TW201938673A - Styrene-based resin composition for optical applications, and optical component - Google Patents

Styrene-based resin composition for optical applications, and optical component Download PDF

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TW201938673A
TW201938673A TW108107077A TW108107077A TW201938673A TW 201938673 A TW201938673 A TW 201938673A TW 108107077 A TW108107077 A TW 108107077A TW 108107077 A TW108107077 A TW 108107077A TW 201938673 A TW201938673 A TW 201938673A
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styrene
resin composition
based resin
transmittance
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TWI800610B (en
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佐藤誠
塚田雅史
宮島悠平
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日商東洋苯乙烯股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/07Aldehydes; Ketones
    • C08K5/08Quinones
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/13Phenols; Phenolates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L25/00Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
    • C08L25/02Homopolymers or copolymers of hydrocarbons
    • C08L25/04Homopolymers or copolymers of styrene
    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B1/00Optical elements characterised by the material of which they are made; Optical coatings for optical elements
    • G02B1/04Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics

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Abstract

Provided are: a styrene-based resin composition having excellent initial uniform surface light-emission properties and excellent long-term uniform surface light-emission properties; and an optical component. A styrene-based resin composition for optical applications, which contains (a) a styrene-based resin, (b) a phosphorus-containing antioxidant agent and/or a phenol-type antioxidant agent and (c) an anthraquinone-type compound, the styrene-based resin composition being characterized in that the content of the component (b) is 0.02 to 1% by mass relative to 100% by mass of the styrene-based resin composition and the content of the component (c) is 0.1 to 90 ppb relative to the total mass of the resin components.

Description

光學用苯乙烯系樹脂組成物以及光學部件    Optical styrene resin composition and optical component   

本發明涉及光學用苯乙烯系樹脂組成物以及光學部件。 The present invention relates to an optical styrene resin composition and an optical component.

苯乙烯系樹脂的透明性、剛性、低吸水性、尺寸穩定性等特性優異,且成型加工性優異,因此藉由射出成型、擠出成型、吹塑成型等各種成型方法廣泛應用於電器產品、各種工業材料、食品包裝容器、雜貨等。另外,作為發揮透明性的用途,還應用於導光板等光學構件。 Styrene resins are excellent in transparency, rigidity, low water absorption, and dimensional stability, and have excellent moldability. Therefore, they are widely used in electrical products by various molding methods such as injection molding, extrusion molding, and blow molding. Various industrial materials, food packaging containers, and miscellaneous goods. In addition, it is also applied to optical members such as light guide plates for applications that exhibit transparency.

液晶顯示器的背光裝置包括將光源配置在顯示裝置正面的直下型背光裝置和配置在側面的側光型背光裝置。導光板組裝於側光型背光裝置,起到將來自側面的光導向液晶面板的作用,應用於電視機、桌上型個人電腦顯示器、筆記型個人電腦、手機、汽車導航等廣泛用途。作為用於這種導光板的苯乙烯系樹脂組合物,專利文獻1中記載有長時間使用透過率變化也小的苯乙烯系樹脂組成物。 The backlight device of a liquid crystal display includes a direct type backlight device in which a light source is arranged on the front surface of the display device, and a side light type backlight device in which a light source is arranged on the side surface. The light guide plate is assembled in a side-light type backlight device, and plays a role of guiding light from the side to a liquid crystal panel, and is used in a wide range of applications such as televisions, desktop personal computer displays, notebook personal computers, mobile phones, and car navigation. As a styrene-based resin composition used for such a light guide plate, Patent Document 1 describes a styrene-based resin composition that has a small change in transmittance over a long period of time.

【現有技術文獻】 [Existing technical literature]

【專利文獻】 [Patent Literature]

【專利文獻1】國際公開第2013/094642號 [Patent Document 1] International Publication No. 2013/094642

然而,上述文獻記載的現有技術中,雖然能夠抑制長時間使用導致的透過率變化,但存在均勻面發光性以及長期均勻面發光性不充分的問題。 However, in the prior art described in the above-mentioned literature, although the change in transmittance caused by long-term use can be suppressed, there are problems in that uniform surface light emission and long-term uniform surface light emission are insufficient.

本發明是鑒於上述情況而進行的,其目的在於達成提供初始均勻面發光性優異且長期均勻面發光性優異的苯乙烯系樹脂組成物以及光學部件這一課題。 The present invention has been made in view of the above circumstances, and an object thereof is to achieve a problem of providing a styrene-based resin composition and an optical component that are excellent in initial uniform surface light emission and excellent in long-term uniform surface light emission.

根據本發明,提供一種光學用苯乙烯系樹脂組成物,其中含有(a)苯乙烯系樹脂、(b)磷系抗氧化劑和/或酚系抗氧化劑、以及(c)蒽醌系化合物,苯乙烯系樹脂組成物100質量%中的上述(b)的含量為0.02~1質量%,上述(c)相對於樹脂成分總質量的含量為0.1~90ppb。 According to the present invention, there is provided a styrene-based resin composition for optics, which contains (a) a styrene-based resin, (b) a phosphorus-based antioxidant and / or a phenol-based antioxidant, and (c) an anthraquinone-based compound, benzene The content of the (b) in 100% by mass of the ethylene-based resin composition is 0.02 to 1% by mass, and the content of the (c) with respect to the total mass of the resin component is 0.1 to 90 ppb.

本發明人等為實現上述課題進行了深入研究,結果發現藉由並用特定量的磷系抗氧化劑和/或酚系抗氧化劑與蒽醌系化合物可實現上述目的,從而完成了本發明。 The present inventors have conducted intensive studies in order to achieve the above-mentioned problems, and as a result, found that the above-mentioned object can be achieved by using a specific amount of a phosphorus-based antioxidant and / or a phenol-based antioxidant and an anthraquinone-based compound, thereby completing the present invention.

以下例示本發明的各種實施方式。以下所示的各種實施方式可相互組合。 The following illustrates various embodiments of the present invention. Various embodiments shown below can be combined with each other.

優選光路長度115mm時的波長380nm~780nm的平均透過率為80%以上(其中,上述平均透過率是使用以下試件測定的:在料筒溫度230℃、模具溫度50℃的條件下進行射出成型,得到127×127×3mm厚的板狀成型品,從該成型品切出115×85×3mm厚的試件,對其端面進行拋光研磨,製成端面具有鏡面的試件)。 It is preferable that the average transmittance at a wavelength of 380nm to 780nm at an optical path length of 115mm is 80% or more (wherein the above average transmittance is measured using the following test pieces: injection molding at a barrel temperature of 230 ° C and a mold temperature of 50 ° C) To obtain a plate-shaped molded product with a thickness of 127 × 127 × 3 mm, and a test piece with a thickness of 115 × 85 × 3 mm was cut out from the molded product, and the end surface was polished and polished to make a test piece with a mirror surface on the end surface).

優選波長480nm的透過率(t480)與波長580nm的透過率(t580)之比為以下關係。 The ratio of the transmittance (t480) at a wavelength of 480 nm to the transmittance (t580) at a wavelength of 580 nm is preferably as follows.

