TW202021003A - Marking system with online estimation function and operation method including a control unit as well as a carrier unit, an input unit, a marking unit, an optical image shooting unit and a display unit - Google Patents
Marking system with online estimation function and operation method including a control unit as well as a carrier unit, an input unit, a marking unit, an optical image shooting unit and a display unit Download PDFInfo
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Abstract
Description
本發明為一種畫記系統之技術領域,尤其指一種在同一設備中,能進行畫記及顯示畫記前、後之電路板影像,方便操作者快速辨識畫記圖像是否符合所需之畫記規範。The invention is a technical field of a picture-inscription system, in particular to a circuit board image in front of and behind a picture-in-picture in the same device, which is convenient for the operator to quickly identify whether the picture-in-picture image meets the desired picture Remember the specifications.
電路板的畫記作業愈來愈普遍,主要是於電路板上畫記一些原製程中所未產生的圖形,例如二維條碼、QR code、文字或標示符號等,以利電路板後續運送、檢測或分類之用。Circuit board drawing operations are becoming more and more common, mainly to draw on the circuit board some graphics that were not generated in the original manufacturing process, such as two-dimensional barcodes, QR codes, text or marking symbols, etc., to facilitate subsequent transportation of the circuit board, For testing or classification.
目前常用的畫記方法為雷射雕刻或噴墨方式,但因每批電路板的規格或品質可能有一些小差異,例如防焊顏色、厚度、焊盤表面處理狀態等,在正式放量進行畫記作業前,須對畫記作業參數進行調整及測試,該畫記作業參數至少包括畫記位置、圖形、尺寸及數量等,以達到所需的可見度、可讀性,另外相對地也必須對畫記設備例如雷射雕刻機及噴墨設備的作業參數進行調整,例如調整雷射的能量、頻率或是噴墨的墨量、速度等。At present, the commonly used drawing method is laser engraving or inkjet, but due to the small differences in the specifications or quality of each batch of circuit boards, such as solder mask color, thickness, pad surface treatment status, etc. Before the homework, the parameters of the homework must be adjusted and tested. The homework parameters include at least the location, graphics, size, and quantity of the homework to achieve the required visibility and readability. The operating parameters of drawing equipment such as laser engraving machines and inkjet equipment are adjusted, such as adjusting the laser energy, frequency, or the amount and speed of inkjet ink.
習用畫記系統為單一功能性的設備,用以在電路板上的設定位置畫出圖形,畫記作業後,再將電路板取下移往其他輔助觀察設備(例如顯微鏡),確認是否符合客戶需求規範。如果不符合就必須移回設備,再度調整作業參數,再次進行畫記作業。此種作業方式一般稱之離線式的評估作業參數,不僅麻煩且費時。另外畫記系統的拍攝單元與輔助觀察設備並非同一機器,可能會造成取像參數有所不同而呈顯不同的圖像,造成操作者的誤判。The conventional drawing system is a single-function device for drawing graphics at the set position on the circuit board. After the drawing operation, the circuit board is removed and moved to other auxiliary observation equipment (such as a microscope) to confirm whether it meets customer needs. specification. If it does not meet the requirements, you must move back to the device, adjust the operation parameters again, and perform the drawing operation again. This type of operation is generally called offline evaluation of operation parameters, which is not only cumbersome and time-consuming. In addition, the shooting unit of the picture-recording system and the auxiliary observation device are not the same machine, which may cause the acquisition parameters to be different and show different images, causing misjudgment by the operator.
本發明的主要目的係提供一種配備在線估評之畫記系統及操作方法,主要是在同一設備內,即可進行電路板圖形畫記及估評作業,省去離線的操作模式,也能加速校正作業及能獲得較佳的畫記品質。The main purpose of the present invention is to provide a drawing system and an operation method equipped with online evaluation, mainly in the same device, which can be used for circuit board graphic drawing and evaluation operations, eliminating the offline operation mode and speeding up Calibration work and can get better quality of drawing.
