TW201600734A - Oil diffusion pump and oil vapor generator used therefor - Google Patents

Oil diffusion pump and oil vapor generator used therefor Download PDF

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Publication number
TW201600734A
TW201600734A TW104114356A TW104114356A TW201600734A TW 201600734 A TW201600734 A TW 201600734A TW 104114356 A TW104114356 A TW 104114356A TW 104114356 A TW104114356 A TW 104114356A TW 201600734 A TW201600734 A TW 201600734A
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oil
casing
heated
induction coil
diffusion pump
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TW104114356A
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Chinese (zh)
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TWI618864B (en
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Shinichiro Saisho
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Shincron Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04FPUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
    • F04F5/00Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
    • F04F5/54Installations characterised by use of jet pumps, e.g. combinations of two or more jet pumps of different type
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04FPUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
    • F04F5/00Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
    • F04F5/14Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid
    • F04F5/16Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid displacing elastic fluids
    • F04F5/20Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid displacing elastic fluids for evacuating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B37/00Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
    • F04B37/06Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for evacuating by thermal means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B37/00Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
    • F04B37/10Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
    • F04B37/14Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high vacuum
    • F04B37/16Means for nullifying unswept space
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04FPUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
    • F04F5/00Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
    • F04F5/14Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid
    • F04F5/36Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid characterised by using specific inducing fluid
    • F04F5/40Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow the inducing fluid being elastic fluid characterised by using specific inducing fluid the inducing fluid being oil vapour
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04FPUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
    • F04F5/00Jet pumps, i.e. devices in which flow is induced by pressure drop caused by velocity of another fluid flow
    • F04F5/44Component parts, details, or accessories not provided for in, or of interest apart from, groups F04F5/02 - F04F5/42
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04FPUMPING OF FLUID BY DIRECT CONTACT OF ANOTHER FLUID OR BY USING INERTIA OF FLUID TO BE PUMPED; SIPHONS
    • F04F9/00Diffusion pumps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Induction Heating (AREA)
  • Compressor (AREA)

Abstract

Provided is an oil diffusion pump provided with an oil vapor generator capable of eliminating a problem that arises when a heater wire is used as a hydraulic oil heating source. The oil diffusion pump is a vacuum pump in which an oil vapor generator (70) is disposed in a casing (51) and operated, thereby evaporating a hydraulic oil (8) into oil vapor, and the oil vapor is ejected from jets (53, 53a) to discharge an intake gas. The oil vapor generator (70) is provided with a tubular case (71) (object to be heated) that extends in an upright direction, an induction coil (75) wound around the tubular member (71) through an insulating material (73), and a feeding means for applying an alternating current to the induction coil (75). The case (71) and the induction coil (75) are build in the casing in such an arrangement as to be immersed in the hydraulic oil (8) stored in the casing (51). The feeding means is operated to apply the alternating current to the induction coil (75), thereby heating the case (71) itself and thus evaporating the hydraulic oil (8).

Description

油擴散泵以及使用該泵之油蒸氣產生器 Oil diffusion pump and oil vapor generator using the same

本發明係有關於一種油擴散泵、及被裝入該泵之油蒸氣產生器,該油擴散泵係被連接至構成蒸鍍裝置、濺鍍裝置等的各種真空裝置之真空容器,而適合於被利用作為將該容器內抽真空的用途之真空泵。 The present invention relates to an oil diffusion pump and an oil vapor generator incorporated in the pump, the oil diffusion pump being connected to a vacuum container of various vacuum devices constituting a vapor deposition device, a sputtering device, and the like, and is suitable for It is utilized as a vacuum pump for the purpose of evacuating the inside of the container.

在蒸鍍裝置、濺鍍裝置等的各種真空裝置,係利用油擴散泵作為將構成該裝置之真空容器的內部抽真空之排氣裝置所使用的真空泵。在習知的油擴散泵中,係利用包含加熱線之電熱加熱器,作為在鍋爐內所收容的工作油之加熱源(專利文獻1)。 In various vacuum apparatuses such as a vapor deposition apparatus and a sputtering apparatus, an oil diffusion pump is used as a vacuum pump used for evacuating the inside of a vacuum vessel constituting the apparatus. In the conventional oil diffusion pump, an electrothermal heater including a heating wire is used as a heating source of the working oil contained in the boiler (Patent Document 1).

【先前技術文獻】 [Previous Technical Literature] 【專利文獻】 [Patent Literature]

[專利文獻1]日本特開2007-23778號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2007-23778

在利用加熱線作為工作油的加熱源的情形,雖然具有能夠廉價地形成裝置之優點,但是包含例如因加熱線斷線而引起加熱功能消失、因加熱線的絕緣不良而產生漏電、因端子座的高溫而產生接觸不良、及被加熱體發生生鏽等引起不良 之主要原因。又,因為在油擴散泵作動時,加熱線係變得高溫而至熾熱程度,所以必須注意其安裝場所,根據考慮來自加熱線的輻射熱之設置場所,亦有安裝位置的自由度係受到限制之設置環境的問題。 In the case where the heating wire is used as the heating source of the working oil, there is an advantage that the device can be formed at a low cost, but the heating function is lost due to, for example, the heating wire is broken, and the electric leakage due to the insulation of the heating wire is generated. The high temperature causes poor contact, and the rust caused by the heated body causes defects. The main reason. Moreover, since the heating line becomes high temperature and is hot when the oil diffusion pump is actuated, it is necessary to pay attention to the installation place, and the degree of freedom of the mounting position is limited depending on the place where the radiant heat from the heating line is considered. Set the environment for the problem.

而且作為工作油加熱源之加熱線,因為在能量效率方面亦產生熱傳導損失,所以除了加熱效率低、妨礙省電力化以外,亦存在有以下既存的問題。 Further, since the heating wire serving as the heating source of the working oil also causes heat conduction loss in terms of energy efficiency, there are the following problems in addition to low heating efficiency and power saving.

(1)加熱的上升緩慢(啟動時間長),(2)熱響應差,(3)難以選擇性地加熱被加熱體,而將被加熱體的周圍亦加熱等。 (1) The rise in heating is slow (long startup time), (2) thermal response is poor, and (3) it is difficult to selectively heat the object to be heated, and the periphery of the object to be heated is also heated.

根據本發明的一態樣,提供一種能夠解決使用加熱線作為工作油加熱源時的問題之油蒸氣產生器、及包括該油蒸氣產生器而能夠有助於作動時省電力的油擴散泵。 According to an aspect of the present invention, an oil vapor generator capable of solving the problem when a heating wire is used as a working oil heating source, and an oil diffusion pump including the oil vapor generator capable of contributing to power saving when operating are provided.

本發明的油擴散泵,係在被配置於殼體內的噴射器內配置油蒸氣產生器,藉由使此油蒸氣產生器作動而將工作油加熱而成為油蒸氣,且將噴射器內的油蒸氣從噴射器噴射而使吸入氣體進行高真空排氣動作的真空泵。 In the oil diffusion pump of the present invention, an oil vapor generator is disposed in an injector disposed in a casing, and the oil vapor generator is operated to heat the working oil to become oil vapor, and the oil in the injector is used. A vacuum pump that injects steam from an ejector to perform a high vacuum exhaust operation of the suction gas.

油蒸氣產生器係包括:被加熱體;感應線圈,被電絕緣地配置在被加熱體的附近;及給電裝置,對感應線圈施加交流電。然後,其特徵在於:藉由使給電裝置作動,對感應線圈施加交流電,而使被加熱體本身被加熱且使工作油被氣化。 The oil vapor generator includes: a heated body; an induction coil that is electrically insulated from being disposed in the vicinity of the object to be heated; and a power feeding device that applies an alternating current to the induction coil. Then, it is characterized in that an alternating current is applied to the induction coil by actuating the power feeding device, so that the object to be heated itself is heated and the working oil is vaporized.

