TW202017671A - Pipe having a coating on an inner surface and method of making the pipe - Google Patents

Pipe having a coating on an inner surface and method of making the pipe Download PDF

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TW202017671A
TW202017671A TW107137011A TW107137011A TW202017671A TW 202017671 A TW202017671 A TW 202017671A TW 107137011 A TW107137011 A TW 107137011A TW 107137011 A TW107137011 A TW 107137011A TW 202017671 A TW202017671 A TW 202017671A
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pair
tube
elongated
pipe
combined
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TW107137011A
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Chinese (zh)
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TWI727214B (en
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增田祥
秀萍 謝
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新加坡商Agc亞太有限公司
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/17Rigid pipes obtained by bending a sheet longitudinally and connecting the edges
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation
    • F16L58/02Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings

Abstract

There is provided a method for making a pipe having a coating on an inner surface of the pipe and the pipe having the coating. The method may comprise coating a lining material on a surface of a flat plate; bending opposing edge portions of the coated flat plate to form pair of elongate catches; bending the coated flat plate and engaging the pair of elongate catches to form a pipe; heating a location of the engaged pair of elongate catches; and pressing an outer surface of the pipe and an opposing inner surface of the pipe at the heated location of the engaged pair of elongate catches.

Description

內表面上具有塗層之管件及其製造方法 Pipe fitting with coating on inner surface and manufacturing method thereof

本發明係關於一種內表面上具有塗層之管件及該管件之製造方法。 The invention relates to a pipe fitting with a coating on the inner surface and a method for manufacturing the pipe fitting.

於工業中使用之各種類型之習知管件(諸如水管、氣體管件、熱傳送管等)的內表面需能抗腐蝕及抵抗在管件與於其中流動之流體之間的化學反應。此可藉由利用諸如氟樹脂層之樹脂層塗覆該等管件之內表面來達成。 The inner surface of various types of conventional pipe fittings (such as water pipes, gas pipe fittings, heat transfer pipes, etc.) used in the industry must be resistant to corrosion and chemical reactions between the pipe fittings and the fluid flowing therein. This can be achieved by coating the inner surface of the pipes with a resin layer such as a fluororesin layer.

塗覆或內襯氟樹脂通常尤其被應用在可能暴露至高度腐蝕性化學品的化學、醫藥及半導體廠中。 Coated or lined fluororesins are often used especially in chemical, pharmaceutical and semiconductor plants that may be exposed to highly corrosive chemicals.

氟樹脂材料可呈粉狀粉末形式,藉此其包含樹脂本身或作為與如著色劑、除酸劑或填充劑之添加劑混合的化合物。將氟樹脂材料塗覆至管件之內表面的方法可藉由使用靜電粉末噴槍將靜電粉末塗料施覆於管件之內表面上,隨後加熱管件以使粉末熔融來形成塗層而進行。然而,此方法一次僅可產生僅具有一層膜的管件。若需要若干層膜,則需進行若干分開的塗覆以達成目標膜厚度。此減慢管件製造時間。此外,反電離(back ionization)係此方法中的一項問題,因電荷的過度累積會阻止靜電粉末進一步沉積於具有現有塗層之管件的表面。 The fluororesin material may be in the form of powdered powder, whereby it contains the resin itself or as a compound mixed with additives such as coloring agents, acid scavengers or fillers. The method of applying the fluororesin material to the inner surface of the pipe can be performed by applying an electrostatic powder coating to the inner surface of the pipe using an electrostatic powder spray gun, and then heating the pipe to melt the powder to form a coating. However, this method can only produce tubes with only one layer of film at a time. If several layers of film are required, several separate coatings are required to achieve the target film thickness. This slows down the pipe manufacturing time. In addition, back ionization is a problem in this method. The excessive accumulation of charge prevents the electrostatic powder from further depositing on the surface of the pipe with the existing coating.

另一方法係迴轉內襯(Roto-lining)方法,其涉及於基板之內表面上引入顆粒狀氟樹脂材料及加熱管件,使得顆粒狀氟樹脂材料熔融及容許經由良好受控的旋轉及加熱製程均勻地流動。由於流動不僅取決於基板之旋轉,而且亦取決於諸如加熱均勻度、氟樹脂材料與基板間之交互作用的因素,因此先天上很難控制熔融顆粒狀氟樹脂材料的確切流動。一般而言,迴轉內襯方法適用於厚度大於1mm的內襯或塗層,並不適用於厚度小於1mm的較薄內襯或塗層。 Another method is a rotary lining (Roto-lining) method, which involves the introduction of particulate fluororesin material and heating pipe on the inner surface of the substrate, so that the particulate fluororesin material is melted and allows a well-controlled rotation and heating process Flow evenly. Since the flow depends not only on the rotation of the substrate, but also on factors such as heating uniformity and the interaction between the fluororesin material and the substrate, it is inherently difficult to control the exact flow of the molten particulate fluororesin material. Generally speaking, the rotary lining method is suitable for linings or coatings with a thickness greater than 1 mm, but not for thinner linings or coatings with a thickness of less than 1 mm.

在兩種前述方法中,要獲得均勻厚度之較薄塗層而不發生內襯缺陷係有困難的,因很難控制靜電粉末噴槍之噴霧及熔融顆粒狀氟樹脂材料的流動。 In the two aforementioned methods, it is difficult to obtain a thin coating with a uniform thickness without lining defects, because it is difficult to control the spray of the electrostatic powder spray gun and the flow of the molten particulate fluororesin material.

回應於前述問題/困難,已進行各種技術發展。舉例來說,已使用在彎曲及焊接前將氟樹脂粉末塗覆於金屬平板上來獲得具有內表面塗層的管狀管件。然而,存在因使用焊接技術而引起的負面影響。經受焊接的部件會經歷高於氟樹脂內襯材料之熱分解溫度的溫度。需要對其中之氟樹脂內襯材料已因高溫而分解的受影響部件進行修改。此外,氟樹脂的分解導致釋放出會對人體造成風險的有害氣體。 In response to the aforementioned problems/difficulties, various technological developments have been made. For example, it has been used to coat a metal flat plate with a fluororesin powder before bending and welding to obtain a tubular pipe with an inner surface coating. However, there are negative effects caused by the use of welding technology. Components subjected to welding experience temperatures higher than the thermal decomposition temperature of the fluororesin lining material. The affected parts where the fluororesin lining material has been decomposed due to high temperature need to be modified. In addition, the decomposition of fluororesins leads to the release of harmful gases that pose a risk to the human body.

如日本專利申請案號JP1992-352689中所描述的另一方法涉及用單片氟樹脂膜內襯貯槽的內表面,其中氟樹脂膜沒有任何重疊。氟樹脂膜的末端邊緣彼此相鄰,使得邊緣形成對接接頭。隨後將密封膜置於對接接頭上方以將其覆蓋。使用涉及在密封膜上施加熱及壓力的技術(例如,熱封或焊接)來密封對接接頭。然而,此製程需要額外加熱及熔融密封膜。此等額外步驟使得很難控制塗 層的厚度均勻度並會降低塗覆貯槽內表面之製程的效率。 Another method as described in Japanese Patent Application No. JP1992-352689 involves lining the inner surface of the storage tank with a single piece of fluororesin film without any overlap of the fluororesin films. The end edges of the fluororesin film are adjacent to each other, so that the edges form a butt joint. The sealing film is then placed over the butt joint to cover it. A technique involving the application of heat and pressure on the sealing film (eg, heat sealing or welding) is used to seal the butt joint. However, this process requires additional heating and melting of the sealing film. These extra steps make it difficult to control the coating The thickness uniformity of the layer also reduces the efficiency of the process of coating the inner surface of the tank.

