TW201631176A - Steel sheet for container and method of manufacturing the same - Google Patents

Steel sheet for container and method of manufacturing the same Download PDF

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Publication number
TW201631176A
TW201631176A TW105100575A TW105100575A TW201631176A TW 201631176 A TW201631176 A TW 201631176A TW 105100575 A TW105100575 A TW 105100575A TW 105100575 A TW105100575 A TW 105100575A TW 201631176 A TW201631176 A TW 201631176A
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Taiwan
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layer
plating layer
steel sheet
amount
metal
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TW105100575A
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Chinese (zh)
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谷賢明
平野茂
橫矢博一
立木光
柳原偉男
河端誠
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新日鐵住金股份有限公司
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Publication of TW201631176A publication Critical patent/TW201631176A/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/01Layered products comprising a layer of metal all layers being exclusively metallic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/02Layer formed of wires, e.g. mesh
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/18Layered products comprising a layer of metal comprising iron or steel
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/36Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also phosphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D9/00Electrolytic coating other than with metals
    • C25D9/04Electrolytic coating other than with metals with inorganic materials
    • C25D9/08Electrolytic coating other than with metals with inorganic materials by cathodic processes

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Chemical Treatment Of Metals (AREA)

Abstract

A steel sheet for a container includes a steel sheet, a composite plating layer which contains Ni of 2.0 to 200 mg/m2 in terms of Ni metal and Sn of 0.10 to 10.0 g/m2 in terms of Sn metal as an upper layer of the steel sheet, a metal Ni-plated layer which contains 1.0 to 2000 mg/m2 in terms of Ni metal as an upper layer of the composite plating layer, and a chemical conversion coating layer which contains a Zr compound of 0.01 to 150 mg/m2 in terms of Zr metal and a phosphoric acid compound of 0.01 to 80 mg/m2 in terms of P as an upper layer of the metal Ni-plated layer.

Description

容器用鋼板及容器用鋼板之製造方法 Steel sheet for container and method for producing steel sheet for container 發明領域 Field of invention

本發明係關於容器用鋼板及容器用鋼板之製造方法。 The present invention relates to a method for producing a steel sheet for a container and a steel sheet for a container.

本申請案根據已於2015年1月9日向日本提出申請之日本特願2015-3597號而主張優先權,並將其內容援用於此。 The present application claims priority based on Japanese Patent Application No. 2015-3597, filed on Jan. 9, 2015, to Japan, and its content is hereby incorporated herein.

發明背景 Background of the invention

作為飲料用或食品用之容器,多使用將Sn鍍敷鋼板或Sn系合金鍍敷鋼板等予以製罐之金屬容器。而於所述之金屬容器而言,須於製罐前或製罐後於金屬容器表面施以塗裝。然而,近年來,基於地球環境保護之觀點,為了減少起因於廢溶劑等之塗料的廢棄物及二氧化碳等廢氣,亦多進行積層薄膜來取代施行塗裝。另外,將用於金屬容器之鋼板稱「容器用鋼板」。 As a container for beverages or foods, a metal container in which a Sn-plated steel sheet or a Sn-based alloy-plated steel sheet is used for canning is often used. In the case of the metal container, the surface of the metal container must be applied before or after the can making. However, in recent years, in order to reduce wastes such as waste materials such as waste solvents and carbon dioxide and the like from the viewpoint of global environmental protection, a laminated film is often used instead of coating. Moreover, the steel plate used for the metal container is called "steel plate for containers".

於用於塗裝或薄膜(以下,稱「被覆劑」)之基底的容器用鋼板而言,為了確保與被覆劑之密著性及耐蝕性,多施有使用了6價鉻酸鹽等之利用鉻酸鹽的防鏽處理(以下,稱「鉻酸鹽處理」)(例如參閱下述之專利文獻1)。 In the steel sheet for containers used for the coating or the film (hereinafter referred to as "coating agent"), in order to ensure adhesion to the coating agent and corrosion resistance, hexavalent chromate or the like is often used. The anti-rust treatment of chromate (hereinafter referred to as "chromate treatment") (for example, refer to Patent Document 1 below).

然而,最近,由於用於鉻酸鹽處理之6價鉻於環境上是有害的,故自以往即檢討有將施行於容器用鋼板之鉻酸鹽處理以其他之表面處理來替代。即,尋求一種施於容器用鋼板表面之表面處理,其係於與被覆劑之密著性及耐蝕性上優異之表面處理。舉例來說,於下述專利文獻2中,揭示有使用了含有Zr及磷酸之化學轉化處理浴的化學轉化處理作為替代鉻酸鹽處理之表面處理。 However, recently, since hexavalent chromium used for chromate treatment is environmentally harmful, it has been conventionally reviewed that chromate treatment applied to steel sheets for containers is replaced with other surface treatments. That is, a surface treatment applied to the surface of a steel sheet for a container which is excellent in adhesion to a coating agent and corrosion resistance is sought. For example, in the following Patent Document 2, a chemical conversion treatment using a chemical conversion treatment bath containing Zr and phosphoric acid is disclosed as a surface treatment instead of chromate treatment.

先行技術文獻 Advanced technical literature 專利文獻 Patent literature

專利文獻1:日本特開2000-239855號公報 Patent Document 1: Japanese Laid-Open Patent Publication No. 2000-239855

專利文獻2:日本特開2007-284789號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. 2007-284789

發明概要 Summary of invention

作為如用於保管酸性飲料之3片罐般要求耐蝕性之金屬容器之素材,以往即係使用於使其形成一在Fe-Ni-Sn合金層上具有島狀Sn層之複合鍍敷層後經施予鉻酸鹽處理之鋼板。然而,依據本案發明人等之檢討結果,下述事宜已變得清楚明確:實施使用了如前述專利文獻2所揭示之含有Zr及磷酸之化學轉化處理浴之化學轉化處理取代鉻酸鹽處理,並於藉由化學轉化處理所形成之皮膜層(以下,稱「化學轉化處理皮膜層」)上積層了薄膜時,容器用鋼板與薄膜之密著性會降低。 As a material for a metal container which is required to have corrosion resistance as a three-piece can for storing an acidic beverage, it has been conventionally used to form a composite plating layer having an island-shaped Sn layer on an Fe-Ni-Sn alloy layer. The chromate treated steel plate was applied. However, according to the results of the review by the inventors of the present invention, the following matters have become clear: the chemical conversion treatment using the chemical conversion treatment bath containing Zr and phosphoric acid disclosed in the above Patent Document 2 is used instead of the chromate treatment. When a film is deposited on the film layer formed by the chemical conversion treatment (hereinafter referred to as "chemical conversion treatment film layer"), the adhesion between the steel sheet for the container and the film is lowered.

本發明係有鑑於前述情事而作成者,目的在於提 供一種具有優異之薄膜密著性之容器用鋼板及容器用鋼板之製造方法。 The present invention has been made in view of the foregoing circumstances, and aims to provide A method for producing a steel sheet for a container and a steel sheet for a container having excellent film adhesion.

本案發明人等曾就化學轉化處理皮膜層與積層於化學轉化處理皮膜層上之薄膜的密著性銳意進行檢討。 其結果得知:因氧滲透至化學轉化處理皮膜層之內部,於化學轉化處理皮膜層與複合鍍敷層之界面中會形成含有氧化Sn之Sn氧化物層。又,本案發明人等得知:因為Sn氧化物層是脆弱的,故一旦Sn氧化物層形成得厚,即會連同Sn氧化物層剝離,而有薄膜密著性劣化之可能性。 The inventors of the present invention have conducted a review on the adhesion of the chemical conversion treatment film layer to the film laminated on the chemical conversion treatment film layer. As a result, it was found that an Sn-containing oxide layer containing Sn was formed at the interface between the chemical conversion treatment film layer and the composite plating layer due to oxygen permeation into the inside of the chemical conversion treatment film layer. Further, the inventors of the present invention have found that since the Sn oxide layer is weak, once the Sn oxide layer is formed thick, it is peeled off together with the Sn oxide layer, and there is a possibility that the film adhesion property is deteriorated.

本發明為解決前述課題並達成所述目的而採用以下之手段。 In order to solve the above problems and achieve the object, the present invention employs the following means.

(1)與本發明之一態樣相關之容器用鋼板,具有:鋼板;複合鍍敷層,係作為前述鋼板之上層,並含有換算成金屬Ni量計為2.0~200mg/m2之Ni及換算成金屬Sn量計為0.10~10.0g/m2之Sn,且於Fe-Ni-Sn合金層上形成有島狀Sn層;金屬Ni鍍敷層,係作為前述複合鍍敷層之上層,並含有換算成金屬Ni量計為1.0~2000mg/m2之Ni;及化學轉化處理皮膜層,係作為前述金屬Ni鍍敷層之上層,並含有換算成金屬Zr量計為0.010~150mg/m2之Zr化合物及換算成P量計為0.010~80mg/m2之磷酸化合物。 (1) A steel sheet for a container according to one aspect of the present invention, comprising: a steel sheet; and a composite plating layer, which is an upper layer of the steel sheet, and contains Ni in an amount of 2.0 to 200 mg/m 2 in terms of metal Ni The amount of metal Sn is 0.10 to 10.0 g/m 2 of Sn, and an island-shaped Sn layer is formed on the Fe-Ni-Sn alloy layer; the metal Ni plating layer is used as the upper layer of the composite plating layer, and Ni containing 1.0 to 2000 mg/m 2 in terms of the amount of metal Ni; and a chemical conversion coating layer as the upper layer of the metal Ni plating layer, and containing 0.010 to 150 mg/m 2 in terms of the amount of metal Zr. The Zr compound is a phosphate compound in an amount of 0.010 to 80 mg/m 2 in terms of P.

(2)如前述第(1)項之容器用鋼板,其中前述複合鍍敷層亦可採用下述構成:含有換算成金屬Ni量計為5.0~150mg/m2之Ni及換算成金屬Sn量計為0.5~7.0g/m2之 Sn。 (2) The steel sheet for a container according to the above item (1), wherein the composite plating layer may have a configuration in which Ni is contained in an amount of 5.0 to 150 mg/m 2 in terms of the amount of metal Ni, and the amount of metal Sn is converted. It is calculated as Sn of 0.5 to 7.0 g/m 2 .

(3)如前述第(1)或(2)項之容器用鋼板,其中前述金屬Ni鍍敷層亦可採用下述構成:含有換算成金屬Ni量計為5.0~1500mg/m2之Ni。 (3) The steel sheet for a container according to the above (1) or (2), wherein the metal Ni plating layer may have a composition containing Ni in an amount of 5.0 to 1500 mg/m 2 in terms of the amount of metal Ni.

(4)如前述第(1)至(3)項中任一態樣之容器用鋼板,其中前述化學轉化處理皮膜層亦可採用下述構成:含有換算成金屬Zr量計為0.050~120mg/m2之前述Zr化合物。 (4) The steel sheet for a container according to any one of the items (1) to (3) above, wherein the chemical conversion treatment film layer may have a constitution in which the content of the metal-containing Zr is 0.050 to 120 mg/inclusive. The aforementioned Zr compound of m 2 .

(5)如前述第(1)至(4)項中任一態樣之容器用鋼板,其中前述化學轉化處理皮膜層亦可採用下述構成:含有換算成P量計為0.050~60mg/m2之磷酸化合物。 (5) The steel sheet for a container according to any one of the items (1) to (4) above, wherein the chemical conversion treatment film layer may have a constitution in which the content is 0.05 to 60 mg/m in terms of P. 2 phosphoric acid compounds.

(6)如前述第(1)至(5)項中任一態樣之容器用鋼板,其中於前述複合鍍敷層與前述金屬Ni鍍敷層之間亦可採用更具有Sn氧化物層之構成;且該Sn氧化物層含有還原所需之電量在3.0mC/cm2以下之氧化Sn。 (6) The steel sheet for a container according to any one of the above items (1) to (5), wherein a Sn oxide layer is further used between the composite plating layer and the metal Ni plating layer. And the Sn oxide layer contains oxidized Sn having a power amount required for reduction of 3.0 mC/cm 2 or less.

