TW201927579A - Printing apparatus, transfer roller - Google Patents

Printing apparatus, transfer roller Download PDF

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Publication number
TW201927579A
TW201927579A TW107137548A TW107137548A TW201927579A TW 201927579 A TW201927579 A TW 201927579A TW 107137548 A TW107137548 A TW 107137548A TW 107137548 A TW107137548 A TW 107137548A TW 201927579 A TW201927579 A TW 201927579A
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TW
Taiwan
Prior art keywords
felt
plate
transfer roller
ink
radius
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TW107137548A
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Chinese (zh)
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TWI681878B (en
Inventor
村元秀次
古村智之
寺木邦子
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日商斯庫林集團股份有限公司
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Publication of TW201927579A publication Critical patent/TW201927579A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/08Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F17/00Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
    • B41F17/08Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces
    • B41F17/14Printing apparatus or machines of special types or for particular purposes, not otherwise provided for for printing on filamentary or elongated articles, or on articles with cylindrical surfaces on articles of finite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41FPRINTING MACHINES OR PRESSES
    • B41F3/00Cylinder presses, i.e. presses essentially comprising at least one cylinder co-operating with at least one flat type-bed
    • B41F3/18Cylinder presses, i.e. presses essentially comprising at least one cylinder co-operating with at least one flat type-bed of special construction or for particular purposes
    • B41F3/20Cylinder presses, i.e. presses essentially comprising at least one cylinder co-operating with at least one flat type-bed of special construction or for particular purposes with fixed type-beds and travelling impression cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B41PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41NPRINTING PLATES OR FOILS; MATERIALS FOR SURFACES USED IN PRINTING MACHINES FOR PRINTING, INKING, DAMPING, OR THE LIKE; PREPARING SUCH SURFACES FOR USE AND CONSERVING THEM
    • B41N10/00Blankets or like coverings; Coverings for wipers for intaglio printing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Printing Methods (AREA)

Abstract

In a state in which a blanket 431 has been brought into contact with an engraved plate P in order for ink to be received from the engraved plate P onto the blanket 431, the blanket 431 protrudes from a restriction disc 437 toward the engraved plate P to form a gap d between the restriction disc 437 and the engraved plate P. Accordingly, it is possible to prevent interference between the engraved plate P and the restriction disc 437 when ink is received from the engraved plate P onto the blanket 431.

Description

印刷裝置以及轉印輥 Printing device and transfer roller

本發明係關於一種使用了轉印輥(transfer roller)的平版印刷(offset printing)技術。 The present invention relates to an offset printing technology using a transfer roller.

在日本特開2013-198996號公報中係記載有一種使用以矽膠(silicone rubber)等所形成的轉印用襯墊(transfer pad)的印刷裝置。該印刷裝置係將事先附著了預定之圖案(pattern)的轉印物之轉印用襯墊對著被轉印體按壓,藉此將轉印物印刷於被轉印體。進一步地,該印刷裝置係鄰接轉印用襯墊地配置限制構件,利用限制構件來限制已被按壓到被轉印體之轉印用襯墊朝外側的變形,藉此使轉印用襯墊均勻地密著於被轉印體。 Japanese Patent Application Laid-Open No. 2013-198996 describes a printing apparatus using a transfer pad formed of a silicone rubber or the like. This printing device presses a transfer pad to which a transfer object having a predetermined pattern is attached in advance against a transfer object, thereby printing the transfer object on the transfer object. Further, the printing device is provided with a restriction member adjacent to the transfer pad, and the restriction member is used to limit the deformation of the transfer pad that has been pressed against the transfer target to the outside, thereby making the transfer pad Adheres evenly to the object to be transferred.

順帶一提,在使用轉印輥取代轉印用襯墊的平版印刷中,可以考慮應用上述之技術。也就是說,藉由在轉印輥設置相對於氈(blanket)而從軸方向對向的限制構件,利用限制構件來限制氈的朝軸方向的變形,能夠使氈均勻地密著於印刷對象物(被轉印體)。 Incidentally, in the lithography using a transfer roller in place of a transfer pad, the application of the above-mentioned technique may be considered. That is, by providing a restricting member facing the blanket in the axial direction with respect to the blanket, the restricting member is used to restrict the deformation of the felt in the axial direction, so that the felt can evenly adhere to the printing target.物 (Transferred body).

但是,在使用轉印輥的平版印刷中,有必要使轉印輥的氈與版接觸而將墨(ink)從版接受至氈。此時,會有限制 構件與版干擾而版或者限制構件發生破損的疑慮。 However, in lithography using a transfer roller, it is necessary to bring the felt of the transfer roller into contact with the plate to receive ink from the plate to the felt. At this point, there will be restrictions Concerns that the component interferes with the plate and the plate or limit component is damaged.

本發明係有鑑於上述課題所開發完成,其目的係於使用具備限制構件之轉印輥進行印刷且其中該限制構件係用以限制氈的朝軸方向之變形的情形下,能夠抑制在將墨從版接受至氈時版與限制構件干擾的情形。 The present invention has been developed in view of the above-mentioned problems, and an object thereof is to suppress the deformation of the felt in the axial direction when printing is performed using a transfer roller provided with a restriction member, and the restriction member is used to restrict the deformation of the felt in the axial direction. Interference between the plate and the restricting member when the plate is received to the felt.

本發明之印刷裝置係具備台(stage)與轉印輥;前述台係支撐已形成有圖案的版;前述轉印輥係於外周面具有氈,且以氈已接觸版的狀態一邊旋轉一邊對著版相對移動,藉此將墨從版接受至氈;轉印輥係在氈的端面具有限制構件,藉由限制構件來限制氈的朝旋轉軸方向之變形,前述氈的端面係正交於轉印輥之旋轉軸方向的面;在氈已接觸版的狀態中,氈係比限制構件更向版的方向突出而在限制構件與版之間成間隙。 The printing device of the present invention includes a stage and a transfer roller; the stage supports a plate on which a pattern has been formed; the transfer roller has a felt on an outer peripheral surface, and is rotated while the felt has contacted the plate. The relative movement of the plate, thereby receiving the ink from the plate to the felt; the transfer roller has a restricting member on the end face of the felt, and the deformation of the felt in the direction of the rotation axis is restricted by the restricting member, and the end face of the felt is orthogonal to The surface in the direction of the rotation axis of the transfer roller; in a state where the felt has contacted the plate, the felt system protrudes more toward the plate than the restricting member and forms a gap between the restricting member and the plate.

本發明之轉印輥係具備軸芯、氈以及限制構件,前述氈係被設置於軸芯的外周面,前述限制構件係被配置在氈的端面,用以限制氈的朝旋轉軸方向之變形,前述氈的端面係正交於軸芯之軸方向的面;以氈已接觸版的狀態一邊旋轉一邊對著版相對移動,藉此將墨從版接受至氈;在氈已接觸版的狀態中,氈係比限制構件更向版的方向突出而在限制構件與版之間形成間隙。 The transfer roller of the present invention includes a shaft core, a felt, and a restricting member. The felt is provided on an outer peripheral surface of the shaft core. The restricting member is disposed on an end surface of the felt to restrict the deformation of the felt in the direction of the rotation axis. The end face of the aforementioned felt is orthogonal to the axial direction of the shaft core; while the felt is in contact with the plate, it is rotated while moving relative to the plate, thereby receiving ink from the plate to the felt; In this case, the felt system protrudes in the direction of the plate more than the restriction member to form a gap between the restriction member and the plate.

在如此地構成的本發明(印刷裝置與轉印輥)中,在氈為了將墨從版接受至氈而接觸了版的狀態中,氈比起限制構件更向版的方向突出而在限制構件與版之間形成間隙。因此,能夠在將墨從版接受至氈時,抑制版與限制構件干 擾的情形。 In the present invention (printing apparatus and transfer roller) configured as described above, in a state where the felt is in contact with the plate in order to receive ink from the plate to the felt, the felt protrudes in the direction of the plate more than the restricting member and is on the restricting member. Form a gap with the plate. Therefore, when the ink is received from the plate to the felt, it is possible to suppress the plate from interfering with the restricting member. Disturbed situation.

又,也可以將印刷裝置構成為:氈係具有第一半徑R1的圓筒形狀,限制構件係具有比第一半徑R1更短的第二半徑R2之圓板形狀,氈與限制構件係被配置在同軸。在這樣的構成中,氈係具有比限制構件的第二半徑R2更長的第一半徑R1。因此,在氈為了將墨從版接受至氈而接觸了版的狀態中,氈係比限制構件更突出,能夠在限制構件與版之間形成間隙。結果,變得能夠在將墨從版接受至氈時,抑制版與限制構件干擾的情形。 The printing device may be configured such that the felt system has a cylindrical shape with a first radius R1, the restriction member system has a disc shape with a second radius R2 shorter than the first radius R1, and the felt system and the restriction member system are arranged On coaxial. In such a configuration, the felt system has a first radius R1 that is longer than the second radius R2 of the restriction member. Therefore, in a state where the felt touches the plate in order to receive ink from the plate to the felt, the felt system is more prominent than the restricting member, and a gap can be formed between the restricting member and the plate. As a result, when the ink is received from the plate to the felt, it becomes possible to suppress the interference between the plate and the restriction member.