另一方面,日本專利第3954120號描述一種涉及將管狀內襯烴基材料抽拉成金屬管及藉由供應至內襯材料中之壓縮空氣將管狀內襯壓至管之內表面上的方法。此方法可應用於諸如聚乙烯及聚丙烯的烴樹脂,但不可適用於具有較高屈服點強度的其他樹脂(諸如氟樹脂)。不同於烴樹脂,氟樹脂在其塑性變形之前需要較高壓力。因此,若將此方法應用於塗覆氟樹脂,則在製程中將需要顯著的壓力,其會影響製程之效率或導致安全風險。 On the other hand, Japanese Patent No. 3954120 describes a method involving drawing a tubular liner hydrocarbon-based material into a metal tube and pressing the tubular liner onto the inner surface of the tube by compressed air supplied into the liner material. This method can be applied to hydrocarbon resins such as polyethylene and polypropylene, but is not applicable to other resins with higher yield point strength (such as fluororesins). Unlike hydrocarbon resins, fluororesins require higher pressures before they plastically deform. Therefore, if this method is applied to coating fluororesins, significant pressure will be required in the process, which will affect the efficiency of the process or cause safety risks.

根據本揭示內容之一實例的一態樣,提供一種製造於管件之內表面上具有塗層之管件的方法。該方法可包括:(i)將內襯材料塗覆於平板之一表面上;(ii)彎曲經塗覆平板的相對邊緣部分以形成一對細長掣子;(iii)彎曲該經塗覆平板及結合該對細長掣子以形成管件;(iv)加熱該對經結合之細長掣子的一位置;及(v)在該對經結合之細長掣子的經加熱位置處施壓管件的外表面及管件的相對內表面。 According to one aspect of an example of the present disclosure, a method of manufacturing a pipe with a coating on an inner surface of the pipe is provided. The method may include: (i) coating the lining material on one surface of the flat plate; (ii) bending opposite edge portions of the coated flat plate to form a pair of elongated detents; (iii) bending the coated flat plate And combining the pair of elongated detents to form a pipe; (iv) heating a position of the pair of combined elongated detents; and (v) pressing the outside of the pipe at the heated position of the pair of combined elongated detents The surface and the relative inner surface of the pipe.

根據本揭示內容之一實例的另一態樣,提供一種管件,其具有至少兩個藉由該方法彼此結合以形成該管件的細長掣子。 According to another aspect of an example of the present disclosure, there is provided a pipe member having at least two elongated detents that are combined with each other by the method to form the pipe member.

100‧‧‧管件 100‧‧‧Pipe fittings

102‧‧‧壓輥 102‧‧‧Press roller

103‧‧‧壓輥 103‧‧‧Press roller

104‧‧‧內襯材料 104‧‧‧lining material

106‧‧‧平板110之相對邊緣部分 106‧‧‧Relative edge part of tablet 110

107‧‧‧平板110之相鄰部分 107‧‧‧adjacent part of tablet 110

108‧‧‧細長掣子 108‧‧‧Slender detent

109‧‧‧沿管件100之長度的縱軸 109‧‧‧ along the longitudinal axis of the length of the tube 100

110‧‧‧平板 110‧‧‧ Tablet

111‧‧‧壓輥之旋轉軸 111‧‧‧Rotation axis of pressure roller

120‧‧‧小間隙或開口 120‧‧‧small gap or opening

800‧‧‧支撐設備 800‧‧‧Support equipment

802‧‧‧支撐軸 802‧‧‧Support shaft

804‧‧‧可延伸軸 804‧‧‧Extendable shaft

805‧‧‧輥支撐件 805‧‧‧Roller support

806‧‧‧輥支撐件 806‧‧‧Roller support

807‧‧‧輥 807‧‧‧roll

FA‧‧‧平面表面 F A ‧‧‧Plane surface

FB‧‧‧平面表面 F B ‧‧‧Plane surface

W‧‧‧細長掣子108的寬度 W‧‧‧Width of slender detent 108

α‧‧‧斜角 α‧‧‧Bevel

熟悉技藝人士由以下書面說明,僅經由實例及結合圖式,將可更佳地理解及輕易地明白本發明之具體例,其中:圖1係平板110及用於塗覆在平板110之一表面上之內襯材料 104的透視圖;圖2係平板110之透視圖(透明),其中其之相對邊緣部分106在相對方向中彎曲;圖3係已由圖2之平板形成之管件100的前視圖。 Those skilled in the art can make a better understanding and easily understand the specific examples of the present invention through the following written descriptions, only through examples and combined drawings, in which: FIG. 1 is a flat plate 110 and a surface for coating on the flat plate 110 Lining material 104 is a perspective view; FIG. 2 is a perspective view of the flat plate 110 (transparent), wherein its opposite edge portion 106 is bent in the opposite direction; FIG. 3 is a front view of the tube 100 that has been formed by the flat plate of FIG. 2.

圖4係管件100的前視圖,其說明一對細長掣子108如何彼此結合。 FIG. 4 is a front view of the tube member 100 illustrating how a pair of elongated detents 108 are combined with each other.

圖5係管件100的前視圖,其說明該對細長掣子108彼此結合。 FIG. 5 is a front view of the tube member 100 illustrating that the pair of elongated detents 108 are combined with each other.

圖6係管件100的前視圖,其說明在該對細長掣子108的一位置處使用壓輥102及103。 FIG. 6 is a front view of the tube member 100 illustrating the use of the pressing rollers 102 and 103 at a position of the pair of elongated detents 108.

圖7係管件100的透視圖,其說明該對細長掣子108在管件100上之位置及壓輥沿該對細長掣子108之位置的移動。 7 is a perspective view of the tube member 100 illustrating the position of the pair of elongated detents 108 on the tube member 100 and the movement of the pressing roller along the position of the pair of elongated detents 108. FIG.

圖8係所形成管件的透視圖,其說明壓輥之位置可如何固定於管件的一實例。 FIG. 8 is a perspective view of the formed pipe fitting, which illustrates an example of how the position of the pressing roller can be fixed to the pipe fitting.

此等圖並非按比例繪製且僅意欲用於說明目的。 These figures are not drawn to scale and are only intended for illustrative purposes.

參照圖1、2及3,本揭示內容係關於一種製造於管件100之內表面上具有塗層之管件100的方法。此方法包括:(i)將內襯材料104塗覆於平板110之表面上;(ii)彎曲經塗覆平板110的相對邊緣部分106以形成一對細長掣子108;(iii)彎曲該經塗覆平板110及結合該對細長掣子108以形成管件100;(iv)加熱該對經結合之細長掣子108的一位置;及(v)在該對經結合之細長掣子108的經加熱位置處施壓管件100 的外表面及管件100的相對內表面。 Referring to FIGS. 1, 2 and 3, the present disclosure relates to a method of manufacturing a tube 100 having a coating on the inner surface of the tube 100. This method includes: (i) coating the lining material 104 on the surface of the flat plate 110; (ii) bending the opposite edge portion 106 of the coated flat plate 110 to form a pair of elongated detents 108; (iii) bending the warp Coating the plate 110 and combining the pair of elongated detents 108 to form the tube 100; (iv) heating a position of the pair of combined elongated detents 108; and (v) the warp at the pair of combined elongated detents 108 Pressure fitting 100 at the heating position And the inner surface of the tube 100.

