TW201444968A - Solid-state fermentation method for producing liquid-state culture of mushrooms - Google Patents
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本發明係有關於一種以固態發酵生產菇類液態菌種之方法,尤其是指一種以紙纖維作為生產菇類液態菌種的固態培養基質提供菇類液態菌種生長所需之營養成分者。The invention relates to a method for producing liquid mushroom species by solid state fermentation, in particular to a nutrient component which is required for the growth of mushroom liquid strains by using paper fiber as a solid culture medium for producing liquid mushroom species.
菇類對於現代人而言,除了可作為食物之來源,此外,源自於菇類的各種特殊生理活性物質,包括:多醣類、三萜類、麥角固醇、核苷酸、蛋白多醣、核酸、有機鍺、食用纖維等,具有抗腫瘤、免疫調節、降血壓、降血醣、降膽固醇、抗細菌與病毒、延緩骨質疏鬆等的功效,被廣泛使用於健康食品與保健食品之用途且伴隨菇類經濟價值之提升。菇類的基本結構,主要包含菌絲體、子實體及孢子。菇類產品之生產主要為子實體及菌絲體,子實體經由固態發酵(使用固態培養基質,例如:段木栽培、木屑或穀物組成之太空包或栽培瓶)生產;菌絲體則需依賴液態發酵(使用液態培養基質)而得。不同特殊生理活性物質分布於不同的菇類結構區域且取決於菇類的種類,故菇類的大量種植是增進菇類經濟價值的第一步。For modern people, mushrooms can be used as a source of food. In addition, various special physiologically active substances derived from mushrooms include: polysaccharides, triterpenoids, ergosterol, nucleotides, proteoglycans. , nucleic acid, organic hydrazine, dietary fiber, etc., have anti-tumor, immune regulation, lower blood pressure, lower blood sugar, lower cholesterol, anti-bacterial and viral, delay osteoporosis, etc., are widely used in health foods and health foods and With the increase in the economic value of mushrooms. The basic structure of mushrooms mainly includes mycelium, fruiting bodies and spores. The production of mushroom products is mainly fruiting bodies and mycelia, and the fruiting bodies are produced by solid-state fermentation (using solid medium culture materials such as space-building, wood chips or cereals for space bags or cultivation bottles); mycelium is dependent on Liquid fermentation (using liquid culture medium). Different special physiologically active substances are distributed in different mushroom structure areas and depending on the type of mushrooms, so the large amount of mushroom cultivation is the first step to increase the economic value of mushrooms.
現行菇類生產的過程包括菌種製備與培養、培養基製作與菌種接種培養以及出菇管理三個程序。一般菌種的培養的步驟是利用以麥粒、裸麥、高粱等穀物或木屑為主配方製作固體菌種,再接種至培養基質中擴大培養。該方法缺點在於上述固態培養基質有重金屬汙染之疑慮,且不易控制環境條件故常有菌種汙染或是不良生長之情形。相較於固態菌種,液態菌種是指生長在液態培養基質的菌種或是菌絲體,可以接種棒刮取已成長在固態培養基質的菇類菌絲塊接種至液態培養基質而成。比較固態發酵與液態發酵之優缺點,固態發酵較耗費人工、場地且費時,培養過程中的參數較複雜故技術門檻高,且現行固態培養基質有重金屬汙染之疑慮;但是,固態所生產之菇類的有效成分與天然來源之菇類較為近似,且可培育菇類的子實體與菌絲體。然而,液態發酵雖然可彌補固態發酵的缺點但卻需要較高設備(設備包括無菌操作台、搖床、生物反應器或發酵槽)的成本、而所生產之菇類的有效成分較天然來源之菇類少,且僅可培育菇類的菌絲體。The current mushroom production process includes three procedures: preparation and culture of strains, preparation of culture medium, cultivation and culture of strains, and management of mushroom production. The general culture step is to use a cereal, wood sorghum, or the like as a main formula to prepare a solid strain, and then inoculate it into a culture medium to expand the culture. The disadvantage of this method is that the above solid medium has the doubt of heavy metal pollution, and it is difficult to control the environmental conditions, so there are often bacterial contamination or poor growth. Compared with the solid strain, the liquid strain refers to a strain or mycelium that grows in a liquid culture medium, and can be inoculated into a liquid culture medium by inoculating a mushroom hyphae which has grown in a solid culture medium. . Comparing the advantages and disadvantages of solid-state fermentation and liquid fermentation, solid-state fermentation is labor-intensive, time-consuming and time-consuming. The parameters in the cultivation process are complicated, so the technical threshold is high, and the current solid medium has the concern of heavy metal pollution. However, the solid-state produced mushrooms The active ingredients of the class are similar to the mushrooms of natural origin, and the fruiting bodies and mycelium of the mushrooms can be cultivated. However, liquid fermentation, while compensating for the shortcomings of solid-state fermentation, requires the cost of higher equipment (including equipment such as aseptic tables, shakers, bioreactors or fermentation tanks), and the active ingredients of the mushrooms produced are more natural. There are few mushrooms, and only the mycelium of the mushrooms can be cultivated.
