TW201501215A - Method and apparatus for joining sealing sheet - Google Patents

Method and apparatus for joining sealing sheet Download PDF

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Publication number
TW201501215A
TW201501215A TW103112648A TW103112648A TW201501215A TW 201501215 A TW201501215 A TW 201501215A TW 103112648 A TW103112648 A TW 103112648A TW 103112648 A TW103112648 A TW 103112648A TW 201501215 A TW201501215 A TW 201501215A
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Taiwan
Prior art keywords
sealing
semiconductor substrate
sealing sheet
attaching
piece
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TW103112648A
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Chinese (zh)
Inventor
Atsushi Hashimoto
Shinichirou Mori
Masayuki Yamamoto
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Nitto Denko Corp
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Publication of TW201501215A publication Critical patent/TW201501215A/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67132Apparatus for placing on an insulating substrate, e.g. tape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Manufacturing & Machinery (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Encapsulation Of And Coatings For Semiconductor Or Solid State Devices (AREA)
  • Container, Conveyance, Adherence, Positioning, Of Wafer (AREA)

Abstract

A sealing sheet, obtained by half-cutting a sealing sheet larger than a semiconductor substrate in the shape of the semiconductor substrate and forming a sealing-sheet piece, is mounted on an attachment jig and tension is applied to the sealing sheet, and the attachment jig is superposed on a first holding table to temporarily crimp the semiconductor substrate and the sealing-sheet piece. The semiconductor substrate, which has been integrated with the sealing-sheet piece gripped by the attachment jig, is then placed on a second holding table, the entire attachment jig is contained inside a pressure-reducing chamber, and the sealing-sheet piece is pressed in a reduced-pressure state to achieve final crimping of the semiconductor substrate.

Description

密封片貼附方法及密封片貼附裝置 Sealing sheet attaching method and sealing sheet attaching device

本發明係關於將形成有由樹脂組成物所構成之密封層的密封片貼附在半導體基板上所形成的複數個半導體元件並加以密封之密封片貼附方法及密封片貼附裝置。 The present invention relates to a sealing sheet attaching method and a sealing sheet attaching apparatus in which a plurality of semiconductor elements formed by attaching a sealing sheet formed of a sealing layer composed of a resin composition to a semiconductor substrate and sealed.

用框體圍繞1個半導體晶片的周圍後,利用由含浸有樹脂之預浸材所構成的第1密封用樹脂片和第2密封用樹脂片,從該半導體晶片兩面之各面分別夾住,而密封半導體晶片以製造半導體裝置(參照專利文獻1)。 After the periphery of one semiconductor wafer is surrounded by the frame, the first sealing resin sheet and the second sealing resin sheet which are formed of the prepreg impregnated with the resin are sandwiched from the respective surfaces of the semiconductor wafer. The semiconductor wafer is sealed to manufacture a semiconductor device (see Patent Document 1).

[專利文獻1]日本特開平5-291319號公報 [Patent Document 1] Japanese Patent Laid-Open No. Hei 5-291319

然而,上述習知的方法會產生如下之問題。 However, the above conventional methods cause the following problems.

亦即,近年來,因為伴隨應用(application)的急速進步所需求的高密度安裝的關係,有半導體裝置小型化的傾向。因此,由於是在利用切割處理將半導體晶圓分斷成半導體元件之後,將半導體元件個別地用樹脂加以密封,所以會有生產量降低,進而造成生產效率降低之不良情況產生。 In other words, in recent years, there has been a trend toward miniaturization of semiconductor devices due to the high-density mounting required for rapid advancement of applications. Therefore, since the semiconductor wafer is individually sealed with a resin by the dicing process, the semiconductor element is individually sealed with a resin, so that the production amount is lowered and the production efficiency is lowered.

本發明係有鑒於此種情況而完成者,其主要目的在提供一種可以良好效率將密封片貼附於半導體基板之密封片貼附方法及密封片貼附裝置。 The present invention has been made in view of such circumstances, and a main object thereof is to provide a sealing sheet attaching method and a sealing sheet attaching apparatus which can adhere a sealing sheet to a semiconductor substrate with good efficiency.

於是,本案發明人等,為了解決該不良情況,反覆實驗、模擬並致力探討研究的結果,得到以下的見解。 Then, in order to solve the problem, the inventors of the present invention repeated experiments, simulations, and efforts to investigate the results of the research, and obtained the following findings.

嘗試將形成有密封層的單片密封片貼附於半導體基板整面。然而,該方法產生了如下之新問題。 Attempts were made to attach a single sheet of the sealing sheet formed with a sealing layer to the entire surface of the semiconductor substrate. However, this method creates the following new problems.

亦即,形成有具有被覆半導體元件之厚度的密封片,乍看覺得具有剛性。然而,一般而言,冷卻管理中的密封片一旦在使用時返回室溫,便具有適度的柔軟性。因此,當密封片形成被覆分布於半導體基板上的複數個半導體元件的尺寸時,則會在該密封片產生彎撓或翹曲。 That is, a sealing sheet having a thickness of the covering semiconductor element is formed, and it is considered to have rigidity at first glance. However, in general, the sealing sheet in the cooling management has moderate flexibility once it returns to room temperature at the time of use. Therefore, when the sealing sheet is formed to cover the size of a plurality of semiconductor elements distributed on the semiconductor substrate, bending or warping occurs in the sealing sheet.

因此,當將產生了彎撓等狀態下的密封片貼附於半導體基板時,會產生皺褶,或產生貼合的位置偏移。皺褶的產生會使密封層產生孔隙而導致製品不良。又,一旦在密封片產生彎撓或翹曲,則會產生加熱處理時及冷卻處理時作用於密封層的熱膨脹或收縮應力局部地作用於半導體基板,而導致半導體基板破損之問題。 Therefore, when the sealing sheet in a state in which bending or the like is applied is attached to the semiconductor substrate, wrinkles are generated or a positional deviation of the bonding occurs. The generation of wrinkles causes pores in the sealing layer to cause defects in the product. Further, when the sealing sheet is bent or warped, thermal expansion or contraction stress acting on the sealing layer during the heat treatment and the cooling treatment locally acts on the semiconductor substrate, causing damage to the semiconductor substrate.

又,本發明為了達成此種目的,而採用如下的構成。 Further, in order to achieve such an object, the present invention adopts the following configuration.

亦即,一種密封片貼附方法,係將於剝離襯墊形成有由樹脂組成物所構成的密封層而成之密封片貼 附於半導體基板,該密封片貼附方法的特徵為具備:張力賦予過程,係把持支持密封小片之支持部的外緣,對該密封小片賦予張力,該密封小片係將前述密封片切斷成半導體基板的形狀以下的尺寸而成;及貼附過程,係將前述密封小片和前述半導體基板對向配置,將該密封小片按壓而貼附到半導體基板。 That is, a sealing sheet attaching method is a sealing sheet in which a release layer composed of a resin composition is formed on a release liner. Attached to the semiconductor substrate, the sealing sheet attaching method is characterized in that the tension applying process is performed by gripping an outer edge of a support portion that supports the sealing piece, and applying tension to the sealing piece, the sealing piece cutting the sealing piece into The shape of the semiconductor substrate is equal to or smaller than the shape of the semiconductor substrate; and the attaching process is such that the sealing die and the semiconductor substrate are opposed to each other, and the sealing die is pressed and attached to the semiconductor substrate.