管件100具有在管件100之內表面上的塗層及彼此結合形成管件100的至少兩個細長掣子108。管件100的至少兩個細長掣子108係藉由於施加熱及壓力後的塗層黏著在一起。 The tube 100 has a coating on the inner surface of the tube 100 and at least two elongated detents 108 that are combined with each other to form the tube 100. At least two elongated detents 108 of the pipe member 100 are adhered together by the coating after applying heat and pressure.

圖1說明平板110的一實例。平板110包括兩個平面表面FA及FB。兩個平面表面FA及FB係位在彼此反面上之平板110的主要外表面。平板110可具有各種寬度、長度及厚度尺寸以適合其預期用途。在圖1之實例中,平板110的形狀實質上為矩形。本文中之文字「平」意指板110可為精確地平坦或者可在隨意肉眼檢查時看來平坦,但其可藉由使用儀器經顯示為稍微地不平坦,即其可輕微地波動或其可輕微地彎曲。 FIG. 1 illustrates an example of the tablet 110. The flat plate 110 includes two flat surfaces F A and F B. The two planar surfaces F A and F B are the main outer surfaces of the flat plate 110 on opposite sides of each other. The tablet 110 may have various width, length, and thickness dimensions to suit its intended use. In the example of FIG. 1, the shape of the flat plate 110 is substantially rectangular. The word "flat" in this text means that the plate 110 may be precisely flat or may appear flat during random visual inspection, but it may be shown to be slightly uneven by using the instrument, ie it may slightly fluctuate or Can be slightly bent.

平板110可具有各種形狀,且熟悉技藝人士當明瞭平板110僅係用來描述用於塗覆管件100之內表面之方法的一實例,且亦可使用適用於製造管件100之結構及框架組件的其他可能形式。 The flat plate 110 may have various shapes, and those skilled in the art should understand that the flat plate 110 is only used to describe an example of a method for coating the inner surface of the tube 100, and a structure suitable for manufacturing the tube 100 and a frame assembly may also be used. Other possible forms.

在本實例中,平板110係由金屬(例如,鋼、鋁或銅)製成。然而,當明瞭取決於意欲輸送通過管件100之流體或物體,平板110可由不同的材料組合製成。該不同的材料組合可包括金屬合金、金屬複合合金或任何的材料組合,其中至少一種組分為金屬,使得該材料組合導致獲致延展性且可彎曲的材料。此外,平板110亦可由包括塑膠之其他類型的複合材料製成。 In this example, the flat plate 110 is made of metal (for example, steel, aluminum, or copper). However, it should be understood that depending on the fluid or object that is intended to be transported through the tube 100, the plate 110 may be made of a combination of different materials. The different material combinations may include metal alloys, metal composite alloys, or any material combination in which at least one component is a metal, such that the material combination results in a material that is ductile and bendable. In addition, the tablet 110 may also be made of other types of composite materials including plastic.

如圖1所示之待黏著至平板110的內襯材料104可包括黏著至適用於實施管件100之平板110之任何表面的黏性表面。明確言之,在本實例中,待黏著至內襯材料104之平板110的表面 係FA主要外表面,且FA主要外表面隨後將成為管件100的內表面。內襯材料104可由可黏著至平板110之表面的黏性材料製成。在內襯材料104係由黏性材料製成的情況中,可能在將內襯材料104加熱至特定溫度時,黏著至平板110表面之內襯材料104的黏著性質經活化。熟悉技藝人士當明瞭將內襯材料104塗覆於平板110表面上之方法並不限於上述方法,而係將包括一般知曉且用於管件100之塗覆工業中的任何合理方法。 The lining material 104 to be adhered to the flat plate 110 as shown in FIG. 1 may include an adhesive surface adhered to any surface of the flat plate 110 suitable for implementing the tube 100. Clear words, in the present example, the surface to be adhered to the outer surface of the main line F A plate 104 of the lining material 110 and the outer surface of the main F A then becomes the inner surface of the tube member 100. The lining material 104 may be made of an adhesive material that can be adhered to the surface of the flat plate 110. In the case where the lining material 104 is made of a viscous material, it is possible that when the lining material 104 is heated to a certain temperature, the adhesive property of the lining material 104 adhered to the surface of the flat plate 110 is activated. Those skilled in the art should understand that the method of applying the lining material 104 on the surface of the flat plate 110 is not limited to the above method, but will include any reasonable method generally known and used in the coating industry of the tube 100.

在本實例中,內襯材料104為氟樹脂膜。可用於形成氟樹脂膜之氟聚合物的實例包括乙烯四氟乙烯(ETFE)及全氟烷氧基烷烴(PFA)。如於專利公開案US7112640B2中所描述之氟共聚物亦係可用於形成氟樹脂膜之合適聚合物的實例。在其他組態中,內襯材料104可包含多於一層氟樹脂膜。與平板110之表面直接接觸的氟樹脂膜層可經組態以具有用於附著至平板110之表面的黏著性質。包含羧基官能基的黏性材料係適合用作氟樹脂膜之具有黏著性質之材料的一實例。塗覆平板110之一表面(即管件100之內表面)的目的係,例如,幫助改良流體之流動或減輕對管件100的腐蝕。因此,可使用任何適用於達成目的的內襯材料104。 In this example, the liner material 104 is a fluororesin film. Examples of fluoropolymers that can be used to form fluororesin films include ethylene tetrafluoroethylene (ETFE) and perfluoroalkoxy alkane (PFA). Fluoro copolymers as described in patent publication US7112640B2 are also examples of suitable polymers that can be used to form fluororesin films. In other configurations, the liner material 104 may include more than one fluororesin film. The fluororesin film layer directly in contact with the surface of the tablet 110 may be configured to have adhesive properties for attachment to the surface of the tablet 110. The viscous material containing a carboxyl functional group is an example of a material having adhesive properties suitable for a fluororesin film. The purpose of coating one surface of the flat plate 110 (that is, the inner surface of the tube 100) is, for example, to help improve the flow of fluid or reduce the corrosion of the tube 100. Therefore, any liner material 104 suitable for the purpose can be used.

視待實施之管件100的應用而定,管件100中之內襯材料104的厚度可介於100μm至500μm之間。內襯材料104可包含多於一層重疊材料。因此,管件100中之內襯材料104的厚度可根據待實施之重疊材料的程度來設定。介於100μm至500μm之間之該厚度範圍的內襯材料104適用於工業中用來輸送金屬腐蝕性流體的金屬管件100。不同於習知之迴轉內襯方法,內襯材料104之厚度不限於1mm或以上。 Depending on the application of the pipe fitting 100 to be implemented, the thickness of the lining material 104 in the pipe fitting 100 may be between 100 μm and 500 μm. The liner material 104 may include more than one layer of overlapping material. Therefore, the thickness of the lining material 104 in the tube 100 can be set according to the degree of overlapping materials to be implemented. The lining material 104 in the thickness range between 100 μm and 500 μm is suitable for metal pipe fittings 100 used in the industry to transport metal corrosive fluids. Unlike the conventional rotary lining method, the thickness of the lining material 104 is not limited to 1 mm or more.

