TW201833273A - Pressure-sensitive adhesive sheet and production method therefor - Google Patents

Pressure-sensitive adhesive sheet and production method therefor Download PDF

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TW201833273A
TW201833273A TW106141798A TW106141798A TW201833273A TW 201833273 A TW201833273 A TW 201833273A TW 106141798 A TW106141798 A TW 106141798A TW 106141798 A TW106141798 A TW 106141798A TW 201833273 A TW201833273 A TW 201833273A
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adhesive sheet
release film
light
sheet
width
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TW106141798A
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Chinese (zh)
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TWI758360B (en
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佐藤記央
稲永誠
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日商三菱化學股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J201/00Adhesives based on unspecified macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J4/00Adhesives based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; adhesives, based on monomers of macromolecular compounds of groups C09J183/00 - C09J183/16
    • C09J4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09J159/00 - C09J187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/40Additional features of adhesives in the form of films or foils characterized by the presence of essential components
    • C09J2301/416Additional features of adhesives in the form of films or foils characterized by the presence of essential components use of irradiation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2433/00Presence of (meth)acrylic polymer
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2467/00Presence of polyester

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Adhesive Tapes (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Laminated Bodies (AREA)

Abstract

The present invention relates to a pressure-sensitive adhesive sheet having photocurability that is a new pressure-sensitive adhesive sheet in which the pressure-sensitive adhesive can be effectively inhibited from protruding from the edges even in cases when the pressure-sensitive adhesive sheet is stored in an ordinary-temperature state. The pressure-sensitive adhesive sheet is characterized by including regions (referred to as "edge width regions") having a width w [mm] which each range from a sheet edge toward the sheet center and a region (referred to as "central region") located on the sheet-center side of the edge width regions, the edge width regions and the central region satisfying the following requirements (1) and (2). (1) The pressure-sensitive adhesive sheet has a higher gel content in the edge width regions than in the central region. (2) The pressure-sensitive adhesive sheet satisfies 30d < w < 100d, where d [mm] is the thickness of the pressure-sensitive adhesive sheet.

Description

黏著片材及其製造方法Adhesive sheet and manufacturing method thereof

本發明係關於一種於形成例如個人電腦、行動終端(PDA)、遊戲機、電視(TV)、汽車導航系統、觸控面板、手寫板等之類之圖像顯示裝置時可較佳地使用之黏著片材及其製造方法。The present invention relates to an image display device such as a personal computer, a mobile terminal (PDA), a game machine, a television (TV), a car navigation system, a touch panel, a handwriting pad, etc. Adhesive sheet and manufacturing method thereof.

為了提高個人電腦、行動終端(PDA)、觸控面板等圖像顯示裝置之視認性,已知有以下方法:利用黏著劑填充液晶顯示器(LCD)、電漿顯示器(PDP)、電致發光顯示器(ELD)等之圖像顯示面板與配置於其前表面側(視認側)之保護面板或觸控面板構件之間的空隙時,使用黏著片材。 關於此種黏著片材,例如於專利文獻1(日本專利特開2014-094976號公報)中揭示有自積層黏著層及基材層而成之積層體之側面側照射波長360 nm以下之光的圖像顯示裝置用黏著片材及其製造方法。 於專利文獻2(日本專利第4971529號公報)中揭示有使藉由紫外線經1次交聯之黏著片材與圖像顯示裝置構成構件貼合後,介隔圖像顯示裝置構成構件向黏著片材照射紫外線使其2次硬化之方法。 如上所述之圖像顯示裝置構成構件多於被黏著面具有凹凸部,例如於被黏著面形成有印刷部等,為了提高視認性,較佳為於此種凹凸部亦填充有黏著劑。因此開發有一種黏著劑組合物或黏著片材,其於通常狀態下即室溫狀態下,能夠具備可剝離程度之接著性(稱為"觸黏性"),並且若加熱至可熱熔之溫度,則具有流動性,可追隨貼合面之凹凸填充至各個角落,最終可使被黏著物彼此牢固地接著。 例如於專利文獻3(日本專利特開2015-105296號公報)中揭示有一種黏著劑樹脂組合物,其特徵在於含有丙烯酸系共聚物(A)100質量份、交聯劑(b)0.5~20質量份、及光聚合起始劑(C)0.1~5質量份,且丙烯酸系共聚物(A)係重量平均分子量為5.0×104 ~5.0×105 之接枝共聚物,含有來自(甲基)丙烯酸酯之重複單元作為該接枝共聚物之主幹成分,含有來自數平均分子量5.0×102 以上且未達6.0×103 之巨單體之重複單元作為該接枝共聚物之分枝成分,且於丙烯酸系共聚物(A)中以0.1~3 mol%之比率含有該來自巨單體之重複單元。 就確保處理性或防止異物附著於黏著面之觀點而言,此種黏著片材一般於黏著面積層可剝離之保護膜(亦稱為「離型膜」)而以黏著片材積層體之形式流通。其中,關於用以貼合觸控顯示器之觸控面板或液晶面板、表面保護面板等圖像顯示裝置構成構件之透明兩面黏著片材,就確保光學特性或柔軟性之觀點而言,較佳為將透明黏著片材本身設為薄而柔軟者,故而多以於黏著片材積層離型膜而成之黏著片材積層體之形式使用。 關於此種黏著片材積層體,例如於專利文獻4(日本專利特開2009-102467號公報)中揭示有一種黏著片材,其係於脫模片材之間夾持使包含丙烯酸酯及甲基丙烯酸酯之ABA型三嵌段共聚物與具有羥基之樹脂進行聚合物摻合而成之丙烯酸系透明黏著劑組合物並進行熱熔成形而成。 於專利文獻5(日本專利特開2010-185037號公報)中揭示有一種黏著片材,其特徵在於:其係於剝離膜之至少一面具備黏著層並使該黏著層交聯而成者,且上述交聯後之黏著層於測定頻率1 Hz下之拉伸儲存彈性模數之溫度分散行為時,於25℃~120℃之溫度範圍中之任一溫度下均為5萬Pa以上且100萬Pa以下之範圍。 先前技術文獻 專利文獻 專利文獻1:日本專利特開2014-094976號公報 專利文獻2:日本專利第4971529號公報 專利文獻3:日本專利特開2015-105296號公報 專利文獻4:日本專利特開2009-102467號公報 專利文獻5:日本專利特開2010-185037號公報In order to improve the visibility of image display devices such as personal computers, mobile terminals (PDAs), and touch panels, the following methods are known: filling liquid crystal displays (LCDs), plasma displays (PDPs), and electroluminescent displays with adhesives. When an image display panel such as (ELD) and a protective panel or a touch panel member disposed on the front surface side (viewable side) are used, an adhesive sheet is used. Regarding such an adhesive sheet, for example, Patent Document 1 (Japanese Patent Laid-Open No. 2014-094976) discloses that a side surface of a multilayer body formed by laminating an adhesive layer and a substrate layer is irradiated with light having a wavelength of 360 nm or less. An adhesive sheet for an image display device and a method for manufacturing the same. Patent Document 2 (Japanese Patent No. 4971529) discloses that an adhesive sheet which is crosslinked by ultraviolet rays once and bonded to an image display device constituent member, and then the image display device constituent member is bonded to the adhesive sheet. A method in which a material is irradiated with ultraviolet rays to harden it twice. As described above, the constituent elements of the image display device have more uneven portions than the adhered surface. For example, a printed portion is formed on the adhered surface. In order to improve visibility, it is preferable that such uneven portions are also filled with an adhesive. Therefore, an adhesive composition or an adhesive sheet has been developed, which can have peelability (referred to as "tackiness") under normal conditions, i.e., room temperature, and can be heated to a heat-meltable state. Temperature, it has fluidity, can follow the unevenness of the bonding surface to fill all corners, and finally can make adherends firmly adhere to each other. For example, Patent Document 3 (Japanese Patent Laid-Open No. 2015-105296) discloses an adhesive resin composition, which is characterized by containing 100 parts by mass of an acrylic copolymer (A) and a crosslinking agent (b) of 0.5-20. A mass copolymer and a photopolymerization initiator (C) of 0.1 to 5 parts by mass, and the acrylic copolymer (A) is a graft copolymer having a weight average molecular weight of 5.0 × 10 4 to 5.0 × 10 5 and contains The repeating unit of acrylate) is used as the backbone component of the graft copolymer, and the repeating unit containing a macromonomer with a number average molecular weight of 5.0 × 10 2 or more and less than 6.0 × 10 3 is used as a branch of the graft copolymer. Component, and the repeating unit derived from the macromonomer is contained in the acrylic copolymer (A) at a ratio of 0.1 to 3 mol%. From the viewpoint of ensuring handleability or preventing foreign matter from adhering to the adhesive surface, such an adhesive sheet is generally a peelable protective film (also called a "release film") in the form of an adhesive sheet laminate. Circulation. Among them, as for the transparent two-sided adhesive sheet of a constituent member of an image display device such as a touch panel, a liquid crystal panel, or a surface protection panel for a touch display, from the viewpoint of ensuring optical characteristics or softness, it is preferably Since the transparent adhesive sheet itself is thin and soft, it is often used in the form of an adhesive sheet laminate formed by laminating a release film on the adhesive sheet. Regarding such an adhesive sheet laminate, for example, Patent Document 4 (Japanese Patent Laid-Open No. 2009-102467) discloses an adhesive sheet which is sandwiched between release sheets so as to contain acrylic esters and nails. An acrylic transparent adhesive composition made by polymer blending an ABA-based triblock copolymer of an acrylic ester with a resin having a hydroxyl group, and hot melt molding. Patent Document 5 (Japanese Patent Laid-Open No. 2010-185037) discloses an adhesive sheet characterized by having an adhesive layer on at least one side of a release film and cross-linking the adhesive layer, and When measuring the temperature dispersion behavior of the tensile storage elastic modulus of the above-mentioned crosslinked adhesive layer at a frequency of 1 Hz, it is 50,000 Pa or more and 1 million at any temperature in the temperature range of 25 ° C to 120 ° C. Pa or less. Prior Art Literature Patent Literature Patent Literature 1: Japanese Patent Laid-Open No. 2014-094976 Patent Literature 2: Japanese Patent Laid-Open No. 4971529 Patent Literature 3: Japanese Patent Laid-Open No. 2015-105296 Patent Literature 4: Japanese Patent Laid-Open No. 2009 -102467 Patent Document 5: Japanese Patent Laid-Open No. 2010-185037

[發明所欲解決之問題] 具有可光硬化之性質(稱為「光硬化性」)之黏著片材於光硬化前,由於黏著片材之凝膠分率較低,故而若以於黏著片材之正背兩側積層離型膜之狀態於常溫狀態下保管,則有黏著劑自積層端面溢出而附著灰塵等問題。其中,於將長條之黏著片材捲繞成捲筒狀而以黏著片材捲繞體之狀態進行保管之情形時,由於係以向黏著片材施加捲壓之狀態進行保管,故而有黏著劑尤其容易自捲筒端面溢出之問題。若黏著劑自捲筒端面溢出,則溢出之黏著劑於端面融合,故而難以自捲筒捲出黏著片材,或產生切削黏著片材時污染裝置等障礙。因此,必需將黏著片材捲繞體於低溫狀態下保管等之多餘之成本。 本發明係關於一種具有光硬化性之黏著片材,提出一種即便於常溫狀態下保管之情形時,亦可有效地抑制黏著劑自端面溢出之新穎黏著片材及其製造方法。 [解決問題之技術手段] 本發明提出一種黏著片材,其特徵在於:其係具有光硬化性者,且自片材端緣朝向片材中央之寬度w[mm]之區域(稱為「端緣寬度區域」)及較該端緣寬度區域靠近片材中央之區域(稱為「中央區域」)滿足以下之條件(1)及(2)。 (1)端緣寬度區域之黏著片材之凝膠分率大於中央區域之黏著片材之凝膠分率。 (2)將黏著片材之厚度設為d[mm]時,滿足30d<w<100d。 又,本發明提出一種附離型膜之黏著片材捲繞體,其特徵在於:其係將於黏著片材之正背一側或兩側積層離型膜而成之附離型膜之黏著片材捲繞成捲筒狀所得者,上述黏著片材具有光硬化性,且自短邊方向兩側片材端緣朝向片材中央之寬度w[mm]之區域(稱為「端緣寬度區域」)及較該端緣寬度區域靠近片材中央之區域(稱為「中央區域」)滿足以下之條件(1)及(2)。 (1)端緣寬度區域之黏著片材之凝膠分率大於中央區域之黏著片材之凝膠分率。 (2)將黏著片材之厚度設為d[mm]時,滿足30d<w<100d。 又,作為上述黏著片材之製造方法,本發明提出一種黏著片材之製造方法,其特徵在於:製作於具有光硬化性之黏著片材之正背一側或兩側積層離型膜而成之附離型膜之黏著片材,並藉由向該附離型膜之黏著片材之端緣寬度區域照射光,而使端緣寬度區域之黏著片材之凝膠分率大於中央區域之黏著片材之凝膠分率。 [發明之效果] 根據本發明所提出之黏著片材、附離型膜之黏著片材捲繞體及其製造方法,即便於常溫狀態下保管之情形時,亦可有效地抑制黏著劑自端面溢出。例如即便於將黏著片材以捲取成捲筒狀之狀態進行保管或搬運之情形時,亦可有效地抑制黏著劑自捲筒端面溢出。[Problems to be Solved by the Invention] Before photocuring, an adhesive sheet having a photo-hardenable property (referred to as "photocuring") has a lower gel fraction, so if the adhesive sheet has a lower gel fraction, The state that the release film is laminated on both sides of the material is stored at normal temperature, but there is a problem that the adhesive overflows from the end face of the laminate and adheres to dust. Among them, when the long adhesive sheet is wound into a roll shape and stored in a state where the adhesive sheet is wound, the adhesive sheet is stored in a state in which the pressure is applied to the adhesive sheet. The agent is particularly prone to overflow from the end surface of the drum. If the adhesive overflows from the end surface of the roll, the overflowed adhesive will fuse on the end surface, so it is difficult to roll out the adhesive sheet from the roll or cause obstacles such as contamination of the device when cutting the adhesive sheet. Therefore, it is necessary to save the extra cost such as storing the roll of the adhesive sheet in a low temperature state. The present invention relates to a light-curing adhesive sheet, and proposes a novel adhesive sheet that can effectively prevent the adhesive from overflowing from the end surface even when stored at normal temperature, and a method for manufacturing the same. [Technical means to solve the problem] The present invention proposes an adhesive sheet, which is characterized in that it is a region having a width w [mm] from the edge of the sheet toward the center of the sheet, which has photo-hardening properties (referred to as "end Edge width area ") and an area closer to the center of the sheet than the end edge width area (referred to as the" central area ") satisfy the following conditions (1) and (2). (1) The gel fraction of the adhesive sheet in the width region of the end edge is greater than the gel fraction of the adhesive sheet in the central region. (2) When the thickness of the adhesive sheet is d [mm], 30d <w <100d is satisfied. In addition, the present invention proposes an adhesive sheet wound body with a release film, which is characterized in that it is the adhesion of the release film formed by laminating a release film on one or both sides of the adhesive sheet. In the case where the sheet is wound into a roll shape, the above-mentioned adhesive sheet has a light-curing property, and a region w [mm] from the edge of the sheet on both sides of the short side toward the center of the sheet (referred to as the "end edge width Area ") and an area closer to the center of the sheet than the end edge width area (referred to as the" central area ") satisfy the following conditions (1) and (2). (1) The gel fraction of the adhesive sheet in the width region of the end edge is greater than the gel fraction of the adhesive sheet in the central region. (2) When the thickness of the adhesive sheet is d [mm], 30d <w <100d is satisfied. In addition, as a method for manufacturing the above-mentioned adhesive sheet, the present invention proposes a method for producing an adhesive sheet, which is characterized in that it is made by laminating a release film on one or both sides of the front and back of an adhesive sheet having photo-hardening properties. The adhesive sheet of the release film is irradiated with light by irradiating the edge width area of the adhesive sheet of the release film, so that the gel fraction of the adhesive sheet in the edge width area is greater than that in the central area. The gel fraction of the adhesive sheet. [Effects of the Invention] According to the adhesive sheet, the adhesive sheet wound body with a release film and the manufacturing method thereof according to the present invention, it is possible to effectively suppress the adhesive from the end surface even when it is stored at normal temperature. overflow. For example, even when the adhesive sheet is rolled up into a roll and stored or transported, the adhesive can be effectively prevented from overflowing from the end surface of the roll.

