TW201920480A - Liquid-crystalline resin composition for member with sliding/wear resistance, and member with sliding/wear resistance obtained from same - Google Patents

Liquid-crystalline resin composition for member with sliding/wear resistance, and member with sliding/wear resistance obtained from same Download PDF

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TW201920480A
TW201920480A TW107131090A TW107131090A TW201920480A TW 201920480 A TW201920480 A TW 201920480A TW 107131090 A TW107131090 A TW 107131090A TW 107131090 A TW107131090 A TW 107131090A TW 201920480 A TW201920480 A TW 201920480A
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sliding
crystalline resin
resin composition
mass
wear resistance
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TW107131090A
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TWI762713B (en
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深津博樹
酒井不二
青藤宏光
長永昭宏
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日商寶理塑料股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/02Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups
    • C08L101/06Compositions of unspecified macromolecular compounds characterised by the presence of specified groups, e.g. terminal or pendant functional groups containing oxygen atoms
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds
    • C08L101/12Compositions of unspecified macromolecular compounds characterised by physical features, e.g. anisotropy, viscosity or electrical conductivity
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L63/00Compositions of epoxy resins; Compositions of derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/002Physical properties
    • C08K2201/005Additives being defined by their particle size in general

Abstract

Provided are: a liquid-crystalline resin composition for members with sliding/wear resistance which is for use in producing a member with sliding/wear resistance that has adhesive properties and impact resistance which are equal to those of conventional ones and is reduced in sliding wear; and a member with sliding/wear resistance obtained from the liquid-crystalline resin composition. The liquid-crystalline resin composition for members with sliding/wear resistance according to the present invention comprises (A) a liquid-crystalline resin, (B) talc, and (C) an epoxidized copolymer, wherein the talc (B) has a median diameter of 50 [mu]m or smaller and the epoxidized copolymer (C) is contained in an amount of 2.0-6.5 mass%.

Description

耐滑動磨耗構件用液晶性樹脂組合物及使用該組合物的耐滑動磨耗構件Liquid crystal resin composition for sliding wear-resistant member and sliding wear-resistant member using the same

本發明係有關於耐滑動磨耗構件用液晶性樹脂組合物及使用該組合物的耐滑動磨耗構件。The present invention relates to a liquid crystal resin composition for a sliding wear-resistant member and a sliding wear-resistant member using the same.

以液晶性聚酯樹脂為代表的液晶性樹脂,具有優異的機械強度、耐熱性、耐化學性、電性等並取得良好的平衡,且也具有優異的尺寸穩定性,因此被廣泛地作為高性能工程塑料(engineering plastic)來使用。近來,已運用上述優點將液晶性樹脂使用於精密儀器部件。Liquid crystalline resins typified by liquid crystalline polyester resins have excellent mechanical strength, heat resistance, chemical resistance, electrical properties, etc. and achieve a good balance, and also have excellent dimensional stability, so they are widely used as high Performance engineering plastic (engineering plastic) to use. Recently, liquid crystal resins have been used for precision instrument components using the above advantages.

作為使用液晶性樹脂的部件,例如,可以列舉出FPC連接器(flexible printed circuit connector)等的連接器;記憶卡插槽(memory card socket)等的插槽;鏡頭支架(lens holder)等的相機模組(camera module)用部件;繼電器(relay)。這些部件都需要具有優異的黏著性及耐衝擊性,而且還有2個以上的構件彼此以動態接觸的形式而被使用的情況,因此也有降低滑動磨耗性(即,2個以上的構件彼此動態接觸時的易磨耗性)的需求。例如,在專利文獻1中,將提供一種表面美觀且由滑動性優異的液晶性樹脂組合物所構成的成型品作為課題,公開了以特定的比例含有液晶性樹脂和具有特定的體積平均粒徑的滑石(talc)之液晶性樹脂組合物。
[現有技術文獻]
[專利文獻]
Examples of components using liquid crystalline resin include connectors such as FPC connectors (flexible printed circuit connectors); slots such as memory card sockets; cameras such as lens holders Module (camera module) components; relay (relay). These parts are required to have excellent adhesion and impact resistance, and there are cases where two or more members are used in dynamic contact with each other, so sliding abrasion resistance is also reduced (that is, two or more members are dynamic with each other) Wear resistance when in contact). For example, Patent Document 1 proposes to provide a molded article composed of a liquid crystalline resin composition having a beautiful surface and excellent sliding properties, and discloses that a liquid crystal resin is contained in a specific ratio and a specific volume average particle diameter is included. Liquid crystal resin composition of talc.
[Prior Art Literature]
[Patent Literature]

[專利文獻1] 日本專利特許第5087958號公報[Patent Document 1] Japanese Patent No. 5087958

[發明所欲解決的課題][Problems to be Solved by the Invention]

然而,根據本發明人的研究,先前的液晶性樹脂組合物的滑動耐磨性之降低程度不足。 本發明係為了解決上述課題而完成的,其目的在於提供用於製造具有與先前相同的黏著性及耐衝擊性的同時降低滑動磨耗性的耐滑動磨耗構件所使用的耐滑動磨耗構件用液晶性樹脂組合物及使用該組合物的耐滑動磨耗構件。
[用於解決課題的手段]
However, according to the study by the present inventors, the degree of reduction in sliding abrasion resistance of the conventional liquid crystalline resin composition is insufficient. The present invention has been made in order to solve the above-mentioned problems, and an object thereof is to provide a liquid crystal resistance for a sliding abrasion-resistant member used for producing a sliding abrasion-resistant member that has the same adhesion and impact resistance as the conventional one while reducing sliding abrasion resistance. Resin composition and sliding wear-resistant member using the same.
[Means for solving problems]

本發明人為了解決上述問題進行了深入研究。 結果發現,藉由使用包括液晶性樹脂、具有特定的中數粒徑的滑石和含環氧基的共聚物且含環氧基的共聚物的含量為預定的範圍之液晶性樹脂組合物,能夠解決上述問題,進而完成本發明。更具體而言,本發明提供以下內容。The present inventors have conducted intensive studies in order to solve the above problems. As a result, it was found that by using a liquid crystalline resin composition including a liquid crystalline resin, talc having a specific median particle size, and an epoxy group-containing copolymer, and the content of the epoxy group-containing copolymer is within a predetermined range, it is possible to The above problem is solved, and the present invention is completed. More specifically, the present invention provides the following.

(1)一種耐滑動磨耗構件用液晶性樹脂組合物,包括(A)液晶性樹脂、(B)滑石、以及(C)含環氧基的共聚物,其中前述(B)滑石的中數粒徑為50μm以下,且前述(C)含環氧基的共聚物的含量為2.0~6.5質量%。(1) A liquid crystalline resin composition for a sliding abrasion-resistant member, comprising (A) a liquid crystalline resin, (B) talc, and (C) an epoxy-group-containing copolymer, wherein the medium number of the (B) talc The diameter is 50 μm or less, and the content of the (C) epoxy group-containing copolymer is 2.0 to 6.5% by mass.

(2)如(1)所述之組合物,其中前述(B)滑石的含量為25~45質量%。(2) The composition according to (1), wherein the content of the (B) talc is 25 to 45% by mass.

(3)一種耐滑動磨耗構件,由(1)或(2)所述之組合物所構成。
[本發明的效果]
(3) A sliding abrasion-resistant member composed of the composition described in (1) or (2).
[Effect of the present invention]

當使用本發明的耐滑動磨耗構件用液晶性樹脂組合物作為原料來製造耐滑動磨耗構件時,能夠得到具有與先前相同的黏著性及耐衝擊性的同時降低滑動磨耗性的耐滑動磨耗構件。When the sliding abrasion resistant member is produced using the liquid crystalline resin composition for a sliding abrasion resistant member of the present invention as a raw material, a sliding abrasion resistant member having the same adhesion and impact resistance as before and having reduced sliding abrasion resistance can be obtained.