於將內襯材料104塗覆於平板110之表面上後,將如圖2所說明彎曲平板110之邊緣部分106及平板110之相對邊緣部分106(以下總稱為「相對邊緣部分106」)。圖2係刻意繪製為透明,以致可清楚地看見經彎曲的相對邊緣部分106。圖2亦刻意繪製成相對邊緣部分106並非按比例而係較其於實際實施中的尺寸大。平板110的「邊緣部分106」係指位於平板110之周邊或邊緣上或沿該周邊或邊緣之平板110的區域。各相對邊緣部分106係經彎曲以相對於平板110之相鄰部分107形成傾斜角α。各相對邊緣部分106可適當地以相似角度或以不同角度彎曲,以達成當該對細長掣子108靠在一起時形成可彼此附著或結合之該對細長掣子108的目的。在本實例中,相對邊緣部分106各相對於與各別邊緣部分106相鄰之平板110之部分彎曲至相同角度但在相反方向中。明確言之,其中一個相對邊緣部分106相對於平板110之主要平面表面FA於第一方向中以一角度彎曲,及另一相對邊緣部分106相對於平板110之另一主要平面表面FB但在與第一方向相反的第二方向中以相同角度彎曲。平板110之相對邊緣部分106可各自相對於在彎曲前之平板110之各別主要平面表面FA及FB以介於135°至170°之間的角度α於其各別的相對方向中彎曲。 After the lining material 104 is coated on the surface of the flat plate 110, the edge portion 106 of the flat plate 110 and the opposite edge portion 106 of the flat plate 110 (hereinafter collectively referred to as "opposite edge portion 106") will be bent as illustrated in FIG. FIG. 2 is deliberately drawn to be transparent, so that the curved opposite edge portion 106 can be clearly seen. FIG. 2 is also deliberately drawn so that the opposite edge portion 106 is not to scale and is larger than its actual size in actual implementation. The “edge portion 106 ”of the tablet 110 refers to the area of the tablet 110 located on or along the periphery or edge of the tablet 110. Each opposing edge portion 106 is bent to form an inclination angle α with respect to the adjacent portion 107 of the flat plate 110. Each opposing edge portion 106 may be appropriately bent at a similar angle or at different angles to achieve the purpose of forming the pair of elongated detents 108 that can be attached or combined with each other when the pair of elongated detents 108 are close together. In this example, the opposite edge portions 106 are each bent to the same angle with respect to the portion of the flat plate 110 adjacent to the respective edge portion 106 but in opposite directions. Clear words, wherein a portion of the opposing edges of the planar surface 106 with respect to the main plate 110 F A is bent at an angle to the first direction, and the other opposing edge portions 106 of plate 110 relative to the other major planar surface but F B Bend at the same angle in the second direction opposite to the first direction. The opposite edge portions 106 of the flat plate 110 can each be bent in their respective relative directions at an angle α between 135° and 170° with respect to the respective main planar surfaces F A and F B of the flat plate 110 before bending .

在本實例中,相對邊緣部分106的形狀各自實質上為矩形。相對邊緣部分106可經彎曲,使得其具有適於形成該對細長掣子108的相似寬度W或不同寬度W。各相對邊緣部分106可經彎曲以具有介於10mm至20mm之間的寬度。在本實例中,相對邊緣部分106的長度將形成管件100的長度。在本實例中,相對邊緣部分106將最終形成該對細長掣子108。因此,術語「相對邊緣 部分106」及「細長掣子108」在本揭示內容中係可互換使用。 In this example, the shapes of the opposing edge portions 106 are each substantially rectangular. The opposite edge portion 106 may be curved so that it has a similar width W or a different width W suitable for forming the pair of elongated detents 108. Each opposing edge portion 106 may be curved to have a width between 10 mm and 20 mm. In this example, the length of the opposing edge portion 106 will form the length of the tube 100. In this example, the opposing edge portions 106 will eventually form the pair of elongated detents 108. Therefore, the term "opposite edge "Part 106" and "elongated detent 108" are used interchangeably in this disclosure.

於彎曲經塗覆平板110之相對邊緣部分106以形成該對細長掣子108後,用於塗覆管件100之內表面之方法中的下一步驟係隨後將平板110彎曲成管件100之形狀,使得該對細長掣子108之各個別元件將如圖3所說明彼此緊鄰。圖3顯示呈在細長掣子108彼此結合之前之組態之管件100的側視圖。術語「緊鄰」可係指在藉由彎曲平板110完全形成管件100之前不久,細長掣子108位於沿管件100之周圍及/或接近管件100之周圍的位置。可使細長掣子108彼此靠近,使得其彼此分開一小間隙或開口120。熟悉技藝人士當明瞭所提供之「緊鄰」的含意僅係參考,因當明瞭管件100可不需呈圓形形狀,其他管件100之形狀亦係可能的。 After bending the opposite edge portions 106 of the coated flat plate 110 to form the pair of elongated detents 108, the next step in the method for coating the inner surface of the tube 100 is to subsequently bend the flat plate 110 into the shape of the tube 100, The individual elements of the pair of elongated detents 108 will be next to each other as illustrated in FIG. 3. FIG. 3 shows a side view of the tube 100 in a configuration before the elongated detents 108 are combined with each other. The term "immediately" may refer to a position where the elongated detent 108 is located along and/or near the circumference of the pipe 100 shortly before the pipe 100 is completely formed by bending the flat plate 110. The elongated detents 108 can be brought close to each other so that they are separated from each other by a small gap or opening 120. Those skilled in the art should understand that the meaning of "immediately provided" is only for reference, because it should be understood that the pipe fitting 100 need not have a circular shape, and the shape of other pipe fittings 100 is also possible.

如圖3所示,在方法中之當前步驟彎曲平板110直至具有使細長掣子108分隔開之小間隙或開口120之點的目的係要提供足夠的空間來調整及對準該對細長掣子108之各個別元件,以使該對細長掣子108能夠彼此結合從而形成管件100。該對細長掣子108之各個別元件基本上係指各相對邊緣部分106。圖4顯示在彎曲平板110以結合細長掣子108中由圖3所說明步驟的進一步步驟。彎曲平板110,使得該對細長掣子108中之一者位於該對細長掣子108中之另一者上方,以使其可結合並鉤住。當各別的邊緣部分106重疊時,該對細長掣子108經結合並彼此鉤住。於結合及鉤住後,將該對細長掣子108施壓或弄平以與彼此表面接觸,使得管件100形成其如圖5中所繪示的預期導管形狀,用來於其中輸送流體或物體,且不會分開導致管件100將洩漏或無法作為用來於其中輸送流體或物體的導管。 As shown in FIG. 3, the purpose of bending the flat plate 110 at the current step in the method until there is a small gap or opening 120 separating the elongated detent 108 is to provide sufficient space to adjust and align the pair of elongated detents The individual elements of the sub 108 to enable the pair of elongated detents 108 to be combined with each other to form the tube 100. The individual elements of the pair of elongated detents 108 basically refer to the opposing edge portions 106. FIG. 4 shows the further steps illustrated by FIG. 3 in bending the flat plate 110 to incorporate the elongated detent 108. The flat plate 110 is bent so that one of the pair of elongated detents 108 is positioned above the other of the pair of elongated detents 108 so that it can be combined and hooked. When the respective edge portions 106 overlap, the pair of elongated detents 108 are combined and hooked to each other. After being coupled and hooked, the pair of elongated detents 108 are pressed or flattened to make surface contact with each other, so that the tube 100 forms its intended catheter shape as shown in FIG. 5 for transporting fluids or objects therein , And will not separate so that the tube 100 will leak or cannot be used as a conduit for transporting fluids or objects therein.