順帶一提,要將墨從版確實地接受至氈,有效的是將氈對著版按壓。但是,對版的按壓伴隨著氈會彈性地收縮,結果有限制構件會對版造成干擾的疑慮。因此,也可以將印刷裝置構成為:在氈已接觸版的狀態中,轉印輥之旋轉軸與版之間的距離L係比第一半徑R1還短,第二半徑R2係比距離L還短。在這樣的構成中,只將氈對著版按壓第一半徑R1與距離L的差的分,變得能夠確實地實現將墨從版接受至氈。而且,由於第二半徑R2比距離L還短,故也能夠在將墨從版接受至氈時抑制版與限制構件干擾的情形。 Incidentally, to surely receive the ink from the plate to the felt, it is effective to press the felt against the plate. However, the pressing of the plate is accompanied by the elastic contraction of the felt, and as a result, there is a concern that the restricting member may interfere with the plate. Therefore, the printing device may be configured such that, in a state where the felt has contacted the plate, the distance L between the rotation axis of the transfer roller and the plate is shorter than the first radius R1, and the second radius R2 is smaller than the distance L. short. With such a configuration, it is possible to reliably receive the ink from the plate to the felt by pressing the felt against the plate only for the difference between the first radius R1 and the distance L. Furthermore, since the second radius R2 is shorter than the distance L, it is also possible to suppress interference between the plate and the restriction member when the ink is received from the plate to the felt.

順帶一提,為了將墨從氈轉印到印刷對象物,於氈係壓入有印刷對象物。此時,利用限制構件來限制因應印刷對象物的壓入而產生之氈的彈性變形,藉此能夠使印刷對象物均勻地密著於氈。然而設想有以下情形:使氈從印刷對象物分離後,氈亦保持著已彈性變形的狀態被限制構件 絆住而未復原。因此,也可以將印刷裝置構成為:限制構件係自氈向旋轉軸方向分離而設置。在這樣的構成中,在使氈從印刷對象物分離後,能夠將氈的形狀確實地復原。 Incidentally, in order to transfer the ink from the felt to the printing target, the printing target is pressed into the felt system. At this time, the elastic deformation of the felt caused by the press-in of the printing object is restricted by the restricting member, so that the printing object can be uniformly adhered to the felt. However, it is envisaged that after the felt is separated from the object to be printed, the felt remains elastically deformed. Stumbled without recovery. Therefore, the printing device may be configured such that the restricting member is provided separately from the felt in the direction of the rotation axis. In such a configuration, after the felt is separated from the object to be printed, the shape of the felt can be reliably restored.

另外,若氈與限制構件之間的間隔過廣,則有無法充分地利用限制構件來限制氈的變形、印刷對象物與氈之間的密著性降低的疑慮。因此,也可以將印刷裝置構成為:限制構件與氈之朝旋轉軸方向之間的間隔為可變。在這樣的構成中,於不損及限制構件之對氈的變形之限制的範圍內,能夠適當地變更氈與限制構件之間的間隔。 In addition, if the interval between the felt and the restricting member is too wide, there is a concern that deformation of the felt cannot be fully restricted by the restricting member, and the adhesion between the object to be printed and the felt is reduced. Therefore, the printing device may be configured such that the interval between the restricting member and the felt in the direction of the rotation axis can be changed. With such a configuration, the interval between the felt and the restricting member can be appropriately changed within a range that does not impair the restriction on the deformation of the felt by the restricting member.

又,也可以將印刷裝置構成為:轉印輥係進一步具有用以規定限制構件與氈之間的間隔之間隔件(spacer),且能夠藉由變更間隔件的厚度來變更限制構件與氈之間的間隔。在這樣的構成中,能夠以變更間隔件的厚度這樣簡單的作業來變更限制構件與氈之間的間隔。 Further, the printing device may be configured such that the transfer roller system further includes a spacer for defining a space between the restriction member and the felt, and the restriction member and the felt can be changed by changing the thickness of the spacer. Interval. With such a configuration, the interval between the regulating member and the felt can be changed by a simple operation such as changing the thickness of the spacer.

又,也可以將印刷裝置構成為:限制構件係分別被配置於氈的端面之兩側。在這樣的構成中,能夠就氈之兩側的各個限制構件來抑制在將墨從版接受至氈時版與限制構件干擾的情形。進一步地,在將墨從氈轉印到印刷對象物時,能夠從兩側限制氈的變形,確實地使氈密著於印刷對象物。 The printing device may be configured such that the restricting members are arranged on both sides of the end face of the felt. In such a configuration, the restriction members on both sides of the felt can suppress the interference between the plate and the restriction member when the ink is received from the plate to the felt. Furthermore, when the ink is transferred from the felt to the printing object, the deformation of the felt can be restricted from both sides, and the felt can be reliably adhered to the printing object.

如上所述,根據本發明,於使用具備限制構件之轉印輥進行印刷且其中該限制構件係用以限制氈的朝軸方向之變形的情形下,使在將墨從版接受至氈時能夠抑制版與限制構件干擾一事變為可行。 As described above, according to the present invention, in a case where printing is performed using a transfer roller provided with a restricting member and the restricting member is used to restrict the deformation of the felt in the axial direction, it is possible to enable the ink to be received from the plate to the felt. Suppressing the version and restricting the interference of components becomes feasible.

1‧‧‧印刷裝置 1‧‧‧Printing Device

2‧‧‧基台 2‧‧‧ abutment

10‧‧‧版台單元(台) 10‧‧‧version table unit (set)

11‧‧‧支撐台 11‧‧‧ support

12‧‧‧版台 12‧‧‧ plate

20‧‧‧版對齊單元 20‧‧‧ version alignment unit

21‧‧‧柱構件 21‧‧‧ pillar member

22、63、66‧‧‧梁構件 22, 63, 66‧‧‧ beam members

24‧‧‧第一版對齊攝影機 24‧‧‧ First Alignment Camera

25‧‧‧第二版對齊攝影機 25‧‧‧Second Edition Alignment Camera

26、27‧‧‧位置調整機構 26, 27‧‧‧Position adjustment mechanism

30、50‧‧‧墨填充單元 30, 50‧‧‧ ink filling unit

40‧‧‧輥單元 40‧‧‧roller unit

41‧‧‧升降機構 41‧‧‧Lifting mechanism

42‧‧‧升降桌 42‧‧‧Elevating table

43‧‧‧轉印輥 43‧‧‧transfer roller

60‧‧‧工件對齊單元 60‧‧‧Workpiece alignment unit

61、62‧‧‧支撐部 61, 62‧‧‧ support

64‧‧‧第一工件對齊攝影機 64‧‧‧First Workpiece Alignment Camera

65、68、71‧‧‧位置調整機構 65, 68, 71‧‧‧ position adjustment mechanism

67‧‧‧第二工件對齊攝影機 67‧‧‧Second workpiece alignment camera

70‧‧‧工件台單元 70‧‧‧Workbench unit

72‧‧‧工件台 72‧‧‧Workbench

73‧‧‧校正部 73‧‧‧ Calibration Department

80‧‧‧運送單元 80‧‧‧ delivery unit

81‧‧‧直線移動導具 81‧‧‧ linear guide

82‧‧‧直線移動驅動部 82‧‧‧Linear moving drive

83、84‧‧‧運送台 83, 84‧‧‧ delivery platform

90‧‧‧控制單元 90‧‧‧control unit

431‧‧‧氈 431‧‧‧ felt

432‧‧‧插通孔 432‧‧‧through hole

433‧‧‧端面 433‧‧‧face

435‧‧‧軸芯 435‧‧‧shaft

437‧‧‧限制圓板(限制構件) 437‧‧‧Restricted circular plate (restricted member)

438‧‧‧墊片(間隔件) 438‧‧‧Gasket (spacer)

731、732‧‧‧基準遮罩(校正構件) 731, 732‧‧‧ reference mask (correction member)

C‧‧‧假想中心線(旋轉軸) C‧‧‧imaginary centerline (rotation axis)

d‧‧‧間隙 d‧‧‧ clearance

L‧‧‧距離 L‧‧‧ Distance

P‧‧‧凹版(版) P‧‧‧ Gravure (Version)

Pa‧‧‧圖案區域 Pa‧‧‧ pattern area

Pb‧‧‧留白區域 Pb‧‧‧blank area

r‧‧‧半徑差 r‧‧‧radius difference

R1‧‧‧氈的半徑 R1‧‧‧ Radius of Felt

R2‧‧‧限制圓板的半徑 R2‧‧‧Limits the radius of the circular plate

W‧‧‧工件 W‧‧‧ Workpiece

X‧‧‧方向(軸方向、旋轉軸方向) X‧‧‧direction (axis direction, rotation axis direction)

X1、X2、Y1、Y2、Z θ 1、θ 2‧‧‧方向 X1, X2, Y1, Y2, Z θ 1, θ 2‧‧‧ directions

圖1係表示本發明之印刷裝置的一實施形態之構成的立體圖。 FIG. 1 is a perspective view showing a configuration of an embodiment of a printing apparatus according to the present invention.

