TW201625734A - Resin composition, cast product for sensor, and temperature sensor using same - Google Patents

Resin composition, cast product for sensor, and temperature sensor using same Download PDF

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TW201625734A
TW201625734A TW105100520A TW105100520A TW201625734A TW 201625734 A TW201625734 A TW 201625734A TW 105100520 A TW105100520 A TW 105100520A TW 105100520 A TW105100520 A TW 105100520A TW 201625734 A TW201625734 A TW 201625734A
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resin composition
sensor
resin
polyoxyalkylene polyamine
equivalent
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TW105100520A
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TWI664231B (en
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大長真奈美
高田哲志
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索馬龍股份有限公司
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G59/00Polycondensates containing more than one epoxy group per molecule; Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups
    • C08G59/18Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing
    • C08G59/40Macromolecules obtained by polymerising compounds containing more than one epoxy group per molecule using curing agents or catalysts which react with the epoxy groups ; e.g. general methods of curing characterised by the curing agents used
    • C08G59/50Amines
    • C08G59/5006Amines aliphatic
    • C08G59/502Polyalkylene polyamines
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01KMEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
    • G01K7/00Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements
    • G01K7/16Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements
    • G01K7/22Measuring temperature based on the use of electric or magnetic elements directly sensitive to heat ; Power supply therefor, e.g. using thermoelectric elements using resistive elements the element being a non-linear resistance, e.g. thermistor
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2227Oxides; Hydroxides of metals of aluminium

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  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Nonlinear Science (AREA)
  • General Physics & Mathematics (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Epoxy Resins (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

The present invention provides a cast molded product for a sensor having excellent thermal shock resistance and moisture resistance, and a resin composition for producing the same. In a resin composition containing an epoxy resin, and a polyoxyalkylene polyamine as a curing agent, the amine equivalent of the polyoxyalkylene polyamine is prescribed at 225 g/eq or less. Furthermore, the amine equivalent of the polyoxyalkylene polyamine is in a range of from 0.40 to 0.75 equivalents per 1 epoxy group equivalent of the epoxy resin. Polyoxypropylene diamine is used as the polyoxyalkylene polyamine.

Description

樹脂組成物、感測器用澆注品以及溫度感測器 Resin composition, sensor caster, and temperature sensor

本發明關於一種樹脂組成物、感測器用澆注品以及溫度感測器。 The present invention relates to a resin composition, a castable for a sensor, and a temperature sensor.

在汽車、家電、產業器械等廣泛領域使用溫度感測器等感測器。例如作為熱敏電阻溫度感測器,已知有將連接有絕緣包覆之電線之熱敏電阻元件插入保護盒(盒子),在保護盒內注入環氧樹脂等絕緣性液狀樹脂,並使其硬化而成的樹脂模型熱敏電阻感測器。 Sensors such as temperature sensors are used in a wide range of fields such as automobiles, home appliances, and industrial equipment. For example, as a thermistor temperature sensor, it is known that a thermistor element to which an insulated electric wire is connected is inserted into a protective case (box), and an insulating liquid resin such as an epoxy resin is injected into the protective case, and Its hardened resin model thermistor sensor.

近年來,這些感測器之使用環境越發嚴格,對感測器信賴性的要求也提高。上述熱敏電阻感測器需要在這樣嚴格之使用條件下,在樹脂部不發生劣化,在樹脂部與電線之間不發生介面剝離,維持高的信賴性。 In recent years, the use environment of these sensors has become more stringent, and the requirements for sensor reliability have also increased. The thermistor sensor needs to be deteriorated in the resin portion under such strict use conditions, and no interfacial peeling occurs between the resin portion and the electric wire, thereby maintaining high reliability.

在專利文獻1中記載有含有(A)雙酚A型環氧樹脂100質量份,(B)可撓性環氧樹脂2~20質量份,(C)反應性稀釋劑2~20質量份,(D)胺類固化劑80~200質量份以及(E)氧化鋁 粉末300~500質量份之熱敏電阻感測器澆注用樹脂組成物。另外,在專利文獻1中,顯示了具備由熱敏電阻元件和與該熱敏電阻元件連接之絕緣電線、在熱敏電阻元件以及絕緣電線端部外周藉由澆注形成的由上述熱敏電阻感測器澆注用樹脂組成物形成的樹脂部的熱敏電阻感測器。而且還記載有使用上述樹脂組成物之熱敏電阻感測器性能高而且具有高的信賴性,與以往相比,價格便宜而且能夠作業性良好的製造。 Patent Document 1 discloses that (A) 100 parts by mass of the bisphenol A type epoxy resin, (B) 2 to 20 parts by mass of the flexible epoxy resin, and (C) 2 to 20 parts by mass of the reactive diluent. (D) Amine curing agent 80 to 200 parts by mass and (E) alumina 300 to 500 parts by mass of the resin composition for casting the thermistor sensor. Further, Patent Document 1 discloses that the thermistor element is provided with an insulated wire connected to the thermistor element, and the thermistor element and the outer periphery of the insulated wire are formed by casting. The thermistor sensor of the resin portion formed by the resin composition for the test casting. Further, the thermistor sensor using the above resin composition has high performance and high reliability, and is inexpensive and can be manufactured with good workability.

在專利文獻2中公開了一種澆注用液體環氧樹脂組成物,其特徵在於,含有在常溫下係液體的環氧樹脂、作為固化劑之聚氧化丙烯二元胺以及無機系填充料,所述聚氧化丙烯二元胺之平均分子量在270~1800範圍內,而且無機系填充料之含有率占組成物全體之30重量%以上。還記載了雖然專利文獻2中之澆注用液體環氧樹脂組成物在常溫下為液體,但由於低溫固化,固化時之發熱量小,所以澆注作業性優異且澆注所需要之能量成本低。而且還顯示了由於澆注品固化時的收縮極其小,所得到的固化澆注品具有良好的尺寸精度,而且沒有劣化,具有優異的外觀。 Patent Document 2 discloses a liquid epoxy resin composition for casting, which comprises an epoxy resin which is liquid at normal temperature, a polyoxypropylene diamine which is a curing agent, and an inorganic filler. The average molecular weight of the polyoxypropylene diamine is in the range of 270 to 1800, and the content of the inorganic filler is 30% by weight or more based on the entire composition. Further, although the liquid epoxy resin composition for casting in Patent Document 2 is a liquid at normal temperature, since the heat generation at the time of curing is small due to low-temperature curing, the casting workability is excellent and the energy cost required for casting is low. Further, it has been shown that since the shrinkage at the time of curing of the castable is extremely small, the obtained cured castable has good dimensional accuracy and is not deteriorated, and has an excellent appearance.

[專利文獻1]特開2012-59731號公報 [Patent Document 1] JP-A-2012-59731

[專利文獻2]特開平6-248059號公報 [Patent Document 2] JP-A-6-248059

(解決課題之手段及發明之功效) (The means to solve the problem and the effect of the invention)

上述感測器澆注用樹脂還需要在加熱循環使用中,具有不會從銅盒等的保護盒剝離的優異的緊貼性(耐熱衝擊性) 以及於高濕度下之長期使用中也能夠保持形狀之形狀保持性。特別係關於形狀保持性,近年來被要求在更加高的濕度條件下,更長期的保持形狀。 The above-mentioned sensor casting resin also needs to have excellent adhesion (thermal shock resistance) which does not peel off from the protective case of a copper case or the like during heating and recycling. And the shape retention of the shape can be maintained even in long-term use under high humidity. In particular, regarding shape retention, in recent years, it has been required to maintain the shape for a longer period of time under conditions of higher humidity.

