TWI664294B - Dephosphorization method of molten iron - Google Patents
Dephosphorization method of molten iron Download PDFInfo
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- TWI664294B TWI664294B TW107101411A TW107101411A TWI664294B TW I664294 B TWI664294 B TW I664294B TW 107101411 A TW107101411 A TW 107101411A TW 107101411 A TW107101411 A TW 107101411A TW I664294 B TWI664294 B TW I664294B
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C1/00—Refining of pig-iron; Cast iron
- C21C1/02—Dephosphorising or desulfurising
- C21C1/025—Agents used for dephosphorising or desulfurising
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21C—PROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
- C21C5/00—Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
- C21C5/28—Manufacture of steel in the converter
- C21C5/285—Plants therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Organic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Life Sciences & Earth Sciences (AREA)
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- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
本發明提供一種可提升鐵水的脫磷效率的鐵水的脫磷方法。一種鐵水的脫磷方法,其是於鐵水中添加脫磷精煉劑來進行,其中脫磷精煉劑包含細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上、且R-CO2 為1質量%以上的範圍內的石灰系脫磷劑。The invention provides a method for dephosphorization of molten iron which can improve the dephosphorization efficiency of molten iron. A method for dephosphorizing molten iron, which is performed by adding a dephosphorizing refining agent to the molten iron, wherein the dephosphorizing refining agent includes a total pore volume in a range of 0.1 μm or more and 2.0 μm or less in a sum of 0.1 mL / g or more and a lime-based dephosphorizing agent in a range where R-CO 2 is 1% by mass or more.
Description
本發明是有關於一種可提升脫磷效率的鐵水的脫磷方法。The invention relates to a method for dephosphorization of molten iron which can improve dephosphorization efficiency.
近年來,對鋼材所要求的品質日益嚴格,謀求減少以磷或硫為代表的雜質元素。為了應對此種要求,製鋼步驟中通常於鐵水階段進行脫磷處理。該脫磷處理是藉由以下方式來進行:將氣體氧或固體的氧化鐵等氧源作為脫磷劑添加至鐵水中,利用脫磷劑中的氧將鐵水中的磷氧化而形成氧化物(P2 O5 ),並使熔渣(slag)(脫磷精煉用熔渣)吸收所生成的磷酸。In recent years, the quality required for steel materials has become increasingly strict, and it is sought to reduce impurity elements represented by phosphorus or sulfur. In order to meet such requirements, dephosphorization treatment is usually performed in the molten iron stage in the steel making step. This dephosphorization treatment is performed by adding an oxygen source such as gaseous oxygen or solid iron oxide to the molten iron as a dephosphorizing agent, and oxidizing phosphorus in the molten iron with the oxygen in the dephosphorizing agent to form an oxide ( P 2 O 5 ), and slag (slag for dephosphorization refining) is allowed to absorb the generated phosphoric acid.
作為用來形成脫磷精煉用熔渣的脫磷精煉劑,一般使用石灰系脫磷精煉劑。近年來就環境保護對策的觀點而言,謀求削減製鋼步驟中產生的熔渣。鐵水的脫磷處理為對脫磷反應有利的低溫處理,故能夠以較少的熔渣量來處理。關於以所述方式進行的鐵水的脫磷處理,有於轉爐內的鐵水中添加脫磷精煉劑並且上吹氣體氧來進行的方法、或於混煉車或鐵水鍋內的鐵水中吹入脫磷劑或吹入脫磷劑與脫磷精煉劑的方法等,並根據各煉鐵廠的設備或環境來實施脫磷處理。As a dephosphorization refining agent for forming a slag for dephosphorization refining, a lime-based dephosphorization refining agent is generally used. From the viewpoint of environmental protection measures in recent years, reduction of slag generated in a steel-making step has been sought. The dephosphorization treatment of the molten iron is a low-temperature treatment favorable to the dephosphorization reaction, so it can be treated with a smaller amount of slag. The dephosphorization treatment of the molten iron in the above-mentioned manner is performed by adding a dephosphorizing refining agent to the molten iron in the converter and blowing gaseous oxygen upward, or blowing in molten iron in a mixing car or a molten iron pot. Dephosphorizing agents or methods of blowing dephosphorizing agents and dephosphorizing refining agents, etc., and the dephosphorizing treatment is performed according to the equipment or environment of each iron plant.
於專利文獻1中揭示有一種鐵水脫磷方法,其藉由使用螢石(fluorite)等CaF2 系媒溶劑作為脫磷精煉劑的渣化促進劑,來提升脫磷精煉用熔渣的熔體性,並提升脫磷效率。然而,近年來,就環境保護的觀點而言,存在強化來自熔渣的氟析出量的限制基準的狀況,對於脫磷精煉用熔渣而言,亦需要將氟濃度降低至極限。因此,強烈期望開發一種不使用螢石等CaF2 系媒溶劑亦可高效率地對鐵水進行脫磷處理的方法。Patent Document 1 discloses a method for dephosphorization of molten iron, which improves the melting of slag for dephosphorization refining by using a CaF 2 based solvent such as fluorite as a desulfurization refining agent. Physical properties, and improve dephosphorization efficiency. However, in recent years, from the viewpoint of environmental protection, there has been a situation in which a limit standard for the amount of fluorine deposited from the slag has been strengthened. For the slag for dephosphorization refining, it is also necessary to reduce the fluorine concentration to the limit. Therefore, it is strongly desired to develop a method for efficiently dephosphorizing the molten iron without using a CaF 2 based solvent such as fluorite.
作為不使用螢石等CaF2 系媒溶劑的脫磷方法,例如於專利文獻2中揭示有如下方法,其利用轉爐形式的爐,使用實質上不含氟的脫磷用媒溶劑,並且以如下方式形成脫磷處理後的熔渣,藉此來降低該熔渣的熔點,提升脫磷處理後的熔渣的排渣性。 1.於對鐵水進行脫磷處理時,將由脫磷處理後的熔渣中的CaO與SiO2 的質量濃度比所定義的熔渣鹼度設為2.5以上且3.5以下。 2.將脫磷處理後的鐵水溫度設為1320℃以上且1380℃以下。 3.在經過總吹煉時間的60%之前至吹煉結束為止,將底吹氣體流量保持為每一噸鐵水為0.18 Nm3 /min以下,藉此而將脫磷處理後的熔渣中的T. Fe濃度設為5質量%以上。As a dephosphorization method that does not use a CaF 2 based solvent such as fluorite, for example, Patent Document 2 discloses a method in which a converter-type furnace is used, and a dephosphorization solvent that does not substantially contain fluorine is used. The slag after the dephosphorization treatment is formed to reduce the melting point of the slag and improve the slag discharge performance of the slag after the dephosphorization treatment. 1. When dephosphorizing the molten iron, the slag basicity defined by the mass concentration ratio of CaO and SiO 2 in the slag after the dephosphorization treatment is set to 2.5 or more and 3.5 or less. 2. The temperature of the molten iron after the dephosphorization treatment is set to 1,320 ° C or more and 1,380 ° C or less. 3. Before 60% of the total blowing time has elapsed until the end of the blowing, the flow rate of the bottom blowing gas is kept to be 0.18 Nm 3 / min or less per ton of molten iron, thereby removing the slag after the dephosphorization treatment. The T. Fe concentration is set to 5 mass% or more.