以下對本發明的實施形態進行說明。此外,本發明並不限定於以下的實施形態。
<耐滑動磨耗構件用液晶性樹脂組合物>
Hereinafter, embodiments of the present invention will be described. The present invention is not limited to the following embodiments.
<Liquid-crystalline resin composition for sliding wear-resistant members>

本發明的耐滑動磨耗構件用液晶性樹脂組合物包括(A)液晶性樹脂、(B)滑石、以及(C)含環氧基的共聚物。
[(A)液晶性樹脂]
The liquid crystalline resin composition for a sliding wear-resistant member of the present invention includes (A) a liquid crystalline resin, (B) talc, and (C) an epoxy group-containing copolymer.
[(A) Liquid crystalline resin]

本發明所使用的(A)液晶性樹脂,係指具有能夠形成光學異向性熔融相的性質之熔融加工性的聚合物(polymer)。異向性熔融相的性質能夠藉由利用正交偏光器之慣用的偏光測量法來確認。更具體而言,使用Leitz偏光顯微鏡,在氮氣氣氛下以40倍的倍率觀察放置於Leitz熱台(hot stage)上的熔融試驗品,以進行異向性熔融相的確認。適用於本發明的液晶性聚合物在正交偏光器之間檢測時,即使是在熔融靜止狀態下,偏光仍正常地通過並顯示出光學異向性。The (A) liquid crystalline resin used in the present invention refers to a polymer having a melt processability capable of forming an optically anisotropic melt phase. The properties of the anisotropic molten phase can be confirmed by a conventional polarization measurement method using a cross polarizer. More specifically, a Leitz polarizing microscope was used to observe a molten test article placed on a Leitz hot stage at a magnification of 40 times in a nitrogen atmosphere to confirm an anisotropic molten phase. When the liquid crystalline polymer suitable for the present invention is detected between orthogonal polarizers, the polarized light normally passes through and exhibits optical anisotropy even in a molten still state.

以上所述之(A)液晶性樹脂的種類並沒有特別的限定,以芳香族聚酯(polyester)及/或芳香族聚酯醯胺(polyester amide)為佳。再者,在同一分子鏈中局部含有芳香族聚酯及/或芳香族聚酯醯胺之聚酯也在此範圍內。作為(A)液晶性樹脂,使用在60℃下在五氟苯酚(pentafluorophenol)中溶解成0.1質量%的濃度時具有至少約2.0分公升/克的對數黏度(I.V.)之材料為佳,以2.0〜10.0分公升/克為更佳。The type of the (A) liquid crystalline resin is not particularly limited, and an aromatic polyester and / or an aromatic polyester amide is preferred. In addition, polyesters containing aromatic polyester and / or aromatic polyester amidine partially in the same molecular chain are also within this range. As the (A) liquid crystalline resin, a material having a logarithmic viscosity (IV) of at least about 2.0 centiliter / gram when dissolved in a concentration of 0.1% by mass in pentafluorophenol at 60 ° C is preferred, and 2.0 is preferably used. ~ 10.0 cents liters / gram is more preferred.

作為適用於本發明的(A)液晶性樹脂之芳香族聚酯或芳香族聚酯醯胺,係具有從選自由芳香族羥基羧酸(hydroxycarboxylic acid)、芳香族羥胺(hydroxylamine)、及芳香族二胺(diamine)所構成的群組中至少1種的化合物所衍生的重複單元作為組成成份之芳香族聚酯或芳香族聚酯醯胺。The (A) liquid crystalline resin suitable for the present invention is an aromatic polyester or an aromatic polyester amide, which is selected from the group consisting of an aromatic hydroxycarboxylic acid, an aromatic hydroxylamine, and an aromatic An aromatic polyester or an aromatic polyester amide that has a repeating unit derived from at least one compound in a group composed of a diamine as a constituent.

更具體而言,可以列舉出
(1)主要由從芳香族羥基羧酸及其衍生物的1種或2種以上所衍生的重複單元所構成之聚酯;
(2)主要由(a)從芳香族羥基羧酸及其衍生物的1種或2種以上所衍生的重複單元、(b)從芳香族二羧酸(dicarboxylic acid)、脂環族二羧酸、及前述的衍生物的1種或2種以上所衍生的重複單元、和(c)從芳香族二醇(diol)、脂環族二醇、脂肪族二醇、及前述的衍生物的1種或2種以上所衍生的重複單元所構成之聚酯;
(3)主要由(a)從芳香族羥基羧酸及其衍生物的1種或2種以上所衍生的重複單元、(b)從芳香族羥胺、芳香族二胺、及前述的衍生物的1種或2種以上所衍生的重複單元、和(c)從芳香族二羧酸、脂環族二羧酸、及前述的衍生物的1種或2種以上所衍生的重複單元所構成之聚酯醯胺;
(4)主要由(a)從芳香族羥基羧酸及其衍生物的1種或2種以上所衍生的重複單元、(b)從芳香族羥胺、芳香族二胺、及前述的衍生物的1種或2種以上所衍生的重複單元、(c)從芳香族二羧酸、脂環族二羧酸、及前述的衍生物的1種或2種以上所衍生的重複單元、和(d)從芳香族二醇、脂環族二醇、脂肪族二醇、及前述的衍生物的1種或2種以上所衍生的重複單元所構成之聚酯醯胺等。
此外,若有需要也可以在上述的構成成份中一併使用分子量調節劑。
More specifically, (1) a polyester mainly composed of a repeating unit derived from one or more aromatic hydroxycarboxylic acids and derivatives thereof;
(2) Mainly consisting of (a) repeating units derived from one or more aromatic hydroxycarboxylic acids and their derivatives, (b) from aromatic dicarboxylic acids, cycloaliphatic dicarboxylic acids Acids, and repeating units derived from one or more of the foregoing derivatives, and (c) from aromatic diols, alicyclic diols, aliphatic diols, and Polyester consisting of 1 or more derived repeat units;
(3) Mainly consisting of (a) repeating units derived from one or more aromatic hydroxycarboxylic acids and their derivatives, (b) those derived from aromatic hydroxylamines, aromatic diamines, and the aforementioned derivatives One or two or more kinds of repeating units derived from the repeating unit derived from one or two or more kinds of aromatic dicarboxylic acid, alicyclic dicarboxylic acid, and the aforementioned derivative Polyester amide
(4) Mainly consisting of (a) repeating units derived from one or more aromatic hydroxycarboxylic acids and their derivatives, (b) those derived from aromatic hydroxylamines, aromatic diamines, and the aforementioned derivatives One or two or more kinds of repeating units derived, (c) One or two or more kinds of repeating units derived from aromatic dicarboxylic acids, alicyclic dicarboxylic acids, and the aforementioned derivatives, and (d ) Polyesteramine and the like composed of repeating units derived from aromatic diols, alicyclic diols, aliphatic diols, and one or more of the foregoing derivatives.
Moreover, you may use a molecular weight modifier together with the said component as needed.