本發明的油蒸氣產生器,係被使用在將包含殼體 及噴射器之油擴散泵內的工作油加熱而成為油蒸氣之用途。本發明的油蒸氣產生器係包括:被加熱體,以將一部分或全部被浸漬在油擴散泵的殼體內所被積存的工作油之方式,被配置在殼體內的噴射器內;感應線圈,以將一部分或全部被浸漬在殼體內所被積存的工作油之方式,被電絕緣地配置在被加熱體的附近;及給電裝置,對此感應線圈施加交流電。然後,其特徵在於:藉由使給電裝置作動,而使被加熱體被加熱且使工作油被氣化。 The oil vapor generator of the present invention is used in a housing to be included And the working oil in the oil diffusion pump of the ejector is heated to be used as oil vapor. The oil vapor generator of the present invention includes: a heated body, which is disposed in an ejector in a casing so that a part or all of the working oil is immersed in a casing of the oil diffusion pump; the induction coil, The electric power is applied to the induction coil in such a manner that a part or all of the working oil is immersed in the casing so as to be electrically insulated. Then, it is characterized in that the heating target is heated and the working oil is vaporized by actuating the power feeding device.

在上述兩發明中,構成油蒸氣產生器之被加熱體的形狀係沒有被特別限定,例如可考慮板狀、筒狀、或板狀與筒狀的組合等。例如,在利用在直立方向延伸之筒狀構成被加熱體的情形(第3圖~第5圖),只要感應線圈係透過絕緣材料而被捲繞在被加熱體的周圍即可(第3圖~第5圖)。在利用圓板狀等的板材構成被加熱體的情形,只要感應線圈係透過絕緣材料而被配置在被加熱體的周圍(例如背面等)即可。在進行組合的情形,除了使用各自單獨的感應線圈之複數個給電裝置以外,亦可使用一系統的感應線圈及給電裝置來給電。在任何情況下,本發明中的被加熱體及感應線圈,係以一部分或全部被浸漬在殼體內所積存的工作油之配置而被裝入殼體。 In the above two inventions, the shape of the object to be heated constituting the oil vapor generator is not particularly limited, and for example, a plate shape, a cylindrical shape, a combination of a plate shape and a cylindrical shape, or the like can be considered. For example, when the object to be heated is formed in a tubular shape extending in the upright direction (Figs. 3 to 5), the induction coil is wound around the object to be heated by the insulating material (Fig. 3) ~ Figure 5). In the case where the object to be heated is formed of a plate material such as a disk shape, the induction coil may be disposed around the object to be heated (for example, the back surface or the like) through the insulating material. In the case of combination, in addition to a plurality of power feeding devices using separate induction coils, a system of induction coils and power feeding devices can be used to supply power. In any case, the object to be heated and the induction coil in the present invention are housed in the casing in such a manner that part or all of the oil to be immersed in the casing is disposed.

在本發明中,能夠在油擴散泵的殼體內設置使油蒸氣產生器作動而可加熱之工作油的流路。 In the present invention, a flow path of the working oil that can be heated by the oil vapor generator can be provided in the casing of the oil diffusion pump.

在本發明中,能夠將被配置在殼體內之油蒸氣產生器與殼體底面之間熱絕緣。 In the present invention, the oil vapor generator disposed in the casing can be thermally insulated from the bottom surface of the casing.

在本發明中,能夠使用經絕緣被覆的耐熱電線構 成油蒸氣產生器的感應線圈。 In the present invention, an insulated and heat-resistant electric wire structure can be used. The induction coil of the oil vapor generator.

被裝入本發明的油擴散泵之油蒸氣產生器,係作為工作油加熱源,使用在被加熱體附近透過絕緣材料配置感應線圈而成者(作為一個例子,係在筒狀被加熱體的周圍透過絕緣材料捲繞感應線圈而成者),且以對感應線圈施加交流電而使被加熱體被加熱,及藉由此熱量使工作油被氣化之方式構成。又,被加熱體及感應線圈,係以被浸漬在油擴散泵的殼體內所積存的工作油之配置而被裝入殼體底部。 The oil vapor generator incorporated in the oil diffusion pump of the present invention is used as a working oil heating source, and is configured by arranging an induction coil through an insulating material in the vicinity of the object to be heated (as an example, in a cylindrical heating body) The induction coil is wound around the insulating material, and the heating element is heated by applying an alternating current to the induction coil, and the working oil is vaporized by the heat. Further, the object to be heated and the induction coil are placed in the bottom of the casing with the arrangement of the hydraulic oil immersed in the casing of the oil diffusion pump.

亦即,使用被裝入本發明的油擴散泵之油蒸氣產生器的話,並不是加熱感應線圈,而是藉由對感應線圈施加交流電而在被加熱體的特定方向(在上述一個例子的盒體,係指直立方向上下)產生交鏈(interlinkage)之磁通,且利用此產生的磁通而使被加熱體產生感應電流,即產生渦電流,藉此而生成焦耳熱(感應加熱)。藉由此生成的熱而使被加熱體本身被加熱(被加熱體的自己加熱),因而將工作油加熱。 That is, when the oil vapor generator incorporated in the oil diffusion pump of the present invention is used, the induction coil is not heated, but an alternating current is applied to the induction coil in a specific direction of the object to be heated (in the case of the above-described example) The body refers to the magnetic flux that generates the interlinkage in the upright direction, and the generated magnetic flux causes the heated body to generate an induced current, that is, an eddy current is generated, thereby generating Joule heat (induction heating). The heated body itself is heated by the heat generated thereby (heating itself by the heated body), thereby heating the working oil.

如此一來,因為沒有如加熱線之消耗的構件,所以不會發生因斷線而引起發熱功能消失。又,因為在作為發熱體之被加熱體消耗了全部的電流,所以不會因絕緣不良而產生漏電,亦不會因高溫而引起端子座產生接觸不良。又,因為能夠局部地加熱工作油加熱源之性質,所以亦具有感應線圈的配置場所之選擇自由度擴大之優點。 As a result, since there is no member that consumes the heating wire, the heat generation function does not occur due to the disconnection. Moreover, since all the electric current is consumed by the object to be heated as the heating element, electric leakage does not occur due to insulation failure, and the terminal block does not cause contact failure due to high temperature. Further, since the nature of the working oil heating source can be locally heated, there is also an advantage that the degree of freedom in the arrangement of the induction coils is increased.

又,使用被裝入本發明的油擴散泵之油蒸氣產生器的話,係將被加熱體及感應線圈,以一部分或全部被浸漬在 油擴散泵的殼體內所積存的工作油之配置而裝入。如此一來,即便在因被加熱體的升溫而引起感應線圈的溫度上升的情形,亦能夠期待藉由工作油所得到的冷卻效果,且能夠防止異常加熱。因而,相較於例如將感應線圈配置在殼體外且將其空氣冷卻之方式,亦能夠將感應線圈的上限溫度抑制為較低。 Further, when the oil vapor generator incorporated in the oil diffusion pump of the present invention is used, the heated body and the induction coil are partially or completely immersed in The arrangement of the working oil accumulated in the casing of the oil diffusion pump is loaded. As a result, even when the temperature of the induction coil rises due to the temperature rise of the object to be heated, the cooling effect obtained by the hydraulic oil can be expected, and abnormal heating can be prevented. Therefore, the upper limit temperature of the induction coil can be suppressed to be lower than, for example, a mode in which the induction coil is disposed outside the casing and air is cooled.

因為本發明的油擴散泵係將本發明的油蒸氣產生器裝入其殼體內,所以能夠使對油蒸氣產生器的感應線圈所施加的全部電流被消耗在作為發熱體之被加熱體。其結果,發熱體的能量效率良好且能夠謀求省電力化。 Since the oil diffusion pump of the present invention incorporates the oil vapor generator of the present invention into the casing, all the electric current applied to the induction coil of the oil vapor generator can be consumed in the object to be heated as the heating element. As a result, the energy efficiency of the heating element is good and power saving can be achieved.

藉由在油擴散泵的殼體內設置使油蒸氣產生器被作動而加熱之工作油的流路,不必在殼體底部的大氣側(殼體外,以下相同)設置工作油循環用的管路來作為工作油的流路,而能夠謀求殼體的簡單化。 By providing a flow path for the hydraulic oil heated by the oil vapor generator in the casing of the oil diffusion pump, it is not necessary to provide a pipe for the working oil circulation on the atmospheric side (the same as the casing, the same applies hereinafter) on the bottom of the casing. As a flow path of the working oil, the housing can be simplified.

藉由工作油係通過經被加熱體而被加熱之流路,能夠期待其在工作油循環途中的流路通道中初步加熱,而能夠創造出適合於產生油蒸氣之狀態。 By the working oil passing through the flow path heated by the object to be heated, it is expected that it is initially heated in the flow path in the middle of the working oil circulation, and a state suitable for generating oil vapor can be created.

