TW202000801A - Polymerizable composition, ink, transfer matrix, and method for manufacturing electrode member - Google Patents

Polymerizable composition, ink, transfer matrix, and method for manufacturing electrode member Download PDF

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TW202000801A
TW202000801A TW108119821A TW108119821A TW202000801A TW 202000801 A TW202000801 A TW 202000801A TW 108119821 A TW108119821 A TW 108119821A TW 108119821 A TW108119821 A TW 108119821A TW 202000801 A TW202000801 A TW 202000801A
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polymerizable composition
ionizing radiation
monofunctional
substrate
item
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TW108119821A
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杉原克幸
伊丹節男
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日商捷恩智股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F226/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F2/00Processes of polymerisation
    • C08F2/46Polymerisation initiated by wave energy or particle radiation
    • C08F2/48Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
    • C08F2/50Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light with sensitising agents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/10Esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F220/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical or a salt, anhydride ester, amide, imide or nitrile thereof
    • C08F220/02Monocarboxylic acids having less than ten carbon atoms; Derivatives thereof
    • C08F220/52Amides or imides
    • C08F220/54Amides, e.g. N,N-dimethylacrylamide or N-isopropylacrylamide
    • C08F220/56Acrylamide; Methacrylamide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F226/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen
    • C08F226/02Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a single or double bond to nitrogen or by a heterocyclic ring containing nitrogen by a single or double bond to nitrogen
    • GPHYSICS
    • G03PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
    • G03FPHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
    • G03F7/00Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
    • G03F7/20Exposure; Apparatus therefor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns

Abstract

As an ionizing-radiation-curable polymerizable composition which can be dissolved by an aqueous solution and which can suitably maintain the cured shape thereof even in a high-temperature environment, there is provided a polymerizable composition characterized by containing: a monofunctional acrylic compound comprising one or more compounds selected from the group consisting of a monofunctional acrylic acid ester compound and a monofunctional acrylamide compound; a monofunctional N-vinyl compound; and a polymerization initiator for generating a radical by irradiation with ionizing radiation.

Description

聚合性組成物、墨水、轉印鑄模及電極構件的製造方法Method for manufacturing polymerizable composition, ink, transfer mold and electrode member

本發明是有關於一種當與高密度化安裝對應地成批進行電極形成時可較佳地使用的聚合性組成物、包含所述聚合性組成物的墨水、包含對所述聚合性組成物照射電離放射線而獲得的電離放射線硬化物的轉印鑄模、及包括使用所述聚合性組成物而形成於基材上的電極群的電極構件的製造方法。The present invention relates to a polymerizable composition that can be preferably used when forming electrodes in batches corresponding to high-density mounting, an ink containing the polymerizable composition, and including irradiation of the polymerizable composition A transfer mold of an ionized radiation hardened product obtained by ionizing radiation, and a method of manufacturing an electrode member including an electrode group formed on a base material using the polymerizable composition.

於專利文獻1中,關於在作為高密度化安裝的一形態的晶圓級晶片尺寸封裝(wafer level chip size packaging,WL-CSP)中,在晶圓上所形成的多個半導體裝置(積體電路(integrated circuit,IC))中成批地形成電極的技術,記載了一種具有包含非感放射線性樹脂組成物的下層與包含負型感放射線性樹脂組成物的上層且可兼顧高解析度性與易剝離性的雙層積層膜、及使用所述雙層積層膜形成凸塊的方法。 [現有技術文獻] [專利文獻]Patent Document 1 relates to a plurality of semiconductor devices (integrated bodies) formed on a wafer in a wafer level chip size packaging (WL-CSP) as a form of high-density mounting The technique of forming electrodes in batches in an integrated circuit (IC) describes a lower layer containing a non-radiation sensitive resin composition and an upper layer containing a negative radiation sensitive resin composition, allowing high resolution A layered film with easy peelability and a method for forming bumps using the layered film. [Prior Art Literature] [Patent Literature]

[專利文獻1]日本專利特開2007-79550公報[Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-79550

[發明所欲解決之課題] 專利文獻1所記載的所述雙層積層膜中,當顯影時,上層中僅殘存經放射線照射的部分,下層中對應於上層中的去除部分(放射線非照射部)的部分溶解去除。因此,雙層積層膜中僅殘存經放射線照射的部分,雙層積層膜中的放射線非照射部在顯影階段被去除。在如此般雙層積層膜進行了去除後的部分中埋入金屬膏,並連同晶圓一起進行加熱而使金屬膏回流,從而在晶圓上成批形成多個凸塊。在如此般進行凸塊的成批形成後,利用二甲基亞碸(dimethyl sulfoxide,DMSO)之類的有機溶劑系剝離液將晶圓上殘存的雙層積層膜去除。[Problems to be solved by the invention] In the two-layer laminated film described in Patent Document 1, when developing, only the portion irradiated with radiation remains in the upper layer, and the portion in the lower layer corresponding to the removed portion (radiation non-irradiated portion) in the upper layer is dissolved and removed. Therefore, only the portion irradiated with radiation remains in the double-layer laminated film, and the non-irradiated portion of the double-layer laminated film is removed in the development stage. The metal paste is buried in the portion where the double-layer laminated film has been removed, and heated together with the wafer to reflow the metal paste, thereby forming a plurality of bumps on the wafer in batches. After the bumps are formed in batches in this way, an organic solvent-based stripping solution such as dimethyl sulfoxide (DMSO) is used to remove the remaining double-layer laminated film on the wafer.

近年來,安裝密度不斷提高,因此,為了形成凸塊而形成於晶圓上的負圖案(轉印鑄模)的形狀複雜化(包括三維化)。然而,若欲藉由使用如上所述的雙層積層膜而形成負圖案的製程來形成複雜形狀的負圖案,則步驟變得繁瑣。因此,期待製造步驟的簡化。另外,要求將晶圓上殘存的構成負圖案的材料在凸塊形成後切實地去除,但因對環境問題的關注提高,故尋求一種並非利用如上所述的有機溶劑系的剝離液,而可利用水系剝離液、尤其是實質上不含有無機鹼性物質(可例示氫氧化鈉等)、或者有機鹼性物質(可例示氫氧化四甲基銨等)的水系剝離液予以去除的材料。In recent years, the mounting density has been continuously improved. Therefore, the shape of the negative pattern (transfer mold) formed on the wafer to form the bumps is complicated (including three-dimensionalization). However, if a negative pattern with a complicated shape is to be formed by the process of forming a negative pattern using the double-layer laminated film as described above, the steps become cumbersome. Therefore, simplification of manufacturing steps is expected. In addition, it is required that the material constituting the negative pattern remaining on the wafer be removed surely after the bumps are formed. However, due to the increased attention to environmental issues, it is possible to seek a stripping solution that does not use the organic solvent system as described above. The material is removed by an aqueous stripping liquid, especially an aqueous stripping liquid that does not substantially contain an inorganic alkaline substance (such as sodium hydroxide can be exemplified) or an organic alkaline substance (such as tetramethylammonium hydroxide can be exemplified).

進而,在最近的高密度安裝技術中,採用在超過晶片面積的廣大區域形成再配線層的扇出(fan-out)型晶圓級封裝(wafer level packaging,WLP),亦實現了將該扇出型WLP積層多層的堆疊模組(stack module)。在此種扇出型WLP中,於再配線層大量形成包含銅等的導電性柱,並於導電性柱上配置焊料球等連接材料。該連接材料的配置精度需隨安裝密度的提昇而變高,因此要求將連接材料更準確地配置於導電性柱上。Furthermore, in recent high-density mounting technologies, fan-out wafer level packaging (WLP), which forms a redistribution layer over a large area exceeding the wafer area, has also realized the fan Outlet type WLP multi-layer stacking module (stack module). In such a fan-out type WLP, a large number of conductive pillars containing copper or the like are formed on the redistribution layer, and connecting materials such as solder balls are arranged on the conductive pillars. The configuration accuracy of the connection material needs to be higher as the mounting density increases, so it is required that the connection material be more accurately arranged on the conductive pillar.

本發明的目的在於提供一種伴隨此種安裝技術的發展而尋求的電離放射線硬化性的聚合性組成物,其即使經過如回流製程般的高溫環境亦可適當地保持硬化後的形狀,並且可利用水系的溶解液而溶解。另外,本發明的目的亦在於提供包含所述聚合性組成物的墨水、包含對所述聚合性組成物照射電離放射線而獲得的電離放射線硬化物的轉印鑄模、及使用所述聚合性組成物來製造在基材上包括電極群的電極構件的方法。再者,於本說明書中,所謂「電離放射線」是指γ射線、X射線、紫外線、可見光等電磁波,及電子、以及質子或離子等可藉由被照射至聚合起始劑或與聚合起始劑碰撞而產生自由基的能量源的總稱。 [解決課題之手段]An object of the present invention is to provide an ionizing radiation-curable polymerizable composition that is sought along with the development of such mounting technology, which can appropriately maintain the cured shape even after a high-temperature environment like a reflow process, and can be utilized Dissolve in the aqueous solution. In addition, an object of the present invention is also to provide an ink containing the polymerizable composition, a transfer mold including an ionized radiation cured product obtained by irradiating the polymerizable composition with ionizing radiation, and using the polymerizable composition To manufacture an electrode member including an electrode group on a substrate. Furthermore, in this specification, "ionizing radiation" means electromagnetic waves such as γ-rays, X-rays, ultraviolet rays, visible light, etc., and electrons, protons, or ions can be irradiated to the polymerization initiator or the polymerization start Generic term for an energy source that generates free radicals when the agent collides. [Means to solve the problem]