(作用.功效)根據上述方法,藉由把持支持密封片之支持部的外緣而賦予張力,可矯正密封片的彎撓或翹曲。因此,可抑制因皺褶或翹曲而產生之半導體基板的破損及孔隙的發生。又,與以往按每一個半導體元件而藉由密封片進行密封的方法相比較,可遍及半導體基板上的所有半導體元件來貼附密封片以進行密封,所以可提升處理速度。此外,本發明中,密封小片是呈現於密封層附設有剝離襯墊之狀態的形態。 (Action: Efficacy) According to the above method, by applying tension to the outer edge of the support portion of the support sealing sheet, it is possible to correct the bending or warpage of the sealing sheet. Therefore, it is possible to suppress breakage of the semiconductor substrate and occurrence of voids due to wrinkles or warpage. Further, compared with the conventional method of sealing each of the semiconductor elements by the sealing sheet, the sealing sheet can be attached to all the semiconductor elements on the semiconductor substrate for sealing, so that the processing speed can be improved. Further, in the present invention, the sealing pellet is in a state in which the sealing layer is attached with a release liner.

此外,上述張力賦予過程中,例如,亦可利用貼附治具對密封片賦予張力。關於利用貼附治具的實施形態,大致區分有兩個形態。 Further, in the above-described tension imparting process, for example, a tension can be applied to the sealing sheet by the attaching jig. Regarding the embodiment in which the attachment jig is used, there are roughly two forms.

以一實施形態而言,是利用比半導體基板大的單片密封片。亦即,在該單片密封片形成半切割成半導體基板形狀的密封小片。 In one embodiment, a single piece of sealing sheet that is larger than a semiconductor substrate is used. That is, the monolithic sealing sheet is formed into a sealing piece which is half-cut into a shape of a semiconductor substrate.

或者,在形成於半導體基板之複數個半導體元件的分布區域中以比該分布區域的面積還小的面積且以對齊圍繞複數個半導體元件的分斷線之方式形成有半切割成小片之複數片密封小片。 Alternatively, a plurality of chips half-cut into small pieces are formed in a distribution region of a plurality of semiconductor elements formed on the semiconductor substrate with an area smaller than an area of the distribution region and aligned around a broken line of the plurality of semiconductor elements. Seal the piece.

根據此等實施形態,藉由對密封片賦予張力 ,可直接對密封小片形狀的密封層賦予張力。因此,可一邊從剝離襯墊剝離密封層一邊貼附於半導體基板,藉此可抑制皺褶的產生。 According to these embodiments, by applying tension to the sealing sheet It can directly apply tension to the sealing layer in the shape of a sealed piece. Therefore, the sealing layer can be peeled off from the release liner and attached to the semiconductor substrate, whereby generation of wrinkles can be suppressed.

以其他實施形態而言,是利用比半導體基板 大的剝離襯墊。亦即,一邊被覆形成於半導體基板之複數個半導體元件的分布區域,一邊將預先切斷成該半導體基板的形狀以下的尺寸之密封小片暫時黏著於比該半導體基板大的單片剝離襯墊,並將該剝離襯墊裝設於貼附治具以賦予張力。 In other embodiments, a semiconductor substrate is used. Large release liner. In other words, while sealing the distribution region of the plurality of semiconductor elements formed on the semiconductor substrate, the sealing piece having a size cut to a size equal to or smaller than the shape of the semiconductor substrate is temporarily adhered to the single-piece release liner larger than the semiconductor substrate. The release liner is attached to the attachment jig to impart tension.

或者,將形成於半導體基板之複數個半導體 元件的分布區域中以比該分布區域的面積還小的面積且以對齊圍繞複數個半導體元件的分斷線之方式半切割成小片的複數片密封小片暫時黏著於剝離襯墊,將該剝離襯墊裝設於貼附治具而賦予張力。 Or, a plurality of semiconductors to be formed on a semiconductor substrate a plurality of sealing sheets which are semi-cut into small pieces in a distribution area of the element with a smaller area than the area of the distribution area and which are aligned around the breaking lines of the plurality of semiconductor elements are temporarily adhered to the release liner, and the release liner is The pad is attached to the attached fixture to impart tension.

根據此等實施形態,藉由對剝離襯墊賦予張 力,可間接地對密封小片賦予張力。 According to these embodiments, by applying a release liner The force can indirectly impart tension to the sealing piece.

此外,上述各實施形態中,較佳為將貼附治 具與保持半導體基板的保持台重疊而收納於減壓室,一邊對該減壓室減壓一邊按壓前述密封小片而貼附於半導體基板。 Further, in each of the above embodiments, it is preferable to attach the treatment The semiconductor wafer is attached to the semiconductor substrate while being placed in the decompression chamber while being held by the holding stage of the semiconductor substrate, while pressing the sealing piece while depressurizing the decompression chamber.

根據此方法,可去除被包含於密封小片與半 導體基板的黏著界面之氣泡。因此,可更確實地避免在進行密封層的硬化處理時所產生之孔隙。 According to this method, the removable piece and the half are included Air bubbles at the interface of the conductor substrate. Therefore, the voids generated when the hardening treatment of the sealing layer is performed can be more surely avoided.

又,本發明為了達成此種目的,而採用如下 之構成。 Moreover, in order to achieve such a purpose, the present invention adopts the following The composition.

亦即,一種密封片貼附裝置,係將於剝離襯墊形成有由樹脂組成物所構成的密封層而成之密封片貼附於半導體基板,該密封片貼附裝置的特徵為具備:保持台,係保持前述半導體基板;貼附治具,係把持將由前述密封片被半切割成半導體基板形狀以下之尺寸的密封小片形狀的該密封片予以支持的支持部,而對該密封片賦予張力;及貼附機構,係將由前述貼附治具所把持的密封片按壓而將密封小片形狀的密封層貼附於半導體基板。 That is, a sealing sheet attaching device is a sealing sheet in which a sealing layer composed of a resin composition is formed on a release liner, and is attached to a semiconductor substrate, and the sealing sheet attaching device is characterized by: maintaining The holder holds the semiconductor substrate, and attaches the jig to a support portion that supports the sealing sheet in a shape of a sealing piece that is half-cut into a size smaller than a shape of the semiconductor substrate, and the tension is applied to the sealing sheet. And an attaching mechanism that presses a sealing sheet held by the attaching jig to attach a sealing layer having a sealing piece shape to the semiconductor substrate.

或者,一種密封片貼附裝置,係將於剝離襯墊形成有由樹脂組成物所構成的密封層而成之密封片貼附於半導體基板,該密封片貼附裝置的特徵為:保持台,係保持前述半導體基板;貼附治具,係把持比前述半導體基板大的單片剝離襯墊的支持部,而對該剝離襯墊賦予張力,該半導體基板係暫時黏著有被切斷成前述半導體基板形狀以下的尺寸之密封小片;及貼附機構,係將由前述貼附治具把持的剝離襯墊按壓而將密封小片貼附於半導體基板。 Alternatively, a sealing sheet attaching device is obtained by attaching a sealing sheet in which a sealing layer composed of a resin composition is formed on a release liner to a semiconductor substrate, and the sealing sheet attaching device is characterized by: a holding table, Holding the semiconductor substrate; attaching the jig, holding a support portion of the single-piece release liner larger than the semiconductor substrate, and applying tension to the release liner, the semiconductor substrate being temporarily adhered to the semiconductor A sealing piece having a size of a substrate or less; and an attaching mechanism that presses the release liner held by the attaching jig to attach the sealing piece to the semiconductor substrate.

