TW201524730A - Nano-grade optical alignment and embossment leveling device - Google Patents

Nano-grade optical alignment and embossment leveling device Download PDF

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TW201524730A
TW201524730A TW102147855A TW102147855A TW201524730A TW 201524730 A TW201524730 A TW 201524730A TW 102147855 A TW102147855 A TW 102147855A TW 102147855 A TW102147855 A TW 102147855A TW 201524730 A TW201524730 A TW 201524730A
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platform
group
combined
alignment
plate
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TW102147855A
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TWI527676B (en
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Wen-Yuh Jywe
Jing-Chung Shen
Tung-Hsien Hsieh
Chia-Hung Wu
Jun-Ren Chen
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Univ Nat Formosa
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Abstract

The present invention relates to a nano-grade optical alignment and embossment leveling device, which is provided with a frame set, an alignment module, and an embossment mold set. The frame set is disposed with a base, a lifting seat and an upper frame. The alignment module is mutually combined with the frame set and disposed with an XXY alignment platform, a piezoelectric adjustment platform, an interferometer feedback set, a triangulation laser feedback set, and a mark image recognition set. The embossment module is combined with the frame set and the alignment module and disposed with an upper mold set, a lower mold set, and a standard calibration mold. when embossment is performed, the piezoelectric adjustment platform and the triangulation laser feedback set are utilized to perform leveling, making the upper and lower molds maintain parallel, so as to increase the thickness precision of the embossment product for enhancing the product quality and yield rate, thereby providing a nano-grade optical alignment and embossment leveling device which has high alignment precision and can be monitored in real time.

Description

奈米級光學對位及壓印調平裝置 Nano-optical alignment and imprinting leveling device

本發明涉及一種光學對位及壓印調平裝置,尤指一種奈米級光學對位及壓印調平裝置。 The invention relates to an optical alignment and imprinting leveling device, in particular to a nanometer optical alignment and imprinting leveling device.

目前在對位與壓印的製造過程中,主要係將一模具組的上、下模具進行對位後,在進行兩模具相對作動的壓印操作,其中由於所使用的模具組的上、下模具需要有精準的對位,因此,在對位的過程中主要係透過一電荷耦合元件攝影機(Charge-coupled Device;CCD)與一模具組上所設置的標記設計進行對位,並配合影像處理的方式,藉以提高現有非接觸式掃描量測的效益與實用性。 At present, in the manufacturing process of alignment and embossing, mainly after aligning the upper and lower molds of a mold set, the embossing operation of the two molds is performed, wherein the upper and lower sides of the mold set are used. The mold needs to have precise alignment. Therefore, in the process of alignment, the charge-coupled device (CCD) is used to align with the mark design set on a mold set, and cooperate with image processing. Ways to improve the effectiveness and practicality of existing non-contact scanning measurements.

然而,由於現有電荷耦合元件攝影機的價格不斐,而且有時必須同時搭配多個電荷耦合元件攝影機進行使用,並且需搭配一昂貴的光學鏡組後,方能將影像對位的精度提升至微米等級,相對會增加使用者所需之成本;再者,電荷耦合元件攝影機在擷取影像進行對位時,常常會受到燈光與雜訊的干擾導致解析度差,無法進行精準的對位,而必須透過視覺進行判定,相對會增加量測上的不準確性,因此,目前在影象對位過程中系統的對位精度被侷限於在微米等級,而且利用上述的對位方法無法即時地回授上、下模具之間的位置訊號,僅能提供上、下模具在未進行壓印動作時的初始相關位置關係。 However, due to the low price of existing charge coupled device cameras, and sometimes it is necessary to use multiple charge coupled device cameras at the same time, and with an expensive optical lens set, the accuracy of image alignment can be improved to micron. The level will increase the cost required by the user; in addition, when the camera is captured by the charge-coupled component, it is often interfered by the light and the noise, resulting in poor resolution and accurate alignment. It is necessary to make judgments through vision, which will increase the inaccuracy in measurement. Therefore, the alignment accuracy of the system in the process of image alignment is limited to the micrometer level, and the above-mentioned alignment method cannot be used immediately. The position signal between the upper and lower molds can only provide the initial relative positional relationship between the upper and lower molds when the embossing operation is not performed.

而目前在壓印過程中主要係使用一液壓囊均壓裝置,讓壓 力能均勻地分散於上、下模具之間,進而達成上、下模具的自動調平,藉以提供一種被動式的補償方法,然而,當上模具與下模具之間的角度誤差過大時,在Z軸(假設上、下模具係以Z軸方向進行上、下設置)於上升壓力過程中很容易造成上、下模具之間的平行度不佳,且無法準確的控制兩模具之間的平行度,相對會增加產品製造後的不良率。 At present, in the process of imprinting, a hydraulic bladder equalizing device is mainly used to allow pressure. The force can be evenly dispersed between the upper and lower molds, thereby achieving automatic leveling of the upper and lower molds, thereby providing a passive compensation method. However, when the angular error between the upper mold and the lower mold is too large, The axis (assuming the upper and lower molds are placed up and down in the Z-axis direction) easily causes poor parallelism between the upper and lower dies during the ascending pressure, and the parallelism between the two dies cannot be accurately controlled. Relatively increase the defect rate after product manufacturing.

為解決現有用於對位及壓印製程之CCD影像對位裝置及液壓囊鈞壓裝置之成本高且易受環境影響而精度不佳的缺失與不足,特經過不斷的研究與試驗,終於發展出一種能改進現有缺失之本發明。 In order to solve the shortcomings and shortcomings of the existing CCD image alignment device and the hydraulic capsule pressure device for the alignment and imprinting process, which are costly and susceptible to environmental influences, the research and testing have finally developed. An invention that improves upon existing deficiencies.

本發明的主要目的在於提出一種奈米級光學對位及壓印調平裝置,其係透過一離軸式的對位方式進行對位,其係透過一已知校正過的標記影像辨識組及一干涉儀迴授組回授上、下模具的位置訊號,進而利用一高精度的XXY對位平台進行補償,使該上、下模具之間可進行高精度的對位,且在進行壓印製程時,該干涉儀迴授組可即時監控該上、下模具的之間的相對位置(X、Y)與角度(θZ)誤差訊號,並且運用一三角雷射回授組與一壓電調整平台,即時地補償該上、下模具之間的高度與角度變化,有效提升目前對位精度不足與無法即時監控上下模具位置關係的問題。 The main object of the present invention is to provide a nano-scale optical alignment and imprinting leveling device that is aligned by an off-axis alignment method, which is transmitted through a known corrected mark image recognition group and An interferometer feedback group returns the position signals of the upper and lower molds, and then compensates with a high-precision XXY alignment platform, so that high-precision alignment can be performed between the upper and lower molds, and the imprinting is performed. During the process, the interferometer feedback group can instantly monitor the relative position (X, Y) and angle (θ Z ) error signals between the upper and lower molds, and use a triangular laser feedback group and a piezoelectric Adjusting the platform to instantly compensate for the height and angle changes between the upper and lower dies, effectively improving the current alignment accuracy and the problem of not being able to monitor the position of the upper and lower molds in real time.

本發明的奈米級光學對位及壓印調平裝置係設有一框架組、一對位模組及一壓印模組,其中:該框架組設有一基座、一升降座及一上框架,該升降座與該基座相結合且設有一升降驅動組及一升降平台,該升降驅動組設於該基座的底部,該升降平台係與該升降驅動組相結合而位於該基座上方,該上框架與該基座相固設結合而位於該升降座的上方;該對位模組與該框架組相結合且設有一XXY對位平台、 一壓電調整平台、一干涉儀回授組、一三角雷射回授組及一標記影像辨識組,該XXY對位平台固設於該升降平台上且設有一下結合板、數個對位驅動組及一上結合板,該下結合板與該升降平台相固設結合,各對位驅動組固設於該下結合板的頂面,該上結合板與各對位驅動組相固設結合而位於該下結合板上方,該壓電調整平台與該XXY對位平台的上結合板相結合,該干涉儀回授組與該基座相結合且設有一第一位移量測組、一第二位移量測組及一角度位移量測組,藉以使該干涉儀回授組具有三自由度,其中兩位移量測組分別設於該基座頂面上,而該角度位移量測組設於該第一位移量測組上,該三角雷射回授組設於該壓電調整平台上且設有三個三角雷射位移計,各三角雷射位移計分別朝該框架組的上框架方向射出一雷射光束,該標記影像辨識組與該上框架相結合;以及該壓印模組與該框架組及該對位模組相結合且設有一上模組、一下模組及一標準校正模具,該上模組與該上框架相結合而位於該標記影像辨識組下方處,該上模組設有一上模夾治具及一上模具,該上模夾治具與該上框架的底部相固設結合,而該上模具可拆卸地設於該上模夾治具且位於該標記影像辨識組下方處,該下模組設有一下模夾治具及一下模具且與該壓電調整平台相結合,該下模夾治具固設於該壓電調整平台,該下模具可拆卸地與該下模夾治具相結合,而該標準校正模具係設置於該壓電調整平台上,用以校正該標記影像辨識組的位置。 The nano-optical alignment and embossing leveling device of the present invention is provided with a frame group, a pair of position modules and an embossing module, wherein: the frame group is provided with a base, a lifting seat and an upper frame The lifting base is combined with the base and is provided with a lifting drive group and a lifting platform. The lifting driving group is disposed at the bottom of the base, and the lifting platform is combined with the lifting driving group and located above the base The upper frame is fixedly coupled with the base and located above the lifting seat; the alignment module is combined with the frame group and is provided with an XXY alignment platform, a piezoelectric adjustment platform, an interferometer feedback group, a triangular laser feedback group and a marked image recognition group, the XXY alignment platform is fixed on the lifting platform and has a lower bonding plate and a plurality of alignment positions a driving group and an upper bonding board, the lower bonding board is fixedly coupled with the lifting platform, and each of the alignment driving groups is fixed on a top surface of the lower bonding board, and the upper bonding board is fixed with each of the alignment driving groups Combinedly located above the lower bonding plate, the piezoelectric adjustment platform is combined with the upper bonding plate of the XXY alignment platform, the interferometer feedback group is combined with the base and provided with a first displacement measuring group, a second displacement measuring group and an angular displacement measuring group, wherein the interferometer feedback group has three degrees of freedom, wherein the two displacement measuring groups are respectively disposed on the top surface of the base, and the angular displacement measuring group The triangular laser feedback set is disposed on the piezoelectric adjustment platform and is provided with three triangular laser displacement meters, and each triangular laser displacement meter is respectively directed to the upper frame of the frame group. a laser beam is emitted in a direction, and the mark image recognition group is opposite to the upper frame And the embossing module is combined with the frame group and the aligning module and is provided with an upper module, a lower module and a standard calibration die, and the upper module is combined with the upper frame to be located at the mark Below the image recognition group, the upper module is provided with an upper mold fixture and an upper mold, the upper mold fixture is fixedly coupled with the bottom of the upper frame, and the upper mold is detachably disposed thereon a mold fixture and located below the mark image recognition group, the lower module is provided with a lower mold clamp and a lower mold and combined with the piezoelectric adjustment platform, the lower mold clamp is fixed on the piezoelectric Adjusting the platform, the lower mold is detachably coupled with the lower mold fixture, and the standard calibration mold is disposed on the piezoelectric adjustment platform for correcting the position of the marked image recognition group.

