TW201735405A - LED chip encapsulation member comprising phosphor, LED package including the LED chip encapsulation member, and manufacturing method for the same - Google Patents

LED chip encapsulation member comprising phosphor, LED package including the LED chip encapsulation member, and manufacturing method for the same Download PDF

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Publication number
TW201735405A
TW201735405A TW105124804A TW105124804A TW201735405A TW 201735405 A TW201735405 A TW 201735405A TW 105124804 A TW105124804 A TW 105124804A TW 105124804 A TW105124804 A TW 105124804A TW 201735405 A TW201735405 A TW 201735405A
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glass
phosphor
led wafer
led
seal
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TW105124804A
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Chinese (zh)
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朴兌浩
李晶洙
林亨錫
金鍾成
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博思股份有限公司
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/02Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies
    • H01L33/04Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/52Encapsulations
    • H01L33/54Encapsulations having a particular shape

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Power Engineering (AREA)
  • Led Device Packages (AREA)

Abstract

The present invention relates to an LED chip sealing member and an LED package comprising the same, the LED chip sealing member according to one embodiment of the present invention comprising: a first glass having a groove formed on one surface thereof; a second glass which is disposed in contact with one surface of the first glass so as to cover the groove; a sealing joint for bonding the first glass and the second glass; and a phosphor inserted into the groove of the first glass.

Description

包含螢光體的LED晶片密封件、包括其之LED封裝及其製造方法 LED chip seal containing phosphor, LED package including the same, and manufacturing method thereof

本發明涉及一種包含螢光體的LED晶片密封件、包括其的LED封裝及其製造方法,更詳細地,涉及一種由能夠密封如KSF螢光體、CASN螢光體、量子點等螢光體的玻璃形成的LED晶片密封件、包括其的LED封裝及其製造方法。 The present invention relates to an LED chip seal including a phosphor, an LED package including the same, and a method of manufacturing the same, and more particularly to a phosphor capable of sealing a phosphor such as a KSF phosphor, a CASN phosphor, or a quantum dot. LED wafer-formed LED wafer seal, LED package including the same, and method of manufacturing the same.

發光二極管(light emitting diode,以下稱作“LED”)為由鎵(Ga)、磷(P)、砷(As)等材料製成的半導體,具有當通電時發光的性質。LED與現有電燈泡相比使用壽命長、反應速度快、可以實現小型化、發出鮮明顏色的光,因此廣泛應用於各種顯示裝置的光源。例如,在液晶顯示器(liquid crystal display,LCD)的液晶畫面的後面發出光的背光單元(backlight unit,BLU)中的發光元件採用包括LED晶片的LED封裝。 A light emitting diode (hereinafter referred to as "LED") is a semiconductor made of a material such as gallium (Ga), phosphorus (P), or arsenic (As), and has a property of emitting light when energized. LEDs are widely used in light sources of various display devices because they have a long life and a fast response speed, and can be miniaturized and emit bright colors. For example, a light-emitting element in a backlight unit (BLU) that emits light behind a liquid crystal display of a liquid crystal display (LCD) employs an LED package including an LED chip.

一般而言,用於背光單元等的LED封裝通過將LED晶片安裝在印製電路板上而用密封材料密封,然後黏貼透鏡來形成。在此,密封材料基本上用來從外部衝擊等保護LED 晶片且使來自LED晶片的光透過,以向外部放出該光。上述密封材料通常採用環氧樹脂類和矽類樹脂。 In general, an LED package for a backlight unit or the like is formed by sealing a LED wafer on a printed circuit board with a sealing material and then adhering the lens. Here, the sealing material is basically used to protect the LED from external impact or the like. The wafer transmits light from the LED chip to emit the light to the outside. The above sealing materials are usually made of an epoxy resin and an anthracene resin.

另外,為了轉換來自LED晶片的發光色而可以使用螢光體。例如,已知當使用通過LED晶片發出青色光的青色LED時,使從LED發出的光透過黃色螢光體來將所述光轉換成白色光的方法。 In addition, a phosphor can be used in order to convert the luminescent color from the LED chip. For example, a method of converting light emitted from an LED through a yellow phosphor to convert the light into white light when using a cyan LED that emits cyan light through an LED wafer is known.

在螢光體中,衆所周知的紅色螢光體包括K2SiF6:Mn(以下稱作“KSF”)和CaAlSiN3:Eu(以下稱作“CASN”)。KSF螢光體和CASN螢光體通過窄波長帶的光顯示紅色,具有良好的彩色再現率,因此適合用於顯示器。 Among the phosphors, well-known red phosphors include K 2 SiF 6 :Mn (hereinafter referred to as "KSF") and CaAlSiN 3 :Eu (hereinafter referred to as "CASN"). The KSF phosphor and the CASN phosphor exhibit red color through light of a narrow wavelength band, and have a good color reproduction rate, and thus are suitable for use in a display.

最近已知將量子點(quantum dot,QD)用作螢光體的技術。量子點是將由數百至數千原子組成的顆粒合成為納米級的半導體結晶,即使其顆粒成分相同也根據其大小顯示不同顏色,且量子點具有良好的彩色純度、光穩定性等,因此其在顯示器方面的應用也受到關注。 A technique of using a quantum dot (QD) as a phosphor has recently been known. A quantum dot is a semiconductor crystal in which particles composed of hundreds to thousands of atoms are synthesized into nanometer-scale semiconductors. Even if the particle components are the same, different colors are displayed according to their sizes, and the quantum dots have good color purity, light stability, etc., so Applications in displays have also received attention.

然而,雖然上述KSF螢光體、CASN螢光體及量子點具有如上所述的優異特性,也具有耐熱性和耐濕性很差的缺點。 However, although the above KSF phosphor, CASN phosphor, and quantum dot have excellent characteristics as described above, they have disadvantages of poor heat resistance and moisture resistance.

在為了改變LED晶片的發光色而採用上述螢光體的情況下,可以考慮到像以往一樣採用混合屬於密封材料的環氧類樹脂或矽類樹脂和螢光體而使用的方式,但這些樹脂不夠防止濕氣滲透,會導致如KSF螢光體、CASN螢光體、量子點等螢光體的特性降低。 In the case where the above-described phosphor is used in order to change the luminescent color of the LED wafer, it is conceivable to use an epoxy resin or a bismuth resin and a phosphor which are used as a sealing material as in the related art, but these resins are used. Not enough to prevent moisture penetration, resulting in a decrease in the characteristics of phosphors such as KSF phosphors, CASN phosphors, and quantum dots.

