TW201522010A - Light irradiation device - Google Patents

Light irradiation device Download PDF

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TW201522010A
TW201522010A TW103141512A TW103141512A TW201522010A TW 201522010 A TW201522010 A TW 201522010A TW 103141512 A TW103141512 A TW 103141512A TW 103141512 A TW103141512 A TW 103141512A TW 201522010 A TW201522010 A TW 201522010A
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light
optical
mirrors
led unit
distance
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TW103141512A
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Chinese (zh)
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TWI597152B (en
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Kazutaka Shito
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Hoya Candeo Optronics Corp
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21SNON-PORTABLE LIGHTING DEVICES; SYSTEMS THEREOF; VEHICLE LIGHTING DEVICES SPECIALLY ADAPTED FOR VEHICLE EXTERIORS
    • F21S2/00Systems of lighting devices, not provided for in main groups F21S4/00 - F21S10/00 or F21S19/00, e.g. of modular construction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/16Surface shaping of articles, e.g. embossing; Apparatus therefor by wave energy or particle radiation, e.g. infrared heating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/02Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
    • B29C35/08Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould by wave energy or particle radiation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C59/00Surface shaping of articles, e.g. embossing; Apparatus therefor
    • B29C59/002Component parts, details or accessories; Auxiliary operations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V19/00Fastening of light sources or lamp holders
    • F21V19/001Fastening of light sources or lamp holders the light sources being semiconductors devices, e.g. LEDs
    • F21V19/0015Fastening arrangements intended to retain light sources
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F21LIGHTING
    • F21VFUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
    • F21V7/00Reflectors for light sources
    • F21V7/04Optical design
    • F21V7/05Optical design plane

Abstract

The purpose of the present invention is to provide a light irradiation device capable of emitting multi-wavelength ultraviolet ray with an uniform peak intensity toward the external side of a drum. The light irradiation device of the present invention comprises a plurality of optical units each including: a light source part composed by a plurality of light-emitting components arranged on a substrate along a first direction and a second direction of; and a pair of rectangular reflectors configured for clamping an optical axis of the plurality of light-emitting components from the second direction; and light beam emitted from the light source part and guided by a pair of reflectors so as to emit light beam with predetermined divergent angle and quantity of light toward the drum. The plurality of optical units are composed by N*M (M is an integer greater than 1) optical units for emitting light beam with N (N is an integer greater than 2) different wavelengths, and the emission planes of the N*M optical units are arranged on a predetermined reference plane. The distance between a pair of reflectors of each optical unit is determined according to the distance from the reference plane of the optical axis to the external side of the drum.

Description

光照射裝置 Light irradiation device

本發明係關於一種光照射裝置,其對於沿著圓柱狀捲筒外側面的一部分密合移動的片狀照射目標物照射光線;特別係關於一種可射出多種不同波長之光線的光照射裝置。 BACKGROUND OF THE INVENTION 1. Field of the Invention This invention relates to a light-irradiating device that illuminates a sheet-like illuminating target that moves in close proximity along a portion of the outer side of a cylindrical drum; in particular, a light-irradiating device that emits light of a plurality of different wavelengths.

以往,為了在玻璃基板、塑膠基板或是薄膜基板上形成既定圖案或微細構造,而廣泛使用紫外線硬化樹脂。此種紫外線硬化樹脂,例如,係以藉由照射波長在365nm附近之紫外光而硬化的方式所設計,並使用照射紫外光的光照射裝置(所謂的紫外線照射裝置),進行紫外線硬化樹脂的硬化。 Conventionally, in order to form a predetermined pattern or a fine structure on a glass substrate, a plastic substrate, or a film substrate, an ultraviolet curable resin is widely used. Such an ultraviolet curable resin is designed, for example, by curing by irradiation with ultraviolet light having a wavelength of around 365 nm, and is cured by a light irradiation device (so-called ultraviolet irradiation device) that irradiates ultraviolet light. .

在基板上形成微細構造的技術,例如,奈米壓印法。奈米壓印法對於在基板表面上產生奈米尺寸之微細構造圖案來說非常優異,特別是從量產性及脫膜性的觀點來看。為了轉印並複製微細構造圖案,有人提出使用滾筒狀模具的結構。此種結構的圖案形成裝置,記載於例如,專利文獻1。 A technique of forming a fine structure on a substrate, for example, a nanoimprint method. The nanoimprint method is excellent for producing a nanostructure-sized fine structure pattern on the surface of a substrate, particularly from the viewpoints of mass productivity and release property. In order to transfer and reproduce a fine structure pattern, a structure using a roll-shaped mold has been proposed. A pattern forming apparatus having such a configuration is described in, for example, Patent Document 1.

專利文獻1中所記載的圖案形成裝置,係將表面塗佈有紫外線硬化樹脂的薄膜,捲附於外側面上形成有微細構造圖案的滾筒狀模具,再從光照射裝置對模具外側面照射紫外光以使樹脂硬化之後,將其從模具剝離,藉此連續(重複)地將微細構造圖案轉印至薄膜上。 In the pattern forming apparatus described in Patent Document 1, a film having an ultraviolet curable resin coated on its surface is wound around a roll-shaped mold having a fine structure pattern formed on the outer surface thereof, and the outer surface of the mold is irradiated with ultraviolet light from the light irradiation device. After the light is hardened by the resin, it is peeled off from the mold, whereby the fine structure pattern is continuously (repeatedly) transferred onto the film.

以此方法所得到之微細構造圖案的轉印品質,係根據以紫外光所進行之樹脂的硬化步驟所決定,故為了提升轉印品質(亦即,為了得到正確的微細構造圖案),要求在薄膜處於與模具密合之狀態時,確實地使樹脂硬化。於是,為了更確實地使樹脂硬化,亦有人提出射出多種波長之紫外光的構成(例如,專利文獻2)。 The transfer quality of the fine structure pattern obtained by this method is determined by the hardening step of the resin by ultraviolet light, so in order to improve the transfer quality (that is, in order to obtain a correct fine structure pattern), When the film is in a state of being in close contact with the mold, the resin is surely cured. Then, in order to harden the resin more reliably, a configuration in which ultraviolet light of a plurality of wavelengths is emitted has been proposed (for example, Patent Document 2).

專利文獻2中所記載的圖案形成裝置,係將紫外線硬化樹脂呈線狀塗佈於基板上,再以紫外光將其硬化的裝置。首先,照射短波長的紫外光,僅使樹脂的表面部分硬化,接著照射容易滲透到樹脂內部的長波長的紫外光,以使樹脂內部硬化,藉此確實地使線狀塗佈的樹脂硬化。 The pattern forming apparatus described in Patent Document 2 is a device in which an ultraviolet curable resin is applied to a substrate in a line shape and then cured by ultraviolet light. First, the short-wavelength ultraviolet light is irradiated, and only the surface portion of the resin is hardened, and then the long-wavelength ultraviolet light which easily penetrates into the inside of the resin is irradiated to harden the inside of the resin, thereby reliably curing the linear coated resin.

【先前技術文獻】 [Previous Technical Literature]

【專利文獻】 [Patent Literature]

【專利文獻1】日本特開2013-086388號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2013-086388

【專利文獻2】日本特開2012-143691號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2012-143691

如專利文獻1所記載之圖案形成裝置,在以滾筒狀模具(亦即,捲筒)產生微細構造圖案的情況中,必須因應所需要的微細構造圖案以及所使用的薄膜,來替換相應的模具本體。因此為了可對應各種外徑的模具,並能確保模具替換時的作業空間,要求一種與模具外側面相對的光射出面為平面狀的光照射裝置。 In the pattern forming apparatus described in Patent Document 1, when a fine structure pattern is produced by a roll-shaped mold (that is, a roll), it is necessary to replace the corresponding mold in accordance with the required fine structure pattern and the film to be used. Ontology. Therefore, in order to cope with the molds of various outer diameters and to secure the working space at the time of mold replacement, a light irradiation device in which the light exit surface facing the outer surface of the mold is planar is required.

因此,在將專利文獻2所記載之結構(亦即,照射多種波長之紫外光的結構)應用於專利文獻1所記載的圖案形成裝置的情況中,期望將射出不同波長之紫外光的光學單元,相對模具之外側面排列成平面狀。 Therefore, in the case where the structure described in Patent Document 2 (that is, a structure in which ultraviolet light of a plurality of wavelengths is irradiated) is applied to the pattern forming apparatus described in Patent Document 1, an optical unit that emits ultraviolet light of a different wavelength is desired. It is arranged in a plane shape with respect to the outer side of the mold.

然而,若將不同波長之光學單元相對模具外側面排列成平面狀,則使得從各光學單元至模具的距離各自不同,導致各波長都有不同峰值強度的紫外光射入模具上的樹脂。如此,在依照各波長而峰值強度不同的紫外光射入樹脂的情況下,樹脂的硬化會受到峰值強度低的紫外光的影響,無法精準地轉印微細構造圖案,而具有轉印品質及製品可靠度明顯降低的問題。另外,如果配合峰值強度低的紫外光將轉印速度變慢並使積分光量(integral of light)增加,雖可提升轉印品質,但此方法具有生產效率明顯下降的問題。 However, if the optical units of different wavelengths are arranged in a planar shape with respect to the outer side surface of the mold, the distances from the respective optical units to the mold are different, and the ultraviolet light having different peak intensities at each wavelength is injected into the resin on the mold. When the ultraviolet light having different peak intensities according to the respective wavelengths is injected into the resin, the curing of the resin is affected by the ultraviolet light having a low peak intensity, and the fine structure pattern cannot be accurately transferred, and the transfer quality and the product are obtained. The problem of significantly reduced reliability. Further, if the transfer speed is slowed down by the ultraviolet light having a low peak intensity and the integral light is increased, the transfer quality can be improved, but this method has a problem that the production efficiency is remarkably lowered.

本發明係鑒於上述情事所完成者,其目的係在於提供一種光照射裝置,其一方面採用將射出不同波長之紫外光的光學單元相對於模具(亦即,捲筒)外側面排列成平面狀的構成,另一方面可射出峰值強度在各波長間一致的紫外光。 The present invention has been made in view of the above circumstances, and an object thereof is to provide a light irradiation device which is configured to arrange optical units for emitting ultraviolet light of different wavelengths in a plane shape with respect to an outer side surface of a mold (that is, a reel). On the other hand, it can emit ultraviolet light whose peak intensity is uniform between wavelengths.

為了達成上述目的,本發明之光照射裝置,係對於沿著圓柱狀捲筒外側面的一部分密合移動的片狀照射目標物照射光線的光照射裝置,包含:複數光學單元,其具有以複數發光元件所構成的光源部,該發光元件係在基板上沿著與捲筒之中心軸平行的第1方向且隔著第1既定間隔並排n個(n為2以上的整數),並沿著與第1方向垂直的第2方向且隔著第2既定間隔並排m列(m為1以上的整數),且以使該光軸方向與和該基板面垂直的第3方向一致的方式配置;及矩形的一對反射鏡,其以從第2方向夾住複數發光元件之光軸的方式在第1方向及第3方向上延伸,並且以反射面相對的方式配置;來自光源部的光線係由一對反射鏡所引導,進而對捲筒外側面的一部分射出既定發散角及光量的光線;複數的光學單元,係由射出N種(N為2以上的整數)不同波長之光線的N×M個(M為1以上的整數)光學單元所構成,N×M個光學單元的各射出面,配置於以第1方向與第2方向所規定的既定基準平面上;各光學單元之一對反射鏡之間的距離,係根據從光軸的基準平面至捲筒外側面的距離來設定。 In order to achieve the above object, a light-irradiating device according to the present invention is a light-irradiating device that irradiates light to a sheet-shaped illuminating target that moves in close contact with a part of the outer surface of the cylindrical roll, and includes a plurality of optical units having a plurality of optical units a light source unit formed of a light-emitting element, wherein the light-emitting element is arranged in a first direction parallel to a central axis of the roll and arranged in a first predetermined interval (n is an integer of 2 or more) along the first direction. a second direction perpendicular to the first direction and arranged in m columns (m is an integer of 1 or more) across the second predetermined interval, and arranged such that the optical axis direction coincides with the third direction perpendicular to the substrate surface; And a pair of rectangular mirrors extending in the first direction and the third direction so as to sandwich the optical axis of the plurality of light-emitting elements from the second direction, and arranged such that the reflecting surfaces face each other; and the light from the light source unit Guided by a pair of mirrors, and then emitting a predetermined divergence angle and a quantity of light to a portion of the outer surface of the reel; the plurality of optical units are N x of light of different wavelengths (N is an integer of 2 or more). M (M is 1 or more The optical unit is configured such that each of the exit surfaces of the N×M optical units is disposed on a predetermined reference plane defined by the first direction and the second direction; and the distance between one of the optical units and the mirror is It is set according to the distance from the reference plane of the optical axis to the outer side of the reel.

