TW201432278A - Automatic inspection system and automatic inspection method thereof - Google Patents
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本發明係關於一檢測系統及其檢測方法,特別是一種自動化檢測系統及其自動化檢測方法。 The invention relates to a detection system and a detection method thereof, in particular to an automatic detection system and an automatic detection method thereof.
隨著電腦科技的不斷進展,電腦的週邊配備不斷地推陳出新,舉凡處理器、顯示卡、網路卡、記憶體、硬碟、光碟機等已成為廣為消費者接受的標準規格。 With the continuous advancement of computer technology, the peripherals of computers have been constantly updated. Processors, display cards, network cards, memory, hard drives, and optical disc drives have become standard specifications widely accepted by consumers.
此外,由於資訊技術的持續創新,各式消費型電子產品如雨後春筍般地活躍於消費市場,包括智慧型手機、平板電腦、隨身磁碟等,不單吸引消費者的大量消費,更引導一波消費型電子產品的浪潮,使其成為消費市場的主流。 In addition, due to the continuous innovation of information technology, various consumer electronic products have mushroomed in the consumer market, including smart phones, tablets, portable disks, etc., not only attracting consumers' large consumption, but also guiding a wave of consumption. The wave of electronic products has made it the mainstream of the consumer market.
綜觀電腦及消費型電子產品的興起及樂觀的發展前景,使各家廠商無不竭力投入此競爭市場,除了投資各式新產品的開發及設計外,廠商也努力確保出廠產品的品質及加強售後服務,以提昇市場的競爭力。 Looking at the rise of computer and consumer electronics products and the optimistic development prospects, all manufacturers are committed to investing in this competitive market. In addition to investing in the development and design of various new products, manufacturers also strive to ensure the quality and quality of manufactured products. After the service to enhance the competitiveness of the market.
承前所述,為了確保出廠電腦配備及消費型電子產品的品質,避免瑕疵品流入市場,製造廠商通常在上述出廠前皆會針對電腦配備及消費型電子產品的外觀、內部組件及功能等進行品管及檢測。目前習用的檢測方式皆以人工的方式設定檢測治具逐一檢測出廠的各類產品,使檢測治具依照測試各類產品的各種功能是否正常,每一測試項目的執行皆仰賴測試人員以手動設定下一個測試項目,此等以人工方式逐項設定進行檢測的方式曠日費時,且顯然不具效率。且由於各類產品的測試項目皆有所不同,因此品管及檢測流程非常仰賴檢測人員的專業知識及經驗,造成品 管人事成本的大幅增加。 As mentioned above, in order to ensure the quality of the factory-equipped computer and consumer electronics products, and to avoid the influx of products into the market, manufacturers usually make products for the appearance, internal components and functions of computer-equipped and consumer electronic products before leaving the factory. Tube and testing. At present, the commonly used detection methods are manually set to detect the fixtures to detect the various products of the factory one by one, so that the inspection fixtures are in accordance with the various functions of the test various products are normal, the execution of each test item depends on the test personnel to manually set In the next test project, the way in which the tests are manually set by item is time-consuming and obviously not efficient. And because the test items of various products are different, the quality control and testing process relies heavily on the professional knowledge and experience of the inspectors. A substantial increase in personnel costs.
此外,若檢測治具在測試上述產品時因為未通過測試流程造成檢測治具當機,將無法繼續進行後續測試程序,必須依賴檢測人員重新啟動檢測治具,並再次手動設定測試項目,方能恢復檢測流程,因此在整體檢測程序中,檢測人員必須全程監控,此舉無疑增加檢測人員的負擔,也導致整體的檢測流程非常緩慢。 In addition, if the test fixture is tested in the above product because the test fixture is not passed due to the failure of the test procedure, the subsequent test procedure cannot be continued, and the tester must be restarted to restart the test fixture and manually set the test item again. The inspection process is resumed, so in the overall inspection process, the inspection personnel must monitor the entire process, which undoubtedly increases the burden on the inspection personnel, and the overall inspection process is very slow.
因此如何提昇電腦設備及消費型電子產品檢測流程的效率,並避免檢測人員以人工方式排除檢測治具當機的問題,進而降低生產成本,已成為製造廠商的重要課題。 Therefore, how to improve the efficiency of the testing process of computer equipment and consumer electronic products, and to avoid the problem of manual inspection of the fixtures and the reduction of production costs has become an important issue for manufacturers.
鑒於以上的問題,本發明在於提供一種自動化檢測系統及其自動化檢測方法,藉以解決習用測試電腦設備及消費型電子產品時必須依賴檢測人員以在測試程序中以人工依序設定各測試項目,造成整體測試流程欠缺效率的缺陷。 In view of the above problems, the present invention provides an automated detection system and an automated detection method thereof, which must rely on an inspector to manually set each test item in a test program in order to solve the problem of using a test computer device and a consumer electronic product. The lack of efficiency in the overall test process.
此外,本發明亦解決習用測試程序中,當待測產品因未通過測試導致測試治具當機時,必須由檢測人員手動重啟測試治具,並重新設定測試項目,方能恢復檢測流程的問題。 In addition, the present invention also solves the problem that in the conventional test procedure, when the test product fails due to the failure of the test, the test fixture must be manually restarted, and the test item is reset, and the test process can be resumed. .
