TW202021769A - Curing molding mold and method of curing molding to use the same - Google Patents

Curing molding mold and method of curing molding to use the same Download PDF

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TW202021769A
TW202021769A TW107143982A TW107143982A TW202021769A TW 202021769 A TW202021769 A TW 202021769A TW 107143982 A TW107143982 A TW 107143982A TW 107143982 A TW107143982 A TW 107143982A TW 202021769 A TW202021769 A TW 202021769A
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substrate
curing
upper module
module
patent application
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TW107143982A
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Chinese (zh)
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傅春能
古鎮南
呂文鎔
鄭貴元
黃朝顯
蘇濬賢
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財團法人工業技術研究院
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Abstract

A curing molding mold and method of curing molding to use the same is provided. The curing molding mold includes an upper mold set and a lower mold set which has a distance from the upper mold set. The upper mold set is for disposing a first substrate on. The lower mold set includes a carrier and an ejection base. The carrier has a carrier surface which is located under the first substrate for carrying a second substrate. The ejection base is moveably protrude out of or flush with the carrier surface. At least one of the first substrate or the second substrate is a medal plate.

Description

固化成型模具及利用該固化成型模具之固化成型方法Curing forming mold and curing forming method using the curing forming mold

本發明是有關於一種固化成型技術,尤指一種利用具抗沾黏特性之金屬板取代離型膜進行固化成型製程,可簡化製程、節省成本、減少人力與工時之固化成型模具及利用該固化成型模具之固化成型方法。The present invention relates to a curing molding technology, in particular to a curing molding process that uses a metal plate with anti-adhesive properties instead of a release film to perform a curing molding process, which can simplify the manufacturing process, save costs, and reduce manpower and working hours. Curing molding method of curing molding mold.

傳統採用固化材料(例如,樹脂)之固化成型模具於進行固化成型製程時,為避免固化材料與模具產生沾黏,因此業者通常採用舖設離型膜的方式以解決此問題。In order to prevent the curing material from sticking to the mold during the curing process of the traditional curing molding mold using a curing material (for example, resin), the industry usually uses a release film to solve this problem.

至於習知用以鋪設離型膜之架構通常為滾輪裝置,例如於模具相對兩側分別設有滾輪組,將離型膜送入上模具與下模具之間,待固化材料固化成型後,將成品取出,再將離型膜剝除,藉以避免固化材料與模具產生沾黏。As for the conventional structure for laying the release film, it is usually a roller device. For example, a roller set is provided on opposite sides of the mold to feed the release film between the upper mold and the lower mold. After the cured material is cured, the The finished product is taken out, and then the release film is peeled off to prevent the curing material from sticking to the mold.

然而,除了該類滾輪裝置體積龐大、占空間、耗費成本之外,於設置離型膜時必須耗費人力與工時,且離型膜的成本更是高;至於後續剝除離型膜的製程又必須耗費人力與工時。However, in addition to the large volume, space, and cost of this type of roller device, the installation of the release film must consume manpower and man-hours, and the cost of the release film is even higher; as for the subsequent process of stripping the release film It must consume manpower and working hours.

據此,如何能有一種可取代離型膜進行固化成型製程,以簡化製程、節省成本、減少人力與工時之『固化成型模具及利用該固化成型模具之固化成型方法』,是相關技術領域人士亟待解決之課題。Based on this, how can there be a "curing molding mold and curing molding method using the curing molding mold" that can replace the release film for the curing molding process to simplify the manufacturing process, save costs, and reduce manpower and man-hours is a related technical field Problems that need to be solved urgently.

於一實施例中,本發明提出一種固化成型模具,其包含:  一上模組,適於配置一第一基板;以及  一下模組,係相對於上模組具有一距離而設置,下模組包括一承載座及一頂出座,其中承載座具有一承載面,適於承載一第二基板,承載面係對應於第一基板下方,頂出座係可移動地凸出或齊平於承載面;  其中,第一基板與第二基板至少其中之一為金屬板。In one embodiment, the present invention provides a curing molding mold, which includes: an upper module, suitable for arranging a first substrate; and a lower module, which is arranged at a distance from the upper module, and the lower module It includes a bearing seat and an ejection seat, wherein the bearing seat has a bearing surface suitable for bearing a second substrate, the bearing surface corresponds to the bottom of the first substrate, and the ejection seat is movably protruding or flush with the bearing Surface; Among them, at least one of the first substrate and the second substrate is a metal plate.

於另一實施例中,本發明提出一種固化成型方法,提供本發明之固化成型模具;  將第一基板配置於上模組;  將第二基板設置於承載面上;  加入一固化材料於第二基板上;  將上模組與下模組相壓合,並對上模組與下模組在壓合時形成的一腔室抽真空,以進行熱壓固化程序;  對腔室破真空,使上模組與下模組間隔距離;  移動頂出座,使頂出座凸出於承載面,以將第一基板、第二基板及固化後的固化材料移出承載面;以及  將第一基板或第二基板與固化材料分離,以取出成品。In another embodiment, the present invention proposes a curing molding method to provide the curing molding mold of the present invention; arranging the first substrate on the upper module; arranging the second substrate on the supporting surface; adding a curing material to the second On the substrate; press the upper module and the lower module together, and vacuum a chamber formed when the upper module and the lower module are pressed together to perform the thermo-compression curing process; break the vacuum in the chamber to make The distance between the upper module and the lower module; Move the ejector seat so that the ejector seat protrudes from the bearing surface to move the first substrate, the second substrate and the cured material out of the bearing surface; and Move the first substrate or The second substrate is separated from the cured material to take out the finished product.