根據此構成,雖形成N×M個光學單元相對捲筒外側面排列為平面狀的結構,但因為係分別根據從光軸之基準平面至捲筒外側面的距離,來設定各光學單元的一對反射鏡之間的距離,故可射出峰值強度在N種的各波長間一致的紫外光。 According to this configuration, although the configuration in which the N × M optical units are arranged in a planar shape with respect to the outer surface of the reel is formed, each of the optical units is set in accordance with the distance from the reference plane of the optical axis to the outer surface of the reel. Since the distance between the mirrors is such that ultraviolet light having a peak intensity that is uniform between the N kinds of wavelengths can be emitted.

又,在將N×M個光學單元之中,從光軸的基準平面至捲筒外側面的距離最長的光學單元作為第1號光學單元,並沿著第2方向依序從第1號開始定義至第N×M號光學單元時,使第i號(i為1以上N×M以下的整數) 光學單元的一對反射鏡間之距離為ai,使從光軸之基準平面至捲筒外側面的距離為bi,使光源部在第2方向上的尺寸為c,使位於第2方向兩端的反射鏡之間的距離為d,並使捲筒的直徑為e時,期望滿足下式(1)、(2)及(3)。 Further, among the N × M optical units, the optical unit having the longest distance from the reference plane of the optical axis to the outer surface of the reel is the first optical unit, and sequentially starts from the first number along the second direction. When defining the optical unit of No. N×M, the distance between the pair of mirrors of the i-th (i is an integer of 1×N=M or less) optical unit is a i , and the reference plane from the optical axis to the volume The distance from the outer side surface of the cylinder is b i , and the size of the light source portion in the second direction is c, and the distance between the mirrors at both ends in the second direction is d, and when the diameter of the reel is e, it is desirable to satisfy The following formulas (1), (2) and (3).

ai>c‧‧‧(1) a i >c‧‧‧(1)

ai×bi=k(k為既定常數)‧‧‧(2) a i ×b i =k (k is a given constant)‧‧‧(2)

d<e‧‧‧(3) d<e‧‧‧(3)

又,在N×M個光學單元之中,具備一對延長鏡,在將從光軸的基準平面至捲筒外側面之距離最長的光學單元作為第1號光學單元,並沿著第2方向依序從第1號開始定義至第N×M號光學單元時,從位於第2方向兩端之各反射鏡的前端部略平行地延伸至捲筒外側面附近,並分別反射從第1號及第N×M號光學單元所射出之光線;在使第1號光學單元與一對反射鏡之間的距離為a1、使從第1號光學單元之光軸的基準平面至捲筒外側面的距離為b1、使第N×M號光學單元與一對反射鏡之間的距離為a(N×M)、使從第N×M號光學單元之光軸的基準平面至捲筒外側面的距離為b(N×M)、使第i號(i為2以上(N×M-1)以下的整數)光學單元的一對反射鏡間的距離為ai、使第i號光學單元之光軸的基準平面至捲筒外側面的距離為bi、使光源部在第2方向上的尺寸為c、使位於第2方向兩端之反射鏡間的距離為d、並使捲筒的直徑為e時,期望滿足下式(4)、(5)及(6)。 Further, among the N × M optical units, a pair of extension mirrors are provided, and the optical unit having the longest distance from the reference plane of the optical axis to the outer surface of the reel is used as the first optical unit, and along the second direction. When the optical unit of the Nth and Mth optical units is sequentially defined from the first number, the front end portions of the respective mirrors located at both ends in the second direction extend slightly in parallel to the vicinity of the outer side surface of the reel, and are respectively reflected from the No. 1 And the light emitted by the optical unit No. N×M; the distance between the optical unit of the first optical unit and the pair of mirrors is a 1 , and the reference plane from the optical axis of the optical unit of the first optical unit is outside the reel The distance from the side is b 1 , the distance between the N×M optical unit and the pair of mirrors is a (N×M) , and the reference plane from the optical axis of the N×M optical unit is to the reel The distance between the outer side surface is b (N × M) , and the distance between the pair of mirrors of the optical unit of the i-th (i is an integer of 2 or more (N × M-1) or less) is a i , and the ith number is made. between the optical axis of the optical unit from the reference plane to the outer surface of the spool is b i, the size of the light source portion in the second direction is c, is located in the second direction so that both ends of the mirror Distance d, e and when the diameter of the roll, it is desirable to satisfy the following formula (4), (5) and (6).

a1、a(N×M)、ai>c‧‧‧(4) a 1 , a (N×M) , a i >c‧‧‧(4)

a1×b1/2=a(N×M)×b(N×M)/2=ai×bi=k(k為既定的常數)‧‧‧(5) a 1 ×b 1 /2=a (N×M) ×b (N×M) /2=a i ×b i =k (k is a predetermined constant)‧‧‧(5)

d≦e‧‧‧(6) D≦e‧‧‧(6)

又,期望N×M個光學單元的各射出面,沿著第2方向等間隔配置。 Further, it is desirable that the respective emitting surfaces of the N × M optical units are arranged at equal intervals along the second direction.

又,N×M個光學單元,期望以使照射目標物隨著該照射目標物之移動,依序接收短波長至長波長之光線的方式,依照各波長群組化配置。根據這種構成,在紫外線硬化樹脂塗佈於照射目標物表面的情況下,可在使該紫外線硬化樹脂表面硬化之後,使其內部硬化。 Further, it is desirable that the N×M optical units are arranged in a grouped manner in accordance with the respective wavelengths so that the irradiation target is sequentially received with light of a short wavelength to a long wavelength in accordance with the movement of the irradiation target. According to this configuration, when the ultraviolet curable resin is applied to the surface of the irradiation target, the surface of the ultraviolet curable resin can be hardened after being hardened.

又,複數的發光元件,係具有略正方形發光面的LED(Light emitting diode),期望將其以該發光面的兩邊與第1方平行的方式配置。 Further, a plurality of light-emitting elements are LEDs having a substantially square light-emitting surface, and it is desirable to arrange them in such a manner that both sides of the light-emitting surface are parallel to the first side.

又,複數的發光元件,係具有略正方形發光面的LED,期望將其以發光面一邊的對角線與第1方向平行的方式配置。根據這樣的構成,使從LED所射出之光線以及從與LED相鄰之LED所射出之光線,在第1方向及第2方向上互相重疊,故可在照射目標物上,得到更均勻的光量分布。 Further, a plurality of light-emitting elements are LEDs having a substantially square light-emitting surface, and it is desirable to arrange them in such a manner that the diagonal line on one side of the light-emitting surface is parallel to the first direction. According to this configuration, the light emitted from the LED and the light emitted from the LED adjacent to the LED are superposed on each other in the first direction and the second direction, so that a more uniform amount of light can be obtained on the target. distributed.

又,m為2以上,在複數的發光元件之中,期望僅以第1既定間隔的1/2的距離,使第2方向上的第v列(v為1以上(m-1)以下的整數)發光元件相對第(v+1)列發光元件在第1方向上錯開的方式進行配置。根據此結構,因為第v列的各線狀光線與第(v+1)列的各線狀光線,其光量變低的部分互相抵消,而可在照射目標物上,得到於第1方向上大致均勻的光量分布。 In addition, m is 2 or more, and among the plurality of light-emitting elements, it is desirable to set the v-th column in the second direction (v is 1 or more (m-1) or less only at a distance of 1/2 of the first predetermined interval. Integer) The light-emitting elements are arranged to be shifted from the (v+1)-th column light-emitting element in the first direction. According to this configuration, since the linear light rays of the (v+1)th column and the linear light rays of the (v+1)th column cancel each other, the portions of the linear light rays of the (v+1)th column are canceled, and the target object is substantially uniform in the first direction. The amount of light distribution.

又,發光元件,期望為至少具有1個以上的LED晶片的構成。 Further, the light-emitting element is preferably configured to have at least one or more LED chips.

又,N種不同波長的光,期望為含有「對於塗佈在照射目標物表面之紫外線硬化型樹脂具有作用之波長」的光線。 Further, it is desirable that N different wavelengths of light contain light having a "wavelength that acts on the ultraviolet curable resin coated on the surface of the object to be irradiated".

又,一對反射鏡,在從第2方向觀察時,期望分別具有矩形的形狀。 Further, it is desirable that the pair of mirrors have a rectangular shape when viewed from the second direction.

如以上所述,根據本發明之光照射裝置,即便係使射出不同波長的紫外光的光學單元相對捲筒外側面排列成平面狀的結構,亦可對於捲筒射出峰質強度在各波長之間一致的紫外光。 As described above, according to the light irradiation device of the present invention, even if the optical unit that emits ultraviolet light of different wavelengths is arranged in a planar shape with respect to the outer side surface of the reel, the peak intensity of the reel can be emitted at each wavelength. Consistent UV light.

100、200、300、400‧‧‧光照射裝置 100, 200, 300, 400‧‧‧ light irradiation devices

101‧‧‧基板 101‧‧‧Substrate

105‧‧‧覆蓋玻璃 105‧‧‧ Covering glass

110、110A、110B‧‧‧第1LED單元 110, 110A, 110B‧‧‧1st LED unit

112、122、132‧‧‧光源部 112, 122, 132‧‧‧ Light source department

113、123、133‧‧‧LED元件 113, 123, 133‧‧‧ LED components

113a‧‧‧發光面 113a‧‧‧Lighting surface

113b‧‧‧LED晶片 113b‧‧‧LED chip

114a、114b、124a、124b、134a、134b‧‧‧反射鏡 114a, 114b, 124a, 124b, 134a, 134b‧‧‧ mirror

120、120A、120B‧‧‧第2LED單元 120, 120A, 120B‧‧‧2nd LED unit

130、130A、130B‧‧‧第3LED單元 130, 130A, 130B‧‧‧3rd LED unit

210、230‧‧‧延長鏡 210, 230‧‧‧Extended mirror

a‧‧‧區域 A‧‧‧ area

a1、a2、a3‧‧‧間隔 a 1 , a 2 , a 3 ‧ ‧ interval

PH‧‧‧X軸方向間距 PH‧‧‧X-axis direction spacing

PV‧‧‧Y軸方向間距 PV‧‧‧Y-axis spacing

AX1~AX3‧‧‧光軸 AX1~AX3‧‧‧ optical axis

P1、P2‧‧‧照射目標物 P1, P2‧‧‧ illumination target

D1‧‧‧大徑捲筒 D1‧‧‧ large diameter reel

D2‧‧‧小徑捲筒 D2‧‧‧ small diameter reel

R1、R3‧‧‧反射路徑 R1, R3‧‧‧ reflection path

E1、E2、E3‧‧‧區域 E1, E2, E3‧‧‧ areas

O2‧‧‧中心軸 O2‧‧‧ central axis

【圖1】係本發明之第1實施態樣的光照射裝置的前視圖。 Fig. 1 is a front elevational view showing a light irradiation device according to a first embodiment of the present invention.

【圖2】係本發明之第1實施態樣的光照射裝置的左側視圖。 Fig. 2 is a left side view of a light irradiation device according to a first embodiment of the present invention.

【圖3】係圖1中A所示之區域的放大圖。 Fig. 3 is an enlarged view of a region shown by A in Fig. 1.

【圖4】係說明從本發明之第1實施態樣的光照射裝置射出之紫外光與捲筒的照射區域之關係的圖。 Fig. 4 is a view showing the relationship between the ultraviolet light emitted from the light irradiation device according to the first embodiment of the present invention and the irradiation region of the reel.

【圖5】係顯示從本發明之第1實施態樣的光照射裝置所射出之紫外光在捲筒上的強度分布的圖表。 Fig. 5 is a graph showing the intensity distribution of ultraviolet light emitted from the light irradiation device according to the first embodiment of the present invention on a reel.

【圖6】係說明從本發明之第1實施態樣的光照射裝置所射出之紫外光與捲筒的照射區域之關係的圖。 Fig. 6 is a view for explaining the relationship between the ultraviolet light emitted from the light irradiation device according to the first embodiment of the present invention and the irradiation region of the reel.

【圖7】係顯示從本發明之第1實施態樣的光照射裝置所射出之紫外光在捲筒上的強度分布的圖表。 Fig. 7 is a graph showing the intensity distribution of ultraviolet light emitted from the light irradiation device according to the first embodiment of the present invention on a reel.

【圖8】係說明本發明之第2實施態樣的光照射裝置之結構的左側視圖。 Fig. 8 is a left side view showing the configuration of a light irradiation device according to a second embodiment of the present invention.

【圖9】本發明之第2實施態樣的光照射裝置所射出之紫外光在捲筒上的強度分布的圖表。 Fig. 9 is a graph showing the intensity distribution of ultraviolet light emitted from a light irradiation device according to a second embodiment of the present invention on a reel.

【圖10】係說明本發明之第3實施態樣的光照射裝置所具備的第1LED單元、第2LED單元及第3LED單元之結構的圖。 FIG. 10 is a view showing a configuration of a first LED unit, a second LED unit, and a third LED unit included in the light irradiation device according to the third embodiment of the present invention.

【圖11】係說明本發明之第4實施態樣的光照射裝置所具備的第1LED單元、第2LED單元及第3LED單元之結構的圖。 FIG. 11 is a view showing a configuration of a first LED unit, a second LED unit, and a third LED unit included in the light irradiation device according to the fourth embodiment of the present invention.

