TW201702557A - Shuttle encoder and optical inspection platform comprising the shuttle encoder - Google Patents

Shuttle encoder and optical inspection platform comprising the shuttle encoder Download PDF

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Publication number
TW201702557A
TW201702557A TW104122990A TW104122990A TW201702557A TW 201702557 A TW201702557 A TW 201702557A TW 104122990 A TW104122990 A TW 104122990A TW 104122990 A TW104122990 A TW 104122990A TW 201702557 A TW201702557 A TW 201702557A
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Taiwan
Prior art keywords
conveyor belt
linear encoder
encoder
disposed
motor
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TW104122990A
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Chinese (zh)
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TWI577973B (en
Inventor
鄒嘉駿
蔡鴻儒
方志恆
陸家樑
王人傑
徐志宏
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由田新技股份有限公司
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Priority to TW104122990A priority Critical patent/TWI577973B/en
Priority to CN201510674293.6A priority patent/CN106352901B/en
Publication of TW201702557A publication Critical patent/TW201702557A/en
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Publication of TWI577973B publication Critical patent/TWI577973B/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/02Control devices, e.g. for safety, warning or fault-correcting detecting dangerous physical condition of load carriers, e.g. for interrupting the drive in the event of overheating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/02Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains
    • B65H5/021Feeding articles separated from piles; Feeding articles to machines by belts or chains, e.g. between belts or chains by belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H5/00Feeding articles separated from piles; Feeding articles to machines
    • B65H5/22Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device
    • B65H5/222Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices
    • B65H5/224Feeding articles separated from piles; Feeding articles to machines by air-blast or suction device by suction devices by suction belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H7/00Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
    • B65H7/02Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H7/00Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles
    • B65H7/02Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors
    • B65H7/14Controlling article feeding, separating, pile-advancing, or associated apparatus, to take account of incorrect feeding, absence of articles, or presence of faulty articles by feelers or detectors by photoelectric feelers or detectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2404/00Parts for transporting or guiding the handled material
    • B65H2404/20Belts
    • B65H2404/28Other properties of belts
    • B65H2404/285Other properties of belts including readable marks, patterns, e.g. serving for control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/40Sensing or detecting means using optical, e.g. photographic, elements
    • B65H2553/42Cameras
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2553/00Sensing or detecting means
    • B65H2553/51Encoders, e.g. linear

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Length Measuring Devices By Optical Means (AREA)
  • Control Of Conveyors (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Controlling Sheets Or Webs (AREA)

Abstract

An optical inspection platform includes a delivering device, an image capturing device, a vacuum absorbing plane and a shuttle encoder. The delivering device enables conveyor belt to move toward the inspection direction. The image capturing device takes a picture of the conveyor belt direction, thereby determining an inspection area of the conveyor belt. The vacuum absorbing plane offers absorbing power to plural holes of the conveyor belt. The shuttle encoder is used to measure the specific location and conveyor distance of the conveyor belt.

Description

往復式線性編碼器及具有往復式線性編碼器的光學檢測平台 Reciprocating linear encoder and optical inspection platform with reciprocating linear encoder

本發明係提出一種光學檢測平台,尤指一種可精準測量該傳輸帶位置及行程距離的光學檢測平台。 The invention provides an optical detection platform, in particular to an optical detection platform capable of accurately measuring the position and the travel distance of the transmission belt.

在自動化工業領域中,需要精確位置定位時,一般需依靠編碼器(Encoder)對機構或裝置進行精確的量測,除了進行位置檢測外,編碼器亦可精確的測量出轉動的角度、旋轉速度、移動速率及加速度。 In the field of automation industry, when accurate position positioning is required, it is generally necessary to rely on an encoder to accurately measure the mechanism or device. In addition to position detection, the encoder can accurately measure the angle of rotation and the speed of rotation. , movement rate and acceleration.

編碼器(Encoder)主要可分為二種,一種是將旋轉位置或旋轉量轉換成類比或數位訊號的旋轉編碼器(Rotary Encoder),一般常應用於旋轉軸上進而轉換成線性距離之反饋,另一種是將線性位置或線性位移量轉換成類比或數位訊號的線性編碼器(Linear Encoder),一般常應用於直線運動距離之反饋。 Encoders can be mainly divided into two types. One is a Rotary Encoder that converts the rotational position or the amount of rotation into an analog or digital signal. It is usually applied to the rotating shaft and then converted into a linear distance feedback. The other is a linear encoder that converts a linear position or linear displacement into an analog or digital signal, which is commonly used for linear motion distance feedback.

一般計算輸送帶傳送距離及傳送速度,係透過旋轉編碼器偵測輸送帶的旋轉軸的轉動角度,經由圓周轉換反饋成輸送帶的行程距離。然而旋轉式編碼器應用於旋轉軸上可能產生下列幾個不確定因素,造成編碼器讀取數值與實際行走距離不同。 Generally, the conveying distance and the conveying speed of the conveyor belt are calculated, and the rotation angle of the rotating shaft of the conveyor belt is detected by the rotary encoder, and the traveling distance of the conveyor belt is fed back through the circumferential conversion. However, the application of a rotary encoder to a rotating shaft may result in the following uncertainties, resulting in an encoder reading value that is different from the actual walking distance.

一、透過圓周率換算旋轉軸心為圓周長時所產生的誤差。 First, the error caused by the rotation of the rotation axis is the circumference of the circumference.

二、旋轉軸心與輸送皮帶間因靜摩擦力不足時旋轉軸及皮帶間所產生的偏移及滑動。 2. The deviation and sliding between the rotating shaft and the belt when the static friction is insufficient due to the static friction between the rotating shaft center and the conveying belt.

目前業界輸送帶式的光學檢測裝置多是搭配旋轉式編碼器透過換算的方式取得轉軸實際反饋的距離。然而,於光學檢測領域中對待測物進行檢測時,對於待測物的位置、移動距離及移動速度經常要求較高的精度條件,若是輸送帶的位置、移動距離或移動速度產生誤差時,非常容易造成於瑕疵檢測時所取得的影像將有失真或是誤判的情況發生。 At present, most of the industrial belt-type optical detecting devices are equipped with a rotary encoder to obtain the actual feedback distance of the rotating shaft through conversion. However, when detecting the object to be tested in the field of optical detection, high precision conditions are often required for the position, moving distance and moving speed of the object to be tested. If the position, moving distance or moving speed of the conveyor belt is in error, it is very It is easy to cause the image obtained during the detection of the flaw to be distorted or misjudged.

本發明之目的,在於解決輸送帶搭配旋轉式編碼器時,於位置、行程距離及移動速度常有誤差造成於瑕疵檢測時所取得的影像有失真或是誤判的情形。本發明之另一目的,則在於解決習知線性編碼器編碼條長度有限制無法搭配實際量測的問題,本發明之線性編碼器之測量長度可大於編碼條本身長度。 The object of the present invention is to solve the problem that when the conveyor belt is combined with the rotary encoder, the position, the stroke distance and the moving speed often have errors, resulting in distortion or misjudgment of the image obtained during the flaw detection. Another object of the present invention is to solve the problem that the length of the encoder strip of the conventional linear encoder cannot be matched with the actual measurement. The measured length of the linear encoder of the present invention can be larger than the length of the strip itself.

本發明係提供一種往復式線性編碼器,用於量測一輸送帶之一行程距離。該線性編碼器包含一位於並平行該輸送帶之一側的編碼條,一設置於一軌道上並透過該軌道移動的滑塊,一設置於該滑塊上用以夾持該輸送帶的定位機構,以及一固定於該定位機構上的編碼器讀頭。當量測該行程距離時,該定位機構於一起始位置附著該輸送帶上,藉以透過該軌道移動,並隨著該 輸送帶至預設的一臨界位置,當該定位機構自該起始位置移動該臨界位置後,該定位機構離開該輸送帶,並透過一復歸裝置回歸至該起始位置。 The present invention provides a reciprocating linear encoder for measuring a travel distance of a conveyor belt. The linear encoder comprises a code strip located on one side of the conveyor belt, a slider disposed on a track and moving through the track, and a slider disposed on the slider for clamping the position of the conveyor belt a mechanism, and an encoder read head fixed to the positioning mechanism. When the stroke distance is equivalently measured, the positioning mechanism is attached to the conveyor belt at a starting position, thereby moving through the track, and The conveyor belt is moved to a predetermined critical position. After the positioning mechanism moves the critical position from the starting position, the positioning mechanism leaves the conveyor belt and returns to the starting position through a resetting device.

