TW201432956A - Semiconductor luminous element and fabrication method thereof - Google Patents

Semiconductor luminous element and fabrication method thereof Download PDF

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TW201432956A
TW201432956A TW102104141A TW102104141A TW201432956A TW 201432956 A TW201432956 A TW 201432956A TW 102104141 A TW102104141 A TW 102104141A TW 102104141 A TW102104141 A TW 102104141A TW 201432956 A TW201432956 A TW 201432956A
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pad
layer
substrate
semiconductor light
semiconductor
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TW102104141A
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Gang Li
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Gang Li
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Abstract

A semiconductor luminous element and its fabrication method is provided. The semiconductor luminous element comprises a substrate. A first surface of the substrate is disposed with a conductive circuit having a first solder pad and a second solder pad isolated to each other. The substrate has a first solder tray connected to the first solder pad and a second solder tray connected to the second solder pad. A surface of the first solder pad is disposed with at least a semiconductor laminate. The surface of the first conductive layer of the semiconductor laminate has a metal layer. The surface of the metal layer is tightly connected to the surface of the first solder pad. The surface of the second conductive layer has a current expansion layer. The current expansion layer is conductively connected to the second solder pad or another first solder pad. The semiconductor laminate and the first solder pad, the second solder pad, the current expansion layer are sealed and encapsulated by a packaging body disposed on the first surface of the substrate. The first solder tray and the second solder tray are located outside of the packaging body. The semiconductor luminous element has simple structure, short manufacture flow path, and is capable of improving complex yield and reducing production costs.

Description

半導體發光元件及其製法 Semiconductor light-emitting element and its manufacturing method

本發明涉及一種半導體發光元件,包括發光二極體(LED)、晶片直接封裝(COB)、半導體照明燈具中使用的燈板、燈條、燈柱等,進一步涉及一種半導體發光元件結構及其製造方法。 The present invention relates to a semiconductor light emitting device, comprising a light emitting diode (LED), a direct wafer package (COB), a light panel used in a semiconductor lighting fixture, a light bar, a lamp post, etc., and further relates to a semiconductor light emitting device structure and manufacturing thereof method.

隨著半導體發光效率的提升、製造成本的下降和使用壽命的提高,其應用範圍已經涵蓋顯示、背光和照明等領域。 With the improvement of semiconductor luminous efficiency, the reduction of manufacturing cost and the improvement of service life, its application range has covered fields such as display, backlight and illumination.

如圖1所示,是習知的一種LED結構示意圖,包括封裝基板1、p焊墊2、金屬層3、支撐基板4、p型導電層5、發光層6、n型導電層7、電流擴展層8、n電極9、互連導線10、螢光層10a、n焊墊11、p焊盤13a、連接金屬12a、n焊盤13b、連接金屬12b、封裝體14和固晶層15等。 As shown in FIG. 1 , it is a schematic diagram of a conventional LED structure, including a package substrate 1, a p pad 2, a metal layer 3, a support substrate 4, a p-type conductive layer 5, a light-emitting layer 6, an n-type conductive layer 7, and a current. Expansion layer 8, n-electrode 9, interconnection lead 10, phosphor layer 10a, n-pad 11, p-pad 13a, connection metal 12a, n-pad 13b, connection metal 12b, package 14 and solid crystal layer 15, etc. .

p型導電層5、發光層6、n型導電層7組成通常所說的半導體疊層;所述半導體疊層和金屬層3、支撐基板4、電流擴展層8、n電極9組成一般所說的半導體發光晶片;所述半導體發光晶片和封裝基板1、p焊墊2、互連導線10、螢光層10a、n焊墊11、p焊盤13a、連接金屬12a、n焊盤13b、連接金屬12b、封裝體14和固晶層15組成通常所說的LED(Light-Emitting Diode,發光二極體)。 The p-type conductive layer 5, the light-emitting layer 6, and the n-type conductive layer 7 constitute a so-called semiconductor laminate; the semiconductor laminate and the metal layer 3, the support substrate 4, the current spreading layer 8, and the n-electrode 9 are generally composed. Semiconductor light-emitting chip; the semiconductor light-emitting chip and package substrate 1, p-pad 2, interconnecting wire 10, phosphor layer 10a, n-pad 11, p-pad 13a, connection metal 12a, n-pad 13b, connection The metal 12b, the package 14 and the solid crystal layer 15 constitute a so-called LED (Light-Emitting Diode).

在目前的半導體照明產業分工中,由晶片企業製造半導體發光晶片,由封裝企業製造圖1所示的LED和COB等半導體發光元件,最後由燈具企業把封裝企業製造的半導體發光元件應用到各種照明燈具的燈板、燈條、燈柱中去。 In the current division of the semiconductor lighting industry, semiconductor wafers are manufactured by wafer companies, and semiconductor light-emitting components such as LEDs and COBs shown in Fig. 1 are manufactured by packaging companies. Finally, the lighting companies apply semiconductor light-emitting components manufactured by packaging companies to various lighting. The light board, light bar and lamp post of the lamp go.

圖1所示的半導體發光晶片的製造過程通常包括:在藍寶石、碳化矽、或矽磊晶襯底表面(圖未示出)磊晶生長半導體發光疊層,包括GaN/InGaN基半導體發光疊層、AlInGaP基半導體發光疊層、GaN/AlGaN基半導體發光疊層等;然後,在整個磊晶片裸露的p型導電層5表面製備金屬層3;通過所述金屬層3將半導體疊層連同磊晶襯底一起黏貼在所述支撐基板4(第一層基板)的表面(第一次固晶製 程);然後,採用雷射剝離、磨削減薄後化學腐蝕、或化學剝離的方法去除整塊磊晶襯底;接著,採用化學腐蝕或乾法腐蝕的方式刻蝕去除磊晶襯底後的半導體疊層表面,裸露出用於製備電流擴展層的n型導電層7,並結構化n型導電層7表面,使之形成錐狀粗糙表面或凹凸表面;在所述結構化n型導電層7表面製備所述電流擴展層8、n電極9;切割所述支撐基板4得到分離的半導體發光晶片提供給封裝企業使用。 The manufacturing process of the semiconductor light-emitting wafer shown in FIG. 1 generally includes: epitaxially growing a semiconductor light-emitting stack on a surface of a sapphire, tantalum carbide, or tantalum epitaxial substrate (not shown), including a GaN/InGaN-based semiconductor light-emitting stack. , an AlInGaP-based semiconductor light-emitting stack, a GaN/AlGaN-based semiconductor light-emitting stack, etc.; then, a metal layer 3 is prepared on the surface of the exposed p-type conductive layer 5 of the entire epitaxial wafer; and the semiconductor layer is laminated with the epitaxial layer through the metal layer 3 The substrate is adhered to the surface of the support substrate 4 (first layer substrate) together (first solid crystal system) Then, removing the entire epitaxial substrate by laser stripping, grinding to reduce thin chemical etching, or chemical stripping; then, etching or removing the epitaxial substrate by chemical etching or dry etching a surface of the semiconductor laminate, exposing the n-type conductive layer 7 for preparing the current spreading layer, and structuring the surface of the n-type conductive layer 7 to form a tapered rough surface or a concave-convex surface; in the structured n-type conductive layer 7 The surface current layer 8 and the n electrode 9 are prepared; the support substrate 4 is cut to obtain a separate semiconductor light emitting chip for use by a packaging company.

目前磊晶片的直徑為2寸和4寸。如前面所說的,現有技術是先將整個磊晶片黏貼到所述支撐基板4表面,完成晶片製造程式後,再切割所述支撐基板4得到半導體發光晶片,這種通常採用的磊晶襯底去除方法始終存在嚴重的技術瓶頸難以解決。如採用雷射剝離方法時,在磊晶襯底和半導體疊層之間產生氣化物,特別是中央區域的氣化物,難以通過半導體疊層和襯底之間的微小縫隙得到有效快速的排泄,導致的氣膨脹和局部高溫及其熱應力會導致整個半導體疊層破裂。如採用化學剝離方法時,新鮮的腐蝕液和產生的腐蝕產物難以通過半導體疊層和襯底之間的微小縫隙進行相互交換和流動,腐蝕縫隙的厚度沿徑向方向很難控制均勻,加熱、超音波振動等手段雖能改善流動性,但會導致半導體疊層破裂。採用磨削減薄後化學腐蝕的方法,雖然能解決半導體疊層和襯底之間微小縫隙所導致的問題,但磨削減薄的厚度控制特別是均勻性控制很困難,太薄會導致半導體疊層破裂,太厚會導致化學腐蝕時間冗長等。所述問題隨著磊晶片直徑的不斷增大,將會變得更加嚴峻,導致製造程式復雜、良率低、成本高等問題。 Currently, the diameter of the epitaxial wafer is 2 inches and 4 inches. As described above, in the prior art, the entire epitaxial wafer is first adhered to the surface of the support substrate 4, and after the wafer fabrication process is completed, the support substrate 4 is further cut to obtain a semiconductor light-emitting chip, and the commonly used epitaxial substrate is used. There are always serious technical bottlenecks in the removal method that are difficult to solve. When a laser lift-off method is employed, a vaporization is generated between the epitaxial substrate and the semiconductor stack, particularly in the central region, and it is difficult to obtain effective and rapid discharge through a small gap between the semiconductor laminate and the substrate. The resulting gas expansion and localized high temperatures and their thermal stress can cause the entire semiconductor stack to rupture. When the chemical stripping method is employed, the fresh etching solution and the generated corrosion product are difficult to exchange and flow through the micro slits between the semiconductor laminate and the substrate, and the thickness of the etching slit is difficult to control uniformity in the radial direction, heating, Ultrasonic vibration and the like can improve the fluidity, but cause the semiconductor laminate to rupture. Although the method of reducing the chemical etching after thinning by grinding can solve the problem caused by the small gap between the semiconductor laminate and the substrate, the thickness control of the grinding reduction is particularly difficult, and the uniformity control is difficult, and the semiconductor laminate is too thin. Cracking, too thick can lead to lengthy chemical corrosion time. The problem will become more severe as the diameter of the epitaxial wafer increases, resulting in problems such as complicated manufacturing procedures, low yield, and high cost.

圖1所示的LED的製造過程中,進一步包括:製備圖1所示的包括有p焊墊2、n焊墊11、連接金屬12a、連接金屬12b、n焊盤13b、p焊盤13a、固晶層15的LED支撐基板1(第二層基板);把由金屬層3、支撐基板4、p型導電層5、發光層6、n型導電層7、電流擴展層8、n電極9組成的半導體發光晶片固定在支撐基板1上(第二次固晶製程);完成互連導線10,使半導體發光晶片n電極9與n焊墊11相互導電連接(通常所說的焊線或打線製程);在半導體疊層四周塗敷螢光層10a,再灌膠固化得到封裝體14後得到通常所說的LED。 In the manufacturing process of the LED shown in FIG. 1, the method further includes: preparing the p pad 2, the n pad 11, the connection metal 12a, the connection metal 12b, the n pad 13b, the p pad 13a, and the like as shown in FIG. The LED of the solid crystal layer 15 supports the substrate 1 (second layer substrate); the metal layer 3, the support substrate 4, the p-type conductive layer 5, the light-emitting layer 6, the n-type conductive layer 7, the current spreading layer 8, and the n-electrode 9 The semiconductor light-emitting chip of the composition is fixed on the support substrate 1 (second solid-crystal bonding process); the interconnecting wires 10 are completed, and the semiconductor light-emitting chip n-electrode 9 and the n-pad 11 are electrically connected to each other (the so-called bonding wire or wire bonding) Process); coating the phosphor layer 10a around the semiconductor laminate, and then re-solidifying the package to obtain the package 14 to obtain a so-called LED.

如果要將所述的LED應用到半導體照明燈具中去,在半導體照明燈具企業,需要用回流焊或波峰焊的方法,把所述LED焊接到PCB基板上(第三層基板和第三次固晶製程)去,製作成各種尺寸形狀的燈板、燈條或燈柱。 If the LED is to be applied to a semiconductor lighting fixture, the semiconductor lighting fixture enterprise needs to solder the LED to the PCB substrate by reflow soldering or wave soldering (third layer substrate and third solid) Crystal process), to produce light panels, light bars or lamp posts of various sizes.

顯然易見,所述半導體發光疊層在不同企業經歷了三次不同的固晶製程,使用了三層不同的基板,最終才應用到半導體照明燈具中去,不僅製造流程長,製程環節多,浪費大量原輔材料,涉及使用眾多復雜昂貴的半導體專用設備,而且總體良率低,最終使得半導體發光晶片和半導體發光元件,包括以上所述的半導體發光元件(LED和COB)和半導體照明燈具中的燈板、燈條、燈柱等的製造成本居高不下,侷限了它們的應用範圍。 Obviously, the semiconductor light-emitting laminate has undergone three different solid crystal processes in different enterprises, and three different substrates have been used, and finally applied to semiconductor lighting fixtures, which not only has a long manufacturing process, but also has many process steps and waste. A large number of raw and auxiliary materials involve the use of many complicated and expensive semiconductor-specific equipment, and the overall yield is low, eventually leading to semiconductor light-emitting wafers and semiconductor light-emitting elements, including the above-mentioned semiconductor light-emitting elements (LED and COB) and semiconductor lighting fixtures. The manufacturing costs of light panels, light bars, lamp posts, etc. are high, limiting their range of applications.