於專利文獻3中揭示有如下脫磷方法,其於進行脫磷用媒溶劑的添加與氧氣的上吹及底吹攪拌來對鐵水進行脫磷處理時,以如下方式進行脫磷處理。 1.將底吹攪拌動力設為1.0 kW/t以上。 2.將處理後的熔渣的鹼度((質量%CaO)/(質量%SiO2 ))設為0.6以上且2.5以下。 3.以處理終點溫度成為1250℃以上且1400℃以下的方式調整脫磷用媒溶劑投入量及/或底吹氣體吹入量。Patent Document 3 discloses a dephosphorization method for performing dephosphorization treatment on molten iron by adding a dephosphorization vehicle solvent and oxygen blowing up and bottom blowing to dephosphorize the molten iron in the following manner. 1. Set the bottom-blown stirring power to 1.0 kW / t or more. 2. The alkalinity ((mass% CaO) / (mass% SiO 2 )) of the slag after the treatment is set to 0.6 or more and 2.5 or less. 3. Adjust the amount of the solvent for dephosphorization and / or the amount of the bottom-blown gas to be blown so that the end-point temperature of the treatment becomes 1250 ° C or higher and 1400 ° C or lower.
於專利文獻4中揭示有一種於對轉爐內的鐵水添加以CaO源為主體的脫磷用媒溶劑,自上吹噴管(lance)對鐵水浴面進行氧氣的吹附的脫磷處理方法中,以如下方式進行脫磷處理的方法。 1.將自上吹噴管供給氧氣的供給速度設為1.5 Nm3 /(分鐘·鐵水-噸)~5.0 Nm3 /(分鐘·鐵水-噸)。 2.以將脫磷用媒溶劑中的至少一部分藉由氧氣的吹附而吹附至在鐵水浴面產生的火點的方式,自上吹噴管將粉粒狀的脫磷用媒溶劑吹附至鐵水浴面。 3.以處理後的熔渣的鹼度((質量%CaO)/(質量%SiO2 ))成為1.0以上且小於2.5的方式進行調整。Patent Document 4 discloses a dephosphorization treatment method for adding molten CaO source-based dephosphorizing solvent to the molten iron in the converter, and applying oxygen to the molten iron bath surface from an upper blowing nozzle (lance). In the method, a dephosphorization treatment is performed as follows. 1. Set the supply rate of oxygen from the top blowing nozzle to 1.5 Nm 3 / (minute · hot metal-ton) to 5.0 Nm 3 / (minute · hot metal-ton). 2. The powdered granular dephosphorizing solvent is blown from an upper blowing nozzle so that at least a part of the dephosphorizing solvent is blown to the fire point generated on the surface of the molten iron by the blowing of oxygen. Attach to hot metal bath surface. 3. slag basicity ((mass% CaO) / (mass% SiO 2)) after the treatment becomes 1.0 or more and less than 2.5 manner be adjusted.
於專利文獻5中揭示有以如下方式進行脫磷處理的方法。 1.對於鐵水保持容器內所保持的鐵水,自其浴面上方添加氧化鐵,而且在浴面下吹入脫磷精煉劑,對鐵水進行脫磷處理。 2.以氧化鐵的浴面中的投入區域以面積率計,脫磷精煉劑的浴面的吹出區域的40%以上為一圈的方式添加氧化鐵。 [現有技術文獻] [專利文獻]Patent Document 5 discloses a method for performing a dephosphorization treatment as follows. 1. For the molten iron held in the molten iron holding container, iron oxide is added from above the bath surface, and a dephosphorizing refining agent is blown under the bath surface to dephosphorize the molten iron. 2. The iron oxide is added in such a manner that the input area of the bath surface of the iron oxide is in an area ratio of 40% or more of the blowout area of the bath surface of the dephosphorizing refining agent. [Prior Art Literature] [Patent Literature]
專利文獻1:日本專利特開平8-3611號公報 專利文獻2:日本專利特開2008-106296號公報 專利文獻3:日本專利特開平7-70626號公報 專利文獻4:日本專利特開2008-266666號公報 專利文獻5:日本專利特開2001-288507號公報Patent Literature 1: Japanese Patent Laid-Open No. 8-3611 Patent Literature 2: Japanese Patent Laid-Open No. 2008-106296 Patent Literature 3: Japanese Patent Laid-Open No. 7-70626 Patent Literature 4: Japanese Patent Laid-Open No. 2008-266666 Patent Document 5: Japanese Patent Laid-Open No. 2001-288507
[發明所欲解決之課題] 如上所述,藉由專利文獻2~專利文獻5中所揭示的方法,可大幅減少CaF2 系媒溶劑的使用量,但脫磷速度與使用CaF2 系媒溶劑的情況相比下降。即,就有效率地實施鐵水的脫磷的方面而言,專利文獻2~專利文獻5中所揭示的方法中存在應加以改善的方面。本發明是鑒於此種現狀而成,其目的在於提供一種可提升鐵水的脫磷效率的鐵水的脫磷方法。 [解決課題之手段][Problems to be Solved by the Invention] As described above, the methods disclosed in Patent Documents 2 to 5 can significantly reduce the amount of CaF 2 based solvent used, but the dephosphorization rate and use of CaF 2 based solvent Compared to the situation. That is, the methods disclosed in Patent Documents 2 to 5 have aspects that should be improved in terms of efficiently performing dephosphorization of molten iron. The present invention has been made in view of such a situation, and an object of the present invention is to provide a method for dephosphorization of molten iron which can improve the dephosphorization efficiency of molten iron. [Means for solving problems]
解決此種問題的本發明的特徵如下。 (1)一種鐵水的脫磷方法,其是於鐵水中添加脫磷精煉劑來進行,其中所述脫磷精煉劑包含細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上、且R-CO2 為1質量%以上的石灰系脫磷劑。 (2)如(1)所述的鐵水的脫磷方法,其中所述脫磷精煉劑包含50質量%以上的所述石灰系脫磷劑。 (3)如(1)所述的鐵水的脫磷方法,其中所述脫磷精煉劑全部為所述石灰系脫磷劑。 [發明的效果]The features of the present invention that solve such problems are as follows. (1) A method for dephosphorization of molten iron, which is performed by adding a dephosphorization refining agent to the molten iron, wherein the dephosphorization refining agent includes a total pore volume in a range of pore diameters from 0.1 μm to 2.0 μm Lime-based dephosphorizing agent whose sum is 0.1 mL / g or more and R-CO 2 is 1 mass% or more. (2) The method for dephosphorizing molten iron according to (1), wherein the dephosphorizing refining agent contains the lime-based dephosphorizing agent in an amount of 50% by mass or more. (3) The method for dephosphorizing molten iron according to (1), wherein the dephosphorizing refining agent is all the lime-based dephosphorizing agent. [Effect of the invention]
本發明的鐵水的脫磷方法中,使用將規定範圍內的總細孔容積的和、及R-CO2 的含量設為特定的範圍內的石灰系脫磷劑。藉由使用此種石灰系脫磷劑,可獲得火點冷卻效果及CaO渣化為熔渣的渣化促進效果,藉此可提升鐵水的脫磷效率。In the method for dephosphorizing molten iron of the present invention, a lime-based dephosphorizing agent is used in which the sum of the total pore volume within a predetermined range and the content of R-CO 2 are within a specific range. By using such a lime-based dephosphorizing agent, a fire point cooling effect and a slagging promoting effect of CaO slag turning into slag can be obtained, thereby improving the dephosphorizing efficiency of molten iron.