(7)與本發明之一態樣相關之容器用鋼板之製造方法,具有下述步驟:第一Ni鍍敷層形成步驟,其係於鋼板上形成一含有換算成金屬Ni量計為2.0~200mg/m2之Ni的第一Ni鍍敷層;Sn鍍敷層形成步驟,其係於前述第一Ni鍍敷層上形成一含有換算成金屬Sn量計為0.10~10g/m2之Sn的Sn鍍敷層;熔融錫處理步驟,其係藉由進行熔融錫處理而形成一於Fe-Ni-Sn合金層上具有島狀Sn層之複合鍍敷層;第二Ni鍍敷層形成步驟,其係於前述熔融錫處理步驟後,使用含有10g/L以上之硫酸離子及30g/L以上之Ni離子之Ni鍍敷浴,而於前述複合鍍敷層上形成第二Ni鍍敷層;及化 學轉化處理皮膜層形成步驟,其係於前述第二Ni鍍敷層形成步驟後,使用下述化學轉化處理浴,並藉由進行以0.5~20A/dm2之電流密度及0.05~10秒鐘之陰極電解處理時間來進行之陰極電解處理,或是以0.2~100秒鐘之浸漬處理時間來進行之浸漬處理,於前述第二Ni鍍敷層上形成化學轉化處理皮膜層;該化學轉化處理浴含有10~20000ppm之Zr離子、10~20000ppm之F離子、10~3000ppm之磷酸離子以及合計在100~30000ppm之硝酸離子及硫酸離子,且溫度為5~90℃。 (7) A method for producing a steel sheet for a container according to an aspect of the present invention, comprising the step of forming a first Ni plating layer on a steel sheet to form a content of 0.1% in terms of a metal to be converted into a metal. a first Ni plating layer of 200 mg/m 2 of Ni; a Sn plating layer forming step of forming a Sn containing 0.10 to 10 g/m 2 in terms of a metal Sn amount on the first Ni plating layer a Sn plating layer; a molten tin treatment step of forming a composite plating layer having an island-like Sn layer on the Fe-Ni-Sn alloy layer by performing a molten tin treatment; and a second Ni plating layer forming step After the molten tin treatment step, a second Ni plating layer is formed on the composite plating layer by using a Ni plating bath containing 10 g/L or more of sulfate ions and 30 g/L or more of Ni ions; And a chemical conversion treatment film formation step, after the second Ni plating layer formation step, using the following chemical conversion treatment bath, and performing a current density of 0.5 to 20 A/dm 2 and 0.05 to 10 seconds Cathodic electrolysis treatment of the cathode electrolysis treatment time of the clock, or the immersion treatment time of 0.2 to 100 seconds The immersion treatment forms a chemical conversion treatment film layer on the second Ni plating layer; the chemical conversion treatment bath contains 10 to 20000 ppm of Zr ions, 10 to 20000 ppm of F ions, 10 to 3000 ppm of phosphate ions, and a total of 100 ~30000ppm of nitrate and sulfate ions, and the temperature is 5~90 °C.

依據前述各態樣,可提供具有優異之薄膜密著性之容器用鋼板及容器用鋼板之製造方法。 According to the above aspects, it is possible to provide a steel sheet for a container having excellent film adhesion and a method for producing a steel sheet for a container.

10‧‧‧容器用鋼板 10‧‧‧Steel plates for containers

101‧‧‧鍍敷鋼板 101‧‧‧ plated steel plate

103‧‧‧鋼板 103‧‧‧ steel plate

105‧‧‧複合鍍敷層 105‧‧‧Composite plating

105a‧‧‧Fe-Ni-Sn合金層 105a‧‧‧Fe-Ni-Sn alloy layer

105b‧‧‧島狀Sn層 105b‧‧‧ island-like Sn layer

107‧‧‧第二Ni鍍敷層(金屬Ni鍍敷層) 107‧‧‧Second Ni plating layer (metal Ni plating layer)

109‧‧‧化學轉化處理皮膜層 109‧‧‧Chemical conversion treatment of the film layer

121‧‧‧Sn氧化物層 121‧‧‧Sn oxide layer

151‧‧‧被覆層 151‧‧‧covered layer

153‧‧‧Ni-Sn合金層 153‧‧‧Ni-Sn alloy layer

160‧‧‧PET薄膜 160‧‧‧PET film

S101、S103、S105、S107、S109、S111、S113‧‧‧步驟 S101, S103, S105, S107, S109, S111, S113‧‧

圖1A係示意顯示與本實施形態相關之容器用鋼板之層構造的說明圖。 Fig. 1A is an explanatory view showing a layer structure of a steel sheet for a container according to the embodiment.

圖1B係示意顯示與本實施形態相關之容器用鋼板之層構造的說明圖。 Fig. 1B is an explanatory view showing a layer structure of a steel sheet for a container according to the embodiment.

圖2係示意顯示與本實施形態相關之容器用鋼板之複合鍍敷層之構成的說明圖。 Fig. 2 is an explanatory view showing a configuration of a composite plating layer of a steel sheet for a container according to the present embodiment.

圖3係關於使用了習知技術時之Sn氧化物層之形成的說明圖。 Fig. 3 is an explanatory view showing the formation of a Sn oxide layer when a conventional technique is used.

圖4A係用以說明Sn氧化物之生成量之測定方法的說明圖。 4A is an explanatory view for explaining a method of measuring the amount of formation of Sn oxide.

圖4B係用以說明Sn氧化物之生成量之測定方法的說明 圖。 4B is a view for explaining a method of measuring the amount of formation of Sn oxide. Figure.

圖5係關於在與本實施形態相關之容器用鋼板之表面塗布了被覆劑時之說明圖。 Fig. 5 is an explanatory view showing a case where a coating agent is applied to the surface of the steel sheet for a container according to the embodiment.

圖6係用以就Ni附著量之測定方法作說明之說明圖。 Fig. 6 is an explanatory view for explaining a method of measuring the amount of Ni attached.

圖7係流程圖,顯示與本實施形態相關之容器用鋼板之製造方法之流程的一例。 Fig. 7 is a flow chart showing an example of the flow of a method for producing a steel sheet for a container according to the present embodiment.

圖8係用以針對實施例作說明之說明圖。 Figure 8 is an explanatory diagram for explaining an embodiment.

用以實施發明之形態 Form for implementing the invention

以下一面參照附加圖式,一面就與實施形態相關之容器用鋼板及容器用鋼板之製造方法詳細地進行說明。另外,於本實施形態中,就實質上具有同一機能構成之構成要素,係藉由附上同一符號而將重複說明予以省略。 Hereinafter, the method for producing a steel sheet for a container and a steel sheet for a container according to the embodiment will be described in detail with reference to the additional drawings. In the present embodiment, constituent elements that have substantially the same functional configuration are denoted by the same reference numerals and will not be described.

<關於容器用鋼板10之構成> <Construction of steel plate 10 for containers>

以下,一面參照圖1A~圖5,一面就與本實施形態相關之容器用鋼板10之構成詳細地進行說明。 Hereinafter, the configuration of the steel sheet 10 for a container according to the present embodiment will be described in detail with reference to FIGS. 1A to 5 .

圖1A及圖1B係示意顯示從側面看與本實施形態相關之容器用鋼板10時之層構造的說明圖。圖2係示意顯示與本實施形態相關之容器用鋼板10之複合鍍敷層之構成的說明圖。圖3係用以說明關於使用了習知技術時之Sn氧化物層之形成的說明圖。圖4A及圖4B係用以說明Sn氧化物之生成量之測定方法的說明圖。圖5係關於在與本實施形態相關之容器用鋼板10之表面塗布了被覆劑時之說明圖。圖6係用以就Ni附著量之測定方法作說明之說明圖。 1A and 1B are explanatory views showing a layer structure when the steel sheet 10 for a container according to the present embodiment is viewed from the side. Fig. 2 is an explanatory view showing a configuration of a composite plating layer of the steel sheet 10 for a container according to the embodiment. Fig. 3 is an explanatory view for explaining the formation of a Sn oxide layer when a conventional technique is used. 4A and 4B are explanatory views for explaining a method of measuring the amount of formation of Sn oxide. Fig. 5 is an explanatory view showing a case where a coating agent is applied to the surface of the steel sheet 10 for a container according to the embodiment. Fig. 6 is an explanatory view for explaining a method of measuring the amount of Ni attached.

與本實施形態相關之容器用鋼板10,係如圖1A及圖1B所示,具有鍍敷鋼板101及化學轉化處理皮膜層109。於此處,鍍敷鋼板101具有:成為母材之鋼板103;形成於鋼板103上之複合鍍敷層105;及形成於複合鍍敷層105上之第二Ni鍍敷層(金屬Ni鍍敷層)107。另外,複合鍍敷層105、第二Ni鍍敷層(金屬Ni鍍敷層)107及化學轉化處理皮膜層109亦可如圖1A所示般,僅形成於鋼板103之其中一方之表面,又亦可如圖1B所示般,形成於鋼板103之相互相對的二個表面上。 The steel sheet 10 for a container according to the present embodiment has a plated steel sheet 101 and a chemical conversion treated film layer 109 as shown in Figs. 1A and 1B. Here, the plated steel sheet 101 has a steel sheet 103 as a base material, a composite plating layer 105 formed on the steel sheet 103, and a second Ni plating layer (metal Ni plating) formed on the composite plating layer 105. Layer) 107. Further, the composite plating layer 105, the second Ni plating layer (metal Ni plating layer) 107, and the chemical conversion treatment film layer 109 may be formed only on one surface of the steel sheet 103 as shown in FIG. 1A. Alternatively, as shown in Fig. 1B, the steel sheets 103 may be formed on opposite surfaces of each other.

另外,複合鍍敷層105係與鋼板103之表面連接,第二Ni鍍敷層(金屬Ni鍍敷層)107係與複合鍍敷層105之表面連接,化學轉化處理皮膜層109則係與金屬Ni鍍敷層(第二Ni鍍敷層)107之表面連接。 Further, the composite plating layer 105 is connected to the surface of the steel sheet 103, the second Ni plating layer (metal Ni plating layer) 107 is connected to the surface of the composite plating layer 105, and the chemical conversion treatment film layer 109 is bonded to the metal. The surface of the Ni plating layer (second Ni plating layer) 107 is connected.

又,於本實施形態中,將用以形成複合鍍敷層105而形成於鋼板103上之Ni鍍敷層稱呼為「第一Ni鍍敷層」(不作圖示),並將形成於複合鍍敷層105上之Ni鍍敷層稱呼為「第二Ni鍍敷層(金屬Ni鍍敷層)107」。 Further, in the present embodiment, the Ni plating layer formed on the steel sheet 103 to form the composite plating layer 105 is referred to as a "first Ni plating layer" (not shown), and is formed on the composite plating layer. The Ni plating layer on the cladding layer 105 is referred to as "second Ni plating layer (metal Ni plating layer) 107".

[關於鋼板103] [About steel plate 103]

鋼板103係作為與本實施形態相關之容器用鋼板10之母材來使用。關於本實施形態中所使用之鋼板103並非有受特別限制者,可使用通常作為容器材料使用之眾所周知之鋼板103。而關於該等眾所周知之鋼板之製造方法及材質亦未受特別限制。可使用由通常之鋼片製造步驟,經過熱軋、酸洗、冷軋、退火及調質軋壓等眾所周知之步驟製造而成 之鋼板103。 The steel sheet 103 is used as a base material of the steel sheet 10 for a container according to the present embodiment. The steel plate 103 used in the present embodiment is not particularly limited, and a known steel plate 103 which is generally used as a container material can be used. The manufacturing methods and materials of these well-known steel sheets are also not particularly limited. It can be manufactured by the usual steel sheet manufacturing steps, such as hot rolling, pickling, cold rolling, annealing and quenching and tempering. Steel plate 103.

[關於複合鍍敷層105] [About composite plating layer 105]

於鋼板103之表面係形成有至少含有Sn之障壁型的複合鍍敷層105作為鋼板103之上層。於此處,「障壁型的鍍敷層」係使用比起構成母材之鋼板103的Fe電化學上更珍貴之金屬Sn,並藉由於鋼板103之表面形成Sn之金屬膜以使腐蝕因子不會對母材起作用,而抑制鋼板103之腐蝕的鍍敷層。 A barrier plating type composite plating layer 105 containing at least Sn is formed on the surface of the steel sheet 103 as an upper layer of the steel sheet 103. Here, the "barrier type plating layer" is a metal which is more precious than the electrochemically more precious Fe of the steel sheet 103 constituting the base material, and the metal film of Sn is formed on the surface of the steel sheet 103 so that the corrosion factor is not A plating layer that acts on the base material and suppresses corrosion of the steel sheet 103.

以下,一面參照圖2,一面具體地就與本實施形態相關之複合鍍敷層105之例子進行說明。另外,於圖2,係權宜地就僅於鋼板103之其中一表面形成有複合鍍敷層105、第二Ni鍍敷層107及化學轉化處理皮膜層109的情況作圖示。 Hereinafter, an example of the composite plating layer 105 according to the present embodiment will be specifically described with reference to Fig. 2 . In addition, in FIG. 2, the case where the composite plating layer 105, the second Ni plating layer 107, and the chemical conversion processing film layer 109 are formed only on one surface of the steel plate 103 is illustrated.