本發明是為解決上述現有技術的問題而提出的,其目的在於提供在包含螢光體的LED晶片的密封件中從熱和濕氣保護螢光體,以能夠防止螢光體特性降低的密封件及其製造方法。 The present invention has been made to solve the above problems of the prior art, and an object thereof is to provide a seal for protecting a phosphor from heat and moisture in a seal of an LED wafer including a phosphor to prevent a decrease in characteristics of a phosphor. And its manufacturing method.

另外,本發明的另一個目的在於提供具有上述LED晶片密封件的LED封裝。 Further, it is another object of the present invention to provide an LED package having the above LED chip seal.

根據本發明的一實施例的LED晶片密封件包括:第一玻璃,在一面形成有凹槽;第二玻璃,被佈置為與所述第一玻璃的一面接觸並覆蓋所述凹槽;密封接合部,用於接合所述第一玻璃和所述第二玻璃;及螢光體,插入到所述第一玻璃的凹槽。 An LED wafer seal according to an embodiment of the present invention includes: a first glass having a groove formed on one side; a second glass disposed to be in contact with one surface of the first glass and covering the groove; sealing engagement a portion for engaging the first glass and the second glass; and a phosphor inserted into the groove of the first glass.

在此,螢光體可以包括KSF螢光體、CASN螢光體或量子點。 Here, the phosphor may include a KSF phosphor, a CASN phosphor, or a quantum dot.

根據本實施例,所述第一玻璃的一面可以形成有多個凹槽,KSF螢光體或CASN螢光體可以被插入到所述多個凹槽中一個,與紅色螢光體不同顏色的螢光體可以被插入到所述多個凹槽中另一個。 According to this embodiment, one side of the first glass may be formed with a plurality of grooves, and a KSF phosphor or a CASN phosphor may be inserted into one of the plurality of grooves, which is different in color from the red phosphor. A phosphor may be inserted into the other of the plurality of grooves.

根據本實施例的LED晶片密封件還可包括下部件,該下部件可以形成在所述第一玻璃的形成有凹槽的面相反的面上,該下部件可以被配置為供LED晶片插入且包圍所述LED晶片的周圍。 The LED wafer seal according to the present embodiment may further include a lower member that may be formed on a surface opposite to the grooved surface of the first glass, the lower member being configurable for insertion of the LED wafer and Surrounding the periphery of the LED wafer.

並且,所述下部件可以由在玻璃中分散螢光體而成的 PIG形成。 And, the lower member may be formed by dispersing a phosphor in the glass. PIG is formed.

根據本實施例的LED晶片密封件的第一玻璃的厚度可以為50~500μm,所述第二玻璃的厚度可以為50~350μm。 The first glass of the LED wafer seal according to the present embodiment may have a thickness of 50 to 500 μm, and the second glass may have a thickness of 50 to 350 μm.

根據本發明的一實施例的LED晶片密封件的製造方法可以包括以下步驟:準備玻璃基板;在所述玻璃基板的一面上形成多個凹槽;將密封材料塗敷於形成在所述玻璃基板上的多個凹槽周圍,進行乾燥;將螢光體注入到形成在所述玻璃基板上的多個凹槽;將玻璃蓋安置在所述玻璃基板的形成有多個凹槽的一面;通過對塗敷於所述玻璃基板上的密封材料照射鐳射來接合所述玻璃基板和所述玻璃蓋;及切割所述玻璃基板和所述玻璃蓋的接合體。 A method of manufacturing an LED wafer seal according to an embodiment of the present invention may include the steps of: preparing a glass substrate; forming a plurality of grooves on one side of the glass substrate; and applying a sealing material to the glass substrate Drying around the plurality of grooves; injecting the phosphor into a plurality of grooves formed on the glass substrate; placing the glass cover on a side of the glass substrate on which the plurality of grooves are formed; The sealing material applied to the glass substrate is irradiated with laser light to bond the glass substrate and the glass cover; and the bonded body of the glass substrate and the glass cover is cut.

其中,準備玻璃基板而在所述玻璃基板的一面上形成多個凹槽的步驟包括以下步驟:在成型和加工玻璃漿後進行乾燥,以形成多個生片單元;層疊和衝壓多個生片單元,以形成生片;對生片進行孔加工;通過黏貼進行孔加工的生片和不進行孔加工的生片來形成玻璃基板;及燒結所述玻璃基板。 Wherein, the step of preparing a glass substrate to form a plurality of grooves on one side of the glass substrate comprises the steps of: drying after molding and processing the glass paste to form a plurality of green sheet units; laminating and stamping a plurality of green sheets a unit to form a green sheet; a hole processing on the green sheet; a green sheet subjected to hole processing by pasting and a green sheet not subjected to hole processing to form a glass substrate; and sintering the glass substrate.

在此,螢光體可以包括KSF螢光體、CASN螢光體或量子點。 Here, the phosphor may include a KSF phosphor, a CASN phosphor, or a quantum dot.

所述密封材料可以為吸收紅外線的玻璃粉,且對密封材料照射的鐳射可以為紅外波長的鐳射。並且,密封材料可以包括V2O5、BaO、ZnO、P2O5、TeO2、Cu2O、Fe2O3及SeO2The sealing material may be a glass powder that absorbs infrared rays, and the laser irradiated to the sealing material may be a laser of an infrared wavelength. Also, the sealing material may include V 2 O 5 , BaO, ZnO, P 2 O 5 , TeO 2 , Cu 2 O, Fe 2 O 3 , and SeO 2 .

根據本發明的一實施例的LED封裝包括LED晶片和所 述LED晶片的密封件。LED晶片以倒裝形式安裝在印製電路板,密封件位於所述LED晶片的安裝在印製電路板的面相反的面。並且,密封件包括:第一玻璃,在一面形成有凹槽;第二玻璃,被佈置為與所述第一玻璃的一面接觸並覆蓋所述凹槽;密封接合部,用於接合所述第一玻璃和所述第二玻璃;及螢光體,插入到所述第一玻璃的凹槽。 An LED package according to an embodiment of the present invention includes an LED chip and a A seal for an LED wafer. The LED wafer is mounted on the printed circuit board in a flip-chip form, and the sealing member is located on the opposite side of the surface of the LED chip mounted on the printed circuit board. And the sealing member includes: a first glass having a groove formed on one side; a second glass disposed to be in contact with one surface of the first glass and covering the groove; and a sealing joint for engaging the first a glass and the second glass; and a phosphor, inserted into the groove of the first glass.

在此,所述螢光體可以包括KSF螢光體、CASN螢光體或量子點。並且,所述密封件可以被佈置為以遠程方式與所述LED晶片隔開。 Here, the phosphor may include a KSF phosphor, a CASN phosphor, or a quantum dot. Also, the seal can be arranged to be spaced apart from the LED wafer in a remote manner.

