CN102161177A - An automatic multistation brushing polishing machine used for cup-shaped and basin-shaped products - Google Patents
An automatic multistation brushing polishing machine used for cup-shaped and basin-shaped products Download PDFInfo
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- CN102161177A CN102161177A CN2010101128964A CN201010112896A CN102161177A CN 102161177 A CN102161177 A CN 102161177A CN 2010101128964 A CN2010101128964 A CN 2010101128964A CN 201010112896 A CN201010112896 A CN 201010112896A CN 102161177 A CN102161177 A CN 102161177A
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- vacuum
- water
- cup
- workbench
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- 238000005498 polishing Methods 0.000 title claims abstract description 36
- 230000001680 brushing effect Effects 0.000 title abstract 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 230000000694 effects Effects 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 9
- 239000003921 oil Substances 0.000 claims description 8
- 238000006243 chemical reaction Methods 0.000 claims description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 claims description 3
- 239000010720 hydraulic oil Substances 0.000 claims description 3
- 239000011796 hollow space material Substances 0.000 claims description 2
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 abstract description 2
- 239000000428 dust Substances 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 1
- 230000003467 diminishing effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses an automatic multistation brushing polishing machine used for cup-shaped and basin-shaped products. A mechanical arm places workpieces on vacuum chucks on a workbench and clamps the workpieces. The workbench is provided with a plurality of vacuum chuck clamping devices and makes step-by-step movements circumferentially all the time. When the workbench stops as requested, a locking device fixes the workbench and a brushing polishing apparatus begins to work. Under the actions of vertical hydraulic cylinders, the workbench can be adjusted up and down along a guide rail to fit the workpieces with different sizes, and, through pressure sensors and position sensors in the hydraulic cylinders, makes the brushing polishing apparatus work with constant pressure and speed. The whole process is automatic, and various technological parameters can be modified on an operating screen of a control system; the working environment is sealed with a seal cover, with cameras arranged inside for monitoring. The automatic multistation brushing polishing machine increases work efficiency, improves work environment, eliminates potential safety hazard, reduces scrap products and accordingly improves the rate of finished products and the quality of the products.
Description
Technical field
The present invention relates to a kind of polishing machine of automatically cleaning with water, relate in particular to a kind of multistation that is used for cup, peviform goods and automatically clean polishing machine with water.
Background technology
At present the polishing of cleaning with water after cup, the punching out of peviform goods mainly is to carry out operation with manual and semi-automatic, has following problem:
(1) environmental pollution is serious: existing cleaning with water in the glossing, polishing part, position for the ease of operation all be open wide cause dust removing effects poor.
(2) poor stability: clean the operator hands in the polishing process workpiece with water and directly contact with the polishing wheel of rotation at a high speed from start to finish whole, easily produce security incident.
(3) it is poor to clean polishing effect with water: polishing wheel in use with the pressure of workpiece contact-making surface owing to be manual pressure, pressure is inhomogeneous, linear velocity causes and cleans the polished surface weak effect with water and produce waster because diminishing of polishing wheel diameter is difficult to constantly.
(4) production efficiency is low: workpiece adopts mechanical clamp to fix, and not only make the surface of the work influence of leaving a trace attractive in appearance easily, and its loading and unloading polished part extremely is inconvenient to take time and effort.
In cleaning polishing process with water, need grade polished is carried out at each position of workpiece in addition, change the polishing wheel of different model, thickness and shape, the various inefficiency that causes of operation formality according to technological requirement.
Automatically clean the relevant patent of throwing machine with water by retrieving the present multistation that is used for cup, peviform goods of finding as yet.
Summary of the invention
Purpose of the present invention is exactly that a kind of multistation that is used for cup, peviform goods (being called for short workpiece herein) that provides for the weak point that overcomes above-mentioned prior art existence is automatically cleaned polishing machine with water.Purpose of the present invention can be achieved through the following technical solutions: multistation is automatically cleaned polishing machine with water by forming with lower member: seal closure 1, workbench 2, workpiece vacuum cup clamping device 3, clean burnishing device 4, workpiece infeed conveyor belt 5, workpiece output conveyer belt 6, manipulator 7, camera 8, control system 9 and conversion equipment 10 with water.