複合鍍敷層105係對鋼板103之至少單面來作形成。複合鍍敷層105,係由Fe-Ni-Sn合金層105a、及形成於Fe-Ni-Sn合金層105a上之島狀Sn層105b所構成。而該Fe-Ni-Sn合金層105a及島狀Sn層105b係藉由如下之方式來形成:於鋼板103之表面上形成將成為基底之第一Ni鍍敷層(不作圖示),並於第一Ni鍍敷層(不作圖示)上進一步形成了Sn鍍敷層(不作圖示)後,進行熔融錫處理(回焊處理)。即,因熔融錫處理,使得鋼板103之Fe與第一Ni鍍敷層(不作圖示)之Ni以及Sn鍍敷層(不作圖示)之一部分的Sn合金化而形成Fe-Ni-Sn合金層105a,且與此同時殘餘之Sn鍍敷層(不作圖示)會變成島狀,而形成島狀Sn層105b。 The composite plating layer 105 is formed on at least one side of the steel sheet 103. The composite plating layer 105 is composed of an Fe-Ni-Sn alloy layer 105a and an island-shaped Sn layer 105b formed on the Fe-Ni-Sn alloy layer 105a. The Fe-Ni-Sn alloy layer 105a and the island-shaped Sn layer 105b are formed by forming a first Ni plating layer (not shown) to be a base on the surface of the steel sheet 103, and Further, after the Sn plating layer (not shown) is formed on the first Ni plating layer (not shown), molten tin treatment (reflow processing) is performed. That is, the Fe-Ni alloy is formed by alloying the Fe of the steel sheet 103 with the Ni of the first Ni plating layer (not shown) and Sn of a part of the Sn plating layer (not shown) to form an Fe-Ni-Sn alloy. The layer 105a, and at the same time, a residual Sn plating layer (not shown) becomes an island shape, and an island-shaped Sn layer 105b is formed.

第一Ni鍍敷層(不作圖示)為由Ni或Fe-Ni合金構 成,係為了確保耐蝕性而形成。Ni因具有優異之耐蝕性,故可藉由於鋼板103之表面形成第一Ni鍍敷層(不作圖示),使複合鍍敷層105之耐蝕性提升。 The first Ni plating layer (not shown) is made of Ni or Fe-Ni alloy The formation is formed to ensure corrosion resistance. Since Ni has excellent corrosion resistance, the corrosion resistance of the composite plating layer 105 can be improved by forming a first Ni plating layer (not shown) on the surface of the steel sheet 103.

Ni所致之耐蝕性提升效果,係取決於所鍍敷之Ni的量。只要複合鍍敷層105中之Ni量,換算成金屬Ni量計在2.0mg/m2以上,則耐蝕性提升效果即會顯現。另一方面,雖然第一Ni鍍敷層中之Ni量愈多耐蝕性提升效果會愈提升,然而一旦複合鍍敷層105中之Ni量換算成金屬Ni量超過200mg/m2的話,耐蝕性提升效果即會飽和。又,複合鍍敷層105中之Ni量換算成金屬Ni量超過200mg/m2的話,因Ni為高價之金屬,故經濟上不理想。因此,複合鍍敷層105中之Ni量,係設為換算成金屬Ni量計為2.0~200mg/m2The corrosion-improving effect by Ni depends on the amount of Ni plated. When the amount of Ni in the composite plating layer 105 is 2.0 mg/m 2 or more in terms of the amount of metal Ni, the effect of improving the corrosion resistance is exhibited. On the other hand, although the amount of Ni in the first Ni plating layer is increased, the corrosion improving effect is enhanced. However, once the amount of Ni in the composite plating layer 105 is converted into a metal Ni amount exceeding 200 mg/m 2 , corrosion resistance is obtained. The lifting effect will be saturated. In addition, when the amount of Ni in the composite plating layer 105 is more than 200 mg/m 2 in terms of the amount of metal Ni, since Ni is a high-priced metal, it is not economically preferable. Therefore, the amount of Ni in the composite plating layer 105 is 2.0 to 200 mg/m 2 in terms of the amount of metal Ni.

複合鍍敷層105中之Ni的含量,較佳為換算成金屬Ni量計為5.0~150mg/m2。藉由複合鍍敷層105含有換算成金屬Ni量計在5.0mg/m2以上的Ni,將可更確實實現前述之效果。又,藉由複合鍍敷層105含有換算成金屬Ni量計在150mg/m2以下的Ni,將可更削減製造成本。 The content of Ni in the composite plating layer 105 is preferably 5.0 to 150 mg/m 2 in terms of the amount of metal Ni. When the composite plating layer 105 contains Ni in an amount of 5.0 mg/m 2 or more in terms of metal Ni, the above effects can be more reliably achieved. In addition, when the composite plating layer 105 contains Ni in an amount of 150 mg/m 2 or less in terms of metal Ni, the manufacturing cost can be further reduced.

於前述之第一Ni鍍敷層上,形成有Sn鍍敷層(不作圖示)。另外,本實施形態中之「Sn鍍敷」非僅指僅由金屬Sn構成的情況,除金屬Sn以外亦可含有雜質,且除金屬Sn以外亦可含有微量元素。 On the first Ni plating layer described above, a Sn plating layer (not shown) is formed. In addition, the "Sn plating" in the present embodiment does not mean that it is composed only of the metal Sn, and may contain impurities in addition to the metal Sn, and may contain a trace element in addition to the metal Sn.

Sn鍍敷層(不作圖示)係用以確保容器用鋼板10之耐蝕性及熔接性而形成。Sn由於其本身具有高耐蝕性,故即便作為金屬Sn,又即便作為以下說明之藉由熔融錫處理而形 成之合金Sn,亦可發揮優異之耐蝕性及熔接性。 The Sn plating layer (not shown) is formed to ensure corrosion resistance and weldability of the steel sheet 10 for a container. Since Sn has high corrosion resistance itself, even if it is used as the metal Sn, it is shaped by the treatment of molten tin as described below. The alloy Sn can also exhibit excellent corrosion resistance and weldability.

於容器用鋼板10之表面塗布被覆劑並將該被覆劑進行加熱處理時,會有容器用鋼板10被加熱至Sn之熔點(232℃)以上的情形。從而於第一Ni鍍敷層(不作圖示)之表面整面被Sn所被覆時,會因Sn之熔融或Sn之氧化,使得被覆劑無法適當地貼緊。 When the coating agent is applied to the surface of the steel sheet 10 for a container and the coating material is subjected to heat treatment, the steel sheet 10 for a container may be heated to a melting point (232 ° C) or higher of Sn. Therefore, when the entire surface of the first Ni plating layer (not shown) is covered with Sn, the coating agent cannot be properly adhered due to the melting of Sn or the oxidation of Sn.

另一方面,以本實施形態之複合鍍敷層105來說,則是於Fe-Ni-Sn合金層105a上形成有島狀Sn層105b。藉此,則即便於容器用鋼板10被加熱至Sn之熔點以上的情況下,與海部對應之Fe-Ni-Sn合金層105a中之Fe-Ni-Sn合金層亦不會熔融。可藉此而獲得容器用鋼板10與被覆劑之適當的密著性。 On the other hand, in the composite plating layer 105 of the present embodiment, the island-shaped Sn layer 105b is formed on the Fe-Ni-Sn alloy layer 105a. By this means, even when the steel sheet 10 for a container is heated to a temperature equal to or higher than the melting point of Sn, the Fe-Ni-Sn alloy layer in the Fe-Ni-Sn alloy layer 105a corresponding to the sea portion is not melted. By this, the appropriate adhesion of the steel sheet 10 for a container to the coating material can be obtained.

Sn雖具有優異之加工性、熔接性及耐蝕性,然而藉由於Sn鍍敷後進行熔融錫處理,可使耐蝕性更加提升,且還可使表面外觀(鏡面外觀)適宜。 Sn has excellent processability, weldability, and corrosion resistance. However, by performing tin-plating treatment after Sn plating, corrosion resistance can be further improved, and the surface appearance (mirror appearance) can be made appropriate.

為了使前述效果確實顯現,複合鍍敷層105整體之Sn含量,換算成金屬Sn量計須在0.10g/m2以上。又,雖然Sn含量愈增加耐蝕性會愈提升,然而一旦換算成金屬Sn量超過10g/m2的話,耐蝕性提升效果即會趨於飽和。因此,基於經濟上的觀點,而將複合鍍敷層105整體之Sn含量設為換算成金屬Sn量計在10g/m2以下。 In order to make the above effect appear, the Sn content of the entire composite plating layer 105 is required to be 0.10 g/m 2 or more in terms of the amount of metal Sn. Further, although the Sn content is increased, the corrosion resistance is increased. However, when the amount of the metal Sn is more than 10 g/m 2 , the corrosion resistance improving effect tends to be saturated. Therefore, from the viewpoint of economy, the Sn content of the entire composite plating layer 105 is set to 10 g/m 2 or less in terms of the amount of metal Sn.

複合鍍敷層105整體中之Sn含量,較佳為換算成金屬Sn量計為0.5~7.0g/m2。藉由含有換算成金屬Sn量計在0.5g/m2以上之Sn,將可更確實地顯現前述效果。又,藉由將複合 鍍敷層105整體之Sn含量,設為換算成金屬Sn量計在7.0g/m2以下,將可更削減複合鍍敷層105之製造成本。 The content of Sn in the entire composite plating layer 105 is preferably 0.5 to 7.0 g/m 2 in terms of the amount of metal Sn. The above effect can be more reliably exhibited by containing Sn in an amount of 0.5 g/m 2 or more in terms of the amount of metal Sn. In addition, by setting the Sn content of the entire composite plating layer 105 to 7.0 g/m 2 or less in terms of the amount of metal Sn, the manufacturing cost of the composite plating layer 105 can be further reduced.

[關於第二Ni鍍敷層107] [About the second Ni plating layer 107]

於複合鍍敷層105之表面,係如圖1A及圖1B示意顯示般,形成有以Ni為主成分之第二Ni鍍敷層107。第二Ni鍍敷層107係以沿著複合鍍敷層105之表面形狀被覆複合鍍敷層105之方式來形成。因此,所形成之第二Ni鍍敷層107之表面形狀係反映複合鍍敷層105之表面形狀。 On the surface of the composite plating layer 105, as shown schematically in FIG. 1A and FIG. 1B, a second Ni plating layer 107 mainly composed of Ni is formed. The second Ni plating layer 107 is formed to cover the composite plating layer 105 along the surface shape of the composite plating layer 105. Therefore, the surface shape of the formed second Ni plating layer 107 reflects the surface shape of the composite plating layer 105.

如圖3所示,於複合鍍敷層105上不設置第二Ni鍍敷層107時,存在於大氣環境中之氧會以數小時之層級滲透於化學轉化處理皮膜層109中,且氧會到達至複合鍍敷層105與化學轉化處理皮膜層109之界面。而其結果為:氧與複合鍍敷層105中的Sn會發生反應,由氧化Sn(SnOx)構成之Sn氧化物層121會形成於複合鍍敷層105與化學轉化處理皮膜層109之界面中。Sn氧化物層121因為脆弱,一旦Sn氧化物層121形成得厚的話,即會連同Sn氧化物層121剝離,故薄膜密著性將會劣化。 As shown in FIG. 3, when the second Ni plating layer 107 is not disposed on the composite plating layer 105, oxygen present in the atmosphere may penetrate into the chemical conversion treatment film layer 109 in a layer of several hours, and oxygen will be present. The interface between the composite plating layer 105 and the chemical conversion treatment film layer 109 is reached. As a result, oxygen reacts with Sn in the composite plating layer 105, and the Sn oxide layer 121 composed of oxidized Sn (SnOx) is formed in the interface between the composite plating layer 105 and the chemical conversion coating layer 109. . Since the Sn oxide layer 121 is weak, once the Sn oxide layer 121 is formed thick, it is peeled off along with the Sn oxide layer 121, so that the film adhesion is deteriorated.

另一方面,如圖1A~圖2所示之與本實施形態相關之容器用鋼板10般,可藉由於複合鍍敷層105上形成第二Ni鍍敷層107,防止氧滲透至複合鍍敷層105之表面。藉此,因可防止氧與複合鍍敷層105內之Sn之接觸,故可抑制氧化Sn之生成。其結果為:以與本實施形態相關之容器用鋼板10來說,係可使薄膜密著性提升。 On the other hand, as shown in FIG. 1A to FIG. 2, in the same manner as the steel sheet 10 for a container according to the present embodiment, the second Ni plating layer 107 can be formed on the composite plating layer 105 to prevent oxygen permeation to the composite plating. The surface of layer 105. Thereby, since oxygen can be prevented from coming into contact with Sn in the composite plating layer 105, generation of oxidized Sn can be suppressed. As a result, in the steel sheet 10 for a container according to the present embodiment, the film adhesion can be improved.

又,構成第二Ni鍍敷層107之Ni不僅使密著性提升,於 熔接性上亦是優異的。因此,藉由形成第二Ni鍍敷層107,可使容器用鋼板10之熔接性亦提升。 Moreover, the Ni constituting the second Ni plating layer 107 not only enhances the adhesion but also It is also excellent in weldability. Therefore, by forming the second Ni plating layer 107, the weldability of the steel sheet 10 for a container can be improved.