進一步的,由圖1可知,從半導體疊層到封裝基板1底表面所經歷的導熱途徑長,包括支撐基板4、金屬層3、固晶層15、p焊墊2和封裝基板1。經過的途徑長、介面多,不利於半導體疊層的散熱,從而影響到光源的光效,也會導致光衰加快,使用壽命縮短等問題。 Further, as can be seen from FIG. 1, the heat conduction path experienced from the semiconductor laminate to the bottom surface of the package substrate 1 is long, including the support substrate 4, the metal layer 3, the solid crystal layer 15, the p pad 2, and the package substrate 1. The long path and the interface are not conducive to the heat dissipation of the semiconductor stack, which affects the light efficiency of the light source, and also causes problems such as accelerated light decay and shortened service life.

顯而易見,半導體發光晶片本身的製造過程和現有的半導體發光元件在其結構和製造方法上存在本質的缺陷和不足。 It is apparent that the manufacturing process of the semiconductor light-emitting chip itself and the existing semiconductor light-emitting element have inherent defects and deficiencies in their structure and manufacturing method.

本發明要解決的技術問題在於,提供一種可以縮短製造流程、減少製程環節的半導體發光元件。 The technical problem to be solved by the present invention is to provide a semiconductor light emitting element which can shorten the manufacturing process and reduce the process steps.

本發明要解決的另一技術問題在於,提供一種可以縮短製造流程、減少製程環節的半導體發光元件製造方法。 Another technical problem to be solved by the present invention is to provide a method of manufacturing a semiconductor light emitting element which can shorten the manufacturing process and reduce the process steps.

本發明解決其技術問題所採用的技術方案是:構造一種半導體發光元件,包括一基板,所述基板具有第一表面和第二表面;在所述基板的第一表面設有至少一導電電路,所述導電電路包括至少一第一焊墊和至少一第二焊墊;所述第一焊墊和第二焊墊彼此絕緣,所述基板至少有一與所述第一焊墊相連接的第一焊盤,至少有一與所述第二焊墊相連接的第二焊盤。 The technical solution adopted by the present invention to solve the technical problem is: constructing a semiconductor light emitting device, comprising: a substrate having a first surface and a second surface; and at least one conductive circuit is disposed on the first surface of the substrate, The conductive circuit includes at least one first pad and at least one second pad; the first pad and the second pad are insulated from each other, and the substrate has at least one first connected to the first pad The pad has at least one second pad connected to the second pad.

在所述第一焊墊表面至少設有一半導體疊層,所述半導體疊層至少包括一第一導電層、一發光層和一第二導電層;所述第一導電層表 面有一金屬層,所述金屬層與所述第一導電層直接接觸、或在所述金屬層與所述第一導電層之間有一反射層和/或一接觸層;所述金屬層表面緊貼在所述第一焊墊表面相連接;所述第二導電層表面有一電流擴展層或有至少一第二電極或有一電流擴展層和設置在所述電流擴展層表面的至少一第二電極;所述電流擴展層與所述第二焊墊或另一第一焊墊導電連接,或者,所述第二電極與所述第二焊墊或另一第一焊墊導電連接,或者,所述電流擴展層通過設置在其表面的第二電極與所述第二焊墊或另一第一焊墊導電連接。 Having at least one semiconductor stack on the surface of the first pad, the semiconductor stack includes at least a first conductive layer, a light emitting layer and a second conductive layer; The surface has a metal layer, the metal layer is in direct contact with the first conductive layer, or a reflective layer and/or a contact layer is disposed between the metal layer and the first conductive layer; Attached to the surface of the first pad; the surface of the second conductive layer has a current spreading layer or at least one second electrode or a current spreading layer and at least a second electrode disposed on the surface of the current spreading layer The current spreading layer is electrically connected to the second pad or another first pad, or the second electrode is electrically connected to the second pad or another first pad, or The current spreading layer is electrically connected to the second pad or another first pad through a second electrode disposed on a surface thereof.

所述半導體疊層以及相對應的所述第一焊墊、第二焊墊和電流擴展層,或相對應的所述第一焊墊、第二焊墊、第二電極,或相對應的所述第一焊墊、第二焊墊、電流擴展層和第二電極被一設置在所述基板第一表面的封裝體所密封包裹,所述第一焊盤和第二焊盤位於所述封裝體外側所述基板第一表面、所述基板側面和/或所述基板第二表面。 The semiconductor stack and the corresponding first pad, second pad and current spreading layer, or corresponding first pad, second pad, second electrode, or corresponding The first pad, the second pad, the current spreading layer and the second electrode are sealed by a package disposed on the first surface of the substrate, and the first pad and the second pad are located in the package The first surface of the substrate, the side of the substrate, and/or the second surface of the substrate.

上述半導體發光元件之結構,其半導體疊層四周側面被一絕緣層所包裹。 In the above structure of the semiconductor light emitting element, the side surface of the semiconductor laminate is covered by an insulating layer.

上述半導體發光元件之結構,其第一焊盤設置的位置包括所述基板第一表面、第二表面、側面中的一個或多個;所述第一焊盤通過第一互連金屬與第一焊墊導電連接,所述第一互連金屬經過的位置包括基板第一表面、第二表面、側面、貫穿所述封裝體、貫穿所述基板中的一個或多個;或者,所述第一焊盤為穿過所述底板與所述第一焊墊導電連接的第一針狀物; The structure of the semiconductor light-emitting device, wherein the first pad is disposed at a position including one or more of the first surface, the second surface, and the side surface of the substrate; the first pad passes through the first interconnect metal and the first The pad is electrically connected, and the first interconnect metal passes through a first surface, a second surface, a side surface, a through-the package, and one or more of the substrate; or the first a pad is a first needle electrically connected to the first pad through the bottom plate;

所述第二焊盤設置的位置包括所述基板第一表面、第二表面、側面中的一個或多個;所述第二焊盤通過第二互連金屬與第二焊墊導電連接,所述第二互連金屬經過的位置包括基板第一表面、第二表面、側面、貫穿所述封裝體、貫穿所述基板中的一個或多個;或者,所述第二焊盤為穿過所述底板與所述第二焊墊導電連接的第二針狀物。 The second pad is disposed at a position including one or more of the first surface, the second surface, and the side surface of the substrate; the second pad is electrically connected to the second pad through the second interconnect metal, The position at which the second interconnect metal passes includes a first surface of the substrate, a second surface, a side surface, a through-the package, and one or more of the through-substrate; or the second pad is a pass-through a second needle electrically connected to the second pad.

上述半導體發光元件之結構,當設置所述第二焊墊、第二焊盤和第二互連金屬的所述基板具有導電特性時,在所述第二焊墊、第二焊盤和第二互連金屬與所述基板之間設有一基板絕緣層;當設置所述第一焊墊、第一焊盤和第一互連金屬的所述基板具有導電特性時,在所 述第一焊墊、第一焊盤和第一互連金屬與所述基板之間設有一基板絕緣層、或直接設置在所述基板上。 The structure of the above semiconductor light emitting element, when the substrate on which the second pad, the second pad, and the second interconnect metal are disposed has conductive characteristics, in the second pad, the second pad, and the second a substrate insulating layer is disposed between the interconnect metal and the substrate; when the substrate on which the first pad, the first pad and the first interconnect metal are disposed has conductive characteristics, A first insulating pad, a first pad and a first insulating metal and a substrate are provided with a substrate insulating layer or directly disposed on the substrate.

上述半導體發光元件之結構,其電流擴展層通過至少一互連導電層和/或互連導線與所述第二焊墊或所述另一第一焊墊導電連接;或者,在所述電流擴展層表面或在所述第二導電層表面的,所述第二電極通過至少一互連導電層和/或互連導線與所述第二焊墊或所述另一第一焊墊導電連接。 The structure of the above semiconductor light emitting element, wherein the current spreading layer is electrically connected to the second pad or the other first pad through at least one interconnecting conductive layer and/or interconnecting wire; or, in the current expansion The layer surface or the surface of the second conductive layer, the second electrode is electrically connected to the second pad or the other first pad via at least one interconnecting conductive layer and/or interconnecting wire.

上述半導體發光元件之結構,其第二電極為設置在所述半導體疊層的一側邊緣、或多側邊緣、或四周邊緣的、與所述電流擴展層或所述第二導電層形成導電連接的金屬薄層。 The structure of the semiconductor light-emitting device is such that a second electrode is disposed on one side edge, or a multi-side edge, or a peripheral edge of the semiconductor layer, and is electrically connected to the current spreading layer or the second conductive layer. a thin layer of metal.

上述半導體發光元件之結構,其基板第一表面為光滑平坦表面或包括凹凸平臺的光滑表面。 In the above structure of the semiconductor light-emitting element, the first surface of the substrate is a smooth flat surface or a smooth surface including a concave-convex platform.

上述半導體發光元件之結構,其封裝體包括灌封體、預成形透鏡或預成形燈罩。 The structure of the above semiconductor light emitting element includes a potting body, a preformed lens or a preformed lamp cover.

上述半導體發光元件之結構,其灌封體由灌封膠固化成形;所述灌封膠包括環氧樹脂、矽橡膠、矽樹脂、摻有螢光粉和/或擴散劑的環氧樹脂、矽橡膠、矽樹脂中的一種或多種;所述灌封體成形方式包括自成形、壓模成形、注模成形、在圍堰內填充成形中的一種或多種;所述預成形透鏡和預成形燈罩包括環氧樹脂、矽橡膠、矽樹脂、PMMA、PC、玻璃、透明陶瓷、摻有螢光粉和/或擴散劑的環氧樹脂、矽橡膠、矽樹脂、PMMA、PC、玻璃、透明陶瓷中的一種或多種。 The structure of the above semiconductor light-emitting element, the potting body is solidified by potting; the potting compound comprises epoxy resin, ruthenium rubber, enamel resin, epoxy resin doped with phosphor powder and/or diffusing agent, bismuth One or more of rubber and silicone resin; the potting body forming method comprises one or more of self-forming, compression molding, injection molding, filling molding in a coffer; the preformed lens and preformed lampshade Including epoxy resin, tantalum rubber, tantalum resin, PMMA, PC, glass, transparent ceramics, epoxy resin doped with phosphor and/or diffusing agent, tantalum rubber, tantalum resin, PMMA, PC, glass, transparent ceramic One or more.

本發明還提供一種半導體發光元件之製法,至少包括以下步驟:S1:製備半導體發光晶粒;在磊晶襯底表面,按第二導電層、發光層、第一導電層的次序依次磊晶生長所述半導體疊層;用所述金屬層均勻覆蓋整個磊晶片所裸露的第一導電層表面;所述金屬層與所述第一導電層直接接觸或在所述金屬層與所述第一導電層之間有一反射層和/或一接觸層;S2:減薄所述磊晶襯底背面後,切割和/或崩裂所述磊晶片成為若干分離的半導體發光晶粒;所述半導體發光晶粒包括所述磊晶襯底、所述半導體疊層、所述金屬層、及其反射層和接觸層; S3:製備基板;在基板的第一表面或在所述基板的第一表面設置一絕緣層後製備一個或多個半導體發光元件相對應的導電電路,所述導電電路包括至少一第一焊墊;製備與至少一第一焊墊相連接的至少一第一焊盤及其相應的第一互連金屬;S4:連接半導體發光晶粒和基板;把所述半導體發光晶粒放置在第一焊墊表面,使所述金屬層表面與所述第一焊墊表面相互緊貼,並牢固結合導通;所述金屬層表面與所述第一焊墊表面的結合方法包括超音波壓焊、共晶焊、回流焊、釺焊、在加壓或加熱加壓條件下鍵合中的一種或多種方法;S5:去除襯底;保護裸露的導電電路、焊盤、互連金屬和半導體疊層側面後,去除所述半導體發光晶粒上的磊晶襯底;去除所述半導體發光晶粒上磊晶襯底的方法包括化學剝離、化學腐蝕、減薄後化學機械拋光、鐳射剝離中的一種或多種;S6:製備電流擴展層;採用化學腐蝕和/或乾法腐蝕的方式刻蝕去除所述磊晶襯底後的半導體疊層表面,裸露出用於製備電流擴展層或第二電極的第二導電層,並結構化第二導電層表面,使之形成錐狀粗糙表面或凹凸表面;在所述結構化第二導電層表面覆蓋所述電流擴展層,或者在所述結構化第二導電層表面製備至少一第二電極,或者在所述結構化第二導電層表面覆蓋所述電流擴展層後,在所述電流擴展層表面製備至少一第二電極;S7:製備半導體發光元件;沿切割線切割和/或崩裂含有多個半導體發光元件的基板得到分離的半導體發光元件。 The invention also provides a method for fabricating a semiconductor light-emitting device, comprising at least the following steps: S1: preparing a semiconductor light-emitting crystal grain; and sequentially epitaxially growing in the order of the second conductive layer, the light-emitting layer and the first conductive layer on the surface of the epitaxial substrate; The semiconductor stack; uniformly covering a surface of the first conductive layer exposed by the entire epitaxial wafer with the metal layer; the metal layer is in direct contact with the first conductive layer or the metal layer and the first conductive layer a reflective layer and/or a contact layer between the layers; S2: after thinning the back surface of the epitaxial substrate, cutting and/or cracking the epitaxial wafer into a plurality of separated semiconductor light-emitting crystal grains; The epitaxial substrate, the semiconductor stack, the metal layer, and a reflective layer and a contact layer thereof are included; S3: preparing a substrate; preparing a conductive circuit corresponding to one or more semiconductor light-emitting elements after the first surface of the substrate or an insulating layer is disposed on the first surface of the substrate, the conductive circuit including at least one first bonding pad Preparing at least one first pad and its corresponding first interconnect metal connected to the at least one first pad; S4: connecting the semiconductor light emitting die and the substrate; placing the semiconductor light emitting die in the first solder a surface of the pad, the surface of the metal layer and the surface of the first pad are closely adhered to each other, and are firmly combined; the method for bonding the surface of the metal layer to the surface of the first pad includes ultrasonic welding, eutectic One or more methods of soldering, reflow soldering, soldering, bonding under pressure or heat and pressure; S5: removing the substrate; protecting the exposed conductive circuits, pads, interconnect metal and semiconductor laminate sides Removing the epitaxial substrate on the semiconductor light emitting die; and removing the epitaxial substrate on the semiconductor light emitting die includes one of chemical peeling, chemical etching, chemical mechanical polishing after thinning, and laser peeling a plurality of; S6: preparing a current spreading layer; etching and removing the surface of the semiconductor laminate after the epitaxial substrate by chemical etching and/or dry etching, exposing the first portion for preparing the current spreading layer or the second electrode a second conductive layer, and structuring the surface of the second conductive layer to form a tapered rough surface or a concave-convex surface; covering the current spreading layer on the surface of the structured second conductive layer, or in the structured second conductive Preparing at least one second electrode on the surface of the layer, or preparing at least one second electrode on the surface of the current spreading layer after the surface of the structured second conductive layer covers the current spreading layer; S7: preparing a semiconductor light emitting element; The cutting wire cuts and/or cracks the substrate containing the plurality of semiconductor light emitting elements to obtain a separated semiconductor light emitting element.

