TWI541439B - Oil diffusion pump and vacuum film forming device - Google Patents
Oil diffusion pump and vacuum film forming device Download PDFInfo
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Description
本發明係有關於一種油擴散幫浦,連接至構成蒸著裝置或濺鍍裝置等各種真空成膜裝置的真空腔室,做為適合將該腔室抽真空用的真空幫浦,本發明也有關於組裝有該油擴散幫浦的真空真膜裝置。 The present invention relates to an oil diffusion pump connected to a vacuum chamber constituting various vacuum film forming apparatuses such as a steaming device or a sputtering device, and as a vacuum pump suitable for vacuuming the chamber, the present invention also has A vacuum membrane device in which the oil diffusion pump is assembled.
在蒸著裝置或濺鍍裝置等各種真空成膜裝置中,使用於排氣裝置中用以將構成該裝置的真空腔室的內部抽成真空的真空幫浦可以採用油擴散幫浦。習知的油擴散幫浦中,有一種油擴散幫浦使用具有加熱線的電熱器,作為收容於鍋爐內的動作油的加熱源(專利文獻1)。 In various vacuum film forming apparatuses such as a vapor deposition apparatus or a sputtering apparatus, an oil diffusion pump can be used for the vacuum pump used in the exhaust apparatus to evacuate the inside of the vacuum chamber constituting the apparatus. In the conventional oil diffusion pump, an oil-diffusing pump uses an electric heater having a heating wire as a heating source of the working oil contained in the boiler (Patent Document 1).
專利文獻1:特開2007-23778號公報 Patent Document 1: JP-A-2007-23778
使用加熱線做為動作油的加熱源的情況下,會有能夠便宜地形成裝置的優點,但會具有引起以下各種問題的因素:例如,加熱線斷線使加熱功能消失、因加熱線絕緣不良而發生漏電、因為高溫使得端子台發生接觸不良等。又在使用加熱線的情況下,因為會有接近紅熱的高溫,所以必須謹慎地選擇安裝的場所,因此有選擇設置場所的自由度受限的問題。 When the heating wire is used as the heating source of the working oil, there is an advantage that the device can be formed inexpensively, but there are factors that cause various problems such as, for example, the heating wire is broken to cause the heating function to disappear, and the heating wire is poorly insulated. Leakage occurs, and the terminal block is in poor contact due to high temperature. Further, in the case of using a heating wire, since there is a high temperature close to red heat, it is necessary to carefully select a place to be installed, and thus there is a problem that the degree of freedom in selecting a place to be installed is limited.
做為動作油加熱源的加熱線在考量能量效率下也 會有許多熱傳導的損耗。結果,會有例如以下的問題存在。 As a heating wire for the action oil heating source, considering the energy efficiency There will be a lot of heat conduction losses. As a result, there are problems such as the following.
(1)電力的浪費 (1) Waste of electricity
(2)加熱的上升速度慢(啟動時間長) (2) The rising speed of heating is slow (long startup time)
(3)熱應答性與保養性差 (3) Poor thermal responsiveness and maintainability
(4)加熱對象(被加熱體)的材質必須選擇能夠長時間耐高溫的材料 (4) The material of the heating object (heated body) must be selected from materials that can withstand high temperatures for a long time.
(5)也會對被加熱體的週邊加熱,而不會與被加熱體一起貢獻對作動油的加熱 (5) It also heats the periphery of the object to be heated without contributing to the heating of the oil with the object to be heated.
根據本發明的一個觀點,提供了一種油擴散幫浦與使用該幫浦作為排氣裝置的真空成膜裝置。該油擴散幫浦具備能夠解決使用加熱線做為動作油加熱源時產生的問題的油蒸氣發生器,且故障少、動作時較省能源。 According to an aspect of the present invention, an oil diffusion pump and a vacuum film forming apparatus using the pump as an exhaust device are provided. The oil diffusion pump has an oil vapor generator capable of solving the problem that occurs when the heating wire is used as a heating source for the operating oil, and has fewer failures and is more energy-efficient during operation.
本發明的油擴散幫浦是一種真空幫浦,在殼體內部的噴流裝置內配置油蒸氣產生器,藉由該油蒸氣產生器動作使動作油蒸氣化成為油蒸氣,將該油蒸氣從該噴流裝置噴射出去,進行吸入氣體的排氣動作。該油蒸氣產生器包括:容器,壁面延伸於立起的方向,將被加熱材料構成的筒構件的下端封閉,將內部用來儲油;感應線圈,透過絕緣材料纏繞於該筒構件的周圍;以及供電裝置,施加低頻交流電至該感應線圈。藉由使該供電裝置動作,施加低頻交流電至線圈來加熱該筒構件本身,使該容器內的油蒸氣化。 The oil diffusion pump of the present invention is a vacuum pump in which an oil vapor generator is disposed in a jet flow device inside the casing, and the oil vapor generator operates to vaporize the action oil into oil vapor, and the oil vapor is from the oil vapor. The jet flow device is ejected to perform an exhaust operation of the suction gas. The oil vapor generator comprises: a container, the wall surface extending in a rising direction, the lower end of the tubular member formed of the heated material is closed, the inside is used for storing oil; and the induction coil is wound around the tubular member through the insulating material; And a power supply device that applies low frequency alternating current to the induction coil. By operating the power supply device, low frequency alternating current is applied to the coil to heat the tubular member itself, and the oil in the container is vaporized.
在本發明中,該油蒸氣產生器的該筒構件的壁面沿著立起的方向延伸,並且在夾著周方向為環狀的中空部的兩 側分別形成筒狀的內壁與外壁,形成一種雙重構造,而該感應線圈能夠透過該絕緣材料纏繞於該內壁的周圍的大氣側。本發明中,該油蒸氣產生器的該感應線圈是以絕緣被覆的耐熱電線構成。 In the present invention, the wall surface of the tubular member of the oil vapor generator extends in the rising direction, and two of the hollow portions that are annular in the circumferential direction The sides respectively form a cylindrical inner wall and an outer wall to form a double structure, and the induction coil can be wound around the atmospheric side of the inner wall through the insulating material. In the present invention, the induction coil of the oil vapor generator is composed of an insulated and heat-resistant electric wire.
本發明的真空成膜裝置具備將真空腔室抽成真空的排氣裝置,該排氣裝置可使用本發明的油擴散幫浦。 The vacuum film forming apparatus of the present invention includes an exhaust device that evacuates a vacuum chamber, and the oil diffusing pump of the present invention can be used as the exhaust device.
