TW201433807A - Constant temperature device - Google Patents

Constant temperature device Download PDF

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TW201433807A
TW201433807A TW102143645A TW102143645A TW201433807A TW 201433807 A TW201433807 A TW 201433807A TW 102143645 A TW102143645 A TW 102143645A TW 102143645 A TW102143645 A TW 102143645A TW 201433807 A TW201433807 A TW 201433807A
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thermostat
cover
plate
test body
constant temperature
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TW102143645A
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Chinese (zh)
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TWI603105B (en
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Tsutomu Ihara
Yi-Song Li
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Kyushu Nissho Co Ltd
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Abstract

An object of the present invention is to provide a constant temperature device, which keeps a plurality of LEDs in a stable atmosphere of uniform temperature in a temperature accelerated lifespan test of LED. The constant temperature device (100) comprises a constant temperature board (10) provided with an electrical heater (11) serving as a heating means and liquid flow passages serving as a cooling means; a plurality of test subject carrying stages (30) arranged on a heat homogenizing plate (20) laminated on the constant temperature board (10); and a cover member (50) that openably/closably covers the plurality of test subject carrying stages (30). The cover member (50) comprises: a separation wall member (51) provided with openings (51a) that surrounds circumferences of the plurality of test subject carrying stages (30); and a light-transmitting top member (52) that encloses the top of the separation wall member (51). A hood (90) of a test subject heating section (70) that covers the constant temperature board (10), the test subject carrying stages (30), and the cover member (50) is mounted through hinges (91) to a casing (80). An air supply fan (92) is mounted on a lower surface of a top section (90a) of the hood (90).

Description

恆溫裝置 Thermostat

本發明係關於使用於LED(發光二極體)的溫度加速壽命試驗的恆溫裝置。 The present invention relates to a thermostat for use in a temperature accelerated life test of an LED (Light Emitting Diode).

雖然LED是一種以長壽命為特長的光源,但現狀是其亮度隨著點亮時間的增加而緩慢地衰減。因此,作為LED壽命的評價方法之一,已知有“北美照明工程協會”所制定的“IES LM-80”的規格。該規格是試驗亮度對LED的點亮時間的維持率(光通量維持率),依該試驗結果是否在恆定值以上來評價LED壽命。 Although LED is a light source with a long life, the current situation is that its brightness is slowly attenuated as the lighting time increases. Therefore, as one of the evaluation methods of the life of the LED, the specification of the "IES LM-80" developed by the "North American Lighting Engineering Association" is known. This specification is a maintenance rate (light flux maintenance ratio) of the test luminance to the lighting time of the LED, and the LED lifetime is evaluated based on whether or not the test result is equal to or higher than the constant value.

具體而言,該試驗方法是對於以同一電流值驅動的試驗體LED,在55℃、85℃和製造商所決定的任意溫度(最高125℃)的3種溫度條件下連續點亮6000小時(250天),每1000小時測定LED的亮度。在進行如此試驗的情況下,必須將作為試驗體的LED長時間內保持在恆定溫度下,以往多採用熱風循環式的恆溫槽。 Specifically, the test method is to continuously illuminate for 6000 hours under the three temperature conditions of 55 ° C, 85 ° C and any temperature determined by the manufacturer (up to 125 ° C) for the test body LED driven by the same current value ( 250 days), the brightness of the LED was measured every 1000 hours. In the case of such a test, it is necessary to maintain the LED as a test body at a constant temperature for a long period of time, and a hot air circulation type thermostatic bath has been conventionally used.

然而,在將作為試驗體的LED置於熱風循環式的恆溫槽內的情況下,為了維持溫度會使在恆溫槽內循環的熱 風直接吹到LED上,故有可能對試驗結果導致不良影響。另外,習知的熱風循環式恆溫槽,由於槽內溫度分佈的均一性差,在收容有多個LED的情況下會有試驗精度降低的情形。 However, in the case where the LED as the test body is placed in a hot air circulating type thermostat, the heat circulating in the thermostat is maintained in order to maintain the temperature. The wind blows directly onto the LED, so it may have an adverse effect on the test results. Further, in the conventional hot air circulating type thermostatic bath, since the uniformity of the temperature distribution in the tank is poor, when a plurality of LEDs are housed, the test accuracy may be lowered.

另一方面,作為進行LED的溫度加速壽命試驗的裝置,以往有許多種類的試驗裝置被提出,作為與本發明相關的裝置,例如為專利文獻1、2所載的試驗裝置。 On the other hand, as a device for performing the temperature accelerated life test of the LED, many types of test devices have been proposed in the past, and the device related to the present invention is, for example, a test device disclosed in Patent Documents 1 and 2.

[專利文獻1]特開2011-179937號公報 [Patent Document 1] JP-A-2011-179937

[專利文獻2]特開2010-245348號公報 [Patent Document 2] JP-A-2010-245348

專利文獻1所載的LED壽命試驗裝置,由於將一個被試驗LED配置於HAST裝置內進行試驗,雖然溫度分佈的均一性優異,但在對多個LED進行壽命試驗的情況下效率較差。 In the LED life tester disclosed in Patent Document 1, since one test LED is placed in a HAST device and tested, the temperature distribution is excellent in uniformity, but it is inefficient in performing life test on a plurality of LEDs.

專利文獻2所載的試驗裝置,可在恆溫恆濕槽內配置多個發光裝置,故在進行多個LED的壽命試驗的情況下的效率良好,但實際上難以將多個LED的溫度保持均一。另外,由於在連續發光的多個LED的光線中所包含的熱線成分導致恆溫恆濕槽內的溫度上升而超過設定溫度,對試驗結果造成不良影響。作為試驗對象的LED越是高輸出(高亮度)此種狀況就越顯著,故近年來,對於有高亮度化趨勢的LED進行正確的壽命試驗變得困難。 In the test apparatus disclosed in Patent Document 2, since a plurality of light-emitting devices can be disposed in the constant temperature and humidity chamber, the efficiency of the plurality of LEDs is good, but it is difficult to uniformly maintain the temperature of the plurality of LEDs. . Further, the hot line component contained in the light of the plurality of LEDs that continuously emit light causes the temperature in the constant temperature and humidity chamber to rise and exceeds the set temperature, which adversely affects the test result. The higher the output of the LED to be tested (higher brightness), the more remarkable the situation is. Therefore, in recent years, it has become difficult to perform accurate life testing on an LED having a high luminance.