作為構成能夠適用於本發明的(A)液晶性樹脂之具體的化合物的優選範例,可以列舉出對羥基苯甲酸(p-hydroxybenzoic acid)、6-羥基-2-萘甲酸(6-hydroxy-2-naphthoic acid)等的芳香族羥基羧酸、2,6-二羥基萘(2,6-dihydroxynaphthalene)、1,4-二羥基萘(1,4-dihydroxynaphthalene)、4,4'-二羥基聯苯(4,4'-dihydroxybiphenyl)、對苯二酚(hydroquinone)、間苯二酚(resorcinol)、由下列通式(I)所表示的化合物、及由下列通式(II)所表示的化合物等的芳香族二醇;對苯二甲酸(terephthalic acid)、間苯二甲酸(isophthalic acid)、4,4'-二苯基二羧酸、2,6-萘二甲酸、及由下列通式(III)所表示的化合物等的芳香族二羧酸;對氨基苯酚(p-aminophenol)、對苯二胺(p-phenylenediamine)等的芳族胺類。
[化1]

(X:係選自烯烴基(C1 ~C4 )、亞烷基、-O-、-SO-、-SO2 -、-S-、及-CO-之中的基)
[化2]

[化3]

(Y:係選自-(CH2 )n -(n=1~4)及-O(CH2 )n O-(n=1~4)之中的基)
Preferred examples of specific compounds constituting the (A) liquid crystalline resin applicable to the present invention include p-hydroxybenzoic acid and 6-hydroxy-2 naphthoic acid. -naphthoic acid) and other aromatic hydroxycarboxylic acids, 2,6-dihydroxynaphthalene, 1,4-dihydroxynaphthalene, 4,4'-dihydroxyl Benzene (4,4'-dihydroxybiphenyl), hydroquinone, resorcinol, compounds represented by the following general formula (I), and compounds represented by the following general formula (II) And other aromatic diols; terephthalic acid, isophthalic acid, 4,4'-diphenyldicarboxylic acid, 2,6-naphthalenedicarboxylic acid, and Aromatic dicarboxylic acids such as compounds represented by (III); aromatic amines such as p-aminophenol and p-phenylenediamine.
[Chemical 1]

(X: is a group selected from olefin groups (C 1 to C 4 ), alkylene groups, -O-, -SO-, -SO 2- , -S-, and -CO-)
[Chemical 2]

[Chemical 3]

(Y: is a group selected from-(CH 2 ) n- (n = 1 ~ 4) and -O (CH 2 ) n O- (n = 1 ~ 4))

用於本發明的(A)液晶性樹脂的調配,能夠藉由公知的方法從上述的單體(monomer)化合物(或單體的混合物)使用直接聚合法或酯交換法而進行,且通常可以使用熔融聚合法或漿料(slurry)聚合法等。具有酯形成能力的上述化合物類也可以直接用於聚合,或者也可以是在聚合的初始階段從前驅體改性成具有酯形成能力的衍生物。在上述聚合時,可以使用各種催化劑,作為代表可以列舉出二烷基(dialkyl)氧化錫、二芳基(diaryl)氧化錫、二氧化鈦、烷氧基鈦矽酸鹽(alkoxy titanium silicate)、鈦醇化物(titanium alcoholate)類、羧酸鹼的鹼金屬及鹼土金屬鹽、例如BF3 的路易斯(Lewis)酸鹽等。催化劑的使用量相對於單體的總重量通常為0.001~1質量%,特別以0.01~0.2質量%為佳。藉由上述的聚合法所製造的聚合物,若有進一步需要,可以藉由在減壓下或惰性氣體中加熱進行固相聚合來增加分子量。The preparation of the (A) liquid crystalline resin used in the present invention can be performed by a known method from the above-mentioned monomer compound (or a mixture of monomers) using a direct polymerization method or a transesterification method, and usually, A melt polymerization method, a slurry polymerization method, or the like is used. The above-mentioned compounds having an ester-forming ability may also be directly used for polymerization, or may be modified from precursors into derivatives having an ester-forming ability at the initial stage of polymerization. During the above polymerization, various catalysts can be used. Representative examples include dialkyl tin oxide, diaryl tin oxide, titanium dioxide, alkoxy titanium silicate, and titanium alcoholation. Titanium alcoholates, alkali metal and alkaline earth metal salts of carboxylic acid bases, such as the Lewis acid salt of BF 3 and the like. The amount of the catalyst used is usually 0.001 to 1% by mass, and particularly preferably 0.01 to 0.2% by mass, based on the total weight of the monomers. The polymer produced by the above-mentioned polymerization method can be increased in molecular weight by solid-state polymerization by heating under reduced pressure or in an inert gas if necessary.

藉由上述方法所得到的(A)液晶性樹脂的熔融黏度並沒有特別的限制。通常,可以使用成型溫度下的熔融黏度在剪切速度1000秒-1 時為10MPa以上600MPa以下的液晶性樹脂。然而,本身黏度太高的那些液晶性樹脂,由於流動性極度惡化因此並非優選的。另外,上述(A)液晶性樹脂也可以是2種以上的液晶性樹脂的混合物。The melt viscosity of the (A) liquid crystalline resin obtained by the above method is not particularly limited. Generally, a liquid crystalline resin having a melt viscosity at a molding temperature of 10 MPa to 600 MPa at a shear rate of 1000 seconds -1 can be used. However, those liquid crystal resins which are too high in viscosity by themselves are not preferable because the fluidity is extremely deteriorated. The (A) liquid crystal resin may be a mixture of two or more liquid crystal resins.

在本發明的液晶性樹脂組合物中,(A)液晶性樹脂的含量以38.5~83質量%為佳。從流動性的觀點來看,以(A)成份的含量為38.5質量%以上為佳,而從耐熱性的觀點來看,以(A)成份的含量為83質量%以下為佳。再者,(A)成份的含量以44~77.5質量%為較佳,以50~72質量%為更佳,且以55~67質量%為特佳。
[(B)滑石]
In the liquid crystalline resin composition of the present invention, the content of the (A) liquid crystalline resin is preferably 38.5 to 83% by mass. From the viewpoint of fluidity, the content of the (A) component is preferably 38.5% by mass or more, and from the viewpoint of heat resistance, the content of the (A) component is preferably 83% by mass or less. The content of the component (A) is preferably 44 to 77.5 mass%, more preferably 50 to 72 mass%, and particularly preferably 55 to 67 mass%.
[(B) Talc]

藉由將(B)滑石與(C)含環氧基的共聚物組合使用,有助於提升從本發明的液晶性樹脂組合物所得到的成型品的黏著性,並降低成型品的滑動磨耗性。 (B)滑石可以單獨使用1種,也可以組合2種以上使用。The combined use of (B) talc and (C) an epoxy-group-containing copolymer contributes to improving the adhesion of a molded article obtained from the liquid crystalline resin composition of the present invention and reducing the sliding abrasion of the molded article. Sex. (B) Talc may be used alone or in combination of two or more.

(B)滑石的中數粒徑為50μm以下。當上述中數粒徑超過50μm時,所得到的液晶性樹脂組合物的熔融黏度容易增加,且將此液晶性樹脂組合物成型時容易發生模具沉積(以下,也稱為「MD」)。由於黏著性易於增加,且熔融黏度及MD趨於減少,因此上述中數粒徑以10~25μm為佳,以14~23μm為較佳,且以17~21μm為更佳。另外,在本說明書中,所謂中數粒徑係指藉由雷射衍射/散射式粒度分佈測量法所測量的以體積為基準之中位數。再者,所謂模具沉積係指在模塑成型期間附著在模具上的沉積物。(B) The median particle diameter of talc is 50 μm or less. When the median particle diameter exceeds 50 μm, the melt viscosity of the obtained liquid crystalline resin composition tends to increase, and mold deposition (hereinafter, also referred to as “MD”) easily occurs when the liquid crystalline resin composition is molded. Since the adhesiveness is easy to increase, and the melt viscosity and MD tend to decrease, the above median particle diameter is preferably 10 to 25 μm, more preferably 14 to 23 μm, and even more preferably 17 to 21 μm. In addition, in this specification, the median particle diameter refers to the volume-based median measured by a laser diffraction / scattering particle size distribution measurement method. Moreover, the so-called mold deposition refers to the deposits that are attached to the mold during molding.