為達上述之目的,本發明之操作方法包括:取得未畫記前之電路板影像,定義為第一電路板影像;依據第一電路板影像設定畫記圖形之畫記作業參數,該畫記作業參數至少包括一畫記位置及其相應的圖形;依據該畫記位置執行畫記作業;取得畫記後之電路板影像,定義為第二電路板影像,該第二電路板影像內具有至少一畫記圖像;由顯示單元使該畫記圖形以半透明疊圖方式形成於該第二電路板影像上。如此即能快速得知該畫記圖像是否符合設定畫記圖形之規範,便於後續決定是否調整畫記的其他作業參數。To achieve the above purpose, the operation method of the present invention includes: acquiring the circuit board image before drawing, defined as the first circuit board image; setting the drawing operation parameters of the drawing graphics based on the first circuit board image, the drawing The operation parameters include at least a sketch position and its corresponding graphics; the sketch operation is performed according to the sketch position; the circuit board image after the drawing is obtained is defined as a second circuit board image, and the second circuit board image has at least A pictorial image; the pictorial graphic is formed on the second circuit board image in a translucent overlay by the display unit. In this way, it is possible to quickly know whether the pictorial image complies with the specifications for setting pictorial graphics, which is convenient for subsequent decision whether to adjust other operational parameters of pictorial painting.
再者,本發明提供一種配備在線估評之畫記系統,包括:控制單元及受其控制運作的載台單元、輸入單元、畫記單元、光學取像單元及顯示單元,該載台單元包括一電動移載平台,該電動移載平台承載電路板進行水平移動;該輸入單元輸入設定畫記圖形之畫記作業參數,該畫記作業參數至少包括一畫記位置及其對應的圖形;該畫記單元設置於該載台單元上方,能對該電路板上的該畫記位置繪製相對應的圖形;該光學取像單元設置於該載台單元的上方,拍攝畫記前、後該電路板,並分別定義為第一電路板影像及第二電路板影像;該顯示單元以半透明疊圖方式於該第二電路板影像上顯示該畫記圖形。Furthermore, the present invention provides a drawing system equipped with online evaluation, including: a control unit and a stage unit under its control operation, an input unit, a picture unit, an optical imaging unit, and a display unit. The stage unit includes An electric transfer platform, the electric transfer platform carries a horizontal movement of the circuit board; the input unit inputs the drawing operation parameters for setting the drawing graphics, the drawing operation parameters include at least a drawing location and its corresponding graphic; The drawing unit is arranged above the stage unit, and a corresponding figure can be drawn on the drawing position on the circuit board; the optical imaging unit is arranged above the stage unit, and the circuit is taken before and after the picture is taken The board is defined as an image of the first circuit board and an image of the second circuit board, respectively; the display unit displays the drawing graphics on the image of the second circuit board in a translucent overlay mode.
在本發明實施例的操作方法中,是先將該電路板放置於該載台單元之電動移載平台上,該電動移載平台承載該電路板移動至該光學取像單元下方,由於該光學取像單元拍攝該電路板,經由該顯示單元顯示該電路板圖像,進而取得未畫記前之電路板影像。In the operation method of the embodiment of the present invention, the circuit board is first placed on the electric transfer platform of the stage unit, and the electric transfer platform carries the circuit board and moves below the optical imaging unit, because the optical The imaging unit photographs the circuit board, displays the circuit board image through the display unit, and then obtains the circuit board image before drawing.
在本發明實施例的操作方法中,該畫記圖形之畫記作業參數是透過該輸入單元經該控制單元依據使用者選擇內容輸入相關畫記作業參數。之後亦透過該控制單元進行相關構件的運作。該輸入單元可為滑鼠、鍵盤等輸入裝置。In the operation method of the embodiment of the present invention, the drawing operation parameters of the drawing graphics are related to the input operation parameters of the drawing operation through the input unit and the control unit according to user selection. After that, related components are also operated through the control unit. The input unit may be an input device such as a mouse or a keyboard.
