TW201705243A - Method for manufacturing optical device chip - Google Patents

Method for manufacturing optical device chip Download PDF

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TW201705243A
TW201705243A TW105103303A TW105103303A TW201705243A TW 201705243 A TW201705243 A TW 201705243A TW 105103303 A TW105103303 A TW 105103303A TW 105103303 A TW105103303 A TW 105103303A TW 201705243 A TW201705243 A TW 201705243A
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optical element
element wafer
laser processing
groove
wafer
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TW105103303A
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TWI677020B (en
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Taro Arakawa
Kenta Nakano
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Disco Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/005Processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/70Manufacture or treatment of devices consisting of a plurality of solid state components formed in or on a common substrate or of parts thereof; Manufacture of integrated circuit devices or of parts thereof
    • H01L21/77Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate
    • H01L21/78Manufacture or treatment of devices consisting of a plurality of solid state components or integrated circuits formed in, or on, a common substrate with subsequent division of the substrate into plural individual devices

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Dicing (AREA)
  • Laser Beam Processing (AREA)

Abstract

Provided is a method for manufacturing an optical device chip, wherein the light extraction efficiency of the optical device chip can be increased. The method for manufacturing an optical device chip, whereby multiple optical device chips are manufactured by dividing an optical device wafer (11), comprises: a laser processing groove forming step of forming a pair of laser processing grooves (19), wherein a section perpendicular to a division line has a V-shape, on the rear side (11b) of an optical device wafer (11b) along the division line by radiating a laser beam (L1) with a wavelength absorbable with respect to the optical device wafer; a V-shaped groove forming step of crushing and removing the optical device wafer, which is present in a region between the pair of laser processing grooves, by using a cutting blade (14) and forming a V-shaped groove (21); a polishing step of polishing the inner wall surface of the V-shaped groove; and a division step of dividing the optical device wafer into respective optical device chips along respective division lines by generating cracks (25) between the V-shaped groove and the division lines.

Description

光元件晶片之製造方法 Optical element chip manufacturing method

本發明有關在製造發光型的光元件晶片之際所適用的光元件晶片之製造方法。 The present invention relates to a method of manufacturing an optical element wafer to which a light-emitting type optical element wafer is manufactured.

在製造發光二極體(LED)或雷射二極體(LD)等的光元件晶片之際,在用藍寶石或SiC等所製成的結晶成長用的基板的表面,用磊晶成長等的方法形成發光層。形成發光層的基板(光元件晶圓),係沿著分割預定線(切割道)分割成複數個光元件晶片。 In the production of a light-emitting diode such as a light-emitting diode (LED) or a laser diode (LD), the surface of a substrate for crystal growth made of sapphire or SiC is grown by epitaxial growth or the like. The method forms a luminescent layer. The substrate (optical element wafer) on which the light-emitting layer is formed is divided into a plurality of optical element wafers along a predetermined dividing line (cutting path).

作為光元件晶圓的分割方法,把相對於光元件晶圓其吸收性為高的脈衝雷射光線沿著分割預定線照射,形成因燒蝕所致之雷射加工溝者是廣為人知(例如,參閱專利文獻1)。以對形成了雷射加工溝的光元件晶圓賦予外力的方式,可以沿著該雷射加工溝分割光元件晶圓。 As a method of dividing an optical element wafer, it is known that a laser beam having a high absorbability with respect to an optical element wafer is irradiated along a dividing line to form a laser processing groove due to ablation (for example, See Patent Document 1). The optical element wafer can be divided along the laser processing groove so that an external force is applied to the optical element wafer on which the laser processing groove is formed.

〔先前技術文獻〕 [Previous Technical Literature] 〔專利文獻〕 [Patent Document]

〔專利文獻1〕日本特開平10-305420號專利公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 10-305420

順便一說,在如上述的發光型的光元件晶片中,盡可能提高光取出效率(light extraction efficiency)是至為重要的。但是,例如,在藉由以往的方法製造出的光元件晶片中,不盡然可以抑制降低在射出到發光層的背面側(基板側)後在基板的側面做全反射而在內部衰減的光的比例,光取出效率方面是有改善的餘地。 Incidentally, in the above-described light-emitting type optical element wafer, it is important to increase the light extraction efficiency as much as possible. However, for example, in the optical element wafer manufactured by the conventional method, it is possible to suppress the ratio of light which is totally reflected by the side surface of the substrate and is internally attenuated after being emitted onto the back surface side (substrate side) of the light-emitting layer. There is room for improvement in terms of light extraction efficiency.

本發明係有鑑於相關的問題點而創作,其目的在於,提供一種可以提高光元件晶片的光取出效率之光元件晶片之製造方法。 The present invention has been made in view of the related problems, and an object thereof is to provide a method of manufacturing an optical element wafer which can improve light extraction efficiency of an optical element wafer.

根據本發明,提供有一種光元件晶片之製造方法,係把形成有在用被設定在表面且相互地交叉之複數條分割預定線所區劃出的各領域分別包含有發光層的光元件之光元件晶圓,沿著該分割預定線分割而製造出複數個光元件晶片;其特徵為包含:雷射加工溝形成步驟,係對光元件晶圓的背面斜斜地照射相對於光元件晶圓具有吸收性的波長的雷射光線,把與該分割預定線正交之剖面的形狀為V字形狀之一對雷射加工溝沿著該分割預定線形成在光元件晶圓的背面側;V溝形成步驟,係在實施了該雷射 加工溝形成步驟後,把在該一對雷射加工溝之間的領域所存在的光元件晶圓用切削刀片予以破碎去除,形成與該一對雷射加工溝的形狀對應之V字形狀的V溝;研磨步驟,係在實施了該V溝形成步驟後,研磨該V溝的內壁面;以及分割步驟,係在實施了該研磨步驟後,對光元件晶圓賦予外力而在該V溝與該分割預定線之間產生龜裂,把光元件晶圓沿著各分割預定線分割成一個一個的光元件晶片。 According to the present invention, there is provided a method of manufacturing an optical element wafer in which light of an optical element including a light-emitting layer is formed in each of a plurality of areas defined by a plurality of predetermined dividing lines which are set on the surface and intersect each other. The component wafer is divided along the dividing line to produce a plurality of optical component wafers. The method includes a laser processing trench forming step of obliquely illuminating the back surface of the optical component wafer with respect to the optical component wafer. a laser beam having an absorptive wavelength, wherein a shape of a cross section orthogonal to the predetermined dividing line is a V-shape, and a laser processing groove is formed on a back side of the optical element wafer along the dividing line; Forming step, the laser is implemented After the processing groove forming step, the optical element wafer existing in the field between the pair of laser processing grooves is crushed and removed by a cutting insert to form a V shape corresponding to the shape of the pair of laser processing grooves. a V groove; a polishing step of polishing the inner wall surface of the V groove after the step of forming the V groove; and a dividing step of applying an external force to the optical element wafer after the polishing step is performed A crack is generated between the predetermined dividing line, and the optical element wafer is divided into one optical element wafer along each predetermined dividing line.