其次,基於實施形態例對本發明進行說明。但本發明並不限定於以下所說明之實施形態。 [本黏著片材] 本發明之實施形態之一例之黏著片材(稱為「本黏著片材」)具有以下特徵:其係具有光硬化性者,自片材端緣朝向片材中央之寬度w[mm]之區域,換言之片材面中之沿片材端緣之寬度w[mm]之區域(稱為「端緣寬度區域」)之黏著片材之凝膠分率大於較該端緣寬度區域靠近片材中央之區域(稱為「中央區域」)之黏著片材之凝膠分率。 <本黏著片材之形態> 本黏著片材可為矩形狀之黏著片材,可為長條之黏著片材,可為捲繞成捲筒狀之黏著片材捲繞體,亦可為其他形態。 又,本黏著片材亦可以於正背一側或兩側積層有離型膜之狀態存在。 此時,所謂「長條」,意指長度尺寸大於寬度尺寸。具體而言,意指上述長度尺寸為5 m以上,較佳為10 mm以上。上限值並無限定。若非要規定,則該上限值較佳為500 m以下。 其中,作為本黏著片材之較佳之一例,可列舉:將於本黏著片材之正背一側或兩側積層離型膜而成之附離型膜之黏著片材捲繞成捲筒狀所得的附離型膜之黏著片材捲繞體(亦稱為「本捲繞體」)。 又,於通常之黏著片材捲繞體中,捲筒寬度越寬,黏著劑之溢出越明顯。相對於此,只要為本捲繞體,則即便為寬度較寬之捲筒,亦可有效地抑制黏著劑之溢出。因而,本捲繞體之上述捲筒寬度較佳為20 mm~2000 mm,其中更佳為50 mm以上或者1500 mm以下。 <本黏著片材之凝膠分率> 根據本發明者等人之研究,發現:黏著劑自捲筒端面溢出之現象視被離型膜夾持之黏著片材之厚度不同而行為不同。即,確認於本黏著片材中,若端緣寬度區域即凝膠分率較高之部分之寬度w[mm]相對於黏著片材之厚度d較小,則即便提高端緣寬度區域之凝膠分率,於例如將黏著片材以捲取成捲筒狀所得之黏著片材捲繞體之形式進行保管時,黏著劑亦會因捲壓而逐漸自捲筒端面溢出。 又,發現:黏著劑之溢出之行為與端緣寬度區域之寬度及黏著片材之厚度之間具有一定相關性。即,若將凝膠分率較高之部分之寬度w[mm]相對於黏著片材之厚度d[mm]以30d<w之比率進行設定,則不僅通常之黏著片材之情形時,即便於以黏著片材捲繞體之形式進行保管之情形時,藉由適當提高端緣寬度區域之凝膠分率,亦可有效地抑制黏著劑自捲筒端面溢出。 就該觀點而言,端緣寬度區域即凝膠分率較高之部分之寬度w[mm]與黏著片材之厚度d[mm]的關係較佳為30d<w,其中進而較佳為35d<w,其中進而較佳為40d<w,其中進而較佳為45d<w。 另一方面,於將本黏著片材用作黏著片材時,由於通常切除端緣寬度區域而使用,故而若端緣寬度區域之寬度過大,則不用作黏著片材之部分變多,故而成本變高。 就該觀點而言,較佳為w<100d,其中進而較佳為w<80d,其中進而較佳為w<70d,其中進而較佳為w<60d。 綜上所述,上述寬度w較佳為30d<w<100d、30d<w<80d、30d<w<70d或30d<w<60d之任一者,更佳為35d<w<100d、35d<w<80d、35d<w<70d或35d<w<60d之任一者,進而較佳為40d<w<100d、40d<w<80d、40d<w<70d或40d<w<60d之任一者,最佳為45d<w<100d、45d<w<80d、45d<w<70d或45d<w<60d之任一者。 例如於本黏著片材之厚度d為0.1 mm之情形時,凝膠分率較高之部分即端緣寬度區域之寬度w[mm]較佳為3 mm~10 mm,其中進而較佳為3.5 mm以上或者8.0 mm以下,其中進而較佳為4.0 mm以上或者7.0 mm以下,其中尤其進而較佳為4.5 mm以上或者6.0 mm以下。 於本黏著片材為長條之黏著片材之情形時,只要自短邊方向兩側片材端緣朝向片材中央之寬度w[mm]之區域為上述端緣寬度區域即可。 端緣寬度區域之黏著片材之凝膠分率較佳為較中央區域之黏著片材之凝膠分率大1%以上,其中較佳為大5%以上,其中較佳為大10%以上,進而其中較佳為大15%以上或者99%以下。 具體而言,端緣寬度區域之凝膠分率較佳為15%以上且未達100%,其中進而較佳為20%以上,其中進而較佳為25%以上,進而其中進而較佳為30%以上或者99%以下。 綜上所述,端緣寬度區域之凝膠分率較佳為15%以上且未達100%或15%以上且99%以下,更佳為20%以上且未達100%或20%以上且99%以下,進而較佳為25%以上且未達100%或25%以上且99%以下,最佳為30%以上且未達100%或30%以上且99%以下。 又,於端緣寬度區域中,凝膠分率之標準偏差較佳為3%以下,其中較佳為2.5%以下,其中較佳為2%以下。 再者,於中央區域中,凝膠分率之標準偏差亦較佳為3%以下,其中較佳為2.5%以下,其中較佳為2%以下。 如上所述,所謂端緣寬度區域之凝膠分率之標準偏差為3%以下,意指端緣寬度區域之凝膠分率均勻,藉由如此使端緣寬度區域之凝膠分率均勻地較高,可進一步確實地防止黏著劑自端面溢出。 再者,如上所述,由於端緣寬度區域之凝膠分率之標準偏差越小,均勻性越良好,故而其下限值較佳為例如0%以上或1%以上。但該下限值並無特別限定。 作為本黏著片材、尤其是本捲繞體之較佳形態,可列舉如下黏著片材,其特徵在於:其係具有光硬化性者,具有:端緣寬度區域,其凝膠分率為15~100%;及中央區域,其凝膠分率小於該端緣寬度區域;且該端緣寬度區域之寬度w[mm]與黏著片材之厚度d[mm]滿足30d<w<100d。詳細內容如上所述。 作為本捲繞體之進而較佳之形態,可列舉一種黏著片材,其特徵在於:其係具有光硬化性者,具有:端緣寬度區域,其凝膠分率為15~100%;及中央區域,其凝膠分率為0%以上且未達15%;且該端緣寬度區域之寬度w[mm]與黏著片材之厚度d[mm]滿足30d<w<100d。詳細內容如上所述。 再者,凝膠分率可按以下方式求得。 自端緣寬度區域及中央區域採取約0.05 g之黏著劑,利用預先測定質量(X)之不鏽鋼製絲網(#200)包成袋狀,摺疊袋口封閉,測定該包裹之質量(Y)後,使其浸漬於100 ml之乙酸乙酯中,於23℃下在暗處保管24小時。其次,取出包裹,以70℃加熱4.5小時,使附著之乙酸乙酯蒸發,測定經乾燥之包裹之質量(Z),將所求得之質量代入下述式,可求得。 凝膠分率[%]=[(Z-X)/(Y-X)]×100 本黏著片材具有光硬化性。尤其是最終硬化時之凝膠分率、例如使本黏著片材介存於被黏著體之間進行光照射加以光硬化後之黏著片材之凝膠分率(稱為「最終硬化時凝膠分率」)進而較佳為20%~100%,其中進而較佳為25%以上或者95%以下,其中進而較佳為30%以上或者90%以下。此處,所謂「最終硬化時之凝膠分率」,係使本黏著片材完全地硬化時之凝膠分率之含義,又,亦係不完全地硬化而使用時之凝膠分率之含義。 再者,關於所使用之黏著片材是否相當於本黏著片材,只要自端緣寬度區域朝向片材中央每隔一定寬度,較佳為每隔0.1 mm~1.0 mm之寬度採取測定樣品,並測定各測定樣品之凝膠分率,並調查:(1)端緣寬度區域之黏著片材之凝膠分率是否大於中央區域之黏著片材之凝膠分率,進而(2)凝膠分率大於中央區域之端緣寬度區域之寬度d[mm]是否滿足30d<w<100d即可。 此時,中央區域之凝膠分率如上所述較佳為0%以上且未達15%,端緣寬度區域之凝膠分率較佳為15%以上且未達100%。 又,於本發明中,於自黏著片材之端緣至中央區域之凝膠分率連續地變化而兩者之邊界不明確之情形時,以凝膠分率15%為邊界。即,將凝膠分率15%以上之區域設為端緣寬度區域。如上所述,自黏著片材之端緣至中央區域之凝膠分率連續地變化之情形時,將端緣寬度區域、中央區域之凝膠分率之值設為各區域之平均值。 本黏著片材之厚度d較佳為0.05 mm~1 mm。若為該範圍,例如若為厚度0.05 mm之較薄之黏著片材,則可提供印刷階差追隨性優異之黏著片材。又,若為厚度1 mm之較厚之黏著材層,則藉由預先賦形印刷階差相當量,亦可抑制貼合時之黏著材之溢出。 因此,本黏著片材之厚度d較佳為0.05 mm~1 mm,其中進而較佳為0.075 mm以上或者0.8 mm以下,其中進而較佳為0.1 mm以上或者0.5 mm以下。 綜上所述,本黏著片材之厚度d較佳為0.05 mm~1 mm、0.05 mm~0.8 mm或0.05 mm~0.5 mm以下之任一者,更佳為0.075 mm~1 mm、0.075 mm~0.8 mm或0.075 mm~0.5 mm以下之任一者,最佳為0.1 mm~1 mm、0.1 mm~0.8 mm或0.1 mm~0.5 mm以下之任一者。 再者,本黏著片材之厚度d不包括離型膜之厚度。 <本黏著片材之構成> 本黏著片材可為包含黏著劑組合物之黏著材層之單層,亦可為具備二層、三層等複數層黏著劑層者。 又,本黏著片材亦可為具有基材層(不具有黏著性之層)作為芯層,於該基材層之兩側積層包含黏著材之層而成之構成。於此種構成之情形時,作為芯層之基材層較佳為具有可使黏著片材積層體加熱成形之材質或特性。 又,由於由黏著劑組合物所形成之黏著材層越具有柔軟之性質,黏著劑之溢出變得越明顯,故而本黏著片材越處於黏性之作用大於彈性之狀態,越尤其明顯地表現本發明之效果。 具體而言,於頻率1 Hz、溫度80℃下,本黏著片材之損耗正切(Tanδ=損耗剪切彈性模數G''/儲存剪切彈性模數G')之值超過1之情形時,尤其明顯地表現本發明之效果。即,所謂於上述條件下,黏著片材之Tanδ超過1,意指黏性之作用大於彈性,有黏著劑更容易流動之傾向。因此,若將本發明之技術用於Tanδ超過1之黏著片材,則尤其明顯地表現防止黏著劑溢出之效果。 根據以上內容,本黏著片材之Tanδ較佳為超過1。再者,上限值並非必須進行設定。若非要設定該上限值,則為10以下。 於本黏著片材中,於調整Tanδ之值時,只要藉由黏著劑組合物之構成成分進行調整即可。例如,除構成基質樹脂之單體之種類及組成比率、或交聯劑及起始劑之種類以及量以外,可藉由基質樹脂之分子量或交聯條件等進行調整。 藉由以下方式求出上述Tanδ之值即可:使用黏彈性測定裝置動態分析儀(例如,Rheometrics公司製造之「RDAII」),於以下之條件下測定儲存剪切彈性模數(G')及損耗剪切彈性模數(G'')。 <條件> ・治具:Φ20 mm之平行板 ・溫度:-50~200℃(於升溫速度3℃/min下進行測定) ・頻率:1 Hz ・應變角:0.1% <構成本黏著片材之黏著劑層之材料組成> 本黏著片材之黏著劑層只要具有光硬化性,則可由先前公知之黏著材料形成。 此處,作為上述光硬化性,較佳為具有可藉由電子束以外之波長、具體而言波長200 nm~780 nm之波長區域之光而硬化之硬化性。 本黏著片材之黏著劑層例如可列舉:1)使用(甲基)丙烯酸酯系聚合物(含義中包含共聚物,以下稱為「丙烯酸酯系(共)聚合物」)作為基質樹脂,並於其中調配交聯單體、視需要之交聯起始劑或反應觸媒等而成之黏著劑組合物; 2)使用丁二烯或異戊二烯系(共)聚合物作為基質樹脂,並於其中調配交聯單體、視需要之交聯起始劑或反應觸媒等而成之黏著劑組合物; 3)使用矽酮系聚合物作為基質樹脂,並於其中調配交聯單體、視需要之交聯起始劑或反應觸媒等而成之黏著劑組合物;或 4)使用聚胺基甲酸酯系聚合物作為基質樹脂之聚胺基甲酸酯系黏著劑組合物等。 其中,作為構成上述黏著劑層之較佳之黏著劑組合物之一例,可列舉含有作為基質樹脂之(甲基)丙烯酸系(共)聚合物(a)、交聯劑(b)及光聚合起始劑(c)之樹脂組合物。 ((甲基)丙烯酸系(共)聚合物(a)) (甲基)丙烯酸系(共)聚合物(a)可藉由用以聚合出其之丙烯酸系單體或甲基丙烯酸系單體之種類、組成比率、進而聚合條件等而適當調整玻璃轉移溫度(Tg)等特性。 丙烯酸酯(共)聚合物中,尤佳為(甲基)丙烯酸烷基酯系(共)聚合物。 丙烯酸酯共聚物之聚合形態可為無規共聚物、嵌段共聚物、接枝共聚物之任一者。 作為構成上述(甲基)丙烯酸烷基酯(共)聚合物之單體成分,例如,可列舉:(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸異丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸異丁酯、(甲基)丙烯酸第二丁酯、(甲基)丙烯酸第三丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸異戊酯、(甲基)丙烯酸新戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸環己酯、(甲基)丙烯酸庚酯、丙烯酸2-乙基己酯、丙烯酸正辛酯、丙烯酸異辛酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸異壬酯、(甲基)丙烯酸第三丁基環己酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸異癸酯、(甲基)丙烯酸十一烷基酯、(甲基)丙烯酸月桂酯、(甲基)丙烯酸鯨蠟酯、(甲基)丙烯酸硬脂酯、(甲基)丙烯酸異硬脂酯、(甲基)丙烯酸山萮酯、(甲基)丙烯酸異酯、(甲基)丙烯酸2-苯氧基乙酯、3,5,5-三甲基環己烷丙烯酸酯、對異丙苯基苯酚EO改性(甲基)丙烯酸酯、(甲基)丙烯酸二環戊酯、(甲基)丙烯酸二環戊烯酯、(甲基)丙烯酸二環戊烯氧基乙酯、(甲基)丙烯酸苄酯等。 又,作為構成上述(甲基)丙烯酸烷基酯(共)聚合物之單體成分,除上述所列舉者以外,亦可使用:具有親水基或有機官能基等之(甲基)丙烯酸羥基乙酯、(甲基)丙烯酸羥基丙酯、(甲基)丙烯酸羥基丁酯、(甲基)丙烯酸甘油酯等含羥基之(甲基)丙烯酸酯;或(甲基)丙烯酸、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、六氫鄰苯二甲酸2-(甲基)丙烯醯氧基丙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基乙酯、鄰苯二甲酸2-(甲基)丙烯醯氧基丙酯、順丁烯二酸2-(甲基)丙烯醯氧基乙酯、順丁烯二酸2-(甲基)丙烯醯氧基丙酯、丁二酸2-(甲基)丙烯醯氧基乙酯、丁二酸2-(甲基)丙烯醯氧基丙酯、丁烯酸、反丁烯二酸、順丁烯二酸、伊康酸、順丁烯二酸單甲酯、伊康酸單甲酯等含羧基之單體;順丁烯二酸酐、伊康酸酐等含酸酐基之單體;(甲基)丙烯酸縮水甘油酯、α-乙基丙烯酸縮水甘油酯、(甲基)丙烯酸3,4-環氧丁酯等含環氧基之單體;(甲基)丙烯酸二甲胺基乙酯、(甲基)丙烯酸二乙胺基乙酯等含胺基之(甲基)丙烯酸酯系單體;(甲基)丙烯醯胺、N-第三丁基(甲基)丙烯醯胺、N-羥甲基(甲基)丙烯醯胺、N-甲氧基甲基(甲基)丙烯醯胺、N-丁氧基甲基(甲基)丙烯醯胺、二丙酮丙烯醯胺、順丁烯二醯胺、順丁烯二醯亞胺等含醯胺基之單體;乙烯基吡咯啶酮、乙烯基吡啶、乙烯咔唑等雜環系鹼性單體等。 進而又亦可適當使用可與上述丙烯酸系單體或甲基丙烯酸系單體進行共聚之苯乙烯、第三丁基苯乙烯、α-甲基苯乙烯、乙烯基甲苯、丙烯腈、甲基丙烯腈、乙酸乙烯酯、丙酸乙烯酯、烷基乙烯基醚、羥基烷基乙烯基醚、烷基乙烯基單體等各種乙烯基單體。 其中,作為較佳之基質聚合物之一例,可列舉:包含具備巨單體作為分枝成分之接枝共聚物的(甲基)丙烯酸系共聚物(a1)。 若將上述丙烯酸系共聚物(a1)作為基質樹脂構成黏著材層,則黏著材層可於室溫狀態下保持片材狀且顯示自黏性,若於未交聯狀態下進行加熱,則具有熔融或流動之熱熔性,進而可光硬化,光硬化後可發揮優異之凝聚力而接著。 因此,若使用丙烯酸系共聚物(a1)作為基質聚合物,則即便於未交聯狀態下,於室溫(20℃)下亦顯示黏著性,且若加熱至50~100℃、更佳為60℃以上或者90℃以下之溫度,則可具備軟化或流動化之性質。 構成上述丙烯酸系共聚物(a1)之主幹成分之共聚物成分之玻璃轉移溫度由於會影響室溫狀態下之黏著材層之柔軟性、或黏著材層對被黏著體之濕潤性即接著性,故而為了使本黏著片材於室溫狀態下獲得適度之接著性(觸黏性),該玻璃轉移溫度較佳為-70℃~0℃,其中尤佳為-65℃以上或者-5℃以下,其中尤佳為-60℃以上或者-10℃以下。 但即便該共聚物成分之玻璃轉移溫度為相同之溫度,亦可藉由調整分子量而調整黏彈性。例如藉由減小共聚物成分之分子量,可進一步使其柔軟化。 作為上述丙烯酸系共聚物(a1)之主幹成分所含有之(甲基)丙烯酸酯單體,例如,可列舉上述所列舉之各種單體成分。 丙烯酸系共聚物(a1)較佳為導入巨單體作為接枝共聚物之分枝成分而含有來自巨單體之重複單元。 所謂巨單體,係具有末端之聚合性官能基及高分子量骨架成分之高分子單體。 巨單體之玻璃轉移溫度(Tg)較佳為高於構成上述丙烯酸系共聚物(a1)之共聚物成分之玻璃轉移溫度。 具體而言,巨單體之玻璃轉移溫度(Tg)由於會影響本黏著片材之加熱熔融溫度(熱熔溫度),故而巨單體之玻璃轉移溫度(Tg)較佳為30℃~120℃,其中進而較佳為40℃以上或者110℃以下,其中進而較佳為50℃以上或者100℃以下。 若為此種玻璃轉移溫度(Tg),則藉由調整分子量,可保持優異之加工性或保管穩定性,並且可調整為於80℃附近進行熱熔。 所謂巨單體之玻璃轉移溫度,係指該巨單體本身之玻璃轉移溫度,可利用示差掃描熱量計(DSC)進行測定。 又,為了於室溫狀態下可維持分枝成分彼此相互牽引而作為黏著劑組合物進行物理交聯之狀態,並且藉由加熱至適度之溫度可解開上述物理交聯而獲得流動性,亦較佳為調整巨單體之分子量或含量。 就該觀點而言,較佳為於丙烯酸系共聚物(a1)中以5質量%~30質量%之比率含有巨單體,其中較佳為6質量%以上或者25質量%以下,其中較佳為8質量%以上或者20質量%以下。 又,巨單體之數平均分子量較佳為500以上且未達8000,其中較佳為800以上或者未達7500,其中較佳為1000以上或者未達7000。 巨單體可適當使用一般製造者(例如,東亞合成公司製造之巨單體等)。 巨單體之高分子量骨架成分較佳為由丙烯酸系聚合物或乙烯系聚合物所構成。 作為上述巨單體之末端聚合性官能基,例如,可列舉:甲基丙烯醯基、丙烯醯基、乙烯基等。 (交聯劑(b)) 交聯劑(b)可使用使丙烯酸酯聚合物進行交聯時所使用之交聯單體。例如,可列舉:具有選自(甲基)丙烯醯基、環氧基、異氰酸基、羧基、羥基、碳二醯亞胺、㗁唑啉基、氮丙啶基、乙烯基、胺基、亞胺基、醯胺基之至少1種交聯性官能基之交聯劑,可使用1種或組合2種以上而使用。 再者,上述交聯性官能基可藉由可脫保護之保護基進行保護。 其中,可較佳地使用:具有2個以上(甲基)丙烯醯基之多官能(甲基)丙烯酸酯;具有2個以上異氰酸基、環氧基、三聚氰胺基、二醇基、矽氧烷基、胺基等有機官能基之多官能有機官能基樹脂;具有鋅、鋁、鈉、鋯、鈣等之金屬錯合物之有機金屬化合物。 就使本黏著片材之柔軟性與凝聚力平衡之觀點而言,交聯劑(b)之含量較佳為以相對於上述(甲基)丙烯酸系共聚物100質量份為0.1~20質量份之比率含有,其中尤佳為0.5質量份以上或者15質量份以下、其中尤佳為1質量份以上或者13質量份以下之比率。 (光聚合起始劑(c)) 使丙烯酸酯聚合物進行交聯時,若適當添加交聯起始劑(過氧化起始劑、光聚合起始劑)或反應觸媒(三級胺系化合物、四級銨系化合物、月桂酸錫化合物等),則有效果。 於紫外線照射交聯之情形時,較佳為調配光聚合起始劑(c)。 光聚合起始劑(c)根據自由基產生機制大致分為兩類,大致分為:裂解型光聚合起始劑,其可使光聚合性起始劑自身之單鍵裂解而產生自由基;及奪氫型光聚合起始劑,其可使經光激發之起始劑與系統中之氫供與體形成激發錯合物而使氫供與體之氫轉移。 該等中之裂解型光聚合起始劑藉由光照射而產生自由基時發生分解,變成其他化合物,若一旦被激發,則不再具有作為反應起始劑之功能。因此,若使用該分子內裂解型作為於可見光線區域具有吸收波長之光聚合起始劑,則與使用奪氫型之情形相比,藉由光線照射使黏著片材交聯後,光線反應性之光聚合性起始劑於本黏著劑組合物中以未反應殘渣之形式殘留而導致黏著片材之未預料之經時變化或促進交聯的可能性較低,故而較佳。又,關於光聚合性起始劑特有之著色,亦由於可適當選擇藉由變成反應分解物而使可見光線區域之吸收消失從而消色者,故而較佳。 另一方面,奪氫型之光聚合起始劑於利用紫外線等活性能量線照射進行自由基產生反應時,不會如裂解型光聚合起始劑般產生分解物,故而反應結束後難以變成揮發成分,可減少對被黏著體之損害。 光聚合起始劑(c)之含量並無特別限制。例如,尤佳為以相對於(甲基)丙烯酸系共聚物100質量份為0.1~10質量份、其中尤佳為0.2質量份以上或者5質量份以下、其中尤佳為0.5質量份以上或者3質量份以下之比率含有。但亦可因與其他要素之平衡而超過該範圍。 光聚合起始劑(c)可使用1種或組合2種以上而使用。 (其他成分) 作為上述以外之成分,本黏著片材亦可含有調配於通常之黏著組合物中之公知之成分。例如,可適當含有:黏著賦予樹脂、或抗氧化劑、光穩定劑、金屬減活劑、防銹劑、抗老化劑、吸濕劑、抗水解劑、增感劑、抗靜電劑、消泡劑、無機粒子等各種添加劑。 又,亦可視需要適當含有反應觸媒(三級胺系化合物、四級銨系化合物、月桂酸錫化合物等)。 [本黏著片材之製造方法] 本黏著片材可藉由以下方式而製造:製作於具有光硬化性之黏著片材之正背一側或兩側積層離型膜而成之附離型膜之黏著片材,並藉由向該附離型膜之黏著片材之端緣寬度區域照射光而提高端緣寬度區域之黏著片材之凝膠分率。 再者,此時,該黏著片材之凝膠分率較佳為0~10%,其中若為0~5%,其中若為0~3%,則可進一步享有本發明之效果。 <黏著片材捲繞體之製造方法> 其次,對作為本黏著片材之一例之將長條之黏著片材捲成捲筒狀而成之黏著片材捲繞體即捲筒狀黏著片材之製造方法進行詳細說明。 作為捲筒狀黏著片材2之製造方法,例如可列舉如下製造方法,其特徵在於:於將在具有光硬化性之長條之黏著片材10之正背一側或兩側積層長條之離型膜11、12而成的附離型膜之黏著片材1朝一定方向(MD(machine direction,縱向)方向)搬送的步驟中,如圖1及圖2所示,向上述附離型膜之黏著片材1之片材寬度方向(TD(transverse direction,橫向)方向)兩端部分之自片材端緣朝向片材中央之寬度w[mm]之端緣寬度區域1A、1A分別照射光,使黏著片材10中之端緣寬度區域1A、1A硬化後,將上述附離型膜之黏著片材1捲取成捲筒狀而獲得捲筒狀黏著片材2。 (光照射前之附離型膜之黏著片材1) 光照射前之附離型膜之黏著片材1係於黏著片材10之正背兩側積層離型膜11、12而成之長條之積層片材,該黏著片材10具有光硬化性,且較佳為於黏著片材10之任何部分,凝膠分率均為0~15%之範圍內,其中進而較佳為12%以下,其中進而較佳為10%以下。但亦可設為僅於本黏著片材10之正背一側積層離型膜而成之構成。 作為上述附離型膜之黏著片材1之製作方法,例如可列舉利用2片離型膜11、12夾持黏著劑組合物,並使用貼合機形成黏著材層之方法。又,作為另一方法,可列舉於一離型膜11塗佈黏著劑組合物而形成黏著材層後,積層另一離型膜12之方法。但並不限定於該製造方法。 作為塗佈黏著劑組合物之方法,例如,可列舉:逆輥塗佈、凹版塗佈、棒式塗佈、刮刀塗佈等先前公知之塗佈方式。 作為離型膜11、12,可適當使用公知之離型膜。例如,可適當選擇於聚酯系、聚丙烯系、聚乙烯系之流延膜或延伸膜塗佈矽酮樹脂而經脫模處理者或脫模紙等加以使用。 又,於離型膜11、12中亦可同樣地調配可調配於上述黏著劑組合物之成分。 再者,作為使端緣寬度區域硬化之方法,如下所述,於藉由隔著離型膜照射光之方法進行之情形時,離型膜較佳為具有不吸收或反射該照射光之特性。 於在本黏著片材10之兩側積層離型膜11、12之情形時,一離型膜11可為與另一離型膜12相同之積層構成或材料,亦可為不同之積層構成或材料。 又,可為相同之厚度,亦可為不同之厚度。又,可將不同剝離力之離型膜或不同厚度之離型膜積層於本黏著片材10之兩側。 上述離型膜11、12之厚度較佳為50~200 μm,其中更佳為75 μm以上或者150 μm以下。藉由該範圍之厚度,不會阻礙自片材上方之光照射,容易調整端緣寬度區域及中央區域之凝膠分率。 (端緣寬度區域1A之光硬化方法) 作為向端緣寬度區域1A照射光而使其硬化之方法,如圖1所示,較佳為對附離型膜之黏著片材1之片材上表面自上方照射光,或對其片材下表面自下方照射光,或對片材上下兩面分別自上下兩方照射光。 其中,於對附離型膜之黏著片材1之片材上表面自上方照射光時,於附離型膜之黏著片材1之短邊方向(TD方向)兩側之端緣寬度區域1A、1A之上方設置光源3,較佳為對片材上表面自垂直上方向、或傾斜60~90°上方、其中70~90°上方、其中80~90°上方照射光。藉由以此種角度進行照射,端緣寬度區域與中央區域之凝膠分率之差(邊界)變得明確,故而可更有效率地抑制黏著劑之溢出。 於對附離型膜之黏著片材1之片材下表面自下方照射光時,因與上述相同之理由,於附離型膜之黏著片材1之短邊方向(TD方向)兩側之端緣寬度區域1A、1A之下方設置光源,較佳為對片材下表面自垂直下方向、或傾斜60~90°下方、其中70~90°下方、其中80~90°下方照射光。 此處,作為一面朝一定方向(MD方向)搬送附離型膜之黏著片材1,一面向附離型膜之黏著片材1之片材寬度方向(TD方向)兩端部分照射光之方法,例如如圖3(A)所示,對附離型膜之黏著片材1之片材面自垂直方向照射光。具體而言,可列舉於上表面之上方或下表面之下方設置光源3,對附離型膜之黏著片材1之上表面自上方照射光,或對其下表面自下方照射光,或對其兩面自上下兩方照射光的方法。 又,可列舉如圖3(B)所示,於附離型膜之黏著片材1之片材面延長方向(圖之水平方向橫側)設置光源3,對附離型膜之黏著片材1之片材寬度方向(TD方向)兩端面自水平方向橫向照射光的方法。 若比較該等方法,則對附離型膜之黏著片材1之片材寬度方向(TD方向)兩端面自片材面之延長方向即如圖3(B)所示自水平方向橫側照射光的方法中,判明由於僅可使片材寬度方向兩端面之表面部分硬化,故而黏著劑因於捲筒狀態下施加之捲壓而逐漸溢出。相對於此,根據對附離型膜之黏著片材1自上方向或下方向或上下兩方向照射光之方法,確認藉由調整照射光之寬度,可有效地防止黏著劑因於捲筒狀態下施加之捲壓而逐漸溢出。 作為製造本附離型膜之黏著片材捲繞體之方法,不排除如圖3(B)般自水平方向橫側照射光之方法。但與該方法相比,如圖3(A)所示之自垂直方向照射光之方法可極有效率地進行製造。 又,如上所述,根據自上方向或下方向或上下兩方向照射光之方法,亦可如上所述將端緣寬度區域之凝膠分率之標準偏差設為3%以下。如此,根據該方法,可使端緣寬度區域之硬化均勻化,可有效地防止黏著劑逐漸溢出。 於將黏著片材10之端緣寬度區域1A之凝膠分率調整為特定範圍內時,可藉由例如每單位時間之累計光線量、或黏著片材中之交聯劑及交聯起始劑之種類或含量等進行調整。但不限定於該等。 就光之指向性較高之觀點而言,照射光之光源3較佳為使用LED(Light Emitting Diode,發光二極體)。關於光源3,各廠商揭示有具有各種發光波長者,尤其較佳為於一般使用之起始劑所吸收之波長區域發光。具體而言,較佳為200 nm~450 nm,其中較佳為220 nm以上或者400 nm以下。 又,就光之指向性較高之觀點而言,照射光之光源3較佳為使用光擴散角度為50°以下、其中40°以下、其中30°以下之光源。藉由使用此種光擴散角度之光源,端緣寬度區域與中央區域之凝膠分率之差(邊界)明確,故而可更有效率地抑制黏著劑之溢出。 就起始劑之吸收波長之觀點而言,照射光時,較佳為照射至少200 nm~450 nm之波長之光。 進而,就獲得對抑制黏著劑之溢出而言充分之凝膠分率之觀點而言,照射光時,較佳為向端緣寬度區域之各側照射每單位面積1000 mJ/cm2 ~10000 mJ/cm2 、其中1500 mJ/cm2 以上或者9000 mJ/cm2 以下、其中2000 mJ/cm2 以上或者8000 mJ/cm2 以下之累計光線量之光。 再者,每單位時間之累計光線量可藉由光源之輸出、光源與附離型膜之黏著片材之距離、附離型膜之黏著片材之搬送速度等進行調整。作為一例,以下列舉較佳之條件。 