因此,本發明揭露一種自動化檢測方法,包括以下步驟:提供一自動化檢測系統;電性連接一待測裝置於自動化檢測系統之一電路板;以電路板之一處理單元執行一檢測軟體,並透過檢測軟體對待測裝置執行一測試程序;處理單元於測試程序中傳送一狀態訊號至自動化檢測系統之一控制單元;以及控制單元依據狀態訊號接收與否判斷是否重置自動化檢測系統,其中,若待測裝置通過測試程序之一測試項目,處理單元對應傳送一狀態訊號至控制單元,控制單元依據狀態訊號不作動;若控制單元未接收到處理單元傳送之狀態訊號時,控制單元判斷測試項目造成自動化檢測系統於測試時當機,並且重新啟動自動化檢測系統,以恢復處理單元執行檢測軟體繼續進行測試程序。 Therefore, the present invention discloses an automatic detection method, comprising the steps of: providing an automatic detection system; electrically connecting a device to be tested to one of the circuit boards of the automatic detection system; performing a detection software on one of the processing units of the circuit board, and transmitting The detecting software executes a test program by the device to be tested; the processing unit transmits a status signal to the control unit of the automatic detecting system in the test program; and the control unit determines whether to reset the automatic detecting system according to whether the status signal is received or not, wherein The measuring device tests the project through one of the testing programs, and the processing unit transmits a status signal to the control unit, and the control unit does not act according to the status signal; if the control unit does not receive the status signal transmitted by the processing unit, the control unit determines that the test item is automated. The detection system crashes during the test and restarts the automated inspection system to resume the processing of the processing unit to execute the test software.
對應前述的自動化檢測方法,本發明另外揭露一種自動化檢測系統,適用於測試一待測裝置。自動化檢測系統包括一電路板以及一 控制單元,電路板上電性設置有一處理單元、一第一連接介面、一第二連接介面以及一重置接腳,其中當待測裝置電性連接於第一連接介面,處理單元執行一檢測軟體,以測試待測裝置,且處理單元對應產生一狀態訊號,控制單元分別電性連接於電路板之處理單元、第二連接介面及重置接腳,其中控制單元持續接收狀態訊號,並且當控制單元未接收到狀態訊號時,控制單元對應產生一重置訊號,重置接腳依據重置訊號重新啟動自動化檢測系統,以恢復檢測軟體測試待測裝置之一測試程序。 Corresponding to the foregoing automatic detection method, the present invention further discloses an automatic detection system suitable for testing a device to be tested. The automated inspection system includes a circuit board and a a control unit, the circuit board is electrically provided with a processing unit, a first connection interface, a second connection interface, and a reset pin, wherein the processing unit performs a detection when the device to be tested is electrically connected to the first connection interface a software body for testing the device to be tested, and the processing unit correspondingly generates a status signal, and the control unit is electrically connected to the processing unit of the circuit board, the second connection interface and the reset pin respectively, wherein the control unit continuously receives the status signal, and when When the control unit does not receive the status signal, the control unit generates a reset signal correspondingly, and the reset pin restarts the automatic detection system according to the reset signal to resume the test program of the test software test device.
本發明之功效在於,透過處理單元執行檢測軟體,使自動化檢測系統能夠針對各類產品採用對應的檢測程序,以自動化檢測方式測試此產品的不同項目,因此無須在每一個檢測程序中依賴檢測人員以人工設定各測試項目,大幅提升測試流程的效率,同時,由於檢測程序及各檢測項目皆已事先輸入檢測軟體的測試程序,縱然檢測人員不具備相關的專業知識,本發明的自動化檢測系統仍能夠自動完成完整的測試流程,以確認此產品是否有瑕疵,此舉亦有助於降低品管的人事成本。 The utility model has the advantages that the detection software is executed by the processing unit, so that the automatic detection system can test different items of the product by using the corresponding detection program for various products, so that it is not necessary to rely on the detection personnel in each detection program. By manually setting each test item, the efficiency of the test process is greatly improved. At the same time, since the test program and each test item have previously input the test program of the test software, even if the tester does not have relevant professional knowledge, the automatic detection system of the present invention still The ability to automate the complete testing process to confirm the product's flaws can also help reduce the personnel cost of quality control.
此外,透過控制單元依據狀態訊號接收與否判斷是否重置自動化檢測系統,若自動化檢測系統因為待測產品未通過測試項目而當機時,控制單元能夠重新啟動自動化檢測系統,以恢復處理單元執行檢測軟體繼續進行測試程序,因此檢測人員不用全程監控測試程序,也不用以手動排除當機問題,相較於習用檢測系統及方法,本發明有效地降低檢測人員的負擔,並大幅改善整體測試流程的效率,以提升產品的出貨速度。 In addition, the control unit determines whether to reset the automatic detection system according to whether the status signal is received or not. If the automatic detection system is down because the product to be tested fails to pass the test item, the control unit can restart the automatic detection system to resume the processing unit execution. The detection software continues the test procedure, so the tester does not need to monitor the test procedure all the way, nor does it need to manually eliminate the downtime problem. Compared with the conventional detection system and method, the invention effectively reduces the burden on the tester and greatly improves the overall test procedure. Efficiency to increase product shipment speed.
10‧‧‧自動化檢測系統 10‧‧‧Automatic inspection system
101‧‧‧電路板 101‧‧‧ boards
102‧‧‧處理單元 102‧‧‧Processing unit
1021‧‧‧第一連接介面 1021‧‧‧First connection interface
1022‧‧‧第二連接介面 1022‧‧‧Second connection interface
103‧‧‧控制單元 103‧‧‧Control unit
104‧‧‧重置接腳 104‧‧‧Reset pin
105‧‧‧訊號線 105‧‧‧Signal line
106‧‧‧輸出模組 106‧‧‧Output module
107‧‧‧計時模組 107‧‧‧Time module
20‧‧‧待測裝置 20‧‧‧Device under test
第1圖為本發明所揭露自動化檢測系統其一實施態樣的立體圖。 1 is a perspective view of an embodiment of an automated detection system disclosed in the present invention.
