TW201505144A - Chip package and method for forming the same - Google Patents
Chip package and method for forming the same Download PDFInfo
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- TW201505144A TW201505144A TW103125244A TW103125244A TW201505144A TW 201505144 A TW201505144 A TW 201505144A TW 103125244 A TW103125244 A TW 103125244A TW 103125244 A TW103125244 A TW 103125244A TW 201505144 A TW201505144 A TW 201505144A
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- Prior art keywords
- recess
- chip package
- wiring
- wafer
- layer
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- 238000000034 method Methods 0.000 title abstract description 51
- 239000010410 layer Substances 0.000 claims description 187
- 235000012431 wafers Nutrition 0.000 claims description 108
- 239000000758 substrate Substances 0.000 claims description 37
- 238000005538 encapsulation Methods 0.000 claims description 31
- 238000004519 manufacturing process Methods 0.000 claims description 19
- 239000011241 protective layer Substances 0.000 claims description 17
- 239000004065 semiconductor Substances 0.000 claims description 11
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000005476 soldering Methods 0.000 claims description 3
- 239000013078 crystal Substances 0.000 claims description 2
- 238000003466 welding Methods 0.000 claims 1
- 238000005530 etching Methods 0.000 description 10
- 239000000463 material Substances 0.000 description 9
- 229910052735 hafnium Inorganic materials 0.000 description 6
- VBJZVLUMGGDVMO-UHFFFAOYSA-N hafnium atom Chemical compound [Hf] VBJZVLUMGGDVMO-UHFFFAOYSA-N 0.000 description 6
- 229910000449 hafnium oxide Inorganic materials 0.000 description 6
- WIHZLLGSGQNAGK-UHFFFAOYSA-N hafnium(4+);oxygen(2-) Chemical compound [O-2].[O-2].[Hf+4] WIHZLLGSGQNAGK-UHFFFAOYSA-N 0.000 description 6
- 229910010272 inorganic material Inorganic materials 0.000 description 6
- 239000011147 inorganic material Substances 0.000 description 6
- 239000011810 insulating material Substances 0.000 description 6
- 229910044991 metal oxide Inorganic materials 0.000 description 6
- 150000004706 metal oxides Chemical class 0.000 description 6
- 238000001020 plasma etching Methods 0.000 description 6
- MZLGASXMSKOWSE-UHFFFAOYSA-N tantalum nitride Chemical compound [Ta]#N MZLGASXMSKOWSE-UHFFFAOYSA-N 0.000 description 6
- 238000000576 coating method Methods 0.000 description 5
- 238000005137 deposition process Methods 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 239000012790 adhesive layer Substances 0.000 description 4
- 238000005229 chemical vapour deposition Methods 0.000 description 4
- 238000001459 lithography Methods 0.000 description 4
- 238000012858 packaging process Methods 0.000 description 4
- 238000005240 physical vapour deposition Methods 0.000 description 4
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 4
- 239000004020 conductor Substances 0.000 description 3
- 238000001312 dry etching Methods 0.000 description 3
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 3
- 229910052737 gold Inorganic materials 0.000 description 3
- 239000010931 gold Substances 0.000 description 3
- 239000011229 interlayer Substances 0.000 description 3
- 230000035945 sensitivity Effects 0.000 description 3
- 238000001039 wet etching Methods 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 229920001940 conductive polymer Polymers 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 229910052732 germanium Inorganic materials 0.000 description 2
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 229910052697 platinum Inorganic materials 0.000 description 2
- 239000002861 polymer material Substances 0.000 description 2
- 229910052594 sapphire Inorganic materials 0.000 description 2
- 239000010980 sapphire Substances 0.000 description 2
- 230000003678 scratch resistant effect Effects 0.000 description 2
- 229910052718 tin Inorganic materials 0.000 description 2
- 239000011135 tin Substances 0.000 description 2
- YVTHLONGBIQYBO-UHFFFAOYSA-N zinc indium(3+) oxygen(2-) Chemical compound [O--].[Zn++].[In+3] YVTHLONGBIQYBO-UHFFFAOYSA-N 0.000 description 2
- 229920001875 Ebonite Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000005693 optoelectronics Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- 238000010897 surface acoustic wave method Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L23/00—Details of semiconductor or other solid state devices
- H01L23/28—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
- H01L23/31—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
- H01L23/3107—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed
- H01L23/3121—Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape the device being completely enclosed a substrate forming part of the encapsulation
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- H01L24/00—Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
- H01L24/01—Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
- H01L24/02—Bonding areas ; Manufacturing methods related thereto
- H01L24/04—Structure, shape, material or disposition of the bonding areas prior to the connecting process
- H01L24/05—Structure, shape, material or disposition of the bonding areas prior to the connecting process of an individual bonding area
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- H01L29/00—Semiconductor devices adapted for rectifying, amplifying, oscillating or switching, or capacitors or resistors with at least one potential-jump barrier or surface barrier, e.g. PN junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
- H01L29/02—Semiconductor bodies ; Multistep manufacturing processes therefor
- H01L29/06—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions
- H01L29/0657—Semiconductor bodies ; Multistep manufacturing processes therefor characterised by their shape; characterised by the shapes, relative sizes, or dispositions of the semiconductor regions ; characterised by the concentration or distribution of impurities within semiconductor regions characterised by the shape of the body
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- H01L2224/02—Bonding areas; Manufacturing methods related thereto
- H01L2224/023—Redistribution layers [RDL] for bonding areas
- H01L2224/0237—Disposition of the redistribution layers
- H01L2224/02371—Disposition of the redistribution layers connecting the bonding area on a surface of the semiconductor or solid-state body with another surface of the semiconductor or solid-state body
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- H01L2224/05567—Disposition the external layer being at least partially embedded in the surface
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- H01L2224/31—Structure, shape, material or disposition of the layer connectors after the connecting process
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- H01L2924/15—Details of package parts other than the semiconductor or other solid state devices to be connected
- H01L2924/181—Encapsulation
Abstract
Description
本發明係有關於一種晶片封裝技術,特別為有關於一種晶片封裝體及其製造方法。 The present invention relates to a chip package technology, and more particularly to a chip package and a method of fabricating the same.
晶片封裝製程是形成電子產品過程中之重要步驟。晶片封裝體除了將晶片保護於其中,使其免受外界環境污染外,還提供晶片內部電子元件與外界之電性連接通路。 The wafer packaging process is an important step in the process of forming electronic products. In addition to protecting the wafer from the external environment, the chip package also provides an electrical connection path between the electronic components inside the wafer and the outside.
傳統具有感測功能之晶片封裝體,如第4圖所揭示之指紋辨識晶片封裝體,係將指紋辨識晶片520置於印刷電路板510上,並透過多條接線530自晶片520上表面之接墊區焊接至印刷電路板510上,之後再以封裝層540覆蓋指紋辨識晶片520。由於接線530突出的高度使得封裝層540之厚度無法降低,為了避免因封裝層540太厚而影響感測區523之敏感度,封裝後的指紋辨識晶片520之周圍側邊高度係設計成高於中央的感測區523,因此無法形成平坦表面。此外,由於接線530鄰近於指紋辨識晶片520之邊緣,因此容易於焊接過程中因碰觸晶片邊緣而造成短路或斷線,致使良率下降。 A conventional chip package having a sensing function, such as the fingerprint identification chip package disclosed in FIG. 4, places the fingerprint identification chip 520 on the printed circuit board 510 and is connected to the upper surface of the wafer 520 through a plurality of wires 530. The pad region is soldered to the printed circuit board 510, after which the fingerprint identification wafer 520 is overlaid with the encapsulation layer 540. Since the thickness of the wiring layer 530 is such that the thickness of the encapsulation layer 540 cannot be reduced, in order to avoid the influence of the sensitivity of the sensing region 523 due to the encapsulation layer 540 being too thick, the height of the surrounding side of the packaged fingerprint identification wafer 520 is designed to be higher than The central sensing area 523 is therefore unable to form a flat surface. In addition, since the wiring 530 is adjacent to the edge of the fingerprint recognition wafer 520, it is easy to cause a short circuit or a disconnection due to touching the edge of the wafer during the soldering process, resulting in a decrease in yield.