此外,在上述各構成中,較佳為具備收納與貼附治具重疊的保持台之減壓室,並將貼附機構配置於該減壓室。 Moreover, in each of the above configurations, it is preferable to include a decompression chamber that houses a holding table that overlaps with the attachment jig, and to arrange the attachment mechanism in the decompression chamber.

根據此構成,可適當地實施上述各實施形態。 According to this configuration, each of the above embodiments can be suitably carried out.

根據本發明之密封片貼附方法及密封片貼附裝置,可遍及形成於半導體基板的複數個半導體元件,無偏移地以良好效率貼附密封片。 According to the sealing sheet attaching method and the sealing sheet attaching device of the present invention, the sealing sheet can be attached to the plurality of semiconductor elements formed on the semiconductor substrate with good efficiency without offset.

20‧‧‧治具載置台 20‧‧ ‧ fixture mounting platform

21‧‧‧第1搬送機構 21‧‧‧1st transport agency

23‧‧‧第1保持台 23‧‧‧1st holding station

24‧‧‧第2搬送機構 24‧‧‧2nd transport agency

25‧‧‧貼附機構 25‧‧‧ Attachment

45‧‧‧第2保持台 45‧‧‧2nd holding table

46‧‧‧減壓室 46‧‧‧Decompression chamber

59‧‧‧按壓板 59‧‧‧ Press plate

60‧‧‧加熱器 60‧‧‧heater

70‧‧‧貼附治具 70‧‧‧ Attachment fixture

72‧‧‧夾板 72‧‧‧ splint

T‧‧‧密封片 T‧‧‧ Sealing film

C‧‧‧半導體元件 C‧‧‧Semiconductor components

CT‧‧‧密封小片 CT‧‧‧ Sealed Pieces

M‧‧‧密封層 M‧‧‧ sealing layer

S1、S2‧‧‧剝離襯墊 S1, S2‧‧‧ release liner

W‧‧‧半導體基板 W‧‧‧Semiconductor substrate

P‧‧‧定位銷 P‧‧‧Position pin

圖1為顯示密封片的原材輥之斜視圖。 Fig. 1 is a perspective view showing a raw material roll of a sealing sheet.

圖2為密封片的縱剖面圖。 Figure 2 is a longitudinal sectional view of the sealing sheet.

圖3為顯示貼附治具的構成之斜視圖。 Fig. 3 is a perspective view showing the constitution of the attachment jig.

圖4為顯示貼附治具的構成之前視圖。 Fig. 4 is a front view showing the constitution of the attachment jig.

圖5為顯示密封片貼附裝置的整體構成之前視圖。 Fig. 5 is a front view showing the overall configuration of the sealing sheet attaching device.

圖6為顯示密封片貼附裝置的整體構成之俯視圖。 Fig. 6 is a plan view showing the overall configuration of a sealing sheet attaching device.

圖7為構成貼附機構之減壓室的部分剖面圖。 Fig. 7 is a partial cross-sectional view showing a decompression chamber constituting an attachment mechanism.

圖8為顯示形成有密封小片的密封片之俯視圖。 Fig. 8 is a plan view showing a sealing sheet formed with a sealing piece.

圖9為顯示將密封片設置於貼附治具的動作之圖。 Fig. 9 is a view showing an operation of providing a sealing sheet to an attachment jig.

圖10為顯示將密封片設置於貼附治具的動作之圖。 Fig. 10 is a view showing an operation of providing a sealing sheet to an attachment jig.

圖11為顯示將密封片設置於貼附治具的狀態之俯視圖。 Fig. 11 is a plan view showing a state in which a sealing sheet is placed on a bonding jig.

圖12為顯示將密封小片暫時壓接於半導體基板的動作之圖。 Fig. 12 is a view showing an operation of temporarily crimping a sealing piece to a semiconductor substrate.

圖13為顯示將密封小片暫時壓接於半導體基板的動作之圖。 Fig. 13 is a view showing an operation of temporarily crimping a sealing piece to a semiconductor substrate.

圖14為顯示暫時壓接有密封小片之半導體基板的搬送狀態之圖。 Fig. 14 is a view showing a conveyance state of a semiconductor substrate in which a sealing piece is temporarily crimped.

圖15為顯示將密封小片固定壓接於半導體基板的動作之圖。 Fig. 15 is a view showing an operation of fixing and sealing a sealing piece to a semiconductor substrate.

圖16為顯示將密封小片固定壓接於半導體基板的動作之圖。 Fig. 16 is a view showing an action of fixing and sealing a sealing piece to a semiconductor substrate.

圖17為顯示去除不要的密封層與第1剝離襯墊的動作之圖。 Fig. 17 is a view showing the operation of removing the unnecessary sealing layer and the first release liner.

圖18為顯示形成於變形例的密封片之密封小片的俯視圖。 Fig. 18 is a plan view showing a sealing piece formed on a sealing sheet of a modification.

圖19為顯示將變形例的密封小片固定壓接於半導體基板的狀態之俯視圖。 19 is a plan view showing a state in which a sealing piece of a modification is fixedly pressed against a semiconductor substrate.

[實施發明之最佳形態] [Best Mode for Carrying Out the Invention]

以下,參照圖式,說明本發明的一實施例。 Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

<密封片> <sealing sheet>

例如,如圖1及圖2所示,密封片T是由捲繞有長條密封片T的原材輥所供給。又,該密封片T係在由樹脂組成物所構成之密封層M的兩面附設有保護用第1剝離襯墊S1及第2剝離襯墊S2。此外,密封層M相當於本發明的樹脂層。 For example, as shown in FIGS. 1 and 2, the sealing sheet T is supplied from a raw material roll around which a long sealing sheet T is wound. Further, in the sealing sheet T, the first release liner S1 for protection and the second release liner S2 are attached to both surfaces of the seal layer M composed of the resin composition. Further, the sealing layer M corresponds to the resin layer of the present invention.

密封層M是從密封材料形成為片狀。以密封材料而言,可列舉例如:熱硬化性矽樹脂、環氧樹脂、熱硬化性聚醯亞胺樹脂、酚樹脂(phenol resin)、脲樹脂(urea resin)、三聚氰胺樹脂、不飽和聚酯樹脂、酞酸二烯丙酯(diallyl phthalate)樹脂、熱硬化性胺甲酸乙酯樹脂(urethane resin)等的熱硬化性樹脂。又,以密封材料而言,也可列舉:上述熱硬化性樹脂、和以適當的比例含有添加劑的熱硬化性樹脂組成物。 The sealing layer M is formed into a sheet shape from a sealing material. Examples of the sealing material include thermosetting resin, epoxy resin, thermosetting polyimide resin, phenol resin, urea resin, melamine resin, and unsaturated polyester. A thermosetting resin such as a resin, a diallyl phthalate resin, or a thermosetting urethane resin. Moreover, the thermosetting resin and the thermosetting resin composition containing an additive in an appropriate ratio are also mentioned as a sealing material.