上述半導體發光元件之製法,更包含所述導電電路的至少一第二焊墊,與至少一第二焊墊相連接的至少一第二焊盤,及其相應的第二互連金屬。 The method for fabricating the semiconductor light emitting device further includes at least one second pad of the conductive circuit, at least one second pad connected to the at least one second pad, and a corresponding second interconnect metal.

上述半導體發光元件之製法,更包含製備封裝體。 The method for fabricating the above semiconductor light-emitting device further includes preparing a package.

上述半導體發光元件之製法,其中在製備封裝體之前,先用摻有螢光粉的灌封膠包裹所述半導體疊層,固化後形成螢光層。 In the above method for fabricating a semiconductor light-emitting device, before the package is prepared, the semiconductor laminate is wrapped with a potting compound doped with phosphor powder, and after curing, a phosphor layer is formed.

實施本發明之後具有以下增益效果:本發明的半導體發光元件可用作半導體發光器件(包括LED和COB等)和半導體照明燈具中的 燈板、燈條,燈柱等,具有結構簡單,通用性強,應用廣泛的特點;可以大幅縮短從磊晶片到半導體發光元件的製造流程,減少製程環節;把晶片、封裝、和燈具製造製程整合集成在一起,不僅能大幅減少原輔材料的使用量,大幅減少昂貴復雜半導體專用設備的使用種類和數量,更能大幅提升綜合良率,降低製造成本;整合集成後的磊晶襯底去除製程簡單、實用,良率高,可以完全避免因磊晶片直徑增加對製造製程帶來的不利影響,可以有效克服目前在磊晶襯底去除過程中所面臨的各種問題和技術瓶頸,降低半導體疊層乃至整個半導體發光元件的製造成本;本發明所涉及的半導體發光元件內部導熱路徑短,經歷的環節和介面少,導熱能力強、熱阻低。 The present invention has the following gain effects: the semiconductor light-emitting element of the present invention can be used as a semiconductor light-emitting device (including LEDs and COBs, etc.) and in a semiconductor lighting fixture. Light board, light bar, lamp post, etc., has the characteristics of simple structure, strong versatility and wide application; it can greatly shorten the manufacturing process from the epitaxial wafer to the semiconductor light-emitting component, and reduce the process; the wafer, package, and lamp manufacturing process Integration and integration can not only greatly reduce the amount of raw and auxiliary materials used, but also greatly reduce the types and quantities of expensive and complex semiconductor-specific equipment, and greatly improve the overall yield and reduce the manufacturing cost; integrate the integrated epitaxial substrate removal. The process is simple, practical, and has high yield. It can completely avoid the adverse effects of the increase in the diameter of the epitaxial wafer on the manufacturing process, and can effectively overcome various problems and technical bottlenecks currently encountered in the process of epitaxial substrate removal, and reduce the semiconductor stack. The manufacturing cost of the layer or even the entire semiconductor light-emitting element; the semiconductor light-emitting element according to the present invention has a short heat conduction path, has few links and interfaces, and has high heat conductivity and low thermal resistance.

如圖2所示,是本發明的半導體發光元件的第一實施例,包括絕緣基板21、p焊墊22a、n焊墊22b、金屬層23、p型導電層24a、發光層24b、n型導電層24c、電流擴展層25、n電極25a、互連導線26、螢光層27、灌封體28、相鄰半導體發光元件灌封體28a、28b,半導體疊層四周絕緣層29、針狀p焊盤210a、針狀n焊盤210b、基板絕緣層211、切割線位置220a、220b等。 As shown in FIG. 2, the first embodiment of the semiconductor light emitting device of the present invention includes an insulating substrate 21, a p pad 22a, an n pad 22b, a metal layer 23, a p-type conductive layer 24a, a light-emitting layer 24b, and an n-type. Conductive layer 24c, current spreading layer 25, n-electrode 25a, interconnecting wire 26, phosphor layer 27, potting body 28, adjacent semiconductor light-emitting element potting bodies 28a, 28b, semiconductor layer surrounding insulating layer 29, needle-like The p pad 210a, the pin-shaped n pad 210b, the substrate insulating layer 211, the dicing line positions 220a, 220b, and the like.

在本實施例中,第一導電層、第一焊墊、第一焊盤分別為p型導電層24a、p焊墊22a、針狀p焊盤210a;第二導電層、第二焊墊、第二焊盤、第二電極分別是n型導電層24c、n焊墊22b、針狀n焊盤210b、n電極25a。基板可採用絕緣基板21,包括陶瓷基板、玻璃基板、微晶玻璃基板、塑膠基板、或復合結構基板。在該絕緣基板21上設置有至少一為半導體疊層供電的導電電路,包括p焊墊22a、n焊墊22b等。 In this embodiment, the first conductive layer, the first pad, and the first pad are respectively a p-type conductive layer 24a, a p-pad 22a, and a pin-shaped p-pad 210a; a second conductive layer, a second pad, The second pad and the second electrode are an n-type conductive layer 24c, an n-pad 22b, a needle-shaped n-pad 210b, and an n-electrode 25a, respectively. The substrate may be an insulating substrate 21 including a ceramic substrate, a glass substrate, a glass-ceramic substrate, a plastic substrate, or a composite structure substrate. At least one conductive circuit for supplying power to the semiconductor stack is provided on the insulating substrate 21, including a p pad 22a, an n pad 22b, and the like.

通過包括印刷、電鍍、化學鍍、薄膜製程在絕緣基板21的第一表面製備p焊墊22a、n焊墊22b。在p焊墊22a表層可以製備適用於與金屬層23進行超音波焊接的Au,進行共晶焊的AuSn,進行回流焊的Ag,進行加壓或加熱加壓下鍵合的Au,或進行釬焊的Ni。同樣的,在n焊墊22b表層可以製備適用於互連導線26進行超音波焊接的Au。該p焊墊22a、n焊墊22b可以為單層或多層結構,可使用的材料包括Cu、Ti、Cr、Ni、Ag、Al、W、Au、Pt、Pd、及其合金等。 A p pad 22a and an n pad 22b are formed on the first surface of the insulating substrate 21 by printing, plating, electroless plating, or a thin film process. In the surface of the p pad 22a, Au suitable for ultrasonic welding with the metal layer 23, AuSn for eutectic soldering, Ag for reflow soldering, Au bonded under pressure or heat and pressure, or solder can be prepared. Soldered Ni. Similarly, Au suitable for interconnecting the wires 26 for ultrasonic welding can be prepared on the surface of the n-pad 22b. The p pad 22a and the n pad 22b may have a single layer or a multilayer structure, and materials usable include Cu, Ti, Cr, Ni, Ag, Al, W, Au, Pt, Pd, and alloys thereof.

在本實施例中,該第一表面為在絕緣基板21上製備的光滑平坦表面;可以理解的,也可以在絕緣基板21上製備帶有凹凸平臺的光滑表面作為第一表面。 In the present embodiment, the first surface is a smooth flat surface prepared on the insulating substrate 21; it is understood that a smooth surface with a concave-convex platform may be prepared as the first surface on the insulating substrate 21.

該金屬層23可以採用單層或多層結構,製備金屬層23可使用的材料包括Cr、Cu、Ti、Al、Ni、W、Pt、Pd、Ag、Sn、AuSn、Mo及其合金中的一種或多種。 The metal layer 23 may be a single layer or a multilayer structure. The material for preparing the metal layer 23 may include one of Cr, Cu, Ti, Al, Ni, W, Pt, Pd, Ag, Sn, AuSn, Mo, and alloys thereof. Or a variety.

金屬層23與p型導電層24a之間通常包括能與p型導電層24a形成低阻且透明的導電膜ITO、ZnO、NiO、與導電層具有相同導電型號的重摻低阻半導體等製成的接觸層,或者包括能良好光反射特性的Ag、Al、DBR(布拉格反射鏡)等形成的反射層,該反射層可以為單層或多層結構。進一步的,該反射層與p型導電層24a之間也可以設置一ITO、ZnO、NiO、與導電層具有相同導電型號的重摻低阻半導體等製成的接觸層,以形成低阻接觸。 The metal layer 23 and the p-type conductive layer 24a usually include a conductive film ITO, ZnO, NiO which can form a low resistance and is transparent with the p-type conductive layer 24a, and a heavily doped low-resistance semiconductor having the same conductivity type as the conductive layer. The contact layer or a reflective layer formed of Ag, Al, DBR (Bragd mirror) or the like which has good light reflection characteristics, and the reflective layer may have a single layer or a multilayer structure. Further, a contact layer made of ITO, ZnO, NiO, a heavily doped low-resistance semiconductor having the same conductivity type as the conductive layer may be disposed between the reflective layer and the p-type conductive layer 24a to form a low-resistance contact.

金屬層23與p焊墊22a相接觸表層可以製備適用於與p焊墊22a進行超音波壓焊的Au,進行共晶焊的AuSn,進行回流焊的Ag,進行加壓或加熱加壓下鍵合的Au,或進行釬焊的Ni,從而可以通過超音波壓焊、共晶焊、回流焊、加壓或加熱加壓下鍵合、或釬焊等方式固定連接在p焊墊22a上。 The metal layer 23 and the p pad 22a are in contact with the surface layer to prepare Au suitable for ultrasonic welding with the p pad 22a, AuSn for eutectic soldering, Ag for reflow soldering, pressing or heating and pressing the key The combined Au or the brazed Ni can be fixedly attached to the p pad 22a by ultrasonic pressure bonding, eutectic soldering, reflow soldering, pressurization or under heat and pressure bonding, or soldering.

然後減薄磊晶襯底後,將覆蓋有金屬層23的磊晶片切割成若干半導體發光晶粒,再把由p型導電層24a、發光層24b和n型導電層24c組成的半導體疊層、金屬層23、連同磊晶生長半導體疊層時使用的磊晶襯底一起,即半導體發光晶粒,放置在p焊墊22a上。金屬層23表面緊貼p焊墊22a表面,通過包括超音波壓焊、共晶焊、回流焊、加壓或加熱加壓下鍵合、釬焊的方式,使金屬層23和p焊墊22a相互連接。 After the epitaxial substrate is thinned, the epitaxial wafer covered with the metal layer 23 is cut into a plurality of semiconductor light-emitting crystal grains, and the semiconductor stack composed of the p-type conductive layer 24a, the light-emitting layer 24b, and the n-type conductive layer 24c is further laminated. The metal layer 23, together with the epitaxial substrate used in the epitaxial growth semiconductor stack, i.e., the semiconductor light-emitting die, is placed on the p-pad 22a. The surface of the metal layer 23 is in close contact with the surface of the p-pad 22a, and the metal layer 23 and the p-pad 22a are made by ultrasonic bonding, eutectic soldering, reflow soldering, pressurization or heating under pressure bonding and soldering. Connected to each other.

通常在製備半導體發光晶粒時,在半導體疊層四周側面沉積有絕緣層29,將整個半導體疊層的四周側面包裹起來,從而可以有效防止在整個半導體發光元件製備過程中,在n型導電層24c和p型導電層24a之間出現短路和漏電,提升製程良率和光源可靠性。製備該絕緣層29使用的材料包括SiO2、Si3N4、Al2O3、AlN、TiO2、陶瓷、或者玻璃等絕緣材料。 Generally, in the preparation of the semiconductor light-emitting dies, an insulating layer 29 is deposited on the sides of the semiconductor laminate to wrap the entire sides of the semiconductor laminate, thereby effectively preventing the n-type conductive layer from being formed throughout the semiconductor light-emitting device. Short circuit and leakage between 24c and p-type conductive layer 24a improve process yield and light source reliability. The material used for the preparation of the insulating layer 29 includes an insulating material such as SiO 2 , Si 3 N 4 , Al 2 O 3 , AlN, TiO 2 , ceramic, or glass.

保護裸露的所有金屬表面和半導體疊層側面後,採用包括化學剝離、或磨削減薄後化學腐蝕、或雷射剝離的方式去除磊晶襯底,然後再通過包括化學腐蝕或乾法腐蝕(包括ICP,感應耦合電漿離子蝕刻)的方法蝕刻半導體疊層表面,裸露處用於製備電流擴展層25的n型導電層24c,並通過化學腐蝕或乾法腐蝕的方式使n型導電層24c表面結構化,形成錐狀粗糙或凹凸表面,以增加正向出光效率。 After protecting all bare metal surfaces and semiconductor laminate sides, remove the epitaxial substrate by chemical peeling, or grinding to reduce post-thin chemical etching, or laser stripping, and then include chemical or dry etching (including ICP, inductively coupled plasma ion etching) etches the surface of the semiconductor laminate, the exposed portion is used to prepare the n-type conductive layer 24c of the current spreading layer 25, and the surface of the n-type conductive layer 24c is made by chemical etching or dry etching. Structured to form a tapered rough or concave surface to increase forward light extraction efficiency.

