TW201817893A - Aluminum-magnesium alloy manufacturing method - Google Patents

Aluminum-magnesium alloy manufacturing method Download PDF

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TW201817893A
TW201817893A TW105136683A TW105136683A TW201817893A TW 201817893 A TW201817893 A TW 201817893A TW 105136683 A TW105136683 A TW 105136683A TW 105136683 A TW105136683 A TW 105136683A TW 201817893 A TW201817893 A TW 201817893A
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aluminum
weight percentage
magnesium alloy
temperature
coil
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TWI612144B (en
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丁仕旋
石漢正
庾忠義
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中國鋼鐵股份有限公司
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Abstract

An aluminum-magnesium alloy manufacturing method includes the following steps. A casting aluminum alloy raw material containing magnesium weight percentage of 4.00 wt% to 6.00 wt%, copper weight percentage of 0.20 wt% to 0.70 wt%, zinc weight percentage of 0.50 wt% to 2.50 wt%, manganese weight percentage of 0.15 wt% 0.50 wt%, iron weight percentage of 0.05 wt% to 0.35 wt% and silicon weight percentage of 0.05 wt.% to 0.20 wt% is prepared. The raw material is poured into a mold. The mold-casting material is hot-pressed into an aluminum roll at a temperature ranging 300 to 500 DEG C. After the aluminum roll is cooled to room temperature, a cold-rolling is then applied. Annealing the aluminum roll at an annealing temperature of 450 to 580 DEG C. The aluminum coil is manually aged at a constant temperature between 100 and 200 DEG C.

Description

鋁鎂合金製造方法  Aluminum-magnesium alloy manufacturing method  

本發明是有關於一種鋁鎂合金製造方法,且特別是有關於一種延緩Type B伸張應變痕出現之鋁鎂合金製造方法。 The present invention relates to a method for producing an aluminum-magnesium alloy, and more particularly to a method for producing an aluminum-magnesium alloy which delays the appearance of Type B tensile strain marks.

習知鋁鎂合金為加工硬化型合金,其完全退火材雖具極佳延展性,但因含鎂量之故,於後續成形過程中,容易誘發Type B伸張應變痕。此現象反應於拉伸應力-應變曲線上,即為曲線開始發生較大伏度的階梯狀,同時於產品表面伴隨著開始出現凹凸起伏的平行條紋。因此,如能延緩Type B伸張應變痕出現之時機,將有助於擴大無Type B伸張應變痕疑慮之成形範圍,使成形時不會出現Type B伸張應變痕。 The conventional aluminum-magnesium alloy is a work hardening type alloy, and its fully annealed material has excellent ductility, but due to the magnesium content, Type B tensile strain marks are easily induced in the subsequent forming process. This phenomenon is reflected in the tensile stress-strain curve, which is a stepped shape in which the curve begins to undergo a large volt, while the product surface is accompanied by parallel streaks where undulations begin to appear. Therefore, if the timing of the occurrence of Type B tensile strain marks can be delayed, it will help to expand the forming range without the Type B tensile strain marks, so that Type B tensile strain marks will not occur during forming.

為延緩鋁鎂合金系開始出現Type B伸張應變痕之時機,一般習知技術係利用加大晶粒尺寸,或降低含鎂量等作法,然上述作法雖然有效,但將伴隨使材料之延展性與強度下降。 In order to delay the timing of the beginning of the Type B tensile strain marks in the aluminum-magnesium alloy system, the conventional techniques utilize the method of increasing the grain size or reducing the magnesium content. However, although the above method is effective, it will be accompanied by the ductility of the material. With a drop in strength.

有鑑於上述的問題,業界仍需研發其他更好的 鋁鎂合金製造方法以延緩Type B伸張應變痕出現之時機。 In view of the above problems, the industry still needs to develop other better aluminum-magnesium alloy manufacturing methods to delay the timing of Type B tensile strain marks.

因此,本發明之一目的是提供一種延緩Type B伸張應變痕出現之鋁鎂合金製造方法。 Accordingly, it is an object of the present invention to provide a method of making an aluminum-magnesium alloy that delays the appearance of Type B tensile strain marks.