本發明所要解決的課題在於,在LED的溫度加速壽 命試驗中,提供一種可將多個LED保持於在均一溫度下穩定的氣氛中的恆溫裝置。 The problem to be solved by the present invention is to accelerate the life of the LED. In the life test, a thermostat device capable of holding a plurality of LEDs in an atmosphere stable at a uniform temperature is provided.

本發明的第一恆溫裝置,其特徵在於,係具備:具有加熱手段和冷卻手段的恆溫板;排列在上述恆溫板上的多個試驗體裝載台;配置成覆蓋上述試驗體裝載台且具有隔壁構件和透光性的頂部構件的蓋構件,該隔壁構件是包圍上述試驗體裝載台的周圍,該頂部構件是封閉被上述隔壁構件所包圍的上述試驗體裝載台的上方;覆蓋上述恆溫板、上述試驗體裝載台和上述蓋構件的罩子;以及將氣體導入上述罩子內的供氣風扇或排出上述罩子內的氣體的排氣風扇的至少一方。 A first constant temperature device according to the present invention includes: a constant temperature plate having a heating means and a cooling means; a plurality of test body loading stages arranged on the constant temperature plate; and a cover body arranged to cover the test body loading table and having a partition wall a member and a cover member of the translucent top member, the partition member surrounding the test body loading table, the top member closing the test body loading table surrounded by the partition member; covering the thermostat plate, The test body loading table and the cover of the cover member; and at least one of an air supply fan that introduces a gas into the cover or an exhaust fan that discharges gas in the cover.

另外,本發明的第二恆溫裝置,其特徵在於,係具備:具有加熱手段和冷卻手段的恆溫板;排列在上述恆溫板上的多個試驗體裝載台;配置成覆蓋上述試驗體裝載台且具有隔壁構件和透光性的頂部構件的蓋構件,該隔壁構件是包圍上述試驗體裝載台的周圍,該頂部構件是封閉被上述隔壁構件所包圍的上述試驗體裝載台的上方;覆蓋上述恆溫板、上述試驗體裝載台和上述蓋構件的罩子;以及調整上述罩子內的溫度的調溫手段。 Further, a second constant temperature device according to the present invention includes: a constant temperature plate having a heating means and a cooling means; a plurality of test body loading stages arranged on the constant temperature plate; and a cover body arranged to cover the test body loading table a cover member having a partition member that surrounds the test body loading table, and a light-transmitting top member that surrounds the test body loading table surrounded by the partition member; a plate, the test body loading table and the cover of the cover member; and a temperature adjustment means for adjusting the temperature in the cover.

另外,在上述恆溫裝置中,較佳為在上述頂部構件上設置有通氣孔。 Further, in the above thermostat, it is preferable that a vent hole is provided in the top member.

再者,在上述恆溫裝置中,作為上述恆溫板的冷卻手段,可將能讓冷卻液流動的通液路徑設置於上述恆溫板。 Further, in the above-described thermostat, as the cooling means of the constant temperature plate, a liquid passing path through which the cooling liquid can flow can be provided in the constant temperature plate.

在這種情況下,較佳為將上述冷卻液導入位於上述恆 溫板的中央部的上述通液路徑,而從位於上述恆溫板的周邊部的上述通液路徑排出。 In this case, it is preferred to introduce the above-mentioned coolant into the above-mentioned constant The liquid passage in the central portion of the warm plate is discharged from the liquid passage located at the peripheral portion of the constant temperature plate.

另外,較佳為設置有使供給給上述通液路徑的冷卻液升溫或降溫的液溫調整手段。 Further, it is preferable to provide a liquid temperature adjusting means for raising or lowering the temperature of the coolant supplied to the liquid passing path.

另一方面,作為上述恆溫板的冷卻手段,亦可將散熱器或熱管的至少一方附設於上述恆溫板上,並設置用來冷卻上述散熱器或上述熱管的送風風扇。 On the other hand, as the cooling means of the constant temperature plate, at least one of a heat sink or a heat pipe may be attached to the constant temperature plate, and a blower fan for cooling the heat sink or the heat pipe may be provided.

另外,作為上述恆溫板的冷卻手段,亦可將具有帕耳帖元件的冷卻構件附設於上述恆溫板上。 Further, as the cooling means of the constant temperature plate, a cooling member having a Peltier element may be attached to the constant temperature plate.

再者,上述試驗體裝載台與上述頂部構件的間隙為3mm~15mm是適當的(較佳為8mm~10mm)。 Further, it is appropriate that the gap between the test body loading table and the top member is 3 mm to 15 mm (preferably 8 mm to 10 mm).

依據本發明,在LED的溫度加速壽命試驗中,提供一種可將多個LED保持於在均一溫度下穩定的氣氛中的恆溫裝置。 According to the present invention, in the temperature accelerated life test of an LED, a thermostat capable of holding a plurality of LEDs in an atmosphere stable at a uniform temperature is provided.