為解決所述課題而提供的本發明如下所述。 [1]一種聚合性組成物,用以形成轉印鑄模,所述聚合性組成物的特徵在於含有:單官能型丙烯酸系化合物,包含選自由單官能型丙烯酸酯化合物及單官能型丙烯醯胺化合物所組成的群組中的一種或兩種以上的化合物;單官能型N-乙烯基化合物;以及聚合起始劑,藉由電離放射線的照射而產生自由基。 [2]如所述[1]所述的聚合性組成物,其中所述單官能型N-乙烯基化合物為單官能型N-乙烯基醯胺化合物。 [3]如所述[2]所述的聚合性組成物,其中所述單官能型N-乙烯基醯胺化合物包含選自N-乙烯基甲醯胺、N-乙烯基乙醯胺、N-乙烯基-ε-己內醯胺的一種或兩種以上的化合物。 [4]如所述[1]至所述[3]中任一項所述的聚合性組成物,其60℃下的黏度為15 mPa・s以下。 [5]如所述[1]至所述[4]中任一項所述的聚合性組成物,其含有相對於所述聚合性組成物全體而為30質量%以下的揮發性溶劑。 [6]一種噴墨用墨水,包含如所述[1]至所述[5]中任一項所述的聚合性組成物。 [7]一種轉印鑄模,包含如所述[1]至所述[5]中任一項所述的聚合性組成物的電離放射線硬化物。 [8]如所述[7]所述的轉印鑄模,其中在所述電離放射線硬化物具有形成於玻璃基板上的厚度13 μm~18 μm的膜形狀的情況下,即使在大氣中以150℃加熱2小時,所述電離放射線硬化物的殘膜率亦為80%以上。 [9]如所述[7]或所述[8]所述的轉印鑄模,其中即使在大氣中以150℃加熱2小時,所述電離放射線硬化物亦藉由在水系溶解液中的5分鐘以內的浸漬而溶解。 [10]如所述[9]所述的轉印鑄模,其中所述水系溶解液為水-醇混合液。所述醇較佳為具有相對於水的混和性的醇,更佳為碳數為4以下的醇。 [11]如所述[9]或所述[10]所述的轉印鑄模,其中所述水系溶解液的pH為8以下。 [12]一種電極構件的形成方法,其是製造在埋設有配線的絕緣基板的一面,多個電極分別具有凹部而顯露出的電極構件的方法,所述電極構件的形成方法的特徵在於包括:配置步驟,將如所述[1]至所述[5]中任一項所述的聚合性組成物配置於基材上;硬化步驟,對配置於所述基材上的所述聚合性組成物照射電離放射線,使所述聚合性組成物硬化而獲得包含電離放射線硬化物的轉印鑄模;導電構件形成步驟,以覆蓋所述轉印鑄模的方式配置導電性材料而形成導電構件;剝離步驟,將包含所述轉印鑄模及所述導電構件的結構體自所述基材剝離,使對應於所述多個電極的多個所述導電構件與附著於所述導電構件的所述轉印鑄模的所述基材側的面一同露出;以及溶解步驟,使用水系溶解液將附著於各所述多個導電構件的所述轉印鑄模溶解,獲得具有包含所述轉印鑄模的反轉形狀的所述凹部的所述多個電極。 [13]如所述[12]所述的電極構件的形成方法,其在所述硬化步驟之後、所述溶解步驟開始之前的期間,更包括對所述基材上的所述轉印鑄模進行加熱的加熱步驟。 [14]如所述[12]或所述[13]所述的電極構件的形成方法,其中在所述配置步驟中,將所述聚合性組成物供給至所述基材,從而將所述聚合性組成物的塗膜的圖案配置於所述基材上,在所述硬化步驟中,使所述基材上的所述聚合性組成物的塗膜的圖案硬化,從而將所述電離放射線硬化物的圖案作為所述轉印鑄模而形成於所述基材上。 [15]如所述[14]所述的電極構件的形成方法,其中所述聚合性組成物為噴墨用墨水,在所述配置步驟中,使用噴墨列印機將所述聚合性組成物的塗膜的圖案配置於所述基材上。 [16]如所述[12]或所述[13]所述的電極構件的形成方法,其中在所述配置步驟中,在所述基材上形成所述聚合性組成物的層,在所述硬化步驟中,由所述聚合性組成物的層形成所述電離放射線硬化物的層,所述電極構件的形成方法在所述導電構件形成步驟開始之前更包括圖案化步驟,所述圖案化步驟對所述電離放射線硬化物的層的一部分照射高能量線而將所述電離放射線硬化物去除,從而將所述電離放射線硬化物的圖案作為所述轉印鑄模而形成於所述基材上。 [17]如所述[14]至所述[16]中任一項所述的電極構件的形成方法,其中在所述導電構件形成步驟中,在所述基材上形成電性獨立的多個所述導電構件的圖案,進而形成與各所述多個導電構件的圖案電性連接的所述配線,並在所述多個導電構件的圖案及所述配線的周圍配置絕緣性材料而在所述基材上形成所述絕緣基板,在所述剝離步驟中,自所述基材剝離的所述結構體包含所述轉印鑄模及所述絕緣基板。 [發明的效果]The present invention provided to solve the above problems is as follows. [1] A polymerizable composition for forming a transfer mold. The polymerizable composition is characterized by containing: a monofunctional acrylic compound including a monofunctional acrylate compound and a monofunctional acrylic amide One or two or more compounds in the group consisting of compounds; monofunctional N-vinyl compounds; and polymerization initiators, which generate free radicals by irradiation with ionizing radiation. [2] The polymerizable composition according to the above [1], wherein the monofunctional N-vinyl compound is a monofunctional N-vinylamide compound. [3] The polymerizable composition according to the above [2], wherein the monofunctional N-vinylamide compound comprises a member selected from N-vinylformamide, N-vinylacetamide, N -One or more compounds of vinyl-ε-caprolactam. [4] The polymerizable composition according to any one of [1] to [3], which has a viscosity at 60° C. of 15 mPa・s or less. [5] The polymerizable composition according to any one of [1] to [4], which contains a volatile solvent of 30% by mass or less with respect to the entire polymerizable composition. [6] An ink for inkjet comprising the polymerizable composition according to any one of [1] to [5]. [7] A transfer mold including the ionizing radiation hardened product of the polymerizable composition according to any one of [1] to [5]. [8] The transfer mold as described in [7] above, wherein in the case where the ionizing radiation hardened product has a film shape of 13 μm to 18 μm thick formed on a glass substrate, even in the atmosphere at 150 Heating at ℃ for 2 hours, the residual film rate of the hardened ionizing radiation is also 80% or more. [9] The transfer mold as described in [7] or [8], wherein the ionizing radiation hardened material is heated by 5 in the aqueous solution even when heated in the atmosphere at 150° C. for 2 hours. Dissolve by dipping within minutes. [10] The transfer casting mold according to the above [9], wherein the aqueous dissolution liquid is a water-alcohol mixed liquid. The alcohol is preferably an alcohol having miscibility with water, and more preferably an alcohol having a carbon number of 4 or less. [11] The transfer mold according to [9] or [10], wherein the pH of the aqueous solution is 8 or less. [12] A method of forming an electrode member, which is a method of manufacturing an electrode member on a surface of an insulating substrate in which wiring is buried, and a plurality of electrodes each having a recessed portion to be exposed. The method of forming the electrode member is characterized by including: A disposing step, disposing the polymerizable composition as described in any one of [1] to [5] on a substrate; a hardening step, disposing the polymerizable composition disposing on the substrate The object is irradiated with ionizing radiation to harden the polymerizable composition to obtain a transfer mold containing the ionized radiation hardened material; a conductive member forming step, a conductive material is arranged to cover the transfer mold to form a conductive member; a peeling step , Peeling off the structure including the transfer mold and the conductive member from the base material, so that the plurality of conductive members corresponding to the plurality of electrodes and the transfer attached to the conductive member The surfaces of the mold on the base material side are exposed together; and a dissolving step of dissolving the transfer mold adhered to each of the plurality of conductive members using an aqueous dissolution liquid to obtain a reverse shape including the transfer mold The plurality of electrodes of the recess. [13] The method for forming an electrode member according to [12], further including performing the transfer casting mold on the substrate after the hardening step and before the dissolution step is started Heating heating step. [14] The method for forming the electrode member according to [12] or [13], wherein in the disposing step, the polymerizable composition is supplied to the base material, thereby the The pattern of the coating film of the polymerizable composition is arranged on the substrate, and in the hardening step, the pattern of the coating film of the polymerizable composition on the substrate is hardened to irradiate the ionizing radiation The pattern of the cured product is formed on the base material as the transfer mold. [15] The method for forming an electrode member according to [14], wherein the polymerizable composition is an inkjet ink, and in the disposing step, the polymerizable composition is formed using an inkjet printer The pattern of the coating film of the object is arranged on the substrate. [16] The method for forming an electrode member according to [12] or [13], wherein in the disposing step, a layer of the polymerizable composition is formed on the base material, In the hardening step, the layer of the ionizing radiation hardened layer is formed from the layer of the polymerizable composition, and the method of forming the electrode member further includes a patterning step before the conductive member forming step, the patterning The step of irradiating a part of the layer of the ionized radiation hardened material with high energy rays to remove the ionized radiation hardened material, thereby forming the pattern of the ionized radiation hardened material as the transfer mold on the substrate . [17] The method for forming an electrode member according to any one of [14] to [16], wherein in the conductive member forming step, a plurality of electrically independent materials are formed on the substrate Patterns of the conductive members, and further form the wiring electrically connected to the patterns of the plurality of conductive members, and arrange an insulating material around the patterns of the plurality of conductive members and the wiring The insulating substrate is formed on the base material. In the peeling step, the structure peeled from the base material includes the transfer mold and the insulating substrate. [Effect of invention]

根據本發明,提供一種可形成即使經過高溫環境亦可適當地保持硬化後的形狀,並且可利用水系溶解液而溶解的電離放射線硬化物的聚合性組成物。另外,根據本發明,提供包含所述聚合性組成物的墨水、對所述聚合性組成物照射電離放射線而獲得的電離放射線硬化物、及使用所述聚合性組成物來製造在基材上包括電極群的電極構件的方法。According to the present invention, there is provided a polymerizable composition capable of forming an ionizing radiation hardened product that can appropriately maintain a cured shape even after passing through a high-temperature environment, and can be dissolved by an aqueous solution. In addition, according to the present invention, there is provided an ink containing the polymerizable composition, an ionizing radiation hardened product obtained by irradiating the polymerizable composition with ionizing radiation, and manufacturing using the polymerizable composition on a substrate Method of electrode member of electrode group.

以下對本發明的實施形態的聚合性組成物、墨水、電離放射線硬化物、及電極構件的製造方法進行說明。Hereinafter, a method of manufacturing the polymerizable composition, ink, ionizing radiation cured product, and electrode member according to the embodiment of the present invention will be described.

本發明的一實施形態的聚合性組成物是一種聚合性的聚合性組成物,其用以形成轉印鑄模,且含有:單官能型丙烯酸系化合物,選自由單官能型丙烯酸酯化合物及單官能型丙烯醯胺化合物所組成的群組中的一種或兩種以上的化合物;單官能型N-乙烯基化合物;以及聚合起始劑,藉由電離放射線的照射而產生自由基。The polymerizable composition of one embodiment of the present invention is a polymerizable polymerizable composition used to form a transfer mold, and contains: a monofunctional acrylic compound selected from the group consisting of monofunctional acrylate compounds and monofunctional One or more than two compounds in the group consisting of type acrylamide compounds; monofunctional N-vinyl compounds; and polymerization initiators that generate free radicals by irradiation with ionizing radiation.

單官能型丙烯酸系化合物包含選自由單官能型丙烯酸酯化合物及單官能型丙烯醯胺化合物所組成的群組中的一種或兩種以上的化合物。單官能型丙烯酸酯化合物是(甲基)丙烯酸酯、及具有基於(甲基)丙烯酸酯的部分結構且在分子內具有一個乙烯性雙鍵的化合物的總稱,作為具有基於(甲基)丙烯酸酯的部分結構的化合物的具體例,可列舉(甲基)丙烯酸甲酯。再者,本說明書中,為表示「丙烯酸」及「甲基丙烯酸」的一者或兩者,有時表述為「(甲基)丙烯酸」。與(甲基)丙烯酸相關的用語、例如「(甲基)丙烯酸酯」、「(甲基)丙烯醯氧」亦具有相同的含義。The monofunctional acrylic compound includes one or two or more compounds selected from the group consisting of monofunctional acrylate compounds and monofunctional acrylamide compounds. The monofunctional acrylate compound is a (meth)acrylate and a compound having a partial structure based on (meth)acrylate and having an ethylenic double bond in the molecule, as a compound having (meth)acrylate based Specific examples of the partially structured compound include methyl (meth)acrylate. In addition, in this specification, one or both of "acrylic acid" and "methacrylic acid" are sometimes expressed as "(meth)acrylic acid". Terms related to (meth)acrylic acid, such as "(meth)acrylate" and "(meth)acrylic acid" also have the same meaning.

就確保對聚合性組成物照射電離放射線而成的電離放射線硬化物在水系溶解液中的溶解性的觀點而言,單官能型丙烯酸酯化合物較佳為具有羥基(-OH)。作為此種含羥基(-OH)的單官能型丙烯酸酯化合物的具體例,可列舉:2-羥基乙基(甲基)丙烯酸酯、2-羥基丙基(甲基)丙烯酸酯、4-羥基丁基(甲基)丙烯酸酯、1,4-環己烷二甲醇單(甲基)丙烯酸酯、N-羥基乙基(甲基)丙烯醯胺、及聚氧乙烯單丙烯酸酯。該些中,就比較不易揮發因此容易確保聚合性組成物的印刷適應性、保存穩定性的觀點而言,較佳為4-羥基丁基丙烯酸酯及1,4-環己烷二甲醇單丙烯酸酯,就所獲得的電離放射線硬化物相對於水系溶解液的溶解容易度的觀點而言,尤佳為4-羥基丁基丙烯酸酯。The monofunctional acrylate compound preferably has a hydroxyl group (—OH) from the viewpoint of ensuring the solubility of the ionized radiation hardened product irradiated to the polymerizable composition in the aqueous solution. Specific examples of such a monofunctional acrylate compound containing a hydroxyl group (-OH) include 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, and 4-hydroxyl Butyl (meth)acrylate, 1,4-cyclohexanedimethanol mono (meth)acrylate, N-hydroxyethyl (meth)acrylamide, and polyoxyethylene monoacrylate. Among these, 4-hydroxybutyl acrylate and 1,4-cyclohexanedimethanol monoacrylic acid are preferred from the viewpoint of relatively low volatility, and thus easy to ensure printability and storage stability of the polymerizable composition. The ester is particularly preferably 4-hydroxybutyl acrylate from the viewpoint of the ease of dissolution of the obtained ionizing radiation hardened product in an aqueous solution.

作為單官能型丙烯醯胺化合物的具體例,可列舉:N-異丙基丙烯醯胺、N,N-二甲基(甲基)丙烯醯胺、N,N-二甲基胺基乙基(甲基)丙烯醯胺、N,N-二乙基(甲基)丙烯醯胺、N,N-二乙基胺基乙基(甲基)丙烯醯胺、及N,N-二甲基胺基丙基(甲基)丙烯醯胺以及(甲基)丙烯醯基嗎啉。該些中,就比較不易揮發因此容易確保聚合性組成物的印刷適應性、保存穩定性的觀點、以及所獲得的電離放射線硬化物相對於水系溶解液的溶解容易度的觀點而言,較佳為(甲基)丙烯醯基嗎啉。Specific examples of the monofunctional acrylamide compound include N-isopropylacrylamide, N,N-dimethyl(meth)acrylamide, N,N-dimethylaminoethyl (Meth)acrylamide, N,N-diethyl(meth)acrylamide, N,N-diethylaminoethyl(meth)acrylamide, and N,N-dimethyl Aminopropyl (meth)acrylamide and (meth)acryl morpholine. Among these, from the viewpoint of being relatively less volatile, it is easy to ensure the printability of the polymerizable composition, storage stability, and the viewpoint of the ease of dissolution of the obtained ionizing radiation cured product with respect to the aqueous solution, preferably It is (meth)acryloyl morpholine.

單官能型N-乙烯基化合物是具有乙烯性不飽和基鍵結於胺基的結構的化合物,胺基亦可構成羰基與醯胺鍵。在本說明書中,亦將此種鍵結有乙烯性不飽和基的胺基構成了醯胺鍵的單官能型化合物稱為「單官能型N-乙烯基醯胺化合物」。單官能型N-乙烯基醯胺化合物是單官能型N-乙烯基化合物的較佳的一例。作為單官能型N-乙烯基醯胺化合物的具體例,可列舉N-乙烯基甲醯胺、N-乙烯基乙醯胺、N-乙烯基-ε-己內醯胺等,作為單官能型N-乙烯基醯胺化合物以外的單官能型N-乙烯基化合物的具體例,可列舉1-乙烯基咪唑及9-乙烯基咔唑。該些化合物中,就所獲得的電離放射線硬化物相對於水系溶解液的溶解容易度的觀點而言,較佳為N-乙烯基甲醯胺、N-乙烯基乙醯胺、N-乙烯基-ε-己內醯胺及1-乙烯基咪唑,就製品的運輸上的限制的觀點而言,尤佳為N-乙烯基甲醯胺、N-乙烯基乙醯胺及N-乙烯基-ε-己內醯胺。The monofunctional N-vinyl compound is a compound having a structure in which an ethylenically unsaturated group is bonded to an amine group, and the amine group may also constitute a carbonyl group and an amide bond. In this specification, such a monofunctional compound in which an amine group bonded with an ethylenically unsaturated group constitutes an amide bond is also referred to as a "monofunctional N-vinyl amide compound". The monofunctional N-vinylamide compound is a preferable example of the monofunctional N-vinyl compound. Specific examples of the monofunctional N-vinylamide compound include N-vinylformamide, N-vinylacetamide, N-vinyl-ε-caprolactam, and the like. As the monofunctional type Specific examples of the monofunctional N-vinyl compound other than the N-vinyl amide compound include 1-vinylimidazole and 9-vinylcarbazole. Among these compounds, N-vinylformamide, N-vinylacetamide, and N-vinyl group are preferred from the viewpoint of the ease of dissolution of the obtained ionizing radiation hardened product in an aqueous solution. -ε-caprolactam and 1-vinylimidazole, from the viewpoint of restrictions on the transportation of products, particularly preferred are N-vinylformamide, N-vinylacetamide and N-vinyl- ε-caprolactam.