第2圖為本發明所揭露自動化檢測系統的元件方塊圖。 Figure 2 is a block diagram of the components of the automated detection system disclosed in the present invention.
第3圖為本發明所揭露自動化檢測系統另一實施態樣的立體圖。 Figure 3 is a perspective view of another embodiment of the automated detection system disclosed in the present invention.
第4圖為本發明所揭露自動化檢測系統另一實施態樣的立體圖。 Figure 4 is a perspective view of another embodiment of the automated detection system disclosed in the present invention.
第5圖為本發明所揭露自動化檢測方法第一實施例的步驟流程圖。 Figure 5 is a flow chart showing the steps of the first embodiment of the automated detection method disclosed in the present invention.
第6圖為本發明所揭露自動化檢測方法中控制單元的判斷機制其一實施態樣的步驟流程圖。 FIG. 6 is a flow chart showing the steps of the control mechanism of the control unit in the automatic detection method disclosed in the present invention.
第7圖為本發明所揭露自動化檢測方法中控制單元的判斷機制另一實施態樣的步驟流程圖。 FIG. 7 is a flow chart showing the steps of another embodiment of the determining mechanism of the control unit in the automatic detecting method disclosed in the present invention.
第8圖為本發明所揭露自動化檢測方法第二實施例的步驟流程圖。 Figure 8 is a flow chart showing the steps of the second embodiment of the automated detection method disclosed in the present invention.
本發明所揭露的自動化檢測系統及其自動化檢測方法包含有不同實施例,發明人以下分別進行說明。 The automated detection system and its automated detection method disclosed in the present invention include different embodiments, and the inventors respectively describe the following.
請參照第1圖及第2圖,本發明的自動化檢測系統10,適用於測試一待測裝置20,此處所述的待測裝置20包括但不限於顯示卡、網路介面卡、硬碟、光碟機等電腦裝置的配備,抑或是平板電腦、隨身硬碟、智慧型手機等消費型電子產品,且亦不限於前述產品或配備的其中一種或全部電子組件,使本領域具有通常知識者可應用本發明的自動化檢測系統10以測試不同的產品,為便於理解,發明人在以下實施方式中以介面卡類型的待測裝置20作為舉例說明,但並不以此為限。 Referring to FIG. 1 and FIG. 2 , the automatic detection system 10 of the present invention is suitable for testing a device under test 20 . The device 20 to be tested described herein includes, but is not limited to, a display card, a network interface card, and a hard disk. Computer equipment such as CD-ROMs, or consumer electronic products such as tablets, portable hard drives, smart phones, etc., and are not limited to one or all of the above-mentioned products or equipped with electronic components, so that those with ordinary knowledge in the field The automatic detection system 10 of the present invention can be used to test different products. For the sake of understanding, the inventors use the device to be tested 20 of the interface card type as an example in the following embodiments, but are not limited thereto.
本發明的自動化檢測系統10包括一電路板101以及電性連接於電路板101的一控制單元103、一輸出模組106以及一計時模組107。電路板101上電性設置有一處理單元102、一第一連接介面1021、一第二連接介面1022以及一重置接腳104。 The automated detection system 10 of the present invention includes a circuit board 101 and a control unit 103 electrically connected to the circuit board 101, an output module 106, and a timing module 107. The circuit board 101 is electrically provided with a processing unit 102, a first connection interface 1021, a second connection interface 1022, and a reset pin 104.
如第1圖所示,待測裝置20係電性插設於電路板101之第一連接介面1021,以進行後續的測試程序。控制單元103係透過訊號線105電性連接於電路板101的重置接腳104,用以控制自動化檢測系統10執行重置程序。本發明的控制單元103可設置於一外接裝置,例如外接板卡上,並透過第二連接介面1022設置於電路板101上,並且電性連接於處理單元102,以控制自動化檢測系統10;抑或是將控制單元103直接嵌入於電路板101上,可達到同樣的控制功效,且不以此為限。 As shown in FIG. 1, the device under test 20 is electrically inserted into the first connection interface 1021 of the circuit board 101 for subsequent testing procedures. The control unit 103 is electrically connected to the reset pin 104 of the circuit board 101 through the signal line 105 for controlling the automatic detection system 10 to perform a reset procedure. The control unit 103 of the present invention can be disposed on an external device, such as an external card, and disposed on the circuit board 101 through the second connection interface 1022, and electrically connected to the processing unit 102 to control the automatic detection system 10; The control unit 103 is directly embedded on the circuit board 101, and the same control effect can be achieved, and is not limited thereto.
值得注意的是,電路板101的第一連接介面1021及第二連接介面1022的類型係依據待測裝置20及控制單元103的類型或資訊傳輸方式而可對應變更,舉例說明,如待測裝置20為獨立顯示卡,則第一連接介面1021包括但不限於外設互聯標準(Peripheral Component Interconnect,PCI)、快捷外設互聯標準(Peripheral Component Interconnect Express,PCI-E) 等介面卡連接介面。此外,電路板101的第二連接介面1022的類型亦依據控制單元103的類型及檢測需求而有不同的實施態樣,在第一實施態樣中,第二連接介面1022的型態如第1圖所示為PCI或PCI-E等連接介面;在第二及第三實施態樣中,第二連接介面1022的型態如第3圖和第4圖所示為通用序列匯流排(Universal Serial Bus,USB),惟其不同之處在於,在第二實施態樣中,控制單元103係設置於一介面卡,而在第三實施態樣中,控制單元103係設置於一隨插即用之外接裝置。 It should be noted that the types of the first connection interface 1021 and the second connection interface 1022 of the circuit board 101 can be correspondingly changed according to the type of the device under test 20 and the control unit 103 or the information transmission manner. For example, the device to be tested 20 is a separate display card, and the first connection interface 1021 includes, but is not limited to, Peripheral Component Interconnect (PCI), and Peripheral Component Interconnect Express (PCI-E). Wait for the interface card interface. In addition, the type of the second connection interface 1022 of the circuit board 101 is also different according to the type of the control unit 103 and the detection requirements. In the first embodiment, the type of the second connection interface 1022 is as shown in the first embodiment. The figure shows a connection interface such as PCI or PCI-E; in the second and third embodiments, the type of the second connection interface 1022 is a universal serial bus as shown in FIG. 3 and FIG. 4 (Universal Serial) Bus, USB), except that in the second embodiment, the control unit 103 is disposed in an interface card, and in the third embodiment, the control unit 103 is disposed in a plug-and-play mode. External device.
