TW201517319A - Light-emitting structure - Google Patents
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- TW201517319A TW201517319A TW102139296A TW102139296A TW201517319A TW 201517319 A TW201517319 A TW 201517319A TW 102139296 A TW102139296 A TW 102139296A TW 102139296 A TW102139296 A TW 102139296A TW 201517319 A TW201517319 A TW 201517319A
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Abstract
Description
本發明係有關於一種發光結構,尤指一種使用脆性基板的發光結構。 The present invention relates to a light-emitting structure, and more particularly to a light-emitting structure using a brittle substrate.
現今發光二極體最急需解決的問題之一為散熱問題,無論是針對發光二極體本身封裝結構的改良或是將發光二極體放置於散熱係數較高的金屬板的方式或是利用散熱風扇、散熱膏等以輔助散熱皆常見於各式應用中。近年來,較為盛行的方式為,將發光二極體設置於陶瓷基板上,藉以透過陶瓷基板本身良好的散熱性質,以提升發光二極體整體的散熱效率。 One of the most urgent problems to be solved in today's light-emitting diodes is the heat dissipation problem, whether it is for the improvement of the package structure of the light-emitting diode itself or by placing the light-emitting diode on a metal plate with a high heat dissipation coefficient or using heat dissipation. Fans, thermal greases, etc. to assist in heat dissipation are common in a variety of applications. In recent years, a relatively popular method is to provide a light-emitting diode on a ceramic substrate, thereby improving the heat dissipation efficiency of the entire light-emitting diode by transmitting the heat dissipation property of the ceramic substrate itself.
在實務應用中,由於陶瓷基板屬於脆性材質,因此如何穩定的固定陶瓷基板而不使其崩壞,為相關技術人員於固定陶瓷基板時常見的問題之一。其中,目前較為常見的方式為裝設一固定用外框於陶瓷基板外部,藉以穩定的夾持陶瓷基板,而外框再鎖固於承載板上。然,此種設置方式,帶來了諸多不便,例如:依據不同尺寸大小的陶瓷基板,必須量身製作外框,如此相對提升整體成本;再者,外框的設置會遮擋發光二極體所發出的光線,相關技術人員必須調整發光二極體的發光角度等。 In practical applications, since the ceramic substrate is a brittle material, how to stably fix the ceramic substrate without causing it to collapse is one of the common problems that the skilled person has in fixing the ceramic substrate. Among them, the more common method is to install a fixing outer frame on the outside of the ceramic substrate, so as to stably hold the ceramic substrate, and the outer frame is locked on the carrier plate. However, this type of setting brings a lot of inconveniences. For example, according to ceramic substrates of different sizes, it is necessary to tailor the outer frame, so as to increase the overall cost; in addition, the outer frame can block the light-emitting diodes. The light emitted by the relevant technician must adjust the angle of illumination of the light-emitting diode and the like.
本發明實施例在於提供一種發光結構,其可解決習知技術中利用外框夾持陶瓷基板所帶來的遮光以及成本提升等問題。 The embodiment of the invention provides a light-emitting structure, which can solve the problems of shading and cost increase caused by clamping the ceramic substrate by using the outer frame in the prior art.
本發明其中一實施例所提供的一種發光結構,其包括:一承載板;一發光模組,所述發光模組包括一設置在所述承載板上的 脆性基板及一設置在所述脆性基板上的發光單元;一鎖固組件,所述鎖固組件包括至少兩個螺接件及至少兩個分別套設在至少兩個所述螺接件上的彈性件,其中每一個所述螺接件螺接在所述承載板上且同時施加一作用力於所述承載板和所述脆性基板,以使脆性基板固定於承載板上,每一個所述彈性件設置在相對應的所述螺接件與所述承載板之間,以調節至少兩個所述螺接件施加在所述脆性基板上的所述作用力。 A light-emitting structure according to an embodiment of the present invention includes: a carrier board; a light-emitting module, wherein the light-emitting module includes a light-emitting module disposed on the carrier board a brittle substrate and a light-emitting unit disposed on the brittle substrate; a locking assembly, the locking assembly comprising at least two screw members and at least two sleeves respectively disposed on at least two of the screw members An elastic member, wherein each of the screw members is screwed to the carrier plate and simultaneously applies a force to the carrier plate and the brittle substrate to fix the brittle substrate to the carrier plate, each of the An elastic member is disposed between the corresponding screw member and the carrier plate to adjust the force applied by the at least two of the screw members on the brittle substrate.
本發明的有益效果可以在於,本發明實施例所提供的發光結構,其可透過“每一個所述螺接件螺接在所述承載板上且同時施加一作用力於所述承載板和所述脆性基板的上表面”以及“每一個所述彈性件設置在相對應的所述螺接件與所述承載板之間”的設計,以調節至少兩個所述螺接件提供所述脆性基板的作用力,使得脆性基板在不易崩壞的情況下可穩固地設置於承載板上。 The beneficial effects of the present invention may be that the light-emitting structure provided by the embodiment of the present invention can be screwed to the carrier board through each of the screw members and simultaneously exert a force on the carrier board and the The upper surface of the brittle substrate and the design of each of the elastic members disposed between the corresponding screw and the carrier plate to adjust at least two of the screw members to provide the brittleness The force of the substrate makes the brittle substrate stably set on the carrier plate in the case of not easily collapsed.
為使能更進一步瞭解本發明的特徵及技術內容,請參閱以下有關本發明的詳細說明與附圖,然而所附圖式僅提供參考與說明用,並非用來對本發明加以限制者。 For a better understanding of the features and technical aspects of the present invention, reference should be made to the accompanying drawings.
