TW202021769A - Curing molding mold and method of curing molding to use the same - Google Patents
Curing molding mold and method of curing molding to use the same Download PDFInfo
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本發明是有關於一種固化成型技術,尤指一種利用具抗沾黏特性之金屬板取代離型膜進行固化成型製程,可簡化製程、節省成本、減少人力與工時之固化成型模具及利用該固化成型模具之固化成型方法。The present invention relates to a curing molding technology, in particular to a curing molding process that uses a metal plate with anti-adhesive properties instead of a release film to perform a curing molding process, which can simplify the manufacturing process, save costs, and reduce manpower and working hours. Curing molding method of curing molding mold.
傳統採用固化材料(例如,樹脂)之固化成型模具於進行固化成型製程時,為避免固化材料與模具產生沾黏,因此業者通常採用舖設離型膜的方式以解決此問題。In order to prevent the curing material from sticking to the mold during the curing process of the traditional curing molding mold using a curing material (for example, resin), the industry usually uses a release film to solve this problem.
至於習知用以鋪設離型膜之架構通常為滾輪裝置,例如於模具相對兩側分別設有滾輪組,將離型膜送入上模具與下模具之間,待固化材料固化成型後,將成品取出,再將離型膜剝除,藉以避免固化材料與模具產生沾黏。As for the conventional structure for laying the release film, it is usually a roller device. For example, a roller set is provided on opposite sides of the mold to feed the release film between the upper mold and the lower mold. After the cured material is cured, the The finished product is taken out, and then the release film is peeled off to prevent the curing material from sticking to the mold.
然而,除了該類滾輪裝置體積龐大、占空間、耗費成本之外,於設置離型膜時必須耗費人力與工時,且離型膜的成本更是高;至於後續剝除離型膜的製程又必須耗費人力與工時。However, in addition to the large volume, space, and cost of this type of roller device, the installation of the release film must consume manpower and man-hours, and the cost of the release film is even higher; as for the subsequent process of stripping the release film It must consume manpower and working hours.
據此,如何能有一種可取代離型膜進行固化成型製程,以簡化製程、節省成本、減少人力與工時之『固化成型模具及利用該固化成型模具之固化成型方法』,是相關技術領域人士亟待解決之課題。Based on this, how can there be a "curing molding mold and curing molding method using the curing molding mold" that can replace the release film for the curing molding process to simplify the manufacturing process, save costs, and reduce manpower and man-hours is a related technical field Problems that need to be solved urgently.
於一實施例中,本發明提出一種固化成型模具,其包含: 一上模組,適於配置一第一基板;以及 一下模組,係相對於上模組具有一距離而設置,下模組包括一承載座及一頂出座,其中承載座具有一承載面,適於承載一第二基板,承載面係對應於第一基板下方,頂出座係可移動地凸出或齊平於承載面; 其中,第一基板與第二基板至少其中之一為金屬板。In one embodiment, the present invention provides a curing molding mold, which includes: an upper module, suitable for arranging a first substrate; and a lower module, which is arranged at a distance from the upper module, and the lower module It includes a bearing seat and an ejection seat, wherein the bearing seat has a bearing surface suitable for bearing a second substrate, the bearing surface corresponds to the bottom of the first substrate, and the ejection seat is movably protruding or flush with the bearing Surface; Among them, at least one of the first substrate and the second substrate is a metal plate.
於另一實施例中,本發明提出一種固化成型方法,提供本發明之固化成型模具; 將第一基板配置於上模組; 將第二基板設置於承載面上; 加入一固化材料於第二基板上; 將上模組與下模組相壓合,並對上模組與下模組在壓合時形成的一腔室抽真空,以進行熱壓固化程序; 對腔室破真空,使上模組與下模組間隔距離; 移動頂出座,使頂出座凸出於承載面,以將第一基板、第二基板及固化後的固化材料移出承載面;以及 將第一基板或第二基板與固化材料分離,以取出成品。In another embodiment, the present invention proposes a curing molding method to provide the curing molding mold of the present invention; arranging the first substrate on the upper module; arranging the second substrate on the supporting surface; adding a curing material to the second On the substrate; press the upper module and the lower module together, and vacuum a chamber formed when the upper module and the lower module are pressed together to perform the thermo-compression curing process; break the vacuum in the chamber to make The distance between the upper module and the lower module; Move the ejector seat so that the ejector seat protrudes from the bearing surface to move the first substrate, the second substrate and the cured material out of the bearing surface; and Move the first substrate or The second substrate is separated from the cured material to take out the finished product.