因此,有必要尋求一種新穎的晶片封裝體及其製造方法,以降低封裝層的厚度,進而提升晶片封裝體的感測靈敏度,並提供一種具有扁平化接觸表面的晶片封裝體。 Therefore, it is necessary to find a novel chip package and a method of manufacturing the same to reduce the thickness of the package layer, thereby improving the sensing sensitivity of the chip package, and providing a chip package having a flat contact surface.
本發明實施例係提供一種晶片封裝體,包括一晶片,具有上表面、下表面及側壁,其中上表面處包括感測區及信號接墊區。一淺凹槽結構,位於信號接墊區外側,並沿著側壁自上表面朝下表面延伸。淺凹槽結構至少具有一第一凹口及一第二凹口,且第二凹口位於第一凹口下方。一重佈線層電性連接信號接墊區且延伸至淺凹槽結構。一接線,具有第一端點及第二端點,其中第一端點於淺凹槽結構內電性連接重佈線層,第二端點用於外部電性連接。 Embodiments of the present invention provide a chip package including a wafer having an upper surface, a lower surface, and a sidewall, wherein the upper surface includes a sensing region and a signal pad region. A shallow groove structure is located outside the signal pad region and extends along the sidewall from the upper surface toward the lower surface. The shallow groove structure has at least a first recess and a second recess, and the second recess is located below the first recess. A heavy wiring layer is electrically connected to the signal pad region and extends to the shallow groove structure. A wire has a first end point and a second end point, wherein the first end point is electrically connected to the redistribution layer in the shallow groove structure, and the second end point is used for external electrical connection.
本發明實施例係提供一種晶片封裝體的製造方法,包括提供一晶圓,具有多個晶片,每個晶片具有上表面及下表面,其中晶片於上表面處包括一感測區及一信號接墊區。於各晶片形成一淺凹槽結構,位於信號接墊區外側,並自上表面朝下表面延伸。淺凹槽結構至少具有一第一凹口及一第二凹口,且第二凹口位於第一凹口下方。於各晶片形成一重佈線層,電性連接信號接墊區且延伸至淺凹槽結構。切割晶圓以分離該些晶片,使得每一晶片具有一側壁,且淺凹槽結構沿著側壁延伸。於各晶片焊接一接線,接線具有一第一端點及一第二端點,其中第一端點於淺凹槽結構內電性連接重佈線層,第二端點用於外部電性連接。 Embodiments of the present invention provide a method of fabricating a chip package, comprising providing a wafer having a plurality of wafers, each wafer having an upper surface and a lower surface, wherein the wafer includes a sensing region and a signal connection at the upper surface Pad area. A shallow groove structure is formed on each of the wafers, located outside the signal pad region and extending from the upper surface toward the lower surface. The shallow groove structure has at least a first recess and a second recess, and the second recess is located below the first recess. A redistribution layer is formed on each of the wafers, electrically connected to the signal pad region and extending to the shallow groove structure. The wafer is diced to separate the wafers such that each wafer has a sidewall and the shallow groove structure extends along the sidewall. A wire is soldered to each of the wafers, the wire having a first end point and a second end point, wherein the first end point is electrically connected to the redistribution layer in the shallow groove structure, and the second end point is used for external electrical connection.
本發明實施例係提供一種晶片封裝體,包括一晶片,具有一上表面、一下表面及一側壁,其中晶片於上表面包括一感測區或元件區及一信號接墊區。一淺凹槽結構位於信號接墊區外側,並沿著側壁自上表面朝下表面延伸。淺凹槽結構 至少具有一第一凹口及一第二凹口,且第二凹口位於第一凹口下方。一重佈線層電性連接信號接墊區且延伸至淺凹槽結構。一接線具有一第一端點及一第二端點,第一端點於淺凹槽結構內電性連接重佈線層,第二端點用於外部電性連接。晶片包括一半導體基底及一絕緣層,第一凹口之側壁鄰接絕緣層,第二凹口之側壁鄰接半導體基底,且第一凹口之底部係暴露出半導體基底之表面。一封裝層至少覆蓋接線。 Embodiments of the present invention provide a chip package including a wafer having an upper surface, a lower surface, and a sidewall, wherein the wafer includes a sensing region or component region and a signal pad region on the upper surface. A shallow groove structure is located outside the signal pad region and extends along the sidewall from the upper surface toward the lower surface. Shallow groove structure There is at least a first recess and a second recess, and the second recess is located below the first recess. A heavy wiring layer is electrically connected to the signal pad region and extends to the shallow groove structure. A wire has a first end point and a second end point. The first end point is electrically connected to the redistribution layer in the shallow groove structure, and the second end point is used for external electrical connection. The wafer includes a semiconductor substrate and an insulating layer. The sidewall of the first recess abuts the insulating layer, the sidewall of the second recess abuts the semiconductor substrate, and the bottom of the first recess exposes the surface of the semiconductor substrate. An encapsulation layer covers at least the wiring.
本發明實施例係提供一種晶片封裝體,包括一晶片,具有一上表面、一下表面及一側壁,其中晶片於上表面包括一感測區或元件區及一信號接墊區。一淺凹槽結構位於信號接墊區外側,並沿著側壁自上表面朝下表面延伸。淺凹槽結構至少具有一第一凹口及一第二凹口,且第二凹口位於第一凹口下方。一重佈線層電性連接信號接墊區且延伸至第一凹口及第二凹口之側壁及底部。一接線具有一第一端點及一第二端點,其中第一端點於第二凹口之底部電性連接重佈線層,第二端點用於外部電性連接,且其中第一凹口之底部的橫向寬度窄於第二凹口之底部的橫向寬度。一封裝層至少覆蓋接線。 Embodiments of the present invention provide a chip package including a wafer having an upper surface, a lower surface, and a sidewall, wherein the wafer includes a sensing region or component region and a signal pad region on the upper surface. A shallow groove structure is located outside the signal pad region and extends along the sidewall from the upper surface toward the lower surface. The shallow groove structure has at least a first recess and a second recess, and the second recess is located below the first recess. A wiring layer is electrically connected to the signal pad region and extends to the sidewalls and the bottom of the first recess and the second recess. A wire has a first end point and a second end point, wherein the first end point is electrically connected to the redistribution layer at the bottom of the second notch, the second end point is used for external electrical connection, and wherein the first recess is The lateral width of the bottom of the mouth is narrower than the lateral width of the bottom of the second recess. An encapsulation layer covers at least the wiring.
本發明實施例係提供一種晶片封裝體,包括一晶片,具有一上表面、一下表面及一側壁,其中晶片於上表面包括一感測區或元件區及一信號接墊區。一淺凹槽結構位於信號接墊區外側,並沿著側壁自上表面朝下表面延伸。淺凹槽結構至少具有一第一凹口及一第二凹口,且第二凹口位於第一凹口下方。一重佈線層電性連接信號接墊區且延伸至淺凹槽結構。一接線具有一第一端點及一第二端點,第一端點於淺凹槽結構 內電性連接重佈線層,第二端點用於外部電性連接,其中接線之一部份係高於晶片之上表面。一封裝層至少覆蓋接線。 Embodiments of the present invention provide a chip package including a wafer having an upper surface, a lower surface, and a sidewall, wherein the wafer includes a sensing region or component region and a signal pad region on the upper surface. A shallow groove structure is located outside the signal pad region and extends along the sidewall from the upper surface toward the lower surface. The shallow groove structure has at least a first recess and a second recess, and the second recess is located below the first recess. A heavy wiring layer is electrically connected to the signal pad region and extends to the shallow groove structure. A wire has a first end point and a second end point, and the first end point is in a shallow groove structure The inner wiring is electrically connected to the redistribution layer, and the second terminal is used for external electrical connection, wherein one of the wires is higher than the upper surface of the wafer. An encapsulation layer covers at least the wiring.