根據本發明之上述目的,提出一種鋁鎂合金製造方法,其包含以下步驟。製備一含鎂重量百分比為4.00wt%~6.00wt%、含銅重量百分比為0.20wt%~0.70wt%、含鋅重量百分比為0.50wt%~2.50wt%、含錳重量百分比為0.15wt%~0.50wt%、含鐵重量百分比為0.05wt%~0.35wt%及含矽重量百分比為0.05wt%~0.20wt%的熔融鋁合金原料。澆鑄鋁合金原料而成為一鋁胚料。於300~500℃之間,熱軋延該鋁胚料而形成一鋁捲料。待鋁胚料冷卻至室溫後,接著進行冷軋延。於退火溫度450~580℃之間對鋁捲料進行退火。於溫度100~200℃之間一恆溫對該鋁捲料進行人工時效。 According to the above object of the present invention, a method for producing an aluminum-magnesium alloy is provided which comprises the following steps. The content of magnesium containing magnesium is 4.00 wt% to 6.00 wt%, the weight percentage of copper is 0.20 wt% to 0.70 wt%, the weight percentage of zinc is 0.50 wt% to 2.50 wt%, and the weight percentage of manganese is 0.15 wt%. The molten aluminum alloy raw material is 0.50 wt%, the weight percentage of iron is 0.05 wt% to 0.35 wt%, and the weight percentage of niobium is 0.05 wt% to 0.20 wt%. The aluminum alloy material is cast to form an aluminum billet. Between 300 and 500 ° C, the aluminum billet is hot rolled to form an aluminum coil. After the aluminum billet is cooled to room temperature, it is then subjected to cold rolling. The aluminum coil is annealed at an annealing temperature of 450 to 580 °C. The aluminum coil is artificially aged at a constant temperature between 100 and 200 ° C.

依據本發明之一實施例,冷軋延之冷軋量是在50~70%之間。 According to an embodiment of the invention, the cold rolling of the cold rolling is between 50 and 70%.

依據本發明之一實施例,鋁捲料係以盤捲方式降溫達到延長低溫人工時效之效果。 According to an embodiment of the present invention, the aluminum coil is cooled by the coiling method to achieve the effect of prolonging the low temperature artificial aging.

依據本發明之一實施例,更包含於鋁捲料退火後,以水淬方式將鋁捲料急冷至常溫,再重新加熱至進行人工時效的溫度。 According to an embodiment of the present invention, after the aluminum coil is annealed, the aluminum coil is quenched to a normal temperature by water quenching, and then reheated to a temperature at which artificial aging is performed.

依據本發明之一實施例,更包含將該鋁胚料置 於450~500℃以上之預熱爐內至少兩小時,再進行熱軋延。 According to an embodiment of the present invention, the aluminum blank is further placed in a preheating furnace at 450 to 500 ° C for at least two hours, and then hot rolled.

依據本發明之一實施例,鋁捲料係以120℃進行人工時效2小時。 According to an embodiment of the invention, the aluminum coil is artificially aged at 120 ° C for 2 hours.

依據本發明之一實施例,鋁捲料係以170℃進行人工時效2小時。 According to an embodiment of the invention, the aluminum coil is artificially aged at 170 ° C for 2 hours.

應用本發明之利用添加微量特定合金元素的方式,使鋁鎂合金略具熱處理型合金(Al-Cu或Al-Zn-Mg系列合金)之特性,因而於退火冷卻後可再利用低溫方式進行人工時效,藉由過程中所析出之微細二次相,達到延緩Type B伸張應變痕出現之效果。 By applying the method of adding a trace amount of a specific alloying element, the aluminum-magnesium alloy has a characteristic of a heat-treated alloy (Al-Cu or Al-Zn-Mg series alloy), and thus can be artificially reused in a low-temperature manner after annealing and cooling. The aging effect, by the fine secondary phase precipitated in the process, achieves the effect of delaying the appearance of Type B tensile strain marks.

為讓本發明之上述和其他目的、特徵、優點與實施例能更明顯易懂,所附圖式之詳細說明如下:[圖1]係繪示根據本發明之一實施例所述之拉伸應力-應變曲線圖;以及[圖2]係繪示本案所述之Type B伸張應變痕的照片示例。 The above and other objects, features, advantages and embodiments of the present invention will become more <RTIgt; A stress-strain curve; and [Fig. 2] is a photographic example showing the Type B tensile strain marks described in the present application.