組裝在本發明的油擴散幫浦中的油蒸氣產生器會使用感應線圈透過絕緣材料纏繞於被加熱材料構成的筒構件(最終會成為發熱體)的周圍,來做為動作油加熱源,施加低頻交流電至線圈來加熱筒構件本身,並藉由這個熱使動作油蒸氣化。 The oil vapor generator assembled in the oil diffusion pump of the present invention is wound around the tubular member (which eventually becomes a heat generating body) made of a material to be heated by an induction coil through an insulating material, and is applied as an operating oil heating source. Low frequency alternating current is applied to the coil to heat the barrel member itself, and the heat of action is vaporized by this heat.
也就是說,根據組裝在本發明的油擴散幫浦中的油蒸氣產生器,不對線圈加熱,而施加低頻交流電於線圈,在筒構件的立起方向產生上下鎖交的磁束,藉此磁束在筒構件中產生感應電流,也就是產生渦電流,因而產生焦耳熱(低頻感應加熱)。利用此熱來加熱筒構件本身(筒構件本身加熱),藉此加熱動作油。因此,基本上不會因為斷線而讓發熱機能消失。因為全部的電流消耗在做為發熱體的筒構件本身,所以不會發生絕緣不良導致漏電。而採用不對線圈加熱,而對線圈施加低頻交流電來加熱筒構件本身的機制,所以線圈本身不會成為發熱體,不會發生高溫導致端子台的接觸不良。另外,從可局部加熱動作油加熱源的性質來看,有線圈的配置場所的選擇自由度增加的優點。 That is, according to the oil vapor generator assembled in the oil diffusion pump of the present invention, the coil is not heated, but low frequency alternating current is applied to the coil, and a magnetic flux that is locked up and down is generated in the rising direction of the tubular member, whereby the magnetic flux is An induced current is generated in the tubular member, that is, an eddy current is generated, thereby generating Joule heat (low frequency induction heating). This heat is used to heat the tubular member itself (the tubular member itself is heated), thereby heating the working oil. Therefore, the heating function is basically not lost due to the disconnection. Since all of the current is consumed as the tubular member itself as a heating element, leakage does not occur due to insulation failure. Instead of heating the coil and applying low-frequency alternating current to the coil to heat the tubular member itself, the coil itself does not become a heating element, and the contact failure of the terminal block does not occur at a high temperature. Further, from the viewpoint of the property of locally heating the hydraulic oil source, there is an advantage that the degree of freedom of selection of the arrangement place of the coil is increased.
本發明的油擴散幫浦組裝有本發明的油蒸氣產生 器,因此能夠將施加於油蒸氣產生器的線圈上的全部電流消耗在做為發熱體的筒構件上。結果,產生多個優點,例如:能夠提昇發熱體的熱應答性、能源效率良好、消耗能源少,能夠使動作油的加熱溫度上升時間縮短(啟動時間縮短)。 The oil diffusion pump of the present invention is assembled with the oil vapor generation of the present invention Therefore, it is possible to consume the entire current applied to the coil of the oil vapor generator on the tubular member as the heat generating body. As a result, there are a plurality of advantages, for example, it is possible to improve the heat responsiveness of the heating element, to improve the energy efficiency, and to consume less energy, and to shorten the heating temperature rise time of the working oil (the startup time is shortened).
本發明的油蒸氣產生器中,纏繞感應線圈的發熱體,也就是筒構件的立起方向上端因為從所接觸的動作油的油面上露出,所以從油面升起的油蒸氣會接觸到從油面上露出的筒構件內壁的上部分,藉此更進一步加熱,產生充分加熱的油蒸氣。結果,在安裝有這種油蒸氣產生器的油擴散幫浦中,能夠更短時間地提高動作油的加熱速度,在能源效率的觀點上極為有利。 In the oil vapor generator of the present invention, the heat generating body wound around the induction coil, that is, the upper end in the rising direction of the tubular member is exposed from the oil surface of the moving oil to be contacted, so that the oil vapor rising from the oil surface is in contact with The upper portion of the inner wall of the tubular member exposed from the oil surface is further heated to generate sufficiently heated oil vapor. As a result, in the oil diffusion pump to which such an oil vapor generator is attached, the heating rate of the hydraulic oil can be increased in a shorter time, which is extremely advantageous from the viewpoint of energy efficiency.
1‧‧‧真空成膜裝置 1‧‧‧Vacuum film forming device
8‧‧‧動作油 8‧‧‧Action oil
10‧‧‧(真空)腔室 10‧‧‧(vacuum) chamber
21‧‧‧管路 21‧‧‧ pipeline
23‧‧‧吸引管路 23‧‧‧Attraction line
25‧‧‧分歧管路 25‧‧‧Differential pipeline
26‧‧‧管路 26‧‧‧pipe
27‧‧‧管路 27‧‧‧pipe
28‧‧‧管路 28‧‧‧pipes
29‧‧‧管路 29‧‧‧pipe
31‧‧‧主排氣閥 31‧‧‧Main exhaust valve
33‧‧‧洩漏閥 33‧‧‧Leak valve
35‧‧‧粗排氣閥 35‧‧‧Rough exhaust valve
37‧‧‧輔助閥 37‧‧‧Auxiliary valve
39‧‧‧洩漏閥 39‧‧‧Leak valve
50‧‧‧油擴散幫浦 50‧‧‧Oil diffusion pump
51‧‧‧殼體 51‧‧‧Shell
53‧‧‧噴流裝置 53‧‧‧Spray device
53a‧‧‧噴嘴 53a‧‧‧Nozzles
55‧‧‧吸氣部 55‧‧‧Inhalation Department
57‧‧‧排氣部 57‧‧‧Exhaust Department
59‧‧‧儲油槽 59‧‧‧ oil storage tank
60‧‧‧迴轉幫浦(油旋轉真空幫浦) 60‧‧‧ Rotary pump (oil rotary vacuum pump)
70‧‧‧油蒸氣產生器 70‧‧‧Oil vapour generator
71‧‧‧框體(筒構件) 71‧‧‧Frame (cylinder)
71a‧‧‧中空部 71a‧‧‧ Hollow
71b‧‧‧框體內壁 71b‧‧‧ frame wall
71c‧‧‧框體外壁 71c‧‧‧ frame outer wall
71d‧‧‧框體上壁 71d‧‧‧The upper wall of the frame
72‧‧‧下蓋 72‧‧‧Under the cover
73‧‧‧絕緣材料 73‧‧‧Insulation materials
74‧‧‧發熱體 74‧‧‧heating body
75‧‧‧感應線圈 75‧‧‧Induction coil
76‧‧‧散熱構件 76‧‧‧heating components
77‧‧‧管路 77‧‧‧pipe
78‧‧‧鐵心 78‧‧‧ iron core
79‧‧‧輪緣 79‧‧‧ rim
L‧‧‧油面 L‧‧‧ oil noodles
U‧‧‧上端 U‧‧‧Upper
第1圖係根據本發明一實施型態的真空成膜裝置的概略架構圖。 Fig. 1 is a schematic structural view of a vacuum film forming apparatus according to an embodiment of the present invention.