本發明之另一目的在於提供一種具有前述往復式線性編碼器的光學檢測平台,包含一輸送裝置,一攝像裝置,一真空吸平裝置,以及一往復式線性編碼器。該輸送裝置包括一具有複數個通孔及輪軸的輸送帶,以及一帶動該輸送帶朝一檢測方向移動的第一驅動裝置。該攝像裝置係設置於該輸送帶的一側,並朝該輸送帶的方向拍攝,藉以於該輸送帶上界定一待測區域。該真空吸平裝置係設置於該輸送帶相對該待測區域的另一側。該真空吸平裝置係具有一對應至該複數個通孔的氣體導流面以對該複數個通孔提供吸附力。該往復式線性編碼器設置於該輸送帶的一側。該往復式線性編碼器藉由該定位機構夾持該輸送帶以取得該輸送帶的行程距離。 Another object of the present invention is to provide an optical inspection platform having the above-described reciprocating linear encoder, comprising a conveying device, an image pickup device, a vacuum suction device, and a reciprocating linear encoder. The conveying device comprises a conveyor belt having a plurality of through holes and an axle, and a first driving device for driving the conveyor belt to move in a detecting direction. The camera device is disposed on one side of the conveyor belt and is photographed in the direction of the conveyor belt, thereby defining a region to be tested on the conveyor belt. The vacuum suction device is disposed on the other side of the conveyor belt relative to the area to be tested. The vacuum leveling device has a gas guiding surface corresponding to the plurality of through holes to provide an adsorption force to the plurality of through holes. The reciprocating linear encoder is disposed on one side of the conveyor belt. The reciprocating linear encoder clamps the conveyor belt by the positioning mechanism to obtain the travel distance of the conveyor belt.

進一步地,該線性編碼器之種類包括光學式線性編碼器、電磁式線性編碼器以及電阻式線性編碼器。 Further, the types of the linear encoder include an optical linear encoder, an electromagnetic linear encoder, and a resistive linear encoder.

進一步地,該編碼條係具有複數個位置編碼,該編碼器讀頭係將該位置編碼反饋至運算單元,以藉由該運算單元計算出該輸送帶的行程距離。。 Further, the code strip has a plurality of position codes, and the encoder read head feeds back the position code to the operation unit to calculate the travel distance of the conveyor belt by the operation unit. .

進一步地,該復歸裝置包含有一結合於該滑塊而具有結合狀態及分離狀態的固定機構,一供該固定機構設置的導軌,以及一連結於該固定機構以控制該固定機構於該導軌上位移 的第二驅動裝置,該編碼器讀頭於偵測到該定位機構移動至該臨界位置時係回授一復歸指令至該運算單元,該運算單元於接收到該復歸指令時,使該定位機構鬆開該輸送帶,並使該固定機構結合於該滑塊,並啟動該第二驅動裝置以帶動該滑塊復歸至該起始位置。 Further, the resetting device includes a fixing mechanism coupled to the slider and having a combined state and a separated state, a guide rail provided by the fixing mechanism, and a connecting mechanism fixed to the bracket to control the fixing mechanism to be displaced on the rail a second driving device, the encoder reading head returns a reset command to the computing unit when detecting that the positioning mechanism moves to the critical position, and the operating unit causes the positioning mechanism when receiving the resetting instruction The conveyor belt is released, and the fixing mechanism is coupled to the slider, and the second driving device is activated to drive the slider to return to the starting position.

進一步地,該第二驅動裝置係為同步馬達、感應馬達、可逆馬達、步進馬達、伺服馬達、線性馬達、或氣缸。 Further, the second driving device is a synchronous motor, an induction motor, a reversible motor, a stepping motor, a servo motor, a linear motor, or a cylinder.

進一步地,該真空吸平裝置包含有一真空氣室,複數個設置於該真空氣室一側的氣孔,以及一設置於該真空氣室一側並對該真空氣室提供負壓以藉由該複數個氣孔形成該氣體導流面的抽真空單元。 Further, the vacuum suction device comprises a vacuum chamber, a plurality of air holes disposed on one side of the vacuum chamber, and a side disposed on the vacuum chamber and providing a negative pressure to the vacuum chamber. A plurality of pores form a vacuuming unit of the gas guiding surface.

進一步地,該第一驅動裝置係為感應馬達、可逆馬達、步進馬達、伺服馬達或線性馬達。 Further, the first driving device is an induction motor, a reversible motor, a stepping motor, a servo motor or a linear motor.

進一步地,所述的光學檢測平台包含有一或複數個設置於該待測區域一側、二側或周側並照射於該待測區域的補光燈。 Further, the optical detection platform includes one or more fill light lamps disposed on one side, two sides or a circumferential side of the area to be tested and irradiated to the area to be tested.

進一步地,該攝像裝置係為線掃描攝影機(Line-Scan Camera)或面掃描攝影機(Area-Scan Camera)。 Further, the imaging device is a Line-Scan Camera or an Area-Scan Camera.

進一步地,該線性編碼器之種類包括光學式線性編碼器、電磁式線性編碼器以及電阻式線性編碼器。 Further, the types of the linear encoder include an optical linear encoder, an electromagnetic linear encoder, and a resistive linear encoder.

本發明之另一目的,在於提供一種具有前述往復式線性編碼器的光學檢測平台,包含有一輸送裝置,一攝像裝置, 一真空吸平裝置,以及二往復式線性編碼器。該輸送裝置包括一具有複數個通孔及輪軸的輸送帶,以及一帶動該輸送帶朝一檢測方向移動的第一驅動裝置。該攝像裝置係設置於該輸送帶的一側,並朝該輸送帶的方向拍攝藉以於該輸送帶上界定一待測區域。該真空吸平裝置係設置於該輸送帶相對該待測區域的另一側,該真空吸平裝置係具有一對應至該複數個通孔的氣體導流面以對該複數個通孔提供吸附力。該往復式線性編碼器分別設置於該輸送帶的二側。該往復式線性編碼器分別輪流藉由該定位機構夾持該輸送帶以取得該輸送帶的行程距離。 Another object of the present invention is to provide an optical detection platform having the foregoing reciprocating linear encoder, comprising a conveying device and an imaging device. A vacuum suction device, and two reciprocating linear encoders. The conveying device comprises a conveyor belt having a plurality of through holes and an axle, and a first driving device for driving the conveyor belt to move in a detecting direction. The camera device is disposed on one side of the conveyor belt and is photographed in the direction of the conveyor belt to define a region to be tested on the conveyor belt. The vacuum suction device is disposed on the other side of the conveyor belt relative to the area to be tested, and the vacuum suction device has a gas guiding surface corresponding to the plurality of through holes to provide adsorption to the plurality of through holes force. The reciprocating linear encoders are respectively disposed on two sides of the conveyor belt. The reciprocating linear encoders respectively rotate the conveyor belt by the positioning mechanism to obtain the travel distance of the conveyor belt.

進一步地,該編碼條係具有複數個位置編碼,該編碼器讀頭將該位置編碼反饋至運算單元,以藉由該運算單元計算出該輸送帶的行程距離。 Further, the code strip has a plurality of position codes, and the encoder read head feeds back the position code to the operation unit to calculate the travel distance of the conveyor belt by the operation unit.

進一步地,該復歸裝置包含有一結合於該滑塊而具有結合狀態及分離狀態的固定機構,一供該固定機構設置的導軌,以及一連結於該固定機構以控制該固定機構於該導軌上位移的第二驅動裝置,該編碼器讀頭於偵測到該定位機構移動至該臨界位置時係回授一復歸指令至該運算單元,該運算單元於接收到該復歸指令時,使該定位機構鬆開該輸送帶,並使該固定機構結合於該滑塊,並啟動該第二驅動裝置以帶動該滑塊復歸至該起始位置。 Further, the resetting device includes a fixing mechanism coupled to the slider and having a combined state and a separated state, a guide rail provided by the fixing mechanism, and a connecting mechanism fixed to the bracket to control the fixing mechanism to be displaced on the rail a second driving device, the encoder reading head returns a reset command to the computing unit when detecting that the positioning mechanism moves to the critical position, and the operating unit causes the positioning mechanism when receiving the resetting instruction The conveyor belt is released, and the fixing mechanism is coupled to the slider, and the second driving device is activated to drive the slider to return to the starting position.