Z‧‧‧發光結構 Z‧‧‧Lighting structure
1‧‧‧承載板 1‧‧‧ carrying board
10‧‧‧螺孔 10‧‧‧ screw holes
2‧‧‧發光模組 2‧‧‧Lighting module
20‧‧‧脆性基板 20‧‧‧Bare substrate
21‧‧‧發光單元 21‧‧‧Lighting unit
211‧‧‧發光二極體 211‧‧‧Lighting diode
212‧‧‧環形膠框 212‧‧‧ ring plastic frame
213‧‧‧封裝膠體 213‧‧‧Package colloid
22‧‧‧焊墊 22‧‧‧ solder pads
23‧‧‧緩衝件 23‧‧‧ Buffer
24‧‧‧導熱層 24‧‧‧thermal layer
25‧‧‧防汙層 25‧‧‧Anti-fouling layer
251‧‧‧第一開口 251‧‧‧ first opening
252‧‧‧第二開口 252‧‧‧ second opening
3‧‧‧鎖固組件 3‧‧‧Locking components
30‧‧‧螺接件 30‧‧‧ Screws
301‧‧‧頭部 301‧‧‧ head
302‧‧‧螺柱 302‧‧‧ Stud
31‧‧‧彈性件 31‧‧‧Flexible parts
32‧‧‧墊片 32‧‧‧shims
321‧‧‧凹槽 321‧‧‧ Groove
322‧‧‧軟性墊片 322‧‧‧Soft gasket
4‧‧‧導熱墊 4‧‧‧ Thermal pad
a‧‧‧緩衝件的厚度 A‧‧‧ Thickness of cushioning parts
b‧‧‧脆性基板的寬度 b‧‧‧Width of brittle substrate
d‧‧‧脆性基板的厚度 D‧‧‧ Thickness of brittle substrate
h‧‧‧導熱墊的厚度 h‧‧‧Thickness of thermal pad
L‧‧‧至少兩個所述螺接件之間的距離 L‧‧‧Distance between at least two of the screw joints
P‧‧‧鎖固組件與脆性基板的夾角 P‧‧‧An angle between the locking component and the brittle substrate
Y‧‧‧彈性件被壓縮在螺接件及承載板之間的變形長度 Y‧‧‧ elastic parts are compressed in the deformation length between the screw and the carrier
圖1為本發明的發光結構的第一實施例的爆炸圖。 BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is an exploded view of a first embodiment of a light-emitting structure of the present invention.
圖2為本發明的發光結構的第一實施例的組裝示意圖。 2 is a schematic view showing the assembly of the first embodiment of the light emitting structure of the present invention.
圖3為圖2的A-A切割面的剖面示意圖。 3 is a schematic cross-sectional view of the A-A cut surface of FIG. 2.
圖4為本發明的發光結構的第二實施例的爆炸圖。 Figure 4 is an exploded view of a second embodiment of the light emitting structure of the present invention.
圖5為本發明的發光結構的第二實施例的剖面示意圖。 Figure 5 is a cross-sectional view showing a second embodiment of the light emitting structure of the present invention.
圖6為本發明的發光結構的第三實施例的爆炸圖。 Figure 6 is an exploded view of a third embodiment of the light emitting structure of the present invention.
圖7為本發明的發光結構的第三實施例的組裝示意圖。 Fig. 7 is a schematic view showing the assembly of a third embodiment of the light emitting structure of the present invention.
圖8為圖7的B-B切割面的剖面示意圖。 Figure 8 is a schematic cross-sectional view of the B-B cut surface of Figure 7.
圖9為本發明的發光結構的第四實施例的示意圖。 Figure 9 is a schematic view of a fourth embodiment of the light emitting structure of the present invention.
圖10為本發明的發光結構的第五實施例的第一示意圖。 Figure 10 is a first schematic view of a fifth embodiment of the light emitting structure of the present invention.
圖11為本發明的發光結構的第五實施例的第二示意圖。 Figure 11 is a second schematic view of a fifth embodiment of the light emitting structure of the present invention.
圖12為本發明的發光結構的第五實施例的第三示意圖。 Figure 12 is a third schematic view of a fifth embodiment of the light emitting structure of the present invention.
圖13為本發明的發光結構的第六實施例的組裝示意圖。 Figure 13 is a schematic view showing the assembly of a sixth embodiment of the light-emitting structure of the present invention.
圖14為圖13的C-C切割面的剖面示意圖。 Figure 14 is a schematic cross-sectional view of the C-C cut surface of Figure 13;
圖15為本發明的發光結構的第六實施例中所述的脆性基板與導熱層的示意圖。 Figure 15 is a schematic view showing a brittle substrate and a heat conductive layer according to a sixth embodiment of the light emitting structure of the present invention.
圖16為本發明的發光結構的第七實施例的組裝示意圖。 Figure 16 is a schematic view showing the assembly of a seventh embodiment of the light-emitting structure of the present invention.