第2圖係用於第1圖的真空成膜裝置的油擴散幫浦的一例的概略剖面圖。 Fig. 2 is a schematic cross-sectional view showing an example of an oil diffusion pump used in the vacuum film forming apparatus of Fig. 1 .
第3圖係用於第2圖的油擴散幫浦的油蒸氣產生器的主要部份的一例的概略架構剖面圖。 Fig. 3 is a schematic structural cross-sectional view showing an example of a main part of an oil vapor generator used in the oil diffusion pump of Fig. 2.
第4圖係沿著第3圖的IV-IV線的剖面圖。 Fig. 4 is a cross-sectional view taken along line IV-IV of Fig. 3.
第5圖係相當於第3圖其他樣態的使用於油擴散幫浦中的油蒸氣產生器的一部分剖面圖。 Fig. 5 is a partial cross-sectional view of the oil vapor generator used in the oil diffusion pump, which corresponds to the other aspects of Fig. 3.
第6圖係相當於第3圖其他樣態的使用於油擴散幫浦中的油蒸氣產生器的一部分剖面圖。 Fig. 6 is a partial cross-sectional view of the oil vapor generator used in the oil diffusion pump, which corresponds to the other aspects of Fig. 3.
第7圖係顯示組裝進本例的油擴散幫浦中的油蒸氣產生器的配置樣態的其他例子。 Fig. 7 is a view showing another example of the configuration of the oil vapor generator incorporated in the oil diffusion pump of this example.
第8圖係顯示組裝進本例的油擴散幫浦中的油蒸氣產生器的配置樣態的其他例子。 Fig. 8 is a view showing another example of the configuration of the oil vapor generator incorporated in the oil diffusion pump of this example.
以下,根據圖式說明本發明的一例。如第1圖所示,本例的真空成膜裝置1具有真空腔室(真空容器)10,做為裝置的本體,並在內部配置了薄膜形成(成膜)所必須的各種裝備,例如:蒸發源或濺鍍源等成膜源(圖示省略)、或保持做為處理對象的基板的基板保持器等。腔室10連接有管路21的下流側。腔室10也連接有真空計(圖示省略),來檢測腔室10內的氣壓(真空度)。 Hereinafter, an example of the present invention will be described based on the drawings. As shown in Fig. 1, the vacuum film forming apparatus 1 of the present embodiment has a vacuum chamber (vacuum container) 10 as a main body of the apparatus, and various equipments necessary for film formation (film formation) are disposed inside, for example: A film formation source (not shown) such as an evaporation source or a sputtering source, or a substrate holder or the like that holds a substrate to be processed. The chamber 10 is connected to the downstream side of the line 21. A pressure gauge (not shown) is also connected to the chamber 10 to detect the air pressure (vacuum degree) in the chamber 10.
管路21的上流側透過主排氣閥31連接到吸引管路23的下流側。吸引管路23的上流側連接有油擴散幫浦(油擴散真空幫浦)50的吸氣部55。管路21的途中連接有分歧管路25的下流側。分歧管路25的途中連接有管路26的下流側,管路26的上流側連接有洩漏閥33。 The upstream side of the line 21 is connected to the downstream side of the suction line 23 through the main exhaust valve 31. An intake portion 55 of an oil diffusion pump (oil diffusion vacuum pump) 50 is connected to the upstream side of the suction line 23. The downstream side of the branch line 25 is connected to the middle of the line 21. A downstream side of the line 26 is connected to the branch line 25, and a leak valve 33 is connected to the upstream side of the line 26.
分歧管路25的上流側透過粗排氣閥35連接至管路27的下流側。管路27的上流側連接有迴轉幫浦(油迴轉真空幫浦)60。管路27的途中連接有管路28的下流側。管路28的上流側透過輔助閥37連接至油擴散幫浦50的排氣部57。管路27在管路28連接部還連接有管路29的下流側,管路29的上流側設有洩漏閥39。管路28內連接有真空計(圖示省略),用以檢測出油擴散幫浦50內的氣壓(真空度)。 The upstream side of the branch line 25 is connected to the downstream side of the line 27 through the coarse exhaust valve 35. A rotary pump (oil rotary vacuum pump) 60 is connected to the upstream side of the line 27. The downstream side of the line 28 is connected to the middle of the line 27. The upstream side of the line 28 is connected to the exhaust portion 57 of the oil diffusion pump 50 through the auxiliary valve 37. The line 27 is also connected to the downstream side of the line 29 at the connection of the line 28, and a leak valve 39 is provided on the upstream side of the line 29. A vacuum gauge (not shown) is connected to the pipe 28 for detecting the air pressure (vacuum degree) in the oil diffusion pump 50.
本例的真空成膜裝置1除上述構造外,還具有控制裝置1的動作的控制裝置(圖示省略)。本例中具備的控制裝置包括含有CPU(中央處理器)等處理電路的主控制電路(圖示省略)、內藏於該控制電路內的記憶元件(記憶體)、控制迴轉幫浦60運轉的迴轉幫浦控制電路(圖示省略)、控制油擴散幫浦50運轉的油擴散幫浦控制電路(圖示省略)。 The vacuum film forming apparatus 1 of the present example has a control device (not shown) that controls the operation of the device 1 in addition to the above configuration. The control device provided in this example includes a main control circuit (not shown) including a processing circuit such as a CPU (Central Processing Unit), a memory element (memory) built in the control circuit, and control of the operation of the rotary pump 60. The rotary pump control circuit (not shown) and the oil diffusion pump control circuit (not shown) that controls the operation of the oil diffusion pump 50.