0.96<t580/t480<1.04 0.96 <t580 / t480 <1.04

優選含有(a)苯乙烯系樹脂、(b)磷系抗氧化劑和/或酚系抗氧化劑、以及(c)蒽醌系化合物,苯乙烯系樹脂組成物100質量%中的上述(b)的含量為0.02~1質量%,光路長度115mm時的波長380nm~780nm的平均透過率為80%以上(其中,上述平均透過率是使用以下試件測定的:在料筒溫度230℃、模具溫度50℃的條件下進行射出成型,得到127×127×3mm厚的板狀成型品,從該成型品切出115×85×3mm厚的試件,對其端面進行拋光研磨,製成端面具有鏡面的試件),波長480nm的透過率(t480)與波長580nm的透過率(t580)之比為以下關係。 Preferably, (a) a styrene-based resin, (b) a phosphorus-based antioxidant and / or a phenol-based antioxidant, and (c) an anthraquinone-based compound, and 100% by mass of the styrene-based resin composition. The content is 0.02 to 1% by mass, and the average transmittance at a wavelength of 380nm to 780nm at a light path length of 115mm is 80% or more (where the above average transmittance is measured using the following test pieces: at a barrel temperature of 230 ° C and a mold temperature of 50 The injection molding was performed under the condition of ℃ to obtain a plate-shaped molded product with a thickness of 127 × 127 × 3 mm. A 115 × 85 × 3 mm-thick test piece was cut out from the molded product, and the end surface was polished and polished to make a mirror-shaped end surface. Test piece), the ratio of the transmittance (t480) at a wavelength of 480nm to the transmittance (t580) at a wavelength of 580nm has the following relationship.

0.96<t580/t480<1.04 0.96 <t580 / t480 <1.04

一種光學部件,其包含上述光學用苯乙烯系樹脂組成物。 An optical component including the optical styrene-based resin composition.

本發明的耐熱苯乙烯系樹脂組成物可得到初始均勻面發光性優異且長期均勻面發光性優異的苯乙烯系樹脂組成物以及光學部件。 The heat-resistant styrene-based resin composition of the present invention can obtain a styrene-based resin composition and an optical component that are excellent in initial uniform surface light emission and excellent in long-term uniform surface light emission.

以下詳細說明本發明。 The present invention is explained in detail below.

<<苯乙烯系樹脂>> << styrene resin >>

本發明的苯乙烯系樹脂可藉由將苯乙烯系單體聚合而得到。苯乙烯系單體是指作為芳香族乙烯基系單體的苯乙烯、α-甲基苯乙烯鄰甲基苯乙烯、對甲基苯乙烯、間甲基苯乙烯、乙基苯乙烯、對叔丁基苯乙烯等的單獨1種或者2種以上的混合物,優選為苯乙烯。另外,在不損害本發明特徵的範圍內,也可以將苯乙烯系單體與可共聚單體共聚,例如可舉出丙烯酸、甲基丙烯酸等(甲基)丙烯酸類、丙烯腈、甲基丙烯腈等氰化乙烯基單體;馬來酸酐、富馬酸等α,β-烯鍵式不飽和羧酸類;苯基馬來醯亞胺、環己基馬來醯亞胺等醯亞胺系單體類。應予說明,其中優選僅由苯乙烯系單體構成的聚合物,特別優選苯乙烯均聚物。 The styrene-based resin of the present invention can be obtained by polymerizing a styrene-based monomer. Styrene-based monomers are styrene, α-methylstyrene, o-methylstyrene, p-methylstyrene, m-methylstyrene, ethylstyrene, and p-tertiary as aromatic vinyl-based monomers. One type or a mixture of two or more types, such as butylstyrene, is preferably styrene. In addition, a styrene-based monomer and a copolymerizable monomer may be copolymerized within a range not impairing the characteristics of the present invention. Examples thereof include (meth) acrylic acids such as acrylic acid and methacrylic acid, acrylonitrile, and methacrylic acid Vinyl cyanide monomers such as nitrile; α, β-ethylenically unsaturated carboxylic acids such as maleic anhydride and fumaric acid; fluorene imines such as phenylmaleimide and cyclohexylmaleimide Body class. Among them, a polymer composed of only a styrene-based monomer is preferable, and a styrene homopolymer is particularly preferable.

苯乙烯系樹脂組成物優選由苯乙烯系樹脂和各種添加劑構成,苯乙烯系樹脂組成物100質量%中的苯乙烯系樹脂的比例例如為90~99.96質量%,優選為95~99.96質量%。苯乙烯系樹脂的比例具體例如為90、91、92、93、94、95、96、97、98、99、99.96質量%,也可以是這裡例示的任意2個數值之間的範圍內的數值。 The styrene-based resin composition is preferably composed of a styrene-based resin and various additives. The proportion of the styrene-based resin in 100% by mass of the styrene-based resin composition is, for example, 90 to 99.96% by mass, and preferably 95 to 99.96% by mass. The specific ratio of the styrene resin is, for example, 90, 91, 92, 93, 94, 95, 96, 97, 98, 99, 99.96% by mass, or may be a value within a range between any two values exemplified here. .

當苯乙烯系樹脂是將苯乙烯系單體與(甲基)丙烯酸共聚得到的苯乙烯-(甲基)丙烯酸共聚樹脂時,優選苯乙烯系樹脂中苯乙烯系單體單元的含量為80.0~99.9質量%,(甲基)丙烯酸單元的含量為0.1~20.0質量%。其中,將苯乙烯系單體單元與(甲基)丙烯酸單元的總含量設為100質量%。(甲基)丙烯酸是指丙烯酸、甲基丙烯酸等,優選甲基丙烯酸。 When the styrene-based resin is a styrene- (meth) acrylic copolymer resin obtained by copolymerizing a styrene-based monomer and (meth) acrylic acid, the content of the styrene-based monomer unit in the styrene-based resin is preferably 80.0 ~ 99.9% by mass, and the content of the (meth) acrylic unit is 0.1 to 20.0% by mass. The total content of the styrene-based monomer unit and the (meth) acrylic unit is 100% by mass. (Meth) acrylic acid means acrylic acid, methacrylic acid, and the like, and methacrylic acid is preferred.

苯乙烯系樹脂中的(甲基)丙烯酸單元含量的測定在室溫下實施。稱量苯乙烯系樹脂0.5g,溶解於甲苯/乙醇=8/2(體積比)的混合溶液後,用氫氧化鉀0.1mol/L乙醇溶液進行中和滴定,檢測終點,根據氫氧化鉀乙醇溶液的使用量計算(甲基)丙烯酸單元的質量基準的含量。應予說明,可以使用電位自動滴定儀,可採用京都電子工業株式會社製的AT-510進行測定。苯乙烯系樹脂中的(甲基)丙烯酸單元的含量可藉由苯乙烯系樹脂在聚合時的原料苯乙烯系單體與(甲基)丙烯酸單體的組成比來調整,也可以在相容的範圍內藉由混合含(甲基)丙烯酸單元的苯乙烯系樹脂與不含(甲基)丙烯酸單元的苯乙烯系樹脂進行調整。 The measurement of the (meth) acrylic unit content in a styrene resin is implemented at room temperature. Weigh 0.5g of styrene resin and dissolve it in a mixed solution of toluene / ethanol = 8/2 (volume ratio), then perform neutralization titration with a 0.1mol / L ethanol solution of potassium hydroxide, and check the end point. The amount of the solution was used to calculate the mass-based content of the (meth) acrylic unit. In addition, an automatic potentiometric titrator can be used, and measurement can be performed using AT-510 manufactured by Kyoto Electronics Industry Co., Ltd. The content of the (meth) acrylic unit in the styrene-based resin can be adjusted by the composition ratio of the styrene-based monomer and the (meth) acrylic monomer as raw materials during the polymerization of the styrene-based resin. The range is adjusted by mixing a styrene resin containing a (meth) acrylic unit and a styrene resin containing no (meth) acrylic unit.

