TW201922495A - Multilayer releasing film, method for producing multilayer releasing film, and method for producing flexible printed circuit - Google Patents

Multilayer releasing film, method for producing multilayer releasing film, and method for producing flexible printed circuit Download PDF

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TW201922495A
TW201922495A TW107134331A TW107134331A TW201922495A TW 201922495 A TW201922495 A TW 201922495A TW 107134331 A TW107134331 A TW 107134331A TW 107134331 A TW107134331 A TW 107134331A TW 201922495 A TW201922495 A TW 201922495A
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layer
multilayer
release film
intermediate layer
multilayer release
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加藤高久
海老原智
大竹亮生
清水陽介
島村浩
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日商日本美可多龍股份有限公司
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/22Secondary treatment of printed circuits
    • H05K3/28Applying non-metallic protective coatings

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Laminated Bodies (AREA)
  • Non-Metallic Protective Coatings For Printed Circuits (AREA)

Abstract

The purpose of the present invention is to provide a multilayer releasing film which can be peeled after thermocompression bonding of a cover film and part of which can be recycled. Provided is a multilayer releasing film comprising a supporting layer, an intermediate layer, and a releasing layer, wherein: the supporting layer, the intermediate layer, and the releasing layer are stacked in this order; the supporting layer has a thickness of 75 [mu]m or more; and a measured value of adhesion between the supporting layer and the intermediate layer as obtained when the multilayer releasing film with a width of 50 mm is tested using a peeling strength tester under conditions of a peeling angle of 170 DEG and a peeling rate of 2.5 mm/sec is 5-25 g/50 mm.

Description

多層脫模膜、多層脫模膜的製造方法及柔性印刷電路板的製造方法Multilayer release film, method for manufacturing multilayer release film, and method for manufacturing flexible printed circuit board

本發明涉及多層脫模膜、多層脫模膜的製造方法及柔性印刷電路板的製造方法。The present invention relates to a multilayer release film, a method for manufacturing a multilayer release film, and a method for manufacturing a flexible printed circuit board.

為了保護柔性印刷電路板的電路圖案的表面,通過黏合劑,用覆蓋膜覆蓋所述電路圖案。通常,例如通過將複合膜和柔性印刷電路板熱壓接合進行覆蓋膜的覆蓋。此時,例如為了保護覆蓋膜或者去除覆蓋膜的黏合劑與基板之間的空氣,使用脫模膜。作為脫模膜,例如使用TPX或者PP膜。在這樣的覆蓋膜的熱壓接合中,為了吸收熱壓接合時的臺階,需要具有緩衝層的多層脫模膜。例如,在專利文獻1和專利文獻2中,記載了通過共擠出成形的多層結構的脫模膜。In order to protect the surface of the circuit pattern of the flexible printed circuit board, the circuit pattern is covered with a cover film by an adhesive. Generally, the cover film is covered, for example, by thermocompression bonding a composite film and a flexible printed circuit board. At this time, for example, in order to protect the cover film or remove air between the cover film adhesive and the substrate, a release film is used. As the release film, for example, TPX or PP film is used. In such a thermocompression bonding of a cover film, a multilayer release film having a buffer layer is required in order to absorb a step during thermocompression bonding. For example, Patent Documents 1 and 2 describe a release film having a multilayer structure formed by coextrusion.

《現有技術文獻》
專利文獻1:日本專利公報特許第5180826號
專利文獻2:日本專利公報特許第5438367號
"Existing Technology Literature"
Patent Document 1: Japanese Patent Gazette No. 5180826 Patent Document 2: Japanese Patent Gazette No. 5438367

使用這樣的脫模膜後,例如由於熱壓接合導致的變形以及基板的表面形狀的臺階痕,使用過的脫模膜不能重複使用。因此,使用過的脫模膜通常被廢棄。可是,由於用於具有緩衝層的多層化和用於確保脫模性的高功能化,產生脫模膜的價格變得越來越高的問題。本發明的目的是解決這樣的問題。即,本發明的目的是提供在覆蓋膜的熱壓接合後能夠剝離且其一部分能夠再利用的多層脫模膜及該多層脫模膜的製造方法。此外,提供使用這樣的多層脫模膜的、對覆蓋膜具有高脫模性且能抑制覆蓋膜產生皺褶和進入空氣的柔性印刷電路板的製造方法。After using such a release film, for example, deformation due to thermocompression bonding and step marks on the surface shape of the substrate, the used release film cannot be reused. Therefore, the used release film is usually discarded. However, there are problems in that the price of a release film becomes higher and higher due to the multilayered structure having a buffer layer and the high function for ensuring the mold release property. The object of the present invention is to solve such problems. That is, it is an object of the present invention to provide a multilayer release film which can be peeled off after thermocompression bonding of a cover film and a part of which can be reused, and a method for producing the multilayer release film. In addition, a method for manufacturing a flexible printed circuit board using such a multilayer release film, which has a high release property to the cover film and can suppress wrinkles and air from entering the cover film, is provided.

本發明人專心研究的結果,發現通過以下的內容能夠解決上述問題。即,本實施方式的多層脫模膜,其包括支撐層、中間層和脫模層,所述支撐層、所述中間層和所述脫模層依次層疊,所述支撐層具有75μm以上的厚度,利用剝離強度試驗機以剝離角度170°、速度2.5mm/sec的條件測量50mm寬度的所述多層脫模膜時的所述支撐層與所述中間層的黏附力的測量值為5~25g/50mm。As a result of intensive studies, the present inventors have found that the above problems can be solved by the following contents. That is, the multilayer release film of this embodiment includes a support layer, an intermediate layer, and a release layer. The support layer, the intermediate layer, and the release layer are sequentially stacked, and the support layer has a thickness of 75 μm or more. The measured value of the adhesion between the support layer and the intermediate layer when the multilayer release film with a width of 50 mm was measured with a peel strength tester at a peel angle of 170 ° and a speed of 2.5 mm / sec was 5 to 25 g. / 50mm.

按照本實施方式,能夠提供在覆蓋膜的熱壓接合後能夠剝離且其一部分能夠再利用的多層脫模膜。此外,能夠提供使用這樣的多層脫模膜的、對覆蓋膜具有高脫模性且能抑制覆蓋膜產生皺褶和進入空氣的柔性印刷電路板的製造方法。According to this embodiment, it is possible to provide a multilayer release film that can be peeled off after thermocompression bonding of a cover film and a part of which can be reused. In addition, it is possible to provide a method for manufacturing a flexible printed circuit board using such a multilayer release film, which has a high release property with respect to the cover film, and can suppress the occurrence of wrinkles and air from the cover film.