主控制電路連接有真空計驅動電路(未圖示),與連接到管路21內的真空計相連。主控制電路連接各個閥(主排氣閥31、洩漏閥33、39、粗排氣閥35、輔助閥37),這些閥會依據主控制電路的既定程序指令而開閉。油擴散幫浦50連接到迴轉幫浦60,因此,油擴散幫浦50透過輔助閥37排出的氣體可被迴轉幫浦60吸引並由未圖示的路徑排出。 The main control circuit is connected to a vacuum gauge drive circuit (not shown) and is connected to a vacuum gauge connected to the line 21. The main control circuit is connected to the respective valves (main exhaust valve 31, leak valve 33, 39, rough exhaust valve 35, auxiliary valve 37) which are opened and closed in accordance with the predetermined program command of the main control circuit. Since the oil diffusion pump 50 is connected to the rotary pump 60, the gas discharged from the oil diffusion pump 50 through the auxiliary valve 37 can be sucked by the rotary pump 60 and discharged through a path not shown.
本例的迴轉幫浦60是用來完成輔助幫浦的作用,將做為主幫浦使用的油擴散幫浦50P的背壓維持在臨界值以下,所以迴轉幫浦60也做為粗排氣幫浦來使用。迴轉幫浦60例如可由旋轉翼型等的油旋轉幫浦構成。旋轉翼型的油旋轉幫浦在汽缸內具有旋轉的轉子。汽缸彼此具有獨立開口的吸氣口與排氣口。轉子會裝上可動的閥,藉由轉子的離心力使閥的外緣按壓於汽缸內壁。結果,當轉子旋轉時,以轉子、閥、汽缸內壁區隔的容積變化,藉此成為一個送出氣體的機構。 The rotary pump 60 of this example is used to complete the auxiliary pump, and the back pressure of the oil diffusion pump 50P used as the main pump is maintained below the critical value, so the rotary pump 60 is also used as the coarse exhaust. The pump is used. The rotary pump 60 can be constituted, for example, by an oil rotary pump such as a rotary airfoil. The rotary airfoil oil rotary pump has a rotating rotor in the cylinder. The cylinders have mutually independent open and exhaust ports. The rotor is fitted with a movable valve, and the outer edge of the valve is pressed against the inner wall of the cylinder by the centrifugal force of the rotor. As a result, when the rotor rotates, the volume of the rotor, the valve, and the inner wall of the cylinder is changed, thereby becoming a mechanism for sending out the gas.
如第2圖所示,本例的油擴散幫浦50具有底部閉塞的筒狀容器(殼體)51。殼體51內的底部配置有油蒸氣產生器70,加熱動作油使其蒸氣化。殼體51內配置有噴流裝置53,在此,吸入油蒸氣產生器70所加熱的動作油8(參照第3圖)蒸氣 化後上升的油蒸氣,通過噴嘴53a往排氣方向噴射。殼體51的上端設有吸氣部55,殼體51的側面設有排氣部57。 As shown in Fig. 2, the oil diffusion pump 50 of this example has a cylindrical container (housing) 51 whose bottom is closed. An oil vapor generator 70 is disposed at the bottom of the casing 51, and the hydraulic oil is heated to be vaporized. A jet flow device 53 is disposed in the casing 51, and the steam of the working oil 8 (see FIG. 3) heated by the oil vapor generator 70 is sucked therein. The oil vapor that has risen after the injection is ejected in the exhaust direction through the nozzle 53a. The upper end of the casing 51 is provided with an intake portion 55, and the side surface of the casing 51 is provided with an exhaust portion 57.
接著,說明油擴散幫浦50的動作。當開放主排氣閥31並使油蒸氣產生器70動作後,動作油8被油蒸氣產生器70加熱到230℃附近而蒸氣化(油蒸氣),從噴嘴53a噴射項殼體51的側壁內面。藉此噴射,吸氣部55吸入的吸入氣體(腔室10內的空氣)往噴流的行進方向噴灑,從排氣部57排出。藉此將腔室10內抽成真空。第2圖中的小圓圈係概略地表示油蒸氣化後的油蒸氣狀態。而為了不讓動作油8進入腔室10內,油蒸氣從噴嘴53a噴出後開放吸入部55。 Next, the operation of the oil diffusion pump 50 will be described. When the main exhaust valve 31 is opened and the oil vapor generator 70 is operated, the hydraulic oil 8 is heated by the oil vapor generator 70 to around 230 ° C to be vaporized (oil vapor), and is ejected from the nozzle 53a into the side wall of the casing 51. surface. By this injection, the suction gas (the air in the chamber 10) sucked by the intake unit 55 is sprayed in the traveling direction of the jet flow, and is discharged from the exhaust portion 57. Thereby, the inside of the chamber 10 is evacuated. The small circle in Fig. 2 schematically shows the state of the oil vapor after the oil vaporization. In order to prevent the hydraulic oil 8 from entering the chamber 10, the oil vapor is ejected from the nozzle 53a, and the suction portion 55 is opened.
又因為殼體51被水冷管58所冷卻,附著在殼體51內壁的動作油8的油蒸氣冷卻而凝結,再度回到殼體51下方的儲油槽59,然後再被油蒸氣產生器70加熱而再蒸氣化,形成一循環的機制。 Further, since the casing 51 is cooled by the water-cooling pipe 58, the oil vapor of the hydraulic oil 8 adhering to the inner wall of the casing 51 is cooled and condensed, and is returned to the sump 59 below the casing 51, and then by the oil vapor generator 70. Heating and re-vaporizing to form a cyclical mechanism.
如第3及4圖所示,本例的油蒸氣產生器70配置於第2圖所示的油擴散幫浦50的殼體51內的底部,具有筒狀的框體(筒構件)71,以被加熱材構成,做為真空容器的一部分。被加熱材料可以使用不繡鋼、碳鋼、JIS-G3101所規定的一般構造用壓延鋼材中的至少任一種。 As shown in the third and fourth figures, the oil vapor generator 70 of the present example is disposed at the bottom of the casing 51 of the oil diffusion pump 50 shown in Fig. 2, and has a cylindrical casing (cylinder member) 71. It is made of a material to be heated and is used as a part of a vacuum container. As the material to be heated, at least one of stainless steel, carbon steel, and a rolled steel for general structure defined by JIS-G3101 can be used.