發明者們發現藉由使用將細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和設為0.1 mL/g以上、且將R-CO2 設為1質量%以上的石灰系脫磷劑,可提升鐵水的脫磷效率,從而完成本發明。以下,對使用具有底吹風口的轉爐型的反應容器來實施本發明的鐵水的脫磷方法的實施形態進行說明。然而,本發明的鐵水的脫磷方法並不限於轉爐等反應容器,亦可應用魚雷車(torpedo car)或鐵水鍋等鐵水搬送容器。The inventors have found that by using a lime in which the sum of the total pore volume in the range of pore diameters of 0.1 μm to 2.0 μm is set to 0.1 mL / g or more, and R-CO 2 is set to 1% by mass or more. The dephosphorizing agent can improve the dephosphorization efficiency of the molten iron, thereby completing the present invention. Hereinafter, an embodiment of a method for dephosphorizing molten iron according to the present invention using a converter-type reaction vessel having a bottom blowing port will be described. However, the method for dephosphorizing molten iron of the present invention is not limited to a reaction vessel such as a converter, and a molten iron transfer vessel such as a torpedo car or a molten iron pot may also be used.
圖1是表示使用轉爐來對鐵水進行脫磷處理的狀態的剖面示意圖。反應容器10為轉爐型的反應容器。反應容器10具備:收容鐵水20的容器本體12;及將氧氣等氣體氧源24、氧化鐵等固體氧源26及脫磷精煉劑28添加至鐵水20中的上吹噴管14。於容器本體12的側面設置有將脫磷處理後的鐵水20出鐵的出鐵口16。於容器本體12的底部設置有多個將惰性氣體30吹入鐵水20中的底吹風口18。容器本體12中收容的鐵水20可為自高爐出鐵的鐵水,亦可為自高爐出鐵後,於高爐鑄床、鐵水搬送容器或轉爐中藉由吹附氧而進行了脫矽處理的鐵水。FIG. 1 is a schematic cross-sectional view showing a state in which molten iron is dephosphorized using a converter. The reaction container 10 is a converter-type reaction container. The reaction container 10 includes a container body 12 that contains molten iron 20, and an up-blowing nozzle 14 that adds a gaseous oxygen source 24 such as oxygen, a solid oxygen source 26 such as iron oxide, and a dephosphorizing refining agent 28 to the molten iron 20. The side of the container body 12 is provided with a tap hole 16 for tapping the molten iron 20 after dephosphorization. The bottom of the container body 12 is provided with a plurality of bottom blowing holes 18 for blowing an inert gas 30 into the molten iron 20. The molten iron 20 contained in the container body 12 may be molten iron tapped from the blast furnace, or it may be desilicate by blowing oxygen in a blast furnace casting bed, a molten iron transfer container, or a converter after tapping from the blast furnace. Processed molten iron.
於自高爐出鐵並收容於反應容器10中的鐵水20中,自上吹噴管14添加氧氣等氣體氧源24、氧化鐵等固體氧源26(以下有時將氣體氧源24與固體氧源26一併記載為「氧源」)、及脫磷精煉劑28。藉由自上吹噴管14將氧源添加至鐵水20中,鐵水20中的磷氧化而生成磷氧化物。In the molten iron 20 tapped from the blast furnace and contained in the reaction vessel 10, a gaseous oxygen source 24 such as oxygen and a solid oxygen source 26 such as iron oxide are added from the upper blowing nozzle 14 (hereinafter, the gaseous oxygen source 24 and solid The oxygen source 26 is also referred to as an "oxygen source") and a dephosphorizing refining agent 28. An oxygen source is added to the molten iron 20 from the upper blowing nozzle 14, and the phosphorus in the molten iron 20 is oxidized to generate a phosphorus oxide.
磷氧化物被包含同樣自上吹噴管14所添加的脫磷精煉劑28等的脫磷精煉用熔渣22(以下有時將脫磷精煉用熔渣22記載為「熔渣22」)捕獲,藉此來實施鐵水20的脫磷處理。並且,於自上吹噴管14添加根據自高爐出鐵的鐵水20的磷濃度的測定值、經驗上獲得的氧源的脫磷氧效率、及目標脫磷處理後的鐵水20的磷濃度所算出的添加量的氧源,並將鐵水20脫磷至目標磷濃度的範圍內後,停止自上吹噴管14添加氧源而結束脫磷處理。The phosphorus oxide is captured by the dephosphorization refining slag 22 (the slag 22 for dephosphorization refining is sometimes referred to as "slag 22") containing the dephosphorization refining agent 28 and the like added from the upper blowing nozzle 14. Thus, the dephosphorization treatment of the molten iron 20 is performed. In addition, the measured value of the phosphorus concentration of the molten iron 20 tapped from the blast furnace, the dephosphorization oxygen efficiency of the oxygen source empirically obtained, and the phosphorus of the molten iron 20 after the target dephosphorization treatment are added to the top blowing nozzle 14. After adding the calculated amount of oxygen source to the concentration, and dephosphorizing the molten iron 20 to within the target phosphorus concentration range, the addition of the oxygen source from the upper blowing nozzle 14 is stopped to complete the dephosphorization process.
本實施形態的鐵水的脫磷方法中使用的是如下脫磷精煉劑28,其包含石灰系脫磷劑具有的細孔中直徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上、且R-CO2 為1質量%以上的石灰系脫磷劑。脫磷精煉劑28中,細孔中直徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上、且R-CO2 為1質量%以上的並非石灰系脫磷劑的脫磷精煉劑例如為鐵酸鈣(calcium ferrite)、或鋁酸鈣(calcium aluminate)。In the method for dephosphorizing molten iron of the present embodiment, a dephosphorizing refining agent 28 is used, which includes a total pore volume in a pore having a diameter of 0.1 μm or more and 2.0 μm or less in a pore having a lime-based dephosphorizing agent. Lime-based dephosphorizing agent whose sum is 0.1 mL / g or more and R-CO 2 is 1 mass% or more. In the dephosphorization refining agent 28, the sum of the total pore volume in the pores with a diameter of 0.1 μm or more and 2.0 μm or less is 0.1 mL / g or more and R-CO 2 is 1% by mass or more. The dephosphorizing refining agent of the dephosphorizing agent is, for example, calcium ferrite or calcium aluminate.
細孔徑為所述範圍內的石灰物理上改善鐵水與精煉劑的潤濕性,促進鐵水向精煉劑的表面的細孔的侵入。藉此,與鐵水接觸的精煉劑的表面積增大,進一步促進後述的CaO的解體,故脫磷效率提升。另外,處於0.1 μm以上且2.0 μm以下的範圍內的石灰的量越多則越促進熔渣的渣化。總細孔容積的和越大則越促進熔渣的渣化從而脫磷效率提升,故總細孔容積的和的上限值可不作規定。若將此種脫磷精煉劑28添加至鐵水20中,則脫磷精煉劑28中所含的石灰系脫磷劑中,CaO因下述(1)式所示的CO2 氣體的產生而解體,藉此而促進CaO渣化為熔渣22。The pore diameter is that the lime within the range physically improves the wettability of the molten iron and the refining agent, and promotes the penetration of the molten iron into the pores on the surface of the refining agent. Thereby, the surface area of the refining agent in contact with the molten iron is increased, and the disintegration of CaO described later is further promoted, so that the dephosphorization efficiency is improved. In addition, the greater the amount of lime in the range of 0.1 μm to 2.0 μm, the more the slag is promoted to slag. The larger the sum of the total pore volume, the more the slag will be promoted and the dephosphorization efficiency will be improved. Therefore, the upper limit of the sum of the total pore volume may not be specified. When such a dephosphorizing refining agent 28 is added to the molten iron 20, among the lime-based dephosphorizing agent contained in the dephosphorizing refining agent 28, CaO is generated by the generation of CO 2 gas represented by the following formula (1). The disintegration promotes the slag formation of CaO to the slag 22.
