TW201540800A - Material for bonding electronic component, and method for bonding electronic component - Google Patents

Material for bonding electronic component, and method for bonding electronic component Download PDF

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TW201540800A
TW201540800A TW103144950A TW103144950A TW201540800A TW 201540800 A TW201540800 A TW 201540800A TW 103144950 A TW103144950 A TW 103144950A TW 103144950 A TW103144950 A TW 103144950A TW 201540800 A TW201540800 A TW 201540800A
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electronic component
epoxy resin
mass
parts
particles
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TW103144950A
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TWI609938B (en
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Koujirou Ikoma
Yuuki Horio
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Tatsuta Densen Kk
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/20Conductive material dispersed in non-conductive organic material
    • H01B1/22Conductive material dispersed in non-conductive organic material the conductive material comprising metals or alloys
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J163/00Adhesives based on epoxy resins; Adhesives based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J9/00Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
    • C09J9/02Electrically-conducting adhesives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2203/00Applications of adhesives in processes or use of adhesives in the form of films or foils
    • C09J2203/326Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/314Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive layer and/or the carrier being conductive
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2463/00Presence of epoxy resin

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Dispersion Chemistry (AREA)
  • Spectroscopy & Molecular Physics (AREA)
  • Conductive Materials (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)

Abstract

The purpose of the present invention is to provide a material for bonding an electronic component, such as an electroconductive paste or electroconductive film provided with each of reworkability, storage stability, heat resistance, etc., and to provide a highly reliable electronic device in which the material for bonding an electronic component is used. A material for bonding is used which contains 20-100 parts by mass of core-shell-type organic particles and 0.1-100 parts by mass of electroconductive particles with respect to 100 parts by mass of epoxy resin, the material for bonding containing at least 45 parts by mass of a phenoxy-type epoxy resin having a glass transition temperature of 100 DEG C or higher in 100 parts by mass of the epoxy resin.

Description

電子零件接著材料及電子零件之接著方法 Electronic component followed by material and electronic component 發明領域 Field of invention

本發明係有關一種用以將電子零件接著於電路基板之接著劑組成物等電子零件接著材料。更詳而言之,係有關於更易於進行重工作業並已提高保存穩定性之作為接著劑組成物及接著薄膜等使用的電子零件接著材料,該重工作業係先使電子零件接著於電路基板後又依需求予以剝離。 The present invention relates to an electronic component bonding material such as an adhesive composition for attaching an electronic component to a circuit substrate. More specifically, there is an electronic component bonding material which is used as an adhesive composition and a film, etc., which is easier to carry out heavy work and has improved storage stability, and the heavy work is performed by following the electronic component. Also stripped according to demand.

發明背景 Background of the invention

歷來,作為電子零件及電路基板之接著劑,係使用環氧系熱硬化性樹脂。環氧系熱硬化性樹脂,係藉由讓環氧樹脂與交聯劑反應形成交聯結構而硬化,因此,具有硬化後之初始特性、抗濕熱試驗後、抗熱試驗後之特性均優異,可靠度高之特點。 Conventionally, as an adhesive for an electronic component and a circuit board, an epoxy-based thermosetting resin is used. The epoxy-based thermosetting resin is cured by reacting an epoxy resin with a crosslinking agent to form a crosslinked structure, and therefore has excellent initial properties after curing, excellent resistance to wet heat test, and excellent properties after heat resistance test. High reliability.

另一方面,將電子零件貼附於電路基板後,為微修正電子零件之位置,有時會進行稱作重工或修復之作業,亦即,將電路基板加熱使接著劑軟化來將電子零件由電路基板剝離並再次貼附,所以會要求提高該重工作業易 行性(以下,將之稱為「重工性」),但環氧系熱硬化性樹脂具有重工性及保存穩定性不佳之問題。 On the other hand, after the electronic component is attached to the circuit board, the position of the electronic component is slightly corrected, and a work called rework or repair may be performed, that is, the circuit substrate is heated to soften the adhesive to separate the electronic component. The circuit board is peeled off and attached again, so it will be required to improve the heavy work industry. The linearity (hereinafter, referred to as "reworkability"), but the epoxy-based thermosetting resin has a problem of poor workability and poor storage stability.

提高重工性之手法,已知有一控制環氧系熱硬化性樹脂其交聯結構之交聯密度的方法。 A method for improving the reworkability is known as a method of controlling the crosslinking density of a crosslinked structure of an epoxy-based thermosetting resin.

譬如專利文獻1中,記載了藉由於交聯性樹脂中摻合非交聯性之熱可塑性材料,而提高接著劑組成物之重工性。 For example, Patent Document 1 describes that the reworkability of the adhesive composition is improved by blending a non-crosslinkable thermoplastic material into a crosslinkable resin.

惟,即便控制交聯密度,只要具有交聯結構,就會產生縱或加熱流動性仍低且殘留有些許接著劑等問題,重工性依舊不足。再者,重工性與接著性、抗熱性本來就是相反之性質,重工性提高則接著性、抗熱性便降低之問題並未獲得解決。 However, even if the crosslink density is controlled, as long as it has a crosslinked structure, problems such as vertical or heating fluidity are low and some adhesive remains, and the reworkability is still insufficient. Furthermore, the reworkability, the adhesion, and the heat resistance are inherently opposite, and the problem of lowering the reworkability and reducing the heat resistance is not solved.

關於此,譬如專利文獻2,揭示有一種導電性接著劑,其係以使重工性及接著性均提高為目的,並由雙酚A型環氧樹脂、苯氧基樹脂、液狀環氧化合物及導電填料構成。然而,其重工性及接著性等均不足。 In this regard, for example, Patent Document 2 discloses a conductive adhesive which is intended to improve both workability and adhesion, and is composed of a bisphenol A type epoxy resin, a phenoxy resin, and a liquid epoxy compound. And conductive filler composition. However, its reworkability and adhesion are insufficient.

如前述,實際上迄今仍未獲得能使重工性、保存穩定性、抗熱性及抗濕熱性之任一者均滿足高標準之電子零件接著材料。 As described above, in actuality, an electronic component adhesive material which can satisfy a high standard in any of heavy workability, storage stability, heat resistance, and moist heat resistance has not been obtained so far.