進一步,該基座設有複數個支柱及一與各支柱頂面相結合的結合平台,該升降驅動組設有一升降馬達及一升降軸,該升降馬達固設於該結合平台的底部,該升降軸可升降地與該升降馬達相結合且伸設至該結合平台的頂面,該升降平台與該升降軸的頂面相固設結合而位於該結合平台的上方,該升降座設有數個與該升降平台及該結合平台相結合的滑軌 組,使該升降平台可隨著該升降軸而平穩地相對該結合平台上升或下降,該上框架係與該結合平台相固設結合而位於該升降座的上方,該上框架設有數個與該結合平台相結合的支撐樑以及一與各支撐樑相固設結合的結合框。 Further, the pedestal is provided with a plurality of struts and a combined platform combined with the top surfaces of the struts, the hoisting drive group is provided with a lifting motor and a lifting shaft, and the lifting motor is fixed at the bottom of the combined platform, the lifting shaft The lifting platform is coupled to the lifting motor and extends to the top surface of the combined platform. The lifting platform is fixedly coupled with the top surface of the lifting shaft and located above the bonding platform. The lifting platform is provided with a plurality of lifting portions. Platform and the combined platform of the slide rail The lifting platform can be smoothly raised or lowered relative to the combined platform along with the lifting shaft, and the upper frame is fixedly coupled with the combined platform and located above the lifting seat, the upper frame is provided with a plurality of The supporting beam combined with the supporting beam and a combined frame fixedly combined with each supporting beam.

再進一步,各對位驅動組設有一對位驅動馬達、一滾珠導螺桿及一線性滑軌,各對位驅動馬達固設於該下結合板上,該滾珠導螺桿與該對位驅動馬達相結合且設有一滑動塊,該線性滑軌固設於該下結合板上且與該滾珠導螺桿相平行,該滾珠導螺桿的滑動塊可滑動地與該線性滑軌相結合,該上結合板與各對位驅動組的滑動塊相固設結合而位於該下結合板上方,且該XXY對位平台設有三個對位驅動組,其中兩個對位驅動組沿著該框架組的X軸方向上的移動,而另一對位驅動組沿著該框架組的Y方向移動。 Further, each of the alignment driving groups is provided with a pair of position driving motors, a ball guiding screw and a linear sliding rail, and each of the alignment driving motors is fixed on the lower bonding plate, and the ball guiding screw is coupled to the alignment driving motor Combined with a sliding block, the linear sliding rail is fixed on the lower bonding plate and parallel to the ball guiding screw, and the sliding block of the ball guiding screw is slidably combined with the linear sliding rail, the upper bonding plate The sliding block of each of the alignment driving groups is fixedly disposed above the lower bonding plate, and the XXY alignment platform is provided with three alignment driving groups, wherein the two alignment driving groups are along the X axis of the frame group. The movement in the direction while the other alignment drive group moves in the Y direction of the frame group.

較佳地,該壓電調整平台設有一下固定板、數個微步進驅動組及一上固定板,該下固定板與該XXY對位平台的上結合板相固設結合,各微步進驅動組與該下固定板的頂面相結合且設有一微調件、一固定套筒、一壓電致動器及一撓性體,其中該微調件設於該下固定板內,該固定套筒固設於該下固定板的頂面且位於該微調件的上方,該壓電致動器設於該固定套筒內且頂端係伸出該固定套筒外,該撓性體與該壓電致動器伸出該固定套筒的頂端相固設結合,該上固定板係與各微步進驅動組的撓性體相固設結合而位於該下固定板的上方,而各三角雷射位移計係以環形間隔排列地設於該壓電調整平台的上固定板上。 Preferably, the piezoelectric adjustment platform is provided with a lower fixing plate, a plurality of micro-stepping driving groups and an upper fixing plate, and the lower fixing plate is fixedly combined with the upper bonding plate of the XXY alignment platform, and each micro step The driving group is combined with the top surface of the lower fixing plate and is provided with a fine adjustment member, a fixing sleeve, a piezoelectric actuator and a flexible body, wherein the fine adjustment member is disposed in the lower fixing plate, the fixing sleeve The cylinder is fixed on the top surface of the lower fixing plate and located above the fine adjustment member, the piezoelectric actuator is disposed in the fixing sleeve and the top end extends out of the fixing sleeve, and the flexible body and the pressure The electric actuator extends from the top end of the fixing sleeve, and the upper fixing plate is fixedly coupled with the flexible body of each micro-stepping driving group and located above the lower fixing plate, and each triangular thunder The displacement meters are arranged on the upper fixing plate of the piezoelectric adjustment platform at an annular interval.

較佳地,該干涉儀回授組與該基座的結合平台相結合,該第一位移量測組設有一結合柱、一干涉儀回授器及一平面鏡,該結合柱固設於該結合平台上,該干涉儀回授器設於該結合柱的頂面,而該平面鏡固 設於該壓電調整平台的上固定板上且朝向該干涉儀回授器,該第二位移量測組設有一結合柱、一干涉儀回授器及一平面鏡,該結合柱固設於該結合平台上,該干涉儀回授器設於該結合柱的頂面,而該平面鏡固設於該壓電調整平台的上固定板上且朝向該干涉儀回授器,該角度位移量測組設於該第一位移量測組的結合柱上且設有一分光鏡、一聚焦透鏡及一四象限感測器,該分光鏡位於該第一位移量測組的干涉儀回授器及平面鏡之間,藉以將該平面鏡反射的光束一分為二,其中一道分光束係進入該干涉儀回授器,而該聚焦透鏡係對於該分光鏡分光後的另一道分光束進行聚焦,而該四象限感測器接收經該聚焦透鏡聚焦後的分光束。 Preferably, the interferometer feedback group is combined with the bonding platform of the base, the first displacement measuring group is provided with a binding column, an interferometer feedback device and a plane mirror, and the binding column is fixed on the combination On the platform, the interferometer feedback device is disposed on a top surface of the binding column, and the plane mirror is fixed The second displacement measuring group is disposed on the upper fixing plate of the piezoelectric adjusting platform and facing the interferometer feedback device. The second displacement measuring group is provided with a binding column, an interferometer feedback device and a plane mirror, and the binding column is fixed on the The interferometer feedback device is disposed on the top surface of the binding column, and the plane mirror is fixed on the upper fixing plate of the piezoelectric adjustment platform and faces the interferometer feedback device, the angular displacement measuring group The beam is disposed on the binding column of the first displacement measuring group and is provided with a beam splitter, a focusing lens and a four-quadrant sensor. The beam splitter is located in the interferometer back-up device and the plane mirror of the first displacement measuring group. In order to divide the beam reflected by the plane mirror into two, one of the sub-beams enters the interferometer feedback device, and the focusing lens focuses on the other sub-beam after the spectroscopic beam splitting, and the four quadrants The sensor receives the partial beam that is focused by the focusing lens.

較佳地,該標記影像辨識組設有四個影像擷取器,其中各影像擷取器係朝下伸設至該上框架的底部且由一照相機、一同軸光源及一高倍率物鏡所組成。 Preferably, the marking image recognition group is provided with four image capturing devices, wherein each image capturing device is extended downward to the bottom of the upper frame and is composed of a camera, a coaxial light source and a high magnification objective lens. .

較佳地,該上模夾治具設有一頂板、一微調裝置、一底板、一鎖固裝置、兩滑動軌道、一固定基板及一上蓋夾板,其中該頂板與該上框架的底部相固設結合且於中心處設有一上開孔,該微調裝置設於該頂板的底部且設有數個微測器及數個旋轉微調軸承,各微測器設於該頂板的底部,而各旋轉微調軸承分別與各微測器相結合,該底板與該微調裝置的各旋轉微調軸承相結合而位於該頂板的下方,該底板於中心處貫穿設有一與該頂板上開孔相通的下開孔,該鎖固裝置與該底板相結合且朝下延伸至該底板的底部,該鎖固裝置係設有數個電磁鐵及數個調整螺絲,各電磁鐵係與該底板相結合而位於該下開孔周緣且伸出該底板的底部,而兩滑動軌道固設於該底板的底部且位於該下開孔的兩側,該固定基板係可滑動地設於兩滑動軌道之間且可與該鎖固裝置的各電磁鐵相吸附鎖固,而該上蓋夾板蓋設於該固定基板上。 Preferably, the upper mold fixture is provided with a top plate, a fine adjustment device, a bottom plate, a locking device, two sliding tracks, a fixed substrate and an upper cover plate, wherein the top plate is fixed to the bottom of the upper frame Combining and providing an upper opening at the center, the fine adjustment device is disposed at the bottom of the top plate and is provided with a plurality of micro-testers and a plurality of rotary fine-tuning bearings, each micro-tester is disposed at the bottom of the top plate, and each rotary fine-tuning bearing In combination with each of the micro-testers, the bottom plate is combined with the rotary fine-tuning bearings of the fine-tuning device to be located below the top plate, and the bottom plate is provided at the center with a lower opening communicating with the opening of the top plate. The locking device is combined with the bottom plate and extends downward to the bottom of the bottom plate. The locking device is provided with a plurality of electromagnets and a plurality of adjusting screws, and the electromagnets are combined with the bottom plate to be located at the periphery of the lower opening. And extending from the bottom of the bottom plate, and two sliding rails are fixed on the bottom of the bottom plate and located on two sides of the lower opening, the fixed substrate is slidably disposed between the two sliding rails and can be coupled with the locking device Electromagnetic Adsorption phase locking, and the upper lid cover disposed on the clamping plate fixed substrate.

較佳地,該上模具可拆卸地設於該上模夾治具的固定基板上且與該上蓋夾板相抵靠,該上模具可隨著該固定基板而移動至該標記影像辨識組的各影像擷取器下方處,其中該上模具為一呈方形之框架且於對角線上設有兩定位標記。 Preferably, the upper mold is detachably disposed on the fixed substrate of the upper mold fixture and abuts against the upper cover clamp, and the upper mold can move to the image of the mark image recognition group along with the fixed substrate. Below the picker, the upper mold is a square frame and two positioning marks are provided on the diagonal.

較佳地,該上蓋夾板於頂面設有一微機電製程雙軸微電子水平儀,而該下模夾治具固設於該壓電調整平台的上固定板上且設有一固定筒座,該固定筒座設有至少一電磁鐵及數個定位銷,該電磁鐵設於該固定筒座內,而各定位銷凸設於該固定筒座的頂面且環設該至少一電磁鐵,該下模具設有一微機電製程雙軸微電子水平儀及數個定位孔,該微機電製程雙軸微電子水平儀設於該下模具的底部,而各定位孔設於該下模具的底部且分別與該下模夾治具的定位銷相結合,該下模具係為一呈圓形之板體且於直徑上設有兩定位標記。 Preferably, the upper cover plate is provided with a micro-electromechanical process biaxial microelectronic level on the top surface, and the lower mold clamp is fixed on the upper fixing plate of the piezoelectric adjustment platform and is provided with a fixed cylinder seat. The cylinder base is provided with at least one electromagnet and a plurality of positioning pins, and the electromagnet is disposed in the fixed cylinder base, and each positioning pin protrudes from the top surface of the fixed cylinder base and surrounds the at least one electromagnet, the lower The mold is provided with a micro-electromechanical process biaxial microelectronic level and a plurality of positioning holes, the microelectromechanical process biaxial microelectronic level is disposed at the bottom of the lower mold, and each positioning hole is disposed at the bottom of the lower mold and respectively respectively The positioning pin of the mold fixture is combined. The lower mold is a circular plate body and is provided with two positioning marks on the diameter.

較佳地,該標準校正模具用以校正該標記影像辨識組各影像擷取器的位置,且該標準校正模具上包含四個定位標記,而各定位標記可為一圓形、十字形、方形、三角形、六角形等多邊形之圖案。 Preferably, the standard calibration die is used to correct the position of each image capture device of the marked image recognition group, and the standard calibration mold includes four positioning marks, and each positioning mark can be a circle, a cross, a square. Polygons, triangles, hexagons, etc.