CaCO3 ®CaO+CO2 …(1) 利用以下方法測定石灰系脫磷劑的細孔徑分佈。以120℃對石灰進行4小時恆溫乾燥作為前處理後,使用麥克默瑞提克(Micromerities)公司製造的奧托波(AutoPore)IV9520,藉由水銀壓入法來求出細孔直徑約0.0036 μm~200 μm的細孔分佈,算出累積細孔容積曲線。根據該累積細孔容積曲線算出直徑為0.1 μm以上且2.0 μm以下的範圍內的細孔的總細孔容積。使用瓦什伯恩(Washburn)式即下述(2)式算出細孔徑。CaCO 3 ®CaO + CO 2 … (1) The pore size distribution of the lime-based dephosphorizing agent was measured by the following method. The lime was subjected to constant temperature drying at 120 ° C for 4 hours as a pretreatment, and the pore diameter of about 0.0036 μm was determined by mercury intrusion method using AutoPore IV9520 manufactured by Micromerities. The pore distribution of ~ 200 μm was used to calculate the cumulative pore volume curve. A total pore volume of pores having a diameter in a range of 0.1 μm to 2.0 μm is calculated from the cumulative pore volume curve. The pore diameter was calculated using the Washburn equation, that is, the following equation (2).
P×D=-4×σ×cosθ …(2) 所述式(2)中,P為壓力(Pa),D為細孔直徑(μm)、σ為水銀的表面張力(=480 dynes/cm(達因/公分)),θ為水銀與試樣的接觸角(=140°)。P × D = -4 × σ × cosθ… (2) In the formula (2), P is pressure (Pa), D is pore diameter (μm), and σ is mercury surface tension (= 480 dynes / cm (Dyne / cm)), θ is the contact angle of mercury with the sample (= 140 °).
R-CO2 為表示由生石灰中殘留的CaCO3 所致的CO2 的含有比例(質量%)的值,若煅燒度高則CaCO3 減少,R-CO2 的比例下降。藉由利用固體中碳·硫分析裝置(CS分析裝置)來測定石灰中的C濃度,並換算為CO2 量而算出R-CO2 。 當將脫磷精煉劑28添加至鐵水20中時,脫磷精煉劑28較佳為添加至與氣體氧源24的添加位置相同的鐵水浴面。即,所述(1)式為吸熱反應故具有火點冷卻效果。脫磷反應在熱力學上越為低溫則越促進反應,故藉由石灰系脫磷劑的火點冷卻效果、及CaO渣化為熔渣22的渣化促進效果而促進脫磷反應。以擴展石灰系脫磷劑的表面積、提高石灰系脫磷劑的反應活性為目的,當自上吹噴管14與載體氣體一併添加至鐵水浴面時,較佳為使用平均粒徑為1 mm以下的石灰系脫磷劑。平均粒徑的測定方法如下。採取1 kg的石灰系脫磷劑,以0.100 mm以下、超過0.100 mm~0.150 mm以下、超過0.150 mm~0.212 mm以下、超過0.212 mm~0.250 mm以下、超過0.250 mm~0.300 mm以下、超過0.300 mm~0.355 mm以下、超過0.355 mm~0.425 mm以下、超過0.425 mm~0.500 mm以下、超過0.500 mm~0.600 mm以下、超過0.600 mm~0.710 mm以下、超過0.710 mm~0.850 mm以下、超過0.850 mm~1.000 mm以下、超過1.000 mm的13個階段過篩,並使用下述(3)式以質量比率計算平均粒徑。R-CO 2 is a value indicating the content ratio (mass%) of CO 2 caused by CaCO 3 remaining in quicklime. When the degree of calcination is high, CaCO 3 decreases and the ratio of R-CO 2 decreases. By using a solid carbon-sulfur analyzer (CS analyzer) to determine the concentration of C in the lime, and in terms of the amount of CO 2 is calculated R-CO 2. When the dephosphorizing refining agent 28 is added to the molten iron 20, the dephosphorizing refining agent 28 is preferably added to the molten iron bath surface at the same position as that of the gaseous oxygen source 24. That is, the formula (1) is an endothermic reaction and therefore has a fire point cooling effect. The dephosphorization reaction becomes more thermodynamically at a lower temperature, and the reaction is promoted. Therefore, the dephosphorization reaction is promoted by the fire-point cooling effect of the lime-based dephosphorizing agent and the slagging promotion effect of CaO slagging into the slag 22. For the purpose of expanding the surface area of the lime-based dephosphorizing agent and improving the reactivity of the lime-based dephosphorizing agent, when the top blowing nozzle 14 and the carrier gas are added to the molten iron bath surface together, it is preferable to use an average particle size of 1 Lime-based dephosphorizing agent below mm. The measurement method of the average particle diameter is as follows. Take 1 kg of lime-based dephosphorizing agent, 0.100 mm or less, 0.100 mm to 0.150 mm or less, 0.150 mm to 0.212 mm or less, 0.212 mm to 0.250 mm or less, 0.250 mm to 0.300 mm or less, 0.300 mm or more ~ 0.355 mm or less, 0.355 mm to 0.425 mm or less, 0.425 mm to 0.500 mm or less, 0.500 mm to 0.600 mm or less, 0.600 mm to 0.710 mm or less, 0.710 mm to 0.850 mm or less, 0.850 mm to 1.000 mm The sieve was sieved in 13 steps of less than mm and exceeding 1.000 mm, and the average particle diameter was calculated by the mass ratio using the following formula (3).
[數式1] [Equation 1]
所述(3)式中,Wi為粒徑di的質量比率,粒徑di為各篩的篩目的中間徑。In the formula (3), Wi is a mass ratio of the particle diameter di, and the particle diameter di is a median diameter of the mesh size of each sieve.
於自轉爐等的爐上添加的情況下,若平均粒徑小則添加良率顯著惡化,故當自爐上添加時,較佳為使用平均粒徑5 μm~30 μm左右的石灰系脫磷劑。In the case of adding on a furnace such as a rotary furnace, if the average particle diameter is small, the addition yield is significantly deteriorated. Therefore, when adding on a furnace, it is preferable to use a lime-based dephosphorization having an average particle diameter of about 5 μm to 30 μm. Agent.
細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上、且R-CO2 為1質量%以上的石灰系脫磷劑可適當使用混合有R-CO2 為2質量%以下的生石灰的脫磷精煉劑28。其中,以提高石灰系脫磷劑的火點冷卻效果、及CaO渣化為熔渣22的渣化促進效果為目的,較佳為將石灰系脫磷劑相對於脫磷精煉劑28的含有比例設為50質量%以上,進而佳為將石灰系脫磷劑相對於脫磷精煉劑28的含有比例設為100質量%。A lime-based dephosphorizing agent having a total pore volume of 0.1 μm or more and 2.0 μm or less in a range of 0.1 mL / g or more and R-CO 2 of 1% by mass or more can be appropriately used. CO 2 is a dephosphorization refining agent 28 for quicklime having a content of 2% by mass or less. Among them, for the purpose of improving the fire-point cooling effect of the lime-based dephosphorizing agent and the slagging promotion effect of CaO slagging into the slag 22, the content ratio of the lime-based dephosphorizing agent to the dephosphorizing refining agent 28 is preferable. It is preferably 50% by mass or more, and more preferably the content ratio of the lime-based dephosphorizing agent to the dephosphorizing refining agent 28 is 100% by mass.