先行技術文獻 Advanced technical literature

專利文獻 Patent literature

專利文獻1:日本特表平05-506691號公報 Patent Document 1: Japanese Patent Publication No. 05-506691

專利文獻2:日本特開平11-209716號公報 Patent Document 2: Japanese Laid-Open Patent Publication No. Hei 11-209716

發明概要 Summary of invention

本發明係有鑑於前述情事而創作完成者,目的在於提供一種兼具重工性、保存穩定性、抗熱性及抗濕熱性之電子零件接著材料。目的並在於提供一種特別是可耐受85℃/85%RH此嚴苛條件之環境試驗之可靠度高的電子零件接著劑組成物及接著薄膜。此外,目的又在於提供一種可使用前述本發明之接著材料進行有效接著之接著方法。 The present invention has been made in view of the foregoing, and aims to provide an electronic component adhesive material which combines heavy workability, storage stability, heat resistance and moisture resistance. It is also an object to provide an electronic part adhesive composition and an adhesive film which are highly reliable in environmental tests which are particularly resistant to the severe conditions of 85 ° C / 85% RH. Furthermore, it is an object to provide an efficient follow-up method which can be carried out using the above-described adhesive material of the present invention.

本發明之電子零件接著材料係相對於環氧樹脂100質量份,含有核殼型有機粒子20至100質量份及導電性粒子0.1至100質量份而成,且前述環氧樹脂100質量份中,含有玻璃轉化溫度為100℃以上之苯氧基型環氧樹脂45質量份以上。 The electronic component adhesive material of the present invention comprises 20 to 100 parts by mass of the core-shell type organic particles and 0.1 to 100 parts by mass of the conductive particles, and 100 parts by mass of the epoxy resin, based on 100 parts by mass of the epoxy resin. 45 parts by mass or more of the phenoxy type epoxy resin having a glass transition temperature of 100 ° C or higher.

本發明之電子零件接著材料宜不包含環氧樹脂用硬化劑。 The electronic component adhesive material of the present invention preferably does not contain a hardener for epoxy resin.

本發明之導電性糊係相對於前述本發明之電子零件接著材料,含有溶劑100至900質量份。 The conductive paste of the present invention contains 100 to 900 parts by mass of the solvent with respect to the electronic component adhesive material of the present invention.

又,導電性接著薄膜係於剝離基材上形成被膜而成者,且該被膜含有上述電子零件接著材料。 Further, the conductive adhesive film is formed by forming a film on the release substrate, and the film contains the electronic component adhesive material.

本發明之電子機器係透過由上述本發明之電子零件接著材料構成的導體層而於電路基板接著有電子零件者。 The electronic device of the present invention transmits the electronic component to the circuit board through the conductor layer composed of the above-described electronic component bonding material of the present invention.

前述電子機器宜為將電子機器加熱至200℃時, 電子零件之剝離強度在10N/cm以下。 The aforementioned electronic device is preferably when the electronic machine is heated to 200 ° C. The peel strength of the electronic parts is 10 N/cm or less.

本發明之電子零件接著材料如前述,係由環氧樹脂、預定量之核殼型有機粒子及導電性粒子構成,且前述環氧樹脂含有預定量以上之玻璃轉化溫度為100℃以上之苯氧基型環氧樹脂,因此,重工性及保存穩定性較以往更為提升。另一方面,其接著性亦佳,能進行具有可耐受85℃/85%RH試驗這樣嚴苛試驗條件之高抗濕熱性的接著。因此,可大幅提高使用了該接著材料之製品的可靠度。 The electronic component adhesive material of the present invention is composed of an epoxy resin, a predetermined amount of core-shell type organic particles, and conductive particles, and the epoxy resin contains a predetermined amount or more of phenoxylate having a glass transition temperature of 100 ° C or more. Base type epoxy resin, therefore, the workability and storage stability are improved. On the other hand, it is also excellent in adhesion, and it is possible to carry out high heat and humidity resistance which can withstand severe test conditions such as the 85 ° C / 85% RH test. Therefore, the reliability of the article using the adhesive material can be greatly improved.

1‧‧‧可撓性印刷基板 1‧‧‧Flexible printed circuit board

2‧‧‧玻璃環氧基板 2‧‧‧Glass epoxy substrate

3‧‧‧電阻計 3‧‧‧Resistance meter

a~g‧‧‧電極 A~g‧‧‧electrode

a’~g’‧‧‧電極 A’~g’‧‧‧electrode

圖1係用以說明連接電阻之測量方法的測量用試樣之概略圖。 Fig. 1 is a schematic view showing a sample for measurement for explaining a method of measuring a connection resistance.

圖2係顯示圖1之重要部位(電極群之接著部分)的放大圖。 Fig. 2 is an enlarged view showing an important portion (the succeeding portion of the electrode group) of Fig. 1.

用以實施發明之型態 Used to implement the type of invention

本發明之電子零件接著材料,至少包含有環氧樹脂、核殼型有機粒子及導電性粒子,前述環氧樹脂係含有預定量以上之玻璃轉化溫度(以下有時略記為「Tg」)為100℃以上之苯氧基型環氧樹脂。 The electronic component adhesive material of the present invention contains at least an epoxy resin, core-shell type organic particles, and conductive particles, and the epoxy resin contains a predetermined amount or more of glass transition temperature (hereinafter sometimes abbreviated as "Tg") of 100. A phenoxy epoxy resin above °C.

本發明使用之苯氧基型環氧樹脂,係雙酚及表綠醇之縮和反應而獲得之預聚物,及使該預聚物之至少1種加以聚合而成之聚合物。本說明書中,僅提及「苯氧基樹脂」時,係亦包含前述預聚物、或其聚合物、抑或預聚物與聚 合物之混合物之任一者。 The phenoxy type epoxy resin used in the present invention is a prepolymer obtained by a condensation reaction of bisphenol and epichlorohydrin, and a polymer obtained by polymerizing at least one of the prepolymers. In the present specification, when only "phenoxy resin" is mentioned, it also includes the aforementioned prepolymer, or its polymer, or prepolymer and poly Any of a mixture of compounds.

又,本說明書中,「雙酚」係表示具有2個羥苯基之化合物,Tg只要是由前述範圍之苯氧基樹脂所獲得者,即無特別限定,作為較佳例,可例舉由下述式所表示之1,1-二(4-羥苯基)-1-苯乙烷(式(1))、二(4-羥苯基)二苯乙烷(式(2))、2,2-二(3-甲基-4-羥苯基)丙烷(式(3))、1,3-二(2-(4-羥苯基)-2-丙基)苯(式(4))、1,4-二(2-(4-羥苯基)-2-丙基)苯(式(5))、5,5-(1-甲基亞乙基)-二[1,1-(二苯基)-2-醇]丙烷(式(6))、1,1-二(4-羥苯基)-3,3,5-三甲環己烷(式(7))、1,1-二(4-羥苯基)環己烷(式(8))等。 In the present specification, the term "bisphenol" means a compound having two hydroxyphenyl groups, and the Tg is not particularly limited as long as it is obtained from the phenoxy resin in the above range, and a preferred example thereof is exemplified by 1,1-bis(4-hydroxyphenyl)-1-phenylethane (formula (1)) and bis(4-hydroxyphenyl)diphenylethane (formula (2)) represented by the following formula; 2,2-bis(3-methyl-4-hydroxyphenyl)propane (formula (3)), 1,3-bis(2-(4-hydroxyphenyl)-2-propyl)benzene (formula 4)), 1,4-bis(2-(4-hydroxyphenyl)-2-propyl)benzene (formula (5)), 5,5-(1-methylethylidene)-di[1] , 1-(diphenyl)-2-ol]propane (formula (6)), 1,1-bis(4-hydroxyphenyl)-3,3,5-trimethylcyclohexane (formula (7)) 1,1-bis(4-hydroxyphenyl)cyclohexane (formula (8)) and the like.