在本發明中,只要沒有特別限定,表示數值範圍的「X以上Y以下」和「X~Y」等的記載是包含作為其邊界點的下限和上限的範圍。本發明的多層型膜,將支撐層、中間層和脫模層依次層疊。此外,所述支撐層具有75μm以上的厚度。此外,利用剝離強度試驗機以剝離角度170°、速度2.5mm/sec的條件測量50mm寬度的所述多層脫模膜時的所述支撐層與所述中間層的黏附力的測量值為5~25g/50mm。In the present invention, as long as there is no particular limitation, descriptions such as "more than X and less than Y" and "X to Y" that indicate a numerical range are ranges including the lower limit and the upper limit as the boundary points. In the multilayer film of the present invention, a support layer, an intermediate layer, and a release layer are sequentially laminated. In addition, the support layer has a thickness of 75 μm or more. In addition, the measured values of the adhesion between the support layer and the intermediate layer when the multilayer release film having a width of 50 mm was measured with a peel strength tester at a peel angle of 170 ° and a speed of 2.5 mm / sec were 5 to 5 25g / 50mm.

利用剝離強度試驗機,以剝離角度170°、速度2.5mm/sec的條件測量50mm寬度的本發明的所述多層脫模膜時的支撐層與中間層的黏附力的測量值為5~25g/50mm。所述黏附力,優選的是5~14g/50mm。如果黏附力為25g/50mm以下,則在覆蓋膜的熱壓接合後,支撐層與中間層容易剝離。因此,有利於它們的再利用,特別是有利於支撐層的重複使用。此外,由於不易發生作業時的剝落等,作業性也不受影響。如果剝離力小於5g/50mm,則在覆蓋膜的熱壓接合作業時,存在各層剝落的問題。Using a peel strength tester, the measurement value of the adhesive force between the support layer and the intermediate layer when the multilayer release film of the present invention was measured at a peel angle of 170 ° and a speed of 2.5 mm / sec was 50 to 25 g / 50mm. The adhesion force is preferably 5 to 14 g / 50 mm. If the adhesive force is 25 g / 50 mm or less, the support layer and the intermediate layer are easily peeled off after the thermocompression bonding of the cover film. Therefore, it is advantageous for their reuse, especially for the reuse of the support layer. In addition, workability is not affected because peeling or the like during operation is less likely to occur. If the peeling force is less than 5 g / 50 mm, there is a problem that each layer is peeled off during the thermocompression bonding operation of the cover film.

此外,利用剝離強度試驗機以剝離角度170°、速度2.5mm/sec的條件測量50mm寬度的本發明的所述多層脫模膜時的脫模層與中間層的黏附力的測量值,優選的是5~25g/50mm,更優選的是5~14g/50mm。如果黏附力處於上述範圍,則在覆蓋膜的熱壓接合後,脫模層與中間層容易剝離。因此,除了支撐層的再利用,還有利於脫模層和中間層的再利用。此外,從抑制覆蓋膜產生皺褶的觀點出發,優選的是脫模層與中間層的黏附力處於上述範圍。所述黏附力,可以通過例如與上述的方法同樣的方法得到。In addition, the measured value of the adhesion between the release layer and the intermediate layer when the multilayer release film of the present invention at a width of 50 mm is measured using a peel strength tester under conditions of a peel angle of 170 ° and a speed of 2.5 mm / sec. It is 5 to 25 g / 50 mm, and more preferably 5 to 14 g / 50 mm. When the adhesive force is in the above range, the release layer and the intermediate layer are easily peeled after the thermocompression bonding of the cover film. Therefore, in addition to the reuse of the support layer, it is also beneficial to the reuse of the release layer and the intermediate layer. In addition, from the viewpoint of suppressing the occurrence of wrinkles in the cover film, it is preferable that the adhesion between the release layer and the intermediate layer is in the above range. The adhesive force can be obtained by, for example, the same method as described above.

以往,考慮覆蓋膜在熱壓接合時的作業性,作為多層脫模膜的製造法,通常利用共擠出等成形,使得熱壓接合時各層不剝落。在該情況下,各層間熱熔接合且黏附力容易變得非常高。因此,不易得到上述黏附力的層疊體。作為用於得到上述範圍的黏附力的多層脫模膜的製造方法的例子,可以列舉使用層疊的支撐層、中間層和脫模層的熱層壓法。優選的多層脫模膜的製造方法將在後面描述。此外,所述黏附力可以通過熱層壓時的例如溫度和壓力進行控制。層疊了支撐層、中間層和脫模層的多層脫模膜的示意圖如圖1所示。在本實施方式中,優選的是支撐層、中間層和脫模層不通過黏合劑層疊。按照該結構,在覆蓋膜的熱壓接合後,各層容易剝離。Conventionally, considering the workability of a cover film at the time of thermocompression bonding, as a method for manufacturing a multilayer release film, forming by coextrusion or the like is usually performed so that each layer is not peeled during thermocompression bonding. In this case, each layer is thermally fusion-bonded and the adhesive force tends to be very high. Therefore, it is not easy to obtain the laminated body of the said adhesive force. As an example of the manufacturing method of the multilayer release film for obtaining the adhesive force of the said range, the thermal lamination method using a laminated support layer, an intermediate layer, and a release layer is mentioned. A preferred method for producing a multilayer release film will be described later. In addition, the adhesion force can be controlled by, for example, temperature and pressure during thermal lamination. A schematic diagram of a multilayer release film in which a support layer, an intermediate layer, and a release layer are laminated is shown in FIG. 1. In this embodiment, it is preferable that the support layer, the intermediate layer, and the release layer are not laminated with an adhesive. According to this structure, after thermocompression bonding of a cover film, each layer is easily peeled.

黏附力可以通過以下的方法測量。使用剝離強度試驗機(PFT-50S,PALMEC公司製),將切成寬度50mm、長度150mm的多層脫模膜的試樣,在室溫(25℃)下,以角度170°、2.5mm/sec剝離。由此,測量黏附力。以從切出的試樣的50mm的寬度方向的邊開始剝離的方式設置試樣。在支撐層與中間層間的黏附力的測量中,中間層側固定、剝離支撐層。在脫模層與中間層間的黏附力的測量中,中間層側固定、剝離脫模層。另外,在後述的比較例5中,能以剝離強度60g/50mm剝離。可是,製作剝離的試樣時,未能明確且容易地確認界面處的剝離。因此,將剝離強度60g/50mm以上判斷為不能剝離的值。The adhesive force can be measured by the following method. Using a peel strength tester (PFT-50S, manufactured by PALMEC), a sample of a multilayer release film having a width of 50 mm and a length of 150 mm was cut at an angle of 170 ° and 2.5 mm / sec at room temperature (25 ° C). Peel off. Thereby, the adhesive force was measured. The sample was set so that it peeled from the 50 mm width side of the cut sample. In the measurement of the adhesion between the support layer and the intermediate layer, the intermediate layer side fixes and peels off the support layer. In the measurement of the adhesion between the release layer and the intermediate layer, the release layer was fixed and peeled off from the intermediate layer side. In Comparative Example 5 described later, it was peeled at a peel strength of 60 g / 50 mm. However, when a peeled sample was produced, the peeling at the interface could not be clearly and easily confirmed. Therefore, a peeling strength of 60 g / 50 mm or more is determined as a value that cannot be peeled.

