TW201829790A - Desulfurization treatment method for molten steel, and desulfurization agent - Google Patents

Desulfurization treatment method for molten steel, and desulfurization agent Download PDF

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TW201829790A
TW201829790A TW107101421A TW107101421A TW201829790A TW 201829790 A TW201829790 A TW 201829790A TW 107101421 A TW107101421 A TW 107101421A TW 107101421 A TW107101421 A TW 107101421A TW 201829790 A TW201829790 A TW 201829790A
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molten steel
desulfurization
desulfurizing
ladle
range
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TWI660049B (en
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藤井勇輔
中井由枝
正木秀弥
菊池直樹
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日商杰富意鋼鐵股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/0075Treating in a ladle furnace, e.g. up-/reheating of molten steel within the ladle
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/064Dephosphorising; Desulfurising
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/072Treatment with gases
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C7/00Treating molten ferrous alloys, e.g. steel, not covered by groups C21C1/00 - C21C5/00
    • C21C7/04Removing impurities by adding a treating agent
    • C21C7/076Use of slags or fluxes as treating agents

Abstract

The desulfurization treatment method for molten steel according to the present invention is for reducing the sulfur concentration of molten steel, by adding a desulfurization agent containing quicklime to a ladle containing molten steel, and stirring the molten steel in the ladle, and is characterized in that the desulfurization agent used is one which contains quicklime, and in that the sum of the volumes of pores having a pore diameter falling within the range of 0.5-10 [mu]m or less is 0.1 mL/g or more. This allows the desulfurization treatment to be efficiently performed without use of CaF2 or pre-melt flux.

Description

鐵水的脫硫處理方法及脫硫劑Desulfurization treatment method for molten iron and desulfurizing agent

本發明是有關於一種鋼液的脫硫處理方法及脫硫劑。The invention relates to a method for desulfurizing a molten steel and a desulfurizing agent.

近年來,由於伴隨著鋼的高附加價值化或鋼鐵材料的使用用途擴大等而出現的材料特性提高,因此對於高純度鋼製造的要求提高,尤其是對於作為使鋼鐵材料的韌性下降的元素的硫磺的含量少的極低硫鋼的要求變高。於鋼鐵材料的熔製過程中,有鐵水階段中的脫硫處理與鋼液階段中的脫硫處理,通常鋼鐵材料僅利用鐵水階段中的脫硫處理進行熔製。但是,於高級電磁鋼板或管線用鋼材等極低硫鋼的熔製過程中,僅利用鐵水階段中的脫硫處理並不充分,除了鐵水階段中的脫硫處理以外,進一步需要鋼液階段中的脫硫處理。In recent years, due to the increase in material characteristics accompanying the increase in the value-added steel or the expansion of the use of steel materials, the demand for high-purity steel manufacturing has increased, especially as an element that reduces the toughness of steel materials. Very low sulfur steels with low sulfur content have become more demanding. In the melting process of iron and steel materials, there are desulfurization treatment in the molten iron stage and desulfurization treatment in the molten steel stage. Generally, steel materials are melted only by using the desulfurization treatment in the molten iron stage. However, in the process of melting ultra-low sulfur steels such as high-grade electromagnetic steel plates and pipeline steels, the desulfurization treatment in the molten iron stage is not sufficient. In addition to the desulfurization treatment in the molten iron stage, a molten steel is further required. Desulfurization treatment in the stage.

通常,鋼液階段中的脫硫處理藉由具有鋼液的電弧加熱機構或攪拌機構、進而朝鋼液中的助焊劑或合金粉等粉體吹入機構的鋼包精煉(ASEA-SKF)法、真空電弧加熱脫氣(vacuum arc degassing,VAD)法、埋弧鋼包爐(ladle furnace,LF)法等澆桶精煉法進行。澆桶精煉法是藉由如下流程進行,即向收容有藉由轉爐中的脫碳精煉熔製而成的鋼液的澆桶內添加脫硫劑,對鋼液與脫硫劑進行攪拌、混合或電弧加熱,藉此使脫硫劑渣化,在藉由脫硫劑的渣化而形成的熔渣與鋼液之間發生熔渣-金屬間反應而使鋼液中的硫磺成分轉移至熔渣中。Generally, the desulfurization treatment in the molten steel stage is carried out by a ladle refining (ASEA-SKF) method in which molten steel has an arc heating mechanism or a stirring mechanism, and is then blown into a powder such as a flux or alloy powder in the molten steel. , Vacuum arc heating degassing (VAD) method, submerged arc ladle furnace (ladle furnace, LF) method and other ladle refining methods. The ladle refining method is performed by adding a desulfurizing agent to a ladle containing molten steel melted by decarburization refining in a converter, and stirring and mixing the molten steel and the desulfurizing agent. Or arc heating, thereby slagging the desulfurizing agent, a slag-metal reaction occurs between the slag formed by the slagging of the desulfurizing agent and the molten steel, and the sulfur component in the molten steel is transferred to the molten metal. In the slag.

此處,作為脫硫劑,可使用以CaO(生石灰)為主成分、且於其中加入有以脫硫劑的熔點下降為目的的Al2 O3 (氧化鋁)、CaF2 (螢石)等的脫硫劑。為了藉由利用澆桶精煉法的脫硫處理方法而發生有效率的脫硫反應,重要的是使所添加的脫硫劑儘快渣化、以及提高攪拌強度來使藉由脫硫劑的渣化而形成的熔渣與金屬的接觸面積增大。脫硫劑通常放置於澆桶內的鋼液上方而添加,無論於添加後藉由電弧加熱來對脫硫劑進行渣化,還是於添加後利用與鋼液的攪拌、混合來對脫硫劑進行渣化,渣化均需要長時間。Here, as the desulfurizing agent, there can be used Al 2 O 3 (alumina), CaF 2 (fluorite), etc., which contains CaO (quick lime) as the main component and has the purpose of lowering the melting point of the desulfurizing agent. Desulfurizer. In order to have an efficient desulfurization reaction by a desulfurization treatment method using a ladle refining method, it is important to slag the added desulfurizing agent as soon as possible, and to increase the stirring strength to slag the desulfurizing agent. The contact area between the formed slag and the metal is increased. The desulfurizing agent is usually placed above the molten steel in the ladle and added. Whether it is slagging the desulfurizing agent by electric arc heating after the addition, or after the addition, the desulfurizing agent is stirred and mixed with the molten steel. Slagging takes a long time.

因此,為了促進脫硫劑的渣化,專利文獻1中揭示了如下方法,即添加作為生石灰、氧化鋁及螢石的混合品的助焊劑,其後進行起泡處理,將脫硫處理後的熔渣組成設為CaO/Al2 O3 ≧1.5、CaF2 ≧5質量%而對鋼液進行脫硫。另外,專利文獻2中揭示了如下方法,即為了促進脫硫劑的渣化,使用CaO-Al2 O3 的預熔型助焊劑(預先混合並均勻溶解而成者)或CaO-Al2 O3 -CaF2 的預熔型助焊劑作為脫硫劑。另一方面,關於鋼液攪拌的強化,作為不提高攪拌用氣體流量而提高攪拌強度的方法,專利文獻3、專利文獻4、專利文獻5中揭示了將助焊劑混入攪拌用氣體中並加以吹入的方法。 [現有技術文獻] [專利文獻]Therefore, in order to promote the slagging of the desulfurizing agent, Patent Document 1 discloses a method of adding a flux as a mixture of quicklime, alumina, and fluorite, and then performing a bubbling treatment to desulfurize the The slag composition was set to CaO / Al 2 O 3 ≧ 1.5 and CaF 2 ≧ 5 mass% to desulfurize the molten steel. In addition, Patent Document 2 discloses a method of using CaO-Al 2 O 3 pre-flux flux (made by mixing and dissolving in advance) or CaO-Al 2 O in order to promote slagging of the desulfurizing agent. The 3 -CaF 2 pre-flux is used as a desulfurizing agent. On the other hand, as for a method for enhancing the stirring of molten steel, as a method of increasing the stirring intensity without increasing the flow rate of the stirring gas, Patent Documents 3, 4, and 5 disclose that a flux is mixed into the stirring gas and blown. Into the method. [Prior Art Literature] [Patent Literature]

