TW201621324A - Inspection system of probe card - Google Patents

Inspection system of probe card Download PDF

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TW201621324A
TW201621324A TW103141718A TW103141718A TW201621324A TW 201621324 A TW201621324 A TW 201621324A TW 103141718 A TW103141718 A TW 103141718A TW 103141718 A TW103141718 A TW 103141718A TW 201621324 A TW201621324 A TW 201621324A
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Taiwan
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probe card
inspection
detecting
circuit
detection
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TW103141718A
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Chinese (zh)
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Ding-Rui Zhan
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Ding-Rui Zhan
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Publication of TW201621324A publication Critical patent/TW201621324A/en

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Abstract

An inspection system of probe card comprises a probe card, an inspection board, at least one driving unit, and a control unit, wherein the probe card has a plurality of probes, and the inspection board has a plurality of inspection portions in which its number is less than the probes on the probe card, and the driving unit is assembled to the probe card or the inspection board, and the control unit includes an inspection circuit and an algorithm driving circuit. The inspection circuit is electrically connected to the probe card, the inspection board while the algorithm driving circuit is electrically connected to the inspection circuit and the driving unit so that the probe card or the inspection board is driven by the driving unit to allow a part of probes on the probe card is in contact with and inspected by the inspection portions, and partial completed inspection signals are generated by the inspection circuit that then are accessed and stored by the algorithm driving circuit, and furthermore the displacement stroke of the probe card or the inspection board is controlled by control parameter determined by the algorithm to enable the inspection portions to further inspect probes that are not completed. Accordingly, more probes can be effectively completed with inspection through less inspection portions and the fastest speed and shortest time.

Description

探針卡檢測系統 Probe card detection system

本發明係有關於一種檢測系統,特別是指其為一種能藉較少的檢測部且能有效率地來完成檢測較多的探針之探針卡檢測系統。 The present invention relates to a detection system, and more particularly to a probe card detection system capable of efficiently detecting a large number of probes by using fewer detection sections.

長久以來,半導體業界在晶圓可靠度測試(wafer acceptance test)時,都會先驗證探針卡(Probe Card)是否可用,因探針卡擔負著最後段測試時,IC在被切割前(WS:Wafer Sort),功能測試是否正常的重要角色,當IC測試能正常工作後,IC即會被切割包裝(FT:Final Test;IC has been packaged)並再作後續之分類(BIN)測試,由此可知,當探針卡的錯誤率高時,會直接影響後面出貨的速度與品質,從而,檢測探針卡之探針是否可用,以及檢測工作的效率都甚為重要。 For a long time, the semiconductor industry will first verify that the probe card is available during the wafer acceptance test. The probe card is responsible for the last test, before the IC is cut (WS: Wafer Sort), the important role of the functional test is normal, when the IC test can work normally, the IC will be packaged (FT: Final Test; IC has been packaged) and then the subsequent classification (BIN) test, thereby It can be seen that when the error rate of the probe card is high, it will directly affect the speed and quality of the subsequent shipment. Therefore, it is very important to detect whether the probe of the probe card is available and the efficiency of the detection work.

但探針卡隨著IC功能越來越強,探針腳數越來越多,甚至高達幾萬根的探針腳數,若吾人將用來檢測探針卡探針之檢測部數量製成與探針卡探針相同數量,則會造成成本大幅提高,且不符合經濟效益。 However, as the IC card becomes more and more powerful, the number of probe pins is increasing, and even the number of probe pins is up to tens of thousands. If we use the number of detection parts of the probe card probe, we can make it. The same amount as the probe card probe results in a significant increase in cost and is not economical.

爰是,本發明人今基於產品不斷改良創新之理念,乃本著多年從事半導體及與電子相關之測試產業產品設計開發的實務經驗,以及積極潛心研發思考,經由無數次之實際測試、實驗,致有本發明之產生。 Therefore, the inventor's current concept of continuous improvement and innovation based on products is based on years of experience in the design and development of semiconductor and electronic related test industry products, as well as active research and development, through numerous practical tests and experiments. The invention has been produced.

