TW202008637A - Laminated battery and manufacturing method of laminated battery capable of improving the manufacturing efficiency and shortening the manufacturing time of a laminated battery - Google Patents
Laminated battery and manufacturing method of laminated battery capable of improving the manufacturing efficiency and shortening the manufacturing time of a laminated battery Download PDFInfo
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- TW202008637A TW202008637A TW107126479A TW107126479A TW202008637A TW 202008637 A TW202008637 A TW 202008637A TW 107126479 A TW107126479 A TW 107126479A TW 107126479 A TW107126479 A TW 107126479A TW 202008637 A TW202008637 A TW 202008637A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
Description
本發明係有關於層合型電池及層合型電池的製造方法,特別是使用紫外光硬化黏著劑的層合型電池及層合型電池的製造方法。The present invention relates to a laminated battery and a method of manufacturing a laminated battery, in particular, a laminated battery and a method of manufacturing a laminated battery using an ultraviolet curing adhesive.
近年來,隨著電子機器的發展,小型、輕量且能量密度高並可重複充放電的層合型電池成為主流。In recent years, with the development of electronic devices, small-sized, light-weight, high-energy density, and repetitively charge and discharge laminated batteries have become mainstream.
在從前的層合型電池中,一般會使用金屬封裝體來封裝電池本體。但是,金屬封裝體並無法達到小型化、輕量化。因此,開發有以薄膜封裝體取代金屬封裝體來封裝電池本體的技術。In the previous laminated battery, a metal package is generally used to encapsulate the battery body. However, the metal package cannot achieve miniaturization and weight reduction. Therefore, a technology has been developed to replace the metal package with a thin film package to encapsulate the battery body.
如圖1A所示,作為這種層合型電池100,一般會使用以薄膜為材料的封裝體2來封裝電池本體1。該封裝體2通常由兩片薄膜或將一片薄膜反折而成的兩個部分2a、2b所形成,藉由使用該兩片薄膜或將一片薄膜反折而成的兩個部分2a、2b來包覆電池本體1以形成將電池本體1封裝的封裝體2。藉此,能夠保護電池本體1並達到層合型電池的小型化。As shown in FIG. 1A, as such a laminated
利用以薄膜為材料的封裝體2來封裝電池本體1所構成的層合型電池100時,為了使電池本體1中的電解質等不漏出,且不讓外部空氣或雜質等進入到封裝體2中,會使形成封裝體2的兩片薄膜2a、2b凸出電池本體1的側面,並將該兩片薄膜2a、2b重疊的凸出部分溶接以形成凸出部3a、3b。再來,為了確保封裝體2的密封性,會盡量增加貼合的面積。When the laminated
但是,如圖1B所示,從上方俯視該層合型電池100時,該凸出部3的多餘面積會造成層合型電池100的大型化,使得單位體積的能量效率降低。However, as shown in FIG. 1B, when the
有鑑於此,如圖2A所示,一般會將封裝體2的凸出部3a、3b的一部分彎折形成彎起部分4a、4b,並將彎起部分4a、4b黏接貼合至電池本體1,藉此降低層合型電池100的面積,進而降低層合型電池100的在俯視時的全體的體積。In view of this, as shown in FIG. 2A, a part of the
但是,因為該封裝體2通常是以具有可撓性的薄膜所形成,如圖2B所示,彎起後的彎起部分4a、4b無法與電池本體1固定,可能會導致左右的彎起部分4a、4b的彎折角度不均一。而且,經由重複的彎折,凸出部3a、3b會脆化,可能會導致彎起部分4a、4b的斷裂。However, since the
因此,專利文獻1提出以熱溶接材料來形成封裝體2的技術,藉由熱致曲折的製造方法使凸出部3a、3b的彎起部分4a、4b彎曲並與電池本體1固定。不過,隨著時間的經過,由熱溶接材料所形成的凸出部3a、3b會有變形的風險,使得彎起部分4a、4b無法與電池本體1固定。Therefore,
因此,專利文獻2提出一種解決策,如圖3A所示,先在凸出部3a、3b貼附兩面膠5,接著,如圖3B所示,將該凸出部3a、3b彎折形成彎起部分4a、4b後,彎起部分4a、4b會因兩面膠5的黏性而與電池本體1固定。Therefore,
但是,在專利文獻2的技術中,需要事先以人工進行貼附兩面膠5的工程,造成層合型電池製造的困難。而且,若兩面膠5的貼附位置不精確時,可能有無法在彎起部分4a、4b與電池本體1之間適切地固定的風險。而且在一個層合型電池中,兩面膠5的貼附位置若有差異的話,會導致左右兩側的彎起部分4a、4b的夾角不同,無法製造同一規格的層合型電池。而且,一旦在彎起部分4a、4b貼附兩面膠5後,難以將兩面膠5完全剝除,如果貼附失敗則需將整組層合型電池廢棄,造成製造成本的提高。再加上以高精度貼附兩面膠5於彎起部分4a、4b的工程需要耗費許多時間,製造效率極低。 [先前技術文獻] [專利文獻]However, in the technology of
[專利文獻1]JP 2014-179171 A [專利文獻2]JP H11-67167 A[Patent Document 1] JP 2014-179171 A [Patent Document 2] JP H11-67167 A
[發明所欲解決的問題][Problems to be solved by the invention]
因此,本發明的目的為提供一種層合型電池及層合型電池的製造方法,能夠使封裝體的凸出部所具有彎起部分能確實地與電池本體固定,並提高層合型電池的製造效率及縮短製造時間,並減少不必要的工程。 [解決問題的技術手段]Therefore, an object of the present invention is to provide a laminated battery and a method of manufacturing the laminated battery, which can reliably fix the bent portion of the protruding portion of the package to the battery body, and improve the laminated battery Manufacturing efficiency and shorten manufacturing time, and reduce unnecessary engineering. [Technical means to solve the problem]