以下,參照圖式,詳細說明本發明的實施態樣。此外,對於圖中相同或是相當的部分賦予相同的符號,並且不重複其說明。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. In addition, the same or corresponding portions in the drawings are denoted by the same reference numerals, and the description thereof will not be repeated.

(第1實施態樣) (First embodiment)

圖1為本發明之第1實施態樣的光照射裝置100的前視圖。圖2為本發明之第1實施態樣的光照射裝置100的左側視圖。另外,圖3為圖1中A所示之區域的放大圖。本實施態樣的光照射裝置100,組裝至圖案形成裝置等(以下稱「本體裝置」),其係使塗佈於照射目標物之表面的紫外線硬化樹脂硬化的裝置,如後所述,對於沿著配置於本體裝置的捲筒外側面之一部分密合移動的片狀照射目標物照射光線。配置於本體裝置的捲筒,係以可因應期望的微細構造圖案及所使用的薄膜特性、規格進行更換的方式所構成,如圖2所示,本實施態樣的光照射裝置100,對於沿著大徑捲筒D1密合移動的片狀照射目標物P1及沿著小徑捲筒D2密合移動的片狀 照射目標物P2照射光線。此外,如圖2所示,本實施態樣中,照射目標物P1、P2,係在大徑捲筒D1、D2上以一定速度在箭號方向(亦即逆時針旋轉)上移動者,以下進行說明。另外,本說明書中,將大徑捲筒D1及小徑捲筒D2統稱為「捲筒」,將照射目標物P1及P2統稱為「照射目標物」。 Fig. 1 is a front view of a light irradiation device 100 according to a first embodiment of the present invention. Fig. 2 is a left side view of the light irradiation device 100 according to the first embodiment of the present invention. In addition, FIG. 3 is an enlarged view of a region shown by A in FIG. 1. The light irradiation device 100 of the present embodiment is incorporated in a pattern forming device or the like (hereinafter referred to as "main body device"), and the device for curing the ultraviolet curable resin applied to the surface of the object to be irradiated is described later. The sheet-shaped illuminating target that is partially in close contact with one of the outer side surfaces of the reel disposed on the body device illuminates the light. The reel disposed on the main body device is configured to be replaced in accordance with a desired fine structural pattern and the characteristics and specifications of the film to be used. As shown in FIG. 2, the light irradiation device 100 of the present embodiment has a The sheet-shaped illuminating target P1 in which the large-diameter reel D1 is closely moved and the sheet-like slidable movement along the small-diameter reel D2 The target P2 is irradiated with light. Further, as shown in Fig. 2, in the present embodiment, the irradiation targets P1, P2 are moved on the large diameter reels D1, D2 at a constant speed in the direction of the arrow (i.e., counterclockwise rotation), Be explained. In the present specification, the large diameter reel D1 and the small diameter reel D2 are collectively referred to as a "reel", and the irradiation targets P1 and P2 are collectively referred to as "irradiation target".

如圖1~3所示,光照射裝置100具備:矩形狀的基板101,其沿著大徑捲筒D1的中心軸(圖中未顯示)及小徑捲筒D2的中心軸O2平行延伸;第1LED(Light emitting diode)單元110、第2LED單元120及第3LED單元130,其在該基板101上等間隔地並排配置,分別射出線狀的紫外光;及覆蓋玻璃105等。此外,實際的光照射裝置100中,基板101、第1LED單元110、第2LED單元120、第3LED單元130及覆蓋玻璃105收納並固定於殼體(圖中未顯示)中,但在圖1~3中,為了使圖式容易解讀,故省略殼體。此外,本說明書中,將光照射裝置100之基板101的長邊方向定義為X軸方向(第1方向),短邊方向定義為Y軸方向(第2方向),與X軸及Y軸垂直的方向(亦即,與基板101表面垂直的方向)定義為Z軸方向(第3方向)以進行說明。 As shown in FIGS. 1 to 3, the light irradiation device 100 includes a rectangular substrate 101 extending in parallel along a central axis (not shown) of the large diameter reel D1 and a central axis O2 of the small diameter reel D2; The first LED (Light Emitting Diode) unit 110, the second LED unit 120, and the third LED unit 130 are arranged side by side at equal intervals on the substrate 101, and emit linear ultraviolet light, a cover glass 105, and the like. Further, in the actual light irradiation device 100, the substrate 101, the first LED unit 110, the second LED unit 120, the third LED unit 130, and the cover glass 105 are housed and fixed in a casing (not shown), but in FIG. 1 In 3, in order to make the drawing easy to read, the housing is omitted. In the present specification, the longitudinal direction of the substrate 101 of the light irradiation device 100 is defined as the X-axis direction (first direction), and the short-side direction is defined as the Y-axis direction (second direction), which is perpendicular to the X-axis and the Y-axis. The direction (that is, the direction perpendicular to the surface of the substrate 101) is defined as the Z-axis direction (third direction) for explanation.

又,本實施態樣的第1LED單元110、第2LED單元120及第3LED單元130(以下亦具有將該等單元統稱為「LED單元」的情況)中,除了各LED單元所射出之紫外光的波長不同,以及各LED單元所具有之一對反射鏡(於後段中詳細敘述)之間隔不同以外,其他結構皆為相同,故以下主要說明第1LED單元110的結構以作為代表。 Further, in the first LED unit 110, the second LED unit 120, and the third LED unit 130 of the present embodiment (hereinafter, the units are collectively referred to as "LED units"), in addition to the ultraviolet light emitted from the respective LED units, The wavelengths are different, and one of the LED units has a different interval from the mirror (described in detail in the later paragraph), and the other configurations are the same. Therefore, the structure of the first LED unit 110 will be mainly described below.

第1LED單元110,具備:光源部112,其配置在X軸方向上延伸的基板101上;一對反射鏡114a、114b,其以從Y軸方向夾住光源部112的方式配置,並在X軸方向上延伸。 The first LED unit 110 includes a light source unit 112 that is disposed on the substrate 101 that extends in the X-axis direction, and a pair of mirrors 114a and 114b that are disposed so as to sandwich the light source unit 112 from the Y-axis direction, and are disposed at X. Extending in the axial direction.

如圖1及圖3所示,本實施態樣的第1LED單元110的光源部112,其係由6.8mm(X軸方向長度)×6.8mm(Y軸方向長度)之矩形的複數LED元件(發光元件)113所構成,該發光元件113在中心部具有正方形的發光面113a。本實施態樣的LED元件113,以其兩邊與X軸方向平行的配向,在基板101上配置為2列(Y軸方向)×85個(X軸方向)的2維正方格狀,並與基板101電性連接。基板101為玻璃環氧樹脂、陶瓷等所構成的電子電路基板,與圖中未顯示的LED驅動電路連接,使得來自LED驅動電路的驅動電流透過基板101被供給至各LED元件113。 As shown in FIGS. 1 and 3, the light source unit 112 of the first LED unit 110 of the present embodiment is a rectangular plurality of LED elements of 6.8 mm (length in the X-axis direction) × 6.8 mm (length in the Y-axis direction). The light-emitting element 113 has a square light-emitting surface 113a at the center. The LED element 113 of the present embodiment has a two-dimensional square lattice shape of two columns (Y-axis direction) × 85 (X-axis direction) on the substrate 101 in an alignment in which both sides are parallel to the X-axis direction, and It is electrically connected to the substrate 101. The substrate 101 is an electronic circuit board made of glass epoxy resin, ceramics or the like, and is connected to an LED drive circuit (not shown) so that a drive current from the LED drive circuit is supplied to each of the LED elements 113 through the substrate 101.

如圖3所示,本實施態樣的LED元件113,其內部具備配置成正方格狀的4個LED晶片113b。若將驅動電流供給至各LED元件113,則各LED晶片113b以與驅動電流對應的光量發光,進而從各LED元件113射出既定光量的紫外光。此外,本實施態樣中,各LED晶片113b,係以接受來自LED驅動電路之驅動電流的供給,而射出波長365nm之紫外光的方式所構成。亦即,以既定的光量從各LED元件113射出波長365nm的紫外光。 As shown in FIG. 3, the LED element 113 of this embodiment has four LED chips 113b arranged in a square shape inside. When a drive current is supplied to each of the LED elements 113, each of the LED chips 113b emits light in accordance with the amount of light corresponding to the drive current, and ultraviolet light of a predetermined amount of light is emitted from each of the LED elements 113. Further, in the present embodiment, each of the LED chips 113b is configured to receive a drive current from the LED drive circuit and emit ultraviolet light having a wavelength of 365 nm. That is, ultraviolet light having a wavelength of 365 nm is emitted from each of the LED elements 113 with a predetermined amount of light.

此外,係以使本實施態樣的各LED元件113射光量大致相同之紫外光的方式,調整供給至各LED元件113的驅動電流;第1LED單元110所射出的線狀紫外光,在X軸方向上具有大致均勻的光量分布。另外,如圖3 所示,本實施態樣中,各LED模組110在X軸方向上的間距PH,及在Y軸方向上的間距PV皆設定為約8mm。 Further, the driving current supplied to each of the LED elements 113 is adjusted such that the LED elements 113 of the present embodiment have substantially the same amount of ultraviolet light, and the linear ultraviolet light emitted from the first LED unit 110 is on the X-axis. There is a substantially uniform distribution of light in the direction. In addition, as shown in Figure 3. As shown in the embodiment, the pitch PH of each of the LED modules 110 in the X-axis direction and the pitch PV in the Y-axis direction are both set to about 8 mm.

一對反射鏡114a、114b,分別配置於X-Z平面上,其係引導從光源部112射出之紫外光的鏡子,其以反射面朝向內側(即反射面相對),而從Y軸方向夾住光源部112的方式,隔著間隔a1平行配置(圖3)。另外,如圖2所示,再從X軸方向觀察時,一對反射鏡114a、114b的基端側係以接近光源部112的方式配置,而前端側係以接近覆蓋玻璃105的方式配置,從光源部112所射出之紫外光係由一對反射鏡114a、114b所引導,從覆蓋玻璃105(亦即,從第1LED單元110),射出在Z軸方向上具有既定發散角且與X軸平行的線狀紫外光。此外,如上所述,本實施態樣的一對反射鏡114a、114b,因為與X軸方向平行配置,故從覆蓋玻璃105所射出之紫外光在Z軸方向上的發散角,約略等於從LED元件113所射出之紫外光在Z軸方向上的發散角,本實施態樣中,係以Z軸方向為0°,形成射出發散角約為±50°之紫外光的態樣。此外,圖2的AX1,係表示第1LED單元110的光軸(亦即,從第1LED單元110所射出之紫外光的光路中心)。另外,詳細內容雖於後段中敘述,第1LED單元110的一對反射鏡114a、114b之間隔a1,被設定為比第2LED單元120之一對反射鏡124a、124b之間隔a2更為狹窄(圖3)。 The pair of mirrors 114a and 114b are respectively disposed on the XZ plane, and are mirrors for guiding the ultraviolet light emitted from the light source unit 112, and the light source is sandwiched toward the inner side (ie, the reflective surface is opposed), and the light source is sandwiched from the Y-axis direction. The mode of the portion 112 is arranged in parallel with the interval a 1 (Fig. 3). Further, as shown in FIG. 2, when viewed from the X-axis direction, the proximal end sides of the pair of mirrors 114a and 114b are arranged close to the light source unit 112, and the distal end side is disposed close to the cover glass 105. The ultraviolet light emitted from the light source unit 112 is guided by the pair of mirrors 114a and 114b, and is emitted from the cover glass 105 (that is, from the first LED unit 110) to have a predetermined divergence angle in the Z-axis direction and the X-axis. Parallel linear ultraviolet light. Further, as described above, since the pair of mirrors 114a and 114b of the present embodiment are arranged in parallel with the X-axis direction, the divergence angle of the ultraviolet light emitted from the cover glass 105 in the Z-axis direction is approximately equal to that of the LED. In the present embodiment, the divergence angle of the ultraviolet light emitted from the element 113 in the Z-axis direction is 0° in the Z-axis direction, and the ultraviolet light having a scattering angle of about ±50° is formed. Further, AX1 of FIG. 2 indicates the optical axis of the first LED unit 110 (that is, the optical path center of the ultraviolet light emitted from the first LED unit 110). Further, although the details are described in the following paragraph, the interval a 1 between the pair of mirrors 114a and 114b of the first LED unit 110 is set to be narrower than the interval a 2 between the pair of the second LED units 120 and the mirrors 124a and 124b. (image 3).