聚合起始劑只要可藉由電離放射線的照射而生成自由基,且可使所述單官能型丙烯酸系化合物及單官能型N-乙烯基化合物的聚合反應開始,則種類並無限定。聚合起始劑的含量亦根據單官能型丙烯酸系化合物及單官能型N-乙烯基化合物的種類及含量以及聚合起始劑的種類而適宜設定。若進行不作限定的例示,則相對於聚合性組成物的全體量,聚合起始劑的含量較佳為0.1重量份~20重量份,更佳為1重量份~15重量份,尤佳為2重量份~12重量份。The polymerization initiator is not limited as long as it can generate radicals by irradiation with ionizing radiation and can start the polymerization reaction of the monofunctional acrylic compound and the monofunctional N-vinyl compound. The content of the polymerization initiator is also appropriately set according to the types and contents of the monofunctional acrylic compound and the monofunctional N-vinyl compound and the type of the polymerization initiator. If not limited, the content of the polymerization initiator relative to the total amount of the polymerizable composition is preferably 0.1 to 20 parts by weight, more preferably 1 to 15 parts by weight, and particularly preferably 2 Parts by weight ~ 12 parts by weight.

作為聚合起始劑的具體例,可列舉:二苯甲酮、米其勒酮(Michler's ketone)、4,4'-雙(二乙基胺基)二苯甲酮、氧雜蒽酮、硫雜蒽酮、異丙基氧雜蒽酮、2,4-二乙基硫雜蒽酮、2-乙基蒽醌、苯乙酮、2-羥基-2-甲基苯丙酮、2-羥基-2-甲基-4'-異丙基苯丙酮、1-羥基環己基苯基酮、異丙基安息香醚、異丁基安息香醚、2,2-二乙氧基苯乙酮、2,2-二甲氧基-2-苯基苯乙酮、2,2-二甲氧基-1,2-二苯基乙烷-1-酮、樟腦醌、苯並蒽酮、2-羥基-1-[4-[4-(2-羥基-2-甲基-丙醯基)-苄基]苯基]-2-甲基-丙烷-1-酮、1-[4-(2-羥基乙氧基)-苯基]-2-羥基-2-甲基-1-丙烷-1-酮、2-羥基-2-甲基-1-苯基-丙烷-1-酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-1-丙酮、2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-1-丁酮、2-二甲基胺基-2-(4-甲基苄基)-1-(4-嗎啉基苯基)-1-丁酮、氧基-苯基-乙酸2-(2-氧代-2-苯基-乙醯氧基-乙氧基)-乙基酯、氧基-苯基-乙酸2-(2-羥基-乙氧基)-乙基酯、氧基-苯基-乙酸2-(2-氧代-2-苯基-乙醯氧基-乙氧基)-乙基酯與氧基-苯基-乙酸2-(2-羥基-乙氧基)-乙基酯的混合物、苯基乙醛酸甲基酯、4-二甲基胺基苯甲酸乙酯、4-二甲基胺基苯甲酸異戊酯、4,4'-二(第三丁基過氧羰基)二苯甲酮、3,4,4'-三(第三丁基過氧羰基)二苯甲酮、3,3',4,4'-四(第三丁基過氧羰基)二苯甲酮、3,3',4,4'-四(第三己基過氧羰基)二苯甲酮、3,3'-二(甲氧羰基)-4,4'-二(第三丁基過氧羰基)二苯甲酮、3,4'-二(甲氧羰基)-4,3'-二(第三丁基過氧羰基)二苯甲酮、4,4'-二(甲氧羰基)-3,3'-二(第三丁基過氧羰基)二苯甲酮、2-(4'-甲氧基苯乙烯基)-4,6-雙(三氯甲基)-均三嗪、2-(3',4'-二甲氧基苯乙烯基)-4,6-雙(三氯甲基)-均三嗪、2-(2',4'-二甲氧基苯乙烯基)-4,6-雙(三氯甲基)-均三嗪、2-(2'-甲氧基苯乙烯基)-4,6-雙(三氯甲基)-均三嗪、2-(4'-戊氧基苯乙烯基)-4,6-雙(三氯甲基)-均三嗪、4-[對-N,N-二(乙氧基羰基甲基)]-2,6-二(三氯甲基)-均三嗪、1,3-雙(三氯甲基)-5-(2'-氯苯基)-均三嗪、1,3-雙(三氯甲基)-5-(4'-甲氧基苯基)-均三嗪、2-(對-二甲基胺基苯乙烯基)苯並噁唑、2-(對-二甲基胺基苯乙烯基)苯並噻唑、2-巰基苯並噻唑、3,3'-羰基雙(7-二乙基胺基香豆素)、2-(鄰氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、2,2'-雙(2-氯苯基)-4,4',5,5'-四(4-乙氧基羰基苯基)-1,2'-聯咪唑、2,2'-雙(2,4-二氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、2,2'-雙(2,4-二溴苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、2,2'-雙(2,4,6-三氯苯基)-4,4',5,5'-四苯基-1,2'-聯咪唑、3-(2-甲基-2-二甲基胺基丙醯基)咔唑、3,6-雙(2-甲基-2-嗎啉基丙醯基)-9-正十二烷基咔唑、1-羥基環己基苯基酮、雙(η5 -2,4-環戊二烯-1-基)-雙(2,6-二氟-3-(1Η-吡咯-1-基)-苯基)鈦、雙(2,4,6-三甲基苯甲醯基)苯基氧化膦及2,4,6-三甲基苯甲醯基二苯基氧化膦。該些化合物可單獨使用,混合使用兩種以上亦有效。其中,就相對於紫外發光二極體(ultraviolet-light emitting diode,UV-LED)光源的感度高、光硬化性的觀點而言,較佳為2-苄基-2-二甲基胺基-1-(4-嗎啉基苯基)-1-丁酮、2-二甲基胺基-2-(4-甲基苄基)-1-(4-嗎啉基苯基)-1-丁酮、2-甲基-1-[4-(甲硫基)苯基]-2-嗎啉基-1-丙酮、雙(2,4,6-三甲基苯甲醯基)-苯基氧化膦、2,4,6-三甲基苯甲醯基-二苯基-氧化膦。Specific examples of the polymerization initiator include benzophenone, Michler's ketone, 4,4'-bis(diethylamino)benzophenone, xanthone, and sulfur Heteranthracene, isopropyl xanthone, 2,4-diethylthioxanthone, 2-ethylanthraquinone, acetophenone, 2-hydroxy-2-methylbenzeneacetone, 2-hydroxy- 2-methyl-4'-isopropyl phenylacetone, 1-hydroxycyclohexyl phenyl ketone, isopropyl benzoin ether, isobutyl benzoin ether, 2,2-diethoxyacetophenone, 2,2 -Dimethoxy-2-phenylacetophenone, 2,2-dimethoxy-1,2-diphenylethane-1-one, camphorquinone, benzanthrone, 2-hydroxy-1 -[4-[4-(2-hydroxy-2-methyl-propionyl)-benzyl]phenyl]-2-methyl-propane-1-one, 1-[4-(2-hydroxyethyl Oxy)-phenyl]-2-hydroxy-2-methyl-1-propane-1-one, 2-hydroxy-2-methyl-1-phenyl-propane-1-one, 2-methyl- 1-[4-(methylthio)phenyl]-2-morpholinyl-1-acetone, 2-benzyl-2-dimethylamino-1-(4-morpholinylphenyl)-1 -Butanone, 2-dimethylamino-2-(4-methylbenzyl)-1-(4-morpholinylphenyl)-1-butanone, oxy-phenyl-acetic acid 2-( 2-oxo-2-phenyl-acetoxy-ethoxy)-ethyl ester, oxy-phenyl-acetic acid 2-(2-hydroxy-ethoxy)-ethyl ester, oxy- Phenyl-acetic acid 2-(2-oxo-2-phenyl-acetoxy-ethoxy)-ethyl ester and oxy-phenyl-acetic acid 2-(2-hydroxy-ethoxy)- A mixture of ethyl esters, phenylglyoxylic acid methyl ester, 4-dimethylaminobenzoic acid ethyl ester, 4-dimethylaminobenzoic acid isoamyl ester, 4,4'-bis (third butyl Peroxycarbonyl) benzophenone, 3,4,4'-tris (third butylperoxycarbonyl) benzophenone, 3,3',4,4'-tetra (tert-butylperoxy (Carbonyl) benzophenone, 3,3',4,4'-tetra (third hexyl peroxycarbonyl) benzophenone, 3,3'-bis (methoxycarbonyl)-4,4'-di( Third butyl peroxycarbonyl) benzophenone, 3,4'-bis(methoxycarbonyl)-4,3'-di (third butyl peroxycarbonyl) benzophenone, 4,4'- Bis(methoxycarbonyl)-3,3'-bis(t-butylperoxycarbonyl)benzophenone, 2-(4'-methoxystyryl)-4,6-bis(trichloromethane Group)-s-triazine, 2-(3',4'-dimethoxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 2-(2',4'- Dimethoxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 2-(2'-methoxystyryl)-4,6-bis(trichloromethyl) -S-triazine, 2-(4'-pentyloxystyryl)-4,6-bis(trichloromethyl)-s-triazine, 4-[p-N,N-bis(ethoxycarbonyl Methyl)]-2,6-bis(trichloromethyl)-s-triazine, 1,3-bis(trichloromethyl)-5- (2'-chlorophenyl)-s-triazine, 1,3-bis(trichloromethyl)-5-(4'-methoxyphenyl)-s-triazine, 2-(p-dimethyl Aminostyryl)benzoxazole, 2-(p-dimethylaminostyryl)benzothiazole, 2-mercaptobenzothiazole, 3,3'-carbonylbis(7-diethylamine Coumarin), 2-(o-chlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2-chlorophenyl) -4,4',5,5'-tetra(4-ethoxycarbonylphenyl)-1,2'-biimidazole, 2,2'-bis(2,4-dichlorophenyl)-4, 4',5,5'-tetraphenyl-1,2'-biimidazole, 2,2'-bis(2,4-dibromophenyl)-4,4',5,5'-tetraphenyl -1,2'-biimidazole, 2,2'-bis(2,4,6-trichlorophenyl)-4,4',5,5'-tetraphenyl-1,2'-biimidazole, 3-(2-methyl-2-dimethylaminopropionyl)carbazole, 3,6-bis(2-methyl-2-morpholinylpropionyl)-9-n-dodecyl Carbazole, 1-hydroxycyclohexyl phenyl ketone, bis(η 5 -2,4-cyclopentadien-1-yl)-bis(2,6-difluoro-3-(1Η-pyrrol-1-yl )-Phenyl) titanium, bis (2,4,6-trimethylbenzyl) phenyl phosphine oxide and 2,4,6-trimethyl benzoyl diphenyl phosphine oxide. These compounds can be used alone, and it is effective to use two or more of them in combination. Among them, 2-benzyl-2-dimethylamino group is preferred from the viewpoint of high sensitivity and photocurability relative to an ultraviolet-light emitting diode (UV-LED) light source. 1-(4-morpholinylphenyl)-1-butanone, 2-dimethylamino-2-(4-methylbenzyl)-1-(4-morpholinylphenyl)-1- Butanone, 2-methyl-1-[4-(methylthio)phenyl]-2-morpholinyl-1-acetone, bis(2,4,6-trimethylbenzyl)-benzene Phosphine oxide, 2,4,6-trimethylbenzyl-diphenyl-phosphine oxide.

就將電離放射線硬化物的形成步驟簡化的觀點而言,本實施形態的聚合性組成物亦可實質上不含有揮發性溶劑,但就對聚合性組成物的黏度進行調整的觀點等而言,亦可含有揮發性溶劑。揮發性溶劑在使用時可與其他組成物混合而構成聚合性組成物。在聚合性組成物含有揮發性溶劑的情況下,所述揮發性溶劑可在聚合性組成物未硬化的狀態下開始揮發,較佳為藉由在電離放射線的照射之前、中途、及/或之後適宜進行加熱而至少在形成了電離放射線硬化物的階段中揮發。若在聚合性組成物已以某程度硬化的狀態下仍過度殘留未揮發的溶劑,則最終的硬化物(電離放射線硬化物)具有多孔的結構,有作為進行反轉轉印的反轉鑄模(負圖案)而要求的表面性狀(表面平滑性)降低的情況。因此,相對於聚合性組成物全體,揮發性溶劑的含量較佳為30質量%以下。From the viewpoint of simplifying the step of forming the ionizing radiation hardened product, the polymerizable composition of this embodiment may not substantially contain a volatile solvent, but from the viewpoint of adjusting the viscosity of the polymerizable composition, etc., May also contain volatile solvents. When used, volatile solvents can be mixed with other compositions to form a polymerizable composition. In the case where the polymerizable composition contains a volatile solvent, the volatile solvent may start to volatilize in a state where the polymerizable composition is not hardened, preferably by before, during, and/or after irradiation with ionizing radiation It is suitable for heating to volatilize at least in the stage where the ionizing radiation hardened product is formed. If the uncured solvent remains excessively in a state where the polymerizable composition has been cured to some extent, the final cured product (ionized radiation cured product) has a porous structure and has a reverse casting mold for reverse transfer ( Negative pattern) and the required surface properties (surface smoothness) decrease. Therefore, the content of the volatile solvent is preferably 30% by mass or less with respect to the entire polymerizable composition.