又,就有助於設備之小型化之觀點而言,光源3之輸出較佳為0.5 W/cm2 ~50 W/cm2 ,其中進而較佳為1.0 W/cm2 以上或者40 W/cm2 以下,其中進而較佳為2.0 W/cm2 以上或者30 W/cm2 以下。 又,就製造設備之小型化之觀點而言,光源3之MD方向長度3L,換言之照射光之MD方向之長度較佳為30 mm~2000 mm,其中進而較佳為50 mm以上或者1000 mm以下,其中進而較佳為100 mm以上或者500 mm以下。 就賦予生產性及充分之凝膠分率之上升之觀點而言,將附離型膜之黏著片材1朝一定方向(MD)搬送時之搬送速度較佳為1 m/min~30 m/min,其中進而較佳為3 m/min以上或者25 m/min以下,其中進而較佳為5 m/min以上或者20 m/min以下。 例如,若使用輸出7 W/cm2 、照射波長365 nm、光擴散角度30°、MD長度(表面之光源長)44 mm之LED作為光源3,將光源3與捲筒狀黏著片材2之距離(表面之光源距離)設為10 mm,進行UV(ultraviolet,紫外線)照射約3.8 s,則累計光線量約為3200 mJ。 (捲取) 將端緣寬度區域1A、1A經光硬化之附離型膜之黏著片材1捲取成捲筒狀時,膜寬度每1 m之捲取張力即捲張力較佳為20~200 N/m寬。 若捲取張力為20~200 N/m寬,則不產生捲繞偏移、捲繞鼓起、進而捲繞褶皺,可減少伴隨張力之因膜之配向所導致之相位差增大,故而較佳。 就該觀點而言,捲張力較佳為30~150 N/m寬,其中進而較佳為50 N/m寬以上或者100 N/m寬以下。 光照射前之附離型膜之黏著片材之各材料、積層構成及製作方法與上述附離型膜之黏著片材1相同即可。 又,端緣寬度區域之光硬化方法亦與上述附離型膜之黏著片材1相同即可。 再者,光硬化方法並非必須如上所述於附離型膜之黏著片材1之狀態下進行。例如,亦可於貼合離型膜前之狀態下使黏著片材之端緣寬度區域硬化,其後貼合離型膜。藉由採用此種方法,即便於例如使用含有紫外線吸收劑或著色劑等抑制光透過之物質之離型膜之情形時,亦可良好地使黏著片材之端緣寬度區域硬化。 又,本黏著片材只要其本身具有光硬化性即足夠,並非必須藉由光照射實施端緣寬度區域之硬化。具體而言,亦可藉由熱進行端緣寬度區域之硬化。 <本黏著片材之使用方法> 本黏著片材可於將凝膠分率較高之端緣寬度區域切除後用作黏著片材。 例如於上述捲筒狀黏著片材2之情形時,可回捲並切斷成適當之大小,並且切除凝膠分率較高之端緣寬度區域1A、1A後,剝去離型膜11、12而用作黏著片材。並且,例如以藉由2個圖像顯示裝置構成構件夾持本黏著片材10之方式進行積層後,自至少一圖像顯示裝置構成構件側照射光,例如照射紫外線,而介隔該構件使本黏著片材10進行光交聯而光硬化,藉此可使2個圖像顯示裝置構成構件貼合。再者,使用本黏著片材10時之硬化方法並不限定於利用光照射之硬化,亦可使用例如利用加熱加以硬化之方法等其他硬化方法。 此處,關於作為被黏著體之圖像顯示裝置構成構件,例如,可列舉:表面保護面板、觸控面板、圖像顯示面板等。 <語句之說明等> 於本發明中,所謂「(甲基)丙烯酸」,係包含丙烯酸及甲基丙烯酸之含義,所謂「(甲基)丙烯醯基」,係包含丙烯醯基及甲基丙烯醯基之含義,所謂「(甲基)丙烯酸酯」,係包含丙烯酸酯及甲基丙烯酸酯之含義。 一般而言,片材與膜之邊界不確定,於本發明中,無需於語言上區分兩者,故而於本發明中,稱為「膜」之情形時亦包含「片材」,稱為「片材」之情形時亦包含「膜」。 又,如圖像顯示面板、保護面板等般表現為「面板」之情形時,包含板體、片材及膜。 於本說明書中,於記載為「X~Y」(X、Y為任意之數字)之情形時,只要無特別說明,則為「X以上且Y以下」之含義,且亦包含「較佳為大於X」或者「較佳為小於Y」之含義。 又,於記載為「X以上」(X為任意之數字)之情形時,只要無特別說明,則包含「較佳為大於X」之含義,於記載為「Y以下」(Y為任意之數字)之情形時,只要無特別說明,則亦包含「較佳為小於Y」之含義。 實施例 以下對本發明之實施例及比較例進行說明。 <測定及評價方法> 首先,對實施例、比較例中所得之樣品之各種物性值之測定方法及評價方法進行說明。 (凝膠分率之測定) 下述實施例1~4及比較例1及4中,由於已知經光硬化之端緣寬度區域之寬度w[mm],故而於實施例中所得之黏著片材中,從自短邊方向兩側片材端緣朝向片材中央之寬度w[mm]之區域任意採取約0.05 g量,將其作為端緣寬度區域之測定樣品,另一方面,自未經光硬化之中央區域任意採取約0.05 g量,將其作為中央區域之測定樣品。 另一方面,於比較例2及3中,自短邊方向兩側片材端緣朝向片材中央每隔寬度w[mm]=0.5 mm依序進行切取,自各區域中任意採取約0.05 g量,將其作為端緣寬度區域之測定樣品,另一方面,自未經光硬化之中央區域任意採取約0.05 g量,將其作為中央區域之測定樣品。 再者,關於比較例2及3,亦對自短邊方向兩側片材端緣朝向片材中央之寬度w[mm]=1~1.5 mm之區域之凝膠分率進行測定,結果由於均為0%,故而將上述寬度w[mm]=1 mm設為端緣寬度區域。 並且,對該等測定樣品各者利用預先測定質量(X)之不鏽鋼製絲網(#200)包成袋狀,摺疊袋口封閉,測定該包裹之質量(Y)後,使其浸漬於100 ml之乙酸乙酯並於23℃下在暗處保管24小時後,取出包裹,以70℃加熱4.5小時使附著之乙酸乙酯蒸發,測定經乾燥之包裹之質量(Z),並將所求得之質量代入下述式而求出。 凝膠分率[%]=[(Z-X)/(Y-X)]×100 對任意6點進行相同之凝膠分率測定,根據所得之值求出凝膠分率之標準偏差。對標準偏差之求得方法進行說明:首先,求得6點之凝膠分率之平均值。其次,對6點分別計算與所得之平均值之差而求出偏差。繼而計算所得之偏差之均方根,求出分散。最後計算分散之正平方根,求出端緣寬度區域之凝膠分率之標準偏差。 (黏著劑之溢出之評價) 將實施例及比較例中所製作之捲筒狀黏著片材於30℃×90%(RH)之恆溫高濕環境下暴露100小時後,利用顯微鏡觀察該試片之端面。 將端面狀態未發生變化者評價為「〇(良好)」,將黏著劑溢出且端面發生變形者評價為「×(差)」。 (累計照射量) 實施例及比較例中所照射之UV之累計照射量係使用紫外線累計光量計「UIT-250」(牛尾電機公司製造)作為累計光量計,安裝365 nm波長之受光部,測量2次並以有效數字2位數求出其平均值,設為各者之累計照射量。 <實施例1> 均勻混合作為(甲基)丙烯酸系共聚物(a)之使數平均分子量2400之聚甲基丙烯酸甲酯巨單體(Tg:105℃)15質量份(18 mol%)、丙烯酸丁酯(Tg:-55℃)81質量份(75 mol%)及丙烯酸(Tg:106℃)4質量份(7 mol%)無規共聚而成之丙烯酸系共聚物(a-1)(重量平均分子量23萬)1 kg、作為交聯劑(b)之甘油二甲基丙烯酸酯(日油公司製造,製品名:GMR)(b-1)90 g、及作為光聚合起始劑(c)之2,4,6-三甲基二苯甲酮與4-甲基二苯甲酮之混合物(Lanberti公司製造,製品名:Esacure TZT)(c-1)15 g,製作用於黏著材層之樹脂組合物。所得之樹脂組合物之玻璃轉移溫度為-5℃。 利用經脫模處理之包含聚對苯二甲酸乙二酯(PET)膜之離型膜11(Mitsubishi Chemical公司製造,製品名:DIAFOIL MRV-V06,厚度:100 μm)、及同樣經脫模處理之包含PET膜之離型膜12(於厚度75 μm之雙軸延伸間苯二甲酸共聚PET膜之單面積層包含矽酮系化合物之厚度2 μm之脫模層而成之膜)這2片夾持所得之樹脂組合物,使用貼合機以黏著片材10之厚度成為150 μm之方式賦形為長條片材狀,製作長條之附離型膜之黏著片材1。 如圖1及圖2所示,將附離型膜之黏著片材1朝一定方向(MD方向)以搬送速度(線速)20 m/min進行搬送,且向附離型膜之黏著片材1之片材寬度方向(TD方向)兩端部分之自片材端緣朝向片材中央之寬度w(表面之硬化寬度)=5[mm]之端緣寬度區域1A、1A之上表面分別自上方照射紫外線(UV),使黏著片材10中之端緣寬度區域1A、1A硬化後,將上述附離型膜之黏著片材1以膜寬度每1 m之捲取張力(捲張力)70 N/m寬捲取成捲筒狀,獲得全長100 m、捲筒寬度1000 mm之長條之捲筒狀黏著片材2。 附離型膜之黏著片材1之黏著片材10即硬化前之黏著片材10之凝膠分率為0%。 此時,如圖1及圖2所示,於附離型膜之黏著片材1之寬度方向(短邊方向)兩側端緣之垂直上方向分別配置光源3,對黏著片材積層體1之片材上表面自垂直上方照射紫外線。 光源3係使用輸出7 W/cm2 、照射波長365 nm、光擴散角度30°、MD方向長度(表面之光源長)44 mm之LED。又,將光源3與捲筒狀黏著片材2之距離(表面之光源距離)設為10 mm,以每單位時間之累計光線量為1600 mJ之方式進行光照射。 <實施例2> 將搬送速度(線速)及每單位時間之累計光線量按表中所示進行變更,除此以外,以與實施例1同樣之方式獲得捲筒狀黏著片材2。 <實施例3> 變更硬化寬度,除此以外,以與實施例2同樣之方式獲得捲筒狀黏著片材2。 <比較例1> 變更硬化寬度,除此以外,以與實施例2同樣之方式獲得捲筒狀黏著片材2。 <比較例2> 如圖3(B)所示,將照射光之方向變更為附離型膜之黏著片材1之片材面延長方向即側面方向,並變更硬化寬度,除此以外,以與實施例2同樣之方式獲得捲筒狀黏著片材2。 <比較例3> 如圖3(B)所示,將照射光之方向變更為附離型膜之黏著片材1之片材面延長方向即側面方向,且變更光源之種類,將搬送速度(線速)、每單位時間之累計光線量及其他條件按表中所示進行變更,除此以外,以與實施例2同樣之方式獲得捲筒狀黏著片材2。 <實施例4> 將黏著片材之厚度變更為100 μm,將硬化寬度變更為35d,除此以外,以與實施例2同樣之方式獲得捲筒狀黏著片材2。 <比較例4> 將硬化寬度變更為25d,除此以外,以與實施例4同樣之方式獲得捲筒狀黏著片材2。 [表1] 由上述實施例及迄今為止發明者等人所進行之試驗結果得知:於將黏著片材以捲取成捲筒狀之狀態且於常溫下進行保管之情形時,為了有效地抑制黏著劑自捲筒端面溢出,至少必須硬化區域即端緣寬度區域之凝膠分率大於中央區域之黏著片材之凝膠分率,且端緣寬度區域之寬度w[mm]與黏著片材之厚度d[mm]之關係為30d<w。Next, the present invention will be described based on an embodiment example. However, the present invention is not limited to the embodiments described below. [This adhesive sheet] An adhesive sheet (referred to as "this adhesive sheet"), which is an example of an embodiment of the present invention, has the following characteristics: It is a light-hardening material, and the width from the edge of the sheet toward the center of the sheet The area of w [mm], in other words, the width of the sheet along the end edge of the sheet w [mm] (referred to as "end edge width area") has a gel fraction greater than that of the end edge. The gel fraction of the adhered sheet in the region of the width region near the center of the sheet (referred to as the "central region"). < The form of this adhesive sheet > This adhesive sheet can be a rectangular adhesive sheet, a long adhesive sheet, a roll of an adhesive sheet wound into a roll, or other form. In addition, the present adhesive sheet may exist in a state where a release film is laminated on one or both sides of the front and back. At this time, the so-called "long bar" means that the length dimension is larger than the width dimension. Specifically, it means that the length dimension is 5 m or more, and preferably 10 mm or more. The upper limit is not limited. If not required, the upper limit is preferably 500 m or less. Among them, as a preferred example of the adhesive sheet, an adhesive film with a release film formed by laminating a release film on one or both sides of the adhesive sheet can be wound into a roll shape. The obtained adhesive sheet wound body of the release film (also referred to as "the present wound body"). Also, in a conventional adhesive sheet roll, the wider the roll width, the more pronounced the overflow of the adhesive. On the other hand, as long as it is a wound body, even if it is a roll with a wide width, the overflow of the adhesive can be effectively suppressed. Therefore, the roll width of the wound body is preferably 20 mm to 2000 mm, and more preferably 50 mm or more or 1500 mm or less. <Gel Fraction of the Adhesive Sheet> According to research by the inventors and others, it was found that the phenomenon that the adhesive overflows from the end surface of the roll depends on the thickness of the adhesive sheet held by the release film and behaves differently. That is, it was confirmed that in the present adhesive sheet, if the width w [mm] of the end edge width region, that is, the portion having a higher gel fraction, is smaller than the thickness d of the adhesive sheet, the condensation in the end edge width region is increased. The gel fraction is, for example, when the adhesive sheet is stored in the form of an adhesive sheet roll obtained by being rolled into a roll shape, the adhesive will gradually overflow from the end surface of the roll due to the rolling pressure. In addition, it was found that there was a certain correlation between the overflow behavior of the adhesive and the width of the edge width region and the thickness of the adhesive sheet. That is, if the width w [mm] of the portion with a higher gel fraction is set to a ratio of 30 d <w with respect to the thickness d [mm] of the adhesive sheet, not only in the case of ordinary adhesive sheets, In the case of storage in the form of an adhesive sheet roll, by appropriately increasing the gel fraction in the width region of the edge, it is possible to effectively prevent the adhesive from overflowing from the end surface of the roll. From this point of view, the relationship between the width w [mm] of the end edge width region, that is, the portion with a higher gel fraction, and the thickness d [mm] of the adhesive sheet is preferably 30d <w, and more preferably 35d <W, among which 40d <w is further preferred, and 45d <w is further preferred. On the other hand, when the present adhesive sheet is used as an adhesive sheet, the end edge width region is usually cut and used. Therefore, if the width of the end edge width region is too large, the portion that is not used as the adhesive sheet increases, resulting in cost. Becomes high. From this viewpoint, w <100d is preferable, among which w <80d is further preferable, w <70d is further preferable, and w <60d is further preferable. In summary, the width w is preferably any of 30d <w <100d, 30d <w <80d, 30d <w <70d, or 30d <w <60d, more preferably 35d <w <100d, 35d < Any of w <80d, 35d <w <70d, or 35d <w <60d, and further preferably any of 40d <w <100d, 40d <w <80d, 40d <w <70d, or 40d <w <60d Among them, 45d <w <100d, 45d <w <80d, 45d <w <70d, or 45d <w <60d is the best. For example, when the thickness d of the present adhesive sheet is 0.1 mm, the width w [mm] of the portion with a higher gel fraction, that is, the edge edge width region, is preferably 3 mm to 10 mm, and further preferably 3.5. mm or more or 8.0 mm or less, more preferably 4.0 mm or more or 7.0 mm or less, and particularly preferably 4.5 mm or more or 6.0 mm or less. In the case where the adhesive sheet is a long adhesive sheet, the region of the width w [mm] from the edge of the sheet on both sides of the sheet in the short-side direction toward the center of the sheet may be the above-mentioned edge width region. The gel fraction of the adhesive sheet in the width region of the edge is preferably greater than 1% of the gel fraction of the adhesive sheet in the central region, of which the percentage is preferably greater than 5%, and the percentage is preferably greater than 10%. Among them, it is more preferably 15% or more and 99% or less. Specifically, the gel fraction in the width region of the edge is preferably 15% or more and less than 100%, and more preferably 20% or more, more preferably 25% or more, and even more preferably 30. Above% or below 99%. To sum up, the gel fraction of the width of the end edge is preferably 15% or more and less than 100% or 15% or more and 99% or less, more preferably 20% or more and less than 100% or 20% or more and 99% or less, more preferably 25% or more and less than 100% or 25% or more and 99% or less, and most preferably 30% or more and less than 100% or 30% or more and 99% or less. The standard deviation of the gel fraction in the edge width region is preferably 3% or less, more preferably 2.5% or less, and even more preferably 2% or less. Moreover, in the central region, the standard deviation of the gel fraction is also preferably 3% or less, of which 2.5% or less is preferable, and 2% or less is preferable. As described above, the standard deviation of the gel fraction of the so-called edge width region is 3% or less, which means that the gel fraction of the edge width region is uniform. By doing so, the gel fraction of the edge width region is made uniform. Higher, it is possible to further reliably prevent the adhesive from overflowing from the end surface. Furthermore, as described above, the smaller the standard deviation of the gel fraction in the width region of the edge is, the better the uniformity is. Therefore, the lower limit thereof is preferably, for example, 0% or more or 1% or more. However, the lower limit value is not particularly limited. As a preferred form of the present adhesive sheet, especially the wound body, the following adhesive sheet is exemplified, which is characterized in that it is photocurable, has an edge width region, and has a gel fraction of 15 ~ 100%; and the gel fraction of the central region is smaller than the width of the end edge; and the width w [mm] of the end width and