TW201606156A - Device for checking the consumption state of bottom line of sewing machine - Google Patents

Device for checking the consumption state of bottom line of sewing machine Download PDF

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Publication number
TW201606156A
TW201606156A TW103127198A TW103127198A TW201606156A TW 201606156 A TW201606156 A TW 201606156A TW 103127198 A TW103127198 A TW 103127198A TW 103127198 A TW103127198 A TW 103127198A TW 201606156 A TW201606156 A TW 201606156A
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Taiwan
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yarn
conductive
bobbin
ring member
segment
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TW103127198A
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Chinese (zh)
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傑可福 馬柯佛
巴 可恰哇 馬爾斯
亞可福 沙德
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歐利速精密工業股份有限公司
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Priority to TW103127198A priority Critical patent/TW201606156A/en
Publication of TW201606156A publication Critical patent/TW201606156A/en

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Abstract

A device for checking the consumption state of bottom line of sewing machine, a conducting resin is predeterminedly coated on a line segment being running out, so as to form a conducting line segment for the checking device to measure the conductivity, thus warning the user the yarn is run out via the conductivity changes.

Description

縫紉機底線消耗狀態檢驗裝置 Sewing machine bottom line consumption state inspection device

本發明係有關於縫紉機,特別是指用於檢驗縫紉機底線消耗狀態的裝置。 The present invention relates to a sewing machine, and more particularly to a device for checking the state of consumption of a thread of a sewing machine.

按,鎖式線跡縫紉機(lockstitch sewing machine)的縫線是由位在被縫物上下側之一面線及一底線縫製而成,其中,該底線成捲設置縫紉機機台內部,由於成捲底線的長度受其設置空間限制,因此底線用盡換裝的頻率相當高,在進行換裝作業時,不僅需中斷車縫作業,且一般底線用盡後需重新捲繞在梭心上,再容置於設在機台內或下側之一梭匣內使用,又為了防止柔軟的底線垂落而被轉動梭匣絞入,作業人員需依特定的換裝穿置方法設置底線,才能令其順利從梭心送出與面線結合形成縫線網目,故底線的換裝穿置方法相當繁瑣耗時,而不利於車縫作業效率,且有必要在底線剩下特定長度時提醒作業人員,以提供替換底線線捲之時間餘裕,避免底線換裝作業過於耗時。 Pressing, the stitch of the lockstitch sewing machine is made by sewing one of the upper and lower threads on the upper and lower sides of the object to be sewn, wherein the bottom thread is set in a roll to set the inside of the sewing machine table, due to the winding bottom line The length of the line is limited by the installation space. Therefore, the frequency of the bottom line is quite high. When the replacement work is carried out, not only the sewing work needs to be interrupted, but also the bottom line needs to be re-wound on the bobbin after the bottom line is used up. It is placed in the inside of the machine table or in the bottom of one of the shuttlecocks. In order to prevent the soft bottom thread from falling, it is twisted by the rotating shuttle. The operator needs to set the bottom line according to the specific dressing method to make it smooth. The sewing thread is combined with the upper thread to form a suture mesh, so the replacement method of the bottom thread is quite cumbersome and time consuming, which is not conducive to the efficiency of the sewing operation, and it is necessary to remind the operator when the bottom line has a certain length remaining to provide Replacing the timeline of the bottom thread to avoid the time-consuming rework of the bottom line.

為了改善上述問題,目前有美國專利第6,012,405號透過測量縫線消耗長度以測得剩餘線長之解決手段,或美國專利第4,635,216號和 第4,330,094號利用量測物體移動量或旋動量之概念測量,亦即對縫線驅動旋轉之物體或縫線本身進行量測,以得出縫線消耗量;然而,縫線的張力對量測結果影響甚大,且縫紉線越長則量測結果越不精準,致使上述方法顯有量測不精確之問題。 In order to improve the above problems, there is currently a solution to measure the remaining line length by measuring the length of the suture consumption by U.S. Patent No. 6,012,405, or U.S. Patent No. 4,635,216 and No. 4,330,094 measures the concept of the amount of movement or the amount of rotation of the object, that is, the object that the suture drives the rotation or the suture itself is measured to obtain the amount of suture consumption; however, the tension of the suture is measured. The result is very influential, and the longer the sewing thread, the less accurate the measurement result, resulting in the inaccuracy of the above method.

藉此,美國專利第4,214,542號和第4,825,789號提出一種光學量測方法,其係以一光束照射梭心內部的成捲底線,當底線線捲厚度隨車縫作業而縮減時,該光束即得以穿透並一光學感測器感測,達到偵測底線消耗狀態之目的;但此法不僅未能有效解決前述量測精確度之問題,反而需要在縫紉機的梭心周側形成相當複雜的結構。 U.S. Patent Nos. 4,214,542 and 4,825,789 each disclose an optical measuring method in which a light beam is used to illuminate a winding bottom line inside the bobbin. When the thickness of the lower thread winding is reduced with the sewing operation, the light beam is obtained. Penetration and sensing by an optical sensor achieve the purpose of detecting the consumption state of the bottom line; however, this method not only fails to effectively solve the above-mentioned measurement accuracy problem, but needs to form a rather complicated structure on the peripheral side of the bobbin of the sewing machine. .

是以,美國專利第5,211,121號透過特定的底線繞捲方法,將底線逆向繞捲在梭心上,令底線在即將用盡時帶動梭心逆轉而被偵測,但該方法只能在備有前述特殊繞捲底線之作業人員使用,而難以被一般重覆底線繞捲在梭心上的作業人員使用。 Therefore, U.S. Patent No. 5,211,121, by means of a specific bottom-winding method, revolves the bottom thread on the bobbin, so that the bobbin thread is detected when the bobbin is about to run out, but the method can only be detected. The above-mentioned special winding bottom line is used by an operator, and it is difficult to be used by an operator who generally rewinds the bottom thread around the bobbin.