此外,本發明的自動化檢測系統10更儲存有一檢測軟體,處理單元102係執行此檢測軟體,用以針對待測裝置20執行一測試程序,且此一測試程序包含有至少一測試項目,其中檢測軟體的測試程序係依據待測裝置20的類型而有所不同,且測試項目的數目也對應有所差異,製造廠商可依據待測產品的類型而對應採用不同的測試程序及測試項目。舉例說明,若待測裝置20為獨立顯示卡,測試程序中的測試項目可包括但不限於FurMark、Vantage等效能軟體測試獨立顯示卡3D運算功能,抑或是測試獨立顯示卡的顯示頻率、對比、解析度、色調、三源光模式(RGB Color Model),抑或是測試獨立顯示卡的各電性端子,諸如視頻圖形陣列(Video Graphics Array,VGA)、數位視訊介面(Digital Visual Interface,DVI)、高解析多媒體介面(High-Definition Multimedia Interface,HDMI)等不同類型介面端子,且不以此為限。此外,檢測人員亦可於測試前透過檢測軟體設定欲執行的測試程序、測試項目及其測試順序,檢測軟體並於測試過程中自動針對待測裝置20執行測試程序及各測試項目,檢測人員無須逐項進行設定。 In addition, the automated detection system 10 of the present invention further stores a detection software, and the processing unit 102 executes the detection software for executing a test program for the device under test 20, and the test program includes at least one test item, wherein the detection program includes The software test procedure varies according to the type of device 20 to be tested, and the number of test items also differs. The manufacturer can use different test procedures and test items depending on the type of product to be tested. For example, if the device under test 20 is a stand-alone display card, the test items in the test program may include, but are not limited to, the FurMark, Vantage equivalent software test independent display card 3D operation function, or test the display frequency and contrast of the independent display card. Resolution, hue, RGB Color Model, or test each electrical terminal of a discrete display card, such as Video Graphics Array (VGA), Digital Visual Interface (DVI), Different types of interface terminals, such as High-Definition Multimedia Interface (HDMI), are not limited to this. In addition, the tester can also set the test program, the test item and the test sequence to be executed through the test software before the test, detect the software, and automatically execute the test program and each test item for the device under test 20 during the test, and the test personnel do not need to Set item by item.
同時,處理單元102並於執行上述測試程序中持續傳送一狀態訊號至控制單元103,控制單元103係以狀態訊號接收與否判斷是否重置自動化檢測系統10,其判斷機制大略為控制單元103以與其電性連接之計時模組107計算一單位時間,若控制單元103在單位時間內接收到處理單元102傳送之狀態訊號,則重置計時模組107,使計時模組107重新計時;若控制單元103超過單位時間仍未接收到處理單元102傳送之狀態訊號,則控制單元103判斷處理單元102因待測裝置20未通過測試程序中之一測試項目而當機,並且對應產生一重置訊號至重置接腳104,以重置自動化檢 測系統10,其詳細的判斷流程容發明人後述。 At the same time, the processing unit 102 continuously transmits a status signal to the control unit 103 in the execution of the test procedure. The control unit 103 determines whether to reset the automatic detection system 10 by using the status signal, and the determination mechanism is substantially the control unit 103. The timing module 107 electrically connected thereto calculates a unit time. If the control unit 103 receives the status signal transmitted by the processing unit 102 within the unit time, the timing module 107 is reset, and the timing module 107 is re-timed; If the unit 103 has not received the status signal transmitted by the processing unit 102, the control unit 103 determines that the processing unit 102 is down because the device under test 20 has not passed the test item in the test program, and correspondingly generates a reset signal. Reset pin 104 to reset the automatic check The measurement system 10, the detailed judgment process is described later by the inventor.
此外,自動化檢測系統10的輸出模組106係電性連接於處理單元102,輸出模組106依據處理單元102的檢測軟體所執行的測試程序輸出一測試結果,值得注意的是,輸出模組106包括但不限於顯示器、印表機等不同類型,其目的在於輸出並呈現測試結果,以提供檢測人員進行監控或紀錄之用,為便於檢測人員完全掌握測試結果,自動化檢測系統10亦可選擇同時以不同類型的輸出模組106呈現測試結果,例如以顯示器即時呈現目前待測裝置20執行特定測試程序的測試結果,並以印表機列印出完整的測試結果,本領域的技術人員可自行調整。 In addition, the output module 106 of the automated detection system 10 is electrically connected to the processing unit 102. The output module 106 outputs a test result according to the test program executed by the detection software of the processing unit 102. It is noted that the output module 106 Including but not limited to different types of displays, printers, etc., the purpose is to output and present test results to provide monitoring personnel for monitoring or recording. In order to facilitate the test personnel to fully grasp the test results, the automated detection system 10 can also select simultaneously The test results are presented by different types of output modules 106, for example, the display results of the current test device 20 performing a specific test program are displayed on the display, and the complete test results are printed by the printer, and those skilled in the art can Adjustment.