前述聚合並未使用交聯劑,因此,本發明使用之苯氧基樹脂,係硬化後實質亦未形成交聯結構之熱可塑性樹脂。 The above-mentioned polymerization does not use a crosslinking agent. Therefore, the phenoxy resin used in the present invention is a thermoplastic resin which does not substantially form a crosslinked structure after curing.

前述苯氧基樹脂宜為常溫且為固體。常溫且為固體,係表示於25℃為無溶劑狀態且未顯示流動性之固體狀態。前述苯氧基樹脂為常溫且為固體時,係可作為導電性糊及導電性接著薄膜使用。 The aforementioned phenoxy resin is preferably at room temperature and is solid. It is a solid at room temperature and is a solid state which is in a solvent-free state at 25 ° C and does not exhibit fluidity. When the phenoxy resin is a normal temperature and is a solid, it can be used as a conductive paste and a conductive adhesive film.

由抗熱性、特別是由接著後之抗濕熱性與重工性均優之點而言,玻璃轉化溫度為100℃以上之前述苯氧基型環氧樹脂,宜為環氧樹脂100質量份中含有45質量份以上,更理想為含有50質量份以上。 The phenoxy type epoxy resin having a glass transition temperature of 100 ° C or higher is preferably contained in 100 parts by mass of the epoxy resin from the viewpoints of heat resistance, particularly, resistance to heat resistance and reworkability. 45 parts by mass or more, more preferably 50 parts by mass or more.

本發明之電子零件接著材料,亦可使用前述苯氧基型環氧樹脂以外之環氧樹脂。作為如前述之苯氧基型環 氧樹脂以外之環氧樹脂之例,係可例舉磺醯基型環氧樹脂、聯苯型環氧樹脂、酚醛型環氧樹脂、縮水甘油胺型環氧樹脂、縮水甘油酯型環氧樹脂等之習知之環氧樹脂。 The electronic component adhesive material of the present invention may also be an epoxy resin other than the above phenoxy epoxy resin. a phenoxy ring as described above Examples of the epoxy resin other than the oxygen resin include a sulfonyl epoxy resin, a biphenyl epoxy resin, a novolac epoxy resin, a glycidylamine epoxy resin, and a glycidyl ester epoxy resin. Etc.

本發明之電子零件接著材料,只要是不違反本發明目的之範圍,亦可使用前述苯氧基型環氧樹脂等之環氧樹脂以外的樹脂。作為此種樹脂之例,係可舉出丙烯酸樹脂、聚酯樹脂、聚醯亞胺樹脂、聚醯胺樹脂、聚烯烴樹脂、胺基甲酸酯樹脂等。 The electronic component adhesive material of the present invention may be a resin other than the epoxy resin such as the phenoxy epoxy resin, as long as it does not deviate from the object of the present invention. Examples of such a resin include an acrylic resin, a polyester resin, a polyimide resin, a polyamide resin, a polyolefin resin, a urethane resin, and the like.

其次,本發明所使用之核殼型有機粒子(以下有時亦稱為「核殼型粒子」),係至少具有不同組成之內核與外殼之多層結構微粒子,於本發明,內核是由丙烯酸系橡膠構成,且於內核之表面,讓丙烯酸系聚合體及環氧系聚合體接枝聚合而形成外殼。藉由適量地使用此種核殼型粒子,可獲得剝離強度及搖變性(以下,有時稱為觸變性指數)提高之功效,由於搖變性提高,可獲致防止導電性粒子沈降之功效。 Next, the core-shell type organic particles (hereinafter sometimes referred to as "core-shell type particles") used in the present invention are multilayer structure fine particles having at least a core and a shell of different compositions. In the present invention, the core is made of acrylic acid. The rubber is composed of an acrylic polymer and an epoxy polymer on the surface of the inner core to form an outer shell. By using such core-shell type particles in an appropriate amount, the peel strength and the effect of the shake resistance (hereinafter sometimes referred to as the thixotropic index) can be improved, and the effect of preventing the sedimentation of the conductive particles can be obtained by the improvement of the shakeability.

本發明使用之核殼型粒子之大小,平均粒徑宜為0.01至10μm之範圍,0.1至5μm更佳。 The size of the core-shell type particles used in the present invention, the average particle diameter is preferably in the range of 0.01 to 10 μm, more preferably 0.1 to 5 μm.

本發明中之前述核殼型有機粒子之適宜摻合量,雖與其粒徑亦有關,但由剝離強度及搖變性之提高效果以及印刷性良好之點而言,宜相對於樹脂成分100質量份在20至100質量份之範圍內,且在20至50質量份之範圍內更佳。 The suitable blending amount of the core-shell type organic particles in the present invention is related to the particle diameter, but it is preferably 100 parts by mass relative to the resin component from the viewpoints of improvement in peel strength and shake resistance and good printability. It is preferably in the range of 20 to 100 parts by mass, and more preferably in the range of 20 to 50 parts by mass.

又,係可依需要於本發明之電子零件接著材料添 加無機粒子。作為此種無機粒子之例,係可舉出如滑石、二氧化矽微粒子、氧化鋁、硫酸鋇、雲母粉、氫氧化鋁、氫氧化鎂、碳酸鈣等周知之無機粒子,其中,由讓剝離強度及搖變性均提高之點而言,以滑石及二氧化矽粒子為佳。 Moreover, the electronic component of the present invention can be added to the material as needed. Add inorganic particles. Examples of such inorganic particles include well-known inorganic particles such as talc, cerium oxide microparticles, alumina, barium sulfate, mica powder, aluminum hydroxide, magnesium hydroxide, and calcium carbonate. In terms of improvement in strength and shakeability, talc and cerium oxide particles are preferred.

摻合無機微粒子時之摻合量,由剝離強度及搖變性提高之點而言,宜相對於樹脂成分100質量份在1至200質量份之範圍內,且2至100質量份更佳。 The blending amount when the inorganic fine particles are blended is preferably in the range of 1 to 200 parts by mass, and more preferably 2 to 100 parts by mass, per 100 parts by mass of the resin component, from the viewpoint of improving the peel strength and the shake.