在本發明的液晶性組合物中,(B)成份的含量以15~55質量%為佳。當上述含量為15~55質量%時,黏著性易於增加,且熔融黏度及MD趨於減少。由於可更加提升黏著性,且進一步減少熔融黏度及MD,因此以20〜50質量%為較佳,以25〜45質量%為更佳,且進一步以30~40質量%為更佳。
[(C)含環氧基的共聚物]
In the liquid crystal composition of the present invention, the content of the component (B) is preferably from 15 to 55% by mass. When the content is 15 to 55% by mass, the tackiness tends to increase, and the melt viscosity and MD tend to decrease. Since the adhesiveness can be further improved, and the melt viscosity and MD can be further reduced, 20 to 50% by mass is preferable, 25 to 45% by mass is more preferable, and 30 to 40% by mass is more preferable.
[(C) Epoxy-containing copolymer]

本發明的液晶性組合物含有(C)含環氧基的共聚物。(C)含環氧基的共聚物可以單獨使用1種,也可以組合2種以上使用。作為(C)含環氧基的共聚物並沒有特別的限制,例如,可以列舉出選自由(C1)含環氧基的烯烴(olefin)類共聚物及(C2)含環氧基的苯乙烯(styrene)類共聚物所構成的群組中的至少1種。藉由將2.0~6.5質量%的(C)含環氧基的共聚物與(B)滑石組合使用,有助於降低從本發明的液晶性樹脂組合物所得到的成型品的滑動磨耗性。The liquid crystal composition of the present invention contains (C) an epoxy group-containing copolymer. (C) An epoxy group-containing copolymer may be used individually by 1 type, and may be used in combination of 2 or more type. The (C) epoxy group-containing copolymer is not particularly limited, and examples thereof include those selected from the group consisting of (C1) epoxy group-containing olefin copolymers and (C2) epoxy group-containing styrene. (Styrene) -based copolymers in at least one of the groups. By using 2.0 to 6.5% by mass of the (C) epoxy group-containing copolymer and (B) talc in combination, the sliding abrasion resistance of a molded article obtained from the liquid crystalline resin composition of the present invention is reduced.

作為(C1)含環氧基的烯烴類共聚物,例如,可以列舉出α-烯烴所衍生的重複單元和α,β-不飽和酸的縮水甘油酯(glycidyl ester)所衍生的重複單元所構成之共聚物。Examples of the (C1) epoxy-group-containing olefin copolymer include a repeating unit derived from an α-olefin and a repeating unit derived from a glycidyl ester of an α, β-unsaturated acid. Of copolymers.

α-烯烴並沒有特別的限制,例如,可以列舉出乙烯、丙烯、丁烯等,其中以使用乙烯為佳。α,β-不飽和酸的縮水甘油酯係由下列通式(IV)所表示的化合物。α,β-不飽和酸的縮水甘油酯例如為丙烯酸縮水甘油酯(glycidyl acrylate)、甲基丙烯酸縮水甘油酯(glycidyl methacrylate)、乙基丙烯酸縮水甘油酯(glycidyl ethacrylate)、衣康酸縮水甘油酯(glycidyl itaconate)等,而以甲基丙烯酸縮水甘油酯為佳。
[化4]
The α-olefin is not particularly limited, and examples thereof include ethylene, propylene, and butene. Among them, ethylene is preferably used. The glycidyl ester of an α, β-unsaturated acid is a compound represented by the following general formula (IV). Glycidyl esters of α, β-unsaturated acid are, for example, glycidyl acrylate, glycidyl methacrylate, glycidyl ethacrylate, glycidyl itaconic acid (Glycidyl itaconate) and the like, and glycidyl methacrylate is preferred.
[Chemical 4]

在(C1)含環氧基的烯烴類共聚物中,α-烯烴所衍生的重複單元的含量以87~98質量%為佳,且α,β-不飽和酸的縮水甘油酯所衍生的重複單元以2~13質量%為佳。In the (C1) epoxy-group-containing olefin copolymer, the content of the repeating unit derived from an α-olefin is preferably 87 to 98% by mass, and the repeat derived from a glycidyl ester of an α, β-unsaturated acid. The unit is preferably 2 to 13% by mass.

用於本發明的(C1)含環氧基的烯烴類共聚物,在不損害本發明的範圍內也可以含有相對於上述2種成份的100質量份為0~48質量份之丙烯腈、丙烯酸酯、甲基丙烯酸酯、α-甲基苯乙烯、馬來酸酐等的烯烴類不飽和酯中的1種或2種以上所衍生的重複單元作為上述2種成份以外的第3種成份。The (C1) epoxy-group-containing olefin copolymer used in the present invention may contain acrylonitrile and acrylic acid in an amount of 0 to 48 parts by mass based on 100 parts by mass of the two components described above, within the scope of the present invention. The repeating unit derived from one or two or more of the olefinic unsaturated esters such as esters, methacrylates, α-methylstyrene, and maleic anhydride is used as a third component other than the above two components.

為本發明的(C1)成份之含環氧基的烯烴類共聚物,能夠藉由使用對應於各成份的單體及自由基(radical)聚合催化劑進行一般的自由基聚合法而容易地製備。更具體而言,通常能夠在自由基引發劑的存在下,在500~4000大氣壓、100〜300℃的條件下,且可存在或不存在適當的溶劑或鏈轉移劑,藉由將α-烯烴和α,β-不飽和酸的縮水甘油酯共聚合的方法來製造。再者,也能夠藉由將α-烯烴和α,β-不飽和酸的縮水甘油酯及自由基引發劑互相混合,並在押出機之中使其熔融接枝(graft)共聚合的方法來製造。The epoxy group-containing olefin copolymer of the component (C1) of the present invention can be easily prepared by performing a general radical polymerization method using a monomer corresponding to each component and a radical polymerization catalyst. More specifically, it can usually be in the presence of a free radical initiator under the conditions of 500 to 4000 atmospheres and 100 to 300 ° C, and an appropriate solvent or a chain transfer agent may or may not be present by the α-olefin It is produced by copolymerizing with glycidyl ester of α, β-unsaturated acid. Furthermore, it is also possible to melt-graft copolymerize an α-olefin, an glycidyl ester of an α, β-unsaturated acid, and a radical initiator with each other and melt-graft copolymerize them in an extruder. Manufacturing.

作為(C2)的含環氧基的苯乙烯類共聚物,例如,可以列舉出苯乙烯類所衍生的重複單元和α,β-不飽和酸的縮水甘油酯所衍生的重複單元所構成之共聚物。關於α,β-不飽和酸的縮水甘油酯,由於其相同於在(C1)成份中所述因此省略其說明。Examples of the (C2) epoxy-group-containing styrenic copolymer include a copolymer composed of a repeating unit derived from a styrene and a repeating unit derived from a glycidyl ester of an α, β-unsaturated acid. Thing. Regarding the glycidyl ester of an α, β-unsaturated acid, its description is omitted because it is the same as that described in the (C1) component.

作為苯乙烯類,可以列舉出苯乙烯、α-甲基苯乙烯、溴化苯乙烯(brominated styrene)、二乙烯基苯(divinylbenzene)等,以使用苯乙烯為佳。Examples of the styrenes include styrene, α-methylstyrene, brominated styrene, and divinylbenzene, and styrene is preferably used.