檢測人員以前述自動化檢測系統10針對待測裝置20執行自動化檢測方法包含有兩種實施例,以下分別進行說明。 The detection personnel perform the automatic detection method for the device under test 20 by the aforementioned automatic detection system 10, which includes two embodiments, which will be separately described below.
在第一方法實施例中,請參照第5圖,並請同時參照第1圖至第4圖,當檢測人員執行本發明的自動化檢測方法時,首先,提供自動化檢測系統10(S101);其次,檢測人員電性連接待測裝置20於自動化檢測系統10之電路板101(S105),例如將待測顯卡插設於電路板的PCI連接介面;接著,以電路板101之處理單元102執行檢測軟體,並透過檢測軟體對待測裝置20執行測試程序(S110);然後,處理單元102對待測裝置20執行一測試項目(S115),或者是依預定順序執行複數個不同的測試項目,且處理單元102於測試程序中傳送狀態訊號至自動化檢測系統10之控制單元103,其中處理單元102可以是持續傳送狀態訊號至控制單元103;或者是每隔一預定時間傳送狀態訊號至控制單元103,用以讓控制單元103能接收到測試程序正常進行的訊息。之後,控制單元103依據狀態訊號接收與否判斷是否重置自動化檢測系統10,其判斷機制包含有三種實施態樣,以下分別進行說明。 In the first method embodiment, please refer to FIG. 5, and please refer to FIG. 1 to FIG. 4 simultaneously. When the detecting person performs the automatic detecting method of the present invention, first, the automatic detecting system 10 is provided (S101); The inspector electrically connects the device under test 20 to the circuit board 101 of the automated detection system 10 (S105), for example, inserts the graphics card to be tested into the PCI connection interface of the circuit board; and then performs detection by the processing unit 102 of the circuit board 101. The software executes the test program through the detection software device 20 (S110); then, the processing unit 102 executes a test item to be tested (S115), or executes a plurality of different test items in a predetermined order, and the processing unit The control unit 103 transmits the status signal to the control unit 103 of the automated detection system 10, wherein the processing unit 102 can continuously transmit the status signal to the control unit 103; or transmits the status signal to the control unit 103 every predetermined time period for The control unit 103 is enabled to receive a message that the test program is normally performed. After that, the control unit 103 determines whether to reset the automatic detection system 10 according to whether the status signal is received or not. The determination mechanism includes three implementation manners, which are respectively described below.
在第一實施態樣中,請參照第5圖,其中,若待測裝置20通過測試程序之特定測試項目時,處理單元102對應傳送狀態訊號至控制單元103(S120),控制單元103接收到狀態訊號,則表示處理單元102處於正常運作狀態,因此控制單元103依據狀態訊號不作動(S125);處理單元102的檢測軟體則依據執行測試程序的下一測試項目(S130);若待測裝置20 未通過測試程序之特定測試項目,導致處理單元102當機而無法傳送狀態訊號至控制單元103,使得控制單元103未接收到處理單元102傳送之狀態訊號(S135)時,在本實施態樣中,控制單元103即判斷當前的測試項目造成自動化檢測系統10當機(S140),此時,控制單元103即透過訊號線105對重置接腳104發出重置訊號,重置接腳104則對應重置訊號重新啟動自動化檢測系統10(S145),以恢復處理單元102執行檢測軟體繼續進行測試程序。 In the first embodiment, please refer to FIG. 5, wherein, if the device under test 20 passes the specific test item of the test program, the processing unit 102 correspondingly transmits the status signal to the control unit 103 (S120), and the control unit 103 receives The status signal indicates that the processing unit 102 is in a normal operating state, so the control unit 103 does not act according to the status signal (S125); the detection software of the processing unit 102 is based on the next test item of the execution of the test program (S130); 20 The specific test item that fails the test procedure causes the processing unit 102 to crash and cannot transmit the status signal to the control unit 103, so that the control unit 103 does not receive the status signal transmitted by the processing unit 102 (S135), in this embodiment. The control unit 103 determines that the current test item causes the automatic detection system 10 to be down (S140). At this time, the control unit 103 sends a reset signal to the reset pin 104 through the signal line 105, and the reset pin 104 corresponds to The reset signal restarts the automated detection system 10 (S145) to resume the test process by the recovery processing unit 102 executing the detection software.