本發明之一種延緩Type B伸張應變痕出現之鋁鎂合金製造方法之流程基本上包含一備料步驟、一澆鑄成型步驟、一熱軋延步驟、一冷軋延步驟、一退火步驟以及一人工時效步驟。 The flow of the aluminum-magnesium alloy manufacturing method for delaying the occurrence of Type B tensile strain marks of the present invention basically comprises a preparation step, a casting molding step, a hot rolling step, a cold rolling step, an annealing step and an artificial aging step.

在本實施例中,備料步驟是將重量百分比4.00wt%~6.00wt%的鎂(Mg)元素、重量百分比0.20wt% ~0.70wt%的銅(Cu)元素、重量百分比0.50wt%~2.50wt%的鋅(Zn)元素、重量百分比0.15wt%~0.50wt%的錳(Mn)元素、重量百分比0.05wt%~0.35wt%的鐵(Fe)元素、重量百分比0.05wt%~0.20wt%的矽(Si)元素,熔融於平衡量中之鋁原料中,以備製出一熔融狀態之鋁合金原料,使其略具熱處理型合金(Al-Cu或Al-Zn-Mg系列合金)之特性。 In this embodiment, the preparation step is to add 0.40 wt% to 6.00 wt% of magnesium (Mg) element, 0.20 wt% to 0.70 wt% of copper (Cu) element, and 0.50 wt% to 2.50 wt% by weight. % zinc (Zn) element, 0.15 wt% to 0.50 wt% manganese (Mn) element, 0.05 wt% to 0.35 wt% iron (Fe) element, weight percentage 0.05 wt% to 0.20 wt% The bismuth (Si) element is melted in the aluminum raw material in the equilibrium amount to prepare a molten aluminum alloy material, so that the characteristics of the heat-treated alloy (Al-Cu or Al-Zn-Mg series alloy) are slightly obtained. .

接著,進行澆鑄成型步驟,是將上述備料步驟所得到熔融狀態之鋁合金原料,經由澆鑄而形成一鋁胚料。 Next, a casting molding step is carried out to form an aluminum billet by casting the aluminum alloy raw material obtained in the molten state obtained in the preparation step.

鋁胚料接著進行熱軋延步驟,是將澆鑄成型步驟所得到之鋁胚料,置於一攝氏450℃~500℃以上之預熱爐內至少兩小時,再進入熱軋延機進行軋延。熱軋延過程的工作溫度保持在300℃~500℃,軋延後再盤捲成一鋁捲料。 The aluminum billet is then subjected to a hot rolling step, wherein the aluminum billet obtained by the casting step is placed in a preheating furnace at a temperature of 450 ° C to 500 ° C for at least two hours, and then rolled into a hot rolling mill for rolling. . The working temperature of the hot rolling process is maintained at 300 ° C ~ 500 ° C, and then coiled into an aluminum coil after rolling.

冷軋延步驟是待熱軋延步驟所得之鋁捲料溫度降至室溫後,再開始進行冷軋延,並將冷軋延量控制在50~70%之間,以避免後續退火過程時,冷作儲存能不足,造成退火時所生成之晶粒過於粗大而影響強度與延展性不佳等情形。 The cold rolling step is to start the cold rolling after the temperature of the aluminum coil obtained by the hot rolling step is lowered to room temperature, and the cold rolling elongation is controlled to be between 50 and 70% to avoid the subsequent annealing process. The cold storage energy is insufficient, causing the grains generated during annealing to be too coarse and affecting the strength and the poor ductility.

隨後,進行退火步驟,將經冷軋延步所得之鋁捲料進行退火處理,退火溫度是選在450℃~580℃之間,隨後以水淬方式急冷至常溫。 Subsequently, an annealing step is performed to anneal the aluminum coil obtained by the cold rolling step, and the annealing temperature is selected between 450 ° C and 580 ° C, and then quenched to room temperature by water quenching.

最後,進行人工時效步驟,該步驟將鋁捲料重新加熱至鋁料溫度100℃~200℃之間,並以盤捲方式降溫達到延長低溫人工時效之效果,最終得到具延緩Type B伸 張應變痕出現之鋁鎂合金片。 Finally, an artificial aging step is performed, which reheats the aluminum coil material to a temperature between 100 ° C and 200 ° C of aluminum material, and cools by coiling to achieve the effect of prolonging low temperature artificial aging, and finally obtains a delayed type B tensile strain gauge. Aluminium-magnesium alloy sheet appeared.