先前,於鐵水20的Si濃度為0.4質量%以上的情況下,有藉由造渣(slag forming)而熔渣22自爐口部噴出之虞,因此必須降低向鐵水20中添加氧源的送氧速度,從而成為使生產性下降的因素。然而,本實施形態的鐵水的脫磷方法中,藉由所述(1)式的反應中生成的CO2 所帶來的排氣效果,可抑制造渣,故無需降低送氧速度。因此,本實施形態的鐵水的脫磷方法中,於對Si濃度為0.4質量%以上的鐵水進行脫磷的情況下,亦可不降低生產性地進行脫磷處理。Previously, when the Si concentration of the molten iron 20 was 0.4% by mass or more, there was a possibility that the slag 22 was ejected from the furnace mouth portion by slag forming. Therefore, the addition of an oxygen source to the molten iron 20 was required The oxygen supply rate becomes a factor that reduces productivity. However, in the method for dephosphorizing molten iron in the present embodiment, slagging can be suppressed by the exhaust effect of CO 2 generated in the reaction of the above formula (1), so there is no need to reduce the oxygen supply rate. Therefore, in the method for dephosphorizing molten iron according to this embodiment, when dephosphorizing molten iron having a Si concentration of 0.4% by mass or more, dephosphorizing treatment can be performed without reducing productivity.
較佳為將脫磷處理後的熔渣22的鹼度((質量%CaO)/(質量%SiO2 ))設為1.8~3.5左右。若脫磷處理後的熔渣22的鹼度低於1.8,則難以進行鐵水的脫磷反應,故欠佳。即便使脫磷處理後的熔渣22的鹼度高於3.5,脫磷速度亦不提升,並導致石灰成本增加,故欠佳。The alkalinity ((mass% CaO) / (mass% SiO 2 )) of the slag 22 after the dephosphorization treatment is preferably about 1.8 to 3.5. If the alkalinity of the slag 22 after the dephosphorization treatment is less than 1.8, it is difficult to perform the dephosphorization reaction of the molten iron, which is not preferable. Even if the alkalinity of the slag 22 after the dephosphorization treatment is higher than 3.5, the dephosphorization speed does not increase, and the cost of lime is increased, so it is not good.
自底吹風口18將惰性氣體30吹入鐵水20中,對鐵水20進行攪拌。藉此,可進一步提升鐵水20的脫磷效率。為了獲得鐵水20的攪拌效果,較佳為將惰性氣體30的吹入量設為0.02 Nm3 /(分鐘·鐵水-噸)以上。另一方面,若過於強烈地進行鐵水20的攪拌,則鐵水中的C將熔渣22中的FeO還原的速度加快,導致有助於脫磷反應的FeO濃度下降,故欠佳。因此,惰性氣體30的吹入量較佳為設為0.5 Nm3 /(分鐘·鐵水-噸)以下。本實施形態的鐵水的脫磷方法中,示出自底吹風口18吹入惰性氣體30的例子,但並不限於此,亦可代替惰性氣體30、或與惰性氣體30一併而吹入氧氣。惰性氣體30的吹入量的單位中「鐵水-噸」是指反應容器10中所收容的每一噸鐵水的惰性氣體30的吹入量。An inert gas 30 is blown into the molten iron 20 from the bottom blowing port 18, and the molten iron 20 is stirred. Thereby, the dephosphorization efficiency of the molten iron 20 can be further improved. In order to obtain the stirring effect of the molten iron 20, the blowing amount of the inert gas 30 is preferably set to 0.02 Nm 3 / (minute · molten iron-ton) or more. On the other hand, if the stirring of the molten iron 20 is performed too strongly, C in the molten iron accelerates the reduction rate of FeO in the slag 22, and the concentration of FeO contributing to the dephosphorization reaction decreases, which is not preferable. Therefore, the blowing amount of the inert gas 30 is preferably set to 0.5 Nm 3 / (minute · molten iron-ton) or less. In the method for dephosphorizing molten iron of the present embodiment, an example is shown in which the inert gas 30 is blown from the bottom blowing port 18, but it is not limited to this, and oxygen gas may be blown in place of or together with the inert gas 30. . In the unit of the blowing amount of the inert gas 30, "the molten iron-ton" means the blowing amount of the inert gas 30 per ton of the molten iron contained in the reaction container 10.
作為自上吹噴管14添加的氣體氧源24,可使用氧氣(含工業用純氧)、空氣、富氧空氣、氧氣與惰性氣體的混合氣體。於進行鐵水20的脫磷的情況下,較佳為使用氧氣。藉由使用氧氣,與使用其他氣體的情況相比,可加快脫磷反應速度。於使用混合氣體的情況下,為了加快脫磷反應速度,較佳為與空氣相比而提高氧濃度。As the gas oxygen source 24 added from the upper blowing nozzle 14, oxygen (including industrial pure oxygen), air, oxygen-enriched air, and a mixed gas of oxygen and an inert gas can be used. When dephosphorizing the molten iron 20, it is preferable to use oxygen. By using oxygen, the dephosphorization reaction speed can be accelerated compared with the case of using other gases. In the case of using a mixed gas, in order to accelerate the dephosphorization reaction rate, it is preferable to increase the oxygen concentration compared to air.
作為自上吹噴管14添加的固體氧源26,可使用鐵礦石、軋鋼皮(mill scale)、砂鐵、集塵粉塵(高爐、轉爐、燒結步驟等中自排出氣體回收的含有鐵成分的粉塵)等氧化鐵源。本實施形態的鐵水的脫磷方法中,將該些固體氧源26自上吹噴管14吹附添加至鐵水20的浴面。藉此,可提升熔渣22的氧勢,而且可獲得火點冷卻所帶來的脫磷促進效果。As the solid oxygen source 26 added from the upper blowing nozzle 14, iron ore, mill scale, sand iron, dust collecting dust (blast furnace, converter, sintering step, etc.) containing iron components recovered from the exhaust gas can be used Dust) and other sources of iron oxide. In the method for dephosphorizing molten iron in this embodiment, these solid oxygen sources 26 are blown and added to the bath surface of the molten iron 20 from the upper blowing nozzle 14. Thereby, the oxygen potential of the slag 22 can be increased, and a dephosphorization promoting effect by the fire-point cooling can be obtained.
當自上吹噴管14添加固體氧源26時,固體氧源26較佳為自與氣體氧源24的供給系統不同的供給系統,添加至被吹附氣體氧源24的鐵水20的浴面附近位置。When the solid oxygen source 26 is added from the upper blowing nozzle 14, the solid oxygen source 26 is preferably a supply system different from the supply system of the gas oxygen source 24, and is added to the bath of the molten iron 20 to which the gas oxygen source 24 is blown Near the surface.
關於供添加氣體氧源24的鐵水20的浴面位置即火點,優勢在於由氣體氧源24所引起的脫碳反應,藉由該脫碳反應等的發熱而成為超過2000℃的高溫。另一方面,脫磷反應在熱力學上越為低溫則越促進反應,故實質上發生脫磷反應的是略微遠離火點的大致1800℃以下的火點周邊部。Regarding the bath surface position of the molten iron 20 to which the gaseous oxygen source 24 is added, the ignition point is advantageous in that the decarburization reaction caused by the gaseous oxygen source 24 becomes a high temperature exceeding 2000 ° C. due to the heat generated by the decarburization reaction and the like. On the other hand, the lower the temperature of the dephosphorization reaction, the more the reaction is promoted. Therefore, the dephosphorization reaction substantially occurs at a fire point peripheral portion that is slightly away from the fire point at approximately 1800 ° C or lower.