不鏽鋼可以使用例如SUS304、SUS303、SUS302、SUS316、SUS316L、SUS316J1、SUS316J1L、SUS405、SUS430、SUS434、SUS444、SUS429、SUS430F、SUS302等全種類的SUS。碳剛內包含軟鋼材料等的碳量低的低碳鋼、硬鋼材料等的碳量高的高碳鋼。一般構造用壓延鋼包含SS330、SS400、SS490、 SS540。 For the stainless steel, for example, all kinds of SUS such as SUS304, SUS303, SUS302, SUS316, SUS316L, SUS316J1, SUS316J1L, SUS405, SUS430, SUS434, SUS444, SUS429, SUS430F, and SUS302 can be used. The carbon steel contains high carbon steel such as low carbon steel such as mild steel material and low carbon steel such as hard steel material. The rolled steel for general construction includes SS330, SS400, SS490, SS540.
其中,將軟鋼材料等的阻抗率在10×10-8Ωm到20×10-8Ωm左右的低電性阻抗的強磁性材料施加鍍膜處理來構成框體71是較佳的選擇。以低電性阻抗的強磁性材料(軟鋼等)構成框體71的情況下,因為低電性阻抗所以施加在感應線圈75上產生的渦電流量變大,結果,使框體71本身的自我加熱量變大,可期望更高的加熱效率。而以一般鋼材的SS400構成框體71也是不錯的選擇。除了這些以外,也可以將不鏽鋼薄板貼合被加熱材料的大氣側表面形成不鏽鋼覆蓋鋼板,以此來形成框體71。 Among them, it is preferable to form a frame 71 by applying a plating treatment to a ferromagnetic material having a low electrical resistance such as a soft steel material or the like having an impedance ratio of about 10 × 10 -8 Ωm to about 20 × 10 -8 Ωm. When the frame 71 is formed of a ferromagnetic material (soft steel or the like) having a low electrical impedance, the amount of eddy current generated on the induction coil 75 is increased due to the low electrical impedance, and as a result, the frame body 71 itself is self-heated. The amount becomes large, and higher heating efficiency can be expected. It is also a good choice to form the frame 71 with the general steel SS400. In addition to these, the frame 71 may be formed by bonding a stainless steel sheet to the atmosphere-side surface of the material to be heated to form a stainless steel-coated steel sheet.
框體71沿著立起的方向(上下方向)延伸,並且在周方向為環狀的中空部71a的兩側分別形成同心圓配置的筒狀框體內壁71b與框體外壁71c,形成一種雙重構造。然而,框體內外壁71b、71c的上面由環狀的框體上壁71d所閉塞,框體內外壁71b、71c的下面環狀地開放。框體71(框體內壁71b)的下面以下蓋72閉塞。本例中,框體內壁71b與下蓋72所包圍的領域構成儲油槽59(參照第2圖),動作油8填充並儲存於此。例如,以高度120mm形成框體內壁71b與框體外壁71c的情況下,油蒸氣產生器70動作停止時將動作油8填充到油面L高度在30mm左右的程度。在這個情況下,當油蒸氣產生器70開始動作,動作油8的油面L高度會下降到例如10mm左右。本例中,框體內壁71b與框體外壁71c形成在厚度5mm~12mm的範圍內是較好的選擇。特別是低頻感應加熱時,為發熱體的框體內壁71b的厚度在電流浸透的觀點下越厚越有利(例如8mm~10mm 左右)。 The frame body 71 extends in the rising direction (up-and-down direction), and the cylindrical inner wall 71b and the outer frame wall 71c which are arranged concentrically are formed on both sides of the annular hollow portion 71a in the circumferential direction, forming a double structure. However, the upper surfaces of the inner and outer outer walls 71b and 71c are closed by the annular frame upper wall 71d, and the lower surfaces of the inner and outer outer walls 71b and 71c are annularly opened. The lower surface of the casing 71 (the inner wall 71b of the casing) is closed by the lower cover 72. In this example, the area surrounded by the inner wall 71b and the lower cover 72 constitutes an oil sump 59 (see FIG. 2), and the hydraulic oil 8 is filled and stored therein. For example, when the inner wall 71b and the outer wall 71c of the frame are formed at a height of 120 mm, when the operation of the oil vapor generator 70 is stopped, the hydraulic oil 8 is filled so that the height of the oil surface L is about 30 mm. In this case, when the oil vapor generator 70 starts to operate, the oil level L of the hydraulic oil 8 is lowered to, for example, about 10 mm. In this example, it is preferable that the inner wall 71b of the frame and the outer wall 71c of the frame are formed in a range of 5 mm to 12 mm in thickness. In particular, in the case of low-frequency induction heating, it is advantageous that the thickness of the inner wall 71b of the heating element is thicker from the viewpoint of current permeation (for example, 8 mm to 10 mm). about).
框體內壁71b的周圍(中空部71a側,本例中的大氣側)透過絕緣材料73纏繞著感應線圈75。絕緣材料73能夠以例如厚度是10μm~180μm左右的聚醯亞胺薄膜等構成 The periphery of the inner wall 71b of the casing (the side of the hollow portion 71a, on the atmospheric side in this example) is wound around the induction coil 75 through the insulating material 73. The insulating material 73 can be formed, for example, of a polyimide film having a thickness of about 10 μm to 180 μm.
構成感應線圈75的導線使用電性阻抗低,被覆耐熱溫度高的絕緣材料的耐熱電線。這種電線例如以氧化處理過的防蝕鋁電線等。構成感應線圈75的導線的直徑可選擇在2mm~4mm的範圍。感應線圈75的圈數可選擇在7圈~14圈。 The wire constituting the induction coil 75 is a heat-resistant electric wire having a low electrical resistance and an insulating material having a high heat-resistant temperature. Such a wire is, for example, an oxidized alumite wire or the like. The diameter of the wires constituting the induction coil 75 can be selected from the range of 2 mm to 4 mm. The number of turns of the induction coil 75 can be selected from 7 to 14 turns.
另外,感應線圈75依序連接有用以施加該感應線圈75電流(數10Hz~數100Hz的低頻交流電流)的供電裝置(圖示省略)與該電源的控制裝置(控制裝置)。 Further, the induction coil 75 is connected to a power supply device (not shown) for applying a current of the induction coil 75 (a low-frequency alternating current of several tens of Hz to several hundred Hz) and a control device (control device) for the power supply.