本發明之目的,係在提供一種藉驅動單元驅動探針卡或檢測 板,並藉由依據演算法而定出之控制參數來控制探針卡或檢測板位移行程,以可檢測全部探針且不會重覆檢測,而能以較少的檢測部且能有效率地來完成檢測較多的探針之探針卡檢測系統。 The object of the present invention is to provide a driving unit for driving a probe card or detecting Board, and control the probe card or the detection plate displacement stroke by the control parameters determined according to the algorithm, so that all the probes can be detected without repeated detection, and the detection portion can be used with less detection The probe card detection system that detects a large number of probes is completed.

為達上述之目的,本發明構造包含有一探針卡、一檢測板、至少一驅動單元、一控制單元,其中該探針卡具有數探針;該檢測板具有數檢測部,該檢測部數量少於該探針卡之探針;該驅動單元組接於該探針卡、該檢測板其中之一;該控制單元包含有一檢測電路、一演算法驅動電路,該檢測電路電性連接於該探針卡、該檢測板,該演算法驅動電路電性連接於該檢測電路及該驅動單元。 For the above purposes, the present invention comprises a probe card, a detecting board, at least one driving unit, and a control unit, wherein the probe card has a plurality of probes; the detecting board has a number detecting portion, and the number of detecting portions The probe unit is connected to one of the probe card and the detecting board; the control unit includes a detecting circuit and an algorithm driving circuit, and the detecting circuit is electrically connected to the detecting circuit The probe card and the detection board are electrically connected to the detection circuit and the driving unit.

以藉驅動單元驅動該探針卡或該檢測板,令檢測部接觸檢測該探針卡之一部份探針,由檢測電路產生部份完成之檢測信號,再由演算法驅動電路存取記憶,並藉由依據演算法而定出之控制參數來控制探針卡或檢測板位移行程,令檢測部進一步檢測尚未完成之探針,而能以較少的檢測部且能以最快速度、最短時間有效率地來完成檢測較多的探針。 The probe card or the detecting board is driven by the driving unit, so that the detecting part contacts and detects a part of the probe of the probe card, and the detection circuit generates a partially completed detection signal, and then the algorithm drives the circuit to access the memory. And controlling the displacement of the probe card or the detecting plate by the control parameter determined according to the algorithm, so that the detecting portion further detects the probe that has not been completed, and can have fewer detecting portions and can be at the fastest speed, The detection of more probes is done efficiently in the shortest time.

以下僅藉由具體實施例,且佐以圖式作詳細之說明,俾使貴審查委員能對於本發明之各項功能、特點,有更進一步之了解與認識。 The following is a detailed description of the present invention and the detailed description of the various features and features of the present invention.

10‧‧‧探針卡 10‧‧‧ probe card

11‧‧‧探針 11‧‧‧Probe

12‧‧‧探針卡介面 12‧‧‧Probe card interface

20‧‧‧檢測板 20‧‧‧Test board

21‧‧‧檢測部 21‧‧‧Detection Department

30‧‧‧驅動單元 30‧‧‧Drive unit

40‧‧‧控制單元 40‧‧‧Control unit

41‧‧‧檢測電路 41‧‧‧Detection circuit

42‧‧‧演算法驅動電路 42‧‧‧ algorithm drive circuit

50‧‧‧轉換卡 50‧‧‧ Conversion Card

51‧‧‧連接線 51‧‧‧Connecting line

60‧‧‧移動單元 60‧‧‧Mobile unit

70‧‧‧驅動單元 70‧‧‧ drive unit

A‧‧‧邏輯分析儀 A‧‧‧Logic Analyzer

B‧‧‧數位信號產生器 B‧‧‧Digital Signal Generator

第1圖係本發明之立體分解圖。 Figure 1 is a perspective exploded view of the present invention.

第2圖係本發明之檢測實施例圖(一)。 Fig. 2 is a view (I) of the detection embodiment of the present invention.

第3圖係本發明之檢測實施例圖(二)。 Figure 3 is a diagram (II) of the detection embodiment of the present invention.