在本發明實施例的操作方法中,該標號單元執行畫記作業,是由該電動移載平台帶動該電路板移動至該畫記單元下方,由該畫記單元於該畫記位置繪製相對應圖形,該畫記單元包括雷射雕刻機或噴墨設備。In the operation method of the embodiment of the present invention, the labeling unit performs the drawing operation, and the electric transfer platform drives the circuit board to move below the drawing unit, and the drawing unit draws the corresponding position at the drawing position Graphics, the picture unit includes a laser engraving machine or inkjet equipment.
在本發明實施例的操作方法中,該電路板在經過畫記作業後,是由該電動移載平台再度將該電路板移動至該光學取像單元下方,拍攝該電路板。再由控制單元將影像經由該顯示單元將該畫記圖形以半透明方式疊圖於該第二電路板影像上。In the operation method of the embodiment of the present invention, after the drawing operation of the circuit board, the electric transfer platform moves the circuit board again below the optical imaging unit to photograph the circuit board. Then, the control unit overlays the image on the second circuit board image in a translucent manner through the display unit through the display unit.
綜合以所述,操作者藉由本發明畫記系統及操作方法,在不離線情形下,操作者即可目視該顯示單元所呈現設定之該畫記圖形與拍攝後之該畫記圖像,確認形狀、位置、大小是否符合畫記規範,能有效縮短畫記作業評估的時間,簡化作業流程,提升生產效率,當然前述操作方法也能於電路板上一次畫出多個畫記圖形,每個畫記圖形增設定其他不同畫記作業參數,此方式有利於後續加速評估及選擇最佳的作業參數,縮短評估時間。Based on the above, the operator can visually confirm the pictorial graphic set by the display unit and the pictorial image after shooting by the pictorial system and operating method of the present invention without offline. Whether the shape, position, and size conform to the specifications of drawing, can effectively shorten the time of drawing operation evaluation, simplify the operation process, and improve production efficiency. Of course, the aforementioned operation method can also draw multiple drawing graphics on the circuit board at a time, each The drawing graphics can be set with other parameters for different drawing operations. This method is beneficial to the subsequent accelerated evaluation and selection of the best working parameters, which shortens the evaluation time.
以下配合圖式及元件符號對本發明之實施方式做更詳細的說明,俾使熟習該項技藝者在研讀本說明書後能據以實施。The embodiments of the present invention will be described in more detail below with reference to the drawings and component symbols, so that those skilled in the art can implement them after studying this specification.
如圖1所示,為本發明一種配備在線估評之畫記系統的操作方法流程圖,主要是在同一設備中,能同時進行電路板之圖形畫記及在線的評估作業,該操作方法包括: 步驟101,取得未畫記前之電路板影像,定義為第一電路板影像; 步驟102,依據該第一電路板影像設定畫記圖形之畫記作業參數,該畫記作業參數包括至少一畫記位置及相對應圖形; 步驟103,依據該畫記位置執行畫記作業; 步驟104,取得畫記後之電路板影像,定義為第二電路板影像,該第二電路板影像內具有至少一畫記圖像; 步驟105,由顯示單元將該畫記圖形以半透明疊圖方式形成於該第二電路板影像上。As shown in FIG. 1, it is a flow chart of an operation method of a drawing system equipped with online evaluation, mainly in the same device, which can simultaneously perform graphic drawing and online evaluation of a circuit board. The operation method includes :
藉由該顯示單元所顯示的影像,操作者能快速得知畫記圖像是否符合設定畫記圖形之規範,便於後續決定是否調整畫記的其他作業參數。With the image displayed by the display unit, the operator can quickly know whether the sketch image conforms to the specifications for setting the sketch graphics, which is convenient for the subsequent decision whether to adjust other working parameters of the sketch.
