TW201606884A - Package substrate manufacturing method and package substrate - Google Patents

Package substrate manufacturing method and package substrate Download PDF

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Publication number
TW201606884A
TW201606884A TW103133458A TW103133458A TW201606884A TW 201606884 A TW201606884 A TW 201606884A TW 103133458 A TW103133458 A TW 103133458A TW 103133458 A TW103133458 A TW 103133458A TW 201606884 A TW201606884 A TW 201606884A
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Taiwan
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substrate
adhesive
rubber material
glue
package
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TW103133458A
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Chinese (zh)
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TWI576926B (en
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李嘉宸
黃添旺
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上海和輝光電有限公司
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Abstract

The present invention provides a package substrate manufacturing method and a package substrate. The package substrate manufacturing method is used for packaging a first substrate and a second substrate. The package substrate manufacturing method comprises steps: coating a first plastic material on the first side of the first substrate; solidifying the first plastic material; coating a second plastic material on the second side of the second substrate and incompletely solidifying the second plastic material; making the first side of the first substrate is faced to the second side of the second substrate, making the first plastic material aligns to the second plastic material, and laminating the first substrate and the second substrate; and solidifying the second plastic material.

Description

一種封裝基板製造方法及封裝基板Package substrate manufacturing method and package substrate

本發明涉及一種封裝基板製造方法及封裝基板。The invention relates to a method for manufacturing a package substrate and a package substrate.

目前利用膠材進行玻璃基板封裝通常包括如下步驟:1、膠材10塗布於第一基板1上(如圖1);2、將第二基板2與第一基板1對正放置(如圖2);3、將第二基板2與第一基板1壓合後,固化二者之間膠材10(如圖3)。At present, the glass substrate package using the glue material generally includes the following steps: 1. The glue material 10 is coated on the first substrate 1 (as shown in FIG. 1); 2. The second substrate 2 is aligned with the first substrate 1 (FIG. 2). 3. After the second substrate 2 is pressed against the first substrate 1, the glue 10 is cured between the two (see FIG. 3).

如圖3所示,第二基板2與第一基板1僅依賴膠材10在其頂端表面A結合,結合面積小,並且表面A很可能出現不平整等缺陷,因此造成壓合封裝效果不理想,且時間久了水氧氣極易從表面A與第一基板1之間摻入,導致設備損壞。As shown in FIG. 3, the second substrate 2 and the first substrate 1 are only dependent on the top surface A of the adhesive material 10, the bonding area is small, and the surface A is likely to have defects such as unevenness, thereby causing unsatisfactory pressing and packaging. And for a long time, water and oxygen are easily incorporated from the surface A and the first substrate 1, resulting in equipment damage.

因此,需要對封裝結構及工藝進行改進,以提高封裝基板的結合性。Therefore, it is necessary to improve the package structure and process to improve the bonding of the package substrate.

在所述背景技術部分公開的上述資訊僅用於加強對本發明的背景的理解,因此它可以包括不構成對本領域普通技術人員已知的現有技術的資訊。The above information disclosed in the Background section is only for enhancement of understanding of the background of the invention, and thus it may include information that does not constitute the prior art known to those of ordinary skill in the art.

本發明公開了一種封裝基板製造方法及封裝基板,以提高封裝基板的結合性,防止水氧氣等摻入封裝基板內。The invention discloses a method for manufacturing a package substrate and a package substrate to improve the bonding property of the package substrate and prevent water, oxygen and the like from being incorporated into the package substrate.

本發明的額外方面和優點將部分地在下面的描述中闡述,並且部分地將從描述中變得顯然,或者可以通過本發明的實踐而習得。The additional aspects and advantages of the present invention will be set forth in part in the description which follows in

根據本發明的一個方面,一種封裝基板製造方法用於封裝第一基板與第二基板,該方法包括以下步驟:在該第一基板的第一側塗布第一膠材;使該第一膠材固化;在該第二基板的第二側塗布第二膠材,使該第二膠材不完全固化;將該第一基板的第一側朝向第二基板的第二側,使該第一膠材與第二膠材對位,並壓合該第一基板與第二基板;及使該第二膠材固化。According to an aspect of the invention, a package substrate manufacturing method is used for packaging a first substrate and a second substrate, the method comprising the steps of: coating a first glue on a first side of the first substrate; and making the first glue Curing; coating a second adhesive on the second side of the second substrate to incompletely cure the second adhesive; facing the first side of the first substrate toward the second side of the second substrate, the first adhesive The material is aligned with the second rubber material, and the first substrate and the second substrate are pressed together; and the second rubber material is cured.