以添加劑而言,可列舉例如:充填劑、螢光 體等。以充填劑而言,可列舉例如:矽石(silica)、氧化鈦(titania)、滑石(talc)、氧化鋁、氮化鋁、氮化矽等的無機微粒子,例如:矽氧(silicone)粒子等的有機微粒子等。螢光體具有波長轉換機能,可列舉例如:能將藍色光轉換成黃色光的黃色螢光體、將藍色光變成紅色光的紅色螢光體等。以黃色螢光體而言,可列舉例如:Y3Al5O12:Ce(YAG(釔.鋁.石榴石):Ce)等的石榴石型螢光體。以紅色螢光體而言,可列舉例如:CaAlSiN3:Eu、CaSiN2:Eu等的氮化物螢光體等。 Examples of the additive include a filler, a phosphor, and the like. Examples of the filler include inorganic fine particles such as silica, titania, talc, alumina, aluminum nitride, and tantalum nitride, for example, silicone particles. Etc. Organic particles and so on. The phosphor has a wavelength conversion function, and examples thereof include a yellow phosphor that converts blue light into yellow light, a red phosphor that converts blue light into red light, and the like. Examples of the yellow phosphor include a garnet-type phosphor such as Y 3 Al 5 O 12 :Ce (YAG (yttrium aluminum garnet): Ce). Examples of the red phosphor include a nitride phosphor such as CaAlSiN 3 :Eu or CaSiN 2 :Eu.

密封層M在密封半導體元件前,被調整成半 固體狀,具體而言,於密封材料含有熱硬化性樹脂的情況,可在例如:完全硬化(C階段化)之前,亦即,在半硬化(B階段)狀態下進行調整。 The sealing layer M is adjusted to a half before sealing the semiconductor element The solid shape, specifically, when the sealing material contains a thermosetting resin, can be adjusted, for example, before the complete curing (C-stage), that is, in the semi-hardening (B-stage) state.

密封層M的尺寸係可依半導體元件及基板的 尺寸而適當設定。具體而言,在密封片被準備為長條片的情況下,密封層的左右方向的長度、即寬度為例如100mm以上,較佳為200mm以上,例如為1500mm以下,較佳為700mm以下。又,密封層的厚度係可因應半導體元件的尺寸而適當設定,例如為30μm以上,較佳為100μm以上,又,例如為3000μm以下,較佳為1000μm以下。 The size of the sealing layer M can be based on the semiconductor element and the substrate Set appropriately according to the size. Specifically, when the sealing sheet is prepared as a long piece, the length of the sealing layer in the left-right direction, that is, the width is, for example, 100 mm or more, preferably 200 mm or more, for example, 1500 mm or less, preferably 700 mm or less. Further, the thickness of the sealing layer can be appropriately set in accordance with the size of the semiconductor element, and is, for example, 30 μm or more, preferably 100 μm or more, and for example, 3000 μm or less, preferably 1,000 μm or less.

第1剝離襯墊S1及第2剝離襯墊S2可列舉:例 如聚乙烯片、聚酯片(PET等)、聚苯乙烯片、聚碳酸酯片、聚醯亞胺片等的聚合物片,例如陶瓷片,例如金屬箔等。在剝離襯墊之與密封層接觸的接觸面上,亦可實施 氟處理等的脫模處理。第1剝離襯墊及第2剝離襯墊的尺寸係可依剝離條件而適當設定,厚度為例如15μm以上,較佳為25μm以上,又,例如為125μm以下,較佳為75μm以下。 Examples of the first release liner S1 and the second release liner S2 include For example, a polymer sheet such as a polyethylene sheet, a polyester sheet (PET or the like), a polystyrene sheet, a polycarbonate sheet, a polyimide sheet, or the like, for example, a ceramic sheet such as a metal foil or the like. It can also be implemented on the contact surface of the release liner which is in contact with the sealing layer Release treatment such as fluorine treatment. The size of the first release liner and the second release liner can be appropriately set depending on the peeling conditions, and the thickness is, for example, 15 μm or more, preferably 25 μm or more, and is, for example, 125 μm or less, or preferably 75 μm or less.

<貼附治具> <attach fixture>

貼附治具大致區分係構成對以下兩個態樣的密封片賦予張力。就一實施形態而言,貼附治具係對被切斷成包含長方形、正方形的四角形之比半導體基板大的單片密封片直接賦予張力。 The attachment jig is roughly divided to provide tension to the sealing sheets of the following two aspects. In one embodiment, the attaching jig directly imparts tension to a single-piece sealing sheet that is cut into a rectangular or square quadrangular shape than a semiconductor substrate.

就其他實施形態而言,與密封片同樣,貼附治具是對於在比半導體基板大的四角形剝離襯墊上,暫時黏著有被切斷成半導體基板形狀以下的尺寸之既定形狀的密封小片所構成的該剝離片賦予張力,而間接地對密封片賦予張力。以下,就貼附治具的具體的構成進行詳細說明。此外,本實施例中,密封小片是呈現於密封層附設有剝離襯墊之狀態的形態。 In other embodiments, the attachment jig is a sealing piece having a predetermined shape that is cut into a size smaller than the shape of the semiconductor substrate, and is temporarily adhered to the rectangular release liner larger than the semiconductor substrate. The peeling piece is configured to impart tension and indirectly impart tension to the sealing sheet. Hereinafter, the specific configuration of the attached jig will be described in detail. Further, in the present embodiment, the sealing pellet is in a state in which the sealing layer is attached with a release liner.

圖3為貼附治具的斜視圖,圖4為貼附治具的前視圖。 Fig. 3 is a perspective view of the attachment jig, and Fig. 4 is a front view of the attachment jig.

貼附治具70係在矩形框架框71之對向的兩端具備夾板72與接承板74。夾板72藉由螺旋彈簧73朝按壓接承板74的方向偏置。又,接承板74形成倒L字形狀,將固定於框架框71底面的固定塊75貫通之球軸76的前端係抵接於靠近該接承板74的一方的下部側。藉由該球軸76與固定塊75之間的螺旋彈簧77,會使接承板74向外偏置。又,螺帽78螺合於該球軸76的另一端側。構成為藉由 使該螺帽78正反轉動,球軸76的突出距離會改變,可調整夾板72與接承板74之向外偏置力。 The attaching jig 70 is provided with a splint 72 and a splice plate 74 at opposite ends of the rectangular frame frame 71. The clamp plate 72 is biased by the coil spring 73 in the direction in which the joint plate 74 is pressed. Further, the receiving plate 74 is formed in an inverted L shape, and the front end of the ball shaft 76 that penetrates the fixing block 75 fixed to the bottom surface of the frame frame 71 is abutted against one lower side of the receiving plate 74. The adapter plate 74 is biased outwardly by the coil spring 77 between the ball shaft 76 and the fixed block 75. Further, the nut 78 is screwed to the other end side of the ball shaft 76. Constructed by When the nut 78 is rotated forward and backward, the protruding distance of the ball shaft 76 is changed, and the outward biasing force of the clamping plate 72 and the receiving plate 74 can be adjusted.

<密封片貼附裝置> <Sealing sheet attachment device>

圖5為密封片貼附裝置的前視圖,圖6為密封片貼附裝置的俯視圖。 Fig. 5 is a front view of the sealing sheet attaching device, and Fig. 6 is a plan view of the sealing sheet attaching device.

密封片貼附裝置配備有治具載置台20、第1搬送機構21、第1保持台23、第2搬送機構24及貼附機構25等。 The sealing sheet attaching device is provided with the jig mounting table 20, the first conveying mechanism 21, the first holding table 23, the second conveying mechanism 24, the attaching mechanism 25, and the like.

治具載置台20係以將貼附治具70保持水平的方式構成。 The jig mounting table 20 is configured to keep the attaching jig 70 horizontal.