作為苯乙烯系樹脂的聚合方法,可舉出本體聚合法、溶液聚合法、懸浮聚合法、乳化聚合法等公知的苯乙烯聚合方法。從品質和生產率的方面考慮,優選本體聚合法、溶液重合法,優選採用連續聚合。作為溶劑,例如可使用苯、甲苯、乙苯以及二甲苯等烷基苯類;丙酮、甲基乙基酮等酮類;己烷、環己烷等脂肪族烴等。 Examples of the polymerization method of the styrene resin include known styrene polymerization methods such as a bulk polymerization method, a solution polymerization method, a suspension polymerization method, and an emulsion polymerization method. From the aspects of quality and productivity, bulk polymerization and solution weighting are preferred, and continuous polymerization is preferred. Examples of the solvent include alkylbenzenes such as benzene, toluene, ethylbenzene, and xylene; ketones such as acetone and methyl ethyl ketone; and aliphatic hydrocarbons such as hexane and cyclohexane.

苯乙烯系樹脂聚合時,可根據需要使用聚合引發劑、鏈轉移劑。作為聚合引發劑,優選自由基聚合引發劑,作為公知慣用的聚合引發劑,例如可舉出1,1-二(叔丁基過氧化)環己烷、2,2-二(叔丁基過氧化)丁烷、2,2-二(4,4-二叔丁基過氧化環己基)丙烷、1,1-二(叔戊基過氧化)環己烷等過氧化縮酮類;過氧化氫異丙苯、叔丁基過氧化氫等過氧化氫物類;過氧乙酸叔丁酯、過氧化異壬酸叔丁酯等烷基過氧化物類;叔丁基過氧化異丙苯、二叔丁基過氧化物、過氧化二異丙苯、二叔丁基過氧化物等二烷基過氧化物類;過氧乙酸叔丁酯、過氧化苯甲酸叔丁酯、叔丁過氧化單碳酸異丙酯等過氧化酯類;叔丁過氧化碳酸異丙酯等過氧化酯、聚醚四(叔丁基過氧碳酸酯)等過氧碳酸酯類;N,N'-偶氮雙(環己烷-1-腈)、N,N'-偶氮雙(2-甲基丁腈)、N,N'-偶氮雙(2,4-二甲基戊腈)、N,N'-偶氮雙[2-(羥基甲基)丙腈]等,可使用這些中的1種或者將2種以上組合使用。作為鏈轉移劑,可舉出脂肪族硫醇、芳香族硫醇、五苯基乙烷、α-甲基苯乙烯二聚體以及萜品烯等。 When the styrene resin is polymerized, a polymerization initiator or a chain transfer agent can be used as necessary. The polymerization initiator is preferably a radical polymerization initiator, and examples of known and commonly used polymerization initiators include 1,1-bis (t-butylperoxy) cyclohexane and 2,2-bis (t-butylperoxy). Peroxidation ketals such as butane, 2,2-bis (4,4-di-tert-butylperoxycyclohexyl) propane, 1,1-bis (tert-amylperoxy) cyclohexane; peroxides Hydrogen peroxides such as cumene hydroperoxide and tert-butyl hydroperoxide; alkyl peroxides such as tert-butyl peroxyacetate and tert-butyl perisonononanoate; tert-butyl cumene peroxide, Di-tert-butyl peroxide, dicumyl peroxide, di-tert-butyl peroxide and other dialkyl peroxides; tert-butyl peroxyacetate, tert-butyl peroxybenzoate, tert-butyl peroxide Peroxy esters such as isopropyl monocarbonate; peroxy esters such as t-butylperoxy isopropyl carbonate; peroxy carbonates such as polyether tetrakis (t-butylperoxycarbonate); N, N'-azo Bis (cyclohexane-1-nitrile), N, N'-azobis (2-methylbutyronitrile), N, N'-azobis (2,4-dimethylvaleronitrile), N, N'-azobis [2- (hydroxymethyl) propionitrile], etc., one of these can be used or 2 Or more thereof. Examples of the chain transfer agent include aliphatic thiols, aromatic thiols, pentaphenylethane, α-methylstyrene dimer, and terpinene.

連續聚合時,首先聚合步驟使用公知的完全混合罐式攪拌罐、塔式反應器等,藉由調整聚合溫度來控制聚合反應,以達到目標分子量、分子量分佈、反應轉化率。將含有聚合步驟中得到的聚合物的聚合溶液移送至脫揮步驟,除去未反應的單體和聚合溶劑。脫揮步驟由帶加熱器的真空脫揮罐或帶通風口的脫揮擠出機等構成。將脫揮步驟中得到的熔融狀態的聚合物移送至造粒步驟。造粒步驟中,將熔融樹脂從多孔模呈線狀擠出,採用冷切方式或空中熱切方式、水下熱切方式加工成顆粒形狀。 In continuous polymerization, a well-known complete mixing tank-type stirred tank, a tower reactor, and the like are used in the first polymerization step, and the polymerization reaction is controlled by adjusting the polymerization temperature to achieve the target molecular weight, molecular weight distribution, and reaction conversion rate. The polymerization solution containing the polymer obtained in the polymerization step is transferred to a devolatilization step to remove unreacted monomers and a polymerization solvent. The devolatilization step includes a vacuum devolatilization tank with a heater, a devolatilization extruder with a vent, and the like. The polymer in a molten state obtained in the devolatilization step is transferred to a granulation step. In the granulation step, the molten resin is extruded linearly from the porous die, and processed into a pellet shape by a cold cutting method, an aerial hot cutting method, or an underwater hot cutting method.

<<磷系抗氧化劑/酚系抗氧化劑>> << Phosphorus-based antioxidant / phenol-based antioxidant >>

本發明的苯乙烯系樹脂組成物含有磷系抗氧化劑和酚系抗氧化劑中的至少一者作為必需成分。優選含有磷系抗氧化劑和酚系抗氧化劑兩者。 The styrene-based resin composition of the present invention contains at least one of a phosphorus-based antioxidant and a phenol-based antioxidant as an essential component. It is preferable to contain both a phosphorus-type antioxidant and a phenol-type antioxidant.

磷系抗氧化劑在苯乙烯系樹脂組成物100質量%中優選含有0.02~1質量%,更優選含有0.02~0.50質量%,進一步優選含有0.02~0.30質量%。另外,酚系抗氧化劑在苯乙烯系樹脂組成物100質量%中優選含有0.02~1質量%,更優選含有0.02~0.50質量%,進一步優選含有0.02~0.30質量%。以上述含量添加磷系或酚系抗氧化劑時,長期均勻面發光性優異。苯乙烯系樹脂組成物100質量%中的磷系抗氧化劑和酚系抗氧化劑的含量分別具體例如為0.02、0.03、0.04、0.05、0.06、0.07、0.08、0.09、0.10、0.15、0.20、0.25、0.30、0.35、0.40、0.45、0.50、0.55、0.60、0.65、0.70、0.75、0.80、0.85、0.90、0.95、1質量%,也可以是這裡例示的任意2個數值間的數值。 The phosphorus-based antioxidant preferably contains 0.02 to 1% by mass, more preferably 0.02 to 0.50% by mass, and even more preferably 0.02 to 0.30% by mass in 100% by mass of the styrene-based resin composition. The phenol-based antioxidant preferably contains 0.02 to 1% by mass, more preferably 0.02 to 0.50% by mass, and even more preferably 0.02 to 0.30% by mass in 100% by mass of the styrene-based resin composition. When a phosphorus-based or phenol-based antioxidant is added at the above content, long-term uniform surface luminescence is excellent. The specific content of the phosphorus-based antioxidant and the phenol-based antioxidant in 100% by mass of the styrene-based resin composition is, for example, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, and 0.08, respectively. , 0.09, 0.10, 0.15, 0.20, 0.25, 0.30, 0.35, 0.40, 0.45, 0.50, 0.55, 0.60, 0.65, 0.70, 0.75, 0.80, 0.85, 0.90, 0.95, 1% by mass, can also be any exemplified here Value between two values.