因此,於自上吹噴管14添加固體氧源26的情況下,較佳為自與氣體氧源24的供給系統不同的供給系統,使用氧濃度低的載體氣體,將固體氧源26添加至被吹附氣體氧源24的火點周邊部。藉由使用氧濃度低的載體氣體將固體氧源26添加至1800℃以下的火點周邊部,從而不會使該部分的溫度過度上升地藉由固體氧源26的良好的脫磷反應性進一步促進鐵水的脫磷。作為表示1550℃下的脫磷能力的指標的磷分配比(熔渣中的磷濃度與鋼水中的磷濃度的比)以熱力學的估算計亦會成為1600℃下的磷分配比的大致2倍。Therefore, when the solid oxygen source 26 is added from the upper blowing nozzle 14, it is preferable to add the solid oxygen source 26 to the supply system different from the supply system of the gaseous oxygen source 24 by using a carrier gas having a low oxygen concentration. A peripheral portion of the fire point of the gaseous oxygen source 24 is blown. By using a carrier gas having a low oxygen concentration, the solid oxygen source 26 is added to the peripheral portion of the fire point below 1800 ° C, so that the temperature of the portion is not increased excessively, and the good dephosphorization reactivity of the solid oxygen source 26 is further increased. Promote dephosphorization of molten iron. The phosphorus distribution ratio (the ratio of the phosphorus concentration in the slag to the phosphorus concentration in the molten steel), which is an indicator of the dephosphorization ability at 1550 ° C, will also be approximately twice the phosphorus distribution ratio at 1600 ° C in terms of thermodynamic estimation. .
作為具有與氣體氧源24的供給系統不同的供給系統的上吹噴管14的構成,只要至少具有雙重管結構即可,只要將該雙重管結構的其中一者作為氣體氧源24的流路,將雙重管結構的另一者作為固體氧源26的流路即可。進而,亦可設置沿著將上吹噴管14的中心軸作為中心的假想圓的多個噴管孔、及配置於上吹噴管14的中心軸上的噴管孔,自沿假想圓而設置的多個噴管孔添加氣體氧源24,自設置於中心軸上的噴管孔添加固體氧源26。藉由以所述方式添加固體氧源26及氣體氧源24,可將固體氧源26添加至藉由氣體氧源24的添加而形成的多個火點所包圍的浴面位置,可將固體氧源26的添加位置的溫度維持為低於火點的高溫狀態,故更佳。亦可沿著將上吹噴管14的中心軸作為中心的假想圓來設置多個噴管孔,改變時間而自多個噴管孔交替添加氣體氧源24與固體氧源26。The configuration of the upper blowing nozzle 14 having a supply system different from the supply system of the gas oxygen source 24 is only required to have at least a double pipe structure, and only one of the double pipe structures is required as the flow path of the gas oxygen source 24 It is sufficient to use the other of the double tube structure as the flow path of the solid oxygen source 26. Further, a plurality of nozzle holes along an imaginary circle with the central axis of the upper blow nozzle 14 as a center, and nozzle holes arranged on the central axis of the upper blow nozzle 14 may be provided. A plurality of nozzle holes are provided to add a gas oxygen source 24, and a solid oxygen source 26 is added to the nozzle holes provided on the central axis. By adding the solid oxygen source 26 and the gas oxygen source 24 in the manner described above, the solid oxygen source 26 can be added to the position of the bath surface surrounded by a plurality of fire points formed by the addition of the gas oxygen source 24, and the solid The temperature at which the oxygen source 26 is added is maintained at a high temperature state lower than the fire point, so it is more preferable. A plurality of nozzle holes may be provided along an imaginary circle having the central axis of the upper blowing nozzle 14 as a center, and the gas oxygen source 24 and the solid oxygen source 26 may be alternately added from the plurality of nozzle holes by changing the time.
亦可不將添加至鐵水20中的固體氧源26全部添加至供添加氣體氧源24的鐵水浴面的附近。然而,若添加至供添加氣體氧源24的鐵水浴面的附近的固體氧源26少,則熔渣22中的FeO濃度變低。熔渣22中的FeO有助於脫磷反應,故若熔渣22中的FeO濃度變低,則脫磷效率下降。為了避免熔渣22中的FeO濃度變低,較佳為將可於熔渣22中確保規定的FeO濃度的量的固體氧源26添加至供添加氣體氧源24的鐵水浴面的附近。The solid oxygen source 26 added to the molten iron 20 may not be added to the vicinity of the bath surface of the molten iron to which the gaseous oxygen source 24 is added. However, when there are few solid oxygen sources 26 added to the vicinity of the molten iron bath surface to which the gaseous oxygen source 24 is added, the FeO concentration in the slag 22 becomes low. FeO in the slag 22 contributes to the dephosphorization reaction. Therefore, if the FeO concentration in the slag 22 becomes low, the dephosphorization efficiency decreases. In order to prevent the FeO concentration in the slag 22 from being lowered, it is preferable to add a solid oxygen source 26 capable of securing a predetermined FeO concentration in the slag 22 to the vicinity of the molten iron bath surface to which the oxygen source 24 is added.
另一方面,關於添加至供添加氣體氧源24的鐵水浴面的附近的固體氧源26,添加量的上限只要根據設備規格而設定為自鐵水20排出的排熱量不會過大的添加量即可。例如,於利用100噸~350噸的轉爐型反應容器進行脫磷處理的情況下,相對於添加至鐵水浴面的1 Nm3 的氣體氧源24(標準狀態下的氧氣純度),較佳為將添加量為0.1 kg以上且2.0 kg以下的範圍內的固體氧源26添加至供添加氣體氧源24的鐵水浴面的附近,更佳為將添加量為0.3 kg以上且2.0 kg以下的範圍內的固體氧源26添加至供添加氣體氧源24的鐵水浴面的附近。On the other hand, regarding the solid oxygen source 26 added to the vicinity of the molten iron bath surface to which the gaseous oxygen source 24 is added, the upper limit of the amount of addition is set as long as the amount of heat discharged from the molten iron 20 is not excessively increased according to the equipment specifications. Just fine. For example, in the case of performing a dephosphorization treatment using a converter-type reaction vessel of 100 to 350 tons, it is preferable to 1 Nm 3 of a gaseous oxygen source 24 (oxygen purity in a standard state) added to a molten iron bath surface. The solid oxygen source 26 in the range of 0.1 kg to 2.0 kg is added near the surface of the molten iron bath to which the gaseous oxygen source 24 is added, and the range of 0.3 kg to 2.0 kg is more preferable. The solid oxygen source 26 is added to the vicinity of the molten iron bath surface to which the gaseous oxygen source 24 is added.
於相對於1 Nm3 的氣體氧源24,將添加至供添加氣體氧源24的鐵水浴面的附近的固體氧源26的添加量設為小於0.1 kg的情況下,熔渣22的FeO濃度下降,故欠佳。若相對於1 Nm3 的氣體氧源24而使固體氧源26的添加量多於2.0 kg,則添加固體氧源26的鐵水浴面中的排熱量變大,熔渣22的渣化不充分,脫磷效率下降,故欠佳。關於添加至供添加氣體氧源24的鐵水浴面的附近浴面位置以外的位置的固體氧源,可藉由上置添加、注射添加等方法而添加至鐵水20中。FeO concentration of slag 22 when the amount of solid oxygen source 26 added to the vicinity of the molten iron bath surface to which gaseous oxygen source 24 is added is less than 0.1 kg with respect to 1 Nm 3 of gaseous oxygen source 24 Decline, so it is not good. If the added amount of the solid oxygen source 26 is more than 2.0 kg with respect to the gaseous oxygen source 24 of 1 Nm 3 , the amount of heat discharged in the molten iron bath surface where the solid oxygen source 26 is added becomes large, and the slag 22 is not sufficiently slagged. , The dephosphorization efficiency decreases, so it is not good. The solid oxygen source added to a position other than the vicinity of the bath surface of the molten iron bath surface to which the gaseous oxygen source 24 is added can be added to the molten iron 20 by methods such as top-up addition and injection addition.