以下在實施方式中詳細敘述本發明之實施例之詳細特徵以及優點,其內容足以使任何本領域中具通常知識者了解本發明之實施例之技術內容並據以實施,且根據本說明書所揭露之內容、申請專利範圍及圖式,任何本領域中具通常知識者可輕易地理解本發明相關之目的及優點。以下之實施例進一步詳細說明本發明之觀點,但非以任何觀點限制本發明之範疇。於本說明書之所謂的示意圖中,由於用以說明而可有其尺寸、比例及角度等較為誇張的情形,但並非用以限定本發明。於未違背本發明要旨的情況下能夠有各種變更。The detailed features and advantages of the embodiments of the present invention are described in detail in the following embodiments, and the content is sufficient to enable anyone with ordinary knowledge in the art to understand the technical content of the embodiments of the present invention and implement them accordingly, and is disclosed in accordance with this specification. With the content, scope of patent application and drawings, anyone with ordinary knowledge in the field can easily understand the related purposes and advantages of the present invention. The following examples further illustrate the viewpoints of the present invention in detail, but do not limit the scope of the present invention by any viewpoint. In the so-called schematic diagrams in this specification, the size, ratio, and angle may be exaggerated for illustration, but they are not used to limit the present invention. Various changes can be made without departing from the gist of the present invention.

請參閱圖1所示,固化成型模具1包含一上模組10與一下模組20,於本實施例中,上模組10設置於下模組20之上方。Please refer to FIG. 1, the curing mold 1 includes an upper module 10 and a lower module 20. In this embodiment, the upper module 10 is disposed above the lower module 20.

上模組10適於配置一第一基板30。上模組10更包含多個吸附孔11,且上模組10適於透過吸附孔11而與一抽氣裝置(圖中未示出)連接,吸附孔11係貫穿上模組10,抽氣裝置可經由吸附孔11以提供上模組10具有吸附力,藉此使第一基板30被吸附於上模組10朝向下模組20之一面(亦即圖1所示上模組10之底面)。The upper module 10 is suitable for configuring a first substrate 30. The upper module 10 further includes a plurality of suction holes 11, and the upper module 10 is adapted to pass through the suction holes 11 to be connected with an air extraction device (not shown in the figure). The suction holes 11 penetrate the upper module 10 to extract air The device can provide the upper module 10 with the adsorption force through the suction hole 11, so that the first substrate 30 is adsorbed on the side of the upper module 10 facing the lower module 20 (that is, the bottom surface of the upper module 10 shown in FIG. ).

下模組20係相對於上模組10具有一距離而設置,下模組20包括一承載座21及一頂出座22,承載座21具有一承載面211,適於承載一第二基板40,承載面211係對應於第一基板30下方,頂出座22係可移動地凸出或齊平於承載面211,圖1所示為頂出座22齊平於承載面211之狀態。The lower module 20 is arranged at a distance from the upper module 10. The lower module 20 includes a bearing seat 21 and an ejection seat 22. The bearing seat 21 has a bearing surface 211 suitable for bearing a second substrate 40 The supporting surface 211 corresponds to the bottom of the first substrate 30, and the ejector 22 movably protrudes or is flush with the supporting surface 211. FIG. 1 shows the state where the ejector 22 is flush with the supporting surface 211.

第一基板30與第二基板40至少其中之一為金屬板,於本實施例中,第一基板30為一欲進行固化成型封裝製程之晶片基板,第二基板40為金屬板。金屬板之材質不限,例如可為鋼板。而且金屬板可視需求經抗沾黏處理,例如,表面疏水處理或鐵氟龍、鎳氟龍或鈦氟龍其中之一的表面抗沾黏離型處理,使金屬板表面之水滴接觸角大於90度。At least one of the first substrate 30 and the second substrate 40 is a metal plate. In this embodiment, the first substrate 30 is a chip substrate to be cured, molded and packaged, and the second substrate 40 is a metal plate. The material of the metal plate is not limited, for example, it can be steel plate. And the metal plate can be treated with anti-adhesion treatment according to requirements, for example, surface hydrophobic treatment or surface anti-adhesion and release treatment of one of Teflon, NiFlon or TiFlon, so that the contact angle of water droplets on the surface of the metal plate is greater than 90 degree.

請參閱圖1、圖2A至圖2D所示,說明利用圖1所示固化成型模具1之固化成型方法。  首先如圖1所示,將第一基板30配置於上模組10,將第二基板40設置於承載面211上,而後加入一固化材料50於第二基板40上。將第一基板30配置於上模組10的方法可為:將抽氣裝置開啟,以使上模組10具有吸附力,藉此使第一基板30被吸附於上模組10。  再如圖2A所示,將上模組10與下模組20相壓合,固化材料50會填充於上模組10與下模組20在壓合時所形成的一腔室內,對腔室抽真空,以進行熱壓固化程序。於上模組10與下模組20之間可設置密封墊70,當上模組10與下模組20相壓合時可提供密封性以利於對上模組10與下模組20在壓合時所形成的腔室抽真空。  再如圖2B所示,待熱壓固化程序完成後,對腔室破真空,使上模組10與下模組20間隔距離,再移動頂出座22,使頂出座22凸出於承載面211,進而使得原本配置在承載面211上的第二基板40脫離承載面211。詳細來說,熱壓固化程序使第一基板30及第二基板40與固化後的固化材料50相互結合為一體,故此時抽氣裝置無須開啟,上模組10不需提供吸附力來固定第一基板30,而是在對腔室破真空時,讓第二基板40及第一基板30與固化後的固化材料50留在承載面211上。之後,再利用頂出座22來將第一基板30、第二基板40與固化後的固化材料50移出承載面211。  再如圖2C所示,第一基板30若為一晶片基板,則固化材料50為晶片封裝材料,第一基板30與固化材料50結合為一成品F。  再如圖2D所示,將第二基板40及固化材料50分離,以取出成品F。Please refer to FIG. 1 and FIG. 2A to FIG. 2D to illustrate the curing molding method using the curing molding mold 1 shown in FIG. 1. First, as shown in FIG. 1, the first substrate 30 is disposed on the upper module 10, the second substrate 40 is disposed on the supporting surface 211, and then a curing material 50 is added on the second substrate 40. The method of disposing the first substrate 30 on the upper module 10 may be: turning on the air extraction device so that the upper module 10 has an adsorption force, thereby causing the first substrate 30 to be adsorbed on the upper module 10. As shown in FIG. 2A, the upper module 10 and the lower module 20 are pressed together, and the curing material 50 is filled in a cavity formed by the upper module 10 and the lower module 20 during the pressing process. Evacuate the vacuum for the thermo-compression curing process. A sealing gasket 70 can be provided between the upper module 10 and the lower module 20. When the upper module 10 and the lower module 20 are pressed together, the sealing property can be provided to facilitate the pressing of the upper module 10 and the lower module 20. The chamber formed in time is evacuated. As shown in FIG. 2B, after the thermo-compression curing process is completed, break the vacuum in the chamber to separate the upper module 10 and the lower module 20, and then move the ejector base 22 so that the ejector base 22 protrudes from the bearing The surface 211 in turn makes the second substrate 40 originally disposed on the carrying surface 211 separate from the carrying surface 211. In detail, the thermo-compression curing process integrates the first substrate 30 and the second substrate 40 with the cured cured material 50 into one body. Therefore, the air extraction device does not need to be turned on at this time, and the upper module 10 does not need to provide adsorption force to fix the second substrate. A substrate 30, but when the chamber is vacuum broken, the second substrate 40, the first substrate 30 and the cured material 50 after curing are left on the carrying surface 211. After that, the ejector base 22 is used to move the first substrate 30, the second substrate 40 and the cured cured material 50 out of the bearing surface 211. As shown in FIG. 2C again, if the first substrate 30 is a chip substrate, the cured material 50 is a chip packaging material, and the first substrate 30 and the cured material 50 are combined into a finished product F. As shown in FIG. 2D again, the second substrate 40 and the cured material 50 are separated to take out the finished product F.