專利文獻1:日本專利特開平8-260025號公報 專利文獻2:日本專利特開平9-217110號公報 專利文獻3:日本專利特開昭61-91318號公報 專利文獻4:日本專利特開昭61-281809號公報 專利文獻5:日本專利特開2000-234119號公報Patent Literature 1: Japanese Patent Laid-Open No. 8-260025 Patent Literature 2: Japanese Patent Laid-Open No. 9-217110 Patent Literature 3: Japanese Patent Laid-Open No. 61-91318 Patent Literature 4: Japanese Patent Laid-Open No. 61 -281809 Patent Document 5: Japanese Patent Laid-Open No. 2000-234119

[發明所欲解決之課題] 然而,根據專利文獻1記載的方法,於使用含有CaF2 的脫硫劑的情況下,存在如下問題:藉由所生成的熔渣中的CaF2 ,形成澆桶的耐火物激烈地熔損,澆桶的壽命大幅縮短。另外,根據專利文獻2記載的方法,預熔型助焊劑價格非常高,而存在處理成本上升的問題。另外,含有CaF2 的脫硫劑中,亦同樣地產生所述問題。[Problems to be Solved by the Invention] However, according to the method described in Patent Document 1, when a desulfurizing agent containing CaF 2 is used, there is a problem that a cask is formed by CaF 2 in the generated slag. The refractory material is severely melted and the life of the ladle is greatly shortened. In addition, according to the method described in Patent Document 2, the pre-flux type flux is very expensive, and there is a problem that the processing cost increases. In addition, in the desulfurizing agent containing CaF 2 , the above-mentioned problems also occur in the same manner.

另一方面,專利文獻3、專利文獻4、專利文獻5記載的方法中,相對於吹入氣體流量而言助焊劑吹入量有限制(固氣比限制為5 kg/kg~30 kg/kg),可增加的攪拌力有限制。另外,於增加攪拌用氣體流量的情況下,會產生如下問題等,即澆桶內的鋼液液面的晃動(搖動)激烈,產生飛濺且原料金屬附著於蓋上,或者電極與鋼液之間發生短路等而電弧不穩定,從而電弧加熱變得困難。On the other hand, in the methods described in Patent Literature 3, Patent Literature 4, and Patent Literature 5, the amount of flux to be injected is limited with respect to the flow rate of the injection gas (the solid-gas ratio is limited to 5 kg / kg to 30 kg / kg ), There is a limit to the stirring power that can be increased. In addition, when the flow rate of the stirring gas is increased, problems such as the sloshing (shaking) of the molten steel level in the ladle are intense, splashing occurs, and the raw metal adheres to the cover, or between the electrode and the molten steel. An arc is unstable due to a short circuit or the like, and arc heating becomes difficult.

本發明是鑒於所述課題而成,其目的在於提供一種即便不使用CaF2 或預熔型助焊劑亦可效率良好地進行脫硫處理的鋼液的脫硫處理方法及脫硫劑。 [解決課題之手段]The present invention has been made in view of the problems described above, and an object thereof is to provide a desulfurization treatment method and a desulfurization agent for a molten steel that can efficiently perform desulfurization treatment without using CaF 2 or a pre-flux. [Means for solving problems]

本發明的鋼液的脫硫處理方法是如下方法,即藉由於收容鋼液的澆桶內添加包含生石灰的脫硫劑並於澆桶內對鋼液進行攪拌而減少鋼液中的硫磺濃度,且所述鋼液的脫硫處理方法的特徵在於:使用包含細孔直徑處於0.5 μm~10 μm以下的範圍內的細孔的容積和為0.1 mL/g以上的生石灰的脫硫劑來作為所述脫硫劑。The method for desulfurizing the molten steel of the present invention is a method of reducing the sulfur concentration in the molten steel by adding a desulfurizing agent containing quicklime to the ladle containing the molten steel and stirring the molten steel in the ladle. In addition, the method for desulfurizing a molten steel is characterized by using a volume of pores having a pore diameter within a range of 0.5 μm to 10 μm or less and a desulfurizing agent of quicklime of 0.1 mL / g or more. Mentioned desulfurizing agent.

本發明的鋼液的脫硫處理方法的特徵在於:於所述發明中,所述生石灰包含90%以上的粒徑處於1 mm~30 mm以下的範圍內的粒子。The method for desulfurizing a molten steel according to the present invention is characterized in that, in the above invention, the quicklime contains 90% or more of particles having a particle diameter in a range of 1 mm to 30 mm.

本發明的脫硫劑的特徵在於:包含細孔直徑處於0.5 μm~10 μm以下的範圍內的細孔的容積和為0.1 mL/g以上的生石灰,所述生石灰包含90%以上的粒徑處於1 mm~30 mm以下的範圍內的粒子。The desulfurizing agent of the present invention is characterized by including a volume of pores having a pore diameter in a range of 0.5 μm to 10 μm or less, and quicklime of 0.1 mL / g or more. Particles in the range of 1 mm to 30 mm.

本發明的鋼液的脫硫處理方法的特徵在於:於所述發明中,以滿足下述數式(1)所示的攪拌動力密度的條件的方式對所述鋼液進行攪拌。再者,於本說明書中,所謂「Nm3 」是指氣壓101325 Pa、溫度273.15 K的標準狀態下的氣體的體積。The method for desulfurizing a molten steel of the present invention is characterized in that, in the invention, the molten steel is stirred so as to satisfy a condition of a stirring power density represented by the following formula (1). Further, in this specification, the term "Nm 3" means pressure 101325 Pa, the volume of gas at standard conditions of a temperature of 273.15 K.

[數1]ε:利用氣體的鋼液的攪拌動力密度(W/t)、Q:氣體流量(Nm3 /min)、 W:鋼液量(t)、T1 :鋼液溫度(℃)、Tg :氣體溫度(℃)、 h:浴深(m)、P:環境壓力(Pa)[Number 1] ε: stirring power density of molten steel using gas (W / t), Q: gas flow rate (Nm 3 / min), W: amount of molten steel (t), T 1 : temperature of molten steel (° C), T g : Gas temperature (℃), h: bath depth (m), P: ambient pressure (Pa)

本發明的鋼液的脫硫處理方法的特徵在於:於所述發明中,於所述鋼液自轉爐出鋼開始至脫硫處理開始後10分鐘以內投入至鋼液中的鋁的量滿足下述數式(2)。The method for desulfurizing a molten steel according to the present invention is characterized in that in the invention, the amount of aluminum put into the molten steel within 10 minutes after the molten steel spins from the start of the converter to the start of the desulfurizing treatment satisfies the following conditions: Formula (2).

[數2][sol.Al]1 :熔製對象鋼種的Al濃度規格上限值(質量%) [sol.Al]2 :轉爐出鋼後的鋼液中Al濃度(質量%) WAl :澆桶脫硫處理開始10分鐘以內投入的Al量(kg/t)[Number 2] [sol.Al] 1 : Upper limit of Al concentration specification (mass%) of the steel to be melted [sol.Al] 2 : Al concentration (mass%) in molten steel after converter tapping W Al : Desulfurization in ladle Amount of Al input (kg / t) within 10 minutes of the start of processing

本發明的鋼液的脫硫處理方法的特徵在於:於所述發明中,以所述澆桶內的氧濃度成為15%以下的方式向所述澆桶內吹入Ar氣體。 [發明的效果]The method for desulfurizing a molten steel according to the present invention is characterized in that, in the invention, Ar gas is blown into the ladle so that the oxygen concentration in the ladle becomes 15% or less. [Effect of the invention]

根據本發明的鋼液的脫硫處理方法及脫硫劑,即便不使用CaF2 或預熔型助焊劑亦可效率良好地進行脫硫處理。According to the desulfurization treatment method and desulfurizing agent for molten steel of the present invention, the desulfurization treatment can be performed efficiently without using CaF 2 or a pre-flux type flux.

本發明的發明者等人為了解決所述課題,而著眼於石灰的粒度及細孔徑或鋼液成分並重覆進行了努力研究。更具體而言,本發明的發明者等人以如下為目的而重覆進行了各種試驗、研究,即,於使用含CaO物質作為脫硫劑的主要構成物質並藉由利用澆桶精煉法的脫硫處理對硫磺濃度為0.0030質量%以下的低硫鋼進行熔製時,即便不使用CaF2 作為脫硫劑的一部分,另外即便脫硫劑並非預熔型助焊劑,亦可使作為脫硫劑而添加的助焊劑迅速渣化,而效率良好地進行脫硫處理。In order to solve the above-mentioned problems, the inventors of the present invention have focused on the particle size and pore size of the lime, or the composition of the molten steel, and have repeatedly studied. More specifically, the inventors of the present invention have repeatedly performed various tests and studies for the purpose of using a CaO-containing substance as a main constituent of a desulfurizing agent and using a ladle refining method. Desulfurization process When melting low-sulfur steel with a sulfur concentration of 0.0030% by mass or less, even if CaF 2 is not used as a part of the desulfurizing agent, it can also be used as a desulfurizing agent even if the desulfurizing agent is not a pre-fluxing flux. The flux added with the flux quickly slags, and the desulfurization treatment is performed efficiently.