於使用氣體氧源24的情況下,鐵水溫度藉由氧化反應熱而上升,於使用固體氧源26的情況下,固體氧源26自身的顯熱、潛熱及分解熱大於氧化反應熱,故鐵水溫度下降。因此,關於氣體氧源24與固體氧源26的使用比率,只要維持氣體氧源24的添加量、及添加至供添加氣體氧源24的鐵水浴面的附近的固體氧源26的添加量的範圍,同時根據鐵水20的脫磷處理後的目標溫度而進行設定即可。In the case of using the gaseous oxygen source 24, the temperature of the molten iron is increased by the heat of oxidation reaction. In the case of using the solid oxygen source 26, the sensible heat, latent heat, and decomposition heat of the solid oxygen source 26 are greater than the heat of oxidation reaction. The temperature of the molten iron has dropped. Therefore, regarding the usage ratio of the gaseous oxygen source 24 and the solid oxygen source 26, as long as the amount of the gaseous oxygen source 24 added and the amount of the solid oxygen source 26 added to the vicinity of the molten iron bath surface to which the gaseous oxygen source 24 is added are maintained, The range may be set in accordance with the target temperature after the dephosphorization treatment of the molten iron 20.
較佳為以熔渣22中的FeO濃度處於10質量%以上且50質量%以下的範圍內的方式來調整添加至供添加氣體氧源24的鐵水浴面的附近位置的固體氧源26的添加量。藉此,可提升鐵水20的脫磷效率。藉由將熔渣22中的FeO濃度設為10質量%以上且30質量%以下的範圍內,可進一步提升鐵水20的脫磷效率,故更佳。It is preferable to adjust the addition of the solid oxygen source 26 added to the vicinity of the molten iron bath surface to which the gaseous oxygen source 24 is added so that the FeO concentration in the slag 22 is within a range of 10% by mass to 50% by mass. the amount. Thereby, the dephosphorization efficiency of the molten iron 20 can be improved. By setting the FeO concentration in the slag 22 to a range of 10% by mass or more and 30% by mass or less, the dephosphorization efficiency of the molten iron 20 can be further improved, so it is more preferable.
於本實施形態的鐵水的脫磷方法中,示出自底吹風口18吹入惰性氣體30,對鐵水20進行攪拌的例子,但並不限於此。例如,於使用魚雷車或鐵水鍋等鐵水搬送容器來進行鐵水的脫磷的情況下,亦可自浸漬於鐵水20中的注射噴管吹入惰性氣體30,對鐵水20進行攪拌。 [實施例]In the method for dephosphorizing molten iron in this embodiment, an example is shown in which an inert gas 30 is blown in from the bottom blowing port 18 and the molten iron 20 is stirred, but it is not limited to this. For example, when the molten iron is dephosphorized by using a molten iron transfer container such as a torpedo car or a molten iron pot, the molten iron 20 may be blown with an inert gas 30 from an injection nozzle immersed in the molten iron 20 Stir. [Example]
於利用高爐鑄床對自高爐出鐵的鐵水進行脫矽後,利用容量250 噸的鐵水鍋來搬送,於藉由機械式攪拌法進行脫硫後,利用轉爐使用上吹噴管實施脫磷處理。After desilication of the molten iron tapped from the blast furnace using a blast furnace caster, the molten iron was transported in a 250-ton hot-water pot. After desulfurization was performed by a mechanical stirring method, desulfurization was carried out by using a blowing nozzle in a converter. Phosphorus treatment.
添加10 kg/(鐵水-噸)的平均粒徑500 μm的砂鐵作為固體氧源。關於該砂鐵的添加,併用藉由搬送用氣體自上吹噴管的添加、及自爐上料斗的上置添加。以25000 Nm3 /h的送氧速度自上吹噴管添加氧作為氣體氧源。作為脫磷精煉劑,自氣體氧源的供給系統添加10 kg/(鐵水-噸)的平均粒徑2 mm以下的脫磷精煉劑。Add 10 kg / (hot metal-ton) of sand iron with an average particle size of 500 μm as a solid oxygen source. Regarding the addition of the sand iron, the addition from the upper blowing nozzle with the gas for transportation and the addition from the upper hopper of the furnace were used. At a rate of 25,000 Nm 3 / h, oxygen was added from the upper blowing nozzle as a gaseous oxygen source. As a dephosphorizing refining agent, a dephosphorizing refining agent having an average particle diameter of 2 kg or less of 10 kg / (hot metal-ton) was added from a supply system of a gaseous oxygen source.
脫磷精煉劑的平均粒徑的測定方法如下。採取1 kg的脫磷精煉劑,以0.100 mm以下、超過0.100 mm~0.150 mm以下、超過0.150 mm~0.212 mm以下、超過0.212 mm~0.250 mm以下、超過0.250 mm~0.300 mm以下、超過0.300 mm~0.355 mm以下、超過0.355 mm~0.425 mm以下、超過0.425 mm~0.500 mm以下、超過0.500 mm~0.600 mm以下、超過0.600 mm~0.710 mm以下、超過0.710 mm~0.850 mm以下、超過0.850 mm~1.000 mm以下、超過1.000 mm的13個階段過篩,並使用所述(3)式以質量比率計算平均粒徑。以脫磷開始前的鐵水的Si濃度為0.15質量%、C濃度為4.5質量%、熔渣的鹼度為2.0、CaO與氧的比率CaO/O=1.5(kg/Nm3 )的方式進行調整。The measuring method of the average particle diameter of a dephosphorization refining agent is as follows. Take 1 kg of dephosphorizing refining agent, 0.100 mm or less, 0.100 mm to 0.150 mm or less, 0.150 mm to 0.212 mm or less, 0.212 mm to 0.250 mm or less, 0.250 mm to 0.300 mm or less, 0.300 mm to 0.355 mm or less, 0.355 mm to 0.425 mm or less, 0.425 mm to 0.500 mm or less, 0.500 mm to 0.600 mm or less, 0.600 mm to 0.710 mm or less, 0.710 mm to 0.850 mm or less, 0.850 mm to 1.000 mm or more In the following, sieving was performed in 13 steps exceeding 1.000 mm, and the average particle diameter was calculated at a mass ratio using the above formula (3). Before the start of dephosphorization, the concentration of Si in the molten iron was 0.15% by mass, the concentration of C was 4.5% by mass, the basicity of the slag was 2.0, and the ratio of CaO to oxygen was CaO / O = 1.5 (kg / Nm 3 ) Adjustment.
表1示出比較例1~比較例6及實施例1~實施例28中使用的脫磷精煉劑中所含的石灰系脫磷劑的含有比例(質量%)、石灰系脫磷劑的細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和(mL/g)、R-CO2 的含有比例(質量%)、脫磷處理前的鐵水的磷濃度(質量%)、脫磷處理後的鐵水的磷濃度(質量%)、脫磷率(%)及終點溫度(℃)。使用鐵酸鈣作為並非所述石灰系脫磷劑的脫磷精煉劑。脫磷率為使用脫磷處理前的鐵水的磷濃度、脫磷處理後的鐵水的磷濃度及下述(4)式所算出的值。Table 1 shows the content ratio (% by mass) of the lime-based dephosphorizing agent contained in the dephosphorizing refining agents used in Comparative Examples 1 to 6 and Examples 1 to 28, and the fineness of the lime-based dephosphorizing agent. Sum of total pore volume (mL / g) with a pore diameter of 0.1 μm or more and 2.0 μm or less, R-CO 2 content ratio (% by mass), phosphorus concentration of molten iron before dephosphorization (% by mass) ), Phosphorus concentration (mass%), dephosphorization rate (%), and end temperature (° C) of the molten iron after dephosphorization treatment. Calcium ferrite is used as a dephosphorizing refining agent other than the lime-based dephosphorizing agent. The dephosphorization rate is a value calculated using the phosphorus concentration of the molten iron before the dephosphorization treatment, the phosphorus concentration of the molten iron after the dephosphorization treatment, and the following formula (4).