請參閱圖3所示,本實施例是以圖1實施例為基礎,具有圖1固化成型模具1之結構,本實施例於承載座21設有多個吸附孔23,吸附孔23係貫穿承載面211,承載座21適於透過吸附孔23而與一抽氣裝置(圖中未示出)連接,抽氣裝置可經由吸附孔23以提供承載面211具有吸附力,藉以吸附第二基板40來強化對第二基板40的固定效果,例如是使第二基板40能更平坦的貼合於承載面211上。Please refer to FIG. 3. This embodiment is based on the embodiment in FIG. 1 and has the structure of the solidification mold 1 in FIG. 1. In this embodiment, a plurality of adsorption holes 23 are provided on the bearing seat 21, and the adsorption holes 23 penetrate the bearing Surface 211, the supporting seat 21 is adapted to be connected to an air extraction device (not shown in the figure) through the adsorption hole 23. The air extraction device can pass through the adsorption hole 23 to provide the support surface 211 with adsorption force to adsorb the second substrate 40 To strengthen the fixing effect of the second substrate 40, for example, the second substrate 40 can be more evenly attached to the carrying surface 211.

請參閱圖4所示,本實施例是以圖1實施例為基礎,具有圖1固化成型模具1之結構,當第二基板40為具磁吸力之金屬板時,可於承載座21設有磁吸元件24,磁吸元件24可為具磁性之一金屬板或一通電後具有磁吸力之電磁盤,設置於承載面211朝向承載座21之面上,藉由具磁性之金屬板或將電磁盤電性導通,使磁吸元件24提供一磁力將第二基板40吸附固定在承載面211上來強化對第二基板40的固定效果,例如是使第二基板40能更平坦的貼合於承載面211上。Please refer to FIG. 4. This embodiment is based on the embodiment in FIG. 1 and has the structure of the curing mold 1 in FIG. 1. When the second substrate 40 is a metal plate with magnetic attraction, it can be provided on the carrier 21 The magnetic element 24, which can be a metal plate with magnetism or an electro-magnetic disk with magnetic attraction after energization, is arranged on the bearing surface 211 facing the bearing seat 21, by means of the magnetic metal plate or The electro-magnetic disk is electrically conductive, so that the magnetic attraction element 24 provides a magnetic force to adsorb and fix the second substrate 40 on the bearing surface 211 to strengthen the fixing effect of the second substrate 40, for example, to make the second substrate 40 more evenly attached to Bearing surface 211.

請參閱圖5所示,本實施例之固化成型模具1A包含一上模組10A、一下模組20A,上模組10A適於配置一第一基板30A,下模組20A包括一承載座21A及一頂出座22A,承載座具有一承載面211A適於承載一第二基板40A。於本實施例中,第一基板30A為金屬板,第二基板40A為一欲進行固化成型封裝製程之晶片基板。Please refer to FIG. 5, the curing mold 1A of this embodiment includes an upper module 10A, a lower module 20A, the upper module 10A is suitable for disposing a first substrate 30A, and the lower module 20A includes a carrier 21A and An ejector 22A has a bearing surface 211A suitable for bearing a second substrate 40A. In this embodiment, the first substrate 30A is a metal plate, and the second substrate 40A is a chip substrate to be cured, molded, and packaged.