根據本發明的一實施例,通過從外部環境隔離包含螢光體的LED晶片密封件中之螢光體來能夠防止濕氣滲透。並且,在LED晶片密封件的製造過程中通過鐳射對密封材料進行局部加熱來能夠抑制熱傳遞到螢光體。因此,通過防止螢光體特性降低來可以保持高色彩再現率和色彩純度、實現光穩定性。 According to an embodiment of the present invention, moisture permeation can be prevented by isolating the phosphor in the LED wafer seal containing the phosphor from the external environment. Further, heat can be suppressed from being transferred to the phosphor by locally heating the sealing material by laser during the manufacturing process of the LED wafer seal. Therefore, it is possible to maintain high color reproduction ratio and color purity and achieve light stability by preventing degradation of the phosphor characteristics.

100、100’‧‧‧LED封裝 100, 100'‧‧‧LED package

110、110’、210、310、410‧‧‧LED晶片密封件 110, 110', 210, 310, 410‧‧‧ LED chip seals

110h’‧‧‧孔 110h’‧‧‧ hole

111‧‧‧第一玻璃、玻璃基板 111‧‧‧First glass, glass substrate

111h‧‧‧凹槽 111h‧‧‧ Groove

113‧‧‧第二玻璃、玻璃蓋 113‧‧‧Second glass and glass cover

115‧‧‧密封接合部 115‧‧‧Sealed joint

115s‧‧‧密封材料 115s‧‧‧ Sealing material

117‧‧‧螢光體 117‧‧‧Fertior

120‧‧‧LED晶片 120‧‧‧LED chip

121‧‧‧層疊基板 121‧‧‧Laminated substrate

122‧‧‧n型氮化物半導體層(n-GaN) 122‧‧‧n type nitride semiconductor layer (n-GaN)

123‧‧‧活性層 123‧‧‧Active layer

124‧‧‧p型氮化物半導體層(p-GaN) 124‧‧‧p-type nitride semiconductor layer (p-GaN)

125‧‧‧p型電極 125‧‧‧p-type electrode

126‧‧‧n型電極 126‧‧‧n type electrode

130‧‧‧側壁、電路板 130‧‧‧Sidewall, circuit board

130’‧‧‧側壁 130’‧‧‧ Sidewall

130s’‧‧‧接合件 130s’‧‧‧ joints

140‧‧‧電路板 140‧‧‧ boards

150‧‧‧錫球 150‧‧‧ solder balls

330‧‧‧下部件 330‧‧‧ Lower parts

S110-S170‧‧‧步驟 S110-S170‧‧‧Steps

圖1為示出根據本發明的第一實施例的LED晶片密封件的附圖。 1 is a drawing showing an LED wafer seal in accordance with a first embodiment of the present invention.

圖2為示意性地示出具有根據本發明的第一實施例的LED晶片密封件的LED封裝的附圖。 2 is a drawing schematically showing an LED package having an LED wafer seal according to a first embodiment of the present invention.

圖3為示意性地示出具有根據本發明的第一實施例的LED晶片密封件的另一種LED封裝的附圖。 3 is a drawing schematically showing another LED package having an LED wafer seal in accordance with a first embodiment of the present invention.

圖4為依次示出根據本發明的第一實施例的LED晶片 密封件的製造過程的順序圖。 4 is a view showing an LED chip in accordance with a first embodiment of the present invention in order A sequence diagram of the manufacturing process of the seal.

圖5為示出根據本發明的第一實施例的LED晶片密封件的製造過程的簡圖。 Fig. 5 is a schematic view showing a manufacturing process of an LED wafer seal according to a first embodiment of the present invention.

圖6為示出根據本發明的第一實施例的LED晶片密封件的玻璃基板的製造過程的簡圖。 Fig. 6 is a schematic view showing a manufacturing process of a glass substrate of an LED wafer seal according to a first embodiment of the present invention.

圖7為示出根據本發明的第二實施例的LED晶片密封件的附圖。 Figure 7 is a drawing showing an LED wafer seal in accordance with a second embodiment of the present invention.

圖8為示出根據本發明的第三實施例的LED晶片密封件的附圖。 Figure 8 is a drawing showing an LED wafer seal in accordance with a third embodiment of the present invention.

圖9為示出根據本發明的第四實施例的LED晶片密封件的附圖。 Figure 9 is a drawing showing an LED wafer seal in accordance with a fourth embodiment of the present invention.

下面,參考附圖對本發明的優選實施例進行足夠詳細的描述以使本領域技術人員能夠實施本發明。為了說明的簡潔,在附圖中,與描述無關的部件被省略,且縱貫全文,相同的參考數字表示相同的部件。 The preferred embodiments of the present invention are described in sufficient detail to enable those skilled in the art to practice the invention. For the sake of brevity of the description, components that are not related to the description are omitted in the drawings, and the same reference numerals are used throughout the drawings.

在本發明中提及的某組成要件在其他組成要件的“上部”或“上面”時,應當理解為其可在另一組成要件的直上方,其中間也可存在其他的組成要件。在圖中表示的各結構的大小等只是為了便於說明而表示,因此本發明並不是必須局限於此。即,本文所描述的具體形狀、結構和特徵的一種實施方式可以在不背離本發明的精神和範圍的情況下以其他的實施方式變更實現。進一步地,應該理解的是,在不背離本發明精神和範圍的情況下,每個實施例中 的單獨構件的位置和設置也可以進行修改。因此,接下來詳細的描述不具有限制的意義,並且本發明的範圍包括權利要求中所要求保護的範圍以及與其等同的所有範圍。 When a constituent element referred to in the present invention is "upper" or "above" of other constituent elements, it should be understood that it may be directly above another constituent element, and other constituent elements may also exist therebetween. The sizes and the like of the respective structures shown in the drawings are only for convenience of explanation, and thus the present invention is not necessarily limited thereto. That is, one embodiment of the specific shapes, structures, and features described herein may be modified in other embodiments without departing from the spirit and scope of the invention. Further, it should be understood that in each embodiment, without departing from the spirit and scope of the invention The location and settings of the individual components can also be modified. Therefore, the following detailed description is not to be taken in a limiting

包含螢光體的LED晶片密封件及LED封裝的結構 LED chip seal containing phosphor and structure of LED package

圖1為示出根據本發明的第一實施例的LED晶片密封件的附圖,圖2為示意性地示出具有根據本發明的第一實施例的LED晶片密封件的LED封裝的附圖。 1 is a view showing an LED wafer seal according to a first embodiment of the present invention, and FIG. 2 is a view schematically showing an LED package having an LED wafer seal according to a first embodiment of the present invention. .