本發明的一實施形態的層合型電池,包含:電池本體;封裝前述電池本體的封裝體;其中,前述封裝體具有凸出於前述電池本體的側面的凸出部;前述凸出部具有經彎折而形成的彎起部分;在前述彎起部分與前述電池本體的側面之間,塗佈有紫外光硬化黏著劑;藉由將前述紫外光硬化黏著劑硬化,使前述彎起部分與前述電池本體固定。A laminated battery according to an embodiment of the present invention includes: a battery body; a package that encapsulates the battery body; wherein the package has a protrusion protruding from the side of the battery body; the protrusion has a warp A bent portion formed by bending; between the bent portion and the side surface of the battery body, an ultraviolet curing adhesive is applied; by curing the ultraviolet curing adhesive, the curved portion and the foregoing are cured The battery body is fixed.
本發明的一實施形態的層合型電池,其中,前述紫外光硬化黏著劑係在前述彎起部分與前述電池本體的側面之間全面塗佈。In the laminated battery according to an embodiment of the present invention, the ultraviolet light-curing adhesive is completely coated between the bent portion and the side surface of the battery body.
本發明的一實施形態的層合型電池,其中,前述紫外光硬化黏著劑係在前述彎起部分與前述電池本體的側面之間以點狀塗佈。In the laminated battery according to an embodiment of the present invention, the ultraviolet curing adhesive is applied in a dot shape between the bent portion and the side surface of the battery body.
本發明的一實施形態的層合型電池,其中,前述紫外光硬化黏著劑係以「I」字型塗佈。In the laminated battery according to an embodiment of the present invention, the ultraviolet curing adhesive is coated with an "I" shape.
本發明的一實施形態的層合型電池,其中,硬化後的前述紫外光硬化黏著劑的高度方向的尺寸高於前述彎起部分的高度方向的尺寸。In the laminated battery according to an embodiment of the present invention, the dimension of the cured ultraviolet light-curing adhesive in the height direction is higher than the dimension of the bent portion in the height direction.
本發明的一實施形態的層合型電池,其中,硬化後的前述紫外光硬化黏著劑的高度方向的尺寸低於前述彎起部分的高度方向的尺寸。In the laminated battery according to an embodiment of the present invention, the dimension of the cured ultraviolet ray adhesive in the height direction is lower than the dimension of the bent portion in the height direction.
本發明的一實施形態的層合型電池,其中,前述彎起部分具有:前述彎起部分再彎折而形成的第2凸出部、及由前述第2凸出部再彎折形成的第2彎起部分。A laminated battery according to an embodiment of the present invention, wherein the bent portion has a second protrusion formed by bending the bent portion again, and a second protrusion formed by bending the second protrusion again 2Bend the part.
本發明的一實施形態的層合型電池,其中,前述凸出部更包含複數個階梯狀的凸出部及彎起部分。In the laminated battery according to an embodiment of the present invention, the protruding portion further includes a plurality of stepped protruding portions and bent portions.
本發明的一實施形態的層合型電池的製造方法,包含:形成封裝電池本體的封裝體,並使前述封裝體具有凸出於前述電池本體的側面的凸出部的工程;塗佈紫外光硬化黏著劑的工程;將前述凸出部彎折形成彎起部分的工程;藉由將前述紫外光硬化黏著劑硬化,使得前述彎起部分與前述電池本體固定的工程。A method for manufacturing a laminated battery according to an embodiment of the present invention includes the steps of forming a package that encapsulates a battery body and providing the package body with a protrusion protruding from the side of the battery body; applying ultraviolet light The process of hardening the adhesive; the process of bending the protruding part to form a bent part; the process of fixing the bent part and the battery body by hardening the ultraviolet light hardening adhesive.
本發明的一實施形態的層合型電池的製造方法,其中,在塗佈前述紫外光硬化黏著劑的工程中,前述紫外光硬化黏著劑係全面塗佈。In the method for manufacturing a laminated battery according to an embodiment of the present invention, in the process of applying the ultraviolet light-curing adhesive, the ultraviolet light-curing adhesive is completely coated.