本發明使用之導電性粒子並無特別限定,可適當選擇使用一般在各種導電性糊及導電性接著薄膜所使用者。較佳具體例可例舉由金、銀、銅及鎳組成者。除由其等中之單一金屬組成的金屬粉外,亦可使用由2種以上合金組成之金屬粉、及以別種金屬塗布該等金屬粉而成者。進而,亦可使用於樹脂粒子塗布有金屬者、以及於業已塗布金屬之樹脂粒子設有絕緣層者。 The conductive particles used in the present invention are not particularly limited, and those which are generally used in various conductive pastes and conductive adhesive films can be appropriately selected and used. Preferred examples of the composition include gold, silver, copper and nickel. In addition to the metal powder composed of a single metal or the like, a metal powder composed of two or more kinds of alloys and a metal powder coated with another metal may be used. Further, those in which the resin particles are coated with a metal and the resin particles coated with the metal are provided with an insulating layer may be used.

金屬粉之形狀,係可由球狀、鱗片狀、樹枝狀等歷來加以使用者之中適宜地選擇使用,而球狀為佳。又,粒徑亦無限制,但一般係平均粒徑為1至50μm程度。 The shape of the metal powder can be suitably selected from among the users by a spherical shape, a scale shape, a dendritic shape, etc., and a spherical shape is preferable. Further, the particle diameter is not limited, but generally the average particle diameter is about 1 to 50 μm.

導電性粒子之摻合量由導電性及絕緣性之觀點而言,宜相對於樹脂成分100質量份在0.1至100質量份之範圍內,且1至50質量份更佳。導電性粒子之摻合量在前述之範圍內時,亦可作為各向異性之導電性材料使用。 The blending amount of the conductive particles is preferably in the range of 0.1 to 100 parts by mass, and more preferably 1 to 50 parts by mass, per 100 parts by mass of the resin component, from the viewpoint of conductivity and insulating properties. When the blending amount of the conductive particles is within the above range, it can also be used as an anisotropic conductive material.

將本發明之電子零件接著劑作為導電性糊使用時,係藉由添加溶劑而調整成所希望之黏度。本發明使用之溶劑,由塗布糊時之作業性良好之點而言,沸點宜為100 至300℃,150至250℃更佳。作為溶劑之較佳具體例,係可舉出N-甲基吡咯烷酮、己烷、庚烷、癸烷、甲苯、二甲苯、環己酮、溶劑油、丁基卡必醇、丁基卡必醇乙酸酯、異佛酮等。 When the electronic component adhesive of the present invention is used as a conductive paste, it is adjusted to a desired viscosity by adding a solvent. The solvent used in the present invention has a boiling point of preferably 100 in terms of workability when the paste is applied. More preferably, it is 150 to 250 ° C to 300 ° C. Preferred examples of the solvent include N-methylpyrrolidone, hexane, heptane, decane, toluene, xylene, cyclohexanone, mineral spirits, butyl carbitol, and butyl carbitol. Acetate, isophorone, etc.

又,相對於接著劑組成物之苯氧基型環氧樹脂與核殼型有機粒子及導電性粒子之合計量(惟為固體成分)100質量份,溶劑之使用量在100至900質量份之範圍內為佳。若溶劑為100質量份以上,以網版印刷塗布導電性糊時,易於防止網布產生網目堵塞及塗布不均。再者,溶劑為900質量份以下時,易於確保塗布厚度。 Further, the solvent is used in an amount of 100 to 900 parts by mass based on 100 parts by mass of the total amount of the phenoxy type epoxy resin, the core-shell type organic particles and the conductive particles (only a solid content) of the adhesive composition. The range is better. When the solvent is 100 parts by mass or more, when the conductive paste is applied by screen printing, it is easy to prevent mesh clogging and uneven coating. In addition, when the solvent is 900 parts by mass or less, it is easy to ensure the coating thickness.

本發明之接著材料,由重工性特別優異之點而言,其於200℃之環境下的90°剝離強度(拉伸速度:50m/分,斷裂時之最大值)宜為10N/cm以下,5N/cm以下更佳。 The adhesive material of the present invention preferably has a 90° peel strength (tensile speed: 50 m/min, maximum value at break) in an environment of 200 ° C, which is preferably 10 N/cm or less, in terms of particularly excellent workability. More preferably 5 N/cm or less.

再者,導電性糊於25℃下的觸變性指數(TI)宜為1.5以上。TI為1.5以上時,可抑制導電性粒子之沈降。又,TI宜為3.0以下。若TI為3.0以下,以網版印刷塗布導電性糊時,可防止網布產生網目堵塞及塗布不均。 Further, the conductive paste preferably has a thixotropic index (TI) at 25 ° C of 1.5 or more. When TI is 1.5 or more, sedimentation of electroconductive particle can be suppressed. Further, TI should be 3.0 or less. When the TI is 3.0 or less, when the conductive paste is applied by screen printing, it is possible to prevent the mesh from being clogged and unevenly coated.

本發明之電子零件接著材料,只要是不違反本發明目的之範圍,不僅前述苯氧基型樹脂以外之樹脂成分,亦可摻合抗氧化劑、顏料、染料、增黏樹脂、可塑劑、紫外線吸收劑、消泡劑、平坦性調整劑、充填劑、阻燃劑等之添加成分。 The electronic component adhesive material of the present invention may be blended with an antioxidant, a pigment, a dye, a tackifying resin, a plasticizer, or an ultraviolet absorbing agent as long as it does not violate the object of the present invention, not only the resin component other than the phenoxy resin. Additives such as a agent, an antifoaming agent, a flatness adjuster, a filler, a flame retardant, and the like.

本發明之電子零件接著材料宜未含有硬化劑。此處,硬化劑係脂肪族多胺及聚醯胺樹脂、脂肪族二胺、芳 香族二胺、咪唑類化合物、酸酐等會促使環氧樹脂硬化之習知的環氧樹脂用硬化劑。藉由不含有硬化劑,可提高重工性及保存穩定性。 The electronic component following material of the present invention preferably does not contain a hardener. Here, the hardener is an aliphatic polyamine and a polyamide resin, an aliphatic diamine, and a aryl A conventional hardener for an epoxy resin which promotes hardening of an epoxy resin, such as an aromatic diamine, an imidazole compound, or an acid anhydride. By not containing a hardener, workability and storage stability can be improved.

本發明之電子零件接著材料,亦可譬如為各向異性導電性接著薄膜之態樣,此時,譬如藉由下述動作而獲得,即,將前述導電性糊,塗布於表面經剝離處理之聚酯薄膜及聚醯亞胺薄膜等之剝離基材,並使之乾燥。 The electronic component adhesive material of the present invention may be, for example, an anisotropic conductive adhesive film. In this case, for example, the conductive paste is applied to the surface and subjected to a release treatment. The polyester film and the polyimide film are peeled off from the substrate and dried.