進一步地,該第二驅動裝置係為同步馬達、感應馬達、可逆馬達、步進馬達、伺服馬達、線性馬達、或氣缸。 Further, the second driving device is a synchronous motor, an induction motor, a reversible motor, a stepping motor, a servo motor, a linear motor, or a cylinder.

進一步地,該真空吸平裝置包含有一真空氣室,複數個設置於該真空氣室一側的氣孔,以及一設置於該真空氣室一側並對該真空氣室提供負壓以藉由該複數個氣孔形成該氣體導流面的抽真空單元。 Further, the vacuum suction device comprises a vacuum chamber, a plurality of air holes disposed on one side of the vacuum chamber, and a side disposed on the vacuum chamber and providing a negative pressure to the vacuum chamber. A plurality of pores form a vacuuming unit of the gas guiding surface.

進一步地,該第一驅動裝置係為感應馬達、可逆馬達、步進馬達、伺服馬達或線性馬達。 Further, the first driving device is an induction motor, a reversible motor, a stepping motor, a servo motor or a linear motor.

進一步地,該光學檢測平台包含有一或複數個設置於該待測區域一側、二側或周側並照射於該待測區域的補光燈。 Further, the optical detection platform includes one or more fill light lamps disposed on one side, two sides or a circumferential side of the area to be tested and irradiated to the area to be tested.

進一步地,該攝像裝置係為線掃描攝影機(Line-Scan Camera)或面掃描攝影機(Area-Scan Camera)。 Further, the imaging device is a Line-Scan Camera or an Area-Scan Camera.

進一步地,該線性編碼器之種類包括光學式線性編碼器、電磁式線性編碼器以及電阻式線性編碼器。 Further, the types of the linear encoder include an optical linear encoder, an electromagnetic linear encoder, and a resistive linear encoder.

因此,本發明相較於前述習知技術具有以下之優異效果: Therefore, the present invention has the following excellent effects as compared with the aforementioned prior art:

1.本發明透過往復式線性編碼器可精確測量輸送帶的位置、行程距離、或移動速度,增加待測物被拍攝時所取得的影像的精確度。 1. The present invention can accurately measure the position, the stroke distance, or the moving speed of the conveyor belt through the reciprocating linear encoder, and increase the accuracy of the image obtained when the object to be tested is photographed.

2.本發明可藉由二組往復式線性編碼器分別先後讀取輸送帶的位置、行程距離、或移動速度,於其中一組往復式線性編碼器進行復歸動作時,可由另一組往復式線性編碼器繼續反饋輸送帶的位置、行程距離、或移動速度至運算單元,增加檢測的效率。 2. The present invention can read the position, stroke distance, or moving speed of the conveyor belt by two sets of reciprocating linear encoders respectively. When one set of reciprocating linear encoders performs the resetting operation, another set of reciprocating type can be used. The linear encoder continues to feed back the position of the conveyor belt, the travel distance, or the moving speed to the arithmetic unit, increasing the efficiency of the detection.

100‧‧‧光學檢測平台 100‧‧‧ optical inspection platform

110‧‧‧輸送裝置 110‧‧‧Conveyor

111‧‧‧輸送帶 111‧‧‧Conveyor belt

112‧‧‧第一驅動裝置 112‧‧‧First drive

113‧‧‧輪軸 113‧‧‧Axle

114‧‧‧通孔 114‧‧‧through hole

120‧‧‧攝像裝置 120‧‧‧ camera

130‧‧‧真空吸平裝置 130‧‧‧Vacuum suction device

131‧‧‧真空氣室 131‧‧‧vacuum chamber

132‧‧‧氣孔 132‧‧‧ stomata

133‧‧‧抽真空單元 133‧‧‧vacuum unit

134‧‧‧氣體導流面 134‧‧‧ gas guiding surface

141‧‧‧往復式線性編碼器 141‧‧‧Reciprocating Linear Encoder

142‧‧‧滑塊 142‧‧‧ Slider

143‧‧‧軌道 143‧‧‧ Track

144‧‧‧定位機構 144‧‧‧ Positioning mechanism

145‧‧‧編碼條 145‧‧‧Code strip

146‧‧‧編碼器讀頭 146‧‧‧Encoder read head

148‧‧‧復歸裝置 148‧‧‧Return device

1481‧‧‧固定機構 1481‧‧‧Fixed institutions

1482‧‧‧第二驅動裝置 1482‧‧‧Second drive

1483‧‧‧導軌 1483‧‧‧rail

150‧‧‧補光燈 150‧‧‧ fill light

S0‧‧‧待測物 S0‧‧‧Test object

IP‧‧‧檢測方向 IP‧‧‧Detection direction

RA‧‧‧待測區域 RA‧‧‧Down area

P1‧‧‧起始位置 P1‧‧‧ starting position

P2‧‧‧臨界位置 P2‧‧‧ critical position

210‧‧‧第一往復式線性編碼器 210‧‧‧First reciprocating linear encoder

211‧‧‧滑塊 211‧‧‧ Slider

212‧‧‧定位機構 212‧‧‧ Positioning mechanism

213‧‧‧編碼器讀頭 213‧‧‧Encoder read head

214‧‧‧編碼條 214‧‧‧Code strip

215‧‧‧軌道 215‧‧‧ Track

220‧‧‧第二往復式線性編碼器 220‧‧‧Second reciprocating linear encoder

221‧‧‧滑塊 221‧‧‧ Slider

222‧‧‧定位機構 222‧‧‧ Positioning agency

223‧‧‧編碼器讀頭 223‧‧‧Encoder read head

224‧‧‧編碼條 224‧‧‧ Code strip

225‧‧‧軌道 225‧‧‧ Track

230‧‧‧復歸裝置 230‧‧‧Return device

231‧‧‧固定機構 231‧‧‧Fixed institutions

232‧‧‧導軌 232‧‧‧rails

233‧‧‧第二驅動裝置 233‧‧‧Second drive

240‧‧‧復歸裝置 240‧‧‧Return device

241‧‧‧固定機構 241‧‧‧Fixed institutions

242‧‧‧導軌 242‧‧‧ Guide rail

243‧‧‧第二驅動裝置 243‧‧‧Second drive

S1‧‧‧待測物 S1‧‧‧Test object

S2‧‧‧待測物 S2‧‧‧Test object

圖1,係本發明第一實施態樣的外觀示意圖。 Fig. 1 is a schematic view showing the appearance of a first embodiment of the present invention.

圖2,係本發明第一實施態樣的側面示意圖。 Figure 2 is a side elevational view of a first embodiment of the present invention.

圖3,係本發明第一實施態樣的局部放大示意圖。 Fig. 3 is a partially enlarged schematic view showing a first embodiment of the present invention.

圖4-1至圖4-3,係本發明第一實施態樣的操作示意圖(一)、操作示意圖(二)、操作示意圖(三)。 4-1 to 4-3 are schematic diagrams (1), an operation diagram (2), and an operation diagram (3) of the first embodiment of the present invention.

圖5,係本發明第二實施態樣的外觀示意圖。 Fig. 5 is a schematic view showing the appearance of a second embodiment of the present invention.

圖6,係本發明第二實施態樣的俯視圖。 Figure 6 is a plan view of a second embodiment of the present invention.

圖7-1至圖7-3,係本發明第二實施態樣的操作示意圖(一)、操作示意圖(二)、操作示意圖(三)。 7-1 to 7-3 are schematic diagrams (1), an operation diagram (2), and an operation diagram (3) of the second embodiment of the present invention.

有關本發明之詳細說明及技術內容,現就配合圖式說明如下。再者,本發明中之圖式,為說明方便,其比例未必按實際比例繪製,而有誇大之情況,該等圖式及其比例非用以限制本發明之範圍。 The detailed description and technical contents of the present invention will now be described with reference to the drawings. In addition, the drawings are not intended to limit the scope of the present invention, and the proportions thereof are not intended to limit the scope of the present invention.