請一併參閱圖1至圖3。圖1為本發明的發光結構的第一實施例的爆炸圖;圖2為本發明的發光結構的第一實施例的組裝示意圖;圖3為發光結構的第一實施例的組裝後的剖面示意圖。如圖1及圖2所示,發光結構Z包含:一承載板1、一發光模組2及一鎖固組件3。承載板1至少包含兩個對邊邊緣或對角邊緣設置的螺孔10。發光模組2至少包含:一脆性基板20、一發光單元21及至少兩個焊墊22。發光單元21設置於脆性基板20上,焊墊22可設置於脆性基板20的另外兩對角邊緣上,且與發光單元21電性連接,藉以連接至外部電源,以對發光單元21進行供電。其中,上述脆性基板20較佳地可以是陶瓷基板、玻璃基板、矽基板或碳化矽基板。鎖固組件3包含:一螺接件30及一彈性件31。螺接件30包含有一頭部301及一螺柱302;頭部301與螺柱302一體成形,且頭部301相對於螺柱302具有較大的截面積。彈性件31可為一彈簧,其套設於螺接件30的螺柱302。 Please refer to Figure 1 to Figure 3. 1 is an exploded view of a first embodiment of a light-emitting structure of the present invention; FIG. 2 is an assembled view of a first embodiment of the light-emitting structure of the present invention; and FIG. 3 is an assembled cross-sectional view of the first embodiment of the light-emitting structure. . As shown in FIG. 1 and FIG. 2 , the light-emitting structure Z includes: a carrier board 1 , a light-emitting module 2 , and a locking component 3 . The carrier plate 1 comprises at least two screw holes 10 provided at opposite or diagonal edges. The light emitting module 2 includes at least a brittle substrate 20, a light emitting unit 21 and at least two solder pads 22. The light emitting unit 21 is disposed on the brittle substrate 20, and the soldering pads 22 are disposed on the other two diagonal edges of the brittle substrate 20, and are electrically connected to the light emitting unit 21, thereby being connected to an external power source to supply power to the light emitting unit 21. The brittle substrate 20 may preferably be a ceramic substrate, a glass substrate, a germanium substrate or a tantalum carbide substrate. The locking component 3 includes a screwing member 30 and an elastic member 31. The screw member 30 includes a head portion 301 and a stud 302; the head portion 301 is integrally formed with the stud 302, and the head portion 301 has a larger cross-sectional area with respect to the stud 302. The elastic member 31 can be a spring that is sleeved on the stud 302 of the screw member 30.
在實際應用中,上述發光單元21可以包含有數個發光二極體211、一環形膠框212及一封裝膠體213;其中,數個發光二極體211設置於脆性基板20上,且電性連接焊墊22,環形膠框212環繞該些發光二極體211設置,而封裝膠體213容置於環形膠框212所圍繞的範圍內,且覆蓋該些發光二極體211;封裝膠體213為透光材料,且可以依據所需於封裝膠體213內填充有螢光物,如螢 光粉。 In an actual application, the light-emitting unit 21 may include a plurality of light-emitting diodes 211, a ring-shaped plastic frame 212, and an encapsulant 213. The plurality of light-emitting diodes 211 are disposed on the brittle substrate 20 and electrically connected. The soldering pad 22, the annular plastic frame 212 is disposed around the light emitting diodes 211, and the encapsulant 213 is received in the range surrounded by the annular plastic frame 212, and covers the light emitting diodes 211; the encapsulant 213 is transparent. Light material, and can be filled with fluorescent material, such as firefly, according to the required encapsulation 213 Light powder.
如圖2及圖3所示,鎖固組件3將發光模組2鎖固於承載板1上。詳細地說,螺接件30的螺柱302鎖固於承載板1的螺孔10內,且螺接件30的頭部301的下緣抵靠於脆性基板20的上表面,直接於脆性基板20的上表面施加一作用力,而彈性件31的兩端面分別抵頂螺接件30的頭部301及承載板1,藉以調節螺接件30施加在脆性基板20的作用力,可使脆性基板20穩固地設置於承載板1上。 As shown in FIG. 2 and FIG. 3, the locking component 3 locks the light-emitting module 2 on the carrier board 1. In detail, the stud 302 of the screw member 30 is locked in the screw hole 10 of the carrier plate 1, and the lower edge of the head portion 301 of the screw member 30 abuts against the upper surface of the brittle substrate 20, directly on the brittle substrate. A force is applied to the upper surface of the member 20, and the end faces of the elastic member 31 respectively abut the head portion 301 of the screw member 30 and the carrier plate 1, thereby adjusting the force exerted by the screw member 30 on the brittle substrate 20 to make the brittleness The substrate 20 is firmly disposed on the carrier board 1.
請一併參閱圖4及圖5。圖4為本發明的發光結構的第二實施例的爆炸圖;圖5為本發明的發光結構的第二實施例的組裝後的剖面示意圖。如圖所示,發光結構Z包含:一承載板1、一發光模組2及一鎖固組件3。關於承載板1及發光模組2的詳細說明,請參閱上述實施例,於此不再贅述,本實施例與上述實施例不同的是,鎖固組件3的各螺接件30更可以分別套設有一墊片32,舉例來說,各墊片32可以是圓形片體,且其截面積可以是大於螺接件30的頭部301下緣的截面積,藉以可增加鎖固組件3與脆性基板20的接觸面積,而使得鎖固組件3所施加於脆性基板20上的作用力,更平均地分散於該脆性基板20上,且可有效避免因施力面積太小,使得應力集中,而造成脆性基板20破裂的問題。另外,該些墊片32更具有輔助螺接件30垂直地鎖固於承載板1上的功能,如此可使螺接件30有效地於脆性基板20施加作用力。 Please refer to Figure 4 and Figure 5 together. 4 is an exploded view of a second embodiment of the light emitting structure of the present invention; and FIG. 5 is a cross-sectional view of the second embodiment of the light emitting structure of the present invention. As shown in the figure, the light-emitting structure Z comprises: a carrier board 1, a light-emitting module 2 and a locking component 3. For the detailed description of the carrier board 1 and the light-emitting module 2, please refer to the above embodiment, and the details are not described here. The difference between the embodiment and the above embodiment is that the screwing members 30 of the locking component 3 can be separately sleeved. A spacer 32 is provided. For example, each spacer 32 may be a circular sheet, and the cross-sectional area thereof may be larger than the cross-sectional area of the lower edge of the head 301 of the screw member 30, thereby increasing the locking assembly 3 and The contact area of the brittle substrate 20 causes the force applied by the locking component 3 on the brittle substrate 20 to be more evenly distributed on the brittle substrate 20, and the stress application area can be effectively prevented from being too small, so that stress concentration is caused. This causes a problem that the brittle substrate 20 is broken. In addition, the spacers 32 further have the function of the auxiliary screw 30 being vertically locked to the carrier plate 1, so that the screw member 30 can effectively apply a force to the brittle substrate 20.