使用藉由前述動作而獲得之各向異性導電性接著糊或薄膜時,接著電子零件之作業係可依歷來之方法進行。 When the anisotropic conductivity obtained by the above operation is followed by the paste or the film, the operation of the electronic component can be carried out by a conventional method.

使用導電性接著糊將電子零件接著於電路基板來製造電子機器之方法並無限定,譬如可以下述之方法加以製造。首先,以網版印刷將導電性接著糊塗布於電路基板之表面,形成預定之圖案。其次,加熱電路基板讓溶劑揮發,形成由預定圖案組成之導體層。進而,於該導體層上載置電子零件並進行熱壓著,透過導電性接著劑層而將電子零件接著於電路基板,藉此獲得電子機器。進行熱壓著時之溫度及壓力可適宜地加以設定,以2至4MPa且100至220℃為佳。 The method of manufacturing an electronic device by using an electrically conductive paste in which an electronic component is attached to a circuit board is not limited, and can be manufactured, for example, by the following method. First, the conductive paste is applied to the surface of the circuit board by screen printing to form a predetermined pattern. Next, the circuit substrate is heated to volatilize the solvent to form a conductor layer composed of a predetermined pattern. Further, an electronic component is placed on the conductor layer and heat-pressed, and the electronic component is attached to the circuit board through the conductive adhesive layer to obtain an electronic device. The temperature and pressure at the time of hot pressing can be suitably set, and it is preferably 2 to 4 MPa and 100 to 220 °C.

使用導電型接著薄膜將電子零件接著於電路基板來製造電子機器之方法亦無限定,譬如可以下述之方法加以製造。首先,於剝離基材之表面塗布導電性接著糊,並讓溶劑揮發,獲得剝離基材上形成有導電性接著劑層之導電性接著薄膜。其次,將導電性接著薄膜上之導電性接 著劑層貼合於電路基板之表面,進行暫時按壓,而將導電性接著劑層轉印至電路基板之表面。又,進行暫時按壓時之溫度及壓力可適宜地加以設定,以1至5MPa且80至100℃為宜。接著,剝除剝離基材使導電性接著劑層露出而形成導體層,於其上載置電子零件並進行熱壓著,透過導電性接著劑層而將電子零件接著於電路基板,從而獲致電子機器。進行熱壓著時之溫度及壓力可適宜地加以設定,使用本發明之電子零件接著材料時,宜為2至4MPa且100至220℃。 The method of manufacturing an electronic device by using a conductive type bonding film to bond an electronic component to a circuit board is not limited, and can be manufactured, for example, by the following method. First, a conductive paste is applied to the surface of the release substrate, and the solvent is volatilized to obtain a conductive adhesive film having a conductive adhesive layer formed on the release substrate. Secondly, the conductive connection on the conductive film The coating layer is bonded to the surface of the circuit board and temporarily pressed to transfer the conductive adhesive layer to the surface of the circuit board. Further, the temperature and pressure at the time of the temporary pressing can be appropriately set, and it is preferably 1 to 5 MPa and 80 to 100 °C. Next, the peeling base material is peeled off to expose the conductive adhesive layer to form a conductor layer, and the electronic component is placed thereon and heat-pressed, and the conductive adhesive layer is passed through to bond the electronic component to the circuit board, thereby obtaining an electronic device. . The temperature and pressure at the time of hot pressing can be suitably set, and when using the electronic component joining material of the present invention, it is preferably 2 to 4 MPa and 100 to 220 °C.

如此獲得之電子機器在加熱至200℃時電子零件之剝離強度宜為10N/cm以下,5N/cm以下更佳。剝離強度為10N/cm以下時,可獲得重工性優異之電子機器。 When the electronic device thus obtained is heated to 200 ° C, the peeling strength of the electronic component is preferably 10 N/cm or less, more preferably 5 N/cm or less. When the peel strength is 10 N/cm or less, an electronic device excellent in reworkability can be obtained.

電子零件之修復作業可依習知之作業方法進行,將業已接著之電路基板及電子零件加熱至大概150至230℃,取下電子零件並拭除接著劑,再次進行電子零件之接著。 The repair work of the electronic parts can be carried out according to the conventional operation method, and the circuit board and the electronic parts which have been subsequently heated are heated to about 150 to 230 ° C, the electronic parts are removed and the adhesive is removed, and the electronic parts are replaced again.

實施例 Example

以下顯示本發明之實施例,惟本發明並不因以下之實施例而加以限制。又,以下之摻合比例等除非有特別說明,係為質量基準(質量份、質量%等)。 The following examples of the invention are shown, but the invention is not limited by the following examples. Further, the following blending ratios and the like are based on mass basis (parts by mass, % by mass, etc.) unless otherwise specified.

<調製導電性樹脂組成物> <Modulation of Conductive Resin Composition>

[實施例1] [Example 1]

於備有攪拌機、滴液漏斗及溫度計之玻璃容器,投入表綠醇700g及1,1-二(4-羥苯基)-1-苯乙烷1100g,均勻地溶 解後,加熱至80℃。其次,於玻璃容器內以5小時滴下20%之氫氧化鈉水溶液400g,使之進行反應2小時後,除去水相並蒸餾回收過多之表綠醇,獲得反應生成物。於所獲得之反應生成物加入甲苯500g,使之均勻地溶解,再加入水160g進行水洗後,加以油水分離,由油層去除水後,進而將甲苯加以蒸餾,獲得環氧樹脂A(苯氧基型環氧樹脂)。所獲得之環氧樹脂A之玻璃轉化溫度為130℃。 In a glass container equipped with a stirrer, a dropping funnel and a thermometer, 700 g of epichlorohydrin and 1100 g of 1,1-bis(4-hydroxyphenyl)-1-phenylethane were added and uniformly dissolved. After the solution, it was heated to 80 °C. Next, 400 g of a 20% aqueous sodium hydroxide solution was dropped in a glass vessel for 5 hours, and after reacting for 2 hours, the aqueous phase was removed, and excess epichlorohydrin was distilled off to obtain a reaction product. To the obtained reaction product, 500 g of toluene was added to dissolve it uniformly, and 160 g of water was added thereto, followed by washing with water, followed by separation of oil and water, and water was removed from the oil layer, and then toluene was distilled to obtain epoxy resin A (phenoxy group). Type epoxy resin). The glass transition temperature of the obtained epoxy resin A was 130 °C.

