TW201422317A - Acting element, device and method for applying a viscous material layer onto substrate - Google Patents

Acting element, device and method for applying a viscous material layer onto substrate Download PDF

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Publication number
TW201422317A
TW201422317A TW102135134A TW102135134A TW201422317A TW 201422317 A TW201422317 A TW 201422317A TW 102135134 A TW102135134 A TW 102135134A TW 102135134 A TW102135134 A TW 102135134A TW 201422317 A TW201422317 A TW 201422317A
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Taiwan
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discharge
substrate
active element
nozzle
layer
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TW102135134A
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Chinese (zh)
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TWI530330B (en
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Jurgen Eichner
Raphael Fleischmann
Tony Carl Pilz
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Via Optronics Gmbh
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0208Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • B05C5/0254Coating heads with slot-shaped outlet
    • B05C5/0258Coating heads with slot-shaped outlet flow controlled, e.g. by a valve
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D1/00Processes for applying liquids or other fluent materials
    • B05D1/26Processes for applying liquids or other fluent materials performed by applying the liquid or other fluent material from an outlet device in contact with, or almost in contact with, the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2203/00Other substrates
    • B05D2203/30Other inorganic substrates, e.g. ceramics, silicon
    • B05D2203/35Glass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2252/00Sheets

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  • Coating Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The present invention relates to a device for applying a viscous material layer onto a substrate by using an acting element. The acting element has a plurality of discharge passages terminated in the discharge openings. The aforementioned discharge passages respectively lead to flow resistance acting on the adhesive agent. The device is characterized in that the acting element comprises at least one structure for affecting the flow resistance between the connecting opening of said acting element and the discharge opening of said discharge passage. Also, the device also includes a connecting passage terminated in the connecting opening, and the discharge passage has a flow connection with said connecting passage through a connection room.

Description

用於將黏性材料層施加至基底上的作用元件、裝置和方法 Actuating element, device and method for applying a layer of viscous material to a substrate 技術領域 Technical field

本發明涉及一種用於將黏性材料層施加至基底上的作用元件/施加元件/塗抹元件、裝置和方法,尤其是一種用於將黏合材料層或者光學的黏合劑施加至由玻璃或塑膠製成的平坦的面上的方法。此外,本發明還涉及一種坯件。 The invention relates to an active element/applying element/applying element, device and method for applying a layer of adhesive material to a substrate, in particular for applying a layer of adhesive material or an optical adhesive to a glass or plastic The method of forming a flat surface. Furthermore, the invention relates to a blank.

背景技術 Background technique

例如,在製造指示系統時,通常將黏合劑的平坦的層施加在由玻璃或塑膠製成的基底上。此處的困難在於,在黏合劑層的尺寸方面實現期望的精度。 For example, in the manufacture of an indicator system, a flat layer of adhesive is typically applied to a substrate made of glass or plastic. The difficulty here is to achieve the desired accuracy in terms of the size of the adhesive layer.

發明概要 Summary of invention

因此,本發明的目的在於,改進用於將黏性材料層施加至基底上的作用元件、裝置和方法。 Accordingly, it is an object of the present invention to improve the active elements, devices and methods for applying a layer of viscous material to a substrate.

通過請求項1、9和10所述的特徵實現該目的。 This object is achieved by the features described in claims 1, 9, and 10.

本發明的核心在於,使用一種寬的噴嘴來施加(材料)層,所述噴嘴具有多個排出通道,所述排出通道具有排出開口。在此,噴嘴包括至少一個影響流動的構造/技術手 段,借助於所述構造能有針對性地影響待施加的材料在排出開口區域中的壓力。 The core of the invention consists in applying a (material) layer using a wide nozzle having a plurality of discharge channels, the discharge channels having discharge openings. Here, the nozzle includes at least one construction/technical hand that affects the flow By means of the configuration, the pressure of the material to be applied in the region of the discharge opening can be influenced in a targeted manner.