本發明的油擴散泵,如上述,係在殼體內配置作為加熱源之油蒸氣產生器,而不在習知構成的油擴散泵所包括的加熱源的殼體外具有加熱源。因而,能夠謀求殼體底部的大略平坦化,且能夠將油擴散泵水平放置,亦能夠提升方便性。 In the oil diffusion pump of the present invention, as described above, an oil vapor generator as a heating source is disposed in the casing, and a heating source is not provided outside the casing of the heating source included in the conventional oil diffusion pump. Therefore, the bottom of the casing can be roughly flattened, and the oil diffusion pump can be placed horizontally, and the convenience can be improved.

又,依照本發明的油蒸氣產生器的一個例子,因為捲繞感應線圈之作為發熱體的被加熱體,其在直立方向上端係在比接觸工作油的油面更上方露出,所以從油面向上升的油蒸氣,係與在比油面更上方露出之被加熱體內壁的上部分接 觸,藉此而被進一步加熱且能夠在短時間生成已充分地被加熱之油蒸氣。其結果,此種油蒸氣產生器被裝入之油擴散泵,能夠使用更短時間進行工作油的加熱升溫(即生成油蒸氣),且在能量效率的觀點,乃是非常有益的。 Further, according to an example of the oil vapor generator of the present invention, since the object to be heated which is a heating element is wound around the induction coil, the upper end of the straight cube is exposed above the oil surface contacting the working oil, so that the oil is exposed from the oil surface. The rising oil vapor is connected to the upper part of the heated inner wall exposed above the oil level. The touch is thereby further heated and the oil vapor that has been sufficiently heated can be generated in a short time. As a result, the oil diffusion pump in which the oil vapor generator is incorporated can heat and raise the working oil in a shorter period of time (that is, generate oil vapor), and is very advantageous from the viewpoint of energy efficiency.

1‧‧‧真空裝置 1‧‧‧Vacuum device

8‧‧‧工作油 8‧‧‧Working oil

10‧‧‧真空容器 10‧‧‧Vacuum container

21、23、25~29‧‧‧管路 21, 23, 25~29‧‧‧ pipeline

31‧‧‧主抽閥 31‧‧‧Main valve

33‧‧‧洩漏閥 33‧‧‧Leak valve

35‧‧‧粗抽閥 35‧‧‧Roughing valve

37‧‧‧輔助閥 37‧‧‧Auxiliary valve

39‧‧‧洩漏閥 39‧‧‧Leak valve

50‧‧‧油擴散泵 50‧‧‧oil diffusion pump

51‧‧‧殼體 51‧‧‧Shell

53‧‧‧噴射器 53‧‧‧Injector

53a‧‧‧噴射器噴嘴 53a‧‧‧Jet nozzle

55‧‧‧吸氣部 55‧‧‧Inhalation Department

57‧‧‧排氣部 57‧‧‧Exhaust Department

58‧‧‧水冷卻管 58‧‧‧Water cooling tube

59‧‧‧油槽 59‧‧‧ oil tank

60‧‧‧粗抽泵 60‧‧‧ rough pump

70‧‧‧油蒸氣產生器 70‧‧‧Oil vapour generator

70a‧‧‧架台 70a‧‧‧Rack

70b‧‧‧足部 70b‧‧‧foot

71‧‧‧盒體(被加熱體的一個例子) 71‧‧‧Box (an example of a heated body)

71a‧‧‧內側區域 71a‧‧‧Inside area

71b‧‧‧外側區域 71b‧‧‧Outer area

72‧‧‧基盤 72‧‧‧Base

72a‧‧‧開口部 72a‧‧‧ openings

73‧‧‧絕緣材料 73‧‧‧Insulation materials

75‧‧‧感應線圈 75‧‧‧Induction coil

76‧‧‧磁屏蔽盒體 76‧‧‧Magnetic shielding box

90‧‧‧下蓋(凸緣) 90‧‧‧Under cover (flange)

92‧‧‧緊固件 92‧‧‧fasteners

第1圖係顯示本發明的一實施形態之真空裝置之概略構成圖。 Fig. 1 is a schematic block diagram showing a vacuum apparatus according to an embodiment of the present invention.

第2圖係顯示在第1圖的真空裝置所使用作為一個例子之油擴散泵之概略構成剖面圖。 Fig. 2 is a schematic cross-sectional view showing an oil diffusion pump used as an example of the vacuum apparatus of Fig. 1.

第3圖係顯示在第2圖的油擴散泵所使用作為一個例子之油蒸氣產生器的主要部位之概略構成剖面圖。 Fig. 3 is a schematic cross-sectional view showing a main part of an oil vapor generator used as an example of the oil diffusion pump of Fig. 2.

第4圖係從IV方向觀看第3圖之概略平面圖。 Fig. 4 is a schematic plan view of Fig. 3 viewed from the IV direction.

第5圖係顯示對應第3圖之油蒸氣產生器的主要部位之其他例子之圖。 Fig. 5 is a view showing another example of the main part of the oil vapor generator corresponding to Fig. 3.

第6圖係顯示被裝入至本例子的油擴散泵之油蒸氣產生器的配置態樣之其他例子之圖。 Fig. 6 is a view showing another example of the configuration of the oil vapor generator charged to the oil diffusion pump of the present example.

第7圖係顯示被裝入至本例子的油擴散泵之油蒸氣產生器的配置態樣之其他例子之圖。 Fig. 7 is a view showing another example of the configuration of the oil vapor generator charged to the oil diffusion pump of the present example.

以下,基於圖式而說明本發明的一個例子。 Hereinafter, an example of the present invention will be described based on the drawings.

如第1圖所顯示,本例子的真空裝置1係具有真空容器10。在真空容器10的內部係配置有蒸發源、濺鍍源等的成膜源(省略圖示)、保持作為處理對象的基板之基板保持器等大致 形成薄膜(成膜)所必要的各種裝備。真空容器10係被連接至管路21的下游側。真空容器10係被連接至真空計(省略圖示),來檢測真空容器10內的氣壓(真空度)。 As shown in Fig. 1, the vacuum apparatus 1 of the present example has a vacuum vessel 10. In the inside of the vacuum chamber 10, a film formation source (not shown) such as an evaporation source or a sputtering source, and a substrate holder for holding a substrate to be processed are disposed. Various equipment necessary for forming a film (film formation). The vacuum vessel 10 is connected to the downstream side of the line 21. The vacuum vessel 10 is connected to a vacuum gauge (not shown) to detect the air pressure (vacuum degree) in the vacuum vessel 10.

管路21的上游側係透過主抽閥31而被連接至吸引管路23的下游側。吸引管路23的上游側係被連接至油擴散泵50的吸氣部55。管路21的途中係連接分岐管路25的下游側。分岐管路25的途中係被連接至管路26的下游側,管路26的上游側係設置有洩漏閥33。 The upstream side of the line 21 is connected to the downstream side of the suction line 23 through the main pumping valve 31. The upstream side of the suction line 23 is connected to the suction portion 55 of the oil diffusion pump 50. The downstream of the line 21 is connected to the downstream side of the branch line 25. The intermediate portion of the branch line 25 is connected to the downstream side of the line 26, and the upstream side of the line 26 is provided with a leak valve 33.

分岐管路25的上游側係透過粗抽閥35而被連接至管路27的下游側。管路27的上游側係被連接至粗抽泵60。管路27的途中係被連接至管路28的下游側。管路28的上游側係透過輔助閥37而被連接至油擴散泵50的排氣部57。管路27的管路28連接部係連接至管路29的下游側,管路29的上游側係被設置有洩漏閥39。管路28內係被連接至真空計(省略圖示),來檢測油擴散泵50內的壓力。 The upstream side of the branch line 25 is connected to the downstream side of the line 27 through the rough valve 35. The upstream side of the line 27 is connected to the rough pump 60. The middle of the line 27 is connected to the downstream side of the line 28. The upstream side of the line 28 is connected to the exhaust portion 57 of the oil diffusion pump 50 through the auxiliary valve 37. The connection portion of the line 28 of the line 27 is connected to the downstream side of the line 29, and the upstream side of the line 29 is provided with a leak valve 39. The inside of the line 28 is connected to a vacuum gauge (not shown) to detect the pressure in the oil diffusion pump 50.