為了使如前所述之效果確實顯現,Ni之含量,換算成金屬Ni量計須在1.0mg/m2以上。又,雖然Ni含量愈增加密著性及熔接性愈會提升,然而一旦Ni含量換算成金屬Ni量超過2000mg/m2的話,密著性及熔接性即會趨於飽和。因此,Ni含量基於經濟上的觀點,係設為換算成金屬Ni量計在2000mg/m2以下。 In order to confirm the effect as described above, the content of Ni is required to be 1.0 mg/m 2 or more in terms of metal Ni. In addition, the more the Ni content is increased, the more the adhesion and the weldability are improved. However, when the Ni content is converted into a metal Ni amount exceeding 2000 mg/m 2 , the adhesion and the weldability tend to be saturated. Therefore, the Ni content is based on an economic point of view, and is calculated to be 2000 mg/m 2 or less in terms of the amount of metal Ni.

第二Ni鍍敷層107中之Ni含量,換算成金屬Ni量,較佳係在5.0mg/m2以上,更佳則在80mg/m2以上。藉由含有前述範圍的Ni,將可使密著性及熔接性更確實地提升。又,第二Ni鍍敷層107中之Ni含量,換算成金屬Ni量,較佳係在1500mg/m2以下,更佳則在500mg/m2以下。藉由將Ni含量之上限值限制在前述之範圍,可一邊抑制成本,一邊使密著性及熔接性提升。 The Ni content in the second Ni plating layer 107 is preferably 5.0 mg/m 2 or more, and more preferably 80 mg/m 2 or more, in terms of the amount of metal Ni. By containing Ni in the above range, the adhesion and the weldability can be more reliably improved. Further, the Ni content in the second Ni plating layer 107 is preferably 1500 mg/m 2 or less, more preferably 500 mg/m 2 or less, in terms of the amount of metal Ni. By limiting the upper limit of the Ni content to the above range, it is possible to improve the adhesion and the weldability while suppressing the cost.

圖3所示之Sn氧化物層121之生成量,可藉由眾所周知之方法來特定。然而,藉由使用圖4A及圖4B所示之方法,可簡便地特定Sn氧化物層121之生成量。 The amount of generation of the Sn oxide layer 121 shown in Fig. 3 can be specified by a well-known method. However, by using the method shown in FIGS. 4A and 4B, the amount of generation of the Sn oxide layer 121 can be easily specified.

圖4A及圖4B所示之方法係使用電解處理來特定Sn氧化物層121之生成量的方法。於該方法中,係將於鋼板103上已形成有複合鍍敷層105、第二Ni鍍敷層107及後述之化學轉化處理皮膜層109之狀態的容器用鋼板10本身利用作為試片。 The method shown in FIGS. 4A and 4B is a method of specifying the amount of generation of the Sn oxide layer 121 by electrolytic treatment. In this method, the steel sheet 10 for a container in which the composite plating layer 105, the second Ni plating layer 107, and the chemical conversion treatment film layer 109 described later are formed on the steel sheet 103 is used as a test piece.

更詳細地說,則如圖4A所示,係利用一由玻璃 濾器區分成2個區域之電解槽,並於電解槽中注入預定之電解液(例如0.01質量%之HBr水溶液)。然後,於電解槽一方之區域配設Pt電極作為陽極,且同時於另一方之區域設置參考電極(例如AgCl參考電極)與為陰極之試片電極。 In more detail, as shown in FIG. 4A, a glass is used. The filter is divided into two zones of electrolytic cells, and a predetermined electrolyte (for example, 0.01% by mass of an aqueous solution of HBr) is injected into the electrolytic cell. Then, a Pt electrode is disposed as an anode in one region of the electrolytic cell, and a reference electrode (for example, an AgCl reference electrode) and a test piece electrode serving as a cathode are disposed in the other region.

其後,利用恆電位器,於預定之電解電壓(例如1V)且定電流(例如約-1.55mA)下,實施陰極電解處理。藉由該陰極電解處理,僅試片之Sn氧化物層121會還原且被電解。於該陰極電解處理中,如圖4B所示般,測定電解時間與電位。將該等2個測定結果予以圖式化後,再利用自圖表所得之值,將Sn氧化物層121之生成量特定為還原(電解)所需之每單位面積之電量(單位:mC/cm2)。 Thereafter, a cathodic electrolysis treatment is performed using a potentiostat at a predetermined electrolysis voltage (for example, 1 V) and a constant current (for example, about -1.55 mA). By this cathodic electrolysis treatment, only the Sn oxide layer 121 of the test piece is reduced and electrolyzed. In the cathodic electrolysis treatment, as shown in Fig. 4B, the electrolysis time and the potential were measured. After the two measurement results are patterned, the amount of the Sn oxide layer 121 is specified as the amount of electricity per unit area required for reduction (electrolysis) using the value obtained from the graph (unit: mC/cm). 2 ).

現在,令Sn氧化物層121之生成量為X(mC/cm2)的話,則生成量X可藉由下述式(1)來算出。 When the amount of generation of the Sn oxide layer 121 is X (mC/cm 2 ), the amount of production X can be calculated by the following formula (1).

又,完全去除Sn氧化物層121所需之時間T,舉例來說可利用圖4B示意顯示之時間-電位曲線的圖表,並根 據下述式(2)來算出。 Moreover, the time T required for completely removing the Sn oxide layer 121 can be, for example, a graph of the time-potential curve schematically shown in FIG. 4B, and It is calculated according to the following formula (2).

於此處,圖表長度L可依以下方式求得。 Here, the chart length L can be obtained in the following manner.

即,如圖4B所示,於採電位為橫軸且採時間為緃軸時之時間-電位曲線中,將延伸於電位軸方向之切線與延伸於時間軸方向之切線予以特定,並特定該等2條切線之交點。之後,測定從所得之交點下拉至電位軸之垂直線之長度。由所述之處理所得之垂直線之長度即成為圖表長度L。 That is, as shown in FIG. 4B, in the time-potential curve when the recovery potential is the horizontal axis and the extraction time is the 緃 axis, the tangent extending in the direction of the potential axis and the tangent extending in the direction of the time axis are specified, and the specific Wait for the intersection of 2 tangent lines. Thereafter, the length from the intersection of the obtained intersection to the vertical line of the potential axis was measured. The length of the vertical line obtained by the above processing becomes the chart length L.

因此,可利用電解條件及從電解結果所得之圖表長度L,自上述式(2)算出完全去除Sn氧化物層121所需之時間T,並且利用所得之時間T與電解條件,根據前述式(1)算出Sn氧化物層121之生成量X。 Therefore, the time T required for completely removing the Sn oxide layer 121 can be calculated from the above formula (2) by using the electrolysis conditions and the graph length L obtained from the electrolysis, and the obtained time T and electrolysis conditions can be used according to the above formula ( 1) The amount X of formation of the Sn oxide layer 121 is calculated.

以與本實施形態相關之容器用鋼板10來說,將Sn氧化物層121之生成量作為還原所需之電量來表示時,宜在3.0mC/cm2以下。於Sn氧化物層121之生成量作為還原所需之電量來表示時,在3.0mC/cm2以下的情況時,因於Sn氧化 物層121不會剝離,故容器用鋼板10具有適宜之薄膜密著性。 In the steel sheet 10 for a container according to the present embodiment, when the amount of the Sn oxide layer 121 is expressed as the amount of electric power required for reduction, it is preferably 3.0 mC/cm 2 or less. When the amount of generation of the Sn oxide layer 121 is expressed as the amount of electric power required for reduction, when it is 3.0 mC/cm 2 or less, since the Sn oxide layer 121 does not peel off, the steel sheet 10 for a container has a suitable film. Adhesiveness.

另外,Sn氧化物層121之生成量的下限值並未特別限定,而從前述之說明可清楚明白Sn氧化物層121之生成量愈少愈好。 Further, the lower limit of the amount of formation of the Sn oxide layer 121 is not particularly limited, and it is clear from the above description that the amount of generation of the Sn oxide layer 121 is as small as possible.

[關於化學轉化處理皮膜層109] [About chemical conversion treatment film layer 109]

於第二Ni鍍敷層107上,如圖1A及圖1B示意顯示般,係形成有化學轉化處理皮膜層109。化學轉化處理皮膜層109為一以Zr化合物為主體之複合皮膜層,且至少含有以金屬Zr量計為0.010~150mg/m2之Zr化合物,與以P量計為0.010~80mg/m2之磷酸化合物。 On the second Ni plating layer 107, as shown schematically in FIGS. 1A and 1B, a chemical conversion treatment film layer 109 is formed. The chemical conversion treatment film layer 109 is a composite film layer mainly composed of a Zr compound, and contains at least a Zr compound of 0.010 to 150 mg/m 2 in terms of a metal Zr amount, and is 0.010 to 80 mg/m 2 in terms of a P amount. Phosphoric acid compound.

另外,於本實施形態中,「複合皮膜層」係表示Zr化合物及磷酸化合物未完全混合,而以部分混合之狀態存在的皮膜層。 In the present embodiment, the "composite film layer" is a film layer in which a Zr compound and a phosphoric acid compound are not completely mixed and are partially mixed.

於在具有Zr化合物之Zr皮膜上形成有具有磷酸化合物之磷酸皮膜層時,關於耐蝕性及密著性雖可獲得某種程度之效果,但於實用上卻並不充分。然而,如與本實施形態相關之化學轉化處理皮膜層109般,可藉由化學轉化處理皮膜層109中Zr化合物與磷酸化合物以部分混合之狀態存在,而獲得優異之耐蝕性及密著性。 When a phosphoric acid film layer having a phosphoric acid compound is formed on a Zr film having a Zr compound, a certain degree of effect can be obtained with respect to corrosion resistance and adhesion, but it is not sufficient in practical use. However, as in the case of the chemical conversion treatment film layer 109 according to the present embodiment, the Zr compound and the phosphoric acid compound in the film layer 109 can be partially mixed by chemical conversion treatment, and excellent corrosion resistance and adhesion can be obtained.

與本實施形態相關之化學轉化處理皮膜層109中所含之Zr化合物具有使耐蝕性、密著性及加工密著性提升之機能。作為與本實施形態相關之Zr化合物,可舉例如氧化Zr、磷酸Zr、氫氧化Zr及氟化Zr等,化學轉化處理皮膜 層109含有數種前述之Zr化合物。所述之Zr化合物,因為於耐蝕性及密著性上優異,故化學轉化處理皮膜層109中所含有之Zr化合物的量愈多,容器用鋼板10之耐蝕性及密著性會愈提升。 The Zr compound contained in the chemical conversion treatment film layer 109 according to the present embodiment has a function of improving corrosion resistance, adhesion, and process adhesion. Examples of the Zr compound according to the present embodiment include oxidized Zr, phosphoric acid Zr, hydrogenated Zr, and fluorinated Zr. Layer 109 contains several of the foregoing Zr compounds. Since the Zr compound is excellent in corrosion resistance and adhesion, the amount of the Zr compound contained in the chemical conversion treatment film layer 109 increases, and the corrosion resistance and adhesion of the steel sheet 10 for a container increase.

具體來說,化學轉化處理皮膜層109中之Zr化合物的含量換算成金屬Zr量成為0.010mg/m2以上的話,於化學轉化處理皮膜層109上經塗布被覆劑時,可確保實用上適宜之與被覆劑之密著性及耐蝕性。另一方面,伴隨著Zr化合物含量的增加,雖然與被覆劑之密著性及耐蝕性亦會提升,但Zr化合物之含量換算成屬Zr量超過150mg/m2的話,與被覆劑之密著性及耐蝕性即會飽和。因此,於與本實施形態相關之容器用鋼板10而言,基於經濟上之觀點,Zr化合物之含量(即,Zr之含量)係設為換算成屬Zr量計為0.010mg/m2~150mg/m2Specifically, when the content of the Zr compound in the chemical conversion treatment film layer 109 is 0.010 mg/m 2 or more, when the coating agent is applied onto the chemical conversion treatment film layer 109, it is practically suitable. Adhesion and corrosion resistance to the coating agent. On the other hand, as the content of the Zr compound increases, the adhesion to the coating material and the corrosion resistance are also improved. However, when the content of the Zr compound is converted to a Zr amount exceeding 150 mg/m 2 , the adhesion to the coating agent is adhered. Sex and corrosion resistance will be saturated. Therefore, in the steel sheet 10 for a container according to the present embodiment, the content of the Zr compound (that is, the content of Zr) is set to be 0.010 mg/m 2 to 150 mg in terms of Zr amount in terms of economy. /m 2 .

Zr化合物之含量宜為:換算為金屬Zr量計在0.050mg/m2以上且120mg/m2以下。藉由將Zr化合物之含量定在換算成金屬Zr量計在0.050~120mg/m2以下,則於可獲得更適宜之耐蝕性及塗裝等密著性之同時,經濟上亦是理想的。 The appropriate amount of the Zr compound is: in terms of metal Zr content meter 2 or less 0.050mg / m 2 or more and 120mg / m. By setting the content of the Zr compound to be in the range of 0.050 to 120 mg/m 2 in terms of the amount of the metal Zr, it is economically preferable to obtain more suitable corrosion resistance and adhesion such as coating.