Workpiece is delivered to assigned address by workpiece infeed conveyor belt 5, manipulator 7 is located in workpiece on the vacuum cup 3.4 on the workbench and utilizes negative pressure that workpiece is adsorbed firmly and clamps, vacuum cup both can rotate also and can seesaw at the effect lower edge of hydraulic cylinder 3.6 guide rail bracket 3.5, many workpiece vacuum cup clamping devices 3 have been arranged and have cleaned burnishing device 4 accordingly with water that workbench 2 is provided with that conversion equipment 10 wherein is provided with a carbon brush current collecting equipment and two rotary sealing appts are powered for the workpiece vacuum cup clamping device on workbench 23 on the workbench 2 according to cleaning the glossing requirement with water, for hydraulic oil, with vacuumize.Workbench 2 carries out step motion along circumference all the time, when workbench 2 pauses on request, locking device 2.2 is located, clean burnishing device 4 with water and carry out operation, it carries out adjusting up and down to adapt to the workpiece of different size at the effect lower edge of vertical hydraulic cylinder 4.2 vertical guide rail frame 4.6, and the pressure in the dependence hydraulic cylinder, position sensor makes to clean with water to polish and carries out constant voltage, the constant speed operation, after a station end of job, angle of workbench 2 rotations is carried out the operation of next station, cleans another manipulator 7 of polishing operation end back with water workpiece output conveyer belt 6 is put in its taking-up.The entire job full automation, various technological parameters can be revised on the operation of control system 9 screen, whole working environment is with seal closure sealing 1, in establish camera 8 monitoring.
This is invented compared with prior art, and useful effect is:
1, improves working environment.
2, increase work efficiency.
3, minimizing is scrapped, and improves the yield rate of product and the quality of product.
4, eliminate safe hidden trouble.
Description of drawings
Fig. 1 is that multistation is automatically cleaned polishing machine A-A sectional schematic diagram with water.
Fig. 2 is that multistation is automatically cleaned the polishing machine schematic top plan view with water.
The specific embodiment
Below be the embodiment that does according to technical solution of the present invention in conjunction with the accompanying drawings, with further elaboration the present invention.Multistation is automatically cleaned polishing machine with water by forming with lower member: seal closure 1, workbench 2, workpiece vacuum cup clamping device 3, clean burnishing device 4, workpiece infeed conveyor belt 5, workpiece output conveyer belt 6, manipulator 7, camera 8, control system 9 and conversion equipment 10 with water.
Described " seal closure 1 " effectively improves dust removing effects with totally enclosed seal chamber of the included formation of each workpiece.
Described " workbench 2 " is by garden dish 2.1, hollow shaft 2.4, gear wheel 2.3, pinion 2.5, drive unit 2.6, locking device 2.2 and encoder 2.7, forms near switch 2.8, electric, hydraulic pressure, vacuum pipeline 2.9.Described drive unit 2.6 drives pinion 2.5 and then drives gear wheel 2.3, described gear wheel 2.3 is fixed on the hollow shaft 2.4, hollow shaft 2.4 is fixing with garden dish 2.1, described hollow shaft 2.4 inside are hollow, all electric, hydraulic pressure, vacuum pipeline through hollow space to workbench 2, encoder 2.7 is housed on the motor in the drive unit 2.6, even encoder 2.7 and the step motion workpiece that is used from control garden dish 2.1 near switch 2.8 1 stop by the position and the official hour of station requirement in regulation, and with locking device 2.2 garden dish 2.1 are fixed.
Described " workpiece vacuum cup clamping device 3 " is made up of drive unit 3.1, vacuum cup 3.4, rotatory sealing 3.2 and vacuum shaft 3.3, guide rail bracket 3.5, hydraulic cylinder 3.6.Described drive unit 3.1 is made of motor and decelerator, and described motor is that its speed of frequency modulation motor can be regulated according to technological requirement.Vacuum cup 3.4 which is provided with suction hole according to the inner face and the typing of outside shape of workpiece, by vacuumizing the generation negative pressure workpiece is adsorbed firmly.Vacuum cup is by on the flange that is bolted to vacuum shaft 3.3, can change various vacuum cup 3.4 as required easily to adapt to different workpiece, vacuum shaft 3.3 centers are hollow formation one vacuum cavities, vacuum shaft 3.3 is provided with the rotation problem that rotary sealing appts 3.2 has solved vacuum shaft when vacuumizing, vacuum cup clamping device 3 is located in can move along axis direction under the effect of hydraulic cylinder 3.6 on the guide rail bracket 3.5 cleans polishing requirements to satisfy workpiece with water at length direction, and its position is set and control by position sensor in the oil cylinder.