專利文獻1以及2之感測器澆注用樹脂組成物,雖然具有優異之與盒子的緊貼性,但關於形狀保持性還需要進一步改善。 The resin compositions for sensor casting of Patent Documents 1 and 2 have excellent adhesion to the case, but further improvement in shape retention is required.

於是本發明之目的在於提供一種能夠維持優異之與盒子的緊貼性,同時能夠進一步改善在高濕度條件下之形狀保持性的樹脂組成物以及使用該樹脂組成物之溫度感測器、感測器用澆注品。 Accordingly, an object of the present invention is to provide a resin composition capable of maintaining excellent adhesion to a case while further improving shape retention under high humidity conditions, and a temperature sensor and sensing using the resin composition. Casters are used.

本發明人經過銳意研究,結果發現藉由規定含有環氧樹脂與聚氧化亞烷基多元胺之樹脂組成物的聚氧化亞烷基多元胺的胺當量能夠解決上述課題,並完成了本發明。 As a result of intensive studies, the present inventors have found that the above problems can be solved by specifying the amine equivalent of a polyoxyalkylene polyamine containing a resin composition of an epoxy resin and a polyoxyalkylene polyamine, and completed the present invention.

(1)即,本發明之樹脂組成物之特徵在於,係含有環氧樹脂與聚氧化亞烷基多元胺之樹脂組成物,前述聚氧化亞烷基多元胺之胺當量為225g/eq以下。 (1) The resin composition of the present invention is characterized by comprising a resin composition of an epoxy resin and a polyoxyalkylene polyamine, and the polyoxyalkylene polyamine has an amine equivalent of 225 g/eq or less.

(2)另外,前述胺當量較佳為200g/eq以下。 (2) Further, the amine equivalent is preferably 200 g/eq or less.

(3)進而,前述樹脂組成物之前述聚氧化亞烷基多元胺之胺當量較佳相對於前述環氧樹脂之環氧當量1當量,在0.40至0.75當量範圍內。 (3) Further, the amine equivalent of the polyoxyalkylene polyamine of the resin composition is preferably in the range of from 0.40 to 0.75 equivalents per equivalent of the epoxy equivalent of the epoxy resin.

(4)前述聚氧化亞烷基多元胺較佳為聚氧化丙烯二元胺。 (4) The polyoxyalkylene polyamine is preferably a polyoxypropylene diamine.

(5)前述樹脂組成物較佳還含有無機填充料。 (5) The resin composition preferably further contains an inorganic filler.

(6)前述無機填充料較佳包含從由氧化鋁、氮化硼、氮化矽組成之群中選出之至少一種。 (6) The inorganic filler preferably contains at least one selected from the group consisting of alumina, boron nitride, and tantalum nitride.

(7)前述樹脂組成物較佳能夠應用於感測器的澆注。 (7) The foregoing resin composition is preferably applicable to the pouring of a sensor.

(8)另外,本發明之溫度感測器之特徵在於,包括溫度感測器元件、包圍上述溫度感測器元件之盒子和在上述溫度感測器元件與盒子之間藉由澆注而形成之上述樹脂組成物。 (8) In addition, the temperature sensor of the present invention is characterized in that it comprises a temperature sensor element, a box surrounding the temperature sensor element, and a casting between the temperature sensor element and the box. The above resin composition.

本發明人還發現,進而在使用了含有環氧樹脂與聚氧化亞烷基多元胺之樹脂組成物之感測器用澆注品中,藉由將樹脂組成物之固化物之煮沸吸水率調整至一定值,能夠解決前述課題。 The present inventors have also found that in the castable for a sensor using a resin composition containing an epoxy resin and a polyoxyalkylene polyamine, the boiling water absorption rate of the cured product of the resin composition is adjusted to a certain value. The value can solve the above problems.

(9)即,本發明之感測器用澆注品,係使用含有環氧樹脂與聚氧化亞烷基多元胺之樹脂組成物的感測器用澆注品,特徵在於,上述樹脂組成物之固化物之煮沸吸水率在1.9%以下。 (9) That is, the castable for a sensor of the present invention is a caster for a sensor comprising a resin composition containing an epoxy resin and a polyoxyalkylene polyamine, characterized in that the cured product of the above resin composition is The boiling water absorption rate is below 1.9%.

(10)另外,上述樹脂組成物之固化物,-60℃~-40℃時之拉伸彈性率為1×109Pa~1×1010Pa,80℃~100℃時之拉伸彈性率為1×106Pa~2×107Pa係較佳的。 (10) Further, the cured product of the above resin composition has a tensile modulus at a temperature of from -60 ° C to -40 ° C of from 1 × 10 9 Pa to 1 × 10 10 Pa, and a tensile modulus at 80 ° C to 100 ° C It is preferably 1 × 10 6 Pa to 2 × 10 7 Pa.

(11)進而,上述感測器澆注品之聚氧化亞烷基多元胺較佳為聚氧化丙烯二元胺。 (11) Further, the polyoxyalkylene polyamine of the above sensor cast product is preferably a polyoxypropylene diamine.

本發明之樹脂組成物或者感測器用澆注品,能夠在維持樹脂固化物之優異的耐熱衝擊性的同時,還能夠提高耐濕性,所以即使在嚴酷的使用環境下,也能夠長期維持感測器的優異的信賴性。 The resin composition of the present invention or the castable for a sensor can maintain the thermal shock resistance of the resin cured product while improving the moisture resistance, so that the sensing can be maintained for a long period of time even under a severe use environment. Excellent reliability of the device.

1‧‧‧熱敏電阻感測器 1‧‧‧Thermistor Sensor

2‧‧‧溫度元件 2‧‧‧Temperature components

3‧‧‧引線 3‧‧‧ lead

4‧‧‧外部引線 4‧‧‧External leads

5‧‧‧保護盒 5‧‧‧protection box

6‧‧‧樹脂部 6‧‧‧Resin Department

第1圖係表示本發明之一個實施形態之熱敏電阻感測器的概略截面圖。 Fig. 1 is a schematic cross-sectional view showing a thermistor sensor according to an embodiment of the present invention.

第2圖係表示本發明之樹脂組成物固化劑的胺當量與耐濕試驗中形狀保持時間關係的圖。 Fig. 2 is a graph showing the relationship between the amine equivalent of the resin composition curing agent of the present invention and the shape retention time in the moisture resistance test.

下面詳細說明本發明之實施方式。 Embodiments of the present invention are described in detail below.

本發明之樹脂組成物,其特徵在於含有環氧樹脂以及聚氧化亞烷基多元胺。 The resin composition of the present invention is characterized by comprising an epoxy resin and a polyoxyalkylene polyamine.

以下詳細說明本發明之樹脂組成物。 The resin composition of the present invention will be described in detail below.