首先,參照圖1,根據本實施例的LED晶片密封件110包括第一玻璃111和第二玻璃113,其接合面形成有密封接合部115。第一玻璃111的與第二玻璃113鄰接的一面形成有凹槽,螢光體117被插入到所述凹槽。此時,第一玻璃111的厚度可以為50~500μm,第二玻璃的厚度可以為50~350μm。 First, referring to FIG. 1, the LED wafer seal 110 according to the present embodiment includes a first glass 111 and a second glass 113 whose bonding faces are formed with a sealing joint 115. A surface of the first glass 111 adjacent to the second glass 113 is formed with a groove into which the phosphor 117 is inserted. At this time, the thickness of the first glass 111 may be 50 to 500 μm, and the thickness of the second glass may be 50 to 350 μm.

在本實施例中,螢光體117可以採用KSF螢光體、CASN螢光體或量子點,也可以採用將KSF螢光體、CASN螢光體或量子點和矽樹脂混合而成的矽樹脂中螢光體(phosphor in silicone,PIS)形式。例如,通過混合作為紅色螢光體的KSF螢光體和黃色螢光體和矽樹脂而形成PIS,將其以粉末形式插入到第一玻璃111的凹槽。 In the present embodiment, the phosphor 117 may be a KSF phosphor, a CASN phosphor or a quantum dot, or a tantalum resin obtained by mixing a KSF phosphor, a CASN phosphor or a quantum dot and a ruthenium resin. In the form of a phosphor in silicone (PIS). For example, a PIS is formed by mixing a KSF phosphor as a red phosphor and a yellow phosphor and an anthracene resin, which are inserted into a groove of the first glass 111 in a powder form.

前述的KSF螢光體、CASN螢光體及量子點的彩色再現率良好,但具有耐熱性和耐濕性較差的問題。因此,在本實施例中,為了防止濕氣滲透上述螢光體117而完全密封第一玻璃111和第二玻璃113,在上述過程中,要注意熱不傳遞到螢光體117。將在下文對為完全密封的密封方法更加詳細地描述。 The color reproduction ratios of the KSF phosphor, the CASN phosphor, and the quantum dots described above are good, but they have a problem of poor heat resistance and moisture resistance. Therefore, in the present embodiment, in order to prevent moisture from penetrating the phosphor 117 completely, the first glass 111 and the second glass 113 are completely sealed, and in the above process, it is noted that heat is not transmitted to the phosphor 117. A more complete sealing method will be described below.

參照圖2,LED封裝100包括LED晶片120、覆蓋LED晶片120的上面的密封件110及包圍LED晶片120的側面的側壁130。在本實施例中,採用以倒裝(flip-chip)形式安裝LED晶片120且使封裝和該晶片的大小相同的晶片級封裝(chip scale package,CSP)方式。 Referring to FIG. 2, the LED package 100 includes an LED wafer 120, a sealing member 110 covering the upper surface of the LED wafer 120, and a sidewall 130 surrounding the side of the LED wafer 120. In the present embodiment, a chip scale package (CSP) method in which the LED chip 120 is mounted in a flip-chip form and the package and the size of the wafer are the same is employed.

根據本實施例的LED晶片120具有通過層疊基板121、n型氮化物半導體層(n-GaN)122、活性層123、p型氮化物半導體層(p-GaN)124、p型電極125及n型電極126而成的通常的LED晶片結構。本發明的特徵不在於上述LED晶片結構,因此,在本發明中,可以採用本領域已知的任意形式的LED晶片構成LED封裝。 The LED wafer 120 according to the present embodiment has a laminated substrate 121, an n-type nitride semiconductor layer (n-GaN) 122, an active layer 123, a p-type nitride semiconductor layer (p-GaN) 124, p-type electrodes 125, and n. A typical LED wafer structure in which the electrode 126 is formed. The present invention is not characterized by the above-described LED wafer structure, and therefore, in the present invention, an LED package can be constructed using any form of LED wafer known in the art.

如上所述,根據本實施例的LED晶片120以倒裝形式安裝於印製電路板130上。即,LED晶片120以在與印製電路板140面對的面的相反側設有基板121且通過錫球150將p型電極125和n型電極126直接接合到印製電路板140的方式安裝。 As described above, the LED wafer 120 according to the present embodiment is mounted on the printed circuit board 130 in a flip-chip form. That is, the LED chip 120 is mounted in such a manner that the substrate 121 is provided on the side opposite to the surface facing the printed circuit board 140 and the p-type electrode 125 and the n-type electrode 126 are directly bonded to the printed circuit board 140 by the solder ball 150. .

LED晶片的密封件110形成為覆蓋與印製電路板140不接觸的LED晶片120的上面,包圍LED晶片120的側面部的側壁130可以由如TiO2等反射部件形成。由此,LED晶片120所產生的光僅通過由玻璃形成的LED晶片密封件110出射而實現一面發光。 The sealing member 110 of the LED wafer is formed to cover the upper surface of the LED wafer 120 that is not in contact with the printed circuit board 140, and the side wall 130 surrounding the side portion of the LED wafer 120 may be formed of a reflective member such as TiO 2 . Thereby, the light generated by the LED wafer 120 is emitted only by the LED chip seal 110 formed of glass to realize one side of light.

在本實施例中,包括螢光體117的第一玻璃111和用作螢光體117的蓋子(lid)的第二玻璃113通過密封接合部115與外部環境即空氣和濕氣完全隔離,因此可以防止螢光體 117的特性降低。 In the present embodiment, the first glass 111 including the phosphor 117 and the second glass 113 serving as a lid of the phosphor 117 are completely isolated from the external environment, that is, air and moisture, by the sealing joint 115, and thus Can prevent phosphors The characteristics of 117 are reduced.

並且,因為LED晶片密封件110具有一體玻璃結構,由此光透過的介質數較少,能夠使亮度降低最小化,且與將矽樹脂用作介質的情況相比對高溫、高電流的穩定性良好,因此當施加高電流時可以確保可靠性。 Further, since the LED wafer seal 110 has an integral glass structure, the number of mediums through which light is transmitted is small, the brightness reduction can be minimized, and the stability against high temperature and high current is compared with the case where the ruthenium resin is used as a medium. Good, so reliability can be ensured when high current is applied.