第4圖係本發明之檢測實施例圖(三)。 Fig. 4 is a view (3) of the detection embodiment of the present invention.

第5圖係本發明之檢測實施例圖(四)。 Figure 5 is a diagram (4) of the detection embodiment of the present invention.

第6圖係本發明之檢測實施例圖(五)。 Figure 6 is a diagram (5) of the detection embodiment of the present invention.

第7圖係本發明之檢測實施例圖(六)。 Figure 7 is a diagram (6) of the detection embodiment of the present invention.

第8圖係本發明檢測較大面積狀矩形探針卡之檢測實施例圖(一)。 Figure 8 is a diagram (I) of the detection embodiment of the present invention for detecting a large-area rectangular probe card.

第9圖係本發明檢測較大面積狀矩形探針卡之檢測實施例圖(二)。 Figure 9 is a diagram (2) of the detection embodiment of the present invention for detecting a large-area rectangular probe card.

第10圖係本發明檢測二個矩形面狀探針卡之檢測實施例圖(一)。 Figure 10 is a diagram (I) of the detection embodiment of the present invention for detecting two rectangular planar probe cards.

第11圖係本發明檢測二個矩形面狀探針卡之檢測實施例圖(二)。 Figure 11 is a diagram (2) of the detection embodiment of the present invention for detecting two rectangular planar probe cards.

第12圖係本發明另一構造之立體分解圖。 Figure 12 is a perspective exploded view of another configuration of the present invention.

第13圖係本發明另一構造之檢測實施例圖(一)。 Figure 13 is a diagram (I) of a detection embodiment of another configuration of the present invention.

第14圖係本發明另一構造之檢測實施例圖(二)。 Figure 14 is a diagram (II) of a detection embodiment of another configuration of the present invention.

第15圖係本發明另一構造之檢測實施例圖(三)。 Fig. 15 is a view (3) showing a detection embodiment of another configuration of the present invention.

第16圖係本發明另一構造之檢測實施例圖(四)。 Figure 16 is a diagram (4) of a detection embodiment of another configuration of the present invention.

第17圖係本發明另一構造檢測較大面積狀矩形探針卡之檢測實施例圖(一)。 Fig. 17 is a view (1) showing an embodiment of detecting a large-area rectangular probe card of another configuration of the present invention.

第18圖係本發明另一構造檢測較大面積狀矩形探針卡之檢測實施例圖(二)。 Figure 18 is a diagram (2) showing an embodiment of detecting a large-area rectangular probe card of another configuration of the present invention.

第19圖係本發明另一構造檢測二個矩形面狀探針卡之檢測實施例圖(一)。 Fig. 19 is a view (1) showing an embodiment of detection of two rectangular planar probe cards in another configuration of the present invention.

第20圖係本發明另一構造檢測二個矩形面狀探針卡之檢測實施例圖(二)。 Figure 20 is a diagram (2) showing an embodiment of detection of two rectangular planar probe cards in another configuration of the present invention.

第21圖係本發明檢測板另一構造之立體圖。 Figure 21 is a perspective view showing another configuration of the detecting plate of the present invention.

第22圖係本發明探針、檢測部之另一構造之平面圖。 Fig. 22 is a plan view showing another configuration of the probe and the detecting portion of the present invention.

請參閱第1圖、第4圖所示,本發明探針卡(Probe Card)檢測系統包含有一探針卡10、一檢測板20、數驅動單元30、一控制單元40,下文將詳細說明之: 該探針卡10具有數探針11;該探針卡10可為直流電探針卡。 Referring to FIG. 1 and FIG. 4, the probe card detection system of the present invention comprises a probe card 10, a detecting board 20, a number driving unit 30, and a control unit 40, which will be described in detail below. : The probe card 10 has a plurality of probes 11; the probe card 10 can be a direct current probe card.

該檢測板20具有數檢測部21,該檢測部21數量少於該探針卡10之探針11;本實施例檢測部21為突體狀。 The detecting plate 20 has a number detecting portion 21 having a smaller number than the probe 11 of the probe card 10; the detecting portion 21 of the present embodiment has a protruding shape.