此外,在使用了多層脫模膜的、寬度250mm、長度300mm、電路圖案的臺階0.035mm的基板上層壓覆蓋膜的層壓試驗中,針對支撐層的來源於基板的所述臺階的形狀轉印的凹凸的深度,優選的是小於基板的臺階的10%。另一方面,下限沒有特別的限定。但是,凹凸的深度優選的是0%以上。此外,所述層壓試驗前後的支撐層的寬度方向的尺寸變化率,優選的是小於1%。另一方面,其下限沒有特別的限定。但是凹凸的深度,優選的是0%以上。從支撐層的再利用的觀點出發,優選的是,形狀轉印的比例和尺寸變化率處於上述範圍。形狀轉印的比例和尺寸變化率,可以利用支撐層的厚度等進行控制。In addition, in a lamination test in which a cover film was laminated on a substrate having a width of 250 mm, a length of 300 mm, and a step of 0.035 mm of a circuit pattern using a multilayer release film, the shape of the step derived from the substrate of the support layer was transferred. The depth of the unevenness is preferably less than 10% of the step of the substrate. On the other hand, the lower limit is not particularly limited. However, the depth of the unevenness is preferably 0% or more. In addition, the dimensional change rate in the width direction of the support layer before and after the lamination test is preferably less than 1%. On the other hand, the lower limit is not particularly limited. However, the depth of the unevenness is preferably 0% or more. From the viewpoint of the reuse of the support layer, it is preferable that the shape transfer ratio and the dimensional change rate are in the above-mentioned ranges. The shape transfer ratio and dimensional change rate can be controlled by the thickness of the support layer and the like.

形狀轉印的比例和尺寸變化率的測量方法,具體如下。在具有寬度250mm、長度300mm、臺階0.035mm的電路圖案(銅箔)的基板(聚醯亞胺製)上,層疊覆蓋膜(塗布有環氧系黏合材料的、厚度12.5μm的聚醯亞胺膜)。進而,在其上層疊測量對象的多層脫模膜。通過這樣做,得到層疊體。通過層壓裝置將得到的層疊體在壓力10MPa下預熱10秒。接著,使用相同的裝置並以相同壓力在脫模層的熔點和支撐層的熔點中的低的一方的溫度-10℃的溫度下加壓50秒,得到疊層化了的層疊體。另外,預熱的溫度與加熱加壓的溫度相同。隨後,利用雷射顯微鏡(奧林巴斯株式會社製,LEXTOLS-4000)測量了層疊體的支撐層的、來源於基板的臺階形狀的形狀轉印的凹凸的深度。將得到的測量值的、相對於基板的臺階的比例,定義為形狀轉印的比例(%)。採用10個點的測量值的相加平均值。此外,用尺子測量了層疊後的層疊體的支撐層的寬度方向的長度。此外,將相對於層疊前的支撐層的寬度方向的長度的、該長度的變化量的比例(|層疊後的長度-層疊前的長度|/層疊前的長度×100(%))定義為尺寸變化率。採用10個點的測量值的相加平均值。另外,在後述的實施例中,將小於10%的形狀轉印的比例判斷為○。將10%以上的形狀轉印的比例判斷為×。此外,將小於1%的尺寸變化率判斷為○。The measurement methods of the shape transfer ratio and the dimensional change rate are as follows. On a substrate (made of polyimide) having a circuit pattern (copper foil) having a width of 250 mm, a length of 300 mm, and a step of 0.035 mm, a cover film (polyimide having a thickness of 12.5 μm coated with an epoxy-based adhesive material) membrane). Further, a multilayer release film of a measurement object was laminated thereon. By doing so, a laminate is obtained. The obtained laminated body was preheated by a laminating apparatus under a pressure of 10 MPa for 10 seconds. Next, the same device was used and the same pressure was applied at the temperature of the lower one of the melting point of the release layer and the melting point of the support layer to a temperature of -10 ° C. for 50 seconds to obtain a laminated body. In addition, the preheating temperature is the same as the temperature of heating and pressing. Subsequently, a laser microscope (LEXTOLS-4000, manufactured by Olympus Corporation) was used to measure the depth of the unevenness of the shape transfer from the stepped shape of the substrate of the support layer of the laminate. The ratio of the obtained measurement value to the step of the substrate is defined as the ratio (%) of the shape transfer. An average of the measurements at 10 points was used as the average. In addition, the length in the width direction of the support layer of the laminated body was measured with a ruler. In addition, the ratio of the amount of change in the length to the length in the width direction of the support layer before lamination (| length before lamination-length before lamination | / length before lamination x 100 (%)) is defined as the size Rate of change. An average of the measurements at 10 points was used as the average. In the examples described later, the ratio of shape transfer of less than 10% was determined to be ○。, and the ratio of shape transfer of 10% or more was determined to be ×. In addition, a dimensional change rate of less than 1% was determined to be ○.

此外,在優選的方式中,在支撐層上交替層疊多層(例如2~6層,優選的是2~4層)的中間層和脫模層。圖2是在支撐層3上交替層疊了3層的中間層2和脫模層1的例子。利用這樣的方式,通過在覆蓋膜的熱壓接合後,將表面的脫模層和中間層一張一張剝離,能重複使用。此時,多個脫模層的材料,可以全部相同,也可以彼此不同。此外,多個中間層的材料,可以全部相同,也可以彼此不同。In a preferred embodiment, a plurality of layers (for example, 2 to 6 layers, preferably 2 to 4 layers) of an intermediate layer and a release layer are alternately laminated on the support layer. FIG. 2 is an example in which three layers of the intermediate layer 2 and the release layer 1 are alternately stacked on the support layer 3. In this way, after the thermocompression bonding of the cover film, the release layer and the intermediate layer on the surface are peeled off one by one, which can be reused. In this case, the materials of the plurality of release layers may be all the same or different from each other. The materials of the plurality of intermediate layers may all be the same or different from each other.

接下來,說明各材料。首先,說明脫模層。在多層脫模膜中,脫模層與覆蓋膜接觸。此外,脫模層在覆蓋膜的熱壓接合後,發揮針對覆蓋膜的脫模性。脫模層的厚度,優選的是25~50μm,更優選的是25~40μm。如果厚度為25μm以上,則在覆蓋膜的熱壓接合時,能夠抑制覆蓋膜產生皺褶。脫模層的材料沒有特別限定。可以使用以下的材料。Next, each material will be described. First, the release layer will be described. In the multilayer release film, the release layer is in contact with the cover film. The release layer exhibits releasability from the cover film after thermocompression bonding of the cover film. The thickness of the release layer is preferably 25 to 50 μm, and more preferably 25 to 40 μm. When the thickness is 25 μm or more, it is possible to suppress the occurrence of wrinkles in the cover film during the thermocompression bonding of the cover film. The material of the release layer is not particularly limited. The following materials can be used.