第1搬送機構21係於可在前後左右進行水平移動及升降之吸附單元的前端,具備有吸附墊26。亦即,具備第1可動台28,其在沿著延伸於裝置本體的橫向之框架27的導軌R1上移動。朝裝置本體的前後水平保持的導軌R2係裝設於第1可動台28的下部。具備有可沿縱框架升降的吸附單元,該縱框架係懸垂支持於可沿著導軌R2前後移動的第2可動台30。 The first transport mechanism 21 is provided at the distal end of the adsorption unit that can horizontally move and move up and down, and has an adsorption pad 26. That is, the first movable table 28 is provided to move along the guide rail R1 extending along the frame 27 extending in the lateral direction of the apparatus body. A guide rail R2 that is horizontally held toward the front and rear of the apparatus body is attached to a lower portion of the first movable table 28. There is provided an adsorption unit that is movable up and down along the vertical frame, and the vertical frame is suspended and supported by the second movable table 30 that can move back and forth along the guide rail R2.

此外,在第1搬送機構21朝裝置內側之搬送的路徑下方配備有2台相機34。該相機34係拍攝由貼附治具70所把持之密封小片CT的位置與貼附治具70的外形,並將該影像資料傳送到控制部。 Further, two cameras 34 are provided below the path in which the first transport mechanism 21 transports toward the inside of the device. The camera 34 captures the position of the sealing piece CT held by the attaching jig 70 and the outer shape of the attaching jig 70, and transmits the image data to the control unit.

第1保持台23係由形狀比半導體基板W大的夾盤台所構成。第1保持台23係以繞縱軸旋轉,且進行半導體基板W的對準之方式構成。又,第1保持台23係以沿著導軌38涵蓋半導體基板W的載置位置與裝置內側的對 準位置而往復移動之方式構成。 The first holding stage 23 is constituted by a chuck table having a shape larger than that of the semiconductor substrate W. The first holding stage 23 is configured to rotate about the vertical axis and to align the semiconductor substrate W. Further, the first holding stage 23 is a pair of the mounting position where the semiconductor substrate W is covered along the guide rail 38 and the inside of the device. It is constructed by quasi-position and reciprocating movement.

在對準位置的上方配備有2台相機39,拍攝半 導體基板W的外形及分斷線(劃割線:scribe Line),將兩影像資料傳送到控制部100。 2 cameras 39 are mounted above the alignment position, shooting half The outer shape of the conductor substrate W and the break line (scribe line) are transmitted to the control unit 100.

第2搬送機構24係具備在導軌R3上移動裝置 之可動台42,該導軌R3係沿著延伸於裝置本體的橫向的框架41而到達片貼附機構25側。在可沿著被懸垂支持於該可動台42之縱框架43進行升降的吸附單元前端,具備有吸附墊44。第2搬送機構24係構成為在第1保持台23至後述的第2保持台45之間進行往復移動。 The second transport mechanism 24 is provided with a moving device on the guide rail R3 The movable table 42 reaches the side of the sheet attaching mechanism 25 along the frame 41 extending in the lateral direction of the apparatus body. An adsorption pad 44 is provided at an end of the adsorption unit that can be moved up and down along the vertical frame 43 supported by the movable table 42. The second transport mechanism 24 is configured to reciprocate between the first holding stage 23 and the second holding stage 45 which will be described later.

貼附機構25係如圖7及圖15所示由第2保持台 45及減壓室46等所構成。 The attaching mechanism 25 is a second holding stand as shown in FIGS. 7 and 15 45, decompression chamber 46 and the like.

第2保持台45係收納於構成減壓室46之上下 一對上殼體46A與46B中的下殼體46B。 The second holding base 45 is housed above and below the decompression chamber 46. A pair of upper housings 46A and 46B are lower housings 46B.

又,下殼體46B係構成為沿著導軌48在裝置 本體前側之半導體基板W的接收位置與上殼體46A下方之間往復移動。 Moreover, the lower casing 46B is configured to be along the guide rail 48. The receiving position of the semiconductor substrate W on the front side of the body reciprocates between the receiving position of the upper substrate 46A and the lower side of the upper casing 46A.

構成減壓室46的上殼體46A係設置於升降驅 動機構50。此升降驅動機構50具備有:可動台53,其可沿著縱向配置於縱壁51背部之軌道52升降;可動框54,其以可調節高度的方式支持於該可動台53;以及臂55,其從該可動框54朝前方延伸。在由此臂55的前端部朝下方延伸的支軸56上裝設有上殼體46A。 The upper casing 46A constituting the decompression chamber 46 is provided on the lift Moving mechanism 50. The lifting and lowering drive mechanism 50 is provided with a movable table 53 which is movable up and down along a rail 52 disposed longitudinally on the back of the vertical wall 51; a movable frame 54 supported by the movable table 53 in an adjustable height; and an arm 55, It extends forward from the movable frame 54. An upper casing 46A is attached to a support shaft 56 that extends downward from the front end portion of the arm 55.

可動台53係藉由利用馬達58使螺桿軸57進行 正反轉動而進行進給升降。又,在上殼體46A的內部,裝 設有可升降的按壓板59。於該按壓板59中埋設有加熱器60。 The movable table 53 is caused by the screw shaft 57 by the motor 58 The feed is raised and lowered by rotating forward and backward. Also, inside the upper casing 46A, There is a pressing plate 59 that can be raised and lowered. A heater 60 is embedded in the pressing plate 59.

<密封片貼附處理> <Sealing sheet attachment treatment>

其次,就藉由上述貼附裝置將形成於密封片的密封小片貼附於半導體基板之一連串的動作進行詳細說明。此外,本實施例中,如圖8所示,是以將在比半導體基板W大的單片密封片T上半切割成半導體基板W形狀的密封小片CT,貼附於半導體基板W的情況為例來進行說明。 Next, the operation of attaching the sealing piece formed on the sealing sheet to one of the semiconductor substrates by the above-described attaching device will be described in detail. Further, in the present embodiment, as shown in FIG. 8, the sealing piece CT which is half-cut into a semiconductor substrate W in a single piece of the sealing sheet T larger than the semiconductor substrate W is attached to the semiconductor substrate W. For example, the description will be given.

首先,以因應密封片T的尺寸而賦予預定張力的方式,使貼附治具70的螺帽78轉動以調整外向偏置力。 First, the nut 78 of the attaching jig 70 is rotated to adjust the outward biasing force so as to impart a predetermined tension in accordance with the size of the sealing sheet T.

如圖9所示,夾板72抵抗彈簧偏置力而敞開,以將密封片T載置於框架框71。其後,如圖10及圖11所示,關閉夾板72而把持密封片T的兩端。此時,可對兩端被把持密封片T,賦予不會產生鬆弛或彎撓的適當張力。亦即,密封片T的兩端發揮作為支持部的功能。 As shown in FIG. 9, the splint 72 is opened against the spring biasing force to mount the sealing sheet T on the frame frame 71. Thereafter, as shown in FIGS. 10 and 11, the splint 72 is closed and both ends of the sealing sheet T are gripped. At this time, the sealing sheet T can be held at both ends, and an appropriate tension which does not cause slack or bending can be imparted. That is, both ends of the sealing sheet T function as a support portion.