10‧‧‧恆溫板 10‧‧‧ thermostat

11、44、56‧‧‧電加熱器 11, 44, 56‧‧‧ electric heater

12‧‧‧通液路徑 12‧‧‧liquid path

12a、41、42d‧‧‧開口部 12a, 41, 42d‧‧‧ openings

13‧‧‧加熱器收容孔 13‧‧‧heater receiving hole

14、18、42e‧‧‧連接器 14, 18, 42e‧‧‧ connectors

20‧‧‧均熱板 20‧‧‧Homothermal board

21‧‧‧溝槽 21‧‧‧ trench

30‧‧‧試驗體裝載台 30‧‧‧Test body loading platform

40‧‧‧預熱板 40‧‧‧Preheating plate

42‧‧‧通液路徑 42‧‧‧liquid path

42a‧‧‧直管部 42a‧‧‧ Straight Tube Department

42b‧‧‧折返部 42b‧‧‧Departure

42c‧‧‧合流管部 42c‧‧‧ Confluence Department

43‧‧‧板主體 43‧‧‧ board main body

50‧‧‧蓋構件 50‧‧‧covering components

51‧‧‧隔壁構件 51‧‧‧ partition member

51a‧‧‧開口部 51a‧‧‧ openings

51b‧‧‧隔壁 51b‧‧‧ next door

51c‧‧‧缺口部 51c‧‧‧Gap section

52‧‧‧頂部構件 52‧‧‧ top member

52a、93a‧‧‧通氣孔 52a, 93a‧‧ vents

53、91‧‧‧鉸鏈 53, 91‧‧‧ Hinges

54‧‧‧把持器 54‧‧‧ grasper

55‧‧‧鎖定構件 55‧‧‧Locking members

70‧‧‧試驗體加熱部 70‧‧‧Test body heating department

80‧‧‧殼體 80‧‧‧shell

81‧‧‧流量計 81‧‧‧ flowmeter

82‧‧‧流量調整刻度盤 82‧‧‧Flow adjustment dial

83‧‧‧信號塔 83‧‧‧ Signal Tower

83a、83b、83c‧‧‧發光部 83a, 83b, 83c‧‧‧Lighting Department

90‧‧‧罩子 90‧‧‧ hood

90a‧‧‧頂部 90a‧‧‧ top

90b‧‧‧周緣部 90b‧‧‧The Peripheral Department

90x‧‧‧內罩 90x‧‧‧ inner cover

90y‧‧‧外罩 90y‧‧‧ outer cover

92‧‧‧供氣風扇 92‧‧‧Air supply fan

93‧‧‧隔壁 93‧‧‧ next door

96‧‧‧調溫手段 96‧‧ ̄ thermostat

97‧‧‧送風風扇 97‧‧‧Air supply fan

100、200‧‧‧恆溫裝置 100, 200‧‧‧ thermostat

V‧‧‧前後方向 V‧‧‧ direction

W‧‧‧左右方向 W‧‧‧ direction

X‧‧‧間隙 X‧‧‧ gap

圖1是示出作為本發明的實施方式的恆溫裝置的局部省略立體圖。 Fig. 1 is a partially omitted perspective view showing a thermostatic device as an embodiment of the present invention.

圖2是示於圖1的恆溫裝置的局部省略前視圖。 Fig. 2 is a partially omitted front view of the thermostat shown in Fig. 1.

圖3是示出構成示於圖1的恆溫裝置的試驗體加熱部的俯視圖。 Fig. 3 is a plan view showing a test body heating unit constituting the thermostat shown in Fig. 1;

圖4是示於圖3的試驗體加熱部的前視圖。 Fig. 4 is a front elevational view showing the heating portion of the test body shown in Fig. 3;

圖5是示於圖3的試驗體加熱部的立體圖。 Fig. 5 is a perspective view of the test body heating unit shown in Fig. 3;

圖6是示出構成示於圖1的恆溫裝置的試驗體加熱部和預熱板的前視圖。 Fig. 6 is a front elevational view showing a test body heating portion and a preheating plate which constitute the thermostat shown in Fig. 1.

圖7是從斜下方觀察圖6中所示的試驗體加熱部的立體圖。 Fig. 7 is a perspective view of the test body heating portion shown in Fig. 6 as seen obliquely from below.

圖8是圖6中的B-B線的預熱板的俯視圖。 Fig. 8 is a plan view of the preheating plate taken along line B-B of Fig. 6.

圖9是圖3中的A-A線的剖面圖。 Fig. 9 is a cross-sectional view taken along line A-A of Fig. 3;

圖10是示出作為其它實施方式的恆溫裝置的概要的局部省略前視圖。 Fig. 10 is a partially omitted front view showing an outline of a thermostat as another embodiment.

以下,基於附圖說明本發明的實施方式。如圖1~圖5所示,本實施方式的恆溫裝置100係具備:具有作為加熱手段的電加熱器11和作為冷卻手段的通液路徑12(參照圖7)的恆溫板10;排列於在恆溫板10上所積層的均熱板20上的多個試驗體裝載台30;以及可開閉地覆蓋多個試驗體裝載台30的蓋構件50。蓋構件50包含:具有包圍多個試驗體裝載台30的周圍的開口部51a之隔壁構件51;以及封閉被上述隔壁構件51所包圍的試驗體裝載台30的上方的透光性的頂部構件52。 Hereinafter, embodiments of the present invention will be described based on the drawings. As shown in FIG. 1 to FIG. 5, the thermostat 100 of the present embodiment includes an electric heater 11 as a heating means and a constant temperature plate 10 as a cooling means (see FIG. 7); A plurality of test object loading platforms 30 on the heat equalizing plate 20 stacked on the thermostat plate 10; and a cover member 50 that covers the plurality of test body loading platforms 30 in an openable and closable manner. The cover member 50 includes a partition member 51 having an opening portion 51a surrounding the plurality of test object loading platforms 30, and a translucent top member 52 that closes the upper side of the test body loading table 30 surrounded by the partition member 51. .

蓋構件50透過配置於恆溫板10和均熱板20的背面的多個鉸鏈53而卡止成能起伏,在蓋構件50的正面,設置有在蓋構件50開閉操作時所使用的握持器54、和用蓋構件50覆蓋均熱板20的上表面時用於維持該狀態的鎖定 構件55。在頂部構件52上,開設有與多個試驗體裝載台30的排列間隔形成同相位的多個通氣孔52a。 The cover member 50 is swelled by a plurality of hinges 53 disposed on the back surface of the thermostat plate 10 and the heat equalizing plate 20, and a holder used for opening and closing the cover member 50 is provided on the front surface of the cover member 50. 54. and locking for maintaining the state when the upper surface of the heat equalizing plate 20 is covered by the cover member 50 Member 55. A plurality of vent holes 52a are formed in the top member 52 in the same phase as the arrangement intervals of the plurality of test body loading platforms 30.

另外,由恆溫板10、試驗體裝載台30和蓋構件50等構成的試驗體加熱部70被配置於長方體形狀的殼體80的上表面,覆蓋試驗體加熱部70的開閉式罩子90在殼體80的上表面的背面側透過多個鉸鏈91安裝成能起伏。罩子90是下表面開口的長方體箱形構件,用於將氣體導入罩子90內的供氣風扇92被安裝在罩子90的頂部90a的下表面。在供氣風扇92的下方,配置有與頂部90a形成平行的平板狀的隔壁93,在隔壁93上開設有多個通氣孔93a。另外,在頂部90a的供氣風扇92正上方部分也開設有多個通氣孔(未圖示)。在隔壁93上所開設的多個通氣孔93a與多個試驗體裝載台30的排列間隔形成同相位。 In addition, the test body heating unit 70 including the thermostat plate 10, the test body loading table 30, the lid member 50, and the like is disposed on the upper surface of the rectangular parallelepiped casing 80, and the open-closed cover 90 covering the test body heating portion 70 is in the shell. The back side of the upper surface of the body 80 is undulated by a plurality of hinges 91. The cover 90 is a rectangular parallelepiped box member having a lower surface open, and an air supply fan 92 for introducing a gas into the cover 90 is attached to a lower surface of the top portion 90a of the cover 90. A flat partition wall 93 parallel to the top portion 90a is disposed below the air supply fan 92, and a plurality of vent holes 93a are formed in the partition wall 93. Further, a plurality of vent holes (not shown) are also formed in a portion directly above the air supply fan 92 of the top portion 90a. The plurality of vent holes 93a formed in the partition wall 93 form the same phase as the arrangement interval of the plurality of test body loading stages 30.