該驅動單元30組接於該探針卡10,於本實施例驅動單元30用以接收控制單元40之移動控制信號,進而驅動探針卡10進行上下及水平方向X軸、Y軸方向預定行程之位移。 The driving unit 30 is connected to the probe card 10. In the embodiment, the driving unit 30 is configured to receive the movement control signal of the control unit 40, thereby driving the probe card 10 to perform a predetermined stroke in the X-axis and Y-axis directions in the vertical and horizontal directions. The displacement.

該控制單元40包含有一檢測電路41、一演算法驅動電路42,該檢測電路41電性連接於該探針卡10、該檢測板20,該演算法驅動電路42電性連接於該檢測電路41及該驅動單元30。 The control unit 40 includes a detection circuit 41 and an algorithm driving circuit 42. The detection circuit 41 is electrically connected to the probe card 10 and the detecting board 20. The algorithm driving circuit 42 is electrically connected to the detecting circuit 41. And the drive unit 30.

於一構造實施例,本發明包含有一探針卡介面12、一轉換卡50,該探針卡介面12、該轉換卡50為層疊狀電性連接,且進行探針卡10檢測工作時通常係電性連接配置在探針卡30上,而轉換卡50可與測試儀器之一連接線51電性連接。 In one embodiment, the present invention includes a probe card interface 12 and a conversion card 50. The probe card interface 12 and the conversion card 50 are electrically connected in a stack, and the detection of the probe card 10 is usually performed. The electrical connection is disposed on the probe card 30, and the conversion card 50 can be electrically connected to one of the test instruments.

該轉換卡50組接有數移動單元60,該移動單元60用以接收控制單元40之移動控制信號,驅動探針卡介面12、轉換卡50進行上下及水平方向X軸、Y軸方向預定行程之位移。 The conversion card 50 is connected to a plurality of mobile units 60 for receiving the movement control signal of the control unit 40, and driving the probe card interface 12 and the conversion card 50 to perform a predetermined stroke in the X-axis and Y-axis directions in the vertical direction and the horizontal direction. Displacement.

請參閱第2圖、第3圖、第6圖所示,本發明應用時,藉由驅動單元30、移動單元60帶動探針卡介面12、轉換卡50、探針卡10朝檢測板20移動,並使該檢測板20之檢測部21接觸該探針卡10之一部份探針11。 Referring to FIG. 2, FIG. 3, and FIG. 6, when the present invention is applied, the probe unit interface 12, the conversion card 50, and the probe card 10 are moved toward the detecting board 20 by the driving unit 30 and the moving unit 60. And the detecting portion 21 of the detecting board 20 is in contact with a part of the probe 11 of the probe card 10.

請參閱第4圖所示,本發明令檢測部21接觸並檢測該探針卡10之一部份探針11,由控制單元40之檢測電路41產生部份完成之檢測信號,再由演算法驅動電路42存取記憶,並藉由依據演算法而定出之控制參 數來控制探針卡10位移行程,請配合參閱第5圖、第7圖所示,探針卡介面12、轉換卡50、探針卡10被移動單元60、驅動單元30帶動而遠離檢測板20檢測位置並進行水平方向預定行程之位移,並使探針卡10再次朝檢測板20移動(請配合參閱第3圖),令檢測部21進一步檢測尚未完成檢測之探針11,而能以較少的檢測部21且能以最快速度、最短時間有效率地來完成檢測較多的探針11。 Referring to FIG. 4, the detection unit 21 contacts and detects a part of the probe 11 of the probe card 10, and the detection circuit 41 of the control unit 40 generates a partially completed detection signal, and then the algorithm is executed. The drive circuit 42 accesses the memory and controls the control by the algorithm. The number of strokes of the probe card 10 is controlled. Referring to FIG. 5 and FIG. 7 , the probe card interface 12 , the conversion card 50 , and the probe card 10 are driven by the moving unit 60 and the driving unit 30 away from the detecting board. 20 detecting the position and performing the displacement of the predetermined stroke in the horizontal direction, and moving the probe card 10 toward the detecting plate 20 again (please refer to FIG. 3), so that the detecting portion 21 further detects the probe 11 that has not completed the detection, and can The detection unit 21 is less likely to be able to efficiently perform the detection of a large number of probes 11 at the fastest speed and in the shortest time.