藉由前述的技術特徵,本發明奈米級光學對位及壓印調平裝置,在進行壓印製程時,該升降馬達及升降軸係搭配一奈米級光學尺進行長行程的毫米等級(mm)之升降,並且利用該壓電調整平台與該三角雷射回授組進行微奈米等級(nm)的定位控制與調平動作,有效且即時地調整該上、下模具間的角度關係(Z、θX、θY),讓該上、下模具隨時保持平行的狀態,進而使壓印的成品之厚度精密度高,有效地提升成品的品質及良率,藉以提供一對位精密度高且可即時監控的奈米級光學對位及壓印調平裝置。 According to the foregoing technical features, the nanometer optical alignment and imprinting leveling device of the present invention, when performing an imprinting process, the lifting motor and the lifting shaft are matched with a nanometer optical scale for a long stroke millimeter level ( And (mm) lifting, and using the piezoelectric adjustment platform and the triangular laser feedback group to perform micro-nano level (nm) positioning control and leveling action, effectively and instantly adjust the angular relationship between the upper and lower molds (Z, θ X , θ Y ), so that the upper and lower molds are kept in parallel at any time, thereby making the thickness of the embossed finished product high in precision, effectively improving the quality and yield of the finished product, thereby providing a pair of precision Nano-optical alignment and imprinting leveling device with high degree of real-time monitoring.

10‧‧‧框架組 10‧‧‧Framework

11‧‧‧基座 11‧‧‧Base

111‧‧‧支柱 111‧‧‧ pillar

112‧‧‧結合平台 112‧‧‧ Combined platform

12‧‧‧升降座 12‧‧‧ Lifting seat

13‧‧‧上框架 13‧‧‧Upper frame

131‧‧‧支撐樑 131‧‧‧Support beam

132‧‧‧結合框 132‧‧‧ binding box

14‧‧‧升降驅動組 14‧‧‧ Lifting drive group

141‧‧‧升降馬達 141‧‧‧ Lift motor

142‧‧‧升降軸 142‧‧‧ Lifting shaft

15‧‧‧升降平台 15‧‧‧ Lifting platform

16‧‧‧滑軌組 16‧‧‧slide group

20‧‧‧對位模組 20‧‧‧ alignment module

21‧‧‧XXY對位平台 21‧‧‧XXY alignment platform

211‧‧‧下結合板 211‧‧‧Under the board

212‧‧‧對位驅動組 212‧‧‧ alignment drive group

213‧‧‧上結合板 213‧‧‧Upper board

214‧‧‧對位驅動馬達 214‧‧‧Alignment drive motor

215‧‧‧滾珠導螺桿 215‧‧‧Ball lead screw

216‧‧‧線性滑軌 216‧‧‧Linear slides

217‧‧‧滑動塊 217‧‧‧Sliding block

22‧‧‧壓電調整平台 22‧‧‧ Piezoelectric adjustment platform

221‧‧‧下固定板 221‧‧‧ fixed plate

222‧‧‧微步進驅動組 222‧‧‧Microstepping drive group

223‧‧‧上固定板 223‧‧‧Upper fixing plate

224‧‧‧微調件 224‧‧‧ fine adjustments

225‧‧‧固定套筒 225‧‧‧Fixed sleeve

226‧‧‧壓電致動器 226‧‧‧ Piezoelectric Actuator

227‧‧‧撓性體 227‧‧‧Flexible body

23‧‧‧干涉儀回授組 23‧‧‧Interferometer feedback group

24‧‧‧三角雷射回授組 24‧‧‧Triangular laser feedback team

241‧‧‧三角雷射位移計 241‧‧‧Triangular laser displacement gauge

25‧‧‧標記影像辨識組 25‧‧‧Marking image recognition group

251‧‧‧影像擷取器 251‧‧‧Image capture device

26‧‧‧第一位移量測組 26‧‧‧First Displacement Measurement Group

261‧‧‧結合柱 261‧‧‧ binding column

262‧‧‧干涉儀回授器 262‧‧‧Interferometer backhaul

263‧‧‧平面鏡 263‧‧‧Flat mirror

27‧‧‧第二位移量測組 27‧‧‧Second displacement measurement group

271‧‧‧結合柱 271‧‧‧ binding column

272‧‧‧干涉儀回授器 272‧‧Interferometer backhaul

273‧‧‧平面鏡 273‧‧‧Flat mirror

28‧‧‧角度位移量測組 28‧‧‧Angle displacement measurement group

281‧‧‧分光鏡 281‧‧‧beam splitter

282‧‧‧聚焦透鏡 282‧‧‧focus lens

283‧‧‧四象限感測器 283‧‧‧ four-quadrant sensor

30‧‧‧壓印模組 30‧‧‧ Imprinting module

31‧‧‧上模組 31‧‧‧Upper module

32‧‧‧下模組 32‧‧‧Next module

33‧‧‧標準校正模具 33‧‧‧Standard calibration mold

331‧‧‧定位標記 331‧‧‧ Positioning Mark

34‧‧‧上模夾治具 34‧‧‧Upper clamp fixture

341‧‧‧頂板 341‧‧‧ top board

342‧‧‧底板 342‧‧‧floor

343‧‧‧滑動軌道 343‧‧‧Sliding track

344‧‧‧固定基板 344‧‧‧Fixed substrate

345‧‧‧上蓋夾板 345‧‧‧Upper splint

346‧‧‧上開孔 346‧‧‧Open hole

347‧‧‧下開孔 347‧‧‧ opening

348‧‧‧微機電製程雙軸微電子水平儀 348‧‧‧Micro-electromechanical process biaxial microelectronic level

35‧‧‧上模具 35‧‧‧Upper mold

351‧‧‧定位標記 351‧‧‧ Positioning Mark

36‧‧‧微調裝置 36‧‧‧ fine-tuning device

361‧‧‧微測器 361‧‧‧Micro-tester

362‧‧‧旋轉微調軸承 362‧‧‧Rotary fine-tuning bearings

37‧‧‧鎖固裝置 37‧‧‧Locking device

371‧‧‧電磁鐵 371‧‧‧Electromagnet

372‧‧‧調整螺絲 372‧‧‧Adjustment screw

38‧‧‧下模夾治具 38‧‧‧Down mold fixture

381‧‧‧固定筒座 381‧‧‧ fixed base

382‧‧‧電磁鐵 382‧‧‧Electromagnet

383‧‧‧定位銷 383‧‧‧Locating pin

39‧‧‧下模具 39‧‧‧ Lower mold

391‧‧‧微機電製程雙軸微電子水平儀 391‧‧‧Micro-electromechanical process biaxial microelectronic level

392‧‧‧定位孔 392‧‧‧Positioning holes

393‧‧‧定位標記 393‧‧‧ Positioning Mark

圖1是本發明較佳實施例的立體外觀圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a perspective view of a preferred embodiment of the present invention.

圖2是本發明較佳實施例的側視示意圖。 Figure 2 is a side elevational view of a preferred embodiment of the present invention.

圖3是本發明較佳實施例的局部立體分解圖。 Figure 3 is a partial exploded perspective view of a preferred embodiment of the present invention.

圖4是本發明較佳實施例的局部立體外觀圖。 Figure 4 is a partial perspective view of a preferred embodiment of the present invention.

圖5是本發明較佳實施例的壓電調整平台的立體外觀圖。 Figure 5 is a perspective external view of a piezoelectric adjustment platform in accordance with a preferred embodiment of the present invention.

圖6是本發明較佳實施例的壓電調整平台的局部立體分解圖。 Figure 6 is a partial exploded perspective view of a piezoelectric adjustment platform in accordance with a preferred embodiment of the present invention.

圖7是本發明較佳實施例的上模夾治具的立體外觀圖。 Figure 7 is a perspective view of the upper mold holder of the preferred embodiment of the present invention.

圖8是本發明較佳實施例的上模夾治具的局部立體分解圖。 Figure 8 is a partial perspective exploded view of the upper mold fixture of the preferred embodiment of the present invention.

圖9是本發明較佳實施例的下模組的局部立體分解圖。 Figure 9 is a partial exploded perspective view of the lower module of the preferred embodiment of the present invention.

圖10是本發明較佳實施例的上模具、下模具及標準校正模具的俯視示意圖。 Figure 10 is a top plan view of an upper mold, a lower mold, and a standard correction mold in accordance with a preferred embodiment of the present invention.

圖11是本發明較佳實施例的進行標記影像辨識的操作示意圖。 FIG. 11 is a schematic diagram of the operation of marking image recognition according to a preferred embodiment of the present invention.

圖12是本發明較佳實施例的進行標記影像辨識的另一操作示意圖。 FIG. 12 is another schematic diagram of performing operation of marking image recognition according to a preferred embodiment of the present invention.

圖13是本發明較佳實施例作為定位標記之幾何形狀示意圖。 Figure 13 is a schematic illustration of the geometry of a preferred embodiment of the invention as a positioning mark.