此外,如本案申請人先前提出之美國專利第5,078,331號,如第1圖所示,其係將底線10a線捲內部線頭的特定長度繞捲於一個套置在標準梭心11內部的小型線軸12上,藉此,當底線10a用到該特定長度時,將形成外部梭心11停止轉動但內部線軸12持線轉動之狀態,供一光學感測器在偵測到該外部梭心11停止轉動時輸出一訊號,達到偵測底線消耗狀態之目的。 In addition, U.S. Patent No. 5,078,331, which is hereby incorporated by reference in its entirety, is hereby incorporated herein by reference in its entirety, the entire length of the inner thread of the bottom thread 10a is wound around a small spool that is placed inside the standard bobbin 11. 12, whereby when the bottom line 10a is used for the specific length, the state in which the outer bobbin 11 stops rotating but the inner bobbin 12 is rotated is formed, for an optical sensor to detect the stop of the outer bobbin 11 A signal is output when rotating, and the purpose of detecting the consumption state of the bottom line is achieved.

又,近年來有相關業者提供一種無梭心底線10b(pre winding bobbin),如第2圖所示,其主要是將低黏性且不會使縫線固化之粘膠塗佈在底線10b線捲的外周面101及軸孔102孔壁上以令底線10b固定成捲,由於 可省去重覆將底線繞捲於梭心之作業而受到使用者歡迎;然而,前述無梭心底線10b將無法用第1圖方法偵測底線消耗狀態,藉此,本案發明人另提出美專利第5,570,646號,其係在一無梭心底線10b線捲之一端設置一盤件13,透過在盤件13與無梭心底線10b接觸面上成形複數插置在線捲內的針狀體131,以形成供偵測之目標,當底線10b線捲消耗至該針狀體131顯露且脫離該底線10b線捲時,該盤件13將停止轉動並為光學感測器偵測而輸出一訊號形成警示。 Moreover, in recent years, a related manufacturer has provided a pre-boiled bottom wire 10b (pre-boiled bottom wire 10b), as shown in Fig. 2, which mainly applies a low-viscosity adhesive which does not cure the stitching to the bottom line 10b. The outer peripheral surface 101 of the roll and the hole wall of the shaft hole 102 are fixed in a roll so that the bottom line 10b is fixed. The user can be omitted from the operation of repeatedly winding the bottom thread around the bobbin; however, the aforementioned bobbin-free bottom line 10b cannot detect the bottom line consumption state by the method of the first figure, whereby the inventor of the present invention proposes another beauty. Patent No. 5,570,646, which is provided with a disk member 13 at one end of a bobbin-free bottom thread 10b, and a plurality of needle-like bodies 131 inserted into the wire roll are formed on the contact surface of the disk member 13 and the bobbin-free bottom thread 10b. To form a target for detection, when the bottom line 10b is consumed until the needle 131 is exposed and off the bottom line 10b, the disk 13 will stop rotating and output a signal for optical sensor detection. Form a warning.

惟,前述諸多偵測方法,都是利用光學偵測達成,在實際操作上仍有其不便之處,不僅底線10a、10b線捲需配合如該線軸12或該盤件13與光學感測器等特定裝置才能達成偵側目的,又其偵測精確度亦取決於作業人員是否能準確設置該線軸12或盤件13,故仍未能有效解決前述習知偵測底線消耗狀態之問題,實有進一步改善之空間。 However, the foregoing various detection methods are all achieved by optical detection, and there are still inconveniences in actual operation, and not only the bottom line 10a, 10b coil needs to be matched with the bobbin 12 or the disc member 13 and the optical sensor. Only when a specific device can achieve the purpose of detecting the side, and the accuracy of the detection depends on whether the operator can accurately set the bobbin 12 or the disk member 13, so that the problem of detecting the state of consumption of the bottom line is not effectively solved. There is room for further improvement.

本發明之目的在於提供一種縫紉機底線消耗狀態檢驗裝置,其係在如繞線梭心或無梭心紗線捲等紗線捲即將用盡的線段上預先塗佈導電樹脂,形成可供檢測裝置進行導電率量測的導電線段,並經由導電率的變動達到警示使用者在紗線用前即時補充,以提高作業效率之目的。 An object of the present invention is to provide a sewing machine bottom line consumption state inspection device which is pre-coated with a conductive resin on a line segment such as a bobbin bobbin or a bobbin-free yarn roll which is about to be used up to form a detectable device. Conductive line segments are measured for electrical conductivity, and the change in conductivity is used to alert the user to immediately replenish the yarn before use to improve work efficiency.

緣是,為達上述目的,本發明所提供一種縫紉機底線消耗狀態檢驗裝置,其係該縫紉機具有一針板及一設於該針板底部的梭匣,該針板具有一針孔,且該梭匣對應該針孔設有一穿孔;其中,該縫紉機底線消耗狀態檢驗裝置包括:一繞線梭心,具有一梭心以及一紗線,該紗線具二 線端,其中一線端與該梭心結合後捲繞於該梭心上,另一線端用以進行縫紉作業而不斷被消耗,該紗線經由一標示裝置在鄰近與該梭心結合線端的線段上塗佈導電樹脂,定義塗佈有導電樹脂的紗線段為一導電線段,未塗佈導電樹脂的紗線為一絕緣線段;一檢測裝置,具有一絕緣環件、一導電環件及一放大器,該絕緣環件具有一嵌置口以該針孔為中心地設於該針板上,該導電環件具有一穿置口與該針孔對合地設於該絕緣環件的嵌置口內,該放大器與設在該導電環件及該梭匣之二電性接點電性連接,且該放大器與該導電環件的電性接點之間另電性連接一電阻器,該電阻器電性連接一電壓源;令該紗線穿置該梭匣穿孔及該針孔而與該導電環件的穿置口接觸,該檢測裝置的放大器通過紗線的導電線段或絕緣線段與該導電環件接觸時測得的導電率,判斷該繞線梭心紗線的消耗狀態。 In order to achieve the above object, the present invention provides a sewing machine bottom line consumption state inspection device, wherein the sewing machine has a needle plate and a shuttlecock disposed at the bottom of the needle plate, the needle plate has a pinhole, and the needle plate has a pinhole. The shuttle has a perforation corresponding to the pinhole; wherein the sewing machine bottom line consumption state inspection device comprises: a winding bobbin having a bobbin and a yarn, the yarn having two a wire end, wherein one wire end is combined with the bobbin and wound on the bobbin, and the other wire end is continuously consumed for performing a sewing operation, and the yarn is adjacent to a line segment connecting the bobbin wire end via a marking device Coating the conductive resin, defining a yarn segment coated with the conductive resin as a conductive segment, the uncoated conductive resin yarn is an insulated segment; a detecting device having an insulating ring member, a conductive ring member and a An amplifier, the insulating ring member has an insertion opening, the pinhole is centered on the needle plate, and the conductive ring member has a through hole and the pinhole is disposed in the insulating ring member. In the mouth, the amplifier is electrically connected to the two electrical contacts of the conductive ring member and the shuttle, and a resistor is electrically connected between the amplifier and the electrical contact of the conductive ring. The resistor is electrically connected to a voltage source; the yarn is passed through the puncture perforation and the pinhole to be in contact with the through opening of the conductive ring member, and the amplifier of the detecting device passes through the conductive segment or the insulated segment of the yarn The conductivity measured when the conductive ring member is in contact, and the winding is judged Bobbin of yarn consumption state.