the thickness d [mm] of the adhesive sheet satisfy 30d <w <100d. The details are as described above. As a further preferred form of the wound body, an adhesive sheet may be cited, which is characterized in that it is light-curable and has an edge width region and a gel fraction of 15 to 100%; and a center In the region, the gel fraction is more than 0% and less than 15%; and the width w [mm] of the edge width region and the thickness d [mm] of the adhesive sheet satisfy 30d <w <100d. The details are as described above. The gel fraction can be obtained as follows. About 0.05 g of adhesive was taken from the edge width area and the center area, and it was wrapped into a bag shape using a stainless steel wire mesh (# 200) whose mass (X) was measured in advance, and the folded bag mouth was closed to determine the quality of the package (Y). Then, it was immersed in 100 ml of ethyl acetate, and stored in a dark place at 23 ° C for 24 hours. Next, the package was taken out and heated at 70 ° C. for 4.5 hours to evaporate the attached ethyl acetate. The mass (Z) of the dried package was measured, and the obtained mass was substituted into the following formula to obtain it. Gel fraction [%] = [(Z-X) / (Y-X)] × 100 This adhesive sheet is photocurable. In particular, the gel fraction at the time of final hardening, for example, the gel fraction of the adhesive sheet after the present adhesive sheet is interposed between the adherends and subjected to light irradiation and light curing (referred to as "the gel at the final hardening" Fraction ratio ") is more preferably 20% to 100%, of which still more preferably 25% or more or 95% or less, and particularly preferably 30% or more or 90% or less. Here, the "gel fraction at the time of final hardening" means the gel fraction at the time when the adhesive sheet is completely hardened, and also the gel fraction at the time of incomplete hardening. meaning. In addition, as to whether the used adhesive sheet is equivalent to the present adhesive sheet, as long as the width from the edge edge area is toward the center of the sheet every certain width, preferably every 0.1 mm to 1.0 mm, a measurement sample is taken, and Measure the gel fraction of each measurement sample and investigate: (1) whether the gel fraction of the adhesive sheet in the width region of the edge is greater than the gel fraction of the adhesive sheet in the central region, and (2) the gel fraction It is sufficient if the width d [mm] of the area where the ratio is greater than the width of the edge of the central area satisfies 30d <w <100d. At this time, the gel fraction of the central region is preferably 0% or more and less than 15% as described above, and the gel fraction of the edge width region is preferably 15% or more and less than 100%. Moreover, in the present invention, when the gel fraction continuously changes from the end edge of the adhesive sheet to the central region and the boundary between the two is not clear, the gel fraction is taken as a boundary of 15%. That is, a region having a gel fraction of 15% or more is defined as an edge width region. As described above, when the gel fraction continuously changes from the edge of the adhesive sheet to the central region, the values of the gel fraction of the edge width region and the central region are set as the average of each region. The thickness d of the present adhesive sheet is preferably 0.05 mm to 1 mm. If it is within this range, for example, if it is a thin adhesive sheet having a thickness of 0.05 mm, an adhesive sheet having excellent followability in printing steps can be provided. In addition, if it is a thick adhesive material layer having a thickness of 1 mm, the amount of the printing material can be suppressed to prevent the overflow of the adhesive material during bonding by forming a considerable amount of printing step in advance. Therefore, the thickness d of the adhesive sheet is preferably 0.05 mm to 1 mm, more preferably 0.075 mm or 0.8 mm or less, and even more preferably 0.1 mm or 0.5 mm or less. In summary, the thickness d of the adhesive sheet is preferably any of 0.05 mm to 1 mm, 0.05 mm to 0.8 mm, or 0.05 mm to 0.5 mm or less, more preferably 0.075 mm to 1 mm, 0.075 mm to 0.8 mm or 0.075 mm to 0.5 mm or less is preferably 0.1 mm to 1 mm, 0.1 mm to 0.8 mm, or 0.1 mm to 0.5 mm or less. In addition, the thickness d of the present adhesive sheet does not include the thickness of the release film. 〈Composition of this adhesive sheet〉 This adhesive sheet may be a single layer including an adhesive material layer of an adhesive composition, or may include a plurality of adhesive layers such as two or three layers. In addition, the adhesive sheet may have a base material layer (a layer having no adhesiveness) as a core layer, and a structure including an adhesive material layer laminated on both sides of the base material layer. In the case of such a structure, it is preferable that the base material layer as the core layer has a material or a characteristic capable of thermoforming an adhesive sheet laminate. In addition, the more soft the adhesive material layer formed by the adhesive composition is, the more obvious the overflow of the adhesive becomes. Therefore, the more the adhesive sheet is in a state where the adhesive effect is greater than the elasticity, the more obvious it is. Effects of the present invention. Specifically, when the value of the loss tangent (Tanδ = loss shear modulus G '' / stored shear modulus G ') of the present adhesive sheet exceeds 1 at a frequency of 1 Hz and a temperature of 80 ° C, The effect of the present invention is particularly apparent. That is, under the above-mentioned conditions, the Tan δ of the adhesive sheet exceeds 1, which means that the effect of adhesiveness is greater than elasticity, and the adhesive tends to flow more easily. Therefore, if the technology of the present invention is applied to an adhesive sheet having a Tan δ of more than 1, the effect of preventing the overflow of the adhesive is particularly apparent. Based on the above, the Tanδ of the present adhesive sheet is preferably more than 1. It is not necessary to set the upper limit. If it is not necessary to set this upper limit, it is 10 or less. In the present adhesive sheet, when adjusting the value of Tan δ, it is only necessary to adjust by the constituent components of the adhesive composition. For example, in addition to the type and composition ratio of the monomers constituting the matrix resin, or the types and amounts of the cross-linking agent and the initiator, the molecular weight of the matrix resin, the crosslinking conditions, and the like can be adjusted. The value of Tan δ can be obtained by: using a viscoelasticity measuring device dynamic analyzer (for example, "RDAII" manufactured by Rheometrics) to measure the storage shear modulus (G ') and Loss-of-shear modulus of elasticity (G ''). <Conditions> ・ Fixture: Parallel plate of Φ20 mm ・ Temperature: -50 to 200 ° C (measured at a heating rate of 3 ° C / min) ・ Frequency: 1 Hz ・ Strain angle: 0.1% Material composition of the adhesive layer > As long as the adhesive layer of the present adhesive sheet has photohardenability, it can be formed of a conventionally known adhesive material. Here, as the photo-hardening property, it is preferable to have a hardening property that can be hardened by light having a wavelength other than an electron beam, specifically, in a wavelength range of 200 nm to 780 nm. Examples of the adhesive layer of the present adhesive sheet include: 1) a (meth) acrylic polymer (including a copolymer in the meaning, hereinafter referred to as "acrylic (co) polymer") as a matrix resin, and An adhesive composition prepared by blending a cross-linking monomer, a cross-linking initiator or a reaction catalyst as needed; 2) using a butadiene or isoprene-based (co) polymer as a matrix resin, Adhesive composition composed of cross-linking monomer, cross-linking initiator or reaction catalyst as needed; 3) using silicone polymer as matrix resin, and cross-linking monomer 2. Adhesive composition made of crosslinking initiator or reaction catalyst as needed; or 4) Polyurethane adhesive composition using polyurethane polymer as matrix resin Wait. Among them, as an example of a preferable adhesive composition constituting the above-mentioned adhesive layer, a (meth) acrylic (co) polymer (a), a cross-linking agent (b), and a photopolymerization agent as a matrix resin are mentioned. Resin composition of the initiator (c). ((Meth) acrylic (co) polymer (a)) (meth) acrylic (co) polymer (a) can be obtained by polymerizing an acrylic monomer or a methacrylic monomer The characteristics such as glass transition temperature (Tg) are appropriately adjusted depending on the kind, composition ratio, and polymerization conditions. Among the acrylate (co) polymers, an alkyl (meth) acrylate (co) polymer is particularly preferred. The polymerization form of the acrylate copolymer may be any of a random copolymer, a block copolymer, and a graft copolymer. Examples of the monomer component constituting the alkyl (meth) acrylate (co) polymer include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, and the like. Isopropyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, second butyl (meth) acrylate, third butyl (meth) acrylate, (meth) ) Amyl acrylate, isoamyl (meth) acrylate, neopentyl (meth) acrylate, hexyl (meth) acrylate, cyclohexyl (meth) acrylate, heptyl (meth) acrylate, acrylic acid 2 -Ethylhexyl, n-octyl acrylate, isooctyl acrylate, nonyl (meth) acrylate, isononyl (meth) acrylate, tert-butylcyclohexyl (meth) acrylate, (meth) Decyl acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, lauryl (meth) acrylate, cetyl (meth) acrylate, stearyl (meth) acrylate, Isostearyl (meth) acrylate, behenyl (meth) acrylate, isomethacrylate (meth) acrylate, 2-phenoxyethyl (meth) acrylate, 3,5,5-trimethyl ring Hexane acrylate, Propylphenol EO modified (meth) acrylate, dicyclopentyl (meth) acrylate, dicyclopentenyl (meth) acrylate, dicyclopentenyloxy (meth) acrylate, ( Benzyl meth) acrylate and the like. In addition, as the monomer component constituting the (meth) acrylic acid alkyl ester (co) polymer, in addition to those listed above, hydroxyethyl (meth) acrylate having a hydrophilic group or an organic functional group, etc. may be used. Esters, hydroxypropyl (meth) acrylate, hydroxybutyl (meth) acrylate, glyceryl (meth) acrylate and other (meth) acrylates containing hydroxyl groups; or (meth) acrylic acid, hexahydrophthalate 2- (meth) acryloxyethyl formate, 2- (meth) acryloxypropyl hexahydrophthalate, 2- (meth) acryloxyethyl phthalate, 2- (meth) acryloxypropyl phthalate, 2- (meth) acryloxyethyl maleate, 2- (meth) acryloxy maleate Propyl ester, 2- (meth) acryloxyethyl succinate, 2- (meth) acryloxypropyl succinate, butenoic acid, fumaric acid, maleic acid , Iconic acid, maleic acid monomethyl ester, monoconic acid monomethyl ester-containing monomers; maleic anhydride, itaconic anhydride monomers containing acid anhydride groups; (meth) acrylic acid shrinks Glyceryl ester, glycidyl α-ethyl acrylate Epoxy group-containing monomers such as 3,4-epoxybutyl (meth) acrylate; amine groups such as dimethylaminoethyl (meth) acrylate and diethylaminoethyl (meth) acrylate (Meth) acrylic monomers; (meth) acrylamide, N-third butyl (meth) acrylamide, N-methylol (meth) acrylamide, N-methoxy Methyl (meth) acrylamide, N-butoxymethyl (meth) acrylamide, diacetone acrylamide, cis butylene diamine, cis butylene diimide and other amine-containing groups Monomers; heterocyclic basic monomers such as vinyl pyrrolidone, vinyl pyridine, and vinyl carbazole. Furthermore, styrene, third butylstyrene, α-methylstyrene, vinyltoluene, acrylonitrile, and methacrylic acid which can be copolymerized with the above-mentioned acrylic monomers or methacrylic monomers can also be