當明瞭該對細長掣子108可經製成為具有塗覆於其上的內襯材料104,或在另一組態中,經製成為不具有塗覆於其上的內襯材料104。此可藉由當將內襯材料104塗覆於平板110上時,調整內襯材料104之尺寸,以覆蓋或不覆蓋將形成細長掣子108之區域來完成。在本實例中,該對細長掣子108具有塗覆於其上的內襯材料104且內襯材料104在該對細長掣子108彼此接觸時係夾於其等之間。具有夾於該對細長掣子108之間的內襯材料104有利地在施行加熱以軟化內襯材料104時幫助細長掣子形成較強的接頭。夾於該對細長掣子108之間之經軟化的內襯材料104幫助將該對細長掣子108的金屬層黏著在一起。換言之,該對細長掣子108係藉由管件的塗層或內襯材料104來黏著。 It will be appreciated that the pair of elongated detents 108 may be made with lining material 104 coated thereon, or in another configuration, made without lining material 104 coated thereon. This can be accomplished by adjusting the size of the lining material 104 to cover or not cover the area where the elongated detent 108 will be formed when the lining material 104 is coated on the flat plate 110. In this example, the pair of elongated detents 108 has a lining material 104 coated thereon and the liner material 104 is sandwiched between the pair of elongated detents 108 when they contact each other. Having the lining material 104 sandwiched between the pair of elongated detents 108 advantageously helps the elongated detents form a stronger joint when heating is applied to soften the lining material 104. The softened lining material 104 sandwiched between the pair of elongated detents 108 helps to adhere the metal layers of the pair of elongated detents 108 together. In other words, the pair of elongated detents 108 are adhered by the coating or lining material 104 of the pipe.

在本實例中,如圖5所繪示,經由結合該對細長掣子108所形成之管件100的形狀實質上為管狀或圓柱形,且具有適於在管件100中輸送諸如流體之物體的中空核心。管件100的橫截面為環形,其實質上為圓形。然而,當明瞭可經由文中描述之方法或類似方法製造之管件100的其他形狀亦係可能的。例如,管件100可具有實質上的四邊形或多邊形橫截面。 In this example, as shown in FIG. 5, the shape of the tube 100 formed by combining the pair of elongated detents 108 is substantially tubular or cylindrical, and has a hollow suitable for conveying objects such as fluids in the tube 100 core. The cross-section of the tube 100 is ring-shaped, which is substantially circular. However, it is understood that other shapes of the tube 100 that can be manufactured by the method described herein or the like are also possible. For example, the tube 100 may have a substantially quadrangular or polygonal cross-section.

於彎曲經塗覆平板110及結合該對細長掣子108以形成管件100後,下一步驟係向該對經結合之細長掣子108之位置(其亦可被視為管件100的接頭)施加熱及壓力。在本實例中,該對經結合之細長掣子108之位置亦可稱為重疊且與彼此表面接觸之各別邊緣部分106的位置。熱係經充分施加以軟化但不完全熔融該對細長掣子上的內襯材料104。軟化內襯材料104有利於黏著至細長掣子108之金屬表面以及至將與邊緣部分106之表面接觸之管件100 的相鄰部分107。在細長掣子108之彼此的相對方向中施加壓力,將一個力施加在細長掣子108之位置處之管件100的內表面上及將另一個力施加在細長掣子108之位置處之與管件100之內表面相對之管件100的外表面上。熱及壓力可分開地施加在該對經結合之細長掣子108的位置或同時施加在該位置。如熱及壓力係分開地施加,則其可以與彼此短間隔地施加,來充分地軟化內襯材料104以利於在內襯材料104仍充分地柔軟時黏著至細長掣子108的金屬表面。 After bending the coated plate 110 and combining the pair of elongated detents 108 to form the tube 100, the next step is to apply the position of the pair of combined elongated detents 108 (which can also be regarded as the joint of the tube 100) Heating and pressure. In this example, the position of the pair of combined elongated detents 108 may also be referred to as the position of the respective edge portions 106 that overlap and are in surface contact with each other. The heat system is sufficiently applied to soften but not completely melt the liner material 104 on the pair of elongated pawls. Softening the lining material 104 facilitates adhesion to the metal surface of the elongated detent 108 and to the tube 100 that will be in contact with the surface of the edge portion 106 Of the adjacent part 107. Apply pressure in the opposite directions of the elongated detents 108, apply one force to the inner surface of the tube 100 at the position of the elongated detent 108 and apply another force to the tube at the position of the elongated detent 108 The inner surface of 100 is opposite to the outer surface of tube 100. Heat and pressure can be applied separately at the location of the pair of combined elongated detents 108 or at the same time. If heat and pressure are applied separately, they can be applied at short intervals from each other to sufficiently soften the lining material 104 to facilitate adhesion to the metal surface of the elongated detent 108 when the lining material 104 is still sufficiently soft.

在本實例中,該對經結合之細長掣子108之位置係經同時地施壓及加熱,以結合經彎曲成彼此重疊之各別邊緣部分106的表面。施加至該位置之熱降低內襯材料104之黏度以利於黏著重疊之各別邊緣部分106的表面以及黏著至與各別邊緣部分106之表面行表面接觸之管件100的相鄰部分107。 In this example, the position of the pair of combined elongated detents 108 is simultaneously pressed and heated to combine the surfaces of the respective edge portions 106 bent to overlap each other. The heat applied to this location reduces the viscosity of the lining material 104 to facilitate adhesion to the surface of the overlapping respective edge portions 106 and to the adjacent portion 107 of the tube 100 that is in surface contact with the surface of the respective edge portions 106.

於該對經結合之細長掣子108之位置處的加熱不應完全熔融內襯材料104或管件100。否則,至少在管件100之內表面中之加熱位置周圍在內襯材料104之塗層厚度中會有不期望的變化。向該對經結合之細長掣子108之位置短期間施加熱,例如少於1分鐘(其適用於本實例),有助於阻止內襯材料104完全熔融。此外,在本實例中,將該對經結合之細長掣子108之位置加熱至介於較內襯材料104之熔點低60℃至較內襯材料104之熔點高20℃之間之溫度。此係軟化內襯材料104的期望溫度範圍。在該對經結合之細長掣子108之位置處的加熱溫度甚低於用來製造不具有該對細長掣子108之習知管件之金屬的焊接溫度。因此,不同於一些涉及金屬焊接之用來結合及製造管件的習知技術,本實例具有內襯材料 104將不會被加熱至將使內襯材料104分解之金屬焊接溫度的優勢。 The heating at the location of the pair of combined elongated detents 108 should not completely melt the liner material 104 or the tube 100. Otherwise, there will be undesirable changes in the coating thickness of the lining material 104 at least around the heating position in the inner surface of the tube 100. Applying heat to the position of the pair of combined elongated detents 108 for a short period of time, for example, less than 1 minute (which is suitable for this example), helps prevent the liner material 104 from completely melting. In addition, in this example, the position of the pair of combined elongated detents 108 is heated to a temperature between 60°C lower than the melting point of the lining material 104 and 20°C higher than the melting point of the lining material 104. This softens the desired temperature range of the liner material 104. The heating temperature at the location of the pair of combined elongated detents 108 is much lower than the welding temperature of the metal used to manufacture conventional pipe fittings without the pair of elongated detents 108. Therefore, unlike some conventional techniques for joining and manufacturing pipe fittings that involve metal welding, this example has a lining material 104 will not be heated to the advantage of the metal welding temperature that will decompose the lining material 104.