前述本發明縫紉機底線消耗狀態檢驗裝置中,該紗線係由一縫線線捲輸出後捲繞於梭心構成該繞線梭心,該標示裝置係設於該縫線線捲與該繞線梭心之間;其中,該標示裝置包括一基板,設於該縫線線捲與該繞線梭心之間;一夾具,具有一固定臂、一旋動臂以及一動力源,該動力源設於該基板上,該固定臂一端固設於該基板上,另端設有一含浸載體,該旋動臂一端與該動力源組接而具旋動能力地設於該基板上,且該旋動臂另端對應該固定臂設有另一含浸載體,該二含浸載體含浸有導電樹脂;令該紗線自該縫線線捲輸出後經該夾具至該梭心進行繞線作業,該夾具通過該動力源控制該旋動臂於預設時間點夾合或分離,使該二含浸載體、夾合而將導電樹脂塗佈至該紗線形成該導電線段,或者,使該二含浸載體分離而形成該紗線的絕緣線段。 In the sewing machine bottom line consumption state inspection device of the present invention, the yarn is wound by a suture thread and wound around a bobbin to form the bobbin, and the marking device is disposed on the suture thread and the winding. Between the bobbins; wherein the marking device comprises a substrate disposed between the suture winding and the winding bobbin; a clamp having a fixed arm, a rotating arm and a power source, the power source Provided on the substrate, one end of the fixing arm is fixed on the substrate, and an impregnated carrier is disposed at the other end. One end of the rotating arm is coupled to the power source and is provided on the substrate with a rotating capability. The other end of the boom is provided with another impregnated carrier corresponding to the fixed arm, and the two impregnated carrier is impregnated with the conductive resin; the yarn is output from the suture thread and then wound to the bobbin through the clamp to perform the winding operation. Controlling, by the power source, the rotating arm is clamped or separated at a preset time point, the two impregnated carriers are sandwiched to apply a conductive resin to the yarn to form the conductive line segment, or the two impregnated carriers are separated And forming an insulated segment of the yarn.

另外,本發明縫紉機底線消耗狀態檢驗裝置中,該紗線亦可來自無梭心紗線捲,其中,該無梭心紗線捲係由一紗線捲繞成形且具有一軸孔,該軸孔孔壁經由一標示裝置塗佈導電樹脂,定義塗佈有導電樹脂的紗線段為一導電線段,未塗佈導電樹脂的紗線段為一絕緣線段,藉此,同前述繞線梭心,令該紗線穿置該梭匣穿孔及該針孔而與該導電環件的穿置口接觸,該檢測裝置的放大器通過紗線的導電線段或絕緣線段與該導電環件接觸時測得的導電率,判斷該無梭心紗線捲紗線的消耗狀態。 In addition, in the sewing machine bottom line consumption state inspection device of the present invention, the yarn may also be derived from a bobbin-free yarn reel, wherein the bobbin-free yarn reel is wound by a yarn and has a shaft hole, the shaft hole The wall of the hole is coated with a conductive resin via a marking device, and the yarn segment coated with the conductive resin is defined as a conductive segment, and the segment of the uncoated conductive resin is an insulated segment, thereby being connected to the winding bobbin. Having the yarn pass through the puncture perforation and the pinhole to contact the opening of the conductive ring member, the amplifier of the detecting device being measured by the conductive segment or the insulated segment of the yarn contacting the conductive ring member Conductivity, the state of consumption of the shuttleless yarn winding yarn is judged.

又,當以紗線來自無梭心紗線捲時,該標示裝置是由一基座、一設於該基座的軸桿以及一含浸載體構成,其中,該含浸載體成形為圓筒狀而具有一套孔套置於該軸桿外部,該含浸載體含浸有導電樹脂,令該無梭心紗線捲軸孔套置於該含浸載體外部,使導電樹脂塗佈至該無梭心紗線捲的軸孔孔壁上,並使構成該軸孔的紗線段形成該導電線段。 Moreover, when the yarn is from a bobbin-free yarn roll, the marking device is composed of a base, a shaft disposed on the base, and an impregnated carrier, wherein the impregnated carrier is formed into a cylindrical shape. Having a set of hole sleeves disposed outside the shaft, the impregnated carrier is impregnated with a conductive resin, and the core of the bobbin-free yarn reel is placed outside the impregnated carrier to apply a conductive resin to the bobbin-free yarn roll The shaft hole wall is formed, and the yarn segments constituting the shaft hole are formed into the conductive line segment.

有關於本發明為達成上述目的,所採用之技術、手段及其他功效,茲舉較佳可行實施例並配合圖式詳細說明如后。 The preferred embodiments of the present invention, as well as the accompanying drawings, are set forth in the accompanying drawings.