在n型導電層24c表面通過包括電子束蒸鍍、磁控濺射的方式製備電流擴展層25,該電流擴展層25可以為單層或多層結構,包括ITO、ZnO、NiO,或者直接採用重摻低阻n型導電層24c的半導體層作為電流擴展層25。 The current spreading layer 25 is prepared on the surface of the n-type conductive layer 24c by means of electron beam evaporation and magnetron sputtering. The current spreading layer 25 may be a single layer or a multilayer structure including ITO, ZnO, NiO, or directly A semiconductor layer doped with a low-resistance n-type conductive layer 24c serves as a current spreading layer 25.

在本實施例中,通過包括化學鍍、電子束蒸鍍、磁控濺射的方式在電流擴展層25表面製備n電極25a;通過包括超音波壓焊的方式用互連導線26連接n電極25a和n焊盤22b,形成導電連接。可以理解的,n電極25a也可以通過互連導線26連接至另一p焊盤22a或n焊盤22b上,從而使得兩個或多個半導體疊層之間形成串聯或並聯的關系。 In the present embodiment, the n-electrode 25a is prepared on the surface of the current spreading layer 25 by means of electroless plating, electron beam evaporation, and magnetron sputtering; the n-electrode 25a is connected by the interconnecting wire 26 by means of ultrasonic wave bonding. And n pads 22b form an electrically conductive connection. It will be appreciated that the n-electrode 25a may also be connected to the other p-pad 22a or n-pad 22b by interconnecting wires 26 such that a two- or more semiconductor stacks are formed in a series or parallel relationship.

n電極25a通常包括與電流擴展層25能形成牢固黏接的Ti、Cr、Pt、Pd層和能與互連導線26進行超音波壓焊的Au、Ag、Cu層。其中,n電極25a作為第二電極,可以為單層或多層結構,可使用的材料包括Cu、Ti、Cr、Ni、Ag、Al、W、Au、Pt、Pd、及其合金等;而互連導線26可以使用包括Ag絲、Au絲、Cu絲、或合金絲等導電絲線。 The n-electrode 25a typically includes a Ti, Cr, Pt, Pd layer that can form a strong bond with the current spreading layer 25, and an Au, Ag, Cu layer that can be ultrasonically bonded to the interconnecting wires 26. Wherein, the n-electrode 25a as the second electrode may be a single layer or a multi-layer structure, and materials that can be used include Cu, Ti, Cr, Ni, Ag, Al, W, Au, Pt, Pd, and alloys thereof; Conductive wires including Ag wires, Au wires, Cu wires, or alloy wires may be used for the connecting wires 26.

去除裸露的金屬表面和半導體疊層側面的保護層以後,通過包括電子束蒸鍍、磁控濺射、等離子加強化學氣相沉積(PECVD)、旋塗玻璃(Silica)的方式在絕緣基板21表面製備基板絕緣層211,從而能夠更好的保證p焊墊22a與n焊墊22b之間的絕緣。該基板絕緣層211包括SiO2、Si3N4、Al2O3、TiO2、陶瓷、玻璃等。 After removing the bare metal surface and the protective layer on the side of the semiconductor laminate, the surface of the insulating substrate 21 is formed by means of electron beam evaporation, magnetron sputtering, plasma enhanced chemical vapor deposition (PECVD), or spin-on glass (Silica). The substrate insulating layer 211 is prepared, so that insulation between the p pad 22a and the n pad 22b can be better ensured. The substrate insulating layer 211 includes SiO 2 , Si 3 N 4 , Al 2 O 3 , TiO 2 , ceramic, glass, or the like.

進一步的,圍繞半導體疊層的外圍還可以通過包括滴塗、噴塗的方式塗敷含螢光粉的環氧樹脂、矽膠、矽樹脂,在半導體疊層四周及頂部形成一螢膠塗層,固化後形成螢光層27。 Further, the periphery of the semiconductor laminate may also be coated with a phosphor-containing epoxy resin, a silicone resin or a tantalum resin by means of drop coating or spray coating, and a phosphor coating is formed on the periphery and the top of the semiconductor laminate to cure. Thereafter, a fluorescent layer 27 is formed.

本實施例的第一焊盤為第一針狀焊盤,第二焊盤為第二針狀焊 盤,如圖2所示,該第一針狀焊盤為針狀p焊盤210a,第二針狀焊盤為針狀n焊盤210b。將針狀p焊盤210a和針狀n焊盤210b插入預製在基板21的通孔內,並分別貫穿至p焊墊22a和n焊墊22b,形成導電連接,從而可以通過針狀p焊盤210a和針狀n焊盤210b連接到供電電路中,為整個半導體發光元件接入電源。 The first pad of this embodiment is a first pin-shaped pad, and the second pad is a second pin-shaped pad As shown in FIG. 2, the first pin-shaped pad is a pin-shaped p pad 210a, and the second pin-shaped pad is a needle-shaped n pad 210b. The pin-shaped p-pad 210a and the pin-shaped n-pad 210b are inserted into the through-holes prefabricated in the substrate 21, and penetrate through the p-pads 22a and the n-pads 22b, respectively, to form a conductive connection, thereby being able to pass the pin-shaped p-pad The 210a and the pin-shaped n-pad 210b are connected to a power supply circuit to connect the entire semiconductor light-emitting element to a power source.

半導體疊層以及相對應的第一焊墊、第二焊墊、電流擴展層、第二電極被一設置在基板的第一表面的封裝體所密封包裹。在本實施例中,圍繞半導體疊層點滴灌封膠,並包裹住整個半導體疊層及其螢光層27,以及電流擴展層25、n電極25a、互連導線26、p焊墊22a、p焊墊22a與p焊盤210a的連接處,n焊墊22b和n焊墊22b與n焊盤210b的連接處等,通過利用灌封膠表面張力自成形固化得到球狀灌封體作為封裝體,或利用預製的壓模壓在灌封膠上,固化後脫去預製的壓模得到與壓模內腔形狀相同的灌封體作為封裝體,從而完成整個半導體發光元件的製作。其中,該灌封膠可以為環氧樹脂、矽橡膠、矽樹脂中的一種或多種,進一步的,還可以在灌封膠中摻螢光粉和/或擴散劑,來豐富出光效果。 The semiconductor stack and the corresponding first pad, second pad, current spreading layer, and second electrode are sealed by a package disposed on the first surface of the substrate. In this embodiment, the encapsulant is dripped around the semiconductor laminate, and the entire semiconductor stack and its phosphor layer 27 are wrapped, and the current spreading layer 25, the n-electrode 25a, the interconnecting wires 26, the p-pads 22a, p a junction of the pad 22a and the p pad 210a, a junction of the n pad 22b and the n pad 22b and the n pad 210b, etc., by using a potting adhesive surface tension self-forming curing to obtain a spherical potting body as a package Alternatively, the preformed stamper is pressed onto the potting compound, and after curing, the pre-formed stamper is removed to obtain a potting body having the same shape as that of the stamper cavity, thereby completing the fabrication of the entire semiconductor light-emitting element. Wherein, the potting glue may be one or more of epoxy resin, enamel rubber and enamel resin, and further, a fluorescent powder and/or a diffusing agent may be blended in the potting glue to enrich the light-emitting effect.

最後,沿切割線220a、220b切割和/或崩裂絕緣基板21可以得到帶灌封體直插式半導體發光元件。圖中28a、28b是在絕緣基板21上同時製作的相鄰的半導體發光元件的灌封體。 Finally, the potted-in-line type semiconductor light-emitting element can be obtained by cutting and/or cracking the insulating substrate 21 along the cutting lines 220a, 220b. In the figure, 28a and 28b are potting bodies of adjacent semiconductor light-emitting elements which are simultaneously formed on the insulating substrate 21.

下面介紹製造上述半導體發光元件的方法,包括以下步驟: A method of manufacturing the above semiconductor light emitting element will be described below, including the following steps:

製備半導體發光晶粒:在磊晶襯底表面,按n型導電層24c、發光層24b、p型導電層24a的次序依次磊晶生長半導體疊層。在裸露的p型導電層24a表面覆蓋金屬層23;從背面減薄磊晶襯底後,切割崩裂磊晶片成為若干分離的半導體發光晶粒。該半導體發光晶粒包括磊晶襯底、半導體疊層、和金屬層,其形狀包括正方形、長方形、六角菱形、其他多邊形中的一種。 Semiconductor light-emitting crystal grains are prepared: on the surface of the epitaxial substrate, the semiconductor laminate is sequentially epitaxially grown in the order of the n-type conductive layer 24c, the light-emitting layer 24b, and the p-type conductive layer 24a. The surface of the exposed p-type conductive layer 24a is covered with a metal layer 23; after the epitaxial substrate is thinned from the back surface, the chip is cut to form a plurality of separated semiconductor light-emitting dies. The semiconductor light-emitting die includes an epitaxial substrate, a semiconductor stack, and a metal layer, and the shape thereof includes one of a square, a rectangle, a hexagonal diamond, and other polygons.

金屬層23與p型導電層24a之間可以製備接觸層,從而在金屬層23與p型導電層24a之間形成低阻接觸連接。進一步的,在金屬層23與所述接觸層之間還可以製備反射層,從而可以反射光線,提高出光效率。 A contact layer may be formed between the metal layer 23 and the p-type conductive layer 24a to form a low resistance contact connection between the metal layer 23 and the p-type conductive layer 24a. Further, a reflective layer can be prepared between the metal layer 23 and the contact layer, so that light can be reflected and the light extraction efficiency can be improved.

半導體發光晶粒的製備中,可以沿半導體發光晶粒之間的切割線,製備一從半導體疊層表面或金屬層23表面貫穿至半導體疊層與磊晶襯底介面處的凹槽。切割線位於凹槽中央,凹槽寬度大於切割寬度,在凹槽內填充有無機絕緣材料,無機絕緣材料包括SiO2、Si3N4、Al2O3、AlN、TiO2、玻璃、或陶瓷,填充方法包括電子束蒸發、磁控濺射、等離子加強化學氣相沉積(PECVD)、旋塗玻璃(Silica)。 In the preparation of the semiconductor light-emitting dies, a groove may be formed along the dicing line between the semiconductor light-emitting dies to penetrate from the surface of the semiconductor laminate or the surface of the metal layer 23 to the interface between the semiconductor layer and the epitaxial substrate. The cutting line is located in the center of the groove, the groove width is larger than the cutting width, and the groove is filled with an inorganic insulating material including SiO 2 , Si 3 N 4 , Al 2 O 3 , AlN, TiO 2 , glass, or ceramic. Filling methods include electron beam evaporation, magnetron sputtering, plasma enhanced chemical vapor deposition (PECVD), and spin-on glass (Silica).

製備基板:在絕緣基板21的第一表面製備一個或多個半導體發光元件相對應的導電電路。在本實施例中,該導電電路包括在絕緣基板21的第一表面製備相互絕緣的p焊墊22a和n焊墊22b。並製備與p焊墊22a和n焊墊22b分別電連接的第一焊盤和第二焊盤;在本實施例中,該第一焊盤和第二焊盤分別為針狀p焊盤210a和針狀n焊盤210b。 A substrate is prepared: one or more conductive circuits corresponding to the semiconductor light emitting elements are prepared on the first surface of the insulating substrate 21. In the present embodiment, the conductive circuit includes a p-pad 22a and an n-pad 22b which are insulated from each other on the first surface of the insulating substrate 21. And preparing a first pad and a second pad electrically connected to the p pad 22a and the n pad 22b respectively; in the embodiment, the first pad and the second pad are respectively a pin p pad 210a And a needle-shaped n-pad 210b.

連接半導體發光晶粒和基板:把製備的半導體發光晶粒放置在p焊墊22a表面,並使金屬層23表面與p焊墊22a表面相互緊貼,並牢固結合導通。金屬層23表面與p焊墊22a表面的結合方法包括超音波壓焊、共晶焊、回流焊、針焊或在加壓或加熱加壓條件下鍵合中的一種或多種方式。 The semiconductor light-emitting dies and the substrate are connected: the prepared semiconductor light-emitting dies are placed on the surface of the p-pad 22a, and the surface of the metal layer 23 and the surface of the p-pad 22a are in close contact with each other, and are firmly bonded to conduct. The method of bonding the surface of the metal layer 23 to the surface of the p-pad 22a includes one or more of ultrasonic wave bonding, eutectic soldering, reflow soldering, needle soldering, or bonding under pressure or heat and pressure.

去除襯底:在完成半導體發光晶粒與基板的固定連接後,保護裸露的導電電路、焊盤和半導體疊層側面,然後去除磊晶襯底。去除磊晶襯底可採用的方法包括化學剝離、化學腐蝕、減薄後化學機械拋光、或雷射剝離等。 Removing the substrate: After completing the fixed connection of the semiconductor light-emitting die to the substrate, the exposed conductive circuits, the pads, and the sides of the semiconductor stack are protected, and then the epitaxial substrate is removed. Methods that can be used to remove the epitaxial substrate include chemical stripping, chemical etching, chemical mechanical polishing after thinning, or laser lift-off.