以下在實施方式中詳細敘述本發明之實施例之詳細特徵以及優點,其內容足以使任何本領域中具通常知識者了解本發明之實施例之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何本領域中具通常知識者可輕易地理解本發明相關之目的及優點。以下之實施例進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。於本說明書之所謂的示意圖中,由於用以說明而可有其尺寸、比例及角度等較為誇張的情形,但並非用以限定本發明。於未違背本發明要旨的情況下能夠有各種變更。The detailed features and advantages of the embodiments of the present invention are described in detail in the following embodiments, and the content is sufficient to enable anyone with ordinary knowledge in the art to understand the technical content of the embodiments of the present invention and implement them accordingly, and is disclosed in accordance with this specification. With the content, scope of patent application and drawings, anyone with ordinary knowledge in the field can easily understand the related purposes and advantages of the present invention. The following examples further illustrate the viewpoints of the present invention in detail, but do not limit the scope of the present invention by any viewpoint. In the so-called schematic diagrams in this specification, the size, ratio, and angle may be exaggerated for illustration, but they are not used to limit the present invention. Various changes can be made without departing from the gist of the present invention.
請參閱圖1所示,固化成型模具1包含一上模組10與一下模組20,於本實施例中,上模組10設置於下模組20之上方。Please refer to FIG. 1, the
上模組10適於配置一第一基板30。上模組10更包含多個吸附孔11,且上模組10適於透過吸附孔11而與一抽氣裝置(圖中未示出)連接,吸附孔11係貫穿上模組10,抽氣裝置可經由吸附孔11以提供上模組10具有吸附力,藉此使第一基板30被吸附於上模組10朝向下模組20之一面(亦即圖1所示上模組10之底面)。The
下模組20係相對於上模組10具有一距離而設置,下模組20包括一承載座21及一頂出座22,承載座21具有一承載面211,適於承載一第二基板40,承載面211係對應於第一基板30下方,頂出座22係可移動地凸出或齊平於承載面211,圖1所示為頂出座22齊平於承載面211之狀態。The
第一基板30與第二基板40至少其中之一為金屬板,於本實施例中,第一基板30為一欲進行固化成型封裝製程之晶片基板,第二基板40為金屬板。金屬板之材質不限,例如可為鋼板。而且金屬板可視需求經抗沾黏處理,例如,表面疏水處理或鐵氟龍、鎳氟龍或鈦氟龍其中之一的表面抗沾黏離型處理,使金屬板表面之水滴接觸角大於90度。At least one of the