(1)環氧樹脂 (1) Epoxy resin

本發明所使用之環氧樹脂之具體實例可以列舉雙酚A型環氧樹脂、雙酚F型環氧樹脂、雙酚AD型環氧樹脂、雙酚S型環氧樹脂、苯酚酚醛型環氧樹脂、甲酚酚醛環氧樹脂等縮水甘油醚型環氧樹脂、六氫化鄰苯二甲酸縮水甘油酯、二聚酸縮水甘油酯等縮水甘油酯型環氧樹脂,異氰尿酸三縮水甘油酯、四縮水甘油基二氨基二苯基甲烷等縮水甘油胺型環氧樹脂、由新戊二醇、三羥甲基丙烷、1,6-己二醇、1,4-丁二醇等1價或者多價醇構成的醇醚型環氧樹脂、溴化雙酚A型環氧樹脂、氫化雙酚A型環氧樹脂,具有聯苯骨骼的環氧樹脂、具有萘骨骼的環氧樹脂、脂環式環氧樹脂等。 Specific examples of the epoxy resin used in the present invention include bisphenol A type epoxy resin, bisphenol F type epoxy resin, bisphenol AD type epoxy resin, bisphenol S type epoxy resin, and phenol novolac type epoxy resin. a glycidyl ether type epoxy resin such as a resin, a cresol novolac epoxy resin, a glycidyl ester type hexahydrophthalate glycidyl ester or a dimer acid glycidyl ester, a triglycidyl isocyanurate, A glycidylamine type epoxy resin such as tetraglycidyldiaminodiphenylmethane or a monovalent pentoxide, such as neopentyl glycol, trimethylolpropane, 1,6-hexanediol or 1,4-butanediol, or Alcohol ether type epoxy resin composed of polyvalent alcohol, brominated bisphenol A type epoxy resin, hydrogenated bisphenol A type epoxy resin, epoxy resin having biphenyl skeleton, epoxy resin having naphthalene skeleton, and alicyclic ring Epoxy resin, etc.

這其中,較佳為常溫下為液狀的環氧樹脂,但即使常溫下係固體狀之環氧樹脂,也可以藉由將其溶解為在常溫下為液狀的環 氧樹脂後使用。另外,這些環氧樹脂可以單獨使用,還可以兩種以上並用。 Among them, an epoxy resin which is liquid at normal temperature is preferable, but even if it is a solid epoxy resin at normal temperature, it can be dissolved into a ring which is liquid at normal temperature. Use after oxygen resin. Further, these epoxy resins may be used singly or in combination of two or more.

(2)聚氧化亞烷基多元胺 (2) Polyoxyalkylene polyamines

本發明中使用胺當量為225g/eq以下之聚氧化亞烷基多元胺作為固化劑。聚氧化亞烷基多元胺為可撓性胺,分子中之可撓性部位能夠緩和熱衝擊。因此,採用聚氧化亞烷基多元胺之本發明,能夠得到具有優異的耐熱衝擊性的固化物。另外,藉由使用聚氧化亞烷基多元胺能夠得到低黏度且具有良好的活化期之樹脂組成物,能夠提高澆注等的作業性。 In the present invention, a polyoxyalkylene polyamine having an amine equivalent of 225 g/eq or less is used as a curing agent. The polyoxyalkylene polyamine is a flexible amine, and the flexible portion in the molecule can alleviate thermal shock. Therefore, according to the present invention using a polyoxyalkylene polyamine, a cured product having excellent thermal shock resistance can be obtained. Further, by using a polyoxyalkylene polyamine, a resin composition having a low viscosity and a good activation period can be obtained, and workability such as casting can be improved.

胺當量係含有活性氫1當量之胺的克數,藉由用活性氫數除以胺的分子量求得。 The amine equivalent is the number of grams of amine containing 1 equivalent of active hydrogen, which is determined by dividing the number of active hydrogens by the molecular weight of the amine.

具體地,按照JIS7237:1995的全胺價的測定方法,將算出的全胺價代入下式中,算出。 Specifically, the calculated total amine valence is substituted into the following formula according to the method for measuring the total amine valence of JIS 7237:1995.

(胺當量)=[1/{(全胺價)x n}]x 56.11 x 1000 (amine equivalent) = [1/{(full amine valence) x n}] x 56.11 x 1000

(這裡,1級胺n=2,2級胺n=1) (Here, grade 1 amine n=2, grade 2 amine n=1)

藉由使用胺當量為225g/eq以下之聚氧化亞烷基多元胺,能夠得到具有優異耐熱衝擊性以及耐濕性之樹脂固化物。聚氧化亞烷基多元胺的胺當量超過225g/eq以上時,所得到之樹脂固化物的耐濕性低下,當在高濕度條件下長期使用時,不能獲得充分的形狀保持性。聚氧化亞烷基多元胺的胺當量更佳為200g/eq以下。由此,得到的樹脂固化物的耐熱衝擊性以及耐濕性進一步得以提高。 By using a polyoxyalkylene polyamine having an amine equivalent of 225 g/eq or less, a cured resin having excellent thermal shock resistance and moisture resistance can be obtained. When the amine equivalent of the polyoxyalkylene polyamine exceeds 225 g/eq or more, the obtained resin cured product has low moisture resistance, and when used under high humidity conditions for a long period of time, sufficient shape retainability cannot be obtained. The polyoxyalkylene polyamine has an amine equivalent of more preferably 200 g/eq or less. Thereby, the thermal shock resistance and moisture resistance of the obtained cured resin body are further improved.

另一方面,雖然聚氧化亞烷基多元胺的胺當量之下限值沒有特殊限定,但考慮與環氧樹脂等的均一分散等作業性,較佳為100g/eq以上,更佳為120g/eq以上。 On the other hand, although the lower limit of the amine equivalent of the polyoxyalkylene polyamine is not particularly limited, it is preferably 100 g/eq or more, and more preferably 120 g/cm, in consideration of workability such as uniform dispersion of an epoxy resin or the like. Above eq.

作為本發明中使用的聚氧化亞烷基多元胺,可以例舉聚氧化丙烯三元胺、聚氧化丙烯二元胺、聚氧化乙烯二元胺、聚四亞甲基醚二醇/聚丙二醇共聚物型二元胺、聚丙二醇/聚乙二醇共聚物型二元胺等。這當中,從可撓性以及耐濕性的觀點,特別佳為聚氧化丙烯二元胺。 The polyoxyalkylene polyamine used in the present invention may, for example, be a polyoxypropylene triamine, a polyoxypropylene diamine, a polyoxyethylene diamine, a polytetramethylene ether glycol/polypropylene glycol copolymer. A diamine, a polypropylene glycol/polyethylene glycol copolymer type diamine, or the like. Among these, a polyoxypropylene diamine is particularly preferable from the viewpoints of flexibility and moisture resistance.

上述聚氧化亞烷基多元胺可以單獨使用,還可以複數種並用。使用複數種的聚氧化亞烷基多元胺時的胺當量以每單位質量所存在的聚氧化亞烷基多元胺的平均胺當量表示。例如,胺當量為a1g/eq的胺1與胺當量為a2g/eq的胺2之配合量(質量)分別為m1以及m2、則所調製的樹脂組成物的平均胺當量藉由以下計算式算出。 The above polyoxyalkylene polyamines may be used singly or in combination of plural kinds. The amine equivalent weight when a plurality of polyoxyalkylene polyamines are used is expressed as the average amine equivalent of the polyoxyalkylene polyamine present per unit mass. For example, the compounding amount (mass) of the amine 1 having an amine equivalent of a 1 g/eq and the amine 2 having an amine equivalent of a 2 g/eq is m 1 and m 2 , respectively, and the average amine equivalent of the prepared resin composition It is calculated by the following calculation formula.