100‧‧‧晶片 100‧‧‧ wafer
100a‧‧‧上表面 100a‧‧‧ upper surface
100b‧‧‧下表面 100b‧‧‧ lower surface
120‧‧‧晶片區 120‧‧‧ wafer area
140、260‧‧‧絕緣層 140, 260‧‧‧ insulation
150‧‧‧基底 150‧‧‧Base
160‧‧‧信號接墊區 160‧‧‧Signal pad area
180、320、340‧‧‧開口 180, 320, 340‧‧‧ openings
200、523‧‧‧感測區/元件區 200, 523‧‧‧Sensing area/component area
220‧‧‧第一凹口 220‧‧‧ first notch
220a‧‧‧第一側壁 220a‧‧‧first side wall
220b‧‧‧第一底部 220b‧‧‧ first bottom
230‧‧‧第二凹口 230‧‧‧second notch
230a‧‧‧第二側壁 230a‧‧‧second side wall
230b‧‧‧第二底部 230b‧‧‧ second bottom
280‧‧‧重佈線層 280‧‧‧Rewiring layer
300‧‧‧保護層 300‧‧ ‧ protective layer
360‧‧‧黏著層 360‧‧‧Adhesive layer
380‧‧‧外部元件 380‧‧‧External components
400‧‧‧接墊區 400‧‧‧Pushing area
440、530‧‧‧接線 440, 530‧‧‧ wiring
440a‧‧‧第一端點 440a‧‧‧first endpoint
440b‧‧‧第二端點 440b‧‧‧second endpoint
440c‧‧‧最高部分 The highest part of 440c‧‧
460、540‧‧‧封裝層 460, 540‧‧ ‧ encapsulation layer
480‧‧‧裝飾層 480‧‧‧decorative layer
500‧‧‧保護層 500‧‧‧protection layer
510‧‧‧印刷電路板 510‧‧‧Printed circuit board
520‧‧‧指紋辨識晶片 520‧‧‧Fingerprinting chip
D1、D2‧‧‧深度 D1, D2‧‧ depth
H1‧‧‧距離 H1‧‧‧ distance
H2‧‧‧深度 H2‧‧ depth
H3‧‧‧覆蓋厚度 H3‧‧‧ Coverage thickness
第1A至1F圖係繪示出根據本發明一實施例之晶片封裝體的製造方法的剖面示意圖。 1A to 1F are cross-sectional views showing a method of manufacturing a chip package in accordance with an embodiment of the present invention.
第2至3圖係繪示出根據本發明各種實施例之晶片封裝體的剖面示意圖。 2 through 3 are schematic cross-sectional views showing a chip package in accordance with various embodiments of the present invention.
第4圖係繪示傳統晶片封裝體之剖面示意圖。 Figure 4 is a schematic cross-sectional view showing a conventional chip package.
以下將詳細說明本發明實施例之製作與使用方式。然應注意的是,本發明提供許多可供應用的發明概念,其可以多種特定型式實施。文中所舉例討論之特定實施例僅為製造與使用本發明之特定方式,非用以限制本發明之範圍。此外,在不同實施例中可能使用重複的標號或標示。這些重複僅為了簡單清楚地敘述本發明,不代表所討論之不同實施例及/或結構之間具有任何關連性。再者,當述及一第一材料層位於一第二材料層上或之上時,包括第一材料層與第二材料層直接接觸或間隔有一或更多其他材料層之情形。 The manner of making and using the embodiments of the present invention will be described in detail below. It should be noted, however, that the present invention provides many inventive concepts that can be applied in various specific forms. The specific embodiments discussed herein are merely illustrative of specific ways of making and using the invention, and are not intended to limit the scope of the invention. Moreover, repeated numbers or labels may be used in different embodiments. These repetitions are merely for the purpose of simplicity and clarity of the invention and are not to be construed as a limitation of the various embodiments and/or structures discussed. Furthermore, when a first material layer is referred to or on a second material layer, the first material layer is in direct contact with or separated from the second material layer by one or more other material layers.
本發明一實施例之晶片封裝體可用以封裝感測晶片,例如指紋辨識器等生物辨識晶片。然其應用不限於此,例如在本發明之晶片封裝體的實施例中,其可應用於各種包含主動元件或被動元件(active or passive elements)、數位電路或類比電路(digital or analog circuits)等積體電路的電子元件 (electronic components),例如是有關於光電元件(opto electronic devices)、微機電系統(Micro Electro Mechanical System,MEMS)、微流體系統(micro fluidic systems)、或利用熱、光線、電容及壓力等物理量變化來測量的物理感測器(Physical Sensor)。特別是可選擇使用晶圓級封裝(wafer scale package,WSP)的部分或全部製程對影像感測元件、發光二極體(light-emitting diodes,LEDs)、太陽能電池(solar cells)、射頻元件(RF circuits)、加速計(accelerators)、陀螺儀(gyroscopes)、微制動器(micro actuators)、表面聲波元件(surface acoustic wave devices)、壓力感測器(process sensors)或噴墨頭(ink printer heads)等半導體晶片進行封裝。 The chip package of one embodiment of the present invention can be used to package a sensing wafer, such as a biometric wafer such as a fingerprint reader. However, the application is not limited thereto. For example, in the embodiment of the chip package of the present invention, it can be applied to various active or passive elements, digital circuits or analog circuits. Integrated circuit electronic components (electronic components), for example, about opto electronic devices, micro electro mechanical systems (MEMS), micro fluidic systems, or the use of physical quantities such as heat, light, capacitance, and pressure To measure the physical sensor (Physical Sensor). In particular, some or all of the process of wafer scale package (WSP) can be used for image sensing components, light-emitting diodes (LEDs), solar cells, and radio frequency components. RF circuits), accelerators, gyroscopes, micro actuators, surface acoustic wave devices, process sensors, or ink printer heads The semiconductor wafer is packaged.
其中上述晶圓級封裝製程主要係指在晶圓階段完成封裝步驟後,再予以切割成獨立的封裝體,然而,在一特定實施例中,例如將已分離之半導體晶片重新分布在一承載晶圓上,再進行封裝製程,亦可稱之為晶圓級封裝製程。另外,上述晶圓級封裝製程亦適用於藉堆疊(stack)方式安排具有積體電路之多片晶圓,以形成多層積體電路(multi-layer integrated circuit devices)之晶片封裝體。 The above wafer level packaging process mainly refers to cutting into a separate package after the packaging step is completed in the wafer stage. However, in a specific embodiment, for example, the separated semiconductor wafer is redistributed in a supporting crystal. On the circle, the encapsulation process can also be called a wafer level packaging process. In addition, the above wafer level packaging process is also applicable to a chip package in which a plurality of wafers having integrated circuits are arranged by a stack to form multi-layer integrated circuit devices.