請參閱圖1、圖2A至圖2D所示,說明利用圖1所示固化成型模具1之固化成型方法。 首先如圖1所示,將第一基板30配置於上模組10,將第二基板40設置於承載面211上,而後加入一固化材料50於第二基板40上。將第一基板30配置於上模組10的方法可為:將抽氣裝置開啟,以使上模組10具有吸附力,藉此使第一基板30被吸附於上模組10。 再如圖2A所示,將上模組10與下模組20相壓合,固化材料50會填充於上模組10與下模組20在壓合時所形成的一腔室內,對腔室抽真空,以進行熱壓固化程序。於上模組10與下模組20之間可設置密封墊70,當上模組10與下模組20相壓合時可提供密封性以利於對上模組10與下模組20在壓合時所形成的腔室抽真空。 再如圖2B所示,待熱壓固化程序完成後,對腔室破真空,使上模組10與下模組20間隔距離,再移動頂出座22,使頂出座22凸出於承載面211,進而使得原本配置在承載面211上的第二基板40脫離承載面211。詳細來說,熱壓固化程序使第一基板30及第二基板40與固化後的固化材料50相互結合為一體,故此時抽氣裝置無須開啟,上模組10不需提供吸附力來固定第一基板30,而是在對腔室破真空時,讓第二基板40及第一基板30與固化後的固化材料50留在承載面211上。之後,再利用頂出座22來將第一基板30、第二基板40與固化後的固化材料50移出承載面211。 再如圖2C所示,第一基板30若為一晶片基板,則固化材料50為晶片封裝材料,第一基板30與固化材料50結合為一成品F。 再如圖2D所示,將第二基板40及固化材料50分離,以取出成品F。Please refer to FIG. 1 and FIG. 2A to FIG. 2D to illustrate the curing molding method using the curing
請參閱圖3所示,本實施例是以圖1實施例為基礎,具有圖1固化成型模具1之結構,本實施例於承載座21設有多個吸附孔23,吸附孔23係貫穿承載面211,承載座21適於透過吸附孔23而與一抽氣裝置(圖中未示出)連接,抽氣裝置可經由吸附孔23以提供承載面211具有吸附力,藉以吸附第二基板40來強化對第二基板40的固定效果,例如是使第二基板40能更平坦的貼合於承載面211上。Please refer to FIG. 3. This embodiment is based on the embodiment in FIG. 1 and has the structure of the
請參閱圖4所示,本實施例是以圖1實施例為基礎,具有圖1固化成型模具1之結構,當第二基板40為具磁吸力之金屬板時,可於承載座21設有磁吸元件24,磁吸元件24可為具磁性之一金屬板或一通電後具有磁吸力之電磁盤,設置於承載面211朝向承載座21之面上,藉由具磁性之金屬板或將電磁盤電性導通,使磁吸元件24提供一磁力將第二基板40吸附固定在承載面211上來強化對第二基板40的固定效果,例如是使第二基板40能更平坦的貼合於承載面211上。Please refer to FIG. 4. This embodiment is based on the embodiment in FIG. 1 and has the structure of the
請參閱圖5所示,本實施例之固化成型模具1A包含一上模組10A、一下模組20A,上模組10A適於配置一第一基板30A,下模組20A包括一承載座21A及一頂出座22A,承載座具有一承載面211A適於承載一第二基板40A。於本實施例中,第一基板30A為金屬板,第二基板40A為一欲進行固化成型封裝製程之晶片基板。Please refer to FIG. 5, the
請參閱圖5、圖6A至圖6D所示,說明利用圖5所示固化成型模具1A之固化成型方法。 首先如圖5所示,將第一基板30A配置於上模組10A,將第二基板40A設置於承載面211A上,而後加入一固化材料50於第二基板40A上。將第一基板30A配置於上模組10A的方法可為:將抽氣裝置開啟,以使上模組10A具有吸附力,藉此使第一基板30A被吸附於上模組10A。 再如圖6A所示,將上模組10A與下模組20A相壓合,固化材料50會填充於上模組10A與下模組20A在壓合時所形成的一腔室內,對腔室抽真空,以進行熱壓固化程序。 再如圖6B所示,待熱壓固化程序完成後,對腔室破真空,使上模組10A與下模組20A間隔距離,再移動頂出座22A,使頂出座22A凸出於承載面211A,進而使得原本配置在承載面211A上的第二基板40A脫離承載面211A。詳細來說,熱壓固化程序使第一基板30A及第二基板40A與固化後的固化材料50相互結合為一體,故此抽氣裝置無須開啟,上模組10A不需提供吸附力來固定第一基板30A,而是在對腔室破真空時,讓第一基板30A及第二基板40A與固化後的固化材料50留在承載面211A上。之後,再利用頂出座22A來將第二基板40A及第一基板30A與固化後的固化材料50移出承載面211A。 再如圖6C所示,第二基板40A與固化材料50已結合為一成品F。 再如圖6D所示,將第一基板30A及固化材料50分離,以取出成品F。Please refer to FIG. 5 and FIG. 6A to FIG. 6D to illustrate the curing molding method using the