請參閱圖5、圖6A至圖6D所示,說明利用圖5所示固化成型模具1A之固化成型方法。  首先如圖5所示,將第一基板30A配置於上模組10A,將第二基板40A設置於承載面211A上,而後加入一固化材料50於第二基板40A上。將第一基板30A配置於上模組10A的方法可為:將抽氣裝置開啟,以使上模組10A具有吸附力,藉此使第一基板30A被吸附於上模組10A。  再如圖6A所示,將上模組10A與下模組20A相壓合,固化材料50會填充於上模組10A與下模組20A在壓合時所形成的一腔室內,對腔室抽真空,以進行熱壓固化程序。  再如圖6B所示,待熱壓固化程序完成後,對腔室破真空,使上模組10A與下模組20A間隔距離,再移動頂出座22A,使頂出座22A凸出於承載面211A,進而使得原本配置在承載面211A上的第二基板40A脫離承載面211A。詳細來說,熱壓固化程序使第一基板30A及第二基板40A與固化後的固化材料50相互結合為一體,故此抽氣裝置無須開啟,上模組10A不需提供吸附力來固定第一基板30A,而是在對腔室破真空時,讓第一基板30A及第二基板40A與固化後的固化材料50留在承載面211A上。之後,再利用頂出座22A來將第二基板40A及第一基板30A與固化後的固化材料50移出承載面211A。  再如圖6C所示,第二基板40A與固化材料50已結合為一成品F。  再如圖6D所示,將第一基板30A及固化材料50分離,以取出成品F。Please refer to FIG. 5 and FIG. 6A to FIG. 6D to illustrate the curing molding method using the curing molding mold 1A shown in FIG. 5. First, as shown in FIG. 5, the first substrate 30A is disposed on the upper module 10A, the second substrate 40A is disposed on the supporting surface 211A, and then a curing material 50 is added on the second substrate 40A. The method of disposing the first substrate 30A on the upper module 10A may be: turning on the air extraction device so that the upper module 10A has an adsorption force, so that the first substrate 30A is adsorbed on the upper module 10A. As shown in FIG. 6A, the upper module 10A and the lower module 20A are pressed together, and the curing material 50 is filled in a cavity formed by the upper module 10A and the lower module 20A during the pressing process. Evacuate the vacuum for the thermo-compression curing process. As shown in Figure 6B, after the thermo-compression curing process is completed, break the vacuum in the chamber to separate the upper module 10A from the lower module 20A, and then move the ejector base 22A so that the ejector base 22A protrudes from the bearing The surface 211A in turn causes the second substrate 40A originally disposed on the carrying surface 211A to separate from the carrying surface 211A. In detail, the thermocompression curing process combines the first substrate 30A and the second substrate 40A with the cured cured material 50 into one body. Therefore, the air extraction device does not need to be opened, and the upper module 10A does not need to provide adsorption force to fix the first substrate. For the substrate 30A, the first substrate 30A, the second substrate 40A and the cured material 50 after curing are left on the carrying surface 211A when the vacuum is broken in the chamber. After that, the ejector base 22A is used to move the second substrate 40A, the first substrate 30A and the cured cured material 50 out of the bearing surface 211A. As shown in FIG. 6C again, the second substrate 40A and the curing material 50 have been combined into a finished product F. As shown in FIG. 6D again, the first substrate 30A and the cured material 50 are separated to take out the finished product F.

由上述利用圖5所示固化成型模具1A之固化成型方法可知,圖1實施例將晶片基板設置於上模組,將金屬板設置於下模組,而圖5實施例則是將金屬板設置於上模組,將晶片基板設置於下模組,但二者的固化成型方法的步驟大致上相同。From the above curing molding method using the curing molding mold 1A shown in FIG. 5, it can be seen that the embodiment of FIG. 1 sets the chip substrate on the upper module and the metal plate on the lower module, while the embodiment of FIG. 5 sets the metal plate. In the upper module, the chip substrate is set in the lower module, but the steps of the curing and molding method of the two are substantially the same.

請參閱圖7所示,本實施例是以圖5實施例為基礎,於承載座21A設有多個吸附孔23A,吸附孔23A係貫穿承載面211A,承載座21A適於透過吸附孔23A而與一抽氣裝置(圖中未示出)連接,抽氣裝置可經由吸附孔23A以提供承載面211A具有吸附力,藉以吸附第二基板40A來強化對第二基板40A的固定效果,例如是使第二基板40A能更平坦的貼合於承載面211A上。Please refer to FIG. 7. This embodiment is based on the embodiment in FIG. 5, and a plurality of suction holes 23A are provided in the bearing seat 21A. The suction holes 23A penetrate the bearing surface 211A, and the bearing seat 21A is suitable for passing through the suction holes 23A. Connected to an air extraction device (not shown in the figure), the air extraction device can provide the supporting surface 211A with adsorption force through the adsorption hole 23A, so as to adsorb the second substrate 40A to strengthen the fixing effect on the second substrate 40A, for example, The second substrate 40A can be more evenly attached to the carrying surface 211A.

請參閱圖8所示,本實施例是以圖5、圖7實施例為基礎,當第一基板30A為具磁吸力之金屬板時,於上模組10A設有磁吸元件24A,設置於上模組10A朝向下模組20A之面上,磁吸元件24A可為具磁性之一金屬板或通電後具有磁吸力之一電磁盤,藉由具磁性之金屬板或將電磁盤電性導通,使磁吸元件24A提供一磁力將第一基板30A吸附固定在上模組10A上來強化對第一基板30A的固定效果,例如是使第一基板30A能更平坦的貼合於上模組10A朝向下模組20A之面上。Please refer to FIG. 8. This embodiment is based on the embodiment of FIGS. 5 and 7. When the first substrate 30A is a metal plate with magnetic attraction, the upper module 10A is provided with a magnetic attraction element 24A, which is arranged at The upper module 10A faces the surface of the lower module 20A, and the magnetic element 24A can be a metal plate with magnetism or an electro-magnetic disk with magnetic attraction after being energized. The magnetic metal plate or the electro-magnetic disk is electrically connected , The magnetic element 24A provides a magnetic force to adsorb and fix the first substrate 30A on the upper module 10A to strengthen the fixing effect of the first substrate 30A, for example, to make the first substrate 30A more evenly attached to the upper module 10A Facing the surface of the lower module 20A.

請參閱圖9所示,本實施例之固化成型模具1B包含一上模組10B、一下模組20B,上模組10B適於配置一第一基板30B,下模組20B包括一承載座21B及一頂出座22B,承載座具有一承載面211B適於承載一第二基板40B。於本實施例中更包含一第三基板60,第三基板60為一欲進行固化成型封裝製程之雙面晶片基板,第一基板30B、第二基板40B皆為金屬板,第三基板60設置於第一基板30B與第二基板40B之間。Please refer to FIG. 9, the curing mold 1B of this embodiment includes an upper module 10B and a lower module 20B. The upper module 10B is suitable for disposing a first substrate 30B, and the lower module 20B includes a bearing seat 21B and An ejector base 22B has a supporting surface 211B suitable for supporting a second substrate 40B. In this embodiment, a third substrate 60 is further included. The third substrate 60 is a double-sided chip substrate to be cured, molded and packaged. The first substrate 30B and the second substrate 40B are both metal plates, and the third substrate 60 is provided Between the first substrate 30B and the second substrate 40B.