作為揮發性溶劑的具體例,可列舉:甲醇、乙醇、丙醇、丁醇、乙酸丁基酯、丙酸丁基酯、乳酸乙基酯、氧基乙酸甲基酯、氧基乙酸乙基酯、氧基乙酸丁基酯、甲氧基乙酸甲基酯、甲氧基乙酸乙基酯、甲氧基乙酸丁基酯、乙氧基乙酸甲基酯、乙氧基乙酸乙基酯、3-氧基丙酸甲基酯、3-氧基丙酸乙基酯、3-甲氧基丙酸甲基酯、3-甲氧基丙酸乙基酯、3-乙氧基丙酸甲基酯、3-乙氧基丙酸乙基酯、2-氧基丙酸甲基酯、2-氧基丙酸乙基酯、2-氧基丙酸丙基酯、2-甲氧基丙酸甲基酯、2-甲氧基丙酸乙基酯、2-甲氧基丙酸丙基酯、2-乙氧基丙酸甲基酯、2-乙氧基丙酸乙基酯、2-氧基-2-甲基丙酸甲基酯、2-氧基-2-甲基丙酸乙基酯、2-甲氧基-2-甲基丙酸甲基酯、2-乙氧基-2-甲基丙酸乙基酯、丙酮酸甲基酯、丙酮酸乙基酯、丙酮酸丙基酯、乙醯乙酸甲基酯、乙醯乙酸乙基酯、2-氧代丁酸甲基酯、2-氧代丁酸乙基酯、二噁烷、丙二醇單甲基醚、丙二醇單乙基醚、丙二醇單丙基醚、丙二醇單丁基醚、丙二醇單苯基醚、乙二醇單丁基醚、乙二醇單苯基醚、二乙二醇單甲基醚、二乙二醇單乙基醚、二乙二醇單丙基醚、二乙二醇單丁基醚、二乙二醇單苯基醚、二丙二醇單甲基醚、二丙二醇單乙基醚、二丙二醇單丙基醚、二丙二醇單丁基醚、二丙二醇單苯基醚、乙二醇、二乙二醇、丙二醇、二丙二醇、丙三醇、苄基醇、環己醇、1,4-丁二醇、三乙二醇、三丙二醇、丙二醇單甲基醚乙酸酯、丙二醇單乙基醚乙酸酯、丙二醇單丙基醚乙酸酯、二丙二醇單乙基醚乙酸酯、二丙二醇單丁基醚乙酸酯、乙二醇單丁基醚乙酸酯、環己酮、環戊酮、二乙二醇單甲基醚乙酸酯、二乙二醇單乙基醚乙酸酯、二乙二醇單丁基醚乙酸酯、二乙二醇二甲基醚、二乙二醇二乙基醚、二乙二醇甲基乙基醚、甲苯、二甲苯、苯甲醚、γ-丁內酯、N,N-二甲基乙醯胺、N-甲基-2-吡咯啶酮及二甲基咪唑啉酮等。該些化合物可單獨使用,混合使用兩種以上亦有效。Specific examples of volatile solvents include methanol, ethanol, propanol, butanol, butyl acetate, butyl propionate, ethyl lactate, methyl oxyacetate, and ethyl oxyacetate , Butyl oxyacetate, methyl methoxyacetate, ethyl methoxyacetate, butyl methoxyacetate, methyl ethoxyacetate, ethyl ethoxyacetate, 3- Methyl oxypropionate, Ethyl 3-oxypropionate, Methyl 3-methoxypropionate, Ethyl 3-methoxypropionate, Methyl 3-ethoxypropionate , Ethyl 3-ethoxypropionate, methyl 2-oxypropionate, ethyl 2-oxypropionate, propyl 2-oxypropionate, methyl 2-methoxypropionate Ester, 2-methoxypropionic acid ethyl ester, 2-methoxypropionic acid propyl ester, 2-ethoxypropionic acid methyl ester, 2-ethoxypropionic acid ethyl ester, 2-oxo Methyl-2-methylpropanoate, 2-oxy-2-methylpropanoate, 2-methoxy-2-methylpropanoate, 2-ethoxy-2 -Ethyl methylpropionate, methyl pyruvate, ethyl pyruvate, propyl pyruvate, methyl acetoacetate, ethyl acetoacetate, methyl 2-oxobutanoate , Ethyl 2-oxobutyrate, dioxane, propylene glycol monomethyl ether, propylene glycol monoethyl ether, propylene glycol monopropyl ether, propylene glycol monobutyl ether, propylene glycol monophenyl ether, ethylene glycol monobutyl Ether, ethylene glycol monophenyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol monopropyl ether, diethylene glycol monobutyl ether, diethylene glycol Alcohol monophenyl ether, dipropylene glycol monomethyl ether, dipropylene glycol monoethyl ether, dipropylene glycol monopropyl ether, dipropylene glycol monobutyl ether, dipropylene glycol monophenyl ether, ethylene glycol, diethylene glycol, Propylene glycol, dipropylene glycol, glycerol, benzyl alcohol, cyclohexanol, 1,4-butanediol, triethylene glycol, tripropylene glycol, propylene glycol monomethyl ether acetate, propylene glycol monoethyl ether acetate , Propylene glycol monopropyl ether acetate, dipropylene glycol monoethyl ether acetate, dipropylene glycol monobutyl ether acetate, ethylene glycol monobutyl ether acetate, cyclohexanone, cyclopentanone, di Ethylene glycol monomethyl ether acetate, diethylene glycol monoethyl ether acetate, diethylene glycol monobutyl ether acetate, diethylene glycol dimethyl ether, diethylene glycol diethyl ether Ether, diethylene glycol methyl ethyl ether, toluene, xylene, anisole, γ-butyrolactone, N,N-dimethylacetamide, N-methyl-2-pyrrolidone and Dimethyl imidazolinone and so on. These compounds can be used alone, and it is effective to use two or more of them in combination.

本實施形態的聚合性組成物亦可包含所述成分以外的成分作為其他添加劑。作為其他添加劑的具體例,可列舉界面活性劑、聚合抑制劑、塑化劑、抗氧化劑、紫外線吸收劑、抗靜電劑、阻燃劑、阻燃助劑、填充劑、顏料、染料等,但在不脫離本發明的主旨的範圍內,只要可與其他成分均勻地混合則並無特別限定。The polymerizable composition of this embodiment may contain components other than the above components as other additives. Specific examples of other additives include surfactants, polymerization inhibitors, plasticizers, antioxidants, ultraviolet absorbers, antistatic agents, flame retardants, flame retardant aids, fillers, pigments, dyes, etc. It is not particularly limited as long as it can be uniformly mixed with other components without departing from the gist of the present invention.

本實施形態的聚合性組成物在使用時藉由塗佈、滴加等而被供給至基材上,藉此在基材上具有膜狀的形狀或者既定的圖案。就提高如此般向基材上供給聚合性組成物的容易度的觀點而言,有本實施形態的聚合性組成物的25℃下的黏度較佳為100 mPa・s以下的情況。尤其在利用噴墨列印機來進行聚合性組成物向基材上的供給的情況下,較佳為滿足所述黏度範圍。進而,包含本實施形態的聚合性組成物的噴墨用墨水的噴出溫度(例如60℃)下的黏度較佳為15 mPa・s以下,尤佳為10 mPa・s以下。The polymerizable composition of the present embodiment is supplied onto the base material by coating, dropping or the like during use, thereby having a film-like shape or a predetermined pattern on the base material. From the viewpoint of improving the ease of supplying the polymerizable composition onto the substrate in this manner, the viscosity of the polymerizable composition of the present embodiment at 25° C. is preferably 100 mPa・s or less. In particular, when the inkjet printer is used to supply the polymerizable composition onto the substrate, it is preferable to satisfy the viscosity range. Furthermore, the viscosity at the discharge temperature (for example, 60° C.) of the inkjet ink containing the polymerizable composition of the present embodiment is preferably 15 mPa・s or less, and particularly preferably 10 mPa・s or less.

本實施形態的聚合性組成物藉由照射電離放射線而硬化並成為電離放射線硬化物。所述電離放射線硬化物即使在大氣中以150℃加熱2小時後亦可溶於水系溶解液中。若列舉具體例,則所述加熱處理(150℃下2小時)後的電離放射線硬化物藉由在水系溶解液中的15分鐘以內的浸漬、在較佳的一態樣中藉由5分鐘以內的浸漬而溶解。The polymerizable composition of this embodiment is hardened by irradiation with ionizing radiation and becomes a hardened ionizing radiation. The hardened ionizing radiation can be dissolved in an aqueous solution even after heating at 150°C for 2 hours in the atmosphere. To give a specific example, the ionizing radiation hardened product after the heat treatment (150°C for 2 hours) is immersed in an aqueous solution within 15 minutes, and in a preferred aspect within 5 minutes Dissolve by dipping.

水系溶解液為含有水的溶解液,可由水構成,但較佳為與極性溶媒的混合溶媒,更佳為與醇之類的質子性極性溶媒的混合液。就提高混合液的均勻性的觀點等而言,醇較佳為在水中的溶解度高,即具有相對於水的混和性。水系溶解液中的水的含量根據水系溶解液所含有的水以外的成分的種類、或電離放射線硬化物的組成而適宜設定。在水系溶解液包含水與醇的混合液即水-醇混合液的情況下,當水-醇混合液所含的醇包含乙醇或異丙醇之類的碳數4以下的物質時,醇的含量較佳為25質量%以上、90質量%以下,更佳為50質量%以上、85質量%以下,尤佳為70質量%以上、80質量%以下。The aqueous solution is a solution containing water and can be composed of water, but it is preferably a mixed solvent with a polar solvent, and more preferably a mixed solution with a protic polar solvent such as alcohol. From the viewpoint of improving the uniformity of the mixed liquid, the alcohol preferably has high solubility in water, that is, has a miscibility with water. The content of water in the aqueous solution is appropriately set according to the type of components other than water contained in the aqueous solution and the composition of the ionizing radiation hardened product. When the aqueous solution contains a mixture of water and alcohol, that is, a water-alcohol mixture, and the alcohol contained in the water-alcohol mixture contains a substance with a carbon number of 4 or less, such as ethanol or isopropanol, the alcohol The content is preferably 25% by mass or more and 90% by mass or less, more preferably 50% by mass or more and 85% by mass or less, and particularly preferably 70% by mass or more and 80% by mass or less.

水系溶解液亦可含有醇以外的有機溶媒。作為此種有機溶媒,例示N-甲基吡咯啶酮、丙酮、乙腈、二甲基亞碸等非質子性的有機溶媒。就降低環境負荷的觀點而言,關於水系溶解液中的醇以外的有機溶媒的含量,較佳為以水系溶解液全體的20質量%以下而含有。The aqueous solution may also contain organic solvents other than alcohol. Examples of such organic solvents include aprotic organic solvents such as N-methylpyrrolidone, acetone, acetonitrile, and dimethyl sulfoxide. From the viewpoint of reducing the environmental load, the content of the organic solvent other than alcohol in the aqueous solution is preferably 20% by mass or less of the entire aqueous solution.

水系溶解液有較佳為無鹼、即非鹼的情況。在為了使水系溶解液成為鹼性而水系溶解液含有氫氧化鈉等無機鹼性物質或氫氧化四甲基銨等有機鹼性物質的情況下,水系溶解液的處理性有時亦降低。再者,一般的鹼系溶解液的pH為9以上,因此在本說明書中,所謂無鹼水系溶解液是指pH小於9。就更確實地為無鹼的觀點而言,水系溶解液的pH較佳為8以下,更佳為7.5以下。The aqueous solution may be alkali-free, that is, non-alkali. When the aqueous solution contains an inorganic alkaline substance such as sodium hydroxide or an organic alkaline substance such as tetramethylammonium hydroxide in order to make the aqueous solution alkaline, the processability of the aqueous solution may also decrease. In addition, since the pH of a general alkali-based dissolving solution is 9 or more, in this specification, the term “alkali-free aqueous dissolving solution” means that the pH is less than 9. From the viewpoint of being more alkali-free, the pH of the aqueous solution is preferably 8 or less, and more preferably 7.5 or less.

本實施形態的電離放射線硬化物即使被加熱,亦不易發生形狀變化。若列舉具體例,則在本實施形態的電離放射線硬化物具有形成於玻璃基板上的厚度13 μm~18 μm的膜形狀的情況下,即使在大氣中以150℃加熱2小時,由(熱處理後的厚度)/(熱處理前的厚度)定義的殘膜率亦為80%以上,在較佳的一例中為85%以上,在更佳的一例中為90%以上。因此,即使在包含電離放射線硬化物的圖案上直接藉由蒸鍍或濺鍍等乾式製程而形成銅等的金屬的情況下,圖案的形狀亦不易變化。Even if the ionizing radiation hardened material of this embodiment is heated, the shape change is unlikely to occur. To cite specific examples, in the case where the ionizing radiation cured product of the present embodiment has a film shape formed on a glass substrate and has a thickness of 13 μm to 18 μm, even if heated in the atmosphere at 150°C for 2 hours, the (Thickness)/(Thickness before heat treatment) The residual film ratio defined is also 80% or more, in the preferred example, 85% or more, and in the more preferred example, 90% or more. Therefore, even in the case where a metal such as copper is directly formed by a dry process such as vapor deposition or sputtering on a pattern including a hardened ionizing radiation, the shape of the pattern is not likely to change.