用於本發明的(C2)含環氧基的苯乙烯類共聚物,也可以是含有其他的乙烯基單體的1種或2種以上所衍生的重複單元作為上述2種成份以外的第3種成份之多元共聚物。作為適當的第3種成份,可以是丙烯腈、丙烯酸酯、甲基丙烯酸酯、馬來酸酐等的烯烴類不飽和酯中的1種或2種以上所衍生的重複單元。以在共聚物中含有40質量%以下的上述重複單元之含環氧基的苯乙烯類共聚物作為(C2)成份為佳。The (C2) epoxy-group-containing styrenic copolymer used in the present invention may be a repeating unit derived from one kind or two or more kinds containing other vinyl monomers as a third component other than the above two components. Multicomponent copolymers of various ingredients. The appropriate third component may be a repeating unit derived from one or two or more of olefinic unsaturated esters such as acrylonitrile, acrylate, methacrylate, and maleic anhydride. It is preferable that the epoxy group-containing styrenic copolymer containing the above-mentioned repeating unit in the copolymer as a component (C2) is 40% by mass or less.

在(C2)含環氧基的苯乙烯類共聚物中,以α,β-不飽和酸的縮水甘油酯所衍生的重複單元之含量為2〜20質量%且苯乙烯類所衍生的重複單元之含量為80~98質量%為佳。In the (C2) epoxy-containing styrenic copolymer, the content of the repeating unit derived from the glycidyl ester of an α, β-unsaturated acid is 2 to 20% by mass, and the repeating unit derived from the styrene is The content is preferably 80 to 98% by mass.

(C2)含環氧基的苯乙烯類共聚物,能夠藉由使用對應於各成份的單體及自由基聚合催化劑進行一般的自由基聚合法來製備。更具體而言,通常能夠在自由基引發劑的存在下,在500~4000大氣壓、100〜300℃的條件下,且可存在或不存在適當的溶劑或鏈轉移劑,藉由將苯乙烯類和α,β-不飽和酸的縮水甘油酯共聚合的方法來製造。再者,也能夠藉由將苯乙烯類和α,β-不飽和酸的縮水甘油酯及自由基引發劑互相混合,並在押出機之中使其熔融接枝共聚合的方法來製造。(C2) An epoxy-group-containing styrene-based copolymer can be prepared by performing a general radical polymerization method using a monomer corresponding to each component and a radical polymerization catalyst. More specifically, it can usually be in the presence of a free radical initiator under the conditions of 500 to 4000 atmospheres and 100 to 300 ° C, and an appropriate solvent or chain transfer agent may or may not be present. It is produced by copolymerizing with glycidyl ester of α, β-unsaturated acid. Furthermore, it can also be manufactured by a method of mixing styrenes and glycidyl esters of α, β-unsaturated acids and a radical initiator with each other and melt-graft copolymerizing them in an extruder.

另外,從耐熱性的觀點來看,以(C1)含環氧基的烯烴類共聚物作為(C)含環氧基的共聚物為佳。在同時使用(C1)成份和(C2)成份的情況下,可以根據所需的特性適當地選擇上述成份彼此之間的比例。In addition, from the viewpoint of heat resistance, (C1) an epoxy-group-containing olefin-based copolymer is preferably (C) an epoxy-group-containing copolymer. In the case where the (C1) component and the (C2) component are used at the same time, the ratio of the above components to each other can be appropriately selected according to the required characteristics.

(C)含環氧基的共聚物的含量,在本發明的液晶性樹脂組合物之中,為2.0~6.5質量%。當(C)成份的含量位於上述範圍內時,可在不損害流動性的情況下易於得到滑動磨耗性降低的成型品。上述含量以2.5~6.0質量%為佳,且上述含量以3.0〜5.0質量%為更佳。
[(D)碳黑]
The content of the (C) epoxy group-containing copolymer is 2.0 to 6.5% by mass in the liquid crystalline resin composition of the present invention. When the content of the component (C) is within the above range, a molded article having reduced sliding abrasion resistance can be easily obtained without impairing fluidity. The content is preferably 2.5 to 6.0% by mass, and the content is more preferably 3.0 to 5.0% by mass.
[(D) Carbon black]

在本發明中作為可選擇的成份來使用的(D)碳黑,只要是能夠用於樹脂著色且一般可取得的材料即可,並沒有特別的限制。通常,(D)碳黑通常含有一次粒子(primary particle)凝聚而形成的塊狀物,然而只要不含有顯著大量的50μm以上的大型塊狀物,則本發明的樹脂組合物所成型產生之成型品的表面幾乎不會出現大量凸點(碳黑凝聚成細小的皮疹狀突起(微細的凹凸))。若上述塊狀物中粒徑為50μm以上的粒子之含有比例為20ppm以下,則成型品的表面抑制起毛邊的效果容易變得更高。含有比例以5ppm以下為佳。The carbon black (D) used as an optional component in the present invention is not particularly limited as long as it is a material that can be used for resin coloring and is generally available. Generally, (D) carbon black usually contains agglomerates formed by agglomeration of primary particles. However, as long as it does not contain a significant number of large agglomerates of 50 μm or more, the molding produced by the resin composition of the present invention is formed. There are almost no bumps on the surface of the product (carbon black condenses into small rash-like protrusions (fine unevenness)). When the content ratio of the particles having a particle diameter of 50 μm or more in the agglomerates is 20 ppm or less, the effect of suppressing burrs on the surface of the molded product is likely to be higher. The content ratio is preferably 5 ppm or less.

在液晶性樹脂組合物中,作為(D)碳黑的調配量,以0.5〜5質量%的範圍為佳。當碳黑的調配量為0.5質量%以上時,所得到的樹脂組合物的漆黑性不容易變低,因而幾乎不需要擔憂遮光性。當碳黑的調配量為5質量%以下時,不容易浪費且幾乎不會產生凸點。
[(E)脫模劑]
In the liquid crystalline resin composition, the blending amount of (D) carbon black is preferably in a range of 0.5 to 5% by mass. When the blending amount of the carbon black is 0.5% by mass or more, the blackness of the obtained resin composition is not easily lowered, and therefore there is almost no need to worry about light shielding properties. When the blending amount of the carbon black is 5% by mass or less, it is not easy to waste and almost no bumps are generated.
[(E) Release Agent]

在本發明中作為可選擇的成份來使用的(E)脫模劑,只要是一般可取得的材料即可,並沒有特別的限制,例如,可以列舉出脂肪酸酯、脂肪酸金屬鹽、脂肪酸醯胺類、低分子量聚烯烴等,且以季戊四醇(pentaerythritol)的脂肪酸酯(例如,季戊四醇四硬脂酸酯(pentaerythritol tetrastearate))為佳。The (E) release agent used as an optional component in the present invention is not particularly limited as long as it is a generally available material, and examples thereof include fatty acid esters, fatty acid metal salts, and fatty acids. Amines, low-molecular-weight polyolefins, and the like are preferably a fatty acid ester of pentaerythritol (for example, pentaerythritol tetrastearate).