平均胺當量=(m1+m2)/[(m1/a1)+(m2/a2)] Average amine equivalent = (m 1 + m 2 ) / [(m 1 / a 1 ) + (m 2 / a 2 )]

本發明中,相對於環氧樹脂的環氧當量1當量,聚氧化亞烷基多元胺的胺當量在0.40至0.75當量範圍內係較佳的。藉由將當量比設在上述範圍內,得到之樹脂固化物的耐熱衝擊性以及耐濕性進一步得以提高。相對於環氧樹脂的環氧當量1當量,聚氧化亞烷基多元胺的胺當量超過0.75當量時,發現有耐熱衝擊性低下的傾向。另一方面,相對於環氧樹脂的環氧當量1當量,聚氧化亞烷基多元胺的胺當量在不足0.40當量時,雖然也可以獲得優異之耐熱衝擊 性,但樹脂固化物的可塑性高,有溶解於油等的可能性。 In the present invention, the amine equivalent of the polyoxyalkylene polyamine is preferably in the range of 0.40 to 0.75 equivalents based on 1 equivalent of the epoxy equivalent of the epoxy resin. By setting the equivalent ratio within the above range, the thermal shock resistance and moisture resistance of the cured resin obtained are further improved. When the amine equivalent of the polyoxyalkylene polyamine exceeds 0.75 equivalent based on 1 equivalent of the epoxy equivalent of the epoxy resin, it is found that the thermal shock resistance tends to be lowered. On the other hand, when the amine equivalent of the polyoxyalkylene polyamine is less than 0.40 equivalent with respect to 1 equivalent of the epoxy equivalent of the epoxy resin, excellent heat shock resistance can be obtained. However, the resin cured product has high plasticity and may be dissolved in oil or the like.

(3)充填劑 (3) Filling agent

本發明之樹脂組成物中,較佳添加無機系填充料作為充填劑。作為無機系填充料可以例舉石、碳酸鈣、鈣與鎂的雙碳酸鹽(Ca.Mg(CO3)2)、氧化鋁、氫氧化鋁、氫氧化鎂、黏土、滑石、雲母、矽灰石、氮化硼、氮化矽等。這些無機系填充料中,較佳為熱傳導率高的氧化鋁、氮化硼、氮化矽等,特別佳為氧化鋁。作為氧化鋁可以使用α氧化鋁、β氧化鋁、γ氧化鋁的任一種之結晶形態,但從穩定性之觀點,較佳使用α氧化鋁。 In the resin composition of the present invention, an inorganic filler is preferably added as a filler. The inorganic filler may, for example, be a stone, a calcium carbonate, a calcium and magnesium bicarbonate (Ca.Mg(CO 3 ) 2 ), alumina, aluminum hydroxide, magnesium hydroxide, clay, talc, mica or ash. Stone, boron nitride, tantalum nitride, etc. Among these inorganic fillers, alumina, boron nitride, tantalum nitride or the like having high thermal conductivity is preferable, and alumina is particularly preferable. As the alumina, a crystal form of any of α alumina, β alumina, and γ alumina can be used, but from the viewpoint of stability, α alumina is preferably used.

無機系填充料之平均粒徑較佳在1~100μm,更較佳為1~10μm。本發明中,無機系填充料的一部分可以係粒徑在1μm以下的氧化鋁(以下稱為「微細氧化鋁」)。這種情形下,微細氧化鋁作為其他無機系填充料之沉降防止劑起作用,能夠得到無機系填充料均一分散的澆注品。作為沉降防止劑使用的微細氧化鋁的使用比例較佳相對於無機系填充料的總量(微細氧化鋁與微細氧化鋁以外的無機系填充料的合計量),為0.1質量%~40質量%,更佳為1質量%~30質量%。無機系填充料之添加量較佳占全體組成物之55質量%以上,更佳為65質量%以上。無機系填充料之添加量55質量%以上時,由於熱傳導率達到0.5W/m.K以上,所以感測器的性能進一步提高。無機系填充料之使用量上限沒有特別限定,但考慮澆注作業之作業性,較佳為80質量%以上。 The average particle diameter of the inorganic filler is preferably from 1 to 100 μm, more preferably from 1 to 10 μm. In the present invention, a part of the inorganic filler may be alumina having a particle diameter of 1 μm or less (hereinafter referred to as "fine alumina"). In this case, the fine alumina acts as a sedimentation preventing agent for other inorganic fillers, and a castable in which the inorganic filler is uniformly dispersed can be obtained. The use ratio of the fine alumina used as the sedimentation inhibitor is preferably 0.1% by mass to 40% by mass based on the total amount of the inorganic filler (the total amount of the inorganic filler other than the fine alumina and the fine alumina). More preferably, it is 1% by mass to 30% by mass. The amount of the inorganic filler to be added is preferably 55% by mass or more, and more preferably 65% by mass or more based on the entire composition. When the addition amount of the inorganic filler is 55 mass% or more, the thermal conductivity reaches 0.5 W/m. Above K, the performance of the sensor is further improved. The upper limit of the amount of use of the inorganic filler is not particularly limited, but is preferably 80% by mass or more in consideration of workability in the pouring operation.

(4)其他添加劑 (4) Other additives

本發明之樹脂組成物中,在不損害發明之效果的範圍內,還可以根據需要添加其他各種添加劑。作為上述添加劑,可以例舉著色劑、阻燃劑、消泡劑、耦合劑、緊貼提高劑、衝擊緩和劑、沉降防止劑、減稠劑、稀釋劑等。 In the resin composition of the present invention, various other additives may be added as needed within the range not impairing the effects of the invention. The above additives may, for example, be a coloring agent, a flame retardant, an antifoaming agent, a coupling agent, a adhesion improving agent, an impact relaxing agent, a sedimentation preventing agent, a thickening agent, a diluent or the like.

(5)樹脂組成物之調製方法 (5) Modification method of resin composition

本發明之樹脂組成物在為一液型時,可以藉由使用攪拌機等,將環氧樹脂、聚氧化亞烷基多元胺以及根據需要所添加之指定量的充填劑以及上述其他添加劑等混合,進行調製。另外,當為二液型時,在環氧樹脂中根據需要添加指定量之充填劑、其他添加劑,藉由混合,調製主劑。另一方面,在聚氧化亞烷基多元胺中,根據需要添加其他固化劑、添加劑,混合,調製固化劑。在製造感測器等時,藉由攪拌機等將上述主劑與固化劑混合,使用。 When the resin composition of the present invention is in a one-liquid type, an epoxy resin, a polyoxyalkylene polyamine, and a predetermined amount of a filler added as needed, and the above other additives may be mixed by using a stirrer or the like. Make modulation. Further, in the case of the two-liquid type, a predetermined amount of a filler and other additives are added to the epoxy resin as needed, and the main component is prepared by mixing. On the other hand, in the polyoxyalkylene polyamine, other curing agents and additives are added as needed, and mixed to prepare a curing agent. When a sensor or the like is manufactured, the above-mentioned main agent and a curing agent are mixed by a stirrer or the like, and used.