以下,對亦可用作扇出型WLP等所使用的再配線(re-distribution layer,RDL)的、在埋設有配線的絕緣基板的一面多個電極分別具有凹部而顯露出的電極構件的製造方法進行說明。構成電極的材料例如包含銅(Cu),構成絕緣基板的材料例如包含聚醯亞胺。Hereinafter, an electrode member in which a plurality of electrodes each have a recessed portion on one surface of an insulating substrate on which wiring is embedded, which can also be used as a re-distribution layer (RDL) used in a fan-out type WLP or the like, is exposed The method is explained. The material constituting the electrode includes, for example, copper (Cu), and the material constituting the insulating substrate includes, for example, polyimide.

圖1是本實施形態的製造方法的流程圖。如圖1所示,本製造方法包括配置步驟(步驟S101)、硬化步驟(步驟S102)、導電構件配置步驟(步驟S104)、剝離步驟(步驟S105)、及溶解步驟(步驟S106)作為必需步驟。本製造方法均可視需要在硬化步驟(步驟S102)與導電構件配置步驟(步驟S104)之間包括圖案化步驟(步驟S103),亦可在硬化步驟(步驟S102)之後、溶解步驟(步驟S106)開始之前的期間更包括加熱步驟(步驟S107)。FIG. 1 is a flowchart of the manufacturing method of this embodiment. As shown in FIG. 1, the manufacturing method includes a configuration step (step S101), a hardening step (step S102), a conductive member configuration step (step S104), a peeling step (step S105), and a dissolution step (step S106) as necessary steps . This manufacturing method may include a patterning step (step S103) between the hardening step (step S102) and the conductive member disposition step (step S104) as needed, and may also be followed by a dissolving step (step S106) after the hardening step (step S102) The period before the start further includes a heating step (step S107).

圖2(a)~圖2(d)是用以對本實施形態的製造方法的一例所包含的配置步驟(步驟S101)至硬化步驟(步驟S102)進行說明的圖。FIGS. 2( a) to 2 (d) are diagrams for explaining an arrangement step (step S101) to a curing step (step S102) included in an example of the manufacturing method of this embodiment.

在配置步驟(步驟S101)中,在玻璃基板、矽基板等最終會被剝離的板狀或片狀的基材SB(圖2(a))其中一個主面上配置所述聚合性組成物10。聚合性組成物10的配置方法並無限定。在圖2(a)~圖2(d)中,如圖2(b)所示,示出了如下例子:利用網版印刷機PS(左側)、使用轉印輥的平版印刷機PR(中央)、噴墨列印機PJ(右側)之類的各種公知的配置單元,在基材SB上形成聚合性組成物的塗佈物的圖案11。In the disposing step (step S101), the polymerizable composition 10 is disposed on one main surface of a plate-shaped or sheet-shaped base material SB (FIG. 2(a)) that will eventually be peeled off, such as a glass substrate or a silicon substrate . The method of disposing the polymerizable composition 10 is not limited. In FIGS. 2(a) to 2(d), as shown in FIG. 2(b), the following examples are shown: a screen printing machine PS (left side), a lithographic printing machine PR using a transfer roller (center ). Various well-known placement units such as an inkjet printer PJ (on the right) form a pattern 11 of the coating of the polymerizable composition on the substrate SB.

在硬化步驟中,對基材SB上所配置的聚合性組成物的塗佈物的圖案11照射電離放射線LR(圖2(c)),使聚合性組成物的塗佈物的圖案11硬化,從而在基材SB上獲得電離放射線硬化物的圖案20來作為轉印鑄模(圖2(d))。電離放射線LR的種類並無特別限定,可例示可見光、紫外光、X射線、γ射線、電子束、離子束等。照射裝置LS可根據電離放射線LR的種類而適宜設定。可列舉LED、鹵素燈、放射線照射裝置、電子束照射裝置、離子束產生源等作為具體例。就獲取容易性或處理容易性等的觀點而言,可較佳地使用在350 nm左右至400 nm左右具有發光峰值的UV-LED或鹵素燈。In the curing step, the pattern 11 of the coating material of the polymerizable composition disposed on the substrate SB is irradiated with ionizing radiation LR (FIG. 2( c )) to harden the pattern 11 of the coating material of the polymerizable composition. Thus, the pattern 20 of the ionized radiation hardened material is obtained on the base material SB as a transfer mold (FIG. 2( d )). The type of ionizing radiation LR is not particularly limited, and examples thereof include visible light, ultraviolet light, X-rays, γ-rays, electron beams, and ion beams. The irradiation device LS can be appropriately set according to the type of ionizing radiation LR. Specific examples include LEDs, halogen lamps, radiation irradiation devices, electron beam irradiation devices, and ion beam generation sources. From the viewpoint of ease of acquisition, ease of handling, and the like, a UV-LED or halogen lamp having a light emission peak at about 350 nm to about 400 nm can be preferably used.

圖3(a)~圖3(e)是用以說明本實施形態的製造方法的另一例所包含的配置步驟(步驟S101)、硬化步驟(步驟S102)及圖案化步驟(步驟S103)的圖。FIGS. 3( a) to 3 (e) are diagrams for explaining the arrangement step (step S101 ), curing step (step S102) and patterning step (step S103) included in another example of the manufacturing method of this embodiment. .

在配置步驟(步驟S101)中,在基材SB的其中一個主面(圖3(a))上,如圖3(b)所示般形成聚合性組成物的層12。作為該聚合性組成物的層12的形成方法,可例示旋塗、浸漬法、噴霧塗佈等。其後,藉由實施硬化步驟(步驟S102),如圖3(c)所示般在基材SB的其中一個主面形成電離放射線硬化物的層21。In the arrangement step (step S101), on one of the main surfaces of the base material SB (FIG. 3(a)), as shown in FIG. 3(b), the layer 12 of the polymerizable composition is formed. As a method of forming the layer 12 of the polymerizable composition, spin coating, dipping method, spray coating and the like can be exemplified. Thereafter, by performing a hardening step (step S102), as shown in FIG. 3(c), a layer 21 of an ionizing radiation hardened material is formed on one of the main surfaces of the base material SB.

其後,對電離放射線硬化物的層21的一部分照射高能量線PE(具體而言,可例示雷射、離子束),將不需要的電離放射線硬化物12d去除。如此般,實施在基材SB上形成包含電離放射線硬化物的圖案20的轉印鑄模的圖案化步驟(步驟S103)。Thereafter, a portion of the layer 21 of the ionizing radiation hardened material is irradiated with high-energy rays PE (specifically, a laser or an ion beam can be exemplified), and the unnecessary ionizing radiation hardened material 12d is removed. In this manner, the patterning step of forming the transfer mold including the pattern 20 containing the ionizing radiation hardened material on the base material SB is performed (step S103 ).

圖4(a)~圖4(g)是用以說明本實施形態的製造方法的一例所含的導電構件配置步驟(步驟S104)、剝離步驟(步驟S105)、及溶解步驟(步驟S106)的圖。FIGS. 4( a) to 4 (g) are used to explain the conductive member arrangement step (step S104 ), peeling step (step S105 ), and dissolution step (step S106) included in an example of the manufacturing method of this embodiment. Figure.

在經過圖2(a)~圖2(d)或圖3(a)~圖3(e)所示的製造步驟而獲得在基材SB上形成有電離放射線硬化物的圖案20的結構體後,實施以覆蓋基材SB上的電離放射線硬化物的圖案20的方式配置導電性材料而形成導電構件的膜30的導電構件形成步驟(步驟S104)。在圖4(a)中,作為導電構件形成步驟(步驟S104)的具體的一例,示出了在基材SB的其中一個主面均一地配置導電性材料而形成膜狀的導電構件的膜30的情況。After going through the manufacturing steps shown in FIG. 2(a) to FIG. 2(d) or FIG. 3(a) to FIG. 3(e), a structure having the pattern 20 of the ionizing radiation hardened material formed on the substrate SB is obtained Then, a conductive member forming step of forming a film 30 of a conductive member by arranging a conductive material so as to cover the pattern 20 of the ionized radiation hardened material on the base material SB (step S104). In FIG. 4(a), as a specific example of the conductive member forming step (step S104), a film 30 in which a conductive material is uniformly arranged on one of the main surfaces of the base material SB to form a film-like conductive member is shown. Case.

導電性材料的種類並無特別限定,只要導電構件的膜30為非透水性且具有電離放射線硬化物的圖案20的保護層的功能,則其後的製程的設定自由度提高,因此較佳。就該觀點而言,導電性材料可例示銅(Cu)、鋁(Al)等的金屬系的材料;氧化銦錫(indium-tin oxide,ITO)、氧化鋅(ZnO)等的無機氧化物系的材料;導電性奈米線分散於樹脂中而成的導電性材料等。導電構件的膜30的製造方法根據導電性材料的種類而適宜設定。在導電性材料由銅(Cu)等的金屬系材料構成的情況下,可列舉以下方法作為具體例:藉由蒸鍍或濺鍍等乾式製程而形成導電構件的膜30的全體的方法;藉由蒸鍍或濺鍍等乾式製程而以覆蓋基材SB上的電離放射線硬化物的圖案20的方式形成導電性材料的薄層,其後藉由鍍敷等濕式製程使導電性材料堆積,從而在基材SB上形成導電構件的膜30的方法等。The type of conductive material is not particularly limited, as long as the film 30 of the conductive member is impermeable to water and has the function of a protective layer of the pattern 20 of the ionizing radiation hardened material, the degree of freedom of setting of the subsequent process is improved, which is preferable. From this point of view, examples of the conductive material include metallic materials such as copper (Cu) and aluminum (Al); and inorganic oxide systems such as indium-tin oxide (ITO) and zinc oxide (ZnO) Materials; conductive materials such as conductive nanowires dispersed in resin. The method of manufacturing the conductive member film 30 is appropriately set according to the type of conductive material. In the case where the conductive material is composed of a metal-based material such as copper (Cu), the following methods can be cited as specific examples: a method of forming the entire film 30 of the conductive member by a dry process such as evaporation or sputtering; A thin layer of conductive material is formed by a dry process such as evaporation or sputtering to cover the pattern 20 of the ionizing radiation hardened material on the substrate SB, and then the conductive material is deposited by a wet process such as plating, Thus, a method of forming the film 30 of the conductive member on the base material SB, and the like.

再者,在藉由乾式製程使導電性材料堆積的情況下,有朝向基材SB的導電性材料為高溫、或者具有高運動能量的情況。在該情況下,基材SB被加熱,結果在基材SB上,電離放射線硬化物的圖案20有時亦成為高溫。在此種情況下,在導電構件形成步驟(步驟S104)中實質上實施了加熱步驟(步驟S107)。即使在如此般實質上進行了加熱步驟(步驟S107)的情況下,如前所述般,電離放射線硬化物的圖案20亦可在後述的溶解步驟中利用水系溶解液而適當地溶解,由熱引起的形狀變化亦少。In addition, when the conductive material is deposited by a dry process, the conductive material toward the base material SB may be at a high temperature or may have high kinetic energy. In this case, the base material SB is heated, and as a result, the pattern 20 of the ionizing radiation hardened material on the base material SB sometimes becomes high temperature. In this case, the heating step (step S107) is substantially performed in the conductive member forming step (step S104). Even when the heating step (step S107) is substantially performed in this way, as described above, the pattern 20 of the ionizing radiation hardened material can be appropriately dissolved by the aqueous dissolving liquid in the dissolving step described later, and the The shape change caused is also small.

在如此般導電構件的膜30形成於基材SB上之後,照射雷射等高能量線而將導電構件的膜30的一部分去除,獲得以覆蓋各電離放射線硬化物的圖案20的方式形成的導電構件的圖案31(圖4(b))。在該製程中,所照射的高能量線有可能對基材SB或導電構件的圖案31進行加熱。在此種情況下,在導電構件形成步驟(步驟S104)中有時亦實質上實施了加熱步驟(步驟S107)。如前所述,即使如此般加熱傳遞至電離放射線硬化物的圖案20,亦可適當地維持在水系溶解液中的溶解性,且不易產生形狀變化。After the film 30 of the conductive member is formed on the base material SB in this way, a part of the film 30 of the conductive member is removed by irradiating high-energy rays such as laser light to obtain a conductive pattern formed so as to cover the pattern 20 of each ionizing radiation hardened product The pattern 31 of the member (FIG. 4(b)). In this process, the irradiated high-energy rays may heat the substrate 31 or the pattern 31 of the conductive member. In this case, in the conductive member forming step (step S104), the heating step (step S107) may be substantially performed. As described above, even if the pattern 20 heated and transferred to the ionizing radiation cured material is heated in this manner, the solubility in the aqueous solution can be appropriately maintained, and the shape change is less likely to occur.

再者,在圖4(a)及圖4(b)中,在藉由導電構件形成步驟(步驟S104)而形成導電構件的膜30後形成導電構件的圖案31,但並不限定於此。亦可藉由使用適當的遮罩材等而直接形成導電構件的圖案31。In addition, in FIGS. 4( a) and 4 (b ), the conductive member pattern 31 is formed after the conductive member forming step (step S104) is formed, but it is not limited to this. The pattern 31 of the conductive member may be directly formed by using an appropriate masking material or the like.