本例子的真空裝置1,除了上述的構成以外,亦包括控制裝置1的動作之控制裝置(省略圖示)。在本例子中所包括的控制裝置,係被構成而包含:主控制電路(省略圖示),包含各種處理電路;真空計驅動電路(省略圖示),與被連接至管路21內之真空計連接;粗抽泵控制電路(省略圖示),係運轉控制粗抽泵60;及油擴散泵控制電路(省略圖示),係運轉控制油擴散泵50。 The vacuum apparatus 1 of the present example includes a control device (not shown) that controls the operation of the apparatus 1 in addition to the above configuration. The control device included in the present example is configured to include a main control circuit (not shown), various processing circuits, a vacuum gauge drive circuit (not shown), and a vacuum connected to the inside of the line 21. The rough pump control circuit (not shown) is an operation control rough pump 60; and an oil diffusion pump control circuit (not shown) is an operation control oil diffusion pump 50.

主控制電路,係被連接至各閥(主抽閥31、洩漏閥33、39、粗抽閥35、輔助閥37),這些閥係依照主控制電路的 特定順序而被開閉。油擴散泵50係被連接至粗抽泵60,且油擴散泵50通過輔助閥37而排氣的氣體,係由粗抽泵60抽氣而從未圖示的路徑被排出。 The main control circuit is connected to each valve (main pumping valve 31, leak valve 33, 39, roughing valve 35, auxiliary valve 37), and these valves are in accordance with the main control circuit. Opened and closed in a specific order. The oil diffusion pump 50 is connected to the rough pump 60, and the gas that is exhausted by the oil diffusion pump 50 through the auxiliary valve 37 is sucked by the rough pump 60 and discharged from a path (not shown).

如第2圖所顯示,本例子的油擴散泵50係具有底部被封閉之筒狀的容器(殼體)51。殼體51內的底部係被裝入將工作油8加熱而使其被蒸氣化之油蒸氣產生器70,殼體51的底部係被設為大略平坦。油蒸氣產生器70的細節將在後述。殼體51內係配置有噴射器53,在此係將在油蒸氣產生器70被加熱後的工作油8(參照第3圖)產生蒸氣化且上升後之油蒸氣引進,且通過噴嘴53a而使其往粗抽方向噴射。殼體51的上端係設置有吸氣部55,而殼體51的側面係被設置有排氣部57。 As shown in Fig. 2, the oil diffusion pump 50 of the present example has a cylindrical container (housing) 51 whose bottom is closed. The bottom portion of the casing 51 is filled with an oil vapor generator 70 that heats the working oil 8 to be vaporized, and the bottom portion of the casing 51 is set to be substantially flat. Details of the oil vapor generator 70 will be described later. An ejector 53 is disposed in the casing 51. Here, the hydraulic oil that has been heated by the oil vapor generator 70 (see FIG. 3) is vaporized and the oil vapor that has risen is introduced, and is passed through the nozzle 53a. Spray it in the direction of rough drawing. The upper end of the casing 51 is provided with an intake portion 55, and the side surface of the casing 51 is provided with an exhaust portion 57.

其次,說明油擴散泵50的動作。 Next, the operation of the oil diffusion pump 50 will be described.

將主抽閥31打開之後,使油蒸氣產生器70被作動時,工作油8係藉由油蒸氣產生器70而被加熱至沸點附近為止,且被油蒸氣化而將噴射器53內充滿,而且從噴嘴53a被噴射至殼體51的側壁內面。藉由此噴射而從吸氣部55被吸入的吸入氣體(真空容器10內的空氣)係往噴流的進行方向被吹濺,且由排氣部57被排氣。藉此,能夠進行真空容器10內的抽真空。第2圖中的「圓(○)」係示意性地表示油被蒸氣化後之油蒸氣的狀態。又,利用工作油8不進入真空容器10內之方式,在油蒸氣從噴射器噴嘴53a噴出之後,使吸入部55打開。 When the main steam pump 70 is opened and the oil vapor generator 70 is actuated, the hydraulic oil 8 is heated to the vicinity of the boiling point by the oil vapor generator 70, and is vaporized by the oil to fill the injector 53. Further, it is ejected from the nozzle 53a to the inner surface of the side wall of the casing 51. The suction gas (the air in the vacuum vessel 10) sucked from the intake unit 55 by the injection is blown in the direction in which the jet flow progresses, and is exhausted by the exhaust portion 57. Thereby, evacuation in the vacuum vessel 10 can be performed. The "circle (○)" in Fig. 2 schematically shows the state of the oil vapor after the oil is vaporized. Moreover, the suction portion 55 is opened after the oil vapor is ejected from the ejector nozzle 53a so that the hydraulic oil 8 does not enter the vacuum container 10.

又,因為殼體51被水冷卻管58冷卻,所以附著在殼體51的內壁之工作油8的油蒸氣,係被冷卻而凝結且返回殼體51下方的油槽59,且藉由油蒸氣產生器70而再次被加 熱且再次被蒸氣化,而成為循環之機制。 Further, since the casing 51 is cooled by the water cooling pipe 58, the oil vapor of the working oil 8 adhering to the inner wall of the casing 51 is cooled and condensed and returned to the oil groove 59 below the casing 51, and by the oil vapor. Generator 70 is added again It is hot and vaporized again, and becomes a mechanism of circulation.

如第3圖及第4圖所顯示,本例子的油蒸氣產生器70係透過板狀的架台70a而被裝入第2圖所顯示的油擴散泵50的殼體51內之底部。架台70a係被下蓋(凸緣)90從大氣側支持著。亦可使絕熱材(省略圖示)介於架台70a與下蓋90之間。下蓋90係藉由螺栓等的緊固件92而被裝卸自如地安裝在殼體51的底面,且殼體51的底部之大氣側係大略平坦地被形成。 As shown in Fig. 3 and Fig. 4, the oil vapor generator 70 of the present example is inserted into the bottom of the casing 51 of the oil diffusion pump 50 shown in Fig. 2 through the plate-like gantry 70a. The gantry 70a is supported by the lower cover (flange) 90 from the atmosphere side. A heat insulating material (not shown) may be interposed between the gantry 70a and the lower cover 90. The lower cover 90 is detachably attached to the bottom surface of the casing 51 by a fastener 92 such as a bolt, and the atmosphere side of the bottom of the casing 51 is formed substantially flat.

架台70a的上方(第3圖的上方向),係配置有作為被加熱體的一個例子之筒狀的盒體71。在本例子中,其下端被在大略中心附近具有開口部72a之基盤72支持著。基盤72係透過特定高度的足部70b而被架台70a支持著,而且係以在與架台70a之間形成工作油8能夠通過的程度的間隙之方式被配置。在本例子中,上述之藉由足部70b而被形成之基盤72與架台70a之間隙,係作為工作油的初步加熱流路之功能。又,透過使此間隙存在,而使得在油擴散泵50的殼體51內所配置之油蒸氣產生器70與殼體51底面之間被熱絕緣。 Above the gantry 70a (upward direction of FIG. 3), a cylindrical case 71 as an example of the object to be heated is disposed. In the present example, the lower end thereof is supported by the base 72 having the opening portion 72a in the vicinity of the approximate center. The base plate 72 is supported by the gantry 70a through the foot 70b of a specific height, and is disposed so as to form a gap to the extent that the hydraulic oil 8 can pass between the pedestal 70a. In the present example, the gap between the base plate 72 formed by the foot portion 70b and the gantry 70a is used as a function of the preliminary heating flow path of the working oil. Further, by presenting this gap, the oil vapor generator 70 disposed in the casing 51 of the oil diffusion pump 50 is thermally insulated from the bottom surface of the casing 51.

又,作為盒體71,亦可以使用與具有開口部72a之基盤72一體而成且附有凸邊的盒體(省略圖示)。又,基盤72亦可以透過後述的感應線圈75之絕緣用圓板構件(省略圖示)而被架台70a上方支持著。 Further, as the casing 71, a casing (not shown) integrally formed with the base 72 having the opening 72a and having a flange may be used. Further, the base plate 72 can be supported by the insulating plate member (not shown) of the induction coil 75, which will be described later, above the gantry 70a.

本例子的盒體71係由被加熱材料所構成。作為被加熱材料,能夠使用不鏽鋼、碳鋼、在JIS-G3101所規定之一般構造用之壓延鋼材之中的至少任一種。 The casing 71 of the present example is composed of a material to be heated. As the material to be heated, at least one of stainless steel, carbon steel, and a rolled steel material for general structure defined in JIS-G3101 can be used.