製備電流擴展層:採用化學腐蝕或乾法腐蝕的方式刻蝕去除磊晶襯底後的半導體疊層表面,裸露出用於製備電流擴展層25的n型導電層24c,並結構化n型導電層24c表面,使之形成錐狀粗糙表面或凹凸表面;並在結構化n型導電層24c表面製備電流擴展層25和n電極25a Preparing a current spreading layer: etching the surface of the semiconductor laminate after removing the epitaxial substrate by chemical etching or dry etching, exposing the n-type conductive layer 24c for preparing the current spreading layer 25, and structuring the n-type conductive layer The surface of the layer 24c is formed into a tapered rough surface or a concave-convex surface; and a current spreading layer 25 and an n-electrode 25a are prepared on the surface of the structured n-type conductive layer 24c.

電連接電流擴展層25和n焊墊22b:將電流擴展層25與n焊墊22b或另一p焊墊22a導電連接。在本實施例中,通過互連導線26連接n電極25a和n焊盤2b,形成導電連接。 The current spreading layer 25 and the n pad 22b are electrically connected: the current spreading layer 25 is electrically connected to the n pad 22b or the other p pad 22a. In the present embodiment, the n-electrode 25a and the n-pad 2b are connected by interconnecting wires 26 to form an electrically conductive connection.

製備封裝體:圍繞半導體疊層、以及對應的p焊墊22a、n焊墊22b、電流擴展層25和n電極25a點滴或塗敷灌封膠,借助灌封膠的表面張力自成形或壓模成形後固化得到灌封體,從而完成整個半導體發光元 件的製作。 Preparing a package: dipping or coating a potting compound around a semiconductor laminate, and corresponding p-pads 22a, n-pads 22b, current spreading layers 25, and n-electrodes 25a, self-forming or stamping by surface tension of the potting compound After forming, curing to obtain a potting body, thereby completing the entire semiconductor light-emitting element Production of pieces.

可以理解的,在製備封裝體之前,還可以去除金屬表面和半導體疊層裸露側面的保護層以後,通過包括電子束蒸鍍、磁控濺射、等離子加強化學氣相沉積(PECVD)、旋塗玻璃(Silica)的方式在絕緣基板21表面製備基板絕緣層211,從而能夠更好的保證p焊墊22a與n焊墊22b之間的絕緣。該基板絕緣層211包括SiO2、Si3N4、Al2O3、TiO2、陶瓷、玻璃等。 It can be understood that before the preparation of the package, the protective layer of the metal surface and the exposed side of the semiconductor laminate can be removed, including by electron beam evaporation, magnetron sputtering, plasma enhanced chemical vapor deposition (PECVD), and spin coating. In the manner of a glass (Silica), the substrate insulating layer 211 is prepared on the surface of the insulating substrate 21, so that the insulation between the p pad 22a and the n pad 22b can be better ensured. The substrate insulating layer 211 includes SiO 2 , Si 3 N 4 , Al 2 O 3 , TiO 2 , ceramic, glass, or the like.

進一步的,圍繞半導體疊層的外圍還可以通過包括滴塗、噴塗的方式塗敷含螢光粉的環氧樹脂、矽膠、矽樹脂,在半導體疊層四周及頂部形成一螢光膠塗層,固化後形成螢光層27。 Further, the periphery of the semiconductor laminate may also be coated with a phosphor-containing epoxy resin, a silicone resin or a tantalum resin by means of dispensing, spraying, and a fluorescent coating on the periphery and the top of the semiconductor laminate. The phosphor layer 27 is formed after curing.

製備半導體發光元件:沿切割線切割和/或崩裂含有多個半導體發光元件的絕緣基板21得到分離的半導體發光元件。 A semiconductor light-emitting element is prepared by cutting and/or cracking an insulating substrate 21 containing a plurality of semiconductor light-emitting elements along a dicing line to obtain a separated semiconductor light-emitting element.

應用本發明的半導體發光元件及製造方法,可以將半導體疊層直接通過金屬層23固定於絕緣基板21的p焊墊22a上,而製備有針狀p焊盤10a和針狀n焊盤10b的絕緣基板21,可直接作為燈板、燈條、燈柱等的基板,無需現有技術中所說的需要進行晶片製造、LED封裝、再轉到燈具應用等流程,可以大幅縮短從磊晶片到半導體發光元件的製造流程,減少製程環節和必須使用的設備種類和數量,把晶片製造和半導體發光元件製造以及燈具製造有機地整合在一起,不僅能大幅減少原輔材料的使用量,更能大幅提升綜合良率、降低製造成本。 According to the semiconductor light-emitting device and the manufacturing method of the present invention, the semiconductor laminate can be directly fixed to the p-pad 22a of the insulating substrate 21 through the metal layer 23, and the needle-shaped p-pad 10a and the needle-shaped n-pad 10b can be prepared. The insulating substrate 21 can be directly used as a substrate for a lamp board, a light bar, a lamp post, etc., and does not require processes such as wafer fabrication, LED packaging, and lamp application, as described in the prior art, and can greatly shorten the process from epitaxy to semiconductor. The manufacturing process of the light-emitting components, the reduction of the process steps and the types and quantities of equipment that must be used, and the organic integration of wafer fabrication and semiconductor light-emitting component manufacturing and lamp manufacturing can not only greatly reduce the amount of raw and auxiliary materials used, but also greatly increase the amount of raw materials. Comprehensive yield and reduced manufacturing costs.

另外,本發明所涉及的半導體發光元件內部導熱路徑短,直接通過金屬層23傳遞至p焊墊22a,再通過絕緣基板21散發,經歷的環節和介面少,導熱能力強、熱阻低;本發明所涉及的半導體發光元件製造方法可以完全避免因磊晶片直徑增加對製造製程的不利影響,可以有效克服目前在襯底去除過程中所面臨的各種問題和技術瓶頸。 In addition, the semiconductor light-emitting device according to the present invention has a short heat conduction path, is directly transmitted to the p-pad 22a through the metal layer 23, and is emitted through the insulating substrate 21, has few links and interfaces, and has high thermal conductivity and low thermal resistance. The semiconductor light-emitting device manufacturing method according to the invention can completely avoid the adverse effect on the manufacturing process due to the increase in the diameter of the epi-wafer, and can effectively overcome various problems and technical bottlenecks currently faced in the substrate removal process.

如圖3所示,是本發明的半導體發光元件的第二實施例,包括絕緣基板31、p焊墊32、金屬層33、半導體疊層34、電流擴展層35、互連導電層36、半導體疊層四周絕緣層37、n焊墊38、螢光層39、灌封體310、p焊盤310a、p互連金屬311a、n焊盤310b、n互連金屬311b、切割線位置320a、320b、320c。 As shown in FIG. 3, it is a second embodiment of the semiconductor light emitting device of the present invention, comprising an insulating substrate 31, a p pad 32, a metal layer 33, a semiconductor laminate 34, a current spreading layer 35, an interconnect conductive layer 36, and a semiconductor. Laminated peripheral insulating layer 37, n pad 38, phosphor layer 39, potting body 310, p pad 310a, p interconnect metal 311a, n pad 310b, n interconnect metal 311b, cutting line locations 320a, 320b 320c.

與圖2的實施例不同之處包括:由通過包括電子束蒸鍍、磁控濺射、化學鍍方式製備的互連導電層36代替n電極25a和互連導線26,省略了n電極25a的製備步驟。所述互連導電層為單層或多層結構;製備所述互連導電層可使用的材料包括Cu、Ti、Cr、Ni、Ag、Al、W、Au、Pt、Pd、及其合金中的一種或多種。 The difference from the embodiment of FIG. 2 includes: replacing the n electrode 25a and the interconnecting wire 26 by the interconnecting conductive layer 36 prepared by electron beam evaporation, magnetron sputtering, electroless plating, omitting the n electrode 25a. Preparation step. The interconnecting conductive layer is a single layer or a multilayer structure; materials for preparing the interconnected conductive layer include Cu, Ti, Cr, Ni, Ag, Al, W, Au, Pt, Pd, and alloys thereof One or more.

採用互連導電層36代替線狀互連導線26可以完全避免因互連導線26斷裂所引發的失效,可大幅提升抗冷熱沖擊能力和抗震動能力。另外,由適合於表面貼裝焊接的片狀p焊盤310a、n焊盤310b分別代替針狀p焊盤310a、n焊盤310b。該p焊盤310a、n焊盤310b設置在絕緣基板31遠離半導體疊層34的第二表面,並且,利用p互連金屬311a貫穿該絕緣基板31將p焊盤310a和p焊墊32導電連接,利用n互連金屬311b貫穿該絕緣基板31將n焊盤310b和n焊墊38導電連接。另外,由平面灌注灌封膠代替局部點滴灌封膠。由平面灌注的灌封膠固化並切割後,可以得到塊狀貼片式半導體發光元件。其他結構及製造方法與圖2實施例基本相同,故不贅述。 The use of the interconnecting conductive layer 36 instead of the linear interconnecting wires 26 can completely avoid the failure caused by the breakage of the interconnecting wires 26, and can greatly improve the resistance to thermal shock and vibration. Further, the pin-shaped p-pad 310a and the n-pad 310b suitable for surface mount soldering are replaced by the pin-shaped p-pad 310a and the n-pad 310b, respectively. The p pad 310a, the n pad 310b are disposed on the second surface of the insulating substrate 31 away from the semiconductor laminate 34, and the p pad 310a and the p pad 32 are electrically connected through the insulating substrate 31 by using the p interconnection metal 311a. The n pad 310b and the n pad 38 are electrically connected through the insulating substrate 31 by using the n interconnect metal 311b. In addition, the flat drip potting glue is used instead of the local drip potting sealant. After the planar potting potting compound is cured and cut, a bulk chip type semiconductor light emitting element can be obtained. Other structures and manufacturing methods are basically the same as those of the embodiment of FIG. 2, and therefore will not be described again.

如圖4所示,是本發明的第三實施例的半導體發光元件,包括絕緣基板41、p焊墊42a、n焊墊42b、金屬層43、半導體疊層44、電流擴散層45、n電極46、互連導線47、預成形透鏡48、預成形透鏡48和絕緣基板41之間的空腔49、透鏡插腳410、透鏡腳插孔411、p焊盤412a、n焊盤412b、互連金屬413a、413b,半導體疊層四周側面絕緣層414、基板絕緣層415、切割線位置420a、420b。 As shown in FIG. 4, a semiconductor light emitting device according to a third embodiment of the present invention includes an insulating substrate 41, a p pad 42a, an n pad 42b, a metal layer 43, a semiconductor layer 44, a current diffusion layer 45, and an n electrode. 46. Interconnecting wires 47, pre-formed lenses 48, cavities 49 between pre-formed lenses 48 and insulating substrate 41, lens pins 410, lens-mounting holes 411, p-pads 412a, n-pads 412b, interconnecting metal 413a, 413b, semiconductor laminate surrounding side insulating layer 414, substrate insulating layer 415, and cutting line positions 420a, 420b.

與圖2、3所示實施例不同之處包括:預成形透鏡48或預成形燈罩代替由灌封膠成形的灌封體28(圖2)和灌封體310(圖3)。預成形透鏡48或預成形燈罩所使用的材料包括環氧樹脂、矽橡膠、矽樹脂、PMMA、PC、玻璃、透明陶瓷中的一種或多種。進一步的,在預成形透鏡或預成形燈罩中摻有螢光粉和/或擴散劑,或者在預成形透鏡或預成形燈罩內壁塗敷、噴塗或黏貼一螢光層和/或擴散劑,以提高出光效率。 The difference from the embodiment shown in Figures 2 and 3 includes a preformed lens 48 or a preformed lampshade in place of the potting body 28 (Fig. 2) and the potting body 310 (Fig. 3) formed from potting compound. The material used for the preformed lens 48 or the preformed lamp cover includes one or more of epoxy resin, enamel rubber, enamel resin, PMMA, PC, glass, and transparent ceramic. Further, the preformed lens or the preformed lampshade is doped with a phosphor powder and/or a diffusing agent, or a phosphor layer and/or a diffusing agent is applied, sprayed or adhered to the inner wall of the preformed lens or the preformed lampshade, To improve light extraction efficiency.

如圖4所示,在絕緣基板41表面可以預製與預成形透鏡48的透鏡插腳410相匹配的透鏡腳插孔411或與預成形透鏡48的埠相配合的 凹槽,使得預成形透鏡48可以通過透鏡腳插孔411或凹槽與絕緣基板41定位卡扣在一起,以便於預成形透鏡48和基板結合部的黏接和密封。 As shown in FIG. 4, a lens leg insertion hole 411 matching the lens pin 410 of the pre-formed lens 48 or a 埠 of the pre-formed lens 48 may be prefabricated on the surface of the insulating substrate 41. The recesses allow the preformed lens 48 to be snapped together with the insulating substrate 41 through the lens leg receptacle 411 or recess to facilitate bonding and sealing of the preformed lens 48 and the substrate joint.

可以在放置透鏡48之前,通過塗敷螢光膠包裹半導體疊層44,經固化形成螢光層後再放置透鏡48。放置透鏡48以後,可以通過在基板41上預製的灌膠孔和排氣孔向空腔49內灌注填充膠,包括矽膠、矽橡膠、或摻有螢光粉和/或擴散劑的矽膠、矽橡膠。灌注後,密封灌膠孔和排氣孔。 The semiconductor laminate 44 may be coated by applying a phosphor paste prior to placement of the lens 48, after curing to form a phosphor layer, and then placing the lens 48. After the lens 48 is placed, the cavity 49 can be filled with a filling glue, such as silicone rubber, ruthenium rubber, or silicone powder mixed with a fluorescent powder and/or a diffusing agent, through a filler hole and a vent hole which are prefabricated on the substrate 41. rubber. After filling, seal the glue hole and the vent hole.