目前的作法可藉由製備且均質該液態菌種並將該液態菌種接種至該固態培養基質,藉此可提高菌種接種一致性以增加菇類種植的成功率,且降低菇類的生長週期並增加產能。然而,即便是使用該液態菌種接種至該固態培養基質仍需考慮該固態培養基質之品質。現行之段木栽培、木屑或穀物組成之太空包或栽培瓶,該固態培養基質之組成為天然物質,該固態培養基質受限於材料來源難以掌控且有重金屬汙染之疑慮,再加上殺菌不易可能造成菇類受到雜菌汙染,故使用上仍有其困難度。針對菇類種植使用之固態培養基質組成改良進行前案檢索;中華民國第I378143號專利申請案,係揭示一種杏鮑菇栽培介質的製造方法,其包含固態培養基質和木黴菌菌株。藉由該木黴菌菌株可促進堆積發酵的效率;中華民國第506819號專利申請案,係揭示一種菇類栽培方法,其中該固態培養基質組成為有機物(如木屑、甘蔗渣、絞碎的玉米心),加入米糠5%,微量碳酸鈣適量水份55%混合攪拌,經由日光照射與自然發酵而成,因為發酵過程中溫度上升最高至80℃,且發酵菌自然會消滅其它雜菌,故該固態培養基質不需以鍋爐進行殺菌,具有較佳的安全性;中華民國第201238469專利申請案,係揭示一種牛樟芝之接種、培育方法,其中該固態培養基質組成為牛樟木段木材、水及牛樟精油,係將牛樟木段木材經植菌製程之磨光表皮、清洗、滅菌、再滅菌、培養皿接種、疊置之程序步驟後封合培育桶呈一密閉空間內靜置培養,藉由培育桶內二氧化碳的增加下可有效抑制雜菌生長並使該雜菌死亡;中華民國第200500323專利申請案,係揭示一種藉微生物使木屑纖維發酵之靈芝栽培方法,其中該固態培養基質為木屑,特別加入有微生物,其可使木屑纖維發酵,利用將木屑纖維經過微生物發酵後,除可減少木屑纖維本身的毒素外,其養份可於分解後提供靈芝之成長需求。結果顯示,發展便於殺菌且不受重金屬汙染之固態培養基質有其產業利用之價值。The current method can prepare and homogenize the liquid strain and inoculate the liquid strain to the solid medium, thereby increasing the consistency of the inoculation of the strain to increase the success rate of mushroom cultivation and reducing the growth of the mushroom. Cycle and increase production capacity. However, even if the liquid culture is used to inoculate the solid medium, the quality of the solid medium should be considered. A space bag or a cultivation bottle composed of wood cultivation, wood chips or grains. The composition of the solid medium is a natural substance, and the solid medium is limited by the fact that the source of the material is difficult to control and has heavy metal pollution, and the sterilization is difficult. It may cause the mushroom to be contaminated by bacteria, so it is still difficult to use. The invention relates to a method for improving the quality of a solid culture medium used for mushroom cultivation; and the patent application of No. I378143 of the Republic of China discloses a method for producing a cultivation medium of Pleurotus eryngii, which comprises a solid culture substrate and a Trichoderma strain. The Trichoderma strain can promote the efficiency of the accumulation fermentation; the Patent Application No. 506819 of the Republic of China discloses a mushroom cultivation method, wherein the solid medium is composed of organic matter (such as wood chips, bagasse, minced corn heart). ), adding 5% of rice bran, a small amount of calcium carbonate, 55% of water, mixed and stirred, and irradiated by sunlight and natural fermentation, because the temperature rises up to 80 ° C during fermentation, and the fermentation bacteria naturally eliminate other bacteria, so The solid medium does not need to be sterilized by a boiler, and has better safety; the Patent Application No. 201238469 of the Republic of China discloses a method for inoculation and cultivation of Antrodia camphorata, wherein the solid medium is composed of burdock wood, water and burdock. The essential oil is a step of cultivating the barrel of the burdock wood by the polishing process of the germination process, cleaning, sterilizing, re-sterilizing, inoculating the culture dish, and stacking the cultivation barrel in a closed space. The increase of internal carbon dioxide can effectively inhibit the growth of bacteria and cause the bacteria to die; The application of the Korean Patent No. 200500323 discloses a method for cultivating a ganoderma lucidum which ferments wood chips by microorganisms, wherein the solid medium is wood chips, and particularly microorganisms are added, which can ferment the wood chips, and after the wood fibers are fermented by microorganisms, In addition to reducing the toxins of the wood chip fiber itself, its nutrients can provide the growth needs of Ganoderma lucidum after decomposition. The results show that the development of solid medium cultures that are easy to sterilize and free from heavy metal contamination has its industrial value.