為了保持真空,框體71需要強度(厚度)。因此,使用高頻時,有以下幾種問題:(1)做為發熱體的框體71(特別是框體內壁71b)恐發生表皮效應。所謂表皮效應是指著眼於導體且有一定厚度的框體內壁71b,會發現比起其內部僅外側附近的表皮溫度上升,溫度上升不容易傳達到內部的現象。當發現這種表皮效應時,動作油的加熱效率惡化。(2)不只動作油的加熱效率惡化,因為長時間的運轉油擴散幫浦,伴隨著感應線圈75本身溫度的上升也成為隱憂。 In order to maintain the vacuum, the frame 71 requires strength (thickness). Therefore, when a high frequency is used, there are the following problems: (1) The skin 71 of the heat generating body (especially the inner wall 71b of the frame) is likely to have a skin effect. The skin effect refers to the inner wall 71b of the frame which has a certain thickness by focusing on the conductor, and it is found that the temperature rise is not easily transmitted to the inside as compared with the case where the temperature of the skin near the outer side is increased. When such a skin effect is found, the heating efficiency of the working oil is deteriorated. (2) Not only the heating efficiency of the operating oil is deteriorated, but also the long-term running oil diffusion pump is accompanied by an increase in the temperature of the induction coil 75 itself.
又使用高頻時還有以下問題:(3)為了產生高頻而需要設置昂貴的變頻器,結果恐怕會增加裝置的成本。(4)在設置複數的加熱塊的情況下,對各個加熱塊的感應電流干涉或高頻雜訊的產生也可能對多個機器造成影響。 When the high frequency is used, there are the following problems: (3) In order to generate a high frequency, an expensive inverter is required, and as a result, the cost of the device may increase. (4) In the case where a plurality of heating blocks are provided, the induced current interference or the generation of high-frequency noise for each of the heating blocks may also affect a plurality of machines.
本例中,為了不發生這些問題,而以低頻電流做 為供電裝置施加至感應線圈75的電流。 In this case, in order not to cause these problems, the low frequency current is used. The current applied to the induction coil 75 for the power supply device.
接著,說明油蒸氣產生器70的動作。供電裝置動作,施加感應線圈75例如施加電壓200V(rms)、電流12A(rms)、頻率50Hz或60Hz的交流電,在框體71(框體內壁71b)的立起方向產生上下鎖交的磁束,藉此磁束在框體71(框體內壁71b)中產生渦電流,產生焦耳熱(低頻感應加熱)。利用此熱來加熱框體71(框體內壁71b)本身,使儲存於框體71中(框體內壁71b與下蓋72包圍的領域)的動作油8被直接加熱。從框體71內的油面升起的油蒸氣若接觸到從油面上露出且變熱的框體內壁71b的上部分,會再進一步被加熱,成為充分加熱的高溫油蒸氣而上升到噴流裝置53內部,從噴嘴53a噴射而出。 Next, the operation of the oil vapor generator 70 will be described. The power supply device operates, and the induction coil 75 is applied with, for example, an alternating current of a voltage of 200 V (rms), a current of 12 A (rms), a frequency of 50 Hz or 60 Hz, and a magnetic flux that is locked up and down in the rising direction of the casing 71 (the inner wall 71b of the casing). Thereby, the magnetic flux generates an eddy current in the casing 71 (the inner wall 71b of the casing) to generate Joule heat (low frequency induction heating). By using this heat, the casing 71 (the inner wall 71b) itself is heated, and the hydraulic oil 8 stored in the casing 71 (the area surrounded by the inner wall 71b and the lower cover 72) is directly heated. When the oil vapor rising from the oil surface in the casing 71 comes into contact with the upper portion of the inner wall 71b of the casing which is exposed from the oil surface and becomes hot, it is further heated to become a sufficiently heated high-temperature oil vapor and rise to the jet flow. Inside the device 53, it is ejected from the nozzle 53a.
如上述,油擴散幫浦50的殼體51藉由水冷管58冷卻,因此附著於殼體51的內壁的動作油8的油蒸氣冷卻而凝結,回到殼體51下方的儲油槽59。儲油槽59相對於框體內壁71b與下蓋72包圍的領域係以管路77連通,因此凝結而回歸的動作油8會經過油蒸氣產生器70再次加熱與蒸氣化,循環下去。 As described above, since the casing 51 of the oil diffusion pump 50 is cooled by the water-cooling pipe 58, the oil vapor of the hydraulic oil 8 adhering to the inner wall of the casing 51 is cooled and condensed, and is returned to the oil reservoir 59 below the casing 51. The oil reservoir 59 communicates with the lower cover 72 with respect to the region surrounded by the inner wall 71b and the lower portion 72. Therefore, the hydraulic oil 8 that has been condensed and returned is reheated and vaporized by the oil vapor generator 70, and circulated.