本實施例半導體發光元件的其他結構及製造方法與圖2、圖3實施例基本相同,故不贅述。 Other configurations and manufacturing methods of the semiconductor light-emitting device of the present embodiment are basically the same as those of the embodiment of FIGS. 2 and 3, and therefore will not be described again.

如圖5所示,是本發明的半導體發光元件的第四實施例,包括絕緣基板51、p焊墊52a、n焊墊52b、金屬層53、半導體疊層54、電流擴展層55、n電極56、互連導線57、螢光層58、灌封體59、注模成形的範本510、範本插腳511、範本腳插孔512、p焊盤513a、n焊盤513b、互連金屬514a、514b,半導體疊層四周側面絕緣層515、基板絕緣層516、切割線位置520a、520b。 As shown in FIG. 5, it is a fourth embodiment of the semiconductor light emitting device of the present invention, comprising an insulating substrate 51, a p pad 52a, an n pad 52b, a metal layer 53, a semiconductor layer 54, a current spreading layer 55, and an n electrode. 56. Interconnect wires 57, phosphor layer 58, potting body 59, injection molded template 510, template pin 511, template pin jack 512, p pad 513a, n pad 513b, interconnect metal 514a, 514b The semiconductor laminate is surrounded by a side insulating layer 515, a substrate insulating layer 516, and cutting line positions 520a and 520b.

與圖2、圖3所示的實施例不同之處在於:本實施例採用注模成形代替點滴自成形、壓模成形、和平面灌注成形,其優點可以通過設計範本510內腔形狀得到不同的灌封體59,如凸形、凹形等。 The difference from the embodiment shown in FIG. 2 and FIG. 3 is that the present embodiment adopts injection molding instead of droplet self-forming, compression molding, and planar casting, and the advantages thereof can be obtained by designing the shape of the inner cavity of the template 510. The potting body 59, such as a convex shape, a concave shape, or the like.

其製造過程包括將範本510通過範本插腳511卡扣到範本腳插孔512內,然後通過在基板51上預製的灌膠孔向範本510內腔內注入灌封膠,空腔內空氣由排氣孔排出。灌滿範本空腔後,密封灌膠孔和排氣孔。待灌封膠固化後,脫去範本10。 The manufacturing process includes: the template 510 is snapped into the template pin 512 through the template pin 511, and then the potting glue is injected into the cavity of the template 510 through the pre-made filling hole on the substrate 51, and the air in the cavity is exhausted. The holes are discharged. After filling the cavity of the template, seal the glue hole and the vent hole. After the sealant is cured, the template 10 is removed.

圖2、圖3、圖4和圖5所示的實施例的p焊盤和n焊盤均設置在基板的另一側或另一側表面,也可以設置在所述基板第一表面,位於灌封體或透鏡或燈罩的外側。灌封膠或透鏡或燈罩包裹的半導體疊層可以是單一或若干個,並通過內部導電電路進行相互間串聯、並聯或串並聯連接。 The p pad and the n pad of the embodiment shown in FIG. 2, FIG. 3, FIG. 4 and FIG. 5 are both disposed on the other side or the other side surface of the substrate, and may also be disposed on the first surface of the substrate, located at The outside of the potting body or lens or lamp cover. The semiconductor laminates encapsulating the encapsulant or the lens or the lampshade may be single or several and connected in series, parallel or series-parallel with each other through internal conductive circuits.

如圖6所示,是本發明半導體發光元件的第五實施例,包括導電基板61、基板絕緣層62、p焊墊63、金屬層64、半導體疊層65、電流擴展層66、互連導電層67、n焊墊68、圍堰69、半導體疊層四周側 面絕緣層610、螢光層611、灌封體612、表面絕緣層613、n互連金屬68a、n焊盤68b、p互連金屬63a、p焊盤63b、切割線位置620a、620b。 As shown in FIG. 6, a fifth embodiment of the semiconductor light emitting device of the present invention comprises a conductive substrate 61, a substrate insulating layer 62, a p pad 63, a metal layer 64, a semiconductor stack 65, a current spreading layer 66, and an interconnect conductive layer. Layer 67, n pad 68, bank 69, semiconductor stack side The surface insulating layer 610, the phosphor layer 611, the potting body 612, the surface insulating layer 613, the n interconnect metal 68a, the n pad 68b, the p interconnect metal 63a, the p pad 63b, and the cut line positions 620a, 620b.

本實施例與其他實施例的不同之處在於:採用導電基板61代替絕緣基板。所述金屬基板包括鐵基板、鐵合金基板、銅基板、銅合金基板、鋁基板、鋁合金基板、鉬基板、鉬合金基板。為了在導電基板上佈置多個半導體疊層65,同時又可以相互串、並半導體疊層,在基板表面有一基板絕緣層62。該導電基板61可以為金屬基板或其他具有導電特性的基板,金屬基板可以使用的材料包括鐵、鐵合金、銅、銅合金、鋁、鋁合金、鉬、鉬合金中的一種或多種。 This embodiment is different from the other embodiments in that a conductive substrate 61 is used instead of the insulating substrate. The metal substrate includes an iron substrate, a ferroalloy substrate, a copper substrate, a copper alloy substrate, an aluminum substrate, an aluminum alloy substrate, a molybdenum substrate, and a molybdenum alloy substrate. In order to arrange a plurality of semiconductor layers 65 on a conductive substrate, and at the same time, they may be stacked on each other and semiconductor, and a substrate insulating layer 62 is provided on the surface of the substrate. The conductive substrate 61 may be a metal substrate or other substrate having conductive properties. The metal substrate may be made of one or more of iron, iron alloy, copper, copper alloy, aluminum, aluminum alloy, molybdenum, and molybdenum alloy.

導電電路的p焊墊63、n焊墊68等設置在基板絕緣層62的表面。圖中示意性的給出了兩個半導體疊層65串聯的狀態,一個半導體疊層的電流擴展層通過互連導電層67連接至另一個半導體疊層的p焊墊63上,形成串聯狀態。當然,如果基板可以作為半導體疊層相互連接中的一極,則相應的半導體疊層可以直接放置在基板表面或直接設置在基板表面的焊墊上,從而使得半導體疊層形成並聯連接狀態。 A p pad 63, an n pad 68, and the like of the conductive circuit are provided on the surface of the substrate insulating layer 62. The figure shows schematically the state in which two semiconductor stacks 65 are connected in series, and the current spreading layer of one semiconductor stack is connected to the p-pad 63 of the other semiconductor stack through the interconnect conductive layer 67 to form a series state. Of course, if the substrate can be used as a pole in the interconnection of the semiconductor layers, the corresponding semiconductor stack can be placed directly on the surface of the substrate or directly on the pads on the surface of the substrate, so that the semiconductor layers are formed in a parallel connection state.

與圖2、圖3所示實施例不同的是:在本實施例中,先用圍堰69圍住半導體疊層65、及相應的焊墊、電流擴展層等,然後在圍堰內灌注灌封膠、或填充摻有螢光粉和/或擴散劑的灌封膠,固化後形成帶圍堰的灌封體結構。本實施例半導體發光元件的其他結構及製造方法與上述其他實施例基本相同,故不贅述。 Different from the embodiment shown in FIG. 2 and FIG. 3, in the embodiment, the semiconductor laminate 65, the corresponding pad, the current spreading layer, and the like are surrounded by the weir 69, and then poured into the cofferdam. The encapsulant is filled or filled with a phosphor powder and/or a diffusing agent to form a potting structure with a cofferdam. Other structures and manufacturing methods of the semiconductor light-emitting device of the present embodiment are basically the same as those of the other embodiments described above, and thus will not be described again.

可以理解的,通過簡化上述方法,還可以製備另一半導體發光元件,如圖7所示,至少包括以下步驟: It can be understood that by simplifying the above method, another semiconductor light emitting element can also be prepared. As shown in FIG. 7, at least the following steps are included:

製備半導體發光晶粒:在磊晶襯底表面,按n型導電層74c、發光層74b、p型導電層74a的次序依次磊晶生長半導體疊層。在裸露的p型導電層74a表面覆蓋金屬層73;從背面減薄所述磊晶襯底後,切割和/或崩裂所述磊晶片成為若干分離的半導體發光晶粒。該半導體發光晶粒包括磊晶襯底、半導體疊層、和金屬層,其形狀包括正方形、長方形、六角菱形、其他多邊形中的一種。 A semiconductor light-emitting crystal grain is prepared: on the surface of the epitaxial substrate, the semiconductor stacked layer is sequentially epitaxially grown in the order of the n-type conductive layer 74c, the light-emitting layer 74b, and the p-type conductive layer 74a. The surface of the exposed p-type conductive layer 74a is covered with a metal layer 73; after the epitaxial substrate is thinned from the back side, the epitaxial wafer is cut and/or cracked into a plurality of separate semiconductor light-emitting dies. The semiconductor light-emitting die includes an epitaxial substrate, a semiconductor stack, and a metal layer, and the shape thereof includes one of a square, a rectangle, a hexagonal diamond, and other polygons.

製備基板:在導電基板71的第一表面製備一個或多個半導體發光晶片相對應的導電電路。在本實施例中,該導電電路包括在導電基板 71的第一表面製備相互絕緣的p焊墊72a。 Preparing a substrate: preparing a conductive circuit corresponding to one or more semiconductor light-emitting wafers on a first surface of the conductive substrate 71. In this embodiment, the conductive circuit is included on the conductive substrate The first surface of 71 is made of a p-pad 72a that is insulated from each other.

連接半導體發光晶粒和基板:把製備的半導體發光晶粒放置在p焊墊72a表面,並使金屬層73表面與p焊墊72a表面相互緊貼,並牢固結合導通。金屬層73表面與p焊墊72a表面的結合方法包括超音波壓焊、共晶焊、回流焊、針焊或在加壓或加熱加壓條件下鍵合中的一種或多種方式。 The semiconductor light-emitting dies and the substrate are connected: the prepared semiconductor light-emitting dies are placed on the surface of the p-pad 72a, and the surface of the metal layer 73 and the surface of the p-pad 72a are in close contact with each other and firmly bonded. The method of bonding the surface of the metal layer 73 to the surface of the p-pad 72a includes one or more of ultrasonic wave bonding, eutectic soldering, reflow soldering, needle soldering, or bonding under pressure or heat and pressure.

去除襯底:保護裸露的導電電路、焊盤和半導體疊層側面後,去除所述半導體發光晶粒上的磊晶襯底,可選擇使用的方法包括化學剝離、化學腐蝕、減薄後化學機械拋光、雷射剝離中的一種或多種; Removing the substrate: after protecting the exposed conductive circuits, pads and sides of the semiconductor stack, removing the epitaxial substrate on the semiconductor light-emitting die, optionally using chemical peeling, chemical etching, thinning after chemical mechanical One or more of polishing and laser stripping;

製備電流擴展層:採用化學腐蝕或乾法腐蝕的方式刻蝕去除磊晶襯底後的半導體疊層表面,裸露出用於製備電流擴展層75的n型導電層74c,並結構化n型導電層74c表面,使之形成錐狀粗糙表面或凹凸表面;並在結構化n型導電層74c表面製備電流擴展層75;在所述電流擴展層表面製備第二電極75a。 Preparing a current spreading layer: etching the surface of the semiconductor laminate after the epitaxial substrate is removed by chemical etching or dry etching, exposing the n-type conductive layer 74c for preparing the current spreading layer 75, and structuring the n-type conductive layer The surface of the layer 74c is formed into a tapered rough surface or a concave-convex surface; and a current spreading layer 75 is prepared on the surface of the structured n-type conductive layer 74c; and a second electrode 75a is prepared on the surface of the current spreading layer.

製備半導體發光晶片:沿切割線位置720a、720b切割和/或崩裂含有多個半導體發光晶片的基板得到分離的半導體發光晶片。 A semiconductor light-emitting wafer is prepared by cutting and/or cracking a substrate containing a plurality of semiconductor light-emitting wafers along cutting line locations 720a, 720b to obtain a separate semiconductor light-emitting wafer.

可以理解的,上述各實施例的各技術特徵可以任意組合使用而不受限制。 It is to be understood that the technical features of the above embodiments may be used in any combination without limitation.

以上所述僅為本發明的實施例,並非因此限制本發明的專利範圍,凡是利用本發明說明書及附圖內容所作的等效結構或等效流程變換,或直接或間接運用在其他相關的技術領域,均同理包括在本發明的專利保護範圍內。 The above is only the embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalent structure or equivalent process transformation of the present invention and the contents of the drawings may be directly or indirectly applied to other related technologies. The fields are all included in the scope of patent protection of the present invention.