下列為習知比較例與本發明具延緩Type B伸張應變痕之鋁鎂合金片之實施例,其合金成份詳述如下: 習知比較例之AA5182鋁合金:鎂(Mg)含量在4.5wt%、鐵(Fe)含量0.26wt%、矽(Si)含量0.13wt%、錳(Mn)含量0.2wt%、銅(Cu)含量0.02wt,其餘為鋁含量。 The following are examples of the conventional comparative examples and the aluminum-magnesium alloy sheets of the present invention having retarded Type B tensile strain marks, the alloy compositions of which are detailed as follows: AA5182 aluminum alloy of the conventional comparative example: magnesium (Mg) content is 4.5 wt% The iron (Fe) content is 0.26 wt%, the cerium (Si) content is 0.13 wt%, the manganese (Mn) content is 0.2 wt%, the copper (Cu) content is 0.02 wt, and the balance is aluminum.

本發明之A合金實施例,其合金成份為:鎂(Mg)含量在4.5wt%、鐵(Fe)含量0.25wt%、矽(Si)含量0.12wt%、錳(Mn)含量0.45wt%、銅(Cu)含量0.53wt%、鋅(Zn)含量0.9wt%,其餘為鋁含量。 The alloy composition of the invention has the alloy composition of: magnesium (Mg) content of 4.5 wt%, iron (Fe) content of 0.25 wt%, cerium (Si) content of 0.12 wt%, manganese (Mn) content of 0.45 wt%, The copper (Cu) content was 0.53 wt%, the zinc (Zn) content was 0.9 wt%, and the balance was aluminum.

本發明之B合金實施例,其合金成份為:鎂(Mg)含量在5.5wt%、鐵(Fe)含量0.28wt%、矽(Si)含量0.15wt%、錳(Mn)含量0.35wt%、銅(Cu)含量0.37wt%、鋅(Zn)含量2.1wt%,其餘為鋁含量。 The alloy composition of the invention has the alloy composition of: magnesium (Mg) content of 5.5 wt%, iron (Fe) content of 0.28 wt%, cerium (Si) content of 0.15 wt%, manganese (Mn) content of 0.35 wt%, The copper (Cu) content was 0.37 wt%, the zinc (Zn) content was 2.1 wt%, and the balance was aluminum.

習知比較例與本發明之實施例合金成份,列如表一: The alloy compositions of the conventional comparative examples and the examples of the present invention are listed in Table 1:  

經由前述所揭露之製造方法,習知比較例與本 發明實施例(即A合金與B合金),其經「一般退火」或本發明之「退火+人工時效(含以兩種溫度進行時效處理2小時)」之強度與發生Type B伸張應變痕之critical strain(εC)的關係,如以下表二所列: Through the above-mentioned manufacturing method, a comparative example and an embodiment of the present invention (ie, A alloy and B alloy) are subjected to "general annealing" or "annealing + artificial aging of the present invention (including aging treatment at two temperatures). The relationship between the strength of 2 hours) and the critical strain (ε C ) at which Type B tensile strain marks occur is listed in Table 2 below:

請參照[圖1],其繪示根據本發明之一實施例所述之拉伸應力-應變曲線圖。此圖係上述表二其中施予「退火與人工時效170℃ 2小時」的條件後所得之比較例、A合金、B合金各別拉伸應力-應變曲線圖。參數εC表示「Type B伸張應變痕」首次出現時的伸張量(%)。每條曲線對應的「箭頭」,係標示εC的位置,即「Type B伸張應變痕」首次出現時的伸張量(%)。 Please refer to [FIG. 1], which is a graph showing tensile stress-strain curves according to an embodiment of the present invention. This figure is a comparative example of the tensile stress-strain curve of the comparative example, the A alloy, and the B alloy obtained in the above Table 2, after the conditions of "annealing and artificial aging 170 ° C for 2 hours" were applied. The parameter ε C indicates the amount of stretch (%) when the "Type B stretch strain" first appears. The "arrow" corresponding to each curve indicates the position of ε C , that is, the amount of stretch (%) when the "Type B stretch strain" first appears.