在液晶性樹脂組合物中,作為(E)脫模劑的調配量,以0.1〜3質量%的範圍為佳。當脫模劑的調配量為0.1質量%以上時,可在成型時的脫模性提升的同時,容易得到滑動磨耗性降低的成型品。當脫模劑的調配量為3質量%以下時,容易降低MD。
[其他成份]
In the liquid crystalline resin composition, the blending amount of the release agent (E) is preferably in a range of 0.1 to 3% by mass. When the compounding quantity of a mold release agent is 0.1 mass% or more, the mold release property at the time of shaping | molding can be improved and the molded article with which sliding abrasion resistance is reduced can be obtained easily. When the compounding quantity of a mold release agent is 3 mass% or less, MD will fall easily.
[Other ingredients]

本發明的液晶性樹脂組合物中,在不損害本發明的效果的範圍內,也可以根據所需的性能適當地添加其他的聚合物、其他的填充劑、一般添加於合成樹脂中的已知物質,即,抗氧化劑或紫外線吸收劑等的穩定劑、抗靜電劑、阻燃劑、染料或顏料等的著色劑、潤滑劑、結晶促進劑、成核劑等。In the liquid crystalline resin composition of the present invention, other polymers, other fillers, and known resins generally added to synthetic resins may be appropriately added in accordance with the required performance, as long as the effects of the present invention are not impaired. Substances, that is, stabilizers such as antioxidants or ultraviolet absorbers, antistatic agents, flame retardants, colorants such as dyes and pigments, lubricants, crystallization accelerators, nucleating agents, and the like.

所謂其他的填充劑,係指(B)滑石及(D)碳黑以外的填充劑,例如,可以列舉出二氧化矽(silica)等的粒狀填充劑。然而,從黏著性的提升、熔融黏度、MD、以及將低滑動磨耗性的觀點來看,本發明的液晶性樹脂組合物以不含有雲母(mica)為佳。
[耐滑動磨耗構件用液晶性樹脂組合物的製備方法]
The other fillers refer to fillers other than (B) talc and (D) carbon black, and examples thereof include granular fillers such as silica. However, from the viewpoints of improvement in adhesiveness, melt viscosity, MD, and low sliding abrasion resistance, the liquid crystalline resin composition of the present invention preferably does not contain mica.
[Preparation method of liquid crystal resin composition for sliding wear-resistant member]

本發明的耐滑動磨耗構件用液晶性樹脂組合物的製備方法並沒有特別的限制。例如,藉由調配上述(A)〜(C)成份,並使用單軸或雙軸押出機進行熔融混煉的處理,以製備耐滑動磨耗構件用液晶性樹脂組合物。The method for producing the liquid crystalline resin composition for a sliding wear-resistant member of the present invention is not particularly limited. For example, the components (A) to (C) are blended and melt-kneaded using a uniaxial or biaxial extruder to prepare a liquid crystalline resin composition for a sliding wear-resistant member.

[耐滑動磨耗構件用液晶性樹脂組合物][Liquid-crystalline resin composition for sliding wear-resistant members]

如以上所述而得到的本發明的液晶性樹脂組合物,從降低MD的觀點來看,熔融黏度以未滿70帕・秒為佳。熔融時的流動性高且成型性優異的特點也是本發明的液晶性樹脂組合物的特徵之一。上述熔融黏度,以60帕・秒以下為較佳,以​​55帕・秒以下為更佳。上述熔融黏度的下限值並沒有特別的限制,例如,可以是30帕・秒以上,也可以是40帕・秒。在本說明書中,採用在氣缸(cylinder)溫度比液晶性樹脂的熔點高10〜20℃且剪切速度為1000秒-1 的條件下藉由ISO 11443的測量方法所得到的值作為熔融黏度。
<耐滑動磨耗構件>
The liquid crystalline resin composition of the present invention obtained as described above preferably has a melt viscosity of less than 70 Pa · s from the viewpoint of reducing MD. The characteristics of high fluidity and excellent moldability during melting are also one of the characteristics of the liquid crystalline resin composition of the present invention. The melt viscosity is preferably 60 Pa · s or less, and more preferably 55 Pa · s or less. The lower limit of the melt viscosity is not particularly limited, and may be, for example, 30 Pa · s or more, or 40 Pa · s. In this specification, the value obtained by the measurement method of ISO 11443 under the condition that the cylinder temperature is 10 to 20 ° C. higher than the melting point of the liquid crystal resin and the shear rate is 1000 seconds -1 is used as the melt viscosity.
< Sliding wear-resistant member >

使用本發明的液晶性樹脂組合物,製造耐滑動磨耗構件。本發明的耐滑動磨耗構件,具有與先前相同的黏著性及耐衝擊性的同時降低滑動磨耗性。本發明的耐滑動磨耗構件,能夠應用於在使用時2個以上的構件彼此會動態接觸的部件,具體而言,例如,FPC連接器等的連接器;記憶卡插槽等的插槽;鏡頭支架等的相機模組(camera module)用部件;繼電器(relay)等。
[實施例]
Using the liquid crystalline resin composition of the present invention, a sliding wear-resistant member is produced. The sliding abrasion-resistant member of the present invention has the same adhesion and impact resistance as before, while reducing sliding abrasion. The sliding wear-resistant member of the present invention can be applied to a member in which two or more members are in dynamic contact with each other during use, specifically, for example, a connector such as an FPC connector; a slot such as a memory card slot; a lens Parts for camera modules, such as stands; relays, etc.
[Example]

以下列舉出實施例,以更加詳細地說明本發明,然而本發明並非只限定於這些實施例。
<液晶性樹脂>
・液晶性聚酯醯胺樹脂
Examples are listed below to explain the present invention in more detail, but the present invention is not limited to these examples.
< Liquid crystal resin >
・ Liquid-crystalline polyester amidamine resin

將下列成份放入聚合容器後,將反應體系的溫度升高至140℃,並使其在140℃下反應1小時。之後,歷經4.5小時將溫度進一步提高到340℃,並接著在15分鐘內減壓至10托爾(即1330帕),一邊蒸餾出乙酸、過量的乙酸酐、及其他低沸點的成份,一邊進行熔融聚合。扭矩(torque)攪拌機達到預定值之後,導入氮氣以從減壓狀態經過常壓變成加壓狀態,將聚合物從聚合容器的底部排出,將鏈條(strand)粒化(pelletize)以得到顆粒(pellet)。將所得到的顆粒在氮氣氣流下,以300℃進行2小時的熱處理,以得到目標的聚合物。所得到的聚合物的熔點為336℃,且在350℃下的熔融黏度為19.0帕・秒。另外,上述聚合物的熔融黏度,藉由相同於後續描述的熔融黏度的測量方法進行測量。
(I)4-羥基苯甲酸(HBA);1380克(60莫耳%)
(II)2-羥基-6-萘甲酸(HNA);157克(5莫耳%)
(III)對苯二甲酸(TA);484克(17.5莫耳%)
(IV)4,4'-二羥基聯苯(BP);388克(12.5莫耳%)
(V)4-乙醯氧基-氨基苯酚(APAP);126克(5莫耳%)
金屬催化劑(乙酸鉀催化劑);110毫克
醯化劑(乙酸酐);1659克
After putting the following ingredients into the polymerization container, the temperature of the reaction system was raised to 140 ° C, and the reaction was allowed to react at 140 ° C for 1 hour. After that, the temperature was further increased to 340 ° C over 4.5 hours, and then the pressure was reduced to 10 Torr (that is, 1330 Pa) within 15 minutes. The acetic acid, excess acetic anhydride, and other low-boiling components were distilled while Melt polymerization. After the torque mixer reaches a predetermined value, nitrogen is introduced to change from a reduced pressure state to a pressurized state through normal pressure, the polymer is discharged from the bottom of the polymerization container, and the strand is pelletized to obtain pellets. ). The obtained pellets were subjected to a heat treatment at 300 ° C. for 2 hours under a stream of nitrogen to obtain a target polymer. The melting point of the obtained polymer was 336 ° C, and the melt viscosity at 350 ° C was 19.0 Pa · s. In addition, the melt viscosity of the polymer is measured by the same measurement method as the melt viscosity described later.
(I) 4-hydroxybenzoic acid (HBA); 1380 g (60 mole%)
(II) 2-hydroxy-6-naphthoic acid (HNA); 157 g (5 mole%)
(III) Terephthalic acid (TA); 484 g (17.5 mole%)
(IV) 4,4'-dihydroxybiphenyl (BP); 388 g (12.5 mole%)
(V) 4-Ethyloxy-aminophenol (APAP); 126 g (5 mole%)
Metal catalyst (potassium acetate catalyst); 110 mg amidine (acetic anhydride); 1659 g