請參照第1F圖,其繪示出根據本發明一實施例之晶片封裝體的剖面示意圖。在本實施例中,晶片封裝體包括一晶片100、一淺凹槽結構、一外部元件380及一接線(wire)440。晶片100具有一上表面100a及一下表面100b。在一實施例中,晶片100包括鄰近於上表面100a的一絕緣層140以及其下方的基底150,一般而言,絕緣層140可由層間介電層(interlayer dielectric,ILD)、金屬間介電層(inter-metal dielectric,IMD)及覆蓋之鈍化層(passivation)組成。在本實施例中,絕緣層140可包括無機材料,例如氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。在本實施例中,基底150可包括矽或其他半導體材料。 Referring to FIG. 1F, a cross-sectional view of a chip package in accordance with an embodiment of the present invention is shown. In the present embodiment, the chip package includes a wafer 100, a shallow recess structure, an external component 380, and a wire 440. The wafer 100 has an upper surface 100a and a lower surface 100b. In one embodiment, the wafer 100 includes an insulating layer 140 adjacent to the upper surface 100a and a substrate 150 therebelow. In general, the insulating layer 140 may be an interlayer dielectric layer (interlayer) Dielectric, ILD), inter-metal dielectric (IMD) and covered passivation. In the present embodiment, the insulating layer 140 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination of the foregoing or other suitable insulating materials. In this embodiment, substrate 150 can comprise germanium or other semiconductor material.
在本實施例中,晶片100包括一信號接墊區160以及一感測區/元件區200,其可鄰近於上表面100a。在一實施例中,信號接墊區160包括多個導電墊,可為單層導電層或具有多層之導電層結構。為簡化圖式,此處僅以單層導電層作為範例說明,且僅繪示出絕緣層140內的一個導電墊作為範例說明。在本實施例中,絕緣層140內可包括一個或一個以上的開口180,暴露出對應的導電墊。 In the present embodiment, the wafer 100 includes a signal pad region 160 and a sensing region/element region 200 that can be adjacent to the upper surface 100a. In one embodiment, the signal pad region 160 includes a plurality of conductive pads, which may be a single conductive layer or a conductive layer structure having multiple layers. To simplify the drawing, only a single conductive layer is exemplified herein, and only one conductive pad in the insulating layer 140 is illustrated as an example. In this embodiment, one or more openings 180 may be included in the insulating layer 140 to expose corresponding conductive pads.
在一實施例中,晶片100之感測區/元件區200內含一感測元件。例如一生物感測晶片,其感測元件可用以感測生物特徵。在另一實施例中,晶片100係用以感測環境特徵,例如可包括一溫度感測元件、一溼度感測元件、一壓力感測元件、一電容感測元件或其他適合的感測元件。又一實施例中,感測晶片100可包括一影像感測元件。在一實施例中,感測晶片100內的感測元件可透過絕緣層140內的內連線結構而與導電墊電性連接。 In one embodiment, the sensing region/element region 200 of the wafer 100 contains a sensing element. For example, a biosensing wafer whose sensing elements can be used to sense biological features. In another embodiment, the wafer 100 is used to sense environmental characteristics, and may include, for example, a temperature sensing component, a humidity sensing component, a pressure sensing component, a capacitive sensing component, or other suitable sensing component. . In yet another embodiment, the sensing wafer 100 can include an image sensing element. In one embodiment, the sensing elements in the sensing wafer 100 are electrically connected to the conductive pads through an interconnect structure within the insulating layer 140.
在一實施例中,淺凹槽結構由一第一凹口220組成,位於信號接墊區160外側,並沿晶片100側壁自上表面100a朝下表面100b延伸,第一凹口220包括一第一側壁220a及一第一底部220b。在一實施例中,第一凹口220之第一側壁220a鄰 接絕緣層140而暴露出其下方的基底150。在本實施例中,第一凹口220的深度D1(標示於第1B圖中)不大於15微米。在一實施例中,藉由蝕刻絕緣層140所形成之第一凹口220,其側壁220a大致上垂直於上表面100a,舉例來說,第一凹口220的第一側壁220a與上表面100a之間的夾角可大約為84°至90°的範圍。此外,在另一實施例中,藉由切割絕緣層140所形成之第一凹口220,第一凹口220的第一側壁220a與上表面100a之間的夾角可大約為55°至90°的範圍。 In one embodiment, the shallow groove structure is composed of a first recess 220, located outside the signal pad region 160, and extends along the sidewall of the wafer 100 from the upper surface 100a toward the lower surface 100b. The first recess 220 includes a first A side wall 220a and a first bottom portion 220b. In an embodiment, the first sidewall 220a of the first recess 220 is adjacent to The insulating layer 140 is attached to expose the substrate 150 below it. In the present embodiment, the depth D1 of the first recess 220 (indicated in FIG. 1B) is no more than 15 micrometers. In one embodiment, the sidewalls 220a are substantially perpendicular to the upper surface 100a by etching the first recess 220 formed by the insulating layer 140. For example, the first sidewall 220a and the upper surface 100a of the first recess 220 The angle between the two can be approximately in the range of 84° to 90°. In addition, in another embodiment, by cutting the first recess 220 formed by the insulating layer 140, the angle between the first sidewall 220a of the first recess 220 and the upper surface 100a may be approximately 55° to 90°. The scope.
在一實施例中,可選擇設置一絕緣層260以順應性設置於晶片100的上表面100a上,且延伸至第一凹口220內之第一側壁220a及第一底部220b,並暴露出部分的信號接墊區160。在本實施例中,絕緣層260可包括無機材料,例如氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合,或其他適合的絕緣材料。 In an embodiment, an insulating layer 260 may be selectively disposed on the upper surface 100a of the wafer 100 and extend to the first sidewall 220a and the first bottom 220b in the first recess 220, and expose portions. Signal pad area 160. In the present embodiment, the insulating layer 260 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination thereof, or other suitable insulating materials.
一圖案化的重佈線層(redistribution layer,RDL)280,順應性延伸至開口180及第一凹口220的第一側壁220a及第一底部220b上。重佈線層280可經由開口180電性連接至信號接墊區160。在一實施例中,重佈線層280設置於絕緣層260上,因此可避免與基底150電性接觸。在一實施例中,重佈線層280可包括銅、鋁、金、鉑、鎳、錫、前述之組合、導電高分子材料、導電陶瓷材料(例如,氧化銦錫或氧化銦鋅)或其他適合的導電材料。 A patterned redistribution layer (RDL) 280 extends compliantly to the opening 180 and the first sidewall 220a and the first bottom 220b of the first recess 220. The redistribution layer 280 can be electrically connected to the signal pad region 160 via the opening 180. In an embodiment, the redistribution layer 280 is disposed on the insulating layer 260, thereby avoiding electrical contact with the substrate 150. In an embodiment, the redistribution layer 280 may include copper, aluminum, gold, platinum, nickel, tin, a combination of the foregoing, a conductive polymer material, a conductive ceramic material (eg, indium tin oxide or indium zinc oxide) or other suitable Conductive material.
一保護(protection)層300順應性設置於重佈線層280及絕緣層260上,且延伸至第一凹口220內。保護層300內包 括一個或一個以上的開口,暴露出重佈線層280的一部分。在本實施例中,保護層300內包括開口320及340,分別暴露出信號接墊區160及第一凹口220內的重佈線層280。在其他實施例中,保護層300內可僅包括開口340,例如將信號接墊區160之開口320覆蓋。在本實施例中,保護層300可包括無機材料,例如,氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合,或其他適合的絕緣材料。 A protection layer 300 is disposed on the redistribution layer 280 and the insulating layer 260 and extends into the first recess 220. Protective layer 300 One or more openings are included to expose a portion of the redistribution layer 280. In the present embodiment, the protective layer 300 includes openings 320 and 340 that expose the signal pad region 160 and the redistribution layer 280 in the first recess 220, respectively. In other embodiments, the protective layer 300 may include only an opening 340 therein, such as covering the opening 320 of the signal pad region 160. In the present embodiment, the protective layer 300 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination thereof, or other suitable insulating materials.
外部元件380可為一基底,透過一黏著層(例如,黏著膠(glue))360貼附於晶片100的下表面100b上。在本實施例中,外部元件380可為電路板、晶片(例如,處理器)或中介層(interposer)。以電路板為例,其表面可具有一個或一個以上的接墊區400。 The outer member 380 can be a substrate that is attached to the lower surface 100b of the wafer 100 through an adhesive layer (e.g., glue) 360. In this embodiment, the external component 380 can be a circuit board, a wafer (eg, a processor), or an interposer. In the case of a circuit board, the surface may have one or more pad regions 400.