今,發明人即是鑑於上述現有菇類液態菌種接種於固態培養基質之程序在業者實際實施使用時仍具有相當困難度,於是乃一本孜孜不倦之精神,並藉由其豐富專業知識及多年之實務經驗所輔佐,而加以改善,並據此研創出本發明。 Nowadays, the inventor is still in a very difficult manner in view of the fact that the above-mentioned existing mushroom liquid bacteria are inoculated in a solid medium, and it is a tireless spirit, and with its rich professional knowledge and many years. The practical experience is supplemented and improved, and the present invention has been developed based on this.
本發明主要目的為提供一種以固態發酵生產菇類液態菌種之方法,以紙纖維作為生產菇類液態菌種的固態培養基質提供該菇類液態菌種生長所需之營養成分,藉此提高菇類種植的成功率並降低菇類受汙染的可能性。The main object of the present invention is to provide a method for producing liquid mushroom species by solid state fermentation, which uses paper fiber as a solid substrate culture material for producing mushroom liquid bacteria to provide nutrients for the growth of the liquid mushroom species of the mushroom, thereby improving The success rate of mushroom cultivation and the possibility of contamination of mushrooms.
為了達到上述實施目的,本發明人提出一種以固態發酵生產菇類液態菌種之方法,係包括以紙纖維作為生產菇類液態菌種的固態培養基質。In order to achieve the above-described object, the present inventors propose a method for producing a mushroom liquid strain by solid state fermentation, which comprises using a paper fiber as a solid culture substrate for producing a mushroom liquid strain.
在本發明的一實施例中,該紙纖維係為短纖維;此外;該紙纖維係經殺菌處理;再者,該紙纖維用以提供該液態菌種生長所需之碳素源、氮素源、無機鹽、水分與微量元素營養成分需求。In an embodiment of the invention, the paper fiber is a short fiber; in addition, the paper fiber is sterilized; further, the paper fiber is used to provide a carbon source and nitrogen required for the growth of the liquid species. Source, inorganic salt, moisture and trace element nutrient requirements.
在本發明的一實施例中,該液態菌種來自液態發酵擴大培養;此外,該液態發酵相關之環境參數設定包括溫度、攪拌或振盪速度與通氣量,該環境參數設定依所栽種的菇類品種而加以調整;再者,該液態發酵使用設備係為搖床、生物反應器或發酵槽三者其中之一。In an embodiment of the present invention, the liquid strain is derived from liquid fermentation to expand culture; in addition, the environmental parameter related to the liquid fermentation includes temperature, agitation or oscillation speed and ventilation, and the environmental parameter is set according to the mushroom to be planted. The variety is adjusted; in addition, the liquid fermentation equipment is one of a shaker, a bioreactor or a fermentation tank.
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本發明之目的及其優點,將依據以下圖面所示之步驟,配合具體實施例予以說明,俾使審查委員能對本發明有更深入且具體之瞭解。The object of the present invention and its advantages will be described in conjunction with the specific embodiments in accordance with the steps shown in the following figures, so that the reviewing committee can have a more in-depth and specific understanding of the present invention.