為能詳細瞭解本發明的技術特徵及實用功效,並可依照說明書的內容來實現,玆進一步以如圖式(如圖1至3所示)所示的較佳實施例,詳細說明如后:本發明係提供一奈米級光學對位與壓印調平裝置,其係設有一框架組10、一對位模組20及一壓印模組30,其中:該框架組10設有一基座11、一升降座12及一上框架13,其中該基座11設有複數個支柱111及一與各支柱111頂面相結合的結合平台112,該升降座12係與該基座11相結合且設有一升降驅動組14及一升 降平台15,該升降驅動組14設有一升降馬達141及一升降軸142,該升降馬達141係固設於該結合平台112的底部,進一步,該升降馬達141係搭配一奈米級光學尺(圖未示)而可進行長行程毫米(mm)等級的升降作動,該升降軸142係可升降地與該升降馬達141相結合且伸設至該結合平台112的頂面,較佳地,該升降馬達142可為一步進馬達、伺服馬達、無刷馬達或交(直)流馬達或音圈馬達等,該升降平台15係與該升降軸142的頂面相固設結合而位於該結合平台112的上方,進一步,該升降座12設有數個與該升降平台15及該結合平台112相結合的滑軌組16,使該升降平台15可隨著該升降軸142而平穩地相對該結合平台112上升或下降,該上框架13係與該結合平台112相固設結合而位於該升降座12的上方,該上框架13設有數個與該結合平台112相結合的支撐樑131以及一與各支撐樑131相固設結合的結合框132;請進一步配合參看如圖4至6所示,該對位模組20係與該框架組10相結合且設有一XXY對位平台21、一壓電調整平台22、一干涉儀回授組23、一三角雷射回授組24及一標記影像辨識組25,其中該XXY對位平台21係固設於該升降平台15上且設有一下結合板211、數個對位驅動組212及一上結合板213,該下結合板211係與該升降平台15相固設結合,各對位驅動組212係固設於該下結合板211的頂面且分別設有一對位驅動馬達214、一滾珠導螺桿215及一線性滑軌216,各對位驅動馬達214係固設於該下結合板211上且可為一線性馬達、一伺服馬達或一步進馬達,較佳地,該XXY對位平台21設有三個對位驅動組212,其中兩個對位驅動組212沿著該框架組10的X軸方向上的移動,而另一對位驅動組212沿著該框架組10的Y方向移動,該滾珠導螺桿215係與該對位驅動馬達214相結合且設有一滑動塊217,該線性滑軌216係固設於該 下結合板211上且與該滾珠導螺桿215相平行,該滾珠導螺桿215的滑動塊217係可滑動地與該線性滑軌216相結合,該上結合板213係與各對位驅動組212的滑動塊216相固設結合而位於該下結合板211上方;該壓電調整平台22係與該XXY對位平台21相結合且設有一下固定板221、數個微步進驅動組222及一上固定板223,該下固定板221係與該XXY對位平台21的上結合板213相固設結合,各微步進驅動組222係與該下固定板221的頂面相結合且設有一微調件224、一固定套筒225、一壓電致動器226及一撓性體227,其中該微調件224係設於該下固定板221內,該固定套筒225係固設於該下固定板221的頂面且位於該微調件224的上方,該壓電致動器226係設於該固定套筒225內且頂端係伸出該固定套筒225外,該撓性體227係與該壓電致動器226伸出該固定套筒225的頂端相固設結合,該上固定板223係與各微步進驅動組222的撓性體227相固設結合而位於該下固定板221的上方;該干涉儀回授組23係與該基座11的結合平台112相結合且設有一第一位移量測組26、一第二位移量測組27及一角度位移量測組28,藉以使該干涉儀回授組23具有三自由度(X、Y及θZ),其中該第一位移量測組26設有一結合柱261、一干涉儀回授器262及一平面鏡263,該結合柱261係固設於該結合平台112上,該干涉儀回授器262係設於該結合柱261的頂面,而該平面鏡263係固設於該壓電調整平台22的上固定板223上且朝向該干涉儀回授器262,該第二位移量測組27設有一結合柱271、一干涉儀回授器272及一平面鏡273,該結合柱271係固設於該結合平台112上,該干涉儀回授器272係設於該結合柱271的頂面,而該平面鏡273係固設於該壓電調整平台22的上固定板223上且朝向該干涉儀回授器272,該角度位移量測組28係設於該第一位移量測組26的結合柱 261上且設有一分光鏡281、一聚焦透鏡282及一四象限感測器283,該分光鏡281係位於該第一位移量測組26的干涉儀回授器262及平面鏡263之間,藉以將該平面鏡263反射的光束一分為二,其中一道分光束係進入該干涉儀回授器262,而該聚焦透鏡282係對於該分光鏡281分光後的另一道分光束進行聚焦,而該四象限感測器283係用以接收經該聚焦透鏡282聚焦後的分光束;該三角雷射回授組24係設於該壓電調整平台22上且設有三個三角雷射位移計241,其中各三角雷射位移計241係以環形間隔排列地設於該壓電調整平台22的上固定板223上且分別朝該框架組10的上框架13方向射出一雷射光束;該標記影像辨識組25係與該上框架13相結合且設有四個影像擷取器251(CCD),其中各影像擷取器251係朝下伸設至該上框架13的底部且可由一照相機、一同軸光源及一高倍率物鏡所組成;以及請參看如圖3及7至9所示,該壓印模組30係與該框架組10及該對位模組20相結合且設有一上模組31、一下模組32及一標準校正模具33,其中該上模組31係與該上框架13相結合而位於該標記影像辨識組25下方處,該上模組31設有一上模夾治具34及一上模具35,該上模夾治具34設有一頂板341、一微調裝置36、一底板342、一鎖固裝置37、兩滑動軌道343、一固定基板344及一上蓋夾板345,其中該頂板341係與該上框架13的底部相固設結合且於中心處設有一上開孔346,該微調裝置36係設於該頂板341的底部且設有數個微測器361及數個旋轉微調軸承362,各微測器361係設於該頂板341的底部,而各旋轉微調軸承362係分別與各微測器361相結合;該底板342係與該微調裝置36的各旋轉微調軸承362相結 合而位於該頂板341的下方,該底板342於中心處貫穿設有一與該頂板341上開孔346相通的下開孔347,該鎖固裝置37係與該底板342相結合且朝下延伸至該底板的342底部,該鎖固裝置37係設有數個電磁鐵371及數個調整螺絲372,各電磁鐵371係與該底板342相結合而位於該下開孔347周緣且伸出該底板342的底部,而各調整螺絲372係與該電磁鐵371相結合而位於該底板342上,而兩滑動軌道343係固設於該底板342的底部且位於該下開孔347的兩側,該固定基板344係可滑動地設於兩滑動軌道343之間且可與該鎖固裝置37的各電磁鐵371相吸附鎖固,而該上蓋夾板345係蓋設於該固定基板344上,另該上蓋夾板345於頂面設有一微機電製程(MEMS)雙軸微電子水平儀348;該上模具35係可拆卸地設於該上模夾治具34的固定基板344上且與該上蓋夾板345相抵靠,使該上模具35隨著該固定基板344而移動至該標記影像辨識組25的各影像擷取器251下方處,其中該上模具35係為一呈方形之框架且如圖10所示於對角線上設有兩定位標記351;該下模組32係與該壓電調整平台22相結合且設有一下模夾治具38及一下模具39,該下模夾治具38係固設於該壓電調整平台22的上固定板223上且設有一固定筒座381,該固定筒座381設有至少一電磁鐵382及數個定位銷383,該至少一電磁鐵382係設於該固定筒座381內,而各定位銷383係凸設於該固定筒座381的頂面且環設該至少一電磁鐵382;該下模具39係可拆卸地與該下模夾治具38相結合且設有一微機電製程雙軸微電子水平儀391及數個定位孔392,該微機電製程雙軸微電子水平儀391係設於該下模具39的底部,而各定位孔392係設於該下模具39的底部且分別與該下模夾治具38的定位銷383相結合,該下 模具39係為一呈圓形之板體且如圖10所示於直徑上設有兩定位標記393;該標準校正模具33係設置於該壓電調整平台22上,用以校正該標記影像辨識組25各影像擷取器251的位置,其中該標準校正模具33上係如圖10所示包含四個定位標記331,其中各定位標記331可如圖11所示為一圓形、十字形、方形、三角形、六角形等多邊形之圖案。 In order to understand the technical features and practical functions of the present invention in detail, and in accordance with the contents of the specification, the following is further illustrated in the preferred embodiment shown in the drawings (shown in FIGS. 1 to 3). The invention provides a nanometer optical alignment and imprinting leveling device, which is provided with a frame group 10, a pair of bit modules 20 and an imprinting module 30, wherein: the frame group 10 is provided with a base 11. A lifting base 12 and an upper frame 13, wherein the base 11 is provided with a plurality of pillars 111 and a coupling platform 112 coupled with the top surfaces of the pillars 111, and the lifting platform 12 is coupled with the base 11 and A lifting drive unit 14 and a lifting platform 15 are provided. The lifting driving unit 14 is provided with a lifting motor 141 and a lifting shaft 142. The lifting motor 141 is fixed to the bottom of the coupling platform 112. Further, the lifting motor 141 is A long-stroke millimeter (mm) level lifting operation can be performed with a nanometer optical scale (not shown), and the lifting shaft 142 is coupled to the lifting motor 141 in a liftable manner and extends to the bonding platform 112. The top surface, preferably, the lift motor 142 can be a stepping motor a servo motor, a brushless motor or a cross-flow motor or a voice coil motor, etc., the lifting platform 15 is fixedly coupled to the top surface of the lifting shaft 142 and located above the coupling platform 112. Further, the lifting platform 12 A plurality of rail sets 16 combined with the lifting platform 15 and the combining platform 112 are provided, so that the lifting platform 15 can smoothly rise or fall with respect to the combining platform 112 along with the lifting shaft 142, and the upper frame 13 is The upper frame 13 is provided with a plurality of support beams 131 combined with the joint platform 112 and a joint frame fixedly coupled with the support beams 131. 132; Please further refer to FIG. 4 to FIG. 6 , the alignment module 20 is combined with the frame group 10 and is provided with an XXY alignment platform 21 , a piezoelectric adjustment platform 22 , and an interferometer feedback group. 23, a triangular laser feedback group 24 and a marked image recognition group 25, wherein the XXY alignment platform 21 is fixed on the lifting platform 15 and is provided with a lower bonding board 211, a plurality of alignment driving groups 212 and An upper binding plate 213, the lower bonding plate 211 is coupled to the lifting platform The phasing driving unit 212 is fixed on the top surface of the lower bonding plate 211 and is respectively provided with a pair of position driving motors 214, a ball guiding screw 215 and a linear sliding rail 216, and each of the alignment drives The motor 214 is fixed on the lower bonding plate 211 and can be a linear motor, a servo motor or a stepping motor. Preferably, the XXY alignment platform 21 is provided with three alignment driving groups 212, two of which are The bit drive group 212 moves along the X-axis direction of the frame group 10, and the other alignment drive group 212 moves along the Y direction of the frame group 10. The ball lead screw 215 is coupled to the alignment drive motor 214. Combined with a sliding block 217, the linear sliding rail 216 is fixed on the lower bonding plate 211 and parallel with the ball guiding screw 215, and the sliding block 217 of the ball guiding screw 215 is slidably coupled with the linear The slide rails 216 are combined, and the upper joint plate 213 is fixedly coupled with the sliding block 216 of each of the alignment drive groups 212 to be located above the lower joint plate 211; the piezoelectric adjustment platform 22 is coupled to the XXY alignment platform 21 Combined with a lower fixing plate 221, a plurality of micro-stepping driving groups 222 and an upper fixing 223, the lower fixing plate 221 is fixedly coupled with the upper binding plate 213 of the XXY alignment platform 21, and each micro-stepping driving group 222 is combined with the top surface of the lower fixing plate 221 and is provided with a fine adjustment member 224, A fixing sleeve 225, a piezoelectric actuator 226 and a flexible body 227, wherein the fine adjustment member 224 is disposed in the lower fixing plate 221, and the fixing sleeve 225 is fixed to the lower fixing plate 221 The top surface is located above the fine adjustment member 224. The piezoelectric actuator 226 is disposed in the fixing sleeve 225 and the top end extends out of the fixing sleeve 225. The flexible body 227 is coupled to the piezoelectric body. The actuator 226 is fixedly coupled to the top end of the fixing sleeve 225, and the upper fixing plate 223 is fixedly coupled to the flexible body 227 of each micro-stepping driving group 222 to be located above the lower fixing plate 221; The interferometer feedback group 23 is combined with the bonding platform 112 of the base 11 and is provided with a first displacement measuring group 26, a second displacement measuring group 27 and an angular displacement measuring group 28, thereby feedback interferometer set 23 having three degrees of freedom (X, Y, and θ Z), wherein the first displacement measurement set 26 is provided with a binding post 261, a feedback interferometer 262 and a plane mirror 263, the binding post 261 is fixed on the bonding platform 112, the interferometer backer 262 is disposed on the top surface of the binding post 261, and the plane mirror 263 is fixed on the piezoelectric adjustment The upper fixed plate 223 of the platform 22 faces the interferometer feedback device 262. The second displacement measuring group 27 is provided with a coupling post 271, an interferometer feedback device 272 and a plane mirror 273. The binding post 271 is fastened. The interferometer feedback device 272 is disposed on the top surface of the binding post 271, and the plane mirror 273 is fixed on the upper fixing plate 223 of the piezoelectric adjustment platform 22 and faces the interference. The angle detector 272 is disposed on the binding post 261 of the first displacement measuring group 26 and is provided with a beam splitter 281, a focusing lens 282 and a four-quadrant sensor 283. The beam splitter 281 is located between the interferometer back-up 262 and the plane mirror 263 of the first displacement measuring group 26, thereby dividing the light beam reflected by the plane mirror 263 into two, wherein a sub-beam is fed into the interferometer. 262, and the focusing lens 282 is another sub-beam after splitting the beam splitter 281 Focusing, the four-quadrant sensor 283 is configured to receive a split beam that is focused by the focus lens 282; the triangular laser feedback set 24 is disposed on the piezoelectric adjustment platform 22 and is provided with three triangular rays The displacement displacement meter 241, wherein each of the triangular laser displacement meters 241 is arranged on the upper fixing plate 223 of the piezoelectric adjustment platform 22 at an annular interval and respectively emits a laser beam toward the upper frame 13 of the frame group 10. The mark image recognition group 25 is combined with the upper frame 13 and is provided with four image pickers 251 (CCD), wherein each image picker 251 is extended downward to the bottom of the upper frame 13 and can be a camera, a coaxial light source and a high-magnification objective lens; and as shown in FIGS. 3 and 7 to 9, the imprint module 30 is combined with the frame group 10 and the alignment module 20 There is an upper module 31, a lower module 32 and a standard calibration die 33. The upper module 31 is combined with the upper frame 13 and located below the marked image recognition group 25. The upper module 31 is provided with an upper portion. a mold fixture 34 and an upper mold 35, the upper mold fixture 34 is provided with a top plate 341, a micro The device 36, a bottom plate 342, a locking device 37, two sliding rails 343, a fixed substrate 344 and an upper cover plate 345, wherein the top plate 341 is fixedly coupled with the bottom of the upper frame 13 and is provided at the center. The upper opening 346 is disposed at the bottom of the top plate 341 and is provided with a plurality of micro-testers 361 and a plurality of rotary fine-tuning bearings 362. Each micro-detector 361 is disposed at the bottom of the top plate 341, and each rotation The fine adjustment bearing 362 is combined with each of the micro-testers 361; the bottom plate 342 is located below the top plate 341 in combination with the rotary fine-tuning bearings 362 of the fine adjustment device 36, and the bottom plate 342 is provided at the center. a lower opening 347 is formed in the top plate 341, and the locking device 37 is coupled to the bottom plate 342 and extends downward to the bottom of the bottom plate 342. The locking device 37 is provided with a plurality of electromagnets 371 and a plurality of The adjusting screws 372 are combined with the bottom plate 342 to be located at the periphery of the lower opening 347 and protrude from the bottom of the bottom plate 342, and the adjusting screws 372 are combined with the electromagnet 371 to be located on the bottom plate. 342, and the two sliding tracks 343 are fixed on The bottom of the bottom plate 342 is located at two sides of the lower opening 347. The fixed substrate 344 is slidably disposed between the two sliding rails 343 and can be occluded with the electromagnets 371 of the locking device 37. The upper cover plate 345 is disposed on the fixed substrate 344, and the upper cover plate 345 is provided on the top surface with a micro-electromechanical process (MEMS) biaxial microelectronic level 348; the upper mold 35 is detachably disposed on the upper mold The upper substrate 354 is placed on the fixed substrate 344 of the fixture 34 and abuts against the upper cover plate 345, so that the upper mold 35 moves to the lower side of each image picker 251 of the mark image recognition group 25 along the fixed substrate 344. The upper mold 35 is a square frame and is provided with two positioning marks 351 on the diagonal line as shown in FIG. 10; the lower module 32 is combined with the piezoelectric adjustment platform 22 and is provided with a lower mold clamp. 38 and a lower mold 39, the lower mold fixture 38 is fixed on the upper fixing plate 223 of the piezoelectric adjustment platform 22 and is provided with a fixed cylinder base 381, and the fixed cylinder base 381 is provided with at least one electromagnet 382 and a plurality of positioning pins 383, wherein the at least one electromagnet 382 is disposed in the fixed socket 381, and each The positioning pin 383 is disposed on the top surface of the fixed cylinder base 381 and is provided with the at least one electromagnet 382. The lower mold 39 is detachably coupled with the lower mold fixture 38 and is provided with a micro-electromechanical process double The axis microelectronic level 391 and the plurality of positioning holes 392 are disposed at the bottom of the lower mold 39, and the positioning holes 392 are disposed at the bottom of the lower mold 39 and respectively The positioning pin 383 of the lower mold fixture 38 is combined. The lower mold 39 is a circular plate body and is provided with two positioning marks 393 in diameter as shown in FIG. 10; the standard correction mold 33 is disposed on the The piezoelectric adjustment platform 22 is configured to correct the position of each of the image capturing devices 251 of the marking image recognition group 25, wherein the standard calibration mold 33 includes four positioning marks 331 as shown in FIG. 10, wherein each positioning mark 331 can be a circular, cross, square, triangular, hexagonal, etc. polygon pattern as shown in FIG.