接線440具有第一端點440a及第二端點440b,其中,第一端點440a於淺凹槽結構內電性連接重佈線層,第二端點440b則用於外部元件之電性連接,且接線440之一部分突出於晶片上表面100a。舉例而言,接線440可透過第二端點440b電性連接電路板380之接墊區400,及透過第一端點440a電性連接第一凹口220之第一底部220b上之重佈線層280,其中接線440之最高部分440c突出於晶片上表面100a。本實施例雖以接線440之一部分突出於晶片上表面100a為例,但其並不以此為限,在各實施例中藉由淺凹槽結構亦可使接線440低於上表面100a。 The wire 440 has a first end point 440a and a second end point 440b, wherein the first end point 440a is electrically connected to the redistribution layer in the shallow groove structure, and the second end point 440b is used for electrical connection of the external component. And a portion of the wiring 440 protrudes from the upper surface 100a of the wafer. For example, the wiring 440 is electrically connected to the pad region 400 of the circuit board 380 through the second terminal 440b, and electrically connected to the redistribution layer on the first bottom portion 220b of the first recess 220 through the first terminal 440a. 280, wherein the highest portion 440c of the wiring 440 protrudes from the upper surface 100a of the wafer. In this embodiment, although one portion of the wire 440 protrudes from the upper surface 100a of the wafer as an example, it is not limited thereto. In some embodiments, the shallow groove structure can also make the wire 440 lower than the upper surface 100a.
在本實施例中,晶片封裝體可更包括一封裝層(encapsulant)460,其可選擇性(optionally)覆蓋接線440、淺凹 槽結構或延伸至晶片上表面100a上,以於感測區/元件區200上方形成一扁平化接觸表面。封裝層460一般由形塑材料(molding material)或密封材料(sealing material)構成。 In this embodiment, the chip package may further include an encapsulant 460 that can selectively cover the wiring 440 and the dimple The trench structure extends over the upper surface 100a of the wafer to form a flattened contact surface over the sensing region/element region 200. The encapsulation layer 460 is generally composed of a molding material or a sealing material.
在一實施例中,可另外設置裝飾層480於封裝層460上,且可依據設計需求而具有色彩,以顯示具有感測功能的區域。保護層(例如,藍寶石基底或硬塑膠(hard rubber))500則可另外設置於裝飾層480上,以進一步提供耐磨、防刮及高可靠度的表面,進而避免在使用晶片封裝體之感測功能的過程中感測裝置受到汙染或破壞。 In an embodiment, the decorative layer 480 may be additionally disposed on the encapsulation layer 460, and may have a color according to design requirements to display an area having a sensing function. A protective layer (eg, a sapphire substrate or a hard rubber) 500 may be additionally disposed on the decorative layer 480 to further provide a wear-resistant, scratch-resistant, and highly reliable surface, thereby avoiding the feeling of using the chip package. The sensing device is contaminated or destroyed during the measurement function.
根據本發明的上述實施例,接線440之最高部分440c與淺凹槽結構之底部(亦即,第一凹口220的第一底部220b)之間具有一距離H1,且淺凹槽結構具有一深度H2(亦即,第一凹口220的深度D1)。封裝層460於感測區/元件區200之覆蓋厚度H3係決定於接線440之最高部分440c與淺凹槽結構之底部之間的距離H1與淺凹槽結構的深度H2之差值(H1-H2)。因此藉由調整淺凹槽結構之深度H2,可以降低封裝層460之覆蓋厚度,增加感測區之敏感度,同時形成扁平化之接觸表面。此外,由於此種淺凹槽結構不需要除去過多基底材料,因此可以維持基底之結構強度。 According to the above embodiment of the invention, the highest portion 440c of the wiring 440 has a distance H1 between the bottom of the shallow groove structure (i.e., the first bottom 220b of the first recess 220), and the shallow groove structure has a The depth H2 (that is, the depth D1 of the first notch 220). The cover thickness H3 of the encapsulation layer 460 in the sensing region/element region 200 is determined by the difference between the distance H1 between the highest portion 440c of the wiring 440 and the bottom of the shallow groove structure and the depth H2 of the shallow groove structure (H1- H2). Therefore, by adjusting the depth H2 of the shallow groove structure, the cover thickness of the encapsulation layer 460 can be reduced, the sensitivity of the sensing region can be increased, and a flattened contact surface can be formed. In addition, since such a shallow groove structure does not require removal of excessive base material, the structural strength of the substrate can be maintained.
請參照第2至3圖,其繪示出根據本發明各種實施例之晶片封裝體的剖面示意圖,其中相同於第1F圖中的部件係使用相同的標號並省略其說明。第2圖中的晶片封裝體之結構類似於第1F圖中的晶片封裝體之結構,差異在於第2圖中晶片封裝體更包括一第二凹口230,自第一凹口220之第一底部220b 朝下表面延伸,第二凹口230具有一第二側壁230a及一第二底部230b,其中第二凹口230之第二側壁230a係鄰接基底150。在下層之第二凹口230之橫向寬度係窄於上層之第一凹口220。在一實施例中,絕緣層260延伸至第二凹口230之第二側壁230a及第二底部230b。 Referring to FIGS. 2 to 3, there are shown schematic cross-sectional views of a chip package according to various embodiments of the present invention, wherein components in the same reference numerals are used for the same reference numerals and the description thereof is omitted. The structure of the chip package in FIG. 2 is similar to the structure of the chip package in FIG. 1F. The difference is that the chip package further includes a second notch 230 in FIG. 2, the first from the first notch 220. Bottom 220b The second recess 230 has a second sidewall 230a and a second bottom portion 230b. The second sidewall 230a of the second recess 230 abuts the substrate 150. The lateral width of the second recess 230 in the lower layer is narrower than the first recess 220 of the upper layer. In an embodiment, the insulating layer 260 extends to the second sidewall 230a and the second bottom portion 230b of the second recess 230.
在本實施例中,接線440之最高部分440c與第一凹口220的第一底部220b之間具有一距離H1。封裝層460於感測區/元件區200之覆蓋厚度H3係決定於接線440之最高部分440c與淺凹槽結構之底部之間的距離H1與第一凹口220的深度D1之差值(H1-D1)。 In the present embodiment, the highest portion 440c of the wiring 440 has a distance H1 from the first bottom 220b of the first recess 220. The cover thickness H3 of the encapsulation layer 460 in the sensing region/element region 200 is determined by the difference between the distance H1 between the highest portion 440c of the wiring 440 and the bottom of the shallow groove structure and the depth D1 of the first notch 220 (H1) -D1).
在本實施例中,接線440之第一端點440a電性接觸上層第一凹口220之第一底部220b上之重佈線層280,因此除能夠進一步降低接線440的最高高度外,更由於第二凹口230增加了接線440與第一凹口220之第一底部220b之間距,因此可減少接線因碰觸第一凹口220邊緣而短路或斷線的機率。 In the present embodiment, the first end point 440a of the wiring 440 electrically contacts the redistribution layer 280 on the first bottom portion 220b of the upper first recess 220, so that the maximum height of the wiring 440 can be further reduced, The two notches 230 increase the distance between the wire 440 and the first bottom portion 220b of the first recess 220, thereby reducing the probability of the wire being shorted or broken due to touching the edge of the first recess 220.