本發明中,在該V溝形成步驟中,較佳為實施逆銑法(up cut),係在光元件晶圓與該切削刀片接觸的加工點,在從光元件晶圓的內部朝向背面的方向上旋轉該切削刀片。 In the present invention, in the V-groove forming step, it is preferable to perform an up-cut method in a processing point where the optical element wafer is in contact with the cutting blade, and from the inside of the optical element wafer toward the back surface. Rotate the cutting insert in the direction.

而且,本發明中,在該研磨步驟,較佳為用末端的形狀對應到該V溝的V字形狀的切削刀片切削該V溝,來研磨該V溝的內壁面。 Further, in the present invention, in the polishing step, it is preferable that the V groove is cut by a cutting insert having a V shape having a tip end corresponding to the V groove, and the inner wall surface of the V groove is polished.

而且,本發明中,在實施該雷射加工溝形成步驟之前,較佳為更包含有導引改質層形成步驟,係把相對於光元件晶圓具有透過性的波長的雷射光線照射到光元件晶圓,在該分割步驟中沿著該分割預定線形成導引該龜裂的導引改質層。 Further, in the present invention, before the step of forming the laser processing groove, it is preferable to further include a step of forming a reforming layer to irradiate a laser beam having a wavelength transparent to the optical element wafer. The optical element wafer forms a guiding reforming layer for guiding the crack along the dividing line in the dividing step.

在有關本發明的光元件晶片之製造方法中,把剖面的形狀為V字形狀的V溝沿著分割預定線形成在 光元件晶圓的背面側,從而把外力賦予到光元件晶圓分割成一個一個的光元件晶片的緣故,完成後的光元件晶片的背面側的側面,係相對於包含在表面側所形成的發光層之光元件為傾斜。 In the method of manufacturing an optical element wafer according to the present invention, a V-groove having a V-shaped cross section is formed along a line to be divided. On the back side of the optical element wafer, an external force is applied to the optical element wafer into one optical element wafer, and the side surface on the back side of the completed optical element wafer is formed on the surface side. The light elements of the luminescent layer are tilted.

經此,例如,從表面側取出光的光元件晶片中,從光元件晶片的表面側變得容易取出射出到光元件的背面側(基板側)的光。亦即,抑制降低了在射出到光元件的背面側後在光元件晶片的內部衰減的光的比例,可以提高光元件晶片的光取出效率。 As a result, for example, in the optical element wafer from which the light is taken out from the surface side, light emitted to the back surface side (substrate side) of the optical element can be easily taken out from the surface side of the optical element wafer. That is, the suppression reduces the ratio of light attenuated inside the optical element wafer after being emitted to the back side of the optical element, and the light extraction efficiency of the optical element wafer can be improved.

而且,在有關本發明的光元件晶片之製造方法中,研磨成為光元件晶片的背面側的側面之V溝的內壁面的緣故,可以更提高光元件晶片的光取出效率。 Further, in the method of manufacturing an optical element wafer according to the present invention, the inner wall surface of the V groove which is the side surface on the back side of the optical element wafer is polished, and the light extraction efficiency of the optical element wafer can be further improved.

11‧‧‧光元件晶圓 11‧‧‧Light component wafer

11a‧‧‧表面 11a‧‧‧ surface

11b‧‧‧背面 11b‧‧‧Back

11c‧‧‧領域 11c‧‧" field

13‧‧‧光元件 13‧‧‧Light components

15‧‧‧切割用膠帶 15‧‧‧Cutting tape

17‧‧‧框 17‧‧‧ box

19‧‧‧雷射加工溝 19‧‧‧Laser processing ditch

19a‧‧‧第1雷射加工溝 19a‧‧‧1st laser processing ditch

19b‧‧‧第2雷射加工溝 19b‧‧‧2nd laser processing ditch

21‧‧‧V溝 21‧‧‧V ditch

23‧‧‧保護條帶 23‧‧‧Protective strips

25‧‧‧龜裂 25‧‧‧ crack

27‧‧‧導引改質層 27‧‧‧Guided modified layer

L1、L2‧‧‧雷射光線 L1, L2‧‧‧ laser light

2‧‧‧雷射加工裝置 2‧‧‧ Laser processing equipment

4‧‧‧雷射加工單元 4‧‧‧Laser processing unit

6‧‧‧攝影機 6‧‧‧ camera

8‧‧‧切削裝置 8‧‧‧Cutting device

10‧‧‧切削單元 10‧‧‧Cutting unit

12‧‧‧心軸 12‧‧‧ mandrel

14‧‧‧切削刀片 14‧‧‧Cutting inserts

16‧‧‧切削裝置 16‧‧‧ cutting device

18‧‧‧切削單元 18‧‧‧Cutting unit

20‧‧‧心軸 20‧‧‧ mandrel

22‧‧‧切削刀片 22‧‧‧Cutting inserts

24‧‧‧分斷裝置 24‧‧‧ Breaking device

26、28‧‧‧支撐刃 26, 28‧‧‧ support blade

30‧‧‧按壓刃 30‧‧‧ Pressing blade

32‧‧‧噴砂裝置 32‧‧‧Sand blasting device

34‧‧‧噴嘴 34‧‧‧Nozzles

36‧‧‧研磨材 36‧‧‧Abrased materials

38‧‧‧雷射加工裝置 38‧‧‧ Laser processing equipment

40‧‧‧雷射加工單元 40‧‧‧Laser processing unit

〔圖1〕為示意性表示雷射加工溝形成步驟之立體圖。 Fig. 1 is a perspective view schematically showing a step of forming a laser processing groove.

〔圖2〕圖2(A)為示意性表示第1雷射加工溝形成步驟之一部分剖面側視圖;圖2(B)為示意性表示第2雷射加工溝形成步驟之一部分剖面側視圖;圖2(C)為放大一對雷射加工溝之剖視圖。 [ Fig. 2] Fig. 2 (A) is a partial cross-sectional side view schematically showing a first laser processing groove forming step, and Fig. 2 (B) is a partial cross-sectional side view schematically showing a second laser processing groove forming step; Fig. 2(C) is a cross-sectional view showing a pair of laser processing grooves.

〔圖3〕為示意性表示V溝形成步驟之一部分剖面側視圖。 Fig. 3 is a partial cross-sectional side view schematically showing a step of forming a V groove.

〔圖4〕為示意性表示研磨步驟之一部分剖面側視 圖。 [Fig. 4] is a schematic side view showing a part of the grinding step Figure.

〔圖5〕為示意性表示分割步驟之一部分剖面側視圖。 Fig. 5 is a partial cross-sectional side view schematically showing one of the dividing steps.

〔圖6〕為示意性表示有關變形例的研磨步驟之一部分剖面側視圖。 Fig. 6 is a partial cross-sectional side view schematically showing one of polishing steps in a modification.