本發明提供一種往復式線性編碼器,用於量測輸送帶的行程距離,並將所取得的數值反饋至運算單元。所述的往復式線性編碼器係可應用光學檢測平台上,用以對面板、料片進行精密檢測。配合攝像裝置檢測面板及料片瑕疵時,可確保攝像裝置所取得的每幅圖幀維持相同的精確度而不失真。 The invention provides a reciprocating linear encoder for measuring the travel distance of a conveyor belt and feeding back the obtained value to the arithmetic unit. The reciprocating linear encoder can be applied to an optical detection platform for precise detection of panels and sheets. When the panel and the cassette are detected in conjunction with the camera, it is ensured that each frame obtained by the camera maintains the same accuracy without distortion.

請參閱「圖1」,係本發明第一實施態樣的外觀示意圖,如圖所示: Please refer to FIG. 1 , which is a schematic diagram of the appearance of the first embodiment of the present invention, as shown in the figure:

本實施態樣的光學檢測平台100係提供單側的往復式線性編碼器141,用以反饋輸送帶111的位置資訊至運算單元(圖未示)。該往復式光學檢測平台100包含有一輸送裝置110,一設置於該輸送裝置110一側的攝像裝置120,一設置於該輸送裝置110內側的真空吸平裝置130,以及一設置於該輸送裝置110的輸送帶111一側以測量該輸送帶位置資訊的往復式線性編碼器141。 The optical detection platform 100 of the present embodiment provides a single-sided reciprocating linear encoder 141 for feeding back the position information of the conveyor belt 111 to an arithmetic unit (not shown). The reciprocating optical detection platform 100 includes a transport device 110, an imaging device 120 disposed on one side of the transport device 110, a vacuum flat device 130 disposed on the inner side of the transport device 110, and a transport device 110 disposed on the transport device 110. The side of the conveyor belt 111 is a reciprocating linear encoder 141 that measures the position information of the conveyor belt.

所述的輸送裝置110包含有一具有複數個通孔114(如圖2所示)的輸送帶111,以及一帶動該輸送帶111令待測物S0朝一檢測方向IP移動的第一驅動裝置112。於一較佳實施例中,該輸送帶之材質可為透氣性材質。該輸送帶111係繞設於複數個連接至第一驅動裝置112的輪軸113上,於第一驅動裝置112運作時將帶動該輪軸113樞轉,並藉由輪軸113上的粗糙表面與輸送帶111間產生牽引力帶動該輸送帶111朝檢測方向IP移動。在此所述檢測方向IP,係指該輸送帶111藉由輪軸113帶動而朝順時針、或逆時針方向行進,使該輸送帶111上所乘載的待測物S0朝攝像裝置120移動的行進方向。該第一驅動裝置112係可為感應馬達、可逆馬達、步進馬達、伺服馬達、線性馬達或其它類此之電動機設備,於本發明中不予以限制。 The conveying device 110 includes a conveyor belt 111 having a plurality of through holes 114 (shown in FIG. 2), and a first driving device 112 that drives the conveyor belt 111 to move the object S0 toward a detecting direction IP. In a preferred embodiment, the material of the conveyor belt may be a gas permeable material. The conveyor belt 111 is wound around a plurality of axles 113 connected to the first driving device 112. When the first driving device 112 operates, the axle 113 is pivoted by the rough surface and the conveyor belt on the axle 113. The 111 pieces of traction force drive the conveyor belt 111 to move toward the detection direction IP. In the detection direction IP, the conveyor belt 111 is driven by the axle 113 to travel clockwise or counterclockwise, so that the object S0 carried on the conveyor belt 111 moves toward the camera 120. Direction of travel. The first driving device 112 can be an induction motor, a reversible motor, a stepping motor, a servo motor, a linear motor or the like, which is not limited in the present invention.

所述的攝像裝置12係設置於該輸送帶111的一側,並朝該輸送帶111的方向拍攝藉以於該輸送帶111上界定一待測區域RA。於較佳實施例中,該攝像裝置120係為利用待測物S0移動速度取得整面影像的線掃描攝影機(Line-Scan Camera),於 其他實施例中,該攝像裝置120亦可為面掃描攝影機(Area-Scan Camera)於本發明中不予以限制。於本發明中所述的待測區域RA,係指該攝像裝置120於其景深範圍內對應至該檢測路徑IP上可清楚拍攝待測物S0影像的區域。於該待測區域RA的一側(於本實施態樣中為上側)係可設置有一或複數個補光燈150,照射於該待測區域RA上以對該待測區域RA上的待測物S0進行補光。除上述的實施例外,所述的補光燈150亦可設置於該待測區域RA二側、或是環設於該待測區域RA周測,於本發明中不予以限制。 The camera device 12 is disposed on one side of the conveyor belt 111 and is photographed in the direction of the conveyor belt 111 to define a region to be tested RA on the conveyor belt 111. In the preferred embodiment, the camera device 120 is a line-scan camera that uses the moving object S0 to obtain a full-face image. In other embodiments, the camera device 120 may also be an area-scan camera (Area-Scan Camera), which is not limited in the present invention. The area to be tested RA in the present invention refers to an area in which the imaging device 120 corresponds to the detection path IP in which the image of the object S0 can be clearly captured. One side of the area to be tested RA (the upper side in this embodiment) may be provided with one or more fill light 150, and is irradiated on the area to be tested RA to be tested on the area RA to be tested. The object S0 is filled with light. In addition to the above-mentioned implementation, the fill light 150 may be disposed on the two sides of the area to be tested RA or in the area to be tested, and is not limited in the present invention.

所述的真空吸平裝置130係設置於該輸送帶111相對該待測區域RA的另一側,以對該輸送帶111上的待測物S0提供真空吸附力,避免待測物S0的邊緣處產生翹曲的問題。有關於該真空吸平裝置130的詳細構造,請一併參閱「圖2」,所述的真空吸平裝置130係具有一對應至該複數個通孔114的氣體導流面134,用以對該複數個通孔114提供吸附力。具體而言,該真空吸平裝置130包含有一真空氣室131,複數個設置於該真空氣室131一側的氣孔132,以及一設置於該真空氣室131一側並對該真空氣室131提供負壓的抽真空單元133。於該抽真空單元133對該真空氣室131提供負壓時,氣體將經由該複數個氣孔132進入該真空氣室131,此時複數個氣孔132所提供的真空吸附力將於該真空氣室131的一側形成該氣體導流面134。 The vacuum suction device 130 is disposed on the other side of the conveyor belt 111 opposite to the area to be tested RA to provide a vacuum adsorption force to the object S0 on the conveyor belt 111 to avoid the edge of the object S0. There is a problem of warpage. For a detailed construction of the vacuum suction device 130, please refer to FIG. 2 together. The vacuum suction device 130 has a gas guiding surface 134 corresponding to the plurality of through holes 114 for The plurality of through holes 114 provide an adsorption force. Specifically, the vacuum suction device 130 includes a vacuum chamber 131, a plurality of air holes 132 disposed on one side of the vacuum chamber 131, and a side disposed on the vacuum chamber 131 and the vacuum chamber 131. A vacuum unit 133 that provides a negative pressure is provided. When the vacuum unit 133 supplies a negative pressure to the vacuum chamber 131, the gas will enter the vacuum chamber 131 through the plurality of pores 132, and the vacuum adsorption force provided by the plurality of pores 132 will be in the vacuum chamber. The gas guiding surface 134 is formed on one side of the 131.