根據本發明的另一個方面,一種封裝基板,包括:第一基板,其第一側具有第一膠材;及第二基板,其第二側具有第二膠材,該第二膠材與該第一膠材對位,該第一基板與第二基板壓合,其中該第二膠材至少包覆部分該第一膠材。According to another aspect of the present invention, a package substrate includes: a first substrate having a first side having a first adhesive material; and a second substrate having a second side having a second adhesive material, the second adhesive material and the second adhesive material The first adhesive material is aligned, the first substrate is pressed against the second substrate, and the second adhesive material covers at least a portion of the first adhesive material.

現在將參考附圖更全面地描述示例實施方式。然而,示例實施方式能夠以多種形式實施,且不應被理解為限於在此闡述的實施方式;相反,提供這些實施方式使得本發明將全面和完整,並將示例實施方式的構思全面地傳達給本領域的技術人員。在圖中,為了清晰,誇大了區域和層的厚度。在圖中相同的附圖標記表示相同或類似的結構,因而將省略它們的詳細描述。Example embodiments will now be described more fully with reference to the accompanying drawings. However, the example embodiments can be embodied in a variety of forms and should not be construed as being limited to the embodiments set forth herein. Those skilled in the art. In the figures, the thickness of the regions and layers are exaggerated for clarity. The same reference numerals in the drawings denote the same or similar structures, and thus their detailed description will be omitted.

所描述的特徵、結構或特性可以以任何合適的方式結合在一個或更多實施方式中。在下面的描述中,提供許多具體細節從而給出對本發明的實施方式的充分理解。然而,本領域技術人員將意識到,可以實踐本發明的技術方案而沒有所述特定細節中的一個或更多,或者可以採用其他的方法、組元、材料等。在其他情況下,不詳細示出或描述公知結構、材料或者操作以避免模糊本發明的各方面。The described features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. In the following description, numerous specific details are set forth However, those skilled in the art will appreciate that the technical solution of the present invention may be practiced without one or more of the specific details, or other methods, components, materials, and the like may be employed. In other instances, well-known structures, materials or operations are not shown or described in detail to avoid obscuring aspects of the invention.

本發明提供一種封裝基板製造方法3,用於封裝第一基板1與第二基板2,參照圖4-6,該方法3包括以下步驟:步驟300:在第一基板1的第一側11塗布第一膠材H1;步驟301:使第一膠材H1固化;步驟302:在第二基板2的第二側21塗布第二膠材H2,使第二膠材H2不完全固化(參見圖5);步驟303:將第一基板1的第一側11朝向第二基板2的第二側21,使第一膠材H1與第二膠材H2對位,並壓合第一基板1與第二基板2;及步驟304:使第二膠材H2固化(參見圖6)。The present invention provides a package substrate manufacturing method 3 for packaging a first substrate 1 and a second substrate 2. Referring to FIGS. 4-6, the method 3 includes the following steps: Step 300: Coating on the first side 11 of the first substrate 1. a first rubber material H1; step 301: curing the first rubber material H1; step 302: coating the second rubber material H2 on the second side 21 of the second substrate 2, so that the second rubber material H2 is not completely cured (see FIG. 5). Step 303: facing the first side 11 of the first substrate 1 toward the second side 21 of the second substrate 2, aligning the first adhesive material H1 with the second adhesive material H2, and pressing the first substrate 1 and the first substrate Two substrates 2; and step 304: curing the second glue H2 (see Fig. 6).

其中,第一膠材H1和第二膠材H2選用UV膠,並採用UV固化,或者選用Frit膠,並採用熱固化。當然,膠材的種類和固化方式不限於此。Among them, the first rubber material H1 and the second rubber material H2 are selected from UV glue, and are cured by UV, or Frit glue is used, and heat curing is adopted. Of course, the type and curing method of the rubber material are not limited to this.