<液晶性樹脂以外的材料>
・滑石1:皇冠滑石PP(松村產業股份公司製,滑石,中數粒徑為14.6μm)
・滑石2:GH50(林化成股份公司製,滑石,中數粒徑為19.5μm)
・滑石3:MS-KY(日本滑石股份公司製,滑石,中數粒徑為22.4μm)
・雲母:AB-25S(山口雲母股份公司製,雲母,中數粒徑為25.0μm)
・含環氧基的烯烴類共聚物:BONDFAST 2C(住友化學股份公司製,乙烯-甲基丙烯酸縮水甘油酯(ethylene-glycidyl methacrylate)共聚物,甲基丙烯酸縮水甘油酯的含量為6質量%)
・碳黑:VULCAN XC305(卡博特日本(Cabot Japan)股份公司製,平均粒徑為20nm,粒徑為50μm以上的粒子的比例為20 ppm以下)
・脫模劑:季戊四醇四硬脂酸酯(埃默里油脂化學日本(Emery Oleo Chemicals Japan)股份公司製)
<耐滑動磨耗構件用液晶性樹脂組合物的製造>
<Material other than liquid crystalline resin>
・ Talc 1: Crown Talc PP (Matsumura Industry Co., Ltd., Talc, median particle size is 14.6 μm)
・ Talc 2: GH50 (manufactured by Linhuacheng Co., Ltd., talc, with a median particle size of 19.5 μm)
・ Talc 3: MS-KY (manufactured by Japan Talc Corporation, talc, with a median particle size of 22.4 μm)
・ Mica: AB-25S (manufactured by Yamaguchi Mica Co., Ltd., mica, with a median particle size of 25.0 μm)
・ Epoxy-containing olefin copolymer: BONDFAST 2C (manufactured by Sumitomo Chemical Co., Ltd., ethylene-glycidyl methacrylate copolymer, the content of glycidyl methacrylate is 6% by mass)
・ Carbon black: VULCAN XC305 (made by Cabot Japan Co., Ltd., average particle diameter is 20 nm, and the proportion of particles with a particle diameter of 50 μm or more is 20 ppm or less)
・ Releasing agent: Pentaerythritol tetrastearate (made by Emery Oleo Chemicals Japan)
<Manufacture of liquid crystal resin composition for sliding wear-resistant members>

將上述成份以表1或表2所示之比例使用雙軸押出機(日本製鋼所股份公司製的TEX30α型)在氣缸溫度為350℃之下進行熔融混煉,以得到耐滑動磨耗構件用液晶性樹脂組合物的顆粒。
<熔融黏度>
The above ingredients were melt-kneaded in a ratio shown in Table 1 or Table 2 using a biaxial extruder (TEX30α type manufactured by Japan Steel Manufacturing Co., Ltd.) at a cylinder temperature of 350 ° C to obtain a liquid crystal for abrasion-resistant members. Of a resinous composition.
< Melting viscosity >

使用上述顆粒測量實施例及比較例的液晶性樹脂組合物的熔融黏度。具體而言,利用毛細管(capillary)式流變儀(rheometer)(東洋精機製作所股份公司製,Capirograph 1D:活塞(piston)直徑為10 毫米),在氣缸溫度為350℃且剪切速度為1000秒-1 的條件下,以ISO 11443的測量方法來測量表觀的熔融黏度。使用內徑為1毫米、長度為20毫米的孔口(orifice)進行測量。結果顯示於表1及表2。
<彎曲試驗>
The above-mentioned particles were used to measure the melt viscosity of the liquid crystalline resin compositions of Examples and Comparative Examples. Specifically, a capillary rheometer (manufactured by Toyo Seiki Seisakusho Co., Ltd., Capirograph 1D: piston diameter 10 mm) was used at a cylinder temperature of 350 ° C and a shear rate of 1000 seconds Under the condition of -1 , the apparent melt viscosity is measured by the measurement method of ISO 11443. The measurement was performed using an orifice having an inner diameter of 1 mm and a length of 20 mm. The results are shown in Tables 1 and 2.
< Bend test >

將實施例及比較例的顆粒,使用成型機(住友重機械工業股份公司製的「SE100DU」)在以下的成型條件下成型,以製作130毫米×13毫米×0.8毫米的彎曲試驗片。使用此試驗片,根據ASTM D790測量彎曲強度、彎曲模量、及斷裂應變。其中,彎曲模量的測量結果顯示於表1及表2。
[成型條件]
氣缸溫度:350℃
模具溫度:90℃
射出速度:33毫米/秒
保壓:50百萬帕
<環氧黏著性>
The pellets of the examples and comparative examples were molded using a molding machine ("SE100DU" manufactured by Sumitomo Heavy Industries, Ltd.) under the following molding conditions to produce a 130 mm x 13 mm x 0.8 mm bending test piece. Using this test piece, flexural strength, flexural modulus, and strain at break were measured in accordance with ASTM D790. The measurement results of the flexural modulus are shown in Tables 1 and 2.
[Molding conditions]
Cylinder temperature: 350 ℃
Mold temperature: 90 ° C
Injection speed: 33 mm / sec. Holding pressure: 50 million Pa. <Epoxy adhesion>

將實施例及比較例的顆粒,使用成型機(住友重機械工業股份公司製的「SE100DU」)在以下的成型條件下成型,以得到試驗片(ISO試驗片Type1A,厚度為4毫米)。將此試驗片分成2等份,如圖1(a)所示,並藉由環氧類黏著劑(漢高(Henkel)公司製的Lingerie 3128NH)貼合(固化條件:80℃×30分鐘)。之後,如圖1(b)所示,設置好已貼合的試驗片,使用拉伸試驗機在箭頭方向上施加負重,藉由出現剝離時的負重來評價黏著強度。結果顯示於表1及表2。
[成型條件]
氣缸溫度:350℃
模具溫度:80℃
射出速度:33毫米/秒
[拉伸試驗條件]
試驗機:Orientec,Tensilon RTC-1325A
試驗速度:10毫米/分鐘
<夏比(Charpy)衝擊試驗>
The pellets of the examples and comparative examples were molded using a molding machine ("SE100DU" manufactured by Sumitomo Heavy Industries, Ltd.) under the following molding conditions to obtain test pieces (ISO test piece Type 1A, thickness 4 mm). This test piece was divided into two equal parts, as shown in Fig. 1 (a), and bonded with an epoxy-based adhesive (Lingerie 3128NH manufactured by Henkel) (curing conditions: 80 ° C x 30 minutes). . After that, as shown in FIG. 1 (b), the bonded test pieces were set, a load was applied in the direction of the arrow using a tensile tester, and the adhesive strength was evaluated by the load when peeling occurred. The results are shown in Tables 1 and 2.
[Molding conditions]
Cylinder temperature: 350 ℃
Mold temperature: 80 ℃
Injection speed: 33 mm / s
[Tensile test conditions]
Testing machine: Orientec, Tensilon RTC-1325A
Test speed: 10 mm / min <Charpy impact test>