Described " cleaning burnishing device 4 with water " is made up of motor 4.4, polishing wheel 4.1, axle 4.5, support 4.3, vertical guide rail frame 4.6, vertical oil cylinder 4.2.Described polishing wheel 4.1, motor 4.4, be fixed on the support 4.3, its can on the vertical guide rail frame 4.6 under the effect of vertical oil cylinder 4.2, move up and down the working condition requirement when satisfying different workpiece and polishing wheel 4.1 sizes and change, be provided with pressure sensor and position sensor and can closed-loop control in the vertical oil cylinder 4.2, thereby realize pressure adjustment assurance polishing wheel constant voltage, constant speed operation automatically by setting, guarantee to clean with water quality of finish.The quantity of " cleaning burnishing device 4 with water " is that the station number is by the decision of the processing technology of workpiece.
Described " workpiece infeed conveyor belt 5 " is transported to assigned address to workpiece, and " workpiece goes out conveyer belt 6 " outputs to assigned address to workpiece.
Described " manipulator 7 " is responsible for being placed on the vacuum cup 3.4 to the workpiece to be processed on the workpiece infeed conveyor belt 5 and a workpiece that processes is placed on 6 outputs of workpiece output conveyer belt from vacuum cup 3.4 taking-ups.
Described conversion equipment 10 wherein is provided with a carbon brush current collecting equipment and two rotary sealing appts are 3 power supplies of vacuum cup clamping device, the confession hydraulic oil on workbench 2 and vacuumize.
The entire job full automation, various technological parameters can be revised on the operation of control system screen 9, whole working environment is with seal closure 1 sealing, in establish camera 8 monitoring.
Claims (5)
1. a multistation that is used for cup, peviform goods is automatically cleaned polishing machine with water by forming with lower member: seal closure 1, workbench 2, workpiece vacuum cup clamping device 3, clean burnishing device 4, workpiece infeed conveyor belt 5, workpiece with water and export conveyer belt 6, manipulator 7, camera 8, control system 9 and conversion equipment 10.
2. a kind of multistation that is used for cup, peviform goods according to claim 1 is automatically cleaned polishing machine with water, it is characterized in that described workbench 2 is by being by garden dish 2.1, hollow shaft 2.4, gear wheel 2.3, pinion 2.5, drive unit 2.6, locking device 2.2 and encoder 2.7, form near switch 2.8, electric, hydraulic pressure, vacuum pipeline 2.9.Described drive unit 2.6 drives pinion 2.5 and then drives gear wheel 2.3, described gear wheel 2.3 is fixed on the hollow shaft 2.4, hollow shaft 2.4 is fixing with garden dish 2.1, described hollow shaft 2.4 inside are hollow, all electric, hydraulic pressure, vacuum pipeline through hollow space to workbench 2, encoder 2.7 is housed on the motor in the drive unit 2.6, even encoder 2.7 and the step motion workpiece that is used from control garden dish 2.1 near switch 2.8 1 stop by the position and the official hour of station requirement in regulation, and with locking device 2.2 garden dish 2.1 are fixed.
3. a kind of multistation that is used for cup, peviform goods according to claim 1 is automatically cleaned polishing machine with water, it is characterized in that described workpiece vacuum cup clamping device 3 is made up of drive unit 3.1, vacuum cup 3.4, rotatory sealing 3.2 and vacuum shaft 3.3, guide rail bracket 3.5, hydraulic cylinder 3.6.Described drive unit 3.1 is made of motor and decelerator, and described motor is that its speed of frequency modulation motor can be regulated according to technological requirement.Vacuum cup 3.4 which is provided with suction hole according to the inner face and the typing of outside shape of workpiece, by vacuumizing the generation negative pressure workpiece is adsorbed firmly.Vacuum cup is by on the flange that is bolted to vacuum shaft 3.3, can change various vacuum cup 3.4 as required easily to adapt to different workpiece, vacuum shaft 3.3 centers are hollow formation one vacuum cavities, vacuum shaft 3.3 is provided with the rotation problem that rotary sealing appts 3.2 has solved vacuum shaft when vacuumizing, vacuum cup clamping device 3 is located in can move along axis direction under the effect of hydraulic cylinder 3.6 on the guide rail bracket 3.5 cleans polishing requirements to satisfy workpiece with water at length direction, and its position is set and control by position sensor in the oil cylinder.