本發明奈米級光學對位及壓印調平裝置於操作時,當該XXY對位平台21相對該基座11產生位移時,其在框架組的10的X軸方向設有兩組對位驅動馬達214,利用雙軸同動提供X方向位移訊號,並且利用雙軸位移訊號差異量可以提供θZ方向的角度位移,而在該框架組的Y軸方向有一組對位驅動馬達214,主要可以提供Y方向訊號,其中兩位移量測組26,27的干涉儀回授器262,272的雷射光束,可分別由相對應的平面鏡263,273反射回相對應的干涉儀回授器262,272中,藉以取得該XXY對位平台21的X方向位置訊號與Y方向位置訊號,並且再利用該角度位移量測組28取得該XXY對位平台21的θZ角度位移訊號,其中該此角度位移量測組28係利用該第一位移量測組26的平面鏡263反射回來的光束在被該干涉儀回授器262接收前,先經過該分光鏡281將反射光束分為一道穿透光束與一道折射光束,其中該穿透光束被該干涉儀回授器262接收X方向位置訊號,而該折射光束會射入該聚焦透鏡282,然後經該聚焦透鏡282聚焦後,將光點聚焦射入該四象限位置感測器283上,因此,當該平面鏡263產生θZ角度位移訊號時,該四象限位置感器283可藉由光點的位置變化取得該該XXY對位平台21的θZ的角度位移訊號,使該XXY對位平台21可進行高精度奈米級定位控制,其控制精度可達50奈米(nanometer)。 When the nano-optical alignment and imprinting leveling device of the present invention is operated, when the XXY alignment platform 21 is displaced relative to the base 11, it is provided with two sets of alignment in the X-axis direction of the frame group 10 The driving motor 214 provides the X-direction displacement signal by using the two-axis simultaneous motion, and provides the angular displacement in the θ Z direction by using the biaxial displacement signal difference amount, and a set of the alignment driving motor 214 in the Y-axis direction of the frame group, mainly A Y-direction signal can be provided, wherein the laser beams of the interferometer feedback devices 262, 272 of the two displacement measurement groups 26, 27 can be reflected by the corresponding plane mirrors 263, 273, respectively, back to the corresponding interferometer feedback device 262. In 272, the X-direction position signal and the Y-direction position signal of the XXY alignment platform 21 are obtained, and the θ Z angular displacement signal of the XXY alignment platform 21 is obtained by using the angular displacement measurement group 28, wherein the The angular displacement measuring group 28 is configured to use the beam splitter 263 reflected by the plane mirror 263 of the first displacement measuring group 26 to pass the beam into a penetrating beam through the beam splitter 281 before being received by the interferometer backer 262. With a refracted beam, The penetrating beam is received by the interferometer feedback device 262 in the X-direction position signal, and the refracted beam is incident on the focusing lens 282, and then focused by the focusing lens 282, and the spot is focused into the four-quadrant position. On the sensor 283, when the plane mirror 263 generates the θ Z angular displacement signal, the four-quadrant position sensor 283 can obtain the angular displacement signal of the θ Z of the XXY alignment platform 21 by the position change of the light spot. The XXY alignment platform 21 can perform high-precision nano-level positioning control with a control accuracy of up to 50 nanometers.

再者,該標記影像辨識影組25的架設位置係為一參考基準,因此,本發明透該標準校正模具33來校正四個影影像擷取器251的相關位置訊號,其係將該標準校正模具33放置於該XXY對位平台21上,透過該XXY對位平台21將該標準校正模具的定位標記331移動到各影像擷取器251的下方,然後將其中兩影像擷取器251的中心調校至其中兩定位標記331的中心,此時,透過兩位移量測組26,27紀錄該XXY對位平台21此時的位置(X1、Y1),再透過同樣方式將另外兩影像擷取器251的中心調校至其他兩定位標記331的中心,可獲得另一組位置訊號(X2與Y2),進而藉由(X1、Y1)與(X2、Y2)兩組位置訊號可獲得四個影像擷取器251的相對位置(X,Y)(X=X1-X2,Y=Y1-Y2),並且可將該標記影像辨識組25調校至已知的正確位置。 Moreover, the erecting position of the mark image recognition shadow group 25 is a reference reference. Therefore, the present invention calibrates the relevant position signals of the four image image pickers 251 through the standard calibration die 33, which corrects the standard. The mold 33 is placed on the XXY alignment platform 21, and the positioning mark 331 of the standard calibration mold is moved to the lower side of each image picker 251 through the XXY alignment platform 21, and then the center of the two image pickers 251 is moved. Adjusted to the center of two of the positioning marks 331. At this time, the position (X1, Y1) of the XXY registration platform 21 is recorded through the two displacement measuring groups 26, 27, and the other two images are captured in the same manner. The center of the 251 is adjusted to the center of the other two positioning marks 331 to obtain another set of position signals (X2 and Y2), and four sets of position signals (X1, Y1) and (X2, Y2) can be used to obtain four positions. The relative position (X, Y) of the image capturer 251 (X = X 1 - X 2 , Y = Y 1 - Y 2 ), and the marker image recognition group 25 can be calibrated to a known correct position.

該上模具35係放置於該固定基板344中,且以該上蓋夾板345將該上模具35固定於該固定基板344內,沿著兩滑動軌道343滑動,使該上模具35滑動該標記影像辨識組25的其中兩影像擷取器251下方,將該鎖固裝置37的各電磁鐵371通電而吸附鎖固該固定基板344,此時,透過該微調裝置36該上模具35的X、Y及θZ三個自由度,使該上模具35的兩定位標記351調整至兩相對應影像擷取器251的中心位置範圍,再利用該鎖固裝置37的調整螺絲372調整該上模具35的θX,θY,使該上模具35微調至一水平狀態,而該下模具39係透過數個與該下模夾治具38定位銷直線相對的定位孔392以及該電池鐵382通電後可與該下模具39相吸附的方式,快速地將該下模具39進行定位。 The upper mold 35 is placed in the fixed substrate 344, and the upper mold 35 is fixed in the fixed substrate 344 by the upper cover clamp 345, and slides along the two sliding rails 343 to slide the upper mold 35 to mark the image recognition. Below the two image pickers 251 of the group 25, the electromagnets 371 of the locking device 37 are energized to adsorb and lock the fixed substrate 344. At this time, the X, Y of the upper mold 35 are transmitted through the fine adjustment device 36. θ Z three degrees of freedom, the two positioning marks 351 of the upper mold 35 are adjusted to the central position range of the two corresponding image pickers 251, and the adjusting screw 372 of the locking device 37 is used to adjust the θ of the upper mold 35. X , θ Y , the upper mold 35 is finely adjusted to a horizontal state, and the lower mold 39 is transmitted through a plurality of positioning holes 392 which are linearly opposite to the positioning pins of the lower mold holder 38 and the battery iron 382 is energized. The lower mold 39 is quickly positioned in such a manner that the lower mold 39 is adsorbed.

當上、下模具35,39分別固定於該上、下模夾治具34,38中,則開始進行離軸式的對位操作,其中該對位流程與運算方式如下所述: When the upper and lower molds 35, 39 are respectively fixed in the upper and lower mold fixtures 34, 38, the off-axis alignment operation is started, wherein the alignment flow and operation manner are as follows:

A.定位標記計算方式:定位標記351,393的計算方式可採用圖案辨識或邊緣偵測,主要是計算定位標記351,393與影像正中央的偏移值,理論上對位完成後,定位標記351,393必須剛好位於影像的正中央,而定位標記351,393的形式主要係如圖13所示以多邊形為主,透過多邊形圖案辨識的方式,可由單一圖案求得三個自由度(X、Y、θz)的位置訊號。 A. Positioning mark calculation method: The calculation method of the positioning mark 351, 393 can adopt pattern recognition or edge detection, mainly to calculate the offset value of the positioning mark 351, 393 and the center of the image. After the theoretical alignment is completed, the positioning mark 351, 393 must be located just in the center of the image, and the form of the positioning marks 351, 393 is mainly polygon as shown in Fig. 13, and the three patterns of freedom can be obtained from a single pattern by means of polygon pattern recognition (X, Y, θz) position signal.