如圖5、圖6所示,在由恆溫板10、均熱板20、試驗體裝載台30和蓋構件50等所構成的試驗體加熱部70正下方的殼體80內,配置有作為液溫調整手段的預熱板40。如圖1、圖2所示,在殼體80的正面,配置有顯示供給給恆溫板10的通液孔12(參照圖7)的冷卻液的流量的流量計81和使上述流量增減的流量調節刻度盤82。在殼體80的左側面的靠近背面的位置處,豎立具有多個發光部83a、83b、83c的信號塔83。多個發光部83a、83b、83c設定成可根據恆溫裝置100的運轉狀況分別以不同的色光發光。 As shown in FIG. 5 and FIG. 6, in the casing 80 directly under the test body heating unit 70 including the constant temperature plate 10, the heat equalizing plate 20, the test body loading table 30, and the lid member 50, liquid is disposed as a liquid. Preheating plate 40 for temperature adjustment means. As shown in FIG. 1 and FIG. 2, a flow meter 81 that displays the flow rate of the coolant supplied to the liquid passage hole 12 (see FIG. 7) of the constant temperature plate 10 and the flow rate increase and decrease are disposed on the front surface of the casing 80. Flow adjustment dial 82. At a position on the left side surface of the casing 80 near the back surface, a signal tower 83 having a plurality of light-emitting portions 83a, 83b, 83c is erected. The plurality of light-emitting portions 83a, 83b, and 83c are set to emit light with different color lights depending on the operation state of the thermostat device 100.

接著,參照圖3~圖5,說明試驗體加熱部70。如圖3~圖5所示,在試驗體加熱部70中,在積層於俯視形狀大致呈正方形的恆溫板10上的均熱板20的上表面,多個試驗體裝載台30,沿左右方向W和前後方向V每5個以均等間隔可裝卸地配置總計25個。在均熱板20的上表面,在前後方向V相鄰的試驗體裝載台30之間分別開設有在左右方向W貫通的溝槽21。這些溝槽21可作為置於試驗體裝載台30上的LED的供電線(未圖示)及測定LED附近溫度的溫度感測器的信號線(未圖示)等的配線空間。 Next, the test body heating unit 70 will be described with reference to Figs. 3 to 5 . As shown in FIG. 3 to FIG. 5, in the test body heating unit 70, a plurality of test object loading platforms 30 are placed on the upper surface of the heat equalizing plate 20 stacked on the constant-temperature plate 10 having a substantially square shape in plan view, and are oriented in the left-right direction. A total of 25 W and the front-rear direction V are detachably arranged at five equal intervals. On the upper surface of the heat equalizing plate 20, grooves 21 penetrating in the left-right direction W are formed between the test body loading platforms 30 adjacent to each other in the front-rear direction V. These grooves 21 can serve as a wiring space for a power supply line (not shown) of an LED placed on the test object loading table 30 and a signal line (not shown) of a temperature sensor for measuring the temperature in the vicinity of the LED.

構成蓋構件50的隔壁構件51,是具有大致呈圓形的開口部51a的平板狀的構件,該開口部51a與配置於均熱板20上的多個試驗體裝載台30以同相位開設。在隔壁構件51中,區隔在左右方向W相鄰的開口部51a的多個隔壁51b在前後方向V連續,以收容於各個隔壁51b內的狀態配置電加熱器56。 The partition member 51 constituting the cover member 50 is a flat member having a substantially circular opening 51a, and the opening 51a is opened in the same phase as the plurality of test body loading platforms 30 disposed on the heat equalizing plate 20. In the partition member 51, the plurality of partition walls 51b partitioning the opening portions 51a adjacent to each other in the left-right direction W are continuous in the front-rear direction V, and the electric heater 56 is placed in a state of being accommodated in each of the partition walls 51b.

若使蓋構件50倒伏成水平狀而覆蓋均熱板20的上表面,則多個試驗體裝載台30分別嵌入隔壁構件51的開口部51a內,均熱板20的上表面與隔壁構件51的下表面形成密合狀態。再者,在恆溫裝置100中,試驗體裝載台30和開口部51a的俯視形狀皆大致呈圓形,但並不限定於此,只要為相互嵌合的形狀,亦可採取其它形狀(例如,俯視形狀為正方形、橢圓形或多邊形等)。 When the cover member 50 is laid down horizontally and covers the upper surface of the heat equalizing plate 20, the plurality of test body loading tables 30 are respectively fitted into the opening portion 51a of the partition wall member 51, and the upper surface of the heat equalizing plate 20 and the partition wall member 51 are The lower surface forms a close state. In the thermostat device 100, the test body loading table 30 and the opening portion 51a have a substantially circular shape in plan view. However, the shape is not limited thereto, and other shapes may be adopted as long as they are fitted to each other (for example, The shape of the top view is a square, an ellipse or a polygon, etc.).

另外,位於在前後方向V上相鄰的試驗體裝載台30 之間的隔壁構件51上設置有缺口部51c。缺口部51c與均熱板20上表面的溝槽21同樣地,可作為置於試驗體裝載台30上的LED的供電線(未圖示)及測定LED附近溫度的溫度感測器的信號線(未圖示)等的配線空間。在均熱板20的上表面與隔壁構件51的下表面密合時,形成缺口部51c與均熱板20的溝槽21連通的狀態。 In addition, the test body loading table 30 is adjacent to each other in the front-rear direction V. A gap portion 51c is provided between the partition member 51. Similarly to the groove 21 on the upper surface of the heat equalizing plate 20, the notch portion 51c can serve as a power supply line (not shown) of the LED placed on the test body loading table 30 and a signal line of a temperature sensor for measuring the temperature near the LED. Wiring space such as (not shown). When the upper surface of the heat equalizing plate 20 is in close contact with the lower surface of the partition member 51, the notch portion 51c is in a state of being in communication with the groove 21 of the heat equalizing plate 20.