根據較佳實施例之固態發酵生產菇類液態菌種方法實際實施使用時,液態菌種培養所使用之液態培養基質的原料可為糖蜜、葡萄糖、砂糖、蔗糖、澱粉、馬鈴薯等以提供碳素;可為玉米粉、黃豆粉、蛋白腖、酵母抽出物等以提供氮素,此外,亦可添加維生素或無機鹽等。這些配方經高溫(121°C)及高壓15psi(100KPa)滅菌30分鐘後備用。業者以接種棒刮取已成長在固態培養基質的菇類菌絲塊,於無菌操作箱內將菇類菌絲塊接種至內含液態培養基質之三角燒瓶中,於適當溫度(以一般菇類為例,其生長適宜之溫度為18-30°C)以搖床培養(以一般菇類為例,搖床為往復式,其振盪速度為80-140rpm,培養時間為3-7日)。將液態菌種均質並接種於位生物反應器或發酵槽內的液態培養基質(以一般菇類為例,接種量通常為液態培養基質10-20%(體積比)),且空氣經過除菌才可進入生物反應器或發酵槽內。環境參數設定包括溫度(以一般菇類為例,其生長適宜之溫度為18-30°C)、攪拌速度(以一般菇類為例,其生長適宜之攪拌速度為150-180rpm/min)與通氣量(以一般菇類為例,其生長適宜之通氣量為1-5vvm),環境參數設定依所栽種的菇類品種而加以調整。藉由攪拌以增加液態培養基質的溶氧量。此外,藉由通氣以維持生物反應器或發酵槽環境的正壓,防止空氣中的雜菌汙染液態培養基質。上述利用液態培養基質進行液態菌種之菌絲體擴大培養之步驟稱為液態發酵。將培養之熟成的液態菌種進行生物質量的分析與純度的分析。生物質量的分析係根據菌絲量與菌絲體大小判定液態菌種之質量,而純度的分析則是分別以感官分析與顯微鏡觀察檢查液態菌種是否遭受汙染(當液態菌種遭受汙染時,液態培養基質有混濁狀或是氣味酸、臭的現象)或是不良生長(若是液態菌種不良生長則可見菌絲體結構異常)。之後,僅保留未遭受汙染且生長良好之液態菌種的菌絲體之樣品。本發明以紙纖維取代現行之木屑、穀物等天然物質做為填充太空包或栽培瓶的固態培養基質,藉由紙纖維作為生產菇類液態菌種的固態培養基質以提供菇類液態菌種生長所需之營養成分(營養成分包括提供液態菌種生長所需之碳素源、氮素源、無機鹽、水分與微量元素營養成分)。紙纖維係為短纖維且便於殺菌處理。業者將紙纖維混和液態菌種的菌絲體與滅菌水進行均質。之後,以接種工具(可例如為接種槍、接種器或是分注器)植入由紙纖維所組成之太空包或栽培瓶於控制環境條件(環境條件包括溫度、濕度、光線、換氣)之培養室進行後續菇類培養程序。因為紙纖維係為短纖維,故可降低接種菇類液態菌種時固態培養基質阻塞接種工具的發生率。藉此,固態發酵生產菇類液態菌種方法可提高菌種接種一致性以增加菇類種植的成功率並降低菇類受汙染的可能性。 According to the preferred embodiment of the solid-state fermentation method for producing liquid mushroom species, the liquid culture substrate used in the culture of the liquid culture can be molasses, glucose, sugar, sucrose, starch, potato, etc. to provide carbon. Nitrogen may be provided for corn flour, soy flour, peptone, yeast extract, etc., and vitamins or inorganic salts may also be added. These formulations were sterilized after high temperature (121 ° C) and high pressure 15 psi (100 KPa) for 30 minutes. The manufacturer uses the inoculating rod to scrape the mushroom hyphae that has grown in the solid medium, and inoculates the mushroom hyphae into the conical flask containing the liquid culture medium in the aseptic operation box at the appropriate temperature (in general mushrooms). For example, the temperature suitable for growth is 18-30 ° C) is shaken to culture (in the case of common mushrooms, the shaker is reciprocating, the oscillation speed is 80-140 rpm, and the culture time is 3-7 days). The liquid culture is homogenized and inoculated into the liquid culture medium in the bioreactor or the fermentation tank (for example, in general, the inoculum is usually 10-20% by volume of the liquid culture medium), and the air is sterilized. It is only possible to enter the bioreactor or fermentation tank. The environmental parameter setting includes temperature (in the case of common mushrooms, the temperature suitable for growth is 18-30 ° C), and the stirring speed (in the case of common mushrooms, the growth speed is suitably 150-180 rpm/min). Ventilation (in the case of common mushrooms, the appropriate ventilation is 1-5 vvm), and the environmental parameters are adjusted according to the type of mushroom to be planted. The amount of dissolved oxygen in the liquid culture substrate is increased by stirring. In addition, by aeration to maintain a positive pressure in the bioreactor or fermentation tank environment, bacteria in the air are prevented from contaminating the liquid culture substrate. The step of expanding the culture of the mycelium of the liquid strain using the liquid culture substrate is referred to as liquid fermentation. The cultured mature liquid species are analyzed for biological quality and purity. The analysis of biological quality determines the quality of liquid bacteria according to the amount of hyphae and the size of mycelium, and the analysis of purity is to examine whether liquid bacteria are contaminated by sensory analysis and microscopic observation, respectively. The liquid culture medium has turbidity or odor or acid odor, or poor growth (if the liquid bacteria grows poorly, the mycelium structure is abnormal). Thereafter, only samples of the mycelium of the liquid species that were not contaminated and grew well were retained. The