如圖2所示,本發明一種配備在線估評之畫記系統之架構圖。本發明是運用此畫記系統進行所述的操作方法,該畫記系統200包括:控制單元21及受其控制運作的載台單元22、輸入單元23、畫記單元24、光學取像單元25及顯示單元26。As shown in FIG. 2, the present invention is an architecture diagram of a picture writing system equipped with online evaluation. The present invention is to use the pictorial system to perform the operation method described above. The
該控制單元21與各構件電性連接,負責整體系統的運作,為電腦主機或計算機控制系統。The
該載台單元22為一個工作機台,包括一電動移載平台221,該電動移載平台221為受機電控制的移動機構,能進行水平方向精確地移動。該電動移載平台221上還可安裝一治具222,由該治具222固定欲進行畫記之電路板30位置。The
該輸入單元23用以輸入設定畫記圖形之畫記作業參數,為滑鼠、鍵盤等輸入裝置。The
該畫記單元24設置於該載台單元22上方,用於在該電路板30的畫記位置繪製相對應圖形,該畫記單元24為雷射雕刻機、噴墨設備。在本實施例為雷射雕刻機,以發射設定能量於該電路板30上形成畫記圖形。若為噴墨設備則採噴墨畫圖方式作業。該畫記單元24依設備的不同皆具有相對的機構負責位置微調或移動。該畫記圖形包括二維條碼、QR code、文字或標示符號等其中至少一種。The
該光學讀取單元25設置於該載台單元22的上方,用以拍攝該電路板30。在本實施例中該光學讀取單元25為數位照相機或數位攝影機。該光學讀取單元25是與該控制單元21連接並輸出所拍攝的圖像。在本實施例中該光學讀取單元25主要是拍攝畫記前、後該電路板,並分別定義為第一電路板影像及第二電路板影像。其中該載台單元22、該畫記單元24及該光學取像單元25三者的相對位置須經校正定位後再固定,讓該電動移載平台221精確移動該電路板30至正確位置進行拍照及畫記作業。The
該顯示單元26在本實施例為一顯示器,用以顯示該光學讀取單元25所拍攝之電路板影像,其中並能將畫記圖形以半透明疊圖方式形成於第二電路板影像上。In this embodiment, the
接著就本發明的畫記系統,配合本發明之操作方法作一說明:Next, a description will be given of the picture-inscription system of the present invention and the operation method of the present invention:
如步驟101,取得未畫記前之電路板影像,定義為第一電路板影像;係將先該電路板30放置於該載台單元22之電動移載平台221上,並利用該治具222固定該電路板30,接著該電動移載平台221承載該電路板30移動至該光學取像單元25下方;由該光學取像單元25拍攝該電路板30,經該顯示單元26顯示該電路板圖像,並定義為第一電路板圖像40(如圖3所示),在圖3的實施例中一次進行兩個電路板30的畫記作業,拍攝時就有兩個第一電路板圖像40。In
步驟102,設定畫記圖形之畫記作業參數。經由該輸入單元21依據操作者選擇內容輸入相關畫記作業參數,例如畫記位置、圖形、大小及數量等,如圖4所示,於每個該第一電路板圖像40的畫記位置51設定了畫記圖形52。由於本實施該畫記單元24為一雷射雕刻機,因此還包括調整雷射的焦距、能量、頻率等。若為噴墨設備則包括噴墨顏色、位置…等。Step 102: Set the drawing operation parameters of the drawing graphics. Through the
步驟103,依據該畫記位置執行畫記作業。此時由該電動移載平台221帶動該電路板30移動至該畫記單元24下方,由該畫記單元24於該電路板30之畫記位置51繪製畫記圖形52。Step 103: Perform a sketch operation according to the sketch position. At this time, the
步驟104,取得畫記後之電路板影像,定義為第二電路板影像。該電動移載平台221再度將該電路板30移動至該光學取像單元25下方,拍攝繪製畫記圖形52後該電路板30,該控制單元21依接收的圖像定義為第二電路板影像60(如圖5所示),此該第二電路板影像60內會具有至少一畫記圖像62,該畫記圖像62為該畫記後所拍攝到的畫記圖形。In
之後該控制單元21經由該顯示單元26使該畫記圖形52(圖中的虛線)以半透明疊圖方式於第二電路板影像60上(如圖6所示)。在實際操作上,如果設定正確,該畫記圖形52會完全重疊於該畫記圖像62,在圖中為了解說,則假設輸入設定錯誤,故圖中明顯發現該畫記圖形52與該畫記圖像62分離。如此操作者就能依顯示單元26顯示的內容,判斷是否符合要求的畫記規範,包含畫記位置、圖形、大小等,如果是則結束工作,進行其他電路板的畫記作業,如果不符合,則經該輸入單元23調整畫記作業參數,重新進行畫記評估作業,獲得最佳的作業參數。在本實施中雖然電路板30上僅有一個畫記圖形,但在實際操作上,也能於電路板上一次畫出多個畫記圖形,每個畫記圖形設定略為不同的畫記作業參數,依產生的結果選定最佳的作業參數,此方式有利於縮短評估時間。Afterwards, the