又,玻璃轉化溫度係使用微差掃描熱量法,以下次之方法加以測量。首先,將10mg至20mg之試料載至於鋁盤,於氮氣氣流下,以升溫速度10℃/分,將試料由-10℃加熱至200℃(第1回之升溫),加以冷卻。其次,以與第1回之升溫相同之條件進行第2回之升溫。將此時所獲得之DSC曲線之基線移動漂移做為基準,測量玻璃轉化溫度(以下,有關環氧樹脂B及C,亦以同樣之方法進行測量)。 Further, the glass transition temperature was measured by a differential scanning calorimetry method in the following manner. First, 10 mg to 20 mg of the sample was placed on an aluminum pan, and the sample was heated from -10 ° C to 200 ° C (temperature rise of the first time) under a nitrogen gas flow at a temperature increase rate of 10 ° C / min, and cooled. Next, the temperature rise of the second time is performed under the same conditions as the temperature rise of the first time. The baseline shift of the DSC curve obtained at this time was used as a reference, and the glass transition temperature was measured (hereinafter, the epoxy resins B and C were also measured in the same manner).

接著,將所獲得之環氧樹脂A,以及核殼型粒子、導電性粒子及溶劑,依表1所示之摻合量均勻地混合,而獲得電子零件接著材料。 Next, the obtained epoxy resin A, core-shell type particles, conductive particles, and solvent were uniformly mixed according to the amounts shown in Table 1, to obtain an electronic component subsequent material.

[實施例2] [Embodiment 2]

除令核殼型粒子、導電性粒子及溶劑之摻合量為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 An electronic component subsequent material was obtained in the same manner as in Example 1 except that the blending amount of the core-shell type particles, the conductive particles, and the solvent was the amount shown in Table 1.

[實施例3] [Example 3]

除令核殼型粒子、導電性粒子及溶劑之摻合量為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著 材料。 The electronic parts were obtained in the same manner as in Example 1 except that the blending amount of the core-shell type particles, the conductive particles, and the solvent was the amount shown in Table 1. material.

[實施例4] [Example 4]

除令環氧樹脂A、環氧樹脂B(玻璃轉化溫度98℃)、核殼型有機粒子、導電性粒子及溶劑之摻合量,為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 Except that the blending amount of epoxy resin A, epoxy resin B (glass transition temperature: 98 ° C), core-shell type organic particles, conductive particles and solvent is the blending amount shown in Table 1, the others are implemented. Example 1 obtained the electronic component follow-up material in the same manner.

[實施例5] [Example 5]

除令環氧樹脂A、環氧樹脂B、核殼型有機粒子、導電性粒子及溶劑之摻合量,為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 The electronic parts were obtained in the same manner as in Example 1 except that the blending amounts of the epoxy resin A, the epoxy resin B, the core-shell type organic particles, the conductive particles, and the solvent were the amounts shown in Table 1. Then the material.

[比較例1] [Comparative Example 1]

除取代環氧樹脂A而使用環氧樹脂B,令環氧樹脂B、核殼型粒子、導電性粒子及溶劑之摻合量,為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 Except that epoxy resin B was used instead of epoxy resin A, the blending amount of epoxy resin B, core-shell type particles, conductive particles and solvent was the amount shown in Table 1, and the rest and examples were given. 1 Obtain the electronic part following material in the same manner.

[比較例2] [Comparative Example 2]

除令核殼型粒子、導電性粒子及溶劑之摻合量為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 An electronic component subsequent material was obtained in the same manner as in Example 1 except that the blending amount of the core-shell type particles, the conductive particles, and the solvent was the amount shown in Table 1.

[比較例3] [Comparative Example 3]

除令核殼型粒子、導電性粒子及溶劑之摻合量為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 An electronic component subsequent material was obtained in the same manner as in Example 1 except that the blending amount of the core-shell type particles, the conductive particles, and the solvent was the amount shown in Table 1.

[比較例4] [Comparative Example 4]

除令核殼型粒子、導電性粒子及溶劑之摻合量為表1所 示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 Except that the blending amount of core-shell particles, conductive particles and solvent is as shown in Table 1. The electronic component follow-up material was obtained in the same manner as in Example 1 except that the blending amount is shown.

[比較例5] [Comparative Example 5]

除取代環氧樹脂A,使用環氧樹脂B、環氧樹脂C及咪唑系硬化劑(旭化成(股)(Asahi Kasei Homes Corporation)製,商品名HX3921HP),令環氧樹脂B、環氧樹脂C、核殼型粒子、導電性粒子及溶劑之摻合量,為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 In addition to the epoxy resin A, epoxy resin B, epoxy resin C, and imidazole hardener (Asahi Kasei Homes Corporation, trade name HX3921HP) were used, and epoxy resin B and epoxy resin C were used. The electronic component subsequent material was obtained in the same manner as in Example 1 except that the blending amount of the core-shell type particles, the conductive particles, and the solvent was the amount shown in Table 1.

[比較例6] [Comparative Example 6]

除令環氧樹脂A、環氧樹脂B、核殼型有機粒子、導電性粒子及溶劑之摻合量,為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 The electronic parts were obtained in the same manner as in Example 1 except that the blending amounts of the epoxy resin A, the epoxy resin B, the core-shell type organic particles, the conductive particles, and the solvent were the amounts shown in Table 1. Then the material.

[比較例7] [Comparative Example 7]

除令環氧樹脂A、環氧樹脂B、核殼型有機粒子、導電性粒子及溶劑之摻合量,為表1所示之摻合量外,其餘皆與實施例1相同地獲得電子零件接著材料。 The electronic parts were obtained in the same manner as in Example 1 except that the blending amounts of the epoxy resin A, the epoxy resin B, the core-shell type organic particles, the conductive particles, and the solvent were the amounts shown in Table 1. Then the material.

<各向異性導電性接著糊之製造及評價> <Anisotropic Conductivity and subsequent manufacture and evaluation of paste>

將苯氧基型環氧樹脂、核殼型有機粒子、導電性粒子及溶劑,以表1所示之比例加以混合,獲得導電性接著糊。將該導電性接著糊塗布於撓性印刷基板,透過該糊而讓可撓性印刷基板及FR-4(玻璃環氧敷銅層板)貼合,且藉由以溫度180℃、壓力4MPa按壓7秒鐘使其貼合,而做成評價用試樣,並藉由以下之方法測量或評價剝離強度、連接電阻值、搖變性、重工特性。將各成分之摻合顯示於表1,測量、評 價結果顯示於表2。 The phenoxy type epoxy resin, the core-shell type organic particles, the conductive particles, and the solvent were mixed at a ratio shown in Table 1 to obtain a conductive paste. The conductive paste was applied to a flexible printed circuit board, and the flexible printed circuit board and the FR-4 (glass epoxy-coated copper plate) were bonded together by the paste, and pressed at a temperature of 180 ° C and a pressure of 4 MPa. The sample for evaluation was applied for 7 seconds, and the peeling strength, the connection resistance value, the shake resistance, and the rework characteristic were measured or evaluated by the following methods. The blending of the components is shown in Table 1, measurement and evaluation. The price results are shown in Table 2.