invention replaces the current natural materials such as wood chips and grains with paper fiber as a solid medium filled with a space bag or a culture bottle, and uses paper fiber as a solid culture medium for producing liquid mushroom species to provide growth of mushroom liquid bacteria. The nutrients required (nutrient ingredients include the carbon source, nitrogen source, inorganic salt, water and trace element nutrients required for the growth of liquid species). The paper fibers are short fibers and are easy to sterilize. The manufacturer homogenizes the mycelium of the paper fiber mixed with the liquid strain and the sterilized water. After that, the inoculation tool (for example, a vaccination gun, an inoculator or a dispenser) can be used to implant a space bag or a culture bottle composed of paper fibers to control environmental conditions (environmental conditions including temperature, humidity, light, and ventilation). The culture chamber performs a subsequent mushroom cultivation procedure. Since the paper fiber is a short fiber, the incidence of the solid substrate culture clogging inoculation tool when inoculated with the liquid mushroom species can be reduced. Thereby, the solid fermentation method for producing mushroom liquid bacteria can improve the consistency of the inoculation of the strain to increase the success rate of mushroom cultivation and reduce the possibility of contamination of the mushroom.
由上述之實施說明可知,本發明與現有技術相較之下,本發明具有以下優點:It can be seen from the above description that the present invention has the following advantages compared with the prior art:
1.本發明藉由紙纖維作為生產菇類液態菌種的固態培養基質可提供液態菌種生長所需之碳素源、氮素源、無機鹽、水分與微量元素營養成分。1. The present invention provides a carbon source, a nitrogen source, an inorganic salt, a moisture and a trace element nutrient component required for the growth of a liquid strain by using a paper fiber as a solid medium for producing a mushroom liquid strain.
2.本發明藉由紙纖維作為生產菇類液態菌種的固態培養基質可便於殺菌處理。2. The present invention can be easily sterilized by using paper fiber as a solid culture medium for producing liquid mushroom species.
3.本發明藉由紙纖維作為生產菇類液態菌種的固態培養基質可提高菌種接種一致性以增加菇類種植的成功率並降低菇類受汙染的可能性。3. The invention adopts paper fiber as a solid culture substrate for producing liquid mushroom species of mushrooms, which can improve the consistency of inoculation of the strain to increase the success rate of mushroom cultivation and reduce the possibility of contamination of the mushroom.
綜上所述,本發明之固態發酵生產菇類液態菌種方法,的確能藉由上述所揭露之實施例,達到所預期之使用功效,且本發明亦未曾公開於申請前,誠已完全符合專利法之規定與要求。爰依法提出發明專利之申請,懇請惠予審查,並賜准專利,則實感德便。In summary, the solid-state fermentation method for producing mushroom liquid bacteria of the present invention can achieve the intended use efficiency by the above-disclosed examples, and the present invention has not been disclosed before the application, and has completely met the requirements. The provisions and requirements of the Patent Law.爰Issuing an application for a patent for invention in accordance with the law, and asking for a review, and granting a patent, is truly sensible.
惟,上述所揭之圖示及說明,僅為本發明之較佳實施例,非為限定本發明之保護範圍;大凡熟悉該項技藝之人士,其所依本發明之特徵範疇,所作之其它等效變化或修飾,皆應視為不脫離本發明之設計範疇。The illustrations and descriptions of the present invention are merely preferred embodiments of the present invention, and are not intended to limit the scope of the present invention; those skilled in the art, which are characterized by the scope of the present invention, Equivalent variations or modifications are considered to be within the scope of the design of the invention.
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TWI583789B (en) * | 2015-11-19 | 2017-05-21 | 國立中興大學 | Solid medium for trichoderma and the manufacturing method thereof |
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TWI583789B (en) * | 2015-11-19 | 2017-05-21 | 國立中興大學 | Solid medium for trichoderma and the manufacturing method thereof |
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