本例的油蒸氣產生器70中,在軟鋼材料或SS400等的被加熱材料構成的筒狀框體71(本例中的框體內壁71b)的周圍透過絕緣材料73纏繞感應線圈75做為動作油8的加熱源,再藉由施加低頻電流於感應線圈75來加熱框體內壁71b,利用這個熱使動作油8蒸氣化。因為不加熱感應線圈75,所以不會有斷線的問題,不會因斷線而使加熱機能消失。另外,也不會因絕緣不良而漏電。又因為不加熱感應線圈75,所以感應線圈75本身不會成為發熱體,而不會發生高溫導致的端子台的接觸 不良。本例的油擴散幫浦50安裝有本例的油蒸氣產生器70,所以能夠將流過油蒸氣產生器70的感應線圈75的全部電流消費在框體71(本例中的框體內壁71b)本身上。結果,具有以下的優點:能夠提高做為發熱體的框體71的熱應答性,能源效率高、消耗能源少,能夠使動作油8的加熱溫度上升時間縮短(能夠縮短幫浦50的啟動時間)。本例的油蒸氣產生器70中,纏繞感應線圈75的發熱體,也就是框體71(框體內部71b)的立起方向上端U因為從所接觸的動作油的油面L上露出,所以從油面L升起的油蒸氣會接觸到從油面L上露出的框體內壁71b的上部分,藉此更進一步加熱,產生充分加熱的油蒸氣。結果,在安裝有本例的油蒸氣產生器70的油擴散幫浦50中,能夠更短時間地提高動作油8的加熱速度,在能源效率的觀點上極為有利。 In the oil vapor generator 70 of the present embodiment, the induction coil 75 is wound around the insulating frame 75 around the cylindrical casing 71 (in the inner wall 71b of the present example) made of a material such as mild steel or SS400. The heating source of the oil 8 heats the inner wall 71b of the casing by applying a low-frequency current to the induction coil 75, and the operating oil 8 is vaporized by this heat. Since the induction coil 75 is not heated, there is no problem of disconnection, and the heating function does not disappear due to disconnection. In addition, there is no leakage due to poor insulation. Moreover, since the induction coil 75 is not heated, the induction coil 75 itself does not become a heating element, and the contact of the terminal block due to high temperature does not occur. bad. Since the oil vapor generator 70 of this example is mounted with the oil vapor generator 70 of this example, the entire current of the induction coil 75 flowing through the oil vapor generator 70 can be consumed in the casing 71 (in the inner wall 71b of this example). ) itself. As a result, the heat responsiveness of the casing 71 as the heating element can be improved, the energy efficiency is high, the energy consumption is small, and the heating temperature rise time of the hydraulic oil 8 can be shortened (the startup time of the pump 50 can be shortened). ). In the oil vapor generator 70 of the present example, the heat generating body that surrounds the induction coil 75, that is, the upper end U of the casing 71 (the inside of the casing 71b) in the rising direction is exposed from the oil surface L of the moving oil to be contacted, The oil vapor rising from the oil surface L comes into contact with the upper portion of the inner wall 71b of the casing exposed from the oil surface L, whereby it is further heated to generate sufficiently heated oil vapor. As a result, in the oil diffusion pump 50 to which the oil vapor generator 70 of this example is attached, the heating rate of the hydraulic oil 8 can be increased in a shorter time, which is extremely advantageous from the viewpoint of energy efficiency.
上述例子是為了使本發明更容易理解而舉出的例子,並非限定本發明。因此,上述實施型態揭露的各要素包含本發明技術範圍內的全部設計變更或均等物。 The above examples are examples for making the invention easier to understand, and are not intended to limit the invention. Therefore, each element disclosed in the above embodiments includes all design changes or equivalents within the technical scope of the present invention.
例如,上述的例子中,透過絕緣材料73纏繞感應線圈75於軟鋼材料或SS400等形成的框體內壁71b的周圍(大氣側),但並不限於這種形式,例如,也能夠用以下所示的構造(參照第5圖)來實現本例的作用效果。 For example, in the above-described example, the induction coil 75 is wound around the inner wall 71b (the atmosphere side) formed of the mild steel material or the SS400 through the insulating material 73. However, the present invention is not limited to this form, and for example, the following can also be used. The structure (see Fig. 5) is used to realize the effect of this example.
使筒狀的發熱體74延伸於框體內壁71b的內壁面(與動作油8接觸的真空側)配置。這樣的發熱體74的上端U最好從儲存的動作油8的油面L上露出。發熱體74以上述的例子的鋼材料(不鏽鋼、碳鋼、一般構造用壓延鋼材、不鏽鋼覆蓋鋼板等)所形成。 The tubular heat generating body 74 is disposed to extend on the inner wall surface (the vacuum side in contact with the hydraulic oil 8) of the inner wall 71b of the casing. The upper end U of such a heating element 74 is preferably exposed from the oil surface L of the stored hydraulic oil 8. The heating element 74 is formed of a steel material (stainless steel, carbon steel, rolled steel for general structure, stainless steel coated steel sheet, or the like) of the above-described example.
至少以具有耐熱性、高電絕緣性、隔熱性的材質(不鏽鋼)的材質,形成存在於發熱體74與感應線圈75之間的構件(本例中至少是框體內壁71b。也可是框體71全體)。利用發熱體74的熱可更有效率地加熱動作油。另外,最好將此構件(框體內壁71b)緊密地與發熱體74面接合。藉此,可讓熱傳導更有效率,有效率地加熱動作油。 At least a member existing between the heating element 74 and the induction coil 75 is formed of a material having a heat resistance, a high electrical insulating property, and a heat insulating property (stainless steel) (in this example, at least the inner wall 71b of the casing) may be a frame. Body 71)). The heat of the heating element 74 can be used to heat the working oil more efficiently. Further, it is preferable that the member (inside wall 71b) is tightly joined to the heat generating body 74. Thereby, heat conduction can be made more efficient and the working oil can be heated efficiently.
在感應線圈75的周圍配置以耐熱性、高電絕緣性、高熱傳導性的材質(例如氮化鋁)所形成的散熱構件76。 使線圈溫度是放到外壁(框體外壁71c等),有效率地散熱,降低線圈溫度。在散熱構件76的周圍配置磁性薄片材料的鐵心78。改善幫浦的功率因數,提昇電力使用效率。配置輪緣79,使其從大氣側(從第5圖中的紙面下方朝上方)支持感應線圈75或鐵心78,用以將感應線圈75或鐵心78固定於幫浦。 A heat radiating member 76 formed of a material having heat resistance, high electrical insulating properties, and high thermal conductivity (for example, aluminum nitride) is disposed around the induction coil 75. The coil temperature is placed on the outer wall (the outer wall 71c of the frame, etc.) to efficiently dissipate heat and lower the coil temperature. A core 78 of a magnetic sheet material is disposed around the heat radiating member 76. Improve the power factor of the pump and improve the efficiency of power use. The rim 79 is disposed such that it supports the induction coil 75 or the core 78 from the atmosphere side (from the lower side of the paper in Fig. 5) for fixing the induction coil 75 or the core 78 to the pump.
而也可用例如以下所示的構造(參照第6圖)來實現本例的作用效果。可用筒狀的發熱體74來構成框體內壁71b本身。此時,使絕緣材料73(例如厚度為10μm~180μm左右的聚醯亞胺薄膜等)介於感應線圈75與發熱體74之間。其他的部份與第5圖的框體相同。 Alternatively, the effect of this example can be achieved by, for example, the structure shown below (see Fig. 6). The inner wall 71b itself can be constituted by the tubular heat generating body 74. At this time, the insulating material 73 (for example, a polyimide film having a thickness of about 10 μm to 180 μm or the like) is interposed between the induction coil 75 and the heating element 74. The other parts are the same as the frame of Figure 5.