圖3為示意性地示出具有根據本實施例的LED晶片密封件的另一種LED封裝的附圖。參照圖3,LED封裝100’包括LED晶片120、密封件110’及側壁130’,所述LED晶片120可以以倒裝形式安裝於印製電路板140上,所述密封件110’可以由側壁130’支撐而與LED晶片120隔開地佈置(所謂遠程(remote)方式)。通過如環氧樹脂或矽樹脂等接合件130s’可以接合密封件110’和側壁130’。 FIG. 3 is a view schematically showing another LED package having the LED wafer seal according to the present embodiment. Referring to FIG. 3, the LED package 100' includes an LED wafer 120, a sealing member 110', and a sidewall 130'. The LED wafer 120 may be mounted on the printed circuit board 140 in a flip-chip form, and the sealing member 110' may be formed by a sidewall. The 130' is supported and arranged spaced apart from the LED wafer 120 (so-called remote mode). The seal 110' and the side wall 130' can be joined by a joint member 130s' such as an epoxy resin or a silicone resin.

另外,根據本實施例的密封件可以具有通過該密封件的下部可注入螢光體117或包含螢光體的PIS的結構。例如,參照圖3,密封件110’的下部形成為具有孔110h’,由此通過該孔110h’注入螢光體117而固化來可以進行密封。此時,孔110h’的大小為能夠注入螢光體117,且不限於特定大小和形狀。 In addition, the sealing member according to the present embodiment may have a structure in which the phosphor 117 or the PIS containing the phosphor may be injected through the lower portion of the sealing member. For example, referring to Fig. 3, the lower portion of the sealing member 110' is formed to have a hole 110h', whereby the phosphor 117 is injected through the hole 110h' to be solidified to perform sealing. At this time, the size of the hole 110h' is capable of being injected into the phosphor 117, and is not limited to a specific size and shape.

包含螢光體的LED晶片密封件的製造方法 Method for manufacturing LED chip seal containing phosphor

圖4及圖5分別為示出根據本發明的第一實施例的LED晶片密封件的製造過程的順序圖和其簡圖。下面參照圖4及圖5對上述包含螢光體的LED晶片密封件110的製造方法進行說明。 4 and 5 are respectively a sequence diagram and a schematic view showing a manufacturing process of the LED wafer seal according to the first embodiment of the present invention. Next, a method of manufacturing the above-described phosphor-containing LED wafer seal 110 will be described with reference to FIGS. 4 and 5.

參照圖4及圖5,為了形成LED晶片密封件110,先準備 玻璃基板111(S110)。 Referring to Figures 4 and 5, in order to form the LED wafer seal 110, first prepare Glass substrate 111 (S110).

然後,在玻璃基板111上形成多個凹槽111h(S120)。 Then, a plurality of grooves 111h are formed on the glass substrate 111 (S120).

在凹槽111h上形成凹槽的方法可以採用生片工藝。圖6為示出根據本發明的第一實施例的LED晶片密封件的玻璃基板的製造過程的簡圖,下面參照圖6對通過生片工藝在玻璃基板上形成凹槽的方法進行說明。 A method of forming a groove on the groove 111h may employ a green sheet process. 6 is a schematic view showing a manufacturing process of a glass substrate of an LED wafer seal according to a first embodiment of the present invention, and a method of forming a groove on a glass substrate by a green sheet process will be described below with reference to FIG.

首先,(a)將玻璃粉(frit)和溶劑黏合劑製成漿料而成型和加工,進行乾燥,然後切成預定大小,以形成生片(green sheet)單元。其次,(b)在垂直方向層疊生片單元之後,(c)將其衝壓成所需的厚度,以形成層疊體(生片)。接著,(d)準備兩張生片,(e)對其中一個進行孔加工。例如,可以通過利用鐳射來進行孔加工。最後,(f)將進行孔加工的生片和不進行孔加工的生片相互黏貼且進行燒結,以形成具有凹槽的玻璃基板111。 First, (a) a glass frit and a solvent binder are slurried, molded and processed, dried, and then cut into a predetermined size to form a green sheet unit. Next, (b) after laminating the green sheet unit in the vertical direction, (c) punching it into a desired thickness to form a laminate (green sheet). Next, (d) two green sheets are prepared, and (e) one of the holes is processed. For example, hole processing can be performed by using laser. Finally, (f) the green sheet subjected to the hole processing and the green sheet not subjected to the hole processing are adhered to each other and sintered to form a glass substrate 111 having a groove.

如上所述,在玻璃基板111上形成凹槽111h的方法可以採用生片工藝,但本發明不限於此,也可以採用利用掩模的噴沙(sand blasting)、酸蝕(acid etching)等本領域已知的另外技術。噴沙和酸蝕為進行表面處理的加工方法,在噴沙的情況下,通過噴射如砂、礬土、碳化矽等陶瓷粉末來刮削表面層以便使燒結體的表面變得光滑,並且在酸蝕的情況下,通過將在燒結體表面上不必要的部分去除來能夠得到所需的形狀。 As described above, the method of forming the groove 111h on the glass substrate 111 may employ a green sheet process, but the present invention is not limited thereto, and sand blasting, acid etching, etc. using a mask may be employed. Additional techniques known in the art. Sandblasting and acid etching are processing methods for surface treatment. In the case of sandblasting, the surface layer is scraped by spraying ceramic powder such as sand, alumina, tantalum carbide, etc. to smooth the surface of the sintered body, and in acid In the case of etching, a desired shape can be obtained by removing unnecessary portions on the surface of the sintered body.

在玻璃基板上形成多個凹槽111h之後,將密封材料115s塗敷於凹槽111h的周圍,進行乾燥(S130)。 After the plurality of grooves 111h are formed on the glass substrate, the sealing material 115s is applied around the grooves 111h to be dried (S130).

在本實施例中,密封材料115s可以採用低熔點玻璃粉組合物。在本發明中,低熔點玻璃是指玻璃化轉變溫度(Tg)小於或等於400℃的玻璃,玻璃粉是指通過微粉碎得到的玻璃粉末。 In the present embodiment, the sealing material 115s may be a low-melting glass frit composition. In the present invention, the low-melting glass refers to a glass having a glass transition temperature (Tg) of less than or equal to 400 ° C, and the glass powder refers to a glass powder obtained by finely pulverizing.

更具體而言,用作密封材料的低熔點玻璃粉的組合物包括V2O5、BaO、ZnO、P2O5、TeO2、Cu2O、Fe2O3及SeO2。上述成分在形成玻璃的方面起到網絡形成體(network former)或網絡修飾物(network modifiers)的作用。 More specifically, the composition of the low-melting glass frit used as the sealing material includes V 2 O 5 , BaO, ZnO, P 2 O 5 , TeO 2 , Cu 2 O, Fe 2 O 3 , and SeO 2 . The above components function as a network former or a network modifier in forming glass.