從密封片T及密封小片CT的背面剝離第2剝離襯墊S2,將貼附治具70載置於治具載置台20。貼附治具70的框架框71係由第1搬送機構21吸附保持,而被搬送到相機34的上方。當第1搬送機構21到達相機34的上方時,拍攝第1搬送機構21的外形及密封小片CT的布置(layout)影像。該影像資料被傳送到控制部。當拍攝處理完成時,第1搬送機構21在吸附保持貼附治具70的狀態下,移動到第1保持台23上。 The second release liner S2 is peeled off from the back surface of the sealing sheet T and the sealing piece CT, and the attachment jig 70 is placed on the jig mounting table 20. The frame frame 71 to which the jig 70 is attached is sucked and held by the first transport mechanism 21, and is transported to the upper side of the camera 34. When the first conveying mechanism 21 reaches the upper side of the camera 34, the outer shape of the first conveying mechanism 21 and the layout image of the sealing piece CT are taken. The image data is transmitted to the control unit. When the photographing process is completed, the first transport mechanism 21 moves to the first holding table 23 while the attaching and holding jig 70 is being sucked and held.

在貼附治具70被載置於治具載置台20的大致 同時,如圖6所示,表面形成有複數個半導體元件C的半導體基板W被載置於第1保持台23。吸附保持有半導體基板W的第1保持台23移動到對準位置,藉由相機39拍攝表面。所拍攝的影像資料被傳送到控制部。 The applicator 70 is placed on the jig mounting table 20 At the same time, as shown in FIG. 6, the semiconductor substrate W on which a plurality of semiconductor elements C are formed is placed on the first holding stage 23. The first holding stage 23 that adsorbs and holds the semiconductor substrate W is moved to the aligned position, and the surface is photographed by the camera 39. The captured image data is transmitted to the control unit.

當拍攝處理完成時,第1保持台23返回載置位 置。在此,以藉由控制部的影像解析處理所求得之貼附治具70輪廓中之密封小片CT的布置輪廓與半導體基板W的半導體元件之分斷線寬的內側尺寸一致,且以覆蓋半導體元件的分布區域整面的方式,進行半導體基板W的對準。使第1保持台23繞著縱軸旋轉以進行對準。此外,在此,分布區域係指,配置有將半導體基板單片化的預定複數個半導體元件且如圖6的一點鏈線所示包含其最外周部之切斷預定線的區域DA。 When the photographing process is completed, the first holding stage 23 returns to the set position. Set. Here, the arrangement outline of the sealing die CT in the outline of the attaching jig 70 obtained by the image analyzing process of the control unit coincides with the inner dimension of the breaking line width of the semiconductor element of the semiconductor substrate W, and is covered. The alignment of the semiconductor substrate W is performed in such a manner that the distribution region of the semiconductor element is entirely planar. The first holding stage 23 is rotated about the longitudinal axis for alignment. In addition, the distribution area is a region DA in which a predetermined plurality of semiconductor elements singulating a semiconductor substrate are arranged and the planned cutting line of the outermost peripheral portion is included as indicated by a one-dot chain line in FIG. 6 .

當半導體基板W的對準完成時,使第1保持台 23上的半導體基板W與貼附治具70對向,如圖12所示,使貼附治具70下降到既定高度。此時,如圖13所示,立設於第1保持台23的定位銷P卡合於貼附治具70的定位孔79,以進行對位。於此狀態,對密封小片CT施加既定荷重以將其暫時壓接到半導體基板W。於此時點,半導體基板W隔著密封小片CT與密封片T被保持於貼附治具。當密封小片CT對半導體基板W的暫時壓接完成時,第1搬送機構21便返回治具載置台20側。 When the alignment of the semiconductor substrate W is completed, the first holding stage is made The semiconductor substrate W on the 23 is opposed to the attaching jig 70, and as shown in FIG. 12, the attaching jig 70 is lowered to a predetermined height. At this time, as shown in FIG. 13, the positioning pin P which is erected on the first holding stage 23 is engaged with the positioning hole 79 of the attachment jig 70 to perform alignment. In this state, a predetermined load is applied to the sealing piece CT to temporarily press it to the semiconductor substrate W. At this time, the semiconductor substrate W is held by the sealing jig via the sealing piece CT and the sealing sheet T. When the temporary crimping of the semiconductor wafer W by the sealing piece CT is completed, the first conveying mechanism 21 returns to the jig mounting table 20 side.

如圖14所示,第2搬送機構24吸附貼附治具70 以將其搬送並載置於第2保持台45。此時,以與將貼附治 具70設置在第1保持台23時相同的方式,使形成於第2保持台45的定位銷P卡合於貼附治具70的框架框71所形成的定位孔79,以進行對位。 As shown in FIG. 14, the second transfer mechanism 24 adsorbs the attachment jig 70. It is transported and placed on the second holding stage 45. At this time, In the same manner as when the first holding table 23 is provided, the positioning pin P formed on the second holding table 45 is engaged with the positioning hole 79 formed by the frame frame 71 to which the jig 70 is attached, and is aligned.

當半導體基板W被載置於第2保持台45時,第 2搬送機構24即上升而返回第1保持台23側。第2保持台45係在吸附保持著半導體基板W的狀態下,連同貼附治具70一起移動到上殼體46A的下方。 When the semiconductor substrate W is placed on the second holding stage 45, 2 The transport mechanism 24 rises and returns to the first holding stage 23 side. The second holding stage 45 moves to the lower side of the upper casing 46A together with the attaching jig 70 in a state in which the semiconductor substrate W is adsorbed and held.

如圖15所示,使收納有第2保持台45的下殼體 46B移動到上殼體46A的下方,如圖16所示,形成減壓室46。將減壓室46內減壓,並且一邊利用按壓板59進行加熱,一邊將密封片T固定壓接於半導體基板W。 As shown in FIG. 15, the lower case in which the second holding stage 45 is housed is provided 46B moves to the lower side of the upper casing 46A, and as shown in Fig. 16, a decompression chamber 46 is formed. The inside of the decompression chamber 46 is depressurized, and the sealing sheet T is fixedly and pressure-bonded to the semiconductor substrate W while being heated by the pressing plate 59.

當固定壓接完成時,使第2保持台45移動到基 板的接遞位置,以既定時間進行冷卻。然後,如圖17所示,藉由第2搬送機構24吸附貼附治具70並使其上升,於黏著力降低之不要的密封層M殘留在第1剝離襯墊S1側的狀態下將其從半導體基板W剝離。以上,完成一連串的處理,反覆進行相同處理。 When the fixed crimping is completed, the second holding stage 45 is moved to the base The board's delivery position is cooled for a given time. Then, as shown in FIG. 17, the attaching jig 70 is sucked and raised by the second transfer mechanism 24, and the sealing layer M whose adhesive force is lowered remains on the side of the first release liner S1. Stripped from the semiconductor substrate W. In the above, a series of processing is completed, and the same processing is repeated.

根據上述實施裝置,藉由利用貼附治具70夾 住從半導體基板W的外形突出之密封片T的部位,可在對密封片T及密封小片CT賦予不會產生彎撓或翹曲之適當張力的狀態下將密封小片T貼附於半導體基板W。亦即,由於密封片T及密封小片CT在貼付時不會鬆弛,所以可抑制氣泡被包含在與半導體基板W的黏著界面、或發生皺褶的情況。其結果,不會有在密封層M產生孔隙,或導致半導體基板W破損的情況發生。 According to the above implementation device, by using the attachment jig 70 clip The portion of the sealing sheet T protruding from the outer shape of the semiconductor substrate W can be attached to the semiconductor substrate W in a state where the sealing sheet T and the sealing sheet CT are given an appropriate tension without bending or warping. . In other words, since the sealing sheet T and the sealing piece CT are not slack at the time of attaching, it is possible to suppress the bubble from being contained in the adhesion interface with the semiconductor substrate W or wrinkles. As a result, there is no occurrence of voids in the sealing layer M or damage to the semiconductor substrate W.