影響流動的構造尤其是一種用於影響排出通道流動阻力的構造。影響流動的構造可以特別是排出通道的幾何特性在噴嘴的寬度上的有針對性的匹配和變化,尤其是在噴嘴的寬度上排出通道的長度和/或橫截面的有針對性的匹配。替代或附加於此,可以在排出通道上游的區域中,尤其是在噴嘴內部與排出通道鄰接的前室中佈置一個或多個影響流動的構造。 The structure that affects the flow is, in particular, a configuration for influencing the flow resistance of the discharge passage. In particular, the specific geometry of the discharge channel can be matched and varied over the width of the nozzle, in particular the targeted matching of the length and/or the cross section of the discharge channel over the width of the nozzle. Alternatively or additionally, one or more flow-influencing configurations may be arranged in the region upstream of the discharge channel, in particular in the front chamber adjacent the discharge channel inside the nozzle.

通過影響噴嘴的連接開口和其排出開口之間的流動阻力尤其可以實現,在排出開口的區域內達到確定的壓力分佈。尤其可以實現,在噴嘴的整個寬度上壓力分佈是恆定的。從而在噴嘴的寬度上實現了黏性材料的均勻排出。由此可以改進待施加在基底上的層的精度。 In particular, it is possible to achieve a defined pressure distribution in the region of the outlet opening by the flow resistance between the connection opening of the nozzle and the discharge opening. In particular, it can be achieved that the pressure distribution is constant over the entire width of the nozzle. Thereby a uniform discharge of the viscous material is achieved over the width of the nozzle. Thereby the accuracy of the layer to be applied to the substrate can be improved.

根據本發明的一個方面,噴嘴的排出開口如此緊密地相鄰,即從該排出開口出來的待施加的材料的單獨的射束在其從噴嘴出來後--然而尤其是在施加到基底上之前--匯合。換句話說,材料以連續的材料射束流動,尤其是以瀑布形或帷幕形的射束流動至基底上。由此也改進了待施加的層的厚度的均勻性。 According to one aspect of the invention, the discharge openings of the nozzles are so closely adjacent, that is, a separate beam of material to be applied emerging from the discharge opening after it exits the nozzle - however, especially before being applied to the substrate -- Convergence. In other words, the material flows in a continuous beam of material, in particular a waterfall or a curtain-shaped beam, onto the substrate. This also improves the uniformity of the thickness of the layer to be applied.

由於存在多個排出通道,所以能極其精確地和/或靈活地影響待施加材料在噴嘴整個寬度上的排出。因此尤其實現並顯著改善了均勻厚度的層的施加。 Due to the presence of a plurality of discharge channels, the discharge of the material to be applied over the entire width of the nozzle can be influenced extremely accurately and/or flexibly. In particular, the application of a layer of uniform thickness is achieved and significantly improved.

當已經施加到基底上時,待施加的層尤其是沿橫 向--也就是說在噴嘴的寬度B上--具有均勻的或者至少基本上均勻的厚度。沿橫向上確定的、與平均層厚的偏差尤其最大為10%,尤其最大為1%,尤其最大為0.1%。因此,利用根據本發明的方法能以高精度將所述層施加到基底上。 When applied to the substrate, the layer to be applied is especially horizontal Towards, that is to say over the width B of the nozzle, has a uniform or at least substantially uniform thickness. The deviation from the average layer thickness, which is determined in the transverse direction, is in particular at most 10%, in particular at most 1%, in particular at most 0.1%. Thus, the layer can be applied to the substrate with high precision using the method according to the invention.

在進行施加之後,所述層具有在0.03mm至3mm的範圍內,尤其是在0.05mm至1mm的範圍內,尤其是在0.1mm至0.5mm的範圍內的厚度。因此,利用根據本發明的方法尤其可以將極薄的層施加在基底上。 After the application, the layer has a thickness in the range from 0.03 mm to 3 mm, in particular in the range from 0.05 mm to 1 mm, in particular in the range from 0.1 mm to 0.5 mm. In particular, an extremely thin layer can be applied to the substrate by means of the method according to the invention.