接著,參照圖6~圖8,說明恆溫板10和預熱板40。如圖6~圖8所示,恆溫板10是用大致呈正方形的金屬板形成的構件,在其正面與背面之間靠近上表面的區域,以與板面方向和前後方向V呈平行的方式等間隔地開設有多個加熱器收容孔13,在這些加熱器收容孔13內,分別收容有電加熱器11。另外,在恆溫板10的右側面與左側面之間靠近下表面的區域,以與板面方向和左右方向W呈平行的方式等間隔地形成多個通液路徑12。 Next, the thermostat plate 10 and the preheating plate 40 will be described with reference to Figs. 6 to 8 . As shown in FIGS. 6 to 8, the thermostat plate 10 is a member formed of a substantially square metal plate, and a region close to the upper surface between the front surface and the back surface thereof is parallel to the plate surface direction and the front-rear direction V. A plurality of heater accommodation holes 13 are opened at equal intervals, and electric heaters 11 are housed in the heater accommodation holes 13, respectively. Further, in a region close to the lower surface between the right side surface and the left side surface of the thermostat plate 10, a plurality of liquid passages 12 are formed at equal intervals so as to be parallel to the sheet surface direction and the left and right direction W.

多個加熱器收容孔13與多個通液路徑12在恆溫板10內呈現相互立體交叉的狀態。另外,通液路徑12的兩端部分分別在恆溫板10的右側面和左側面開口,在各自的開口部12a上安裝有連接器14。多個通液路徑12的中央部分分別與在恆溫板10的下表面所開設的開口部12b連通,在各自的開口部12b上連接有連接器18。 The plurality of heater accommodation holes 13 and the plurality of liquid passages 12 are in a state of being three-dimensionally intersected in the thermostat plate 10. Further, both end portions of the liquid passage 12 are opened on the right side surface and the left side surface of the thermostat plate 10, and the connector 14 is attached to each of the opening portions 12a. The central portion of each of the plurality of liquid passages 12 communicates with the opening 12b opened on the lower surface of the thermostat plate 10, and the connector 18 is connected to each of the openings 12b.

如圖6、圖8所示,預熱板40是在大致呈正方形的金屬板所形成的板主體43的上下兩面分別貼合平面狀的電加熱器44而形成的。在板主體43背面的左右2處的開口部41上,連接有將冷卻液導入預熱板40內的供液管 85,在預熱板40的上表面,在預熱板40內設置有用於使進行溫度調整後的冷卻液向恆溫板10流出的多個開口部42d,透過安裝在各開口部42d的連接器42e連接冷卻液管45。 As shown in FIGS. 6 and 8, the preheating plate 40 is formed by bonding planar electric heaters 44 to the upper and lower surfaces of the plate main body 43 formed of a substantially square metal plate. A liquid supply pipe for introducing a coolant into the preheating plate 40 is connected to the opening portion 41 at the left and right sides of the back surface of the plate main body 43 85. On the upper surface of the preheating plate 40, a plurality of openings 42d for allowing the temperature-adjusted cooling liquid to flow out to the thermostat plate 10 are provided in the preheating plate 40, and are passed through the connectors attached to the respective opening portions 42d. 42e is connected to the coolant pipe 45.

如圖8所示,在構成預熱板40的板主體43的內部,形成有從板主體43背面的左右開口部41至位於板主體43的左右方向W的中央部分的多個開口部42d的通液路徑42。通液路徑42具有:在板主體43內以與前後方向V平行的方式呈並列狀配置的直管部42a;在板主體43內的正面側和背面側,連通相鄰直管部42a彼此的折返部42b;以及將位於左右方向W靠近中央的二條直管部42a合為l條的合流管部42c,沿合流管部42c的長邊方向隔著既定距離開設有多個開口部42d。 As shown in FIG. 8, the inside of the plate main body 43 which comprises the preheating board 40 is formed with the some opening part 42 d from the left-right opening part 41 of the back surface of the board main-body 43 to the center part of the horizontal direction W of the board main-body 43. Liquid passage path 42. The liquid passage 42 has a straight pipe portion 42a arranged in parallel in the plate main body 43 so as to be parallel to the front-rear direction V, and a front side and a back side in the plate main body 43 to communicate with each other adjacent the straight pipe portions 42a. The folded portion 42b and the two straight pipe portions 42a located near the center in the left-right direction W are combined into one intersecting pipe portion 42c, and a plurality of openings 42d are opened at a predetermined distance in the longitudinal direction of the joining pipe portion 42c.

經由多條供液管85送入處於用電加熱器44加熱至既定溫度的狀態的預熱板40的通液路徑42內的冷卻液,在通過直管部42a和折返部42b等的期間被加熱至既定溫度,流入合流管部42c,從多個開口部42d分別經連接器42e流出到冷卻液管45內。 The coolant that has been fed into the liquid passage 42 of the preheating plate 40 that is heated to a predetermined temperature by the electric heater 44 is sent through the straight pipe portion 42a, the folded portion 42b, and the like. When it is heated to a predetermined temperature, it flows into the junction pipe portion 42c, and flows out from the plurality of openings 42d through the connector 42e into the coolant pipe 45.

流出到冷卻液管45內的冷卻液在各自的冷卻管45內上升,經由與冷卻管45的上端連接的恆溫板10下表面的連接器18和開口部12b,流入恆溫板10內的通液路徑12的中央部分。流入通液路徑12後的冷卻液在其內部左右分流,從恆溫板10的左右側面的開口部12a排出,經由透過連接器14與開口部12a連接的排液管86,排往既定 的排液路徑內被廢棄,或經既定的處理步驟後再利用。 The coolant that has flowed out into the coolant pipe 45 rises in the respective cooling pipes 45, and flows into the constant temperature plate 10 through the connector 18 and the opening portion 12b on the lower surface of the constant temperature plate 10 connected to the upper end of the cooling pipe 45. The central portion of path 12. The coolant that has flowed into the liquid-passing path 12 is branched right and left inside, and is discharged from the opening 12a of the right and left side surfaces of the thermostat plate 10, and is discharged to the predetermined discharge pipe 86 connected to the opening 12a through the connector 14. The draining path is discarded or used after a predetermined processing step.