結果,本發明的發明者等人發現為了促進作為脫硫劑而添加的助焊劑的渣化,重要的是添加助焊劑時的鋼液的溫度、sol.Al濃度、石灰的粒度及石灰的細孔徑。其中,鋼液的溫度由來自轉爐的出鋼時的鋼液的溫度而決定,過分地提高出鋼時的鋼液的溫度會使轉爐耐火物的熔損增大且導致處理成本的增加而並非上策。As a result, the inventors of the present invention discovered that in order to promote the slagging of the flux added as a desulfurizing agent, it is important that the temperature of the molten steel, the sol.Al concentration, the particle size of the lime, and the fineness of the lime when the flux is added Aperture. Among them, the temperature of the molten steel is determined by the temperature of the molten steel at the time of tapping from the converter, and excessively increasing the temperature of the molten steel at the time of tapping will increase the melting loss of the refractory of the converter and increase the processing cost instead of The best policy.

因此,本發明的發明者等人發現藉由使用以石灰所具有的細孔中細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和為0.1 mL/g以上的生石灰為主成分的粉狀脫硫劑,可高效率地進行脫硫處理,從而想到了本發明。再者,生石灰的細孔徑分佈藉由以下所示的方法進行測定。Therefore, the inventors of the present invention have found that by using the pore volume of pores having a pore diameter in the range of 0.5 μm to 10 μm of lime and the quicklime of 0.1 mL / g or more as the main components The present invention was conceived because a powdery desulfurizing agent can efficiently perform desulfurization treatment. The pore size distribution of quicklime was measured by the method shown below.

首先,作為前處理,於120℃下對生石灰進行4小時恆溫乾燥。繼而,使用麥克幕泰斯(Micromerities)公司製造的奧特普(Autopore)IV9520,藉由水銀壓入法求出進行了乾燥的生石灰的細孔直徑處於約0.0036 μm~200 μm的範圍內的細孔分佈,計算出累積細孔容積曲線。進而,根據算出的累積細孔容積曲線求出細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和。First, as a pretreatment, quicklime was subjected to constant temperature drying at 120 ° C for 4 hours. Then, using Autopore IV9520 manufactured by Micromerities, the pore diameter of the dried quicklime was determined by the mercury intrusion method to be within a range of about 0.0036 μm to 200 μm. Pore distribution and the cumulative pore volume curve was calculated. Furthermore, based on the calculated cumulative pore volume curve, the volume sum of pores having a pore diameter in the range of 0.5 μm to 10 μm was obtained.

使用以下的數式(3)所示的瓦什伯恩(Washburn)式子計算出細孔直徑。再者,數式(3)中,P表示壓力,D表示細孔直徑,σ表示水銀的表面張力(=480達因(dynes)/cm),θ表示水銀與試樣的接觸角(=140度(degrees))。The pore diameter was calculated using a Washburn formula shown in the following formula (3). In equation (3), P is the pressure, D is the diameter of the pores, σ is the surface tension of mercury (= 480 dynes / cm), and θ is the contact angle between mercury and the sample (= 140 Degrees (degrees)).

[數3] [Number 3]

自高爐中出鐵的鐵水在鐵水鍋或魚雷車等鐵水搬送用容器中被接收,並搬送至進行接下來的步驟的脫碳精煉的轉爐中。通常,於所述搬送途中對鐵水實施脫硫處理或脫磷處理等鐵水預處理,本發明為製造低硫鋼的技術,因此實施脫硫處理。另外,即便於就低硫鋼的成分規格方面而言無須進行脫磷處理的情況下,為了防止來自轉爐出鋼後的脫硫處理中的轉爐熔渣的複磷而實施脫磷處理。The molten iron discharged from the blast furnace is received in a molten iron transfer container such as a molten iron pot or a torpedo car, and transferred to a converter for decarburization refining in the next step. Usually, the molten iron is subjected to a hot metal pretreatment such as a desulfurization treatment or a dephosphorization treatment during the transportation. The present invention is a technique for manufacturing a low-sulfur steel, so a desulfurization treatment is performed. In addition, even in the case where the desulfurization treatment is not required in terms of the component specifications of the low-sulfur steel, the dephosphorization treatment is performed in order to prevent the rephosphorization from the converter slag during the desulfurization treatment after the converter tapping.

其次,在轉爐中對實施了脫硫處理及脫磷處理的鐵水實施脫碳精煉,將所得的鋼液於澆桶中出鋼。關於轉爐中的脫碳精煉,由於對鐵水已實施了脫硫處理及脫磷處理,因此使用少量的生石灰(CaO)及少量的白雲石(MgCO3 -CaCO3 )或煅燒白雲石(MgO-CaO)作為助焊劑,而於爐內形成熔渣(以下,稱為「轉爐熔渣」)。所述轉爐熔渣承擔促進鐵水的脫磷反應的作用,但由於已對鐵水實施了脫磷處理,因此主要的作用是防止吹煉過程中的鐵飛濺的產生及抑制轉爐爐襯耐火物的熔損。Next, the molten iron subjected to desulfurization treatment and dephosphorization treatment was subjected to decarburization refining in a converter, and the obtained molten steel was tapped in a ladle. Regarding the decarburization refining in the converter, since molten iron has been subjected to desulfurization treatment and dephosphorization treatment, a small amount of quick lime (CaO) and a small amount of dolomite (MgCO 3 -CaCO 3 ) or calcined dolomite (MgO- CaO) is used as a flux to form slag in the furnace (hereinafter referred to as "converter slag"). The converter slag plays the role of promoting the dephosphorization reaction of the molten iron, but since the molten iron has been dephosphorized, the main role is to prevent the generation of iron splash during the blowing process and suppress the refractory of the converter lining refractory. Melting loss.

於出鋼末期,轉爐熔渣混入至鋼液中而流出至澆桶內,因此為了防止該情況,實施通常所實施的熔渣流出防止對策。即便實施熔渣流出防止對策,亦難以完全防止轉爐熔渣的流出,澆桶中某程度量的轉爐熔渣混入至鋼液中而流出。於出鋼後,亦可將混入並流入至鋼液中的轉爐熔渣自澆桶中去除,但是轉爐熔渣中的SiO2 成分有助於之後作為脫硫劑添加的含CaO物質的渣化,因此亦可不去除。At the end of tapping, the converter slag is mixed into the molten steel and flows out into the ladle. Therefore, in order to prevent this, measures to prevent slag outflow are usually implemented. Even if countermeasures against slag outflow are implemented, it is difficult to completely prevent the outflow of converter slag. A certain amount of converter slag in the ladle is mixed into the molten steel and flows out. After tapping, the converter slag mixed into the molten steel can also be removed from the ladle, but the SiO 2 component in the converter slag contributes to the slag formation of the CaO-containing substance added later as a desulfurizing agent. , So it can not be removed.

為了於澆桶內形成規定組成的CaO-MgO-Al2 O3 -SiO2 系的脫硫用熔渣,而於澆桶內添加作為助焊劑的含CaO物質、含MgO物質、含Al2 O3 物質及含SiO2 物質。其中,如上所述,MgO與CaO相比脫硫能力低,因此亦可不添加含MgO物質。另外,為了鋼液的脫氧及熔渣的還原(熔渣中的Fe氧化物及Mn氧化物的還原),於澆桶內添加金屬Al。In order to form CaO-MgO-Al 2 O 3 -SiO 2 based slag for desulfurization in a ladle, CaO-containing materials, MgO-containing materials, and Al 2 O-containing materials are added to the ladle as fluxes. 3 substances and substances containing SiO 2 . Among them, as described above, since MgO has a lower desulfurization ability than CaO, it is not necessary to add a MgO-containing substance. In addition, in order to deoxidize molten steel and reduce slag (reduction of Fe oxide and Mn oxide in the slag), metal Al is added to the ladle.