所述的往復式線性編碼器141係設置於該輸送帶111的一側,用以夾持該輸送帶111並測量該輸送帶111的行程距離。 有關於往復式線性編碼器141的詳細構造,請一併參閱「圖3」: The reciprocating linear encoder 141 is disposed on one side of the conveyor belt 111 for clamping the conveyor belt 111 and measuring the stroke distance of the conveyor belt 111. For the detailed construction of the reciprocating linear encoder 141, please refer to "Figure 3":

所述的往復式線性編碼器141主要包含有一位於並平行該輸送帶111之一側的編碼條145,一設置於一軌道143上以透過該軌道143移動的滑塊142,一設置於該滑塊142上用以夾持該輸送帶111的定位機構144,以及一固定於該定位機構144上的編碼器讀頭146。該編碼條145係具有複數個位置編碼,運算單元可藉由該編碼器讀頭146讀取該編碼條145上的位置編碼,以確認該滑塊142所在的位置。該運算單元可透過編碼器讀頭146取得輸送帶111的位置編碼,並藉由該位置編碼計算出行程距離或移動速度,並依據所取得的數值結果形成對應的控制指令(例如停止、移動、加速、減速)反饋至該第一驅動裝置112,以配合實際的狀況進行調整。所述的往復式線性編碼器141可為光學式線性編碼器、電磁式線性編碼器以及電阻式線性編碼器,於本發明不予以限制。 The reciprocating linear encoder 141 mainly includes a code strip 145 located on one side of the conveyor belt 111, and a slider 142 disposed on a rail 143 for moving through the rail 143. A positioning mechanism 144 for holding the conveyor belt 111 on the block 142, and an encoder read head 146 fixed to the positioning mechanism 144. The code strip 145 has a plurality of position codes, and the operation unit can read the position code on the code strip 145 by the encoder read head 146 to confirm the position of the slider 142. The arithmetic unit can obtain the position code of the conveyor belt 111 through the encoder read head 146, calculate the travel distance or the moving speed by using the position code, and form corresponding control commands according to the obtained numerical result (for example, stop, move, The acceleration and deceleration are fed back to the first driving device 112 to adjust according to the actual situation. The reciprocating linear encoder 141 may be an optical linear encoder, an electromagnetic linear encoder, and a resistive linear encoder, which are not limited in the present invention.

於量測該輸送帶111的行程距離時,該定位機構144於一起始位置P1附著該輸送帶111上,藉以透過該軌道143移動,並隨著該輸送帶111至預設的一臨界位置P2,當該定位機構144自該起始位置P1移動該臨界位置P2後,該定位機構144離開該輸送帶111,並透過一復歸裝置148回歸至該起始位置P1。 When measuring the travel distance of the conveyor belt 111, the positioning mechanism 144 is attached to the conveyor belt 111 at a starting position P1, thereby moving through the rail 143, and along with the conveyor belt 111 to a predetermined critical position P2. After the positioning mechanism 144 moves the critical position P2 from the starting position P1, the positioning mechanism 144 leaves the conveyor belt 111 and returns to the starting position P1 through a resetting device 148.

所述的復歸裝置148包含有一結合於該滑塊142而具有結合及分離二種狀態的固定機構1481,一供該固定機構1481設置的導軌1483,以及一連結於該固定機構1481以控制該固定機 構1481於該導軌1483上位移的第二驅動裝置1482。所述的固定機構1481可透過機械式(例如夾持、扣合、限位等)或非機械式(例如磁吸)的方式固定該滑塊142,該第二驅動裝置1482係可為同步馬達、感應馬達、可逆馬達、步進馬達、伺服馬達、線性馬達、或氣缸,於本發明中不予以限制。該編碼器讀頭146於偵測到該滑塊142移動至該臨界位置P2時係回授一復歸指令至該運算單元,該運算單元於接收到該復歸指令時,使該定位機構144鬆開該輸送帶111,並使該固定機構1481結合於該滑塊142,並啟動該第二驅動裝置1482以帶動該滑塊142復歸至該起始位置。 The resetting device 148 includes a fixing mechanism 1481 coupled to the slider 142 and having two states of bonding and separating, a guiding rail 1482 for the fixing mechanism 1481, and a fastening mechanism 1481 coupled to the fixing mechanism 1481 to control the fixing. machine The second driving device 1482 is configured to be displaced on the guide rail 1482. The fixing mechanism 1481 can fix the slider 142 by mechanical means (such as clamping, snapping, limiting, etc.) or non-mechanical (such as magnetic attraction), and the second driving device 1482 can be a synchronous motor. The induction motor, the reversible motor, the stepping motor, the servo motor, the linear motor, or the cylinder are not limited in the present invention. The encoder read head 146 returns a reset command to the operation unit when detecting that the slider 142 moves to the critical position P2, and the operation unit releases the positioning mechanism 144 when receiving the reset command. The conveyor belt 111 is coupled to the slider 142 and the second driving device 1482 is activated to bring the slider 142 back to the starting position.

有關於本發明第一實施態樣的運作方式,請一併參閱「圖4-1」至「圖4-3」,係本發明第一實施態樣的作動示意圖,如圖所示: For the operation mode of the first embodiment of the present invention, please refer to "FIG. 4-1" to "FIG. 4-3", which is a schematic diagram of the operation of the first embodiment of the present invention, as shown in the figure:

請先參閱「圖4-1」,起始時,人員或移載裝置將待測物S0設置於該輸送帶111上,所述的待測物S0被輸送帶111移動至起始位置P1。該輸送帶111一側感測器(圖未示)感應到該待測物S0時,傳送一觸發指令至該運算單元。該運算單元於接收到該觸發指令時,係暫時停止該輸送帶111,並啟動一檢測程序。 Please refer to FIG. 4-1 first. At the beginning, the personnel or the transfer device sets the object to be tested S0 on the conveyor belt 111, and the object S0 to be tested is moved by the conveyor belt 111 to the starting position P1. When the sensor (not shown) on the side of the conveyor belt 111 senses the object S0, it transmits a trigger command to the operation unit. Upon receiving the trigger command, the arithmetic unit temporarily stops the conveyor belt 111 and starts a detection program.

接續,請參閱「圖4-2」,於啟動檢測程序時,該定位機構144係夾持該輸送帶111,使該滑塊142由起始位置P1朝該檢測方向IP移動至預設定的臨界位置P2。於該滑塊142移動的同時,編碼器讀頭146係將所讀取到的位置編碼傳送至該運算單元,該運算單元係藉由位置編碼取得該滑塊142(輸送帶111)的 行程距離。。 For the connection, please refer to "Fig. 4-2". When the detection program is started, the positioning mechanism 144 clamps the conveyor belt 111 to move the slider 142 from the starting position P1 to the detection direction IP to a preset threshold. Position P2. While the slider 142 is moving, the encoder read head 146 transmits the read position code to the operation unit, and the operation unit acquires the slider 142 (the conveyor belt 111) by position coding. Travel distance. .

於該滑塊142受該輸送帶111牽引朝檢測方向IP移動時,設置於該輸送帶111一側的攝像裝置120係拍攝該待測物S0並取得該待測物S0的影像,所拍攝到的影像係用於進行瑕疵檢測。 When the slider 142 is pulled by the conveyor belt 111 in the detection direction IP, the imaging device 120 disposed on the side of the conveyor belt 111 captures the object S0 and acquires the image of the object S0. The image is used for flaw detection.

最後,請參閱「圖4-3」,於該運算單元偵測到該滑塊142移動至該臨界位置P2時,係控制該定位機構144離開該輸送帶111。此時,設置於該定位機構144一側的復歸裝置148將帶動該滑塊142移回至起始位置,以利該線性編碼器141對下一個待測物S0進行另一次的檢測程序。 Finally, please refer to FIG. 4-3. When the arithmetic unit detects that the slider 142 moves to the critical position P2, the positioning mechanism 144 is controlled to leave the conveyor belt 111. At this time, the resetting device 148 disposed on one side of the positioning mechanism 144 will move the slider 142 back to the starting position, so that the linear encoder 141 performs another detecting process on the next object S0.

請參閱「圖5」及「圖6」,係本發明第二實施態樣的外觀示意圖及俯視圖,如圖所示: Please refer to FIG. 5 and FIG. 6 , which are schematic diagrams and top views of the second embodiment of the present invention, as shown in the figure:

本實施態樣與第一實施態樣的主要差異點在於,本實施態樣係於輸送帶111的二側分別設置有第一往復式線性編碼器210以及第二往復式線性編碼器220,藉由該第一往復式線性編碼器210及第二往復式線性編碼器220於輸送帶二側分別依序輪流運作,省去單一往復式線性編碼器141復歸至起始位置P1時所占去的時間。以下係針對第一往復式線性編碼器210及第二往復式線性編碼器220的詳細構造及運作方式進行說明,其餘與第一實施態樣相同部分,以下即不再予以贅述。 The main difference between this embodiment and the first embodiment is that the first embodiment of the conveyor belt 111 is provided with a first reciprocating linear encoder 210 and a second reciprocating linear encoder 220, respectively. The first reciprocating linear encoder 210 and the second reciprocating linear encoder 220 respectively operate in turn on the two sides of the conveyor belt, eliminating the need for the single reciprocating linear encoder 141 to be reset to the starting position P1. time. The following is a detailed description of the detailed construction and operation of the first reciprocating linear encoder 210 and the second reciprocating linear encoder 220, and the rest is the same as the first embodiment, and will not be further described below.