本發明的一實施形態的層合型電池的製造方法,其中,在塗佈前述紫外光硬化黏著劑的工程中,前述紫外光硬化黏著劑係以點狀塗佈。In the method for manufacturing a laminated battery according to an embodiment of the present invention, in the process of applying the ultraviolet light-curing adhesive, the ultraviolet light-curing adhesive is applied in dots.
本發明的一實施形態的層合型電池的製造方法,其中,在塗佈前述紫外光硬化黏著劑的工程中,前述紫外光硬化黏著劑係以「I」字型塗佈。In the method for manufacturing a laminated battery according to an embodiment of the present invention, in the process of applying the ultraviolet light-curing adhesive, the ultraviolet light-curing adhesive is coated in an "I" shape.
本發明的一實施形態的層合型電池的製造方法,其中,硬化後的前述紫外光硬化黏著劑的高度方向的尺寸高於前述彎起部分的高度方向的尺寸。In the method for manufacturing a laminated battery according to an embodiment of the present invention, the dimension of the cured ultraviolet ray adhesive in the height direction is higher than the dimension of the bent portion in the height direction.
本發明的一實施形態的層合型電池的製造方法,其中,硬化後的前述紫外光硬化黏著劑的高度方向的尺寸低於前述彎起部分的高度方向的尺寸。In the method for manufacturing a laminated battery according to an embodiment of the present invention, the dimension of the cured ultraviolet ray adhesive in the height direction is lower than the dimension of the bent portion in the height direction.
本發明的一實施形態的層合型電池的製造方法,更包含:將前述彎起部分係再彎折形成第2凸出部,並將前述第2凸出部再彎折形成第2彎起部分的工程。A method for manufacturing a laminated battery according to an embodiment of the present invention further includes: bending the bent portion to form a second protrusion, and bending the second protrusion to form a second bend Part of the project.
本發明的一實施形態的層合型電池的製造方法,其中,前述凸出部更包含複數個階梯狀的凸出部及彎起部分。In the method for manufacturing a laminated battery according to an embodiment of the present invention, the protruding portion further includes a plurality of stepped protruding portions and bent portions.
本發明的一實施形態的電子機器,包含:前述實施形態所記載的層合型電池、或由前述實施形態所記載的層合型電池的製造方法所形成的層合型電池。 [對照先前技術的功效]An electronic device according to an embodiment of the present invention includes the laminated battery described in the aforementioned embodiment or the laminated battery formed by the method for manufacturing the laminated battery described in the aforementioned embodiment. [Compare the efficacy of the prior art]
根據本發明,能提供一種層合型電池及層合型電池的製造方法,能夠使封裝體的凸出部所具有彎起部分能確實地與電池本體固定,並提高層合型電池的製造效率及縮短製造時間。According to the present invention, it is possible to provide a laminated battery and a method of manufacturing the laminated battery, which can reliably fix the bent portion of the protruding portion of the package to the battery body and improve the manufacturing efficiency of the laminated battery And shorten the manufacturing time.
[層合型電池][Laminated battery]
在以下的說明中,參照圖式說明本發明的實施形態。在圖式中,相同部分會附加相同符號並省略說明的情形。此外,各圖式中的內容僅為本發明的例示,並非用來限定本發明。In the following description, embodiments of the present invention will be described with reference to the drawings. In the drawings, the same symbols are added to the same parts and the description is omitted. In addition, the content in each drawing is only an illustration of the present invention and is not intended to limit the present invention.