作為上述能使用的材料,可以列舉聚對苯二甲酸乙二醇酯、聚對苯二甲酸丁二醇酯(PBT)、聚萘二甲酸乙二醇酯、以及聚萘二甲酸丁二醇酯等芳香族聚酯;聚四氟乙烯、四氟乙烯-六氟丙烯共聚物、以及聚氟乙烯等氟系樹脂;聚甲基戊烯(TPX)、聚丙烯(PP)(包含雙軸拉伸聚丙烯(OPP),未拉伸聚丙烯(CPP))、以及聚乙烯(PE)(包含高密度聚乙烯(HDPE)、低密度聚乙烯(LDPE)、直鏈形低密度聚乙烯(LLDPE))等烯烴樹脂;聚苯乙烯(PS);聚氯乙烯(PVC)。其中,優選的是從聚對苯二甲酸丁二醇酯(PBT)、聚甲基戊烯(TPX)、聚丙烯(PP)和高密度聚乙烯(HDPE)選擇的材料。這些材料可以單獨使用。或者,也可以混合使用選擇的多個材料。Examples of the materials that can be used include polyethylene terephthalate, polybutylene terephthalate (PBT), polyethylene naphthalate, and polybutylene naphthalate. And other aromatic polyesters; polytetrafluoroethylene, tetrafluoroethylene-hexafluoropropylene copolymers, and fluorine resins such as polyfluoroethylene; polymethylpentene (TPX), polypropylene (PP) (including biaxial stretching Polypropylene (OPP), unstretched polypropylene (CPP)), and polyethylene (PE) (including high density polyethylene (HDPE), low density polyethylene (LDPE), linear low density polyethylene (LLDPE) ) And other olefin resins; polystyrene (PS); polyvinyl chloride (PVC). Among them, preferred are materials selected from polybutylene terephthalate (PBT), polymethylpentene (TPX), polypropylene (PP), and high-density polyethylene (HDPE). These materials can be used individually. Alternatively, a plurality of selected materials may be mixed and used.

脫模層優選的是單層。此外,脫模層優選的是具有結晶性。具有結晶性是指通過示差掃描量熱法能夠確認明確的熔點。從多層脫模膜製造時的作業性以及覆蓋膜熱壓接合時的適當的脫模性的觀點出發,優選的是,脫模層的熔點Tm1足夠高到在層壓時不熔融。例如,熔點Tm1為作為層壓時的溫度所設想的溫度以上,優選的是130℃以上,更優選的是150℃以上,進一步優選的是180℃以上。另一方面,上限沒有特別限定。例如,熔點Tm1優選的是240℃以下,更優選的是230℃以下,進一步優選的是220℃以下。另外,熔點Tm可以按照JISK7121,利用示差掃描量熱法(DSC),在升溫速度10℃/min、測量溫度範圍25~250℃的條件下測量。將熔融峰頂的溫度定為熔點Tm。The release layer is preferably a single layer. In addition, the release layer is preferably crystalline. Having crystallinity means that a clear melting point can be confirmed by differential scanning calorimetry. From the viewpoints of workability at the time of manufacturing the multilayer release film and appropriate release properties at the time of thermocompression bonding of the cover film, it is preferable that the melting point Tm1 of the release layer is sufficiently high so as not to melt during lamination. For example, the melting point Tm1 is equal to or higher than the temperature assumed as the temperature during lamination, and is preferably 130 ° C or higher, more preferably 150 ° C or higher, and even more preferably 180 ° C or higher. On the other hand, the upper limit is not particularly limited. For example, the melting point Tm1 is preferably 240 ° C or lower, more preferably 230 ° C or lower, and even more preferably 220 ° C or lower. In addition, the melting point Tm can be measured in accordance with JISK7121 using a differential scanning calorimetry (DSC) at a temperature rise rate of 10 ° C / min and a measurement temperature range of 25 to 250 ° C. The temperature at the top of the melting peak was defined as the melting point Tm.

中間層的厚度,優選的是35~90μm,更優選的是40~80μm。從去除基板與覆蓋膜間的空氣的觀點出發,優選的是處於上述範圍的中間層的厚度。中間層的材料沒有特別的限定。例如,可以使用以下的材料。即,例如可以使用聚丙烯(PP)(包含雙軸拉伸聚丙烯(OPP)、未拉伸聚丙烯(CPP))、聚乙烯(PE)(包含高密度聚乙烯(HDPE)、低密度聚乙烯(LDPE)、直鏈形低密度聚乙烯(LLDPE))、聚氯乙烯(PVC)、或者丙烯酸彈性體。The thickness of the intermediate layer is preferably 35 to 90 μm, and more preferably 40 to 80 μm. From the viewpoint of removing air between the substrate and the cover film, the thickness of the intermediate layer within the above range is preferred. The material of the intermediate layer is not particularly limited. For example, the following materials can be used. That is, for example, polypropylene (PP) (including biaxially oriented polypropylene (OPP), unstretched polypropylene (CPP)), polyethylene (PE) (including high-density polyethylene (HDPE), and low-density polypropylene Ethylene (LDPE), linear low density polyethylene (LLDPE)), polyvinyl chloride (PVC), or acrylic elastomer.

其中,優選的是從聚丙烯(PP)、低密度聚乙烯(LDPE)和高密度聚乙烯(HDPE)選擇的材料。上述材料可以單獨使用。或者,也可以混合使用選擇的多個材料。中間層的熔點Tm2例如為作為層壓時的溫度所設想的溫度以下,優選的是180℃以下,更優選的是160℃以下,進一步優選的是150℃以下。下限沒有特別的限定。例如,熔點Tm2優選的是100℃以上,更優選的是110℃以上。此外,從發揮適當的黏附力以及良好的作業性的觀點出發,脫模層的熔點Tm1與中間層的熔點Tm2的差(Tm1-Tm2(℃)),優選的是20℃以上。所述溫度差的上限沒有特別的限定。但是,優選的是所述溫度差為120℃以下。Among them, preferred are materials selected from polypropylene (PP), low density polyethylene (LDPE), and high density polyethylene (HDPE). These materials can be used alone. Alternatively, a plurality of selected materials may be mixed and used. The melting point Tm2 of the intermediate layer is, for example, a temperature that is assumed to be the temperature at the time of lamination, or lower, preferably 180 ° C or lower, more preferably 160 ° C or lower, and even more preferably 150 ° C or lower. The lower limit is not particularly limited. For example, the melting point Tm2 is preferably 100 ° C or higher, and more preferably 110 ° C or higher. In addition, from the viewpoint of exerting an appropriate adhesive force and good workability, the difference (Tm1-Tm2 (° C)) between the melting point Tm1 of the release layer and the melting point Tm2 of the intermediate layer is preferably 20 ° C or higher. The upper limit of the temperature difference is not particularly limited. However, it is preferable that the temperature difference is 120 ° C or lower.