所述的第一往復式線性編碼器210主要包含有一位於並平行該輸送帶111之一側的編碼條214,一設置於一軌道215 上以透過該軌道215移動的滑塊211,一設置於該滑塊211上用以夾持該輸送帶111的定位機構212,以及一固定於該定位機構212上的編碼器讀頭213。 The first reciprocating linear encoder 210 mainly includes a code strip 214 located on one side of the conveyor belt 111 and disposed on a track 215. A slider 211 that moves through the rail 215, a positioning mechanism 212 that is disposed on the slider 211 for clamping the conveyor belt 111, and an encoder read head 213 that is fixed to the positioning mechanism 212.

與該第一線性編碼器210相同,所述的第二往復式線性編碼器220主要包含有一位於並平行該輸送帶111相對該第一往復式線性編碼器210另一側的編碼條224,一設置於一軌道224上以透過該軌道224移動的滑塊221,一設置於該滑塊221上用以夾持該輸送帶111的定位機構222,以及一固定於該定位機構222上的編碼器讀頭223。 Like the first linear encoder 210, the second reciprocating linear encoder 220 mainly includes a code strip 224 located at and parallel to the conveyor belt 111 opposite to the other side of the first reciprocating linear encoder 210. a slider 221 disposed on a rail 224 for moving through the rail 224, a positioning mechanism 222 disposed on the slider 221 for clamping the conveyor belt 111, and a code fixed to the positioning mechanism 222 Read head 223.

該運算單元係依序控制該第一往復式線性編碼器210及該第二往復式線性編碼器220的定位機構212、222分別於該輸送帶111的二側夾持或離開該輸送帶111,以分別由該第一往復式線性編碼器210及該第二往復式線性編碼器220的編碼器讀頭213、223取得輸送帶111的位置編碼,並藉由該位置編碼計算出行程距離或移動速度。 The computing unit sequentially controls the positioning mechanisms 212, 222 of the first reciprocating linear encoder 210 and the second reciprocating linear encoder 220 to respectively clamp or leave the conveyor belt 111 on both sides of the conveyor belt 111. Position encoding of the conveyor belt 111 is obtained by the encoder heads 213, 223 of the first reciprocating linear encoder 210 and the second reciprocating linear encoder 220, respectively, and the travel distance or movement is calculated by the position encoding. speed.

於該第一往復式線性編碼器210及該第二往復式線性編碼器220的一側分別包含有一復歸裝置230(240)。所述的復歸裝置230(240)包含有一結合於該滑塊211(221)而具有結合及分離二種狀態的固定機構231(241),一供該固定機構231(241)設置的導軌232(242),以及一連結於該固定機構231(241)以控制該固定機構231(241)於該導軌232(242)上位移的第二驅動裝置233(243)。所述的固定機構231(241)可透過機械式(例如夾持、扣合、 限位等)或非機械式(例如磁吸)的方式固定該滑塊211(221),該第二驅動裝置233(243)係可為同步馬達、感應馬達、可逆馬達、步進馬達、伺服馬達、線性馬達、或氣缸,於本發明中不予以限制。該編碼器讀頭213(223)於偵測到該滑塊211(221)移動至該臨界位置P2時係回授一復歸指令至該運算單元,該運算單元於接收到該復歸指令時,使該定位機構212(222)鬆開該輸送帶111,並使該固定機構231(241)結合於該滑塊211(221),啟動該第二驅動裝置233(243)以帶動該滑塊211(221)復歸至該起始位置。 A resetting device 230 (240) is included on one side of the first reciprocating linear encoder 210 and the second reciprocating linear encoder 220, respectively. The resetting device 230 (240) includes a fixing mechanism 231 (241) coupled to the slider 211 (221) and having two states of bonding and separating, and a guiding rail 232 for the fixing mechanism 231 (241) ( 242), and a second driving device 233 (243) coupled to the fixing mechanism 231 (241) to control the fixing mechanism 231 (241) to be displaced on the rail 232 (242). The fixing mechanism 231 (241) is mechanically movable (for example, clamping, snapping, The slider 211 (221) is fixed in a manner such as a limit or the like, and the second driving device 233 (243) may be a synchronous motor, an induction motor, a reversible motor, a stepping motor, or a servo. The motor, the linear motor, or the cylinder is not limited in the present invention. The encoder read head 213 (223) returns a reset command to the operation unit when detecting that the slider 211 (221) moves to the critical position P2, and the operation unit makes the reset instruction The positioning mechanism 212 (222) releases the conveyor belt 111, and the fixing mechanism 231 (241) is coupled to the slider 211 (221), and the second driving device 233 (243) is activated to drive the slider 211 ( 221) Return to the starting position.

有關於本發明第二實施態樣的運作方式,請一併參閱「圖7-1」至「圖7-4」,係本發明第二實施態樣的作動示意圖,如圖所示: For the operation mode of the second embodiment of the present invention, please refer to "FIG. 7-1" to "FIG. 7-4", which is a schematic diagram of the operation of the second embodiment of the present invention, as shown in the figure:

請先參閱「圖7-1」,起始時,人員或移載裝置係將待測物S1放置於該輸送帶110上,所述的待測物S1係藉由輸送帶111移動至起始位置時,於該輸送帶111一側感測器係感應到該待測物S1,並傳送一觸發指令至該運算單元,該運動單元於接收到該觸發指令時,係啟動一第一檢測程序。 Please refer to "FIG. 7-1". At the beginning, the personnel or the transfer device places the object to be tested S1 on the conveyor belt 110, and the object S1 is moved to the start by the conveyor belt 111. In the position, the sensor senses the object S1 on the side of the conveyor belt 111, and transmits a trigger command to the operation unit. When the motion unit receives the trigger command, the first detection program is started. .

接續,請參閱「圖7-2」,於啟動檢測程序時,該運算單元係先啟動一側的第一往復式線性編碼器210。該第一往復式線性編碼器210的定位機構212係夾持該輸送帶111,使該滑塊211由起始位置P1朝該檢測方向IP移動至預設定的臨界位置P2。於該滑塊211移動的同時,該第一往復式線性編碼器210的編碼器讀頭213係將所讀取到的位置編碼傳送至該運算單元,該運算 單元係藉由位置編碼取得該滑塊211(輸送帶111)的行程距離。於該滑塊211受該輸送帶111牽引朝檢測方向IP移動時,設置於該輸送帶111一側的攝像裝置120係拍攝該待測物S1並取得該待測物S1的影像,所拍攝到的影像係用於進行瑕疵檢測。 For the connection, please refer to "Fig. 7-2". When the detection program is started, the arithmetic unit first activates the first reciprocating linear encoder 210 on one side. The positioning mechanism 212 of the first reciprocating linear encoder 210 clamps the conveyor belt 111 to move the slider 211 from the starting position P1 toward the detecting direction IP to a preset critical position P2. While the slider 211 is moving, the encoder read head 213 of the first reciprocating linear encoder 210 transmits the read position code to the operation unit, and the operation is performed. The unit obtains the stroke distance of the slider 211 (conveyor belt 111) by position coding. When the slider 211 is pulled by the conveyor belt 111 in the detection direction IP, the imaging device 120 disposed on the side of the conveyor belt 111 captures the object S1 and acquires the image of the object S1. The image is used for flaw detection.

於該第一往復式線性編碼器210的滑塊211移動至臨界位置P2的同時,人員或移載手臂係將下一組待測物S2放置於該輸送帶111上。所述的待測物S2藉由輸送帶111移動至起始位置P1時,於該輸送帶111一側感測器係感應到該待測物S2,並傳送一觸發指令至該運算單元,該運動單元於接收到該觸發指令時,係啟動一第二檢測程序。 While the slider 211 of the first reciprocating linear encoder 210 is moved to the critical position P2, the person or the transfer arm places the next group of objects S2 on the conveyor belt 111. When the object to be tested S2 is moved to the starting position P1 by the conveyor belt 111, the sensor system senses the object to be tested S2 on the side of the conveyor belt 111, and transmits a trigger command to the operation unit. When the motion unit receives the trigger command, it initiates a second detection procedure.