作為不鏽鋼,例如能夠使用SUS304、SUS303、SUS302、SUS316、SUS316L、SUS316J1、SUS316J1L、SUS405、SUS430、SUS434、SUS444、SUS429、SUS430F、SUS302等SUS的全部種類。碳鋼係包含軟鋼材料等碳量較少的低碳鋼、或硬鋼材料等碳量較多的高碳鋼。一般構造用壓延鋼材係包含SS330、SS400、SS490、SS540。 As the stainless steel, for example, all kinds of SUS such as SUS304, SUS303, SUS302, SUS316, SUS316L, SUS316J1, SUS316J1L, SUS405, SUS430, SUS434, SUS444, SUS429, SUS430F, and SUS302 can be used. The carbon steel system includes a low carbon steel such as a mild steel material, or a high carbon steel having a large carbon content such as a hard steel material. The rolled steel for general construction includes SS330, SS400, SS490, and SS540.

其中尤以使用軟鋼材料等電阻率從10×10-8Ωm至20×10-8Ωm左右為止的具有低電阻之強磁性材料來構成盒體71為佳。在使用具有低電阻之強磁性材料(軟鋼等)來構成盒體71之情形,因為低電阻的關係,被感應線圈75施加而生成之渦電流量係變大,其結果,通過盒體71本身的自己加熱量也變大,且能夠期待高的效率。 In particular, it is preferable to form the casing 71 by using a ferromagnetic material having a low electrical resistance such as a mild steel material having a specific resistance of from 10 × 10 -8 Ωm to about 20 × 10 -8 Ωm. In the case where the case 71 is formed using a ferromagnetic material (soft steel or the like) having a low electric resistance, the amount of eddy current generated by the induction coil 75 is increased due to the low resistance, and as a result, the case body 71 itself is passed. The amount of self-heating is also increased, and high efficiency can be expected.

又,使用一般鋼材之取得性高的SS400來構成盒體71亦佳。在此情形,即便成為高溫的被加熱體,因為在真空環境經常被浸漬在工作油,所以能夠期待顯現防鏽性。又,除了這些以外,亦能夠使用例如在被加熱材料的感應線圈75側之面包括表面處理材料之成形物來形成盒體71。 Further, it is also preferable to form the casing 71 by using the SS400 having high availability of general steel materials. In this case, even if the object to be heated which is a high temperature is often immersed in the working oil in a vacuum environment, it is expected to exhibit rust resistance. Further, in addition to these, it is also possible to form the casing 71 using, for example, a molded article including a surface treatment material on the surface of the induction coil 75 on the side of the heating material.

在本例子中,亦能夠使用被加熱材料來構成支持盒體71的下端之基盤72。 In the present example, it is also possible to use the material to be heated to constitute the base 72 of the lower end of the support case 71.

盒體71,係包括其周壁在直立方向(上下方向)延伸之構造。盒體71,係在其內側區域71a及外側區域71b的兩區域構成油槽59(參照第2圖),在此,工作油8係被填充且被積存。例如,在以高度120mm形成盒體71的情形,係以油蒸氣產生器70作動停止時的油面L水平面成為30mm左右之方 式填充工作油8。在此情形,當油蒸氣產生器70開始作動時,工作油8的油面L水平面係例如下降10mm左右。 The casing 71 includes a structure in which a peripheral wall thereof extends in an upright direction (up and down direction). The casing 71 constitutes an oil groove 59 (see FIG. 2) in two regions of the inner region 71a and the outer region 71b. Here, the hydraulic oil 8 is filled and accumulated. For example, in the case where the casing 71 is formed at a height of 120 mm, the water level of the oil surface L when the oil vapor generator 70 is stopped is about 30 mm. Fill the working oil 8. In this case, when the oil vapor generator 70 starts to operate, the oil level L of the hydraulic oil 8 is lowered by, for example, about 10 mm.

在本例子中,為了使用低頻交流電來實現如後述的感應加熱(低頻感應加熱),盒體71係以其厚度形成在5mm至12mm的範圍內為佳。 In the present example, in order to realize induction heating (low-frequency induction heating) as described later using low-frequency alternating current, the case 71 is preferably formed in a range of 5 mm to 12 mm in thickness.

又,在本例子中,盒體71的內側區域71a係透過基盤72的開口部72a而與盒體71的外側區域71b連通(參照第3圖)。 Further, in the present example, the inner region 71a of the casing 71 is transmitted through the opening 72a of the base 72 to communicate with the outer region 71b of the casing 71 (see Fig. 3).

感應線圈75係透過絕緣材料73而捲繞在盒體71的外周。藉此,感應線圈75係被電絕緣地配置在盒體71的外周(附近的一個例子)。絕緣材料73係能夠使用例如厚度為10μm~180μm左右的聚醯亞胺薄膜、雲母或在被加熱體外面之絕緣材的熱噴塗物等來構成。 The induction coil 75 is wound around the outer circumference of the casing 71 through the insulating material 73. Thereby, the induction coil 75 is electrically insulated and disposed on the outer periphery of the casing 71 (an example in the vicinity). The insulating material 73 can be formed, for example, by using a polyimide film having a thickness of about 10 μm to 180 μm, a mica or a thermal spray of an insulating material on the outer surface of the object to be heated.

構成感應線圈75之導線,能夠使用電阻較小且耐熱溫度較高的經絕緣被覆之耐熱電線。作為此種物,可舉出例如將鋁線進行耐酸鋁(alumite)處理而成之耐酸鋁電線等。構成感應線圈75之導線的直徑,係以2mm至4mm的範圍為佳。感應線圈75的捲層數係以7層至14層的範圍為佳。 The wires constituting the induction coil 75 can be insulated and insulated with heat-resistant wires having a small electric resistance and a high heat-resistant temperature. Examples of such an object include an alumite-resistant electric wire obtained by subjecting an aluminum wire to an alumite treatment. The diameter of the wires constituting the induction coil 75 is preferably in the range of 2 mm to 4 mm. The number of layers of the induction coil 75 is preferably in the range of 7 to 14 layers.

感應線圈75,係連接用以對該感應線圈75給電之給電裝置(省略圖示),且該給電裝置係藉由未圖示的控制裝置來控制給電狀況。 The induction coil 75 is connected to a power supply device (not shown) for supplying power to the induction coil 75, and the power supply device controls the power supply state by a control device (not shown).

在本例子中,因為盒體71及感應線圈75係一起以其一部分或全部被浸漬在工作油8之配置而被裝入,所以感應線圈75不會被異常加熱至工作油8的溫度以上,又,即便 在感應線圈75本身溫度上升之情形,亦能夠期待使用工作油8所得到的冷卻效果。而且感應線圈75的升溫係有助於工作油8的加熱且對省能量效果有貢獻。 In the present example, since the casing 71 and the induction coil 75 are partially immersed in the arrangement of the hydraulic oil 8 together, the induction coil 75 is not abnormally heated to a temperature higher than the temperature of the hydraulic oil 8, Again, even When the temperature of the induction coil 75 itself rises, the cooling effect obtained by using the hydraulic oil 8 can also be expected. Further, the temperature rise of the induction coil 75 contributes to the heating of the working oil 8 and contributes to the energy saving effect.

其次,說明油蒸氣產生器70的動作。 Next, the operation of the oil vapor generator 70 will be described.

首先,使給電裝置作動,而對感應線圈75施加交流電。對感應線圈75所施加的交流電之頻率數係沒有特別限定,作為一個例子,可舉出數十Hz至數百Hz的低頻交流電,但是亦可為高頻交流電。即便供給高頻交流電亦能夠得到同樣的效果。又,給電裝置的控制係使用電流控制方式,但是亦可為電力控制方式。以下係例示藉由電流控制方式來施加低頻交流電之情形。 First, the power feeding device is actuated, and an alternating current is applied to the induction coil 75. The number of frequencies of the alternating current applied to the induction coil 75 is not particularly limited, and examples thereof include low frequency alternating current of several tens of Hz to several hundreds of Hz, but may be high frequency alternating current. Even if high frequency alternating current is supplied, the same effect can be obtained. Further, the control system of the power supply device uses the current control method, but may be the power control method. The following is a case where a low frequency alternating current is applied by a current control method.