該些物質亦可利用藉由ASEA-SKF法、VAD法及LF法中的任一種方法來實施脫硫處理的後步驟的設備來添加,但就促進CaO的渣化的觀點而言,較佳為於自轉爐向澆桶的出鋼時或剛出鋼後添加於澆桶內。剛出鋼後添加的生石灰較佳為於生石灰所具有的細孔中細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和為0.1 mL/g以上,且包含90%以上的粒徑處於1 mm~30 mm的範圍內的粒子。These substances can also be added using equipment that performs the post-desulfurization process by any of the ASEA-SKF method, the VAD method, and the LF method. However, it is preferable from the viewpoint of promoting the slagging of CaO. It is added to the ladle when the steel is spun out of the rotary kiln or just after tapping. The quicklime added immediately after tapping is preferably a pore with a pore diameter within the range of 0.5 μm to 10 μm in the pores of the quicklime, the sum of the pore volume is 0.1 mL / g or more, and 90% or more of the pores are included. Particles with a diameter in the range of 1 mm to 30 mm.

關於含CaO物質、含MgO物質、金屬Al、含Al2 O3 物質及含SiO2 物質的添加量,考慮到流出至澆桶內的轉爐熔渣的質量及成分組成,以包含所述轉爐熔渣在內添加的助焊劑渣化後於澆桶內生成的熔渣的組成成為SiO2 含量=5質量%~15質量%的範圍內且[(質量%CaO)+(質量%MgO)]/(質量%Al2 O3 )=1.5~3.0的範圍內的方式,較佳為[(質量%CaO)+(質量%MgO)]/(質量%Al2 O3 )=1.8~2.5的範圍內的方式,規定含CaO物質、含MgO物質、金屬Al、含Al2 O3 物質及含SiO2 物質的各自的添加量。Regarding the addition amounts of the CaO-containing substance, MgO-containing substance, metal Al, Al 2 O 3 -containing substance, and SiO 2 -containing substance, considering the quality and composition of the converter slag flowing out of the ladle, the converter melt is included. The composition of the slag generated in the ladle after the slag containing the added flux becomes SiO 2 content = 5 mass% to 15 mass% and [(mass% CaO) + (mass% MgO)] / The method of (mass% Al 2 O 3 ) = 1.5 to 3.0, preferably [(mass% CaO) + (mass% MgO)] / (mass% Al 2 O 3 ) = 1.8 to 2.5 In the method, the respective addition amounts of the CaO-containing substance, MgO-containing substance, metal Al, Al 2 O 3 -containing substance, and SiO 2 -containing substance are specified.

該情況下,更佳為以生成的熔渣的(質量%MgO)/(質量%CaO)成為0.10以下的方式規定各自的添加量。而且,將該些物質以規定的添加量添加於澆桶內。關於金屬Al,並非所添加的所有量成為Al2 O3 ,亦溶解於鋼液中而殘留。因此,預先藉由試驗求出溶解於鋼液中的溶解Al量與成為熔渣中的Al2 O3 的量的比率,基於該比率來設定金屬Al的添加量。不添加CaF2In this case, it is more preferable to specify the respective addition amounts so that (mass% MgO) / (mass% CaO) of the generated slag becomes 0.10 or less. These substances are added to the ladle in a predetermined amount. Regarding the metal Al, not all of the added amount becomes Al 2 O 3 , and it dissolves in the molten steel and remains. Therefore, the ratio of the amount of dissolved Al dissolved in the molten steel to the amount of Al 2 O 3 in the molten slag is determined by experiments in advance, and the amount of metal Al added is set based on the ratio. No CaF 2 was added.

再者,於本發明中,所謂「將脫硫處理後的澆桶內熔渣的組成調整為實質上不含CaF2 的組成」是指不使用CaF2 等氟化物作為CaO的渣化促進劑而調整脫硫處理後的熔渣組成,即便不可避免地混入至所使用的含CaO物質或含Al2 O3 物質等中而帶來的氟存在於脫硫處理後的熔渣中,亦定義為實質上不含CaF2 的熔渣。In addition, in the present invention, "the composition of the molten slag in the ladle after the desulfurization treatment is adjusted to a composition that does not substantially contain CaF 2 " means that a fluoride such as CaF 2 is not used as a slag accelerator for CaO. The composition of the slag after the desulfurization treatment is also defined, even if the fluorine that is unavoidably mixed into the CaO-containing substance or the Al 2 O 3 -containing substance used in the slag after the desulfurization treatment is also defined. It is a slag which is substantially free of CaF 2 .

作為所添加的含CaO物質,使用生石灰(CaO)、石灰石(CaCO3 )、消石灰(Ca(OH)2 )、白雲石(MgCO3 -CaCO3 )、煅燒白雲石(MgO-CaO)等,作為含MgO物質,使用鎂砂(MgO)、白雲石(MgCO3 -CaCO3 )、煅燒白雲石(MgO-CaO)等。As the CaO-containing substance to be added, quicklime (CaO), limestone (CaCO 3 ), slaked lime (Ca (OH) 2 ), dolomite (MgCO 3 -CaCO 3 ), calcined dolomite (MgO-CaO), etc. are used as MgO-containing substances include magnesia (MgO), dolomite (MgCO 3 -CaCO 3 ), and calcined dolomite (MgO-CaO).

關於石灰的粒度,就反應效率及添加良率的觀點而言,較佳為平均粒徑處於1 mm~30 mm的範圍內。就減少排氣系統中吸入的量的觀點而言,理想的是微粉的量少,較佳為平均粒徑30 mm以上的石灰少。平均粒徑的測定方法為如下所述。採用1 kg的脫硫劑,分別於500 μm以下、500 μm~1 mm、1 mm~5 mm、5 mm~10 mm、10 mm~15 mm、15 mm~20 mm、20 mm~25 mm、25 mm~30 mm、30 mm以上的9個階段進行過篩,利用重量比率計算平均粒徑,並藉由以下所示的數式(4)求出。Regarding the particle size of the lime, from the viewpoint of reaction efficiency and addition yield, the average particle size is preferably in the range of 1 mm to 30 mm. From the viewpoint of reducing the amount of inhalation in the exhaust system, it is desirable that the amount of fine powder is small, and preferably, the amount of lime having an average particle diameter of 30 mm or more is small. The measurement method of the average particle diameter is as follows. 1 kg of desulfurizing agent, below 500 μm, 500 μm ~ 1 mm, 1 mm ~ 5 mm, 5 mm ~ 10 mm, 10 mm ~ 15 mm, 15 mm ~ 20 mm, 20 mm ~ 25 mm, The sieve was sieved in 9 stages of 25 mm to 30 mm and 30 mm or more, and the average particle diameter was calculated by a weight ratio, and was calculated by the following formula (4).

[數4]Da :平均粒徑(mm) di :各粒徑範圍中的平均粒徑(篩目中央值)(mm) wi :各篩上的熔渣重量(kg)[Number 4] D a : average particle diameter (mm) d i : average particle diameter (mesh center value) in each particle size range (mm) w i : weight of slag on each sieve (kg)

作為含Al2 O3 物質,使用鋁浮渣(含有20質量%~70質量%的金屬Al、剩餘部分的主成分為Al2 O3 )、鋁土(Al2 O3 ·2H2 O)、燒製氧化鋁(Al2 O3 )等。鋁浮渣亦成為金屬Al的代替。作為含SiO2 物質,使用矽砂(SiO2 )、矽灰石(CaO-SiO2 )等。該情況下,於流出至澆桶內的轉爐熔渣的質量多的情況下,亦可無須添加含SiO2 物質。另外,關於含MgO物質,若不添加含MgO物質,熔渣組成亦可成為[(質量%CaO)+(質量%MgO)]/(質量%Al2 O3 )=1.5~3.0的範圍內,較佳為1.8~2.5的範圍內,則亦可不添加。As the Al 2 O 3 -containing substance, aluminum scum (containing 20% to 70% by mass of metal Al, the main component of the remaining portion is Al 2 O 3 ), alumina (Al 2 O 3 · 2H 2 O), Alumina (Al 2 O 3 ) and the like are fired. Aluminum scum has also become a substitute for the metal Al. As the SiO 2 -containing substance, silica sand (SiO 2 ), wollastonite (CaO-SiO 2 ), and the like are used. In this case, when the mass of the converter slag flowing out into the ladle is large, it is not necessary to add a SiO 2 -containing substance. In addition, regarding the MgO-containing substance, if the MgO-containing substance is not added, the slag composition can also be in the range of [(mass% CaO) + (mass% MgO)] / (mass% Al 2 O 3 ) = 1.5 to 3.0, It is preferably in the range of 1.8 to 2.5, but may not be added.

