍從2至24mm的具玻璃的第一片材20，以及，使用聚合物插層40，將具玻璃的第一片材20積層至具未回火玻璃的第二片材30，該第二片材30的厚度範圍是從0.3至1mm。
如圖1所示，積層嵌板40的第一片材​​20能夠面向抗颶風窗100的外嵌板10。如圖2所示，積層嵌板40的第二片材30能夠面向外嵌板10。
會理解，揭示的各種實施例能夠涉及結合該特定實施例描述的特定特徵、元件、或步驟。也應理解，儘管相對於一個特定實施例進行了描述，但是特定特徵、元件、或步驟能夠以各種未說明的組合或排列方式與替代實施例互換或組合。
也應理解，如本文所用，術語「該」、「一」是指「至少一個」，且不應限於「僅一個」，除非有明確的相反指示。因此，例如，提及「一部件」包括具有一個這樣的「部件」或兩個或更多個這樣的「部件」的範例，除非上下文另外明確指出。類似地，「複數個」或「陣列」旨在表示兩個或更多個，使得「部件的陣列」或「複數個部件」表示兩個或更多個這樣的部件。
在本文中能夠將範圍表達為從「約」一個特定值及/或至「約」另一特定值。當表達這樣的範圍時，範例包括從該一個特定值和/或至該另一特定值。類似地，當透過使用先行詞「約」將值表示為近似值時，應理解，該特定值形成另一態樣。應進一步理解的是，每一範圍的端點無論與另一個端點相關或是獨立於另一個端點，都是有效的。
除非另外明確指出，否則本文所表達的所有數值均應解釋為包括「約」。然而，進一步理解，所記載的每一數值也被精確地考慮到，而不管其是否被表示為「約」該數值。因此，「小於100nm的尺寸」和「小於約100nm的尺寸」都包括「小於約100nm的尺寸」以及「小於100nm的尺寸」的實施例。
除非另有明確說明，否則不希望將本文提出的任何方法解釋為要求該方法之步驟是以特定順序執行。因此，在方法請求項沒有確實記載其步驟所遵循的順序的情況下，或者在申請專利範圍或說明書中沒有以其他方式特定陳述該等步驟應被限制為特定的順序的情況下，絕不希望推斷任何特定的順序。
雖然能夠使用轉折詞彙「包括」揭示特定實施例的各種特徵、元件或步驟，但是應當理解，也暗示了替代實施例，該等替代實施例包括能夠使用轉折詞彙「由……組成」或「基本上由……組成」所描述的那些實施例。 因此，例如，包含A+B+C的裝置的隱含替代性實施例包括其中裝置由A+B+C組成的實施例以及其中裝置基本上由A+B+C組成的實施例。
對於發明所屬技術領域中具有通常知識者將顯而易見的是，在不脫離本案揭示內容的精神和範圍的情況下，可以對本案揭示內容進行各種修改和變型。由於併有本案揭示內容的精神和實質的所揭示的實施例的修飾組合、子組合、和變型是發明所屬技術領域中具有通常知識者能夠思及，因此本案揭示內容應被解釋為包括在所附申請專利範圍及其等效例的範疇內的所有內容。
10:外嵌板 12:內積層嵌板 20:片材 30:片材 40:聚合物插層 50:片材 60:強化間隔件 70:片材 100:窗 200:窗 S1-S4:表面
當結合所附圖式閱讀下文的詳細描述時，可以進一步理解下文的詳細描述：
圖 1 是根據本案揭示內容的態樣的窗或IGU的剖視圖；
圖 2 是根據本案揭示內容的態樣的窗或IGU的另一剖視圖；
圖 3 （先前技術） 是先前技術的抗颶風窗的截面正視示意圖。
國內寄存資訊 (請依寄存機構、日期、號碼順序註記) 無
國外寄存資訊 (請依寄存國家、機構、日期、號碼順序註記) 無
10:外嵌板
12:內積層嵌板
20:片材
30:片材
40:聚合物插層
50:片材
60:強化間隔件
70:片材
100:窗
S1-S4:表面

Claims (12)

  1. 一種輕量的抗颶風積層嵌板（laminated pane），包括： 具熱強化玻璃的一第一片材，其厚度範圍從2至24mm；具未回火玻璃的一第二片材，其厚度範圍從0.3至1mm；以及一聚合物插層，位在該第一片材和該第二片材之間且黏著至該第一片材和該第二片材。
  2. 如請求項1所述之積層嵌板，其中該第一片材是鈉鈣（soda lime）矽酸鹽玻璃的片材。
  3. 如請求項1所述之積層嵌板，其中該第二片材是鈉鈣矽酸鹽玻璃的片材。
  4. 如請求項1所述之積層嵌板，其中該第二片材是硼鋁矽酸鹽玻璃的片材
  5. 如請求項1所述之積層嵌板，其中該第二片材是鹼土金屬硼鋁矽酸鹽玻璃或無鹼的硼鋁矽酸鹽玻璃的片材。
  6. 如請求項1所述之積層嵌板，其中該第二片材的厚度是在0.85至0.4mm的範圍內。
  7. 如請求項1所述之積層嵌板，其中該第二片材的厚度是在0.8至0.45mm的範圍內。
  8. 一種窗，該窗包括如請求項1所述的積層嵌板。
  9. 一種用於形成抗颶風積層嵌板的方法，包括： 熱強化厚度範圍從2至24mm的具玻璃的一第一片材； 使用一聚合物插層，將具玻璃的該第一片材積層到具未回火玻璃的一第二片材，該第二片材的厚度範圍是從0.3到1mm。
  10. 一種抗颶風窗，包括： 一外嵌板，其厚度範圍從2至24mm； 一內積層嵌板，包括： 厚度範圍從2至24mm的具熱強化玻璃的一第一片材； 厚度範圍從0.3至1mm的具未回火玻璃的一第二片材；以及 一聚合物插層，位在該第一片材和該第二片材之間且黏著至該第一片材和該第二片材。。
  11. 如請求項10所述之抗颶風窗，該抗颶風窗的該積層嵌板的該第一片材面向該外嵌板。
  12. 如請求項10所述之抗颶風窗，該抗颶風窗的該積層嵌板的該第二片材面向該外嵌板。
TW108143570A 2018-11-29 2019-11-29 輕量抗颶風窗以及具有未回火片材的積層體 TW202035144A (zh)

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US7204901B2 (en) * 2003-02-03 2007-04-17 Zicron Corporation Low cost process for manufacture of hurricane resistant, glass, impact resistant units
US20150251377A1 (en) * 2014-03-07 2015-09-10 Corning Incorporated Glass laminate structures for head-up display system
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