當使給電裝置作動而對感應線圈75施加商用頻率數為50Hz或60Hz的交流電時,在盒體71的直立方向上下係產生交鏈之磁通,利用此磁通而在盒體71中產生渦電流且生成焦耳熱。利用此熱而使盒體71本身被加熱,藉此,在盒體71的內側區域71a所被積存的工作油8係被直接加熱。從盒體71內的油面向上升的油蒸氣,係藉由與在比油面更上方露出之盒體71上部的高溫部分接觸而進一步被加熱,且成為充分地被加熱後的高溫油蒸氣而在噴射器53內上升,且從噴嘴53a被噴射。 When an alternating current having a commercial frequency of 50 Hz or 60 Hz is applied to the induction coil 75 by the operation of the power feeding device, a magnetic flux of a cross-link is generated in the upright direction of the casing 71, and a vortex is generated in the casing 71 by the magnetic flux. Current and Joule heat is generated. By using this heat, the casing 71 itself is heated, whereby the hydraulic oil 8 accumulated in the inner region 71a of the casing 71 is directly heated. The oil vapor rising from the oil surface in the casing 71 is further heated by contact with a high temperature portion of the upper portion of the casing 71 exposed above the oil surface, and is heated to a high temperature. It rises in the injector 53 and is ejected from the nozzle 53a.

如上述,因為油擴散泵50的殼體51被水冷卻管58冷卻,所以附著在殼體51的內壁之工作油8的油蒸氣係被冷卻且凝結,而返回殼體51的下方之盒體71的外側區域71b(與第2圖的油槽59同義)。在本例子中,因為盒體71的內 側區域71a係透過基盤72的開口部72a而與盒體71的外側區域71b連通(參照第3圖),所以凝結且返回後的工作油8,係通過藉由足部70b所被形成之基盤72與架台70a之間隙,且通過基盤72的開口部72a而流向盒體71的內側區域71a,而且藉由油蒸氣產生器70而被再加熱,且工作油8藉由再次蒸氣化而進行循環。 As described above, since the casing 51 of the oil diffusion pump 50 is cooled by the water cooling pipe 58, the oil vapor of the working oil 8 adhering to the inner wall of the casing 51 is cooled and condensed, and is returned to the casing below the casing 51. The outer region 71b of the body 71 (synonymous with the oil groove 59 of Fig. 2). In this example, because of the inside of the casing 71 The side region 71a communicates with the outer region 71b of the casing 71 through the opening 72a of the base 72 (see Fig. 3). Therefore, the hydraulic oil 8 which has been condensed and returned is passed through the base formed by the foot 70b. 72 is gapped with the gantry 70a, and flows to the inner region 71a of the casing 71 through the opening 72a of the base 72, and is reheated by the oil vapor generator 70, and the working oil 8 is circulated by re-vaporization. .

又,在本例子中,在使用被加熱材料構成支持盒體71的下端之基盤72的情形,該基盤72的部分亦能夠與盒體71一起作為被加熱體而利用。在此情形,能夠在基盤72與架台70a之間隙(即流路)中,將在殼體51被冷卻且能夠返回盒體71的外側區域71b之工作油8進行初步加熱,且能夠期待在內側區域71a之再次加熱時對工作油8的蒸發效率提升有所貢獻。 Further, in the present example, in the case where the base 72 of the lower end of the support case 71 is formed of a material to be heated, the portion of the base 72 can be used as a heated body together with the case 71. In this case, the working oil 8 that is cooled in the casing 51 and can be returned to the outer region 71b of the casing 71 can be initially heated in the gap (i.e., the flow path) between the base 72 and the gantry 70a, and can be expected to be inside. The reheating of the region 71a contributes to an increase in the evaporation efficiency of the working oil 8.

在將藉由足部70b而從背面支持基盤72之架台70a與盒體71及基盤72同樣地使用被加熱材料構成的情形,亦能夠期待該架台70a係作為被加熱體之用。 In the case where the gantry 70a of the back support base 72 by the foot portion 70b is formed of a material to be heated similarly to the case 71 and the base 72, the gantry 70a can be expected to be used as the object to be heated.

在本例子的油蒸氣產生器70中,作為工作油8的加熱源,係使用在由軟鋼材料、SS400等的被加熱材料所被構成之筒狀的盒體71的外周圍,透過絕緣材料73而捲繞感應線圈75而成者,並且藉由對感應線圈75施加低頻交流電而使盒體71被加熱,且利用此熱而使工作油8被蒸氣化。因為不加熱感應線圈75,所以沒有斷線的問題,而且沒有因斷線而引起發熱功能消失,及不會損害油擴散泵50的排氣功能。又,不會因絕緣不良而產生漏電。而且,感應線圈75本身不會成為發熱體,所以也不會產生被收納在殼體51內且由於高溫劣化 而引起端子座產生接觸不良。 In the oil vapor generator 70 of the present example, the heating source of the hydraulic oil 8 is used in the outer periphery of the cylindrical casing 71 formed of a material such as mild steel or SS400, and is passed through the insulating material 73. The induction coil 75 is wound, and the casing 71 is heated by applying low-frequency alternating current to the induction coil 75, and the working oil 8 is vaporized by the heat. Since the induction coil 75 is not heated, there is no problem of disconnection, and the heat generation function is not lost due to the disconnection, and the exhaust function of the oil diffusion pump 50 is not impaired. Moreover, there is no leakage due to poor insulation. Further, since the induction coil 75 itself does not become a heating element, it does not occur in the casing 51 and is deteriorated due to high temperature. The terminal block is in poor contact.

而且,在支持盒體71的下端之基盤72亦使用被加熱材料構成的情形,藉由對感應線圈75施加低頻交流電,亦能夠使基盤72被加熱,且亦能夠使蒸氣化的效率提升。 Further, in the case where the base 72 supporting the lower end of the casing 71 is also made of a material to be heated, by applying low-frequency alternating current to the induction coil 75, the base 72 can be heated and the efficiency of vaporization can be improved.

在從背面支持基盤72之架台70a亦使用被加熱材料構成的情形,藉由對感應線圈75施加低頻交流電,亦有能夠將該架台70a利用作為被加熱體之可能性,且能夠期待提升蒸氣化效率。在此情形,藉由使絕熱材(省略圖示)介於架台70a與下蓋90之間,能夠進一步提升蒸氣化效率。 In the case where the gantry 70a of the back support base 72 is also made of a material to be heated, by applying low-frequency alternating current to the induction coil 75, the gantry 70a can be used as a heated body, and vaporization can be expected. effectiveness. In this case, by making the heat insulating material (not shown) interposed between the gantry 70a and the lower cover 90, the vaporization efficiency can be further improved.

因為本例子的油蒸氣產生器70係被裝入本例子的油擴散泵50,所以能夠使在油蒸氣產生器70的感應線圈75流動之全部的電流被盒體71(或盒體71及基盤72)本身所消耗。其結果,係具有好的能量效率、促進省能量化,亦能夠對縮短工作油8的加熱升溫時間有貢獻(能夠使油擴散泵50的啟動時間縮短化)等的效果。 Since the oil vapor generator 70 of the present example is incorporated in the oil diffusion pump 50 of the present example, the entire current flowing in the induction coil 75 of the oil vapor generator 70 can be caused by the casing 71 (or the casing 71 and the base plate). 72) consumed by itself. As a result, it is possible to contribute to shortening the heating and heating time of the hydraulic oil 8 (the activation time of the oil diffusion pump 50 can be shortened) by improving the energy efficiency and promoting the energy saving.

在本例子的油蒸氣產生器70中,因為係在將其主要部分(盒體71、絕緣體73及感應線圈75)配置在下端為平坦的架台70a上方之狀態下,而裝入至殼體51底部,所以有可能大略平坦地形成殼體51的底部之大氣側。其結果,亦能夠提供可水平放置之油擴散泵50,且方便性提升。 In the oil vapor generator 70 of the present example, the main portion (the casing 71, the insulator 73, and the induction coil 75) is placed in the state of being placed above the lower stage 70a, and is loaded into the casing 51. At the bottom, it is possible to form the atmosphere side of the bottom of the casing 51 substantially flat. As a result, it is also possible to provide the oil diffusion pump 50 which can be horizontally placed, and the convenience is improved.