上述第3圖的框體中,省略了第5、6圖所示的輪緣79,但第3圖的框體也可以使用同樣的輪緣從大氣側進行支持。 In the frame of the third embodiment, the rim 79 shown in FIGS. 5 and 6 is omitted. However, the frame of the third embodiment can be supported from the atmosphere side by using the same rim.
而上述的例子中,單一油擴散幫浦設置1個油蒸氣產生器70,但並不限定於這個例子,特別是在檢討油擴散幫浦的大型化時,例如第7、8圖所示,可配置複數個本例的油蒸氣產生器70於殼體51內的底部。 In the above example, the single oil diffusion pump is provided with one oil vapor generator 70. However, the present invention is not limited to this example, and in particular, when reviewing the enlargement of the oil diffusion pump, for example, as shown in Figs. A plurality of oil vapor generators 70 of this example may be disposed at the bottom of the housing 51.
接著,說明本發明的實例(實施例)與比較例。[實施例]本例中,準備組裝了1個油蒸氣產生器70(第3圖)來做為動作油加熱源的油擴散幫浦50(第2圖),並以下述條件進行評測。 Next, examples (embodiments) and comparative examples of the present invention will be described. [Examples] In the present example, an oil diffusion pump 50 (Fig. 2) in which one oil vapor generator 70 (Fig. 3) was assembled as an operating oil heating source was prepared and evaluated under the following conditions.
(油擴散幫浦50)排氣口的直徑:250mm、排氣速度:2900L/sec、真空腔室內的到達壓力:6.7×10-6Pa(帕斯卡)以下、需要電力:0.7KW、動作油:LION S,1L。 (Oil diffusion pump 50) Diameter of exhaust port: 250mm, exhaust speed: 2900L/sec, arrival pressure in vacuum chamber: 6.7×10 -6 Pa (Pascal), power required: 0.7KW, operating oil: LION S, 1L.
(油蒸氣產生器70)框體內壁71b及框體外壁71c的高度:120mm、動作油的油面L高度:30mm(停止時)、10mm(動作時)。 (Oil vapour generator 70) The height of the inner wall 71b and the outer wall 71c of the frame is 120 mm, and the height L of the oil surface L of the hydraulic oil is 30 mm (at the time of stopping) and 10 mm (during operation).
[比較例]本例中,準備習知構造的油擴散幫浦,將以加熱線(鎳線)為動作油加熱源的電熱器配置在幫浦底部,並以下述條件進行評測。 [Comparative Example] In this example, an oil diffusion pump of a conventional structure was prepared, and an electric heater using a heating wire (nickel wire) as a heating oil source was placed at the bottom of the pump, and evaluated under the following conditions.
(習知的油擴散幫浦)排氣口的直徑:250mm、排氣速度2900L/sec、真空腔內的到達壓力:6.7×10-6Pa(帕斯卡)以下、需要電力:2.0KW(200V)、動作油:LION S,1L。 (Conventional oil diffusion pump) the diameter of the exhaust outlet: 250mm, exhaust velocity 2900L / sec, reaches the pressure in the vacuum chamber: 6.7 × 10 -6 Pa (pascal) or less, require electrical power: 2.0KW (200V) , action oil: LION S, 1L.
[評測]使用各例的油擴散幫浦來進行運轉電功率的檢測。具體來說,以鉤表電功率計來檢測對鎳線(比較例)、對感應線圈(實施例)的電力供給部份,由電壓、電流、功率因數算出電功率(啟動時電功率、運轉時電功率),算出實施例對比較例的比(對習知比)。結果,實施例的運轉電功率在啟動時對習知比減少了40%,運轉時對習知比減少了65%,可知啟動時、運轉時都能夠大幅地減少耗電。 [Evaluation] The oil diffusion pump of each example was used to detect the running electric power. Specifically, the power supply to the nickel wire (comparative example) and the induction coil (invention) is detected by a hook gauge electric power meter, and the electric power (electrical power at startup, electric power during operation) is calculated from voltage, current, and power factor. The ratio of the examples to the comparative examples was calculated (for the conventional ratio). As a result, the operating electric power of the embodiment was reduced by 40% from the conventional ratio at the time of starting, and the conventional ratio was reduced by 65% during the operation, and it was found that the power consumption can be greatly reduced at the time of startup and operation.
對各例的油擴散幫浦檢測溫度(側面、底面)。 結果,實施例的側面溫度(大氣側)為170℃。這比起比較例(230℃)減少26%,因此,確認了能夠集中加熱於鍋爐內筒,對減低耗電帶來貢獻。而實施例的底面溫度是120℃,這比起紅熱的加熱塊露出且非常高溫的比較例(紅熱狀態),可知能夠大幅抑制熱損失。又,可知即使不考慮地面損傷也能達成良好的水準。 For each example, the oil diffusion pump detects the temperature (side, bottom). As a result, the side temperature (atmospheric side) of the examples was 170 °C. This is 26% less than the comparative example (230 ° C). Therefore, it has been confirmed that it is possible to concentrate heating on the inner cylinder of the boiler, contributing to the reduction of power consumption. On the other hand, the bottom surface temperature of the Example was 120 ° C, which was found to be able to greatly suppress heat loss as compared with the comparative example (red hot state) in which the red hot heating block was exposed and was extremely high. Moreover, it can be understood that a good level can be achieved without considering the ground damage.
8‧‧‧動作油 8‧‧‧Action oil
51‧‧‧殼體 51‧‧‧Shell
59‧‧‧儲油槽 59‧‧‧ oil storage tank
70‧‧‧油蒸氣產生器 70‧‧‧Oil vapour generator
71‧‧‧框體(筒構件) 71‧‧‧Frame (cylinder)
71a‧‧‧中空部 71a‧‧‧ Hollow
71b‧‧‧框體內壁 71b‧‧‧ frame wall
71c‧‧‧框體外壁 71c‧‧‧ frame outer wall
71d‧‧‧框體上壁 71d‧‧‧The upper wall of the frame
72‧‧‧下蓋 72‧‧‧Under the cover
73‧‧‧絕緣材料 73‧‧‧Insulation materials
75‧‧‧感應線圈 75‧‧‧Induction coil
77‧‧‧管路 77‧‧‧pipe
L‧‧‧油面 L‧‧‧ oil noodles
U‧‧‧上端 U‧‧‧Upper
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