4. a kind of multistation that is used for cup, peviform goods according to claim 1 is automatically cleaned polishing machine with water, it is characterized in that the described burnishing device 4 of cleaning with water is made up of motor 4.4, polishing wheel 4.1, axle 4.5, support 4.3, vertical guide rail frame 4.6, vertical oil cylinder 4.2.Described polishing wheel 4.1, motor 4.4, be fixed on the support 4.3, its can on the vertical guide rail frame 4.6 under the effect of vertical oil cylinder 4.2, move up and down the working condition requirement when satisfying different workpiece and polishing wheel 4.1 sizes and change, be provided with pressure sensor and position sensor and can closed-loop control in the vertical oil cylinder 4.2, thereby realize pressure adjustment assurance polishing wheel constant voltage, constant speed operation automatically by setting, guarantee to clean with water quality of finish.The quantity of " cleaning burnishing device 4 with water " is that the station number is by the decision of the processing technology of workpiece.
5. a kind of multistation that is used for cup, peviform goods according to claim 1 is automatically cleaned polishing machine with water, it is characterized in that described conversion equipment 10 is made up of a carbon brush current collecting equipment and two rotary sealing appts, its effect is for 3 power supplies of the vacuum cup clamping device on the workbench 2, for hydraulic oil with vacuumize.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101128964A CN102161177A (en) | 2010-02-23 | 2010-02-23 | An automatic multistation brushing polishing machine used for cup-shaped and basin-shaped products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101128964A CN102161177A (en) | 2010-02-23 | 2010-02-23 | An automatic multistation brushing polishing machine used for cup-shaped and basin-shaped products |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102161177A true CN102161177A (en) | 2011-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101128964A Pending CN102161177A (en) | 2010-02-23 | 2010-02-23 | An automatic multistation brushing polishing machine used for cup-shaped and basin-shaped products |
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| CN (1) | CN102161177A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029100A (en) * | 2014-06-30 | 2014-09-10 | 陶熔 | Automatic grinding and polishing machine for processing special-shaped furniture pieces |
| CN105599194A (en) * | 2016-03-09 | 2016-05-25 | 福州职业技术学院 | Special-shaped injection part flash numerical control rounding and polishing machine and manipulation method thereof |
| CN106352900A (en) * | 2015-07-15 | 2017-01-25 | 由田新技股份有限公司 | Seal fish formula linear encoder and have optics testing platform of seal fish formula linear encoder |
| CN106352901A (en) * | 2015-07-15 | 2017-01-25 | 由田新技股份有限公司 | reciprocating linear encoder and optical detection platform with reciprocating linear encoder |
-
2010
- 2010-02-23 CN CN2010101128964A patent/CN102161177A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104029100A (en) * | 2014-06-30 | 2014-09-10 | 陶熔 | Automatic grinding and polishing machine for processing special-shaped furniture pieces |
| CN104029100B (en) * | 2014-06-30 | 2019-04-16 | 惠州市百兴顺成家具有限公司 | Furniture shaped piece processes grinder-polisher automatically |
| CN106352900A (en) * | 2015-07-15 | 2017-01-25 | 由田新技股份有限公司 | Seal fish formula linear encoder and have optics testing platform of seal fish formula linear encoder |
| CN106352901A (en) * | 2015-07-15 | 2017-01-25 | 由田新技股份有限公司 | reciprocating linear encoder and optical detection platform with reciprocating linear encoder |
| CN106352901B (en) * | 2015-07-15 | 2018-09-25 | 由田新技股份有限公司 | Reciprocating linear encoder and optical detection platform with reciprocating linear encoder |
| CN106352900B (en) * | 2015-07-15 | 2019-05-21 | 由田新技股份有限公司 | Seal fish formula linear encoder and have optics testing platform of seal fish formula linear encoder |
| CN105599194A (en) * | 2016-03-09 | 2016-05-25 | 福州职业技术学院 | Special-shaped injection part flash numerical control rounding and polishing machine and manipulation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| ASS | Succession or assignment of patent right |
Free format text: FORMER OWNER: YANG WEIZHI Owner name: SHANGHAI GREENSEA HIGH-TECH MATERIALS CO., LTD. Free format text: FORMER OWNER: YU BO Effective date: 20111116 |
|
| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20111116 Address after: Jin Zhang Jinshan District branch Zhangyan town Shanghai City No. 888 201514 Applicant after: Shanghai Greensai Hi-Tech Materials Co., Ltd. Address before: Jin Zhang Jinshan District branch Zhangyan town Shanghai City No. 888 201514 Applicant before: Yu Bo Co-applicant before: Yang Weizhi |
|
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20110824 |