如上所述,第2LED單元120,與第1LED單元110為相同的結構,其在Y軸方向上,從第1LED單元110隔著既定距離配置。第2LED單元120,具備:光源部122,配置於基板101上;一對反射鏡124a、124b,以從Y軸方向夾住光源部122的方式配置,並在X軸方向上延長。光源部 122,亦與光源部112相同,係由2列(Y軸方向)×85個(X軸方向)的LED元件123所構成,但其係以從各LED元件123(亦即,光源部122)射出波長405nm之紫外光的方式構成,此點與光源部112不同。亦即,光源部122所射出之波長405nm的紫外光,係由一對反射鏡124a、124b所引導,而從覆蓋玻璃105(亦即,從第2LED單元120),射出在Z軸方向上具有約±50°之發散角且與X軸平行的線狀紫外光。此外,圖2的AX2係表示第2LED單元120的光軸(亦即,從第2LED單元120所射出之紫外光的光路中心)。另外,詳細內容雖於後段中敘述,但第2LED單元120的一對反射鏡124a、124b之間隔a2,係設定為比第1LED單元110的一對反射鏡114a、114b之間隔a1,以及第3LED單元130的一對反射鏡134a、134b之間隔a3更寬(圖3)。另外,一般而言,紫外光雖係指波長360~400nm的光線,但本說明書中,波長405nm的光,亦包含於紫外光之中。 As described above, the second LED unit 120 has the same configuration as the first LED unit 110, and is disposed from the first LED unit 110 with a predetermined distance in the Y-axis direction. The second LED unit 120 includes a light source unit 122 and is disposed on the substrate 101. The pair of mirrors 124a and 124b are disposed so as to sandwich the light source unit 122 from the Y-axis direction and extend in the X-axis direction. Similarly to the light source unit 112, the light source unit 122 is composed of two rows (Y-axis direction) × 85 (X-axis direction) LED elements 123, but is derived from each of the LED elements 123 (that is, the light source unit). 122) A configuration in which ultraviolet light having a wavelength of 405 nm is emitted, which is different from the light source unit 112. In other words, the ultraviolet light having a wavelength of 405 nm emitted from the light source unit 122 is guided by the pair of mirrors 124a and 124b, and is emitted from the cover glass 105 (that is, from the second LED unit 120) in the Z-axis direction. A linear ultraviolet light having a divergence angle of about ±50° and parallel to the X-axis. Further, AX2 of FIG. 2 indicates the optical axis of the second LED unit 120 (that is, the optical path center of the ultraviolet light emitted from the second LED unit 120). Further, although the details are described in the following paragraphs, the interval a 2 between the pair of mirrors 124a and 124b of the second LED unit 120 is set to be larger than the interval a 1 between the pair of mirrors 114a and 114b of the first LED unit 110, and The interval a 3 between the pair of mirrors 134a and 134b of the third LED unit 130 is wider (Fig. 3). In addition, in general, although ultraviolet light refers to light having a wavelength of 360 to 400 nm, in the present specification, light having a wavelength of 405 nm is also included in the ultraviolet light.

又,第3LED單元130,亦為與第1LED單元110及第2LED單元120相同的結構,其係在Y軸方向上,從第2LED單元120隔著既定距離配置。第3LED單元130,具備:光源部132,配置於基板101上;及一對反射鏡134a、134b,係以從Y軸方向夾住光源部132的方式配置,並在X軸方向上延長。光源部132,亦與光源部112、122相同,係由2列(Y軸方向)×85個(X軸方向)的LED元件133所構成,但係以從各LED元件133(亦即,光源部132)射出波長為385nm之紫外光的方式所構成,此點與光源部112、122不同。亦即,光源部132所射出之波長385nm的紫外光,被一對反射鏡134a、134b所引導,而從覆蓋玻璃105(亦即,從第3LED單元130),射出在Z軸方向上具有約±50°的發散角且與X軸平行的線狀紫外光。此外,圖2的AX3表示第3LED單元130的光軸(亦即,從 第3LED單元130射出之紫外光的光路中心)。另外,詳細內容雖於後段中敘述,第3LED單元130的一對反射鏡134a、134b之間隔a3,係以比第2LED單元120的一對反射鏡124a、124b之間隔a2更窄,且約略等於第1LED單元110的一對反射鏡114a、114b之間隔a1的方式設定(圖3)。 Further, the third LED unit 130 has the same configuration as that of the first LED unit 110 and the second LED unit 120, and is disposed in the Y-axis direction from the second LED unit 120 with a predetermined distance therebetween. The third LED unit 130 includes a light source unit 132 and is disposed on the substrate 101. The pair of mirrors 134a and 134b are disposed so as to sandwich the light source unit 132 from the Y-axis direction and extend in the X-axis direction. Similarly to the light source units 112 and 122, the light source unit 132 is composed of two rows (Y-axis direction) × 85 (X-axis direction) LED elements 133, but is derived from each of the LED elements 133 (that is, the light source). The portion 132) is configured to emit ultraviolet light having a wavelength of 385 nm, which is different from the light source portions 112 and 122. In other words, the ultraviolet light having a wavelength of 385 nm emitted from the light source unit 132 is guided by the pair of mirrors 134a and 134b, and is emitted from the cover glass 105 (that is, from the third LED unit 130) in the Z-axis direction. Linear ultraviolet light with a divergence angle of ±50° and parallel to the X-axis. Further, AX3 of FIG. 2 indicates the optical axis of the third LED unit 130 (that is, the optical path center of the ultraviolet light emitted from the third LED unit 130). Further, although the details are described in the following paragraph, the interval a 3 between the pair of mirrors 134a and 134b of the third LED unit 130 is narrower than the interval a 2 between the pair of mirrors 124a and 124b of the second LED unit 120, and It is set approximately equal to the interval a 1 of the pair of mirrors 114a and 114b of the first LED unit 110 (FIG. 3).

如此,本實施態樣的第1LED單元110、第2LED單元120及第3LED單元130,係以沿著Y軸方向等間隔配置、並且分別沿著Z軸方向平行射出不同波長之紫外光的方式所構成。因此,可對於配置在第1LED單元110、第2LED單元120及第3LED單元130之光路上、沿著捲筒外側面密合移動的片狀照射目標物,依序照射不同波長的紫外光。因此,可使塗佈於照射目標物表面的紫外線硬化樹脂,從其表面至內部確實地硬化。 In this manner, the first LED unit 110, the second LED unit 120, and the third LED unit 130 of the present embodiment are arranged at equal intervals along the Y-axis direction and emit ultraviolet light of different wavelengths in parallel along the Z-axis direction. Composition. Therefore, it is possible to sequentially irradiate ultraviolet light of different wavelengths to the sheet-shaped irradiation target placed on the optical path of the first LED unit 110, the second LED unit 120, and the third LED unit 130 and moving along the outer surface of the reel. Therefore, the ultraviolet curable resin applied to the surface of the irradiation target can be surely cured from the surface to the inside.

又,本實施態樣的第1LED單元110、第2LED單元120及第3LED單元130的各射出面,係沿著X-Y平面(亦即,覆蓋玻璃105)平面狀地配置。因此,可對應外徑不同的各種捲筒,另外可充分確保更換捲筒時的作業空間。 Further, the respective emitting surfaces of the first LED unit 110, the second LED unit 120, and the third LED unit 130 of the present embodiment are arranged in a planar shape along the X-Y plane (that is, the cover glass 105). Therefore, it is possible to cope with various reels having different outer diameters, and it is possible to sufficiently ensure the working space when the reel is replaced.

然而,若如同本實施態樣,使第1LED單元110、第2LED單元120及第3LED單元130沿著Y軸方向平面狀地配置,從各LED單元至照射目標物的距離並非固定,故即便使從各LED單元所射出之紫外光的強度一致,亦具有對照射目標物射入依照各波長而峰值強度不同的紫外光的情形。於是,本實施態樣中,根據各LED單元與照射目標物(亦即,捲筒)之間的距離,調整各LED單元的一對反射鏡之間隔,藉此解決此一問題。 However, as in the present embodiment, the first LED unit 110, the second LED unit 120, and the third LED unit 130 are arranged in a planar manner along the Y-axis direction, and the distance from each LED unit to the irradiation target is not fixed, so that even if The intensity of the ultraviolet light emitted from each of the LED units is uniform, and the ultraviolet light having a different peak intensity depending on each wavelength is incident on the irradiation target. Therefore, in the present embodiment, the problem is solved by adjusting the interval between the pair of mirrors of the respective LED units in accordance with the distance between each of the LED units and the irradiation target (i.e., the reel).

圖4係用以說明此問題的圖式,其係在將第1LED單元110、第2LED單元120及第3LED單元130的一對反射鏡設定為相同間隔的情況下,光照射裝置100的左側視圖。此外,圖4中,為了方便說明,省略基板101及照射目標物P1。另外,圖4中,係示意地將被第1LED單元110照射的大徑捲筒D1之外側面區域表示為區域E1(粗實線所示的部分)、將被第2LED單元120照射的大徑捲筒D1之外側面區域顯示為區域E2(粗虛線所示的部分)、將被第3LED單元130照射的大徑捲筒D1之外側面區域顯示為區域E3(粗實線所示的部分)。 4 is a view for explaining the problem, in a case where the pair of mirrors of the first LED unit 110, the second LED unit 120, and the third LED unit 130 are set to the same interval, the left side view of the light irradiation device 100 . In addition, in FIG. 4, for the convenience of description, the substrate 101 and the irradiation target P1 are omitted. In addition, in FIG. 4, the outer side surface area of the large diameter reel D1 irradiated by the 1st LED unit 110 is shown as the area|region E1 (part of a thick solid line), and the large diameter which irradiated the 2nd LED unit 120. The outer side area of the reel D1 is shown as the area E2 (portion indicated by a thick broken line), and the outer side area of the large diameter reel D1 irradiated by the third LED unit 130 is shown as the area E3 (the portion indicated by the thick solid line). .

圖4中,第1LED單元110、第2LED單元120及第3LED單元130,在Y軸方向上,以32mm之間隔配置。另外,一對反射鏡114a與114b、124a與124b、134a與134b之間隔分別設定為23mm。另外,大徑捲筒D1的直徑φ為400mm;第2LED單元120,係以其光軸AX2與大徑捲筒D1之外側面的法線約略一致的方式配置。另外,從第2LED單元120的光軸AX2的射出面(亦即,覆蓋玻璃105的前端面)至大徑捲筒D1之外側面的距離(以下,將從各光軸AX1、AX2、AX3的覆蓋玻璃105的前端面至大徑捲筒D1之外側面的距離稱為「行進距離WD」),係設定為5.0mm,第1LED單元110及第3LED單元130的行進距離WD為7.6mm。 In FIG. 4, the first LED unit 110, the second LED unit 120, and the third LED unit 130 are arranged at intervals of 32 mm in the Y-axis direction. Further, the interval between the pair of mirrors 114a and 114b, 124a and 124b, 134a and 134b is set to 23 mm, respectively. Further, the diameter φ of the large diameter reel D1 is 400 mm, and the second LED unit 120 is disposed such that the optical axis AX2 thereof approximately coincides with the normal line on the outer surface of the large diameter reel D1. Further, the distance from the exit surface of the optical axis AX2 of the second LED unit 120 (that is, the front end surface of the cover glass 105) to the outer surface of the large diameter reel D1 (hereinafter, from the respective optical axes AX1, AX2, and AX3) The distance from the front end surface of the cover glass 105 to the outer surface of the large diameter reel D1 is referred to as "travel distance WD"), and is set to 5.0 mm, and the travel distance WD of the first LED unit 110 and the third LED unit 130 is 7.6 mm.

圖4中,如點線的箭號所示,第1LED單元110、第2LED單元120及第3LED單元130,若分別朝向大徑捲筒D1之外側面射出在Z軸方向上具有約±50°之發散角的紫外光,則大徑捲筒D1之外側面的區域E1被第1LED單元110所照射,大徑捲筒D1之外側面的區域E2被第2LED單元120所照射,大徑捲筒D1之外側面的區域E3被第3LED單元130所照 射,但如上所述,因為第2LED單元120的行進距離WD最短,故區域E2在圓周方向上的長度變得比區域E1及區域E3在圓周方向上的長度更短。因此,在從第1LED單元110、第2LED單元120及第3LED單元130射出強度相同的紫外光的情況中,每單位面積之紫外光的強度,在區域E2中變得最高,另外,峰值強度亦在區域E2中變得最高。亦即,第2LED單元120所射出之波長405nm的紫外光的峰值強度,變得比第1LED單元110所射出之波長365nm的紫外光的峰值強度,及第3LED單元130所射出之波長385nm的紫外光的峰值強度更高。 In FIG. 4, as indicated by the arrow of the dotted line, the first LED unit 110, the second LED unit 120, and the third LED unit 130 are respectively emitted toward the outer surface of the large diameter reel D1 by about ±50° in the Z-axis direction. In the ultraviolet light of the divergence angle, the area E1 on the outer side surface of the large diameter reel D1 is irradiated by the first LED unit 110, and the area E2 on the outer side surface of the large diameter reel D1 is irradiated by the second LED unit 120, and the large diameter reel The area E3 on the outer side of D1 is illuminated by the third LED unit 130. However, as described above, since the traveling distance WD of the second LED unit 120 is the shortest, the length of the region E2 in the circumferential direction becomes shorter than the length of the region E1 and the region E3 in the circumferential direction. Therefore, in the case where ultraviolet light of the same intensity is emitted from the first LED unit 110, the second LED unit 120, and the third LED unit 130, the intensity of ultraviolet light per unit area becomes the highest in the region E2, and the peak intensity is also It becomes the highest in the area E2. In other words, the peak intensity of the ultraviolet light having a wavelength of 405 nm emitted from the second LED unit 120 becomes higher than the peak intensity of the ultraviolet light having a wavelength of 365 nm emitted from the first LED unit 110, and the ultraviolet light having a wavelength of 385 nm emitted from the third LED unit 130. The peak intensity of light is higher.