(6)樹脂組成物之固化物 (6) Cured product of resin composition

藉由固化含有環氧樹脂與聚氧化亞烷基多元胺之本發明的樹脂組成物,可以作為感測器澆注用使用。固化條件沒有特殊限定,但固化溫度較佳為80℃~150℃,固化時間較佳為0.5小時~10小時程度。這裡,使樹脂組成物的固化物的煮沸吸水率在1.9%以下來 調製。煮沸吸水率係表示以後述之方法評價樹脂固化物的耐濕試驗後的吸水率的數值。藉由使樹脂固化物之煮沸吸水率在1.9%以下來調整,能夠明顯改善在高濕度下長時間使用後的形狀保持性。具體地,已經確認了煮沸吸水率在1.9%以下的樹脂固化物在85℃、相對濕度為85%的環境中放置4000小時後,仍保持原形狀。樹脂固化物的煮沸吸水率較佳為1.7%以下,更加佳為1.6%以下。 The resin composition of the present invention containing an epoxy resin and a polyoxyalkylene polyamine can be used as a sensor for casting. The curing conditions are not particularly limited, but the curing temperature is preferably from 80 ° C to 150 ° C, and the curing time is preferably from 0.5 to 10 hours. Here, the boiling water absorption rate of the cured product of the resin composition is 1.9% or less. modulation. The boiling water absorption rate is a value indicating the water absorption rate after the moisture resistance test of the cured resin product by the method described later. By adjusting the boiling water absorption rate of the cured resin product to 1.9% or less, the shape retainability after long-term use under high humidity can be remarkably improved. Specifically, it has been confirmed that the cured resin body having a boiling water absorption of 1.9% or less remains in its original shape after being left in an environment of 85 ° C and a relative humidity of 85% for 4,000 hours. The boiling water absorption rate of the cured resin is preferably 1.7% or less, more preferably 1.6% or less.

另外,藉由後述方法所算出之上述樹脂組成物之固化物在-60℃~-40℃的拉伸彈性率較佳為1×109Pa~1×1010Pa,在80℃~100℃的拉伸彈性率較佳為1×106Pa~2×107Pa。藉由使-60℃~40℃的彈性率以及80℃~100℃的彈性率低下,能夠使耐熱衝擊性提高,在苛刻的熱循環中長期使用後也能維持與保護盒等的緊貼性。 Further, the cured product of the resin composition calculated by the method described later preferably has a tensile modulus at -60 ° C to -40 ° C of from 1 × 10 9 Pa to 1 × 10 10 Pa at 80 ° C to 100 ° C. The tensile modulus is preferably from 1 × 10 6 Pa to 2 × 10 7 Pa. By lowering the elastic modulus at -60 ° C to 40 ° C and the elastic modulus at 80 ° C to 100 ° C, the thermal shock resistance can be improved, and the adhesion to the protective case can be maintained even after long-term use in severe thermal cycling. .

(7)熱敏電阻溫度感測器的製造 (7) Manufacture of thermistor temperature sensor

本發明之樹脂組成物適合應用於熱敏電阻感測器等的溫度感測器的溫度感測器元件與保護盒之間的澆注用。以下說明本發明之一個實施形態之熱敏電阻感測器的製造方法。如第1圖所示,本實施形態之熱敏電阻感測器1中,溫度元件2、與溫度元件2連接的由銅線等構成的導線3、藉由導線3連接的外部導線4(4a、4b)的端部插入保護盒5。這裡,在保護盒5內注入本發明之樹脂組成物,使其固化,形成樹脂部6。 The resin composition of the present invention is suitably used for casting between a temperature sensor element of a temperature sensor of a thermistor sensor or the like and a protective case. Hereinafter, a method of manufacturing the thermistor sensor according to an embodiment of the present invention will be described. As shown in Fig. 1, in the thermistor sensor 1 of the present embodiment, the temperature element 2, the wire 3 composed of a copper wire or the like connected to the temperature element 2, and the external wire 4 connected by the wire 3 (4a) The end of 4b) is inserted into the protective case 5. Here, the resin composition of the present invention is injected into the protective case 5 to be cured to form the resin portion 6.

另外,作為保護盒,除了銅製等之金屬盒以外,還可以使用聚對苯二甲酸乙酯(PET)、聚對苯二甲酸丁二酯(PBT)、ABS樹脂等樹脂製盒等。使用任意一種盒子的情況下,本發明之樹脂組成物以及感測器用澆注品的效果都能夠得以發揮。外部導線4係在導體4a的外周包覆了軟質氯化乙烯樹脂、架橋聚乙烯等的絕緣遮蓋4b的絕緣電線。在熱敏電阻感測器1的製造中,可以係在保護盒5內注入樹脂組成物後,插入連接了導線3以及外部導線4的溫度元件2,使樹脂組成物固化。另外,還可以係將連接了導線3以及外部導線4的溫度元件2插入保護盒5內後,注入樹脂組成物,使其固化。樹脂組成物的固化溫度較佳為80℃~150℃,固化溫度較佳為0.5小時~10小時程度。 Further, as the protective case, in addition to a metal case such as copper, a resin case such as polyethylene terephthalate (PET), polybutylene terephthalate (PBT) or ABS resin can be used. When any one of the cases is used, the effects of the resin composition of the present invention and the castable for the sensor can be exerted. The external lead 4 is an insulated electric wire covered with an insulating cover 4b such as a soft vinyl chloride resin or a bridging polyethylene on the outer circumference of the conductor 4a. In the manufacture of the thermistor sensor 1, after the resin composition is injected into the protective case 5, the temperature element 2 to which the lead 3 and the external lead 4 are connected is inserted to cure the resin composition. Further, the temperature element 2 to which the lead wire 3 and the external lead 4 are connected may be inserted into the protective case 5, and then the resin composition may be injected and cured. The curing temperature of the resin composition is preferably from 80 ° C to 150 ° C, and the curing temperature is preferably from about 0.5 hours to 10 hours.

在上述熱敏電阻感測器1中,藉由使用本發明之樹脂組成物,即使在苛刻的熱循環條件下使用,樹脂部也不會從保護盒等剝離,在高濕度下的長期使用也能保持形狀,從而可以實現具有高信賴性的感測器。 In the thermistor sensor 1, by using the resin composition of the present invention, the resin portion is not peeled off from the protective case or the like even under severe thermal cycling conditions, and long-term use under high humidity is also used. The shape can be maintained, so that a sensor with high reliability can be realized.

以下藉由實施例更詳細地對本發明進行說明,但本發明不受這些實施例的限定。另外,在實施例中沒有特殊記載的情況時,「%」以及「部」表示質量%以及質量部。 The invention is described in more detail below by way of examples, but the invention is not limited by these examples. In addition, in the case where there is no particular description in the examples, "%" and "part" indicate the mass% and the quality part.

(樹脂組成物之構成成分) (composition of resin composition)

(A)主劑 (A) main agent

(A1)雙酚A型環氧樹脂:jER815、環氧當量184g/eq三菱化學柱式會社製 (A1) bisphenol A type epoxy resin: jER815, epoxy equivalent 184g/eq Mitsubishi Chemical Column Co., Ltd.