磷系抗氧化劑是作為三價磷化合物的亞磷酸酯類。磷系抗氧化劑例如可舉出三(2,4-二叔丁基苯基)亞磷酸酯、2,2'-亞甲基雙(4,6-二叔丁基-1-苯氧基)(2-乙基己基氧基)磷、雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯、4,4'-二亞苯基二次膦酸四(2,4-二叔丁基苯基)酯、3,9-雙(2,6-二叔丁基-4-甲基苯氧基)-2,4,8,10-四氧-3,9-二磷螺環〔5.5〕十一烷、環狀新戊烷四基雙(2,4-二叔丁基苯基亞磷酸酯)、二硬脂基季戊四醇二亞磷酸酯、雙(壬基苯基)季戊四醇二亞磷酸酯、雙[2-甲基-4,6-雙(1,1-二甲基乙基)苯基]乙基亞磷酸酯、9,10-二氫-9-氧-10-磷雜菲-10-氧化物、四(2,4-二叔丁基-5- 甲基苯基)-4,4'-二亞苯基二亞膦酸酯等。作為磷系抗氧化劑,優選耐水解性優異的抗氧化劑,優選為三(2,4-二叔丁基苯基)亞磷酸酯、2,2'-亞甲基雙(4,6-二叔丁基-1-苯氧基)(2-乙基己基氧基)磷、雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯、3,9-雙(2,6-二叔丁基-4-甲基苯氧基)-2,4,8,10-四氧-3,9-二磷螺環〔5.5〕十一烷。特別優選三(2,4-二叔丁基苯基)亞磷酸酯。磷系抗氧化劑可以單獨使用也可以將2種以上並用。 Phosphorus antioxidants are phosphites which are trivalent phosphorus compounds. Examples of the phosphorus-based antioxidant include tris (2,4-di-tert-butylphenyl) phosphite and 2,2'-methylenebis (4,6-di-tert-butyl-1-phenoxy). (2-ethylhexyloxy) phosphorus, bis (2,4-dicumylphenyl) pentaerythritol diphosphite, 4,4'-diphenylene secondary phosphonic acid tetra (2,4-di-tert Butylphenyl) ester, 3,9-bis (2,6-di-tert-butyl-4-methylphenoxy) -2,4,8,10-tetraoxo-3,9-diphosphine [5.5] Undecane, cyclic neopentane tetrayl bis (2,4-di-tert-butylphenyl phosphite), distearyl pentaerythritol diphosphite, bis (nonylphenyl) pentaerythritol di Phosphite, bis [2-methyl-4,6-bis (1,1-dimethylethyl) phenyl] ethyl phosphite, 9,10-dihydro-9-oxy-10-phosphorus Heterophenanthrene-10-oxide, tetra (2,4-di-tert-butyl-5-methylphenyl) -4,4'-diphenylene diphosphinate and the like. As the phosphorus-based antioxidant, an antioxidant excellent in hydrolysis resistance is preferred, and tris (2,4-di-tert-butylphenyl) phosphite and 2,2'-methylenebis (4,6-di-tert-tertiary) are preferred. Butyl-1-phenoxy) (2-ethylhexyloxy) phosphorus, bis (2,4-dicumylphenyl) pentaerythritol diphosphite, 3,9-bis (2,6-di-tert-yl Butyl-4-methylphenoxy) -2,4,8,10-tetraoxy-3,9-diphosphospiro [5.5] undecane. Tris (2,4-di-t-butylphenyl) phosphite is particularly preferred. The phosphorus-based antioxidant may be used alone or in combination of two or more kinds.

酚系抗氧化劑是基本骨架中具有酚羥基的抗氧化劑。酚系抗氧化劑例如可舉出十八烷基-3-(3,5-二叔丁基-4-羥基苯基)丙酸酯、3,9-雙[2-〔3-(3-叔丁基-4-羥基-5-甲基苯基)丙醯氧基〕-1,1-二甲基乙基]-2,4,8,10-四氧螺環[5.5]十一烷、亞乙基雙(氧亞乙基)雙〔3-(5-叔丁基-4-羥基-間甲苯基)丙酸酯〕、4,6-雙(辛基硫代甲基)-鄰甲酚、4,6-雙〔(十二烷基硫代)甲基〕-鄰甲酚、2,4-二甲基-6-(1-甲基十五烷基)苯酚、季戊四醇四[3-(3,5-二叔丁基-4-羥基苯基)丙酸酯]、DL-α-生育酚、2-叔丁基-6-(3-叔丁基-2-羥基-5-甲基苄基)-4-甲基苯基丙烯酸酯、2-〔1-(2-羥基-3,5-二叔戊基苯基)乙基〕-4,6-二叔戊基苯基丙烯酸酯、4,4'-硫代雙(6-叔丁基-3-甲基苯酚)、1,1,3-三(2-甲基-4-羥基-5-叔丁基苯基)丁烷、4,4'-亞丁基雙(3-甲基-6-叔丁基苯酚)、雙[3,3-雙(4'-羥基-3'-叔丁基苯基)-丁酸]-乙二醇酯等。優選十八烷基-3-(3,5-二叔丁基-4-羥基苯基)丙酸酯、3,9-雙[2-〔3-(3-叔丁基-4-羥基-5-甲基苯基)丙醯氧基〕-1,1-二甲基乙基]-2,4,8,10-四氧螺環[5.5]十一烷、亞乙基雙(氧亞乙基)雙〔3-(5-叔丁基-4-羥基-間甲苯基)丙酸酯〕、季戊四醇四[3-(3,5-二叔丁基-4-羥基苯基)丙酸酯]。酚系抗氧化劑可以單獨使用也可以將2種以 上並用。 A phenolic antioxidant is an antioxidant which has a phenolic hydroxyl group in a basic skeleton. Examples of the phenolic antioxidant include stearyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate and 3,9-bis [2- [3- (3-tert- Butyl-4-hydroxy-5-methylphenyl) propanyloxy] -1,1-dimethylethyl] -2,4,8,10-tetraoxocyclo [5.5] undecane, Ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate], 4,6-bis (octylthiomethyl) -o-methyl Phenol, 4,6-bis [(dodecylthio) methyl] -o-cresol, 2,4-dimethyl-6- (1-methylpentadecyl) phenol, pentaerythritol tetra [3 -(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], DL-α-tocopherol, 2-tert-butyl-6- (3-tert-butyl-2-hydroxy-5- (Methylbenzyl) -4-methylphenylacrylate, 2- [1- (2-hydroxy-3,5-di-tert-pentylphenyl) ethyl] -4,6-di-tert-pentylphenyl Acrylate, 4,4'-thiobis (6-tert-butyl-3-methylphenol), 1,1,3-tris (2-methyl-4-hydroxy-5-tert-butylphenyl) Butane, 4,4'-butylenebis (3-methyl-6-tert-butylphenol), bis [3,3-bis (4'-hydroxy-3'-tert-butylphenyl) -butyric acid ] -Glycol esters and the like. Octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate, 3,9-bis [2- [3- (3-tert-butyl-4-hydroxy- 5-methylphenyl) propanyloxy] -1,1-dimethylethyl] -2,4,8,10-tetraoxocyclo [5.5] undecane, ethylenebis (oxyethylene) Ethyl) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate], pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionic acid ester]. The phenolic antioxidant may be used alone or in combination of two or more.