化學轉化處理皮膜層109除前述Zr化合物,更含有1種或2種以上的磷酸化合物。 The chemical conversion treatment film layer 109 further contains one or more kinds of phosphoric acid compounds in addition to the Zr compound.

與本實施形態相關之磷酸化合物具有使耐蝕性、密著性及加工密著性提升之機能。作為與本實施形態相關之磷酸化合物之例子可舉磷酸離子與鋼板103、複合鍍敷層105、 第二Ni鍍敷層107及化學轉化處理皮膜層109所含之化合物發生反應而形成之磷酸Fe、磷酸Sn、磷酸Ni及磷酸Zr等。化學轉化處理皮膜層109至少含有1種前述之磷酸化合物。 The phosphoric acid compound according to the present embodiment has a function of improving corrosion resistance, adhesion, and process adhesion. Examples of the phosphoric acid compound according to the present embodiment include a phosphate ion, a steel sheet 103, and a composite plating layer 105. Phosphoric acid Fe, phosphoric acid Sn, phosphoric acid Ni, and phosphoric acid Zr formed by the reaction of the second Ni plating layer 107 and the compound contained in the chemical conversion treatment film layer 109. The chemical conversion treatment film layer 109 contains at least one of the aforementioned phosphoric acid compounds.

磷酸化合物因於耐蝕性及密著性上優異,故磷酸化合物的量愈多容器用鋼板10之耐蝕性及密著性會愈提升。 Since the phosphoric acid compound is excellent in corrosion resistance and adhesion, the more the amount of the phosphoric acid compound, the higher the corrosion resistance and the adhesion of the steel sheet 10 for a container.

具體來說,考慮Zr化合物之含量,只要化學轉化處理皮膜層109中之磷酸化合物之含量換算成P量在0.010mg/m2以上,則可獲得實用上適宜之與被覆劑之密著性及耐蝕性。另一方面,伴隨著磷酸化合物含量的增加,雖然與被覆劑之密著性及耐蝕性亦會提升,但磷酸化合物之含量換算成P量超過80mg/m2的話,與被覆劑之密著性及耐蝕性即會飽和。因此,於與本實施形態相關之容器用鋼板10而言,磷酸化合物之含量係設為換算成P量計為0.010mg/m2~80mg/m2Specifically, in consideration of the content of the Zr compound, if the content of the phosphoric acid compound in the chemical conversion treatment film layer 109 is converted to a P content of 0.010 mg/m 2 or more, practically suitable adhesion to the coating agent can be obtained. Corrosion resistance. On the other hand, with the increase in the content of the phosphoric acid compound, the adhesion to the coating material and the corrosion resistance are also improved. However, when the content of the phosphoric acid compound is more than 80 mg/m 2 , the adhesion to the coating agent is increased. And the corrosion resistance will be saturated. Thus, the container related to the present embodiment, the steel sheet 10, the content of phosphoric acid compound in terms of P content is set in terms of 0.010mg / m 2 ~ 80mg / m 2.

磷酸化合物之含量宜為:換算成P量計在0.050mg/m2以上且60mg/m2以下。藉由將磷酸化合物之含量設為前述之範圍,則可獲得更優異之與被覆劑之密著性及耐蝕性,於經濟上亦是理想的。 The content of the compound is suitably phosphoric acid: in terms of the amount of 2 or less in terms of P 0.050mg / m 2 or more and 60mg / m. When the content of the phosphoric acid compound is in the above range, more excellent adhesion to the coating agent and corrosion resistance can be obtained, which is economically preferable.

以上,一面參照圖1A~圖4B,一面就與本實施形態相關之容器用鋼板10之構成詳細地作了說明。 As described above, the configuration of the steel sheet 10 for a container according to the present embodiment will be described in detail with reference to Figs. 1A to 4B.

如圖5所示,藉由於與本實施形態相關之容器用鋼板10之最表面(即,化學轉化處理皮膜層109之表面)塗布因應用途之被覆劑,可於與本實施形態相關之容器用鋼板10之最表面形成被覆層151。被覆層151係藉由進行下述加 熱處理而形成,該加熱處理係於化學轉化處理皮膜層109上塗布了處理液之後,於形成塗膜時將210℃左右設為到達溫度,而於積層薄膜時則將160℃左右設為到達溫度。 As shown in Fig. 5, the coating material for the application can be applied to the container on the outermost surface of the steel sheet 10 for a container (i.e., the surface of the chemical conversion treatment coating layer 109) according to the present embodiment. A coating layer 151 is formed on the outermost surface of the steel sheet 10. The cover layer 151 is subjected to the following addition It is formed by heat treatment. After the treatment liquid is applied to the chemical conversion treatment film layer 109, the temperature is about 210 ° C when the coating film is formed, and the temperature is about 160 ° C when the film is laminated. .

欲達到前述到達溫度而進行加熱處理的話,複合鍍敷層105之至少一部分會熔融。結果,複合鍍敷層105中所含之Sn與第二Ni鍍敷層107中所含之Ni會發生反應而合金化,並如圖5所示,於複合鍍敷層105與第二Ni鍍敷層107之界面會形成Ni-Sn合金層153。Ni-Sn合金層153因於耐蝕性上優異,故藉由於化學轉化處理皮膜層109之上層更形成被覆層151,容器用鋼板10之耐蝕性會更加提升。 At least a part of the composite plating layer 105 is melted when heat treatment is to be carried out to reach the above-mentioned reaching temperature. As a result, Sn contained in the composite plating layer 105 reacts with Ni contained in the second Ni plating layer 107 to be alloyed, and as shown in FIG. 5, the composite plating layer 105 and the second Ni plating are performed. The Ni-Sn alloy layer 153 is formed at the interface of the cladding layer 107. Since the Ni-Sn alloy layer 153 is excellent in corrosion resistance, the coating layer 151 is further formed by the upper layer of the chemical conversion treatment film layer 109, and the corrosion resistance of the steel sheet 10 for a container is further improved.

<關於成分含量之測定方法> <Method for measuring the content of ingredients>

於此處,複合鍍敷層105中之金屬Sn量及金屬Ni量,以及第二Ni鍍敷層107中之金屬Ni量,可藉由例如X射線螢光法作測定。此時,使用已知金屬Sn量之Sn附著量試樣,預先特定關於金屬Sn量之檢量曲線,並用同檢量曲線相對地特定金屬Sn量。同樣地,使用已知金屬Ni量之Ni附著量試樣,預先特定關於金屬Ni量之檢量曲線,並用同檢量曲線相對地特定金屬Ni量。 Here, the amount of metal Sn and the amount of metal Ni in the composite plating layer 105 and the amount of metal Ni in the second Ni plating layer 107 can be measured by, for example, X-ray fluorescence. At this time, using a Sn adhesion amount sample of a known metal Sn amount, a calibration curve regarding the amount of metal Sn is specified in advance, and the amount of metal Sn is relatively specified by the same amount of measurement curve. Similarly, using a Ni adhesion amount sample of a known metal Ni amount, a calibration curve regarding the amount of metal Ni is specified in advance, and the amount of metal Ni is relatively specified by the same amount of measurement curve.

又,化學轉化處理皮膜層109中之金屬Zr量及P量,可藉由例如螢光X射線分析等之定量分析法作測定。又,關於化學轉化處理皮膜層109中存在著何種化合物,則可藉由進行利用X射線光電子光譜法(X-ray Photoelectron Spectroscopy:XPS)之分析予以特定。 Further, the amount of metal Zr and the amount of P in the chemical conversion treatment film layer 109 can be measured by a quantitative analysis method such as fluorescent X-ray analysis. Further, what kind of compound is present in the chemical conversion treatment film layer 109 can be specified by analysis by X-ray photoelectron spectroscopy (XPS).

另外,各成分量之測定方法並不限於前述之方法,可 適用其他眾所周知之測定方法。 In addition, the method of measuring each component amount is not limited to the above method, and Other well-known assay methods are applicable.

另外,於與本實施形態相關之容器用鋼板10中,如前述,係於複合鍍敷層105及第二Ni鍍敷層107之雙方中存在有Ni,然而各層中之Ni的附著量,舉例來說,可依以下之方式予以特定。即,於以X射線螢光法測定了容器用鋼板10之全部Ni量後,實施利用X射線繞射分析(X-Ray Diffraction:XRD)及輝光放電光譜分析儀(Glow Discharge Spectroscopy:GDS)之測定。依據GDS,可獲得如圖6所示之測定結果。 Further, in the steel sheet 10 for a container according to the present embodiment, as described above, Ni is present in both of the composite plating layer 105 and the second Ni plating layer 107. However, the adhesion amount of Ni in each layer is exemplified. In other words, it can be specified in the following ways. In other words, after measuring the total amount of Ni of the steel sheet 10 for a container by the X-ray fluorescence method, X-ray diffraction analysis (XRD) and Glow Discharge Spectroscopy (GDS) were carried out. Determination. According to the GDS, the measurement results as shown in Fig. 6 can be obtained.

首先,藉由將Fe-Ni-Sn合金以XRD作分析,而決定第二Ni鍍敷層107與複合鍍敷層105之界面。具體而言,首先,係使用聚焦離子束加工(Focused Ion Beam),作成具有10μm左右之厚度的試料。對依所述方式而得之試料,以XRD分析Fe-Ni-Sn合金。並將檢出有Fe-Ni-Sn合金之深度位置中最表面側之深度位置作為第二Ni鍍敷層107與複合鍍敷層105之界面。又,將檢出有Fe-Ni-Sn合金之深度位置中最靠鋼板103側之深度位置作為複合鍍敷層105與鋼板103之界面。 First, the interface between the second Ni plating layer 107 and the composite plating layer 105 is determined by analyzing the Fe-Ni-Sn alloy by XRD. Specifically, first, a sample having a thickness of about 10 μm was produced using Focused Ion Beam. For the sample obtained in the above manner, the Fe-Ni-Sn alloy was analyzed by XRD. The depth position on the outermost surface side of the depth position of the Fe-Ni-Sn alloy was detected as the interface between the second Ni plating layer 107 and the composite plating layer 105. Further, the depth position on the side of the steel sheet 103 among the depth positions of the Fe-Ni-Sn alloy was detected as the interface between the composite plating layer 105 and the steel sheet 103.

另外,亦可根據金屬Fe之XRD結果決定複合鍍敷層105與鋼板103之界面。於複合鍍敷層105中係不含金屬Fe,而於鋼板103中則含有金屬Fe。因此,比起於第二Ni鍍敷層107與複合鍍敷層105之界面,亦可於鋼板103側之深度位置上進行金屬Fe之XRD,並將最初檢出有金屬Fe之深度位置定為複合鍍敷層105與鋼板103之界面。 Further, the interface between the composite plating layer 105 and the steel sheet 103 can be determined based on the XRD result of the metal Fe. The composite plating layer 105 does not contain metal Fe, and the steel sheet 103 contains metal Fe. Therefore, compared with the interface between the second Ni plating layer 107 and the composite plating layer 105, the XRD of the metal Fe can be performed at the depth position on the side of the steel sheet 103, and the depth position at which the metal Fe is initially detected is determined as The interface between the composite plating layer 105 and the steel sheet 103.

第二Ni鍍敷層107與複合鍍敷層105之界面及複合鍍敷 層105與鋼板103之界面的決定方法並未為上述之方法所限,可使用眾所周知之方法。例如,亦可對經由FIB所得之試料,使用XRD以外之分析方法,來決定第二Ni鍍敷層107與複合鍍敷層105之界面及複合鍍敷層105與鋼板103之界面。 Interface between the second Ni plating layer 107 and the composite plating layer 105 and composite plating The method of determining the interface between the layer 105 and the steel sheet 103 is not limited to the above method, and a well-known method can be used. For example, the interface between the second Ni plating layer 107 and the composite plating layer 105 and the interface between the composite plating layer 105 and the steel sheet 103 may be determined using an analysis method other than XRD for the sample obtained by FIB.

依前述之方法,來決定第二Ni鍍敷層107與複合鍍敷層105之界面及複合鍍敷層105與鋼板103之界面。然後再進行GDS,分析深度方向之Ni分布。具體來說,係求出存在於複合鍍敷層105之深度位置之Ni檢出信號強度之面積(圖6之B的面積)與存在於第二Ni鍍敷層107之深度位置之Ni檢出信號強度之面積(圖6之A的面積)的比率。可藉由利用依前述方法所得之面積比率,並分配以X射線螢光法所得之全部Ni量,來特定各層中之Ni的附著量。 The interface between the second Ni plating layer 107 and the composite plating layer 105 and the interface between the composite plating layer 105 and the steel sheet 103 are determined by the above method. Then GDS is performed to analyze the Ni distribution in the depth direction. Specifically, the area of the Ni detected signal intensity (the area of B in FIG. 6) existing in the depth position of the composite plating layer 105 and the Ni detected in the depth position of the second Ni plating layer 107 are determined. The ratio of the area of the signal intensity (area of A in Figure 6). The amount of Ni attached to each layer can be specified by using the area ratio obtained by the above method and allocating the total amount of Ni obtained by the X-ray fluorescence method.