appropriately used. Various vinyl monomers, such as nitrile, vinyl acetate, vinyl propionate, alkyl vinyl ether, hydroxyalkyl vinyl ether, and alkyl vinyl monomer. Among these, as an example of a preferable matrix polymer, the (meth) acrylic-type copolymer (a1) containing the graft copolymer which has a macromonomer as a branching component is mentioned. If the acrylic copolymer (a1) is used as a matrix resin to form an adhesive material layer, the adhesive material layer can maintain a sheet shape and exhibit self-adhesion at room temperature, and if heated in an uncrosslinked state, it has It can be light-cured by melting or flowing hot-melt, and can exhibit excellent cohesion after light-curing. Therefore, if an acrylic copolymer (a1) is used as the matrix polymer, the adhesiveness is exhibited at room temperature (20 ° C) even in an uncrosslinked state, and it is more preferable if it is heated to 50 to 100 ° C. Temperatures above 60 ° C or below 90 ° C can be softened or fluidized. The glass transition temperature of the copolymer component constituting the backbone component of the acrylic copolymer (a1) may affect the flexibility of the adhesive material layer at room temperature, or the wettability of the adhesive material layer to the adherend, that is, adhesiveness. Therefore, in order to obtain moderate adhesion (tackiness) of the present adhesive sheet at room temperature, the glass transition temperature is preferably -70 ° C to 0 ° C, and particularly preferably -65 ° C or above or -5 ° C or below. Among them, it is particularly preferably above -60 ° C or below -10 ° C. However, even if the glass transition temperature of the copolymer component is the same temperature, the viscoelasticity can be adjusted by adjusting the molecular weight. For example, by reducing the molecular weight of the copolymer component, it can be further softened. Examples of the (meth) acrylic acid ester monomer contained in the main component of the acrylic copolymer (a1) include the various monomer components listed above. The acrylic copolymer (a1) preferably contains a macromonomer as a branching component of the graft copolymer and contains a repeating unit derived from the macromonomer. The so-called macromonomer is a polymer monomer having a terminal polymerizable functional group and a high molecular weight skeleton component. The glass transition temperature (Tg) of the macromonomer is preferably higher than the glass transition temperature of the copolymer component constituting the acrylic copolymer (a1). Specifically, since the glass transition temperature (Tg) of the macromonomer will affect the heating and melting temperature (hot melting temperature) of the adhesive sheet, the glass transition temperature (Tg) of the macromonomer is preferably 30 ° C to 120 ° C. Among them, it is more preferably 40 ° C. or higher or 110 ° C. or lower, and still more preferably 50 ° C. or higher or 100 ° C. or lower. If it is such a glass transition temperature (Tg), by adjusting molecular weight, excellent processability or storage stability can be maintained, and it can be adjusted to be hot-melted at around 80 ° C. The so-called glass transition temperature of a macromonomer refers to the glass transition temperature of the macromonomer itself, which can be measured by a differential scanning calorimeter (DSC). In addition, in order to maintain the state where the branching components are drawn to each other at a room temperature, they are physically cross-linked as an adhesive composition, and the physical cross-linking can be released by heating to a moderate temperature to obtain fluidity. It is preferred to adjust the molecular weight or content of the macromonomer. From this viewpoint, the macromonomer is preferably contained in the acrylic copolymer (a1) at a ratio of 5% to 30% by mass, and among these, it is preferably 6% by mass or more or 25% by mass or less. It is 8 mass% or more and 20 mass% or less. In addition, the number average molecular weight of the macromonomer is preferably 500 or more and less than 8,000, of which 800 or more or 7500 is preferred, and 1000 or more or 7,000 is preferred. The macromonomer can be appropriately used by a general manufacturer (for example, macromonomer manufactured by Toa Kosei, etc.). The high molecular weight skeleton component of the macromonomer is preferably composed of an acrylic polymer or an ethylene polymer. Examples of the terminal polymerizable functional group of the macromonomer include a methacryl group, an acryl group, and a vinyl group. (Crosslinking agent (b)) As the crosslinking agent (b), a crosslinking monomer used when crosslinking an acrylate polymer can be used. For example, there may be mentioned a compound selected from (meth) acrylfluorenyl, epoxy, isocyano, carboxyl, hydroxyl, carbodiimide, oxazoline, aziridinyl, vinyl, and amino As the crosslinking agent of at least one type of crosslinkable functional group of amine, imino, or sulfonyl group, one type may be used, or two or more types may be used in combination. The crosslinkable functional group may be protected by a deprotectable protective group. Among them, it can be preferably used: a polyfunctional (meth) acrylate having two or more (meth) acrylfluorenyl groups; having two or more isocyanate groups, epoxy groups, melamine groups, glycol groups, silicon Polyfunctional organic functional resins with organic functional groups such as oxyalkyl and amine groups; organometallic compounds with metal complexes such as zinc, aluminum, sodium, zirconium, and calcium. From the viewpoint of balancing the flexibility and cohesion of the present adhesive sheet, the content of the crosslinking agent (b) is preferably 0.1 to 20 parts by mass relative to 100 parts by mass of the (meth) acrylic copolymer. The ratio includes a ratio of particularly preferably 0.5 parts by mass or more or 15 parts by mass or less, and particularly preferably a ratio of 1 part by mass or more or 13 parts by mass or less. (Photopolymerization initiator (c)) When the acrylate polymer is crosslinked, a crosslinking initiator (peroxidation initiator, photopolymerization initiator) or a reaction catalyst (tertiary amine system) is appropriately added if appropriate. Compounds, quaternary ammonium compounds, tin laurate compounds, etc.) are effective. In the case of cross-linking by ultraviolet irradiation, it is preferred to blend a photopolymerization initiator (c). The photopolymerization initiator (c) is roughly divided into two types according to the mechanism of free radical generation, which are roughly divided into: cleavable photopolymerization initiators, which can cleave single bonds of the photopolymerizable initiator itself to generate free radicals; And hydrogen abstraction type photopolymerization initiator, which can make the photoexcited initiator and the hydrogen donor in the system form an excitation complex to transfer hydrogen from the hydrogen donor. The cleavage-type photopolymerization initiators in these compounds decompose when they generate free radicals by light irradiation, and become other compounds. Once excited, they no longer function as reaction initiators. Therefore, if the intramolecular cleavage type is used as a photopolymerization initiator having an absorption wavelength in the visible light region, compared with the case of using a hydrogen abstraction type, the light-reactive property of the adhesive sheet is crosslinked by irradiation with light. Since the photopolymerizable initiator remains in the form of unreacted residues in the adhesive composition, it is less likely to cause unanticipated changes with time or promote cross-linking of the adhesive sheet, and is therefore preferred. In addition, the coloring peculiar to the photopolymerizable initiator is also preferably selected because it can be appropriately decolorized by causing the absorption in the visible light region to disappear by becoming a reaction decomposition product. On the other hand, when the photopolymerization initiator of the hydrogen abstraction type is radiated by active energy rays such as ultraviolet rays for radical generation reaction, it does not generate decomposition products like the cracking photopolymerization initiator, so it is difficult to become volatile after the reaction is completed. Ingredients can reduce damage to the adherend. The content of the photopolymerization initiator (c) is not particularly limited. For example, it is particularly preferably 0.1 to 10 parts by mass based on 100 parts by mass of the (meth) acrylic copolymer, more preferably 0.2 parts by mass or more or 5 parts by mass or less, particularly preferably 0.5 parts by mass or more, or 3 parts by mass. It is contained in a ratio of less than mass parts. However, this range can also be exceeded due to balance with other factors. The photopolymerization initiator (c) may be used singly or in combination of two or more kinds. (Other components) As this component other than the above, this adhesive sheet may contain the well-known component mix | blended with a normal adhesive composition. For example, it may suitably contain an adhesion-imparting resin, or an antioxidant, a light stabilizer, a metal deactivator, a rust inhibitor, an anti-aging agent, a hygroscopic agent, an anti-hydrolysis agent, a sensitizer, an antistatic agent, and an antifoaming agent. , Inorganic particles and other additives. Further, a reaction catalyst (a tertiary amine compound, a quaternary ammonium compound, a tin laurate compound, etc.) may be appropriately contained as necessary. [Manufacturing method of the present adhesive sheet] The present adhesive sheet can be produced by: attaching a release film formed by laminating a release film on one or both sides of the front and back of the light-curing adhesive sheet The adhesive sheet of the adhesive sheet is irradiated with light to the edge width region of the adhesive sheet of the release film to increase the gel fraction of the adhesive sheet in the edge width region. Furthermore, at this time, the gel fraction of the adhesive sheet is preferably 0 to 10%, and if it is 0 to 5%, and if it is 0 to 3%, the effect of the present invention can be further enjoyed. <Manufacturing method of an adhesive sheet roll body> Next, as an example of the present adhesive sheet, a roll-shaped adhesive sheet material obtained by winding a long adhesive sheet into a roll shape is a roll-shaped adhesive sheet material. The manufacturing method will be described in detail. As a method for manufacturing the roll-shaped adhesive sheet 2, for example, the following manufacturing method can be cited, which is characterized in that a long strip is laminated on the front side or both sides of the adhesive sheet 10 having a light-curable strip. In the step of transporting the adhesive sheet 1 with a release film made of the release films 11 and 12 in a certain direction (MD (machine direction)), as shown in FIG. 1 and FIG. Adhesion of the film The sheet width direction (TD (transverse direction) direction) of both ends of the sheet is irradiated at the end edge width regions 1A, 1A from the sheet end edge toward the sheet center width w [mm], respectively. After light curing the end edge width regions 1A and 1A in the adhesive sheet 10, the adhesive sheet 1 with the release film is wound into a roll shape to obtain a roll-shaped adhesive sheet 2. (Adhesive sheet 1 with release film before light irradiation) Adhesive sheet 1 with release film before light irradiation is formed by laminating release films 11 and 12 on both sides of the front and back of the adhesive sheet 10 The laminated sheet, the adhesive sheet 10 has photohardenability, and is preferably in any part of the adhesive sheet 10, and the gel fraction is in the range of 0 to 15%, and further preferably 12%. Hereinafter, it is more preferably 10% or less. However, it can