〔圖7〕為示意性表示導引改質層形成步驟之一部分剖面側視圖。 Fig. 7 is a partial cross-sectional side view schematically showing a step of forming a modified layer.

參閱附圖,說明有關本發明的實施方式。有關本實施方式的光元件晶片之製造方法,係包含:雷射加工溝形成步驟(參閱圖1、圖2(A)、圖2(B)、及圖2(C))、V溝形成步驟(參閱圖3)、研磨步驟(參閱圖4)、及分割步驟(參閱圖5)。 Embodiments of the present invention are described with reference to the accompanying drawings. The method of manufacturing an optical element wafer according to the present embodiment includes a laser processing groove forming step (see FIGS. 1 , 2 (A), 2 (B), and 2 (C)), and a V groove forming step. (See Figure 3), the grinding step (see Figure 4), and the dividing step (see Figure 5).

在雷射加工溝形成步驟,照射相對於光元件晶圓具有吸收性的波長的雷射光線後,把沿著分割預定線之一對雷射加工溝形成在光元件晶圓的背面側。在該雷射加工溝形成步驟中,一對雷射加工溝,係被形成為與分割預定線正交之剖面的形狀為V字形狀者。 In the laser processing groove forming step, after irradiating the laser beam having an absorptive wavelength with respect to the optical element wafer, the laser processing groove is formed on the back side of the optical element wafer along one of the planned dividing lines. In the laser processing groove forming step, the pair of laser processing grooves are formed such that the shape of the cross section orthogonal to the planned dividing line is V-shaped.

在V溝形成步驟,用切削刀片把存在於一對雷射加工溝之間的光元件晶圓予以破碎並去除,形成對應到一對雷射加工溝的形狀的V字形狀的V溝。在研磨步驟,研磨在V溝形成步驟所形成的V溝的內壁面。 In the V groove forming step, the optical element wafer existing between the pair of laser processing grooves is crushed and removed by a cutting blade to form a V-shaped V groove corresponding to the shape of the pair of laser processing grooves. In the polishing step, the inner wall surface of the V groove formed in the V groove forming step is polished.

在分割步驟,賦予外力到光元件晶圓在V溝 與分割預定線之間使龜裂產生,把光元件晶圓沿著各分割預定線分割成複數個光元件晶片。以下,就有關本實施方式的光元件晶片之製造方法,詳述之。 In the dividing step, external force is applied to the optical element wafer in the V groove Cracks are generated between the predetermined dividing lines, and the optical element wafer is divided into a plurality of optical element wafers along the respective dividing lines. Hereinafter, a method of manufacturing the optical element wafer of the present embodiment will be described in detail.

首先,實施把剖面的形狀為V字形狀之一對雷射加工溝形成在光元件晶圓的背面側之雷射加工溝形成步驟。圖1為示意性表示雷射加工溝形成步驟之立體圖。如圖1所表示,有關本實施方式的光元件晶圓11,例如,為藉由形成為圓盤狀的藍寶石、SiC等之基板所構成者。 First, a laser processing groove forming step in which the shape of the cross section is one of a V shape and the laser processing groove is formed on the back side of the optical element wafer is performed. Fig. 1 is a perspective view schematically showing a step of forming a laser processing groove. As shown in FIG. 1, the optical element wafer 11 of the present embodiment is constituted by, for example, a substrate made of a disk-shaped sapphire or SiC.

光元件晶圓11的表面(下表面)11a側,係用相互地交叉之複數條分割預定線(切割道)區劃成複數個領域,於各領域,形成作為發光二極體(LED)或雷射二極體(LD)之光元件13。各光元件13,係包含用磊晶成長等的方法所形成的發光層。 The surface (lower surface) 11a side of the optical element wafer 11 is divided into a plurality of fields by a plurality of predetermined dividing lines (cutting streets) which intersect each other, and is formed as a light emitting diode (LED) or a thunder in each field. The light element 13 of the diode (LD) is emitted. Each of the optical elements 13 includes a light-emitting layer formed by a method such as epitaxial growth.

在光元件晶圓11的表面11a側,貼著比起光元件晶圓11為更大徑的切割用膠帶15。切割用膠帶15的外周圍部分,被固定到環狀的框17。亦即,光元件晶圓11,係介隔著切割用膠帶15被支撐在框17。 On the surface 11a side of the optical element wafer 11, a dicing tape 15 having a larger diameter than the light-emitting element wafer 11 is attached. The outer peripheral portion of the dicing tape 15 is fixed to the annular frame 17. That is, the optical element wafer 11 is supported by the frame 17 via the dicing tape 15.

在有關本實施方式的雷射加工溝形成步驟中,照射雷射光線到上述的光元件晶圓11的背面(上表面)11b側,形成剖面的形狀為V字形狀之一對雷射加工溝。該雷射加工溝形成步驟,係例如,用圖1表示的雷射加工裝置2來實施。 In the laser processing groove forming step according to the present embodiment, the laser beam is irradiated onto the back surface (upper surface) 11b side of the optical element wafer 11 to form a cross-sectional shape in the shape of a V-shaped laser processing groove. . This laser processing groove forming step is carried out, for example, by the laser processing apparatus 2 shown in Fig. 1 .

雷射加工裝置2,具備保持光元件晶圓11之 夾盤床臺(未圖示)。該夾盤床臺,係與馬達等的旋轉驅動源連結,繞與垂直方向(Z軸方向)平行的旋轉軸旋轉。而且,在夾盤床臺的下方,設有移動機構,夾盤床臺係藉由該移動機構移動在水平方向(X軸方向、Y軸方向)。 The laser processing apparatus 2 is provided with the optical element wafer 11 Clamp bed (not shown). The chuck bed is coupled to a rotary drive source such as a motor and rotates about a rotation axis parallel to the vertical direction (Z-axis direction). Further, a moving mechanism is provided below the chuck bed, and the chuck bed is moved in the horizontal direction (X-axis direction, Y-axis direction) by the moving mechanism.

夾盤床臺的上表面,係作為介隔著切割用膠帶15保持光元件晶圓11的表面11a側之保持面。在該保持面,通過被形成在夾盤床臺的內部的流路作用有吸引源的負壓,產生吸引光元件晶圓11的吸引力。在夾盤床臺的周圍,設有握持環狀的框17之複數個夾鉗(未圖示)。 The upper surface of the chuck bed is a holding surface that holds the surface 11a side of the optical element wafer 11 with the dicing tape 15 interposed therebetween. At the holding surface, the suction force of the suction source acts on the flow path formed inside the chuck bed, and the suction force of the light-receiving element wafer 11 is generated. A plurality of clamps (not shown) that hold the annular frame 17 are provided around the chuck bed.

在夾盤床臺的上方,配置雷射加工單元4。在與雷射加工單元4鄰接的位置,設置用於拍攝光元件晶圓11之攝影機6。 Above the chuck bed, a laser processing unit 4 is arranged. At a position adjacent to the laser processing unit 4, a camera 6 for photographing the optical element wafer 11 is provided.