B.標記影像辨識組的擺設方式:如圖11所示該上模具35或該下模具39分別需使用兩組影像擷取器251,其擺設方式係依上、下模具35,39的形狀及系統結構而定,因此,上、下模具35,39的形狀不限定為矩形,亦可以為圓形、橢圓形、多邊形等各式形狀,且上、下模具35,39的對位面也不限定於平面,各影像擷取器251可透過夾具進行調整,使各影像擷取器251可對焦到在不同高度的定位標記351,393。 B. Marking the image recognition group: As shown in FIG. 11, the upper mold 35 or the lower mold 39 respectively need to use two sets of image pickers 251, which are arranged according to the shape of the upper and lower molds 35, 39 and The shape of the upper and lower molds 35, 39 is not limited to a rectangular shape, and may be various shapes such as a circular shape, an elliptical shape, and a polygonal shape, and the alignment surfaces of the upper and lower molds 35, 39 are not Limited to the plane, each of the image pickers 251 can be adjusted through the jig so that the image pickers 251 can focus on the positioning marks 351, 393 at different heights.

C.模具位置計算方式:請配合參看如圖12所示,該上、下模具35,39位置的計算方式係採用透過影像處理計算出定位標記351,393的位置,然後由標記的位置推算出上、下模具35,39在空間中的位置,由於本發明的定位標記351,393係採用具特徵的圖案,因此完成辨識後即可求得上、下模具35,39X軸、Y軸及θZ軸的位置,但為了求得更高的θZ軸的辨識精度,上、下模具35,39係分別搭配兩影像擷取器251進行影像擷取,透過各影像擷取器251所取得的定位標記偏移植(△X與△Y),利用定位標記間的幾何關係(△x=Lsinθ),可以求得更精準的θZ軸角度位移量。 C. Mold position calculation method: Please refer to FIG. 12, the calculation method of the position of the upper and lower molds 35, 39 is to calculate the position of the positioning marks 351, 393 through image processing, and then calculate the position of the mark. The position of the upper and lower molds 35, 39 in the space, since the positioning marks 351, 393 of the present invention adopt a characteristic pattern, the upper and lower molds 35, 39X axis, Y axis and θ can be obtained after the identification is completed. The position of the Z axis, but in order to obtain higher recognition accuracy of the θ Z axis, the upper and lower molds 35 and 39 are respectively combined with the two image capturing devices 251 for image capturing, and are obtained by the image capturing devices 251. The positioning mark is transplanted (△X and △Y), and the geometric relationship between the positioning marks (△ x = L sin θ ) can be used to obtain a more accurate θ Z- axis angular displacement.

D.對位系統的對位方式:本發明係利用定位標記351,393計算出上、下模具35,39的相對誤差,因此,需先校正該標記影像辨識組25的位置,且各影像擷取器251的鏡頭倍率亦經過校正,本發明係採 用離軸式(off-axis)的對位,其操作方式係如下所示:1.將該上模具35設於該上模夾治具34中,透過其中兩影像擷取器251取得該上模具35的擺設誤差,透過該上模夾治具34的微調裝置36調整該上模具35的位置跟角度,使該上模具35的定位標記351設於兩相對應影像擷取器251的正中央;2.將該下模具39設於該下模夾治具38上,透過另兩影像擷取器251取得該下模具39的擺設誤差,透過該XXY對位平台21與該壓電調整平台22調整該下模具39的位置跟角度,使該下模具39的定位標記393設於兩相對應影像擷取器251的正中央;3.分別計算上、下模具35,39各定位標記351,393的位置與四個影像擷取器251中心的位置差異量(X,Y,θZ);以及4.由辨識出的上、下模具35,39定位標記351,393位置與四個影像擷取器251中心的位置(X,Y,θZ)差異量和相對位置訊號(XCCD,YCCD),透過該干涉儀迴授組23回授訊號進行該XXY對位平台21的定位控制,使該下模具39的中心位置與上模具35中心位置相重疊,將該下模具39移動至壓印動作的初始位置,即完成本發明高精度的奈米級光學對位操作。 D. Alignment mode of the alignment system: The present invention calculates the relative error of the upper and lower molds 35, 39 by using the positioning marks 351, 393. Therefore, the position of the mark image recognition group 25 needs to be corrected first, and each image 撷The lens magnification of the extractor 251 is also corrected. The present invention employs an off-axis alignment, which operates as follows: 1. The upper mold 35 is placed on the upper mold fixture 34. The image pickup error of the upper mold 35 is obtained by the two image pickers 251, and the position and angle of the upper mold 35 are adjusted by the fine adjustment device 36 of the upper mold fixture 34 to make the positioning mark 351 of the upper mold 35. The lower mold 39 is disposed on the lower mold fixture 38, and the image pickup error of the lower mold 39 is obtained through the other two image pickers 251. The XXY alignment platform 21 and the piezoelectric adjustment platform 22 adjust the position and angle of the lower mold 39 such that the positioning mark 393 of the lower mold 39 is disposed at the center of the two corresponding image pickers 251; 3. Calculated separately The position of the positioning marks 351, 393 of the upper and lower molds 35, 39 and the four images are captured. Position difference amount (X, Y, θ Z) 251 of the center; and 4. identified by the upper and lower molds 35, 39 and the positioning marks 351,393 four positions of the image capturing device 251 of the center (X, Y , θ Z ) the difference amount and the relative position signal (X CCD , Y CCD ), and the positioning feedback control of the XXY alignment platform 21 is performed through the interferometer feedback group 23 feedback signal, so that the center position and the upper mold 39 are The center positions of the dies 35 are overlapped, and the lower mold 39 is moved to the initial position of the embossing operation, that is, the high-precision nano-scale optical aligning operation of the present invention is completed.

另外,在壓印調平的過程中,本發明可改善傳統利用液壓囊均壓裝置的被動式補償方法,改以一種主動式的壓電調整平台22搭配該三角雷射回授組24進行高精度的定位控制,藉以調整上、下模具35,39之間的平行度,其中該上模具35係放置於該上模夾治具34中,該上模夾治具34係具有方便抽換與快速上下料的功能,待該上模具35置放於該上模夾治具34中後,利用安裝在該上模夾治具34的各電磁鐵371產生的強力吸力,進而將該上模夾治具34的固定基板344進行固定,利用該微 調裝置36調整該上模夾治具34的XYθZ三個自由度,使該上模具35的兩定位標記351調整至其中兩影像擷取器251的中心位置範圍,再利用該鎖固裝置37的微調螺絲372調整θX,θY,且利用該位於上蓋夾板345上的微機電製程雙軸微電子水平儀348進行角度調整,將該上模具35微調製至一水平狀態。 In addition, in the process of imprinting and leveling, the present invention can improve the passive compensation method using the conventional hydraulic pressure equalizing device, and an active piezoelectric adjustment platform 22 is matched with the triangular laser feedback group 24 for high precision. The positioning control is used to adjust the parallelism between the upper and lower molds 35, 39, wherein the upper mold 35 is placed in the upper mold fixture 34, and the upper mold fixture 34 has convenient exchange and fast The function of loading and unloading, after the upper mold 35 is placed in the upper mold fixture 34, the upper mold is clamped by the strong suction force generated by each electromagnet 371 attached to the upper mold fixture 34. with the fixed substrate 34434 is fixed by the adjustment device 36 adjusts the upper mold fixtures XYθ 34 in three degrees of freedom Z, so that the two upper mold 351 is adjusted to the positioning mark wherein two image capturing 251 35 The center position range is adjusted by using the fine adjustment screw 372 of the locking device 37 to adjust θ X , θ Y , and the angle is adjusted by using the micro-electromechanical process biaxial microelectronic level 348 located on the upper cover plate 345. Modulate to a horizontal state.

而該下模具39的底部中裝設一微機電製程雙軸微電子水平儀391和四個定位孔392,使該下模具39可快速定位放置於該下模夾治具38中,並且可由該微機電製程雙軸微電子水平儀391得知該下模具39放置於該下模夾治具38中時的偏差角度(θX、θY),並利用該電磁鐵382將該下模具39吸附鎖固於該下模夾治具38上,之後再利用該壓電調整平台22將該下模具39調整至一水平狀態。 A microelectromechanical process biaxial microelectronic level 391 and four positioning holes 392 are disposed in the bottom of the lower mold 39, so that the lower mold 39 can be quickly positioned and placed in the lower mold fixture 38, and can be The electromechanical process biaxial microelectronic level 391 knows the deviation angle (θ X , θ Y ) when the lower mold 39 is placed in the lower mold fixture 38, and the lower mold 39 is adsorbed and locked by the electromagnet 382. On the lower mold fixture 38, the lower mold 39 is then adjusted to a horizontal state by the piezoelectric adjustment platform 22.

前述有關利用該壓電調整平台22對於該下模具39進行水平調整的方式,主要係將該三角雷射回授組24各三角雷射位移計241的光束射向該上模具35,經該上模具35反射光束且由各三角雷射位移計241取得三個Z方向的位移訊號(Z1、Z2、Z3),藉由此三個位移訊號,分別驅動相對應的壓電致動器226,讓相對應的撓性體227產生彈性變形,進而調整該壓電調整平台22的角度,最後可藉由該三角雷射回授組24、該下模具39的微機電製程雙軸微電子水平儀391的角度訊號,將該上模具35與該下模具39調整至同一平面,其調平的操作步驟係如下所述: The method for horizontally adjusting the lower mold 39 by using the piezoelectric adjustment platform 22 mainly focuses the light beam of each triangular laser displacement displacement meter 241 of the triangular laser feedback group 24 on the upper mold 35, through which the upper beam 35 is directed. The mold 35 reflects the light beam and obtains three Z-direction displacement signals (Z 1 , Z 2 , Z 3 ) by the triangular laser displacement meters 241, and respectively drives the corresponding piezoelectric actuators by the three displacement signals. 226, the corresponding flexible body 227 is elastically deformed, thereby adjusting the angle of the piezoelectric adjustment platform 22, and finally the microelectromechanical process biaxial microelectronics of the triangular laser returning group 24 and the lower mold 39 can be obtained. The angle signal of the level 391 adjusts the upper mold 35 and the lower mold 39 to the same plane, and the leveling operation steps are as follows:

A.校正微調該上模具的角度偏擺:利用微機電製程雙軸微電子水平儀348偵測該上模具35的角度訊號,再利用該鎖固裝置37的微調螺絲372調整該上模具35的θX,θY,將該上模具35微調至一水平狀態。 A. Correcting and adjusting the angular deflection of the upper mold: detecting the angle signal of the upper mold 35 by using the micro-electromechanical process biaxial microelectronic level 348, and adjusting the θ of the upper mold 35 by using the fine adjustment screw 372 of the locking device 37. X , θ Y , the upper mold 35 is finely adjusted to a horizontal state.

B.校正微調該下模具的角度偏擺:利用裝設於該下模具39 的微機電製程雙軸微電子水平儀391偵測該下模具39的角度訊號,再利用該壓電調整平台22調整該下模具39的θX,θY,將該下模具39微調至一水平狀態。 B. Correcting and adjusting the angular yaw of the lower mold: detecting the angle signal of the lower mold 39 by using the micro-electromechanical process biaxial microelectronic level 391 mounted on the lower mold 39, and adjusting the piezoelectric adjustment platform 22 θ X , θ Y of the lower mold 39 finely adjusts the lower mold 39 to a horizontal state.

C.三角雷射回授組監控:在壓印過程中,該下模具會隨著該升降驅動組14而沿著該框架組10的Z方向上升,在上升的過程中該下模具39的角度可能會產生偏擺,此時,可利用該三角雷射回授組24即時監控該上、下模具35,39間的角度變化,回授至該壓電調整平台22,進而即時地調整該上、下模具35,39間的角度關係,藉以讓該上、下模具35,39可隨時保持平行與水平狀態。 C. Triangular laser feedback group monitoring: during the imprinting process, the lower mold will rise along the Z direction of the frame group 10 along with the lifting drive group 14, and the angle of the lower mold 39 during the ascending process The yaw may be generated. At this time, the triangular laser feedback group 24 can be used to instantly monitor the angular change between the upper and lower dies 35, 39, and feedback to the piezoelectric adjustment platform 22, thereby instantly adjusting the upper portion. And the angular relationship between the lower molds 35, 39, so that the upper and lower molds 35, 39 can be kept parallel and horizontal at any time.