圖2係表示在印刷動作中的處理之流程的流程圖(flow chart)。 FIG. 2 is a flow chart showing a flow of processing in a printing operation.

圖3係示意性地表示在圖1之印刷裝置中所用的轉印輥的立體圖。 FIG. 3 is a perspective view schematically showing a transfer roller used in the printing apparatus of FIG. 1. FIG.

圖4係將圖3的轉印輥分解而示意性地表示的分解立體圖。 FIG. 4 is an exploded perspective view schematically showing the transfer roller of FIG. 3 in an exploded state.

圖5係示意性地表示圖3之轉印輥的側視圖。 FIG. 5 is a side view schematically showing the transfer roller of FIG. 3.

圖6係示意性地表示圖3之轉印輥的側視圖。 FIG. 6 is a side view schematically showing the transfer roller of FIG. 3.

圖7係示意性地表示轉印輥之變形例的側視圖。 FIG. 7 is a side view schematically showing a modified example of the transfer roller.

圖1係表示本發明之印刷裝置的一實施形態之構成的立體圖。該印刷裝置1係利用凹版印刷的原理,在具有立體形狀之工件(work piece)的表面形成圖案。更具體而言,凹版係在平板狀之基材的表面形成有與圖案對應的凹部,印刷裝置1係將墨填充於凹版,且經由轉印輥而將該墨轉印到工件,藉此將墨所成的圖案形成於工件表面。 FIG. 1 is a perspective view showing a configuration of an embodiment of a printing apparatus according to the present invention. This printing device 1 forms a pattern on the surface of a work piece having a three-dimensional shape using the principle of gravure printing. More specifically, the intaglio plate is formed with a concave portion corresponding to a pattern on the surface of a flat plate-shaped substrate, and the printing apparatus 1 fills the intaglio plate with ink, and transfers the ink to a workpiece via a transfer roller, thereby transferring The pattern formed by the ink is formed on the surface of the workpiece.

作為主要構成,印刷裝置1係具備:基台2;版台單元10;版對齊(alignment)單元20;墨填充單元30、50;輥單元(roller unit)40;工件對齊單元(work piece alignment unit)60;工件台單元(work piece stage unit)70;運送單元80,用以使版台單元10及工件台單元70移動;以及控制單元 90。 As a main configuration, the printing apparatus 1 includes: a base 2; a platen unit 10; a plate alignment unit 20; an ink filling unit 30 and 50; a roller unit 40; and a work piece alignment unit. 60) work piece stage unit 70; transport unit 80 for moving the platen unit 10 and the work stage unit 70; and a control unit 90.

在該印刷裝置1中,控制單元90藉由遵循事先已安裝的程式(program)來控制印刷裝置1的各部分來進行填充工序、接受工序以及轉印工序,該填充工序係對著被設置於平板狀之凹版P的凹部填充墨,該接受工序係使輥單元40接受凹版P的墨,該轉印工序係對立體形狀的工件W轉印所接受的墨。藉此,利用凹版P的凹部所規定的圖案被印刷到工件W。另外,凹版P係具有圖案區域Pa與包圍圖案區域Pa的包圍留白區域Pb,於圖案區域Pa係設有作為圖案的凹部,另一方面留白區域Pb係具有平坦的形狀。 In this printing apparatus 1, the control unit 90 controls each part of the printing apparatus 1 to perform a filling process, a receiving process, and a transfer process by following a program that has been installed in advance. This filling process is provided opposite to The concave portion of the flat plate-shaped intaglio plate P is filled with ink. This receiving step is to cause the roller unit 40 to receive the ink of the intaglio plate P. The transfer step is to transfer the received ink to a three-dimensional workpiece W. Thereby, the pattern prescribed | regulated by the recessed part of the intaglio plate P is printed on the workpiece | work W. In addition, the intaglio plate P has a pattern area Pa and a surrounding margin area Pb surrounding the pattern area Pa. The pattern area Pa is provided with a recessed portion as a pattern, while the margin area Pb has a flat shape.

在圖1及於後說明的各圖中,為了使裝置各部分的配置關係明確而適當表示XYZ正交座標系。具體而言,將XY平面作為水平面,將水平方向中印刷裝置1的長邊方向作為「Y方向」。將運送單元80的運送方向Y中朝向版台單元10的方向稱作「Y1」,將朝向工件台單元70的方向稱作「Y2」。又,將與Y方向正交的水平方向稱作「X方向」。又,將X方向中朝向裝置正面的方向稱作「X1」並且將朝向裝置背面的方向稱作「X2」。進一步地將鉛直方向稱作「Z方向」。 In FIGS. 1 and each diagram described later, in order to clarify the arrangement relationship of each part of the device, the XYZ orthogonal coordinate system is appropriately shown. Specifically, the XY plane is a horizontal plane, and the long-side direction of the printing apparatus 1 in the horizontal direction is a "Y direction". A direction toward the platen unit 10 among the transportation directions Y of the transportation unit 80 is referred to as "Y1", and a direction toward the work stage unit 70 is referred to as "Y2". The horizontal direction orthogonal to the Y direction is referred to as the "X direction". The direction toward the front of the device in the X direction is referred to as "X1" and the direction toward the back of the device is referred to as "X2". The vertical direction is further referred to as the "Z direction".

基台2係如圖1所示般在Y方向上延伸地設置。於基台2的上表面係在Y方向上延伸地設置有一對直線移動導具(linear guide)81、81、直線移動驅動部82以及未圖示的線性標尺(linear scale),該直線移動驅動部82係被配設於這些直線移動導具81之間的線性馬達(linear motor)等。又, 於直線移動導具81及直線移動驅動部82係設有兩個運送台83、84,受到直線移動驅動部82的驅動而在Y方向直線移動。這兩個運送台83、84中的一方側的運送台83上搭載有版台單元10,另一方側的運送台84上搭載有工件台單元70。藉此,版台單元10及工件台單元70互相獨立而能夠在Y方向來回移動。 The abutment 2 is provided so as to extend in the Y direction as shown in FIG. 1. A pair of linear guides 81 and 81, a linear movement driving unit 82, and a linear scale (not shown) are provided on the upper surface of the base 2 so as to extend in the Y direction. The section 82 is a linear motor or the like disposed between the linear movement guides 81. also, Two transport tables 83 and 84 are provided on the linear movement guide 81 and the linear movement driving section 82, and are linearly moved in the Y direction by the linear movement driving section 82. The platen unit 10 is mounted on one of the two transfer stages 83 and 84, and the work stage unit 70 is mounted on the other transfer stage 84. Thereby, the platen unit 10 and the work table unit 70 are independent from each other and can move back and forth in the Y direction.

版台單元10係具有支撐台11與版台12,該支撐台11係被配置在運送台83之上表面,該版台12係被安裝於支撐台11之上表面且以支撐台11之上表面保持凹版P。直線移動驅動部82因應來自控制單元90的動作指令來使運送台83在Y方向移動,藉此能夠在Y方向運送版台12所保持的凹版P。 The platen unit 10 has a support table 11 and a platen 12. The support table 11 is arranged on the upper surface of the conveying table 83. The platen 12 is installed on the upper surface of the support table 11 and above the support table 11. The surface remains intaglio P. The linear movement driving unit 82 can move the conveyance table 83 in the Y direction in response to an operation command from the control unit 90, thereby being able to convey the intaglio plate P held by the platen 12 in the Y direction.