<摻合成分> <doped synthesis>

環氧樹脂B:雙酚A型環氧樹脂(三菱化學(股)(Mitsubishi Chemical Corporation)製、商品名JER1256) Epoxy resin B: bisphenol A type epoxy resin (Mitsubishi Chemical Co., Ltd., trade name JER1256)

環氧樹脂C:磺醯尿素型環氧樹脂(三菱化學(股)(Mitsubishi Chemical Corporation)製、商品名YX8100) Epoxy resin C: sulfonium urea type epoxy resin (Mitsubishi Chemical Co., Ltd., trade name YX8100)

潛固化劑:改性咪唑型硬化劑(旭化成(股)(Asahi Kasei Homes Corporation)製、商品名HX3921HP) Latent curing agent: modified imidazole type hardener (Asahi Kasei Homes Corporation, trade name HX3921HP)

核殼型有機粒子:愛克工業(股)(AICA Kogyo Co.,Ltd.)製、商品名AC3816N(核層:丙烯酸系橡膠、外殼:丙烯酸系玻璃態聚合物、平均一次粒徑:0.5μm) Core-shell type organic particles: manufactured by Aika Kogyo Co., Ltd., trade name AC3816N (nuclear layer: acrylic rubber, outer shell: acrylic glassy polymer, average primary particle diameter: 0.5 μm )

導電性粒子:平均粒徑10μm之鍍金樹脂粒子 Conductive particles: gold-plated resin particles having an average particle diameter of 10 μm

溶劑:丁基卡必醇乙酸酯(沸點247℃) Solvent: butyl carbitol acetate (boiling point 247 ° C)

<評價試樣> <Evaluation sample>

可撓性印刷電路基板(關西電子工業(股)(Kansai Denshi Kogyo Co.,Ltd.)製) Flexible printed circuit board (Kansai Denshi Kogyo Co., Ltd.)

構成:聚醯亞胺25μm、接著劑20μm、銅箔18μm Composition: Polyimine 25 μm, adhesive 20 μm, copper foil 18 μm

鍍敷:鎳3μm、金0.05μm Plating: nickel 3μm, gold 0.05μm

玻璃環氧基板(關西電子工業(股)(Kansai Denshi Kogyo Co.,Ltd.)製) Glass epoxy substrate (Kansai Denshi Kogyo Co., Ltd.)

構成:銅箔35μm Composition: copper foil 35μm

鍍敷:鎳3μm、金0.05μm Plating: nickel 3μm, gold 0.05μm

<測量、評價方法> <Measurement, evaluation method>

重工性特性:讓評價用試樣之可撓性印刷基板,於200 ℃之環境下利用拉伸試驗機(島津製作所(股)(Shimadzu Corporation)製、商品名AGS-X50S),以拉伸速度50m/分、剝離角度90°進行剝離,並測量斷裂時之最大值。若為10N/cm以下,則重工性良好。 Rework characteristics: a flexible printed circuit board for evaluation samples, at 200 In the environment of °C, the tensile tester (Shimadzu Corporation, trade name: AGS-X50S) was used, and the peeling was performed at a tensile speed of 50 m/min and a peeling angle of 90°, and the maximum value at the time of the fracture was measured. . If it is 10 N/cm or less, the workability is good.

連接電阻值(初始):使用具有圖1所示之形狀之評價用試樣進行測量。圖1中,標號1表示可撓性印刷基板(FPC)、標號2表示玻璃環氧基板、標號3表示電阻計、標號a至g是形成於可撓性印刷基板上之電極、標號a’至g’是形成於玻璃環氧基板上之電極。電極a至g、a’至g’之寬幅均為75μm。讓電極a與電極a’於可撓性印刷基板1與玻璃環氧基板2之重疊部分,如圖2所示地讓端部群重疊,並以前述各向異性導電性接著糊加以接著。重疊部分之長度(I)為5mm。於其等電極a及電極a’之終端端子間,使用電阻計(日置電機(股)(HIOKI E.E.CORPORATION)製、低電阻計、直流方式3227毫歐姆高速試測器)測量連接電阻,並分別測量其他之電極間(b-b’間至g-g’間)之連接電阻,求得平均值。又,只要是1Ω以下,便可無問題的加以使用。 Connection resistance value (initial): Measurement was performed using the evaluation sample having the shape shown in Fig. 1. In Fig. 1, reference numeral 1 denotes a flexible printed circuit board (FPC), reference numeral 2 denotes a glass epoxy substrate, reference numeral 3 denotes a resistance meter, and reference numerals a to g denote electrodes formed on a flexible printed circuit board, and reference numerals a' to g' is an electrode formed on a glass epoxy substrate. The widths of the electrodes a to g, a' to g' were both 75 μm. The electrode a and the electrode a' are overlapped on the flexible printed circuit board 1 and the glass epoxy substrate 2, and the end groups are overlapped as shown in Fig. 2, and then the anisotropic conductivity is followed by the paste. The length (I) of the overlapping portion is 5 mm. Between the terminal terminals of the equal electrode a and the electrode a', the connection resistance was measured using a resistance meter (HIDKI EECORPORATION, low resistance meter, DC mode 3227 milliohm high speed tester), and respectively The connection resistance between the other electrodes (between b-b' and g-g') was measured, and the average value was obtained. Moreover, as long as it is 1 Ω or less, it can be used without any problem.

連接電阻(85℃/85%可靠度):將前述評價用試樣放置於高溫高濕度環境下(85℃ 85%RH)250小時後,與前述相同地測量連接電阻。又,連接電阻值為1Ω以下,且其變化率為30%以下,即可無問題地加以使用。此處,變化率係以下式表示之比率(%)。 Connection resistance (85 ° C / 85% reliability): After the sample for evaluation described above was placed in a high-temperature and high-humidity environment (85 ° C, 85% RH) for 250 hours, the connection resistance was measured in the same manner as described above. Further, the connection resistance value is 1 Ω or less, and the rate of change is 30% or less, so that it can be used without problems. Here, the rate of change is a ratio (%) expressed by the following formula.

[數1]變化率(%)={(環境試驗後之電阻值-環境試驗前之電阻值)/環境試驗前之電阻值}×1 [Number 1] Rate of change (%) = {(resistance value after environmental test - resistance value before environmental test) / resistance value before environmental test} × 1

剝離強度(初始):將評價用試樣之可撓性印刷基板,於常溫以拉伸試驗機(島津製作所(股)(Shimadzu Corporation)製、商品名AGS-X50S),以拉伸速度50m/分、剝離角度90°加以剝離,並測量斷裂時之最大值。若為10N/cm以下,便可無問題地加以使用。 Peeling strength (initial): The flexible printed circuit board of the sample for evaluation was stretched at a normal temperature by a tensile tester (Shimadzu Corporation, trade name: AGS-X50S) at a tensile speed of 50 m/ The peeling angle was 90° and peeled off, and the maximum value at the time of the fracture was measured. If it is 10 N/cm or less, it can be used without problems.