〔習知〕 [study]

10a‧‧‧底線 10a‧‧‧ bottom line

11‧‧‧梭心 11‧‧‧

12‧‧‧線軸 12‧‧‧ spool

10b‧‧‧底線 10b‧‧‧ bottom line

101‧‧‧外周面 101‧‧‧ outer perimeter

102‧‧‧軸孔 102‧‧‧Axis hole

13‧‧‧盤件 13‧‧‧Distribution

131‧‧‧針狀體 131‧‧‧ needles

〔本發明〕 〔this invention〕

A1‧‧‧針板 A1‧‧‧ needle board

A11‧‧‧針孔 A11‧‧‧ pinhole

A2‧‧‧梭匣 A2‧‧‧ Shuttle

A21‧‧‧穿孔 A21‧‧‧Perforation

A22‧‧‧定位軸 A22‧‧‧ Positioning axis

B‧‧‧縫線線捲 B‧‧‧Sewing thread

20‧‧‧繞線梭心 20‧‧‧ Winding bobbin

21‧‧‧梭心 21‧‧‧ Heart

211‧‧‧軸孔 211‧‧‧ shaft hole

22‧‧‧紗線 22‧‧‧Yarn

30‧‧‧檢測裝置 30‧‧‧Detection device

31‧‧‧絕緣環件 31‧‧‧Insulation ring

311‧‧‧嵌置口 311‧‧‧ embedded port

32‧‧‧導電環件 32‧‧‧Electrical ring parts

321‧‧‧穿置口 321‧‧‧ wearing a mouth

33‧‧‧放大器 33‧‧‧Amplifier

331‧‧‧訊息 331‧‧‧Information

34‧‧‧電阻器 34‧‧‧Resistors

35‧‧‧電壓源 35‧‧‧voltage source

P1、P2‧‧‧電性接點 P1, P2‧‧‧ electrical contacts

A23、332、351‧‧‧接地 A23, 332, 351‧‧‧ Grounding

Rc‧‧‧電阻 Rc‧‧‧resistance

40‧‧‧標示裝置 40‧‧‧Marking device

401‧‧‧基板 401‧‧‧Substrate

402‧‧‧夾具 402‧‧‧Clamp

41‧‧‧固定臂 41‧‧‧Fixed Arm

42‧‧‧旋動臂 42‧‧‧Rotating arm

43‧‧‧動力源 43‧‧‧Power source

44‧‧‧含浸載體 44‧‧‧ impregnated carrier

45‧‧‧含浸載體 45‧‧‧Immersion carrier

46‧‧‧導引件 46‧‧‧ Guides

461‧‧‧穿孔 461‧‧‧Perforation

47‧‧‧旋轉解碼器 47‧‧‧Rotary decoder

50‧‧‧無梭心紗線捲 50‧‧‧No spindle yarn roll

51‧‧‧紗線 51‧‧‧Yarn

52‧‧‧軸孔 52‧‧‧Axis hole

60‧‧‧標示裝置 60‧‧‧ marking device

61‧‧‧基座 61‧‧‧ Pedestal

62‧‧‧軸桿 62‧‧‧ shaft

63‧‧‧含浸載體 63‧‧‧Immersion carrier

圖1係美國專利第5,570,646號之底線標示裝置示意圖。 Figure 1 is a schematic illustration of the bottom line marking device of U.S. Patent No. 5,570,646.

圖2係美國專利第5,078,331號之底線標示裝置示意圖。 Figure 2 is a schematic illustration of the bottom line marking device of U.S. Patent No. 5,078,331.

圖3係本發明縫紉機底線消耗狀態檢驗裝置的結構示意圖。 Figure 3 is a schematic view showing the structure of the bottom line consumption state inspection device of the sewing machine of the present invention.

圖4A、圖4B係本發明用於標示繞線梭心的標示裝置結構使用狀態示意圖。 4A and 4B are schematic views showing the use state of the marking device for marking the bobbin of the present invention.

圖5係本發明用於標示無梭心紗線捲的標示裝置結構使用狀態示意圖。 Fig. 5 is a schematic view showing the structure of the structure of the marking device for marking the shuttleless core yarn according to the present invention.

請配合參閱圖3至圖5所示,說明本發明縫紉機底線消耗狀態檢驗裝置的具體實施方式。 Referring to FIG. 3 to FIG. 5, a specific embodiment of the sewing machine bottom line consumption state inspection device of the present invention will be described.

如圖3所示,本發明縫紉機底線消耗狀態檢驗裝置,其係該縫紉機具有一針板A1及一設於該針板A1底部的梭匣A2,該針板A1具有一針孔A11,且該梭匣A2對應該針孔A11設有一穿孔A21;其中,該縫紉機底線消耗狀態檢驗裝置包括一繞線梭心20、一檢測裝置30及一標示裝置40。 As shown in FIG. 3, the sewing machine bottom line consumption state inspection device of the present invention has a needle plate A1 and a shuttle A2 disposed at the bottom of the needle plate A1. The needle plate A1 has a pinhole A11, and the needle plate A1 has a pinhole A11. The shuttle A2 is provided with a through hole A21 corresponding to the pinhole A11; wherein the sewing machine bottom line consumption state inspection device comprises a winding bobbin 20, a detecting device 30 and a marking device 40.

如圖3所示,該繞線梭心20具有一梭心21以及一紗線22,該紗線22具二線端,其中一線端與該梭心21結合後捲繞於該梭心21上,另一線端用以進行縫紉作業而不斷被消耗,該紗線22經由一標示裝置40在鄰近與該梭心21結合線端的線段上塗佈導電樹脂,定義塗佈有導電樹脂的紗線22段為一導電線段,未塗佈導電樹脂的紗線22為一絕緣線段。 As shown in FIG. 3, the winding bobbin 20 has a bobbin 21 and a yarn 22, and the yarn 22 has a two-wire end, wherein a wire end is combined with the bobbin 21 and wound around the bobbin 21. The other end of the wire is continuously consumed for the sewing operation. The yarn 22 is coated with a conductive resin on a line segment adjacent to the wire end of the bobbin 21 via a marking device 40, and the yarn 22 coated with the conductive resin is defined. The segment is a conductive segment, and the uncoated conductive yarn 22 is an insulated segment.