本發明的實施形態的層合型電池200,如圖4A所示,包含:電池本體6、將電池本體6封裝的封裝體7、正極端子10、及負極端子11。在以下的說明中,雖然電池本體6會被封裝體7所封裝,但為了說明的方便,除有特別論述外,會有將由封裝體7包覆的電池本體6整體稱為「電池本體6」的情形。As shown in FIG. 4A, the laminated
作為電池本體6,例如為非水電解液的充電電池。作為這種充電電池,例如為具備:將能吸收/放出鋰離子的含鋰氧化物即正極活性物質(LiCoO2
等的鋰鈷氧化物、LiMn2
O4
等的鋰錳氧化物、LiNiO2
等的鋰鎳氧化物等的鋰複合氧化物)與包含導電助劑及黏結劑等的正極合劑塗佈於由鋁箔等所形成的正極集電體上並使其乾燥而形成的正極、以及將能吸收/放出鋰離子的負極活性物質(石墨、熱解碳、焦炭、玻璃碳、金屬、金屬氧化物等)與包含助導電劑及黏結劑等的負極合劑塗佈於由鋁箔等所形成的負極集電體上並使其乾燥而形成的負極、間隔物、及非水電解液的鋰充電電池,但不以此為限。The
作為形成封裝體7的薄膜,例如使用在最內層設置離子聚合物等熱熔接性樹脂層,並用鋁薄等金屬箔包覆該熱熔接性樹脂層,最後在最外層形成保護前述金屬箔免於物理性撞擊的聚對苯二甲酸乙二酯及耐綸等樹脂層所形成的複合薄膜(層合型薄膜),但不以此為限。而封裝體7一般會由兩片薄膜包覆電池本體6所形成。或者,以將一片薄膜反折來包覆電池本體6的方式所形成也可以。As the film forming the package 7, for example, a thermally fusible resin layer such as an ionic polymer is provided on the innermost layer, and the thermally fusible resin layer is covered with a thin metal foil such as aluminum. Finally, the outermost layer is formed to protect the metal foil from A composite film (laminated film) formed of resin layers such as polyethylene terephthalate and nylon, which are physically impacted, but not limited to this. The package 7 is generally formed by covering the
電池本體6具有位於其側部的4個側面、位於其頂部的頂面、及位於其底部的底面。如圖4A所示,將電池本體6朝向+X方向的面設為前側面61、朝向-Y方向的面設為左側面62、朝向+Y方向的面設為右側面63、朝向-X方向的面設為後側面64、朝向+Z方向的面設為頂面65、及朝向-Z方向的面設為底面66。在以下說明中,會有將左側面62及右側面63合稱為「兩側面62、63」的情形。The
如圖4A所示,正極端子10及負極端子11從電池本體6的前側面61延伸出。但是,正極端子10及負極端子11不限於從電池本體6的前側面61延伸出,從電池本體6的後側面64延伸出也可以。此外,正極端子10及負極端子11一般會從形成封裝體7的兩片薄膜的貼合處延伸出,但不限於此,從電池本體6的側面上的任一位置貫通封裝體7延伸出也可以。又,在圖4A所示的層合型電池200中,電池本體6、凸出部8a、8b的彎起部分9a、9b藉由紫外光硬化黏著劑12來固定。As shown in FIG. 4A, the
而圖4B、4C為從電池本體6的後側面64正視層合型電池200的圖。如圖4B所示,該封裝體7於電池本體6的底面66,具有凸出電池本體6的左側面62及右側面63的兩凸出部8a、8b。4B and 4C are views of the
接著,如圖4C所示,封裝體7的兩凸出部8a、8b分別具有以一定的角度彎折而形成的彎起部分9a、9b。此外,如圖4D所示,該彎折的角度並不限於90度(即與電池本體6的兩側面62、63平行),該技術領域的通常知識者可以因應需求自由設定。此外,該技術領域的通常知識者可以因應需求自由設定彎起部分9a、9b的長度(從彎起位置到凸出部的前端的尺寸)。Next, as shown in FIG. 4C, the two protruding
又,如圖4E所示,作為變形例,彎起部分9a、9b可再彎折形成第2凸出部81a、81b,且第2凸出部81a、81b可再彎折形成的第2彎起部分91a、91b。藉此,可以形成階梯狀的凸出部及彎起部分。而經由重複上述彎折動作,可以形成複數個階梯狀的彎起部分,該技術領域的通常知識者可以因應需求自由設定。As shown in FIG. 4E, as a modification, the
如圖5A所示,可在將凸出部8a、8b彎折之前,於凸出部8a、8b塗佈紫外光硬化黏著劑12。而該紫外光硬化黏著劑12可以塗佈於凸出部8a、8b的全面,僅塗佈於凸出部8a、8b的欲形成彎起部分9a、9b的部分也可以。又,塗佈於凸出部8a、8b的欲形成彎起部分9a、9b的部分以外之處也可以。此外,如圖5B所示,在將凸出部8a、8b彎折形成彎起部分9a、9b之後,將紫外光硬化黏著劑12塗佈於彎起部分9a、9b分別與電池本體6的左側面62及右側面63之間圍成的空間內也可以。此外,關於紫外光硬化黏著劑12的塗佈時點,並沒有特別限定。As shown in FIG. 5A, the
此外,關於紫外光硬化黏著劑12的塗佈方式,如圖6A所示,將紫外光硬化黏著劑12全面塗佈,可以確保固定彎起部分9a、9b與電池本體6的穩定性。又,如圖6B所示,將紫外光硬化黏著劑12以點狀間隔塗佈,可以在確保彎起部分9a、9b與電池本體6之間的固定性的同時,節省紫外光硬化黏著劑12的使用量。再來,如圖6C所示,將紫外光硬化黏著劑12以「I」字型塗佈,可以確保彎起部分9a、9b與電池本體6在邊緣位置的固定性,並節省其他不易脫落部分的紫外光硬化黏著劑12的使用量。但以上的各種紫外光硬化黏著劑12的塗佈方式僅為例示,該技術領域的通常知識者可以因應需求自由改變紫外光硬化黏著劑12的塗佈方式。In addition, as for the coating method of the ultraviolet light-curing
因為紫外光硬化黏著劑其穩定性佳,且具有照射紫外光即可固化的性質,當塗佈位置錯誤或塗佈量過多時,能夠輕易地將紫外光硬化黏著劑去除再重新塗佈,作為固定彎起部分9a、9b與電池本體6者較為合適。Because the UV-curable adhesive has good stability and can be cured by irradiation with ultraviolet light, when the coating position is wrong or the coating amount is too large, the UV-curable adhesive can be easily removed and reapplied as It is more suitable to fix the
作為紫外光硬化黏著劑的材料,一般使用具有光硬化機能之黏著劑,又具有水硬化的機能也可以。例如,可以是由聚胺酯預聚體、活性稀釋劑、光引發劑、流平劑、阻聚劑、矽烷偶聯劑等的共同組成物,或者由上述中至少三者組成物,例如,可以採用DYMAX公司的9481-E、9482、9101、9103、POLYTE公司的UV2137DC、UV2322DC、UV257DC、DELO公司的AD491、GE4919,但不以此為限。As the material of the ultraviolet light hardening adhesive, it is generally possible to use an adhesive that has a light hardening function, and also has a water hardening function. For example, it may be a common composition composed of a polyurethane prepolymer, a reactive diluent, a photoinitiator, a leveling agent, a polymerization inhibitor, a silane coupling agent, or the like, or a composition composed of at least three of the above, for example, it may be used DYMAX's 9481-E, 9482, 9101, 9103, POLYTE's UV2137DC, UV2322DC, UV257DC, DELO's AD491, GE4919, but not limited to this.