請參閱圖9、圖10A至圖10D所示,說明利用圖9所示固化成型模具1B之固化成型方法。  首先如圖9所示,將第一基板30B配置於上模組10B,將第二基板40B設置於承載面211B上,而後加入一固化材料50於第二基板40B及第三基板60朝向第一基板30B的表面上,並將第三基板60設置於第一基板30B與第二基板40B之間。將第一基板30B配置於上模組10B的方法可為:將抽氣裝置開啟,以使上模組10B具有吸附力,藉此使第一基板30B被吸附於上模組10B。  再如圖10A所示,將上模組10B與下模組20B相壓合,並將第三基板60夾合於上模組10B與下模組20B之間,固化材料50會填充於上模組10B與下模組20B在壓合時所形成的腔室內,對該腔室抽真空,以進行熱壓固化程序。  再如圖10B所示,待熱壓固化程序完成後,對腔室破真空,使上模組10B與下模組20B間隔距離,再移動頂出座22B,使頂出座22B凸出於承載面211B,進而使得原本配置在承載面211B上的第二基板40B脫離承載面211B。詳細來說,熱壓固化程序使第一基板30B、第二基板40B、第三基板60與固化後的固化材料50相互結合為一體,故此抽氣裝置無須開啟,上模組10B不需提供吸附力來固定第一基板30B,而是在對腔室破真空時,讓第一基板30B、第二基板40B、第三基板60與固化後的固化材料50留在承載面211B上。之後,再利用頂出座22B來將第一基板30B、第二基板40B、第三基板60與固化後的固化材料50移出承載面211B。  再如圖10C所示,第三基板60與固化材料50已結合為一成品F。  再如圖10D所示,將第一基板30B、第二基板40B及固化材料50分離,以取出成品F。Please refer to FIG. 9 and FIG. 10A to FIG. 10D to illustrate the curing method using the curing mold 1B shown in FIG. 9. First, as shown in Figure 9, the first substrate 30B is placed on the upper module 10B, the second substrate 40B is placed on the supporting surface 211B, and then a curing material 50 is added to the second substrate 40B and the third substrate 60 facing the first On the surface of the substrate 30B, the third substrate 60 is disposed between the first substrate 30B and the second substrate 40B. The method of arranging the first substrate 30B on the upper module 10B may be: turning on the air extraction device so that the upper module 10B has an adsorption force, so that the first substrate 30B is adsorbed on the upper module 10B. As shown in FIG. 10A, the upper module 10B and the lower module 20B are pressed together, and the third substrate 60 is sandwiched between the upper module 10B and the lower module 20B, and the curing material 50 is filled in the upper mold In the cavity formed when the group 10B and the lower module 20B are pressed together, the cavity is evacuated to perform a thermo-compression curing process. As shown in Figure 10B, after the thermo-compression curing process is completed, break the vacuum in the chamber to separate the upper module 10B from the lower module 20B, and then move the ejector base 22B so that the ejector base 22B protrudes from the bearing The surface 211B in turn makes the second substrate 40B originally disposed on the carrying surface 211B separate from the carrying surface 211B. In detail, the thermo-compression curing process integrates the first substrate 30B, the second substrate 40B, the third substrate 60 and the cured material 50 into one body, so the air extraction device does not need to be opened, and the upper module 10B does not need to provide adsorption The first substrate 30B is fixed by force, but when the chamber is vacuum broken, the first substrate 30B, the second substrate 40B, the third substrate 60 and the cured cured material 50 are left on the bearing surface 211B. After that, the ejector base 22B is used to move the first substrate 30B, the second substrate 40B, the third substrate 60 and the cured cured material 50 out of the bearing surface 211B. As shown in FIG. 10C again, the third substrate 60 and the curing material 50 have been combined into a finished product F. As shown in FIG. 10D, the first substrate 30B, the second substrate 40B, and the curing material 50 are separated to take out the finished product F.

由上述利用圖9所示固化成型模具1B之固化成型方法可知,圖9實施例的結構結合了圖1及圖5實施例的結構,且固化成型方法的步驟大致上相同。It can be seen from the above curing molding method using the curing molding mold 1B shown in FIG. 9 that the structure of the embodiment of FIG. 9 combines the structures of the embodiments of FIG. 1 and FIG. 5, and the steps of the curing method are substantially the same.

請參閱圖11所示,本實施例是以圖9實施例為基礎,於承載座21B設有多個吸附孔23B,吸附孔23B係貫穿承載面211B,承載座21B適於透過吸附孔23B而與一抽氣裝置(圖中未示出)連接,抽氣裝置可經由吸附孔23B以提供承載面211B具有吸附力,藉以吸附第二基板40B來強化對第二基板40B的固定效果,例如是使第二基板40B能更平坦的貼合於承載面211B上。Please refer to FIG. 11, this embodiment is based on the embodiment in FIG. 9, and a plurality of adsorption holes 23B are provided in the bearing seat 21B. The adsorption holes 23B penetrate the bearing surface 211B, and the bearing seat 21B is suitable for passing through the adsorption holes 23B. Connected to an air extraction device (not shown in the figure), the air extraction device can provide the supporting surface 211B with adsorption force through the adsorption hole 23B, so as to adsorb the second substrate 40B to strengthen the fixing effect on the second substrate 40B, for example, The second substrate 40B can be more evenly attached to the carrying surface 211B.