如圖3所示,該檢測裝置30是利用導電性達到檢測目的,其中,該檢測裝置30具有一絕緣環件31、一導電環件32及一放大器33,該絕緣環件31具有一嵌置口311以該針孔A11為中心地設於該針板A1上,該導電環件32具有一穿置口321與該針孔A11對合地設於該絕緣環件31的嵌置口311內,該放大器33與設在該導電環件32及該梭匣A2之二電性接點P1、P2電性連接,且該放大器33與該導電環件32的電性接點P1之間另電性連接一電阻器34,該電阻器34電性連接一電壓源35; 藉此,令該紗線22穿置該梭匣A2穿孔A2及該針孔A11而與該導電環件32的穿置口321接觸,該檢測裝置30的放大器33通過紗線22的導電線段或絕緣線段與該導電環件32接觸時測得的導電率,判斷該繞線梭心20紗線22的消耗狀態。 As shown in FIG. 3, the detecting device 30 uses the conductivity to achieve the purpose of detection. The detecting device 30 has an insulating ring member 31, a conductive ring member 32 and an amplifier 33. The insulating ring member 31 has a mounting. The port 311 is disposed on the needle plate A1 centering on the pinhole A11. The conductive ring member 32 has a through opening 321 disposed in the insertion opening 311 of the insulating ring member 31 in correspondence with the pinhole A11. The amplifier 33 is electrically connected to the two electrical contacts P1 and P2 disposed on the conductive ring member 32 and the shuttle A2, and the electrical connection between the amplifier 33 and the electrical contact P1 of the conductive ring member 32 is further charged. Is connected to a resistor 34, the resistor 34 is electrically connected to a voltage source 35; Thereby, the yarn 22 is placed in the hole A2 of the shuttle A2 and the pinhole A11 to be in contact with the opening 321 of the conductive ring member 32. The amplifier 33 of the detecting device 30 passes through the conductive segment of the yarn 22 or The conductivity measured when the insulated wire segment is in contact with the conductive ring member 32 determines the state of consumption of the yarn 22 of the winding bobbin 20.

以上所述即為本發明實施例主要構件及其組態說明,至於本發明作較佳實施例的操作方式及其功效,請配合以圖3配合參閱圖4A、圖4B,做以下說明。 The above is the main components of the embodiment of the present invention and the configuration description thereof. As for the operation mode and the function of the preferred embodiment of the present invention, please refer to FIG. 4A and FIG. 4B in conjunction with FIG. 3 for the following description.

如圖3所示,本發明的梭匣A2及導電環件32係由具有導電性之金屬製成的構件,且該導電環件32通過該絕緣環件31的設置,和針板A1之間形成絕緣關係,且該梭匣A2、該放大器33及該電壓源35分別設有接地A23、332、351;藉此,通過在梭匣A2及導電環件32設置電性接點P1、P2並與該放大器33電性連通,由該放大器33偵測流過電阻器34的電流大小,當該電流發生時,放大器33的輸入電壓值會下降,此即表示已經達到該塗佈樹脂的紗線段。 As shown in FIG. 3, the shuttle cymbal A2 and the conductive ring member 32 of the present invention are members made of a conductive metal, and the conductive ring member 32 is disposed between the insulating ring member 31 and the needle plate A1. Forming an insulating relationship, and the shuttle A2, the amplifier 33, and the voltage source 35 are respectively provided with groundings A23, 332, and 351; thereby, by providing electrical contacts P1, P2 in the shuttle A2 and the conductive ring member 32, The amplifier 33 is in electrical communication with the amplifier 33 to detect the magnitude of the current flowing through the resistor 34. When the current occurs, the input voltage of the amplifier 33 decreases, which indicates that the coated resin yarn has been reached. segment.

如圖3所示,當絕緣線段通過該導電環件32時,由於絕緣線段不具有導電性,故測得的導電率為0,且由於沒有電流通過電阻器34,故放大器33的輸入電壓來自該電源器35。一旦紗線22的導電線段通過該導電環件32並與之接觸時,該電性接點P1、P2將電性導通,使紗線22、導電環件32及梭匣A2形成一封閉的導電電路,產而產生導電率和電阻Rc,使放大器33的輸入電壓值下降至低於該電源器35,而為放大器33所偵測,形成訊號331輸出,以作為紗線22即將用盡的警示訊息,以利使用者即時更換繞線梭心20,達到增加作業順暢度及效率之目的。如圖4A、圖4B所 示,當以繞線梭心20作為底線來源時,該紗線22係由一縫線線捲B輸出後捲繞於梭心21構成該繞線梭心20,該標示裝置40係設於該縫線線捲B與該繞線梭心20之間;該標示裝置40包括一基板401及一夾具402。其中:該基板401設於該縫線線捲B與該繞線梭心20之間;該夾具402具有一固定臂41、一旋動臂42以及一動力源43,該動力源43設於該基板401上,該固定臂41一端固設於該基板401上,另端設有一含浸載體44,該旋動臂422一端與該動力源43組接而具旋動能力地設於該基板401上,且該旋動臂42另端對應該固定臂41設有另一含浸載體45,該二含浸載體44、45含浸有導電樹脂;於本實施例中,該動力源43為一電磁閥或一氣動閥。 As shown in FIG. 3, when the insulated wire segment passes through the conductive ring member 32, since the insulated wire segment has no conductivity, the measured conductivity is 0, and since no current flows through the resistor 34, the input voltage of the amplifier 33 comes from The power supply unit 35. Once the conductive segments of the yarn 22 pass through the conductive ring member 32 and are in contact therewith, the electrical contacts P1, P2 will be electrically conductive, so that the yarn 22, the conductive ring member 32 and the shuttle cymbal A2 form a closed conductive The circuit, which produces the conductivity and the resistance Rc, causes the input voltage of the amplifier 33 to drop below the power supply 35, and is detected by the amplifier 33 to form the output of the signal 331 as a warning that the yarn 22 is about to be used up. The message is to facilitate the user to instantly replace the winding bobbin 20, so as to increase the smoothness and efficiency of the operation. As shown in Figure 4A, Figure 4B When the winding bobbin 20 is used as the source of the bobbin thread, the yarn 22 is outputted by a suture coil B and wound around the bobbin 21 to form the bobbin 20, and the marking device 40 is disposed on the bobbin. The stitching wire B is interposed between the winding bobbin 20; the marking device 40 includes a substrate 401 and a clamp 402. The substrate 401 is disposed between the suture coil B and the winding bobbin 20; the fixture 402 has a fixed arm 41, a rotating arm 42 and a power source 43. The power source 43 is disposed on the On the substrate 401, one end of the fixing arm 41 is fixed on the substrate 401, and an impregnated carrier 44 is disposed at the other end. The rotating arm 422 is connected to the power source 43 and has a rotating capability on the substrate 401. And the other end of the rotating arm 42 is provided with another impregnated carrier 45, the impregnated carrier 44, 45 is impregnated with a conductive resin; in the embodiment, the power source 43 is a solenoid valve or a Pneumatic valve.