繼而,將收容鋼液的澆桶搬送至藉由ASEA-SKF法、VAD法及LF法中的任一種方法來實施脫硫處理的設備中,實施鋼液的脫硫處理。本發明中,以利用LF設備實施脫硫處理的情況為例進行說明。圖1為實施本發明時使用的LF設備的側面概略圖。圖1中,符號1表示LF設備,符號2表示澆桶,符號3表示升降式蓋,符號4表示電弧加熱用電極,符號5、6表示浸漬長矛,符號7、8表示底吹多孔磚,符號9表示鋼液,符號10表示熔渣,符號11表示原材料投入斜槽,符號12表示Ar氣體導入管。Then, the ladle containing the molten steel is transported to a facility that performs a desulfurization treatment by any one of the ASEA-SKF method, the VAD method, and the LF method, and the molten steel is desulfurized. In the present invention, a case where a desulfurization treatment is performed using an LF device is described as an example. FIG. 1 is a schematic side view of an LF device used in carrying out the present invention. In Figure 1, symbol 1 indicates LF equipment, symbol 2 indicates a pouring bucket, symbol 3 indicates a lifting lid, symbol 4 indicates an electrode for arc heating, symbols 5 and 6 indicate impregnated spears, and symbols 7 and 8 indicate bottom-blown porous bricks. Reference numeral 9 indicates molten steel, reference numeral 10 indicates slag, reference numeral 11 indicates raw material input to the chute, and reference numeral 12 indicates an Ar gas introduction pipe.

在所述LF設備1中,將裝載於移動式台車(未圖示)的收容鋼液9的澆桶2配置於蓋3的正下方的規定位置,使蓋3下降而密接於澆桶2的上端部,於該狀態下,自Ar氣體導入管12供給Ar氣體並將由澆桶2與蓋3包圍的空間設為Ar氣體環境。較佳為以澆桶2內的氧濃度成為15%以下的方式自安裝於爐蓋周圍的配管吹入Ar氣體。藉由使澆桶2內的氧濃度減少,可減少LF處理過程中與空氣中的氧反應而損失的Al量。自澆桶2吹入的Ar氣體的流量較佳為設為πL2 /4Q的值成為50~150(m/min)的範圍內的流量,更佳為成為70~100(m/min)的範圍內的流量。此處,L為澆桶的直徑(m),Q為Ar氣體流量(Nm3 /min)。原因在於:若Ar氣體的流量少,則氧濃度未充分下降,反之若Ar氣體流量過多,則鋼液溫度下降。In the LF equipment 1, the ladle 2 containing the molten steel 9 loaded on a mobile trolley (not shown) is arranged at a predetermined position directly below the lid 3, and the lid 3 is lowered to closely contact the ladle 2. The upper end portion, in this state, supplies Ar gas from the Ar gas introduction pipe 12 and sets the space surrounded by the ladle 2 and the lid 3 to an Ar gas environment. The Ar gas is preferably blown from a pipe installed around the furnace lid so that the oxygen concentration in the ladle 2 becomes 15% or less. By reducing the oxygen concentration in the ladle 2, the amount of Al lost due to the reaction with oxygen in the air during the LF treatment can be reduced. 2 blown from the ladle Ar gas flow rate is preferably set to a value πL 2 / 4Q flow becomes within a range of 50 ~ 150 (m / min) is, more preferably be 70 ~ 100 (m / min) of Traffic within range. Here, L is the diameter (m) of the ladle, and Q is the Ar gas flow rate (Nm 3 / min). The reason is that if the flow rate of the Ar gas is small, the oxygen concentration does not sufficiently decrease, whereas if the flow rate of the Ar gas is too large, the temperature of the molten steel decreases.

於未預先向澆桶2內添加含CaO物質、含MgO物質、金屬Al、含Al2 O3 物質及含SiO2 物質的情況下以及該些物質的添加量不足的情況下,於該狀態下,經由原材料投入斜槽11向澆桶2內投入該些物質的助焊劑及金屬Al。金屬Al較佳為於開始10分鐘以內以滿足以下所示的數式(5)的方式添加。即,就促進脫硫處理的方面而言,較佳為根據轉爐出鋼後的Al濃度添加金屬Al來提高鋼液中的Al濃度。When CaO-containing material, MgO-containing material, metal Al, Al 2 O 3 -containing material, and SiO 2 -containing material are not added to the ladle 2 in advance, and when the amount of these materials is insufficient, in this state The flux of these substances and metal Al are put into the ladle 2 through the raw material input chute 11. The metal Al is preferably added within 10 minutes from the start so as to satisfy the following formula (5). That is, in terms of promoting the desulfurization treatment, it is preferable to increase the Al concentration in the molten steel by adding metal Al in accordance with the Al concentration after the tapping of the converter.

[數5][sol.Al]1 :熔製對象鋼種的Al濃度規格上限值(質量%) [sol.Al]2 :轉爐出鋼後的鋼液中Al濃度(質量%) WAl :澆桶脫硫處理開始10分鐘以內投入的Al量(kg/t)[Number 5] [sol.Al] 1 : Upper limit of Al concentration specification (mass%) of the steel to be melted [sol.Al] 2 : Al concentration (mass%) in molten steel after converter tapping W Al : Desulfurization in ladle Amount of Al input (kg / t) within 10 minutes of the start of processing

繼而,視需要對電極4進行通電而產生電弧,對鋼液9進行加熱,與此同時將所添加的助焊劑渣化,然後使浸漬長矛5或浸漬長矛6浸漬於鋼液9中,自浸漬長矛5、浸漬長矛6或底吹多孔磚7、底吹多孔磚8中的至少一個部位向鋼液9中吹入作為攪拌用氣體的Ar氣體,而對鋼液9進行攪拌。藉由對鋼液9進行攪拌,助焊劑與鋼液9混合,而進行助焊劑的渣化,從而生成熔渣10。Then, if necessary, an electric current is applied to the electrode 4 to generate an arc, and the molten steel 9 is heated. At the same time, the added flux is slagged, and then the immersion lance 5 or the immersion lance 6 is immersed in the molten steel 9. Ar gas, which is a stirring gas, is blown into the molten steel 9 from at least one of the impregnated lance 5, the impregnated lance 6, or the bottom-blown porous brick 7, and the bottom-blown porous brick 8, and the molten steel 9 is stirred. By stirring the molten steel 9, the flux is mixed with the molten steel 9 to slag the flux, thereby generating slag 10.

所生成的熔渣10藉由鋼液9的攪拌而與鋼液9攪拌、混合,在鋼液9與熔渣10之間產生熔渣-金屬間反應,且產生鋼液9中的硫磺成分向熔渣中轉移的脫硫反應。該情況下,就促進脫硫反應的觀點而言,如上所述較佳為將Ca合金粉、金屬Mg粉及Mg合金粉中的任一種或兩種以上與Ar氣體一起自浸漬長矛5、浸漬長矛6向鋼液9中吹入,或者於脫硫處理的至少一個時期同時進行自浸漬長矛5、浸漬長矛6的攪拌用氣體的吹入與自底吹多孔磚7、底吹多孔磚8的攪拌用氣體的吹入。The generated slag 10 is stirred and mixed with the molten steel 9 by the stirring of the molten steel 9, a slag-metal reaction occurs between the molten steel 9 and the molten slag 10, and a sulfur component in the molten steel 9 is generated. Desulfurization reaction transferred in slag. In this case, from the viewpoint of promoting the desulfurization reaction, as described above, any one or two or more of the Ca alloy powder, the metal Mg powder, and the Mg alloy powder are preferably self-impregnated with the Ar gas. 5, The impregnation spear 6 is blown into the molten steel 9 or the self-impregnation spear 5 and impregnation spear 6 are blown into the molten steel 9 at the same time as the desulfurization treatment. The gas for stirring of the porous brick 8 is blown in.