雷射加工單元4,係把用雷射振盪器(未圖示)而被脈衝振盪的雷射光線L1予以聚光後,照射到夾盤床臺上的光元件晶圓11。雷射振盪器,係被構成為可以振盪出對光元件晶圓11較易被吸收的波長(具有吸收性的波長)的雷射光線L1。 The laser processing unit 4 condenses the laser beam L1 pulsed by a laser oscillator (not shown) and then irradiates it onto the optical element wafer 11 on the chuck bed. The laser oscillator is configured to oscillate a laser beam L1 having a wavelength (absorptive wavelength) that is easily absorbed by the optical element wafer 11.

而且,在雷射加工單元4的下部,設有反射雷射光線L1的鏡片(未圖示)。利用該鏡片,可以相對於光元件晶圓11的背面11b傾斜雷射光線L1。 Further, a lens (not shown) that reflects the laser beam L1 is provided at a lower portion of the laser processing unit 4. With this lens, the laser beam L1 can be tilted with respect to the back surface 11b of the optical element wafer 11.

在有關本實施方式的雷射加工溝形成步驟中,首先,把光元件晶圓11及切割用膠帶15載置到夾盤 床臺,使得以介隔著切割用膠帶15讓光元件晶圓11的表面11a與夾盤床臺的保持面相對面。 In the laser processing groove forming step of the present embodiment, first, the optical element wafer 11 and the dicing tape 15 are placed on the chuck. The bed is placed such that the surface 11a of the optical element wafer 11 faces the holding surface of the chuck bed with the dicing tape 15 interposed therebetween.

接著,用夾鉗固定環狀的框17,使吸引源的負壓作用到保持面。經此,光元件晶圓11,係在背面11b側露出到上方的狀態下,被保持到夾盤床臺。 Next, the annular frame 17 is fixed by a clamp to apply a negative pressure of the suction source to the holding surface. As a result, the optical element wafer 11 is held on the chuck bed in a state where the back surface 11b side is exposed upward.

在用夾盤床臺保持了光元件晶圓11後,實施形成傾斜的第1雷射加工溝之第1雷射加工溝形成步驟。圖2(A)為示意性表示第1雷射加工溝形成步驟之一部分剖面側視圖。 After the optical element wafer 11 is held by the chuck bed, a first laser processing groove forming step of forming the inclined first laser processing groove is performed. Fig. 2(A) is a partial cross-sectional side view schematically showing a first laser processing groove forming step.

在第1雷射加工溝形成步驟中,首先,使夾盤床臺移動、旋轉,把雷射加工單元4位置到加工開始位置(例如,成為加工對象之分割預定線的端部)。 In the first laser processing groove forming step, first, the chuck bed is moved and rotated, and the laser processing unit 4 is positioned to the processing start position (for example, the end portion of the planned dividing line to be processed).

接著,一邊從雷射加工單元4朝向光元件晶圓11的背面11b照射雷射光線L1,一邊使夾盤床臺移動在與加工對象的分割預定線為平行的方向(在圖2(A)為X軸方向)。在此,雷射光線L1,係以相對於光元件晶圓11的背面11b為傾斜的狀態(斜斜地)做照射。 Next, while irradiating the laser beam L1 from the laser processing unit 4 toward the back surface 11b of the optical element wafer 11, the chuck bed is moved in a direction parallel to the planned dividing line (Fig. 2(A) For the X-axis direction). Here, the laser light L1 is irradiated in a state of being inclined (obliquely) with respect to the back surface 11b of the optical element wafer 11.

更具體方面,如圖2(A)所表示,在與加工對象的分割預定線正交的剖面內,把雷射光線L1從垂直方向(相對於背面11b為垂直的方向)做傾斜。經此,使光元件晶圓11的背面11b側沿著加工對象的分割預定線做燒蝕,可以形成相對於背面11b而傾斜的第1雷射加工溝19a。 More specifically, as shown in FIG. 2(A), the laser beam L1 is inclined from the vertical direction (the direction perpendicular to the back surface 11b) in the cross section orthogonal to the planned dividing line of the processing target. As a result, the back surface 11b side of the optical element wafer 11 is ablated along the planned dividing line of the processing target, and the first laser processing groove 19a inclined with respect to the back surface 11b can be formed.

反覆上述的程序,例如,一旦沿著全部的分 割預定線形成第1雷射加工溝19a的話,就結束第1雷射加工溝形成步驟。尚且,在該第1雷射加工溝形成步驟中,也可以形成僅對任意選擇的分割預定線形成第1雷射加工溝19a。 Repeat the above procedure, for example, once along the entire score When the first predetermined laser processing groove 19a is formed by the planned cutting line, the first laser processing groove forming step is completed. Further, in the first laser processing groove forming step, the first laser processing groove 19a may be formed only for an arbitrarily selected dividing line.

在實施了第1雷射加工溝形成步驟後,實施第2雷射加工溝形成步驟,係形成在與第1雷射加工溝19a為相反的方向做傾斜的第2雷射加工溝。圖2(B)為示意性表示第2雷射加工溝形成步驟之一部分剖面側視圖。 After the first laser processing groove forming step is performed, the second laser processing groove forming step is performed to form a second laser processing groove that is inclined in a direction opposite to the first laser processing groove 19a. Fig. 2(B) is a partial cross-sectional side view schematically showing one step of forming the second laser processing groove.

第2雷射加工溝形成步驟之基本的程序,係與第1雷射加工溝形成步驟相同。但是,在第2雷射加工溝形成步驟,在傾斜在相對於光元件晶圓11的背面11b與第1雷射加工溝形成步驟為相反的方向上的狀態(斜斜地),照射雷射光線L1。 The basic procedure of the second laser processing groove forming step is the same as the first laser processing groove forming step. However, in the second laser processing groove forming step, the laser beam is irradiated in a state in which the back surface 11b of the optical element wafer 11 is inclined in the opposite direction to the first laser processing groove forming step (obliquely). Light L1.

更具體方面,如圖2(B)所表示,在與加工對象的分割預定線正交的剖面內,把雷射光線L1從垂直方向(相對於背面11b為垂直的方向)傾斜到與第1雷射加工溝形成步驟為相反的方向。經此,使光元件晶圓11的背面11b側沿著加工對象的分割預定線做燒蝕,可以形成相對於背面11b傾斜到與第1雷射加工溝19a相反的方向之第2雷射加工溝19b。 More specifically, as shown in FIG. 2(B), the laser beam L1 is tilted from the vertical direction (the direction perpendicular to the back surface 11b) to the first in the cross section orthogonal to the planned dividing line of the processing target. The laser processing groove forming step is in the opposite direction. As a result, the back surface 11b side of the optical element wafer 11 is ablated along the planned dividing line of the processing target, and the second laser processing can be formed in a direction opposite to the first laser processing groove 19a with respect to the back surface 11b. Groove 19b.