值得說明的是,本發明將導電樹脂塗佈至紗線特定位置和長度的方式,可以通過使動力源43在預設時點時,控制夾具402夾合,並於經過一段預設的夾合時間後,由動力源43電性控制夾具402鬆放紗線,達到在部分特定的紗線線段上塗佈導電樹脂之目的。或者,另可以通過在紗線上預設塗佈線段的起點和終點,在該起點到達夾具402位置後,控制夾具402夾合紗線,開始將導電樹脂塗佈至紗線上,並在該終點到達夾具402位置後,控制夾具402鬆放紗線,以在特定的紗線線段上塗佈導電樹脂。 It should be noted that, in the manner in which the present invention applies the conductive resin to the specific position and length of the yarn, the control fixture 402 can be clamped by the power source 43 at a preset time point, and after a predetermined clamping time. Thereafter, the power source 43 electrically controls the jig 402 to loosen the yarn to achieve the purpose of coating the conductive resin on a portion of the specific yarn segment. Alternatively, the starting point and the end point of the coating line segment may be preset on the yarn. After the starting point reaches the position of the clamp 402, the control jig 402 clamps the yarn, starts coating the conductive resin onto the yarn, and arrives at the end point. After the position of the clamp 402, the control fixture 402 loosens the yarn to apply a conductive resin over a particular yarn segment.

是以,令該紗線22自該縫線線捲B輸出後經該夾具402至該梭心21進行繞線作業,該夾具402通過該動力源43控制該旋動臂42於預設時間點夾合或分離,使該二含浸載體44、45夾合而將導電樹脂塗佈至該紗線22形成該導電線段,或者,使該二含浸載體44、45分離而形成該紗線22的絕緣線段。 Therefore, the yarn 22 is output from the suture coil B and then wound by the clamp 402 to the bobbin 21, and the clamp 402 controls the rotary arm 42 at the preset time point by the power source 43. Clipping or separating, the two impregnated carriers 44, 45 are sandwiched to apply a conductive resin to the yarn 22 to form the conductive segment, or the two impregnated carriers 44, 45 are separated to form the insulation of the yarn 22. Line segment.

較佳的,夾具402相對兩側各設有一導引件46,各該導引件46對應該含浸載體44、45位置成形有一穿孔461,令該紗線22穿置該二穿孔461以為該二含浸載體44、45夾合;又,該標示裝置40可於該基板401上,位在該夾具402與該繞線梭心20之間位置設置一旋轉解碼器47,用以導引該紗線22輸出至該梭心21進行繞線作業。 Preferably, a guiding member 46 is disposed on each of the opposite sides of the clamp 402. Each of the guiding members 46 is formed with a through hole 461 corresponding to the impregnated carrier 44, 45, so that the yarn 22 passes through the two through holes 461. The impregnation carrier 44, 45 is clamped; further, the marking device 40 is disposed on the substrate 401, and a rotary decoder 47 is disposed between the clamp 402 and the winding bobbin 20 for guiding the yarn. 22 is output to the bobbin 21 for winding work.

此外,如圖5所示,本發明縫紉機底線消耗狀態檢驗裝置另可以無梭心紗線捲50作為底線來源進行縫紉作業。其中,該無梭心紗線捲50係由一紗線51捲繞成形且具有一軸孔52,該軸孔52孔壁經由一標示裝置60塗佈導電樹脂,定義塗佈有導電樹脂的紗線51段為一導電線段,未塗佈導電樹脂的紗線51段為一絕緣線段。 Further, as shown in Fig. 5, the sewing machine bottom thread consumption state inspection device of the present invention can perform the sewing operation without the bobbin yarn roll 50 as the bottom line source. The bobbin-free yarn roll 50 is wound and formed by a yarn 51 and has a shaft hole 52. The hole of the shaft hole 52 is coated with a conductive resin via a marking device 60 to define a yarn coated with a conductive resin. The 51 segment is a conductive segment, and the segment 51 of the uncoated conductive resin yarn is an insulated segment.

該標示裝置60係如圖5所示,具有一基座61、一設於該基座61的軸桿62以及一含浸載體63,該含浸載體63成形為圓筒狀而具有一套孔631套置於該軸桿62外部,該含浸載體63含浸有導電樹脂,令該無梭心紗線捲50軸孔52套置於該含浸載體63外部,使導電樹脂塗佈至該無梭心紗線捲50的軸孔52孔壁上,並使構成該軸孔52的紗線51段形成該導電線段。 As shown in FIG. 5, the marking device 60 has a base 61, a shaft 62 disposed on the base 61, and an impregnated carrier 63 formed into a cylindrical shape and having a set of holes 631. Placed outside the shaft 62, the impregnated carrier 63 is impregnated with a conductive resin, and the shaft-free bobbin 50 shaft hole 52 is placed outside the impregnated carrier 63 to apply a conductive resin to the shuttle-free yarn. The shaft hole 52 of the roll 50 is on the wall of the hole, and the segment of the yarn 51 constituting the shaft hole 52 is formed into the conductive line segment.

如圖3所示,該梭匣A2內部具有一定位軸A22,用以穿置該繞線梭心20梭心21之一軸孔211,或穿置該無梭心紗線捲50的軸孔52,以令繞線梭心20或無梭心紗線捲50穩定在該梭匣A2內部旋轉輸出紗線22、51。 As shown in FIG. 3, the inside of the shuttle A2 has a positioning axis A22 for inserting one of the shaft holes 211 of the bobbin 21 of the winding bobbin 20 or the shaft hole 52 of the bobbinless winding 50. In order to stabilize the winding bobbin 20 or the bobbinless yarn reel 50, the output yarns 22, 51 are rotated inside the pong barch A2.

另,於本發明的各個實施例中,該導電樹脂係由具導電性化學材料經溶解於液態樹脂所構成者;又,該含浸載體44、45、63係為海棉 或布料等易於吸收含浸液態樹脂的材料所構成。 In addition, in various embodiments of the present invention, the conductive resin is composed of a conductive chemical material dissolved in a liquid resin; and the impregnated carrier 44, 45, 63 is a sponge. It is composed of a material such as cloth that easily absorbs the impregnated liquid resin.