請參閱圖12所示,本實施例是以圖9實施例為基礎,由於第一基板30B、第二基板40B皆為金屬板,因此於上模組10B與承載座21B皆設有磁吸元件24B,該磁吸元件24B可為具磁性之一金屬板或通電後具有磁吸力之一電磁盤,分別設置於上模組10B與承載面211B相向之面上,藉由具磁性之金屬板或將電磁盤電性導通,使兩磁吸元件24B提供一磁力分別將第一基板30B、第二基板40B吸附固定在上模組10B、承載面211B上。要注意的是,當上模組10B與承載座21B設有磁吸元件24B時,可無須設置吸附孔於上模組10B與承載面211B上,直接利用磁吸元件24B提供磁力即可達到固定第一基板30B、第二基板40B的功能。Please refer to FIG. 12, this embodiment is based on the embodiment in FIG. 9. Since both the first substrate 30B and the second substrate 40B are metal plates, the upper module 10B and the carrier 21B are equipped with magnetic attraction elements. 24B. The magnetic element 24B can be a metal plate with magnetism or an electro-magnetic disk with magnetic attraction after being energized. They are respectively arranged on the surface of the upper module 10B and the carrying surface 211B opposite to each other. The magnetic metal plate or The electro-magnetic disk is electrically conducted, so that the two magnetic attraction elements 24B provide a magnetic force to respectively adsorb and fix the first substrate 30B and the second substrate 40B on the upper module 10B and the supporting surface 211B. It should be noted that when the upper module 10B and the bearing seat 21B are provided with the magnetic element 24B, there is no need to provide suction holes on the upper module 10B and the bearing surface 211B, and the magnetic element 24B can be directly used to provide magnetic force to achieve fixation. Functions of the first substrate 30B and the second substrate 40B.

請參閱圖13所示本發明所採用之下模組之一實施例結構,下模組20C具有多個活動側板21C與多個固定側板22C,位於下模組20C之相對二側分別設有一活動側板21C,每一活動側板21C之一端部朝向與其相鄰之一固定側板22C之側邊221C並與側邊221C之間具有一溝槽23C,活動側板21C與固定側板22C所圍成的內部空間為固化成型區域。二活動側板21C分別藉由驅動器24C驅動相對於側邊221C位移,藉以改變溝槽23C之大小。於本實施例中,二活動側板21C之移動方向相反,在其他實施例中,二活動側板21C之移動方向亦可相同。本實施例結構之作用在於,於進行固化成型製程時,該溝槽23C呈開放狀態,受到擠壓的固化材料可由溝槽23C溢出,不致因過多的固化材料而影響固化成型品質。於固化成型製程中,由驅動器24C驅動活動側板21C位移,可將溝槽23C關閉並同時將溢出的固化材料切斷。Please refer to FIG. 13 for an embodiment structure of the lower module used in the present invention. The lower module 20C has a plurality of movable side plates 21C and a plurality of fixed side plates 22C. A movable side plate is provided on two opposite sides of the lower module 20C. Side plate 21C, one end of each movable side plate 21C faces the side 221C of the adjacent fixed side plate 22C and has a groove 23C between the side 221C. The inner space enclosed by the movable side plate 21C and the fixed side plate 22C It is the curing area. The two movable side plates 21C are respectively driven by the driver 24C to move relative to the side 221C, so as to change the size of the groove 23C. In this embodiment, the moving directions of the two movable side plates 21C are opposite. In other embodiments, the moving directions of the two movable side plates 21C can also be the same. The function of the structure of this embodiment is that during the curing and molding process, the groove 23C is in an open state, and the squeezed curing material can overflow through the groove 23C, so that the quality of curing and molding will not be affected by excessive curing material. During the curing and molding process, the driver 24C drives the movable side plate 21C to move, which can close the groove 23C and cut off the overflowing cured material at the same time.

請參閱圖14所示利用本發明所提供之固化成型模具之固化成型方法之流程200(請同時配合圖1實施例),其包含以下步驟:  步驟201:將第一基板30配置於上模組10;  步驟202:將第二基板40設置於承載面211上;  步驟203:加入一固化材料50於第二基板40上;  步驟204:將上模組10與下模組20相互壓合,並對上模組10與下模組20在壓合時形成的腔室抽真空,以進行熱壓固化程序;  步驟205:對腔室破真空,使上模組10與下模組20間隔距離;  步驟206:移動頂出座22,使頂出座22凸出於承載面211,以將第一基板30、第二基板40及固化後的固化材料50移出承載面211;  步驟207:將第二基板40與固化材料50分離,以取出成品F。  要注意的是,在不同實施例的步驟207中,可以是將第一基板30與固化材料50分離,以取出成品F。Please refer to the process 200 of the curing molding method using the curing molding mold provided by the present invention shown in FIG. 14 (please also cooperate with the embodiment of FIG. 1), which includes the following steps: Step 201: Place the first substrate 30 on the upper module 10; Step 202: Set the second substrate 40 on the bearing surface 211; Step 203: Add a curing material 50 on the second substrate 40; Step 204: Press the upper module 10 and the lower module 20 together, and Vacuum the chamber formed when the upper module 10 and the lower module 20 are pressed together to perform the thermo-compression curing process; Step 205: Break the vacuum in the chamber to make the upper module 10 and the lower module 20 separate; Step 206: Move the ejector base 22 so that the ejector base 22 protrudes from the bearing surface 211 to move the first substrate 30, the second substrate 40 and the cured material 50 after curing out of the bearing surface 211; Step 207: Move the second substrate The substrate 40 is separated from the cured material 50 to take out the finished product F. It should be noted that in step 207 in different embodiments, the first substrate 30 and the cured material 50 may be separated to take out the finished product F.

綜上所述,本發明之固化成型模具及利用該固化成型模具之固化成型方法,利用具有可重複利用特性之金屬板取代離型膜進行固化成型製程,不僅可簡化製程、減少人力與工時,並可節省成本。In summary, the curing molding mold of the present invention and the curing molding method using the curing molding mold use a metal plate with reusable characteristics to replace the release film for the curing molding process, which not only simplifies the manufacturing process, reduces manpower and man-hours , And can save costs.