由上述圖1及表二可以看出,習知比較例之鋁鎂(Al-Mg)合金系,並不具備時效析出之效果(即進行人工時效後,其降伏強度及εC均未明顯提升),但經由本發明所揭露之一種延緩Type B伸張應變痕之鋁鎂合金製造方法,於退火過程後施以人工時效,利用低溫人工時效過程中所析出之微細二次相,而能達到延緩Type B伸張應變痕出現之 效果。若將A合金使用加工時,不但其降伏強度提高(例如表二中的178MPa),且在伸張幅度小於3.30%的範圍內時(退火+人工時效170℃)均不會產生Type B伸張應變痕。若將B合金使用加工時,其降伏強度更可高達216MPa,且在伸張幅度小於8.15%的範圍內時(退火+人工時效170℃)均不會產生Type B伸張應變痕。 It can be seen from the above FIG. 1 and Table 2 that the aluminum-magnesium (Al-Mg) alloy system of the conventional comparative example does not have the effect of aging precipitation (ie, after artificial aging, the lodging strength and ε C are not significantly improved. However, the method for manufacturing an aluminum-magnesium alloy which delays Type B tensile strain marks disclosed in the present invention is artificially aged after the annealing process, and can be delayed by utilizing the fine secondary phase precipitated during the low-temperature artificial aging process. Type B stretch strain marks appear. If the A alloy is used for processing, not only does its fall strength increase (for example, 178 MPa in Table 2), but also does not produce Type B tensile strain marks when the stretch width is less than 3.30% (anneal + artificial aging 170 ° C). . If the B alloy is used for processing, the drop strength can be as high as 216 MPa, and when the stretch is less than 8.15% (anneal + artificial aging 170 ° C), Type B tensile strain marks are not generated.

請參照[圖2],其繪示本案所述之Type B伸張應變痕的照片示例,方便審查時理解應變痕的態樣。圖中的「兩箭頭」表示拉伸的施力方向,Type B伸張應變痕即為照片中的平行條紋。該技術領域中,另有稱為「Type A」之伸張應變痕,但非本發明所欲處理的問題,故不提供Type A伸張應變痕的相關資訊。 Please refer to [Fig. 2], which shows a photographic example of the Type B stretch strain marks described in this case, which is convenient for understanding the strain marks. The "two arrows" in the figure indicate the direction of the applied force of the stretching, and the Type B tensile strain marks are the parallel stripes in the photograph. In the technical field, there is another extension strain gauge called "Type A", but it is not a problem to be treated by the present invention, so that information on Type A tensile strain marks is not provided.

應用本發明之鋁鎂合金製造方法,利用添加微量特定合金元素的方式,使鋁鎂合金略具熱處理型合金(Al-Cu或Al-Zn-Mg系列合金)之特性,因而於退火冷卻後可再利用低溫方式進行人工時效,藉由過程中所析出之微細二次相,達到延緩Type B伸張應變痕出現之效果。 By applying the method for manufacturing an aluminum-magnesium alloy according to the present invention, the aluminum-magnesium alloy is slightly characterized by a heat-treated alloy (Al-Cu or Al-Zn-Mg series alloy) by adding a trace amount of a specific alloying element, and thus can be cooled after annealing. The artificial aging is carried out by the low temperature method, and the effect of delaying the appearance of the Type B tensile strain marks is achieved by the fine secondary phase precipitated in the process.

雖然本發明已以數個實施例揭露如上,然其並非用以限定本發明,在本發明所屬技術領域中任何具有通常知識者,在不脫離本發明之精神和範圍內,當可作各種之更動與潤飾,因此本發明之保護範圍當視後附之申請專利範圍所界定者為準。 While the invention has been described above in terms of several embodiments, it is not intended to limit the scope of the invention, and the invention may be practiced in various embodiments without departing from the spirit and scope of the invention. The scope of protection of the present invention is defined by the scope of the appended claims.