在本例子的油蒸氣產生器70中,因為捲繞感應線圈75之作為發熱體的盒體71之直立方向上端U,係在比接觸工作油8的油面L更上方露出之構成,所以從油面L向上升的油蒸氣,係透過與在比油面L更上方露出之盒體71的上部分 接觸而被進一步加熱,且已充分地被加熱之油蒸氣係被生成。其結果,在本例子的油蒸氣產生器70係被裝入之油擴散泵50中,有可能提高從噴射器53所噴出的蒸氣之溫度,且就實現提升排氣速度而言,乃是非常有益的。 In the oil vapor generator 70 of the present example, since the straight cubic upper end U of the casing 71 which is the heating element of the induction coil 75 is exposed above the oil surface L of the contact hydraulic oil 8, it is constituted. The oil vapor rising in the oil level L is transmitted through the upper portion of the casing 71 exposed above the oil level L. The oil vapor which is further heated by contact and which has been sufficiently heated is generated. As a result, in the oil diffusion pump 50 in which the oil vapor generator 70 of the present example is incorporated, it is possible to increase the temperature of the vapor ejected from the ejector 53, and it is very important to achieve an increase in the exhaust speed. benefit.

又,上述的例子係為了容易地理解本發明而記載,並不是用以限定本發明而記載。因此,在上述的實施形態所被揭示之各元件,其宗旨亦包含屬於本發明的技術的範圍之全部的設計變更和均等物。 Further, the above examples are described in order to facilitate the understanding of the present invention, and are not intended to limit the present invention. Therefore, the respective elements disclosed in the above embodiments are intended to include all design changes and equivalents within the scope of the technology of the present invention.

例如,在上述的例子中,係在由軟鋼材料、SS400等所形成之單一構造的盒體71之外周,透過絕緣材料73而使感應線圈75被露出在感應線圈75的外周部分(參照第3圖),但是不被此態樣限定,例如亦可以使用盒體內壁及盒體外壁的雙層構造形成盒體71,且以成為如外側區域71b/盒體外壁/絕緣材料73/感應線圈75/絕緣材料73/盒體內壁/內側區域71a的構造之方式構成,亦能夠實現本例子的作用效果。 For example, in the above-described example, the induction coil 75 is exposed to the outer peripheral portion of the induction coil 75 through the insulating material 73 on the outer periphery of the single-body casing 71 formed of a mild steel material, SS400 or the like (see the third section). Fig.), but is not limited by this aspect. For example, the casing 71 may be formed by a double layer structure of the inner wall of the casing and the outer wall of the casing, and may be, for example, the outer region 71b/the outer wall of the casing/the insulating material 73/the induction coil 75 The structure of the insulating material 73 / the inner wall of the casing / the inner region 71a is configured to achieve the effect of the present example.

根據此態樣的話,因為能夠將在內側區域71a所被積存的工作油8及將在外側區域71b所被積存的工作油8一起加熱,所以能夠期待顯著地提升工作油8的加熱效率。 According to this aspect, since the hydraulic oil 8 stored in the inner region 71a and the hydraulic oil 8 stored in the outer region 71b can be heated together, it is expected that the heating efficiency of the hydraulic oil 8 can be remarkably improved.

筒狀的被加熱體係不限定為例示的板材,在使用被加熱材料之構成中,亦可以是能夠通過工作油之多孔金屬體和網狀物捲起者。 The tubular heating system is not limited to the illustrated sheet material, and in the configuration using the material to be heated, it may be a porous metal body and a mesh which can be wound by the working oil.

又,在上述的例子中,係使感應線圈75的外周側露出(參照第3圖),但是不被此態樣限定,例如第5圖所顯示,亦能夠使感應線圈75的大略全體(但是除了下部的一部分以 外,參照第5圖)係使用由與盒體71的材質不同之材質所被形成的磁屏蔽盒體76覆蓋之態樣。藉由此種態樣,在對感應線圈75施加交流電而使盒體71被加熱時,能夠期待進一步提高加熱效率,乃是較佳的態樣。 Further, in the above-described example, the outer peripheral side of the induction coil 75 is exposed (see FIG. 3). However, this aspect is not limited. For example, as shown in FIG. 5, the induction coil 75 can be substantially entirely (but Except for the lower part In addition, referring to Fig. 5), a magnetic shield case 76 formed of a material different from the material of the casing 71 is used. In such a manner, when the alternating current is applied to the induction coil 75 to heat the casing 71, it is expected that the heating efficiency can be further improved, which is a preferable aspect.

而且,在上述的例子中,作為構成油蒸氣產生器70之被加熱體,係使用筒狀的盒體71,但是不被此態樣限定,亦能夠使用圓板狀等的板材(省略圖示)作為被加熱體,且以將該板材全體的一部分或全部被浸漬在所被積存的工作油8之方式配置。在此情形,在板材的周圍、例如板材的背面(殼體51的底部側),能夠透過絕緣材料73而配置感應線圈75。藉由此種態樣,亦能夠實現本例子的作用效果。 In the above-described example, the tubular body 71 is used as the object to be heated of the oil vapor generator 70. However, the plate member 71 such as a disk shape can be used without being limited thereto. As the object to be heated, a part or all of the entire plate material is immersed in the accumulated hydraulic oil 8 . In this case, the induction coil 75 can be disposed around the sheet material, for example, the back surface of the sheet material (the bottom side of the casing 51) through the insulating material 73. With this aspect, the effects of the present example can also be achieved.

又,在上述的例子中,係在單一的油擴散泵50設置有一個油蒸氣產生器70,但是不被此態樣限定,特別是在研討油擴散泵的大型化等之情形,例如第6圖及第7圖所顯示,亦能夠在殼體51內的底部配置複數個本例子的油蒸氣產生器70。 Further, in the above-described example, one oil vapor generator 70 is provided in a single oil diffusion pump 50, but this is not limited to this aspect, and in particular, in the case of increasing the size of the oil diffusion pump, for example, the sixth As shown in Fig. 7 and Fig. 7, a plurality of oil vapor generators 70 of the present example can also be disposed at the bottom of the casing 51.

【實施例】 [Examples]

其次,說明本發明的實例(實施例)及比較例。 Next, examples (embodiments) and comparative examples of the present invention will be described.

[實施例] [Examples]

在本例子中,係準備有將一個作為工作油加熱源之油蒸氣產生器70(第3圖)裝入以下所顯示的油擴散泵50(第2圖),且在下述條件下進行評價。 In the present example, an oil vapor generator 70 (Fig. 3), which is a heating source for the working oil, is prepared by being loaded into the oil diffusion pump 50 (Fig. 2) shown below, and evaluated under the following conditions.

(油擴散泵50) (oil diffusion pump 50)

.排氣口的直徑:250mm、.排氣速度:2900L/sec、.真空容器內的到達壓力:6.7×10-6Pa(帕斯卡(pascal))以下、.所需要的電力:0.7KW、.工作油:LION S、1L。 . Diameter of the exhaust port: 250mm. Exhaust speed: 2900L/sec, The arrival pressure in the vacuum vessel: 6.7 × 10 -6 Pa (pascal) or less. The required power: 0.7KW,. Working oil: LION S, 1L.

(油蒸氣產生器70) (Oil vapour generator 70)

.盒體71的高度:120mm、.工作油的油面L水平面:30mm(停止時)、10mm(作動時)。 . The height of the box body 71 is 120 mm. Oil level L of working oil: 30mm (when stopped), 10mm (when operating).

[比較例] [Comparative example]

在本例子中,係準備有在泵底部配置有電熱加熱器之習知構造的油擴散泵,且在下述的條件下進行評價,其中該電熱加熱器,係利用加熱線(鎳鉻合金線)作為工作油加熱源。 In the present example, an oil diffusion pump of a conventional configuration in which an electrothermal heater is disposed at the bottom of the pump is prepared and evaluated under the following conditions, wherein the electrothermal heater utilizes a heating wire (nickel-chromium wire). As a working oil heating source.

(習知的油擴散泵) (known oil diffusion pump)

.排氣口的直徑:250mm、.排氣速度:2900L/sec、.真空容器內的到達壓力:6.7×10-6pa(帕斯卡)以下、.所需要的電力:2.0KW(200V)、.工作油:LION S、1L。 . Diameter of the exhaust port: 250mm. Exhaust speed: 2900L/sec, The arrival pressure in the vacuum container: 6.7 × 10 -6 pa (Pascal) or less. The required power: 2.0KW (200V),. Working oil: LION S, 1L.