作為Ca合金粉,使用Ca-Si合金粉或Ca-Al合金粉等,作為Mg合金粉,使用Mg-Al-Zn合金粉或Mg-Si-Fe合金粉等。關於該些金屬粉的粒徑,只要可吹入添加,則無須特別限定,就確保反應界面積的觀點而言,較佳為將最大粒徑設為1 mm以下。若鋼液9的硫磺濃度變為0.0010質量%以下,則停止向鋼液9中吹入Ar氣體而結束脫硫處理。於在脫硫處理結束的時間點鋼液9的溫度低於目標溫度的情況下,實施電弧加熱,另外於鋼液9的成分不在目標範圍內的情況下,經由原材料投入斜槽11投入成分調整用合金鐵或金屬。於脫硫處理結束後,視需要利用RH真空脫氣裝置等實施脫氣精煉,然後利用連續鑄造機鑄造成熔渣鑄片。As the Ca alloy powder, Ca-Si alloy powder or Ca-Al alloy powder is used, and as the Mg alloy powder, Mg-Al-Zn alloy powder or Mg-Si-Fe alloy powder is used. The particle diameters of these metal powders are not particularly limited as long as they can be added by blowing. From the viewpoint of ensuring the reaction interfacial area, the maximum particle diameter is preferably 1 mm or less. When the sulfur concentration of the molten steel 9 becomes 0.0010 mass% or less, the blowing of Ar gas into the molten steel 9 is stopped, and the desulfurization process is terminated. When the temperature of the molten steel 9 is lower than the target temperature at the time when the desulfurization process is completed, arc heating is performed, and when the composition of the molten steel 9 is not within the target range, the composition is adjusted through the raw material input chute 11 Use alloy iron or metal. After the desulfurization treatment is completed, if necessary, degassing refining is performed by using a RH vacuum degassing device, etc., and then a continuous casting machine is used to cast into a slag slab.

如以上說明般,根據本發明,於利用使用含CaO物質作為脫硫劑的主要構成物質的澆桶精煉法而進行的鋼液9的脫硫處理中,將脫硫處理後的熔渣組成以SiO2 的含量成為5質量%~15質量%的範圍內的方式進行調整,因此SiO2 作為CaO的渣化促進劑發揮功能而促進CaO的渣化,另外將脫硫處理後的熔渣組成以[(質量%CaO)+(質量%MgO)]/(質量%Al2 O3 )成為1.5~3.0的範圍內的方式進行調整,因此對於熔渣10,可確保高脫硫能力,結果即便不使用CaF2 作為脫硫劑的一部分,另外即便脫硫劑並非預熔型助焊劑,亦可實現有效率地進行鋼液9的脫硫處理。再者,所述說明是利用LF設備實施本發明的例子,於ASEA-SKF設備及VAD設備中亦可以所述為基準來應用本發明。As described above, according to the present invention, in the desulfurization treatment of molten steel 9 using a ladle refining method using a CaO-containing substance as a main constituent of the desulfurization agent, the slag after the desulfurization treatment is composed The content of SiO 2 is adjusted in a range of 5% to 15% by mass. Therefore, SiO 2 functions as a slagging accelerator for CaO to promote the slagging of CaO. In addition, the composition of the slag after the desulfurization treatment is changed to [(Mass% CaO) + (mass% MgO)] / (mass% Al 2 O 3 ) is adjusted so that it falls within a range of 1.5 to 3.0. Therefore, for the slag 10, a high desulfurization ability can be ensured, and as a result, The use of CaF 2 as a part of the desulfurizing agent enables efficient desulfurization treatment of the molten steel 9 even if the desulfurizing agent is not a pre-melt flux. In addition, the description is an example of implementing the present invention using an LF device, and the present invention can also be applied as a reference in an ASEA-SKF device and a VAD device.

[實施例1] 於對自高爐出鐵的鐵水進行脫矽處理、脫硫處理及脫磷處理後,將所述鐵水裝入轉爐中來實施脫碳精煉,而獲得碳濃度處於0.05質量%~0.09質量%的範圍內、硫磺濃度處於0.0041質量%~0.0043質量%的範圍內、磷濃度處於0.004質量%~0.010質量%的範圍內的約250噸的鋼液。於出鋼後,不將流出至澆桶的轉爐熔渣緩緩渣化,將添加有金屬Al、生石灰、輕燒白雲石及鋁浮渣的澆桶搬送至圖1所示的LF設備中。使電極浸漬於熔渣中,一面進行電弧加熱,一面自浸漬長矛向鋼液中吹入2000 NL/min的Ar氣體,攪拌鋼液,進行約30分鐘脫硫處理,以使硫磺濃度為0.0024%以下為目標實施脫硫處理。[Example 1] After the de-siliconization treatment, desulfurization treatment, and dephosphorization treatment were performed on the molten iron discharged from the blast furnace, the molten iron was charged into a converter to perform decarburization refining to obtain a carbon concentration of 0.05 mass. About 250 tons of molten steel having a sulfur concentration in a range of 0.0041 to 0.0043% by mass and a phosphorus concentration in a range of 0.004 to 0.010% by mass in a range of% to 0.09% by mass. After tapping, the converter slag flowing out to the ladle is not slowly slagged, and the ladle to which the metal Al, quicklime, light-burned dolomite and aluminum scum are added is transferred to the LF equipment shown in FIG. 1. The electrode was immersed in the slag, while arc heating was carried out, while Ar gas of 2000 NL / min was blown into the molten steel from the immersion spear, the molten steel was stirred, and the desulfurization treatment was performed for about 30 minutes so that the sulfur concentration was 0.0024. % Or less is the target for desulfurization.

於以下所示的表1中示出各脫硫試驗中的脫硫處理前後的鋼液中硫磺濃度(化學分析值)及脫硫率。另外,表1的備考欄中,將本發明的範圍內的試驗表示為「本發明例」,除此以外表示為「比較例」。再者,脫硫率是相對於脫硫處理前的鋼液中硫磺濃度而以百分率表示脫硫處理前後的鋼液中硫磺濃度的差的值。另外,所謂脫硫評價為「○」表示脫硫處理後的鋼液中硫磺濃度為0.0024%以下,所謂脫硫評價為「×」表示脫硫處理後的鋼液中硫磺濃度超過0.0024%。Table 1 shown below shows the sulfur concentration (chemical analysis value) and the desulfurization rate in the molten steel before and after the desulfurization treatment in each desulfurization test. In addition, in the remarks column of Table 1, the test in the range of this invention is shown as "the example of this invention", and the other is shown as a "comparative example." The desulfurization rate is a value representing the difference between the sulfur concentration in the molten steel before and after the desulfurization treatment with respect to the sulfur concentration in the molten steel before the desulfurization treatment. In addition, the "sulfurization evaluation" "○" indicates that the sulfur concentration in the molten steel after desulfurization treatment is 0.0024% or less, and the "x" indicates that the sulfur concentration in the molten steel after desulfurization treatment exceeds 0.0024%.

[表1] (表1) [Table 1] (Table 1)

將試驗水準與結果一併示於表1中。於細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和不適當的比較例(試驗編號1~3)中,與本發明例(試驗編號4~15)相比,脫硫率低。另外,於本發明例中,於生石灰的平均粒徑處於1 mm~30 mm的範圍內的水準的情況下,渣化受到促進且鋼液的脫硫率亦高。The test levels and results are shown in Table 1. The desulfurization rate of the pore volume in the pore diameter range of 0.5 μm to 10 μm and the inappropriate comparative examples (test numbers 1 to 3) compared with the examples of the present invention (test numbers 4 to 15) low. In addition, in the example of the present invention, when the average particle diameter of the quicklime is within a range of 1 mm to 30 mm, slagging is promoted and the desulfurization rate of the molten steel is also high.

[實施例2] 於對自高爐出鐵的鐵水進行脫矽處理、脫硫處理及脫磷處理後,將所述鐵水裝入轉爐中來實施脫碳精煉,而獲得碳濃度處於0.05質量%~0.09質量%的範圍內、硫磺濃度處於0.0041質量%~0.0043質量%的範圍內、磷濃度處於0.004質量%~0.010質量%的範圍內的約250 t的鋼液。於出鋼後,不將流出至澆桶的轉爐熔渣緩緩渣化,將添加有金屬Al、生石灰、輕燒白雲石及鋁浮渣的澆桶搬送至圖1所示的LF設備中。使電極浸漬於熔渣中,一面進行電弧加熱,一面自浸漬長矛向鋼液中吹入500 NL/min~2000 NL/min的Ar氣體,攪拌鋼液,進行約30分鐘脫硫處理,以使硫磺濃度為0.0024%以下為目標實施脫硫處理。[Example 2] After the desilication treatment, desulfurization treatment, and dephosphorization treatment were performed on the molten iron discharged from the blast furnace, the molten iron was charged into a converter to perform decarburization refining to obtain a carbon concentration of 0.05 mass. About 250 t of molten steel having a sulfur concentration in a range of 0.0041 to 0.0043% by mass and a phosphorus concentration in a range of 0.004 to 0.010% by mass in a range of% to 0.09% by mass. After tapping, the converter slag flowing out to the ladle is not slowly slagged, and the ladle to which the metal Al, quicklime, light-burned dolomite and aluminum scum are added is transferred to the LF equipment shown in FIG. 1. The electrode was immersed in the slag, and while arc heating was performed, an Ar gas of 500 NL / min to 2000 NL / min was blown into the molten steel from the immersion spear, and the molten steel was stirred for about 30 minutes for desulfurization treatment. Desulfurization treatment is carried out with a sulfur concentration of 0.0024% or less as a target.