接續,請參閱「圖7-3」,該運算單元偵測到該第一往復式線性編碼器210的滑塊211移動至該臨界位置P2時,該第一線性編碼器210的定位機構212係鬆開該輸送帶111,此時,設置於該定位機構212一側的復歸裝置230係帶動該滑塊211移回至起始位置。於此同時,該第二線性編碼器220的定位機構222係夾持該輸送帶111,使該滑塊221由起始位置P1朝該檢測方向IP移動至預設定的臨界位置P2,以藉由該攝像裝置12進行另一次檢測,並藉由上述的操作順序輪流進行。 For the connection, please refer to FIG. 7-3. When the operation unit detects that the slider 211 of the first reciprocating linear encoder 210 moves to the critical position P2, the positioning mechanism 212 of the first linear encoder 210 The conveyor belt 111 is released. At this time, the resetting device 230 disposed on the side of the positioning mechanism 212 drives the slider 211 to move back to the starting position. At the same time, the positioning mechanism 222 of the second linear encoder 220 clamps the conveyor belt 111, and moves the slider 221 from the starting position P1 toward the detecting direction IP to a preset critical position P2. The imaging device 12 performs another detection and is performed in turn by the above-described operation sequence.

綜上所述,本發明透過往復式線性編碼器可精確測量輸送帶的位置、行程距離、或移動速度,增加待測物被拍攝時所取得的影像的精確度。此外,本發明可藉由二組往復式線性編碼器分別先後讀取輸送帶的位置、行程距離、或移動速度,於其 中一組往復式線性編碼器進行復歸動作時,可由另一組往復式線性編碼器繼續反饋輸送帶的位置、行程距離、或移動速度至運算單元,增加檢測的效率。 In summary, the present invention can accurately measure the position, stroke distance, or moving speed of the conveyor belt through the reciprocating linear encoder, and increase the accuracy of the image obtained when the object to be tested is photographed. In addition, the present invention can sequentially read the position, the travel distance, or the moving speed of the conveyor belt by two sets of reciprocating linear encoders. When a set of reciprocating linear encoders performs a reset operation, the position, stroke distance, or moving speed of the conveyor belt can be continuously fed back to the arithmetic unit by another set of reciprocating linear encoders, thereby increasing the efficiency of detection.

以上已將本發明做一詳細說明,惟以上所述者,僅為本發明之一較佳實施例而已,當不能以此限定本發明實施之範圍,即凡依本發明申請專利範圍所作之均等變化與修飾,皆應仍屬本發明之專利涵蓋範圍內。 The present invention has been described in detail above, but the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Variations and modifications are still within the scope of the patents of the present invention.

100‧‧‧光學檢測平台 100‧‧‧ optical inspection platform

110‧‧‧輸送裝置 110‧‧‧Conveyor

111‧‧‧輸送帶 111‧‧‧Conveyor belt

112‧‧‧第一驅動裝置 112‧‧‧First drive

113‧‧‧輪軸 113‧‧‧Axle

120‧‧‧攝像裝置 120‧‧‧ camera

130‧‧‧真空吸平裝置 130‧‧‧Vacuum suction device

141‧‧‧往復式線性編碼器 141‧‧‧Reciprocating Linear Encoder

142‧‧‧滑塊 142‧‧‧ Slider

143‧‧‧軌道 143‧‧‧ Track

144‧‧‧定位機構 144‧‧‧ Positioning mechanism

145‧‧‧編碼條 145‧‧‧Code strip

146‧‧‧編碼器讀頭 146‧‧‧Encoder read head

1481‧‧‧固定機構 1481‧‧‧Fixed institutions

1482‧‧‧第二驅動裝置 1482‧‧‧Second drive

1483‧‧‧導軌 1483‧‧‧rail

150‧‧‧補光燈 150‧‧‧ fill light

S0‧‧‧待測物 S0‧‧‧Test object

RA‧‧‧待測區域 RA‧‧‧Down area

Claims (20)