在更好的實施態樣中,各墊片32更可以包含有一凹槽321,例如墊片32可以是圓形片體,而該凹槽321則可以是佔墊片32整體的四分之一圓,且該凹槽321的深度可以是佔墊片32厚度的二分之一,藉以當螺接件30鎖設於承載板1上時,各墊片32的各凹槽321可以對應扣合於脆性基板20上,而穩固地抵靠於承載 板1的上表面。 In a preferred embodiment, each of the spacers 32 may further include a recess 321 . For example, the spacer 32 may be a circular sheet, and the recess 321 may be a quarter of the entire spacer 32. A circle, and the depth of the groove 321 may be one-half of the thickness of the spacer 32, so that when the screw member 30 is locked on the carrier plate 1, each groove 321 of each spacer 32 can be correspondingly fastened. On the brittle substrate 20, and firmly against the load The upper surface of the board 1.
請一併參閱圖6至圖8。圖6為本發明的發光結構的第三實施例的爆炸圖;圖7為本發明的發光結構的第三實施例的組裝示意圖;圖8為本發明的發光結構的第三實施例的組裝剖面示意圖。 Please refer to Figure 6 to Figure 8. 6 is an exploded view of a third embodiment of the light emitting structure of the present invention; FIG. 7 is an assembled view of a third embodiment of the light emitting structure of the present invention; and FIG. 8 is an assembled cross section of a third embodiment of the light emitting structure of the present invention. schematic diagram.
如圖6及圖7所示,發光結構Z包含:一承載板1、一發光模組2及一鎖固組件3。承載板1包含至少兩個螺孔10,其可以是如圖中所示,設置於承載板1的對角。發光模組2包含:一脆性基板20、一發光單元21、至少兩個焊墊22及至少兩個緩衝件23。發光單元21設置於脆性基板20上,緩衝件23設置於脆性基板20的對角邊上,與螺接件30(或螺孔10)的位置接近且相對應。焊墊22設置於脆性基板20相對設置有緩衝件23的另一對角邊上,且電性連接發光單元21。其中,上述脆性基板20較佳地可以是陶瓷基板,緩衝件23可以是具有彈性及光反射特性的膠體。值得注意的是,發光單元21的環形膠框212的材料可與緩衝件23相同,因此在製作過程中,可採點膠(dispensing)或模製(molding)方式於脆性基板20上同時設置環形膠框212與緩衝件23。 As shown in FIG. 6 and FIG. 7 , the light-emitting structure Z includes: a carrier board 1 , a light-emitting module 2 , and a locking component 3 . The carrier plate 1 comprises at least two screw holes 10, which may be arranged diagonally to the carrier plate 1 as shown in the figures. The light module 2 includes a brittle substrate 20, a light emitting unit 21, at least two pads 22, and at least two buffer members 23. The light emitting unit 21 is disposed on the brittle substrate 20, and the buffer member 23 is disposed on the opposite side of the brittle substrate 20, and corresponds to the position of the screw 30 (or the screw hole 10). The pad 22 is disposed on the other diagonal side of the brittle substrate 20 opposite to the buffer member 23, and is electrically connected to the light emitting unit 21. The brittle substrate 20 may preferably be a ceramic substrate, and the buffer member 23 may be a colloid having elastic and light reflecting properties. It should be noted that the material of the annular frame 212 of the light-emitting unit 21 can be the same as that of the buffer member 23, so that a ring or a molding method can be used to simultaneously provide a ring on the brittle substrate 20 during the manufacturing process. The plastic frame 212 and the buffer member 23.
鎖固組件3包含:一螺接件30、一彈性件31及一墊片32。螺接件30具有一頭部301及一螺柱302,且頭部301與螺柱302一體成形。墊片32套設於螺接件30的螺柱302,且抵靠於螺接件30的頭部301,彈性件31套設於螺接件30的螺柱302,且彈性件31兩端面分別抵頂墊片32及承載板1。墊片32可以依據實際所需,加以選擇為金屬材質或是塑膠材質。 The locking component 3 includes a screwing member 30, an elastic member 31 and a spacer 32. The screw member 30 has a head portion 301 and a stud 302, and the head portion 301 is integrally formed with the stud 302. The spacer 32 is sleeved on the stud 302 of the screw member 30 and abuts against the head 301 of the screw member 30. The elastic member 31 is sleeved on the stud 302 of the screw member 30, and the elastic member 31 has opposite ends. The top spacer 32 and the carrier plate 1 are abutted. The spacer 32 can be selected to be metal or plastic according to actual needs.
更具體地舉例來說,承載板1的兩對角分別具有一螺孔10。發光模組2的脆性基板20的中央設置有發光單元21,脆性基板20的其中兩對角分別設置有一緩衝件23,另外兩對角分別設置有一焊墊22;脆性基板20設置於承載板1上,且脆性基板20的兩 個緩衝件23分別鄰近於承載板1兩對角的螺孔10。鎖固組件3包含兩個螺接件30,各螺接件30依序套設有一墊片32及一彈性件31。 More specifically, for example, the two opposite corners of the carrier plate 1 each have a screw hole 10. The light-emitting unit 21 is disposed at the center of the brittle substrate 20 of the light-emitting module 2, and a buffer member 23 is disposed at two opposite corners of the brittle substrate 20, and two pads are respectively disposed with a pad 22; the brittle substrate 20 is disposed on the carrier plate 1 Upper and two of the brittle substrate 20 The buffer members 23 are respectively adjacent to the two diagonal holes 10 of the carrier plate 1. The locking component 3 includes two screwing members 30, and each of the screwing members 30 is sequentially provided with a gasket 32 and an elastic member 31.