於以下所示的表2中示出各脫硫試驗中的脫硫處理前後的鋼液中硫磺濃度(化學分析值)及脫硫率。再者,所謂脫硫評價為「○」表示脫硫處理後的鋼液中硫磺濃度為0.0024%以下。Table 2 shown below shows the sulfur concentration (chemical analysis value) and the desulfurization rate in the molten steel before and after the desulfurization treatment in each desulfurization test. It should be noted that the desulfurization evaluation "○" indicates that the sulfur concentration in the molten steel after the desulfurization treatment was 0.0024% or less.

[表2] (表2) [Table 2] (Table 2)

將試驗水準與結果一併示於表2中。可確認到伴隨著攪拌動力的增加,LF處理開始5分鐘後的渣化率及脫硫率提高。另外,確認到藉由攪拌動力密度滿足以下所示的數式(6),可獲得高渣化率及脫硫率。The test levels and results are shown in Table 2. It was confirmed that the slagging rate and the desulfurization rate increased 5 minutes after the start of the LF treatment with the increase in the stirring power. In addition, it was confirmed that a high slagging rate and a desulfurization rate can be obtained by satisfying the formula (6) shown below.

[數6]ε:利用氣體的鋼液的攪拌動力密度(W/t)、Q:氣體流量(Nm3 /min)、 W:鋼液量(t)、T1 :鋼液溫度(℃)、Tg :氣體溫度(℃)、 h:浴深(m)、P:環境壓力(Pa)[Number 6] ε: stirring power density of molten steel using gas (W / t), Q: gas flow rate (Nm 3 / min), W: amount of molten steel (t), T 1 : temperature of molten steel (° C), T g : Gas temperature (℃), h: bath depth (m), P: ambient pressure (Pa)

[實施例3] 圖2為表示本發明例及比較例的渣化率的圖。將細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和為0.2 mL/g、粒徑為20 mm以下的生石灰設為本發明例,將細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和為0.03 mL/g、粒徑為20 mm以下的生石灰設為比較例。如圖2所示,可確認到本發明例中,即便為與比較例相比而相同的攪拌動力密度(135 W/t),亦可促進渣化。[Example 3] Fig. 2 is a graph showing the slagging rate of the examples of the present invention and the comparative examples. The volume of the pores with a pore diameter in the range of 0.5 μm to 10 μm and the quicklime with a particle diameter of 0.2 mL / g and a particle diameter of 20 mm or less are taken as examples of the present invention. The sum of the volume of pores in the range was 0.03 mL / g, and quicklime having a particle diameter of 20 mm or less was used as a comparative example. As shown in FIG. 2, it was confirmed that in the examples of the present invention, slagging can be promoted even when the stirring power density (135 W / t) is the same as that of the comparative example.

[實施例4] 於對自高爐出鐵的鐵水進行脫矽處理、脫硫處理及脫磷處理後,將所述鐵水裝入轉爐中來實施脫碳精煉,而獲得碳濃度處於0.05質量%~0.09質量%的範圍內、硫磺濃度處於0.0041質量%~0.0044質量%的範圍內、磷濃度處於0.004質量%~0.010質量%的範圍內的約250 t的鋼液。於出鋼後,不將流出至澆桶的轉爐熔渣緩緩渣化,將添加有金屬Al、生石灰、輕燒白雲石及鋁浮渣的澆桶搬送至圖1所示的LF設備中。於LF處理中,使用細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和為0.2 mL/g、粒徑為20 mm以下的生石灰。[Example 4] After the de-siliconization treatment, desulfurization treatment, and dephosphorization treatment were performed on the molten iron discharged from the blast furnace, the molten iron was charged into a converter to perform decarburization refining to obtain a carbon concentration of 0.05 mass. Approximately 250 t of molten steel having a sulfur concentration in a range of 0.0041 to 0.0044 mass% and a phosphorus concentration in a range of 0.004 to 0.010 mass% in a range of% to 0.09 mass%. After tapping, the converter slag flowing out to the ladle is not slowly slagged, and the ladle to which the metal Al, quicklime, light-burned dolomite and aluminum scum are added is transferred to the LF equipment shown in FIG. 1. In the LF treatment, quicklime having a volume of pores having a pore diameter in a range of 0.5 μm to 10 μm and a particle diameter of 0.2 mL / g and a particle diameter of 20 mm or less was used.

於以下所示的表3中示出各脫硫試驗中的脫硫處理前後的鋼液中硫磺濃度(化學分析值)及脫硫率。此處,[sol.Al]1 為熔製對象鋼種的Al濃度規格上限值(質量%),[sol.Al]2 為轉爐出鋼後的鋼液中Al濃度(質量%)。再者,所謂脫硫評價為「○」表示脫硫處理後的鋼液中硫磺濃度為0.0024%以下。Table 3 shown below shows the sulfur concentration (chemical analysis value) and the desulfurization rate in the molten steel before and after the desulfurization treatment in each desulfurization test. Here, [sol.Al] 1 is the upper limit value (mass%) of the Al concentration specification of the steel to be melted, and [sol.Al] 2 is the Al concentration (mass%) in the molten steel after the converter is tapped. It should be noted that the desulfurization evaluation "○" indicates that the sulfur concentration in the molten steel after the desulfurization treatment was 0.0024% or less.

[表3] (表3) [Table 3] (Table 3)

如表3所示,於在LF處理開始10分鐘以內投入的Al量處於所述數式(5)的範圍內的水準的情況下,LF處理結束時的[sol.Al]3 值為規格範圍內,脫硫率亦高。另一方面,於在LF處理開始10分鐘以內投入的Al量多於所述數式(5)所示的範圍的水準的情況下,LF處理結束時的[sol.Al]3 值高於規格上限值,而產生接下來的步驟的利用RH的脫Al處理的需要,RH的處理時間延長。As shown in Table 3, when the amount of Al input within 10 minutes of the start of the LF process is at a level within the range of the formula (5), the [sol.Al] 3 value at the end of the LF process is the specification range. Within, the desulfurization rate is also high. On the other hand, when the amount of Al input within 10 minutes from the start of the LF process is higher than the range shown in the above formula (5), the [sol.Al] 3 value at the end of the LF process is higher than the specification The upper limit value causes the need for de-Al treatment using RH in the next step, and the processing time of RH is prolonged.

[實施例5] 於對自高爐出鐵的鐵水進行脫矽處理、脫硫處理及脫磷處理後,將鐵水裝入轉爐中來實施脫碳精煉,而獲得碳濃度處於0.05質量%~0.09質量%的範圍內、硫磺濃度處於0.0041質量%~0.0044質量%的範圍內、磷濃度處於0.004質量%~0.010質量%的範圍內的約250 t的鋼液。於出鋼後,不將流出至澆桶的轉爐熔渣緩緩渣化,將添加有金屬Al、生石灰、輕燒白雲石及鋁浮渣的澆桶搬送至圖1所示的LF設備中。於LF處理中,使用細孔直徑處於0.5 μm~10 μm的範圍內的細孔的容積和為0.2 mL/g、粒徑為20 mm以下的生石灰,於自LF處理開始10分鐘以內以滿足所述數式(5)的方式添加金屬Al。[Example 5] After the desilication treatment, desulfurization treatment, and dephosphorization treatment were performed on the molten iron discharged from the blast furnace, the molten iron was charged into a converter to perform decarburization refining to obtain a carbon concentration of 0.05% by mass to In the range of 0.09 mass%, the sulfur concentration is within the range of 0.0041 mass% to 0.0044 mass%, and the phosphorus concentration is in the range of 0.004 mass% to 0.010 mass%. After tapping, the converter slag flowing out to the ladle is not slowly slagged, and the ladle to which the metal Al, quicklime, light-burned dolomite and aluminum scum are added is transferred to the LF equipment shown in FIG. 1. In the LF treatment, a volume of pores having a pore diameter in the range of 0.5 μm to 10 μm and quicklime having a particle size of 0.2 mL / g and a particle diameter of 20 mm or less were used within 10 minutes from the start of the LF treatment to satisfy all requirements. The metal Al is added in the manner of formula (5).