雖然本發明已以實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明的精神和範圍內,當可作些許的更動與潤飾,故本發明的保護範圍當視後附的申請專利範圍所界定者為準。Although the present invention has been disclosed as above by the embodiments, it is not intended to limit the present invention. Any person with ordinary knowledge in the technical field can make some changes and modifications without departing from the spirit and scope of the present invention. The scope of protection of the present invention shall be subject to the scope defined in the appended patent application.

1、1A、1B:固化成型模具10、10A、10B:上模組11:吸附孔20、20A、20B、20C:下模組21、21A、21B:承載座21C:活動側板221C:側邊211、211A、211B:承載面22、22A、22B:頂出座22C:固定側板23、23A、23B:吸附孔23C:溝槽24、24A:磁吸元件24C:驅動器30、30A、30B:第一基板40、40A、40B:第二基板50:固化材料60:第三基板70:密封墊200:固化成型方法之流程201~207:固化成型方法之流程之步驟F:成品1, 1A, 1B: curing molding mold 10, 10A, 10B: upper module 11: suction holes 20, 20A, 20B, 20C: lower module 21, 21A, 21B: bearing seat 21C: movable side plate 221C: side 211 , 211A, 211B: bearing surface 22, 22A, 22B: ejector seat 22C: fixed side plate 23, 23A, 23B: suction hole 23C: groove 24, 24A: magnetic element 24C: driver 30, 30A, 30B: first Substrate 40, 40A, 40B: Second substrate 50: Curing material 60: Third substrate 70: Seal 200: Process of curing method 201~207: Step F of process of curing method: Finished product

圖1為本發明之固化成型模具之一實施例之結構示意圖。  圖2A至圖2D為利用圖1所示固化成型模具實施例之固化成型方法示意圖。  圖3為圖1實施例於下模組設有吸附孔之結構示意圖。  圖4為圖1實施例於下模組設有磁吸元件之結構示意圖。  圖5為本發明之固化成型模具另一實施例之結構示意圖。  圖6A至圖6D為利用圖5所示固化成型模具實施例之固化成型方法示意圖。  圖7為圖5實施例於下模組設有吸附孔之結構示意圖。  圖8為圖5實施例於上模組設有磁吸元件之結構示意圖。圖9為本發明之固化成型模具又一實施例之結構示意圖。  圖10A至圖10D為利用圖9所示固化成型模具實施例之固化成型方法示意圖。  圖11為圖9實施例於下模組設有吸附孔之結構示意圖。  圖12為圖9實施例於上模組與下模組設有磁吸元件之結構示意圖。  圖13為本發明之下模組設有活動側板結構之上視示意圖。  圖14為本發明之固化成型方法之流程圖。FIG. 1 is a schematic diagram of the structure of an embodiment of the curing mold of the present invention. 2A to 2D are schematic diagrams of a curing molding method using the embodiment of the curing molding mold shown in FIG. 1. Fig. 3 is a schematic structural diagram of the embodiment of Fig. 1 with adsorption holes provided in the lower module. Fig. 4 is a schematic structural diagram of the embodiment of Fig. 1 with a magnetic attraction element provided on the lower module. Fig. 5 is a schematic structural diagram of another embodiment of the curing forming mold of the present invention. 6A to 6D are schematic diagrams of the curing molding method using the embodiment of the curing molding mold shown in FIG. 5. Fig. 7 is a schematic structural diagram of the embodiment of Fig. 5 with adsorption holes provided in the lower module. Fig. 8 is a schematic structural diagram of the embodiment of Fig. 5 with a magnetic attraction element provided on the upper module. Fig. 9 is a schematic structural view of another embodiment of the curing mold of the present invention. 10A to 10D are schematic diagrams of the curing molding method using the embodiment of the curing molding mold shown in FIG. 9. FIG. 11 is a schematic diagram of the structure of the embodiment in FIG. 9 with adsorption holes provided in the lower module. FIG. 12 is a schematic diagram of the structure of the embodiment of FIG. 9 with magnetic attraction elements provided on the upper module and the lower module. FIG. 13 is a schematic top view of the structure of the lower module with movable side plates of the present invention. Fig. 14 is a flowchart of the curing molding method of the present invention.

no

1:固化成型模具 1: curing mold

10:上模組 10: Upper module

11:吸附孔 11: adsorption hole

20:下模組 20: Lower module

21:承載座 21: Bearing seat

211:承載面 211: bearing surface

22:頂出座 22: Push out the seat

30:第一基板 30: First substrate

40:第二基板 40: second substrate

50:固化材料 50: curing material

70:密封墊 70: gasket

Claims (14)