在使用恆溫裝置100的情況下,如圖1、圖5所示,打開罩子90和蓋構件50,在多個試驗體裝載台30上分別載置作為試驗體的LED,在對供電線和溫度感測器的信號線進行配線後,封閉蓋構件50,用鎖定構件55鎖定蓋構件50,用罩子90覆蓋試驗體加熱部70。其後,開始對恆溫板10的電加熱器11、蓋構件50的電加熱器56和預熱板40的電加熱器44進行供電,並且開始對供液管85供給冷卻液(例如,水),使冷卻風扇92運轉。藉此,試驗體裝載台30上的LED上升至預先設定的溫度(例如,55℃、85℃或125℃),並保持在該溫度。 When the thermostat 100 is used, as shown in FIGS. 1 and 5, the cover 90 and the lid member 50 are opened, and LEDs as test bodies are placed on the plurality of test body loading tables 30, respectively, in the pair of power supply lines and temperatures. After the signal line of the sensor is wired, the cover member 50 is closed, the cover member 50 is locked by the lock member 55, and the test body heating portion 70 is covered with the cover 90. Thereafter, power supply to the electric heater 11 of the thermostat plate 10, the electric heater 56 of the cover member 50, and the electric heater 44 of the preheating plate 40 is started, and supply of the cooling liquid (for example, water) to the liquid supply pipe 85 is started. The cooling fan 92 is operated. Thereby, the LED on the test body loading table 30 rises to a preset temperature (for example, 55 ° C, 85 ° C or 125 ° C) and is maintained at this temperature.

在恆溫裝置100中,多個試驗體裝載台30分別藉由隔壁51b和頂部構件52與大氣區隔,並且藉由具有加熱功能的恆溫板10和蓋構件50連續加熱至既定溫度,故可將置於各試驗體裝載台30的多個LED保持於在均一溫度下穩定的氣氛中。另外,由於試驗體裝載台30附近經頂部構件52的通氣孔52a確保通氣,所以可防止LED的過熱。從而,能以高精度高效進行多個LED的溫度加速壽命試驗。 In the thermostat device 100, the plurality of test body loading platforms 30 are separated from the atmosphere by the partition walls 51b and the top member 52, respectively, and are continuously heated to a predetermined temperature by the thermostat plate 10 having the heating function and the cover member 50, so that The plurality of LEDs placed on each of the test body loading stations 30 are maintained in an atmosphere that is stable at a uniform temperature. Further, since the vicinity of the test body loading table 30 is ventilated via the vent hole 52a of the top member 52, overheating of the LED can be prevented. Therefore, the temperature accelerated life test of a plurality of LEDs can be efficiently performed with high precision.

另外,藉由從設置於罩子90的頂部90a的供氣風扇92經由隔壁93的通氣孔93a將外部空氣送入罩子90內,可抑制罩子90內的溫度上升,所以對防止LED的過熱是有效的。再者,由供氣風扇92送入罩子90內的外部空氣,通過設置於罩子90下表面的周緣部90b和殼體80 的上表面的間隙排出,故罩子90內的氣壓不致異常上升。 Further, since the outside air is sent into the cover 90 from the air supply fan 92 provided in the top portion 90a of the cover 90 via the vent hole 93a of the partition wall 93, the temperature rise in the cover 90 can be suppressed, so that it is effective for preventing overheating of the LED. of. Further, the outside air sent into the cover 90 by the air supply fan 92 passes through the peripheral edge portion 90b and the casing 80 provided on the lower surface of the cover 90. The gap of the upper surface is discharged, so that the air pressure in the cover 90 does not rise abnormally.

再者,如圖9所示,試驗體裝載台30與頂部構件52的間隙X設為3mm~15mm(較佳為8mm~10mm),若將LED以最接近的方式配置於頂部構件52上,由於從LED發生的光的大部分透過頂部構件52而發散,所以可使照射到隔壁構件51等上的LED的光大幅度減少。從而,可防止起因於LED光中所包含的熱線的照射所造成之隔壁構件51等的溫度上升。 Further, as shown in FIG. 9, the gap X between the test body loading table 30 and the top member 52 is set to 3 mm to 15 mm (preferably 8 mm to 10 mm), and if the LED is disposed on the top member 52 in the closest manner, Since most of the light generated from the LED is diverged through the top member 52, the light of the LED that is irradiated onto the partition member 51 or the like can be greatly reduced. Therefore, it is possible to prevent the temperature rise of the partition member 51 or the like caused by the irradiation of the heat rays included in the LED light.

另外,作為恆溫板10的冷卻手段,藉由將能讓冷卻液流動的多個通液孔12設置於恆溫板10上,可確實且均等地冷卻藉由電加熱器12連續加熱的恆溫板10,故可防止過熱,對溫度精度的提高是有效的。 Further, as a cooling means of the constant temperature plate 10, by providing a plurality of liquid passage holes 12 through which the coolant can flow, the constant temperature plate 10 can reliably and uniformly cool the constant temperature plate 10 continuously heated by the electric heater 12. Therefore, it can prevent overheating and is effective for improving the temperature accuracy.

在這種情況下,作為使供給給通液路徑12的冷卻液升溫的液溫調整手段,藉由設置預熱板40,能使向恆溫板10的通液路徑12供給的冷卻液的溫度接近恆溫板10本身的設定溫度來進行供給,可抑制恆溫板10的溫度變動,對加熱溫度的穩定化是有效的。 In this case, by providing the preheating plate 40 as the liquid temperature adjusting means for raising the temperature of the coolant supplied to the liquid passing path 12, the temperature of the coolant supplied to the liquid passing path 12 of the constant temperature plate 10 can be made close. The supply of the thermostat plate 10 itself is performed at a set temperature, and the temperature fluctuation of the thermostat plate 10 can be suppressed, and the heating temperature can be stabilized.

再者,由於冷卻液從位於恆溫板10的左右方向W的中央部的開口部12b導入通液路徑12內,並從位於作為恆溫板10的周緣部的左右側面的通液路徑12的開口部12a排出,所以在抑制因冷卻水的流入而導致的恆溫板10的溫度變動方面是有效的。 In addition, the coolant is introduced into the liquid passage 12 from the opening portion 12b located at the center portion of the constant temperature plate 10 in the left-right direction W, and is opened from the opening portion of the liquid passage 12 which is the left and right side surfaces of the peripheral portion of the constant temperature plate 10. Since the discharge 12a is exhausted, it is effective in suppressing the temperature fluctuation of the thermostat plate 10 due to the inflow of the cooling water.