於以下所示的表4中示出各脫硫試驗中的脫硫處理前後的鋼液中硫磺濃度(化學分析值)及脫硫率。再者,所謂脫硫評價為「○」表示脫硫處理後的鋼液中硫磺濃度為0.0024%以下。Table 4 shown below shows the sulfur concentration (chemical analysis value) and the desulfurization rate in the molten steel before and after the desulfurization treatment in each desulfurization test. It should be noted that the desulfurization evaluation "○" indicates that the sulfur concentration in the molten steel after the desulfurization treatment was 0.0024% or less.

[表4] (表4) [Table 4] (Table 4)

如表4所示,可確認到於澆桶內氧濃度為15%以下的水準(試驗編號37~試驗編號39)的情況下處理過程中Al損失減少。再者,處理過程中Al損失(捲入空氣)是使用以下所示的數式(7)來求出。As shown in Table 4, it was confirmed that when the oxygen concentration in the ladle was 15% or less (Test No. 37 to Test No. 39), the Al loss was reduced during processing. It should be noted that the Al loss (involved air) during the process is calculated using the following formula (7).

[數7][sol.Al]2 :轉爐出鋼後的鋼液中Al濃度(質量%)、 [sol.Al]3 :澆桶脫硫處理結束後的鋼液中Al濃度(質量%)、 WAl-all :澆桶脫硫處理中投入的Al量(kg/t)、 XAl-loss-De- S :由於脫硫反應(3CaO+3S+2Al→3CaS+Al2 O3 )而損失的Al量(kg/t)、 XAl-loss-slag :熔渣中的氧化物的由於還原(6MnO+4Al→2Al2 O3 +6Mn等)而損失的Al量(kg/t)、 XAl-loss :由於空氣的捲入而損失的Al量(kg/t) [產業上之可利用性][Number 7] [sol.Al] 2 : Al concentration (mass%) in molten steel after converter tapping, [sol.Al] 3 : Al concentration (mass%) in molten steel after ladle desulfurization treatment, W Al- all : Al amount (kg / t) input during desulfurization of ladle, X Al-loss- De - S : Al amount lost due to desulfurization reaction (3CaO + 3S + 2Al → 3CaS + Al 2 O 3 ) (Kg / t), X Al-loss-slag : the amount of Al (kg / t) lost in the slag due to reduction (6MnO + 4Al → 2Al 2 O 3 + 6Mn, etc.), X Al-loss : Amount of Al lost due to air entrainment (kg / t) [Industrial availability]

根據本發明,可提供一種即便不使用CaF2 或預熔型助焊劑亦可效率良好地進行脫硫處理的鋼液的脫硫處理方法及脫硫劑。According to the present invention, it is possible to provide a desulfurization treatment method and a desulfurization agent for a molten steel that can efficiently perform desulfurization treatment without using CaF 2 or a pre-flux.

1‧‧‧LF設備1‧‧‧LF equipment

2‧‧‧澆桶2‧‧‧ pouring bucket

3‧‧‧蓋3‧‧‧ cover

4‧‧‧電極4‧‧‧ electrode

5、6‧‧‧浸漬長矛5, 6, ‧ ‧ impregnated spear

7、8‧‧‧底吹多孔磚7, 8‧‧‧ bottom blow porous brick

9‧‧‧鋼液9‧‧‧ molten steel

10‧‧‧熔渣10‧‧‧ slag

11‧‧‧原材料投入斜槽11‧‧‧ Raw materials are put into the chute

12‧‧‧Ar氣體導入管12‧‧‧Ar gas introduction tube

圖1為實施本發明時使用的LF設備的側面概略圖。 圖2為表示本發明例及比較例的渣化率的圖。FIG. 1 is a schematic side view of an LF device used in carrying out the present invention. FIG. 2 is a graph showing the slagging rates of Examples of the present invention and Comparative Examples.

Claims (6)

一種鋼液的脫硫處理方法,其藉由於收容鋼液的澆桶內添加包含生石灰的脫硫劑並於所述澆桶內對所述鋼液進行攪拌而減少所述鋼液中的硫磺濃度,且所述鋼液的脫硫處理方法的特徵在於: 使用包含細孔直徑處於0.5 μm~10 μm以下的範圍內的細孔的容積和為0.1 mL/g以上的生石灰的脫硫劑來作為所述脫硫劑。A method for desulfurizing a molten steel, which reduces the sulfur concentration in the molten steel by adding a desulfurizing agent containing quicklime to the molten steel containing the molten steel and stirring the molten steel in the molten steel bucket. The method for desulfurizing a molten steel is characterized by using a volume of pores having a pore diameter in a range of 0.5 μm to 10 μm or less and a desulfurizing agent of quick lime of 0.1 mL / g or more. The desulfurizing agent. 如申請專利範圍第1項所述的鋼液的脫硫處理方法,其中所述生石灰包含90%以上的粒徑處於1 mm~30 mm以下的範圍內的粒子。The method for desulfurizing a molten steel according to item 1 of the scope of the patent application, wherein the quicklime contains more than 90% of particles having a particle diameter in a range of 1 mm to 30 mm. 一種脫硫劑,其特徵在於:包含細孔直徑處於0.5 μm~10 μm以下的範圍內的細孔的容積和為0.1 mL/g以上的生石灰,所述生石灰包含90%以上的粒徑處於1 mm~30 mm以下的範圍內的粒子。A desulfurizing agent characterized by comprising a volume of pores having a pore diameter in a range of 0.5 μm to 10 μm or less, and quicklime of 0.1 mL / g or more, the quicklime containing more than 90% of the particle diameters in the range of 1 Particles in the range of mm to 30 mm. 如申請專利範圍第1項或第2項所述的鋼液的脫硫處理方法,其中以滿足下述數式(1)所示的攪拌動力密度的條件的方式對所述鋼液進行攪拌;ε:利用氣體的鋼液的攪拌動力密度(W/t)、Q:氣體流量(Nm3 /min)、 W:鋼液量(t)、T1 :鋼液溫度(℃)、Tg :氣體溫度(℃)、 h:浴深(m)、P:環境壓力(Pa)。The method for desulfurizing a molten steel according to item 1 or 2 of the scope of application for a patent, wherein the molten steel is stirred in such a manner as to satisfy a condition of a stirring power density shown by the following formula (1); ε: stirring power density of molten steel using gas (W / t), Q: gas flow rate (Nm 3 / min), W: amount of molten steel (t), T 1 : temperature of molten steel (° C), T g : Gas temperature (° C), h: bath depth (m), P: ambient pressure (Pa). 如申請專利範圍第1項、第2項、第4項中任一項所述的鋼液的脫硫處理方法,其中於所述鋼液自轉爐出鋼開始至脫硫處理開始後10分鐘以內投入至所述鋼液中的鋁的量滿足下述數式(2);[sol.Al]1 :熔製對象鋼種的Al濃度規格上限值(質量%) [sol.Al]2 :轉爐出鋼後的鋼液中Al濃度(質量%) WAl :澆桶脫硫處理開始10分鐘以內投入的Al量(kg/t)。The method for desulfurizing a molten steel as described in any one of the items 1, 2, and 4 in the scope of the patent application, wherein the molten steel is within 10 minutes from the start of the steelmaking of the converter to the beginning of the desulfurizing treatment. The amount of aluminum put into the molten steel satisfies the following formula (2); [sol.Al] 1 : Upper limit of Al concentration specification (mass%) of the steel to be melted [sol.Al] 2 : Al concentration (mass%) in molten steel after converter tapping W Al : Desulfurization in ladle The amount of Al (kg / t) charged within 10 minutes of the start of the treatment. 如申請專利範圍第1項、第2項、第4項、第5項中任一項所述的鋼液的脫硫處理方法,其中以所述澆桶內的氧濃度成為15%以下的方式向所述澆桶內吹入Ar氣體。The method for desulfurizing a molten steel according to any one of claims 1, 2, 4, and 5, wherein the oxygen concentration in the ladle becomes 15% or less Ar gas was blown into the ladle.
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