支撐層的厚度為75μm以上。由此,可以抑制覆蓋膜的熱壓接合導致的支撐層的形狀變化以及來源於基板的臺階的凹凸的轉印。因此,有利於支撐層的再利用。支撐層的厚度優選的是80μm以上,更優選的是90μm以上。另一方面,上限沒有特別限定。例如,支撐層的厚度優選的是150μm以下,更優選的是125μm以下。支撐層的材料沒有特別的限定。例如,作為支撐層的材料,可以使用和上述脫模層同樣的材料。此外,例如也可以使用聚醯亞胺或者玻璃布。聚對苯二甲酸丁二醇酯(PBT)是特別優選的材料。上述材料可以單獨使用。或者,也可以混合使用選擇的多個材料。優選的是,支撐層的熔點足夠高到層壓時不熔融的程度。例如,支撐層的熔點在作為層壓時的溫所設想的溫度以上,優選的是130℃以上,更優選的是150℃以上,進一步優選的是180℃以上。另一方面,上限沒有特別的限定。但是,支撐層的熔點優選的是300℃以下,更優選的是270℃以下,進一步優選的是250℃以下。The thickness of the support layer is 75 μm or more. As a result, it is possible to suppress a change in the shape of the support layer due to the thermocompression bonding of the cover film and the transfer of the unevenness from the step of the substrate. Therefore, it is advantageous for the reuse of the support layer. The thickness of the support layer is preferably 80 μm or more, and more preferably 90 μm or more. On the other hand, the upper limit is not particularly limited. For example, the thickness of the support layer is preferably 150 μm or less, and more preferably 125 μm or less. The material of the support layer is not particularly limited. For example, as the material of the support layer, the same material as the above-mentioned release layer can be used. In addition, for example, polyimide or glass cloth may be used. Polybutylene terephthalate (PBT) is a particularly preferred material. These materials can be used alone. Alternatively, a plurality of selected materials may be mixed and used. It is preferable that the melting point of the support layer is high enough to not melt during lamination. For example, the melting point of the support layer is equal to or higher than the temperature assumed as the temperature during lamination, preferably 130 ° C or higher, more preferably 150 ° C or higher, and even more preferably 180 ° C or higher. On the other hand, the upper limit is not particularly limited. However, the melting point of the support layer is preferably 300 ° C or lower, more preferably 270 ° C or lower, and even more preferably 250 ° C or lower.

接下來,說明多層脫模膜的製造方法。多層脫模膜的製造方法沒有特別的限定。例如,可以使用公知的方法。從達成特定的黏附力的觀點出發,優選的製造法為熱層壓法。通過熱層壓法得到熱壓接合層疊結構。即,優選的多層脫模膜的製造方法,包含通過將支撐層、中間層和脫模層依次層疊而得到層疊體的工序以及把得到的層疊體熱層壓的工序。Next, the manufacturing method of a multilayer release film is demonstrated. The manufacturing method of a multilayer release film is not specifically limited. For example, a known method can be used. From the viewpoint of achieving a specific adhesive force, a preferred manufacturing method is a thermal lamination method. A thermocompression bonded laminated structure was obtained by a thermal lamination method. That is, a preferred method for producing a multilayer release film includes a step of obtaining a laminate by sequentially laminating a support layer, an intermediate layer, and a release layer, and a step of thermally laminating the obtained laminate.

首先,將支撐層、中間層和脫模層依次(優選的是不通過黏合劑)層疊,形成層疊體。從在覆蓋膜熱壓接合後各層的剝離容易度以及容易再利用的觀點出發,優選的是不使用黏合劑。此時,如上所述,可以在支撐層上交替層疊多層(例如2~6層,優選的是2~4層)的中間層和脫模層。First, a support layer, an intermediate layer, and a release layer are laminated sequentially (preferably without passing through an adhesive) to form a laminate. It is preferable not to use an adhesive from the viewpoint of ease of peeling of each layer after the cover film is thermocompression bonded and easy reuse. At this time, as described above, a plurality of layers (for example, 2 to 6 layers, preferably 2 to 4 layers) of the intermediate layer and the release layer may be alternately laminated on the support layer.

接下來,通過將得到的層疊體熱層壓,可以得到多層脫模膜。熱層壓可以使用公知的層壓裝置。熱層壓優選的是通過被稱為所謂的輥對輥(roll-to-roll)方式的連續輸送作業進行。熱層壓時的溫度,可以根據使用材料適當設定。所述溫度沒有特別的限定。但是,所述溫度優選的是100~180℃。此外,熱層壓時的溫度優選的是為中間層的熔點以上且為脫模層和支撐層的熔點中的較低一方的溫度。更優選的溫度為中間層的熔點+10℃以上且為脫模層和支撐層的熔點中的較低一方的溫度-10℃以下。如果是這樣的溫度,則能夠以不是所有層熔化並熱熔接合亦即僅使中間層熔化的方式成形。因此,容易得到特定的黏附力。因此,在材料的選擇中,在支撐層、中間層和脫模層的熔點中,優選的是中間層的熔點最低。從得到適合的黏附力的觀點出發,熱層壓時的壓力優選的是300~600kPa。優選的是,各層用輸送速度0.5m/min以上的輥式熱層壓機層疊。Next, a multilayer release film can be obtained by thermally laminating the obtained laminate. For the thermal lamination, a known laminating apparatus can be used. The thermal lamination is preferably performed by a continuous conveyance operation called a so-called roll-to-roll method. The temperature at the time of thermal lamination can be appropriately set according to the material used. The temperature is not particularly limited. However, the temperature is preferably 100 to 180 ° C. The temperature at the time of thermal lamination is preferably a temperature that is equal to or higher than the melting point of the intermediate layer and the lower of the melting points of the release layer and the support layer. A more preferable temperature is a temperature of the intermediate layer + 10 ° C. or higher and the lower one of the melting points of the release layer and the support layer −10 ° C. or lower. If it is such a temperature, it can shape | mold so that not all layers may be melted and fusion-bonded, that is, only an intermediate layer may be melted. Therefore, it is easy to obtain a specific adhesive force. Therefore, in the selection of materials, among the melting points of the support layer, the intermediate layer, and the release layer, it is preferable that the intermediate layer has the lowest melting point. From the viewpoint of obtaining a suitable adhesive force, the pressure during thermal lamination is preferably 300 to 600 kPa. It is preferable that each layer is laminated with a roller thermal laminator having a conveyance speed of 0.5 m / min or more.

通過這樣得到的多層脫模膜,可以適合用於印刷電路板的層壓用等的熱壓接合。例如,可以作為對柔性印刷電路板和覆蓋膜進行熱壓接合時的脫模膜使用。可以用於單面柔性印刷電路板或者雙面柔性印刷電路板等各種印刷電路板。多層脫模膜優選的是用於以下的柔性印刷電路板的製造方法。The multilayer release film obtained in this way can be suitably used for thermocompression bonding for lamination of printed wiring boards and the like. For example, it can be used as a release film when thermocompression bonding a flexible printed circuit board and a cover film. Can be used for various printed circuit boards such as single-sided flexible printed circuit boards or double-sided flexible printed circuit boards. The multilayer release film is preferably used in the following method for manufacturing a flexible printed circuit board.

本發明的柔性印刷電路板的製造方法包含:將基板、覆蓋膜和多層脫模膜依次層疊的工序;以及把基板和覆蓋膜熱壓接合的工序。所述多層脫模膜是將前述支撐層、中間層和脫模層依次層疊的多層脫模膜。此外,所述熱壓接合的溫度為所述中間層的熔點+5℃以上且所述脫模層的熔點-5℃以下。The method for manufacturing a flexible printed circuit board of the present invention includes a step of sequentially laminating a substrate, a cover film, and a multilayer release film; and a step of thermocompression bonding the substrate and the cover film. The multilayer release film is a multilayer release film in which the support layer, the intermediate layer, and the release layer are sequentially laminated. In addition, the temperature of the thermocompression bonding is the melting point of the intermediate layer + 5 ° C or more and the melting point of the release layer-5 ° C or less.