請參閱圖8,其為圖7的B-B切割面的剖面示意圖。如圖所示,各套設有墊片32及彈性件31的螺接件30,螺接於承載板1的螺孔10中,藉以將發光模組2固定於承載板1上,且各螺接件30經由墊片32和緩衝件23分別向下抵頂接觸脆性基板20,以提供脆性基板20固定於承載板1上的作用力,而各彈性件31分別設置於墊片32與承載板1間,以調節各螺接件30施加在脆性基板20上的作用力。 Please refer to FIG. 8 , which is a cross-sectional view of the B-B cutting surface of FIG. 7 . As shown in the figure, the screwing members 30 of the sleeves 32 and the elastic members 31 are screwed into the screw holes 10 of the carrier board 1 to fix the light-emitting module 2 to the carrier board 1 and the screws The connecting member 30 is respectively brought into contact with the brittle substrate 20 via the spacer 32 and the buffering member 23 to provide a force for the brittle substrate 20 to be fixed on the carrying board 1. The elastic members 31 are respectively disposed on the spacer 32 and the carrying board. One is to adjust the force applied to the brittle substrate 20 by the respective screw members 30.
鎖固於承載板1上的脆性基板20,可以透過導線電性連接脆性基板20的焊墊22,以對發光模組2進行供電。在更好的應用中,承載板1可以是具有較佳散熱性的金屬板體,更勝者可以是具有散熱功能的座體,例如是設有數個散熱鰭片的散熱座。 The brittle substrate 20 that is locked on the carrier board 1 can be electrically connected to the pad 22 of the brittle substrate 20 through the wires to supply power to the light-emitting module 2. In a better application, the carrier board 1 may be a metal board body with better heat dissipation, and the winner may be a seat body having a heat dissipation function, for example, a heat sink having a plurality of heat dissipation fins.
另外,值得一提的是,在實際應用中,發光單元21的發光二極體211的出光角度大約為110-140度,為了避免鎖固組件3遮擋發光二極體211所射出之光線,因此鎖固組件3與脆性基板20的夾角P以20-35度為佳。具體地說,該夾角P的夾角線可以是由緩衝件23的頂部與該鎖固組件3的頭部301的頂部連線,延伸至脆性基板20。 In addition, it is worth mentioning that, in practical applications, the light-emitting diode 211 of the light-emitting unit 21 has an exit angle of about 110-140 degrees. In order to prevent the locking component 3 from blocking the light emitted by the light-emitting diode 211, The angle P between the locking assembly 3 and the brittle substrate 20 is preferably 20-35 degrees. Specifically, the angle of the angle P may be extended from the top of the cushioning member 23 to the top of the head 301 of the locking assembly 3 to the brittle substrate 20.
誠如上述,本實施例除了各螺接件30分別套設有墊片32,藉以可達到增加鎖固組件3與脆性基板20的接觸面積的功效,以及可達到使螺接件30垂直的鎖固於承載板1上的功效之外;本實施例更於脆性基板20對應於與各螺接件30接觸之位置,設置有緩衝件23,藉以更可達到提高鎖固組件3施加於脆性基板20的作用力的功效。另外,於脆性基板20上設置緩衝件23後,更可以避免因脆性基板20與鎖固組件3的膨脹係數不相同,而使得螺接件30容易因為溫度變化而發生鬆脫的問題;也就是說,脆性基板20 增設緩衝件23後,可使鎖固組件3更穩固的鎖在承載板1上。 As described above, in this embodiment, in addition to the respective screw members 30, the gaskets 32 are respectively sleeved, so that the effect of increasing the contact area between the locking component 3 and the brittle substrate 20 can be achieved, and the lock for making the screw member 30 vertical can be achieved. In addition to the effect of being fixed on the carrier board 1 , the buffer member 23 is disposed at a position corresponding to the brittle substrate 20 in contact with the screw members 30 , thereby improving the application of the locking component 3 to the brittle substrate. The power of 20's power. In addition, after the buffer member 23 is disposed on the brittle substrate 20, the expansion coefficient of the brittle substrate 20 and the locking assembly 3 can be prevented from being different, so that the screw member 30 is easily loosened due to temperature change; that is, Said brittle substrate 20 After the buffer member 23 is added, the locking assembly 3 can be locked more stably on the carrier board 1.
請參閱圖9,其為本發明的發光結構的第四實施例。如圖所示,發光結構Z包含:一承載板1、一發光模組2及一鎖固組件3;其相關設置關係如同上述,於此不多贅述,本實施例與上述實施例不同之處在於,鎖固組件3除了包含質地較硬的墊片32外,更可以包含一軟性墊片322,其套設於螺接件30,且設置於墊片32的下方,而夾設於墊片32與緩衝件23之間;藉此可以避免質地較硬的墊片32的毛邊,影響螺接件30無法垂直地鎖固在承載板1上。此外當脆性基板20的撓曲強度已固定,且彈性件31的線材材料也已選定時,可簡單套設軟性墊片322來提高螺接件30鎖固在脆性基板20的鎖固力,避免因施加過大的鎖固力導致脆性基板20脆裂。 Please refer to FIG. 9, which is a fourth embodiment of the light emitting structure of the present invention. As shown in the figure, the light-emitting structure Z includes: a carrier board 1, a light-emitting module 2, and a locking component 3; the related arrangement relationship is the same as the above, and the details of the embodiment are different from those of the above embodiment. The locking component 3 includes a soft gasket 322, which is disposed on the screw component 30 and disposed under the gasket 32 and sandwiched between the gaskets. Between the 32 and the cushioning member 23; thereby, the burr of the harder spacer 32 can be avoided, and the screwing member 30 cannot be vertically locked to the carrier plate 1. In addition, when the flexural strength of the brittle substrate 20 is fixed, and the wire material of the elastic member 31 is also selected, the soft gasket 322 can be simply sleeved to improve the locking force of the screw member 30 locked on the brittle substrate 20, thereby avoiding The brittle substrate 20 is brittle due to the excessive locking force applied.