反覆上述的程序,例如,一旦在沿著形成了第1雷射加工溝19a之全部的分割預定線形成第2雷射加工溝19b的話,就結束第2雷射加工溝形成步驟。 When the second laser processing groove 19b is formed along the predetermined dividing line along which all of the first laser processing grooves 19a are formed, the second laser processing groove forming step is completed.

圖2(C)為放大了第1雷射加工溝19a及第2雷射加工溝19b(一對雷射加工溝19)之剖視圖。如圖2(C)表示,第1雷射加工溝19a及第2雷射加工溝19b,係被形成為與分割預定線正交之剖面的形狀為V字形狀者。 2(C) is a cross-sectional view showing the first laser processing groove 19a and the second laser processing groove 19b (a pair of laser processing grooves 19) enlarged. As shown in FIG. 2(C), the first laser processing groove 19a and the second laser processing groove 19b are formed such that the shape of the cross section orthogonal to the planned dividing line is V-shaped.

第1雷射加工溝19a及第2雷射加工溝19b的深度為任意,例如,為光元件晶圓11的厚度的一半左右者為佳。而且,在包挾著第1雷射加工溝19a與第2雷射加工溝19b之領域11c,殘存有光元件晶圓11的一部分。 The depths of the first laser processing groove 19a and the second laser processing groove 19b are arbitrary, and for example, it is preferably about half the thickness of the optical element wafer 11. Further, a part of the optical element wafer 11 remains in the field 11c surrounding the first laser processing groove 19a and the second laser processing groove 19b.

尚且,在本實施方式,把第1雷射加工溝19a及第2雷射加工溝19b,形成下端相互不接觸的樣態。但是,也可以調整雷射光線L1的功率或點徑等,使第1雷射加工溝19a及第2雷射加工溝19b的下端接觸。 Further, in the present embodiment, the first laser processing groove 19a and the second laser processing groove 19b are formed such that the lower ends do not contact each other. However, the power or the spot diameter of the laser beam L1 may be adjusted to bring the lower ends of the first laser processing groove 19a and the second laser processing groove 19b into contact.

在實施了雷射加工溝形成步驟後,實施V溝形成步驟,係用切削刀片把存在於一對雷射加工溝19之間的領域11c之光元件晶圓11予以破碎並去除,形成對應到一對雷射加工溝19的形狀的V字形狀的V溝。圖3為示意性表示V溝形成步驟之一部分剖面側視圖。 After the laser processing groove forming step is performed, the V groove forming step is performed, and the optical element wafer 11 of the field 11c existing between the pair of laser processing grooves 19 is crushed and removed by a cutting blade to form a corresponding A pair of V-shaped V-grooves of the shape of the laser processing groove 19. Fig. 3 is a partial cross-sectional side view schematically showing a step of forming a V groove.

V溝形成步驟,係例如,用圖3表示的切削裝置8來實施。切削裝置8,具備保持光元件晶圓11之夾盤床臺(未圖示)。該夾盤床臺,係與馬達等的旋轉驅動源連結,繞與垂直方向平行的旋轉軸旋轉。而且,在夾盤床臺的下方,設有加工進給機構,夾盤床臺係藉由該加工 進給機構移動在加工進給方向。 The V groove forming step is carried out, for example, by the cutting device 8 shown in Fig. 3 . The cutting device 8 includes a chuck bed (not shown) that holds the optical element wafer 11. The chuck bed is coupled to a rotary drive source such as a motor and rotates about a rotation axis parallel to the vertical direction. Moreover, under the chuck bed, a machining feed mechanism is provided, and the chuck bed is processed by the chuck The feed mechanism moves in the machining feed direction.

夾盤床臺的上表面,係作為介隔著切割用膠帶15保持光元件晶圓11的表面11a側之保持面。在該保持面,通過被形成在夾盤床臺的內部的流路作用有吸引源的負壓,產生吸引光元件晶圓11的吸引力。在夾盤床臺的周圍,設有握持環狀的框17之複數個夾鉗(未圖示)。 The upper surface of the chuck bed is a holding surface that holds the surface 11a side of the optical element wafer 11 with the dicing tape 15 interposed therebetween. At the holding surface, the suction force of the suction source acts on the flow path formed inside the chuck bed, and the suction force of the light-receiving element wafer 11 is generated. A plurality of clamps (not shown) that hold the annular frame 17 are provided around the chuck bed.

在夾盤床臺的上方,配置切削光元件晶圓11之切削單元10。切削單元10,具備:被支撐成可旋轉的心軸12;以及被安裝到心軸12之其中一端側之切削刀片14。在心軸12之另一端側連結馬達等的旋轉驅動源(未圖示),被安裝到心軸12的切削刀片14,係以該旋轉驅動源的旋轉力做旋轉。 A cutting unit 10 for cutting the optical element wafer 11 is disposed above the chuck bed. The cutting unit 10 includes a mandrel 12 supported to be rotatable, and a cutting insert 14 attached to one end side of the mandrel 12. A rotary drive source (not shown) such as a motor is coupled to the other end side of the mandrel 12, and is attached to the cutting insert 14 of the mandrel 12 to rotate by the rotational force of the rotary drive source.

切削刀片14,係構成為可以適切加工光元件晶圓11。例如,在光元件晶圓11的主成分為藍寶石的情況下,作為切削刀片14,可以使用#400~#1000的金屬燒結刀片。 The cutting insert 14 is configured to be suitable for processing the optical element wafer 11. For example, when the main component of the optical element wafer 11 is sapphire, a metal sintered blade of #400 to #1000 can be used as the cutting insert 14.

切削單元10,係藉由升降機構(未圖示)被支撐,移動(升降)在垂直方向。而且,在升降機構的下方,設有分度進給機構(未圖示);切削單元10利用該分度進給機構移動在分度進給方向。 The cutting unit 10 is supported by a lifting mechanism (not shown) and moved (lifted) in the vertical direction. Further, an indexing feed mechanism (not shown) is provided below the lifting mechanism; the cutting unit 10 is moved in the indexing feed direction by the indexing feed mechanism.

在V溝形成步驟中,首先,把光元件晶圓11及切割用膠帶15載置到夾盤床臺,使得以介隔著切割用膠帶15讓光元件晶圓11的表面11a與夾盤床臺的保持面 相對面。 In the V groove forming step, first, the optical element wafer 11 and the dicing tape 15 are placed on the chuck bed so that the surface 11a of the optical element wafer 11 and the chuck bed are interposed by the dicing tape 15 interposed therebetween. Stationary surface Opposite.

接著,用夾鉗固定環狀的框17,使吸引源的負壓作用到保持面。經此,光元件晶圓11,係在背面11b側露出到上方的狀態下,被保持到夾盤床臺。 Next, the annular frame 17 is fixed by a clamp to apply a negative pressure of the suction source to the holding surface. As a result, the optical element wafer 11 is held on the chuck bed in a state where the back surface 11b side is exposed upward.