可如下向該對經結合之細長掣子108之位置施加壓力。在本實例中,如圖6及7所繪示,提供兩個壓輥102及103且其係經製成為串聯移動以於圖5之該對經結合之細長掣子108之位置處提供壓力。可加熱壓輥102及/或103,使得可同時施加熱及壓力。在本實例中,熱及壓力係幾乎同時施加的意義在於壓力係於內襯材料104軟化且具有黏著性質之後立即施加。具有兩個壓輥102及103提供抗衡力,其在該對經結合之細長掣子108之經加熱位置處之管件100的外表面及該對經結合之細長掣子108之經加熱位置處之管件100的相對內表面上施加扣緊或夾緊壓力。壓輥103在該對經結合之細長掣子108之經加熱位置處壓靠在管件100之內表面上,及壓輥102施壓在與該對經結合之細長掣子108之經加熱位置處之管件100之內表面相對之該對經結合之細長掣子108之經加熱位置處之管件100的外表面。所施加之壓力不僅有利於將內襯材料104黏著至該對經結合之細長掣子108處之金屬表面,該壓力亦將該對經結合之細長掣子108處之金屬施壓成形以形成強力接頭。當明瞭壓輥之數目可不一定限於兩個,而係可多於兩個。 Pressure can be applied to the position of the pair of combined elongated detents 108 as follows. In this example, as shown in FIGS. 6 and 7, two pressing rollers 102 and 103 are provided and are made to move in series to provide pressure at the position of the pair of combined elongated detents 108 of FIG. 5. The pressure rollers 102 and/or 103 can be heated so that heat and pressure can be applied simultaneously. In this example, the meaning that heat and pressure are applied almost simultaneously is that pressure is applied immediately after the lining material 104 softens and has adhesive properties. There are two pressing rollers 102 and 103 to provide a counter force, which is at the outer surface of the tube 100 at the heated position of the pair of combined elongated detents 108 and at the heated position of the pair of combined elongated detents 108 Fastening or clamping pressure is applied to the opposite inner surface of the tube 100. The pressing roller 103 presses against the inner surface of the tube 100 at the heated position of the pair of combined elongated detents 108, and the pressing roller 102 presses against the heated position of the pair of combined elongated detents 108 The inner surface of the tube 100 is opposite to the outer surface of the tube 100 at the heated position of the pair of combined elongated detents 108. The applied pressure not only facilitates the adhesion of the lining material 104 to the metal surface at the pair of combined elongated detents 108, the pressure also presses the metal at the combined elongated detents 108 to form a strong force Connector. It is understood that the number of pressing rollers may not necessarily be limited to two, but may be more than two.

在本實例中,壓輥102係經設置成使其之旋轉軸111正交於沿管件100之長度的縱軸109,如圖7所繪示。在本實例中,壓輥103亦係以相同方式設置於管件100內,使得其之旋轉軸111正交於沿管件100之長度的縱軸109。為方便起見,僅顯示壓輥102及103之其中一個旋轉軸,且兩個旋轉軸給予相同的元件符號111。此外,在本實例中,壓輥102及103的旋轉軸係彼此平行。 然而,當明瞭壓輥102及103可以任何方式設置,只要壓輥102及103可向該對經結合之細長掣子108之位置充分且有效地施加壓力及/或熱即可。目的係要使壓輥102及103於經彎曲的相對邊緣部分106(其被彎曲形成該對經結合之細長掣子108)上方滾動。 In this example, the pressure roller 102 is arranged such that its rotation axis 111 is orthogonal to the longitudinal axis 109 along the length of the tube 100, as shown in FIG. In this example, the pressure roller 103 is also disposed in the tube 100 in the same manner, so that its rotation axis 111 is orthogonal to the longitudinal axis 109 along the length of the tube 100. For convenience, only one of the rotation axes of the pressing rollers 102 and 103 is shown, and the two rotation axes are given the same element symbol 111. Furthermore, in this example, the rotation axes of the pressing rollers 102 and 103 are parallel to each other. However, it is understood that the pressure rollers 102 and 103 may be provided in any manner as long as the pressure rollers 102 and 103 can sufficiently and effectively apply pressure and/or heat to the position of the pair of combined elongated detents 108. The purpose is to cause the pressure rollers 102 and 103 to roll over the curved opposite edge portions 106 (which are curved to form the pair of combined elongated detents 108).

壓輥102及103各實質上為圓柱形。各壓輥102及103係可繞其之旋轉軸111旋轉。在另一組態中,可能僅壓輥102係可旋轉及壓輥103不旋轉。在另一組態中,亦可能僅壓輥103係可旋轉及壓輥102不旋轉。在一組態中亦有可能兩壓輥102及103皆被不旋轉的一對壓力施加元件取代。在此情況,其將施壓在細長掣子108上並於施壓及/或加熱製程期間沿細長掣子108之相對表面滑動。壓力施加元件可經製成為具有光滑表面,以在其沿細長掣子108之表面滑動時降低摩擦。 Each of the pressure rollers 102 and 103 is substantially cylindrical. Each of the pressure rollers 102 and 103 can rotate around its rotation axis 111. In another configuration, it is possible that only the pressing roller 102 is rotatable and the pressing roller 103 is not rotating. In another configuration, it is also possible that only the pressing roller 103 is rotatable and the pressing roller 102 is not rotating. In a configuration, it is also possible that both pressure rollers 102 and 103 are replaced by a pair of non-rotating pair of pressure applying elements. In this case, it will press on the elongated detent 108 and slide along the opposite surface of the elongated detent 108 during the pressing and/or heating process. The pressure applying element may be made to have a smooth surface to reduce friction as it slides along the surface of the elongated detent 108.

壓輥103可用非黏性材料塗覆或製造,以防止經加熱的經施壓內襯材料104附著至壓輥103。該等非黏性材料的實例包括氟聚合物諸如聚四氟乙烯(PTFE)及其類似物。熱之施加至該對經結合之細長掣子108之位置可透過,例如,壓輥102及/或103、及/或管件100的感應加熱來完成。 The pressure roller 103 may be coated or manufactured with a non-sticky material to prevent the heated pressurized liner material 104 from adhering to the pressure roller 103. Examples of such non-stick materials include fluoropolymers such as polytetrafluoroethylene (PTFE) and the like. The application of heat to the position of the pair of combined elongated detents 108 can be accomplished by, for example, induction heating of the pressure rollers 102 and/or 103, and/or the tube 100.

在該對經結合之細長掣子108之位置處之加熱可在該對經結合之細長掣子108之位置藉由加熱壓輥103及/或102而被施壓的同時進行。或者,在管件100係由諸如金屬之導熱性材料製成的情況中,管件100可替代地經加熱,以使重疊之各別邊緣部分106之經塗覆內襯材料104之表面以及與各別邊緣部分106之表面行表面接觸之管件100的相鄰部分107相互黏著。在另一組態中,壓輥103及/或102及管件100皆可經加熱。在又另一組態中,在該 對經結合之細長掣子108之位置處之管件100之外表面及管件100之相對內表面可經施壓,以使重疊之各別邊緣部分106之表面以及與各別邊緣部分106之表面行表面接觸之管件100的相鄰部分107相互黏著,隨後於該對經結合之細長掣子108之相同位置上進行加熱,以確保在該對經結合之細長掣子108之位置處的黏著。 The heating at the position of the pair of combined elongated detents 108 may be performed while the position of the pair of combined elongated detents 108 is pressed by heating the pressure rollers 103 and/or 102. Alternatively, in the case where the pipe member 100 is made of a thermally conductive material such as metal, the pipe member 100 may alternatively be heated so that the surface of the overlapped respective edge portions 106 coated with the liner material 104 and the respective Adjacent portions 107 of the tube member 100 in surface contact with the surface of the edge portion 106 adhere to each other. In another configuration, both the pressure roller 103 and/or 102 and the tube 100 can be heated. In yet another configuration, in this The outer surface of the pipe member 100 at the position of the combined elongated detent 108 and the opposite inner surface of the pipe member 100 may be pressed so that the surfaces of the overlapping respective edge portions 106 and the surfaces of the respective edge portions 106 Adjacent portions 107 of the tube member 100 in surface contact are adhered to each other, and then heated at the same position of the pair of combined elongated detents 108 to ensure adhesion at the position of the pair of combined elongated detents 108.