請一併參閱圖10至圖12,其為本發明的發光結構的第五實施例。如圖所示,發光結構Z包含:一承載板1、一發光模組2及一鎖固組件3,其相關連接關係與前述實施例相同,於此不多贅述。本實施例特別舉例說明的是,鎖固組件3的墊片32可以是依據需求設計為不同的樣式,且其與發光模組2的脆性基板20的設置位置亦可以有多種變化態樣。如圖10所示,鎖固組件3的墊片32的外型可以是圓形,且設置於脆性基板20的對角上;又或者是可以如圖11所示,墊片32設置於脆性基板20的側邊上,藉以增加墊片32與脆性基板20的接觸面積,或是增加與脆性基板20的緩衝件(圖未示)的接觸面積;藉此可以調整或是分散鎖固組件3施於脆性基板20或是緩衝件的作用力。另外,在其他應用態樣中,墊片32的外型可以是如同圖12所示的為矩形。 Please refer to FIG. 10 to FIG. 12 together, which is a fifth embodiment of the light emitting structure of the present invention. As shown in the figure, the light-emitting structure Z includes: a carrier board 1, a light-emitting module 2, and a locking component 3, and the related connection relationship is the same as that of the foregoing embodiment, and details are not described herein. In this embodiment, the spacer 32 of the locking component 3 can be designed in different styles according to requirements, and the position of the brittle substrate 20 of the lighting module 2 can also be varied. As shown in FIG. 10, the outer shape of the spacer 32 of the locking component 3 may be circular and disposed on the opposite corner of the brittle substrate 20; or alternatively, as shown in FIG. 11, the spacer 32 may be disposed on the brittle substrate. The side of the 20 is used to increase the contact area of the spacer 32 with the brittle substrate 20, or to increase the contact area with the buffer member (not shown) of the brittle substrate 20; thereby, the locking assembly 3 can be adjusted or dispersed. The force of the brittle substrate 20 or the cushioning member. In addition, in other application aspects, the shape of the spacer 32 may be rectangular as shown in FIG.
請一併參閱圖13至圖15,其為本發明的發光結構的第六實施例。如圖13所示,發光結構Z具有一承載板1、一發光模組2、一鎖固組件3及一導熱墊4。本實施例與上述實施例不同的是,承載板1與發光模組2間設置有一導熱墊4,且發光模組2的脆性基板20與導熱墊4間設置有一嵌設在脆性基板20的底部的導熱層24,藉以可以更有效地,協助導出發光模組2運作時所產生的熱能;更好的應用中,承載板1可以是導熱性質較好的金屬板體或是設置有數個散熱鰭片的散熱座體。 Please refer to FIG. 13 to FIG. 15 together, which is a sixth embodiment of the light emitting structure of the present invention. As shown in FIG. 13 , the light-emitting structure Z has a carrier board 1 , a light-emitting module 2 , a locking component 3 , and a thermal pad 4 . The embodiment is different from the above embodiment in that a thermal pad 4 is disposed between the carrier board 1 and the light-emitting module 2, and a brittle substrate 20 and a thermal pad 4 of the light-emitting module 2 are disposed at the bottom of the brittle substrate 20. The heat conducting layer 24 can more effectively assist in deriving the heat energy generated by the operation of the light-emitting module 2; in a better application, the carrier board 1 can be a metal plate body with better thermal conductivity or a plurality of heat-dissipating fins. The heat sink of the piece.
進一步地說,如圖14及圖15所示,脆性基板20可以是底部具有多個微細孔的陶瓷基板,導熱層24可以是無機材料的銀膠,其可以是利用印刷(如網印)方式,均勻地塗佈於陶瓷基板(脆性基板20)上,藉以填補於陶瓷基板的多個微細孔中,之後加熱固化以使導熱層24成為脆性基板20的一部份。在實際應用中,上述導熱層24所塗佈的表面積,可以是大於發光單元21於脆性基板上20所佔據的表面積,而小於脆性基板20佔據的表面積。值得注意的是,導熱層24的面積並不等於脆性基板20的底面積,藉此,多個發光結構的連片在切割成單顆發光結構時,不會因切到導熱層24而產生脆裂。 Further, as shown in FIG. 14 and FIG. 15, the brittle substrate 20 may be a ceramic substrate having a plurality of micropores at the bottom, and the heat conductive layer 24 may be a silver paste of an inorganic material, which may be printed (eg, screen printing). The ceramic substrate (brittle substrate 20) is uniformly applied to fill the plurality of fine holes of the ceramic substrate, and then heat-cured to make the heat conductive layer 24 a part of the brittle substrate 20. In practical applications, the surface area coated by the heat conducting layer 24 may be larger than the surface area occupied by the light emitting unit 21 on the brittle substrate 20 and smaller than the surface area occupied by the brittle substrate 20. It should be noted that the area of the heat conductive layer 24 is not equal to the bottom area of the brittle substrate 20, whereby the splicing of the plurality of light emitting structures does not cause brittleness when cut into the heat conducting layer 24 when cut into a single light emitting structure. crack.
換言之,脆性基板20的兩側面分別相對應的設置有發光單元21及導熱層24。在習知技術中,多直接將散熱膏塗抹於脆性基板20與承載板1間,如此不但容易發生塗佈不均勻的問題,且散熱膏凝固後,會將脆性基板20固定於承載板1上,如此若脆性基板20的裝設位置錯誤時,無法再次調整其位置;而上述本發明是直接於脆性基板20底部塗佈並加熱固化以設置導熱層24,藉以可解決上述習知技術中的問題。本發明藉由設置導熱層24在陶瓷基板的微細孔內來降低接觸熱阻(contact resistance),使得發光單元21可有效的將熱傳導到承載板1。 In other words, the light-emitting unit 21 and the heat-conducting layer 24 are respectively disposed on the opposite sides of the brittle substrate 20 . In the prior art, the heat-dissipating paste is applied directly between the brittle substrate 20 and the carrier plate 1, so that the problem of uneven coating is easily caused, and after the thermal grease is solidified, the brittle substrate 20 is fixed on the carrier plate 1. Therefore, if the mounting position of the brittle substrate 20 is wrong, the position cannot be adjusted again; and the present invention is applied directly to the bottom of the brittle substrate 20 and heat-cured to provide the heat conductive layer 24, thereby solving the above-mentioned prior art. problem. The present invention reduces contact contact resistance by providing the heat conductive layer 24 in the micropores of the ceramic substrate, so that the light emitting unit 21 can efficiently conduct heat to the carrier plate 1.