1‧‧‧基板 1‧‧‧Substrate

2‧‧‧p焊墊 2‧‧‧p solder pads

3‧‧‧金屬層 3‧‧‧metal layer

4‧‧‧支撐基板 4‧‧‧Support substrate

5‧‧‧p型導電層 5‧‧‧p type conductive layer

6‧‧‧發光層 6‧‧‧Lighting layer

7‧‧‧n型導電層 7‧‧‧n type conductive layer

8‧‧‧電流擴展層 8‧‧‧current expansion layer

9‧‧‧n電極 9‧‧‧n electrode

10‧‧‧互連導線 10‧‧‧Interconnect wires

10a‧‧‧螢光層 10a‧‧‧Fluorescent layer

11‧‧‧n焊墊 11‧‧‧n pads

13a‧‧‧p焊盤 13a‧‧‧p pad

12a‧‧‧連接金屬 12a‧‧‧Connecting metal

13b‧‧‧n焊盤 13b‧‧‧n pad

12b‧‧‧連接金屬 12b‧‧‧Connecting metal

14‧‧‧封裝體 14‧‧‧Package

15‧‧‧固晶層 15‧‧‧Solid layer

21‧‧‧絕緣基板 21‧‧‧Insert substrate

22a‧‧‧p焊墊 22a‧‧‧p pads

22b‧‧‧n焊墊 22b‧‧‧n pads

23‧‧‧金屬層 23‧‧‧metal layer

24a‧‧‧p型導電層 24a‧‧‧p type conductive layer

24b‧‧‧發光層 24b‧‧‧Lighting layer

24c‧‧‧n型導電層 24c‧‧‧n type conductive layer

25‧‧‧電流擴展層 25‧‧‧current expansion layer

25a‧‧‧n電極 25a‧‧n electrode

26‧‧‧互連導線 26‧‧‧Interconnect wires

27‧‧‧螢光層 27‧‧‧Fluorescent layer

28‧‧‧灌封體 28‧‧‧ potting body

28a、28b‧‧‧灌封體 28a, 28b‧‧‧ potting body

29‧‧‧絕緣層 29‧‧‧Insulation

210a‧‧‧針狀p焊盤 210a‧‧‧ Needle-shaped p-pad

210b‧‧‧針狀n焊盤 210b‧‧‧ Needle n pad

211‧‧‧基板絕緣層 211‧‧‧Substrate insulation

220a、220b‧‧‧切割線位置 220a, 220b‧‧‧ cutting line position

31‧‧‧絕緣基板 31‧‧‧Insert substrate

32‧‧‧p焊墊 32‧‧‧p pads

33‧‧‧金屬層 33‧‧‧metal layer

34‧‧‧半導體疊層 34‧‧‧Semiconductor laminate

35‧‧‧電流擴展層 35‧‧‧current expansion layer

36‧‧‧互連導電層 36‧‧‧Interconnecting conductive layer

37‧‧‧絕緣層 37‧‧‧Insulation

38‧‧‧n焊墊 38‧‧‧n pads

39‧‧‧螢光層 39‧‧‧Fluorescent layer

310‧‧‧灌封體 310‧‧‧ potting body

310a‧‧‧p焊盤 310a‧‧‧p pad

311a‧‧‧p互連金屬 311a‧‧‧p interconnect metal

310b‧‧‧n焊盤 310b‧‧‧n pad

311b‧‧‧n互連金屬 311b‧‧‧n interconnect metal

320a、320b、320c‧‧‧切割線位置 320a, 320b, 320c‧‧‧ cutting line position

41‧‧‧絕緣基板 41‧‧‧Insert substrate

42a‧‧‧p焊墊 42a‧‧‧p solder pad

42b‧‧‧n焊墊 42b‧‧‧n pad

43‧‧‧金屬層 43‧‧‧metal layer

44‧‧‧半導體疊層 44‧‧‧Semiconductor laminate

45‧‧‧電流擴散層 45‧‧‧current diffusion layer

46‧‧‧n電極 46‧‧‧n electrode

47‧‧‧互連導線 47‧‧‧Interconnect wires

48‧‧‧預成形透鏡 48‧‧‧Preformed lens

49‧‧‧空腔 49‧‧‧ cavity

410‧‧‧透鏡插腳 410‧‧‧ lens pins

411‧‧‧透鏡腳插孔 411‧‧‧Lens foot jack

412a‧‧‧p焊盤 412a‧‧‧p pad

412b‧‧‧n焊盤 412b‧‧‧n pad

413a、413b‧‧‧互連金屬 413a, 413b‧‧‧ Interconnected metal

414‧‧‧絕緣層 414‧‧‧Insulation

415‧‧‧基板絕緣層 415‧‧‧Substrate insulation

420a、420b‧‧‧切割線位置 420a, 420b‧‧‧ cutting line position

51‧‧‧絕緣基板 51‧‧‧Insert substrate

52a‧‧‧p焊墊 52a‧‧‧p solder pad

52b‧‧‧n焊墊 52b‧‧‧n pad

53‧‧‧金屬層 53‧‧‧metal layer

54‧‧‧半導體疊層 54‧‧‧Semiconductor laminate

55‧‧‧電流擴展層 55‧‧‧current expansion layer

56‧‧‧n電極 56‧‧‧n electrode

57‧‧‧互連導線 57‧‧‧Interconnect wires

58‧‧‧螢光層 58‧‧‧Fluorescent layer

59‧‧‧灌封體 59‧‧‧ potting body

510‧‧‧範本 510‧‧‧Fangben

511‧‧‧範本插腳 511‧‧‧Fangben pins

512‧‧‧範本腳插孔 512‧‧‧Template foot jack

513a‧‧‧p焊盤 513a‧‧‧p pad

513b‧‧‧n焊盤 513b‧‧‧n pad

514a、514b‧‧‧互連金屬 514a, 514b‧‧‧ Interconnecting metals

515‧‧‧絕緣層 515‧‧‧Insulation

516‧‧‧基板絕緣層 516‧‧‧Substrate insulation

520a、520b‧‧‧切割線位置 520a, 520b‧‧‧ cutting line position

61‧‧‧導電基板 61‧‧‧Electrical substrate

62‧‧‧基板絕緣層 62‧‧‧Substrate insulation

63‧‧‧p焊墊 63‧‧‧p pads

64‧‧‧金屬層 64‧‧‧metal layer

65‧‧‧半導體疊層 65‧‧‧Semiconductor laminate

66‧‧‧電流擴展層 66‧‧‧current expansion layer

67‧‧‧互連導電層 67‧‧‧Interconnecting conductive layer

68‧‧‧n焊墊 68‧‧‧n pads

69‧‧‧圍堰 69‧‧‧Encirclement

610‧‧‧絕緣層 610‧‧‧Insulation

611‧‧‧螢光層 611‧‧‧Fluorescent layer

612‧‧‧灌封體 612‧‧‧ potting body

613‧‧‧表面絕緣層 613‧‧‧Surface insulation

68a‧‧‧n互連金屬 68a‧‧‧n interconnect metal

68b‧‧‧n焊盤 68b‧‧‧n pad

63a‧‧‧p互連金屬 63a‧‧‧p interconnect metal

63b‧‧‧p焊盤 63b‧‧‧p pad

620a、620b‧‧‧切割線位置 620a, 620b‧‧‧ cutting line position

71‧‧‧導電基板 71‧‧‧Electrical substrate

72a‧‧‧p焊墊 72a‧‧‧p solder pad

73‧‧‧金屬層 73‧‧‧metal layer

74a‧‧‧p型導電層 74a‧‧‧p type conductive layer

74b‧‧‧n型導電層 74b‧‧‧n type conductive layer

74c‧‧‧發光層 74c‧‧‧Lighting layer

75‧‧‧電流擴展層 75‧‧‧current expansion layer

75a‧‧‧第二電極 75a‧‧‧second electrode

720a、720b‧‧‧切割線位置 720a, 720b‧‧‧ cutting line position

圖1 是常見的半導體發光元件結構示意圖。 FIG. 1 is a schematic view showing the structure of a conventional semiconductor light emitting element.

圖2 是本發明的半導體發光元件的第一實施例的示意圖; Figure 2 is a schematic view showing a first embodiment of the semiconductor light emitting element of the present invention;

圖3 是本發明的半導體發光元件的第二實施例的示意圖。 Fig. 3 is a schematic view showing a second embodiment of the semiconductor light emitting element of the present invention.

圖4 是本發明的半導體發光元件的第三實施例的示意圖。 Fig. 4 is a schematic view showing a third embodiment of the semiconductor light emitting element of the present invention.

圖5 是本發明的半導體發光元件的第四實施例的示意圖。 Fig. 5 is a schematic view showing a fourth embodiment of the semiconductor light emitting element of the present invention.

圖6 是本發明的半導體發光元件的第五實施例的示意圖。 Fig. 6 is a schematic view showing a fifth embodiment of the semiconductor light emitting element of the present invention.

圖7 是本發明的半導體發光元件的另一實施例的示意圖。 Fig. 7 is a schematic view showing another embodiment of the semiconductor light emitting element of the present invention.

31‧‧‧絕緣基板 31‧‧‧Insert substrate

32‧‧‧p焊墊 32‧‧‧p pads

33‧‧‧金屬層 33‧‧‧metal layer

34‧‧‧半導體疊層 34‧‧‧Semiconductor laminate

35‧‧‧電流擴展層 35‧‧‧current expansion layer

36‧‧‧互連導電層 36‧‧‧Interconnecting conductive layer

37‧‧‧絕緣層 37‧‧‧Insulation

38‧‧‧n焊墊 38‧‧‧n pads

39‧‧‧螢光層 39‧‧‧Fluorescent layer

310‧‧‧灌封體 310‧‧‧ potting body

310a‧‧‧p焊盤 310a‧‧‧p pad

311a‧‧‧p互連金屬 311a‧‧‧p interconnect metal

310b‧‧‧n焊盤 310b‧‧‧n pad

311b‧‧‧n互連金屬 311b‧‧‧n interconnect metal

320a、320b、320c‧‧‧切割線位置 320a, 320b, 320c‧‧‧ cutting line position

Claims (12)