V2O5、P2O5及TeO2為網絡形成體,其中,V2O5具有低熔點化特性,且用來提高鐳射吸收能力,改善流動特性,降低玻璃化轉變溫度(Tg)。P2O5用來降低玻璃化轉變溫度(Tg)和熱膨脹係數,TeO2用來通過提高玻璃的結合力來確保耐水性和耐化學性。 V 2 O 5 , P 2 O 5 and TeO 2 are network formers in which V 2 O 5 has a low melting point characteristic and is used for improving laser absorption ability, improving flow characteristics, and lowering glass transition temperature (Tg). P 2 O 5 is used to lower the glass transition temperature (Tg) and thermal expansion coefficient, and TeO 2 is used to ensure water resistance and chemical resistance by increasing the bonding strength of the glass.

在本實施例的網絡形成體中,V2O5的含量為30重量%至60重量%、P2O5的含量為10重量%至20重量%、TeO2的含量為10重量%至30重量%。 In the network former of the present embodiment, the content of V 2 O 5 is 30% by weight to 60% by weight, the content of P 2 O 5 is 10% by weight to 20% by weight, and the content of TeO 2 is 10% by weight to 30%. weight%.

BaO、ZnO、Cu2O、Fe2O3及SeO2為網絡修飾物。其中,BaO通過降低玻璃化轉變溫度(Tg)來起玻璃穩定化作用,ZnO用來提高耐水性和流動特性,降低熱膨脹係數,還降低軟化溫度(Tdsp)。Cu2O用來降低熱膨脹係數,Fe2O3和SeO2用來提高紅外吸收率。 BaO, ZnO, Cu 2 O, Fe 2 O 3 and SeO 2 are network modifiers. Among them, BaO acts as a glass stabilizing effect by lowering the glass transition temperature (Tg), which is used to improve water resistance and flow characteristics, lower the coefficient of thermal expansion, and lower the softening temperature (Tdsp). Cu 2 O is used to lower the coefficient of thermal expansion, and Fe 2 O 3 and SeO 2 are used to increase the infrared absorption rate.

在本實施例的網絡修飾物中,BaO的含量為1重量%至10重量%、ZnO的含量為1重量%至10重量%、Cu2O的含量為1重量%至5重量%、Fe2O3的含量小於或等於5重量%、 SeO2的含量為10重量%至30重量%。 In the network modification of the present embodiment, the content of BaO is 1% by weight to 10% by weight, the content of ZnO is 1% by weight to 10% by weight, and the content of Cu 2 O is 1% by weight to 5% by weight, and Fe 2 The content of O 3 is less than or equal to 5% by weight, and the content of SeO 2 is from 10% by weight to 30% by weight.

在本實施例中,因為使密封材料115s由如上所述的玻璃粉組合物形成,由此玻璃化轉變溫度(Tg)為300~400℃,軟化溫度(Tdsp)為400~500℃,在800~820nm波長帶的紅外吸收率大於或等於80%。根據上述特性,因低溫加工性優異而被加工物少受熱的影響,當照射紅外鐳射時,容易吸收該鐳射,因此可以在低溫下實現熔融。由此,通過鐳射的熔融無需加熱整個玻璃而可以在等於或小於400℃的較低溫度下對所需部分進行局部加熱,以實現密封。並且,密封材料115s具有約10x10-7g/m2/day至1x10-4g/m2/day的高耐水性,因此能夠確保高氣密維持性。 In the present embodiment, since the sealing material 115s is formed of the glass frit composition as described above, the glass transition temperature (Tg) is 300 to 400 ° C, and the softening temperature (Tdsp) is 400 to 500 ° C at 800. The infrared absorption rate of the ~820 nm wavelength band is greater than or equal to 80%. According to the above characteristics, the workpiece is less affected by heat due to its excellent low-temperature workability, and when the infrared laser is irradiated, the laser is easily absorbed, so that melting can be achieved at a low temperature. Thus, by melting the laser without heating the entire glass, the desired portion can be locally heated at a lower temperature equal to or lower than 400 ° C to effect sealing. Further, the sealing material 115s has a high water resistance of about 10 x 10 -7 g/m 2 /day to 1 x 10 -4 g/m 2 /day, so that high airtight maintenance can be ensured.

在將密封材料115s塗敷於玻璃基板上而乾燥之後,對凹槽111h注入螢光體117(S140)。 After the sealing material 115s is applied onto the glass substrate and dried, the phosphor 111 is injected into the groove 111h (S140).

在本實施例中的螢光體117可以採用如上所述的KSF螢光體、CASN螢光體或量子點,或者也可以採用混合KSF螢光體、CASN螢光體或量子點和矽樹脂而成的PIS。 The phosphor 117 in this embodiment may be a KSF phosphor, a CASN phosphor or a quantum dot as described above, or a mixed KSF phosphor, a CASN phosphor or a quantum dot and an anthracene resin. Into the PIS.

在注入螢光體117之後,將玻璃蓋113安置在玻璃基板111的形成有多個凹槽的表面上(S150),然後,對塗敷在玻璃基板上的密封材料115s照射鐳射(S160)。 After the phosphor 117 is injected, the glass cover 113 is placed on the surface of the glass substrate 111 on which the plurality of grooves are formed (S150), and then the sealing material 115s coated on the glass substrate is irradiated with laser light (S160).

鐳射可以採用具有約800~820nm的波長的紅外鐳射,通過所述鐳射在低溫下將密封材料115s熔融,從而形成密封接合部115,以實現玻璃基板111和玻璃蓋113的接合。 The laser may employ an infrared laser having a wavelength of about 800 to 820 nm, and the sealing material 115s is melted at a low temperature by the laser to form a sealing joint 115 to effect bonding of the glass substrate 111 and the glass cover 113.

在本實施例中,借助通過照射鐳射的局部加熱而實現密封,因此螢光體117不受熱的影響,從而能夠防止螢光體 117特性的變化。 In the present embodiment, the sealing is achieved by local heating by irradiation of laser light, so that the phosphor 117 is not affected by heat, thereby preventing the phosphor from being irradiated. 117 changes in characteristics.

接著,對玻璃基板111和玻璃蓋113的接合體進行切割作業(S170)。切割可以沿著密封接合部115進行,但本發明不限於這種方式。 Next, the bonded body of the glass substrate 111 and the glass cover 113 is cut (S170). The cutting may be performed along the sealing joint 115, but the invention is not limited to this manner.