在使彎起部分9a、9b呈一定的角度,且於彎起部分9a、9b與電池本體6的兩側面62、63之間塗佈紫外光硬化黏著劑12後,藉由使紫外光硬化黏著劑12硬化,使得彎起部分9a、9b與電池本體6固定,以形成層合型電池200。在這裡,所謂的「使得彎起部分與電池本體固定」,指的是藉由紫外光硬化黏著劑12,將彎起部分9a、9b隔介著包覆電池本體6的兩側面62、63上的封裝體7與電池本體6固定,因此,彎起部分9a、9b並非「直接」固定於電池本體6的兩側面62、63,彎起部分9a、9b與電池本體6的兩側面62、63之間存在有其他物也無妨。After making the
而作為使紫外光硬化黏著劑12硬化的方法有照射紫外光來使紫外光硬化黏著劑硬化者。作為紫外光光源,有使用波長400nm的光以600mW/cm2
的強度進行照射者,但不以此為限。該技術領域的通常知識者可以因應紫外光硬化黏著劑12的種類自由變更照射波長、強度、照射時間。As a method of hardening the ultraviolet
此外,如圖7A所示,當彎起部分9a、9b與電池本體6固定時,經硬化的紫外光硬化黏著劑12的高度方向的尺寸可以高於彎起部分9a、9b的高度方向的尺寸,與彎起部分9a、9b的高度方向的尺寸等高也可以。或者,如圖7B所示,經硬化的紫外光硬化黏著劑12的高度方向的尺寸低於彎起部分9a、9b的高度方向的尺寸也可以,該技術領域的通常知識者可以因應需求自由設定。In addition, as shown in FIG. 7A, when the
如圖7A所示,經硬化的紫外光硬化黏著劑12的高度方向的尺寸高於(包含等於)彎起部分9a、9b的高度方向的尺寸時,可以防止層合型電池200的兩側面62、63與其他物體碰撞時,電池本體6的端部(圖7A中的R部分)受到損傷。此外,如圖7B所示,經硬化的紫外光硬化黏著劑12的高度方向的尺寸低於彎起部分9a、9b的高度方向的尺寸時,能夠節省紫外光硬化黏著劑12的使用量。As shown in FIG. 7A, when the height dimension of the cured ultraviolet light-curing
根據本實施形態的層合型電池200,能夠達到層合型電池的小型化。該紫外光硬化黏著劑12亦能夠成為當層合型電池200的兩側面62、63受到衝擊時的保護層,能夠保護電池本體6受到損害。According to the
而且,相較於先前技術中以人工貼附兩面膠而固定的技術,本實施形態的紫外光硬化黏著劑12的塗佈可以經由自動化工程(後述)進行,降低製造的時間,並減低製造層合型電池200的工程的複雜化。且紫外光硬化黏著劑12的固定性佳,能夠防止左右彎起部分9a、9b的彎折角度發生變化。而且,藉由紫外光硬化黏著劑12來使彎起部分9a、9b與電池本體6固定,能夠防止彎起部分9a、9b經反複彎折而脆化。再來,因硬化前的紫外光硬化黏著劑12可輕易去除,即便紫外光硬化黏著劑12的塗佈位置發生錯誤,也可輕易地將紫外光硬化黏著劑12去除並重新進行塗佈,不需將整組層合型電池200廢棄,能夠節省製造成本。 [層合型電池的製造方法]Furthermore, compared to the prior art technique of fixing by manually attaching double-sided adhesives, the application of the ultraviolet light-curing
接著,說明本實施形態的層合型電池的製造方法。Next, a method of manufacturing the laminated battery of this embodiment will be described.