根據所述方法的一個方面,當將材料施加在基底上時,所述層在計量單元的噴嘴和基底之間的區域內具有預定的厚度。所述層厚沿垂直於橫向的方向朝著一側在噴嘴的整個寬度上減小至零,而所述層的厚度沿相反的方向基本上為恆定的。因此,所述層在進行施加之後立即具有至少盡可能均勻的厚度,即恰好是期望的層厚。尤其是不形成在施加材料時在噴嘴前推出的、所施加材料的波紋。由此改進了層厚的精度。 According to one aspect of the method, the layer has a predetermined thickness in the region between the nozzle of the metering unit and the substrate when the material is applied to the substrate. The layer thickness decreases to zero over the entire width of the nozzle in a direction perpendicular to the lateral direction toward one side, while the thickness of the layer is substantially constant in the opposite direction. Thus, the layer has at least as uniform a thickness as possible after application, ie a layer thickness which is exactly the desired. In particular, the corrugations of the applied material that are pushed out in front of the nozzle when the material is applied are not formed. This improves the accuracy of the layer thickness.

排出開口的數量至少為10個,尤其至少為30個,尤其至少為50個。所述排出開口尤其是以規律的間隔佈置,也就是說相對彼此等距地佈置。通過大數量的排出開口可以進一步改進所述精度。排出開口的數量可以為直至100,尤其是直至200,尤其是直至300,尤其是直至500,尤其是直至1000,尤其是直至2000,尤其是直至3000,尤其是直至5000,尤其是直至10000。原則上所述數量還可以更大。原 則上,排出開口的數量與噴嘴的寬度有關。排出開口的線密度尤其是在0.1mm-1至10mm-1的範圍內,尤其是在0.3mm-1至3mm-1的範圍內。 The number of discharge openings is at least 10, in particular at least 30, in particular at least 50. The discharge openings are arranged in particular at regular intervals, that is to say are arranged equidistant from one another. The accuracy can be further improved by a large number of discharge openings. The number of outlet openings can be up to 100, in particular up to 200, in particular up to 300, in particular up to 500, in particular up to 1000, in particular up to 2000, in particular up to 3000, in particular up to 5000, in particular up to 10,000. In principle the quantity can be even larger. In principle, the number of discharge openings is related to the width of the nozzle. The linear density of the discharge opening is in particular in the range from 0.1 mm -1 to 10 mm -1 , in particular in the range from 0.3 mm -1 to 3 mm -1 .

噴嘴的寬度,也就是說其沿橫向的延展,以及排出開口的相應的數量優選可以與待塗覆的基底的寬度匹配。為此,噴嘴有利地為能更換的。 The width of the nozzle, that is to say its extension in the transverse direction, and the corresponding number of discharge openings can preferably match the width of the substrate to be coated. For this purpose, the nozzle is advantageously replaceable.

排出通道具有在0.05mm2至1mm2的範圍內的,尤其是在0.1mm2至0.3mm2的範圍內的流動橫截面。其尤其設計為毛細管。其直徑尤其與用作塗層的材料的黏度匹配。尤其是如此設計該排出通道,即當其被塗覆材料載入時,在該排出通道中在其整個長度上存在基本上均勻的壓力。 The discharge channel has a flow cross section in the range from 0.05 mm 2 to 1 mm 2 , in particular in the range from 0.1 mm 2 to 0.3 mm 2 . It is especially designed as a capillary tube. Its diameter matches, in particular, the viscosity of the material used as the coating. In particular, the discharge channel is designed such that when it is loaded by the coating material, there is a substantially uniform pressure throughout the length of the discharge channel.

存在於排出通道中的、尤其是在排出開口的區域中的壓力可以借助於計量單元控制。所述壓力尤其處於0.15MPa至2MPa的範圍內,尤其是處於0.2MPa至1MPa的範圍內。 The pressure present in the discharge channel, in particular in the region of the discharge opening, can be controlled by means of a metering unit. The pressure is in particular in the range from 0.15 MPa to 2 MPa, in particular in the range from 0.2 MPa to 1 MPa.