如上所述,磷系抗氧化劑和酚系抗氧化劑有很多,其中特別優選磷系抗氧化劑為選自以下所示的(B1-1)~(B1-4)中的至少1種,酚系抗氧化劑為選自以下所示的(B2-1)~(B2-4)中的至少1種。 As described above, there are many phosphorus-based antioxidants and phenol-based antioxidants. Among them, it is particularly preferred that the phosphorus-based antioxidant is at least one selected from the following (B1-1) to (B1-4). The oxidizing agent is at least one selected from (B2-1) to (B2-4) shown below.

(B1-1)三(2,4-二叔丁基苯基)亞磷酸酯 (B1-1) Tris (2,4-di-tert-butylphenyl) phosphite

(B1-2)2,2'-亞甲基雙(4,6-二叔丁基-1-苯氧基)(2-乙基己基氧基)磷 (B1-2) 2,2'-Methylenebis (4,6-di-tert-butyl-1-phenoxy) (2-ethylhexyloxy) phosphorus

(B1-3)雙(2,4-二枯基苯基)季戊四醇二亞磷酸酯 (B1-3) bis (2,4-dicumylphenyl) pentaerythritol diphosphite

(B1-4)3,9-雙(2,6-二叔丁基-4-甲基苯氧基)-2,4,8,10-四氧-3,9-二磷螺環〔5.5〕十一烷 (B1-4) 3,9-bis (2,6-di-tert-butyl-4-methylphenoxy) -2,4,8,10-tetraoxo-3,9-diphosphinospiro [5.5 Undecane

(B2-1)十八烷基-3-(3,5-二叔丁基-4-羥基苯基)丙酸酯 (B2-1) Octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate

(B2-2)3,9-雙[2-〔3-(3-叔丁基-4-羥基-5-甲基苯基)丙醯氧基〕-1,1-二甲基乙基]-2,4,8,10-四氧螺環[5.5]十一烷 (B2-2) 3,9-bis [2- [3- (3-tert-butyl-4-hydroxy-5-methylphenyl) propanyloxy] -1,1-dimethylethyl] -2,4,8,10-tetraoxocyclo [5.5] undecane

(B2-3)亞乙基雙(氧亞乙基)雙〔3-(5-叔丁基-4-羥基-間甲苯基)丙酸酯〕 (B2-3) ethylenebis (oxyethylene) bis [3- (5-tert-butyl-4-hydroxy-m-tolyl) propionate]

(B2-4)季戊四醇四[3-(3,5-二叔丁基-4-羥基苯基)丙酸酯] (B2-4) Pentaerythritol tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate]

作為磷系抗氧化劑和酚系抗氧化劑的添加方法,可舉出苯乙烯系樹脂的聚合步驟、脫揮步驟、造粒步驟中進行添加混合的方法;使用成型加工時的擠出機、射出成型機等進行添加混合的方法;將樹脂組成物的親水性添加劑調整至高濃度後,用無添加的苯乙烯系樹脂稀釋混合至目標含量等, 沒有特別限定。 Examples of the method for adding the phosphorus-based antioxidant and the phenol-based antioxidant include a method of adding and mixing in a polymerization step, a devolatilization step, and a granulation step of a styrene resin; an extruder and an injection molding during the molding process are used. A method of adding and mixing by a machine or the like; after adjusting the hydrophilic additive of the resin composition to a high concentration, diluting and mixing to a target content with a non-added styrene resin is not particularly limited.

<<蒽醌系化合物>> << Anthraquinones >>

本發明的苯乙烯系樹脂組成物含有蒽醌系化合物作為必需成分。苯乙烯系樹脂組成物中的蒽醌系化合物相對於樹脂成分總質量的含量優選為0.1~90ppb,更優選為1~70ppb,進一步優選為5~50ppb,特別優選為15~45ppb。以上述含量添加蒽醌系化合物時,初始和長期均勻面發光性均優異。上記蒽醌系化合物的含量具體而言例如為0.1、0.2、0.3、0.4、0.5、0.6、0.7、0.8、0.9、1、2、3、4、5、6、7、8、9、10、15、20、25、30、35、40、45、50、55、60、65、70、75、80、85、90ppb,也可以是這裡例示的任意2個數值之間的數值。 The styrene-based resin composition of the present invention contains an anthraquinone-based compound as an essential component. The content of the anthraquinone-based compound in the styrene-based resin composition with respect to the total mass of the resin component is preferably 0.1 to 90 ppb, more preferably 1 to 70 ppb, still more preferably 5 to 50 ppb, and particularly preferably 15 to 45 ppb. When an anthraquinone-based compound is added at the above content, both initial and long-term uniform surface luminescence are excellent. The specific content of the anthraquinone-based compound is, for example, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60, 65, 70, 75, 80, 85, 90 ppb, or any value between any two of the values exemplified here.

作為蒽醌系化合物,例如可舉出以下物質。應予說明,以下舉出的名稱為COLOR INDEX GENERIC NAME。Disperse Blue14、Disperse Blue60、Disperse Blue197、Disperse Blue198、Disperse Blue334、Disperse Blue72、Solvent Blue11、Solvent Blue35、Solvent Blue36、Solvent Blue45、Solvent Blue59、Solvent Blue63、SolventBlue67、Solvent Blue78、Solvent Blue83、Solvent Blue87、Solvent Blue94、Solvent Blue95、Solvent Blue97、Solvent Blue104、Solvent Blue105、Solvent Blue122、Solvent Violet13、Solvent Violet33、Solvent Violet34、Solvent Violet14、Solvent Violet31、Solvent Violet36、SolventViolet37、Disperse Violet26、Disperse Violet28、Disperse Violet31、Disperse Violet57、Solvent Green3、Solvent Green20、Solvent Green28。 Examples of the anthraquinone-based compound include the following. In addition, the name given below is COLOR INDEX GENERIC NAME. Disperse Blue14, Disperse Blue60, Disperse Blue197, Disperse Blue198, Disperse Blue334, Disperse Blue72, Solvent Blue11, Solvent Blue35, Solvent Blue36, Solvent Blue45, Solvent Blue59, Solvent Blue63, Solvent Blue67, Solvent Blue78, Solvent Blue83, Solvent Blue87, Solvent Blue94, Solvent Blue95, Solvent Blue97, Solvent Blue104, Solvent Blue105, Solvent Blue122, Solvent Violet13, Solvent Violet33, Solvent Violet34, Solvent Violet14, Solvent Violet31, Solvent Violet36, SolventViolet37, Disperse Violet26, Disperse Violet28, Disperse Violet31 Solvent Green20, Solvent Green28.

<<其它添加劑>> << Other additives >>

苯乙烯系樹脂組成物中在不損害本發明的無色透明性的範圍內可以含有礦物油。另外,可以含有硬脂酸、亞乙基雙硬脂醯胺等內部潤滑劑;硫系抗氧化劑、內酯系抗氧化劑、紫外線吸收劑、受阻胺系穩定劑、抗靜電劑、外部潤滑劑等添加劑。另外,作為外部潤滑劑,優選亞乙基雙硬脂醯胺,作為含量,優選在樹脂組成物中為30~200ppm。 The styrene-based resin composition may contain mineral oil within a range that does not impair the colorless transparency of the present invention. In addition, it may contain internal lubricants such as stearic acid and ethylenebisstearylamine; sulfur-based antioxidants, lactone-based antioxidants, ultraviolet absorbers, hindered amine-based stabilizers, antistatic agents, external lubricants, etc. additive. In addition, as the external lubricant, ethylenebisstearylamine is preferable, and the content is preferably 30 to 200 ppm in the resin composition.