另一方面,工件台單元70係具有位置調整機構71、工件台72以及校正部73,該位置調整機構71係被配置於運送台84的上表面,該工件台72係被安裝於位置調整機構71的上表面且以位置調整機構71的上表面保持工件W,該校正部73係以兩個基準遮罩(mask)(校正構件)731、732所構成。位置調整機構71係具有將工件台72對運送台84在X方向及θ 1方向(繞鉛直軸旋轉的旋轉方向)驅動的功能。直線移動驅動部82因應來自控制單元90的動作指令使運送台84在Y方向移動,且位置調整機構71因應來自控制單元90的動作指令使工件台72在X方向移動及在θ 1方向旋轉,藉此能夠將工件台72所保持之工件W在X方向、Y方向及θ 1方向定位。 On the other hand, the work table unit 70 includes a position adjustment mechanism 71, a work table 72, and a correction section 73. The position adjustment mechanism 71 is disposed on the upper surface of the transport table 84, and the work table 72 is attached to the position adjustment mechanism. The upper surface of 71 holds the workpiece W on the upper surface of the position adjustment mechanism 71. The correction unit 73 is composed of two reference masks (correction members) 731 and 732. The position adjustment mechanism 71 has a function of driving the work table 72 to the transport table 84 in the X direction and the θ 1 direction (the direction of rotation around the vertical axis). The linear movement driving unit 82 moves the transport table 84 in the Y direction in response to an operation instruction from the control unit 90, and the position adjustment mechanism 71 moves the workpiece table 72 in the X direction and rotates in the θ 1 direction in response to the operation instruction from the control unit 90. Thereby, the workpiece W held by the workpiece table 72 can be positioned in the X direction, the Y direction, and the θ 1 direction.

在基台2之上表面的Y方向上的大致中央部係配置有輥單元40。在該輥單元40中,於該中央部之X方向的兩端部設有能夠經由升降機構41而在Z方向升降之升降桌(table)42。一對升降桌42係比版台單元10及工件台單元70的移動空間(以下稱「台移動空間」)更被設置於X方向外側。藉此,版台單元10與工件台單元70的干擾得以避免。 A roller unit 40 is arranged at a substantially central portion in the Y direction on the upper surface of the base 2. In this roller unit 40, a table 42 that can be raised and lowered in the Z direction via a lifting mechanism 41 is provided at both ends in the X direction of the central portion. The pair of elevating tables 42 is provided outside the X direction in a moving space (hereinafter referred to as a "table moving space") of the platen unit 10 and the work table unit 70. This prevents interference between the platen unit 10 and the work table unit 70.

以將如此互相分離配置之一對升降桌42予以橋接的方式配置有轉印輥43。該轉印輥43係具備擁有圓筒形狀之外周面的氈且可繞著在X方向延伸的旋轉軸旋轉。當旋轉驅動馬達(未圖示)因應來自控制單元90的動作指令而被驅動時,轉印輥43係繞旋轉軸的旋轉方向θ 2旋轉。又,當對著升降機構41之升降馬達(未圖示)給予有來自控制單元90的升降指令時,升降馬達因應升降指令運作而使轉印輥43與升降桌42一起一體地升降。藉此,轉印輥43在Z方向上的位置被高精度地調整。 The transfer roller 43 is disposed so as to bridge the lifting table 42 in one of the mutually separated arrangements. The transfer roller 43 is provided with a felt having a cylindrical outer peripheral surface and is rotatable about a rotation axis extending in the X direction. When a rotation driving motor (not shown) is driven in response to an operation command from the control unit 90, the transfer roller 43 rotates about the rotation direction θ2 of the rotation axis. In addition, when a lift command from the control unit 90 is given to a lift motor (not shown) of the lift mechanism 41, the lift motor raises and lowers the transfer roller 43 together with the lift table 42 in response to the lift command. Thereby, the position of the transfer roller 43 in the Z direction is adjusted with high accuracy.

又,分別與輥單元40的Y1方向側及Y2方向側鄰接地配置有墨填充單元30、50。墨填充單元30、50皆在將墨從分配器(dispenser)對凹版P供給後,使刮刀片(doctor blade)於凹版P滑動,藉此對凹版P的凹部填充墨。這些墨填充單元30、50用途不同。也就是說,墨填充單元30係將印刷於工件W的墨對凹版P填充,另一方面墨填充單元50係將用以防止凹版P之乾燥的墨對凹版P填充。 In addition, the ink filling units 30 and 50 are arranged adjacent to the Y1 direction side and the Y2 direction side of the roller unit 40, respectively. After the ink filling units 30 and 50 supply ink from the dispenser to the intaglio plate P, the doctor blade slides on the intaglio plate P, thereby filling the concave portion of the intaglio plate P with ink. These ink filling units 30 and 50 have different uses. In other words, the ink filling unit 30 fills the gravure P with ink printed on the workpiece W, and the ink filling unit 50 fills the gravure P with dry ink for preventing the gravure P from drying.

在墨填充單元30的Y1方向側係配置有版對齊單元20。 在該版對齊單元20中,四根柱構件21被設置於基台2,以這些柱構件21的頂部彼此連結的方式設置有梁構件22。而且,第一版對齊攝影機(alignment camera)24及第二版對齊攝影機25分別經由位置調整機構26、27而對梁構件22安裝。 A plate alignment unit 20 is arranged on the Y1 direction side of the ink filling unit 30. In this plate alignment unit 20, four column members 21 are provided on the base 2, and beam members 22 are provided so that the tops of the column members 21 are connected to each other. Furthermore, the first version alignment camera 24 and the second version alignment camera 25 are attached to the beam member 22 via the position adjustment mechanisms 26 and 27, respectively.

位置調整機構26係具有將第一版對齊攝影機24對著梁構件22在X方向及Z方向驅動的功能。因此,位置調整機構26因應來自控制單元90的動作指令使第一版對齊攝影機24在X方向及Z方向移動,藉此能夠高精度地拍攝被保持於版台12之凹版P的一部分。 The position adjustment mechanism 26 has a function of driving the first version alignment camera 24 against the beam member 22 in the X and Z directions. Therefore, the position adjustment mechanism 26 moves the first plate alignment camera 24 in the X direction and the Z direction in response to an operation instruction from the control unit 90, and thereby can capture a portion of the intaglio plate P held on the platen 12 with high accuracy.

位置調整機構27係具有以下功能:在第一版對齊攝影機24之X2方向側將第二版對齊攝影機25對著梁構件22在X方向及Z方向驅動。因此,位置調整機構27因應來自控制單元90的動作指令使第二版對齊攝影機25在X方向及Z方向移動,藉此能夠高精度地拍攝與已用第一版對齊攝影機24拍攝之區域不同的凹版P之表面區域。另外,分別藉由第一版對齊攝影機24及第二版對齊攝影機25所拍攝的影像係被傳送到控制單元90。 The position adjustment mechanism 27 has a function of driving the second version alignment camera 25 against the beam member 22 in the X direction and the Z direction on the X2 direction side of the first version alignment camera 24. Therefore, the position adjustment mechanism 27 moves the second version of the alignment camera 25 in the X direction and the Z direction in response to an operation instruction from the control unit 90, so that it is possible to accurately capture an area different from the area shot by the first version of the alignment camera 24. Surface area of gravure P. In addition, the images captured by the first and second version alignment cameras 24 and 25 are transmitted to the control unit 90, respectively.

又,於墨填充單元50之Y2方向側係配置有工件對齊單元60。在該工件對齊單元60中,從工件台單元70之台移動空間向X2方向側遠離地配置有在基台2的上表面分別可於Y方向移動的支撐部61、62。第一工件對齊攝影機(work piece alignment camera)64被安裝成相對於一方的支撐部61之梁構件63可在X方向及Z方向移動。又,第二 工件對齊攝影機67被安裝成相對於另一方的支撐部62之梁構件66可在X方向及Z方向移動。 A work alignment unit 60 is arranged on the Y2 direction side of the ink filling unit 50. In the workpiece alignment unit 60, support portions 61 and 62 that are respectively movable in the Y direction on the upper surface of the base 2 are disposed away from the table moving space of the workpiece table unit 70 toward the X2 direction side. The first work piece alignment camera 64 is mounted so as to be movable in the X direction and the Z direction with respect to the beam member 63 of the one support portion 61. Again, second The work alignment camera 67 is mounted so as to be movable in the X direction and the Z direction with respect to the beam member 66 of the other support portion 62.

又,設置有使第一工件對齊攝影機64在X方向、Y方向及Z方向移動的位置調整機構65。因此,位置調整機構65因應來自控制單元90的動作指令使第一工件對齊攝影機64在X方向、Y方向及Z方向移動,藉此能夠高精度地拍攝被保持於工件台72之工件W的一部分。 Further, a position adjustment mechanism 65 is provided for moving the first workpiece alignment camera 64 in the X direction, the Y direction, and the Z direction. Therefore, the position adjustment mechanism 65 moves the first workpiece alignment camera 64 in the X direction, the Y direction, and the Z direction in response to an operation instruction from the control unit 90, thereby being able to accurately photograph a part of the workpiece W held on the workpiece table 72. .