根據本發明的另一個方面,在施加材料時噴嘴相對於所述基底沿移動方向運動。所述噴嘴尤其以預定的速度運動。所述移動方向尤其是傾斜於,優選垂直於所述橫向。 According to another aspect of the invention, the nozzle moves in a direction of movement relative to the substrate as the material is applied. The nozzle moves in particular at a predetermined speed. The direction of movement is in particular oblique, preferably perpendicular to the transverse direction.

尤其是根據塗覆材料的黏度和期望的層厚如此選擇噴嘴和基底之間的相對運動的速度,即當施加材料至基底上時,層厚從噴嘴和基底之間的區域出發沿移動方向單調地減小至零。尤其是在沿移動方向位於噴嘴之前的區域中不產生材料波紋。由此也改進了在待施加層的厚度方面的精度。 In particular, depending on the viscosity of the coating material and the desired layer thickness, the speed of the relative movement between the nozzle and the substrate is selected such that when the material is applied to the substrate, the layer thickness is monotonous in the direction of movement from the region between the nozzle and the substrate. The ground is reduced to zero. In particular, no material ripples are produced in the region before the nozzle in the direction of movement. This also improves the accuracy in terms of the thickness of the layer to be applied.

尤其如此設計噴嘴,即所有排出開口處於一個平面中。它們尤其是沿著一條直線佈置。此外,如此佈置噴嘴, 即所述排出開口的平面平行于待塗覆的基底的表面延伸。因此,所有排出開口具有距基底的相同的間距。 In particular, the nozzles are designed such that all discharge openings are in one plane. They are especially arranged along a straight line. In addition, the nozzles are arranged in this way, That is, the plane of the discharge opening extends parallel to the surface of the substrate to be coated. Therefore, all of the discharge openings have the same spacing from the substrate.

有利地可以在施加材料之前在所述基底上施加至少一個限制壩(Begrenzungs-Damm)。尤其對較大的層厚來說,尤其當層厚大於0.5mm時,尤其大於1mm時,尤其大於3mm時,限制壩是有利的。當層厚較小時,尤其當層厚小於1mm時,尤其小於0.5mm時,尤其小於0.3mm時,尤其小於0.1mm時也可以不設置所述限制壩。原則上適用的是:待塗抹的塗覆材料黏性越大,可以在沒有限制壩的情況下施加的層越厚。通過限制壩可以尤其是沿側向,也就是說垂直於橫向,以及優選也平行於橫向地限制待塗覆的區域。在此,限制壩優選具有規定的尺寸,尤其是預定的橫截面,尤其是預定的高度。限制壩的高度尤其至少和待施加的層的厚度一樣大。原則上,限制壩也可以具有比待施加的層更小的高度。所述壩優選精確地和待施加的層一樣高。 Advantageously, at least one limiting dam (Begrenzungs-Damm) can be applied to the substrate before the application of the material. In particular for larger layer thicknesses, in particular when the layer thickness is greater than 0.5 mm, in particular greater than 1 mm, in particular greater than 3 mm, it is advantageous to limit the dam. When the layer thickness is small, in particular when the layer thickness is less than 1 mm, in particular less than 0.5 mm, in particular less than 0.3 mm, in particular less than 0.1 mm, the limiting dam can also be omitted. In principle, it is applicable that the greater the viscosity of the coating material to be applied, the thicker the layer can be applied without limiting the dam. By limiting the dam, the area to be coated can be restricted, in particular in the lateral direction, that is to say perpendicular to the transverse direction, and preferably also parallel to the transverse direction. In this case, the limiting dam preferably has a defined size, in particular a predetermined cross section, in particular a predetermined height. The height of the limiting dam is at least as large as the thickness of the layer to be applied. In principle, the limiting dam can also have a smaller height than the layer to be applied. The dam is preferably as precise as the layer to be applied.