經過前述的調平操作後,在進行壓印時係透過一兩段式的控制方法進行操作,其中該升降驅動組14的升降馬達141及升降軸142係搭配一奈米級光學尺進行長行程的毫米等級(mm)的Z軸壓印動作,並利用一該壓電調整平台22與高解析度的三角雷射回授組24回授進行微奈米等級(nm)的定位控制與調平動作,進而調整該上、下模具35,39之間的高度與角度關係(Z、θX、θY),使該上、下模具35,39保持平行,使壓印出的成品之厚度精度佳,進而提升整體的品質及良率,本發明的壓印製程動作係如下所述: After the above-mentioned leveling operation, the embossing is performed by a two-stage control method, wherein the lifting motor 141 and the lifting shaft 142 of the lifting and lowering drive group 14 are combined with a nanometer optical scale for long stroke. Z-axis imprinting operation of millimeter level (mm), and using a piezoelectric adjustment platform 22 and a high-resolution triangular laser feedback group 24 to perform positioning control and leveling of micro-nano level (nm) Actuating, and further adjusting the height-angle relationship (Z, θ X , θ Y ) between the upper and lower dies 35, 39, so that the upper and lower dies 35, 39 are kept parallel, so that the thickness precision of the embossed finished product Preferably, the overall quality and yield are improved. The imprint process of the present invention is as follows:

A.利用該XXY對位平台21將該下模具39送至該壓印的位置,然後將一壓印材料均勻地塗布於該下模具39上。 A. The lower mold 39 is fed to the embossed position by the XXY alignment stage 21, and then an embossed material is uniformly applied to the lower mold 39.

B.利用該升降馬達141及該升降軸142搭配奈米級光學尺的方式,進行長行程的毫米等級(mm)移動,然後利用該壓電調整平台22搭配高解析度的三角雷射回授組24,進行微奈米等級(nm)定位控制該上、下模具35,39之間高度變化,完成壓印成品的厚度控制。 B. Using the lifting motor 141 and the lifting shaft 142 with a nanometer optical scale, the millimeter level (mm) movement of the long stroke is performed, and then the piezoelectric adjustment platform 22 is used with the high-resolution triangular laser feedback. In group 24, micron nanometer (nm) positioning is performed to control the height change between the upper and lower molds 35, 39, and the thickness control of the imprinted product is completed.

C.利用該壓電調整平台22搭配高解析度三角雷射回授組 24,進行微奈米等級(nm)定位控制該上、下模具35,39之間角度變化,完成壓印成品的平行度控制。 C. Using the piezoelectric adjustment platform 22 with a high-resolution triangular laser feedback group 24. Perform micro-nano level (nm) positioning to control the angle change between the upper and lower molds 35, 39 to complete the parallelism control of the imprinted product.

D.由該干涉儀回授組23即時監控該下模具39在(62)壓印上升過程中X、Y及θZ的變化,並利用該XXY對位平台21進行即時的補償操作,讓該上、下模具35,39之間的XYθZ位置,在壓印製程中的初始階段至完成階段時皆可以保持在相同位置,有效地對於壓印成品的位置進行控制。 D. The interferometer feedback group 23 immediately monitors the change of X, Y and θ Z of the lower mold 39 during the (62) imprint rise process, and performs an instant compensation operation by using the XXY alignment platform 21, so that the The XYθ Z position between the upper and lower dies 35, 39 can be maintained at the same position during the initial stage to the completion stage of the embossing process, effectively controlling the position of the embossed product.

藉由前述的技術特徵,本發明奈米級光學對位及壓印調平裝置,在進行壓印製程時,該升降馬達141及升降軸142係搭配一奈米級光學尺進行長行程的毫米等級(mm)之升降,並且利用該壓電調整平台22與該三角雷射回授組24進行微奈米等級(nm)的定位控制與調平動作,有效且即時地調整該上、下模具35,39間的角度關係(Z、θX、θY),讓該上、下模具35,39隨時保持平行的狀態,進而使壓印的成品之厚度精密度高,有效地提升成品的品質及良率,藉以提供一對位精密度高且可即時監控的奈米級光學對位及壓印調平裝置。 According to the foregoing technical features, the nanometer optical alignment and imprinting leveling device of the present invention, when performing the imprinting process, the lifting motor 141 and the lifting shaft 142 are matched with a nanometer optical scale for long stroke millimeters. Level (mm) lifting, and using the piezoelectric adjustment platform 22 and the triangular laser feedback group 24 to perform micro-nano level (nm) positioning control and leveling action, effectively and instantly adjust the upper and lower molds The angular relationship (Z, θ X , θ Y ) between 35 and 39 allows the upper and lower molds 35, 39 to maintain a parallel state at any time, thereby making the thickness of the imprinted product high in precision and effectively improving the quality of the finished product. And yield, to provide a pair of high-precision and instantly monitorable nano-level optical alignment and imprinting leveling device.

10‧‧‧框架組 10‧‧‧Framework

11‧‧‧基座 11‧‧‧Base

111‧‧‧支柱 111‧‧‧ pillar

112‧‧‧結合平台 112‧‧‧ Combined platform

12‧‧‧升降座 12‧‧‧ Lifting seat

13‧‧‧上框架 13‧‧‧Upper frame

131‧‧‧支撐樑 131‧‧‧Support beam

132‧‧‧結合框 132‧‧‧ binding box

15‧‧‧升降平台 15‧‧‧ Lifting platform

16‧‧‧滑軌組 16‧‧‧slide group

25‧‧‧標記影像辨識組 25‧‧‧Marking image recognition group

251‧‧‧影像擷取器 251‧‧‧Image capture device

Claims (10)