剝離強度(85℃/85%可靠度):將評價用試樣於高溫高濕度環境下(85℃ 85%RH)放置250小時後,與前述同樣地測量剝離強度。若為10N/cm以下,便可無問題地加以使用。 Peeling strength (85° C./85% reliability): After the sample for evaluation was allowed to stand in a high-temperature and high-humidity environment (85° C., 85% RH) for 250 hours, the peel strength was measured in the same manner as described above. If it is 10 N/cm or less, it can be used without problems.

觸變性指數:將電子零件接著材料調整為25℃,以E型黏度計測量旋轉數0.25rpm及2rpm中之黏度,並將其等黏度之比(2rpm中之黏度÷0.25rpm中之黏度)作為觸變性指數。又,只要觸變性指數為1.5以上,可防止導電性微粒子之沈降。 Thixotropy index: The electronic component was adjusted to 25 ° C, and the viscosity of the rotating number of 0.25 rpm and 2 rpm was measured with an E-type viscometer, and the ratio of its viscosity (viscosity at 2 rpm 黏 0.25 rpm) was used as the viscosity. Thixotropy index. Further, as long as the thixotropic index is 1.5 or more, sedimentation of the conductive fine particles can be prevented.

印刷作業性:使用80網目之網布(特多龍(Tetoron)(登錄商標)),實施接著劑組成物之印刷而讓乾燥膜厚(乾燥溫度150℃、15分鐘)維持20±5μm。藉由目測觀察網布與印刷物間是否有架線、板失誤、起泡、滲色等不理想情況,並以下述基準進行評價:A:無架線、板失誤、起泡、滲色等之不理想情況,印刷作業性良好、B:有些為不理想情況,但為容許範圍,印刷作業性尚可、C:不理想情況顯著,印刷作業性不良。 Printing workability: Printing of an adhesive composition was carried out using a mesh of 80 mesh (Tetoron (registered trademark)), and the dry film thickness (drying temperature: 150 ° C, 15 minutes) was maintained at 20 ± 5 μm. By visual observation of whether there were any unsatisfactory conditions such as wiring, board error, foaming, and bleed between the mesh and the printed matter, and evaluated according to the following criteria: A: no line, board error, foaming, bleeding, etc. In this case, the printing workability is good, and B: some are not ideal, but the allowable range is acceptable, the printing workability is acceptable, the C: unsatisfactory situation is remarkable, and the print workability is poor.

粒子沈降特性:充分攪拌混合接著劑組成物,以目視觀察於室溫下放置1週後之接著劑組成物,將無發現導電性粒子沈降之場合作為A(粒子沈降特性良好),看得到導電性粒子沈降之場合作為C(粒子沈降特性不良)。 Particle sedimentation characteristics: The composition of the adhesive was sufficiently stirred and mixed, and the composition of the adhesive which was left to stand at room temperature for one week was visually observed, and when no precipitation of the conductive particles was observed, A (particle sedimentation property was good) was observed, and conductivity was observed. In the case of sedimentation of the particles, C (poor particle sedimentation characteristics).

由表2所示之結果可知,實施例之接著材料之重工性優異,並具有可耐受85℃/85%RH試驗此一嚴苛條件之試驗的高抗濕熱性,保存穩定性及印刷作業性亦良好。 From the results shown in Table 2, it was found that the adhesive material of the examples was excellent in reworkability, and had high heat and humidity resistance, storage stability, and printing operation capable of withstanding the test of the severe condition of 85 ° C / 85% RH test. Sex is also good.

相較於此,使用玻璃轉化溫度低之環氧樹脂之比較例1,係抗熱性低,而核殼型粒子之量為本發明規定之範圍外之比較例2至4,是印刷作業性或保存穩定性之任一者均低落。 In contrast, Comparative Example 1 using an epoxy resin having a low glass transition temperature is low in heat resistance, and the amount of core-shell particles is Comparative Example 2 to 4 outside the range prescribed by the present invention, which is printing workability or Any of the preservation stability is low.

又,使用硬化劑之比較例5,由於環氧樹脂之交聯而使得重工性低劣。進而,玻璃轉化溫度為100℃以上之苯氧基型環氧樹脂之含量較少之比較例6、7則抗熱性低劣。 Further, in Comparative Example 5 using a curing agent, the reworkability was inferior due to crosslinking of the epoxy resin. Further, in Comparative Examples 6 and 7 in which the content of the phenoxy type epoxy resin having a glass transition temperature of 100 ° C or more was small, the heat resistance was inferior.

產業上之可利用性 Industrial availability

本發明之接著材料適於作為重工性優異之各向異性導電性糊或各向異性薄膜而用以接著各種電子零件。 The adhesive material of the present invention is suitable for use as an anisotropic conductive paste or an anisotropic film excellent in reworkability for following various electronic parts.

Claims (6)

一種電子零件接著材料,其特徵在於:係相對於環氧樹脂100質量份,含有核殼型有機粒子20至100質量份及導電性粒子0.1至100質量份而成,且前述環氧樹脂100質量份中,含有玻璃轉化溫度為100℃以上之苯氧基型環氧樹脂45質量份以上。 An electronic component splicing material comprising 20 to 100 parts by mass of core-shell type organic particles and 0.1 to 100 parts by mass of conductive particles with respect to 100 parts by mass of the epoxy resin, and the foregoing epoxy resin 100 mass The phenoxy type epoxy resin having a glass transition temperature of 100 ° C or higher is contained in an amount of 45 parts by mass or more. 如請求項1之電子零件接著材料,其未含有環氧樹脂用硬化劑。 The electronic component according to claim 1 is followed by a material which does not contain a hardener for epoxy resin. 一種導電性糊,其特徵在於:係相對於請求項1或2之電子零件接著材料,含有溶劑100至900質量份。 A conductive paste comprising 100 to 900 parts by mass of a solvent with respect to the electronic component following material of claim 1 or 2. 一種導電性接著薄膜,係於剝離基材上形成被膜而成者,且該被膜含有如請求項1或2之電子零件接著材料。 A conductive adhesive film obtained by forming a film on a release substrate, and the film contains the electronic component bonding material of claim 1 or 2. 一種電子機器,其特徵在於:係透過由如請求項1或2之電子零件接著材料構成的導體層而於電路基板接著有電子零件者。 An electronic device characterized in that an electronic component is attached to a circuit substrate through a conductor layer composed of an electronic component according to claim 1 or 2. 如請求項5之電子機器,其中將前述電子機器加熱至200℃時,電子零件之剝離強度為10N/cm以下。 The electronic device of claim 5, wherein when the electronic device is heated to 200 ° C, the peel strength of the electronic component is 10 N/cm or less.
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