第二實施態樣的判斷機制與第一實施態樣大致相類似,惟其不同之處在於第二實施態樣的判斷機制係搭配計時模組107進行判斷,請參照第6圖,並同時參照第5圖,首先,檢測人員在執行測試前,以自動化檢測系統10之計時模組107設定單位時間(S201),例如10秒,且單位時間可以是等於或大於處理單元傳送狀態訊號的時間。同時,控制單元103在第一次接收到處理單元102之狀態訊號後,即啟動計時模組107(S205),控制單元103於本實施態樣的判斷機制則依據控制單元103是否於單位時間內接收到狀態訊號來判斷是否重置自動化檢測系統10,其中,若控制單元103於單位時間內接收狀態訊號,表示處理單元102的測試程序正常執行,則控制單元103重置計時模組107(S215);控制單元103並依據狀態訊號對自動化檢測系統10不作動(S125),使處理單元102的檢測軟體如前所述執行下一測試項目(S130);若控制單元103於單位時間內未接收到狀態訊號,控制單元103判斷自動化檢測系統10當機(S140),並對應產生重置訊號傳送至重置接腳104,以藉由重置接腳104重新啟動自動化檢測系統10(S145),以恢復處理單元102執行檢測軟體繼續進行測試程序。 The judgment mechanism of the second embodiment is substantially similar to the first embodiment, except that the judgment mechanism of the second embodiment is judged by the timing module 107. Please refer to FIG. 6 and refer to the same. 5, first, the tester sets the unit time (S201), for example, 10 seconds, with the timing module 107 of the automated detection system 10 before performing the test, and the unit time may be equal to or longer than the time at which the processing unit transmits the status signal. At the same time, the control unit 103 starts the timing module 107 after receiving the status signal of the processing unit 102 for the first time (S205), and the determining mechanism of the control unit 103 according to the embodiment is based on whether the control unit 103 is in the unit time. Receiving the status signal to determine whether to reset the automatic detection system 10, wherein if the control unit 103 receives the status signal within the unit time, indicating that the test program of the processing unit 102 is normally executed, the control unit 103 resets the timing module 107 (S215) The control unit 103 does not actuate the automatic detection system 10 according to the status signal (S125), so that the detection software of the processing unit 102 executes the next test item as described above (S130); if the control unit 103 does not receive the unit time To the status signal, the control unit 103 determines that the automatic detection system 10 is down (S140), and transmits a reset signal to the reset pin 104 to restart the automatic detection system 10 by the reset pin 104 (S145). The test processing is performed by the recovery processing unit 102 executing the detection software.
第三實施態樣的判斷機制與第二實施態樣大致相類似,惟其不同之處在於,第三實施態樣的判斷機制除了搭配計時模組107,更增加斷訊次數的計算,請參照第7圖,並同時參照第5圖,首先,檢測人員在執行測試前,以自動化檢測系統10之計時模組107設定單位時間及預定次數(S301),例如10秒及5次,控制單元103同樣在第一次接收到處理單元102之狀態訊號時,啟動計時模組107(S205),控制單元103於本實施態樣的判斷機制與第二實施例大致相類似,其差異在於,若控制單元103於單 位時間內未接收到狀態訊號,控制單元103計算一斷訊次數(S320);亦即每單位時間未收到狀態訊號,則計算斷訊次數一次,以次數累積或扣除的方式進行計算,以判斷自動化檢測系統10是否為當機,因此控制單元103進一步判斷斷訊次數是否等於預定次數時(S325),以判斷自動化檢測系統10當機與否,若尚未等於預定次數,則控制單元繼續接收狀態訊號(S310);若斷訊次數等於預定次數,控制單元103判斷自動化檢測系統10當機(S140),並對應產生重置訊號傳送至重置接腳104,使重置接腳104對應重置訊號重新啟動自動化檢測系統10(S145),以恢復處理單元102執行檢測軟體繼續進行測試程序。 The judgment mechanism of the third embodiment is substantially similar to the second embodiment, except that the judgment mechanism of the third embodiment is not only matched with the timing module 107, but also increases the number of times of disconnection, please refer to 7 and referring to FIG. 5, first, the tester sets the unit time and the predetermined number of times (S301), for example, 10 seconds and 5 times, by the timing module 107 of the automatic detection system 10 before performing the test, and the control unit 103 is also the same. When the status signal of the processing unit 102 is received for the first time, the timing module 107 is started (S205). The determination mechanism of the control unit 103 in this embodiment is substantially similar to that of the second embodiment, and the difference is that if the control unit 103 in single The status signal is not received within the bit time, and the control unit 103 calculates a number of times of disconnection (S320); that is, if the status signal is not received every unit time, the number of times of the disconnection is calculated once, and the calculation is performed by the number of times of accumulation or deduction. Determining whether the automatic detection system 10 is down, therefore, the control unit 103 further determines whether the number of times of disconnection is equal to a predetermined number of times (S325), to determine whether the automatic detection system 10 is down or not, and if the number of times of the automatic detection system 10 is not equal to the predetermined number of times, the control unit continues to receive The status signal (S310); if the number of times of the disconnection is equal to the predetermined number of times, the control unit 103 determines that the automatic detection system 10 is down (S140), and generates a reset signal corresponding to the reset pin 104, so that the reset pin 104 corresponds to the weight. The signal number restarts the automated detection system 10 (S145), and the recovery processing unit 102 executes the detection software to continue the test procedure.
前述第二及第三實施態樣透過計時模組107計算單位時間及預定次數的方式有助於增加控制單元102判斷自動化檢測系統10是否當機的容錯率,以單位時間10秒及預定次數5次為例進行比較,第一實施態樣的控制單元102未收到狀態訊號,即判斷當機並重新啟動系統;第二實施態樣則為在超過10秒未收到狀態訊號時,才判斷當機並重新啟動系統;第三實施態樣則只有在超過五次未在10秒內收到狀態訊號時,才判斷當機並重新啟動系統,亦即,相較於第一實施態樣,第二及第三實施態樣分別具有10秒或50秒的容錯空間,以避免自動化檢測系統10的處理單元102因為處理較慢而導致誤判,進而增加整體測試程序的準確性。 The manner in which the second and third embodiments are calculated by the timing module 107 to calculate the unit time and the predetermined number of times helps to increase the fault tolerance of the control unit 102 to determine whether the automatic detection system 10 is down, in units of 10 seconds and a predetermined number of times. For comparison, the control unit 102 of the first embodiment does not receive the status signal, that is, determines the crash and restarts the system; the second embodiment determines that the status signal is not received after more than 10 seconds. Downtime and restart the system; in the third embodiment, the system is judged and restarted only when the status signal is not received within 10 seconds, that is, compared with the first embodiment, The second and third embodiments each have a fault tolerance of 10 seconds or 50 seconds, respectively, to prevent the processing unit 102 of the automated detection system 10 from being misjudged due to slow processing, thereby increasing the accuracy of the overall test procedure.