繼而,為了進一步使構件容易積層於基材SB上所設置的導電構件的圖案31上,如圖4(c)所示般將聚醯亞胺等絕緣性材料40配置於基材SB上的導電構件的圖案31的周圍。該製程的具體的方法為任意方法。例如,可藉由利用旋塗等對絕緣性材料40進行塗佈並進行加熱處理的光微影(包括硬化)來配置。該情況下會實施加熱處理,因此與絕緣性材料40相接的導電構件的圖案31所覆蓋的電離放射線硬化物的圖案20亦被加熱。因此,該加熱處理相當於以下說明的剝離步驟(步驟S105)開始之前所進行的加熱步驟(步驟S107)。如前所述,本實施形態的電離放射線硬化物即使受到加熱,在水系溶解液中的溶解性亦不易降低,另外亦不易產生由加熱引起的形狀變化,因此可實施進行此種加熱處理的加熱步驟(步驟S107)。Then, in order to further facilitate the stacking of the member on the pattern 31 of the conductive member provided on the base material SB, an insulating material 40 such as polyimide is disposed on the base material SB as shown in FIG. 4(c). Around the pattern 31 of the member. The specific method of this process is arbitrary. For example, it can be arranged by photolithography (including hardening) in which the insulating material 40 is applied by spin coating or the like and heat-treated. In this case, heat treatment is performed, so the pattern 20 of the ionizing radiation hardened material covered by the pattern 31 of the conductive member in contact with the insulating material 40 is also heated. Therefore, this heating process corresponds to the heating step (step S107) performed before the peeling step (step S105) described below is started. As described above, even if the ionizing radiation hardened material of this embodiment is heated, the solubility in the aqueous solution is not likely to decrease, and the shape change due to heating is not likely to occur, so this type of heating can be performed. Step (step S107).

在如此般在導電構件的圖案31的周圍適當地配置絕緣性材料40後,進一步進行導電性材料的積層・圖案化(亦可為與圖案化同時進行的積層),從而在導電構件的圖案31上形成配線構件32,並在配線構件32的周圍配置聚醯亞胺等絕緣性材料41(圖4(d))。亦有設置多個包含該配線構件32與絕緣性材料41的層的情況。如前所述,即使形成包含該配線構件32與絕緣性材料41的層的製程包含加熱處理而實質上成為加熱步驟(步驟S107)的實施,電離放射線硬化物亦適當地維持在水系溶解液中的溶解性,且不易產生由加熱引起的形狀變化。如此般,在基材SB上配置如下結構體200:其包括構成轉印鑄模的電離放射線硬化物的圖案20、以及構成電極的導電構件的圖案31、構成配線的配線構件32、及包含由絕緣性材料40、絕緣性材料41構成的絕緣部42的絕緣基板50。After the insulating material 40 is appropriately arranged around the pattern 31 of the conductive member in this way, the conductive material is further laminated and patterned (it may also be laminated simultaneously with the patterning) to form the pattern 31 of the conductive member The wiring member 32 is formed thereon, and an insulating material 41 such as polyimide is arranged around the wiring member 32 (FIG. 4( d )). In some cases, a plurality of layers including the wiring member 32 and the insulating material 41 are provided. As described above, even if the process of forming the layer including the wiring member 32 and the insulating material 41 includes a heating process and is substantially implemented as a heating step (step S107), the ionizing radiation hardened material is appropriately maintained in the aqueous solution Solubility, and is not easy to produce shape changes caused by heating. In this manner, on the base material SB, the structure 200 including the pattern 20 of the hardened ionizing radiation constituting the transfer mold, the pattern 31 of the conductive member constituting the electrode, the wiring member 32 constituting the wiring, and The insulating substrate 50 of the insulating portion 42 composed of the insulating material 40 and the insulating material 41.

將如此般獲得的結構體200反轉而使基材SB位於結構體200的上側(圖4(e)),將基材SB剝離,使結構體200中的、電離放射線硬化物的圖案20的基材SB側的面20S(與基材SB相向配置的面)露出(圖4(f))。使包含該露出的面20S的電離放射線硬化物的圖案20與水系溶解液接觸,藉此可將電離放射線硬化物的圖案20溶解・去除。其結果,如圖4(g)所示,顯露出導電構件的圖案31,所述導電構件的圖案31具有作為電離放射線硬化物的圖案20的反轉形狀的凹部31R的面,該些導電構件的圖案31分別成為電極構件的電極。如此般,獲得在埋設有配線(配線構件32)的絕緣基板50的一面,多個電極(導電構件的圖案31)分別具有凹部31R而顯露出的電極構件100。The structure 200 obtained in this way is inverted so that the base material SB is positioned on the upper side of the structure body 200 (FIG. 4(e)), the base material SB is peeled off, and the pattern 20 of the ionizing radiation hardened material in the structure body 200 is removed. The surface 20S on the side of the base material SB (the surface disposed facing the base material SB) is exposed (FIG. 4( f )). The pattern 20 of the ionized radiation hardened material including the exposed surface 20S is brought into contact with the aqueous dissolution liquid, whereby the pattern 20 of the ionized radiation hardened material can be dissolved and removed. As a result, as shown in FIG. 4(g), the pattern 31 of the conductive member having the surface of the concave portion 31R of the inverted shape as the pattern 20 of the ionizing radiation hardened material is exposed. The patterns 31 become electrodes of the electrode members, respectively. In this way, an electrode member 100 is obtained in which a plurality of electrodes (patterns 31 of conductive members) each have a recess 31R on one surface of the insulating substrate 50 in which the wiring (wiring member 32) is buried.

在如此般電極的顯露部具有凹部31R的情況下,當將電極構件用作再配線時,該凹部31R作為焊料球的收容部發揮功能,因此所載置的焊料球的穩定性提昇。故可提高再配線中的電極的配置密度,可達成安裝密度的提昇。When the exposed portion of the electrode has the recess 31R in this way, when the electrode member is used as a rewiring, the recess 31R functions as a solder ball receiving portion, so the stability of the placed solder ball is improved. Therefore, the arrangement density of the electrodes in the rewiring can be increased, and the mounting density can be improved.

藉由以上製造方法,可製造構成導電構件的圖案31的各個導電構件成為電極、且電極及電性連接於電極的配線埋設於支持構件(包含絕緣性材料40及絕緣性材料41)的電極構件。With the above manufacturing method, it is possible to manufacture an electrode member in which each conductive member constituting the pattern 31 of the conductive member becomes an electrode, and the electrode and the wiring electrically connected to the electrode are embedded in the support member (including the insulating material 40 and the insulating material 41) .

參照所述實施形態對本發明進行了說明,但本發明並不限定於所述實施形態,可出於改良的目的或在本發明的思想範圍內進行改良或變更。 [實施例]The present invention has been described with reference to the above-mentioned embodiments, but the present invention is not limited to the above-mentioned embodiments, and may be improved or changed for the purpose of improvement or within the scope of the idea of the present invention. [Example]

以下,藉由實施例等對本發明進一步進行具體說明,但本發明的範圍並不限定於該些實施例等。Hereinafter, the present invention will be further specifically described with examples and the like, but the scope of the present invention is not limited to these examples and the like.

(實施例1) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的丙烯醯基嗎啉(acryloylmorpholine,ACMO)7.06質量份、作為單官能型N-乙烯基化合物的N-乙烯基甲醯胺(N-vinyl formamide,NVF)3.55質量份、作為聚合起始劑的豔佳固(IRGACURE)379EG(巴斯夫(BASF)公司製造,以下簡稱為「IRG379」)1.27質量份、以及作為界面活性劑的畢克(BYK)342(日本畢克化學(BYK Chemie Japan)公司製造)0.0053質量份的聚合性組成物。在聚合性組成物中,單官能型丙烯酸系化合物與單官能型N-乙烯基化合物為等莫耳(莫耳比為1:1)。在以下的其他實施例及比較例中,以聚合性組成物所含有的具有乙烯性不飽和鍵的兩種化合物各自的化合物的乙烯性不飽和鍵的數量彼此相等的方式(以官能基數計而成為等莫耳的方式),設定聚合性組成物中的各化合物的含量。在聚合性組成物中,聚合起始劑為相當於單官能型丙烯酸系化合物與單官能型N-乙烯基化合物的合計質量份的12%的量,界面活性劑為相當於單官能型丙烯酸系化合物與單官能型N-乙烯基化合物的合計質量份的500 ppm的量。在以下的其他實施例及比較例中,聚合起始劑的含量及界面活性劑的含量亦分別以滿足所述合計質量份的關係的方式設定。所獲得的聚合性組成物的25℃下的黏度為10.4 mPa・s,在30℃下為8.8 mPa・s。因此,實施例1的聚合性組成物若為30℃以上,則作為噴墨用的墨水而尤佳。(Example 1) Preparation of 7.06 parts by mass of acryloylmorpholine (ACMO) containing monofunctional acrylic compound as a monofunctional acrylic compound, and N-vinyl formamide as a monofunctional N-vinyl compound 3.55 parts by mass of amine (N-vinyl formamide, NVF), 1.27 parts by mass of IRGACURE 379EG (manufactured by BASF, hereinafter referred to as "IRG379") as a polymerization initiator, and as a surfactant 0.0053 parts by mass of polymerizable composition of BYK 342 (manufactured by BYK Chemie Japan). In the polymerizable composition, the monofunctional acrylic compound and the monofunctional N-vinyl compound are equal moles (the mole ratio is 1:1). In the following other examples and comparative examples, the number of ethylenically unsaturated bonds of each compound of the two compounds having an ethylenically unsaturated bond contained in the polymerizable composition is equal to each other (in terms of the number of functional groups) It becomes an equivalent method), and sets the content of each compound in the polymerizable composition. In the polymerizable composition, the polymerization initiator is equivalent to 12% of the total mass of the monofunctional acrylic compound and the monofunctional N-vinyl compound, and the surfactant is equivalent to the monofunctional acrylic The amount of the compound and the monofunctional N-vinyl compound is 500 ppm by mass. In the following other examples and comparative examples, the content of the polymerization initiator and the content of the surfactant are also set so as to satisfy the relationship of the total mass parts. The obtained polymerizable composition had a viscosity of 10.4 mPa・s at 25°C and 8.8 mPa・s at 30°C. Therefore, when the polymerizable composition of Example 1 is 30° C. or higher, it is particularly preferable as an inkjet ink.

(實施例2) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的丙烯醯基嗎啉(ACMO)7.06質量份、作為單官能型N-乙烯基化合物的N-乙烯基-ε-己內醯胺(N-vinyl caprolactam,NVC)6.96質量份、作為聚合起始劑的IRG379 1.68質量份、以及作為界面活性劑的畢克(BYK)342 0.0070質量份的聚合性組成物。所獲得的聚合性組成物的25℃下的黏度為10.8 mPa・s,在30℃下為9.0 mPa・s。因此,實施例2的聚合性組成物若為30℃以上,則作為噴墨用的墨水而尤佳。(Example 2) Preparation of 7.06 parts by mass of acryloyl morpholine (ACMO) containing monofunctional acrylamide as a monofunctional acrylic compound, and N-vinyl-ε-hexyl as a monofunctional N-vinyl compound N-vinyl caprolactam (NVC) 6.96 parts by mass, IRG379 1.68 parts by mass as a polymerization initiator, and BYK 342 0.0070 parts by mass as a polymerizable composition as a surfactant. The viscosity of the obtained polymerizable composition at 25°C was 10.8 mPa・s, and at 30°C it was 9.0 mPa・s. Therefore, when the polymerizable composition of Example 2 is 30° C. or higher, it is particularly preferable as an inkjet ink.

(實施例3) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的丙烯醯基嗎啉(ACMO)7.06質量份、作為單官能型N-乙烯基化合物的N-乙烯基乙醯胺(N-vinyl acetamide,NVAc)4.26質量份、作為聚合起始劑的IRG379 1.36質量份、以及作為界面活性劑的畢克(BYK)342 0.0057質量份的聚合性組成物。所獲得的聚合性組成物的25℃下的黏度為6.8 mPa・s。因此,實施例3的聚合性組成物若為25℃以上,則作為噴墨用的墨水而尤佳。(Example 3) 7.06 parts by mass of acryloyl morpholine (ACMO) containing monofunctional acrylamide compound as a monofunctional acrylic compound, and N-vinylacetamide as a monofunctional N-vinyl compound were prepared ( N-vinyl acetamide (NVAc) 4.26 parts by mass, 1.36 parts by mass of IRG379 as a polymerization initiator, and 342 0.0057 parts by mass of BYK as a surfactant. The viscosity of the obtained polymerizable composition at 25°C was 6.8 mPa・s. Therefore, if the polymerizable composition of Example 3 is 25° C. or higher, it is particularly preferable as an inkjet ink.

(實施例4) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的丙烯醯基嗎啉(ACMO)7.06質量份、作為單官能型N-乙烯基化合物的N-乙烯基咪唑(N-vinyl imidazole,NVIM)4.71質量份、作為聚合起始劑的IRG379 1.41質量份、以及作為界面活性劑的畢克(BYK)342 0.0059質量份的聚合性組成物。所獲得的聚合性組成物的25℃下的黏度為7.5 mPa・s。因此,實施例4的聚合性組成物若為25℃以上,則作為噴墨用的墨水而尤佳。(Example 4) 7.06 parts by mass of acryloyl morpholine (ACMO) containing monofunctional acrylamide compound as a monofunctional acrylic compound, and N-vinylimidazole (N- Vinyl imidazole (NVIM) 4.71 parts by mass, IRG379 1.41 parts by mass as a polymerization initiator, and BYK 342 0.0059 parts by mass as a polymerizable composition as a surfactant. The viscosity of the obtained polymerizable composition at 25°C was 7.5 mPa・s. Therefore, when the polymerizable composition of Example 4 is 25° C. or higher, it is particularly preferable as an inkjet ink.