紫外線吸收劑具有抑制紫外線導致的劣化、著色的功能,例如可舉出二苯甲酮系、苯並三唑系、三嗪系、苯甲酸酯系、水楊酸酯系、氰基丙烯酸酯系、苯胺草酸酯系、丙二酸酯系、甲脒系等紫外線吸收劑。它們可以單獨使用或者組合2種以上使用,也可以並用受阻胺等光穩定劑。 The ultraviolet absorber has a function of suppressing deterioration and coloration due to ultraviolet rays, and examples thereof include benzophenone-based, benzotriazole-based, triazine-based, benzoate-based, salicylate-based, and cyanoacrylate UV absorbers, such as based, aniline oxalate, malonate, and formazan. These can be used alone or in combination of two or more kinds, and a light stabilizer such as a hindered amine can also be used in combination.

本發明的苯乙烯系樹脂組成物可採用射出成型、擠出成型、壓縮成型、吹塑成型等與目標相應的成型方法進行成型,其性質沒有限制。例如若為板狀成型品,則可加工成導光板等。得到的成型品被用作導光板等藉由使光投射到成型品內部來發揮功能的光學用構件。對於導光板等光學構件,由於光的投射距離(光路長度)長,所以優選均勻面發光性優異的材料。這裡,均勻面發光性優異是指,透過性優異且光吸收率的波長依賴性小的材料。 The styrene-based resin composition of the present invention can be molded by a molding method corresponding to a target such as injection molding, extrusion molding, compression molding, blow molding, and the like, and its properties are not limited. For example, if it is a plate-shaped molded article, it can be processed into a light-guide plate, etc. The obtained molded article is used as an optical member such as a light guide plate that functions by projecting light into the molded article. For optical members such as a light guide plate, since the projection distance (light path length) of light is long, a material having excellent uniform surface luminescence is preferred. Here, the term “excellent uniform surface light emission property” refers to a material that is excellent in transmittance and has a small wavelength dependence of light absorption.

關於透過率,優選光路長度115mm時的波長380nm~780nm的平均透過率為80%以上,更優選為82.5%以上,進一步優選為84%以上。其中,上述平均透過率是使用以下試件測定的:在料筒溫度230℃、模具溫度50℃的條 件下進行射出成型,得到127×127×3mm厚的板狀成型品,從該成型品切出115×85×3mm厚的試件,對其端面進行拋光研磨,製成端面具有鏡面的試件。另外,優選在80℃保存1000小時後與初始的平均透過率之差的絕對值為2.0%以下,更優選為1.5%以下,進一步優選為1.2%以下。 As for the transmittance, the average transmittance at a wavelength of 380 nm to 780 nm at an optical path length of 115 mm is preferably 80% or more, more preferably 82.5% or more, and still more preferably 84% or more. The average transmittance was measured using the following test pieces: injection molding was performed under the conditions of a barrel temperature of 230 ° C and a mold temperature of 50 ° C to obtain a plate-shaped molded product having a thickness of 127 × 127 × 3 mm, and cut from the molded product. A test piece with a thickness of 115 × 85 × 3 mm was obtained, and its end surface was polished and ground to make a test piece with a mirror surface on the end surface. The absolute value of the difference from the initial average transmittance after storage at 80 ° C. for 1,000 hours is preferably 2.0% or less, more preferably 1.5% or less, and even more preferably 1.2% or less.

光吸收率的波長依賴性例如可藉由波長480nm的透過率(t480)與波長580nm的透過率(t580)的比例(t580/t480)來評價。在本發明中,比例(t580/t480)優選為0.96<t580/t480<1.04,更優選為0.97<t580/t480<1.03,進一步優選為0.98<t580/t480<1.02。這裡,光吸收率的波長依賴性是指上記比例(t580/t480)原則上接近1。上記比例(t580/t480)具體例如為0.97、0.98、0.99、1.00、1.01、1.02、1.03,也可以是這裡例示的任意2個數值間的數值。 The wavelength dependence of the light absorbance can be evaluated, for example, by the ratio (t580 / t480) of the transmittance (t480) at a wavelength of 480 nm to the transmittance (t580) at a wavelength of 580 nm. In the present invention, the ratio (t580 / t480) is preferably 0.96 <t580 / t480 <1.04, more preferably 0.97 <t580 / t480 <1.03, and still more preferably 0.98 <t580 / t480 <1.02. Here, the wavelength dependence of the light absorption means that the above ratio (t580 / t480) is close to 1 in principle. The above ratio (t580 / t480) is specifically, for example, 0.97, 0.98, 0.99, 1.00, 1.01, 1.02, 1.03, or a value between any two values exemplified here.

光路長度115mm時的透過率測定按以下步驟進行。使用苯乙烯系樹脂組成物的顆粒,在料筒溫度230℃、模具溫度50℃下進行射出成型,成型為127×127×3mm厚的板狀成型品。這裡將用於評價長期熱穩定定性的樣品在80℃的烘箱內保存1000小時。接著,從板狀成型品切出115×85×3mm厚的試件,對端面進行拋光研磨,製成端面具有鏡面的板狀成型品。對研磨後的板狀成型品,使用日本分光株式會社製的紫外線可見分光光度計V-670,在大小20×1.6mm、發散角度0°的入射光的條件下,測定光路長度115mm時的波長350nm~800nm的光譜透過率。 The transmittance measurement at an optical path length of 115 mm was performed in the following procedure. Using pellets of a styrene-based resin composition, injection molding was performed at a cylinder temperature of 230 ° C and a mold temperature of 50 ° C to form a plate-shaped molded article having a thickness of 127 × 127 × 3 mm. The samples used for evaluating the long-term thermal stability and qualitative properties were stored in an oven at 80 ° C. for 1000 hours. Next, a 115 × 85 × 3 mm thick test piece was cut out of the plate-shaped molded product, and the end surface was polished and ground to produce a plate-shaped molded product having a mirror surface on the end surface. For the plate-shaped molded product after grinding, the wavelength at a light path length of 115 mm was measured using an ultraviolet-visible spectrophotometer V-670 manufactured by JASCO Corporation under the condition of incident light having a size of 20 × 1.6 mm and a divergence angle of 0 °. 350nm ~ 800nm spectral transmittance.

導光板是具有如下功能的構件,即,從板狀成型品的端面(側面)入射光, 藉由形成於成型品後面(非發光面)的反射圖案將光引導至成型品前面(發光面)進行面發光。反射圖案可藉由絲網印刷法、射出成型法、鐳射法、噴墨法等方法形成。從板狀成型品加工成導光板時,優選對光的入射面或端面整體進行研磨處理形成鏡面。另外,為了提高出射光的均勻性,可在板狀成型品的前面(發光面)設置棱鏡圖案等。板狀成型品前面或後面的圖案可在板狀成型品成型時形成,例如射出成型時利用模具形狀形成圖案,擠出成型時藉由輥轉印等形成圖案。 The light guide plate is a member having a function of incident light from an end surface (side surface) of a plate-shaped molded product, and guiding light to a front surface (light-emitting surface) of the molded product by a reflection pattern formed on the rear surface (non-light-emitting surface) of the molded product. Perform surface light emission. The reflection pattern can be formed by a screen printing method, an injection molding method, a laser method, or an inkjet method. When processing from a plate-shaped molded product into a light guide plate, it is preferable to polish the entire light incident surface or end surface to form a mirror surface. In order to improve the uniformity of the emitted light, a prism pattern or the like may be provided on the front surface (light emitting surface) of the plate-shaped molded product. The pattern on the front or the back of the plate-shaped molded product can be formed during the molding of the plate-shaped molded product. For example, a pattern is formed using a mold shape during injection molding, and a pattern is formed by roll transfer during extrusion molding.