also be set as the structure which laminated | stacked the release film only on the front and back side of this adhesive sheet 10. Examples of the method for producing the above-mentioned release sheet-attached adhesive sheet 1 include a method in which an adhesive composition is sandwiched between two release films 11 and 12 and an adhesive layer is formed using a laminator. As another method, a method of laminating another release film 12 after applying an adhesive composition to a release film 11 to form an adhesive material layer may be mentioned. However, it is not limited to this manufacturing method. Examples of the method for applying the adhesive composition include conventionally known coating methods such as reverse roll coating, gravure coating, bar coating, and doctor blade coating. As the release films 11 and 12, a well-known release film can be used suitably. For example, a polyester resin, a polypropylene film, or a polyethylene film can be appropriately selected and coated with a silicone resin and subjected to a release treatment or a release paper. Moreover, the components which can be mix | blended with the said adhesive composition can also be mix | blended in the release films 11 and 12 similarly. In addition, as a method for hardening the width region of the edge, as described below, when the method is performed by irradiating light through a release film, the release film preferably has a characteristic of not absorbing or reflecting the irradiated light. . In the case where the release films 11 and 12 are laminated on both sides of the present adhesive sheet 10, one release film 11 may be the same laminate structure or material as the other release film 12, or may be a different laminate structure or material. The thickness may be the same or different. In addition, release films of different peeling forces or release films of different thicknesses can be laminated on both sides of the adhesive sheet 10. The thickness of the release films 11 and 12 is preferably 50 to 200 μm, and more preferably 75 μm or more or 150 μm or less. With the thickness in this range, it is possible to easily adjust the gel fraction of the edge width region and the center region without hindering light irradiation from above the sheet. (Light hardening method of the edge width area 1A) As a method of irradiating light to the edge width area 1A to harden it, as shown in FIG. 1, it is preferable to apply the film to the adhesive sheet 1 with a release film The surface is irradiated with light from above, or the lower surface of the sheet is irradiated with light from below, or the upper and lower sides of the sheet are irradiated with light from both the upper and lower sides, respectively. Wherein, when the upper surface of the adhesive sheet 1 with the release film is irradiated with light from above, the edge width area 1A on both sides of the short side direction (TD direction) of the adhesive sheet 1 with the release film The light source 3 is provided above 1A, and preferably the upper surface of the sheet is irradiated with light from a vertical upward direction, or inclined above 60-90 °, of which 70-90 °, and above 80-90 °. By irradiating at such an angle, the difference (boundary) of the gel fraction between the edge width region and the center region becomes clear, so that the overflow of the adhesive can be more effectively suppressed. When the lower surface of the adhesive sheet 1 with the release film is irradiated with light from below, for the same reason as above, the two sides of the short side direction (TD direction) of the adhesive sheet 1 with the release film are A light source is provided below the end edge width regions 1A, 1A. Preferably, the lower surface of the sheet is irradiated with light from a vertical downward direction, or inclined at 60-90 ° below, 70-90 ° below, and 80-90 ° below. Here, as the adhesive sheet 1 with the release film is transported in a certain direction (MD direction), both ends of the sheet in the width direction (TD direction) of the adhesive sheet 1 with the release film are irradiated with light. For example, as shown in FIG. 3 (A), the sheet surface of the adhesive sheet 1 with a release film is irradiated with light from a vertical direction. Specifically, the light source 3 may be provided above the upper surface or below the lower surface, and the upper surface of the adhesive sheet 1 with a release film is irradiated with light from above, or the lower surface is irradiated with light from below, or A method of irradiating light from both sides of the upper and lower sides. In addition, as shown in FIG. 3 (B), the light source 3 is provided in the sheet surface extension direction (horizontal side in the horizontal direction of the figure) of the adhesive sheet 1 with the release film, and the adhesive sheet with the release film is provided. A method in which both end surfaces of the sheet width direction (TD direction) are irradiated with light laterally from a horizontal direction. If these methods are compared, the width direction (TD direction) of both ends of the sheet 1 of the adhesive sheet 1 with a release film is extended from the sheet surface, that is, from the horizontal side as shown in FIG. 3 (B). In the light method, it was found that only the surface portions of the two end surfaces in the width direction of the sheet can be hardened, so that the adhesive gradually overflows due to the roll pressure applied in the roll state. In contrast, according to the method of irradiating light to the adhesive sheet 1 with a release film from above or below or both directions, it is confirmed that by adjusting the width of the irradiation light, the adhesive can be effectively prevented from being caused by the state of the roll. Under the pressure applied by the roll and gradually overflow. As a method of manufacturing the roll of the adhesive sheet of the release film, a method of irradiating light from the horizontal side as shown in FIG. 3 (B) is not excluded. However, compared with this method, the method of irradiating light from a vertical direction as shown in FIG. 3 (A) can be manufactured extremely efficiently. In addition, as described above, according to the method of irradiating light from the upper direction, the lower direction, or both directions, the standard deviation of the gel fraction of the edge width region can be set to 3% or less as described above. In this way, according to this method, the hardening of the width region of the edge can be made uniform, and the gradual overflow of the adhesive can be effectively prevented. When adjusting the gel fraction of the end edge width region 1A of the adhesive sheet 10 to a specific range, for example, the cumulative amount of light per unit time, or the crosslinking agent and crosslinking initiation in the adhesive sheet The type or content of the agent is adjusted. But it is not limited to these. From the viewpoint of high directivity of light, it is preferable to use an LED (Light Emitting Diode) as the light source 3 for irradiating light. Regarding the light source 3, various manufacturers have disclosed those having various emission wavelengths, and it is particularly preferable to emit light in a wavelength region absorbed by a generally used initiator. Specifically, it is preferably 200 nm to 450 nm, and particularly preferably 220 nm or more or 400 nm or less. From the viewpoint of high directivity of light, it is preferable to use a light source 3 with a light diffusion angle of 50 ° or less, 40 ° or less, and 30 ° or less. By using such a light source with a light diffusion angle, the difference (boundary) of the gel fraction between the edge width region and the central region is clear, so that the overflow of the adhesive can be more effectively suppressed. From the viewpoint of the absorption wavelength of the initiator, when irradiating light, it is preferable to irradiate light having a wavelength of at least 200 nm to 450 nm. Furthermore, from the viewpoint of obtaining a sufficient gel fraction for suppressing the overflow of the adhesive, when irradiating light, it is preferable to irradiate each side of the edge width region with 1,000 mJ / cm per unit area 2 ~ 10000 mJ / cm 2 Of which 1500 mJ / cm 2 Above or 9000 mJ / cm 2 Below, of which 2000 mJ / cm 2 Above or 8000 mJ / cm 2 The following cumulative amount of light. Furthermore, the cumulative amount of light per unit time can be adjusted by the output of the light source, the distance between the light source and the adhesive sheet with the release film, and the transport speed of the adhesive sheet with the release film. As an example, preferable conditions are listed below. From the viewpoint of contributing to the miniaturization of the device, the output of the light source 3 is preferably 0.5 W / cm. 2 ~ 50 W / cm 2 , Which is further preferably 1.0 W / cm 2 Above or 40 W / cm 2 In the following, 2.0 W / cm is more preferred. 2 Above or 30 W / cm 2 the following. From the viewpoint of miniaturization of the manufacturing equipment, the length in the MD direction of the light source 3 is 3L, in other words, the length in the MD direction of the irradiation light is preferably 30 mm to 2000 mm, and more preferably 50 mm or more or 1000 mm or less. Among them, it is more preferably 100 mm or more or 500 mm or less. From the viewpoint of imparting productivity and a sufficient increase in gel fraction, the transfer speed when the adhesive sheet 1 with a release film is transported in a certain direction (MD) is preferably 1 m / min to 30 m / Of these, min is more preferably 3 m / min or more or 25 m / min or less, and still more preferably 5 m / min or more or 20 m / min or less. For example, if using output 7 W / cm 2 , LED with illumination wavelength of 365 nm, light diffusion angle of 30 °, MD length (surface light source length) of 44 mm is used as the light source 3, and the distance between the light source 3 and the roll-shaped adhesive sheet 2 (surface light source distance) is set to 10 mm, when UV (ultraviolet, ultraviolet) irradiation is performed for about 3.8 s, the cumulative light amount is about 3200 mJ. (Rewinding) When the adhesive sheet 1 with a release film with end-curved width regions 1A and 1A is rolled into a roll, the winding tension per 1 m of the film width, that is, the winding tension is preferably 20 to 200 N / m wide. If the take-up tension is 20 to 200 N / m wide, no winding offset, no bulging, and no winding wrinkles will occur, and the increase in phase difference caused by the orientation of the film accompanying the tension can be reduced. good. From this viewpoint, the roll tension is preferably 30 to 150 N / m wide, and more preferably 50 N / m wide or 100 N / m wide. Each material, laminated structure and manufacturing method of the adhesive sheet with a release film before light irradiation may be the same as the above-mentioned adhesive sheet 1 with a release film. In addition, the light hardening method of the edge width region may be the same as that of the adhesive sheet 1 of the above-mentioned release film. The photo-hardening method does not have to be performed in the state of the adhesive sheet 1 with a release film as described above. For example, the edge width area of the adhesive sheet may be hardened in a state before the release film is attached, and then the release film may be attached. By adopting this method, even when a release film containing a substance that inhibits light transmission, such as an ultraviolet absorber or a colorant, is used, it is possible to satisfactorily harden the edge width region of the adhesive sheet. In addition, the present adhesive sheet is sufficient as long as it has photohardenability, and it is not necessary to harden the edge width region by light irradiation. Specifically, hardening of the edge width region can also be performed by heat. < How to use this adhesive sheet > This adhesive sheet can be used as an adhesive sheet after cutting off the edge width area with a high gel fraction. For example, in the case of the above-mentioned roll-shaped adhesive sheet 2, it can be rolled back and cut to an appropriate size, and the end edge width regions 1A, 1A with a high gel fraction can be cut off, and then the release film 11, 12 and used as an adhesive sheet. In addition, for example, after laminating the adhesive sheet 10 with two image display device constituent members sandwiched therebetween, at least one image display device constituent member is irradiated with light, for example, ultraviolet rays, and interposed between the members. The adhesive sheet 10 is light-crosslinked and light-hardened, whereby the two image display device constituent members can be bonded together. In addition, the hardening method when using the present adhesive sheet 10 is not limited to hardening by light irradiation, and other hardening methods such as a method of hardening by heating may be used. Here, the components of the image display device as an adherend include, for example, a surface protection panel, a touch panel, and an image display panel. <Description of sentence etc.