(實施例5) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯酸酯化合物的4-羥基丁基丙烯酸酯(4-hydroxybutyl acrylate,4HBA)7.21質量份、作為單官能型N-乙烯基化合物的N-乙烯基甲醯胺(NVF)3.55質量份、作為聚合起始劑的IRG379 1.29質量份、以及作為界面活性劑的畢克(BYK)342 0.0054質量份的聚合性組成物。所獲得的聚合性組成物的25℃下的黏度為9.0 mPa・s。因此,實施例5的聚合性組成物若為25℃以上,則作為噴墨用的墨水而尤佳。(Example 5) Preparation of 7.21 parts by mass of 4-hydroxybutyl acrylate (4HBA), which is a monofunctional acrylate compound, which is a monofunctional acrylate compound, as a monofunctional N-vinyl compound, N- A polymerizable composition of 3.55 parts by mass of vinylformamide (NVF), 1.29 parts by mass of IRG379 as a polymerization initiator, and 342 0.0054 parts by mass of BYK as a surfactant. The viscosity of the obtained polymerizable composition at 25°C was 9.0 mPa・s. Therefore, when the polymerizable composition of Example 5 is 25° C. or higher, it is particularly preferable as an inkjet ink.

(實施例6) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的二乙基丙烯醯胺(二乙烯基乙醯乙醯胺(diethyl acetoacetamide,DEAA))6.36質量份、作為單官能型N-乙烯基化合物的N-乙烯基甲醯胺(NVF)3.55質量份、作為聚合起始劑的IRG379 1.19質量份、以及作為界面活性劑的畢克(BYK)342 0.0050質量份的聚合性組成物。所獲得的聚合性組成物的25℃下的黏度為3.7 mPa・s。因此,實施例6的聚合性組成物若為25℃以上,則作為噴墨用的墨水而尤佳。(Example 6) Preparation of 6.36 parts by mass of diethyl acrylamide (diethyl acetoacetamide (DEAA)) containing monofunctional acrylamide as a monofunctional acrylic compound, as a monofunctional type The polymerizable composition of N-vinylformamide (NVF) 3.55 parts by mass of N-vinyl compound, 1.19 parts by mass of IRG379 as a polymerization initiator, and 342 0.0050 parts by mass of BYK as a surfactant Thing. The viscosity of the obtained polymerizable composition at 25°C was 3.7 mPa・s. Therefore, if the polymerizable composition of Example 6 is 25° C. or higher, it is particularly preferable as an inkjet ink.

(比較例1) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的丙烯醯基嗎啉(ACMO)7.06質量份、作為單官能型丙烯酸系化合物的一種即單官能型丙烯酸酯化合物的4-羥基丁基丙烯酸酯(4HBA)7.21質量份、作為聚合起始劑的IRG379 1.71質量份、以及作為界面活性劑的畢克(BYK)342 0.0071質量份的聚合性組成物。所獲得的聚合性組成物的25℃下的黏度為12.8 mPa・s,在40℃下為7.9 mPa・s。因此,比較例1的聚合性組成物若為40℃以上,則作為噴墨用的墨水而尤佳。(Comparative example 1) Preparation of 7.06 parts by mass of acryloyl morpholine (ACMO) which is a monofunctional acrylic compound as a monofunctional acrylic compound, 4 as a monofunctional acrylic compound as a type of monofunctional acrylic compound -7.21 parts by mass of hydroxybutyl acrylate (4HBA), 1.71 parts by mass of IRG379 as a polymerization initiator, and 342 0.0071 parts by mass of BYK (BYK) as a surfactant. The viscosity of the obtained polymerizable composition at 25°C was 12.8 mPa・s, and at 40°C it was 7.9 mPa・s. Therefore, if the polymerizable composition of Comparative Example 1 is 40° C. or higher, it is particularly preferable as an ink for inkjet.

(比較例2) 製備含有作為單官能型丙烯酸系化合物的一種即單官能型丙烯醯胺化合物的丙烯醯基嗎啉(ACMO)7.06質量份、作為二官能型丙烯酸系化合物的聚乙二醇#400二丙烯酸酯(9EG-A)6.53質量份、作為聚合起始劑的IRG379 1.21質量份、以及作為界面活性劑的畢克(BYK)342 0.0071質量份的聚合性組成物。以官能基的數量變得相等的方式將聚合性組成物中的單官能型丙烯酸系化合物與二官能型丙烯酸系化合物的莫耳比設為1:0.5。所獲得的聚合性組成物的25℃下的黏度為52.8 mPa・s,在60℃下為14.9 mPa・s。因此,比較例2的聚合性組成物若為60℃以上,則作為噴墨用的墨水而尤佳。(Comparative example 2) Polyethylene glycol #400 diacrylate containing 7.06 parts by mass of acryloyl morpholine (ACMO) as a monofunctional acrylic compound, which is a monofunctional acrylic compound, was prepared as a difunctional acrylic compound ( 9EG-A) 6.53 parts by mass, 1.21 parts by mass of IRG379 as a polymerization initiator, and 342 0.0071 parts by mass of BYK as a surfactant. The molar ratio of the monofunctional acrylic compound to the difunctional acrylic compound in the polymerizable composition was set to 1:0.5 so that the number of functional groups became equal. The viscosity of the obtained polymerizable composition at 25°C was 52.8 mPa・s, and at 60°C it was 14.9 mPa・s. Therefore, if the polymerizable composition of Comparative Example 2 is 60° C. or higher, it is particularly preferred as an inkjet ink.

(比較例3) 製備含有作為二官能型丙烯酸系化合物的聚乙二醇#400二丙烯酸酯(9EG-A)6.53質量份、作為單官能型N-乙烯基化合物的N-乙烯基甲醯胺(NVF)1.78質量份、作為聚合起始劑的IRG379 1.00質量份、以及作為界面活性劑的畢克(BYK)342 0.0042質量份的聚合性組成物。以官能基的數量變得相等的方式將聚合性組成物中的二官能型丙烯酸系化合物與單官能型N-乙烯基化合物的莫耳比設為0.5:1。所獲得的聚合性組成物的25℃下的黏度為52.8 mPa・s,在60℃下為14.6 mPa・s。因此,比較例3的聚合性組成物若為60℃以上,則作為噴墨用的墨水而尤佳。(Comparative example 3) Preparation of 6.53 parts by mass of polyethylene glycol #400 diacrylate (9EG-A) as a difunctional acrylic compound and 1.78 parts of N-vinylformamide (NVF) as a monofunctional N-vinyl compound Parts, 1.00 parts by mass of IRG379 as a polymerization initiator, and 342 0.0042 parts by mass of BYK (BYK) as a surfactant. The molar ratio of the difunctional acrylic compound and the monofunctional N-vinyl compound in the polymerizable composition was set to 0.5:1 so that the number of functional groups became equal. The viscosity of the obtained polymerizable composition at 25°C was 52.8 mPa・s, and at 60°C it was 14.6 mPa・s. Therefore, if the polymerizable composition of Comparative Example 3 is 60° C. or higher, it is particularly preferable as an inkjet ink.

(評價例1)光硬化性的評價 將實施例1~實施例6及比較例1~比較例3的聚合性組成物分別藉由旋塗而在玻璃基板上塗佈10秒鐘,獲得塗膜。 使所獲得的聚合性組成物的塗膜在以下的條件下硬化而獲得電離放射線硬化物。 UV照射裝置:明日技研(Asumi Giken)公司製造的「ASM1503 NM-UV-LED」 燈波長:365 nm 曝光量:500 mJ/cm2 、1000 mJ/cm2 、1500 mJ/cm2 、2000 mJ/cm2 照度:700 mW/cm2 UV光的測定中使用了測定UVA(315 nm~400 nm)的UV監測器(歐普斯太(Opsytec)公司製造的「UV-Pad」)。 對實施例1~實施例6及比較例1~比較例3的聚合性組成物實施塗佈及曝光,在玻璃基板上形成電離放射線硬化物的膜。其後,對硬化膜表面進行指觸來查明完全成為非黏性狀態時的曝光量。將結果示於表1。(Evaluation Example 1) Evaluation of photocurability The polymerizable compositions of Examples 1 to 6 and Comparative Examples 1 to 3 were spin-coated on glass substrates for 10 seconds to obtain coating films. . The coating film of the obtained polymerizable composition was cured under the following conditions to obtain an ionizing radiation cured product. UV irradiation device: "ASM1503 NM-UV-LED" manufactured by Asumi Giken Company Lamp wavelength: 365 nm Exposure: 500 mJ/cm 2 , 1000 mJ/cm 2 , 1500 mJ/cm 2 , 2000 mJ/ cm 2 illuminance: 700 mW/cm 2 UV light is measured using a UV monitor ("UV-Pad" manufactured by Opsytec) that measures UVA (315 nm to 400 nm). The polymerizable compositions of Examples 1 to 6 and Comparative Examples 1 to 3 were applied and exposed to form a film of an ionizing radiation cured product on a glass substrate. After that, the surface of the cured film was finger-touched to find out the exposure amount when completely in a non-sticky state. The results are shown in Table 1.

[表1]

Figure 108119821-A0304-0001
[Table 1]
Figure 108119821-A0304-0001

如表1所示,在實施例1至實施例6以及比較例2及比較例3中,非黏性曝光量為1500 mJ/cm2 以下,其中尤其是實施例1、實施例3、實施例4及實施例6以及比較例2及比較例3為500 mJ/cm2 而尤其良好。相對於此,在比較例1中,即使將曝光量設為2000 mJ/cm2 而仍未達成非黏性狀態,聚合性組成物的硬化未完成。As shown in Table 1, in Examples 1 to 6 and Comparative Examples 2 and 3, the non-stick exposure is 1500 mJ/cm 2 or less, in particular, Examples 1, 3, and 3 4 and Example 6 and Comparative Example 2 and Comparative Example 3 are particularly good at 500 mJ/cm 2 . On the other hand, in Comparative Example 1, even if the exposure amount was 2000 mJ/cm 2 , the non-sticky state was not achieved, and the curing of the polymerizable composition was not completed.

(評價例2)熱處理後的殘膜率的評價 對實施例1至實施例6以及比較例2及比較例3的聚合性組成物分別利用與評價例1相同的條件進行塗佈並使其硬化,獲得電離放射線硬化物的膜。作為光硬化條件,在曝光量為評價例1中所確認的非黏性曝光量下進行曝光。其後,相對於所獲得的電離放射線硬化物的膜,利用以下條件進一步進行熱處理。再者,比較例1中,即使將曝光量設為2000 mJ/cm2 而仍未達成非黏性狀態,因此並不作為評價對象,且未進行追加的熱處理。 潔淨烘箱:大和科學(Yamato Scientific)公司製造的「DT610」 溫度:150℃ 加熱時間:2小時 在熱處理前後測定電離放射線硬化物的膜厚(單位: μm),並算出由(熱處理後的厚度)/(熱處理前的厚度)定義的殘膜率(單位:%)。將熱處理前後的膜厚及殘膜率示於表2。(Evaluation Example 2) Evaluation of residual film ratio after heat treatment The polymerizable compositions of Examples 1 to 6 and Comparative Examples 2 and 3 were applied and cured under the same conditions as in Evaluation Example 1, respectively. To obtain a film of hardened ionizing radiation. As the photo-curing conditions, exposure was performed at an exposure amount that was the non-stick exposure amount confirmed in Evaluation Example 1. Thereafter, the obtained film of the ionized radiation cured product was further subjected to heat treatment under the following conditions. In addition, in Comparative Example 1, even if the exposure amount was set to 2000 mJ/cm 2 , the non-sticky state was not achieved, so it was not evaluated and additional heat treatment was not performed. Clean oven: "DT610" manufactured by Yamato Scientific Co., Ltd. Temperature: 150°C Heating time: 2 hours The film thickness (unit: μm) of the hardened ionizing radiation is measured before and after heat treatment, and the thickness is calculated from (after heat treatment) / (Thickness before heat treatment) Define the residual film rate (unit: %). Table 2 shows the film thickness and the residual film ratio before and after the heat treatment.

[表2]

Figure 108119821-A0304-0002
[Table 2]
Figure 108119821-A0304-0002

如表2所示,在實施例1至實施例6以及比較例2及比較例3中,殘膜率為80%以上,其中實施例1及實施例5以及比較例2及比較例3的殘膜率為90%以上而尤其良好。As shown in Table 2, in Examples 1 to 6 and Comparative Examples 2 and 3, the residual film rate was 80% or more, of which Examples 1 and 5 and Comparative Examples 2 and 3 The film ratio is more than 90% and is particularly good.

(評價例3)溶解性的評價 對實施例1至實施例6以及比較例2及比較例3的聚合性組成物分別利用與評價例2相同的條件進行塗佈並使其硬化,獲得電離放射線硬化物。另外,其後,相對於所獲得的電離放射線硬化物,利用與評價例2相同的條件進行熱處理。再者,比較例1中即使將曝光量設為2000 mJ/cm2 而仍未達成非黏性狀態,因此並不作為評價對象,且未進行溶解性的評價。 繼而,準備水與乙醇(EtOH)的混合液(混合比:水/EtOH=25/75)作為溶解液,使熱處理後的電離放射線硬化物浸漬於25℃的溶解液中來觀察電離放射線硬化物的溶解狀態。評價基準如下。 A:在5分鐘以內溶解 B:在經過5分鐘後至15分鐘的期間內溶解 C:經過15分鐘後仍未溶解(Evaluation Example 3) Evaluation of solubility The polymerizable compositions of Examples 1 to 6 and Comparative Examples 2 and 3 were applied and cured under the same conditions as in Evaluation Example 2 to obtain ionizing radiation. Hardening. In addition, thereafter, the obtained ionizing radiation cured product was subjected to heat treatment under the same conditions as in Evaluation Example 2. In addition, in Comparative Example 1, even if the exposure amount was set to 2000 mJ/cm 2 , the non-viscous state was not achieved. Therefore, it was not evaluated and the solubility was not evaluated. Next, a mixed solution of water and ethanol (EtOH) (mixing ratio: water/EtOH=25/75) was prepared as a dissolving solution, and the ionized radiation hardened product after heat treatment was immersed in a solution at 25°C to observe the ionized radiation hardened product The dissolved state. The evaluation criteria are as follows. A: Dissolved within 5 minutes B: Dissolved within 5 to 15 minutes C: Dissolved after 15 minutes

[表3]

Figure 108119821-A0304-0003
[table 3]
Figure 108119821-A0304-0003

在實施例1至實施例6的電離放射線硬化物中,熱處理後的電離放射線硬化物在5分鐘以內溶解而良好。相對於此,在比較例2及比較例3的電離放射線硬化物中,熱處理後的電離放射線硬化物即使在浸漬後經過15分鐘仍未溶解。In the ionizing radiation hardened materials of Examples 1 to 6, the ionized radiation hardened material after the heat treatment dissolves within 5 minutes and is good. On the other hand, in the ionizing radiation hardened materials of Comparative Example 2 and Comparative Example 3, the ionized radiation hardened material after the heat treatment did not dissolve even after 15 minutes of immersion.