另外,值得一提的是,圖14所示的發光結構Z的剖面,是依據圖13中所繪示的C-C剖線面進行剖切的。本實施例在實際應用中,為了避免脆性基板20於鎖固組件3的鎖固過程中崩壞,彈性件31的彈性係數可符合下列公式:
其中,K為彈性件31的彈性係數,b為脆性基板20的寬度,d為脆性基板20的厚度,σ為脆性基板20的撓曲強度(flexural strength),L為兩個螺接件30之間的距離,X為彈性件31的原始長度,Y為彈性件31被壓縮在螺接件30的墊片32及承載板1之間的長度。變形後彈性件31的長度Y符合d+h<Y<a+d+h,其中,a為緩衝件23的厚度,h為導熱墊4的厚度。 Where K is the elastic modulus of the elastic member 31, b is the width of the brittle substrate 20, d is the thickness of the brittle substrate 20, σ is the flexural strength of the brittle substrate 20, and L is the two screw members 30. The distance between X is the original length of the elastic member 31, and Y is the length at which the elastic member 31 is compressed between the spacer 32 of the screw member 30 and the carrier plate 1. The length Y of the elastic member 31 after deformation conforms to d+h<Y<a+d+h, where a is the thickness of the cushioning member 23, and h is the thickness of the thermal pad 4.
詳細地說,上述公式可以由兩端固定而由中央施力的簡支梁三點彎曲試驗(3-Point Blend Flexural test)公式推導而來:
如上公式所示,其中L表示簡支梁的兩固定端的跨度(the length of the support span),F為中央施力的大小,b為簡支梁的寬度,d為簡支梁的厚度,σ為簡支梁的抗撓強度(flexural strength)。將上述公式整理可得,簡支梁的中央可承受的最大施力大小為:
如圖14所示,若將上述簡支梁應用於本案中,上述F即為脆性基板20最大可承受的力,而兩個螺接件30即為上述簡支梁的兩固定端,且假設本案的彈性件31符合虎克定律F=K(X-Y),因
此為避免脆性基板20因螺接件30的施力而崩壞,彈性件31的F應小於上述公式中脆性基板20最大可承受的力F,故可得前述本案公式:
值得一提的是,由上述公式配合變形後彈性件31的長度Y符合d+h<Y<a+d+h的公式可知,當緩衝件23的厚度a越厚,可選用K值越大的彈性件31。 It is worth mentioning that, by the above formula, the length Y of the deformed elastic member 31 conforms to the formula of d+h<Y<a+d+h, and the thicker the thickness a of the cushion member 23, the larger the K value can be selected. Elastic member 31.
請參閱圖16,其為本發明的第七實施例的示意圖。如圖所示,發光結構Z包含:一承載板1、一發光模組2、一鎖固組件3及一導熱墊4。本實施例與上述實施例,最大的不同之處在於,發光模組2的脆性基板20表面可以設置有一防汙層25,其具有一用於裸露發光單元21的第一開口251及至少兩個用於分別裸露發光單元21的至少兩個電極(較佳地可以為焊墊22)的第二開口252。另外,在實際應用中,較佳地,第二開口252的大小可以是小於焊墊22,藉以第二開口252周緣的防汙層25可覆蓋部份焊墊22邊緣來增加其結合性。 Please refer to FIG. 16, which is a schematic diagram of a seventh embodiment of the present invention. As shown in the figure, the light-emitting structure Z comprises: a carrier board 1, a light-emitting module 2, a locking component 3 and a thermal pad 4. The maximum difference between this embodiment and the above embodiment is that the surface of the brittle substrate 20 of the light-emitting module 2 can be provided with an anti-fouling layer 25 having a first opening 251 for the bare light-emitting unit 21 and at least two. A second opening 252 for exposing at least two electrodes (preferably, pads 22) of the light emitting unit 21, respectively. In addition, in practical applications, preferably, the second opening 252 may be smaller than the pad 22, and the antifouling layer 25 around the periphery of the second opening 252 may cover the edge of the portion of the pad 22 to increase its bonding.
具體地說,在實際應用中,製作包含有防汙層25的發光模組2的順序可以是:先於脆性基板20佈設(layout)相關線路及焊墊22後;再塗佈或是印刷具有第一開口251及兩個第二開口252的玻璃膠薄膜(防汙層25);再依序設置發光二極體211、環形膠框212及封裝膠體213於防汙層25的第一開口251;最後再設置緩衝件23於防汙層25上,且位於脆性基板20的對角邊上。 Specifically, in a practical application, the order of the light-emitting module 2 including the anti-fouling layer 25 may be: before the relevant circuit and the bonding pad 22 are laid off before the brittle substrate 20; a glass film (anti-fouling layer 25) of the first opening 251 and the two second openings 252; the first opening 251 of the anti-fouling layer 25 is disposed in sequence with the LED 211, the annular frame 212 and the encapsulant 213. Finally, a buffer member 23 is disposed on the antifouling layer 25 and on the opposite side of the brittle substrate 20.