綜合以上所示,本發明為一種配備在線估評的畫記系統及操作方法,在不離線作業的情形下,即該電路板不需下片及移動至其他觀察設備,操作者就能進行畫記作業及評估、調整畫記作業參數,藉此大幅縮短畫記評估作業的時間,另外利用同一台光學取像單元拍攝畫記前、後電路板的影像,不會產生失真或差異性,讓評估作業獲得更正確的訊息。In summary, the present invention is a drawing system and operation method equipped with online evaluation. In the case of no offline operation, that is, the circuit board does not need to be downloaded and moved to other observation equipment, the operator can draw Remember the operation and evaluation, adjust the parameters of the painting operation, thereby greatly shorten the time of the painting evaluation operation. In addition, use the same optical imaging unit to shoot the images of the circuit board before and after the painting without distortion or difference. Evaluation work to obtain more accurate information.
然而,上述實施例僅例示性說明本發明之功效,而非用於限制本發明,任何熟習此項技藝之人士均可在不違背本發明之精神及範疇下,對上述實施例進行修飾與改變。此外,在上述該些實施例中之元件的數量僅為例示性說明,亦非用於限制本發明。因此本發明之權利保護範圍,應如以下之申請專利範圍所列。However, the above-mentioned embodiments are only illustrative of the effects of the present invention, and are not intended to limit the present invention. Anyone familiar with this skill can modify and change the above-mentioned embodiments without departing from the spirit and scope of the present invention. . In addition, the number of elements in the above-mentioned embodiments is merely illustrative, and is not intended to limit the present invention. Therefore, the scope of protection of the rights of the present invention should be as listed in the following patent application scope.
101~105:步驟 200:畫記系統 21:控制單元 22:載台單元 221:電動移載平台 222:治具 23:輸入單元 24:畫記單元 25:光學取像單元 26:顯示單元 30:電路板 40:第一電路板影像 51:畫記位置 52:畫記圖形 60:第二電路板影像 62:畫記圖像101~105: steps 200: Painting system 21: control unit 22: stage unit 221: Electric transfer platform 222: Fixture 23: input unit 24: Drawing unit 25: optical imaging unit 26: display unit 30: circuit board 40: First board image 51: Location of drawing 52: Draw graphics 60: Second circuit board image 62: Draw images
圖1為本發明一種配備在線估評之畫記系統的操作方法流程圖; 圖2為本發明一種配備在線估評之畫記系統的架構; 圖3為本發明在畫記前取得之電路板影像的示意圖; 圖4為本發明設定畫記圖形之示意圖; 圖5為本發明在畫記後取得之電路板影像的示意圖; 圖6為本發明於顯示單元顯示畫記圖形於畫記後電路板影像的示意圖。Fig. 1 is a flow chart of an operation method of a picture writing system equipped with online evaluation according to the present invention; Fig. 2 is a structure of a picture writing system equipped with online evaluation according to the present invention; Fig. 3 is a circuit board obtained by the present invention before drawing Schematic diagram of the image; FIG. 4 is a schematic diagram of setting the drawing graphics of the present invention; FIG. 5 is a schematic diagram of the circuit board image obtained by the present invention after the drawing; FIG. 6 is a circuit of the present invention displaying the drawing graphics on the display unit after the drawing Schematic diagram of the board image.
101~105:步驟 101~105: steps
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