<關於容器用鋼板10之製造方法> <Method of Manufacturing Steel Sheet 10 for Container>

其次,將一面參照圖6,一面就與本實施形態相關之容器用鋼板10之製造方法詳細地作說明。圖6係用以就與本實施形態相關之容器用鋼板10之製造方法之流程之一例作說明之流程圖。 Next, a method of manufacturing the steel sheet 10 for a container according to the present embodiment will be described in detail with reference to Fig. 6 . Fig. 6 is a flow chart for explaining an example of a flow of a method of manufacturing the steel sheet 10 for a container according to the present embodiment.

[前處理步驟] [Pre-Processing Steps]

於與本實施形態相關之容器用鋼板10之製造方法中,首先,係依所需對鋼板103實施眾所周知之前處理(步驟S101)。 In the method of manufacturing the steel sheet 10 for a container according to the present embodiment, first, the steel sheet 103 is subjected to a well-known pretreatment as required (step S101).

[第一Ni鍍敷層形成步驟] [First Ni plating layer forming step]

其後,對鋼板103之表面,形成第一Ni鍍敷層(不作圖示)(步驟S103)。作為第一Ni鍍敷層之形成方法,舉例來說, 可利用一般於電鍍法中施行之眾所周知之方法(例如陰極電解法)。 Thereafter, a first Ni plating layer (not shown) is formed on the surface of the steel sheet 103 (step S103). As a method of forming the first Ni plating layer, for example, A well-known method (e.g., cathodic electrolysis) generally performed in electroplating can be utilized.

藉由擴散電鍍法形成第一Ni鍍敷層(不作圖示)時,係於鋼板103之表面施行過Ni鍍敷後,於退火爐中用以形成擴散層而進行之擴散處理。亦可於此擴散處理之前後或與擴散處理同時進行氮化處理。而即便進行氮化處理,Ni之耐蝕性提升效果亦不會因氮化處理層而消除。 When the first Ni plating layer (not shown) is formed by a diffusion plating method, diffusion treatment is performed on the surface of the steel sheet 103 after Ni plating is applied to form a diffusion layer in the annealing furnace. The nitriding treatment may also be performed before or after the diffusion treatment. Even if the nitriding treatment is performed, the corrosion improving effect of Ni is not eliminated by the nitriding treatment layer.

[Sn鍍敷層形成步驟] [Sn plating layer forming step]

於形成第一Ni鍍敷層(不作圖示)後,形成Sn鍍敷層(不作圖示)(步驟S105)。形成Sn鍍敷層(不作圖示)之方法,雖然未受特別限制,但舉例來說,宜使用例如眾所周知之電鍍法,亦可使用將已形成有第一Ni鍍敷層(不作圖示)之鋼板103浸漬於已熔融之Sn中之方法等。 After the first Ni plating layer (not shown) is formed, a Sn plating layer (not shown) is formed (step S105). The method of forming the Sn plating layer (not shown) is not particularly limited, but for example, it is preferable to use, for example, a well-known plating method, or a first Ni plating layer (not shown) may be used. The method in which the steel sheet 103 is immersed in the molten Sn or the like.

[熔融錫處理(回焊處理)步驟] [Molten tin treatment (reflow processing) step]

於形成Sn鍍敷層(不作圖示)後,進行熔融錫處理(回焊處理)(步驟S107)。進行熔融錫處理之目的在於:將Sn予以熔融而使其與基底之鋼板103及Ni鍍敷合金化,而使Fe-Ni-Sn合金層105a形成,於使合金層之耐蝕性提升之同時,使由島狀之Sn合金構成之島狀Sn層105b形成。該島狀之Sn合金可藉由適當控制熔融錫處理而形成。 After the Sn plating layer (not shown) is formed, molten tin treatment (reflow processing) is performed (step S107). The purpose of the molten tin treatment is to melt the Sn and alloy it with the steel sheet 103 and the Ni plating of the base, and form the Fe-Ni-Sn alloy layer 105a to improve the corrosion resistance of the alloy layer. An island-shaped Sn layer 105b composed of an island-shaped Sn alloy is formed. The island-shaped Sn alloy can be formed by appropriately controlling the molten tin treatment.

[第二Ni鍍敷層形成步驟] [Second Ni plating layer forming step]

於形成複合鍍敷層105後,形成第二Ni鍍敷層107(步驟S109)。 After the composite plating layer 105 is formed, the second Ni plating layer 107 is formed (step S109).

第二Ni鍍敷層107可藉由利用含有Ni離子之Ni鍍敷浴 之眾所周知之鍍敷處理來形成。本實施形態之Ni鍍敷浴係含有10g/L以上之硫酸離子及30g/L以上之Ni離子 The second Ni plating layer 107 can be utilized by using a Ni plating bath containing Ni ions. It is known to be formed by a plating process. The Ni plating bath of the present embodiment contains 10 g/L or more of sulfate ions and 30 g/L or more of Ni ions.

Ni鍍敷浴不含Cl離子時,係以含有75~90g/L之硫酸離子及40~55g/L之Ni離子較佳。藉由將硫酸離子之濃度設在75g/L以上且將Ni離子之濃度設在40g/L以上,可將第二Ni鍍敷層107中之Ni含量設在適宜之範圍。 When the Ni plating bath does not contain Cl ions, it is preferable to contain 75 to 90 g/L of sulfate ions and 40 to 55 g/L of Ni ions. By setting the concentration of the sulfate ion to 75 g/L or more and the concentration of the Ni ion to 40 g/L or more, the Ni content in the second Ni plating layer 107 can be set to an appropriate range.

又,藉由將硫酸離子之濃度設在90g/L以下且將Ni離子之濃度設在55g/L以下,可將第二Ni鍍敷層107中之Ni含量設在適宜之範圍,於經濟上亦是理想的。 Further, by setting the concentration of the sulfate ion to 90 g/L or less and the concentration of the Ni ion to 55 g/L or less, the Ni content in the second Ni plating layer 107 can be set to an appropriate range, which is economical. It is also ideal.

Ni鍍敷浴亦可更含有Cl離子。Ni鍍敷浴含有Cl離子時,Ni鍍敷浴宜含有20~40g/L之硫酸離子、40~55g/L之Ni離子及35~45g/L之Cl離子。藉由將硫酸離子之濃度設在20g/L以上,將Ni離子之濃度設在40g/L以上,並且將Cl離子之濃度設在35g/L以上,可將第二Ni鍍敷層107中之Ni含量設在適宜之範圍。 The Ni plating bath may also contain Cl ions. When the Ni plating bath contains Cl ions, the Ni plating bath preferably contains 20 to 40 g/L of sulfuric acid ions, 40 to 55 g/L of Ni ions, and 35 to 45 g/L of Cl ions. By setting the concentration of the sulfate ion to 20 g/L or more, setting the concentration of the Ni ion to 40 g/L or more, and setting the concentration of the Cl ion to 35 g/L or more, the second Ni plating layer 107 can be used. The Ni content is set in a suitable range.

又,藉由將硫酸離子之濃度設在40g/L以下,將Ni離子之濃度設在55g/L以下,並且將鹽酸離子之濃度設在45g/L以下,可將第二Ni鍍敷層107中之Ni含量設在適宜之範圍,於經濟上亦是理想的。 Further, by setting the concentration of the sulfate ion to 40 g/L or less, setting the concentration of the Ni ion to 55 g/L or less, and setting the concentration of the hydrochloric acid ion to 45 g/L or less, the second Ni plating layer 107 can be provided. The Ni content in the range is suitable and economically desirable.

Ni鍍敷浴亦可更含有30g/L以上之硼酸離子。藉由對Ni鍍敷浴添加硼酸離子,將可抑制伴隨鍍敷處理之Ni鍍敷浴之pH上升。又,硼酸離子之含量,較佳係在40g/L以上且50g/L以下。藉由將硼酸離子之含量設在40g/L以上,將可更確實地抑制Ni鍍敷浴之pH上升。又,藉由將硼酸離 子之含量設在50g/L以下,可抑制Ni鍍敷浴之pH上升,於經濟上亦是理想的。 The Ni plating bath may further contain 30 g/L or more of boric acid ions. By adding boric acid ions to the Ni plating bath, it is possible to suppress the pH rise of the Ni plating bath accompanying the plating treatment. Further, the content of the boric acid ion is preferably 40 g/L or more and 50 g/L or less. By setting the content of the boric acid ions to 40 g/L or more, the pH rise of the Ni plating bath can be more reliably suppressed. Again, by boric acid The content of the sub-component is set to 50 g/L or less, and the pH rise of the Ni plating bath can be suppressed, which is economically preferable.

[化學轉化處理皮膜層形成步驟] [Chemical conversion treatment film layer formation step]

繼而,藉由進行陰極電解處理或浸漬處理,於第二Ni鍍敷層107上形成化學轉化處理皮膜層109(步驟S111)。 Then, the chemical conversion treatment film layer 109 is formed on the second Ni plating layer 107 by performing cathodic electrolysis treatment or immersion treatment (step S111).

用於陰極電解處理或浸漬處理之化學轉化處理浴,含有:10ppm以上且20000ppm以下之Zr離子、10ppm以上且20000ppm以下之F離子、10ppm以上且3000ppm以下之磷酸離子以及合計在100ppm以上且30000ppm以下之硝酸離子及硫酸離子。 The chemical conversion treatment bath used for the cathodic electrolysis treatment or the immersion treatment contains Zr ions of 10 ppm or more and 20,000 ppm or less, F ions of 10 ppm or more and 20000 ppm or less, phosphate ions of 10 ppm or more and 3000 ppm or less, and a total of 100 ppm or more and 30000 ppm or less. Nitric acid ions and sulfate ions.

F離子之添加量小於10ppm時,因與Zr離子形成錯合物之F會變少,Zr會變得不附著,故並不理想。又,F離子之添加量超過20000ppm時,則因Zr會過度地附著,而並不理想。 When the amount of F ions added is less than 10 ppm, F which forms a complex compound with Zr ions becomes small, and Zr does not adhere, which is not preferable. Further, when the amount of F ions added exceeds 20,000 ppm, Zr is excessively adhered, which is not preferable.

硝酸離子之添加量小於100ppm時,使Zr離子之附著效率上升之硝酸會變少,使得Zr之附著量減低,故並不理想。又,硝酸離子之添加量超過30000ppm時,因Zr會過度地附著,故並不理想。 When the amount of the nitrate ions added is less than 100 ppm, the amount of nitric acid which increases the adhesion efficiency of the Zr ions is reduced, and the amount of adhesion of Zr is lowered, which is not preferable. Further, when the amount of the nitrate ions added exceeds 30,000 ppm, Zr is excessively adhered, which is not preferable.

硫酸離子之添加量小於100ppm時,使Zr離子之附著效率上升之硫酸會變少,使得Zr之附著量減低,故並不理想。又,硫酸離子之添加量超過30000ppm時,因Zr會過度地附著,故並不理想。 When the amount of the sulfate ion added is less than 100 ppm, the amount of sulfuric acid which increases the adhesion efficiency of Zr ions is reduced, and the amount of adhesion of Zr is lowered, which is not preferable. Further, when the amount of the sulfate ion added exceeds 30,000 ppm, Zr is excessively adhered, which is not preferable.

另外,硝酸離子及硫酸離子只要化學轉化處理浴中兩離子合計含有100ppm以上且30000ppm以下即可,且可硝酸 離子與硫酸離子兩離子均含於化學轉化處理浴中,亦可硫酸離子與硫酸離子中之任一者含於化學轉化處理浴中。 In addition, the nitrate ion and the sulfate ion may be 100 ppm or more and 30,000 ppm or less in total in the chemical conversion treatment bath, and nitric acid may be used. Both the ion and the sulfate ion are contained in the chemical conversion treatment bath, and the sulfuric acid ion and the sulfate ion may be contained in the chemical conversion treatment bath.

化學轉化處理浴宜含有50ppm以上且17000ppm以下之Zr離子、50ppm以上且17000ppm以下之F離子、50ppm以上且2500ppm以下之磷酸離子以及合計在300ppm以上且27000ppm以下之硝酸離子及硫酸離子。 The chemical conversion treatment bath preferably contains 50 ppm or more and 17,000 ppm or less of Zr ions, 50 ppm or more and 17,000 ppm or less of F ions, 50 ppm or more and 2500 ppm or less of phosphate ions, and a total of 300 ppm or more and 27,000 ppm or less of nitrate ions and sulfate ions.