又或者環形膠框212與緩衝件23可為同材質,而製作包含有防汙層25的發光模組2的順序則可以是:先於脆性基板20佈設(layout)相關線路及焊墊22後;再塗佈或是印刷具有第一開口251 及兩個第二開口252的玻璃薄膜(防汙層25);接者於第一開口251內設置發光二極體211,再同時設置環形膠框212及緩衝件23,隨後再設置封裝膠體213於環形膠框212內。在特殊的實施中,防汙層25更可以是一外加於脆性基板20的獨立片材。 Alternatively, the annular rubber frame 212 and the buffer member 23 may be of the same material, and the order of the light-emitting module 2 including the anti-fouling layer 25 may be: after the relevant circuit and the bonding pad 22 are laid on the brittle substrate 20 Recoating or printing with a first opening 251 And the glass film (the anti-fouling layer 25) of the two second openings 252; the light-emitting diode 211 is disposed in the first opening 251, and the annular plastic frame 212 and the buffer member 23 are disposed at the same time, and then the encapsulant 213 is disposed. In the annular plastic frame 212. In a particular implementation, the antifouling layer 25 can be a separate sheet that is applied to the brittle substrate 20.
綜上所述,本發明的有益效果可以在於: In summary, the beneficial effects of the present invention may be:
(1)本發明於脆性基板上設置緩衝件,以使鎖固組件可以抵靠緩衝件,而固定脆性基板於承載板上,且同時於鎖固組件與承載板間設置有彈性件,藉以可以增加鎖固組件鎖固於承載板之作用力,並同時可以調節鎖固組件施加於脆性基板的作用力;如此設計僅需兩組鎖固組件即可將脆性基板穩定的固定於承載板上;相較於習知技術需要特別設計製作一個固定用的外框,本發明不但節省成本,且可以適合各式不同尺寸的脆性基板。 (1) The present invention provides a buffering member on the brittle substrate, so that the locking component can abut the cushioning member, and the brittle substrate is fixed on the carrying plate, and at the same time, an elastic member is disposed between the locking component and the carrying plate, thereby being The clamping component is locked to the force of the carrier plate, and at the same time, the force applied by the locking component to the brittle substrate can be adjusted; thus, only two sets of locking components are needed to stably fix the brittle substrate on the carrier plate; Compared with the prior art, it is necessary to specially design and manufacture a fixing outer frame, and the invention not only saves cost, but also can be suitable for various sizes of brittle substrates.
(2)由於鎖固組件具有相對較小的體積,且可以依需求選擇墊片大小,且亦可以調整其設置之位置,藉以不但可以將脆性基板穩定地固定於承載板上,且不會遮擋發光單元所發出的光線;而習知技術中,由於外框設計是對應脆性基板的大小,而包覆整個脆性基板的周圍,因此會有無法解決的遮光問題。 (2) Since the locking component has a relatively small volume, and the size of the gasket can be selected according to requirements, and the position of the gasket can be adjusted, the brittle substrate can be stably fixed to the carrier plate without blocking The light emitted by the light-emitting unit; in the prior art, since the outer frame design corresponds to the size of the brittle substrate and covers the entire periphery of the brittle substrate, there is an unsolvable problem of shading.
(3)本發明於脆性基板(特別是針對具有多微細孔洞的陶瓷基板)的外表面設置有防汙層,藉以可解決習知技術中,油汙、髒污容易滲入脆性基板中而無法清潔的問題。 (3) The present invention is provided with an antifouling layer on the outer surface of a brittle substrate (especially for a ceramic substrate having a plurality of micropores), whereby the prior art can solve the problem that oil stains and dirt easily penetrate into the brittle substrate and cannot be cleaned. problem.
(4)本發明於陶瓷基板的微細孔洞內設置導熱層,藉以可降低陶瓷基板的接觸熱阻(contact resistance),使得發光單元可有效的將熱傳導到承載板進行散熱。 (4) The present invention provides a heat conductive layer in the fine holes of the ceramic substrate, whereby the contact resistance of the ceramic substrate can be lowered, so that the light emitting unit can efficiently conduct heat to the carrier plate for heat dissipation.
以上所述僅為本發明的較佳可行實施例,非因此侷限本發明 的專利範圍,故舉凡運用本發明說明書及圖式內容所做的等效技術變化,均包含於本發明的範圍內。 The above description is only a preferred possible embodiment of the present invention, and thus is not limited to the present invention. The equivalents of the invention are intended to be included within the scope of the invention.
Z‧‧‧發光結構 Z‧‧‧Lighting structure
1‧‧‧承載板 1‧‧‧ carrying board
2‧‧‧發光模組 2‧‧‧Lighting module
20‧‧‧脆性基板 20‧‧‧Bare substrate
21‧‧‧發光單元 21‧‧‧Lighting unit
22‧‧‧焊墊 22‧‧‧ solder pads
23‧‧‧緩衝件 23‧‧‧ Buffer
3‧‧‧鎖固組件 3‧‧‧Locking components
30‧‧‧螺接件 30‧‧‧ Screws
31‧‧‧彈性件 31‧‧‧Flexible parts
32‧‧‧墊片 32‧‧‧shims
4‧‧‧導熱墊 4‧‧‧ Thermal pad
L‧‧‧兩個螺接件之間的距離 L‧‧‧Distance between two screw joints
b‧‧‧脆性基板的寬度 b‧‧‧Width of brittle substrate
Claims (11)
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TW102139296A TWI521744B (en) | 2013-10-30 | 2013-10-30 | Light-emitting structure |
CN201410592210.4A CN104600173B (en) | 2013-10-30 | 2014-10-29 | Light emitting diode device |
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TW102139296A TWI521744B (en) | 2013-10-30 | 2013-10-30 | Light-emitting structure |
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TW201517319A true TW201517319A (en) | 2015-05-01 |
TWI521744B TWI521744B (en) | 2016-02-11 |
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TW102139296A TWI521744B (en) | 2013-10-30 | 2013-10-30 | Light-emitting structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI703867B (en) * | 2019-04-16 | 2020-09-01 | 大陸商業成科技(成都)有限公司 | Safety device for the light source |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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TWI703867B (en) * | 2019-04-16 | 2020-09-01 | 大陸商業成科技(成都)有限公司 | Safety device for the light source |
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