其中,該步驟302中,第二膠材H2為半固化的。因此,在壓合第一基板1與第二基板2的過程中,第二膠材H2可更大程度的包覆第一膠材H1,增大結合面積。Wherein, in the step 302, the second rubber material H2 is semi-cured. Therefore, in the process of pressing the first substrate 1 and the second substrate 2, the second rubber material H2 can coat the first rubber material H1 to a greater extent, increasing the bonding area.

其中,該步驟303中,壓合該第一基板與第二基板後,該第二膠材完全包覆該第一膠材,從而使得結合面積最大化。In the step 303, after the first substrate and the second substrate are pressed together, the second adhesive completely covers the first adhesive material, thereby maximizing the bonding area.

其中,該步驟304中,該第二膠材被固化的過程中,該第一膠材被二次固化,使得第一膠材的強度增大,提高封裝的穩固性。In the step 304, in the process of curing the second rubber material, the first rubber material is secondarily cured, so that the strength of the first rubber material is increased, and the stability of the package is improved.

其中,該第一膠材位於該第一基板的第一側的四周。該第二膠材位於該第二基板的第二側的四周。也就是說,第一膠材和第二膠材將第一基板與第一基板嚴密的結合。The first glue is located around the first side of the first substrate. The second glue is located around the second side of the second substrate. That is, the first rubber material and the second rubber material tightly bond the first substrate and the first substrate.

本發明還提供一種由上述封裝方法形成的封裝基板,其結構如圖6所示。由於本發明的封裝基板的方法是將已固化的第一膠材H1與未完全固化的第二膠材H2對位,因此壓合第一基板1與第二基板2的過程中,第二膠材H2將包覆至少部分第一膠材H1,使得第一基板1與第二基板2的結合面積增大,結合性強,從而克服現有的封裝膠材結合面小,且表面不平整,易造成封裝不良等問題,因此,可有效避免水氧等入侵基板內,提高面板壽命。並且,以第一膠材H1和第二膠材H2共同作用,能夠提高基板封裝的穩固性。另外,將已固化的第一膠材H1與未完全固化的第二膠材H2對位,已固化的第一膠材H1還能起到支撐作用,防止壓合過程中出現晃動等問題造成基板偏移,且避免第一、第二基板之間的元件受到擠壓,可省略其他支撐部件,因此,可簡化結構及製程。The present invention also provides a package substrate formed by the above packaging method, the structure of which is shown in FIG. Since the method of packaging the substrate of the present invention is to align the cured first rubber material H1 with the second rubber material H2 that is not completely cured, the second glue is pressed in the process of pressing the first substrate 1 and the second substrate 2 The material H2 will cover at least a portion of the first rubber material H1, so that the bonding area of the first substrate 1 and the second substrate 2 is increased, and the bonding property is strong, thereby overcoming the small bonding surface of the existing packaging rubber material, and the surface is uneven, and the surface is not easy. This causes problems such as poor packaging, so it can effectively prevent water and oxygen from invading the substrate and improve the life of the panel. Further, by the cooperation of the first rubber material H1 and the second rubber material H2, the stability of the substrate package can be improved. In addition, the cured first rubber material H1 is aligned with the second rubber material H2 which is not completely cured, and the cured first rubber material H1 can also support the substrate to prevent sloshing during the pressing process. The offset and the element between the first and second substrates are prevented from being squeezed, and other supporting members can be omitted, so that the structure and the process can be simplified.

以上具體地示出和描述了本發明的示例性實施方式。應該理解,本發明不限於所公開的實施方式,相反,本發明意圖涵蓋包含在所附申請專利範圍的精神和範圍內的各種修改和等效佈置。The exemplary embodiments of the present invention have been particularly shown and described above. It is to be understood that the invention is not limited to the disclosed embodiments, and the invention is intended to cover various modifications and equivalent arrangements.