圖5係藉由模擬圖4之大徑捲筒D1上的紫外光強度分布而求得的結果。圖5(a),係各波長的紫外光在X軸方向上的強度分布,横軸係表示大徑捲筒D1上的X軸方向的位置(使長度600mm之大徑捲筒D1的中心位置為0mm時的位置),縱軸係顯示紫外光的強度(mW/cm2)。另外,圖5(b)係在大徑捲筒D1的圓周方向上的強度分布,横軸係顯示大徑捲筒D1之外側面的圓周方向的位置(使第2LED單元120的光軸AX2與大徑捲筒D1之外側面交接之位置為0mm時的位置),縱軸係表示紫外光的強度(mW/cm2)。如圖5(a)及(b)所示,可得知從第2LED單元120所射出之波長405nm的紫外光的峰值強度,變得比從第1LED單元110所射出之波長365nm的紫外光的峰值強度,及從第3LED單元130所射出之波長385nm的紫外光的峰值強度更高。 Fig. 5 is a result obtained by simulating the ultraviolet light intensity distribution on the large diameter reel D1 of Fig. 4. Fig. 5(a) shows the intensity distribution of the ultraviolet light of each wavelength in the X-axis direction, and the horizontal axis shows the position in the X-axis direction on the large-diameter reel D1 (the center position of the large-diameter reel D1 having a length of 600 mm) The position at 0 mm) indicates the intensity (mW/cm 2 ) of ultraviolet light. 5(b) shows the intensity distribution in the circumferential direction of the large diameter reel D1, and the horizontal axis shows the position in the circumferential direction of the outer surface of the large diameter reel D1 (the optical axis AX2 of the second LED unit 120 is made The position at which the outer side of the large diameter reel D1 is transferred is 0 mm, and the vertical axis indicates the intensity (mW/cm 2 ) of ultraviolet light. As shown in FIGS. 5(a) and 5(b), the peak intensity of the ultraviolet light having a wavelength of 405 nm emitted from the second LED unit 120 is higher than that of the ultraviolet light having a wavelength of 365 nm emitted from the first LED unit 110. The peak intensity and the peak intensity of the ultraviolet light having a wavelength of 385 nm emitted from the third LED unit 130 are higher.

因此,在將依照各波長而峰值強度不同的紫外光照射至捲筒,以使其入射至與捲筒密合配置之照射目標物(圖4中未顯示)表面的紫外線硬化樹脂的情況中,樹脂的硬化受到峰值強度低的紫外光影響,無法精準地轉印 微細構造圖案,而發生轉印品質及製品的可靠度明顯降低的問題。另外,藉由配合峰值強度低的紫外光使轉印速度變慢而使積分光量增加,雖可提升轉印品質,但此方法具有生產效率明顯降低這樣的問題。於是,本實施態樣為了解決此問題,根據各LED單元與照射目標物(即捲筒)之間的距離,調整各LED單元的一對反射鏡之間的距離。具體而言,為了使區域E1及區域E3之每單位面積的紫外光強度,與區域E2之每單位面積的紫外光強度大致相等,以使一對反射鏡114a、114b之間隔a1、及一對反射鏡134a、134b之間隔a3變窄,並以使區域E1及區域E3在圓周方向上的長度大致等於區域E2在圓周方向上之長度的方式進行調整。 Therefore, in the case where the ultraviolet light having different peak intensities according to the respective wavelengths is irradiated onto the reel so as to be incident on the ultraviolet curable resin of the surface of the irradiation target (not shown in FIG. 4) disposed in close contact with the reel, The hardening of the resin is affected by the ultraviolet light having a low peak intensity, and the fine structure pattern cannot be accurately transferred, and the transfer quality and the reliability of the product are remarkably lowered. Further, by blending the ultraviolet light having a low peak intensity to reduce the transfer speed and increasing the integrated light amount, the transfer quality can be improved, but this method has a problem that the production efficiency is remarkably lowered. Therefore, in order to solve this problem, the present embodiment adjusts the distance between the pair of mirrors of each LED unit in accordance with the distance between each LED unit and the irradiation target (i.e., the reel). Specifically, in order to make the ultraviolet light intensity per unit area of the region E1 and the region E3 substantially equal to the ultraviolet light intensity per unit area of the region E2, the interval a 1 between the pair of mirrors 114 a and 114 b and one The interval a 3 between the mirrors 134a and 134b is narrowed so that the length of the region E1 and the region E3 in the circumferential direction is substantially equal to the length of the region E2 in the circumferential direction.

此處,討論使區域E1及區域E3在圓周方向上的長度等於區域E2在圓周方向上的長度的條件,首先,必須使從各LED單元的光源部所射出之紫外光全部進入一對反射鏡之間,故分別使第1LED單元110、第2LED單元120、第3LED單元130的各一對反射鏡之間隔為a1、a2、a3,光源部在Y方向上的尺寸(亦即,從第1列的LED元件上端至第2列的LED元件下端的距離)為c,則可導出以下的條件式(7)。 Here, the condition that the length of the region E1 and the region E3 in the circumferential direction is equal to the length of the region E2 in the circumferential direction is discussed. First, it is necessary to cause all of the ultraviolet light emitted from the light source portion of each LED unit to enter a pair of mirrors. between, respectively, so that the first 1LED unit 110, first unit 120 2LED, 3LED means of a pair of mirrors each of the spacer 130 is a 1, a 2, a 3 , the size of the light source unit in the Y direction (i.e., When the distance from the upper end of the LED element in the first column to the lower end of the LED element in the second column is c, the following conditional expression (7) can be derived.

a1、a2、a3>c‧‧‧(7) a 1 , a 2 , a 3 >c‧‧‧(7)

又,因為從各LED單元,與Z軸方向平行地射出相同發散角的紫外光,故各區域E1~E3在圓周方向上的長度,與各LED單元的行進距離WD成正比,且與各一對反射鏡之間隔(亦即、a1~a3)成正比。因此,若分別使第1LED單元110、第2LED單元120、第3LED單元130的行進距離 WD為b1、b2、b3,則可導出以下的條件式(8)。 Further, since the ultraviolet light of the same divergence angle is emitted in parallel with the Z-axis direction from each of the LED units, the length of each of the regions E1 to E3 in the circumferential direction is proportional to the traveling distance WD of each LED unit, and is different from each other. The spacing of the mirrors (i.e., a 1 ~ a 3 ) is proportional. Therefore, when the travel distances WD of the first LED unit 110, the second LED unit 120, and the third LED unit 130 are b 1 , b 2 , and b 3 , respectively, the following conditional expression (8) can be derived.

a1×b1=a2×b2=a3×b3=k(k為既定常數)‧‧‧(8) a 1 ×b 1 =a 2 ×b 2 =a 3 ×b 3 =k (k is a predetermined constant)‧‧‧(8)

又,因為必須使從各LED單元所射出之紫外光全部入射捲筒,故若使位於Y軸方向兩端的反射鏡間的距離(亦即,第1LED單元110的反射鏡114a與第3LED單元130的反射鏡134b之間的距離)為d,而使捲筒的直徑為e,則可導出以下的條件式(9)。 Further, since all of the ultraviolet light emitted from the respective LED units must be incident on the reel, the distance between the mirrors located at both ends in the Y-axis direction (that is, the mirror 114a of the first LED unit 110 and the third LED unit 130) The distance between the mirrors 134b is d, and the diameter of the reel is e, the following conditional expression (9) can be derived.

d<e‧‧‧(9) d<e‧‧‧(9)

亦即,在滿足條件式(7)、(8)及(9)時,從第1LED單元110所射出之波長365nm的紫外光的峰值強度,及從第3LED單元130所射出之波長385nm的紫外光的峰值強度,略等於從第2LED單元120所射出之波長405nm的紫外光的峰值強度。 That is, when the conditional expressions (7), (8), and (9) are satisfied, the peak intensity of the ultraviolet light having a wavelength of 365 nm emitted from the first LED unit 110 and the ultraviolet light having a wavelength of 385 nm emitted from the third LED unit 130 The peak intensity of the light is slightly equal to the peak intensity of the ultraviolet light having a wavelength of 405 nm emitted from the second LED unit 120.

圖6係將圖4的結構中,第1LED單元110的一對反射鏡114a、114b之間隔a1,及第3LED單元130的一對反射鏡134a、134b之間隔a3調整後,光照射裝置100的左側視圖,第1LED單元110的一對反射鏡114a、114b之間隔a1,及第3LED單元130的一對反射鏡134a、134b之間隔a3,係根據上述條件式(7)、(8)及(9),而設定為15mm,此點與圖4的結構不同。亦即,圖6的結構中,為了使區域E1及區域E3的每單位面積的紫外光強度,略等於區域E2之每單位面積的紫外光強度(亦即,使區域E1 及區域E3在圓周方向上之長度略等於區域E2在圓周方向上之長度),調整一對反射鏡114a、114b之間隔a1及一對反射鏡134a、134b之間隔a3Figure 6 is a rear structure of FIG. 4, the first pair of mirrors 1LED means 114a, 114b of the intervals a 1, and second means 3LED a pair of mirrors 134a, 134b of the spacer 110 to adjust a 3 130, the light irradiating means The left side view of 100, the interval a 1 between the pair of mirrors 114a and 114b of the first LED unit 110, and the interval a 3 of the pair of mirrors 134a and 134b of the third LED unit 130 are based on the above conditional expression (7), 8) and (9) are set to 15 mm, which is different from the structure of Fig. 4. That is, in the structure of FIG. 6, in order to make the ultraviolet light intensity per unit area of the area E1 and the area E3 slightly equal to the ultraviolet light intensity per unit area of the area E2 (that is, the area E1 and the area E3 are in the circumferential direction) The upper length is slightly equal to the length of the region E2 in the circumferential direction), and the interval a 1 between the pair of mirrors 114a and 114b and the interval a 3 between the pair of mirrors 134a and 134b are adjusted.

圖7係模擬圖6的大徑捲筒D1上的紫外光強度分布所求得的結果。圖7(a)係各波長的紫外光在X軸方向上的強度分布,横軸係表示大徑捲筒D1上的X軸方向的位置(在使長度為600mm之大徑捲筒D1的中心位置為0mm時的位置),縱軸係表示紫外光的強度(mW/cm2)。另外,圖7(b)係大徑捲筒D1在圓周方向上的強度分布,横軸係表示大徑捲筒D1之外側面的圓周方向的位置(在使第2LED單元120的光軸AX2與大徑捲筒D1之外側面交接之位置為0mm時的位置),縱軸係表示紫外光的強度(mW/cm2)。如圖7(a)及(b)所示,可得知從本實施態樣的第1LED單元110所射出之波長365nm的紫外光的峰值強度,及從第3LED單元130所射出之波長385nm的紫外光的峰值強度,變得與從第2LED單元120所射出之波長405nm的紫外光的峰值強度大致相同。 Fig. 7 is a graph showing the results obtained by simulating the ultraviolet light intensity distribution on the large diameter reel D1 of Fig. 6. Fig. 7(a) shows the intensity distribution of the ultraviolet light of each wavelength in the X-axis direction, and the horizontal axis shows the position in the X-axis direction on the large-diameter reel D1 (in the center of the large-diameter reel D1 having a length of 600 mm) The position is 0 mm, and the vertical axis indicates the intensity (mW/cm 2 ) of ultraviolet light. 7(b) shows the intensity distribution in the circumferential direction of the large diameter reel D1, and the horizontal axis indicates the position in the circumferential direction of the outer surface of the large diameter reel D1 (in the optical axis AX2 of the second LED unit 120 and The position at which the outer side of the large diameter reel D1 is transferred is 0 mm, and the vertical axis indicates the intensity (mW/cm 2 ) of ultraviolet light. As shown in FIGS. 7(a) and 7(b), the peak intensity of ultraviolet light having a wavelength of 365 nm emitted from the first LED unit 110 of the present embodiment and the wavelength of 385 nm emitted from the third LED unit 130 can be known. The peak intensity of the ultraviolet light is substantially the same as the peak intensity of the ultraviolet light having a wavelength of 405 nm emitted from the second LED unit 120.

如此,本實施態樣的光照射裝置100,係以下述方式所構成:藉由將第1LED單元110、第2LED單元120及第3LED單元130沿著Y軸方向平面狀地配置,且調整第1LED單元110的一對反射鏡114a、114b之間隔a1,及第3LED單元130的一對反射鏡134a、134b之間隔a3,而使從各LED單元所射出之紫外光的峰值強度在照射目標物上大致相等。因此,若將本實施態樣的光照射裝置100應用於圖案形成裝置,並不會導致生產效率降低,而可精準地轉印微細構造圖案。 As described above, the light irradiation device 100 of the present embodiment is configured such that the first LED unit 110, the second LED unit 120, and the third LED unit 130 are arranged in a planar shape along the Y-axis direction, and the first LED is adjusted. The interval a 1 between the pair of mirrors 114a and 114b of the unit 110 and the interval a 3 of the pair of mirrors 134a and 134b of the third LED unit 130 are such that the peak intensity of the ultraviolet light emitted from each LED unit is at the irradiation target. The objects are roughly equal. Therefore, when the light irradiation device 100 of the present embodiment is applied to the pattern forming device, the production efficiency is not lowered, and the fine structure pattern can be accurately transferred.