待施加的層尤其是由黏合劑層。黏合劑尤其是具有一種折射率,該折射率與待黏合的元件匹配。 The layer to be applied is in particular a layer of adhesive. In particular, the binder has a refractive index which matches the component to be bonded.

待施加的材料尤其是具有在1mPas至104mPas的範圍內的,尤其是在300mPas至3000mPas的範圍內的,尤其是在500mPas至2000mPas的範圍內的,尤其是在800mPas至1200mPas的範圍內的黏性。 The material to be applied has in particular a range from 1 mPas to 10 4 mPas, in particular in the range from 300 mPas to 3000 mPas, in particular in the range from 500 mPas to 2000 mPas, in particular in the range from 800 mPas to 1200 mPas. Sticky.

利用根據本發明的裝置實現了特別精確地將層施加在基底上。尤其是實現了,極其精確地將預定尺寸的層,尤其是具有預定厚度的層施加在基底上。 With the device according to the invention it is achieved that the layer is applied to the substrate in a particularly precise manner. In particular, it is achieved that a layer of a predetermined size, in particular a layer having a predetermined thickness, is applied to the substrate with great precision.

本發明的另一個目的在於,改進用於多層-指示件的坯件。該目的通過請求項15所述的特徵實現。 Another object of the invention is to improve the blank for the multilayer-indicator. This object is achieved by the features described in claim 15.

該坯件的優點對應於上文的描述。 The advantages of this blank correspond to the above description.