值得注意的是,在本實施例中,在控制單元103依據前三實施態樣之任一種判斷機制判斷處理單元102當機,並重新啟動自動化檢測系統10,以恢復測試程序後,檢測軟體於測試程序中先判斷哪些測試項目已通過測試,並且略過之前造成當機的測試項目,然後執行下一待測試項目(S15),亦即在本實施例中,處理單元102的檢測軟體不會重新執行前一次造成當機的測試項目,而將略過此測試項目,並執行下一測試項目,此舉有助於增加整體測試的效率。 It should be noted that, in this embodiment, the control unit 103 determines that the processing unit 102 is down according to any one of the first three implementation manners, and restarts the automatic detection system 10 to restore the test program, and then detects the software. In the test program, it is first determined which test items have passed the test, and the test items that caused the crash are skipped before the next test item is executed (S15), that is, in the embodiment, the detection software of the processing unit 102 does not Re-execute the test project that caused the previous crash, and skip the test project and execute the next test project, which will help increase the efficiency of the overall test.
承前所述,在每一次執行如前述的測試程序中的各測試項目及判斷機制後,檢測軟體皆會判斷測試程序是否完成(S155),若判斷測試程序尚未完成,則檢測軟體對應執行下一測試項目(S115);若判斷測試程序已完成,處理單元102將測試程序中各測試項目的測試結果,轉換為一測 試資訊,處理單元102傳送測試資訊至自動化檢測系統10之輸出模組106(S160);輸出模組106依據測試資訊呈現檢測軟體測試待測裝置20之測試結果(S165),其測試資訊的呈現及紀錄方式已於前段說明,發明人不在此贅述。 As described above, after each test item and the judgment mechanism in the test procedure as described above, the test software determines whether the test program is completed (S155), and if it is judged that the test program has not been completed, the test software corresponding execution is performed. Test item (S115); if it is judged that the test program has been completed, the processing unit 102 converts the test result of each test item in the test program into one test The test unit 102 transmits the test information to the output module 106 of the automatic detection system 10 (S160); the output module 106 presents the test result of the software test device 20 according to the test information (S165), and the test information is presented. The method of recording has been explained in the previous paragraph, and the inventors will not repeat them here.
透過本實施例的自動化檢測方法,自動化檢測系統10即可 自動針對待測裝置20執行測試程序之各測試項目,並於未通過測試項目導致當機時,經由控制單元102重置自動化檢測系統10,以繼續完成測試程序,因此檢測人員無須全程監控整體測試流程,也無須仰賴檢測人員排除因當機造成的測試中斷,進而大幅增加測試的效率及降低人力成本。 Through the automatic detection method of the embodiment, the automatic detection system 10 can be The test items of the test program are automatically executed for the device under test 20, and when the test items are not passed, the automatic detection system 10 is reset via the control unit 102 to continue the test process, so the tester does not need to monitor the overall test. The process does not rely on the tester to eliminate the test interruption caused by the crash, thereby greatly increasing the efficiency of the test and reducing the labor cost.
第二方法實施例的步驟與第一方法實施例大致相類似,且 第一實施例的控制單元103的三種判斷實施態樣亦可同樣應用於第二方法實施例,惟其差異在於,請參照第8圖,在控制單元103發出重置訊號,並重新啟動自動化檢測系統(S445),以恢復處理單元102執行檢測軟體繼續進行測試程序後,在本實施例中,檢測軟體係於測試程序中再次執行同一測試項目(S450),亦即檢測軟體會重新針對待測裝置20執行前一次導致當機的測試項目,若此次待測裝置20通過檢測項目,則處理單元102對應傳送狀態訊號至控制單元103(S420),並執行下一測試項目(S430);若此次待測裝置20仍未通過檢測項目導致當機,控制單元103未接收到狀態訊號(S455),控制單元103則對應再次發出重置訊號,以重新啟動自動化檢測系統10(S460),且在此次檢測程序中,檢測軟體略過導致當基的測試項目,並且執行下一測試項目(S465),以完成整體測試流程。 The steps of the second method embodiment are substantially similar to the first method embodiment, and The three determination implementations of the control unit 103 of the first embodiment can also be applied to the second method embodiment, except that the difference is that, referring to FIG. 8, the control unit 103 issues a reset signal and restarts the automatic detection system. (S445), after the recovery processing unit 102 executes the detection software to continue the test procedure, in the embodiment, the detection soft system executes the same test item again in the test program (S450), that is, the detection software re-targets the device to be tested. 20 Executing the test item that caused the previous crash, if the device under test 20 passes the detection item, the processing unit 102 correspondingly transmits the status signal to the control unit 103 (S420), and executes the next test item (S430); If the secondary device under test 20 still fails to pass the detection item, the control unit 103 does not receive the status signal (S455), and the control unit 103 correspondingly issues the reset signal again to restart the automatic detection system 10 (S460), and In this test procedure, the test software skips the test item that led to the base, and executes the next test item (S465) to complete the overall test process.
因此,第二方法實施例的自動化檢測方法係針對造成當機 的測試項目重覆進行測試,以避免因為系統延誤所造成的誤判,進而提升測試的準確性。 Therefore, the automated detection method of the second method embodiment is directed to causing a crash The test items are repeatedly tested to avoid misjudgment caused by system delays, thereby improving the accuracy of the test.