藉由將Zr離子之添加量設在50ppm以上,將可更確實防止Zr離子之附著量降低。又,藉由將F離子之添加量設在50ppm以上,可更確實防止磷酸鹽沈澱所伴隨之化學轉化處理皮膜之白濁。同樣地,藉由將磷酸離子之添加量設在50ppm以上,可更確實防止磷酸鹽沈澱所伴隨之化學轉化處理皮膜之白濁。又,藉由將硝酸離子及硫酸離子之合計添加量設在300ppm以上,可更確實防止化學轉化處理皮膜之附著效率的降低。另外,藉由將各添加成分之上限值設成如前所述之值,可更確實削減化學轉化處理皮膜層109之製造成本。 By setting the addition amount of Zr ions to 50 ppm or more, it is possible to more reliably prevent the adhesion amount of Zr ions from being lowered. Moreover, by setting the addition amount of F ions to 50 ppm or more, it is possible to more reliably prevent the white turbidity of the chemical conversion treatment film accompanying the precipitation of phosphate. Similarly, by setting the addition amount of the phosphate ion to 50 ppm or more, the white turbidity of the chemical conversion treatment film accompanying the precipitation of phosphate can be more reliably prevented. In addition, by setting the total addition amount of the nitrate ion and the sulfate ion to 300 ppm or more, it is possible to more reliably prevent a decrease in the adhesion efficiency of the chemical conversion treatment film. Further, by setting the upper limit of each additive component to the value as described above, the manufacturing cost of the chemical conversion treatment film layer 109 can be more reliably reduced.

亦可對化學轉化處理浴,進一步添加酚樹脂等。於化學轉化處理浴添加酚樹脂之際,亦可藉由使酚樹脂進行胺醇變性使其具有水溶性。 Further, a phenol resin or the like may be further added to the chemical conversion treatment bath. When a phenol resin is added to the chemical conversion treatment bath, the phenol resin can be denatured to make it water-soluble.

又,亦可對化學轉化處理浴,進一步添加單寧酸。藉由於化學轉化處理浴添加單寧酸,單寧酸會與鋼板103中之Fe發生反應,而於鋼板103之表面形成單寧酸Fe之皮膜。該單寧酸Fe之皮膜因會使抗鏽性及密著性提升而理想。 Further, tannic acid may be further added to the chemical conversion treatment bath. By adding tannic acid to the chemical conversion treatment bath, tannic acid reacts with Fe in the steel sheet 103 to form a film of tannic acid Fe on the surface of the steel sheet 103. The film of tannic acid Fe is desirable for improving rust resistance and adhesion.

化學轉化處理浴之pH宜為3.1~3.7,較佳則在3.5 左右。為了調整pH,亦可於化學轉化處理浴中加入硝酸或氨等。 The pH of the chemical conversion treatment bath is preferably from 3.1 to 3.7, preferably at 3.5. about. In order to adjust the pH, nitric acid or ammonia or the like may be added to the chemical conversion treatment bath.

又,化學轉化處理浴之溫度宜設在5℃以上且小於90℃。化學轉化處理浴之溫度小於5℃時,因化學轉化處理皮膜層109之形成效率差而不經濟,故並不理想。又,化學轉化處理浴之溫度在90℃以上時,因化學轉化處理皮膜層109之組織不均勻,會發生瑕疵、亀裂及微裂紋等,且該部分會變成腐蝕等之起點,故並不理想。 Further, the temperature of the chemical conversion treatment bath is preferably set to 5 ° C or more and less than 90 ° C. When the temperature of the chemical conversion treatment bath is less than 5 ° C, the formation efficiency of the chemical conversion treatment coating layer 109 is uneconomical, which is not preferable. Further, when the temperature of the chemical conversion treatment bath is 90 ° C or more, the structure of the coating layer 109 due to the chemical conversion treatment is uneven, and bismuth, cracking, microcracks, and the like may occur, and this portion may become a starting point for corrosion or the like, which is not preferable. .

利用化學轉化處理浴,並藉由電解處理(陰極電解處理)形成化學轉化處理皮膜層109時,宜以0.5A/dm2以上且20A/dm2以下之電流密度且0.05秒以上且10秒以下之陰極電解處理時間來實施。 When the chemical conversion treatment film layer 109 is formed by electrolytic treatment (cathode electrolytic treatment), it is preferable to have a current density of 0.5 A/dm 2 or more and 20 A/dm 2 or less and 0.05 second or more and 10 seconds or less. The cathode electrolysis treatment time is implemented.

電流密度小於0.5A/dm2時,因於化學轉化處理皮膜層109之附著量降低之同時,陰極電解處理時間會變長而使生產性降低,故並不理想。又,電流密度超過20A/dm2時,化學轉化處理皮膜層109之附著量會變得過剩,且依據情況,因為於化學轉化處理後之洗淨步驟中附著不充分之化學轉化處理皮膜層109會被沖走(剝離),故並不理想。 When the current density is less than 0.5 A/dm 2 , the amount of adhesion of the chemical conversion treatment film layer 109 is lowered, and the cathodic electrolysis treatment time is prolonged to lower the productivity, which is not preferable. Further, when the current density exceeds 20 A/dm 2 , the adhesion amount of the chemical conversion treatment film layer 109 becomes excessive, and depending on the case, the chemical conversion treatment film layer 109 which is insufficiently adhered in the cleaning step after the chemical conversion treatment is used. It will be washed away (peeled), so it is not ideal.

陰極電解處理時間小於0.05秒時,因化學轉化處理皮膜層109之附著量會降低,從而耐蝕性及塗裝等密著性會降低,故並不理想。而陰極電解處理時間超過10秒時,因化學轉化處理皮膜層109之附著量會變得過剩,於化學轉化處理後之洗淨步驟中附著不充分之化學轉化處理皮膜層109會被沖走(剝離),故並不理想。 When the cathode electrolysis treatment time is less than 0.05 seconds, the adhesion amount of the coating layer 109 due to the chemical conversion treatment is lowered, and the adhesion resistance and the adhesion such as coating are lowered, which is not preferable. When the cathodic electrolysis treatment time exceeds 10 seconds, the adhesion amount of the film layer 109 due to the chemical conversion treatment becomes excessive, and the chemical conversion treatment film layer 109 which is insufficiently adhered in the washing step after the chemical conversion treatment is washed away ( Stripping), it is not ideal.

利用化學轉化處理浴,藉由浸漬處理形成化學轉化處理皮膜層109時,使鍍敷鋼板101浸漬於化學轉化處理浴之浸漬處理時間,宜設在0.2~100秒鐘。浸漬處理時間小於0.2秒時,因於化學轉化處理皮膜層109之附著量降低之同時,浸漬處理時間會變長而使生產性降低,故並不理想。又,於浸漬處理時間超過100秒時,化學轉化處理皮膜層109之附著量會變得過剩,且依據情況,因為於浸漬處理後之洗淨步驟中附著不充分之化學轉化處理皮膜層109會被沖走(剝離),故並不理想。 When the chemical conversion treatment film layer 109 is formed by the immersion treatment using the chemical conversion treatment bath, the immersion treatment time of immersing the plated steel sheet 101 in the chemical conversion treatment bath is preferably 0.2 to 100 seconds. When the immersion treatment time is less than 0.2 second, the amount of adhesion of the chemical conversion treatment film layer 109 is lowered, and the immersion treatment time is prolonged to lower the productivity, which is not preferable. Further, when the immersion treatment time exceeds 100 seconds, the adhesion amount of the chemical conversion treatment film layer 109 becomes excessive, and depending on the case, the chemical conversion treatment film layer 109 which is insufficiently adhered in the washing step after the immersion treatment may It is washed away (peeled), so it is not ideal.

又,作為用於與本實施形態相關之化學轉化處理皮膜層109之形成的化學轉化處理浴之溶劑,可使用例如去離子水及蒸餾水等。又,於將化學轉化處理皮膜層109藉由陰極電解處理形成時,宜考慮溶劑之導電率,而溶劑之理想的導電率係在10μS/cm以下,更佳在5μS/cm以下,更加理想的係在3μS/cm以下。惟化學轉化處理浴之溶劑並不受此限,可按照將作熔解之材料、形成方法及化學轉化處理皮膜層109之形成條件等而適宜地選擇。惟從基於穩定之各成分的附著量穩定性的工業生產性、成本及環境面來看,宜使用去離子水及蒸餾水。 Further, as the solvent for the chemical conversion treatment bath for forming the chemical conversion treatment coating layer 109 according to the present embodiment, for example, deionized water, distilled water or the like can be used. Further, when the chemical conversion treatment film layer 109 is formed by cathodic electrolysis treatment, the conductivity of the solvent is preferably considered, and the desired conductivity of the solvent is preferably 10 μS/cm or less, more preferably 5 μS/cm or less. It is below 3 μS/cm. The solvent of the chemical conversion treatment bath is not limited thereto, and may be appropriately selected depending on the material to be melted, the formation method, and the formation conditions of the chemical conversion treatment coating layer 109. Deionized water and distilled water should be used from the viewpoint of industrial productivity, cost and environment based on stability of the stability of each component.

於用於與本實施形態相關之化學轉化處理皮膜層109之形成的化學轉化處理浴中,係可將例如H2ZrF6等之Zr錯合物作為Zr之供給源來使用。Zr錯合物中之Zr係因水解反應變成Zr4+而存在於化學轉化溶液中。所述之Zr離子於化學轉化處理浴中會快速地進行反應,並形成諸如ZrO2及 Zr3(PO4)4之化合物,而變得可與存在於金屬表面之羥基(-OH)因脫水縮合反應等而形成Zr皮膜。 In the chemical conversion treatment bath used for the formation of the chemical conversion treatment coating layer 109 according to the present embodiment, a Zr complex such as H 2 ZrF 6 can be used as a supply source of Zr. The Zr in the Zr complex is present in the chemical conversion solution due to the hydrolysis reaction to Zr 4+ . The Zr ions are rapidly reacted in the chemical conversion treatment bath, and a compound such as ZrO 2 and Zr 3 (PO 4 ) 4 is formed, and becomes dehydratable with a hydroxyl group (-OH) present on the surface of the metal. A Zr film is formed by a condensation reaction or the like.

[後處理步驟] [post-processing steps]

之後,因應需要,對已形成有複合鍍敷層105、第二Ni鍍敷層107及化學轉化處理皮膜層109之鋼板103實施眾所周知之後處理(步驟S113)。 Thereafter, the steel sheet 103 on which the composite plating layer 105, the second Ni plating layer 107, and the chemical conversion coating layer 109 have been formed is subjected to a well-known post-processing (step S113).

藉由以所述之流程來進行處理,即可製造與本實施形態相關之容器用鋼板10。 The steel sheet for a container 10 according to the present embodiment can be produced by the above-described process.

實施例 Example

以下,將一面揭示實施例,一面具體地就與本實施形態相關之容器用鋼板及容器用鋼板之製造方法進行說明。另外,以下所示之實施例,為與本實施形態相關之容器用鋼板及容器用鋼板之製造方法之一例,而與本實施形態相關之容器用鋼板及容器用鋼板之製造方法並未侷限於下述之例子。 Hereinafter, a method for producing a steel sheet for a container and a steel sheet for a container according to the present embodiment will be specifically described with reference to the embodiments. In addition, the embodiment shown below is an example of the manufacturing method of the steel plate for containers and the steel plate for containers according to the present embodiment, and the method for producing the steel sheet for containers and the steel sheet for containers according to the present embodiment is not limited. The following examples.

[實施例1] [Example 1]

使用鋼板上已形成有複合鍍敷層、第二Ni鍍敷層及化學轉化處理皮膜層之容器用鋼板作為試驗材,調查薄膜密著性。將各實施例及比較例之複合鍍敷層之Sn的含量及Ni的含量、第二Ni鍍敷層之Ni的含量、化學轉化處理皮膜層之Zr化合物之含量及磷酸化合物之含量示於表1。另外,各鍍敷層之附著量係經由X射線螢光法、XRD及GDS作測定。 The steel sheet for containers in which the composite plating layer, the second Ni plating layer, and the chemical conversion treatment film layer were formed on the steel sheet was used as a test material, and the film adhesion was investigated. The content of Sn and the content of Ni in the composite plating layer of each of the examples and the comparative examples, the content of Ni in the second Ni plating layer, the content of the Zr compound in the chemical conversion treatment coating layer, and the content of the phosphoric acid compound are shown in the table. 1. Moreover, the adhesion amount of each plating layer was measured by X-ray fluorescence method, XRD, and GDS.

[薄膜密著性之測定] [Measurement of film adhesion]

對各試驗材之單面,將厚度20μm之PET薄膜160積層於 容器用鋼板10上。其後,將其衝壓成型成如圖7所示之罐底型,並使用高壓蒸氣滅菌器於125℃之溫度下進行30分鐘殺菌釜處理。 For one side of each test material, a PET film 160 having a thickness of 20 μm was laminated on The steel plate 10 for containers is used. Thereafter, it was press-formed into a can bottom type as shown in Fig. 7, and subjected to a autoclave treatment at a temperature of 125 ° C for 30 minutes using a high pressure steam sterilizer.