進一步地,設置有使第二工件對齊攝影機67在X方向、Y方向及Z方向移動的位置調整機構68。因此,位置調整機構68因應來自控制單元90的動作指令使第二工件對齊攝影機67在X方向、Y方向及Z方向移動,藉此能夠高精度地拍攝與已利用第一工件對齊攝影機64所拍攝之部位不同的工件W之部位。另外,分別藉由第一工件對齊攝影機64及第二工件對齊攝影機67所拍攝的影像係被傳送到控制單元90。 Further, a position adjustment mechanism 68 is provided to move the second workpiece alignment camera 67 in the X direction, the Y direction, and the Z direction. Therefore, the position adjustment mechanism 68 moves the second workpiece alignment camera 67 in the X direction, the Y direction, and the Z direction in response to an operation instruction from the control unit 90, thereby being able to accurately capture the image captured by the first workpiece alignment camera 64. The parts of the workpiece W having different positions. In addition, the images captured by the first workpiece alignment camera 64 and the second workpiece alignment camera 67 are transmitted to the control unit 90.

如此,第一版對齊攝影機24及第二版對齊攝影機25拍攝被載置於版台12的凹版P。更具體而言,這些第一版對齊攝影機24及第二版對齊攝影機25係拍攝事先被設置於凹版P之端面或凹版P的對齊標記(alignment mark)。控制單元90係根據如此拍攝的影像鎖定凹版P在版台12上的位置。又,第一工件對齊攝影機64及第二工件對齊攝影機67拍攝被載置於工件台72的工件W。控制單元90係根據如此拍攝的影像鎖定工件W在工件台72上的位置。 In this way, the first and second version alignment cameras 24 and 25 photograph the intaglio P placed on the platen 12. More specifically, these first and second edition alignment cameras 24 and 25 photograph an alignment mark provided on the end surface of the intaglio P or the intaglio P in advance. The control unit 90 locks the position of the intaglio plate P on the platen 12 based on the image thus captured. The first work alignment camera 64 and the second work alignment camera 67 capture the work W placed on the work table 72. The control unit 90 locks the position of the work W on the work table 72 based on the captured image.

而且,控制單元90係算出凹版P與工件W之位置關 係和事先預定的預定關係之間的偏差,且位置調整機構71因應該算出結果使工件台72在X方向及θ 1方向移動,藉此凹版P與工件W的位置偏差得以補正。藉此,在後述的印刷動作中,能夠使墨在經由轉印輥43從凹版P被轉印到工件W時的工件W上之轉印位置適當化。 Further, the control unit 90 calculates the positional relationship between the intaglio plate P and the workpiece W. The deviation between the system and a predetermined relationship predetermined in advance, and the position adjustment mechanism 71 moves the workpiece stage 72 in the X direction and the θ 1 direction according to the calculation result, thereby correcting the position deviation of the gravure P and the workpiece W. Thereby, in the printing operation described later, the transfer position of the ink on the work W when the ink is transferred from the intaglio P to the work W via the transfer roller 43 can be made appropriate.

圖2係表示在印刷動作中的處理之流程的流程圖。該處理係藉由控制單元90執行事先準備的控制程式,且控制裝置各部分而使其執行預定之動作來實現。 FIG. 2 is a flowchart showing a flow of processing in a printing operation. This processing is implemented by the control unit 90 executing a control program prepared in advance, and controlling each part of the device to perform a predetermined operation.

當凹版P及工件W被運入印刷裝置1而分別被設置於版台12及工件台72時(步驟(step)S101),進行調整凹版P與工件W之相對位置的對齊處理(步驟S102)。接下來,印刷裝置1的各部分被定位在預定的初期位置,印刷裝置1轉移到接受開始狀態(步驟S103)。 When the gravure P and the work W are carried into the printing apparatus 1 and are set on the platen 12 and the work table 72 (step S101), the alignment processing for adjusting the relative position of the gravure P and the work W is performed (step S102). . Next, each part of the printing apparatus 1 is positioned at a predetermined initial position, and the printing apparatus 1 shifts to a reception start state (step S103).

當這樣地備妥印刷準備時,執行墨填充單元30對凹版P填充墨的「填充工序」(步驟S104)。當填充工序完成時,版台12往印刷開始位置移動(步驟S105)。藉此,凹版P的Y2方向側端部係位於轉印輥43的正下位置或位於比轉印輥43的正下位置稍偏Y1方向側。 When the preparation for printing is thus prepared, the "filling step" in which the ink filling unit 30 fills the gravure P with ink is executed (step S104). When the filling process is completed, the platen 12 moves to the printing start position (step S105). Thereby, the end part of the Y2 direction side of the gravure P is located in the position just below the transfer roller 43, or it is located slightly to the Y1 direction side from the position just below the transfer roller 43.

從該狀態開始進行使被填充於凹版P的墨轉移到轉印輥43(更詳細而言是構成轉印輥43之外周面的氈)的「接受工序」(步驟S106)。具體而言,轉印輥43下降並且版台12往Y2方向移動,藉此轉印輥43之外周面的氈與凹版P接觸。接下來,版台12以固定速度往Y2方向移動並且轉印輥43與版台12的移動同步地往旋轉方向θ 2旋轉,藉 此被填充於凹版P之圖案區域Pa的凹部的墨轉移到轉印輥43之外周面。藉此,轉印輥43接受墨。 From this state, the "acceptance process" which transfers the ink filled in the gravure P to the transfer roller 43 (more specifically, the felt which comprises the outer peripheral surface of the transfer roller 43) is performed (step S106). Specifically, the transfer roller 43 is lowered and the platen 12 is moved in the Y2 direction, whereby the felt on the outer peripheral surface of the transfer roller 43 comes into contact with the intaglio plate P. Next, the platen 12 is moved in the Y2 direction at a fixed speed and the transfer roller 43 is rotated in the rotation direction θ 2 in synchronization with the movement of the platen 12. The ink filled in the concave portion of the pattern area Pa of the intaglio plate P is transferred to the outer peripheral surface of the transfer roller 43. Thereby, the transfer roller 43 receives ink.

對於墨通過轉印輥43的正下位置而轉移到轉印輥43後的圖案區域Pa,利用墨填充單元50進行新的墨的假填充(步驟S107)。藉此,在圖案區域Pa中的墨的乾燥緊固得以防止,能夠重複執行使用凹版P的印刷。 For the pattern area Pa after the ink is transferred to the transfer roller 43 through the position immediately below the transfer roller 43, the ink filling unit 50 is used to perform dummy filling of new ink (step S107). Thereby, the drying and fastening of the ink in the pattern area Pa is prevented, and printing using the intaglio plate P can be repeatedly performed.

當接受工序完成時,轉印輥43暫時上升(步驟S108)。接下來,版台12往Y1方向移動而從轉印輥43的下方位置退開,工件台72往印刷開始位置移動(步驟S109)。藉此,被保持於工件台72的工件W之Y2方向側端部係位於轉印輥43的正下位置或位於比轉印輥43的正下位置稍偏Y1方向側。 When the acceptance process is completed, the transfer roller 43 is temporarily raised (step S108). Next, the platen 12 moves in the Y1 direction and retracts from the position below the transfer roller 43, and the work table 72 moves to the printing start position (step S109). Thereby, the Y2 direction side end portion of the work W held by the work table 72 is positioned directly below the transfer roller 43 or slightly to the Y1 direction side from the position directly below the transfer roller 43.

從該狀態開始執行使由轉印輥43所攜持的墨轉移到工件W而轉印圖案的「轉印工序」(步驟S110)。具體而言,轉印輥43在接觸了工件W的狀態下往箭頭方向θ 2以固定速度旋轉,且工件台72與轉印輥43的旋轉同步地以固定速度往Y2方向移動,藉此被攜持於轉印輥43的外周面的墨轉移到工件W。藉此,墨被轉印到工件W。接下來,當轉印工序完成時,轉印輥43上升而從工件W分離(步驟S111),裝置各部分轉移到印刷結束狀態(步驟S112)。 From this state, a “transfer process” is executed in which the ink carried by the transfer roller 43 is transferred to the workpiece W to transfer a pattern (step S110). Specifically, the transfer roller 43 rotates at a fixed speed in the arrow direction θ 2 in a state in which it contacts the workpiece W, and the workpiece table 72 moves in the Y2 direction at a fixed speed in synchronization with the rotation of the transfer roller 43, thereby being The ink carried on the outer peripheral surface of the transfer roller 43 is transferred to the work W. Thereby, the ink is transferred to the work W. Next, when the transfer process is completed, the transfer roller 43 rises and separates from the workpiece W (step S111), and each part of the apparatus shifts to the printing end state (step S112).