第3圖中的晶片封裝體之結構類似於第2圖中的晶片封裝體之結構,差異在於第3圖中在下層之第二凹口230之橫向寬度係寬於上層之第一凹口220,同時,重佈線層280進一步延伸至下層之第二凹口230之第二側壁230a及第二底部230b,接線440之第一端點440a則自開口340電性接觸下層之第二凹口230之第二底部230b上之重佈線層280。另外,上層之第一凹口220貫穿絕緣層140之外,可更延伸至其下方的基底150內。 The structure of the chip package in FIG. 3 is similar to the structure of the chip package in FIG. 2, with the difference that the lateral width of the second recess 230 in the lower layer in FIG. 3 is wider than the first recess 220 of the upper layer. At the same time, the redistribution layer 280 further extends to the second sidewall 230a and the second bottom portion 230b of the second recess 230 of the lower layer, and the first end 440a of the wiring 440 electrically contacts the second recess 230 of the lower layer from the opening 340. The redistribution layer 280 on the second bottom portion 230b. In addition, the first recess 220 of the upper layer extends beyond the insulating layer 140 and may extend into the substrate 150 below it.
在本實施例中,接線440之最高部分440c與淺凹槽結構之底部(亦即,第二凹口230的第二底部230b)之間具有一距 離H1,且淺凹槽結構具有一深度H2(亦即,第一凹口220的深度D1加上第二凹口230的深度D2)。封裝層460於感測區/元件區200之覆蓋厚度H3係決定於接線440之最高部分440c與淺凹槽結構之底部之間的距離H1與淺凹槽結構的深度H2之差值(H1-H2)。 In the present embodiment, the highest portion 440c of the wiring 440 has a distance from the bottom of the shallow groove structure (i.e., the second bottom portion 230b of the second recess 230). From H1, and the shallow groove structure has a depth H2 (i.e., the depth D1 of the first notch 220 plus the depth D2 of the second notch 230). The cover thickness H3 of the encapsulation layer 460 in the sensing region/element region 200 is determined by the difference between the distance H1 between the highest portion 440c of the wiring 440 and the bottom of the shallow groove structure and the depth H2 of the shallow groove structure (H1- H2).
在本實施例中,利用第二凹口230進一步延伸至基底150內,因此能夠進一步降低接線440的最高高度,但較不影響基底之結構強度,且可避免直接以第一凹口220向下延伸所致之過度蝕刻而造成絕緣層140與基底150介面之底切現象。 In the present embodiment, the second recess 230 is further extended into the substrate 150, so that the maximum height of the wiring 440 can be further reduced, but the structural strength of the substrate is less affected, and the first recess 220 can be avoided directly. The over-etching caused by the extension causes an undercut phenomenon of the interface between the insulating layer 140 and the substrate 150.
在其他實施例中,接線440係以第二端點440b為起點焊接至重佈線層280上形成第一端點440a。 In other embodiments, the wire 440 is soldered to the redistribution layer 280 starting from the second end point 440b to form a first end point 440a.
以下配合第1A至1F圖說明本發明一實施例之晶片封裝體的製造方法,其中第1A至1F圖係繪示出根據本發明一實施例之晶片封裝體的製造方法的剖面示意圖。 Hereinafter, a method of manufacturing a chip package according to an embodiment of the present invention will be described with reference to FIGS. 1A to 1F, wherein FIGS. 1A to 1F are schematic cross-sectional views showing a method of manufacturing a chip package according to an embodiment of the present invention.
請參照第1A圖,提供一具有晶片區120之晶圓,晶片區120包括多個晶片100,每個晶片100具有一上表面100a及一下表面100b。在一實施例中,晶片包括基底150及鄰近於上表面100a的絕緣層140,一般而言,絕緣層140可由層間介電層(ILD)、金屬間介電層(IMD)及覆蓋之鈍化層組成。在本實施例中,絕緣層140可包括無機材料例如,氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。在本實施例中,基底150可包括矽或其他半導體材料。 Referring to FIG. 1A, a wafer having a wafer region 120 is provided. The wafer region 120 includes a plurality of wafers 100 each having an upper surface 100a and a lower surface 100b. In one embodiment, the wafer includes a substrate 150 and an insulating layer 140 adjacent to the upper surface 100a. Generally, the insulating layer 140 may be composed of an interlayer dielectric layer (ILD), an inter-metal dielectric layer (IMD), and a passivation layer covering the layer. composition. In the present embodiment, the insulating layer 140 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination of the foregoing or other suitable insulating materials. In this embodiment, substrate 150 can comprise germanium or other semiconductor material.
在本實施例中,每一晶片內包括一個或一個以上的信號接墊區160,其可鄰近於上表面100a且包括多個導電 墊。為簡化圖式,此處僅繪示出單一晶片區120以及位於絕緣層140內的一個導電墊。在一實施例中,導電墊可為單層導電層或具有多層之導電層結構。此處,僅以單層導電層作為範例說明。在本實施例中,絕緣層140內可包括一個或一個以上的開口180,暴露出對應的導電墊。 In this embodiment, one or more signal pad regions 160 are included in each wafer, which may be adjacent to the upper surface 100a and include a plurality of conductive layers. pad. To simplify the drawing, only a single wafer region 120 and one conductive pad located within the insulating layer 140 are shown. In an embodiment, the conductive pad may be a single conductive layer or a conductive layer structure having multiple layers. Here, only a single conductive layer is exemplified. In this embodiment, one or more openings 180 may be included in the insulating layer 140 to expose corresponding conductive pads.
在本實施例中,每一晶片100內具有一感測區/元件區200,其可鄰近於上表面100a。在一實施例中,感測區/元件區200用以感測生物特徵,例如可包括一指紋辨識元件。在另一實施例中,感測區/元件區200用以感測環境特徵,且可包括一溫度感測元件、一溼度感測元件、一壓力感測元件、一電容感測元件或其他適合的感測元件。又一實施例中,感測區/元件區200可包括一影像感測元件。在一實施例中,感測區/元件區200內的感測元件可透過絕緣層140內的內連線結構而與導電墊電性連接。 In this embodiment, each wafer 100 has a sensing region/element region 200 that is adjacent to the upper surface 100a. In an embodiment, the sensing region/element region 200 is used to sense a biological feature, for example, may include a fingerprint recognition component. In another embodiment, the sensing region/element region 200 is used to sense environmental features, and may include a temperature sensing component, a humidity sensing component, a pressure sensing component, a capacitive sensing component, or other suitable Sensing element. In yet another embodiment, the sensing region/element region 200 can include an image sensing element. In an embodiment, the sensing elements in the sensing region/element region 200 are electrically connected to the conductive pads through an interconnect structure within the insulating layer 140.
請參照第1B圖,可透過微影製程及蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他適合的製程),在每一晶片100的側壁形成淺凹槽結構,例如自絕緣層140內形成第一凹口220,其沿著切割道(未繪示)自上表面100a朝下表面100b延伸,並貫穿絕緣層140而暴露出其下方的基底150,亦即,第一凹口220的深度約等於絕緣層140的厚度或更深一些。在本實施例中,第一凹口220的深度D1不大於15微米。在一實施例中,以蝕刻製程形成之第一凹口220的第一側壁220a大致上垂直於上表面100a。舉例來說,第一凹口220的側壁與上表面100a之間的夾角可大約為84°至90° 的範圍。在另一實施例中,以切割製程形成之第一凹口220的側壁大致上傾斜於上表面100a。舉例來說,第一凹口220的側壁與上表面100a之間的夾角可大約為55°至90°的範圍。 Please refer to FIG. 1B, which can be formed on the sidewall of each wafer 100 through a lithography process and an etching process (eg, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or other suitable process). The shallow groove structure, for example, forms a first recess 220 from the insulating layer 140, which extends along the scribe line (not shown) from the upper surface 100a toward the lower surface 100b, and penetrates the insulating layer 140 to expose the substrate below it. 150, that is, the depth of the first recess 220 is approximately equal to the thickness of the insulating layer 140 or more. In the present embodiment, the depth D1 of the first recess 220 is no more than 15 micrometers. In one embodiment, the first sidewall 220a of the first recess 220 formed by the etching process is substantially perpendicular to the upper surface 100a. For example, the angle between the sidewall of the first recess 220 and the upper surface 100a may be approximately 84° to 90°. The scope. In another embodiment, the sidewall of the first recess 220 formed by the cutting process is substantially oblique to the upper surface 100a. For example, the angle between the sidewall of the first recess 220 and the upper surface 100a may be in the range of approximately 55° to 90°.