接著,使夾盤床臺移動、旋轉,把切削刀片14位置到加工開始位置(例如,成為加工對象的領域11c的端部)。接著,一邊把旋轉的切削刀片14的下端(末端)切入到成為加工對象的領域11c,使夾盤床臺移動(加工進給)在與成為加工對象的領域11c對應的方向(在圖3為方向D1)。 Next, the chuck bed is moved and rotated, and the cutting insert 14 is positioned to the machining start position (for example, the end portion of the field 11c to be processed). Then, the lower end (end) of the rotating cutting insert 14 is cut into the field 11c to be processed, and the chuck bed is moved (machining feed) in the direction corresponding to the field 11c to be processed (in FIG. 3 Direction D1).

經此、用切削刀片14把於一對雷射加工溝19之間的領域11c所存在的光元件晶圓11予以破碎並去除,可以形成與一對雷射加工溝19的形狀對應之V字形狀的V溝21。 Thereby, the optical element wafer 11 existing in the field 11c between the pair of laser processing grooves 19 is broken and removed by the cutting insert 14, and a V shape corresponding to the shape of the pair of laser processing grooves 19 can be formed. The shape of the V groove 21.

V溝21,係被形成有對應到一對雷射加工溝19的深度。例如,若把一對雷射加工溝19的深度做成光元件晶圓11的厚度的一半左右的話,V溝21的深度也是光元件晶圓11的厚度的一半左右。 The V groove 21 is formed to have a depth corresponding to the pair of laser processing grooves 19. For example, when the depth of the pair of laser processing grooves 19 is about half the thickness of the optical element wafer 11, the depth of the V groove 21 is also about half of the thickness of the optical element wafer 11.

尚且,在該V溝形成步驟中,使切削刀片14,在光元件晶圓11與切削刀片14接觸的加工點,從光元件晶圓11的內部朝向背面11b的方向旋轉(逆銑法)者為佳。經此,可以把存在於領域11c的光元件晶圓11予以確實去除,形成V溝21。反覆上述程序,一旦沿著形成一對雷射加工溝19之全部的分割預定線來形成V溝 21的話,就結束V溝形成步驟。 Further, in the V groove forming step, the cutting insert 14 is rotated from the inside of the optical element wafer 11 toward the back surface 11b at the processing point where the optical element wafer 11 is in contact with the cutting insert 14 (the inverse milling method). It is better. Thereby, the optical element wafer 11 existing in the field 11c can be surely removed, and the V groove 21 can be formed. Repeating the above procedure, once the V-groove is formed along a predetermined dividing line forming a pair of laser processing grooves 19 In the case of 21, the V groove forming step is ended.

在實施了V溝形成步驟後,實施研磨V溝的內壁面之研磨步驟。圖4為示意性表示研磨步驟之一部分剖面側視圖。研磨步驟,係例如,用圖4表示的切削裝置16來實施。切削裝置16之基本的構成,係與在V溝形成步驟使用的切削裝置8同樣。 After the V groove forming step is performed, a polishing step of polishing the inner wall surface of the V groove is performed. Fig. 4 is a partial cross-sectional side view schematically showing one step of polishing. The polishing step is carried out, for example, by the cutting device 16 shown in Fig. 4 . The basic configuration of the cutting device 16 is the same as that of the cutting device 8 used in the V groove forming step.

亦即,切削裝置16,具備保持光元件晶圓11之夾盤床臺(未圖示)。在夾盤床臺的上方,配置切削光元件晶圓11之切削單元18。切削單元18,具備:被支撐成可旋轉的心軸20;以及被安裝到心軸20之其中一端側之切削刀片22。 That is, the cutting device 16 includes a chuck bed (not shown) that holds the optical element wafer 11. A cutting unit 18 for cutting the optical element wafer 11 is disposed above the chuck bed. The cutting unit 18 includes: a mandrel 20 supported to be rotatable; and a cutting insert 22 attached to one end side of the mandrel 20.

切削刀片22,係構成為可以適切研磨光元件晶圓11。例如,在光元件晶圓11的主成分為藍寶石的情況下,作為切削刀片22,可以使用#800~#3000的金屬燒結刀片、陶瓷刀片(vitrified bond blade)、電鑄刀片等。 The cutting insert 22 is configured such that the optical element wafer 11 can be appropriately polished. For example, when the main component of the optical element wafer 11 is sapphire, a metal sintered blade of #800 to #3000, a vitrified bond blade, an electroformed blade, or the like can be used as the cutting insert 22.

而且,切削刀片22的末端,係如圖4所表示,形成與V溝對應之V字形狀。以把該切削刀片22稍稍切入到V溝21,使夾盤床臺移動(加工進給)在與成為加工對象的V溝21對應的方向(在圖4為方向D2)的方式,可以切削V溝21並研磨內壁面。 Further, the end of the cutting insert 22 is formed in a V shape corresponding to the V groove as shown in FIG. By cutting the cutting insert 22 slightly into the V groove 21 and moving the chuck bed (machining feed) in a direction corresponding to the V groove 21 to be processed (direction D2 in Fig. 4), the cutting V can be cut. The groove 21 grinds the inner wall surface.

尚且,在本實施方式中,是使切削刀片22,在加工點從光元件晶圓11的背面11b朝向內部的方向旋轉(順銑法);但也可以使切削刀片22,從內部朝向背 面11b的方向旋轉(逆銑法)。反覆上述的程序,一旦全部的V溝21的內壁面都被研磨的話,就結束研磨步驟。 Further, in the present embodiment, the cutting insert 22 is rotated in the direction from the back surface 11b of the optical element wafer 11 toward the inside (the milling method); however, the cutting insert 22 may be turned from the inside toward the back. The direction of the surface 11b is rotated (up-milling method). In response to the above procedure, once the inner wall surfaces of all the V grooves 21 are polished, the polishing step is terminated.

在實施了研磨步驟後,實施分割步驟,係對光元件晶圓11賦予外力,以分割成複數個光元件晶片。圖5為示意性表示分割步驟之一部分剖面側視圖。 After the polishing step is performed, a division step is performed to apply an external force to the optical element wafer 11 to divide into a plurality of optical element wafers. Fig. 5 is a partial cross-sectional side view schematically showing one of the dividing steps.

分割步驟,係例如,用圖5表示的分斷裝置24來實施。分斷裝置24具備:支撐光元件晶圓11之一對支撐刃26、28,以及配置在支撐刃26、28的上方之按壓刃30。按壓刃30,係位置在支撐刃26與支撐刃28之間,利用按壓機構(未圖示)移動(升降)在垂直方向。 The dividing step is carried out, for example, by the breaking device 24 shown in Fig. 5 . The breaking device 24 includes a pair of support blades 26 and 28 that support the optical element wafer 11 and a pressing blade 30 that is disposed above the support blades 26 and 28. The pressing blade 30 is positioned between the support blade 26 and the support blade 28, and is moved (lifted) in the vertical direction by a pressing mechanism (not shown).