一種半導體發光元件,包含:一基板,所述基板具有第一表面和第二表面;在所述基板的第一表面設有至少一導電電路,所述導電電路包括至少一第一焊墊和至少一第二焊墊;所述第一焊墊和第二焊墊彼此絕緣,所述基板至少有一與所述第一焊墊相連接的第一焊盤,至少有一與所述第二焊墊相連接的第二焊盤;在所述第一焊墊表面至少設有一半導體疊層,所述半導體疊層至少包括一第一導電層、一發光層和一第二導電層;所述第一導電層表面有一金屬層,所述金屬層與所述第一導電層直接接觸、或在所述金屬層與所述第一導電層之間有一反射層和/或一接觸層;所述金屬層表面緊貼在所述第一焊墊表面相連接;所述第二導電層表面有一電流擴展層或有至少一第二電極或有一電流擴展層和設置在所述電流擴展層表面的至少一第二電極;所述電流擴展層與所述第二焊墊或另一第一焊墊導電連接,或者,所述第二電極與所述第二焊墊或另一第一焊墊導電連接,或者,所述電流擴展層通過設置在其表面的第二電極與所述第二焊墊或另一第一焊墊導電連接;所述半導體疊層以及相對應的所述第一焊墊、第二焊墊和電流擴展層,或相對應的所述第一焊墊、第二焊墊、第二電極,或相對應的所述第一焊墊、第二焊墊、電流擴展層和第二電極被一設置在所述基板第一表面的封裝體所密封包裹,所述第一焊盤和第二焊盤位於所述封裝體外側。 A semiconductor light emitting device comprising: a substrate having a first surface and a second surface; at least one conductive circuit disposed on a first surface of the substrate, the conductive circuit comprising at least one first pad and at least a second pad; the first pad and the second pad are insulated from each other, the substrate has at least one first pad connected to the first pad, and at least one of the second pad a second pad connected; at least one semiconductor stack is disposed on the surface of the first pad, the semiconductor stack includes at least a first conductive layer, a light emitting layer and a second conductive layer; The surface of the layer has a metal layer, the metal layer is in direct contact with the first conductive layer, or a reflective layer and/or a contact layer is between the metal layer and the first conductive layer; the surface of the metal layer Adhering to the surface of the first pad; the surface of the second conductive layer has a current spreading layer or at least one second electrode or a current spreading layer and at least a second disposed on the surface of the current spreading layer Electrode; the current spreading layer Conductively connected to the second pad or another first pad, or the second electrode is electrically connected to the second pad or another first pad, or the current spreading layer is set a second electrode on a surface thereof is electrically connected to the second pad or another first pad; the semiconductor stack and the corresponding first pad, second pad and current spreading layer, or Correspondingly, the first pad, the second pad, the second electrode, or the corresponding first pad, the second pad, the current spreading layer and the second electrode are disposed on the substrate A surface of the package is sealed, and the first and second pads are located outside the package. 如申請專利範圍第1項所述之半導體發光元件,其中所述半導體疊層四周側面被一絕緣層所包裹。 The semiconductor light-emitting device of claim 1, wherein the semiconductor laminate is surrounded by an insulating layer. 如申請專利範圍第1或2項所述之半導體發光元件,其中所述第一焊盤設置的位置包括所述基板第一表面、第二表面、側面中的一個或多個;所述第一焊盤通過第一互連金屬與第一焊墊導電連接,所述第一互連金屬經過的位置包括基板第一表面、第二表面、側面、貫穿所述封裝體、貫穿所述基板中的一個或多個;或者,所述第一焊盤為穿過所述底板與所述第一焊墊導電連接的第一針狀物;所述第二焊盤設置的位置包括所述基板第一表面、第二表面、側面中 的一個或多個;所述第二焊盤通過第二互連金屬與第二焊墊導電連接,所述第二互連金屬經過的位置包括基板第一表面、第二表面、側面、貫穿所述封裝體、貫穿所述基板中的一個或多個;或者,所述第二焊盤為穿過所述底板與所述第二焊墊導電連接的第二針狀物。 The semiconductor light emitting device of claim 1 or 2, wherein the first pad is disposed at a position including one or more of the first surface, the second surface, and the side surface of the substrate; The pad is electrically connected to the first pad through the first interconnect metal, and the first interconnect metal passes through the substrate including the first surface, the second surface, the side surface, the through-the package, and the through-substrate One or more; or the first pad is a first pin electrically connected to the first pad through the bottom plate; the second pad is disposed at a position including the substrate first Surface, second surface, side One or more of the second pads are electrically connected to the second pad through the second interconnect metal, and the second interconnect metal passes through the first surface, the second surface, the side surface, and the through surface of the substrate The package is inserted through one or more of the substrates; or the second pad is a second needle electrically connected to the second pad through the bottom plate. 如申請專利範圍第3項所述之半導體發光元件,其中當設置所述第二焊墊、第二焊盤和第二互連金屬的所述基板具有導電特性時,在所述第二焊墊、第二焊盤和第二互連金屬與所述基板之間設有一基板絕緣層;當設置所述第一焊墊、第一焊盤和第一互連金屬的所述基板具有導電特性時,在所述第一焊墊、第一焊盤和第一互連金屬與所述基板之間設有一基板絕緣層、或直接設置在所述基板上。 The semiconductor light emitting device of claim 3, wherein when the substrate on which the second pad, the second pad, and the second interconnect metal are disposed has a conductive property, the second pad Providing a substrate insulating layer between the second pad and the second interconnect metal and the substrate; when the substrate on which the first pad, the first pad and the first interconnect metal are disposed have conductive properties Providing a substrate insulating layer between the first pad, the first pad, and the first interconnect metal and the substrate, or directly disposed on the substrate. 如申請專利範圍第1或2項所述之半導體發光元件,其中電流擴展層通過至少一互連導電層和/或互連導線與所述第二焊墊或所述另一第一焊墊導電連接;或者,在所述電流擴展層表面或在所述第二導電層表面的所述第二電極通過至少一互連導電層和/或互連導線與所述第二焊墊或所述另一第一焊墊導電連接。 The semiconductor light emitting device of claim 1 or 2, wherein the current spreading layer is electrically conductive to the second pad or the other first pad through at least one interconnecting conductive layer and/or interconnecting wire Connecting; or the second electrode on the surface of the current spreading layer or the surface of the second conductive layer passes through at least one interconnecting conductive layer and/or interconnecting wires with the second pad or the other A first pad is electrically connected. 如申請專利範圍第1或2項所述之半導體發光元件,其中第二電極為設置在所述半導體疊層的一側邊緣、或多側邊緣、或四周邊緣的、與所述電流擴展層或所述第二導電層形成導電連接的金屬薄層。 The semiconductor light-emitting device of claim 1 or 2, wherein the second electrode is disposed on one side edge, or a multi-side edge, or a peripheral edge of the semiconductor laminate, and the current spreading layer or The second conductive layer forms a thin layer of electrically conductively connected metal. 如申請專利範圍第1或2項所述之半導體發光元件,其中基板第一表面為光滑平坦表面或包括凹凸平臺的光滑表面。 The semiconductor light-emitting element according to claim 1 or 2, wherein the first surface of the substrate is a smooth flat surface or a smooth surface including a concave-convex platform. 如申請專利範圍第1或2項所述之半導體發光元件,其中封裝體包括灌封體、預成形透鏡或預成形燈罩;所述灌封體由灌封膠固化成形;所述灌封膠包括環氧樹脂、矽橡膠、矽樹脂、摻有螢光粉和/或擴散劑的環氧樹脂、矽橡膠、矽樹脂中的一種或多種;所述灌封體成形方式包括自成形、壓模成形、注模成形、在圍堰內填充成形中的一種或多種;所述預成形透鏡和預成形燈罩包括環氧樹脂、矽橡膠、矽樹脂、PMMA、PC、玻璃、透明陶瓷、摻有螢光粉和/或擴散劑的環氧樹脂、矽橡膠、矽樹脂、PMMA、PC、玻璃、透明陶瓷中的一種或多種。 The semiconductor light-emitting device of claim 1 or 2, wherein the package comprises a potting body, a preformed lens or a preformed lamp cover; the potting body is solidified by potting; the potting compound comprises One or more of an epoxy resin, a ruthenium rubber, a ruthenium resin, an epoxy resin doped with a phosphor powder and/or a diffusing agent, a ruthenium rubber, and a ruthenium resin; the form of the potting body includes self-forming, compression molding One or more of injection molding, filling and forming in a cofferdam; the preformed lens and preformed lampshade include epoxy resin, ruthenium rubber, enamel resin, PMMA, PC, glass, transparent ceramic, and fluorescent One or more of epoxy resin, enamel rubber, enamel resin, PMMA, PC, glass, transparent ceramics of powder and/or diffusing agent. 一種半導體發光元件之製法,包含以下步驟:製備半導體發光晶粒;在磊晶襯底表面,按第二導電層、發光層、第 一導電層的次序依次磊晶生長所述半導體疊層;用所述金屬層均勻覆蓋整個磊晶片所裸露的第一導電層表面;所述金屬層與所述第一導電層直接接觸或在所述金屬層與所述第一導電層之間有一反射層和/或一接觸層;減薄所述磊晶襯底背面後,切割和/或崩裂所述磊晶片成為若干分離的半導體發光晶粒;所述半導體發光晶粒包括所述磊晶襯底、所述半導體疊層、所述金屬層、及其反射層和接觸層;製備基板;在基板的第一表面或在所述基板的第一表面設置一絕緣層後製備一個或多個半導體發光元件相對應的導電電路,所述導電電路包括至少一第一焊墊;製備與至少一第一焊墊相連接的至少一第一焊盤及其相應的第一互連金屬;連接半導體發光晶粒和基板;把所述半導體發光晶粒放置在第一焊墊表面,使所述金屬層表面與所述第一焊墊表面相互緊貼,並牢固結合導通;所述金屬層表面與所述第一焊墊表面的結合方法包括超音波壓焊、共晶焊、回流焊、釺焊、在加壓或加熱加壓條件下鍵合中的一種或多種方法;去除襯底;保護裸露的導電電路、焊盤、互連金屬和半導體疊層側面後,去除所述半導體發光晶粒上的磊晶襯底;去除所述半導體發光晶粒上磊晶襯底的方法包括化學剝離、化學腐蝕、減薄後化學機械拋光、鐳射剝離中的一種或多種;製備電流擴展層;採用化學腐蝕和/或乾法腐蝕的方式刻蝕去除所述磊晶襯底後的半導體疊層表面,裸露出用於製備電流擴展層或第二電極的第二導電層,並結構化第二導電層表面,使之形成錐狀粗糙表面或凹凸表面;在所述結構化第二導電層表面覆蓋所述電流擴展層,或者在所述結構化第二導電層表面製備至少一第二電極,或者在所述結構化第二導電層表面覆蓋所述電流擴展層後,在所述電流擴展層表面製備至少一第二電極;製備半導體發光元件;沿切割線切割和/或崩裂含有多個半導體發光元件的基板得到分離的半導體發光元件。 A method for fabricating a semiconductor light-emitting device, comprising the steps of: preparing a semiconductor light-emitting die; and on the surface of the epitaxial substrate, according to the second conductive layer, the light-emitting layer, The semiconductor layer is sequentially epitaxially grown in a sequence of a conductive layer; the surface of the first conductive layer exposed by the entire epitaxial wafer is uniformly covered by the metal layer; the metal layer is in direct contact with the first conductive layer or a reflective layer and/or a contact layer between the metal layer and the first conductive layer; after thinning the back surface of the epitaxial substrate, cutting and/or cracking the epitaxial wafer into a plurality of separated semiconductor light-emitting dies The semiconductor light emitting die includes the epitaxial substrate, the semiconductor stack, the metal layer, and a reflective layer thereof and a contact layer; preparing a substrate; on a first surface of the substrate or on the substrate Forming an insulating layer on a surface to prepare a conductive circuit corresponding to one or more semiconductor light emitting elements, the conductive circuit including at least one first pad; preparing at least one first pad connected to the at least one first pad And a corresponding first interconnecting metal; connecting the semiconductor light emitting die and the substrate; placing the semiconductor light emitting die on the surface of the first pad, so that the surface of the metal layer and the surface of the first pad are in close contact with each other , The method of bonding the surface of the metal layer to the surface of the first pad includes ultrasonic welding, eutectic soldering, reflow soldering, soldering, bonding under pressure or heating and pressing conditions. Or removing the substrate; protecting the exposed conductive circuit, the pad, the interconnect metal, and the side surface of the semiconductor laminate, removing the epitaxial substrate on the semiconductor light emitting die; removing the semiconductor light emitting die The method of crystal substrate includes one or more of chemical peeling, chemical etching, chemical mechanical polishing after thinning, and laser lift-off; preparing a current spreading layer; etching and removing the epitaxial layer by chemical etching and/or dry etching a surface of the semiconductor laminate behind the substrate, exposing a second conductive layer for preparing a current spreading layer or a second electrode, and structuring a surface of the second conductive layer to form a tapered rough surface or a concave-convex surface; Forming a surface of the second conductive layer covering the current spreading layer, or preparing at least one second electrode on the surface of the structured second conductive layer, or covering the surface of the structured second conductive layer After the current spreading layer, the current spreading layer in the manufacture of a surface of at least a second electrode; preparing a semiconductor light-emitting element; cut along the cutting line and / or chipping the substrate comprising a plurality of semiconductor light emitting elements to obtain the semiconductor light emitting element isolation. 如申請專利範圍第9項所述之半導體發光元件之製法,更包含所述 導電電路的至少一第二焊墊,與至少一第二焊墊相連接的至少一第二焊盤,及其相應的第二互連金屬;所述電流擴展層或所述第二電極通過至少一互連導電層和/或互連導線與所述第二焊墊或另一第一焊墊導電連接;所述互連導電層為通過濺射或蒸鍍或化學鍍或電鍍沉積的金屬薄層,所述互連導線為通過超音波壓焊的金屬絲。 The method for fabricating a semiconductor light-emitting device according to claim 9, further comprising At least one second pad of the conductive circuit, at least one second pad connected to the at least one second pad, and a corresponding second interconnect metal thereof; the current spreading layer or the second electrode passing at least An interconnecting conductive layer and/or interconnecting wires are electrically connected to the second pad or another first pad; the interconnecting conductive layer is a thin metal deposited by sputtering or evaporation or electroless plating or electroplating The layer, the interconnecting wire is a wire that is ultrasonically welded by ultrasonic waves. 如申請專利範圍第10項所述之半導體發光元件之製法,更包含製備封裝體;採用包括以下任一種:a:圍繞所述半導體疊層、以及對應的第一焊墊、第二焊墊、電流擴展層或第二電極或電流擴展層和第二電極點滴或塗敷灌封膠,借助灌封膠的表面張力自成形或壓模成形後固化得到灌封體;b:把預成形透鏡或預成形燈罩設置在所述基板第一表面,其開口包裹組成單一半導體發光元件的半導體疊層、以及相對應的第一焊墊、第二焊墊、電流擴展層第二電極或或電流擴展層和第二電極、互連導電層或互連導線,並密封所述預成形透鏡或預成形燈罩與所述基板第一表面之間的接合部;在所述預成形透鏡或預成形燈罩與所述基板第一表面之間形成的空腔內注入灌封膠、或注入摻有螢光粉和/或擴散劑的灌封膠;c:把灌封體成形範本放置在所述基板第一表面,在範本空腔內注入灌封膠、或摻有螢光粉和/或擴散劑的灌封膠,固化形成灌封體後脫去灌封體成形範本;d:在組成單一半導體發光元件的半導體疊層、及相對應的第一焊墊、第二焊墊、電流擴展層或第二電極或電流擴展層和第二電極、互連導電層或互連導線的四周設置圍堰後,在圍堰內填充灌封膠、或填充摻有螢光粉和/或擴散劑的灌封膠,固化形成灌封體。 The method for manufacturing a semiconductor light-emitting device according to claim 10, further comprising preparing a package; and adopting any one of the following: a: surrounding the semiconductor laminate, and corresponding first pads, second pads, The current spreading layer or the second electrode or the current spreading layer and the second electrode are dripped or coated with a potting glue, and the potting body is formed by self-forming or compression molding by the surface tension of the potting glue; b: the preforming lens or a preformed lamp cover disposed on the first surface of the substrate, the opening of which encloses a semiconductor stack constituting a single semiconductor light emitting element, and a corresponding first pad, second pad, current spreading layer second electrode or current spreading layer And a second electrode, an interconnecting conductive layer or interconnecting wires, and sealing a joint between the preformed lens or preformed lamp cover and the first surface of the substrate; at the preformed lens or preformed lampshade Implanting a potting compound into a cavity formed between the first surface of the substrate, or injecting a potting compound doped with a phosphor powder and/or a diffusing agent; c: placing a potting body forming template on the first surface of the substrate ,in The potting glue is injected into the cavity, or the potting glue mixed with the phosphor powder and/or the diffusing agent is solidified to form the potting body and then the potting forming form is removed; d: the semiconductor stack forming the single semiconductor light emitting element After the layer, and the corresponding first pad, the second pad, the current spreading layer or the second electrode or the current spreading layer and the second electrode, the interconnecting conductive layer or the interconnecting wire are arranged around the coaming, in the cofferdam The potting glue is filled or filled with a potting compound doped with a phosphor powder and/or a diffusing agent to form a potting body. 如申請專利範圍第11項所述之半導體發光元件之製法,其中在製備封裝體之前,先用摻有螢光粉的灌封膠包裹所述半導體疊層,固化後形成螢光層。 The method of fabricating a semiconductor light-emitting device according to claim 11, wherein the semiconductor laminate is encapsulated with a potting compound doped with phosphor powder before the package is formed, and cured to form a phosphor layer.
TW102104141A 2013-02-04 2013-02-04 Semiconductor luminous element and fabrication method thereof TW201432956A (en)

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Publication number Priority date Publication date Assignee Title
CN110915305A (en) * 2018-04-09 2020-03-24 北京比特大陆科技有限公司 Circuit board, chip, series circuit, circuit board, and electronic device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110915305A (en) * 2018-04-09 2020-03-24 北京比特大陆科技有限公司 Circuit board, chip, series circuit, circuit board, and electronic device
CN110915305B (en) * 2018-04-09 2023-08-18 北京比特大陆科技有限公司 Circuit board, chip, series circuit, circuit board and electronic device

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