請參照第1C圖,可透過沉積製程(例如,塗佈製程、物理氣相沈積製程、化學氣相沈積製程或其他適合的製程),在晶片100的上表面100a上順應性形成一絕緣層260,其延伸至絕緣層140的開口180及第一凹口220內。在本實施例中,絕緣層260可包括無機材料例如,氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。 Referring to FIG. 1C, an insulating layer 260 may be formed on the upper surface 100a of the wafer 100 by a deposition process (for example, a coating process, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process). It extends into the opening 180 of the insulating layer 140 and the first recess 220. In the present embodiment, the insulating layer 260 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination of the foregoing or other suitable insulating materials.
接著,可透過微影製程及蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他適合的製程),去除開口180內的絕緣層260,以暴露出部分的信號接墊區160。接著,可透過沉積製程(例如,塗佈製程、物理氣相沉積製程、化學氣相沉積製程、電鍍製程、無電鍍製程或其他適合的製程)、微影製程及蝕刻製程,在絕緣層260上形成一圖案化的重佈線層280。 Then, the insulating layer 260 in the opening 180 can be removed through a lithography process and an etching process (eg, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or other suitable process) to expose Part of the signal pad area 160. Then, through the deposition process (for example, coating process, physical vapor deposition process, chemical vapor deposition process, electroplating process, electroless process or other suitable process), lithography process and etching process, on the insulating layer 260 A patterned redistribution layer 280 is formed.
重佈線層280順應性延伸至開口180及第一凹口220的第一側壁220a及第一底部220b上,且可經由開口180電性連接暴露出的接墊區160。在一實施例中,重佈線層280係未延伸至第一凹口220的第一底部220b之邊緣。再者,當基底150包括半導體材料時,重佈線層280可透過絕緣層260電性隔離。在一實施例中,重佈線層280可包括銅、鋁、金、鉑、鎳、錫、前述之組合、導電高分子材料、導電陶瓷材料(例如,氧化銦錫或氧化銦鋅)或其他適合的導電材料。 The redistribution layer 280 is compliantly extended to the opening 180 and the first sidewall 220a and the first bottom 220b of the first recess 220, and the exposed pad region 160 can be electrically connected via the opening 180. In an embodiment, the redistribution layer 280 does not extend to the edge of the first bottom 220b of the first recess 220. Moreover, when the substrate 150 includes a semiconductor material, the redistribution layer 280 can be electrically isolated through the insulating layer 260. In an embodiment, the redistribution layer 280 may include copper, aluminum, gold, platinum, nickel, tin, a combination of the foregoing, a conductive polymer material, a conductive ceramic material (eg, indium tin oxide or indium zinc oxide) or other suitable Conductive material.
請參照第1D圖,可透過沉積製程(例如,塗佈製程、物理氣相沈積製程、化學氣相沈積製程或其他適合的製程),在重佈線層280及絕緣層260上順應性形成一保護層300,其延伸至第一凹口220內。在本實施例中,保護層300可包括無機材料例如,氧化矽、氮化矽、氮氧化矽、金屬氧化物或前述之組合或其他適合的絕緣材料。 Referring to FIG. 1D, the protection can be formed on the redistribution layer 280 and the insulating layer 260 by a deposition process (for example, a coating process, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process). Layer 300 extends into first recess 220. In the present embodiment, the protective layer 300 may include an inorganic material such as hafnium oxide, tantalum nitride, hafnium oxynitride, metal oxide or a combination of the foregoing or other suitable insulating materials.
接著,可透過微影製程及蝕刻製程(例如,乾蝕刻製程、濕蝕刻製程、電漿蝕刻製程、反應性離子蝕刻製程或其他適合的製程),在保護層300內形成一個或一個以上的開口,暴露出重佈線層280的一部分。在本實施例中,開口320及340形成於保護層300內,以分別暴露出開口180及第一凹口220內的重佈線層280。 Then, one or more openings may be formed in the protective layer 300 through a lithography process and an etching process (eg, a dry etching process, a wet etching process, a plasma etching process, a reactive ion etching process, or other suitable process). A portion of the redistribution layer 280 is exposed. In the present embodiment, openings 320 and 340 are formed in the protective layer 300 to expose the opening 180 and the redistribution layer 280 in the first recess 220, respectively.
在其他實施例中,保護層300內可僅形成開口340。可以理解的是,保護層300內的開口的數量及位置係取決於設計需求而不限定於此。 In other embodiments, only the opening 340 may be formed within the protective layer 300. It will be understood that the number and location of the openings in the protective layer 300 are not limited to this depending on the design requirements.
接著,沿著切割道(未繪示),對晶圓進行切割製程,以形成複數獨立的晶片100。在進行切割製程之後,每一晶片的第一凹口220係沿著側壁自上表面100a朝下表面100b延伸。 Next, along the dicing streets (not shown), the wafer is subjected to a dicing process to form a plurality of individual wafers 100. After the cutting process is performed, the first recess 220 of each wafer extends along the sidewall from the upper surface 100a toward the lower surface 100b.
請參照第1E圖,可透過一黏著層(例如,黏著膠)360,將一外部元件380貼附於獨立的晶片中基底150的下表面100b上。在本實施例中,外部元件380可為電路板、晶片或中介層。以電路板為例,外部元件380內可具有一個或一個以上的接墊區400。相似地,接墊區400可包括多個導電墊,且導電 墊可為單層導電層或具有多層之導電層結構。為簡化圖式,此處僅以單層導電層作為範例說明,且僅繪示出一個接墊區400的一個導電墊作為範例說明。 Referring to FIG. 1E, an external component 380 can be attached to the lower surface 100b of the substrate 150 in a separate wafer through an adhesive layer (eg, adhesive) 360. In this embodiment, the external component 380 can be a circuit board, a wafer, or an interposer. In the case of a circuit board, the outer component 380 can have one or more pad regions 400 therein. Similarly, the pad region 400 can include a plurality of conductive pads and is electrically conductive The pad may be a single conductive layer or a conductive layer structure having multiple layers. To simplify the drawing, only a single conductive layer is taken as an example here, and only one conductive pad of one pad region 400 is illustrated as an example.
接著,可透過焊接(Wire Bonding)製程,以外部元件380的接墊區400為起始的第二端點440b,形成一接線440並以第一端點440a電性連接第一凹口220之第一底部220b上之重佈線層280。在本實施例中,接線440具有一最高部分440c,其與第一凹口220之第一底部220b之距離為H1。在本實施例中,接線440可包括金或其他適合的導電材料。 Then, a second terminal 440b starting from the pad region 400 of the external component 380 can be formed through a wire bonding process to form a wire 440 and electrically connected to the first notch 220 by the first terminal 440a. The redistribution layer 280 on the first bottom portion 220b. In the present embodiment, the wire 440 has a highest portion 440c that is at a distance H1 from the first bottom portion 220b of the first recess 220. In this embodiment, the wires 440 may comprise gold or other suitable electrically conductive material.