如果熱壓接合的溫度為中間層的熔點+5℃以上,則中間層的緩衝性良好地發揮作用。因此,能夠抑制基板和覆蓋膜之間進入空氣。因此,能進行良好的埋入。所述溫度優選的是為中間層的熔點+10℃以上。此外,如果熱壓接合的溫度為脫模層的熔點-5℃以下,則脫模性良好。所述溫度優選的是為脫模層的熔點-10℃以下。另外,熱壓接合的溫度,通常為110~190℃程度的範圍。此外,在本實施方式中,熱壓的溫度和熱壓接合的溫度是使用的裝置的設定溫度。If the temperature of the thermocompression bonding is the melting point of the intermediate layer + 5 ° C or more, the cushioning property of the intermediate layer works well. Therefore, it is possible to suppress air from entering between the substrate and the cover film. Therefore, good embedding can be performed. The temperature is preferably the melting point of the intermediate layer + 10 ° C or more. In addition, if the temperature of the thermocompression bonding is −5 ° C. or lower, the mold release property is good. The temperature is preferably -10 ° C or lower, which is the melting point of the release layer. The temperature of the thermocompression bonding is usually in the range of about 110 to 190 ° C. In the present embodiment, the temperature of the thermocompression and the temperature of the thermocompression bonding are set temperatures of the device to be used.

作為基板,可以使用一般廣泛使用的基板。例如,可以使用在聚醯亞胺等基膜上黏合銅箔的電路圖案得到的基板。對於覆蓋膜,也可以使用一般廣泛使用的覆蓋膜。例如,可以使用塗布有環氧系黏合劑等黏合劑的聚醯亞胺等。覆蓋膜的熱壓接合,可以使用層壓裝置等公知的裝置。在使用層壓裝置的情況下,熱壓接合時的壓力優選的是8~12MPa。此外,優選的是在以與層壓溫度相同的溫度預熱5~30秒後,在上述特定的溫度下進行40~180秒的加壓。As the substrate, a substrate widely used can be used. For example, a substrate obtained by bonding a circuit pattern of a copper foil to a base film such as polyimide can be used. As the cover film, a generally widely used cover film can also be used. For example, polyimide or the like coated with an adhesive such as an epoxy-based adhesive can be used. For the thermocompression bonding of the cover film, a known device such as a laminating device can be used. When a laminating device is used, the pressure at the time of thermocompression bonding is preferably 8 to 12 MPa. In addition, it is preferable that after preheating at the same temperature as the lamination temperature for 5 to 30 seconds, pressurization is performed at the above-mentioned specific temperature for 40 to 180 seconds.

[實施例][Example]

以下,參照實施例具體說明本實施方式。但是,本實施方式不限於以下實施例的方式。Hereinafter, this embodiment will be specifically described with reference to examples. However, this embodiment is not limited to the following embodiments.

以下,說明實施例中使用的裝置和評價方法。另外,關於黏附力、形狀轉印和尺寸變化率的評價方法,如上所述。但是,實施例中的形狀轉印和尺寸變化率測量時的層壓溫度為表1所述的覆蓋層壓溫度。The devices and evaluation methods used in the examples are described below. The methods for evaluating the adhesion, shape transfer, and dimensional change rate are as described above. However, the lamination temperature at the time of shape transfer and dimensional change measurement in the examples is the lamination temperature described in Table 1.

〈層壓裝置〉<Laminating Device>

作為層壓裝置,使用了平板熱層壓裝置。利用層壓裝置,層疊了覆蓋膜和基板。得到的層疊體和多層脫模膜,通過加壓加熱成為一體。以加壓加熱時使多層脫模膜的脫模層與包含覆蓋膜和基板的層疊體的覆蓋膜接觸的方式,層疊了多層型膜和層疊體。As the laminating apparatus, a flat-plate thermal laminating apparatus was used. With the laminating apparatus, the cover film and the substrate were laminated. The obtained laminate and multilayer release film are integrated by heating under pressure. The multilayer film and the laminate were laminated so that the release layer of the multilayer release film was in contact with the cover film including the laminate of the cover film and the substrate during pressure heating.

〈脫模性〉<Releasability>

在具有寬度250mm×長度300mm、臺階0.035mm的電路圖案(銅箔)的基板(聚醯亞胺製品)上,層疊了包含塗布有環氧系黏合材料的、厚度12.5μm的聚醯亞胺膜的覆蓋膜。此外,在得到的層疊體上層疊作為試驗對象的多層脫模膜後進行了層壓。層壓裝置的條件為:在壓力10MPa下預熱10秒以及加熱加壓50秒。隨後,判斷了多層脫模膜是否能從覆蓋膜容易地剝離。將能容易地剝離的情況判斷為○。另一方面,將剝離困難的情況判斷為×。另外,在實施例的各評價中,覆蓋膜層壓時的加熱加壓的溫度設定為表1所記載的覆蓋層壓溫度。預熱的溫度設定為與加熱加壓的溫度相同。On a substrate (polyimide product) having a circuit pattern (copper foil) having a width of 250 mm × a length of 300 mm and a step of 0.035 mm, a polyimide film having a thickness of 12.5 μm and containing an epoxy-based adhesive material was laminated. Cover film. In addition, a multilayer release film as a test object was laminated on the obtained laminate, and then laminated. The conditions of the laminating apparatus were: preheating at a pressure of 10 MPa for 10 seconds and heating and pressing for 50 seconds. Subsequently, it was judged whether the multilayer release film can be easily peeled from the cover film. A case where it could be easily peeled off was determined to be ○. On the other hand, a case where peeling was difficult was judged as ×. In each evaluation of the examples, the temperature of the heating and pressing during lamination of the cover film was set to the cover lamination temperature described in Table 1. The preheating temperature is set to the same temperature as the heating and pressing.

〈覆蓋膜的皺褶〉<Wrinkles of cover film>

在具有寬度250mm×長度300mm、臺階0.035mm的電路圖案(銅箔)的基板(聚醯亞胺製品)上,層疊了包含塗布有環氧系黏合材料的、厚度12.5μm的聚醯亞胺膜的覆蓋膜。此外,在得到的層疊體上層疊了作為試驗對象的多層脫模膜後進行了層壓。層壓裝置的條件為:在壓力10MPa下預熱10秒以及加熱加壓50秒。隨後,通過目視觀察外觀,判斷覆蓋膜有無皺褶。當認為沒有皺褶時判斷為○。將認為有皺褶時判斷為×。層壓時的加熱加壓的溫度設定為表1所記載的覆蓋層壓溫度。預熱的溫度設定為與加熱加壓的溫度相同。On a substrate (polyimide product) having a circuit pattern (copper foil) having a width of 250 mm × a length of 300 mm and a step of 0.035 mm, a polyimide film having a thickness of 12.5 μm and containing an epoxy-based adhesive material was laminated. Cover film. In addition, a multilayer release film as a test object was laminated on the obtained laminate, and then laminated. The conditions of the laminating apparatus were: preheating at a pressure of 10 MPa for 10 seconds and heating and pressing for 50 seconds. Subsequently, the appearance was visually observed to determine the presence or absence of wrinkles in the cover film. It was judged as ○ when no wrinkles were found. When wrinkles were considered, it was judged as x. The temperature of heating and pressing during lamination was set to the lamination temperature described in Table 1. The preheating temperature is set to the same temperature as the heating and pressing.