存在用來在該對經結合之細長掣子108之經加熱位置處進行管件100之外表面及管件100之相對內表面之施壓的若干方法。於該對經結合之細長掣子108之經加熱位置處進行管件100之外表面及管件100之相對內表面之施壓的一個實例係當該對經結合之細長掣子108之位置經壓輥102及103施壓時使壓輥102及103保持固定及使管件100於沿管件100之長度之方向中連續移動。或者,在另一實例中,壓輥102及103可在沿細長掣子108之長度之管件100的內表面及沿細長掣子之長度之管件100的相對外表面被施壓且管件100保持固定的同時,在細長掣子108之整個長度上方於沿管件100之長度之方向中連續移動。在所有此等實例中,另一壓輥102將與壓輥103串聯移動。 There are several methods for applying pressure to the outer surface of the tube 100 and the opposite inner surface of the tube 100 at the heated position of the pair of combined elongated detents 108. An example of applying pressure to the outer surface of the pipe member 100 and the opposite inner surface of the pipe member 100 at the heated position of the pair of combined elongated detents 108 is when the position of the pair of combined elongated detents 108 is pressed by a pressure roller When the pressure is applied by 102 and 103, the pressure rollers 102 and 103 are kept fixed and the tube 100 is continuously moved in the direction along the length of the tube 100. Alternatively, in another example, the pressure rollers 102 and 103 may be pressed on the inner surface of the tube 100 along the length of the elongated detent 108 and the opposite outer surface of the tube 100 along the length of the elongated detent and the tube 100 remains fixed At the same time, it continuously moves in the direction along the length of the tube 100 over the entire length of the elongated detent 108. In all such examples, the other pressure roller 102 will move in series with the pressure roller 103.

圖8繪示圖7之成形管件100的透視圖且進一步繪示圖7之壓輥102及103之位置可如何固定於管件100內部。圖8中顯示支撐設備800。支撐設備800包括壓輥103、輥支撐件805、可延伸軸804、輥支撐件806、另一輥807、及支撐軸802。待定位於管件100內之壓輥103係固定至輥支撐件805之一端。明確言之,壓輥103係可旋轉地安裝至支撐件805,使得壓輥103可旋轉。支撐件805之另一端係附接至可延伸軸804之一端。可延伸軸804之另一端係透過輥支撐件806附接至輥807。壓輥103及輥807係位 在支撐設備800的相對端且皆經設置成於管件100的內表面上施加壓力。可延伸軸804可經機械調整,使得支撐設備800自壓輥103於細長掣子108之位置處之管件100之內表面上施加壓力之點至相對輥807接觸塗覆於管件100的內表面上方之內襯材料104或管件100的內表面之點的長度配合管件100之直徑。壓輥102係以使得其將於經壓輥103施壓之細長掣子108之位置處接觸管件100之外表面的方式安裝於管件100之外側,並與壓輥103串聯移動。 FIG. 8 shows a perspective view of the forming tube 100 of FIG. 7 and further shows how the positions of the pressing rollers 102 and 103 of FIG. 7 can be fixed inside the tube 100. The supporting device 800 is shown in FIG. 8. The supporting apparatus 800 includes a pressing roller 103, a roller support 805, an extendable shaft 804, a roller support 806, another roller 807, and a supporting shaft 802. The pressure roller 103 to be positioned in the tube 100 is fixed to one end of the roller support 805. Specifically, the pressure roller 103 is rotatably mounted to the support 805 so that the pressure roller 103 is rotatable. The other end of the support 805 is attached to one end of the extendable shaft 804. The other end of the extendable shaft 804 is attached to the roller 807 through the roller support 806. Pressure roller 103 and roller 807 At opposite ends of the support device 800 and all arranged to exert pressure on the inner surface of the tube 100. The extendable shaft 804 can be mechanically adjusted so that the support device 800 applies pressure from the point where the pressure roller 103 exerts pressure on the inner surface of the tube 100 at the position of the elongated detent 108 to the position where the opposing roller 807 contacts the inner surface of the tube 100 The length of the point of the lining material 104 or the inner surface of the pipe member 100 matches the diameter of the pipe member 100. The pressing roller 102 is installed on the outer side of the tube 100 in such a manner that it will contact the outer surface of the tube 100 at the position of the elongated detent 108 pressed by the pressing roller 103, and moves in series with the pressing roller 103.

可延伸軸804可包括諸如彈簧之偏壓機制,以施力於位在彼此相對端的壓輥103及輥807上。壓輥103及輥807繼而分別施加壓力於該對經結合之細長掣子108之位置處之管件100之內表面及於與該對經結合之細長掣子108之位置相對之管件100之內表面的另一側上。 The extendable shaft 804 may include a biasing mechanism such as a spring to apply force to the pressure roller 103 and the roller 807 located at opposite ends of each other. The pressure roller 103 and the roller 807 respectively apply pressure to the inner surface of the tube 100 at the position of the pair of combined elongated detents 108 and the inner surface of the tube 100 opposite to the position of the pair of combined elongated detents 108 On the other side.

支撐軸802自可延伸軸804之位置於管件100之長度之方向中正交延伸。支撐軸802之長度係可調整。 The support shaft 802 extends orthogonally from the position of the extendable shaft 804 in the direction of the length of the tube 100. The length of the support shaft 802 is adjustable.

支撐軸802可延伸較管件100之長度長的長度至在管件100之外部或外側的固定位置,以固定支撐設備800之位置。在於施加壓力期間管件100移動及壓輥103保持固定的情況中,支撐設備800需固定於定位。 The support shaft 802 may extend a length longer than the length of the tube 100 to a fixed position outside or outside the tube 100 to fix the position of the support device 800. In the case where the tube 100 moves and the pressure roller 103 remains fixed during the application of pressure, the supporting device 800 needs to be fixed in position.

在管件100保持於相同位置及壓輥102及103移動穿越管件100的另一組態中,支撐軸802可附接至致動器(未示於圖8),以使支撐設備800滾動至沿管件100的不同位置。 In another configuration where the tube 100 is held in the same position and the pressure rollers 102 and 103 move across the tube 100, the support shaft 802 may be attached to an actuator (not shown in FIG. 8) to cause the support device 800 to roll to the edge Different positions of the tube 100.

支撐件805及/或可延伸軸804可經組態為用來加熱壓輥103的加熱裝置,其繼而加熱細長掣子108之位置。或者,壓輥102可係替代地經加熱的一者。在另一組態中,壓輥102及103 兩者可能通過加熱裝置一起被加熱。 The support 805 and/or the extendable shaft 804 may be configured as a heating device for heating the pressure roller 103, which in turn heats the position of the elongated detent 108. Alternatively, the pressing roller 102 may be one that is heated instead. In another configuration, the pressure rollers 102 and 103 Both may be heated together by the heating device.