[評價] [Evaluation]

使用各例子的油擴散泵而進行運轉電力的測量。具體而言,係使用鉗式電力計測量對鎳鉻合金線(比較例)、感應線圈(實施例)之電力供給部分,並從電壓、電流、功率因素算出電力(啟動時電力、運轉時電力),且算出實施例對比較例之比(習知比)。其結果,實施例的運轉電力在啟動時係習知比為減少40%,而在運轉時之習知比為減少65%,可發現在啟動時、運轉時均能夠大幅度地減少電力。 The measurement of the operating power was performed using the oil diffusion pump of each example. Specifically, the power supply portion of the nichrome wire (comparative example) and the induction coil (example) is measured using a clamp-type electric meter, and electric power is calculated from voltage, current, and power factors (power at startup, power during operation) ), and the ratio of the examples to the comparative examples (conventional ratio) was calculated. As a result, the operating electric power of the embodiment was reduced by 40% at the time of starting, and the conventional ratio at the time of operation was reduced by 65%, and it was found that the electric power can be greatly reduced at the time of starting and running.

對各例子的油擴散泵測量溫度(側面、底面)。其結果,實施例的側面溫度(大氣側)為170℃。此相較於比較例(230℃)減少26%,能夠確認可將加熱集中在鍋爐內筒且能夠有助於減少電力。又,實施例的底面溫度為120℃。此相較於熾熱的加熱器組件係露出且非常高溫之比較例(熾熱狀態),可發現能夠大幅度地抑制熱損失。又,即便不考慮地板損傷,亦可發現能夠達成良好的水準。 The temperature (side, bottom) of the oil diffusion pump of each example was measured. As a result, the side temperature (atmosphere side) of the examples was 170 °C. This is a 26% reduction compared to the comparative example (230 ° C), and it can be confirmed that the heating can be concentrated in the boiler inner cylinder and contributes to the reduction of electric power. Further, the bottom surface temperature of the examples was 120 °C. This is compared with the comparative example (hot state) in which the hot heater component is exposed and is very high in temperature, and it can be found that heat loss can be greatly suppressed. Moreover, even if the floor damage is not considered, it can be found that a good level can be achieved.

8‧‧‧工作油 8‧‧‧Working oil

51‧‧‧殼體 51‧‧‧Shell

70‧‧‧油蒸氣產生器 70‧‧‧Oil vapour generator

70a‧‧‧架台 70a‧‧‧Rack

70b‧‧‧足部 70b‧‧‧foot

71‧‧‧盒體 71‧‧‧Box

71a‧‧‧內側區域 71a‧‧‧Inside area

71b‧‧‧外側區域 71b‧‧‧Outer area

72‧‧‧基盤 72‧‧‧Base

72a‧‧‧開口部 72a‧‧‧ openings

73‧‧‧絕緣材料 73‧‧‧Insulation materials

75‧‧‧感應線圈 75‧‧‧Induction coil

90‧‧‧下蓋(凸緣) 90‧‧‧Under cover (flange)

92‧‧‧緊固件 92‧‧‧fasteners

L‧‧‧油面 L‧‧‧ oil noodles

U‧‧‧直立方向上端 U‧‧‧ Straight cube up

Claims (9)

一種油擴散泵,係在被配置於殼體內的噴射器內配置油蒸氣產生器,藉由使該油蒸氣產生器作動而將工作油加熱而成為油蒸氣,且將該噴射器內的該油蒸氣從該噴射器噴射而使吸入氣體進行高真空排氣動作,其特徵在於:前述油蒸氣產生器係包括:被加熱體;感應線圈,被電絕緣地配置在該被加熱體的附近;及給電裝置,對該感應線圈施加交流電;前述被加熱體及感應線圈,以將一部分或全部被浸漬在該殼體內所積存的該工作油之配置,被裝入該殼體;藉由使前述給電裝置作動,使前述被加熱體被加熱,且使前述工作油被氣化。 An oil diffusion pump is provided with an oil vapor generator disposed in an ejector disposed in a casing, and the working oil is heated to become oil vapor by actuating the oil vapor generator, and the oil in the ejector is The steam is ejected from the ejector to perform a high-vacuum venting operation of the suction gas, wherein the oil vapor generator includes a heated body, and the induction coil is electrically insulated from being disposed in the vicinity of the object to be heated; The power feeding device applies an alternating current to the induction coil; the heated body and the induction coil are placed in the housing in a position in which a part or all of the working oil accumulated in the housing is immersed; The device is actuated to heat the heated body and to vaporize the working oil. 如申請專利範圍第1項所述之油擴散泵,其中前述油蒸氣產生器的該被加熱體係為在直立方向延伸之筒狀,該感應線圈係透過絕緣材料而捲繞在該筒狀的該被加熱體的周圍。 The oil diffusion pump according to claim 1, wherein the heated system of the oil vapor generator is a cylindrical shape extending in an upright direction, and the induction coil is wound around the cylindrical material through an insulating material. The circumference of the body to be heated. 如申請專利範圍第1項所述之油擴散泵,其中前述油蒸氣產生器的該被加熱體係為板狀,該感應線圈係透過絕緣材料而配置在該板狀的該被加熱體的周圍。 The oil diffusion pump according to claim 1, wherein the heated system of the oil vapor generator has a plate shape, and the induction coil is disposed around the plate-shaped object to be heated through an insulating material. 如申請專利範圍第1至3項中任一項所述之油擴散泵,其中在該殼體內具有工作油流路。 An oil diffusion pump according to any one of claims 1 to 3, wherein a working oil flow path is provided in the casing. 如申請專利範圍第1至4項中任一項所述之油擴散泵,其中在大氣側殼體底部不具有加熱源。 An oil diffusion pump according to any one of claims 1 to 4, wherein there is no heat source at the bottom of the atmosphere side casing. 如申請專利範圍第1至5項中任一項所述之油擴散泵,其中將被配置在該殼體內的該油蒸氣產生器與該殼體底面之間熱絕緣。 An oil diffusion pump according to any one of claims 1 to 5, wherein the oil vapor generator disposed in the casing is thermally insulated from the bottom surface of the casing. 如申請專利範圍第1至6項中任一項所述之油擴散泵,其中前述感應線圈係由經絕緣被覆之耐熱電線所構成。 The oil diffusion pump according to any one of claims 1 to 6, wherein the induction coil is composed of an insulated and heat-resistant electric wire. 一種真空裝置,係具備用以將真空容器內抽真空的排氣裝置,其特徵在於:使用如申請專利範圍第1至7項中任一項所述之油擴散泵作為前述排氣裝置。 A vacuum apparatus is provided with an exhaust device for evacuating a vacuum vessel, and the oil diffusion pump according to any one of claims 1 to 7 is used as the exhaust device. 一種油蒸氣產生器,係將包含殼體及噴射器之油擴散泵內的工作油加熱而成為油蒸氣,其特徵在於:被裝入前述油擴散泵內的該殼體而被使用,且該油蒸氣產生器係包括:被加熱體,以將一部分或全部被浸漬在前述殼體內所被積存的該工作油之方式,被配置在前述噴射器內;感應線圈,以將一部分或全部被浸漬在前述殼體內所被積存的該工作油之方式,被電絕緣地配置在前述被加熱體的附近;及給電裝置,對該感應線圈施加交流電;藉由使前述給電裝置作動,使前述被加熱體被加熱,且使前述工作油被氣化。 An oil vapor generator that heats hydraulic oil in an oil diffusion pump including a casing and an ejector into oil vapor, which is used by being mounted in the casing in the oil diffusion pump, and The oil vapor generator includes: a heated body to be disposed in the injector in such a manner that a part or all of the working oil is immersed in the casing; the induction coil is to be partially or completely impregnated The working oil accumulated in the casing is electrically insulated from being disposed in the vicinity of the object to be heated; and the power feeding device applies alternating current to the induction coil; and the heating device is activated to activate the heater The body is heated and the aforementioned working oil is vaporized.
TW104114356A 2014-06-24 2015-05-06 Oil diffusion pump and oil vapor generator using the same TWI618864B (en)

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TWI618864B (en) 2018-03-21
KR101861031B1 (en) 2018-05-24

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