[數式2] [Equation 2]
[表1]
比較例1~比較例6是使用包含石灰系脫磷劑的細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和小於0.1 mL/g、或R-CO2 的值並非1質量%以上的石灰系脫磷劑的脫磷精煉劑進行脫磷處理的比較例。實施例1~實施例28是使用包含石灰系脫磷劑的細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上及R-CO2 為1質量%以上的石灰系脫磷劑的脫磷精煉劑進行脫磷處理的實施例。比較例1~比較例6的脫磷率低於實施例1~實施例28的脫磷率。據此而確認到:藉由使用包含50質量%以上的細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上及R-CO2 為1質量%以上的石灰系脫磷劑的脫磷精煉劑,可提升鐵水的脫磷效率。In Comparative Examples 1 to 6, the sum of the total pore volume in the range of 0.1 μm or more and 2.0 μm or less containing a lime-based dephosphorizing agent was less than 0.1 mL / g, or the value of R-CO 2 was not A comparative example in which a dephosphorizing refining agent of a lime-based dephosphorizing agent of 1% by mass or more is subjected to dephosphorization treatment. Examples 1 to 28 use a total pore volume in a range of 0.1 μm or more and 2.0 μm or less containing a lime-based dephosphorizing agent to add a total of 0.1 mL / g or more and R-CO 2 to 1 mass Examples in which the dephosphorizing refining agent of the lime-based dephosphorizing agent is dephosphorized by more than%. The dephosphorization rates of Comparative Examples 1 to 6 were lower than those of Examples 1 to 28. Based on this, it was confirmed that by using a total pore volume in a range including 50% by mass or more of a pore diameter of 0.1 μm or more and 2.0 μm or less is 0.1 mL / g or more and R-CO 2 is 1% by mass The dephosphorization refining agent of the above lime-based dephosphorizing agent can improve the dephosphorization efficiency of the molten iron.
實施例17~實施例28是使用由細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上及R-CO2 為1質量%以上的石灰系脫磷劑所構成的脫磷精煉劑的實施例。實施例17~實施例28的脫磷率高於比較例1~比較例6及實施例1~實施例16的脫磷率。據此而確認到:於脫磷精煉劑全部為細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上及R-CO2 為1質量%以上的石灰系脫磷劑的情況下,可進一步提升鐵水的脫磷效率。Examples 17 to 28 use lime-based desulfurization using a total pore volume in a range of pore diameters of 0.1 μm or more and 2.0 μm or less in a range of 0.1 mL / g or more and R-CO 2 of 1% by mass or more. An example of a dephosphorizing refining agent composed of a phosphorous agent. The dephosphorization rates of Examples 17 to 28 were higher than those of Comparative Examples 1 to 6 and Examples 1 to 16. From this, it was confirmed that the sum of the total pore volume in the range of all the dephosphorizing refining agents having a pore diameter of 0.1 μm or more and 2.0 μm or less was 0.1 mL / g or more and R-CO 2 was 1 mass% or more. In the case of a lime-based dephosphorizing agent, the dephosphorization efficiency of molten iron can be further improved.
石灰系脫磷劑的細孔徑為0.1 μm以上且2.0 μm以下的範圍內的總細孔容積的和為0.1 mL/g以上及R-CO2 為1質量%以上的石灰系脫磷劑藉由如上所述的火點冷卻效果、及CaO渣化為熔渣的渣化促進效果而可提升鐵水的脫磷效率。因此,藉由使用包含可提升鐵水的脫磷效率的石灰系脫磷劑的脫磷精煉劑來實施鐵水的脫磷,與使用不含該石灰系脫磷劑的脫磷精煉劑來實施鐵水的脫磷的情況相比,可提升脫磷效率。Lime-based dephosphorizing agent A lime-based dephosphorizing agent having a total pore volume in a range of 0.1 μm or more and 2.0 μm or less in a sum of 0.1 mL / g or more and R-CO 2 of 1% by mass or more The above-mentioned fire point cooling effect and CaO slag conversion into slag slag promotion effect can improve the dephosphorization efficiency of molten iron. Therefore, the dephosphorization of molten iron is performed by using a dephosphorizing refining agent containing a lime-based dephosphorizing agent capable of improving the dephosphorizing efficiency of molten iron, and the dephosphorizing refining agent is used without the lime-based dephosphorizing agent. Compared with the dephosphorization of molten iron, the dephosphorization efficiency can be improved.
10‧‧‧反應容器10‧‧‧Reaction container
12‧‧‧容器本體12‧‧‧ container body
14‧‧‧上吹噴管14‧‧‧up blowing nozzle
16‧‧‧出鐵口16‧‧‧outlet
18‧‧‧底吹風口18‧‧‧ bottom hair dryer
20‧‧‧鐵水20‧‧‧ hot metal
22‧‧‧熔渣22‧‧‧ Slag
24‧‧‧氣體氧源24‧‧‧Gas oxygen source
26‧‧‧固體氧源26‧‧‧Solid oxygen source
28‧‧‧脫磷精煉劑28‧‧‧ dephosphorizing refining agent
30‧‧‧惰性氣體30‧‧‧ inert gas
圖1是表示使用轉爐來對鐵水進行脫磷處理的狀態的剖面示意圖。FIG. 1 is a schematic cross-sectional view showing a state in which molten iron is dephosphorized using a converter.
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JP2008231477A (en) * | 2007-03-19 | 2008-10-02 | Jfe Steel Kk | Method for dephosphorizing molten iron |
JP2012031452A (en) * | 2010-07-29 | 2012-02-16 | Jfe Steel Corp | Method of dephosphorizing hot metal |
CN104126019A (en) * | 2011-12-20 | 2014-10-29 | 杰富意钢铁株式会社 | Converter steelmaking method |
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JPS57171610A (en) * | 1981-04-13 | 1982-10-22 | Nippon Steel Corp | Dephosphorizing agent for molten metal and its production |
JPH05294683A (en) * | 1992-04-13 | 1993-11-09 | Nippon Steel Corp | Production of quick lime |
JP3239197B2 (en) | 1993-07-05 | 2001-12-17 | 新日本製鐵株式会社 | Converter steelmaking method |
JP2000282124A (en) * | 1999-03-29 | 2000-10-10 | Kawasaki Steel Corp | Method for deforming converter slag and method for dephosphorizing molten iron using reformed slag |
JP2001288507A (en) | 2000-04-04 | 2001-10-19 | Nkk Corp | Method for producing low phosphorus molten iron |
JP2004176096A (en) * | 2002-11-26 | 2004-06-24 | Osaka Koukai Kk | Lime-based flux for primary refining |
JP4901132B2 (en) * | 2005-05-31 | 2012-03-21 | Jfeスチール株式会社 | Converter blowing method and top blowing lance for converter blowing |
TW200730636A (en) * | 2005-11-09 | 2007-08-16 | Jef Steel Corp | Dephosphorization process of molten iron |
JP4683427B2 (en) * | 2006-04-10 | 2011-05-18 | 大阪鋼灰株式会社 | Lime-based refining flux |
JP4743078B2 (en) | 2006-10-24 | 2011-08-10 | 住友金属工業株式会社 | Method for improving slag evacuation after dephosphorization and method for dephosphorizing hot metal using the slag |
JP5181520B2 (en) | 2007-04-16 | 2013-04-10 | Jfeスチール株式会社 | Hot metal dephosphorization method |
JP5064203B2 (en) * | 2007-12-26 | 2012-10-31 | 中山石灰工業株式会社 | Production method of salt-baked quicklime in a vertical firing furnace. |
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