又,密封小片CT因尺寸比半導體基板W小, 故貼附時的操作容易。亦即,可更確實地抑制氣泡被包含於半導體基板W與密封小片CT的黏著界面。 Moreover, the sealed die CT is smaller in size than the semiconductor substrate W, Therefore, the operation at the time of attachment is easy. That is, it is possible to more reliably suppress the bubble from being contained in the adhesion interface between the semiconductor substrate W and the sealing piece CT.

此外,本發明也可透過以下的形態實施。 Further, the present invention can also be carried out in the following aspects.

(1)上述實施例中,密封小片CT不限定於半導 體基板W的形狀。例如,如圖18所示,亦可為在形成於半導體基板W之複數個半導體元件C的分布區域以比該分布區域的面積還小的面積,且以對齊圍繞複數個半導體元件C的分斷線的方式半切割成小片而成的複數片密封小片CT。亦即,對準分斷線寬之內側的線尺寸而從單片密封片T半切割密封小片CT。因此,單片密封片T的兩端發揮作為被夾住之支持部的功能。 (1) In the above embodiment, the sealing piece CT is not limited to the semi-conductive The shape of the bulk substrate W. For example, as shown in FIG. 18, it is also possible that the distribution area of the plurality of semiconductor elements C formed on the semiconductor substrate W is smaller than the area of the distribution area, and the alignment around the plurality of semiconductor elements C is aligned. The line is cut into small pieces into a small piece of sealed piece CT. That is, the sealing piece CT is semi-cutted from the single piece of sealing sheet T by aligning the line size on the inner side of the dividing line width. Therefore, both ends of the single-piece sealing sheet T function as a supported portion that is sandwiched.

根據本實施形態,如圖19所示,係以在半導 體基板W上被分割的小分布區域單位,將半導體元件C藉由密封小片形狀的密封層M密封。因此,可抑制因密封層M在硬化處理時的熱膨脹或收縮所導致之半導體基板W的翹曲。亦即,在將半導體基板形狀的1片密封片貼附在半導體基板W的情況下,由於收縮應力朝半導體基板W的中心集中,故容易在半導體基板W產生翹曲。然而,在分割成複數片密封小片CT而貼附在半導體基板W的情況,由於密封層M會各自收縮,所以收縮應力會被分散。因此,可抑制半導體基板W的翹曲及破損。 According to this embodiment, as shown in FIG. The semiconductor device C is sealed by a sealing layer M of a sealed die shape in a small distributed area unit divided on the bulk substrate W. Therefore, the warpage of the semiconductor substrate W due to thermal expansion or contraction of the sealing layer M at the time of the hardening treatment can be suppressed. In other words, when one of the sealing sheets of the semiconductor substrate shape is attached to the semiconductor substrate W, the shrinkage stress concentrates toward the center of the semiconductor substrate W, so that warpage is likely to occur in the semiconductor substrate W. However, in the case where the plurality of pieces of the sealing piece CT are divided and attached to the semiconductor substrate W, since the sealing layers M are each contracted, the contraction stress is dispersed. Therefore, warpage and breakage of the semiconductor substrate W can be suppressed.

此外,密封小片CT亦可為,將預先被切斷成 既定形狀的密封小片CT以規定的布置暫時黏著在被切斷成比半導體基板更大的剝離襯墊而利用。於此情況, 單片剝離襯墊發揮作為支持部的功能。此外,將密封小片CT暫時黏著於單片的該剝離襯墊時,亦可在保持黏著有第1剝離襯墊S1的狀態下暫時黏著於剝離襯墊,或者,亦可將第1剝離襯墊S1從密封層M剝離而將密封層M暫時黏著於剝離襯墊。 In addition, the sealing piece CT can also be cut into The sealing piece CT of a predetermined shape is temporarily adhered to a release liner cut into a larger size than the semiconductor substrate in a predetermined arrangement. In this case, The one-piece release liner functions as a support portion. Further, when the sealing piece CT is temporarily adhered to the single-layer release liner, the release liner may be temporarily adhered while the first release liner S1 is adhered, or the first release liner may be used. S1 is peeled off from the sealing layer M to temporarily adhere the sealing layer M to the release liner.

將密封小片CT暫時黏著於剝離襯墊而利用時,可將特性不同的密封小片CT貼附於半導體基板W。例如,可將密封層M之收縮率不同的密封小片CT,分別使用在半導體基板W的翹曲容易產生的區域與不易產生的區域。例如,在容易產生翹曲的部分,貼附形成有收縮率比貼附於其他部分之密封小片CT的密封層M還小之形成有密封層M的密封小片CT。根據此方法,可調整半導體基板W的翹曲量。 When the sealing piece CT is temporarily adhered to the release liner and used, the sealing piece CT having different characteristics can be attached to the semiconductor substrate W. For example, the sealing pieces CT having different shrinkage ratios of the sealing layer M can be used in a region where the warpage of the semiconductor substrate W is likely to occur and a region which is less likely to occur. For example, in a portion where warpage is likely to occur, a sealing piece CT in which the sealing layer M having a shrinkage ratio smaller than that of the sealing piece CT attached to the other portion is formed is attached. According to this method, the amount of warpage of the semiconductor substrate W can be adjusted.

(2)上述各實施例中,亦可構成為在貼附治具70的四邊設置夾板72和接承板74,以從四方對密封片T或剝離襯墊均等地賦予向外的張力。 (2) In the above embodiments, the clamp plate 72 and the joint plate 74 may be provided on the four sides of the attachment jig 70 to uniformly apply outward tension from the square to the seal piece T or the release liner.

(3)上述各實施例中,半導體基板W的形狀不限定為圓形。因此,半導體基板W亦可為包含正方形或長方形等的四角形。此外,密封小片CT可適當地配合半導體基板W的形狀。 (3) In the above embodiments, the shape of the semiconductor substrate W is not limited to a circular shape. Therefore, the semiconductor substrate W may be a square shape including a square or a rectangle. Further, the sealing piece CT can appropriately match the shape of the semiconductor substrate W.

[產業上之可利用性] [Industrial availability]

如上所述,本發明係適於遍及形成於半導體基板的複數個半導體元件,無偏移地以良好效率貼附密封片。 As described above, the present invention is suitable for attaching a sealing sheet with good efficiency without deviation over a plurality of semiconductor elements formed on a semiconductor substrate.