綜上所述,本發明透過上述縫紉機底線消耗狀態檢驗裝置,確實可達到上述諸項功效,誠已符合專利申請要件,爰依法提出專利申請,祈請惠予審查並早日賜准專利,實感德便。 In summary, the present invention can achieve the above-mentioned various effects through the above-mentioned sewing machine bottom line consumption state inspection device, and has already met the patent application requirements, and has filed a patent application according to law, praying for review and early granting of patents, and real feelings. Will.

A1‧‧‧針板 A1‧‧‧ needle board

A11‧‧‧針孔 A11‧‧‧ pinhole

A2‧‧‧梭匣 A2‧‧‧ Shuttle

A21‧‧‧穿孔 A21‧‧‧Perforation

A22‧‧‧定位軸 A22‧‧‧ Positioning axis

A23‧‧‧接地 A23‧‧‧ Grounding

21‧‧‧梭心 21‧‧‧ Heart

211‧‧‧軸孔 211‧‧‧ shaft hole

22‧‧‧紗線 22‧‧‧Yarn

30‧‧‧檢測裝置 30‧‧‧Detection device

31‧‧‧絕緣環件 31‧‧‧Insulation ring

311‧‧‧嵌置口 311‧‧‧ embedded port

32‧‧‧導電環件 32‧‧‧Electrical ring parts

321‧‧‧穿置口 321‧‧‧ wearing a mouth

33‧‧‧放大器 33‧‧‧Amplifier

331‧‧‧訊息 331‧‧‧Information

332‧‧‧接地 332‧‧‧ Grounding

34‧‧‧電阻器 34‧‧‧Resistors

35‧‧‧電壓源 35‧‧‧voltage source

351‧‧‧接地 351‧‧‧ Grounding

P1、P2‧‧‧電性接點 P1, P2‧‧‧ electrical contacts

Rc‧‧‧電阻 Rc‧‧‧resistance

Claims (9)