1‧‧‧計量裝置 1‧‧‧Measuring device

2‧‧‧黏性材料 2‧‧‧Adhesive materials

3‧‧‧基底 3‧‧‧Base

4‧‧‧計量單元 4‧‧‧Measuring unit

5‧‧‧作用元件/噴嘴 5‧‧‧Action elements/nozzles

6‧‧‧連接通道 6‧‧‧Connected channel

7‧‧‧連接開口 7‧‧‧Connecting opening

8‧‧‧過濾器 8‧‧‧Filter

9‧‧‧過渡室 9‧‧‧Transition room

10‧‧‧排出開口 10‧‧‧Draining opening

11‧‧‧排出通道 11‧‧‧Drainage channel

12‧‧‧噴嘴頭 12‧‧‧Nozzle head

13‧‧‧定位設備 13‧‧‧ Positioning equipment

14‧‧‧層 14 ‧ ‧ layer

15‧‧‧表面結構 15‧‧‧Surface structure

16‧‧‧蓋件 16‧‧‧Cleaning pieces

17‧‧‧限制壩 17‧‧‧Restricted dam

20‧‧‧連接室/排出前室 20‧‧‧Connection room/exhaust front room

21‧‧‧基體 21‧‧‧ base

22‧‧‧密封件 22‧‧‧Seal

23‧‧‧邊界邊緣 23‧‧‧Border edge

24‧‧‧螺栓 24‧‧‧ bolt

25‧‧‧元件 25‧‧‧ components

26‧‧‧螺紋 26‧‧‧ thread

27‧‧‧移動方向 27‧‧‧ moving direction

28‧‧‧包絡線 28‧‧‧Envelope

pa‧‧‧壓力 p a ‧ ‧ pressure

B‧‧‧寬度 B‧‧‧Width

L,lm,lr‧‧‧長度 L, l m , l r ‧‧‧ length

D‧‧‧厚度 D‧‧‧thickness

p+‧‧‧過壓 p + ‧‧‧Overpressure

p-‧‧‧低壓/負壓 p - ‧‧‧ low pressure / negative pressure

由根據附圖對實施例的描述得到本發明的其它優點、特徵和細節。附圖示出:圖1示意性地示出了根據本發明的一個實施例的、用於將黏合劑施加在基底上的裝置,圖2示意性地示出了按照未根據本發明的方法施加在基底上的層的橫截面,圖3示意性地示出了在塗抹的時間點施加在基底上的層的橫截面,圖4示意性地示出了在較晚的時間點施加在基底上的層的橫截面,圖5以正視圖示出了根據本發明的、用於將黏合劑施加在基底上的作用元件,圖6以透視圖示出根據圖5的作用元件,圖7沿著線VII-VII示出了根據圖5的作用元件,圖8示出了圖7中區域VIII的局部放大圖,圖9示出了根據圖5的作用元件的基體,圖10至13沿著線X-X、XI-XI、XII-XII和XIII-XIII示出了根據圖9的基體,圖14示出了區域XIV的局部放大圖,以及圖15以根據圖9的視角示出噴嘴的排出通道的其它細節, 圖16示意性地示出一種模擬方法的示例性的結果,所述模擬方法用於模擬在噴嘴的排出開口的區域中黏合劑中的壓力分佈,以及圖17是根據圖5的噴嘴的另一個圖示,所述噴嘴具有排出通道的長度的匹配的分佈。 Further advantages, features and details of the invention result from the description of the embodiments in accordance with the drawings. BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 schematically shows a device for applying an adhesive on a substrate according to an embodiment of the invention, and FIG. 2 schematically shows application according to a method not according to the invention. In the cross section of the layer on the substrate, FIG. 3 schematically shows a cross section of the layer applied to the substrate at the point in time of application, and FIG. 4 schematically shows the application to the substrate at a later point in time. Cross section of the layer, FIG. 5 shows the active element for applying the adhesive on the substrate according to the invention in a front view, FIG. 6 shows the active element according to FIG. 5 in a perspective view, FIG. Line VII-VII shows the active element according to Fig. 5, Fig. 8 shows a partial enlarged view of the area VIII of Fig. 7, and Fig. 9 shows the base body of the active element according to Fig. 5, Figs. 10 to 13 along the line XX, XI-XI, XII-XII and XIII-XIII show the substrate according to Fig. 9, Fig. 14 shows a partial enlarged view of the area XIV, and Fig. 15 shows the discharge passage of the nozzle in the view according to Fig. 9. Other details, Fig. 16 schematically shows an exemplary result of a simulation method for simulating a pressure distribution in a binder in a region of a discharge opening of a nozzle, and Fig. 17 is another nozzle according to Fig. 5 As shown, the nozzle has a matched distribution of the length of the discharge passage.

具體實施方式 detailed description

首先描述一種計量裝置1,其用於將黏合劑2計量地施加至基底3上,例如玻璃板或者塑膠板上,尤其是液晶顯示器(LCD Liquid Crystal Display)上。 First, a metering device 1 for metering the adhesive 2 onto a substrate 3, such as a glass plate or a plastic plate, in particular a liquid crystal display (LCD), is described.

所述計量裝置1包括用於計量地提供黏合劑2的計量單元4。在附圖中僅示意性地示出計量單元4。該計量單元包括用於黏合劑2的容器、用於產生預先規定的壓力的壓力產生元件和用於控制所述壓力的控制設備。 The metering device 1 comprises a metering unit 4 for meteredly providing a binder 2 . The metering unit 4 is only shown schematically in the figures. The metering unit comprises a container for the adhesive 2, a pressure generating element for generating a predetermined pressure, and a control device for controlling the pressure.

計量單元4以流動連接的方式與設計為噴嘴5的作用元件連接,該作用元件用於引導黏合劑2至基底3。噴嘴5為此具有連接通道6,該連接通道在朝向計量單元4的一側上終止連接開口7中。借助於計量單元4能對噴嘴5的連接通道6載入具有預先規定的壓力p0的黏合劑2。在噴嘴5的區域中的連接開口7的區域內黏合劑2中的壓力p0尤其處於150kPa至300kPa的範圍內。 The metering unit 4 is connected in a flow-through manner to an active element designed as a nozzle 5 for guiding the adhesive 2 to the substrate 3 . For this purpose, the nozzle 5 has a connecting channel 6 which terminates in the connecting opening 7 on the side facing the metering unit 4 . By means of the metering unit 4, the connecting channel 6 of the nozzle 5 can be loaded with a binder 2 having a predetermined pressure p 0 . The pressure p 0 in the adhesive 2 in the region of the connection opening 7 in the region of the nozzle 5 is in particular in the range from 150 kPa to 300 kPa.