在另一實施例中,如第2圖所示,其差異在於藉由蝕刻或切割製程移除部分基底形成一第二凹口230,其自第一凹口220之第一底部220b朝下表面延伸,第二凹口230具有第二側壁230a及第二底部230b,其中第二凹口230之第二側壁230a係鄰接基底150,且在下層之第二凹口230之橫向寬度係窄於上層之第一凹口220。在一實施例中,絕緣層260延伸至第二凹口230之第二側壁230a及第二底部230b。 In another embodiment, as shown in FIG. 2, the difference is that a portion of the substrate is removed by an etching or dicing process to form a second recess 230 from the first bottom 220b of the first recess 220 toward the lower surface. Extendingly, the second recess 230 has a second sidewall 230a and a second bottom 230b, wherein the second sidewall 230a of the second recess 230 abuts the substrate 150, and the lateral width of the second recess 230 in the lower layer is narrower than the upper layer The first recess 220. In an embodiment, the insulating layer 260 extends to the second sidewall 230a and the second bottom portion 230b of the second recess 230.
在本實施例中,接線440之第一端點440a電性接觸上層第一凹口220底部上之重佈線層280,因此除能夠進一步降低接線440的最高高度外,更由於第二凹口230增加了接線440與第一凹口220之第一底部220b之間距,因此可減少接線因碰觸第一凹口220邊緣而短路或斷線的機率。 In the present embodiment, the first end point 440a of the wiring 440 electrically contacts the redistribution layer 280 on the bottom of the upper first recess 220, so that in addition to further reducing the highest height of the wiring 440, the second recess 230 is further The distance between the wire 440 and the first bottom portion 220b of the first recess 220 is increased, thereby reducing the probability of the wire being shorted or broken due to touching the edge of the first recess 220.
又另一實施例中,第3圖中的晶片封裝體之結構類似於第2圖中的晶片封裝體之結構,差異在於藉由蝕刻或切割製程使在下層之第二凹口230之橫向寬度寬於上層之第一凹口 220,同時,重佈線層280進一步延伸至下層之第二凹口230之第二側壁230a及第二底部230b,但未延伸至第二底部230b之邊緣。而接線440之第一端點440a則自開口340電性接觸下層之第二凹口230之第二底部230b上之重佈線層280。 In still another embodiment, the structure of the chip package in FIG. 3 is similar to the structure of the chip package in FIG. 2, with the difference that the lateral width of the second recess 230 in the lower layer is formed by an etching or cutting process. The first notch wider than the upper layer 220. At the same time, the redistribution layer 280 further extends to the second sidewall 230a and the second bottom portion 230b of the second recess 230 of the lower layer, but does not extend to the edge of the second bottom portion 230b. The first terminal 440a of the wiring 440 electrically contacts the redistribution layer 280 on the second bottom portion 230b of the second recess 230 of the lower layer from the opening 340.
在本實施例中,由於第二凹口230進一步延伸至基底150內,因此能夠進一步降低接線440的最高高度,但較不影響基底之結構強度,且可避免直接蝕刻上層之第一凹口220而因過度蝕刻造成絕緣層140與基底150介面之底切現象。 In the present embodiment, since the second recess 230 further extends into the substrate 150, the maximum height of the wiring 440 can be further reduced, but the structural strength of the substrate is less affected, and the first recess 220 of the upper layer can be directly etched. The undercut of the interface between the insulating layer 140 and the substrate 150 is caused by over-etching.
請參照第1F圖,可透過模塑成型(molding)製程或其他適合的製程,在晶片上表面100a上形成一封裝層460,其可選擇性覆蓋第一凹口220、外部元件380及接線440或延伸至晶片上表面100a,於感測區/元件區200上方形成一扁平化接觸表面。 Referring to FIG. 1F, an encapsulation layer 460 may be formed on the upper surface 100a of the wafer through a molding process or other suitable process, which may selectively cover the first recess 220, the external component 380, and the wiring 440. Or extending to the upper surface 100a of the wafer to form a flattened contact surface over the sensing region/element region 200.
接著,可透過沉積製程(例如,塗佈製程或其他適合的製程),在封裝層460上形成一裝飾層480,其可依據設計需求而具有色彩,以顯示具有感測功能的區域。接著,可透過沉積製程(例如,塗佈製程、物理氣相沈積製程、化學氣相沈積製程或其他適合的製程),在裝飾層480上形成一保護層(例如,藍寶石基底或硬塑膠)500,以進一步提供耐磨、防刮及高可靠度的表面。 Next, a decorative layer 480 can be formed on the encapsulation layer 460 through a deposition process (eg, a coating process or other suitable process) that can be colored according to design requirements to display areas with sensing functionality. Next, a protective layer (eg, sapphire substrate or hard plastic) 500 may be formed on the decorative layer 480 through a deposition process (eg, a coating process, a physical vapor deposition process, a chemical vapor deposition process, or other suitable process). To further provide a wear-resistant, scratch-resistant and highly reliable surface.
雖然本發明已以較佳實施例揭露如上,然其並非用以限定本發明,任何所屬技術領域中具有通常知識者,在不脫離本發明之精神和範圍內,當可更動與組合上述各種實施例。 While the invention has been described above in terms of the preferred embodiments thereof, which are not intended to limit the invention, the invention may be modified and combined with the various embodiments described above without departing from the spirit and scope of the invention. example.
100‧‧‧晶片 100‧‧‧ wafer
100a‧‧‧上表面 100a‧‧‧ upper surface
100b‧‧‧下表面 100b‧‧‧ lower surface
140、260‧‧‧絕緣層 140, 260‧‧‧ insulation
150‧‧‧基底 150‧‧‧Base
160‧‧‧信號接墊區 160‧‧‧Signal pad area
180、320、340‧‧‧開口 180, 320, 340‧‧‧ openings
200‧‧‧感測區/元件區 200‧‧‧Sensing area/component area
220‧‧‧第一凹口 220‧‧‧ first notch
220a‧‧‧第一側壁 220a‧‧‧first side wall
220b‧‧‧第一底部 220b‧‧‧ first bottom
230‧‧‧第二凹口 230‧‧‧second notch
230a‧‧‧第二側壁 230a‧‧‧second side wall
230b‧‧‧第二底部 230b‧‧‧ second bottom
280‧‧‧重佈線層 280‧‧‧Rewiring layer
300‧‧‧保護層 300‧‧ ‧ protective layer
360‧‧‧黏著層 360‧‧‧Adhesive layer
380‧‧‧外部元件 380‧‧‧External components
400‧‧‧接墊區 400‧‧‧Pushing area
440‧‧‧接線 440‧‧‧ wiring
440a‧‧‧第一端點 440a‧‧‧first endpoint
440b‧‧‧第二端點 440b‧‧‧second endpoint
440c‧‧‧最高部分 The highest part of 440c‧‧
460‧‧‧封裝層 460‧‧‧Encapsulation layer
480‧‧‧裝飾層 480‧‧‧decorative layer
500‧‧‧保護層 500‧‧‧protection layer
D1、D2‧‧‧深度 D1, D2‧‧ depth
H1‧‧‧距離 H1‧‧‧ distance
H2‧‧‧深度 H2‧‧ depth
H3‧‧‧覆蓋厚度 H3‧‧‧ Coverage thickness
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- 2014-07-24 TW TW103125240A patent/TWI559495B/en active
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- 2014-07-24 TW TW103125244A patent/TWI523171B/en active
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CN104347538B (en) | 2018-02-16 |
CN204045565U (en) | 2014-12-24 |
TWI534969B (en) | 2016-05-21 |
WO2015010638A1 (en) | 2015-01-29 |
TW201505143A (en) | 2015-02-01 |
CN104347538A (en) | 2015-02-11 |
CN104347536A (en) | 2015-02-11 |
CN104347576A (en) | 2015-02-11 |
CN104347536B (en) | 2018-11-16 |
TWI559495B (en) | 2016-11-21 |
TW201505155A (en) | 2015-02-01 |
TW201505142A (en) | 2015-02-01 |
CN104347537B (en) | 2017-05-17 |
TWI596722B (en) | 2017-08-21 |
CN104347537A (en) | 2015-02-11 |
CN104347576B (en) | 2017-06-09 |
TWI523171B (en) | 2016-02-21 |
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