10‧‧‧聚合性組成物 11‧‧‧聚合性組成物的塗佈物的圖案 12‧‧‧聚合性組成物的層 12d‧‧‧不需要的電離放射線硬化物 20‧‧‧電離放射線硬化物的圖案 20S‧‧‧面 21‧‧‧電離放射線硬化物的層 30‧‧‧導電構件的膜 31‧‧‧導電構件的圖案 31R‧‧‧凹部 32‧‧‧配線構件 40、41‧‧‧絕緣性材料 42‧‧‧絕緣部 50‧‧‧絕緣基板 100‧‧‧電極構件 200‧‧‧結構體 LR‧‧‧電離放射線 LS‧‧‧照射裝置 PE‧‧‧高能量線 PJ‧‧‧噴墨列印機 PR‧‧‧平版印刷機 PS‧‧‧網版印刷機 SB‧‧‧基材 S101、S102、S103、S104、S105、S106、S107‧‧‧步驟10‧‧‧polymerizable composition 11‧‧‧Coated pattern of polymerizable composition 12‧‧‧Layer of polymerizable composition 12d‧‧‧Ionizing radiation hardener 20‧‧‧Ionized radiation hardened pattern 20S‧‧‧ noodles 21‧‧‧Layer of hardened ionizing radiation 30‧‧‧Conducting member film 31‧‧‧Pattern of conductive members 31R‧‧‧Recess 32‧‧‧Wiring components 40、41‧‧‧Insulating materials 42‧‧‧Insulation Department 50‧‧‧Insulated substrate 100‧‧‧electrode component 200‧‧‧Structure LR‧‧‧Ionizing radiation LS‧‧‧irradiation device PE‧‧‧High energy line PJ‧‧‧Inkjet printer PR‧‧‧lithographic printing machine PS‧‧‧ Screen printing machine SB‧‧‧ Base material S101, S102, S103, S104, S105, S106, S107

圖1是本實施形態的製造方法的流程圖。 圖2(a)~圖2(d)是用以說明配置步驟(步驟S101)至硬化步驟(步驟S102)的圖。 圖3(a)~圖3(e)是用以說明配置步驟(步驟S101)、硬化步驟(步驟S102)及圖案化步驟(步驟S103)的圖。 圖4(a)~圖4(g)是用以說明導電構件配置步驟(步驟S104)、剝離步驟(步驟S105)、及溶解步驟(步驟S106)的圖。FIG. 1 is a flowchart of the manufacturing method of this embodiment. FIGS. 2( a) to 2 (d) are diagrams for explaining the arrangement step (step S101) to the hardening step (step S102 ). FIGS. 3( a) to 3 (e) are diagrams for explaining the arrangement step (step S101 ), the curing step (step S102 ), and the patterning step (step S103 ). FIGS. 4( a) to 4 (g) are diagrams for explaining the conductive member arrangement step (step S104 ), the peeling step (step S105 ), and the dissolution step (step S106 ).

S101、S102、S103、S104、S105、S106、S107‧‧‧步驟 S101, S102, S103, S104, S105, S106, S107

Claims (17)

一種聚合性組成物,其特徵在於,用以形成轉印鑄模,且含有: 單官能型丙烯酸系化合物,包含選自由單官能型丙烯酸酯化合物及單官能型丙烯醯胺化合物所組成的群組中的一種或兩種以上的化合物; 單官能型N-乙烯基化合物;以及 聚合起始劑,藉由電離放射線的照射而產生自由基。A polymerizable composition, characterized in that it is used to form a transfer mold and contains: The monofunctional acrylic compound includes one or two or more compounds selected from the group consisting of monofunctional acrylate compounds and monofunctional acrylamide compounds; Monofunctional N-vinyl compounds; and The polymerization initiator generates free radicals by the irradiation of ionizing radiation. 如申請專利範圍第1項所述的聚合性組成物,其中所述單官能型N-乙烯基化合物為單官能型N-乙烯基醯胺化合物。The polymerizable composition as described in item 1 of the patent application range, wherein the monofunctional N-vinyl compound is a monofunctional N-vinylamide compound. 如申請專利範圍第2項所述的聚合性組成物,其中所述單官能型N-乙烯基醯胺化合物包含選自N-乙烯基甲醯胺、N-乙烯基乙醯胺、N-乙烯基-ε-己內醯胺的一種或兩種以上的化合物。The polymerizable composition as described in item 2 of the patent application scope, wherein the monofunctional N-vinyl amide compound comprises a member selected from the group consisting of N-vinyl formamide, N-vinyl acetamide, and N-ethylene One or more than two compounds based on -ε-caprolactam. 如申請專利範圍第1項至第3項中任一項所述的聚合性組成物,其60℃下的黏度為15 mPa・s以下。The polymerizable composition as described in any one of claims 1 to 3 has a viscosity at 60°C of 15 mPa・s or less. 如申請專利範圍第1項至第4項中任一項所述的聚合性組成物,其含有相對於所述聚合性組成物全體而為30質量%以下的揮發性溶劑。The polymerizable composition according to any one of the first to fourth patent application ranges, which contains a volatile solvent of 30% by mass or less with respect to the entire polymerizable composition. 一種噴墨用墨水,包含如申請專利範圍第1項至第5項中任一項所述的聚合性組成物。An ink for inkjet comprising the polymerizable composition according to any one of claims 1 to 5 of the patent application. 一種轉印鑄模,包含如申請專利範圍第1項至第5項中任一項所述的聚合性組成物的電離放射線硬化物。A transfer casting mold comprising the ionizing radiation hardened product of the polymerizable composition as described in any one of claims 1 to 5. 如申請專利範圍第7項所述的轉印鑄模,其中在所述電離放射線硬化物具有形成於玻璃基板上的厚度13 μm~18 μm的膜形狀的情況下,即使在大氣中以150℃加熱2小時,所述電離放射線硬化物的殘膜率亦為80%以上。The transfer mold as described in item 7 of the patent application range, wherein in the case where the ionizing radiation hardened product has a film shape of 13 μm to 18 μm formed on a glass substrate, it is heated at 150°C even in the atmosphere In 2 hours, the residual film rate of the hardened ionizing radiation was also 80% or more. 如申請專利範圍第7項或第8項所述的轉印鑄模,其中即使在大氣中以150℃加熱2小時,所述電離放射線硬化物亦藉由在水系溶解液中的5分鐘以內的浸漬而溶解。The transfer casting mold according to item 7 or 8 of the patent application scope, wherein the ionizing radiation hardened product is immersed in an aqueous solution within 5 minutes even if heated at 150°C for 2 hours in the atmosphere And dissolve. 如申請專利範圍第9項所述的轉印鑄模,其中所述水系溶解液為水-醇混合液。The transfer casting mold as described in item 9 of the patent application range, wherein the aqueous solution is a water-alcohol mixture. 如申請專利範圍第9或第10項所述的轉印鑄模,其中所述水系溶解液的pH為8以下。The transfer mold as described in item 9 or 10 of the patent application, wherein the pH of the aqueous solution is 8 or less. 一種電極構件的形成方法,其特徵在於,是製造在埋設有配線的絕緣基板的一面,多個電極分別具有凹部而顯露出的電極構件的方法,且包括: 配置步驟,將如申請專利範圍第1項至第5項中任一項所述的聚合性組成物配置於基材上; 硬化步驟,對配置於所述基材上的所述聚合性組成物照射電離放射線,使所述聚合性組成物硬化而獲得包含電離放射線硬化物的轉印鑄模; 導電構件形成步驟,以覆蓋所述轉印鑄模的方式配置導電性材料而形成導電構件; 剝離步驟,將包含所述轉印鑄模及所述導電構件的結構體自所述基材剝離,使對應於所述多個電極的多個所述導電構件與附著於所述導電構件的所述轉印鑄模的所述基材側的面一同露出;以及 溶解步驟,使用水系溶解液將附著於各所述多個導電構件的所述轉印鑄模溶解,獲得具有包含所述轉印鑄模的反轉形狀的所述凹部的所述多個電極。A method of forming an electrode member is characterized in that it is a method of manufacturing an electrode member on a surface of an insulating substrate in which wiring is embedded, and a plurality of electrodes each have a recessed portion to be exposed, and includes: The disposing step, disposing the polymerizable composition as described in any one of claims 1 to 5 on the substrate; In the hardening step, the polymerizable composition disposed on the base material is irradiated with ionizing radiation, and the polymerizable composition is hardened to obtain a transfer mold containing the hardened ionizing radiation; A conductive member forming step, a conductive material is arranged so as to cover the transfer mold to form a conductive member; In the peeling step, the structure including the transfer mold and the conductive member is peeled from the base material, and the plurality of conductive members corresponding to the plurality of electrodes and the The surfaces of the transfer mold on the substrate side are exposed together; and In the dissolving step, the transfer mold adhered to each of the plurality of conductive members is dissolved using an aqueous dissolving liquid to obtain the plurality of electrodes having the concave portion including the inverted shape of the transfer mold. 如申請專利範圍第12項所述的電極構件的形成方法,其在所述硬化步驟之後、所述溶解步驟開始之前的期間,更包括對所述基材上的所述轉印鑄模進行加熱的加熱步驟。The method for forming an electrode member as described in item 12 of the patent application, which further includes heating the transfer mold on the substrate after the hardening step and before the dissolution step starts Heating step. 如申請專利範圍第12項或第13項所述的電極構件的形成方法,其中 在所述配置步驟中,將所述聚合性組成物供給至所述基材,從而將所述聚合性組成物的塗膜的圖案配置於所述基材上, 在所述硬化步驟中,使所述基材上的所述聚合性組成物的塗膜的圖案硬化,從而將所述電離放射線硬化物的圖案作為所述轉印鑄模而形成於所述基材上。The method for forming an electrode member as described in item 12 or item 13 of the patent application scope, wherein In the disposing step, the polymerizable composition is supplied to the substrate, so that the pattern of the coating film of the polymerizable composition is arranged on the substrate, In the hardening step, the pattern of the coating film of the polymerizable composition on the base material is hardened to form the pattern of the ionized radiation hardened material as the transfer mold on the base material on. 如申請專利範圍第14項所述的電極構件的形成方法,其中所述聚合性組成物為噴墨用墨水,在所述配置步驟中,使用噴墨列印機將所述聚合性組成物的塗膜的圖案配置於所述基材上。The method for forming an electrode member as described in item 14 of the patent application range, wherein the polymerizable composition is ink for inkjet, and in the configuration step, an inkjet printer is used The pattern of the coating film is arranged on the substrate. 如申請專利範圍第12項或第13項所述的電極構件的形成方法,其中 在所述配置步驟中,在所述基材上形成所述聚合性組成物的層, 在所述硬化步驟中,由所述聚合性組成物的層形成所述電離放射線硬化物的層, 所述電極構件的形成方法在所述導電構件形成步驟開始之前更包括圖案化步驟,所述圖案化步驟對所述電離放射線硬化物的層的一部分照射高能量線而將所述電離放射線硬化物去除,從而將所述電離放射線硬化物的圖案作為所述轉印鑄模而形成於所述基材上。The method for forming an electrode member as described in item 12 or item 13 of the patent application scope, wherein In the disposing step, a layer of the polymerizable composition is formed on the substrate, In the hardening step, the layer of the hardened ionizing radiation is formed from the layer of the polymerizable composition, The method of forming the electrode member further includes a patterning step before the conductive member forming step starts, the patterning step irradiating a part of the layer of the ionizing radiation hardened material with high energy rays to harden the ionizing radiation hardened material After removing, the pattern of the hardened ionizing radiation is formed on the base material as the transfer mold. 如申請專利範圍第14項至第16項中任一項所述的電極構件的形成方法,其中在所述導電構件形成步驟中,在所述基材上形成電性獨立的多個導電構件的圖案,進而形成與各所述多個導電構件的圖案電性連接的所述配線,並在所述多個導電構件的圖案及所述配線的周圍配置絕緣性材料而在所述基材上形成所述絕緣基板,在所述剝離步驟中,自所述基材剝離的所述結構體包含所述轉印鑄模及所述絕緣基板。The method for forming an electrode member according to any one of claims 14 to 16, wherein in the conductive member forming step, a plurality of electrically independent conductive members are formed on the substrate A pattern, further forming the wiring electrically connected to the patterns of the plurality of conductive members, and disposing an insulating material around the patterns of the plurality of conductive members and the wiring to form on the substrate In the insulating substrate, in the peeling step, the structure peeled from the base material includes the transfer mold and the insulating substrate.
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