接下來,對在印刷裝置1進行的印刷動作中所使用的轉印輥43之構成進行詳細敘述。圖3係示意性地表示在圖1之印刷裝置中所用的轉印輥的立體圖,圖4係將圖3的轉印輥分解而示意性地表示的分解立體圖,圖5及圖6係 示意性地表示圖3之轉印輥的側視圖。在圖3至圖5中係表示轉印輥43未接觸其他構件(凹版P及工件W)的狀態,另一方面,在圖6中係表示在接受工序中凹版P接觸轉印輥43的狀態。另外,在這些圖式及以下提及的轉印輥的圖式中,為了明示轉印輥的特徴而將一部分的構成予以誇張化。 Next, the configuration of the transfer roller 43 used in the printing operation performed by the printing apparatus 1 will be described in detail. FIG. 3 is a perspective view schematically showing a transfer roller used in the printing apparatus of FIG. 1, and FIG. 4 is an exploded perspective view schematically showing the transfer roller of FIG. 3 in disassembly, and FIGS. 5 and 6 are The side view of the transfer roller of FIG. 3 is shown typically. 3 to 5 show a state where the transfer roller 43 is not in contact with other members (gravure P and workpiece W). On the other hand, FIG. 6 shows a state where the gravure P is in contact with the transfer roller 43 in the receiving process. . In addition, in these drawings and the drawings of the transfer roller mentioned below, a part of the structure is exaggerated in order to clarify the characteristics of the transfer roller.

轉印輥43係在外周面具備例如以矽膠所形成的彈性構件之氈431,且藉由輥單元40被支撐成可以平行於X方向的假想中心線C為中心地旋轉。如圖3至圖5所示般,氈431係具有以假想中心線C為中心之圓筒形狀的外形。又,於氈431係有插通孔432在X方向貫通,該插通孔432係具有以假想中心線C為中心之圓筒形狀。這樣的氈431係在X方向的兩端具有圓環形狀之端面433,各端面433係與轉印輥43的旋轉軸方向(亦即假想中心線C延伸的X方向)正交。 The transfer roller 43 is provided with a felt 431 of an elastic member made of, for example, silicone rubber on the outer peripheral surface, and is supported by the roller unit 40 so as to be rotatable about a virtual centerline C parallel to the X direction. As shown in FIGS. 3 to 5, the felt 431 has a cylindrical shape centered on an imaginary center line C. An insertion hole 432 is formed in the felt 431 and penetrates in the X direction. The insertion hole 432 has a cylindrical shape centered on the virtual center line C. Such a felt 431 has ring-shaped end faces 433 at both ends in the X direction, and each end face 433 is orthogonal to the rotation axis direction of the transfer roller 43 (that is, the X direction in which the virtual centerline C extends).

又,轉印輥43係以鋁等金屬所形成,且具有中實或中空的軸芯435。軸芯435係具有與氈431的插通孔432為相同徑及相同長度之圓筒形狀且被插入插通孔432。進一步地,於軸芯435的兩端係藉由螺桿等緊結有限制圓板437。限制圓板437係與氈431在同軸重疊地配置,且具有以假想中心線C作為中心之圓板形狀(圓筒形狀)。各限制圓板437係具有比氈431之插通孔432更長的徑,限制圓板437從X方向(軸方向)分別與氈431的兩個端面433對向/接觸。這樣配置在同軸的氈431、軸芯435及限制圓板437 係以假想中心線C為中心地一體地旋轉。 The transfer roller 43 is formed of a metal such as aluminum and has a solid or hollow shaft core 435. The shaft core 435 has a cylindrical shape having the same diameter and the same length as the insertion hole 432 of the felt 431 and is inserted into the insertion hole 432. Further, a restriction disc 437 is fastened to both ends of the shaft core 435 by a screw or the like. The restriction disc 437 is arranged coaxially with the felt 431 and has a disc shape (cylindrical shape) centered on the imaginary center line C. Each of the restricting circular plates 437 has a longer diameter than the insertion hole 432 of the felt 431, and the restricting circular plates 437 face / contact with the two end surfaces 433 of the felt 431 from the X direction (axial direction), respectively. This is arranged on the coaxial felt 431, the shaft core 435, and the limiting disc 437. It rotates integrally around the imaginary center line C.

各限制圓板437係完成以下功能:限制氈431的朝X方向之變形。也就是說,在上述步驟S110之轉印工序中,為了使氈431沿工件W之立體形狀彈性變形,工件W被對著氈431按壓。另外,也可與此處的例子相反地將氈431對著工件W按壓,藉此構成為以使氈431沿著工件W的立體形狀的方式。此時,於氈431的端面433係有朝向外側的應力作用。因此,限制圓板437係抵抗這樣的應力而支撐氈431的端面433,藉此防止該端面433朝外側變形的情形且實現工件W與氈431的密著。 Each restricting circular plate 437 performs the following functions: restricting the deformation of the felt 431 in the X direction. That is, in the transfer step of step S110, in order to elastically deform the felt 431 along the three-dimensional shape of the work W, the work W is pressed against the felt 431. In addition, the felt 431 may be pressed against the work W in the opposite direction to the example here, so that the felt 431 may be configured to follow the three-dimensional shape of the work W. At this time, the end face 433 of the felt 431 has a stress acting outward. Therefore, the restricting circular plate 437 supports the end surface 433 of the felt 431 against such a stress, thereby preventing the end surface 433 from being deformed to the outside, and achieving close adhesion between the workpiece W and the felt 431.

如圖5所示般,氈431與限制圓板437係以彼此的中心線(假想中心線C)一致(亦即於同軸)的方式被配置。氈431的半徑R1係比限制圓板437的半徑R2更長,氈431係比兩個限制圓板437往側方突出半徑差r(=R1-R2)的分。 As shown in FIG. 5, the felt 431 and the restricting circular plate 437 are arranged so that their center lines (imaginary center line C) coincide with each other (that is, coaxially). The radius R1 of the felt 431 is longer than the radius R2 of the restricting circular plate 437, and the felt 431 protrudes laterally by a radius difference r (= R1-R2) from the two restricting circular plates 437.

特別是如圖6所示般,這些半徑R1、R2係被設定成氈431從限制圓板437的突出在接受工序中也被維持的方式。也就是說,在接受工序中為了確實地進行墨從凹版P至氈431的轉移(接受),氈431係被對著凹版P按壓且在與凹版P的接觸部分中彈性地收縮。因此在接受工序中,假想中心線C與凹版P的距離L係變得比氈431的半徑R1更短。在這裡,距離L係能夠作為凹版P的留白區域Pb與假想中心線C之間的距離而求得。 In particular, as shown in FIG. 6, these radii R1 and R2 are set such that the protrusion of the felt 431 from the restricting circular plate 437 is maintained in the receiving process. That is, in order to surely transfer (receive) the ink from the intaglio plate P to the felt 431 in the receiving step, the felt 431 is pressed against the intaglio plate P and elastically contracts in a portion in contact with the intaglio plate P. Therefore, in the acceptance process, the distance L between the imaginary centerline C and the intaglio plate P becomes shorter than the radius R1 of the felt 431. Here, the distance L can be obtained as the distance between the blank area Pb of the gravure P and the imaginary center line C.

相對於此,由於限制圓板437的半徑R2係比該距離L更短,故在接受工序之中氈431也比兩個限制圓板437更 朝凹版P突出,在各限制圓板437與凹版P之間形成間隙d(=L-R2)。另外,在接受工序中,於X方向上,凹版P的圖案區域Pa係位於氈431之一方的端面433與另一方的端面433之間的區域,各限制圓板437的外周面係在凹版P的留白區域Pb隔著間隙d對向。另外,凹版P的圖案區域Pa與氈431之位置關係並非被限定於此處的例子。例如在X方向上,也能以氈431之兩個端面433位於凹版P之圖案區域Pa的兩端之間的方式構成,換言之,也能以氈431位於圖案區域Pa內的方式構成。 On the other hand, since the radius R2 of the restriction disc 437 is shorter than the distance L, the felt 431 is also smaller than the two restriction discs 437 in the receiving process. It protrudes toward the intaglio plate P, and forms a gap d (= L-R2) between each of the restriction discs 437 and the intaglio plate P. In the receiving process, in the X direction, the pattern area Pa of the intaglio plate P is an area located between one of the end faces 433 and the other end face 433 of the felt 431, and the outer peripheral surface of each restricting disc 437 is in the intaglio plate P. The blank area Pb is opposed to each other across the gap d. The positional relationship between the pattern area Pa of the intaglio plate P and the felt 431 is not limited to the example here. For example, in the X direction, the two end surfaces 433 of the felt 431 may be configured between the two ends of the pattern region Pa of the intaglio P, in other words, the felt 431 may be configured within the pattern region Pa.