將實施例及比較例的顆粒,使用成型機(住友重機械工業股份公司製的「SE100DU」)在以下的成型條件下成型為測量用試驗片(在4毫米×10毫米的×80毫米)。使用此試驗片,以ISO 179-1的測量方法來測量夏比衝擊值。結果顯示於表1及表2。
[成型條件]
氣缸溫度:350℃
模具溫度:80℃
背壓:2.0百萬帕
射出速度:33毫米/秒
<模具沉積(MD)的評價>
The pellets of the examples and comparative examples were molded into measurement test pieces (4 mm × 10 mm × 80 mm) using a molding machine ("SE100DU" manufactured by Sumitomo Heavy Industries, Ltd.) under the following molding conditions. Using this test piece, the Charpy impact value was measured by the measurement method of ISO 179-1. The results are shown in Tables 1 and 2.
[Molding conditions]
Cylinder temperature: 350 ℃
Mold temperature: 80 ℃
Back pressure: 2.0 Mpa Injection speed: 33 mm / s <Evaluation of mold deposition (MD)>

將實施例及比較例的顆粒作為原料,且使用成型機((FANUC股份公司製「ROBOSHOT S2000i30A」)在以下的成型條件下,將圖2所示之試驗片連續成型(500次)4小時。在連續成型之前和之後,目視觀察空腔(cavity)部分的白色沉積物的附著面積,並根據以下的標準評價MD降低的狀況。
○(良好):未觀察到白色沉積物。
△(普通):在距離通氣(vent)部分7毫米以內的範圍之中出現白色沉積物。
×(不良):在距離通氣部分超過7毫米之處出現白色沉積物。
此處,所謂通氣部分係指模具上對應於圖2所示之試驗片的左端的部分。
[成型條件]
氣缸溫度:360℃
模具溫度:90℃
射出時間:2秒
冷卻時間:5秒
<滑動磨耗量>
The pellets of Examples and Comparative Examples were used as raw materials, and the test piece shown in FIG. 2 was continuously molded (500 times) for 4 hours using a molding machine ("ROBOSHOT S2000i30A" manufactured by FANUC Corporation) under the following molding conditions. Before and after continuous molding, the adhesion area of white deposits in the cavity portion was visually observed, and the state of MD reduction was evaluated according to the following criteria.
○ (Good): No white deposit was observed.
△ (normal): White deposits appear within a range of 7 mm from the vent portion.
× (bad): White deposits appeared more than 7 mm from the ventilated portion.
Here, the ventilation portion means a portion of the mold corresponding to the left end of the test piece shown in FIG. 2.
[Molding conditions]
Cylinder temperature: 360 ° C
Mold temperature: 90 ° C
Injection time: 2 seconds Cooling time: 5 seconds <Sliding wear amount>

將實施例及比較例的顆粒,使用成型機(住友重機械工業股份公司製的「SE100DU」)在以下的成型條件下成型,以得到測針(pin)(直徑為10毫米,長度為10毫米)及測量用試驗片(80毫米×80毫米×1毫米)。如圖3所示,對測量用試驗片上的測針施加負重,在下列的往復滑動條件下進行往復滑動試驗之後,計算測針與測量用試驗片的總質量減少量,以得到滑動磨耗量。結果顯示於表1及表2。
[成型條件]
氣缸溫度:350℃
模具溫度:80℃
射出速度:33毫米/秒
[往復滑動條件]
滑動速度:5公分/秒
行程(stroke):20毫米
負重:9.8 牛頓(1 公斤重)
往復次數:3000次
The pellets of Examples and Comparative Examples were molded using a molding machine ("SE100DU" manufactured by Sumitomo Heavy Industries, Ltd.) under the following molding conditions to obtain pins (10 mm in diameter and 10 mm in length ) And measurement test pieces (80 mm x 80 mm x 1 mm). As shown in FIG. 3, a load is applied to the stylus on the test piece for measurement, and after the reciprocating sliding test is performed under the following reciprocating conditions, the total mass reduction of the stylus and the test piece for measurement is calculated to obtain the sliding wear amount. The results are shown in Tables 1 and 2.
[Molding conditions]
Cylinder temperature: 350 ℃
Mold temperature: 80 ℃
Injection speed: 33 mm / s
[Reciprocating sliding conditions]
Sliding speed: 5 cm / s Stroke: 20 mm Weight: 9.8 Newton (1 kg)
Number of reciprocations: 3000 times

[表1]






[Table 1]






[表2]
注) —: 由於樹脂溫度升高及黏度增加,因此無法押出
[產業上的可利性]
[Table 2]
Note) —: Due to the increase in resin temperature and viscosity, it cannot be extruded
[Industrial profitability]

從表1及表2所記載的結果可以明確地得知,實施例的成型品具有與先前相同的黏著性及耐衝擊性的同時降低了滑動磨耗性。特別是,可得知當滑石的含量為25~45質量%時,所得到的組合物的熔融黏度幾乎不會再增加,而在將此組合物成型的情況下,幾乎不會發生MD,且所得到的成型品的黏著性可以容易地進一步提升。It is clear from the results described in Tables 1 and 2 that the molded articles of the examples have the same adhesiveness and impact resistance as before, while reducing sliding abrasion resistance. In particular, it can be seen that when the content of talc is 25 to 45% by mass, the melt viscosity of the obtained composition hardly increases any more, and when this composition is molded, MD hardly occurs, and The adhesiveness of the obtained molded article can be easily further improved.

無。no.

[圖1] 圖1(a)係用於說明用以評價環氧黏著性的樣品之製造方法的圖式,且圖1(b)係用以說明評價環氧黏著性之方法的圖式。[Fig. 1] Fig. 1 (a) is a diagram for explaining a method for manufacturing a sample for evaluating epoxy adhesiveness, and Fig. 1 (b) is a diagram for explaining a method for evaluating epoxy adhesiveness.

[圖2] 圖2係用於說明用以評價模具沉積(mold deposit,MD)之試驗片的圖式。 [Fig. 2] Fig. 2 is a diagram for explaining a test piece for evaluating mold deposit (MD).

[圖3] 圖3係用於說明評價滑動磨耗量之方法的圖式。 [Fig. 3] Fig. 3 is a diagram for explaining a method for evaluating the amount of sliding wear.

Claims (3)

一種耐滑動磨耗構件用液晶性樹脂組合物,包括: (A)液晶性樹脂; (B)滑石;以及 (C)含環氧基的共聚物, 其中前述(B)滑石的中數粒徑為50μm以下,且前述(C)含環氧基的共聚物的含量為2.0~6.5質量%。A liquid crystalline resin composition for a sliding wear-resistant member includes: (A) Liquid crystal resin; (B) talc; and (C) an epoxy-containing copolymer, The median particle diameter of the (B) talc is 50 μm or less, and the content of the (C) epoxy-group-containing copolymer is 2.0 to 6.5% by mass. 如申請專利範圍第1項所述之組合物,其中前述(B)滑石的含量為25~45質量%。The composition according to item 1 of the scope of patent application, wherein the content of the (B) talc is 25 to 45% by mass. 一種耐滑動磨耗構件,由申請專利範圍第1項或第2項所述之組合物所構成。A sliding abrasion-resistant member is composed of the composition described in item 1 or item 2 of the scope of patent application.
TW107131090A 2017-09-12 2018-09-05 Liquid crystalline resin composition for sliding wear-resistant member and sliding wear-resistant member using the same TWI762713B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
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