一種固化成型模具,其包含:  一上模組,適於配置一第一基板;以及  一下模組,係相對於該上模組具有一距離而設置,該下模組包括一承載座及一頂出座,其中該承載座具有一承載面,適於承載一第二基板,該承載面係對應於該第一基板下方,該頂出座係可移動地凸出或齊平於該承載面;  其中,該第一基板與該第二基板至少其中之一為金屬板。A curing molding mold, comprising: an upper module, suitable for arranging a first substrate; and a lower module, which is arranged at a distance from the upper module, and the lower module includes a carrier and a top Out of the seat, wherein the bearing seat has a bearing surface suitable for bearing a second substrate, the bearing surface corresponds to the bottom of the first substrate, and the ejection seat is movably protruding or flush with the bearing surface; Wherein, at least one of the first substrate and the second substrate is a metal plate. 如申請專利範圍第1項所述之固化成型模具,其更包含一第三基板,其設置於該第一基板與該第二基板之間,且該第一基板與該第二基板皆為金屬板。The curing molding mold described in the first item of the scope of patent application further includes a third substrate, which is disposed between the first substrate and the second substrate, and the first substrate and the second substrate are both metal board. 如申請專利範圍第1項所述之固化成型模具,其中該下模組具有多個活動側板與多個固定側板,位於該下模組之相對二側分別設有一該活動側板,每一該活動側板之一端部朝向與其相鄰之一該固定側板之一側邊並與該側邊之間具有一溝槽,該二活動側板相對於該側邊位移,藉以改變該些溝槽之大小。As described in the first item of the patent application, the lower module has a plurality of movable side plates and a plurality of fixed side plates. The movable side plates are respectively provided on two opposite sides of the lower module, and each movable side plate One end of the side plate faces a side edge of the fixed side plate adjacent to it and has a groove therebetween. The two movable side plates are displaced relative to the side edge to change the size of the grooves. 如申請專利範圍第3項所述之固化成型模具,其中該二活動側板之移動方向相反。For the curing forming mold described in item 3 of the scope of patent application, the moving directions of the two movable side plates are opposite. 如申請專利範圍第3項所述之固化成型模具,其中該二活動側板之移動方向相同。For the curing forming mold described in item 3 of the scope of patent application, the moving directions of the two movable side plates are the same. 如申請專利範圍第1項所述之固化成型模具,其中,該上模組更包含多個吸附孔,且該上模組適於透過該些吸附孔而與一抽氣裝置連接,該些吸附孔係貫穿該上模組,該抽氣裝置可經由該些吸附孔以提供該上模組具有吸附力。As described in the first item of the patent application, the upper module further includes a plurality of adsorption holes, and the upper module is adapted to be connected to an exhaust device through the adsorption holes, and the adsorption Holes penetrate the upper module, and the suction device can pass through the adsorption holes to provide the upper module with an adsorption force. 如申請專利範圍第1項所述之固化成型模具,其中,該承載座更包含多個吸附孔,且該承載座適於透過該些吸附孔而與一抽氣裝置連接,該些吸附孔係貫穿該承載面,該抽氣裝置可經由該些吸附孔以提供該承載面具有吸附力。As described in the first item of the scope of patent application, the solidification molding mold, wherein the supporting base further includes a plurality of adsorption holes, and the supporting base is adapted to be connected to an exhaust device through the adsorption holes, and the adsorption holes are Through the bearing surface, the suction device can pass through the adsorption holes to provide the bearing surface with adsorption force. 如申請專利範圍第1項所述之固化成型模具,其中,當該第一基板為具磁吸力之金屬板時,該上模組更包含一磁吸元件,設置於該上模組朝向該下模組之面上,藉由該磁吸元件提供一磁力將該第一基板吸附固定在該上模組。According to the curing molding mold described in claim 1, wherein, when the first substrate is a metal plate with magnetic attraction, the upper module further includes a magnetic attraction element disposed on the upper module facing the lower On the face of the module, the magnetic attraction element provides a magnetic force to adsorb and fix the first substrate on the upper module. 如申請專利範圍第8項所述之固化成型模具,其中,該磁吸元件為一具有磁性之金屬板或通電後具有磁吸力之一電磁盤。According to the curing molding mold described in item 8 of the scope of patent application, the magnetic attraction element is a metal plate with magnetism or an electro-magnetic disk with magnetic attraction after being energized. 如申請專利範圍第1項所述之固化成型模具,其中,當該第二基板為具磁吸力之金屬板時,該承載座更包含一磁吸元件,設置於該承載面朝向該承載座之面上,藉由該磁吸元件提供一磁力將該第二基板吸附固定在該承載面上。As described in the first item of the scope of patent application, the solidification molding mold, wherein, when the second substrate is a metal plate with magnetic attraction, the supporting base further includes a magnetic attraction element disposed on the supporting surface facing the supporting base On the surface, the magnetic attraction element provides a magnetic force to adsorb and fix the second substrate on the carrying surface. 如申請專利範圍第10項所述之固化成型模具,其中,該磁吸元件為一具有磁性之金屬板或通電後具有磁吸力之一電磁盤。As described in the tenth item of the scope of patent application, the solidification molding mold, wherein the magnetic attraction element is a metal plate with magnetism or an electro-magnetic disk with magnetic attraction after being energized. 一種固化成型方法,其包含:  提供上述申請專利範圍第1-11項任一所述之固化成型模具;  將該第一基板配置於該上模組;  將該第二基板設置於該承載面上;  加入一固化材料於該第二基板上;  將該上模組與該下模組相壓合,並對該上模組與該下模組在壓合時形成的一腔室抽真空,以進行熱壓固化程序;  對該腔室破真空,使該上模組與該下模組間隔該距離;  移動該頂出座,使該頂出座凸出於該承載面,以將該第一基板、該第二基板及固化後的該固化材料移出該承載面;以及  將該第一基板或該第二基板與該固化材料分離,以取出成品。A curing molding method, comprising: providing a curing molding mold described in any one of items 1-11 in the scope of the aforementioned patent application; arranging the first substrate on the upper module; arranging the second substrate on the carrying surface Adding a curing material on the second substrate; pressing the upper module and the lower module, and evacuating a cavity formed when the upper module and the lower module are pressed together to Carry out the thermo-compression curing process; Break the vacuum in the chamber to make the upper module and the lower module separate the distance; Move the ejector seat so that the ejector seat protrudes from the bearing surface, so that the first The substrate, the second substrate, and the cured material after curing are removed from the carrying surface; and the first substrate or the second substrate is separated from the cured material to take out the finished product. 如申請專利範圍第12項所述之固化成型之方法,其中,該金屬板經抗沾黏處理,其表面之水滴接觸角大於90度。According to the method of curing and molding described in item 12 of the scope of patent application, wherein the metal plate is treated with anti-sticking treatment, and the contact angle of water droplets on its surface is greater than 90 degrees. 如申請專利範圍第13項所述之固化成型之方法,其中,該抗沾黏處理包括表面疏水處理或鐵氟龍、鎳氟龍或鈦氟龍其中之一的表面抗沾黏離型處理。According to the method of curing and molding described in claim 13, wherein the anti-adhesion treatment includes surface hydrophobic treatment or a surface anti-adhesion release treatment of one of Teflon, Niflon or Tieflon.
TW107143982A 2018-12-06 2018-12-06 Curing molding mold and method of curing molding to use the same TW202021769A (en)

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