一種往復式線性編碼器,用於量測一輸送帶之一行程距離,該線性編碼器包含:一編碼條,位於並平行該輸送帶之一側;一滑塊,設置於一軌道上,透過該軌道移動;一定位機構,設置於該滑塊上,用以夾持該輸送帶;一編碼器讀頭,固定於該定位機構上;其中當量測該行程距離時,該定位機構於一起始位置附著該輸送帶上,藉以透過該軌道移動,並隨著該輸送帶至預設的一臨界位置,當該定位機構自該起始位置移動該臨界位置後,該定位機構離開該輸送帶,並透過一復歸裝置回歸至該起始位置。 A reciprocating linear encoder for measuring a stroke distance of a conveyor belt, the linear encoder comprising: a code strip located on one side of the conveyor belt; and a slider disposed on a track The positioning mechanism is disposed on the slider for clamping the conveyor belt; an encoder reading head is fixed on the positioning mechanism; wherein when the stroke distance is equivalently measured, the positioning mechanism is together a starting position attached to the conveyor belt for moving through the track, and with the conveyor belt to a predetermined critical position, the positioning mechanism leaves the conveyor belt after the positioning mechanism moves the critical position from the starting position And return to the starting position through a reset device. 如申請專利範圍第1項所述的線性編碼器,其中該線性編碼器之種類包括光學式線性編碼器、電磁式線性編碼器以及電阻式線性編碼器。 The linear encoder of claim 1, wherein the linear encoder comprises an optical linear encoder, an electromagnetic linear encoder, and a resistive linear encoder. 一種具有申請專利範圍第1項所述的往復式線性編碼器的光學檢測平台,包含:一輸送裝置,包括一具有複數個通孔及輪軸的輸送帶,以及一帶動該輸送帶朝一檢測方向移動的第一驅動裝置;一攝像裝置,係設置於該輸送帶的一側,並朝該輸送帶的方向 拍攝,藉以於該輸送帶上界定一待測區域;一真空吸平裝置,係設置於該輸送帶相對該待測區域的另一側,該真空吸平裝置係具有一對應至該複數個通孔的氣體導流面以對該複數個通孔提供吸附力;以及一如申請專利範圍第1項所述的往復式線性編碼器,設置於該輸送帶的一側,該往復式線性編碼器藉由該定位機構夾持該輸送帶以取得該輸送帶的行程距離。 An optical detection platform having the reciprocating linear encoder according to claim 1, comprising: a conveying device comprising a conveying belt having a plurality of through holes and an axle, and driving the conveyor belt to move toward a detecting direction a first driving device; an imaging device disposed on one side of the conveyor belt and facing the conveyor belt Shooting, on the conveyor belt defining a region to be tested; a vacuum suction device is disposed on the other side of the conveyor belt relative to the area to be tested, the vacuum suction device has a corresponding to the plurality of passes a gas guiding surface of the hole to provide an adsorption force to the plurality of through holes; and a reciprocating linear encoder as described in claim 1, disposed on one side of the conveyor belt, the reciprocating linear encoder The conveyor belt is clamped by the positioning mechanism to obtain the travel distance of the conveyor belt. 如申請專利範圍第3項所述的光學檢測平台,其中,該編碼條係具有複數個位置編碼,該編碼器讀頭係將該位置編碼反饋至運算單元,以藉由該運算單元計算出該輸送帶的行程距離。 The optical detection platform of claim 3, wherein the code strip has a plurality of position codes, and the encoder read head feeds back the position code to the operation unit to calculate the operation unit by the operation unit The travel distance of the conveyor belt. 如申請專利範圍第4項所述的光學檢測平台,其中,該復歸裝置包含有一結合於該滑塊而具有結合狀態及分離狀態的固定機構,一供該固定機構設置的導軌,以及一連結於該固定機構以控制該固定機構於該導軌上位移的第二驅動裝置,該編碼器讀頭於偵測到該定位機構移動至該臨界位置時係回授一復歸指令至該運算單元,該運算單元於接收到該復歸指令時,使該定位機構鬆開該輸送帶,並使該固定機構結合於該滑塊,並啟動該第二驅動裝置以帶動該滑塊復歸至該起始位置。 The optical detection platform of claim 4, wherein the resetting device comprises a fixing mechanism coupled to the slider and having a combined state and a separated state, a guide rail provided by the fixing mechanism, and a joint The fixing mechanism is configured to control the second driving device of the fixing mechanism to be displaced on the rail, and the encoder reading head returns a reset command to the computing unit when detecting that the positioning mechanism moves to the critical position, the operation When receiving the reset command, the unit causes the positioning mechanism to release the conveyor belt, and the fixing mechanism is coupled to the slider, and activates the second driving device to drive the slider to return to the starting position. 如申請專利範圍第5項所述的光學檢測平台,其中,該第二驅動裝置係為同步馬達、感應馬達、可逆馬達、步進馬達、伺服 馬達、線性馬達、或氣缸。 The optical detection platform of claim 5, wherein the second driving device is a synchronous motor, an induction motor, a reversible motor, a stepping motor, and a servo Motor, linear motor, or cylinder. 如申請專利範圍第3項所述的光學檢測平台,其中,該真空吸平裝置包含有一真空氣室,複數個設置於該真空氣室一側的氣孔,以及一設置於該真空氣室一側並對該真空氣室提供負壓以藉由該複數個氣孔形成該氣體導流面的抽真空單元。 The optical inspection platform of claim 3, wherein the vacuum suction device comprises a vacuum chamber, a plurality of air holes disposed on one side of the vacuum chamber, and a side disposed on the vacuum chamber And supplying a vacuum to the vacuum chamber to form a vacuuming unit of the gas guiding surface by the plurality of pores. 如申請專利範圍第3項所述的光學檢測平台,其中,該第一驅動裝置係為感應馬達、可逆馬達、步進馬達、伺服馬達或線性馬達。 The optical detection platform of claim 3, wherein the first driving device is an induction motor, a reversible motor, a stepping motor, a servo motor or a linear motor. 如申請專利範圍第3項所述的光學檢測平台,更進一步包含有一或複數個設置於該待測區域一側、二側或周側並照射於該待測區域的補光燈。 The optical inspection platform of claim 3, further comprising one or more fill lamps disposed on one side, two sides or a circumference side of the area to be tested and irradiated to the area to be tested. 如申請專利範圍第3項所述的光學檢測平台,其中,該攝像裝置係為線掃描攝影機(Line-Scan Camera)或面掃描攝影機(Area-Scan Camera)。 The optical detection platform according to claim 3, wherein the imaging device is a Line-Scan Camera or an Area-Scan Camera. 如申請專利範圍第3項所述的光學檢測平台,其中該線性編碼器之種類包括光學式線性編碼器、電磁式線性編碼器以及電阻式線性編碼器。 The optical inspection platform of claim 3, wherein the linear encoder comprises an optical linear encoder, an electromagnetic linear encoder, and a resistive linear encoder. 一種具有申請專利範圍第1項所述的往復式線性編碼器的光學 檢測平台,包含有:一輸送裝置,包括一具有複數個通孔及輪軸的輸送帶,以及一帶動該輸送帶朝一檢測方向移動的第一驅動裝置;一攝像裝置,係設置於該輸送帶的一側,並朝該輸送帶的方向拍攝藉以於該輸送帶上界定一待測區域;一真空吸平裝置,係設置於該輸送帶相對該待測區域的另一側,該真空吸平裝置係具有一對應至該複數個通孔的氣體導流面以對該複數個通孔提供吸附力;以及二如申請專利範圍第1項所述的往復式線性編碼器,分別設置於該輸送帶的二側,該往復式線性編碼器分別輪流藉由該定位機構夾持該輸送帶以取得該輸送帶的行程距離。 Optical device having a reciprocating linear encoder as described in claim 1 The detecting platform comprises: a conveying device comprising: a conveying belt having a plurality of through holes and an axle, and a first driving device for driving the conveyor belt to move in a detecting direction; and an image capturing device disposed on the conveyor belt One side, and photographing in the direction of the conveyor belt to define a region to be tested on the conveyor belt; a vacuum suction device is disposed on the other side of the conveyor belt relative to the area to be tested, the vacuum suction device And a gas guiding surface corresponding to the plurality of through holes to provide an adsorption force to the plurality of through holes; and a reciprocating linear encoder according to claim 1 of the patent scope, respectively disposed on the conveyor belt On both sides, the reciprocating linear encoder respectively rotates the conveyor belt by the positioning mechanism to obtain the travel distance of the conveyor belt. 如申請專利範圍第12項所述的光學檢測平台,其中,該編碼條係具有複數個位置編碼,該編碼器讀頭將該位置編碼反饋至運算單元,以藉由該運算單元計算出該輸送帶的行程距離。 The optical inspection platform of claim 12, wherein the code strip has a plurality of position codes, and the encoder read head feeds back the position code to the operation unit to calculate the conveyance by the operation unit. The travel distance of the belt. 如申請專利範圍第13項所述的光學檢測平台,其中,該復歸裝置包含有一結合於該滑塊而具有結合狀態及分離狀態的固定機構,一供該固定機構設置的導軌,以及一連結於該固定機構以控制該固定機構於該導軌上位移的第二驅動裝置,該編碼器讀頭於偵測到該定位機構移動至該臨界位置時係回授一復歸指令至該運算單元,該運算單元於接收到該復歸指令時,使該定位機構鬆開該輸送帶,並使該固定機構結合於該滑塊,並 啟動該第二驅動裝置以帶動該滑塊復歸至該起始位置。 The optical detection platform of claim 13, wherein the resetting device comprises a fixing mechanism coupled to the slider and having a combined state and a separated state, a guide rail provided by the fixing mechanism, and a joint The fixing mechanism is configured to control the second driving device of the fixing mechanism to be displaced on the rail, and the encoder reading head returns a reset command to the computing unit when detecting that the positioning mechanism moves to the critical position, the operation Receiving the reset command, the unit causes the positioning mechanism to release the conveyor belt, and the fixing mechanism is coupled to the slider, and The second driving device is activated to drive the slider to return to the starting position. 如申請專利範圍第14項所述的光學檢測平台,其中,該第二驅動裝置係為同步馬達、感應馬達、可逆馬達、步進馬達、伺服馬達、線性馬達、或氣缸。 The optical detection platform of claim 14, wherein the second driving device is a synchronous motor, an induction motor, a reversible motor, a stepping motor, a servo motor, a linear motor, or a cylinder. 如申請專利範圍第12項所述的光學檢測平台,其中,該真空吸平裝置包含有一真空氣室,複數個設置於該真空氣室一側的氣孔,以及一設置於該真空氣室一側並對該真空氣室提供負壓以藉由該複數個氣孔形成該氣體導流面的抽真空單元。 The optical inspection platform of claim 12, wherein the vacuum suction device comprises a vacuum chamber, a plurality of air holes disposed on one side of the vacuum chamber, and a side disposed on the vacuum chamber And supplying a vacuum to the vacuum chamber to form a vacuuming unit of the gas guiding surface by the plurality of pores. 如申請專利範圍第12項所述的光學檢測平台,其中,該第一驅動裝置係為感應馬達、可逆馬達、步進馬達、伺服馬達或線性馬達。 The optical detection platform of claim 12, wherein the first driving device is an induction motor, a reversible motor, a stepping motor, a servo motor or a linear motor. 如申請專利範圍第12項所述的光學檢測平台,更進一步包含有一或複數個設置於該待測區域一側、二側或周側並照射於該待測區域的補光燈。 The optical detection platform of claim 12, further comprising one or more fill lamps disposed on one side, two sides or a circumferential side of the area to be tested and irradiated to the area to be tested. 如申請專利範圍第12項所述的光學檢測平台,其中,該攝像裝置係為線掃描攝影機(Line-Scan Camera)或面掃描攝影機(Area-Scan Camera)。 The optical detection platform according to claim 12, wherein the imaging device is a Line-Scan Camera or an Area-Scan Camera. 如申請專利範圍第12項所述的光學檢測平台,其中該線性編碼器之種類包括光學式線性編碼器、電磁式線性編碼器以及電 阻式線性編碼器。 The optical inspection platform of claim 12, wherein the linear encoder comprises an optical linear encoder, an electromagnetic linear encoder, and an electric Resistive linear encoder.
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