在說明書及申請專利範圍中,除非前後文清楚地另作指示,否則術語「包含」具有該詞的非排他性含意,其意為「至少包括」而非在「僅由…組成」之意義中的排他性含意。同理適用於該詞之其他形式(諸如「包括」、「含有」等)的對應文法變化。 In the scope of the specification and patent application, unless the context clearly indicates otherwise, the term "comprising" has a non-exclusive meaning of the word, which means "at least including" and not in the sense of "consisting only of" Exclusive meaning. The same applies to the corresponding grammatical changes in other forms of the word (such as "including", "containing", etc.).

雖然本發明已結合許多具體例及實施方案描述於本揭示內容中,但本發明不應如此受限,而係可涵蓋各種落於隨附申請專利範圍之條款內的明顯修改及等效配置。雖然本發明之特徵於申請專利範圍中以特定組合表現,但涵蓋此等特徵可以任何組合及順序配置。 Although the present invention has been described in the present disclosure in conjunction with many specific examples and implementations, the present invention should not be so limited, but can cover various obvious modifications and equivalent configurations that fall within the terms of the accompanying patent application. Although the features of the present invention are expressed in specific combinations within the scope of the patent application, the features covering these features can be configured in any combination and order.

100‧‧‧管件 100‧‧‧Pipe fittings

106‧‧‧平板110之相對邊緣部分 106‧‧‧Relative edge part of tablet 110

108‧‧‧細長掣子 108‧‧‧Slender detent

120‧‧‧小間隙或開口 120‧‧‧small gap or opening

Claims (15)

一種製造於管件之內表面上具有塗層之管件的方法,該方法包括:(a)將內襯材料塗覆於平板之一表面上;(b)彎曲該經塗覆平板的相對邊緣部分以形成一對細長掣子;(c)彎曲該經塗覆平板及結合該對細長掣子以形成管件;(d)加熱該對經結合之細長掣子的一位置;及(e)在該對經結合之細長掣子的經加熱位置處施壓該管件的外表面及該管件的相對內表面。 A method for manufacturing a pipe with a coating on the inner surface of the pipe, the method comprising: (a) coating the lining material on one surface of the flat plate; (b) bending the opposite edge portion of the coated flat plate to Forming a pair of elongated detents; (c) bending the coated flat plate and combining the pair of elongated detents to form a pipe; (d) heating a position of the pair of combined elongated detents; and (e) at the pair The heated surface of the combined elongated detent compresses the outer surface of the tube and the opposite inner surface of the tube. 如請求項1之方法,其中,該內襯材料係氟樹脂膜。 The method of claim 1, wherein the lining material is a fluororesin film. 如請求項1或2之方法,其中,該等相對邊緣部分係於相對方向中彎曲。 The method of claim 1 or 2, wherein the opposing edge portions are curved in opposing directions. 如請求項1至3中任一項之方法,其中,該等相對邊緣部分係各自經彎曲為具有介於10mm至20mm之間的寬度。 The method of any one of claims 1 to 3, wherein the opposing edge portions are each bent to have a width between 10 mm and 20 mm. 如請求項1至4中任一項之方法,其中,該等相對邊緣部分係各自以介於135°至170°之間的角度彎曲以形成該對細長掣子。 The method of any one of claims 1 to 4, wherein the opposing edge portions are each bent at an angle between 135° and 170° to form the pair of elongated detents. 如請求項2之方法,其中,該氟樹脂膜係具有至少一個諸如羧基官能性之黏性基團的黏性氟樹脂。 The method of claim 2, wherein the fluororesin film is a viscous fluororesin having at least one viscous group such as a carboxyl functional group. 如請求項2之方法,其中,該氟樹脂膜之厚度係介於100μm至500μm之間。 The method of claim 2, wherein the thickness of the fluororesin film is between 100 μm and 500 μm. 如請求項1至7中任一項之方法,其中,該加熱係在介於該內襯材料之熔點以下60℃至該內襯材料之熔點以上20℃之間之溫度下進行。 The method according to any one of claims 1 to 7, wherein the heating is performed at a temperature between 60°C below the melting point of the lining material and 20°C above the melting point of the lining material. 如請求項1至8中任一項之方法,其中,在該對經結合之細長 掣子的經加熱位置處施壓該管件係使用至少兩個壓輥進行,其中一個壓輥施壓在該對經結合之細長掣子之經加熱位置處之該管件的外表面,及另一壓輥施壓在該對經結合之細長掣子之經加熱位置處之該管件的相對內表面。 The method according to any one of claims 1 to 8, wherein in the pair of combined slender Pressing the tube at the heated position of the detent is performed using at least two pressure rollers, one of which presses the outer surface of the tube at the heated position of the pair of combined elongated detents, and the other The pressing roller presses the opposite inner surface of the tube at the heated position of the pair of combined elongated detents. 如請求項9之方法,其中,在該對經結合之細長掣子之位置處的加熱係藉由加熱該等壓輥中之至少一者來進行。 The method of claim 9, wherein the heating at the position of the pair of combined elongated detents is performed by heating at least one of the pressure rollers. 如請求項9或10之方法,其中,施壓在該對經結合之細長掣子之經加熱位置處之該管件之外表面及施壓在該對經結合之細長掣子之經加熱位置處之該管件之相對內表面的該等壓輥係在沿該管件之長度的方向中移動。 The method according to claim 9 or 10, wherein the outer surface of the tube is pressed at the heated position of the pair of combined elongated pawls and pressed at the heated position of the pair of combined elongated pawls The pressing rollers of the opposite inner surface of the pipe member move in the direction along the length of the pipe member. 如請求項9至11中任一項之方法,其中,在該對經結合之細長掣子之經加熱位置處壓靠該管件之內表面的該壓輥係連接至該管件內之支撐設備的第一端,及與該支撐設備之第一端相對之該支撐設備的第二端包括用來接觸塗滿該管件之內表面之內襯材料或該管件之內表面的輥。 The method according to any one of claims 9 to 11, wherein the pressing roller pressing against the inner surface of the pipe at the heated position of the pair of combined elongated detents is connected to the support device in the pipe The first end, and the second end of the support device opposite the first end of the support device include a roller for contacting the lining material that coats the inner surface of the tube or the inner surface of the tube. 如請求項1至10中任一項之方法,該方法進一步包括在該對經結合之細長掣子之經加熱位置正被施壓時,使該管件在沿管件之長度的方向中移動。 The method of any one of claims 1 to 10, the method further comprising moving the pipe member in a direction along the length of the pipe member while the heated position of the pair of combined elongated detents is being pressed. 一種藉由請求項1至12中任一項之方法製得之管件,該管件具有在該管件之內表面上之塗層及彼此結合形成該管件之至少兩個細長掣子。 A pipe member made by the method of any one of claims 1 to 12, the pipe member having a coating on an inner surface of the pipe member and at least two elongated detents combined with each other to form the pipe member. 如請求項14之管件,其中,該至少兩個細長掣子係經由該塗層黏著在一起。 The tube according to claim 14, wherein the at least two elongated detents are adhered together via the coating.
TW107137011A 2017-10-31 2018-10-19 Pipe having a coating on an inner surface and method of making the pipe TWI727214B (en)

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KR20130001818U (en) * 2011-09-07 2013-03-15 주식회사천일공조 Spiral pipe
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