另外,轉換卡50可電性連接邏輯分析儀A,檢測板20可電性連接數位信號產生器B,運用交流電路及傳輸線原理,以配合邏輯分析儀A、數位信號產生器B等測試儀器,利用交流方式可對探針卡10進行錯誤分析測試及改善,避免誤判探針卡10的錯誤率,達到降低換卡率及清針率,降低直流探針卡的庫存率。 In addition, the conversion card 50 can be electrically connected to the logic analyzer A, and the detection board 20 can be electrically connected to the digital signal generator B, and the AC circuit and the transmission line principle are used to cooperate with the logic analyzer A, the digital signal generator B, and the like. The error analysis test and improvement of the probe card 10 can be performed by using the communication method, thereby avoiding the misjudgment of the error rate of the probe card 10, reducing the card exchange rate and the cleaning rate, and reducing the inventory rate of the DC probe card.

請參閱第8圖、第9圖所示,於一構造實施例,探針卡10可為較大面積狀之矩形,只應用探針卡10之移動,同樣能以較少的檢測部21且能以最快速度、最短時間有效率地來完成檢測較多的探針11。 Referring to FIG. 8 and FIG. 9 , in a configuration embodiment, the probe card 10 can be a rectangular having a large area, and only the movement of the probe card 10 can be applied, and the detection portion 21 can be used in a small amount. It is possible to efficiently perform the detection of a large number of probes 11 at the fastest speed and in the shortest time.

請參閱第10圖、第11圖所示,於一構造實施例,探針卡10可為二個矩形面狀,只應用探針卡10之移動,同樣能以較少的檢測部21且能以最快速度、最短時間有效率地來完成檢測較多的探針11。 Referring to FIG. 10 and FIG. 11 , in a configuration embodiment, the probe card 10 can be two rectangular faces, and only the movement of the probe card 10 can be applied, and the detection portion 21 can be used with less. It is possible to efficiently perform the detection of a large number of probes 11 at the fastest speed and in the shortest time.

請參閱第12圖、第13圖、第14圖、第15圖、第16圖所示,於一構造實施例,係於該檢測板20組接數驅動單元70,該驅動單元70用以接收控制單元40之移動控制信號,進而驅動該檢測板20進行上下及水平方向X軸、Y軸方向預定行程之位移,據此,只應用檢測板20之移動,同樣能以較少的檢測部21且能以最快速度、最短時間有效率地來完成檢測較多的探針 11。 Referring to FIG. 12, FIG. 13, FIG. 14, FIG. 15, and FIG. 16, in a configuration embodiment, the detecting board 20 is connected to the driving unit 70, and the driving unit 70 is configured to receive The movement control signal of the control unit 40 further drives the detecting plate 20 to perform displacement of the predetermined strokes in the X-axis and Y-axis directions in the vertical and horizontal directions. Accordingly, only the movement of the detecting plate 20 is applied, and the detecting portion 21 can be used in the same manner. And it can efficiently detect more probes at the fastest speed and in the shortest time. 11.

請參閱第17圖、第18圖所示,於一構造實施例,於一構造實施例,探針卡10可為較大面積狀之矩形,只應用檢測板20之移動,同樣能以較少的檢測部21且能以最快速度、最短時間有效率地來完成檢測較多的探針11。 Referring to FIG. 17 and FIG. 18, in a configuration embodiment, in a configuration embodiment, the probe card 10 can be a rectangle having a large area, and only the movement of the detecting board 20 can be applied, and the same can be performed. The detecting unit 21 can efficiently perform the detection of a large number of probes 11 at the fastest speed and in the shortest time.