另外,藉由在構成蓋構件50的隔壁構件51上設置作 為副加熱手段的電加熱器56,變成隔壁構件51本身也具有加熱功能,所以可實現均熱性的提高。 In addition, it is provided on the partition member 51 constituting the cover member 50. The electric heater 56, which is a sub heating means, also has a heating function as the partition member 51 itself, so that the soaking property can be improved.

如上所述,恆溫裝置100由於包括覆蓋試驗體加熱部70(恆溫板10、試驗體裝載台30和蓋構件51等)的開閉式罩子90,藉由用罩子覆蓋試驗體加熱部70整體,可防止因熱散逸及外部空氣導致的熱影響。 As described above, the thermostat device 100 includes the opening and closing cover 90 that covers the test body heating unit 70 (the constant temperature plate 10, the test body loading table 30, the cover member 51, and the like), and covers the entire test body heating unit 70 with a cover. Prevents heat effects due to heat dissipation and outside air.

接著,基於圖10,說明作為本發明的其它實施方式的恆溫裝置200。再者,在圖10所示的恆溫裝置200中,具有與上述的恆溫裝置100的構成部分同樣的結構、功能的部分被標以與圖1~圖9中的符號相同的符號而省略其說明。 Next, a thermostat 200 as another embodiment of the present invention will be described based on Fig. 10 . In the thermostat 200 shown in FIG. 10, the same components and functions as those of the above-described thermostat 100 are denoted by the same reference numerals as those in FIGS. 1 to 9, and the description thereof is omitted. .

如圖10所示,恆溫裝置200將由恆溫板10、均熱板20和蓋構件50等構成的試驗體加熱部70配置於殼體80的上表面,並且設置覆蓋試驗體加熱部70的內罩90x和覆蓋內罩90x的外周的外罩90y,在內罩90x與外罩90y之間所形成的通氣路徑95內配置有調溫手段96和送風風扇97。另外,內罩90x的右側壁90xa和左側壁90xb具有通氣性。 As shown in FIG. 10, the thermostat device 200 arranges the test body heating unit 70 including the thermostat plate 10, the heat equalizing plate 20, the lid member 50, and the like on the upper surface of the casing 80, and is provided with an inner cover covering the test body heating portion 70. The temperature adjustment means 96 and the blower fan 97 are disposed in the air passage 95 formed between the inner cover 90x and the outer cover 90y, 90x and the outer cover 90y covering the outer periphery of the inner cover 90x. Further, the right side wall 90xa and the left side wall 90xb of the inner cover 90x have air permeability.

在使用試驗體加熱部70進行LED的溫度加速壽命試驗的情況下,若使調溫手段96和送風風扇97運轉,則藉由調溫手段96調整至既定溫度的溫度調節氣體從送風風扇97通過右側壁90xa將氣體送入內罩90x內,通過內罩90x的內部後,通過左側壁90xb排出至通氣路徑95內,藉由調溫手段96進行溫度調整後,再度由送風風扇97送 入內罩90x內。 When the temperature-acceleration life test of the LED is performed using the test body heating unit 70, when the temperature adjustment means 96 and the blower fan 97 are operated, the temperature-regulating gas adjusted to a predetermined temperature by the temperature adjustment means 96 passes through the blower fan 97. The right side wall 90xa feeds the gas into the inner cover 90x, passes through the inside of the inner cover 90x, and is discharged into the air passage 95 through the left side wall 90xb, and is temperature-adjusted by the temperature adjustment means 96, and then sent again by the air supply fan 97. Inside the inner cover 90x.

這樣,藉由使送風風扇97和調溫手段96運轉,在內罩90x的內部與通氣路徑95之間使溫度調節氣體循環,可使內罩90x內的溫度保持在既定溫度,故可防止由外部空氣產生的熱影響,在LED的溫度加速壽命試驗中,可將多個LED保持於在均一溫度下穩定的氣氛中。 As described above, by operating the blower fan 97 and the temperature adjustment means 96, the temperature adjustment gas is circulated between the inside of the inner cover 90x and the air passage 95, so that the temperature in the inner cover 90x can be maintained at a predetermined temperature, so that it can be prevented. The thermal effects of the outside air, in the temperature accelerated life test of the LED, can maintain multiple LEDs in an atmosphere that is stable at a uniform temperature.

另一方面,恆溫板10的冷卻手段並不限定於上述裝置,作為其它的冷卻手段雖然未圖示,但亦可在恆溫板10的下表面及外周面等附設散熱器,並設置對該散熱器進行冷卻的送風風扇。在該情況下,較佳為在散熱器與送風風扇之間設置氣流整流用的罩子。 On the other hand, the cooling means of the thermostat plate 10 is not limited to the above-described apparatus, and although not shown in the other cooling means, a heat sink may be attached to the lower surface and the outer peripheral surface of the thermostat plate 10, and the heat dissipation may be provided. The air supply fan that cools the unit. In this case, it is preferable to provide a cover for airflow rectification between the radiator and the blower fan.

另外,作為恆溫板10的冷卻手段雖然未圖示,但亦可在恆溫板10的下表面及外周面等經熱傳導構件安裝熱管,並且在該熱管的一部分安裝散熱器,設置對該散熱器進行冷卻的送風風扇。在該情況下,亦可在散熱器與送風風扇之間設置氣流整流用的罩子。 Further, although the cooling means of the thermostat plate 10 is not shown, a heat pipe may be attached to the lower surface and the outer peripheral surface of the thermostat plate 10 via a heat conduction member, and a heat sink may be attached to a part of the heat pipe to provide the heat sink. Cooled air supply fan. In this case, a cover for airflow rectification may be provided between the radiator and the blower fan.

再者,作為恆溫板10的冷卻手段雖然未圖示,但亦可在恆溫板10上附設具有帕耳帖元件的冷卻構件。 Further, although the cooling means of the thermostat plate 10 is not shown, a cooling member having a Peltier element may be attached to the thermostat plate 10.

再者,基於圖1~圖10所說明的恆溫裝置100、200等是示出本發明的一例的裝置,本發明的恆溫裝置並不限定於上述的恆溫裝置100、200。 Further, the thermostats 100, 200 and the like described with reference to Figs. 1 to 10 are devices showing an example of the present invention, and the thermostats of the present invention are not limited to the above-described thermostats 100 and 200.