> In the present invention, the term "(meth) acrylic acid" includes the meaning of acrylic acid and methacrylic acid, and the term "(meth) acrylfluorenyl" includes acrylfluorenyl and methacryl The meaning of fluorenyl group is the meaning of "(meth) acrylate", which includes acrylate and methacrylate. Generally speaking, the boundary between a sheet and a film is uncertain. In the present invention, there is no need to distinguish between the two languages. Therefore, in the present invention, the term "film" also includes a "sheet", which is called " In the case of "sheet", "film" is also included. In addition, when it appears as a "panel" like an image display panel, a protective panel, etc., it includes a board, a sheet, and a film. In this specification, when it is described as "X ~ Y" (X and Y are arbitrary numbers), unless otherwise specified, it means "more than X and less than Y" and also includes "preferably Meaning "greater than X" or "preferably less than Y". In addition, when it is described as "more than X" (X is an arbitrary number), unless otherwise specified, it includes the meaning of "preferably greater than X" and is described as "below Y" (Y is an arbitrary number) ), The meaning of "preferably less than Y" is also included unless otherwise specified. EXAMPLES Examples and comparative examples of the present invention will be described below. <Measurement and evaluation method> First, the measurement method and evaluation method of various physical-property values of the samples obtained in the Example and the comparative example are demonstrated. (Measurement of Gel Fraction) In the following Examples 1 to 4 and Comparative Examples 1 and 4, since the width w [mm] of the edge-width region subjected to light curing is known, the adhesive sheet obtained in the examples In the material, an amount of about 0.05 g is arbitrarily taken from the area of the width w [mm] from the edge of the sheet to the center of the sheet from both sides of the short edge direction, and this is used as a measurement sample of the width of the edge. The light-cured central area was arbitrarily taken in an amount of about 0.05 g, and this was used as a measurement sample for the central area. On the other hand, in Comparative Examples 2 and 3, the width of each sheet was cut sequentially from the end edges of the sheet on both sides in the short-side direction toward the center of the sheet at every width w [mm] = 0.5 mm, and about 0.05 g was arbitrarily taken from each area. This was used as a measurement sample for the width region of the end edge. On the other hand, an amount of about 0.05 g was arbitrarily taken from the central region without photo-hardening, and this was used as a measurement sample for the central region. In addition, regarding Comparative Examples 2 and 3, the gel fraction was also measured in a region w [mm] = 1 to 1.5 mm from the edge of the sheet on both sides in the short-side direction toward the center of the sheet. Since it is 0%, the above-mentioned width w [mm] = 1 mm is set as the edge width region. Then, each of these measurement samples was wrapped into a bag shape using a stainless steel wire mesh (# 200) having a previously measured mass (X), and the folded bag opening was closed. After measuring the mass (Y) of the package, it was dipped in 100 ml of ethyl acetate and stored in a dark place at 23 ° C for 24 hours, remove the package, heat at 70 ° C for 4.5 hours to evaporate the attached ethyl acetate, determine the quality of the dried package (Z), and The obtained mass is calculated by substituting it into the following formula. Gel fraction [%] = [(Z-X) / (Y-X)] × 100 The same gel fraction was measured at any 6 points, and the standard deviation of the gel fraction was obtained from the obtained value. The method of obtaining the standard deviation will be described. First, the average value of the gel fractions at 6 points is obtained. Next, the difference between the six points and the average value obtained was calculated to calculate the deviation. Then calculate the root-mean-square of the deviation to find the dispersion. Finally, the positive square root of the dispersion is calculated, and the standard deviation of the gel fraction in the width region of the edge is obtained. (Evaluation of the overflow of the adhesive) After exposing the roll-shaped adhesive sheet prepared in the examples and comparative examples to a constant temperature and high humidity environment of 30 ° C x 90% (RH) for 100 hours, the test piece was observed with a microscope Of the end. Those with no change in the state of the end face were evaluated as "0 (good)", and those with an adhesive overflowing and deformation of the end face were evaluated as "× (poor)". (Cumulative irradiation amount) The cumulative irradiation amount of UV irradiated in the examples and comparative examples was measured using a UV cumulative light meter "UIT-250" (manufactured by Ushio Denki Co., Ltd.) as a cumulative light meter, and a light receiving section having a wavelength of 365 nm was measured. The average value was calculated twice with two significant digits as the cumulative exposure dose of each. <Example 1> 15 parts by mass (18 mol%) of a polymethylmethacrylate macromonomer (Tg: 105 ° C) having a number average molecular weight of 2400 as a (meth) acrylic copolymer (a) was uniformly mixed, An acrylic copolymer (a-1) obtained by random copolymerization of 81 parts by mass (75 mol%) of butyl acrylate (Tg: -55 ° C) and 4 parts by mass (7 mol%) of acrylic acid (Tg: 106 ° C) Weight average molecular weight 230,000) 1 kg, 90 g of glycerol dimethacrylate (manufactured by Nippon Oil Company, product name: GMR) (b-1) as a crosslinking agent (b), and as a photopolymerization initiator ( c) A mixture of 2,4,6-trimethylbenzophenone and 4-methylbenzophenone (manufactured by Lanberti, product name: Esacure TZT) (c-1) 15 g, made for adhesion The resin composition of the material layer. The glass transition temperature of the obtained resin composition was -5 ° C. A release film 11 (manufactured by Mitsubishi Chemical Company, product name: DIAFOIL MRV-V06, thickness: 100 μm) containing a polyethylene terephthalate (PET) film that has been subjected to a mold release treatment, and a mold release treatment that is similarly used Release film 12 including a PET film (a film having a single-area layer of a biaxially-stretched isophthalic acid copolymerized PET film having a thickness of 75 μm and containing a release layer of a silicone-based compound having a thickness of 2 μm) The obtained resin composition was clamped and formed into a long sheet shape using a laminator so that the thickness of the adhesive sheet 10 became 150 μm, and a long adhesive sheet 1 with a release film was produced. As shown in FIGS. 1 and 2, the adhesive sheet 1 with a release film is transported in a certain direction (MD direction) at a conveying speed (line speed) of 20 m / min, and the adhesive sheet is attached to the release film. The width of both ends of the sheet (TD direction) from 1 to the center of the sheet w (surface hardened width) = 5 [mm] of the edge width area 1A, 1A, the upper surface of The upper side is irradiated with ultraviolet rays (UV) to cure the edge width regions 1A and 1A in the adhesive sheet 10, and the adhesive sheet 1 with a release film is wound with a winding tension (roll tension) of 1 m per film width 70 The N / m width is rolled into a roll shape to obtain a long roll-shaped adhesive sheet 2 with a total length of 100 m and a roll width of 1000 mm. The gel fraction of the adhesive sheet 10 of the adhesive sheet 1 with the release film, that is, the adhesive sheet 10 before curing, was 0%. At this time, as shown in FIG. 1 and FIG. 2, light sources 3 are respectively arranged in the vertical upward directions of the two edges of the width direction (short side direction) of the adhesive sheet 1 with the release film, and the adhesive sheet laminate 1 The upper surface of the sheet is irradiated with ultraviolet rays from vertically above. Light source 3 series use output 7 W / cm 2 LEDs with an irradiation wavelength of 365 nm, a light diffusion angle of 30 °, and a length in the MD direction (the length of the light source on the surface) of 44 mm. In addition, the distance between the light source 3 and the roll-shaped adhesive sheet 2 (the distance between the light sources on the surface) was set to 10 mm, and the light was irradiated so that the cumulative amount of light per unit time was 1600 mJ. <Example 2> A roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 1 except that the conveyance speed (linear speed) and the cumulative amount of light per unit time were changed as shown in the table. <Example 3> A roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 2 except that the curing width was changed. <Comparative Example 1> A roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 2 except that the curing width was changed. <Comparative Example 2> As shown in FIG. 3 (B), the direction of the irradiation light was changed to the sheet surface extension direction of the adhesive sheet 1 with a release film, that is, the side direction, and the curing width was changed. A roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 2. <Comparative Example 3> As shown in FIG. 3 (B), the direction of the irradiated light was changed to the sheet surface extension direction of the adhesive sheet 1 with a release film, that is, the side direction, and the type of the light source was changed. Line speed), the cumulative amount of light per unit time, and other conditions were changed as shown in the table, except that a roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 2. <Example 4> A roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 2 except that the thickness of the adhesive sheet was changed to 100 μm and the curing width was changed to 35 d. <Comparative Example 4> A roll-shaped adhesive sheet 2 was obtained in the same manner as in Example 4 except that the curing width was changed to 25 d. [Table 1] From the above examples and the results of tests conducted by the inventors so far, it is known that when the adhesive sheet is rolled into a roll and stored at room temperature, in order to effectively suppress the adhesive from The roll end surface overflows, at least the gel fraction of the hardened area, that is, the width of the end edge area, is greater than the gel fraction of the adhesive sheet in the center area, and the width w [mm] of the end edge area and the thickness of the adhesive sheet d The relationship of [mm] is 30d <w.