如圖8A所示,層合型電池200的製造裝置300,具備:用以載置封裝有電池本體6的封裝體7的載台31、將封裝體7的凸出部8a、8b彎折形成彎起部分9a、9b的夾具40a、40b、塗佈紫外光硬化黏著劑12的塗佈機50a、50b、以及光源60。然而,該製造裝置300的構成僅為例示,該技術領域的通常知識者可以因應其需要改變其配置或構成。As shown in FIG. 8A, a
圖9為本實施形態的層合型電池200的製造方法的流程圖。以下,參照圖8及圖9,說明本實施形態的層合型電池200的製造方法。FIG. 9 is a flowchart of the method for manufacturing the
首先,如圖8A所示,形成封裝電池本體6的封裝體7,並使封裝體7在電池本體6的底面66具有凸出於電池本體6的兩側面62、63的凸出部8a、8b(S901)。First, as shown in FIG. 8A, the package body 7 that encapsulates the
接著,如圖8B所示,藉由塗佈機50a、50b在凸出部8a、8b塗佈紫外光硬化黏著劑12(S902)。其中,使用一台塗佈機50,先於凸出部8a的上方塗佈紫外光硬化黏著劑12後,再移動至凸出部8b上方塗佈紫外光硬化黏著劑12也可以。Next, as shown in FIG. 8B, the
再來,如圖8C所示,利用夾具40a、40b,將封裝體7的凸出部8a、8b以一定的角度彎折形成彎起部分9a、9b(S903)。其中,雖圖8B中例示了彎折角度為90度者,但不以此為限。此時,夾具40a、40b會以維持彎折該彎起部分9a、9b的狀態,進入到下一個工程。Next, as shown in FIG. 8C, the
此外,上述塗佈紫外光硬化黏著劑的工程(圖8B,S902)與將凸出部彎折形成彎起部分的工程(圖8C,S903)的順序可以互換。In addition, the order of the process of applying the ultraviolet light-curing adhesive (FIG. 8B, S902) and the process of bending the protrusion to form a bent portion (FIG. 8C, S903) can be interchanged.
最後,如圖8D所示,藉由光源60照射紫外光600,將紫外光硬化黏著劑12硬化,使得彎起部分9a、9b與電池本體6固定(S904)。其中,該技術領域的通常知識者可以因應紫外光硬化黏著劑12的種類來自由變更光源60的照射波長、強度、及照射時間。Finally, as shown in FIG. 8D, the
根據本實施形態的層合型電池的製造方法,能夠製造小型化且輕量化的層合型電池200。相較於先前技術的人工貼附兩面膠來固定的技術,本實施形態的層合型電池200的製造方法能以自動化進行紫外光硬化黏著劑12的塗佈/硬化,能夠減少製造層合型電池200的時間,且防止製造層合型電池的工程的複雜化。又,相較於先前技術的使用熱溶接材料來形成的凸出部,本實施形態的層合型電池200的製造方法能在常溫下進行,能防止電池本體受熱。According to the manufacturing method of the laminated battery of the present embodiment, it is possible to manufacture the compact and lightweight
本發明的層合型電池200可以使用於各種電子機器中。該電子機器例如可以是:個人電腦、筆記型電腦、平板電腦、行動電話、智慧手機、攝影機等,其應用並沒有任何限制。 [實施例與先前技術的比較]The
接著,製造本發明的層合型電池的製造方法所製造而成的層合型電池,並與先前技術的比較例進行比較,其結果顯示於[表1]中。Next, the laminated battery manufactured by the manufacturing method of the laminated battery of the present invention was compared with the comparative example of the prior art, and the results are shown in [Table 1].
[實施例1]:使用DELO公司的GE4919型之紫外光硬化黏著劑,塗佈於本發明的層合型電池的彎起部分與電池本體的側面之間後,以紫外光(400nm,600mW/cm2 )照射4秒,使彎起部分與電池本體固定。[Example 1]: Use GE4919 type ultraviolet curing adhesive of DELO company, apply it between the bent part of the laminated battery of the present invention and the side of the battery body, and apply ultraviolet light (400nm, 600mW/ cm 2 ) Irradiate for 4 seconds to fix the bent part to the battery body.
[實施例2]:使用DELO公司的AD491型之紫外光硬化黏著劑,塗佈於本發明的層合型電池的彎起部分與電池本體的側面之間後,以紫外光(400nm,600mW/cm2 )照射4秒,使彎起部分與電池本體固定。[Example 2]: After using the UV curing adhesive of the model AD491 of DELO Co., it is coated between the bent part of the laminated battery of the present invention and the side surface of the battery body, with ultraviolet light (400nm, 600mW/ cm 2 ) Irradiate for 4 seconds to fix the bent part to the battery body.