由上述利用圖5所示固化成型模具1A之固化成型方法可知,圖1實施例將晶片基板設置於上模組,將金屬板設置於下模組,而圖5實施例則是將金屬板設置於上模組,將晶片基板設置於下模組,但二者的固化成型方法的步驟大致上相同。From the above curing molding method using the curing
請參閱圖7所示,本實施例是以圖5實施例為基礎,於承載座21A設有多個吸附孔23A,吸附孔23A係貫穿承載面211A,承載座21A適於透過吸附孔23A而與一抽氣裝置(圖中未示出)連接,抽氣裝置可經由吸附孔23A以提供承載面211A具有吸附力,藉以吸附第二基板40A來強化對第二基板40A的固定效果,例如是使第二基板40A能更平坦的貼合於承載面211A上。Please refer to FIG. 7. This embodiment is based on the embodiment in FIG. 5, and a plurality of
請參閱圖8所示,本實施例是以圖5、圖7實施例為基礎,當第一基板30A為具磁吸力之金屬板時,於上模組10A設有磁吸元件24A,設置於上模組10A朝向下模組20A之面上,磁吸元件24A可為具磁性之一金屬板或通電後具有磁吸力之一電磁盤,藉由具磁性之金屬板或將電磁盤電性導通,使磁吸元件24A提供一磁力將第一基板30A吸附固定在上模組10A上來強化對第一基板30A的固定效果,例如是使第一基板30A能更平坦的貼合於上模組10A朝向下模組20A之面上。Please refer to FIG. 8. This embodiment is based on the embodiment of FIGS. 5 and 7. When the
請參閱圖9所示,本實施例之固化成型模具1B包含一上模組10B、一下模組20B,上模組10B適於配置一第一基板30B,下模組20B包括一承載座21B及一頂出座22B,承載座具有一承載面211B適於承載一第二基板40B。於本實施例中更包含一第三基板60,第三基板60為一欲進行固化成型封裝製程之雙面晶片基板,第一基板30B、第二基板40B皆為金屬板,第三基板60設置於第一基板30B與第二基板40B之間。Please refer to FIG. 9, the curing
請參閱圖9、圖10A至圖10D所示,說明利用圖9所示固化成型模具1B之固化成型方法。 首先如圖9所示,將第一基板30B配置於上模組10B,將第二基板40B設置於承載面211B上,而後加入一固化材料50於第二基板40B及第三基板60朝向第一基板30B的表面上,並將第三基板60設置於第一基板30B與第二基板40B之間。將第一基板30B配置於上模組10B的方法可為:將抽氣裝置開啟,以使上模組10B具有吸附力,藉此使第一基板30B被吸附於上模組10B。 再如圖10A所示,將上模組10B與下模組20B相壓合,並將第三基板60夾合於上模組10B與下模組20B之間,固化材料50會填充於上模組10B與下模組20B在壓合時所形成的腔室內,對該腔室抽真空,以進行熱壓固化程序。 再如圖10B所示,待熱壓固化程序完成後,對腔室破真空,使上模組10B與下模組20B間隔距離,再移動頂出座22B,使頂出座22B凸出於承載面211B,進而使得原本配置在承載面211B上的第二基板40B脫離承載面211B。詳細來說,熱壓固化程序使第一基板30B、第二基板40B、第三基板60與固化後的固化材料50相互結合為一體,故此抽氣裝置無須開啟,上模組10B不需提供吸附力來固定第一基板30B,而是在對腔室破真空時,讓第一基板30B、第二基板40B、第三基板60與固化後的固化材料50留在承載面211B上。之後,再利用頂出座22B來將第一基板30B、第二基板40B、第三基板60與固化後的固化材料50移出承載面211B。 再如圖10C所示,第三基板60與固化材料50已結合為一成品F。 再如圖10D所示,將第一基板30B、第二基板40B及固化材料50分離,以取出成品F。Please refer to FIG. 9 and FIG. 10A to FIG. 10D to illustrate the curing method using the curing
由上述利用圖9所示固化成型模具1B之固化成型方法可知,圖9實施例的結構結合了圖1及圖5實施例的結構,且固化成型方法的步驟大致上相同。It can be seen from the above curing molding method using the curing