1‧‧‧第一基板
10‧‧‧膠材
11‧‧‧第一側
2‧‧‧第二基板
21‧‧‧第二側
H1‧‧‧第一膠材
H2‧‧‧第二膠材
A‧‧‧表面
3‧‧‧封裝基板製造方法
300‧‧‧步驟
301‧‧‧步驟
302‧‧‧步驟
303‧‧‧步驟
304‧‧‧步驟
1‧‧‧First substrate
10‧‧‧Stained materials
11‧‧‧ first side
2‧‧‧second substrate
21‧‧‧ second side
H1‧‧‧First glue
H2‧‧‧Second rubber
A‧‧‧ surface
3‧‧‧Package substrate manufacturing method
300‧‧‧Steps
301‧‧‧Steps
302‧‧‧Steps
303‧‧ steps
304‧‧‧Steps

通過參照附圖詳細描述其示例實施方式,本發明的上述和其他特徵及優點將變得更加明顯。 圖1至圖3示出利用現有的封裝方法進行基板封裝的示意圖。 圖4為本發明的封裝基板製造方法的流程圖。 圖5至圖6示出利用本發明的封裝基板製造方法進行基板封裝的示意圖。The above and other features and advantages of the present invention will become more apparent from the detailed description of the exemplary embodiments. 1 to 3 show schematic views of a substrate package using an existing packaging method. 4 is a flow chart of a method of manufacturing a package substrate of the present invention. 5 to 6 are schematic views showing the substrate package by the package substrate manufacturing method of the present invention.

H1‧‧‧第一膠材 H1‧‧‧First glue

H2‧‧‧第二膠材 H2‧‧‧Second rubber

Claims (10)

一種封裝基板製造方法,用於封裝第一基板與第二基板,該方法包括以下步驟: 在該第一基板的第一側塗布第一膠材; 使該第一膠材固化; 在該第二基板的第二側塗布第二膠材,使該第二膠材不完全固化; 將該第一基板的第一側朝向第二基板的第二側,使該第一膠材與第二膠材對位,並壓合該第一基板與第二基板;及 使該第二膠材固化。A package substrate manufacturing method for packaging a first substrate and a second substrate, the method comprising the steps of: coating a first glue on a first side of the first substrate; curing the first glue; Applying a second adhesive to the second side of the substrate to prevent the second adhesive from being completely cured; facing the first side of the first substrate toward the second side of the second substrate, the first adhesive and the second adhesive Aligning and pressing the first substrate and the second substrate; and curing the second glue. 如申請專利範圍第1項所述的方法,其中,使該第二膠材不完全固化的步驟中,該第二膠材為半固化的。The method of claim 1, wherein the second adhesive is semi-cured in the step of incompletely curing the second adhesive. 如申請專利範圍第1項所述的方法,其中,壓合該第一基板與第二基板後,該第二膠材至少包覆部分該第一膠材。The method of claim 1, wherein the second adhesive material covers at least a portion of the first adhesive material after the first substrate and the second substrate are pressed together. 如申請專利範圍第3項所述的方法,其中,壓合該第一基板與第二基板後,該第二膠材完全包覆該第一膠材。The method of claim 3, wherein after the first substrate and the second substrate are pressed, the second adhesive completely covers the first adhesive. 如申請專利範圍第1項所述的方法,其中,該第二膠材被固化步驟的過程中,該第一膠材被二次固化。The method of claim 1, wherein the first adhesive is re-cured during the curing step. 一種封裝基板,包括: 第一基板,其第一側具有第一膠材;及 第二基板,其第二側具有第二膠材,該第二膠材與該第一膠材對位,該第一基板與第二基板壓合, 其中該第二膠材至少包覆部分該第一膠材。A package substrate comprising: a first substrate having a first rubber material on a first side thereof; and a second substrate having a second rubber material on a second side thereof, the second rubber material being aligned with the first rubber material, The first substrate is pressed against the second substrate, wherein the second rubber material covers at least a portion of the first rubber material. 如申請專利範圍第6項所述的封裝基板,其中,該第二膠材至少包覆部分該第一膠材。The package substrate of claim 6, wherein the second adhesive material covers at least a portion of the first adhesive material. 如申請專利範圍第7項所述的封裝基板,其中,該第二膠材完全包覆該第一膠材。The package substrate of claim 7, wherein the second glue completely covers the first glue. 如申請專利範圍第6項所述的封裝基板,其中,該第一膠材位於該第一基板的第一側的四周。The package substrate of claim 6, wherein the first glue is located around the first side of the first substrate. 如申請專利範圍第6項所述的封裝基板,其中,該第二膠材位於該第二基板的第二側的四周。The package substrate of claim 6, wherein the second glue is located around the second side of the second substrate.
TW103133458A 2014-08-11 2014-09-26 Package substrate manufacturing method and package substrate TWI576926B (en)

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