(A2)聚氧化亞烷基雙酚A二縮水甘油醚(聚氧化亞烷基雙酚A型環氧樹脂)、環氧當量:510g/eq株式會社ADEKA製 (A2) Polyoxyalkylene bisphenol A diglycidyl ether (polyoxyalkylene bisphenol A type epoxy resin), epoxy equivalent: 510 g/eq, manufactured by ADEKA Co., Ltd.

(B)固化劑 (B) curing agent

(B1)聚氧化丙烯二元胺:JEFFAMINE D-400、分子量:約400、胺當量;114g/eq HUNTSMAN公司製 (B1) polyoxypropylene diamine: JEFFAMINE D-400, molecular weight: about 400, amine equivalent; 114 g / eq HUNTSMAN company

(B2)聚氧化丙烯二元胺:JEFFAMINE D-2000、分子量:約2000、胺當量:500g/eq HUNTSMAN公司製 (B2) Polyoxypropylene diamine: JEFFAMINE D-2000, molecular weight: about 2000, amine equivalent: 500 g/eq, manufactured by HUNTSMAN

(B3)聚四亞甲基醚二醇/聚丙二醇共聚物型二胺:XTJ-542、分子量:約1000、胺當量:260g/eq HUNTSMAN公司製 (B3) polytetramethylene ether glycol/polypropylene glycol copolymer type diamine: XTJ-542, molecular weight: about 1000, amine equivalent: 260 g/eq, manufactured by HUNTSMAN

(B4)酸酐:甲基四氫苯酐:HN-2000、酸酐當量:166g/eq日立化成工業株式會社製 (B4) Anhydride: methyltetrahydrophthalic anhydride: HN-2000, anhydride equivalent: 166 g/eq, manufactured by Hitachi Chemical Co., Ltd.

(B5)2,4,6-三(二甲氨基甲基)苯酚:Ancamine K-54 Air Products Chemicals,Inc製 (B5) 2,4,6-tris(dimethylaminomethyl)phenol: Ancamine K-54 manufactured by Air Products Chemicals, Inc.

(實施例1~9、比較例1~3,參考例1) (Examples 1 to 9, Comparative Examples 1 to 3, Reference Example 1)

以表1以及表2所表示之配比(質量),將環氧樹脂、耦合劑、顏料以及充填劑在攪拌器中混合,調製主劑。將表1或者表2所示之固化劑單獨或者2種以上混合後,按照表1以及表2所示的配比(質量)與主劑混合,調製樹脂組成物。將得到之樹脂組成物, 分別注入用來評價煮沸吸水率、耐濕性、拉伸彈性率以及耐熱衝擊性的製作試驗片用的模型內,藉由在100℃加熱5小時使其固化。採用後述之方法,對得到的試驗片(固化物)的煮沸吸水率、耐濕性、拉伸彈性率以及耐熱衝擊性,進行評價,其結果表示於表1以及表2。 The epoxy resin, the coupling agent, the pigment, and the filler were mixed in a stirrer in the ratio (mass) shown in Table 1 and Table 2 to prepare a main component. The curing agents shown in Table 1 or Table 2 were mixed alone or in combination of two or more kinds, and then mixed with a main component in accordance with the ratio (mass) shown in Tables 1 and 2 to prepare a resin composition. The resin composition that will be obtained, Each of the models for preparing the test piece for evaluating the boiling water absorption rate, the moisture resistance, the tensile modulus, and the thermal shock resistance was injected in a mold for heating at 100 ° C for 5 hours. The boiling water absorption rate, moisture resistance, tensile modulus, and thermal shock resistance of the obtained test piece (cured product) were evaluated by the method described later, and the results are shown in Tables 1 and 2.

(煮沸吸水率的測定) (Measurement of boiling water absorption rate)

將樹脂組成物注入模型內,在100℃加熱5小時,使其固化,製得45mm φ、3mm厚之煮沸吸水率測定用試料。將試料在100℃的水中煮沸24小時後,取出,使其在40℃乾燥5小時,在100℃乾燥5小時,測定煮沸後以及乾燥後的試料的重量。藉由下式計算出煮沸吸水率。 The resin composition was poured into a mold, and heated at 100 ° C for 5 hours to be solidified to obtain a sample for boiling water absorption measurement of 45 mm φ and 3 mm thick. The sample was boiled in water at 100 ° C for 24 hours, taken out, dried at 40 ° C for 5 hours, and dried at 100 ° C for 5 hours, and the weight of the sample after boiling and after drying was measured. The boiling water absorption rate was calculated by the following formula.

(煮沸吸水率)=[{(煮沸後試料重量)-(乾燥後試料重量)}/(乾燥後試料重量)]x100 (Boiling water absorption rate) = [{(weight of sample after boiling) - (weight of sample after drying)} / (weight of sample after drying)] x100

(耐濕試驗:形狀保持性試驗) (Humidity resistance test: shape retention test)

將實施例以及比較例之樹脂組成物注入模型內,在100℃加熱5小時,使其固化,由此製作45mm φ、厚3mm之耐濕試驗用試料。將各個試料放入溫度為85℃、相對濕度85%的恆溫恆濕槽內,每500小時取出,觀察(目視)形狀保持性。將發現有試料溶出的時間作為溶出時間,進行評價。 The resin compositions of the examples and the comparative examples were injected into a mold, and heated at 100 ° C for 5 hours to be solidified, thereby preparing a sample for moisture resistance test of 45 mm φ and 3 mm thick. Each sample was placed in a constant temperature and humidity chamber at a temperature of 85 ° C and a relative humidity of 85%, and taken out every 500 hours to observe (visually) shape retention. The time at which the sample was eluted was found as the elution time, and the evaluation was performed.

(拉伸彈性率的測定) (Measurement of tensile modulus)

將樹脂組成物注入模型內,在100℃加熱5小時,使其固化後,藉由切成寬10mm、長50mm、厚2mm,製得測定用的試料。根據JIS K 0129:2005,使用DMA測定裝置測定拉伸彈性率。 The resin composition was poured into a mold, heated at 100 ° C for 5 hours, and solidified, and then cut into a width of 10 mm, a length of 50 mm, and a thickness of 2 mm to prepare a sample for measurement. The tensile modulus was measured in accordance with JIS K 0129:2005 using a DMA measuring device.

(耐熱衝擊性試驗) (thermal shock resistance test)

將實施例與比較例的樹脂組成物脫泡後,使用注射器針,在插入了模擬感測器的4mm φ的銅盒(容量:2.5ml)內分別注入2ml。然後藉由在100℃加熱5小時,使樹脂組成物固化,作為評價用試料。另外,在模擬感測器上連接2根1.2mm φ的模擬導線。 After defoaming the resin compositions of the examples and the comparative examples, 2 ml of each of the 4 mm φ copper boxes (capacity: 2.5 ml) into which the analog sensor was inserted was injected using a syringe needle. Then, the resin composition was cured by heating at 100 ° C for 5 hours to obtain a sample for evaluation. In addition, connect two 1.2mm φ analog wires to the analog sensor.

將上述試料首先在液氮中浸漬1分鐘,取出,然後在保持為130℃的矽油中浸漬1分鐘後取出。然後,在常溫下放置2分鐘後,用手拉模擬感測器,確認有無拔出。將該工序作為1個循環,針對各試料,測定模擬感測器元件被拔出時所經過的循環次數,進行評價。 The sample was first immersed in liquid nitrogen for 1 minute, taken out, and then immersed in eucalyptus oil maintained at 130 ° C for 1 minute, and then taken out. Then, after standing at room temperature for 2 minutes, the sensor was simulated by hand to confirm the presence or absence of extraction. This step was used as one cycle, and the number of cycles that the analog sensor element was taken out when the analog sensor element was pulled out was measured for each sample and evaluated.