以上雖說明本實施態樣,但本發明並非係限定於上述構成者,可在本 發明之技術思想的範圍內進行各種變化。 Although the present embodiment has been described above, the present invention is not limited to the above-described constituents, and can be used in the present invention. Various changes are made within the scope of the technical idea of the invention.

本實施態樣中,第1LED單元110的光源部112、第2LED單元120的光源部122及第3LED單元130的光源部132雖分別具備2列(Y軸方向)×85個(X軸方向)的LED元件113、123、133,但並不限定於這樣的結構,只要是沿著X軸方向隔著既定間隔並排n個(n為2以上的整數),沿著Y方向隔著既定間隔並排m列(m為1以上的整數)的結構即可。 In the present embodiment, the light source unit 112 of the first LED unit 110, the light source unit 122 of the second LED unit 120, and the light source unit 132 of the third LED unit 130 are provided in two rows (Y-axis direction) × 85 (X-axis direction). The LED elements 113, 123, and 133 are not limited to such a configuration, and are arranged in parallel along the X-axis direction at a predetermined interval (n is an integer of 2 or more), and are arranged side by side at a predetermined interval in the Y direction. The m column (m is an integer of 1 or more) may have a structure.

本實施態樣中,雖係由3個不同波長的紫外照射光線構成,但並不僅限於此種結構,本發明亦可應用於照射N種(N為2以上的整數)不同波長之紫外光線的光照射裝置100。另外,本實施態樣中,雖係從1個第1LED單元110射出波長365nm的紫外光、從1個第2LED單元120射出波長405nm的紫外光、從1個第3LED單元130射出波長385nm的紫外光的結構,但並不限定於此結構,亦可為具有複數個射出各波長之紫外光的LED單元。亦即,本實施態樣的光照射裝置100,可為具備射出N種(N為2以上的整數)不同波長之光線的N×M個(M為1以上的整數)LED單元的構成。另外,此情況中,N×M個LED單元係沿著Y軸方向並排,只要滿足上述條件式(7)、(8)及(9),會產生與本實施態樣相同的效果,則並未特別需要等間隔並排。亦即,上述條件式(7),(8)及(9),可如同下述的條件式(10)、(11)及(12)一般化。 In this embodiment, although it is composed of three different wavelengths of ultraviolet light, it is not limited to such a structure, and the present invention can also be applied to irradiating N kinds of light (N is an integer of 2 or more) of different wavelengths of ultraviolet light. The light irradiation device 100. In the present embodiment, ultraviolet light having a wavelength of 365 nm is emitted from one first LED unit 110, ultraviolet light having a wavelength of 405 nm is emitted from one second LED unit 120, and ultraviolet light having a wavelength of 385 nm is emitted from one third LED unit 130. The structure of the light is not limited to this structure, and may be an LED unit having a plurality of ultraviolet light beams emitting respective wavelengths. In other words, the light irradiation device 100 of the present embodiment may be configured to include N×M (M is an integer of 1 or more) LED units that emit N types of light (N is an integer of 2 or more) of different wavelengths. Further, in this case, N × M LED units are arranged side by side in the Y-axis direction, and as long as the above conditional expressions (7), (8), and (9) are satisfied, the same effects as in the present embodiment are produced, and There is no special need to arrange them side by side at equal intervals. That is, the above conditional expressions (7), (8) and (9) can be generalized as in the following conditional expressions (10), (11) and (12).

ai>c‧‧‧(10) a i >c‧‧‧(10)

ai×bi=k(k為既定常數)‧‧‧(11) a i ×b i =k (k is a given constant)‧‧‧(11)

d<e‧‧‧(12) d<e‧‧‧(12)

此處、ai為N×M個光學單元之中,將行進距離WD最長的光學單元(亦即,位於Y軸方向兩端的光學單元的任一方)作為第1號光學單元,沿著Y軸方向依序定義第1號至第N×M號光學單元時,第i號(i為1以上N×M以下的整數)LED單元的一對反射鏡之間隔。另外、bi為第i號LED單元的行進距離WD(亦即,LED單元的光軸的射出面至捲筒外側面的距離),c為光源部在Y軸方向上的尺寸。另外,d為位於Y軸方向兩端之反射鏡間的距離,e為捲筒的直徑。 Here, a i is an N × M optical unit, and an optical unit having the longest travel distance WD (that is, one of optical units located at both ends in the Y-axis direction) is used as the first optical unit along the Y-axis. When the optical units of No. 1 to N×M are sequentially defined in the order, the interval between the pair of mirrors of the i-th (i is an integer of 1 or more and N×M or less) LED unit. Further, b i is the travel distance WD of the i-th LED unit (that is, the distance from the exit surface of the optical unit of the LED unit to the outer surface of the reel), and c is the size of the light source unit in the Y-axis direction. Further, d is the distance between the mirrors at both ends in the Y-axis direction, and e is the diameter of the reel.

又,本實施態樣中,雖係沿著Y軸方向依序配置第1LED單元110、第2LED單元120及第3LED單元130,且隨著照射目標物移動依序對其照射波長365nm的紫外光、波長405nm的紫外光、波長385nm的紫外光的構成,但只要可使塗佈於照射目標物上的紫外線硬化樹脂確實硬化,則該順序並未特別限定。此外,由於搭載本實施態樣之光照射裝置100的圖案形成裝置,必須先使紫外線硬化樹脂的表面硬化之後,再使其內部硬化,較能夠形成高精度的圖案,故期望以依序對照射目標物照射短波長至長波長之光線的方式,配置各LED單元;在使用上述N×M個LED單元的情況下,期望以依照各波長(即N種)進行群組化的方式進行配置。 Further, in the present embodiment, the first LED unit 110, the second LED unit 120, and the third LED unit 130 are arranged in this order along the Y-axis direction, and the ultraviolet light having a wavelength of 365 nm is sequentially irradiated as the irradiation target moves. The ultraviolet light having a wavelength of 405 nm and the ultraviolet light having a wavelength of 385 nm are not particularly limited as long as the ultraviolet curable resin applied to the object to be irradiated can be surely cured. Further, since the pattern forming apparatus of the light irradiation device 100 of the present embodiment is mounted, it is necessary to first harden the surface of the ultraviolet curable resin, and then to harden the inside thereof, so that a highly precise pattern can be formed. Each of the LED units is disposed such that the target emits light of a short wavelength to a long wavelength. When the above-described N×M LED units are used, it is desirable to arrange them in such a manner that they are grouped according to each wavelength (that is, N types).

又,本實施態樣的LED元件113雖具備配置為正方形格子狀的4個LED晶片113a,但並不限定於此結構,只要具備至少1個以上的LED晶片即可。 Further, the LED element 113 of the present embodiment includes four LED chips 113a arranged in a square lattice shape. However, the LED element 113 is not limited to this configuration, and may be provided with at least one or more LED chips.

(第2實施態樣) (Second embodiment)

圖8係說明本發明之第2實施態樣的光照射裝置200的結構的左側視 圖。本實施態樣的光照射裝置200,係對於小徑捲筒D2照射紫外光的裝置,其具備從覆蓋玻璃105往小徑捲筒D2之外側面延伸的一對延長鏡210、230,且將第2LED單元120的一對反射鏡124a、124b之間隔設定為25mm,此點與第1實施態樣的光照射裝置100不同。本實施態樣中,小徑捲筒D2的直徑φ為100mm,第2LED單元120的行進距離WD為5.0mm,第1LED單元110及第3LED單元130的行進距離WD為16.6mm。此外,圖8中,與圖6相同,為了方便說明,省略基板101及照射目標物P1。另外,圖8中,亦與圖4相同,示意地將被第1LED單元110照射的小徑捲筒D2之外側面的區域表示為區域E1(粗實線所示的部分)、將被第2LED單元120照射的小徑捲筒D2之外側面的區域表示為區域E2(粗虛線所示的部分)、將被第3LED單元130照射的小徑捲筒D2之外側面的區域表示為區域E3(粗實線所示的部分)。 Fig. 8 is a left side view showing the configuration of a light irradiation device 200 according to a second embodiment of the present invention. Figure. The light irradiation device 200 of the present embodiment is a device that irradiates ultraviolet light to the small diameter reel D2, and includes a pair of extension mirrors 210 and 230 extending from the cover glass 105 to the outer side surface of the small diameter reel D2, and The interval between the pair of mirrors 124a and 124b of the second LED unit 120 is set to 25 mm, which is different from the light irradiation device 100 of the first embodiment. In the present embodiment, the diameter φ of the small diameter reel D2 is 100 mm, the traveling distance WD of the second LED unit 120 is 5.0 mm, and the traveling distance WD of the first LED unit 110 and the third LED unit 130 is 16.6 mm. In addition, in FIG. 8, like FIG. 6, for the convenience of description, the substrate 101 and the irradiation target P1 are omitted. In addition, in FIG. 8, similarly to FIG. 4, the area on the outer side surface of the small diameter reel D2 irradiated by the first LED unit 110 is schematically shown as the area E1 (portion indicated by a thick solid line), and the second LED is to be used. The area on the outer side of the small diameter reel D2 irradiated by the unit 120 is shown as the area E2 (portion indicated by a thick broken line), and the area on the outer side of the small diameter reel D2 irradiated by the third LED unit 130 is represented as an area E3 ( The part shown by the thick solid line).

第1LED單元110、第2LED單元120及第3LED單元130所射出之紫外光,因為具有既定的發散角,故若如同本實施態樣,小徑捲筒D2的直徑變細,使得第2LED單元120的行進距離WD2與第1LED單元110及第3LED單元130的行進距離WD1、WD3的差值變大,導致從第1LED單元110及第3LED單元130所射出之紫外光的一部分,照射至小徑捲筒D2的外側。於是,本實施態樣中,以使在Y軸方向上最外側的第1LED單元110的反射鏡114a與第3LED單元130的反射鏡134b夾住覆蓋玻璃105並且各自延長的方式,設置一對延長鏡210、230。 Since the ultraviolet light emitted from the first LED unit 110, the second LED unit 120, and the third LED unit 130 has a predetermined divergence angle, the diameter of the small diameter reel D2 is reduced as in the present embodiment, so that the second LED unit 120 is made smaller. The difference between the travel distance WD2 and the travel distances WD1 and WD3 of the first LED unit 110 and the third LED unit 130 is increased, and a part of the ultraviolet light emitted from the first LED unit 110 and the third LED unit 130 is irradiated to the small-diameter roll. The outside of the cylinder D2. Therefore, in the present embodiment, a pair of extensions are provided so that the mirror 114a of the first LED unit 110 and the mirror 134b of the third LED unit 130 in the Y-axis direction are sandwiched by the cover glass 105 and each is extended. Mirrors 210, 230.

延長鏡210,係在X軸方向延長的矩形反射鏡,其反射面朝向第1LED單元110的光軸AX1側,且與反射鏡114a配置於同一平面上。從X 軸方向觀察時,延長鏡210的基端部,以接近覆蓋玻璃105的方式配置,前端部則配置於小徑捲筒D2之外側面附近。因此,如上所述,從第1LED單元110所射出之紫外光,雖沿著Z軸方向以既定的發散角展開,但欲往反射鏡114a側(亦即,圖8的上側)展開的紫外光,因為延長鏡210而反射至小徑捲筒D2之外側面(圖8:反射路徑R1),而照射區域E1。因此,來自第1LED單元110的直接光線與來自延長鏡210的反射光線射入區域E1。此處,從第1LED單元110所射出之紫外光,因為一對反射鏡114a、114b而混合,進而成為均勻的強度,使得來自第1LED單元110的直接光線與來自延長鏡210的反射光線為相同強度。因此,若來自第1LED單元110的直接光線與來自延長鏡210的反射光線入射區域E1,則該峰值強度成為大約2倍。亦即,入射本實施態樣之區域E1的紫外光的峰值強度,大約成為入射第1實施態樣的區域E1之紫外光的峰值強度的2倍。 The extension mirror 210 is a rectangular mirror that is elongated in the X-axis direction, and has a reflection surface that faces the optical axis AX1 side of the first LED unit 110 and is disposed on the same plane as the mirror 114a. From X When viewed in the axial direction, the proximal end portion of the extension mirror 210 is disposed so as to be close to the cover glass 105, and the distal end portion is disposed near the outer side surface of the small diameter reel D2. Therefore, as described above, the ultraviolet light emitted from the first LED unit 110 is developed at a predetermined divergence angle along the Z-axis direction, but the ultraviolet light to be developed toward the mirror 114a side (that is, the upper side of FIG. 8) is developed. Because the mirror 210 is extended, it is reflected to the outer side of the small diameter reel D2 (FIG. 8: reflection path R1), and the area E1 is irradiated. Therefore, the direct light from the first LED unit 110 and the reflected light from the extended mirror 210 enter the region E1. Here, the ultraviolet light emitted from the first LED unit 110 is mixed by the pair of mirrors 114a and 114b, and further has uniform intensity, so that the direct light from the first LED unit 110 is the same as the reflected light from the extension mirror 210. strength. Therefore, if the direct light from the first LED unit 110 and the reflected light incident region E1 from the extension mirror 210 are equal to each other, the peak intensity is approximately doubled. That is, the peak intensity of the ultraviolet light incident on the region E1 of the present embodiment is approximately twice the peak intensity of the ultraviolet light incident on the region E1 of the first embodiment.