【實施例】 [Example]

以下例舉實施例具體說明本發明,但本發明並不限定於這些實施例。 The following examples illustrate the present invention in detail, but the present invention is not limited to these examples.

(苯乙烯系樹脂的製造) (Manufacture of styrene resin)

作為完全混合型攪拌罐的第1反應器、第2反應器、以及作為帶靜態混合器的塞流式反應器的第3反應器串聯連接構成聚合步驟,按表1所示的條件實施苯乙烯系樹脂的製造。各反應器的容量設為第1反應器39升、第2反應器39升、第3反應器16升。按表1記載的原料組成製作原料溶液,按表1記載的流量向第1反應器連續供給原料溶液。將聚合引發劑以在第1反應器的入口成為表1記載的添加濃度(相對於原料苯乙烯和甲基丙烯酸的總量的質量基準的濃度)的方式添加於原料溶液中混合均勻。表1記載的聚合引發劑如下。 The first reactor, the second reactor as a complete mixing type stirred tank, and the third reactor as a plug flow reactor with a static mixer were connected in series to constitute a polymerization step, and styrene was carried out under the conditions shown in Table 1. Manufacture of resin. The capacity of each reactor was set to 39 liters in the first reactor, 39 liters in the second reactor, and 16 liters in the third reactor. A raw material solution was prepared according to the raw material composition described in Table 1, and the raw material solution was continuously supplied to the first reactor at the flow rate described in Table 1. The polymerization initiator was added to the raw material solution so that the addition concentration (concentration based on the mass basis of the total amount of raw materials styrene and methacrylic acid) described in Table 1 at the inlet of the first reactor was uniformly mixed. The polymerization initiators described in Table 1 are as follows.

聚合引發劑:2,2-二(4,4-叔丁基過氧化環己基)丙烷(使用了日油株式會社製PERTETRA A。) Polymerization initiator: 2,2-bis (4,4-tert-butylcyclohexyl peroxide) propane (Pertetra A manufactured by Nippon Oil Co., Ltd. was used.)

應予說明,對第3反應器沿流動方向設置溫度梯度,中間部分、出口部分調整為表1的溫度。 It should be noted that a temperature gradient was provided in the third reactor along the flow direction, and the middle portion and the outlet portion were adjusted to the temperatures in Table 1.

接著,將從第3反應器連續取出的含聚合物的溶液導入由兩段串聯構成的帶預熱器的真空脫揮罐中為按表1記載的樹脂溫度調整預熱器的溫度,並調整為表1記載的壓力,將未反應苯乙烯與乙苯分離,其後從多孔模呈線狀擠出,採用冷切方式冷卻、切割線料使其顆粒化。 Next, the polymer-containing solution continuously taken from the third reactor was introduced into a vacuum devolatilization tank with a preheater composed of two stages in series. The temperature of the preheater was adjusted according to the resin temperature described in Table 1, and adjusted. The unreacted styrene was separated from ethylbenzene at the pressures shown in Table 1, and then linearly extruded from the porous die, and the strand was cooled by a cold cutting method and cut into pellets.

(實施例1~4、比較例1~3) (Examples 1 to 4, Comparative Examples 1 to 3)

使用螺杆直徑40mm的單軸擠出機,以料筒溫度230℃、螺杆轉數100rpm,按表2所示的含量對(a)苯乙烯系樹脂PS-1、(b)磷系抗氧化劑/酚系抗氧化劑、(c)蒽醌系化合物進行熔融混煉得到顆粒。表2中使用的(b)磷系抗氧化劑和酚系抗氧化劑分別為2,2'-亞甲基雙(4,6-二叔丁基-1-苯氧基)(2-乙基己基氧基)磷(株式會社ADEKA製的ADKSTAB HP-10)、十八烷基-3-(3,5-二叔丁基-4-羥基苯基)丙酸酯(BASF Japan株式會社製的Irganox 1076);(c)蒽醌系化合物為Solvent Violet33(三菱化學株式會社製的Blue J)。 Using a single-screw extruder with a screw diameter of 40 mm, a barrel temperature of 230 ° C. and a screw revolution of 100 rpm were applied to (a) a styrene-based resin PS-1 and (b) a phosphorus-based antioxidant / The phenol-based antioxidant and (c) anthraquinone-based compound are melt-kneaded to obtain pellets. The (b) phosphorus-based antioxidant and phenol-based antioxidant used in Table 2 are 2,2'-methylenebis (4,6-di-tert-butyl-1-phenoxy) (2-ethylhexyl), respectively. (Oxy) phosphorus (ADKSTAB HP-10 by ADEKA), octadecyl-3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionate (Irganox by BASF Japan) 1076); (c) The anthraquinone-based compound is Solvent Violet33 (Blue J manufactured by Mitsubishi Chemical Corporation).

另外,使用得到的顆粒,以料筒溫度230℃、模具溫度50℃進行射出成型,成型為127×127×3mm厚的板狀成型品。為了評價長期熱穩定性,將所得成型品在80℃烘箱內保持1000小時。為了對保存前的初始成型品與保存後的成型品評價光學特性,從板狀成型品切出115×85×3mm厚的試件,對端面進行拋光研磨,製成端面具有鏡面的板狀成型品。對研磨後的板狀成型品,使用日本分光株式會社製的紫外線可見分光光度計V-670在大小20×1.6mm、發散角度0°的入射光下測得光路長度115mm時的波長350nm~800nm的光譜透過率。 In addition, using the obtained pellets, injection molding was performed at a cylinder temperature of 230 ° C. and a mold temperature of 50 ° C. to form a plate-shaped molded product having a thickness of 127 × 127 × 3 mm. In order to evaluate the long-term thermal stability, the obtained molded article was kept in an oven at 80 ° C. for 1000 hours. In order to evaluate the optical characteristics of the initial molded product before storage and the molded product after storage, a 115 × 85 × 3 mm thick test piece was cut from the plate-shaped molded product, and the end surface was polished and polished to produce a plate-shaped molding with a mirror surface on the end surface. Product. The polished plate-shaped molded article was measured with a wavelength of 350 nm to 800 nm at an optical path length of 115 mm under an incident light having a size of 20 × 1.6 mm and a divergence angle of 0 ° using an ultraviolet-visible spectrophotometer V-670 manufactured by JASCO Corporation. Spectral transmission.

【表2】 【Table 2】

表2中,按以下基準表示個評價。應予說明,設定×、△、○、◎,×為最差,◎為最優異,按×、△、○、◎的順序評價依次提高。 Table 2 shows the evaluations based on the following criteria. In addition, X, △, ○, and ◎ were set, and X was the worst and ◎ was the most excellent. The evaluation was sequentially increased in the order of X, △, ○, and ◎.

透過性Permeability

◎:透過率為84%以上。 :: The transmittance is 84% or more.

○:透過率為82.5%以上且小於84%。 ○: The transmittance is 82.5% or more and less than 84%.

△:透過率為80%以上且小於82.5%。 Δ: The transmittance is 80% or more and less than 82.5%.

×:透過率小於80%。 ×: The transmittance is less than 80%.