〈埋入(空氣進入的有無)〉<Buried (with or without air)>

在具有寬度250mm×長度300mm、臺階0.035mm的電路圖案(銅箔)的基板(聚醯亞胺製品)上,層疊了包含塗布有環氧系黏合材料的、厚度12.5μm的聚醯亞胺膜的覆蓋膜。此外,在得到的層疊體上層疊了作為試驗對象的多層脫模膜後進行了層壓。層壓裝置的條件為:在壓力10MPa下預熱10秒以及加熱加壓50秒。隨後,通過用顯微鏡(倍率8倍)觀察電路圖案上和電路圖案間,判斷空氣進入的有無。層壓時的加熱加壓的溫度設定為表1所記載的覆蓋層壓溫度。預熱的溫度設定為與加熱加壓的溫度相同。如果認為沒有空氣進入,則判斷為○。如果認為薄片體內有一處的空氣進入則判斷為△。認為薄片體內有2處以上的空氣進入則判斷為×。On a substrate (polyimide product) having a circuit pattern (copper foil) having a width of 250 mm × a length of 300 mm and a step of 0.035 mm, a polyimide film having a thickness of 12.5 μm and containing an epoxy-based adhesive material was laminated. Cover film. In addition, a multilayer release film as a test object was laminated on the obtained laminate, and then laminated. The conditions of the laminating apparatus were: preheating at a pressure of 10 MPa for 10 seconds and heating and pressing for 50 seconds. Subsequently, the presence or absence of air ingress was determined by observing on the circuit pattern and between the circuit patterns with a microscope (8x magnification). The temperature of heating and pressing during lamination was set to the lamination temperature described in Table 1. The preheating temperature is set to the same temperature as the heating and pressing. If no air is considered to enter, it is judged as (circle). It is judged as Δ if it is considered that there is air in one place in the sheet. It is judged that X was obtained when two or more places of air entered the sheet.

(實施例1)(Example 1)

各層採用了以下的材料。
支撐層:厚度100μm的聚對苯二甲酸丁二醇酯(PBT),溶體質量流動速率(MFR)4.3,熔點220℃,
中間層:厚度40μm的低密度聚乙烯(LDPE),MFR1.0,熔點110℃
脫模層:厚度25μm的聚丙烯(PP),MFR0.35,熔點160℃
The following materials were used for each layer.
Support layer: Polybutylene terephthalate (PBT) with a thickness of 100 μm, solution mass flow rate (MFR) 4.3, melting point 220 ° C,
Interlayer: Low-density polyethylene (LDPE) with a thickness of 40 μm, MFR 1.0, melting point 110 ° C
Release layer: 25 μm thick polypropylene (PP), MFR 0.35, melting point 160 ° C

將支撐層、中間層和脫模層依次層疊,使用輥式熱層壓機進行了膜化。層壓在溫度170℃、壓力500kPa、輸送速度1.0m/min的條件下進行。使用得到的多層脫模膜,進行了前述的評價。結果如表1所示。在實施例1中未確認到支撐層的熔融接合。因此,能夠剝離所述支撐層,此外,尺寸變化率也足夠小。因此,支撐層能夠進行再利用。另外,基於JISK7210:1999塑膠-熱塑性塑膠的溶體質量流動速率(MFR)以及熔體體積流動速率(MVR)的試驗方法進行了溶體質量流動速率(MFR)的測量。MFR的單位為g/10min。The support layer, the intermediate layer, and the release layer were laminated in this order and formed into a film using a roll heat laminator. Lamination was performed under conditions of a temperature of 170 ° C, a pressure of 500 kPa, and a conveyance speed of 1.0 m / min. Using the obtained multilayer release film, the aforementioned evaluation was performed. The results are shown in Table 1. No fusion bonding of the support layer was confirmed in Example 1. Therefore, the support layer can be peeled, and the dimensional change rate is sufficiently small. Therefore, the support layer can be reused. In addition, the solution mass flow rate (MFR) and melt volume flow rate (MVR) of plastics-thermoplastics were measured based on JISK7210: 1999 plastic-thermoplastic test methods. The unit of MFR is g / 10min.

(實施例2~12,比較例1~5,參考例1~4)(Examples 2 to 12, Comparative Examples 1 to 5, Reference Examples 1 to 4)

除了使使用的各層、層壓時的膜化溫度如表1所示變更以外,通過與實施例1相同的方法和條件,得到了實施例2~12、比較例1~5和參考例1~4的多層脫模膜。評價結果如表1所示。在實施例2~12中,支撐層能夠再利用。另外,在比較例1中在覆蓋層壓作業時,多層脫模膜剝落。因此,未能進行印刷電路板的評價。比較例2、3由於尺寸變化率大,所以支撐層不能再利用。此外,在比較例4、5中使用了表1所述的市售的脫模膜。這些脫模膜是通過擠出成形製造的膜。該脫模膜具有高的黏附力。因此,各層不能剝離。Except that the layers used and the film forming temperature during lamination were changed as shown in Table 1, Examples 2 to 12, Comparative Examples 1 to 5, and Reference Examples 1 to 12 were obtained by the same method and conditions as in Example 1. 4 multilayer release film. The evaluation results are shown in Table 1. In Examples 2 to 12, the support layer can be reused. In Comparative Example 1, the multilayer release film was peeled off during the laminating operation. Therefore, evaluation of the printed circuit board could not be performed. In Comparative Examples 2 and 3, since the dimensional change rate was large, the support layer could not be reused. In Comparative Examples 4 and 5, a commercially available release film described in Table 1 was used. These release films are films produced by extrusion molding. The release film has high adhesion. Therefore, each layer cannot be peeled.

表1
Table 1

表中,材料欄中所記載的數值為熔點Tm(℃)。In the table, the numerical value described in the material column is the melting point Tm (° C).

表中,各層的材料如下。In the table, the materials of each layer are as follows.

(脫模層)
聚對苯二甲酸丁二醇酯(PBT),MFR4.3,熔點220℃
聚甲基戊烯,三井化學東賽璐株式會社製Opulent X-88B
高密度聚乙烯(HDPE),MFR0.35,熔點130℃
厚度20μm的聚丙烯(PP),北越化成株式會社製聚烯烴膜
厚度40μm的聚丙烯(PP),北越化成株式會社製聚烯烴膜
(Release layer)
Polybutylene terephthalate (PBT), MFR4.3, melting point 220 ° C
Polymethylpentene, Opulent X-88B manufactured by Mitsui Chemicals Toyo Cell Corporation
High density polyethylene (HDPE), MFR 0.35, melting point 130 ° C
Polypropylene (PP) with a thickness of 20 μm, polyolefin film made by Kitakoshi Kasei Co., Ltd. Polypropylene (PP) with a thickness of 40 μm, polyolefin film made by Kitakoshi Kasei Co., Ltd.