延長鏡230,亦與反射鏡210相同,係在X軸方向上延長的矩形反射鏡,其反射面朝向第3LED單元130的光軸AX3側,且配置在與反射鏡134b相同的平面上。從X軸方向觀察時,延長鏡230的基端部係以接近覆蓋玻璃105的方式配置,而前端部則配置於小徑捲筒D2之外側面附近。因此,如上所述,從第3LED單元130所射出之紫外光,雖沿著Z軸方向以既定的發散角展開,但欲展開至反射鏡134b側(亦即,圖8的下側)的紫外光,因為延長鏡230而被反射至小徑捲筒D2的外側面(圖8:反射路徑R3),進而照射區域E3。如此,來自第3LED單元130的直接光線與來自延長鏡230的反射光線射入區域E3。因此,與上述的區域E1相同,射入本實施態樣之區域E3的紫外光的峰值強度,大約成為射入第1實施態樣之區域E3的紫外光之峰值強度的2倍。 Similarly to the mirror 210, the extension mirror 230 is a rectangular mirror that is elongated in the X-axis direction, and its reflection surface faces the optical axis AX3 side of the third LED unit 130, and is disposed on the same plane as the mirror 134b. When viewed from the X-axis direction, the proximal end portion of the extension mirror 230 is disposed close to the cover glass 105, and the distal end portion is disposed near the outer side surface of the small diameter reel D2. Therefore, as described above, the ultraviolet light emitted from the third LED unit 130 is developed at a predetermined divergence angle along the Z-axis direction, but is developed to the ultraviolet side of the mirror 134b side (that is, the lower side of FIG. 8). The light is reflected by the extension mirror 230 to the outer side surface of the small diameter reel D2 (FIG. 8: reflection path R3), and further irradiates the area E3. Thus, the direct light from the third LED unit 130 and the reflected light from the extension mirror 230 are incident on the region E3. Therefore, similarly to the above-described region E1, the peak intensity of the ultraviolet light incident on the region E3 of the present embodiment is approximately twice the peak intensity of the ultraviolet light incident on the region E3 of the first embodiment.

如此,從本實施態樣的第1LED單元110及第3LED單元130所射出之紫外光,在小徑捲筒D2之外側面上的峰值強度,相較於第1實施態樣,大約成為2倍。因此,本實施態樣中,將上述的條件式(7)及(8)變更為以下的條件式(13)及(14),藉由根據條件式(13)及(14),設定第2LED單元120的一對反射鏡124a、124b之間隔a2,而使得從各LED單元所射出之紫外光的峰值強度大致相等。 As described above, the peak intensity of the ultraviolet light emitted from the first LED unit 110 and the third LED unit 130 of the present embodiment on the outer surface of the small diameter reel D2 is approximately twice as large as that of the first embodiment. . Therefore, in the present embodiment, the conditional expressions (7) and (8) described above are changed to the following conditional expressions (13) and (14), and the second LED is set by the conditional expressions (13) and (14). The interval a 2 between the pair of mirrors 124a, 124b of the unit 120 is such that the peak intensities of the ultraviolet light emitted from the respective LED units are substantially equal.

a1、a2、a3>c‧‧‧(13) a 1 , a 2 , a 3 >c‧‧‧(13)

a1×b1/2=a2×b2=a3×b3/2=k(k為既定的常數)‧‧‧(14) a 1 ×b 1 /2=a 2 ×b 2 =a 3 ×b 3 /2=k (k is a predetermined constant)‧‧‧(14)

又,根據本實施態樣的光照射裝置200,可藉由一對延長鏡210、230,使本來照射至小徑捲筒D2外側的紫外光,返回小徑捲筒D2側,故捲筒徑最多可縮小至一對延長鏡210、230之間隔距離。亦即,若使一對延長鏡210、230之間隔(亦即,第1LED單元110的反射鏡114a與第3LED單元130的反射鏡134b之間的距離)為d,並使捲筒的直徑為e,則可導出以下的條件式(15)。 Further, according to the light irradiation device 200 of the present embodiment, the ultraviolet light originally irradiated to the outside of the small diameter reel D2 can be returned to the small diameter reel D2 side by the pair of extension mirrors 210 and 230, so that the reel diameter The distance between the pair of extension mirrors 210 and 230 can be reduced to a maximum. That is, the interval between the pair of extension mirrors 210 and 230 (that is, the distance between the mirror 114a of the first LED unit 110 and the mirror 134b of the third LED unit 130) is d, and the diameter of the reel is e, the following conditional expression (15) can be derived.

d≦e‧‧‧(15) D≦e‧‧‧(15)

如此,本實施態樣中,在滿足條件式(13)、(14)及(15)時,從第1LED單元110所射出之波長365nm的紫外光的峰值強度、從第2LED單元120所射出之波長405nm的紫外光的峰值強度以及從第3LED單元130所射出 之波長385nm的紫外光的峰值強度分別變得大致相等。 As described above, in the present embodiment, when the conditional expressions (13), (14), and (15) are satisfied, the peak intensity of the ultraviolet light having a wavelength of 365 nm emitted from the first LED unit 110 is emitted from the second LED unit 120. Peak intensity of ultraviolet light having a wavelength of 405 nm and emitted from the third LED unit 130 The peak intensities of the ultraviolet light having a wavelength of 385 nm become substantially equal.

圖9係模擬圖8之小徑捲筒D2上的紫外光的強度分布而求得的結果。圖9(a)係各波長的紫外光在X軸方向上的強度分布,横軸係表示小徑捲筒D2上的X軸方向的位置(在使長度為600mm的小徑捲筒D2的中心位置為0mm時的位置),縱軸係表示紫外光的強度(mW/cm2)。另外,圖9(b)係小徑捲筒D2在圓周方向上的強度分布,横軸係表示小徑捲筒D2之外側面在圓周方向上的位置(使第2LED單元120的光軸AX2與小徑捲筒D2之外側面交接之位置為0mm時的位置),縱軸係表示紫外光的強度(mW/cm2)。如圖9(a)及(b)所示,可得知與第1實施態樣相同,本實施態樣的第1LED單元110所射出之波長365nm的紫外光的峰值強度、第2LED單元120所射出之波長405nm的紫外光的峰值強度以及第3LED單元130所射出之波長385nm的紫外光的峰值強度,分別大致相同。 Fig. 9 is a result obtained by simulating the intensity distribution of ultraviolet light on the small diameter reel D2 of Fig. 8. Fig. 9(a) shows the intensity distribution of the ultraviolet light of each wavelength in the X-axis direction, and the horizontal axis shows the position in the X-axis direction on the small-diameter reel D2 (in the center of the small-diameter reel D2 having a length of 600 mm) The position is 0 mm, and the vertical axis indicates the intensity (mW/cm 2 ) of ultraviolet light. 9(b) shows the intensity distribution of the small diameter reel D2 in the circumferential direction, and the horizontal axis shows the position of the outer side surface of the small diameter reel D2 in the circumferential direction (the optical axis AX2 of the second LED unit 120 is made The position where the outer side of the small diameter reel D2 is transferred is 0 mm, and the vertical axis indicates the intensity (mW/cm 2 ) of ultraviolet light. As shown in FIGS. 9(a) and 9(b), the peak intensity of ultraviolet light having a wavelength of 365 nm emitted from the first LED unit 110 of the present embodiment and the second LED unit 120 can be obtained as in the first embodiment. The peak intensity of the ultraviolet light having a wavelength of 405 nm emitted and the peak intensity of the ultraviolet light having a wavelength of 385 nm emitted by the third LED unit 130 are substantially the same.

如此,本實施態樣的光照射裝置200中,亦與第1實施態樣相同,係以各LED單元所射出之紫外光的峰值強度在照射目標物上變得大致相等的方式所構成。因此,若將本實施態樣的光照射裝置200應用於圖案形成裝置,則可在不降低生產效率的情況下,精準地轉印微細構造圖案。 In the light irradiation device 200 of the present embodiment, as in the first embodiment, the peak intensity of the ultraviolet light emitted from each of the LED units is substantially equal to the irradiation target. Therefore, when the light irradiation device 200 of the present embodiment is applied to the pattern forming device, the fine structure pattern can be accurately transferred without lowering the production efficiency.

此外,本實施態樣的光照射裝置200,具備一對延長鏡210、230,且第2LED單元120的一對反射鏡124a、124b之間隔不同,此點與第1實施態樣的光照射裝置100不同。因此,只要係以可裝卸的方式構成一對延長鏡210、230,並以可調整第2LED單元120之一對反射鏡124a、124b的方式構成,則可因應所使用之捲筒的外徑,切換本實施態樣的光照射裝置 200與第1實施態樣的光照射裝置100以進行使用。 Further, the light irradiation device 200 of the present embodiment includes a pair of extension mirrors 210 and 230, and the distance between the pair of mirrors 124a and 124b of the second LED unit 120 is different from that of the first embodiment. 100 different. Therefore, as long as the pair of extension mirrors 210 and 230 are detachably formed and the mirrors 124a and 124b can be adjusted by adjusting one of the second LED units 120, the outer diameter of the reel used can be used. Switching the light irradiation device of the embodiment The light irradiation device 100 of the first embodiment is used for use.

此外,本實施態樣的光照射裝置200,與第1實施態樣的光照射裝置100相同,亦可為具備射出N種(N為2以上的整數)不同波長之光線的N×M個(M為1以上的整數)的LED單元的構成。因此,若仿效第1實施態樣,將上述條件式(13)、(14)及(15)一般化,則如以下所述。 In addition, the light irradiation device 200 of the present embodiment may be similar to the light irradiation device 100 of the first embodiment, and may have N×M pieces of light of different wavelengths of N types (N is an integer of 2 or more). The configuration of the LED unit in which M is an integer of 1 or more. Therefore, if the above conditional expressions (13), (14), and (15) are generalized as follows, the following description will be given.

a1、a(N×M)、ai>c‧‧‧(16) a 1 , a (N×M) , a i >c‧‧‧(16)

a1×b1/2=a(N×M)×b(N×M)/2=ai×bi=k(k為既定的常數)‧‧‧(17) a 1 ×b 1 /2=a (N×M) ×b (N×M) /2=a i ×b i =k (k is a predetermined constant)‧‧‧(17)

d≦e‧‧‧(18) D≦e‧‧‧(18)

此處,a1為N×M個光學單元之中,將行進距離WD最長的光學單元作為第1號光學單元,沿著Y軸方向依序定義第1號至第N×M號光學單元時,第1號LED單元的一對反射鏡之間的間隔。另外、b1為第1號LED單元的行進距離WD。另外、a(N×M)為第N×M號LED單元的一對反射鏡之間的間隔、b(N×M)為第N×M號LED單元的行進距離WD。另外、ai為第i號(i為2以上(N×M-1)以下的整數)的LED單元的一對反射鏡之間的間隔、bi為第i號LED單元的行進距離WD。另外,d為位於Y軸方向兩端之反射鏡間的距離,e為捲筒的直徑。 Here, a 1 is an N × M optical unit, and an optical unit having the longest travel distance WD is used as the first optical unit, and the first to N×M optical units are sequentially defined along the Y-axis direction. The interval between the pair of mirrors of the No. 1 LED unit. Further, b 1 is the travel distance WD of the first LED unit. Further, a (N × M) is an interval between a pair of mirrors of the N × Mth LED unit, and b (N × M) is a travel distance WD of the N × Mth LED unit. Further, a i is the interval between the pair of mirrors of the LED unit of the i-th (i is an integer of 2 or more (N × M-1) or less), and b i is the travel distance WD of the i-th LED unit. Further, d is the distance between the mirrors at both ends in the Y-axis direction, and e is the diameter of the reel.

(第3實施態樣) (Third embodiment)

圖10係說明本發明之第3實施態樣的光照射裝置300所具備的第1LED單元110A、第2LED單元120A及第3LED單元130A的結構的圖。本實施態樣的第1LED單元110A、第2LED單元120A以及第3LED單元130A中,各LED單元上所配置的LED元件113、123、133係配置為格紋 狀(亦即,僅以間距PH之1/2的距離,使第1列的85個LED元件相對第2列的85個LED元件偏離而互相錯開),此點與第1實施態樣的光照射裝置100不同。 FIG. 10 is a view showing a configuration of the first LED unit 110A, the second LED unit 120A, and the third LED unit 130A included in the light irradiation device 300 according to the third embodiment of the present invention. In the first LED unit 110A, the second LED unit 120A, and the third LED unit 130A of the present embodiment, the LED elements 113, 123, and 133 disposed on the respective LED units are arranged in a check pattern. The shape (that is, the distance between the 85 LED elements in the first column and the 85 LED elements in the second column is shifted from each other by a distance of 1/2 of the pitch PH), and the light of the first embodiment is different from that of the first embodiment. The illumination device 100 is different.