在分割製程中,首先,讓表面11a側位置在上方那般,把光元件晶圓11載置到支撐刃26、28上。尚且,在光元件晶圓11的背面11b側,預先貼著保護條帶23。 In the singulation process, first, the optical element wafer 11 is placed on the support blades 26, 28 with the surface 11a side positioned above. Further, the protective tape 23 is attached to the back surface 11b side of the optical element wafer 11 in advance.

接著,使光元件晶圓11相對於支撐刃26、28移動,在支撐刃26與支撐刃28之間位置有V溝21。亦即,如圖5所表示,使V溝21移動在按壓刃30的正下處。 Next, the optical element wafer 11 is moved with respect to the support blades 26 and 28, and the V groove 21 is provided between the support blade 26 and the support blade 28. That is, as shown in FIG. 5, the V groove 21 is moved right below the pressing blade 30.

之後,使按壓刃30下降,從背面11b側用按壓刃30按壓光元件晶圓11。光元件晶圓11,係藉由支撐刃26、28,從下方支撐V溝21的兩側。為此,用按壓刃30按壓光元件晶圓11的話,在V溝21的附近施加有下方向的彎曲應力,在表面11a的分割預定線與背面11b側的V溝21之間產生龜裂25。 Thereafter, the pressing blade 30 is lowered, and the optical element wafer 11 is pressed by the pressing blade 30 from the side of the back surface 11b. The optical element wafer 11 supports both sides of the V groove 21 from below by the support blades 26 and 28. For this reason, when the optical element wafer 11 is pressed by the pressing blade 30, a bending stress in the downward direction is applied in the vicinity of the V groove 21, and a crack is generated between the planned dividing line of the surface 11a and the V groove 21 on the side of the back surface 11b. .

如此,以在沿著分割預定線所形成的V溝21的附近施加彎曲應力的方式,可以使龜裂25產生而分割光元件晶圓11。一旦沿著形成V溝21之全部的分割預定線分割光元件晶圓11,形成與各光元件13對應之複數個光元件晶片的話,結束分割步驟。 In this manner, the bending element can be generated by applying the bending stress in the vicinity of the V groove 21 formed along the planned dividing line, and the optical element wafer 11 can be divided. When the optical element wafer 11 is divided along the predetermined dividing line forming the V-groove 21, and a plurality of optical element wafers corresponding to the respective optical elements 13 are formed, the dividing step is ended.

如以上,在有關本實施方式的光元件晶片之製造方法中,把剖面的形狀為V字形狀的V溝21沿著分割預定線形成在光元件晶圓11的背面11b側,從而把外力賦予到光元件晶圓11分割成一個一個的光元件晶片的緣故,完成後的光元件晶片的背面側的側面(V溝21的內壁面),係相對於包含在表面側所形成的發光層之光元件13為傾斜。 As described above, in the method of manufacturing an optical element wafer according to the present embodiment, the V-groove 21 having a V-shaped cross section is formed on the back surface 11b side of the optical element wafer 11 along the planned dividing line, thereby imparting an external force. When the optical element wafer 11 is divided into individual optical element wafers, the side surface on the back side of the completed optical element wafer (the inner wall surface of the V groove 21) is formed on the light-emitting layer formed on the surface side. The optical element 13 is inclined.

經此,例如,從表面側取出光的光元件晶片中,從光元件晶片的表面側變得容易取出射出到光元件13的背面側(基板側)的光。亦即,抑制降低了在射出到光元件13的背面側(基板側)後在光元件晶片的內部衰減的光的比例,可以提高光元件晶片的光取出效率。 As a result, for example, in the optical element wafer from which the light is taken out from the surface side, light emitted to the back side (substrate side) of the optical element 13 is easily taken out from the surface side of the optical element wafer. In other words, the ratio of light attenuated inside the optical element wafer after being emitted to the back side (substrate side) of the optical element 13 is suppressed, and the light extraction efficiency of the optical element wafer can be improved.

而且,在有關本發明的光元件晶片之製造方法中,研磨成為光元件晶片的背面側的側面之V溝21的內壁面的緣故,可以更提高光元件晶片的光取出效率。 Further, in the method of manufacturing an optical element wafer according to the present invention, the inner wall surface of the V groove 21 which is the side surface on the back side of the optical element wafer is polished, and the light extraction efficiency of the optical element wafer can be further improved.

尚且,本發明不限定於上述實施方式的記載,可以做種種變更而實施。例如,在上述實施方式中,是用切削刀片22研磨V溝21,但也可以在本發明的研磨步驟,適用噴砂(珠擊)等的方法。圖6為示意性表示有 關變形例的研磨步驟之一部分剖面側視圖。 Further, the present invention is not limited to the description of the above embodiments, and can be implemented in various modifications. For example, in the above embodiment, the V groove 21 is polished by the cutting insert 22, but a method such as sand blasting (bead hitting) may be applied to the polishing step of the present invention. Figure 6 is a schematic representation of A partial cross-sectional side view of one of the grinding steps of the modified example.

有關變形例的研磨步驟,係例如,用圖6表示的噴砂裝置32來實施。如圖6所表示,噴砂裝置32具備噴嘴34。以從該噴嘴34噴出研磨材36的方式,可以與上述實施方式的研磨步驟同樣,研磨V溝21的內壁面。 The polishing step of the modification is carried out, for example, by the sand blasting device 32 shown in Fig. 6 . As shown in FIG. 6, the blasting apparatus 32 is provided with the nozzle 34. The inner wall surface of the V groove 21 can be polished in the same manner as the polishing step of the above-described embodiment so that the polishing material 36 is discharged from the nozzle 34.

而且,也可以在形成一對雷射加工溝19到光元件晶圓11之前,形成用於導引龜裂25的導引改質層。圖7為示意性表示導引改質層形成步驟之一部分剖面側視圖。 Further, a guide reforming layer for guiding the crack 25 may be formed before the pair of laser processing grooves 19 are formed to the optical element wafer 11. Fig. 7 is a partial cross-sectional side view schematically showing a step of forming a guiding reforming layer.

導引改質層形成步驟,係例如,用圖7表示的雷射加工裝置38來實施。雷射加工裝置38之基本的構成,係與在雷射加工溝形成步驟使用的雷射加工裝置2同樣。 The guiding reforming layer forming step is carried out, for example, by the laser processing device 38 shown in FIG. The basic configuration of the laser processing apparatus 38 is the same as that of the laser processing apparatus 2 used in the laser processing groove forming step.

亦即,雷射加工裝置38具備雷射加工單元40,係把用雷射振盪器(未圖示)脈衝振盪過的雷射光線L2予以聚光後,照射到夾盤床臺上的光元件晶圓11。但是,雷射加工裝置38的雷射振盪器,係構成可以振盪出難以被光元件晶圓11吸收的波長(具有透過性的波長)的雷射光線L2。 In other words, the laser processing unit 38 includes a laser processing unit 40 that condenses the laser beam L2 pulsed by a laser oscillator (not shown) and then irradiates the optical element on the chuck bed. Wafer 11. However, the laser oscillator of the laser processing apparatus 38 constitutes a laser beam L2 that can oscillate a wavelength (wavelength having transparency) that is hard to be absorbed by the optical element wafer 11.