請參閱第19圖、第20圖所示,於一構造實施例,探針卡10可為二個矩形面狀,只應用檢測板20之移動,同樣能以較少的檢測部21且能以最快速度、最短時間有效率地來完成檢測較多的探針11。 Referring to FIG. 19 and FIG. 20, in a configuration embodiment, the probe card 10 can be two rectangular faces, and only the movement of the detecting plate 20 can be applied, and the detecting portion 21 can be used with less. The probe 11 is detected more efficiently in the fastest speed and in the shortest time.

請參閱第21圖所示,於一構造實施例,該檢測板20之檢測部21為平面狀或凹狀(圖中未示),同樣可達檢測作用。 Referring to FIG. 21, in a configuration embodiment, the detecting portion 21 of the detecting plate 20 is planar or concave (not shown), and is also capable of detecting.

請參閱第22圖所示,於一構造實施例,該探針卡10之探針11以及該檢測板20之檢測部21可為不規則排列。 Referring to FIG. 22, in a configuration embodiment, the probe 11 of the probe card 10 and the detecting portion 21 of the detecting board 20 may be arranged irregularly.

以上為本案所舉之實施例,僅為便於說明而設,當不能以此限制本案之意義,即大凡依所列申請專利範圍所為之各種變換設計,均應包含在本案之專利範圍中。 The above embodiments of the present invention are provided for convenience of explanation only. When the meaning of the case cannot be limited, the various transformation designs according to the scope of the listed patent application should be included in the patent scope of the present application.

10‧‧‧探針卡 10‧‧‧ probe card

11‧‧‧探針 11‧‧‧Probe

12‧‧‧探針卡介面 12‧‧‧Probe card interface

20‧‧‧檢測板 20‧‧‧Test board

21‧‧‧檢測部 21‧‧‧Detection Department

30‧‧‧驅動單元 30‧‧‧Drive unit

40‧‧‧控制單元 40‧‧‧Control unit

41‧‧‧檢測電路 41‧‧‧Detection circuit

42‧‧‧演算法驅動電路 42‧‧‧ algorithm drive circuit

50‧‧‧轉換卡 50‧‧‧ Conversion Card

51‧‧‧連接線 51‧‧‧Connecting line

60‧‧‧移動單元 60‧‧‧Mobile unit

A‧‧‧邏輯分析儀 A‧‧‧Logic Analyzer

B‧‧‧數位信號產生器 B‧‧‧Digital Signal Generator

Claims (5)

一種探針卡檢測系統,係包含有:一探針卡,具有數探針;一檢測板,具有數檢測部,該檢測部數量少於該探針卡之探針;至少一驅動單元,組接於該探針卡、該檢測板其中之一;一控制單元,包含有一檢測電路、一演算法驅動電路,該檢測電路電性連接於該探針卡、該檢測板,該演算法驅動電路電性連接於該檢測電路及該驅動單元。 A probe card detecting system includes: a probe card having a plurality of probes; a detecting plate having a plurality of detecting portions, the number of detecting portions being less than a probe of the probe card; at least one driving unit, a group Connected to the probe card and one of the detecting boards; a control unit includes a detecting circuit and an algorithm driving circuit, the detecting circuit is electrically connected to the probe card, the detecting board, and the algorithm driving circuit Electrically connected to the detection circuit and the driving unit. 如申請專利範圍第1項所述之探針卡檢測系統,其中,該檢測部為突體狀。 The probe card detecting system according to claim 1, wherein the detecting portion has a protruding shape. 如申請專利範圍第1項所述之探針卡檢測系統,其中,該探針卡為矩形。 The probe card detecting system of claim 1, wherein the probe card is rectangular. 如申請專利範圍第1項所述之探針卡檢測系統,其中,該探針卡為二個矩形面狀。 The probe card detecting system of claim 1, wherein the probe card has two rectangular faces. 如申請專利範圍第1項所述之探針卡檢測系統,其中,該檢測板之檢測部為平面狀、凹狀其中之一。 The probe card detecting system according to claim 1, wherein the detecting portion of the detecting plate is one of a flat shape and a concave shape.
TW103141718A 2014-12-02 2014-12-02 Inspection system of probe card TW201621324A (en)

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TW201621324A true TW201621324A (en) 2016-06-16

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