在以上已說明的實施形態中,在氈431為了將墨從凹版P接受至氈431而接觸了凹版P的狀態中,氈431比限制圓板437更朝凹版P突出,於限制圓板437與凹版P之間形成間隙d。因此,能夠在將墨從凹版P接受至氈431時抑制凹版P與限制圓板437干擾的情形。特別是,在為了使氈431沿著工件W的立體形狀而把氈431的厚度變厚的情形下,氈431在為了接受墨而接觸凹版P時,有大大地彈性變形的傾向,容易產生限制圓板437與凹版P干擾的問題。因此,上述的實施形態可說是對使用了厚度厚的氈431之印刷裝置1特別適合。 In the embodiment described above, in a state where the felt 431 contacts the intaglio P in order to receive the ink from the intaglio P to the felt 431, the felt 431 protrudes toward the intaglio P more than the restricting disc 437, and the restricting disc 437 and A gap d is formed between the intaglio plates P. Therefore, when the ink is received from the intaglio plate P to the felt 431, it is possible to suppress the interference between the intaglio plate P and the restriction disc 437. In particular, when the thickness of the felt 431 is increased in order to make the felt 431 follow the three-dimensional shape of the work W, the felt 431 tends to be elastically deformed greatly when it contacts the gravure P in order to receive ink, which tends to cause restrictions The interference between the circular plate 437 and the gravure P. Therefore, the embodiment described above is particularly suitable for the printing apparatus 1 using the thick felt 431.

又,氈431係具有半徑R1的圓筒形狀,限制圓板437係具有比半徑R1更短之半徑R2的圓板形狀。而且,氈431與限制圓板437係被配置在同軸(換言之,俾使彼此的中心線一致)。在這樣的構成中,於氈431為了將墨從凹版P接受至氈431而接觸了凹版P的狀態中,氈431係比限制圓 板437更突出,能夠在限制圓板437與凹版P之間形成間隙d。結果,能夠在將墨從凹版P接受至氈431時抑制凹版P與限制圓板437干擾的情形。 The felt 431 has a cylindrical shape with a radius R1, and the restriction disk 437 has a circular plate shape with a radius R2 shorter than the radius R1. In addition, the felt 431 and the restriction disc 437 are arranged coaxially (in other words, the center lines of the two are aligned with each other). In such a configuration, in a state where the felt 431 touches the intaglio P in order to receive ink from the intaglio P to the felt 431, the felt 431 has a restricted circle ratio. The plate 437 is more prominent, and a gap d can be formed between the restriction circular plate 437 and the intaglio plate P. As a result, when the ink is received from the intaglio P to the felt 431, it is possible to suppress the interference between the intaglio P and the restriction disc 437.

順帶一提,要確實地將墨從凹版P接受至氈431,有效的是將氈431對著凹版P按壓。但是,伴隨著對凹版P的按壓,氈431會彈性地收縮,結果有限制圓板437對凹版P干擾的疑慮。相對於此,在氈431接觸了凹版P的狀態中,氈431的假想中心線C(旋轉中心線)與凹版P的距離L係比半徑R1更短,半徑R2係比距離L更短。在這樣的構成中,氈431僅被對著凹版P按壓半徑R1與距離L之差的分,能夠確實地實現將墨從凹版P接受至氈431。而且,由於限制圓板437的半徑R2係比距離L更短,故也能在將墨從凹版P接受至氈431時抑制凹版P與限制圓板437干擾的情形。 Incidentally, to reliably receive the ink from the gravure P to the felt 431, it is effective to press the felt 431 against the gravure P. However, as the gravure P is pressed, the felt 431 elastically contracts, and as a result, there is a concern that the disc 437 will interfere with the gravure P. In contrast, in a state where the felt 431 is in contact with the intaglio plate P, the distance L between the imaginary centerline C (rotation centerline) of the felt 431 and the intaglio plate P is shorter than the radius R1, and the radius R2 is shorter than the distance L. In such a configuration, the felt 431 is pressed only against the difference between the radius R1 and the distance L against the gravure P, and the ink can be reliably received from the gravure P to the felt 431. Furthermore, since the radius R2 of the restriction plate 437 is shorter than the distance L, it is also possible to suppress interference between the intaglio plate P and the restriction plate 437 when the ink is received from the intaglio plate P to the felt 431.

又,如上述般構成的限制圓板437係被配置在氈431的兩個端面433。因此,在將墨從凹版P接受至氈431時,能夠就氈431之兩側的各個限制圓板437抑制凹版P與限制圓板437干擾的情形。進一步地,在將墨從氈431轉印至工件W時,能夠從兩側限制氈431的變形而確實地使氈431密著於工件W。 The restriction disc 437 configured as described above is arranged on both end faces 433 of the felt 431. Therefore, when receiving ink from the intaglio plate P to the felt 431, it is possible to suppress interference between the intaglio plate P and the restriction plate 437 with respect to each of the restriction disks 437 on both sides of the felt 431. Furthermore, when the ink is transferred from the felt 431 to the work W, the deformation of the felt 431 can be restricted from both sides, and the felt 431 can be reliably adhered to the work W.

在以上已說明的實施形態中,印刷裝置1相當於本發明之「印刷裝置」的一例,版台12相當於本發明之「台」的一例,凹版P相當於本發明之「版」的一例,轉印輥43相當於本發明之「轉印輥」的一例,氈431相當於本發明 之「氈」的一例,限制圓板437相當於本發明之「限制構件」的一例,間隙d相當於本發明之「間隙」的一例,X方向相當於本發明之「軸方向」及「旋轉軸方向」的一例,假想中心線C相當於本發明之「旋轉軸」的一例。 In the embodiment described above, the printing device 1 corresponds to an example of the "printing device" of the present invention, the platen 12 corresponds to an example of the "table" of the present invention, and the gravure P corresponds to an example of the "plate" of the present invention. The transfer roller 43 corresponds to an example of the "transfer roller" of the present invention, and the felt 431 corresponds to the present invention. An example of the "felt", the restricting circular plate 437 corresponds to an example of the "restricting member" of the present invention, the gap d corresponds to an example of the "clearance" of the present invention, and the X direction corresponds to the "axis direction" and "rotation" of the present invention As an example of the "axis direction", the imaginary center line C corresponds to an example of the "rotation axis" of the present invention.

另外,本發明並非被限定於上述的實施形態,只要在不脫離本發明之意旨的情形下,能夠進行上述以外的各種變更,例如,也可以如圖7所示般構成轉印輥43。在此,圖7係示意性地表示轉印輥之變形例的側視圖。在圖7中係表示其他構件(凹版P及工件W)不接觸轉印輥43的狀態。另外,在此以與上述實施形態的差異部分為中心進行說明,對於共通部分附加相當的符號而省略適當說明。但是理所當然地,藉由具備與上述實施形態共通的構成能夠達到同樣的功效。 In addition, the present invention is not limited to the above-mentioned embodiments, and various changes other than the above can be made without departing from the spirit of the present invention. For example, the transfer roller 43 may be configured as shown in FIG. 7. Here, FIG. 7 is a side view schematically showing a modified example of the transfer roller. FIG. 7 shows a state where the other members (the intaglio plate P and the workpiece W) do not contact the transfer roller 43. It should be noted here that the differences from the above-mentioned embodiment are mainly described, and common reference numerals are given to common parts, and appropriate explanations are omitted. However, as a matter of course, the same effect can be achieved by having a configuration common to the above-mentioned embodiment.

在該變形例中,於氈431的端面433與限制圓板437之間配置有墊片(washer)(間隔件)438。軸芯435(圖4)係在X方向比氈431更長,且從氈431的兩端突出。而且,墊片438係外嵌於從氈431突出的軸芯435。該墊片438係具有比限制圓板437更短的徑,被氈431的端面433及限制圓板437包夾而與它們接觸。如此,氈431的端面433與限制圓板437係藉由墊片438而分離。此時,能夠藉由改變墊片438的厚度來變更氈431的端面433與限制圓板437之間的間隔。 In this modification, a washer (spacer) 438 is disposed between the end surface 433 of the felt 431 and the restriction circular plate 437. The shaft core 435 (FIG. 4) is longer in the X direction than the felt 431 and protrudes from both ends of the felt 431. The spacer 438 is externally fitted to the shaft core 435 protruding from the felt 431. The spacer 438 has a diameter shorter than that of the restricting circular plate 437, and is sandwiched by the end surface 433 of the felt 431 and the restricting circular plate 437 to contact them. In this way, the end surface 433 of the felt 431 and the restriction disc 437 are separated by the spacer 438. At this time, the interval between the end surface 433 of the felt 431 and the restriction disc 437 can be changed by changing the thickness of the spacer 438.