[比較例1]:不使用紫外光硬化黏著劑而使用兩面膠將其以人工剪裁成上述實施例1、實施例2的紫外光硬化黏著劑塗佈的大小並貼附於相同位置,將彎起部分貼合於電池本體使其固定。[Comparative Example 1]: Instead of using ultraviolet light-curing adhesive, use two-sided adhesive to manually cut it to the size of the ultraviolet light-curing adhesive coating of the above Example 1 and Example 2 and attach it to the same position. The starting part is attached to the battery body to fix it.
[比較例2]:僅將彎起部分彎折,並未使用任何黏著材。[Comparative Example 2]: Only the bent portion was bent without using any adhesive material.
[表1]
其中,[表1]中的「寬度變化量(%)」指的是在層合型電池製造完成經過一周後,電池寬度(Y方向的電池尺寸)的變化量。具體來說,以100*(製造後經過一周後的Y方向的電池尺寸-製造之後的Y方向的電池尺寸)/製造之後的Y方向的電池尺寸(%)的計算式求出。由上[表1]可以發現,沒有使用任何黏著材的比較例2,經過一周後,電池的寬度有很大的變動,即彎起部分並無法與電池本體固定。而使用兩面膠的比較例1,雖能將彎起部分與電池本體固定,但經由一周後,會發現電池寬度有些微變化,無法確保其穩定性。而本發明的實施例1、實施例2的層合型電池,在經過一周後,電池寬度完全不會發生任何變化。因此,本發明的層合型電池,能確實地使彎起部分與電池本體固定。Among them, the "amount of change in width (%)" in [Table 1] refers to the amount of change in the battery width (battery size in the Y direction) after one week has passed since the manufacture of the laminated battery. Specifically, it is calculated by a calculation formula of 100*(battery size in Y direction after one week after manufacturing-battery size in Y direction after manufacturing)/battery size (%) in Y direction after manufacturing. It can be found from the above [Table 1] that in Comparative Example 2 without using any adhesive material, the width of the battery greatly changed after one week, that is, the bent portion could not be fixed to the battery body. In Comparative Example 1, which uses double-sided adhesive, although the bent part can be fixed to the battery body, after a week, the battery width will be slightly changed, and its stability cannot be ensured. On the other hand, in the laminated batteries of Examples 1 and 2 of the present invention, after one week, the battery width will not change at all. Therefore, the laminated battery of the present invention can reliably fix the bent portion to the battery body.
而關於製造時間,因本發明的實施例1、實施例2可以使用自動化工程進行,因此平均只需約30秒即可製造完成。相對於此,比較例1因為需要藉由人工來貼附兩面膠,平均製造時間需要153秒。因此,本發明的層合型電池的造方法,能大幅地降低製造時間。Regarding the manufacturing time, since
在以上的說明中,舉較佳的實施形態來說明本發明,但該實施形態僅為例示,本發明的技術範圍,將由申請專利範圍的記載及其均等範圍來決定。In the above description, the present invention has been described with a preferred embodiment, but this embodiment is merely an example, and the technical scope of the present invention will be determined by the description of the patent application scope and its equivalent scope.
100‧‧‧層合型電池1‧‧‧電池本體2‧‧‧封裝體3‧‧‧凸出部4‧‧‧彎起部分5‧‧‧兩面膠6‧‧‧電池本體7‧‧‧封裝體8‧‧‧凸出部9‧‧‧彎起部分200‧‧‧層合型電池61‧‧‧前側面62‧‧‧左側面63‧‧‧右側面64‧‧‧後側面65‧‧‧頂面66‧‧‧底面10‧‧‧正極端子11‧‧‧負極端子12‧‧‧紫外光硬化黏著劑81‧‧‧第2凸出部91‧‧‧第2彎起部分300‧‧‧製造裝置31‧‧‧載台40‧‧‧夾具50‧‧‧塗佈機60‧‧‧光源600‧‧‧紫外光100‧‧‧
[圖1]圖1A為表示從前的層合型電池的正視圖。圖1B為表示從前的層合型電池的俯視圖。 [圖2]圖2A、B為表示從前的層合型電池的彎起部分的正視圖。 [圖3]圖3A、B為表示在從前的層合型電池中貼附兩面膠來固定彎起部分的正視圖。 [圖4]圖4A為表示本發明的層合型電池的立體圖。圖4B~E為表示本發明的層合型電池的凸出部與彎起部分的各種變化的正視圖。 [圖5]圖5A為表示塗佈紫外光硬化黏著劑於本發明的層合型電池的凸出部的正視圖。圖5B為在本發明的層合型電池的彎起部分與電池本體的側面之間塗佈紫外光硬化黏著劑的正視圖。 [圖6]圖6A~C為表示在本發明的層合型電池以各種方式塗佈紫外光硬化黏著劑的俯視圖。 [圖7]圖7A、B為表示本發明的層合型電池的經硬化的紫外光硬化黏著劑的高度的正視圖。 [圖8]圖8A~D為表示製造本發明的層合型電池的製造裝置的圖。 [圖9]圖9為表示本發明的層合型電池的製造方法的流程圖。[FIG. 1] FIG. 1A is a front view showing a previous laminate battery. FIG. 1B is a plan view showing a previous laminate battery. [FIG. 2] FIGS. 2A and 2B are front views showing bent portions of the previous laminated battery. [FIG. 3] FIGS. 3A and 3B are front views showing that the two-sided adhesive is attached to the former laminated battery to fix the bent portion. [FIG. 4] FIG. 4A is a perspective view showing the laminated battery of the present invention. 4B to E are front views showing various changes of the protruding portion and the bent portion of the laminated battery of the present invention. [FIG. 5] FIG. 5A is a front view showing the projection of the laminated battery of the present invention coated with an ultraviolet curing adhesive. FIG. 5B is a front view of the ultraviolet curing adhesive applied between the bent portion of the laminated battery of the present invention and the side surface of the battery body. [FIG. 6] FIGS. 6A to 6C are plan views showing that the laminated battery of the present invention is coated with an ultraviolet curing adhesive in various ways. 7 [FIG. 7] FIGS. 7A and 7B are front views showing the height of the cured ultraviolet light-curing adhesive of the laminated battery of the present invention. [FIG. 8] FIGS. 8A to 8D are diagrams showing a manufacturing apparatus for manufacturing the laminated battery of the present invention. [FIG. 9] FIG. 9 is a flowchart showing the method for manufacturing the laminated battery of the present invention.