產業上可利用性 Industrial availability

本發明的恆溫裝置可在進行各種LED的溫度加速壽 命試驗的電子及電機產業或機械產業等領域中廣泛地利用。 The thermostat device of the present invention can perform temperature acceleration of various LEDs It is widely used in the fields of electronics and motor industry or machinery industry.

10‧‧‧恆溫板 10‧‧‧ thermostat

11‧‧‧電加熱器 11‧‧‧Electric heater

14‧‧‧連接器 14‧‧‧Connector

20‧‧‧均熱板 20‧‧‧Homothermal board

50‧‧‧蓋構件 50‧‧‧covering components

51‧‧‧隔壁構件 51‧‧‧ partition member

52‧‧‧頂部構件 52‧‧‧ top member

52a‧‧‧通氣孔 52a‧‧‧Ventinel

54‧‧‧把持器 54‧‧‧ grasper

70‧‧‧試驗體加熱部 70‧‧‧Test body heating department

80‧‧‧殼體 80‧‧‧shell

81‧‧‧流量計 81‧‧‧ flowmeter

82‧‧‧流量調整刻度盤 82‧‧‧Flow adjustment dial

83‧‧‧信號塔 83‧‧‧ Signal Tower

90‧‧‧罩子 90‧‧‧ hood

90a‧‧‧頂部 90a‧‧‧ top

90b‧‧‧周緣部 90b‧‧‧The Peripheral Department

91‧‧‧鉸鏈 91‧‧‧ Hinges

92‧‧‧供氣風扇 92‧‧‧Air supply fan

93‧‧‧隔壁 93‧‧‧ next door

93a‧‧‧通氣孔 93a‧‧‧Ventinel

100‧‧‧恆溫裝置 100‧‧‧ thermostat

Claims (9)

一種恆溫裝置,係具備:具有加熱手段和冷卻手段的恆溫板;排列在上述恆溫板上的多個試驗體裝載台;配置成覆蓋上述試驗體裝載台且具有隔壁構件和透光性的頂部構件的蓋構件,該隔壁構件是包圍上述試驗體裝載台的周圍,該頂部構件是封閉被上述隔壁構件所包圍的上述試驗體裝載台的上方;覆蓋上述恆溫板、上述試驗體裝載台和上述蓋構件的罩子;以及將氣體導入上述罩子內的供氣風扇或排出上述罩子內的氣體的排氣風扇的至少一方。 A constant temperature device comprising: a constant temperature plate having a heating means and a cooling means; a plurality of test body loading platforms arranged on the thermostat plate; and a cover member disposed to cover the test body loading table and having a partition member and a translucent top member a cover member that surrounds the test body loading table, the top member is closed above the test body loading table surrounded by the partition member; and covers the thermostat plate, the test body loading table, and the cover a cover of the member; and at least one of an air supply fan that introduces a gas into the cover or an exhaust fan that discharges gas in the cover. 一種恆溫裝置,係具備:具有加熱手段和冷卻手段的恆溫板;排列在上述恆溫板上的多個試驗體裝載台;配置成覆蓋上述試驗體裝載台且具有隔壁構件和透光性的頂部構件的蓋構件,該隔壁構件是包圍上述試驗體裝載台的周圍,該頂部構件是封閉被上述隔壁構件所包圍的上述試驗體裝載台的上方;覆蓋上述恆溫板、上述試驗體裝載台和上述蓋構件的罩子;以及調整上述罩子內的溫度的調溫手段。 A constant temperature device comprising: a constant temperature plate having a heating means and a cooling means; a plurality of test body loading platforms arranged on the thermostat plate; and a cover member disposed to cover the test body loading table and having a partition member and a translucent top member a cover member that surrounds the test body loading table, the top member is closed above the test body loading table surrounded by the partition member; and covers the thermostat plate, the test body loading table, and the cover a cover of the member; and a temperature adjustment means for adjusting the temperature in the cover. 如申請專利範圍第1或2項所述之恆溫裝置,其中, 在上述頂部構件上設置有通氣孔。 A thermostatic device according to claim 1 or 2, wherein A vent hole is provided in the top member. 如申請專利範圍第1~3項中任一項所述之恆溫裝置,其中,作為上述恆溫板的冷卻手段,將能讓冷卻液流動的通液路徑設置於上述恆溫板。 The thermostat according to any one of the first to third aspects of the invention, wherein the cooling means for allowing the cooling liquid to flow is provided in the constant temperature plate as a cooling means of the constant temperature plate. 如申請專利範圍第4項所述之恆溫裝置,其中,將上述冷卻液導入位於上述恆溫板的中央部的上述通液路徑,而從位於上述恆溫板的周邊部的上述通液路徑排出。 The thermostat according to claim 4, wherein the coolant is introduced into the liquid passage located at a central portion of the thermostat, and is discharged from the liquid passage located at a peripheral portion of the thermostat. 如申請專利範圍第4或5項所述之恆溫裝置,其中,設置有使供給給上述通液路徑的冷卻液升溫或降溫的液溫調整手段。 The thermostat according to claim 4 or 5, wherein the liquid temperature adjusting means for raising or lowering the temperature of the coolant supplied to the liquid passage is provided. 如申請專利範圍第1~3項中任一項所述之恆溫裝置,其中,作為上述恆溫板的冷卻手段,將散熱器或熱管的至少一方附設於上述恆溫板上,設置用來冷卻上述散熱器或上述熱管的送風風扇。 The thermostat according to any one of the first to third aspects of the present invention, wherein at least one of a heat sink or a heat pipe is attached to the constant temperature plate as a cooling means of the constant temperature plate, and is provided to cool the heat dissipation. Or the air supply fan of the above heat pipe. 如申請專利範圍第1~3項中任一項所述之恆溫裝置,其中,作為上述恆溫板的冷卻手段,將具有帕耳帖元件的冷卻構件附設於上述恆溫板上。 The thermostat according to any one of claims 1 to 3, wherein a cooling member having a Peltier element is attached to the thermostat as a cooling means of the thermostat. 如申請專利範圍第1~8項中任一項所述之恆溫裝置,其中, 將上述試驗體裝載台與上述頂部構件的間隙設為3mm~15mm。 The thermostat device according to any one of claims 1 to 8, wherein The gap between the test body loading table and the top member is set to be 3 mm to 15 mm.
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