請參閱圖11所示,本實施例是以圖9實施例為基礎,於承載座21B設有多個吸附孔23B,吸附孔23B係貫穿承載面211B,承載座21B適於透過吸附孔23B而與一抽氣裝置(圖中未示出)連接,抽氣裝置可經由吸附孔23B以提供承載面211B具有吸附力,藉以吸附第二基板40B來強化對第二基板40B的固定效果,例如是使第二基板40B能更平坦的貼合於承載面211B上。Please refer to FIG. 11, this embodiment is based on the embodiment in FIG. 9, and a plurality of adsorption holes 23B are provided in the
請參閱圖12所示,本實施例是以圖9實施例為基礎,由於第一基板30B、第二基板40B皆為金屬板,因此於上模組10B與承載座21B皆設有磁吸元件24B,該磁吸元件24B可為具磁性之一金屬板或通電後具有磁吸力之一電磁盤,分別設置於上模組10B與承載面211B相向之面上,藉由具磁性之金屬板或將電磁盤電性導通,使兩磁吸元件24B提供一磁力分別將第一基板30B、第二基板40B吸附固定在上模組10B、承載面211B上。要注意的是,當上模組10B與承載座21B設有磁吸元件24B時,可無須設置吸附孔於上模組10B與承載面211B上,直接利用磁吸元件24B提供磁力即可達到固定第一基板30B、第二基板40B的功能。Please refer to FIG. 12, this embodiment is based on the embodiment in FIG. 9. Since both the
請參閱圖13所示本發明所採用之下模組之一實施例結構,下模組20C具有多個活動側板21C與多個固定側板22C,位於下模組20C之相對二側分別設有一活動側板21C,每一活動側板21C之一端部朝向與其相鄰之一固定側板22C之側邊221C並與側邊221C之間具有一溝槽23C,活動側板21C與固定側板22C所圍成的內部空間為固化成型區域。二活動側板21C分別藉由驅動器24C驅動相對於側邊221C位移,藉以改變溝槽23C之大小。於本實施例中,二活動側板21C之移動方向相反,在其他實施例中,二活動側板21C之移動方向亦可相同。本實施例結構之作用在於,於進行固化成型製程時,該溝槽23C呈開放狀態,受到擠壓的固化材料可由溝槽23C溢出,不致因過多的固化材料而影響固化成型品質。於固化成型製程中,由驅動器24C驅動活動側板21C位移,可將溝槽23C關閉並同時將溢出的固化材料切斷。Please refer to FIG. 13 for an embodiment structure of the lower module used in the present invention. The
請參閱圖14所示利用本發明所提供之固化成型模具之固化成型方法之流程200(請同時配合圖1實施例),其包含以下步驟: 步驟201:將第一基板30配置於上模組10; 步驟202:將第二基板40設置於承載面211上; 步驟203:加入一固化材料50於第二基板40上; 步驟204:將上模組10與下模組20相互壓合,並對上模組10與下模組20在壓合時形成的腔室抽真空,以進行熱壓固化程序; 步驟205:對腔室破真空,使上模組10與下模組20間隔距離; 步驟206:移動頂出座22,使頂出座22凸出於承載面211,以將第一基板30、第二基板40及固化後的固化材料50移出承載面211; 步驟207:將第二基板40與固化材料50分離,以取出成品F。 要注意的是,在不同實施例的步驟207中,可以是將第一基板30與固化材料50分離,以取出成品F。Please refer to the
綜上所述,本發明之固化成型模具及利用該固化成型模具之固化成型方法,利用具有可重複利用特性之金屬板取代離型膜進行固化成型製程,不僅可簡化製程、減少人力與工時,並可節省成本。In summary, the curing molding mold of the present invention and the curing molding method using the curing molding mold use a metal plate with reusable characteristics to replace the release film for the curing molding process, which not only simplifies the manufacturing process, reduces manpower and man-hours , And can save costs.
雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be subject to the scope defined in the appended patent application.
1、1A、1B:固化成型模具10、10A、10B:上模組11:吸附孔20、20A、20B、20C:下模組21、21A、21B:承載座21C:活動側板221C:側邊211、211A、211B:承載面22、22A、22B:頂出座22C:固定側板23、23A、23B:吸附孔23C:溝槽24、24A:磁吸元件24C:驅動器30、30A、30B:第一基板40、40A、40B:第二基板50:固化材料60:第三基板70:密封墊200:固化成型方法之流程201~207:固化成型方法之流程之步驟F:成品1, 1A, 1B: curing
圖1為本發明之固化成型模具之一實施例之結構示意圖。 圖2A至圖2D為利用圖1所示固化成型模具實施例之固化成型方法示意圖。 圖3為圖1實施例於下模組設有吸附孔之結構示意圖。 圖4為圖1實施例於下模組設有磁吸元件之結構示意圖。 圖5為本發明之固化成型模具另一實施例之結構示意圖。 圖6A至圖6D為利用圖5所示固化成型模具實施例之固化成型方法示意圖。 圖7為圖5實施例於下模組設有吸附孔之結構示意圖。 圖8為圖5實施例於上模組設有磁吸元件之結構示意圖。圖9為本發明之固化成型模具又一實施例之結構示意圖。 圖10A至圖10D為利用圖9所示固化成型模具實施例之固化成型方法示意圖。 圖11為圖9實施例於下模組設有吸附孔之結構示意圖。 圖12為圖9實施例於上模組與下模組設有磁吸元件之結構示意圖。 圖13為本發明之下模組設有活動側板結構之上視示意圖。 圖14為本發明之固化成型方法之流程圖。FIG. 1 is a schematic diagram of the structure of an embodiment of the curing mold of the present invention. 2A to 2D are schematic diagrams of a curing molding method using the embodiment of the curing molding mold shown in FIG. 1. Fig. 3 is a schematic structural diagram of the embodiment of Fig. 1 with adsorption holes provided in the lower module. Fig. 4 is a schematic structural diagram of the embodiment of Fig. 1 with a magnetic attraction element provided on the lower module. Fig. 5 is a schematic structural diagram of another embodiment of the curing forming mold of the present invention. 6A to 6D are schematic diagrams of the curing molding method using the embodiment of the curing molding mold shown in FIG. 5. Fig. 7 is a schematic structural diagram of the embodiment of Fig. 5 with adsorption holes provided in the lower module. Fig. 8 is a schematic structural diagram of the embodiment of Fig. 5 with a magnetic attraction element provided on the upper module. Fig. 9 is a schematic structural view of another embodiment of the curing mold of the present invention. 10A to 10D are schematic diagrams of the curing molding method using the embodiment of the curing molding mold shown in FIG. 9. FIG. 11 is a schematic diagram of the structure of the embodiment in FIG. 9 with adsorption holes provided in the lower module. FIG. 12 is a schematic diagram of the structure of the embodiment of FIG. 9 with magnetic attraction elements provided on the upper module and the lower module. FIG. 13 is a schematic top view of the structure of the lower module with movable side plates of the present invention. Fig. 14 is a flowchart of the curing molding method of the present invention.
無no
1:固化成型模具 1: curing mold
10:上模組 10: Upper module
11:吸附孔 11: adsorption hole
20:下模組 20: Lower module
21:承載座 21: Bearing seat
211:承載面 211: bearing surface
22:頂出座 22: Push out the seat
30:第一基板 30: First substrate
40:第二基板 40: second substrate
50:固化材料 50: curing material
70:密封墊 70: gasket
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