一種奈米級光學對位及壓印調平裝置,其包含有一框架組、一對位模組及一壓印模組,其中:該框架組設有一基座、一升降座及一上框架,該升降座與該基座相結合且設有一升降驅動組及一升降平台,該升降驅動組設於該基座的底部,該升降平台係與該升降驅動組相結合而位於該基座上方,該上框架與該基座相固設結合而位於該升降座的上方;該對位模組與該框架組相結合且設有一XXY對位平台、一壓電調整平台、一干涉儀回授組、一三角雷射回授組及一標記影像辨識組,該XXY對位平台固設於該升降平台上且設有一下結合板、數個對位驅動組及一上結合板,該下結合板與該升降平台相固設結合,各對位驅動組固設於該下結合板的頂面,該上結合板與各對位驅動組相固設結合而位於該下結合板上方,該壓電調整平台與該XXY對位平台的上結合板相結合,該干涉儀回授組與該基座相結合且設有一第一位移量測組、一第二位移量測組及一角度位移量測組,藉以使該干涉儀回授組具有三自由度,其中兩位移量測組分別設於該基座頂面上,而該角度位移量測組設於該第一位移量測組上,該三角雷射回授組設於該壓電調整平台上且設有三個三角雷射位移計,各三角雷射位移計分別朝該框架組的上框架方向射出一雷射光束,該標記影像辨識組與該上框架相結合;以及該壓印模組與該框架組及該對位模組相結合且設有一上模組、一下模組及一標準校正模具,該上模組與該上框架相結合而位於該標記影像辨識組下方處,該上模組設有一上模夾治具及一上模具,該上模夾治具與該上框架的底部相固設結合,而該上模具可拆卸地設於該上模夾治具且位於該標記影像辨識組下方處,該下模組與該壓電調整平台相結合且設有一下模 夾治具及一下模具,該下模夾治具固設於該壓電調整平台,該下模具可拆卸地與該下模夾治具相結合,而該標準校正模具係設置於該壓電調整平台上,用以校正該標記影像辨識組的位置。 The invention relates to a nano-level optical alignment and imprinting leveling device, which comprises a frame group, a pair of position modules and an embossing module, wherein: the frame group is provided with a base, a lifting seat and an upper frame. The lifting base is coupled with the base and is provided with a lifting drive group and a lifting platform. The lifting driving group is disposed at the bottom of the base, and the lifting platform is disposed above the base in combination with the lifting driving group. The upper frame is fixedly coupled to the base and located above the lifting base; the alignment module is combined with the frame group and is provided with an XXY alignment platform, a piezoelectric adjustment platform, and an interferometer feedback group. a triangular laser feedback group and a marked image recognition group, the XXY alignment platform is fixed on the lifting platform and is provided with a lower bonding plate, a plurality of alignment driving groups and an upper bonding plate, and the lower bonding plate In combination with the lifting platform, each of the aligning driving groups is fixed on the top surface of the lower bonding board, and the upper bonding board is fixedly coupled with the aligning driving groups and located above the lower bonding board, the piezoelectric The adjustment platform is combined with the upper binding plate of the XXY alignment platform, The interferometer feedback group is combined with the base and is provided with a first displacement measurement group, a second displacement measurement group and an angular displacement measurement group, so that the interferometer feedback group has three degrees of freedom, wherein The two displacement measurement groups are respectively disposed on the top surface of the base, and the angular displacement measurement is set on the first displacement measurement group, and the triangular laser feedback assembly is disposed on the piezoelectric adjustment platform. There are three triangular laser displacement meters, each triangular laser displacement meter respectively emitting a laser beam toward the upper frame of the frame group, the marked image recognition group is combined with the upper frame; and the imprint module and the frame The group and the alignment module are combined and provided with an upper module, a lower module and a standard calibration mold. The upper module is combined with the upper frame and located below the marked image recognition group. An upper mold fixture and an upper mold, the upper mold clamp is fixedly coupled to the bottom of the upper frame, and the upper mold is detachably disposed on the upper mold fixture and located in the mark image recognition group Below, the lower module is combined with the piezoelectric adjustment platform and Have a lower mold a clamping fixture and a lower mold, the lower mold clamping fixture is fixed on the piezoelectric adjustment platform, the lower mold is detachably combined with the lower mold clamping fixture, and the standard calibration mold is disposed on the piezoelectric adjustment On the platform, the position of the marked image recognition group is corrected. 如請求項1所述之奈米級光學對位及壓印調平裝置,其中該基座設有複數個支柱及一與各支柱頂面相結合的結合平台,該升降驅動組設有一升降馬達及一升降軸,該升降馬達固設於該結合平台的底部,該升降軸可升降地與該升降馬達相結合且伸設至該結合平台的頂面,該升降平台與該升降軸的頂面相固設結合而位於該結合平台的上方,該升降座設有數個與該升降平台及該結合平台相結合的滑軌組,使該升降平台可隨著該升降軸而平穩地相對該結合平台上升或下降,該上框架係與該結合平台相固設結合而位於該升降座的上方,該上框架設有數個與該結合平台相結合的支撐樑以及一與各支撐樑相固設結合的結合框。 The nano-level optical alignment and imprinting leveling device according to claim 1, wherein the base is provided with a plurality of pillars and a combined platform combined with the top surfaces of the pillars, the lift driving group is provided with a lifting motor and a lifting shaft fixed to the bottom of the combined platform, the lifting shaft is detachably coupled to the lifting motor and extended to a top surface of the combined platform, the lifting platform being fixed to a top surface of the lifting shaft The combination is located above the bonding platform, and the lifting platform is provided with a plurality of sliding rail groups combined with the lifting platform and the combined platform, so that the lifting platform can smoothly rise relative to the combined platform with the lifting shaft or Decreasing, the upper frame is fixedly coupled with the combined platform and located above the lifting seat, the upper frame is provided with a plurality of supporting beams combined with the combined platform and a combined frame fixedly coupled with each supporting beam . 如請求項1或2所述之奈米級光學對位及壓印調平裝置,其中各對位驅動組設有一對位驅動馬達、一滾珠導螺桿及一線性滑軌,各對位驅動馬達固設於該下結合板上,該滾珠導螺桿與該對位驅動馬達相結合且設有一滑動塊,該線性滑軌固設於該下結合板上且與該滾珠導螺桿相平行,該滾珠導螺桿的滑動塊可滑動地與該線性滑軌相結合,該上結合板與各對位驅動組的滑動塊相固設結合而位於該下結合板上方,且該XXY對位平台設有三個對位驅動組,其中兩個對位驅動組沿著該框架組的X軸方向上的移動,而另一對位驅動組沿著該框架組的Y方向移動。 The nanometer optical alignment and imprinting leveling device according to claim 1 or 2, wherein each of the alignment driving groups is provided with a pair of bit driving motors, a ball guiding screw and a linear sliding rail, and each of the alignment driving motors Fixed on the lower bonding plate, the ball guiding screw is combined with the alignment driving motor and provided with a sliding block fixed on the lower bonding plate and parallel to the ball guiding screw, the ball The sliding block of the lead screw is slidably coupled with the linear sliding rail, and the upper bonding plate is fixedly coupled with the sliding block of each of the alignment driving groups to be located above the lower bonding plate, and the XXY alignment platform is provided with three The alignment driving group, wherein the two alignment driving groups move along the X-axis direction of the frame group, and the other alignment driving group moves along the Y direction of the frame group. 如請求項3所述之奈米級光學對位及壓印調平裝置,其中該壓電調整平台設有一下固定板、數個微步進驅動組及一上固定板,該下固定板與該XXY對位平台的上結合板相固設結合,各微步進驅動組與該下固定板的頂面相結合且設有一微調件、一固定套筒、一壓電致動器及一撓性體, 其中該微調件設於該下固定板內,該固定套筒固設於該下固定板的頂面且位於該微調件的上方,該壓電致動器設於該固定套筒內且頂端係伸出該固定套筒外,該撓性體與該壓電致動器伸出該固定套筒的頂端相固設結合,該上固定板係與各微步進驅動組的撓性體相固設結合而位於該下固定板的上方,而各三角雷射位移計係以環形間隔排列地設於該壓電調整平台的上固定板上。 The nano-level optical alignment and imprinting leveling device according to claim 3, wherein the piezoelectric adjustment platform is provided with a lower fixing plate, a plurality of micro-stepping driving groups and an upper fixing plate, and the lower fixing plate and The upper combined plate phase of the XXY alignment platform is fixedly combined, and each microstepping driving group is combined with the top surface of the lower fixing plate and provided with a fine adjustment member, a fixing sleeve, a piezoelectric actuator and a flexible body, The fine adjustment member is disposed in the lower fixing plate, the fixing sleeve is fixed on the top surface of the lower fixing plate and located above the fine adjustment member, and the piezoelectric actuator is disposed in the fixing sleeve and the top end is Extending out of the fixing sleeve, the flexible body is fixedly coupled to the top end of the fixing sleeve, and the upper fixing plate is fixed to the flexible body of each micro-stepping driving group. The combination is located above the lower fixing plate, and each of the triangular laser displacement meters is arranged on the upper fixing plate of the piezoelectric adjustment platform at an annular interval. 如請求項4所述之奈米級光學對位及壓印調平裝置,其中該干涉儀回授組與該基座的結合平台相結合,該第一位移量測組設有一結合柱、一干涉儀回授器及一平面鏡,該結合柱固設於該結合平台上,該干涉儀回授器設於該結合柱的頂面,而該平面鏡固設於該壓電調整平台的上固定板上且朝向該干涉儀回授器,該第二位移量測組設有一結合柱、一干涉儀回授器及一平面鏡,該結合柱固設於該結合平台上,該干涉儀回授器設於該結合柱的頂面,而該平面鏡固設於該壓電調整平台的上固定板上且朝向該干涉儀回授器,該角度位移量測組設於該第一位移量測組的結合柱上且設有一分光鏡、一聚焦透鏡及一四象限感測器,該分光鏡位於該第一位移量測組的干涉儀回授器及平面鏡之間,藉以將該平面鏡反射的光束一分為二,其中一道分光束係進入該干涉儀回授器,而該聚焦透鏡係對於該分光鏡分光後的另一道分光束進行聚焦,而該四象限感測器接收經該聚焦透鏡聚焦後的分光束。 The nano-level optical alignment and imprinting leveling device according to claim 4, wherein the interferometer feedback group is combined with the bonding platform of the base, and the first displacement measuring group is provided with a binding column and a An interferometer feedback device and a plane mirror, the binding column is fixed on the bonding platform, the interferometer feedback device is disposed on a top surface of the bonding column, and the plane mirror is fixed on the upper fixing plate of the piezoelectric adjusting platform Up and facing the interferometer feedback device, the second displacement measuring group is provided with a binding column, an interferometer feedback device and a plane mirror, the binding column is fixed on the bonding platform, and the interferometer feedback device is arranged On the top surface of the binding column, the plane mirror is fixed on the upper fixing plate of the piezoelectric adjustment platform and facing the interferometer feedback device, and the angular displacement measurement is set in the combination of the first displacement measurement group. a beam splitter, a focusing lens and a four-quadrant sensor are disposed on the column, and the beam splitter is located between the interferometer back-up device and the plane mirror of the first displacement measuring group, thereby dividing the beam reflected by the plane mirror Second, one of the sub-beams enters the interferometer backhaul And the focusing lens focuses on another partial beam split by the beam splitter, and the four-quadrant sensor receives the partial beam that is focused by the focusing lens. 如請求項5所述之奈米級光學對位及壓印調平裝置,其中該標記影像辨識組設有四個影像擷取器,其中各影像擷取器係朝下伸設至該上框架的底部且由一照相機、一同軸光源及一高倍率物鏡所組成。 The nano-level optical alignment and imprinting leveling device of claim 5, wherein the marking image recognition group is provided with four image capturing devices, wherein each image capturing device is extended downward to the upper frame. The bottom is composed of a camera, a coaxial light source and a high-magnification objective lens. 如請求項6所述之奈米級光學對位及壓印調平裝置,其中該上模夾治具設有一頂板、一微調裝置、一底板、一鎖固裝置、兩滑動軌道、一固 定基板及一上蓋夾板,其中該頂板與該上框架的底部相固設結合且於中心處設有一上開孔,該微調裝置設於該頂板的底部且設有數個微測器及數個旋轉微調軸承,各微測器設於該頂板的底部,而各旋轉微調軸承分別與各微測器相結合,該底板與該微調裝置的各旋轉微調軸承相結合而位於該頂板的下方,該底板於中心處貫穿設有一與該頂板上開孔相通的下開孔,該鎖固裝置與該底板相結合且朝下延伸至該底板的底部,該鎖固裝置係設有數個電磁鐵及數個調整螺絲,各電磁鐵係與該底板相結合而位於該下開孔周緣且伸出該底板的底部,而兩滑動軌道固設於該底板的底部且位於該下開孔的兩側,該固定基板係可滑動地設於兩滑動軌道之間且可與該鎖固裝置的各電磁鐵相吸附鎖固,而該上蓋夾板蓋設於該固定基板上。 The nano-scale optical alignment and imprinting leveling device according to claim 6, wherein the upper mold fixture is provided with a top plate, a fine adjustment device, a bottom plate, a locking device, two sliding tracks, and a solid a fixed substrate and an upper cover plate, wherein the top plate is fixedly coupled with the bottom of the upper frame and has an upper opening at the center, the fine adjustment device is disposed at the bottom of the top plate and is provided with a plurality of micro-testers and a plurality of rotations Fine-tuning the bearing, each micro-tester is disposed at the bottom of the top plate, and each of the rotary fine-tuning bearings is respectively combined with each micro-tester, and the bottom plate is combined with the rotary fine-tuning bearings of the fine-tuning device and located under the top plate, the bottom plate A lower opening communicating with the opening of the top plate is disposed at the center, and the locking device is combined with the bottom plate and extends downward to the bottom of the bottom plate. The locking device is provided with a plurality of electromagnets and several Adjusting screws, each electromagnet is combined with the bottom plate to be located at the periphery of the lower opening and extending out of the bottom of the bottom plate, and the two sliding rails are fixed at the bottom of the bottom plate and are located on both sides of the lower opening, the fixing The substrate is slidably disposed between the two sliding rails and is occludably locked to the electromagnets of the locking device, and the upper cover clip is disposed on the fixed substrate. 如請求項7所述之奈米級光學對位及壓印調平裝置,其中該上模具可拆卸地設於該上模夾治具的固定基板上且與該上蓋夾板相抵靠,該上模具可隨著該固定基板而移動至該標記影像辨識組的各影像擷取器下方處,其中該上模具為一呈方形之框架且於對角線上設有兩定位標記。 The nano-scale optical alignment and imprinting leveling device of claim 7, wherein the upper mold is detachably disposed on the fixed substrate of the upper mold fixture and abuts the upper cover plate, the upper mold The fixed substrate can be moved to the underside of each of the image capturing devices of the marking image recognition group, wherein the upper mold is a square frame and two positioning marks are disposed on the diagonal line. 如請求項8所述之奈米級光學對位及壓印調平裝置,其中該上蓋夾板於頂面設有一微機電製程雙軸微電子水平儀,而該下模夾治具固設於該壓電調整平台的上固定板上且設有一固定筒座,該固定筒座設有至少一電磁鐵及數個定位銷,該電磁鐵設於該固定筒座內,而各定位銷凸設於該固定筒座的頂面且環設該至少一電磁鐵,該下模具設有一微機電製程雙軸微電子水平儀及數個定位孔,該微機電製程雙軸微電子水平儀設於該下模具的底部,而各定位孔設於該下模具的底部且分別與該下模夾治具的定位銷相結合,該下模具係為一呈圓形之板體且於直徑上設有兩定位標記。 The nano-scale optical alignment and imprinting leveling device of claim 8, wherein the upper cover plate is provided with a micro-electromechanical process biaxial microelectronic level on the top surface, and the lower mold clamp is fixed at the pressure The upper fixing plate of the electric adjustment platform is provided with a fixed cylinder seat, the fixed cylinder base is provided with at least one electromagnet and a plurality of positioning pins, the electromagnet is disposed in the fixed cylinder base, and each positioning pin is protruded from the The top surface of the fixed cylinder base is provided with the at least one electromagnet, the lower mold is provided with a micro-electromechanical process biaxial microelectronic level and a plurality of positioning holes, and the microelectromechanical process biaxial microelectronic level is disposed at the bottom of the lower mold And each positioning hole is disposed at the bottom of the lower mold and is respectively combined with the positioning pin of the lower mold fixture. The lower mold is a circular plate body and is provided with two positioning marks on the diameter. 如請求項9所述之奈米級光學對位及壓印調平裝置,其中該標準校正模具用以校正該標記影像辨識組各影像擷取器的位置,且該標準校正模 具上包含四個定位標記,而各定位標記可為一圓形、十字形、方形、三角形、六角形等多邊形之圖案。 The nano-level optical alignment and imprinting leveling device of claim 9, wherein the standard calibration mold is used to correct the position of each image capturing device of the marking image recognition group, and the standard calibration mode The device includes four positioning marks, and each positioning mark can be a pattern of a circle such as a circle, a cross, a square, a triangle, a hexagon, or the like.
TW102147855A 2013-12-24 2013-12-24 Nano - level optical alignment and embossing leveling device TWI527676B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107478159A (en) * 2017-08-09 2017-12-15 苏州金逸康自动化设备有限公司 One kind laundry tripod correction levelling device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107478159A (en) * 2017-08-09 2017-12-15 苏州金逸康自动化设备有限公司 One kind laundry tripod correction levelling device
CN107478159B (en) * 2017-08-09 2023-12-19 苏州金逸康自动化设备有限公司 Correction leveling device for washing tripod

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