波長依賴性Wavelength dependence

◎:0.98<t580/t480<1.02 ◎: 0.98 <t580 / t480 <1.02

○:0.97<t580/t480≦0.98或1.02≦t580/t480<1.03 ○: 0.97 <t580 / t480 ≦ 0.98 or 1.02 ≦ t580 / t480 <1.03

△:0.96<t580/t480≦0.97或1.03≦t580/t480<1.04 △: 0.96 <t580 / t480 ≦ 0.97 or 1.03 ≦ t580 / t480 <1.04

×:t580/t480≦0.96或t580/t480≧1.04 ×: t580 / t480 ≦ 0.96 or t580 / t480 ≧ 1.04

均勻面發光性Uniform surface luminosity

該專案是對透過性和波長依賴性的合併評價。 This project is a combined evaluation of transmittance and wavelength dependence.

◎:透過性和波長依賴性均為◎。 :: Both transmittance and wavelength dependence are ◎.

○:透過性和波長依賴性兩者為○以上且至少一者為○。 ○: Both transmittance and wavelength dependence are ○ or more and at least one is ○.

△:透過性和波長依賴性兩者為△以上且至少一者為△。 Δ: Both transmittance and wavelength dependence are Δ or more and at least one is Δ.

×:透過性和波長依賴性至少一者為×。 ×: At least one of transmittance and wavelength dependence is ×.

長期均勻面發光性Long-term uniform surface luminosity

該專案是對初始均勻面發光性和長期熱穩定性試驗後(80℃、1000小時後)的面均一發光性的綜合評價。 This project is a comprehensive evaluation of the initial uniform surface luminescence and surface uniform luminescence after a long-term thermal stability test (80 ° C, after 1000 hours).

◎:初始均勻面發光性為◎且長期熱穩定性試驗後的均勻面發光性為○以上。 :: The initial uniform surface luminescence is ◎ and the uniform surface luminescence after a long-term thermal stability test is ○ or more.

○:初始均勻面發光性為○且長期熱穩定性試驗後的均勻面發光性為△以上。 ○: The initial uniform surface light emission is ○ and the uniform surface light emission after a long-term thermal stability test is Δ or more.

△:初始均勻面發光性為△且長期熱穩定性試驗後的均勻面發光性為△。 Δ: The initial uniform surface luminosity was Δ and the uniform surface luminescence after a long-term thermal stability test was Δ.

×:初始均勻面發光性為×或者長期熱穩定性試驗後的均勻面發光性為×。 ×: The initial uniform surface luminescence is ×, or the uniform surface luminescence after a long-term thermal stability test is ×.

實施例的成型品的初始均勻面發光性優異且長期均勻面發光性優異。 The molded article of the example is excellent in initial uniform surface light emission and excellent in long-term uniform surface light emission.

【產業上的可利用性】 [Industrial availability]

本發明的光學用苯乙烯系樹脂組成物和成型品因初始均勻面發光性優異且長期均勻面發光性優異,可適用於例如電視機、桌上型個人電腦顯示器、筆記型個人電腦、手機、汽車導航等廣泛用途。 The optical styrene resin composition and molded article of the present invention are excellent in initial uniform surface luminescence and excellent in long-term uniform surface luminescence, and can be applied to, for example, a television, a desktop personal computer display, a notebook personal computer, a mobile phone, Widely used in car navigation.

Claims (5)

一種光學用苯乙烯系樹脂組成物,其中,含有(a)苯乙烯系樹脂、(b)磷系抗氧化劑和/或酚系抗氧化劑、以及(c)蒽醌系化合物,所述苯乙烯系樹脂組成物100質量%中的所述(b)的含量為0.02~1質量%,所述(c)相對於樹脂成分總質量的含量為0.1~90ppb。     A styrene-based resin composition for optics, comprising (a) a styrene-based resin, (b) a phosphorus-based antioxidant and / or a phenol-based antioxidant, and (c) an anthraquinone-based compound, said styrene-based resin The content of the (b) in 100 mass% of the resin composition is 0.02 to 1 mass%, and the content of the (c) to the total mass of the resin component is 0.1 to 90 ppb.     根據請求項1所述的光學用苯乙烯系樹脂組成物,其中,光路長度115mm時的波長380nm~780nm的平均透過率為80%以上,其中,所述平均透過率是使用以下試件測定的:在料筒溫度230℃、模具溫度50℃的條件下進行射出成型,得到127×127×3mm厚的板狀成型品,從所述板狀成型品切出115×85×3mm厚的試件,對所述試件的端面進行拋光研磨,製成端面具有鏡面的試件。     The optical styrene resin composition according to claim 1, wherein the average transmittance at a wavelength of 380 to 780 nm at a light path length of 115 mm is 80% or more, and the average transmittance is measured using the following test piece : Injection molding is performed under the conditions of a barrel temperature of 230 ° C and a mold temperature of 50 ° C to obtain a plate-shaped molded product having a thickness of 127 × 127 × 3 mm, and a test piece having a thickness of 115 × 85 × 3 mm is cut out from the plate-shaped molded product. , Polishing and grinding the end surface of the test piece to make a test piece with a mirror surface on the end face.     根據請求項1或2所述的光學用苯乙烯系樹脂組成物,其中,波長480nm的透過率(t480)與波長580nm的透過率(t580)的比例滿足以下關係:0.96<t580/t480<1.04。     The optical styrene resin composition according to claim 1 or 2, wherein the ratio of the transmittance (t480) at a wavelength of 480nm to the transmittance (t580) at a wavelength of 580nm satisfies the following relationship: 0.96 <t580 / t480 <1.04 .     一種光學用苯乙烯系樹脂組成物,其中,含有(a)苯乙烯系樹脂、(b)磷系抗氧化劑和/或酚系抗氧化劑、以及(c)蒽醌系化合物,所述苯乙烯系樹脂組成物100質量%中的所述(b)的含量為0.02~1質量%, 光路長度115mm時的波長380nm~780nm的平均透過率為80%以上,其中,所述平均透過率是使用以下試件測定的:在料筒溫度230℃、模具溫度50℃的條件下進行射出成型,得到127×127×3mm厚的板狀成型品,從所述板狀成型品切出115×85×3mm厚的試件,對所述試件的端面進行拋光研磨,製成端面具有鏡面的試件,波長480nm的透過率(t480)與波長580nm的透過率(t580)的比例滿足以下關係:0.96<t580/t480<1.04。     A styrene-based resin composition for optics, comprising (a) a styrene-based resin, (b) a phosphorus-based antioxidant and / or a phenol-based antioxidant, and (c) an anthraquinone-based compound, said styrene-based resin The content of (b) in 100% by mass of the resin composition is 0.02 to 1% by mass, and the average transmittance at a wavelength of 380nm to 780nm at an optical path length of 115mm is 80% or more. The average transmittance is as follows: Measurement of the test piece: injection molding was performed under the conditions of a barrel temperature of 230 ° C and a mold temperature of 50 ° C to obtain a plate-shaped molded product having a thickness of 127 × 127 × 3 mm, and 115 × 85 × 3 mm was cut out from the plate-shaped molded product. For a thick specimen, the end surface of the specimen is polished and polished to produce a specimen with a mirror surface on the end surface. The ratio of the transmittance (t480) at a wavelength of 480nm to the transmittance (t580) at a wavelength of 580nm satisfies the following relationship: 0.96 < t580 / t480 <1.04.     一種光學部件,其中,含有根據請求項1~4中任一項所述的光學用苯乙烯系樹脂組成物。     An optical component containing the styrene-based resin composition for optics according to any one of claims 1 to 4.    
TW108107077A 2018-03-06 2019-03-04 Styrenic resin composition for optics and optical part TWI800610B (en)

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