如表1所示,實施例1以及比較例2中,分別單獨使用胺當量114g/eq的聚氧化丙烯二元胺以及胺當量260g/eq的聚四亞甲基醚二醇/聚丙二醇共聚物型二胺作為固化劑。另外,實施例2、實施例3、實施例4、比較例1以及比較例3中,藉由改變胺當量114g/eq的聚氧化丙烯二元胺以及胺當量500g/eq的聚氧化丙烯二元胺的混合比,來改變胺當量。 As shown in Table 1, in Example 1 and Comparative Example 2, a polyoxypropylene diamine having an amine equivalent of 114 g/eq and a polytetramethylene ether glycol/polypropylene glycol copolymer having an amine equivalent of 260 g/eq were used alone. The type diamine acts as a curing agent. Further, in Example 2, Example 3, Example 4, Comparative Example 1 and Comparative Example 3, a polyoxypropylene diamine having an amine equivalent of 114 g/eq and a polyoxypropylene binary having an amine equivalent of 500 g/eq were changed. The mixing ratio of the amines is used to change the amine equivalent.

如表1所示,可以得知在胺當量248g/eq的比較例1中,模擬感測器元件到被拔下的循環數為3,耐熱衝擊性係能夠適於實用的水準。但也確認出煮沸吸水率高達2.0%,形狀保持時間為3500小時,在高濕度條件下的形狀保持性不夠充分。另外,還得知胺當量298g/eq的比較例3中,雖然也可以得到良好的耐熱衝擊性,但是形 狀保持時間比比較例1還短。進而,還確認了在使用胺當量260g/eadel聚四亞甲基醚二醇/聚丙二醇共聚物型二胺的比較例2中也係同樣地,雖然可以得到良好的耐熱衝擊性,但在高濕度條件下的形狀保持性不充分。這裡,比較例2以及3的煮沸吸水率與比較例1同樣,為2.0%。 As shown in Table 1, it was found that in Comparative Example 1 in which the amine equivalent was 248 g/eq, the number of cycles in which the analog sensor element was pulled out was 3, and the thermal shock resistance was able to be applied to a practical level. However, it was also confirmed that the boiling water absorption rate was as high as 2.0%, the shape retention time was 3,500 hours, and the shape retention under high humidity conditions was insufficient. Further, in Comparative Example 3 in which the amine equivalent of 298 g/eq was found, good thermal shock resistance was obtained, but the shape was also obtained. The shape retention time was shorter than Comparative Example 1. Further, in Comparative Example 2 in which an amine equivalent of 260 g/eadel polytetramethylene ether glycol/polypropylene glycol copolymer type diamine was used, it was confirmed that the thermal shock resistance was good, but it was high. The shape retention under humidity conditions is insufficient. Here, the boiling water absorption ratios of Comparative Examples 2 and 3 were 2.0% as in Comparative Example 1.

與此相對,可以得知在胺當量為114、148、186以及212g/eq的實施例1、2、3以及4中,模擬感測器元件到被拔出為止的循環數,在任一種情形時都係3以上,能夠維持優異的耐熱衝擊性並且形狀保持時間大幅上升。另外,實施例1、2、3以及4的煮沸吸水率分別為1.3%、1.4%、1.6%以及1.7%,含有環氧樹脂與聚氧化亞烷基多元胺的樹脂組成物的固化物的煮沸吸水率為1.7%以下,能夠同時滿足優異的耐熱衝擊性與耐濕性。 On the other hand, in Examples 1, 2, 3, and 4 in which the amine equivalents were 114, 148, 186, and 212 g/eq, the number of cycles until the sensor element was pulled out was found, in either case. All of them are 3 or more, and it is possible to maintain excellent thermal shock resistance and to greatly increase the shape retention time. Further, the boiling water absorption rates of Examples 1, 2, 3, and 4 were 1.3%, 1.4%, 1.6%, and 1.7%, respectively, and the cured product of the resin composition containing the epoxy resin and the polyoxyalkylene polyamine was boiled. The water absorption rate is 1.7% or less, and it is possible to simultaneously satisfy excellent thermal shock resistance and moisture resistance.

第2圖表示樹脂固化物的胺當量與在耐濕試驗中的形狀保持時間的關係。由第2圖可以確認隨著胺當量的低下,形狀保持時間上升。胺當量為225g/eq以下時,形狀保持時間急劇上升,胺當量為200g/eq以下時,形狀保持時間更加顯著的上升。 Fig. 2 shows the relationship between the amine equivalent of the cured resin and the shape retention time in the moisture resistance test. From Fig. 2, it was confirmed that the shape retention time increased as the amine equivalent was lowered. When the amine equivalent is 225 g/eq or less, the shape retention time sharply rises, and when the amine equivalent is 200 g/eq or less, the shape retention time increases more remarkably.

另外,作為參考例1,使用環氧樹脂(聚氧化亞烷基雙酚A型環氧樹脂、環氧當量:510g/eq)與酸酐(甲基四氫苯酐、酸酐當量:166g/eq)以及2,4,6-三(二甲氨基甲基)苯酚,調製當量比(酸酐當量/環氧當量)為0.9的樹脂組成物,在與上述實施例同樣的條件下,製得樹脂硬化物。確認可知上述樹脂硬化物的煮沸吸水率為1.4%,形狀保持時間超過8000小時,具有良好的耐濕性。但在 上述參考例1中,80℃~100℃的拉伸彈性率高達28×106Pa,在指定的溫度範圍(-40℃~-150℃)的耐熱衝擊性試驗中,感測器元件被拔出為止所經過的循環次數為實施例的1/10程度,由此可知不能得到充分的耐熱衝擊性。 Further, as Reference Example 1, an epoxy resin (polyoxyalkylene bisphenol A type epoxy resin, epoxy equivalent: 510 g/eq) and an acid anhydride (methyltetrahydrophthalic anhydride, acid anhydride equivalent: 166 g/eq) and an acid anhydride were used. 2,4,6-tris(dimethylaminomethyl)phenol, a resin composition having an equivalent ratio (anhydride equivalent/epoxide equivalent) of 0.9 was prepared, and a cured resin was obtained under the same conditions as in the above examples. It was confirmed that the above-mentioned resin cured product had a boiling water absorption rate of 1.4% and a shape retention time of more than 8,000 hours, and had good moisture resistance. However, in the above Reference Example 1, the tensile modulus at 80 ° C to 100 ° C is as high as 28 × 10 6 Pa, and the sensor element is in the thermal shock resistance test in the specified temperature range (-40 ° C to -150 ° C). The number of cycles that had passed before being pulled out was about 1/10 of that of the examples, and it was found that sufficient thermal shock resistance could not be obtained.