透過上述自動化檢測系統中處理單元執行的檢測軟體,本 發明能夠針對各類產品採用對應的檢測程序,以自動測試此產品的不同項目,因此無須在每一個檢測程序中依賴檢測人員以人工操作各測試項目,大幅提升測試流程的效率,同時,由於檢測程序及各檢測項目皆已事先輸入檢測軟體的測試程序,縱然檢測人員不具備相關的專業知識,本發明的 自動化檢測系統仍能夠自動完成完整的測試流程,以確認此產品是否有瑕疵,此舉亦有助於降低品管的人事成本。 The detection software executed by the processing unit in the above automated detection system, this The invention can adopt corresponding testing procedures for various products to automatically test different items of the product, so it is not necessary to rely on the testing personnel to manually operate each test item in each testing program, thereby greatly improving the efficiency of the testing process, and at the same time, The program and each test item have been previously input into the test program of the test software, even though the tester does not have relevant professional knowledge, the present invention The automated inspection system is still able to automate the complete testing process to confirm that the product is defective, which also helps to reduce the personnel cost of quality control.
此外,透過控制單元依據狀態訊號接收與否判斷是否重置 自動化檢測系統,當本發明的自動化檢測系統因為待測產品未通過測試項目而當機時,控制單元能夠重新啟動自動化檢測系統,以恢復處理單元執行檢測軟體繼續進行測試程序,因此檢測人員不用全程監控測試程序,也不用以手動方式排除當機問題,相較於習用檢測系統及方法,本發明有效地降低檢測人員的負擔,並大幅改善整體測試流程的效率,以提升產品的出貨速度。 In addition, it is judged by the control unit whether to reset according to whether the status signal is received or not. The automatic detection system, when the automatic detection system of the invention is down because the product to be tested fails to pass the test item, the control unit can restart the automatic detection system to resume the processing unit to execute the detection software to continue the test procedure, so the inspection personnel do not need to go through the whole process. The monitoring test program is not used to manually eliminate the downtime problem. Compared with the conventional detection system and method, the present invention effectively reduces the burden on the inspector and greatly improves the efficiency of the overall testing process to improve the shipping speed of the product.
更甚者,本發明的控制單元可搭配計時模組的計時及計 次,對應衍生出三種不同實施態樣的判斷機制,同時檢測軟體在兩種方法實施例中,在重新啟動系統進行測試後亦有重覆測試同一項目,抑或是略過造成當機的測試項目等不同的測試方針選擇,以依據製造廠商的需求對應增加測試效率,抑或是增加系統的容錯率,以進一步提升測試的準確性。 Moreover, the control unit of the present invention can be matched with the timing and counting of the timing module. Secondly, corresponding to the judgment mechanism derived from three different implementation modes, and the detection software in the two method embodiments, after repeating the system for testing, the same item is repeatedly tested, or the test item causing the crash is skipped. Different test policy choices, in order to increase the test efficiency according to the manufacturer's needs, or increase the system's fault tolerance, to further improve the accuracy of the test.
此外,藉由本發明的輸出模組,檢測人員能夠依據需求立 即掌握待測裝置的測試結果,以對應判斷此待測裝置為正常或是瑕疵品,並能夠進一步記錄每一筆的測試結果,以供後續其他部門進行查詢或檢討。 In addition, with the output module of the present invention, the inspector can set up according to the demand That is, the test result of the device to be tested is grasped to correspondingly judge whether the device to be tested is normal or defective, and the test result of each pen can be further recorded for subsequent inquiry or review by other departments.
雖然本發明之實施例揭露如上所述,然並非用以限定本發 明,任何熟習相關技藝者,在不脫離本發明之精神和範圍內,舉凡依本發明申請範圍所述之形狀、構造、特徵及數量當可做些許之變更,因此本發明之專利保護範圍須視本說明書所附之申請專利範圍所界定者為準。 Although the embodiments of the present invention are disclosed above, they are not intended to limit the present invention. It will be apparent to those skilled in the art that the scope, structure, features and quantity of the invention as described in the scope of the present invention may be modified in some ways without departing from the spirit and scope of the invention. This is subject to the definition of the scope of the patent application attached to this specification.
10‧‧‧自動化檢測系統 10‧‧‧Automatic inspection system
101‧‧‧電路板 101‧‧‧ boards
102‧‧‧處理單元 102‧‧‧Processing unit
1021‧‧‧第一連接介面 1021‧‧‧First connection interface
1022‧‧‧第二連接介面 1022‧‧‧Second connection interface
103‧‧‧控制單元 103‧‧‧Control unit
104‧‧‧重置接腳 104‧‧‧Reset pin
105‧‧‧訊號線 105‧‧‧Signal line
106‧‧‧輸出模組 106‧‧‧Output module
107‧‧‧計時模組 107‧‧‧Time module
20‧‧‧待測裝置 20‧‧‧Device under test
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TWI565953B (en) * | 2014-12-26 | 2017-01-11 | 技嘉科技股份有限公司 | Display signal test fixture and test method |
TWI596356B (en) * | 2016-05-20 | 2017-08-21 | 致伸科技股份有限公司 | Testing system for circuit board |
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CN104459422B (en) * | 2014-12-26 | 2017-08-18 | 环旭电子股份有限公司 | The method of testing of Interference from the power supply wire test system |
CN107291621A (en) * | 2017-07-07 | 2017-10-24 | 恒生电子股份有限公司 | Processing method, processing unit, medium and the electronic equipment of test case |
CN109961112A (en) * | 2017-12-22 | 2019-07-02 | 神讯电脑(昆山)有限公司 | The detection method of display panel title |
CN109459258A (en) * | 2018-12-03 | 2019-03-12 | 公安部第研究所 | A kind of detector gate test macro with full-automatic discrimination function |
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