觀察PET薄膜160之剝離狀況,並根據PET薄膜160之罐底內側(與罐內容物接觸之側)之表面積整體中,剝離部之面積所佔之比率以4階段作評價。薄膜密著性之評價基準係如以下所示。 The peeling condition of the PET film 160 was observed, and the ratio of the area of the peeling portion in the entire surface area of the inner side of the bottom of the PET film 160 (the side in contact with the contents of the can) was evaluated in four stages. The evaluation criteria of the film adhesion are as follows.

另外,殺菌釜處理後之各試驗材經由XRD(X射線繞射)作觀察後,確認形成有Ni-Sn合金層。 Further, each of the test materials after the autoclave treatment was observed by XRD (X-ray diffraction), and it was confirmed that a Ni-Sn alloy layer was formed.

[薄膜密著性之評價基準] [Evaluation criteria for film adhesion]

非常好:剝離面積率:0%~10% Very good: peeling area ratio: 0%~10%

良好:剝離面積率:超過10%且在20%以下 Good: peeling area ratio: more than 10% and less than 20%

不良:剝離面積率:超過20%且在50%以下 Bad: peeling area ratio: more than 20% and less than 50%

劣:剝離面積率:超過50% Inferior: peeling area ratio: more than 50%

從表1清楚得知實施例具有優異之薄膜密著性。又,比較例均薄膜密著性差。 It is clear from Table 1 that the examples have excellent film adhesion. Further, in the comparative examples, the film adhesion was poor.

[實施例2] [Embodiment 2]

對已形成有複合鍍敷層之鍍敷鋼板,使用含有表2所示成分之Ni鍍敷浴經進行Ni鍍敷。並將已形成之第二Ni鍍敷層之Ni含量示於表2。 The plated steel sheet on which the composite plating layer was formed was subjected to Ni plating using a Ni plating bath containing the components shown in Table 2. The Ni content of the formed second Ni plating layer is shown in Table 2.

對已形成有複合鍍敷層及第二Ni鍍敷層之鍍敷鋼板,使用具有表3所示之各成分的化學轉化處理浴,並經由浸漬處理或陰極電解處理而形成化學轉化處理皮膜層。 For the plated steel sheet on which the composite plating layer and the second Ni plating layer have been formed, a chemical conversion treatment bath having the components shown in Table 3 is used, and a chemical conversion treatment film layer is formed through immersion treatment or cathodic electrolysis treatment. .

將所形成之化學轉化處理皮膜層之Zr化合物之含量及磷酸化合物之含量示於表4。又,將Sn氧化物層之生成量以圖4A及圖4B所示之方法作測定。並將測定結果示於表4。 The content of the Zr compound and the content of the phosphoric acid compound in the chemical conversion coating layer formed were shown in Table 4. Further, the amount of formation of the Sn oxide layer was measured by the method shown in Figs. 4A and 4B. The measurement results are shown in Table 4.

使用鋼板上已形成有複合鍍敷層、第二Ni鍍敷層及化學轉化處理皮膜層之容器用鋼板作為試片,並以與實施例1同樣之方法予以評價薄膜密著性。將評價結果示於表4。 The steel sheet for a container in which the composite plating layer, the second Ni plating layer, and the chemical conversion treatment film layer were formed on the steel sheet was used as a test piece, and the film adhesion was evaluated in the same manner as in Example 1. The evaluation results are shown in Table 4.

如從表4所明瞭的,清楚得知與本實施形態相關之實施例,均具有適宜之薄膜密著性。另一方面,清楚得知比較例則薄膜密著性差。 As is apparent from Table 4, it is clear that the examples relating to the present embodiment have suitable film adhesion. On the other hand, it is clear that the comparative example has poor film adhesion.

以上,一面參照所附圖式,一面就本發明之適宜的實施形態進行了詳細說明,但本發明並未侷限於所述之例子。只要為本發明所屬之技術領域中具有通常知識者,在專利申請範圍所記載之技術性的思相範疇內,顯然能想到各種變更例或修正例,而關於該等當然自能理解亦屬於本發明之技術範圍。 Although the preferred embodiments of the present invention have been described above with reference to the drawings, the invention is not limited to the examples. As long as there is a general knowledge in the technical field to which the present invention pertains, various modifications and modifications can be conceived within the scope of the technical scope of the invention as set forth in the appended claims. The technical scope of the invention.

產業上之可利用性 Industrial availability

依據前述一實施形態,可提供具有優異薄膜密著性之容器用鋼板及容器用鋼板之製造方法。 According to the above embodiment, a steel sheet for a container having excellent film adhesion and a method for producing a steel sheet for a container can be provided.

10‧‧‧容器用鋼板 10‧‧‧Steel plates for containers

101‧‧‧鍍敷鋼板 101‧‧‧ plated steel plate

103‧‧‧鋼板 103‧‧‧ steel plate

105‧‧‧複合鍍敷層 105‧‧‧Composite plating

107‧‧‧第二Ni鍍敷層(金屬Ni鍍敷層) 107‧‧‧Second Ni plating layer (metal Ni plating layer)

109‧‧‧化學轉化處理皮膜層 109‧‧‧Chemical conversion treatment of the film layer

Claims (7)

一種容器用鋼板,其特徵在於具有:鋼板;複合鍍敷層,係作為前述鋼板之上層,並含有換算成金屬Ni量計為2.0~200mg/m2之Ni及換算成金屬Sn量計為0.10~10.0g/m2之Sn,且於Fe-Ni-Sn合金層上形成有島狀Sn層;金屬Ni鍍敷層,係作為前述複合鍍敷層之上層,並含有換算成金屬Ni量計為1.0~2000mg/m2之Ni;及化學轉化處理皮膜層,係作為前述金屬Ni鍍敷層之上層,並含有換算成金屬Zr量計為0.010~150mg/m2之Zr化合物及換算成P量計為0.010~80mg/m2之磷酸化合物。 A steel sheet for a container, comprising: a steel sheet; and a composite plating layer, which is an upper layer of the steel sheet, and contains Ni in an amount of 2.0 to 200 mg/m 2 in terms of a metal Ni content, and 0.10 in terms of a metal Sn amount. ~10.0g/m 2 of Sn, and an island-shaped Sn layer is formed on the Fe-Ni-Sn alloy layer; the metal Ni plating layer is used as the upper layer of the composite plating layer, and is contained in the amount of metal Ni Ni of 1.0 to 2000 mg/m 2 ; and a chemical conversion treatment film layer, which is an upper layer of the metal Ni plating layer, and contains a Zr compound in an amount of 0.010 to 150 mg/m 2 in terms of a metal Zr amount, and is converted into a P amount. It is a phosphate compound of 0.010 to 80 mg/m 2 . 如請求項1之容器用鋼板,其中前述複合鍍敷層含有換算成金屬Ni量計為5.0~150mg/m2之Ni及換算成金屬Sn量計為0.5~7.0g/m2之Sn。 The steel sheet for containers according to claim 1, wherein the composite plating layer contains Ni in an amount of 5.0 to 150 mg/m 2 in terms of metal Ni, and Sn in an amount of 0.5 to 7.0 g/m 2 in terms of metal Sn. 如請求項1或2項之容器用鋼板,其中前述金屬Ni鍍敷層含有換算成金屬Ni量計為5.0~1500mg/m2之Ni。 The steel sheet for containers according to claim 1 or 2, wherein the metal Ni plating layer contains Ni in an amount of 5.0 to 1500 mg/m 2 in terms of metal Ni. 如請求項1至3項中任一項之容器用鋼板,其中前述化學轉化處理皮膜層含有換算成金屬Zr量計為0.050~120mg/m2之前述Zr化合物。 The steel sheet for containers according to any one of claims 1 to 3, wherein the chemical conversion treatment film layer contains the Zr compound in an amount of from 0.050 to 120 mg/m 2 in terms of metal Zr. 如請求項1至4項中任一項之容器用鋼板,其中前述化學轉化處理皮膜層含有換算成P量計為0.050~60mg/m2之 前述磷酸化合物。 The steel sheet for containers according to any one of claims 1 to 4, wherein the chemical conversion treatment film layer contains the phosphoric acid compound in an amount of 0.050 to 60 mg/m 2 in terms of P. 如請求項1至5項中任一項之容器用鋼板,其係於前述複合鍍敷層與前述金屬Ni鍍敷層之間更具有Sn氧化物層,該Sn氧化物層含有還原所需之電量在3.0mC/cm2以下之氧化Sn。 The steel sheet for containers according to any one of claims 1 to 5, further comprising a Sn oxide layer between the composite plating layer and the metal Ni plating layer, wherein the Sn oxide layer contains a reduction oxide layer The amount of electricity is 3.0 mC/cm 2 or less of oxidized Sn. 一種容器用鋼板之製造方法,其特徵在於具有下述步驟:第一Ni鍍敷層形成步驟,其係於鋼板上形成一含有換算成金屬Ni量計為2.0~200mg/m2之Ni的第一Ni鍍敷層;Sn鍍敷層形成步驟,其係於前述第一Ni鍍敷層上形成一含有換算成金屬Sn量計為0.10~10.0g/m2之Sn的Sn鍍敷層;熔融錫處理步驟,其係藉由進行熔融錫處理而形成一於Fe-Ni-Sn合金層上具有島狀Sn層之複合鍍敷層;第二Ni鍍敷層形成步驟,其係於前述熔融錫處理步驟後,使用含有10g/L以上之硫酸離子及30g/L以上之Ni離子之Ni鍍敷浴,而於前述複合鍍敷層上形成第二Ni鍍敷層;及化學轉化處理皮膜層形成步驟,其係於前述第二Ni鍍敷層形成步驟後,使用下述化學轉化處理浴,並藉由進行以0.5~20A/dm2之電流密度及0.05~10秒鐘之陰極電解處理時間來進行之陰極電解處理,或是以0.2~100秒鐘之浸漬處理時間來進行之浸漬處理,而於前述第二Ni 鍍敷層上形成化學轉化處理皮膜層;該化學轉化處理浴含有10~20000ppm之Zr離子、10~20000ppm之F離子、10~3000ppm之磷酸離子以及合計在100~30000ppm之硝酸離子及硫酸離子,且溫度為5~90℃。 A method for producing a steel sheet for a container, comprising the steps of: forming a first Ni plating layer on a steel sheet to form a Ni containing 2.0 to 200 mg/m 2 in terms of a metal Ni content; a Ni plating layer; a Sn plating layer forming step of forming a Sn plating layer containing Sn in an amount of 0.10 to 10.0 g/m 2 in terms of a metal Sn amount on the first Ni plating layer; a tin treatment step of forming a composite plating layer having an island-shaped Sn layer on the Fe-Ni-Sn alloy layer by performing a molten tin treatment; and a second Ni plating layer forming step of the molten tin After the treatment step, a Ni plating bath containing 10 g/L or more of sulfate ions and 30 g/L or more of Ni ions is used to form a second Ni plating layer on the composite plating layer; and a chemical conversion treatment film layer is formed. After the second Ni plating layer forming step, the following chemical conversion treatment bath is used, and the cathode electrolysis treatment time is performed at a current density of 0.5 to 20 A/dm 2 and 0.05 to 10 seconds. Cathodic electrolysis treatment, or impregnation with 0.2 to 100 seconds of immersion treatment time And forming a chemical conversion treatment coating layer on the second Ni plating layer; the chemical conversion treatment bath contains 10 to 20000 ppm of Zr ions, 10 to 20000 ppm of F ions, 10 to 3000 ppm of phosphoric acid ions, and a total of 100~ 30000ppm of nitrate ions and sulfate ions, and the temperature is 5~90 °C.
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JPS648292A (en) * 1987-07-01 1989-01-12 Toyo Kohan Co Ltd Steel sheet plated with thin excellent in corrosion resistance and production thereof
JP2790647B2 (en) * 1989-04-05 1998-08-27 新日本製鐵株式会社 Composite coated steel sheet excellent in DI formability and method for producing the same
JP2803837B2 (en) * 1989-04-07 1998-09-24 新日本製鐵株式会社 Manufacturing method of polyester resin film laminated steel sheet
JP2711947B2 (en) * 1991-03-29 1998-02-10 東洋鋼鈑株式会社 Method for producing resin-coated tin-plated steel sheet for thinned deep drawn cans with excellent processing corrosion resistance
JP5093797B2 (en) * 2006-03-24 2012-12-12 新日本製鐵株式会社 Steel plate for containers with excellent can processability
JP5845563B2 (en) * 2010-09-15 2016-01-20 Jfeスチール株式会社 Manufacturing method of steel plate for containers
JP5885345B2 (en) * 2012-05-29 2016-03-15 東洋鋼鈑株式会社 Surface-treated steel sheet for containers excellent in processing adhesion with resin, its production method and can
WO2014189081A1 (en) * 2013-05-21 2014-11-27 新日鐵住金株式会社 Steel sheet for containers, and method for producing steel sheet for container

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