25‧‧‧貼附機構 25‧‧‧ Attachment

45‧‧‧第2保持台 45‧‧‧2nd holding table

46‧‧‧減壓室 46‧‧‧Decompression chamber

46A‧‧‧上殼體 46A‧‧‧Upper casing

46B‧‧‧上殼體 46B‧‧‧Upper casing

59‧‧‧按壓板 59‧‧‧ Press plate

60‧‧‧加熱器 60‧‧‧heater

72‧‧‧夾板 72‧‧‧ splint

P‧‧‧定位銷 P‧‧‧Position pin

Claims (9)

一種密封片貼附方法,係將於剝離襯墊形成有由樹脂組成物所構成的密封層而成之密封片貼附於半導體基板,該密封片貼附方法的特徵為具備:張力賦予過程,係把持支持密封小片之支持部的外緣,對該密封小片賦予張力,該密封小片係將前述密封片切斷成半導體基板的形狀以下的尺寸而成;及貼附過程,係將前述密封小片和半導體基板對向配置,將該密封小片按壓而貼附到半導體基板。 A sealing sheet attaching method in which a sealing sheet in which a sealing layer composed of a resin composition is formed in a release liner is attached to a semiconductor substrate, and the sealing sheet attaching method is characterized by: a tension imparting process, Holding the outer edge of the support portion supporting the sealing piece, and applying tension to the sealing piece, the sealing piece is formed by cutting the sealing piece into a size smaller than a shape of the semiconductor substrate; and attaching the sealing piece The semiconductor substrate is placed opposite to the semiconductor substrate, and the sealing piece is pressed and attached to the semiconductor substrate. 如請求項1之密封片貼附方法,其中,前述張力賦予過程係對於比半導體基板大的單片密封片將形成有半切割成該半導體基板形狀之密封小片的該密封片裝設於貼附治具,以賦予張力,前述貼附過程係從裝設於貼附治具之密封片的剝離襯墊將密封小片形狀的密封層剝離而貼附於半導體基板。 The sealing sheet attaching method of claim 1, wherein the tension applying process attaches the sealing sheet formed with a sealing piece semi-cut into the shape of the semiconductor substrate to a single piece of sealing sheet larger than the semiconductor substrate. In the jig, the attaching process is performed by peeling off the sealing layer of the sealing piece shape from the release liner attached to the sealing sheet of the attaching jig, and attaching it to the semiconductor substrate. 如請求項1之密封片貼附方法,其中,前述張力賦予過程係將單片密封片裝設於貼附治具而賦予張力,該單片密封片係在形成於半導體基板之複數個前述半導體元件的分布區域中以比該分布區域的面積還小的面積且以對齊圍繞複數個半導體元件的分斷線之方式形成有半切割成小片之複數片密封片,前述貼附過程係從裝設於貼附治具之密封片的剝離襯墊將密封小片形狀的密封層剝離而貼附於半導體基板。 The sealing sheet attaching method of claim 1, wherein the tension applying process applies a tension by attaching a single sealing sheet to the attaching jig, the plurality of the semiconductors formed on the semiconductor substrate In the distribution area of the element, a plurality of sealing sheets which are semi-cut into small pieces are formed in an area smaller than the area of the distribution area and aligned around the breaking lines of the plurality of semiconductor elements, and the attaching process is performed from the mounting. The release liner of the sealing sheet to which the jig is attached is peeled off from the sealing sheet-shaped sealing layer and attached to the semiconductor substrate. 如請求項1之密封片貼附方法,其中,前述張力賦予過程係一邊被覆形成於半導體基板之複數個半導體元件的分布區域,一邊將預先切斷成該半導體基板形狀以下的尺寸之密封小片暫時黏著在比該半導體基板大的單片剝離襯墊,將前述剝離襯墊裝設於貼附治具而賦予張力,前述貼附過程係從裝設於貼附治具的剝離襯墊將密封小片剝離而貼附於半導體基板。 The sealing sheet attaching method according to claim 1, wherein the tension applying process temporarily covers a sealing piece formed in a size of the semiconductor substrate in a distribution area of a plurality of semiconductor elements formed on the semiconductor substrate. Adhering to the single-piece release liner larger than the semiconductor substrate, the release liner is attached to the attachment jig to impart tension, and the attachment process is to seal the small piece from the release liner attached to the attachment jig. It is peeled off and attached to a semiconductor substrate. 如請求項1之密封片貼附方法,其中,前述張力賦予過程將形成於半導體基板之複數個半導體元件的分布區域中以比該分布區域的面積還小的面積且以對齊圍繞複數個半導體元件的分斷線之方式半切割成小片的複數片密封小片暫時黏著於剝離襯墊,將前述剝離襯墊裝設於貼附治具而賦予張力,前述貼附過程係從裝設於貼附治具的剝離襯墊將密封小片剝離而貼附於半導體基板。 The sealing sheet attaching method of claim 1, wherein the tension applying process is formed in a distribution area of the plurality of semiconductor elements of the semiconductor substrate to be smaller than an area of the distribution area and to surround the plurality of semiconductor elements in alignment The plurality of pieces of the sealing piece which are half-cut into small pieces are temporarily adhered to the release liner, and the release liner is attached to the attachment jig to impart tension, and the attachment process is attached from the attachment process. A release liner is provided to peel off the sealing piece and attach it to the semiconductor substrate. 如請求項1之密封片貼附方法,其中,前述貼附過程係將貼附治具與保持半導體基板的保持台重疊而收納於減壓室,一邊將該減壓室減壓一邊將前述密封小片按壓而貼附於半導體基板。 The sealing sheet attaching method according to claim 1, wherein the attaching process is performed by laminating the attaching jig and a holding table for holding the semiconductor substrate, and accommodating the decompression chamber, and decompressing the decompression chamber The small piece is pressed and attached to the semiconductor substrate. 一種密封片貼附裝置,係將於剝離襯墊形成有由樹脂組成物所構成的密封層而成之密封片貼附於半導體基板,該密封片貼附裝置的特徵為具備:保持台,係保持前述半導體基板; 貼附治具,係把持將由前述密封片被半切割成半導體基板形狀以下之尺寸的密封小片形狀的該密封片予以支持的支持部,而對該密封片賦予張力;及貼附機構,係將由前述貼附治具所把持的密封片按壓而將密封小片形狀的密封層貼附於半導體基板。 A sealing sheet attaching device is a sealing sheet in which a sealing layer composed of a resin composition is formed on a release liner, and is attached to a semiconductor substrate. The sealing sheet attaching device is characterized in that: a holding table is provided Holding the aforementioned semiconductor substrate; The attachment jig is a support portion that supports the sealing sheet in a sealing piece shape in which the sealing sheet is half-cut into a size smaller than a semiconductor substrate, and the tension is applied to the sealing sheet; and the attaching mechanism is The sealing sheet held by the attaching jig is pressed to attach a sealing layer having a sealing piece shape to the semiconductor substrate. 一種密封片貼附裝置,係將於剝離襯墊形成有由樹脂組成物所構成的密封層而成之密封片貼附於半導體基板,該密封片貼附裝置的特徵為:保持台,係保持前述半導體基板;貼附治具,係把持比前述半導體基板大的單片剝離襯墊的支持部,而對該剝離襯墊賦予張力,該半導體基板係暫時黏著有被切斷成前述半導體基板形狀以下的尺寸之密封小片;及貼附機構,係將由前述貼附治具把持的剝離襯墊按壓而將密封小片貼附於半導體基板。 A sealing sheet attaching device is a sealing sheet in which a sealing layer composed of a resin composition is formed on a release liner, and is attached to a semiconductor substrate. The sealing sheet attaching device is characterized in that: a holding table is held The semiconductor substrate; the attachment jig, which holds a support portion of the single-piece release liner larger than the semiconductor substrate, and applies tension to the release liner, and the semiconductor substrate is temporarily adhered and cut into the shape of the semiconductor substrate The sealing piece of the following dimensions; and the attaching mechanism presses the release liner held by the attachment jig to attach the sealing piece to the semiconductor substrate. 如請求項7或8之密封片貼附裝置,其中,具備減壓室,其收納與前述貼附治具重疊的保持台,於前述減壓室具備貼附機構。 The sealing sheet attaching device according to claim 7 or 8, comprising a decompression chamber that houses a holding table that overlaps with the attaching jig, and includes an attaching mechanism in the decompression chamber.
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