1‧‧‧附離型膜之黏著片材1‧‧‧ Adhesive sheet with release film

1A‧‧‧端緣寬度區域1A‧‧‧Edge width area

1B‧‧‧中央區域1B‧‧‧Central Area

2‧‧‧捲筒狀黏著片材2‧‧‧ roll-shaped adhesive sheet

3‧‧‧光源3‧‧‧ light source

3L‧‧‧光源之MD方向長度3L‧‧‧MD direction length of light source

10‧‧‧黏著片材10‧‧‧ Adhesive sheet

11‧‧‧離型膜11‧‧‧ release film

12‧‧‧離型膜12‧‧‧ release film

圖1係表示本發明之實施形態之一例之製造方法之一例的立體圖。 圖2係表示本發明之實施形態之一例之製造方法之一例的俯視圖。 圖3係表示向附離型膜之黏著片材之片材寬度方向(TD方向)兩端部分照射光之方法之例的概略圖,(A)係說明對片材面自垂直方向照射光之方法的圖,(B)係說明自片材面之延長方向照射光之方法的圖。FIG. 1 is a perspective view showing an example of a manufacturing method as an example of an embodiment of the present invention. FIG. 2 is a plan view showing an example of a manufacturing method as an example of an embodiment of the present invention. FIG. 3 is a schematic diagram showing an example of a method of irradiating light to both end portions of a sheet width direction (TD direction) of an adhesive sheet with a release film, and (A) illustrates a method of irradiating light to a sheet surface from a vertical direction. (B) is a diagram illustrating a method of irradiating light from an extended direction of a sheet surface.

Claims (15)

一種附離型膜之黏著片材捲繞體,其特徵在於:其係將於黏著片材之正背一側或兩側積層離型膜而成之附離型膜之黏著片材捲繞成捲筒狀所得者,且 上述黏著片材具有光硬化性,且自短邊方向兩側片材端緣朝向片材中央之寬度w[mm]之區域(稱為「端緣寬度區域」)及較該端緣寬度區域靠近片材中央之區域(稱為「中央區域」)滿足以下之條件(1)及(2): (1)端緣寬度區域之黏著片材之凝膠分率大於中央區域之黏著片材之凝膠分率; (2)將黏著片材之厚度設為d[mm]時,滿足30d<w<100d。An adhesive sheet rolled body with a release film is characterized in that it is wound into an adhesive sheet with a release film formed by laminating a release film on one or both sides of an adhesive sheet. An area obtained from a roll, and the above-mentioned adhesive sheet is photocurable and has a width w [mm] from the end edges of the sheet on both sides in the short-side direction toward the center of the sheet (referred to as "end edge width region") and The area closer to the center of the sheet than the width of the end edge (referred to as the "central area") satisfies the following conditions (1) and (2): (1) The gel fraction of the adhesive sheet in the width of the end edge is greater than the center The gel fraction of the adhesive sheet in the region; (2) When the thickness of the adhesive sheet is set to d [mm], 30d <w <100d is satisfied. 如請求項1之附離型膜之黏著片材捲繞體,其中上述端緣寬度區域之凝膠分率為15%以上且100%以下。For example, the adhesive sheet wound body with a release film of claim 1, wherein the gel fraction of the above-mentioned edge width region is 15% or more and 100% or less. 如請求項1或2之附離型膜之黏著片材捲繞體,其中上述中央區域之凝膠分率為0%以上且未達15%。For example, the adhesive sheet wound body with a release film according to claim 1 or 2, wherein the gel fraction of the above central region is 0% or more and less than 15%. 如請求項1至3中任一項之附離型膜之黏著片材捲繞體,其中上述黏著片材之厚度d為0.05 mm~1 mm。For example, the wound body of an adhesive sheet with a release film according to any one of claims 1 to 3, wherein the thickness d of the adhesive sheet is 0.05 mm to 1 mm. 如請求項2至4中任一項之附離型膜之黏著片材捲繞體,其中端緣寬度區域之凝膠分率之標準偏差為3%以下。For example, the adhesive sheet wound body with a release film according to any one of claims 2 to 4, wherein the standard deviation of the gel fraction in the width region of the edge is 3% or less. 一種附離型膜之黏著片材捲繞體之製造方法,其特徵在於:其係如請求項1至5中任一項之附離型膜之黏著片材捲繞體之製造方法,且 藉由向於具有光硬化性之黏著片材之正背一側或兩側積層離型膜而成的附離型膜之黏著片材之端緣寬度區域照射光,而使端緣寬度區域之黏著片材之凝膠分率大於中央區域之黏著片材之凝膠分率。A method for manufacturing an adhesive sheet wound body with a release film, characterized in that it is a method for producing an adhesive sheet wound body with a release film according to any one of claims 1 to 5, and Light is irradiated to the edge edge width area of the adhesive sheet of the release film by laminating the release film on the front or back side or both sides of the light-curing adhesive sheet, so that the edge edge width area is adhered. The gel fraction of the sheet is greater than the gel fraction of the adhesive sheet in the central region. 如請求項6之附離型膜之黏著片材捲繞體之製造方法,其中照射光後,將附離型膜之黏著片材捲取成捲筒狀。For example, the method for manufacturing an adhesive sheet wound body with a release film according to claim 6, wherein after the light is irradiated, the adhesive sheet with the release film is wound into a roll shape. 如請求項6或7之附離型膜之黏著片材捲繞體之製造方法,其中對上述附離型膜之黏著片材之片材上表面自上方照射光,或對其片材下表面自下方照射光,或對片材上下兩面分別自上下兩方照射光。For example, the method for manufacturing an adhesive sheet wound body with a release film according to claim 6 or 7, wherein the upper surface of the above-mentioned adhesive sheet with the release film is irradiated with light from above, or the lower surface of the sheet is irradiated with light. Light is irradiated from below, or light is radiated from both sides of the sheet. 如請求項6至8中任一項之附離型膜之黏著片材捲繞體之製造方法,其中照射光之光源之光擴散角度為50°以下。The method for manufacturing an adhesive sheet roll with a release film according to any one of claims 6 to 8, wherein the light diffusion angle of the light source irradiating the light is 50 ° or less. 如請求項6至9中任一項之附離型膜之黏著片材捲繞體之製造方法,其使用LED作為照射光之光源。According to the method for manufacturing an adhesive sheet roll with a release film according to any one of claims 6 to 9, the LED is used as a light source for irradiating light. 如請求項6至10中任一項之附離型膜之黏著片材捲繞體之製造方法,其中照射光時,照射至少200 nm~450 nm之波長之光。The method for manufacturing an adhesive sheet roll with a release film according to any one of claims 6 to 10, wherein when the light is irradiated, light having a wavelength of at least 200 nm to 450 nm is irradiated. 如請求項6至11中任一項之附離型膜之黏著片材捲繞體之製造方法,其中照射每單位面積1000 mJ/cm2 ~10000 mJ/cm2 之累計光線量之光。The method for manufacturing an adhesive sheet wound body with a release film according to any one of claims 6 to 11, wherein light with a cumulative amount of light per unit area of 1,000 mJ / cm 2 to 10000 mJ / cm 2 is irradiated. 一種黏著片材,其特徵在於:其係具有光硬化性者,且自片材端緣朝向片材中央之寬度w[mm]之區域(稱為「端緣寬度區域」)及較該端緣寬度區域靠近片材中央之區域(稱為「中央區域」)滿足以下之條件(1)及(2): (1)端緣寬度區域之黏著片材之凝膠分率大於中央區域之黏著片材之凝膠分率; (2)將黏著片材之厚度設為d[mm]時,滿足30d<w<100d。An adhesive sheet is characterized in that it is a light-hardening region and a region of width w [mm] from the end of the sheet toward the center of the sheet (referred to as "end-edge width region") and is wider than the end edge. The area in the width region near the center of the sheet (referred to as the "central region") satisfies the following conditions (1) and (2): (1) The gel fraction of the adhesive sheet in the width region of the edge is greater than the adhesive sheet in the central region (2) When the thickness of the adhesive sheet is set to d [mm], 30d <w <100d is satisfied. 如請求項13之黏著片材,其係長條之黏著片材。If the adhesive sheet of claim 13 is a long adhesive sheet. 如請求項14之黏著片材,其中上述端緣寬度區域之凝膠分率為15~100%。For example, the adhesive sheet of claim 14, wherein the gel fraction of the edge width region is 15 to 100%.
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