通過採用如上所述的過程製成包含螢光體的LED晶片密封件,在使用如KSF螢光體、CASN螢光體、量子點等耐熱性和耐濕性差的螢光體的情況下,也可以抑制其特性降低而能夠實現彩色再現率高、彩色純度和光穩定性良好的發光元件。 By using the above-described process to form an LED chip seal containing a phosphor, in the case of using a phosphor having poor heat resistance and moisture resistance such as a KSF phosphor, a CASN phosphor, or a quantum dot, It is possible to suppress a decrease in characteristics and to realize a light-emitting element having high color reproduction ratio, good color purity, and light stability.

LED晶片密封件結構的變形例 Modification of LED wafer seal structure

對LED晶片密封件的結構可以進行各種變形。圖7至圖9分別為示出根據本發明的第二至第四實施例的LED晶片密封件的附圖。下面參照圖7至圖9對LED晶片密封件的各種形式進行說明。 Various modifications can be made to the structure of the LED wafer seal. 7 to 9 are drawings showing LED chip seals according to second to fourth embodiments of the present invention, respectively. Various forms of the LED wafer seal will now be described with reference to Figs. 7 through 9.

參照圖7,根據本發明的第二實施例的LED晶片密封件210形成為連接根據第一實施例的多個LED晶片密封件110而成的形狀。即,在本實施例的LED晶片密封件210中,第一玻璃形成有多個凹槽,以構成能夠容納多個螢光體的結構。對多個凹槽可以注入相互不同的螢光體。例如,可以在一個凹槽中注入紅色螢光體的KSF螢光體或CASN螢光體,而在另一凹槽中注入綠色螢光體。 Referring to Fig. 7, an LED wafer seal 210 according to a second embodiment of the present invention is formed into a shape in which a plurality of LED wafer seals 110 according to the first embodiment are connected. That is, in the LED wafer seal 210 of the present embodiment, the first glass is formed with a plurality of grooves to constitute a structure capable of accommodating a plurality of phosphors. Fluorescent bodies different from each other can be injected into a plurality of grooves. For example, a KSF phosphor or a CASN phosphor of a red phosphor may be injected in one groove, and a green phosphor may be injected in the other groove.

參照圖8,根據本發明的第三實施例的LED晶片密封件310是通過在根據第一實施例的LED晶片密封件110的下部還包括包圍LED晶片的下部件330而成。下部件330可以大 體上由混合玻璃和黃色螢光體而成的玻璃中螢光體(phosphor in glass,PIG)形成,或者也可以與第一玻璃和第二玻璃鄰接的表面由玻璃或PIG形成,且包圍LED晶片的側面的部分由反射部件形成。 Referring to Fig. 8, an LED wafer seal 310 according to a third embodiment of the present invention is formed by further including a lower member 330 surrounding the LED wafer in the lower portion of the LED wafer seal 110 according to the first embodiment. Lower part 330 can be large Formed by a phosphor in glass (PIG) formed by mixing glass and a yellow phosphor, or a surface adjacent to the first glass and the second glass is formed of glass or PIG, and surrounds the LED A portion of the side of the wafer is formed by a reflective member.

如上所述,根據第三實施例的LED晶片密封件形成為包圍LED晶片的側面,因此在安裝LED晶片之後能夠簡化密封工藝。即,在本實施例中,在安裝LED晶片之後,無需另外進行安裝用於反射或屏蔽從LED晶片發出的光的部件(例如,在第一實施例中的反射部件)的工藝和安裝用於使光透過的部件(例如,在第一實施例中的密封件)的工藝,只要進行利用預先形成的密封件310覆蓋的工藝即可,因此,能夠使LED封裝製造工藝大為簡化。 As described above, the LED wafer seal according to the third embodiment is formed to surround the side of the LED wafer, so that the sealing process can be simplified after the LED wafer is mounted. That is, in the present embodiment, after mounting the LED wafer, it is not necessary to additionally perform a process and mounting for mounting a member for reflecting or shielding light emitted from the LED wafer (for example, the reflective member in the first embodiment) for mounting The process of the member that transmits light (for example, the sealing member in the first embodiment) can be performed by a process of covering with the seal 310 formed in advance, and therefore, the manufacturing process of the LED package can be greatly simplified.

參照圖9,根據本發明的第四實施例的LED晶片密封件形成為連接根據第三實施例的多個LED晶片密封件310而成的形狀。即,在本實施例的LED晶片密封件410中,第一玻璃形成有多個凹槽以便能夠容納多個螢光體,所述第一玻璃的下端形成有可以密封多個LED晶片的凹槽。與第二實施例相同地,可以對多個凹槽注入相互不同的螢光體。 Referring to Fig. 9, an LED wafer seal according to a fourth embodiment of the present invention is formed into a shape in which a plurality of LED wafer seals 310 according to the third embodiment are connected. That is, in the LED wafer seal 410 of the present embodiment, the first glass is formed with a plurality of grooves to accommodate a plurality of phosphors, and the lower end of the first glass is formed with a groove that can seal a plurality of LED chips . As in the second embodiment, phosphors different from each other can be injected into a plurality of grooves.

以上雖參照附圖對本發明的優選實施例進行了描述,但是本發明所屬技術領域中具有常識的技術人員可以理解,在不改變本發明的技術思想或必須特徵的前提下可將其實施為其他具體形態。因此,應該理解,上述實施例在所有方面都是示例性的和非限制性的。 The preferred embodiments of the present invention have been described above with reference to the accompanying drawings, but those skilled in the art to which the present invention pertains can understand that they can be implemented as other without changing the technical idea or essential features of the present invention. Specific form. Therefore, it should be understood that the above-described embodiments are illustrative and non-restrictive in all aspects.

110‧‧‧LED晶片密封件 110‧‧‧LED chip seals

111‧‧‧第一玻璃、玻璃基板 111‧‧‧First glass, glass substrate

113‧‧‧第二玻璃、玻璃蓋 113‧‧‧Second glass and glass cover

115‧‧‧密封接合部 115‧‧‧Sealed joint

117‧‧‧螢光體 117‧‧‧Fertior

Claims (15)