(中間層)
聚丙烯(PP),北越化成株式會社製聚烯烴膜
厚度40μm的高密度聚乙烯(HDPE),MFR0.35,熔點130℃
厚度60μm的高密度聚乙烯(HDPE),MFR0.35,熔點130℃
厚度80μm的低密度聚乙烯(LDPE),MFR1.0,熔點110℃
(middle layer)
Polypropylene (PP), a high-density polyethylene (HDPE) with a thickness of 40 μm, a polyolefin film manufactured by Kitakoshi Kasei Co., Ltd., MFR 0.35, melting point 130 ° C
High-density polyethylene (HDPE) with a thickness of 60 μm, MFR 0.35, melting point 130 ° C
Low-density polyethylene (LDPE) with a thickness of 80 μm, MFR 1.0, melting point 110 ° C

(支撐層)
厚度40μm的PBT,MFR4.3,熔點220℃
厚度65μm的PBT,MFR4.3,熔點220℃
厚度80μm的PBT,MFR4.3,熔點220℃
厚度120μm的PBT,MFR4.3,熔點220℃
(Support layer)
40μm thickness PBT, MFR4.3, melting point 220 ℃
65μm thick PBT, MFR4.3, melting point 220 ℃
80μm thick PBT, MFR4.3, melting point 220 ℃
120μm thick PBT, MFR4.3, melting point 220 ℃

1‧‧‧脫模層 1‧‧‧ release layer

2‧‧‧中間層 2‧‧‧ middle layer

3‧‧‧支撐層 3‧‧‧ support layer

圖1是表示多層脫模膜的層結構的示意圖。FIG. 1 is a schematic diagram showing a layer structure of a multilayer release film.

圖2是表示多層脫模膜的層結構的示意圖。 FIG. 2 is a schematic diagram showing a layer structure of a multilayer release film.

Claims (12)

一種多層脫模膜,其包括支撐層、中間層和脫模層,所述多層脫模膜的特徵在於,所述支撐層、所述中間層和所述脫模層依次層疊,所述支撐層具有75μm以上的厚度,利用剝離強度試驗機以剝離角度170°、速度2.5mm/sec的條件測量50mm寬度的所述多層脫模膜時的所述支撐層與所述中間層的黏附力的測量值為5~25g/50mm。A multilayer release film includes a support layer, an intermediate layer, and a release layer. The multilayer release film is characterized in that the support layer, the intermediate layer, and the release layer are sequentially stacked, and the support layer Measurement of the adhesion between the support layer and the intermediate layer when the multilayer release film having a thickness of 75 μm or more was measured with a peel strength tester at a peel angle of 170 ° and a speed of 2.5 mm / sec at a thickness of 50 mm The value is 5 to 25g / 50mm. 如請求項1所述的多層脫模膜,其特徵在於,利用剝離強度試驗機以剝離角度170°、速度2.5mm/sec測量50mm寬度的所述多層脫模膜時的所述脫模層與所述中間層的黏附力的測量值為5~25g/50mm。The multilayer release film according to claim 1, wherein the release layer and the release layer when the multilayer release film having a width of 50 mm is measured with a peel strength tester at a peel angle of 170 ° and a speed of 2.5 mm / sec are used. The measurement value of the adhesion of the intermediate layer is 5 to 25 g / 50 mm. 如請求項1或2所述的多層脫模膜,其特徵在於,在使用所述多層脫模膜在寬度250mm、長度300mm、電路圖案的臺階為0.035mm的基板上層壓覆蓋膜的層壓試驗中,針對所述支撐層的來源於所述基板的所述臺階的形狀轉印的凹凸的深度,小於所述基板的所述臺階的10%,所述層壓試驗前後的所述支撐層的寬度方向的尺寸變化率小於1%。The multilayer release film according to claim 1 or 2, further comprising a lamination test in which a cover film is laminated on a substrate having a width of 250 mm, a length of 300 mm, and a step of a circuit pattern of 0.035 mm using the multilayer release film. In the support layer, the depth of the unevenness of the shape transfer from the step of the substrate is less than 10% of the step of the substrate, and the depth of the support layer before and after the lamination test is The dimensional change rate in the width direction is less than 1%. 如請求項1所述的多層脫模膜,其特徵在於,所述脫模層具有25~50μm的厚度。The multilayer release film according to claim 1, wherein the release layer has a thickness of 25 to 50 μm. 如請求項1所述的多層脫模膜,其特徵在於,所述支撐層、所述中間層和所述脫模層不通過黏合劑層疊。The multilayer release film according to claim 1, wherein the support layer, the intermediate layer, and the release layer are not laminated with an adhesive. 如請求項1所述的多層脫模膜,其特徵在於,所述脫模層為單層,具有結晶性,並且具有130~240℃的熔點。The multilayer release film according to claim 1, wherein the release layer is a single layer, has a crystallinity, and has a melting point of 130 to 240 ° C. 如請求項1所述的多層脫模膜,其特徵在於,所述中間層具有100~180℃的熔點。The multilayer release film according to claim 1, wherein the intermediate layer has a melting point of 100 to 180 ° C. 如請求項1所述的多層脫模膜,其特徵在於,所述中間層具有35~90μm的厚度。The multilayer release film according to claim 1, wherein the intermediate layer has a thickness of 35 to 90 μm. 如請求項1所述的多層脫模膜,其特徵在於,所述多層脫模膜是印刷電路板的層壓用多層脫模膜。The multilayer release film according to claim 1, wherein the multilayer release film is a multilayer release film for lamination of a printed circuit board. 如請求項1所述的多層脫模膜,其特徵在於,在所述支撐層上交替層疊有多層所述中間層和所述脫模層。The multilayer release film according to claim 1, wherein a plurality of the intermediate layer and the release layer are alternately laminated on the support layer. 一種製造方法,其特徵在於,所述製造方法是請求項1至10中任意一項所述的多層脫模膜的製造方法,所述製造方法包括:通過將所述支撐層、所述中間層和所述脫模層依次層疊,得到層疊體的工序;以及將得到的層疊體熱層壓的工序。A manufacturing method, characterized in that the manufacturing method is a method for manufacturing a multilayer release film according to any one of claims 1 to 10, and the manufacturing method includes: by supporting the support layer and the intermediate layer A step of sequentially stacking with the release layer to obtain a laminated body; and a step of thermally laminating the obtained laminated body. 一種柔性印刷電路板的製造方法,其特徵在於,所述柔性印刷電路板的製造方法包括:將基板、覆蓋膜和多層脫模膜依次層疊的工序;以及將基板和覆蓋膜熱壓接合的工序,所述多層脫模膜是請求項1至10中任意一項所述的多層脫模膜,所述熱壓接合的溫度為所述中間層的熔點+5℃以上且為所述脫模層的熔點-5℃以下。A method for manufacturing a flexible printed circuit board, characterized in that the method for manufacturing a flexible printed circuit board includes: a step of sequentially laminating a substrate, a cover film and a multilayer release film; and a step of thermocompression bonding the substrate and the cover film. The multilayer release film is the multilayer release film according to any one of claims 1 to 10, and the temperature of the thermocompression bonding is the melting point of the intermediate layer + 5 ° C or more and is the release layer. Melting point: -5 ° C or lower.
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