一種縫紉機底線消耗狀態檢驗裝置,其係該縫紉機具有一針板及一設於該針板底部的梭匣,該針板具有一針孔,且該梭匣對應該針孔設有一穿孔;其中,該縫紉機底線消耗狀態檢驗裝置包括:一繞線梭心,具有一梭心以及一紗線,該紗線具二線端,其中一線端與該梭心結合後捲繞於該梭心上,另一線端用以進行縫紉作業而不斷被消耗,該紗線經由一標示裝置在鄰近與該梭心結合線端的線段上塗佈導電樹脂,定義塗佈有導電樹脂的紗線段為一導電線段,未塗佈導電樹脂的紗線為一絕緣線段;一檢測裝置,具有一絕緣環件、一導電環件及一放大器,該絕緣環件具有一嵌置口以該針孔為中心地設於該針板上,該導電環件具有一穿置口與該針孔對合地設於該絕緣環件的嵌置口內,該放大器與設在該導電環件及該梭匣之二電性接點電性連接,且該放大器與該導電環件的電性接點之間另電性連接一電阻器,該電阻器電性連接一電壓源;令該紗線穿置該梭匣穿孔及該針孔而與該導電環件的穿置口接觸,該檢測裝置的放大器通過紗線的導電線段或絕緣線段與該導電環件接觸時測得的導電率,判斷該繞線梭心紗線的消耗狀態。 A sewing machine bottom line consumption state inspection device, wherein the sewing machine has a needle plate and a shuttlecock disposed at the bottom of the needle plate, the needle plate has a pinhole, and the shuttle has a perforation corresponding to the pinhole; The sewing machine bottom line consumption state inspection device comprises: a winding bobbin having a bobbin and a yarn, the yarn having a two-wire end, wherein a wire end is combined with the bobbin and wound on the bobbin, and The wire end is continuously consumed for the sewing operation, and the yarn is coated with a conductive resin on a line segment adjacent to the wire end of the bobbin via a marking device, and the yarn segment coated with the conductive resin is defined as a conductive segment. The uncoated conductive resin yarn is an insulated wire segment; a detecting device having an insulating ring member, a conductive ring member and an amplifier, the insulating ring member having an insertion opening centered on the pinhole The conductive ring member has a through hole disposed in the insertion opening of the insulating ring member opposite to the pinhole, and the amplifier is electrically connected to the conductive ring member and the shuttle Electrical connection, and the amplifier and the A resistor is electrically connected between the electrical contacts of the electrical ring member, and the resistor is electrically connected to a voltage source; the yarn is inserted through the puncture hole and the pinhole to penetrate the conductive ring member In the contact contact, the amplifier of the detecting device determines the consumption state of the bobbin bobbin yarn by the conductivity measured when the conductive segment or the insulated segment of the yarn contacts the conductive ring member. 如申請專利範圍第1項所述之縫紉機底線消耗狀態檢驗裝置,該紗線係由一縫線線捲輸出後捲繞於梭心構成該繞線梭心,該標示裝置係設於該縫線線捲與該繞線梭心之間;其中,該標示裝置包括:一基板,設於該縫線線捲與該繞線梭心之間; 一夾具,具有一固定臂、一旋動臂以及一動力源,該動力源設於該基板上,該固定臂一端固設於該基板上,另端設有一含浸載體,該旋動臂一端與該動力源組接而具旋動能力地設於該基板上,且該旋動臂另端對應該固定臂設有另一含浸載體,該二含浸載體含浸有導電樹脂;令該紗線自該縫線線捲輸出後經該夾具至該梭心進行繞線作業,該夾具通過該動力源控制該旋動臂於預設時間點夾合或分離,使該二含浸載體夾合而將導電樹脂塗佈至該紗線形成該導電線段,或者,使該二含浸載體分離而形成該紗線的絕緣線段。 The sewing machine bottom line consumption state inspection device according to claim 1, wherein the yarn is wound by a suture thread and wound around a bobbin to form the bobbin, and the marking device is disposed on the suture. Between the coil and the winding bobbin; wherein the marking device comprises: a substrate disposed between the suture thread and the winding bobbin; a fixture having a fixed arm, a rotating arm and a power source, the power source being disposed on the substrate, the fixing arm being fixed on the substrate at one end and an impregnated carrier at the other end, the rotating arm having one end The power source is arranged to be rotatably disposed on the substrate, and the other end of the rotating arm is provided with another impregnated carrier corresponding to the fixed arm, and the second impregnated carrier is impregnated with a conductive resin; After the suture thread is output, the winding is performed by the clamp to the bobbin, and the clamp controls the rotating arm to be clamped or separated at a preset time point by the power source, so that the two impregnated carriers are sandwiched to form the conductive resin. Coating to the yarn forms the conductive segment, or separating the two impregnated carriers to form an insulated segment of the yarn. 如申請專利範圍第2項所述之縫紉機底線消耗狀態檢驗裝置,其中,該標示裝置的夾具相對兩側各設有一導引件,各該導引件對應該含浸載體位置成形有一穿孔,令該紗線穿置該二穿孔以為該二含浸載體夾合。 The sewing machine bottom line consumption state inspection device according to the second aspect of the invention, wherein the indicator device is provided with a guiding member on opposite sides of the clamp, and each of the guiding members is formed with a perforation corresponding to the position of the impregnated carrier. The yarn is passed through the two perforations to sandwich the two impregnated carriers. 如申請專利範圍第2項所述之縫紉機底線消耗狀態檢驗裝置,其中,該標示裝置具有一旋轉解碼器設於該基板上並位在該夾具與該繞線梭心之間,用以導引該紗線輸出至該梭心進行繞線作業。 The sewing machine bottom line consumption state inspection device according to claim 2, wherein the marking device has a rotary decoder disposed on the substrate and located between the clamp and the winding bobbin for guiding The yarn is output to the bobbin for winding work. 如申請專利範圍第2項所述之縫紉機底線消耗狀態檢驗裝置,其中,該標示裝置的動力源為一電磁閥或一氣動閥。 The sewing machine bottom line consumption state inspection device according to the second aspect of the invention, wherein the power source of the marking device is a solenoid valve or a pneumatic valve. 一種縫紉機底線消耗狀態檢驗裝置,其係該縫紉機具有一針板及一設於該針板底部的梭匣,該針板具有一針孔,且該梭匣對應該針孔設有一穿孔;其中,該縫紉機底線消耗狀態檢驗裝置包括:一無梭心紗線捲,係由一紗線捲繞成形且具有一軸孔,該軸孔孔壁經由一標示裝置塗佈導電樹脂,定義塗佈有導電樹脂的紗線段為一導電線段,未塗佈導電樹脂的紗線段為一絕緣線段;一檢測裝置,具有一絕緣環件、一導電環件及一放大器,該絕緣環件具有一嵌置口以該針孔為中心地設於該針板上,該導電環件具有一穿置口與該針孔對合地設於該絕緣環件的嵌置口內,該放大器與設在該導電環件及該梭匣之二電性接點電性連接,且該放大器與該導電環件的電性接點之間另電性連接一電阻器,該電阻器電性連接一電壓源;令該紗線穿置該梭匣穿孔及該針孔而與該導電環件的穿置口接觸,該檢測裝置的放大器通過紗線的導電線段或絕緣線段與該導電環件接觸時測得的導電率,判斷該無梭心紗線捲紗線的消耗狀態。 A sewing machine bottom line consumption state inspection device, wherein the sewing machine has a needle plate and a shuttlecock disposed at the bottom of the needle plate, the needle plate has a pinhole, and the shuttle has a perforation corresponding to the pinhole; The sewing machine bottom line consumption state inspection device comprises: a shuttleless core yarn roll formed by winding a yarn and having a shaft hole, the shaft hole wall is coated with a conductive resin via a marking device, and the coating is coated with a conductive resin. The yarn segment is a conductive segment, and the uncoated conductive yarn segment is an insulated segment; a detecting device has an insulating ring member, a conductive ring member and an amplifier, and the insulating ring member has an embedded portion The pinhole is centered on the pin plate, and the conductive ring member has a through hole disposed in the embedding port of the insulating ring member, and the amplifier is disposed on the conductive ring. The electrical connection is electrically connected to the electrical contact of the peg, and a resistor is electrically connected between the amplifier and the electrical contact of the conductive ring, and the resistor is electrically connected to a voltage source; The yarn passes through the punctuation perforation and the pinhole Penetration and ring opening contact member, by means of the detection amplifier measured when the conductive segments insulated wire or yarn in contact with the conductive ring member conductivity, determines the status of the shuttle consumed yarn core yarn. 如申請專利範圍第6項所述之縫紉機底線消耗狀態檢驗裝置,其中,該標示裝置具有一基座、一設於該基座的軸桿以及一含浸載體,該含浸載體成形為圓筒狀而具有一套孔套置於該軸桿外部,該含浸載體含浸有導電樹脂,令該無梭心紗線捲軸孔套置於該含浸載體外部,使導電樹脂塗佈至該無梭心紗線捲的軸孔孔壁上,並使構成該軸孔的紗線段形成該導電線段。 The sewing machine bottom line consumption state inspection device according to claim 6, wherein the marking device has a base, a shaft disposed on the base, and an impregnated carrier, the impregnated carrier being formed into a cylindrical shape Having a set of hole sleeves disposed outside the shaft, the impregnated carrier is impregnated with a conductive resin, and the core of the bobbin-free yarn reel is placed outside the impregnated carrier to apply a conductive resin to the bobbin-free yarn roll The shaft hole wall is formed, and the yarn segments constituting the shaft hole are formed into the conductive line segment. 如申請專利範圍第1或6項所述之縫紉機底線消耗狀態檢驗裝置,其中,該導電樹脂係由具導電性化學材料經溶解於液態樹脂所構成。 The sewing machine bottom line consumption state inspection device according to claim 1 or 6, wherein the conductive resin is composed of a conductive chemical material dissolved in a liquid resin. 如申請專利範圍第2或7項所述之縫紉機底線消耗狀態檢驗裝置,其中,該含浸載體係為海棉或布料。 The sewing machine bottom line consumption state inspection device according to claim 2, wherein the impregnation carrier is sponge or cloth.
TW103127198A 2014-08-08 2014-08-08 Device for checking the consumption state of bottom line of sewing machine TW201606156A (en)

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