一種LED晶片密封件,其特徵在於,包括:第一玻璃,在一面形成有凹槽;第二玻璃,被佈置為與所述第一玻璃的一面接觸並覆蓋所述凹槽;密封接合部,用於接合所述第一玻璃和所述第二玻璃;及螢光體,插入到所述第一玻璃的凹槽。 An LED wafer seal, comprising: a first glass having a groove formed on one side; a second glass disposed to contact one surface of the first glass and covering the groove; sealing the joint, For engaging the first glass and the second glass; and a phosphor, inserted into a groove of the first glass. 如請求項1之LED晶片密封件,其特徵在於,所述螢光體包括KSF螢光體、CASN螢光體或量子點。 The LED wafer seal of claim 1, wherein the phosphor comprises a KSF phosphor, a CASN phosphor or a quantum dot. 如請求項1之LED晶片密封件,其特徵在於,所述第一玻璃的一面形成有多個凹槽,KSF螢光體或CASN螢光體被插入到所述多個凹槽中一個,紅色螢光體和不同顏色的螢光體被插入到所述多個凹槽中另一個。 The LED wafer seal of claim 1, wherein one side of the first glass is formed with a plurality of grooves, and a KSF phosphor or a CASN phosphor is inserted into one of the plurality of grooves, red A phosphor and phosphors of different colors are inserted into the other of the plurality of grooves. 如請求項1之LED晶片密封件,其特徵在於,還包括下部件,該下部件形成在所述第一玻璃的形成有凹槽的面相反的面上,該下部件被配置為供LED晶片插入且包圍所述LED晶片的周圍。 The LED wafer seal of claim 1, further comprising a lower member formed on an opposite side of the grooved surface of the first glass, the lower member being configured for an LED chip Insert and surround the periphery of the LED wafer. 如請求項4之LED晶片密封件,其特徵在於,所述下部件由在玻璃中分散螢光體而成的PIG形成。 The LED wafer seal of claim 4, wherein the lower member is formed of a PIG in which a phosphor is dispersed in the glass. 如請求項4之LED晶片密封件,其特徵在於,所述第一玻璃的一面形成有多個凹槽,KSF螢光體或CASN螢光體被插入到所述多個凹槽中一個,綠色螢光體被插入到 所述多個凹槽中另一個。 The LED wafer seal of claim 4, wherein one side of the first glass is formed with a plurality of grooves, and a KSF phosphor or CASN phosphor is inserted into one of the plurality of grooves, green The phosphor is inserted into The other of the plurality of grooves. 如請求項1之LED晶片密封件,其特徵在於,所述第一玻璃的厚度為50~500μm,所述第二玻璃的厚度為50~350μm。 The LED wafer seal of claim 1, wherein the first glass has a thickness of 50 to 500 μm, and the second glass has a thickness of 50 to 350 μm. 一種LED晶片密封件的製造方法,其特徵在於,包括以下步驟:準備玻璃基板而在所述玻璃基板的一面上形成多個凹槽;將密封材料塗敷於形成在所述玻璃基板上的多個凹槽周圍,進行乾燥;將螢光體注入到形成在所述玻璃基板上的多個凹槽;將玻璃蓋安置在所述玻璃基板的形成有多個凹槽的一面;通過對塗敷於所述玻璃基板上的密封材料照射鐳射來接合所述玻璃基板和所述玻璃蓋;及切割所述玻璃基板和所述玻璃蓋的接合體。 A method for manufacturing an LED wafer seal, comprising the steps of: preparing a glass substrate to form a plurality of grooves on one side of the glass substrate; and applying a sealing material to the plurality of glass substrates Around the grooves, drying; injecting the phosphor into a plurality of grooves formed on the glass substrate; placing the glass cover on a side of the glass substrate on which the plurality of grooves are formed; The sealing material on the glass substrate is irradiated with laser light to bond the glass substrate and the glass cover; and the bonded body of the glass substrate and the glass cover is cut. 如請求項8之LED晶片密封件的製造方法,其特徵在於,準備玻璃基板而在所述玻璃基板的一面上形成多個凹槽的步驟包括以下步驟:在成型和加工玻璃漿後進行乾燥,以形成多個生片單元;層疊和衝壓多個生片單元,以形成生片;對生片進行孔加工; 通過黏貼進行孔加工的生片和不進行孔加工的生片來形成玻璃基板;及燒結所述玻璃基板。 The method of manufacturing the LED wafer seal of claim 8, wherein the step of preparing the glass substrate to form a plurality of grooves on one side of the glass substrate comprises the steps of: drying after molding and processing the glass paste, Forming a plurality of green sheet units; laminating and stamping a plurality of green sheet units to form green sheets; and performing hole processing on the green sheets; The glass substrate is formed by bonding a green sheet subjected to hole processing and a green sheet not subjected to hole processing; and sintering the glass substrate. 如請求項8之LED晶片密封件的製造方法,其特徵在於,所述螢光體包括KSF螢光體、CASN螢光體或量子點。 A method of fabricating an LED wafer seal according to claim 8, characterized in that the phosphor comprises a KSF phosphor, a CASN phosphor or a quantum dot. 如請求項8之LED晶片密封件的製造方法,其特徵在於,所述密封材料為吸收紅外線的玻璃粉,且對密封材料照射的鐳射為紅外波長的鐳射。 The method of manufacturing the LED wafer seal of claim 8, wherein the sealing material is a glass powder that absorbs infrared rays, and the laser that irradiates the sealing material is a laser of an infrared wavelength. 如請求項11之LED晶片密封件的製造方法,其特徵在於,所述密封材料包括V2O5、BaO、ZnO、P2O5、TeO2、Cu2O、Fe2O3及SeO2A method of manufacturing an LED wafer seal according to claim 11, wherein the sealing material comprises V 2 O 5 , BaO, ZnO, P 2 O 5 , TeO 2 , Cu 2 O, Fe 2 O 3 and SeO 2 . . 一種LED封裝,包括LED晶片和所述LED晶片的密封件,其特徵在於,所述LED晶片以倒裝形式安裝在印製電路板,所述密封件位於所述LED晶片的安裝在印製電路板的面相反的面,且所述密封件包括:第一玻璃,在一面形成有凹槽;第二玻璃,被佈置為與所述第一玻璃的一面接觸並覆蓋所述凹槽;密封接合部,用於接合所述第一玻璃和所述第二玻璃;及螢光體,插入到所述第一玻璃的凹槽。 An LED package comprising an LED chip and a seal of the LED chip, wherein the LED chip is mounted on a printed circuit board in a flip-chip form, the seal being located on the printed circuit of the LED chip a face opposite the plate, and the seal comprises: a first glass formed with a groove on one side; a second glass disposed to contact one side of the first glass and covering the groove; sealing engagement a portion for engaging the first glass and the second glass; and a phosphor inserted into the groove of the first glass. 如請求項13之LED封裝,其特徵在於,所述螢光體包括KSF螢光體、CASN螢光體或量子點。 The LED package of claim 13, wherein the phosphor comprises a KSF phosphor, a CASN phosphor or a quantum dot. 如請求項13之LED封裝,其特徵在於,所述密封件被佈置為以遠程方式與所述LED晶片隔開。 The LED package of claim 13, wherein the seal is arranged to be spaced apart from the LED wafer in a remote manner.
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