之所以要設置這樣的間隔是因為如下的理由。也就是說,為了將墨從氈431轉印至工件W,工件W被按進氈 431。此時,利用限制圓板437來限制氈431之因應工件W的按進而產生的彈性變形,藉此能夠使氈431均勻地密著於工件W。然而,設想了以下情形:在將氈431從工件W分離後,氈431也維持著已彈性變形的狀態被限制圓板437絆住而未復原。因此,在圖7的變形例中,限制圓板437係在X方向從氈431分離地設置。在這樣的變形例中,能夠在使氈431從工件W分離後確實地復原氈431的形狀。 The reason for setting such an interval is as follows. That is, in order to transfer ink from the felt 431 to the work W, the work W is pressed into the felt 431. At this time, the restriction disc 437 is used to restrict the elastic deformation of the felt 431 in response to the pressing of the workpiece W, so that the felt 431 can be uniformly adhered to the workpiece W. However, it is assumed that after the felt 431 is separated from the workpiece W, the felt 431 is still elastically deformed and is caught by the restriction disc 437 without being restored. Therefore, in the modification of FIG. 7, the restriction disk 437 is provided separately from the felt 431 in the X direction. In such a modification, the shape of the felt 431 can be reliably restored after the felt 431 is separated from the workpiece W.

另外,若氈431與限制圓板437的間隔過廣,則有無法利用限制圓板437充分地限制氈431的變形、工件W與氈431的密著性降低的疑慮。相對於此,限制圓板437與氈431之間的朝X方向之間隔構成為可變。因此,能夠在無損限制圓板437對氈431之變形的限制之範圍內適當變更氈431與限制圓板437之間的間隔。 In addition, if the distance between the felt 431 and the restriction disc 437 is too wide, there is a concern that the deformation of the felt 431 cannot be sufficiently restricted by the restriction disc 437 and the adhesion between the work W and the felt 431 is reduced. In contrast, the interval in the X direction between the restriction disc 437 and the felt 431 is configured to be variable. Therefore, the interval between the felt 431 and the restriction disc 437 can be appropriately changed within a range where the deformation of the felt 431 by the non-destructive restriction disc 437 is limited.

具體而言,轉印輥43係具有用以規定限制圓板437與氈431之間隔的墊片438(間隔件)。而且,能夠藉由變更墊片438的厚度來變更限制圓板437與氈431的間隔。在這樣的構成中,能夠以變更墊片438的厚度,亦即能夠以置換墊片438這樣的簡單作業來變更限制圓板437與氈431之間的間隔。 Specifically, the transfer roller 43 is provided with a spacer 438 (spacer) for regulating the distance between the circular plate 437 and the felt 431. In addition, by changing the thickness of the spacer 438, the distance between the restriction disc 437 and the felt 431 can be changed. With such a configuration, the thickness of the spacer 438 can be changed, that is, the interval between the restriction disc 437 and the felt 431 can be changed by a simple operation such as replacing the spacer 438.

另外,亦可適當施加圖7之變形例以外的變形。例如,將限制圓板437固定於軸芯435的方法並不限於緊結,接著或焊接也可以。又,也可以變更氈431的素材等。 In addition, modifications other than the modification of FIG. 7 may be appropriately applied. For example, the method of fixing the restricting circular plate 437 to the shaft core 435 is not limited to tightening, but may be followed by welding. The material and the like of the felt 431 may be changed.

又,在上述中並未特別提到工件W的具體形狀。但是,上述的印刷裝置1係能夠對具有各種立體形狀的工件W、 例如酒瓶等執行印刷。又,在對酒瓶的本體進行印刷的情形下,酒瓶的全長也可以比氈431更長。也就是說,若酒瓶的本體收斂於氈431的內側,則就算酒瓶的瓶頸從氈431朝外側突出也能夠避開限制圓板437與酒瓶的干擾。 In addition, the specific shape of the workpiece W is not specifically mentioned in the above. However, the above-mentioned printing apparatus 1 is capable of performing work W, For example, a wine bottle or the like performs printing. When the body of the wine bottle is printed, the entire length of the wine bottle may be longer than the felt 431. In other words, if the body of the wine bottle converges on the inside of the felt 431, even if the bottleneck of the wine bottle protrudes from the felt 431 to the outside, the interference between the restriction disc 437 and the wine bottle can be avoided.

又,當然能夠適當變更印刷裝置1之各部分的具體構成。例如,墨填充單元30、50的個數不限於兩個,也可以構成為設置單一個墨填充單元30。 It is needless to say that the specific configuration of each part of the printing apparatus 1 can be appropriately changed. For example, the number of ink filling units 30 and 50 is not limited to two, and a single ink filling unit 30 may be provided.

本發明係能夠應用於所有的平版印刷技術。 The present invention is applicable to all lithographic techniques.

Claims (8)

一種印刷裝置,係具備:台,係支撐已形成有圖案的版;以及轉印輥,係於外周面具有氈,且以前述氈已接觸前述版的狀態一邊旋轉一邊對著前述版相對移動,藉此將墨從前述版接受至前述氈;前述轉印輥係在前述氈的端面具有限制構件,藉由前述限制構件來限制前述氈的朝前述旋轉軸方向之變形,前述氈的前述端面係正交於前述轉印輥之旋轉軸方向的面;在前述氈已接觸前述版的狀態中,前述氈係比前述限制構件更向前述版的方向突出而在前述限制構件與前述版之間形成間隙。 A printing device includes: a table for supporting a plate having a pattern formed thereon; and a transfer roller having a felt on an outer peripheral surface thereof, and relatively moving toward the plate while being rotated while the felt has contacted the plate, In this way, ink is received from the plate to the felt; the transfer roller has a restricting member on the end face of the felt, and the deformation of the felt in the direction of the rotation axis is restricted by the restricting member, and the end face of the felt is A surface orthogonal to the rotation axis direction of the transfer roller; in a state where the felt has contacted the plate, the felt is protruded in a direction of the plate more than the restriction member and is formed between the restriction member and the plate gap. 如請求項1所記載之印刷裝置,其中前述氈係具有第一半徑(R1)的圓筒形狀,前述限制構件係具有比前述第一半徑(R1)還短的第二半徑(R2)之圓板形狀,前述氈與前述限制構件係被配置在同軸。 The printing device according to claim 1, wherein the felt is a cylindrical shape having a first radius (R1), and the restricting member is a circle having a second radius (R2) shorter than the first radius (R1). In a plate shape, the felt and the restriction member are arranged coaxially. 如請求項2所記載之印刷裝置,其中在前述氈已接觸前述版的狀態中,前述轉印輥之前述旋轉軸與前述版之間的距離(L)係比前述第一半徑(R1)還短,前述第二半徑(R2)係比前述距離(L)還短。 The printing device according to claim 2, wherein in a state where the felt has contacted the plate, a distance (L) between the rotation axis of the transfer roller and the plate is greater than the first radius (R1) The second radius (R2) is shorter than the distance (L). 如請求項1所記載之印刷裝置,其中前述限制構件係自前述氈向前述旋轉軸方向分離而設置。 The printing device according to claim 1, wherein the restricting member is provided separately from the felt in the direction of the rotation axis. 如請求項4所記載之印刷裝置,其中前述限制構件與前述氈之朝前述旋轉軸方向之間的間隔為可變。 The printing device according to claim 4, wherein an interval between the restricting member and the felt toward the rotation axis direction is variable. 如請求項5所記載之印刷裝置,其中前述轉印輥係進一步具有用以規定前述限制構件與前述氈之間的間隔之間隔件,且能夠藉由變更前述間隔件的厚度來變更前述限制構件與前述氈之間的間隔。 The printing device according to claim 5, wherein the transfer roller further includes a spacer for defining a distance between the restriction member and the felt, and the restriction member can be changed by changing a thickness of the spacer. Space from the aforementioned felt. 如請求項1至6中任一項所記載之印刷裝置,其中前述限制構件係分別被配置於前述氈的前述端面之兩側。 The printing device according to any one of claims 1 to 6, wherein the restricting members are disposed on both sides of the end face of the felt, respectively. 一種轉印輥,係具備:軸芯;氈,係被設置於前述軸芯的外周面;以及限制構件,係被配置在前述氈的端面,用以限制前述氈的朝前述旋轉軸方向之變形,前述氈的前述端面係正交於前述軸芯之軸方向的面;以前述氈已接觸版的狀態一邊旋轉一邊對著前述版相對移動,藉此將墨從前述版接受至前述氈;在前述氈已接觸前述版的狀態中,前述氈係比前述限制構件更向前述版的方向突出而在前述限制構件與前述版之間形成間隙。 A transfer roller includes: a shaft core; a felt provided on an outer peripheral surface of the shaft core; and a restricting member provided on an end surface of the felt to limit deformation of the felt in a direction of the rotation axis. The end surface of the felt is orthogonal to the axial direction of the shaft core; while the felt is in contact with the plate, it is rotated while moving relative to the plate, thereby receiving ink from the plate to the felt; In a state in which the felt is in contact with the plate, the felt is projected in a direction of the plate more than the restriction member, and a gap is formed between the restriction member and the plate.
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