聚氧化亞烷基雙酚A型環氧樹脂作為具有非常優異的耐熱衝擊性環氧樹脂係已知的。雖然在表中沒有顯示,但在將聚氧化亞烷基多元胺作為固化劑使用的情形時,能夠得到具有優異的耐熱衝擊性和耐濕性的固化物。但在使用酸酐作為固化劑的參考例1中,沒有得到這樣的固化物。 The polyoxyalkylene bisphenol A type epoxy resin is known as an epoxy resin having a very excellent thermal shock resistance. Although not shown in the table, when a polyoxyalkylene polyamine is used as a curing agent, a cured product having excellent thermal shock resistance and moisture resistance can be obtained. However, in Reference Example 1 using an acid anhydride as a curing agent, such a cured product was not obtained.

由以上結果可以確認本發明之含有環氧樹脂和聚氧化亞烷基多元胺的樹脂組成物的效果。 From the above results, the effect of the resin composition containing the epoxy resin and the polyoxyalkylene polyamine of the present invention can be confirmed.

如表2所示,在實施例2以及5~9中,使用胺當量114g/eg的聚氧化丙烯二元胺以及胺當量500g/eq的聚氧化丙烯二元胺以70:30的品質比混合的固化劑。這裡,藉由改變主劑與固化劑的配合比,分別製得當量比不同的試料。與當量比(胺當量/環氧當量)為0.6的實施例2相比,在提高了當量比的實施例7、8以及9中,模擬感測器元件被拔出時所經過循環次數減少,在減少了當量比的實施例5以及6中,循環數增加。 As shown in Table 2, in Examples 2 and 5 to 9, a polyoxypropylene diamine having an amine equivalent of 114 g/eg and a polyoxypropylene diamine having an amine equivalent of 500 g/eq were mixed at a mass ratio of 70:30. Curing agent. Here, by changing the mixing ratio of the main agent and the curing agent, samples having different equivalence ratios were prepared. Compared with Example 2 in which the equivalent ratio (amine equivalent/epoxide equivalent) was 0.6, in Examples 7, 8, and 9 in which the equivalent ratio was increased, the number of cycles passed when the analog sensor element was pulled out was reduced, In Examples 5 and 6 in which the equivalent ratio was reduced, the number of cycles increased.

在當量比為0.4的實施例5中,雖然可以得到優異的耐熱衝擊性,但樹脂固化物的可塑性高,有可能溶解於油等,所以可以說當量比在0.4以上係較佳的。另一方面,為了確保充分的循環 數,可以說當量比在0.75以下係較佳的。 In Example 5, in which the equivalent ratio is 0.4, although excellent thermal shock resistance can be obtained, the cured resin has high plasticity and may be dissolved in oil or the like. Therefore, it is preferable that the equivalent ratio is 0.4 or more. On the other hand, to ensure adequate circulation It can be said that the equivalent ratio is preferably 0.75 or less.

另外,由實施例5可知煮沸吸水率為1.9%能夠得到充分的形狀保持時間,所以將含有環氧樹脂與聚氧化亞烷基多元胺的樹脂組成物的固化物的煮沸吸水率設為1.9%以下,能夠同時滿足優異的耐熱衝擊性與耐濕性。 Further, in Example 5, it was found that the boiling water absorption rate was 1.9%, and a sufficient shape retention time was obtained. Therefore, the boiling water absorption rate of the cured product of the resin composition containing the epoxy resin and the polyoxyalkylene polyamine was 1.9%. Hereinafter, excellent thermal shock resistance and moisture resistance can be simultaneously satisfied.

1‧‧‧熱敏電阻感測器 1‧‧‧Thermistor Sensor

2‧‧‧溫度元件 2‧‧‧Temperature components

3‧‧‧引線 3‧‧‧ lead

4‧‧‧外部引線 4‧‧‧External leads

5‧‧‧保護盒 5‧‧‧protection box

6‧‧‧樹脂部 6‧‧‧Resin Department

Claims (11)

一種樹脂組成物,其係含有環氧樹脂和聚氧化亞烷基多元胺之樹脂組成物,其中,該聚氧化亞烷基多元胺之胺當量為225g/eq以下。 A resin composition comprising a resin composition of an epoxy resin and a polyoxyalkylene polyamine, wherein the polyoxyalkylene polyamine has an amine equivalent of 225 g/eq or less. 如申請專利範圍第1項所述之樹脂組成物,其中,該胺當量為200g/eq以下。 The resin composition according to claim 1, wherein the amine equivalent is 200 g/eq or less. 如申請專利範圍第1項或者第2項所述之樹脂組成物,其中,相對於該環氧樹脂之環氧基1當量,該聚氧化亞烷基多元胺之胺當量在0.40至0.75當量範圍內。 The resin composition according to claim 1 or 2, wherein the amine equivalent of the polyoxyalkylene polyamine is in the range of 0.40 to 0.75 equivalents with respect to 1 equivalent of the epoxy group of the epoxy resin. Inside. 如申請專利範圍第1項或者第2項所述之樹脂組成物,其中,該聚氧化亞烷基多元胺係聚氧化丙烯二元胺。 The resin composition according to claim 1 or 2, wherein the polyoxyalkylene polyamine is a polyoxypropylene diamine. 如申請專利範圍第1項或者第2項所述之樹脂組成物,其中,更含有無機系填充料。 The resin composition according to claim 1 or 2, further comprising an inorganic filler. 如申請專利範圍第5項所述之樹脂組成物,其中,該無機系填充料包含從由氧化鋁、氮化硼、氮化矽組成的群組中選出之至少一種。 The resin composition according to claim 5, wherein the inorganic filler contains at least one selected from the group consisting of alumina, boron nitride, and tantalum nitride. 如申請專利範圍第1項或者第2項所述之樹脂組成物,其中,該樹脂組成物能夠用於感測器的澆注。 The resin composition according to claim 1 or 2, wherein the resin composition can be used for pouring of a sensor. 一種溫度感測器,其具有溫度感測器元件、圍住該溫度感測器元件的盒子、以及在該溫度感測器與該盒子之間藉由澆注形成 的如申請專利範圍第1項至第7項中任一項所述之樹脂組成物。 A temperature sensor having a temperature sensor element, a box enclosing the temperature sensor element, and a casting between the temperature sensor and the box The resin composition as described in any one of claims 1 to 7. 一種感測器用澆注品,其係使用含有環氧樹脂與聚氧化亞烷基多元胺的樹脂組成物的感測器用澆注品,其中,該樹脂組成物之固化物的煮沸吸水率為1.9%以下。 A castable for a sensor, which is a caster for a sensor comprising a resin composition comprising an epoxy resin and a polyoxyalkylene polyamine, wherein the cured product of the resin composition has a boiling water absorption of 1.9% or less. . 如申請專利範圍第9項所述之感測器用澆注品,其中,該樹脂組成物之固化物在-60℃~-40℃的拉伸彈性率為1x109Pa~1×1010Pa,在80℃~100℃的拉伸彈性率為1×106Pa~2×107Pa。 The casting material for a sensor according to claim 9, wherein the cured product of the resin composition has a tensile modulus of from 1 to 10 9 Pa to 1 × 10 10 Pa at -60 ° C to -40 ° C. The tensile modulus at 80 ° C to 100 ° C is 1 × 10 6 Pa to 2 × 10 7 Pa. 如申請專利範圍第9項或者第10項所述之感測器用澆注品,其中,該聚氧化亞烷基多元胺為聚氧化丙烯二元胺。 The sensor casting according to claim 9 or 10, wherein the polyoxyalkylene polyamine is a polyoxypropylene diamine.
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