在導引改質層形成步驟中,首先,使保持了光元件晶圓11的夾盤床臺移動、旋轉,把雷射加工單元40位置到加工開始位置(例如,成為加工對象的分割預定線的端部)。 In the step of forming the reforming layer, first, the chuck bed holding the optical element wafer 11 is moved and rotated, and the laser processing unit 40 is positioned to the processing start position (for example, a planned dividing line to be processed) End).

接著,從雷射加工單元40朝向光元件晶圓11的背面11b一邊照射雷射光線L2,一邊使夾盤床臺移動在與加工對象的分割預定線為平行的方向。在此,使雷射光線L2聚光在表面11a的分割預定線與成為V溝21的底的領域之間。 Next, the laser beam L2 is irradiated from the laser processing unit 40 toward the back surface 11b of the optical element wafer 11, and the chuck bed is moved in a direction parallel to the planned dividing line of the processing target. Here, the laser beam L2 is condensed between the planned dividing line of the surface 11a and the field which becomes the bottom of the V-groove 21.

經此,沿著加工對象的分割預定線,在分割預定線與成為V溝21的底部的領域之間,可以形成由多光子吸收所致之導引改質層27。一旦沿著形成V溝21之預定全部的分割預定線形成導引改質層27的話,就結束導引改質層形成步驟。 Thereby, the guide reforming layer 27 caused by multiphoton absorption can be formed between the division planned line and the region which becomes the bottom of the V groove 21 along the planned dividing line of the object to be processed. Once the guide reforming layer 27 is formed along the predetermined entire predetermined dividing line forming the V-groove 21, the guiding reforming layer forming step is ended.

若是形成上述般的導引改質層27的話,在分割步驟中可以適切導引龜裂25的緣故,可以防止光元件晶圓的分割不良。其他有關上述實施方式的構成、方法等,在不逸脫本發明的目的範圍之下,可以適宜變更實施。 In the case where the above-described guide reforming layer 27 is formed, the crack 25 can be appropriately guided in the dividing step, and the division failure of the optical element wafer can be prevented. Other configurations, methods, and the like of the above-described embodiments may be appropriately modified and implemented without departing from the scope of the invention.

2‧‧‧雷射加工裝置 2‧‧‧ Laser processing equipment

4‧‧‧雷射加工單元 4‧‧‧Laser processing unit

6‧‧‧攝影機 6‧‧‧ camera

11‧‧‧光元件晶圓 11‧‧‧Light component wafer

11a‧‧‧表面 11a‧‧‧ surface

11b‧‧‧背面 11b‧‧‧Back

13‧‧‧光元件 13‧‧‧Light components

15‧‧‧切割用膠帶 15‧‧‧Cutting tape

17‧‧‧框 17‧‧‧ box

19‧‧‧雷射加工溝 19‧‧‧Laser processing ditch

L1‧‧‧雷射光線 L1‧‧‧Laser light

Claims (4)

一種光元件晶片之製造方法,係把形成有在用被設定在表面且相互地交叉之複數條分割預定線所區劃出的各領域分別包含有發光層的光元件之光元件晶圓,沿著該分割預定線分割而製造出複數個光元件晶片;其特徵為包含:雷射加工溝形成步驟,係對光元件晶圓的背面斜斜地照射相對於光元件晶圓具有吸收性的波長的雷射光線,把與該分割預定線正交之剖面的形狀為V字形狀之一對雷射加工溝沿著該分割預定線形成在光元件晶圓的背面側;V溝形成步驟,係在實施了該雷射加工溝形成步驟後,把在該一對雷射加工溝之間的領域所存在的光元件晶圓用切削刀片予以破碎去除,形成與該一對雷射加工溝的形狀對應之V字形狀的V溝;研磨步驟,係在實施了該V溝形成步驟後,研磨該V溝的內壁面;以及分割步驟,係在實施了該研磨步驟後,對光元件晶圓賦予外力而在該V溝與該分割預定線之間產生龜裂,把光元件晶圓沿著各分割預定線分割成一個一個的光元件晶片。 A method of manufacturing an optical element wafer, wherein an optical element wafer in which an optical element including a light-emitting layer is included in each of a plurality of predetermined dividing lines arranged on a surface and intersecting each other is formed along The dividing line is divided to produce a plurality of optical element wafers, and the laser processing groove forming step includes obliquely irradiating the back surface of the optical element wafer with an absorptive wavelength with respect to the optical element wafer. The laser beam has a shape of a cross section orthogonal to the predetermined dividing line in a V shape, and the laser processing groove is formed on the back side of the optical element wafer along the dividing line; the V groove forming step is performed After the laser processing groove forming step, the optical element wafer existing in the field between the pair of laser processing grooves is crushed and removed by the cutting insert to form a shape corresponding to the shape of the pair of laser processing grooves. a V-shaped V-groove; a polishing step of polishing the inner wall surface of the V-groove after performing the V-groove forming step; and a dividing step of applying the polishing step to the optical element wafer Generating a crack between the division lines in the V-grooves and, the optical device wafer is divided along the respective division lines into a light receiving element of a wafer. 如請求項1之光元件晶片之製造方法,其中,在該V溝形成步驟中,實施逆銑法,係在光元件晶圓與該切削刀片接觸的加工點,在從光元件晶圓的內部朝向背面的方向上旋轉該切削刀片。 The method of manufacturing an optical element wafer according to claim 1, wherein in the V groove forming step, the back milling method is performed at a processing point where the optical element wafer is in contact with the cutting blade, and is inside the optical element wafer. The cutting insert is rotated in the direction toward the back. 如請求項1或是請求項2之光元件晶片之製造方法,其中,在該研磨步驟中,用末端的形狀對應到該V溝的V字形狀的切削刀片切削該V溝,來研磨該V溝的內壁面。 The method of manufacturing the optical element wafer of claim 1 or claim 2, wherein in the polishing step, the V-groove is cut by a cutting blade having a shape of a V-shaped end corresponding to the V-groove to grind the V The inner wall of the trench. 如請求項1或是請求項2之光元件晶片之製造方法,其中,在實施該雷射加工溝形成步驟之前,更包含有導引改質層形成步驟,係把相對於光元件晶圓具有透過性的波長的雷射光線照射到光元件晶圓,在該分割步驟中沿著該分割預定線形成導引該龜裂的導引改質層。 The method of manufacturing the optical element chip of claim 1 or claim 2, further comprising a step of forming a reforming layer before the step of forming the laser processing trench, which has a step relative to the optical element wafer The laser light of the transparent wavelength is irradiated onto the optical element wafer, and in the dividing step, a guiding reforming layer for guiding the crack is formed along the dividing line.
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