Claims (7)

一種鋁鎂合金製造方法,包含:製備一含鎂重量百分比為4.00wt%~6.00wt%、含銅重量百分比為0.20wt%~0.70wt%、含鋅重量百分比為0.50wt%~2.50wt%、含錳重量百分比為0.15wt%~0.50wt%、含鐵重量百分比為0.05wt%~0.35wt%及含矽重量百分比為0.05wt%~0.20wt%的熔融鋁合金原料;澆鑄該鋁合金原料而成為一鋁胚料;於300~500℃之間,熱軋延該鋁胚料而形成一鋁捲料;待該鋁胚料冷卻至室溫後,接著進行冷軋延;於退火溫度450~580℃之間對該鋁捲料進行退火;以及於溫度100~200℃之間一恆溫對該鋁捲料進行人工時效。  A method for producing an aluminum-magnesium alloy, comprising: preparing a magnesium-containing weight percentage of 4.00 wt% to 6.00 wt%, a copper-containing weight percentage of 0.20 wt% to 0.70 wt%, and a zinc-containing weight percentage of 0.50 wt% to 2.50 wt%, a molten aluminum alloy raw material having a weight percentage of manganese of 0.15 wt% to 0.50 wt%, a weight percentage of iron containing 0.05 wt% to 0.35 wt%, and a weight percentage of niobium containing 0.05 wt% to 0.20 wt%; casting the aluminum alloy raw material Forming an aluminum billet; between 300 and 500 ° C, hot rolling the aluminum billet to form an aluminum coil; after the aluminum billet is cooled to room temperature, followed by cold rolling; at an annealing temperature of 450~ The aluminum coil is annealed between 580 ° C; and the aluminum coil is artificially aged at a constant temperature between 100 and 200 ° C.   如申請專利範圍第1項所述之鋁鎂合金製造方法,其中該冷軋延之冷軋量是在50~70%之間。  The method for producing an aluminum-magnesium alloy according to claim 1, wherein the cold rolling amount of the cold rolling is between 50% and 70%.   如申請專利範圍第1項所述之鋁鎂合金製造方法,其中該鋁捲料係以盤捲方式降溫達到延長低溫人工時效之效果。  The method for manufacturing an aluminum-magnesium alloy according to claim 1, wherein the aluminum coil is cooled by coiling to achieve an effect of prolonging low-temperature artificial aging.   如申請專利範圍第1項所述之鋁鎂合金製造方法,更包含於該鋁捲料退火後,以水淬方式將該鋁捲 料急冷至常溫,再重新加熱至進行人工時效的溫度。  The method for producing an aluminum-magnesium alloy according to claim 1, further comprising quenching the aluminum coil by a water quenching method to a normal temperature, and then reheating to a temperature at which artificial aging is performed.   如申請專利範圍第1項所述之鋁鎂合金製造方法,更包含將該鋁胚料置於450~500℃以上之預熱爐內至少兩小時,再進行熱軋延。  The method for producing an aluminum-magnesium alloy according to claim 1, further comprising placing the aluminum billet in a preheating furnace at 450 to 500 ° C for at least two hours, and then performing hot rolling.   如申請專利範圍第1項所述之鋁鎂合金製造方法,其中該鋁捲料係以120℃進行人工時效2小時。  The method for producing an aluminum-magnesium alloy according to claim 1, wherein the aluminum coil is artificially aged at 120 ° C for 2 hours.   如申請專利範圍第1項所述之鋁鎂合金製造方法,其中該鋁捲料係以170℃進行人工時效2小時。  The method for producing an aluminum-magnesium alloy according to claim 1, wherein the aluminum coil is artificially aged at 170 ° C for 2 hours.  
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TWI646205B (en) * 2018-09-10 2019-01-01 中國鋼鐵股份有限公司 Aluminum magnesium alloy and method for producing the same
TWI728287B (en) * 2018-12-04 2021-05-21 中國鋼鐵股份有限公司 Method for producing aluminium-magnesium-silicon alloy sheet with high bake-hardening properties

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TWI646204B (en) * 2018-04-18 2019-01-01 中國鋼鐵股份有限公司 Aluminum magnesium alloy and method for producing the same

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JP5530133B2 (en) * 2009-08-20 2014-06-25 株式会社Uacj Age-hardening aluminum alloy brazing sheet, method for producing the same, and heat exchanger using the same
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TWI646205B (en) * 2018-09-10 2019-01-01 中國鋼鐵股份有限公司 Aluminum magnesium alloy and method for producing the same
TWI728287B (en) * 2018-12-04 2021-05-21 中國鋼鐵股份有限公司 Method for producing aluminium-magnesium-silicon alloy sheet with high bake-hardening properties

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