若將LED元件113、123、133如此配置,則第1LED單元110A、第2LED單元120A以及第3LED單元130A所射出之2列的線狀的紫外光,分別在X軸方向上,僅以LED元件113、123、133之間距PH的1/2的距離,相對地偏離。因此,因為互相抵消了各線狀之紫外光之中光量分布變低的部分,故可在照射目標物上,得到在X軸方向大致均勻的光量分布。 When the LED elements 113, 123, and 133 are arranged as described above, the linear ultraviolet light emitted by the first LED unit 110A, the second LED unit 120A, and the third LED unit 130A is in the X-axis direction, and only the LED elements are used. The distance between 113, 123, and 133 from 1/2 of PH is relatively deviated. Therefore, since the portion where the light amount distribution of each of the linear ultraviolet light is low is canceled, the light amount distribution which is substantially uniform in the X-axis direction can be obtained on the irradiation target.

(第4實施態樣) (Fourth embodiment)

圖11係說明本發明之第4實施態樣的光照射裝置400所具備之第1LED單元110B、第2LED單元120B以及第3LED單元130B的結構的圖。本實施態樣的第1LED單元110B、第2LED單元120B以及第3LED單元130B中,各LED單元上所配置的LED元件113、123、133,係以其一邊的對角線與X軸方向平行的方式配置,此點與第1實施態樣的光照射裝置100不同。 FIG. 11 is a view showing a configuration of the first LED unit 110B, the second LED unit 120B, and the third LED unit 130B included in the light irradiation device 400 according to the fourth embodiment of the present invention. In the first LED unit 110B, the second LED unit 120B, and the third LED unit 130B of the present embodiment, the LED elements 113, 123, and 133 disposed on the respective LED units have a diagonal line parallel to the X-axis direction. This configuration is different from the light irradiation device 100 of the first embodiment.

若將LED元件113、123、133如此配置,則各LED元件所射出之紫外光以及從與各LED元件鄰接之LED元件所射出的紫外光,在X軸方向及Y軸方向上互相重疊,故可在照射目標物上得到更均勻的光量分布。 When the LED elements 113, 123, and 133 are arranged as described above, the ultraviolet light emitted from each of the LED elements and the ultraviolet light emitted from the LED elements adjacent to the respective LED elements overlap each other in the X-axis direction and the Y-axis direction. A more uniform light amount distribution can be obtained on the irradiation target.

此外,本次所揭示的實施態樣,所有的點皆為例示,不應被認為係限制本發明者。本發明之範圍,並非僅為上述之說明,更包含在申請專利範圍所表示的範圍內,以及與申請專利範圍均等的意義及範圍內的所有變化。 In addition, all the points of the present disclosure are exemplified and should not be construed as limiting the present invention. The scope of the present invention is defined by the scope of the invention and the scope of the invention and the scope of the invention.

100‧‧‧光照射裝置 100‧‧‧Lighting device

105‧‧‧覆蓋玻璃 105‧‧‧ Covering glass

110‧‧‧第1LED單元 110‧‧‧1st LED unit

113、123、133‧‧‧LED元件 113, 123, 133‧‧‧ LED components

114a、114b、124a、124b、134a、134b‧‧‧反射鏡 114a, 114b, 124a, 124b, 134a, 134b‧‧‧ mirror

120‧‧‧第2LED單元 120‧‧‧2nd LED unit

130‧‧‧第3LED單元 130‧‧‧3rd LED unit

AX1、AX2、AX3‧‧‧光軸 AX1, AX2, AX3‧‧‧ optical axis

D1‧‧‧大徑捲筒 D1‧‧‧ large diameter reel

E1、E2、E3‧‧‧區域 E1, E2, E3‧‧‧ areas

Claims (11)

一種光照射裝置,係對於沿著圓柱狀之一捲筒外側面的一部分密合移動之片狀照射目標物照射光線之光照射裝置,該光照射裝置包含:複數光學單元,包含:以複數發光元件所構成的一光源部,該些發光元件係在一基板上以沿著與該捲筒之中心軸平行的一第1方向隔著一第1既定間隔並排n個(n為2以上的整數),沿著與該第1方向垂直的一第2方向隔著一第2既定間隔並排m列(m為1以上的整數),且以使一光軸方向與和該基板面垂直之第3方向一致的方式配置;及一對反射鏡,以從該第2方向夾住該些發光元件之光軸的方式,在該第1方向及該第3方向上延伸,並以反射面相對的方式配置,且來自該光源部的光線係由該一對反射鏡所引導,以對於該捲筒外側面的一部分射出既定發散角及光量的光線;其中,該些光學單元係由射出N種(N為2以上的整數)不同波長之光線的N×M個(M為1以上的整數)光學單元所構成;該N×M個光學單元的各射出面係配置於以該第1方向與該第2方向所定義的既定基準平面上;各該光學單元的該一對反射鏡之間的距離,係根據從該光軸的該基準平面至該捲筒外側面的距離所設定。 A light illuminating device is a light illuminating device for illuminating a target illuminating object along a portion of a cylindrical outer surface of a cylindrical roll, the light illuminating device comprising: a plurality of optical units, comprising: illuminating in plural a light source unit formed by the elements, wherein the light-emitting elements are arranged on a substrate so as to be arranged in a first direction parallel to a central axis of the reel at a predetermined interval (n is an integer of 2 or more) And a second direction perpendicular to the first direction is arranged in a second predetermined interval at intervals of m (m is an integer of 1 or more), and an optical axis direction is the third perpendicular to the substrate surface And a pair of mirrors extending in the first direction and the third direction so as to face each other with the reflecting surface so as to sandwich the optical axes of the light emitting elements from the second direction Arranging, and the light from the light source portion is guided by the pair of mirrors to emit light of a predetermined divergence angle and a quantity of light for a portion of the outer surface of the reel; wherein the optical units are emitted by N species (N N for more than 2 integers of different wavelengths of light ×M (M is an integer of 1 or more) optical unit; each of the emission surfaces of the N×M optical units is disposed on a predetermined reference plane defined by the first direction and the second direction; The distance between the pair of mirrors of the optical unit is set according to the distance from the reference plane of the optical axis to the outer side of the reel. 如申請專利範圍第1項所述之光照射裝置,其中,在該N×M個光學單元之中,在將該光軸的該基準平面至該捲筒外側面的距離最長的光學單元作為一第1號光學單元,且沿著該第2方向依序定義第1號至第N×M號光學單元時,使第i號(i為1以上N×M以下的整數)的光學單元的該一對反射鏡間的距離為ai、使該光軸的該基準平面至該捲筒外側面的距離為bi、使該光源部的該第2方向的尺寸為c、使位於該第2方向的兩端之反射鏡之間的距離為d且使該捲筒的直徑為e時,滿足下式(1)、(2)及(3):ai>c‧‧‧(1) ai×bi=k(k為既定常數)‧‧‧(2) d<e‧‧‧(3) The light irradiation device according to claim 1, wherein among the N×M optical units, an optical unit having the longest distance from the reference plane of the optical axis to the outer side surface of the reel is used as a In the first optical unit, when the optical units No. 1 to No. N×M are sequentially defined along the second direction, the optical unit of the i-th (i is an integer of 1×N=M or less) is used. The distance between the pair of mirrors is a i , the distance from the reference plane of the optical axis to the outer surface of the reel is b i , and the dimension of the second direction of the light source unit is c, so that the second is located When the distance between the mirrors at both ends of the direction is d and the diameter of the reel is e, the following formulas (1), (2), and (3) are satisfied: a i > c‧‧‧(1) a i ×b i =k (k is a given constant)‧‧‧(2) d<e‧‧‧(3) 如申請專利範圍第1項所述之光照射裝置,其中更包含:一對延長鏡,在該N×M個光學單元之中,將從該光軸的該基準平面至該 捲筒外側面的距離最長的光學單元作為一第1號光學單元,而沿著該第2方向依序從第1號開始定義至第N×M號光學單元時,其從位於該第2方向兩端的各反射鏡之前端部大致平行地延伸至該捲筒外側面附近,並分別反射該第1號及第N×M號光學單元所射出之光線;在使該第1號光學單元的該一對反射鏡之間的距離為a1,使該第1號光學單元的該光軸的該基準平面至該捲筒外側面的距離為b1,使該第N×M號光學單元的該一對反射鏡間的距離為a(N×M),使該第N×M號光學單元的該光軸的該基準平面至該捲筒外側面的距離為b(N×M),使第i號(i為2以上(N×M-1)以下的整數)的光學單元的該一對反射鏡間的距離為ai,使該第i號光學單元的該光軸的該基準平面至該捲筒外側面的距離為bi,使該光源部的該第2方向的尺寸為c,使位於該第2方向兩端的反射鏡間的距離為d,並使該捲筒的直徑為e時,滿足下式(4)、(5)及(6):a1、a(N×M)、ai>c‧‧‧(4) a1×b1/2=a(N×M)×b(N×M)/2=ai×bi=k(k為既定常數)‧‧‧(5) d≦e‧‧‧(6) The light irradiation device of claim 1, further comprising: a pair of extension mirrors, from the reference plane of the optical axis to the outer side of the reel, among the N×M optical units The longest optical unit is the first optical unit, and the mirrors from the first direction to the N×M optical unit are sequentially arranged along the second direction, and the mirrors are located at both ends of the second direction. The front end portion extends substantially parallel to the vicinity of the outer side surface of the reel, and respectively reflects the light emitted by the first and N×M optical units; and the pair of mirrors of the first optical unit between the distance of a 1, so that the reference plane of the optical axis of the optical unit No. 1 from the drum to the outer side surface is b 1, so that the number of N × M optical unit of the pair of mirrors The distance is a (N × M) such that the distance from the reference plane of the optical axis of the optical unit of the N×M optical unit to the outer side surface of the reel is b (N×M) , so that the i-th (i is the distance between the pair of mirrors integer of 2 or more (N × M-1) or less) of the optical unit is a i, so that the i-th optical axis of the optical unit of the group Distance from the plane to the outer surface of the drum b i, the size of the second portion of the light source direction is c, the distance between the opposite ends located on the second mirror is d, and the diameter of the drum When it is e, the following formulas (4), (5), and (6) are satisfied: a 1 , a (N × M) , a i > c‧ ‧ (4) a 1 × b 1 /2 = a (N ×M) ×b (N×M) /2=a i ×b i =k (k is a predetermined constant)‧‧‧(5) d≦e‧‧‧(6) 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該N×M個光學單元的各射出面,沿著該第2方向等間隔配置。 The light irradiation device according to any one of claims 1 to 3, wherein each of the emission surfaces of the N×M optical units is disposed at equal intervals along the second direction. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該N×M個光學單元,係以使該照射目標物隨著該照射目標物的移動依序接受短波長至長波長之光線照射的方式,依照各波長群組化配置。 The light irradiation device according to any one of claims 1 to 3, wherein the N×M optical units are such that the irradiation target sequentially receives a short wavelength as the irradiation target moves. The method of irradiating light to a long wavelength is grouped according to each wavelength. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該些發光元件係具有實質上為正方形之發光面的LED(Light emitting diode),其係以該發光面的兩邊與該第1方向平行的方式配置。 The light-emitting device according to any one of claims 1 to 3, wherein the light-emitting elements are LEDs having a substantially square light-emitting surface, which are based on the light-emitting surface Both sides are arranged in parallel with the first direction. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該些發光元件,係具有實質上為正方形之發光面的LED,其係以該發光面一邊的對角線與該第1方向平行的方式配置。 The light-emitting device according to any one of claims 1 to 3, wherein the light-emitting elements are LEDs having a substantially square light-emitting surface, which is a diagonal line on one side of the light-emitting surface It is arranged in parallel with this first direction. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該m為2以上;該些發光元件之中,僅以該第1既定間隔的1/2的距離,使該第2方向的第v列(v為1以上(m-1)以下的整數)的發光元件相對第(v+1)列的發光元件 在該第1方向上錯開配置。 The light irradiation device according to any one of claims 1 to 3, wherein the m is 2 or more; and among the light-emitting elements, only a distance of 1/2 of the first predetermined interval is used. The light-emitting element in the v-th column (v is an integer of 1 or more (m-1) or less) in the second direction is opposite to the (v+1)-th column light-emitting element The arrangement is shifted in the first direction. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該發光元件具有至少1個以上的LED晶片。 The light-emitting device according to any one of claims 1 to 3, wherein the light-emitting element has at least one or more LED chips. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該N種不同波長的光線,係包含對塗佈在該照射目標物表面之紫外線硬化型樹脂具有作用之波長的光線。 The light irradiation device according to any one of claims 1 to 3, wherein the N different wavelengths of light comprise wavelengths which have an effect on the ultraviolet curable resin coated on the surface of the irradiation target. The light. 如申請專利範圍第1至3項中任一項所述之光照射裝置,其中,該一對反射鏡,在從該第2方向觀察時,分別具有矩形的形狀。 The light irradiation device according to any one of claims 1 to 3, wherein the pair of mirrors each have a rectangular shape when viewed from the second direction.
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