6‧‧‧電池本體 6‧‧‧Battery body
7‧‧‧封裝體 7‧‧‧Package
8a、8b‧‧‧凸出部 8a, 8b ‧‧‧ protrusion
9a、9b‧‧‧彎起部分 9a, 9b‧‧‧Bent part
10‧‧‧正極端子 10‧‧‧Positive terminal
11‧‧‧負極端子 11‧‧‧Negative terminal
12‧‧‧紫外光硬化黏著劑 12‧‧‧UV hardening adhesive
61‧‧‧前側面 61‧‧‧Front side
62‧‧‧左側面 62‧‧‧Left side
63‧‧‧右側面 63‧‧‧right side
64‧‧‧後側面 64‧‧‧back side
65‧‧‧頂面 65‧‧‧Top
66‧‧‧底面 66‧‧‧Bottom
81a、81b‧‧‧第2凸出部 81a, 81b ‧‧‧ 2nd protrusion
91a、91b‧‧‧第2彎起部分 91a, 91b‧‧‧The second curved part
200‧‧‧層合型電池 200‧‧‧Laminated battery
Claims (17)
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JP2018-141209 | 2018-07-27 | ||
JP2018141209A JP7212470B2 (en) | 2018-07-27 | 2018-07-27 | LAMINATE BATTERY AND LAMINATE BATTERY MANUFACTURING METHOD |
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TW202008637A true TW202008637A (en) | 2020-02-16 |
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TW107126479A TW202008637A (en) | 2018-07-27 | 2018-07-31 | Laminated battery and manufacturing method of laminated battery capable of improving the manufacturing efficiency and shortening the manufacturing time of a laminated battery |
Country Status (3)
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JP (1) | JP7212470B2 (en) |
CN (1) | CN210142673U (en) |
TW (1) | TW202008637A (en) |
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KR20210130549A (en) * | 2020-04-22 | 2021-11-01 | 주식회사 엘지에너지솔루션 | Battery module and manufacturing method thereof |
CN114335737B (en) * | 2021-12-15 | 2024-03-29 | 深圳市首通新能源科技有限公司 | Method for sealing edges of flexible package lithium ion battery and lithium ion battery |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
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JP4154633B2 (en) * | 1999-03-12 | 2008-09-24 | ソニー株式会社 | Non-aqueous electrolyte battery |
JP3829630B2 (en) * | 2001-02-09 | 2006-10-04 | 三菱化学株式会社 | Secondary battery |
JP2002260602A (en) * | 2001-02-28 | 2002-09-13 | Sanyo Electric Co Ltd | Thin battery |
JP4766057B2 (en) * | 2008-01-23 | 2011-09-07 | ソニー株式会社 | Nonaqueous electrolyte battery and method for producing nonaqueous electrolyte battery |
JP6035754B2 (en) * | 2012-01-31 | 2016-11-30 | 凸版印刷株式会社 | Power storage device |
KR20130094638A (en) * | 2012-02-16 | 2013-08-26 | 삼성에스디아이 주식회사 | Pouch type battery |
KR20140144843A (en) * | 2013-06-12 | 2014-12-22 | 주식회사 엘지화학 | Process for Preparation of Pouch-typed Battery Cell having Sealing Part Insulated with Curing Material |
KR20150010481A (en) * | 2013-07-19 | 2015-01-28 | 삼성에스디아이 주식회사 | Pouch battery and manufacturing method thereof |
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2018
- 2018-07-27 JP JP2018141209A patent/JP7212470B2/en active Active
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JP7212470B2 (en) | 2023-01-25 |
CN210142673U (en) | 2020-03-13 |
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