計量單元4尤其是自動的計量器。 The metering unit 4 is in particular an automatic meter.

優選可以在從計量單元4至噴嘴5的連接部中、尤其是連接開口7的區域中佈置一過濾器8。 Preferably, a filter 8 can be arranged in the connection from the metering unit 4 to the nozzle 5, in particular in the region of the connection opening 7.

計量單元4通過連接通道6與過渡室9連接。過渡室9完全佈置在噴嘴5的內部中。過渡室9尤其能以相對於連接通道6成角度的方式佈置。在圖6示出的實施例中,過渡室9與連接通道6形成了約30°的角。過渡室9與連接通道6之間的角一般處於0°至60°的範圍內,尤其是處於10°至45°的範圍內,尤其是處於15°至35°的範圍內。 The metering unit 4 is connected to the transition chamber 9 via a connecting channel 6. The transition chamber 9 is completely arranged in the interior of the nozzle 5. The transition chamber 9 can in particular be arranged at an angle relative to the connecting channel 6. In the embodiment shown in Figure 6, the transition chamber 9 forms an angle of about 30 with the connecting passage 6. The angle between the transition chamber 9 and the connecting channel 6 is generally in the range from 0° to 60°, in particular in the range from 10° to 45°, in particular in the range from 15° to 35°.

過渡室9在其反向連接通道6設置的一側上通入一排出前室20中。 The transition chamber 9 opens into a discharge front chamber 20 on the side where its reverse connection passage 6 is provided.

排出前室20在出口側通入多個排出通道11。因此,排出前室20形成一連接室以用於連接通道6或過渡室9與排出通道11的連接。排出通道11在出口側分別具有排出開口10。排出通道11如此設計:即在排出通道中黏合劑2中具有均勻的壓力pa。所述排出通道尤其設計為毛細管,也就是說具有小的橫截面。下文中將更詳細地說明排出通道11。 The discharge front chamber 20 opens into a plurality of discharge passages 11 on the outlet side. Therefore, the discharge front chamber 20 forms a connection chamber for connecting the passage 6 or the connection of the transition chamber 9 to the discharge passage 11. The discharge channels 11 each have a discharge opening 10 on the outlet side. The discharge channel 11 is designed such that it has a uniform pressure p a in the adhesive 2 in the discharge channel. In particular, the discharge channel is embodied as a capillary tube, that is to say with a small cross section. The discharge passage 11 will be explained in more detail below.

排出前室20完全被蓋件16覆蓋。 The discharge front chamber 20 is completely covered by the cover member 16.

排出前室20優選具有盡可能小的體積。由此避免在噴嘴5中聚集較大量的黏合劑2。排出前室20的體積尤其是小於100ml,尤其是小於30ml,尤其是小於10ml。 The discharge front chamber 20 preferably has a volume that is as small as possible. This avoids the accumulation of a larger amount of adhesive 2 in the nozzle 5. The volume of the discharge front chamber 20 is in particular less than 100 ml, in particular less than 30 ml, in particular less than 10 ml.

排出前室20具有沿流動方向--也就是說從過渡室9至排出通道11--增大的寬度。為了至少部分地補償與此聯繫的流動橫截面的增大,排出前室20可以具有沿流動方向減小的深度,也就是說減小的自由的寬度。在此可能的是,排出前室20設計為具有在噴嘴5的寬度上恆定的深度。然而也可以將排出前室20設計為具有在噴嘴5的寬度上變 化的深度。由此可以影響排出前室20中的流動阻力。換句話說,排出前室20的幾何設計方案,尤其是噴嘴5的基體21的、與排出前室20鄰接的底壁的幾何設計方案形成了用於影響在噴嘴5的連接開口7與排出通道11之間的流動阻力的構造。尤其可能的是,在與排出通道11直接相鄰的區域中排出前室20設計為具有廓形結構。在此可以設計為,排出前室20在噴嘴5的中部區域中具有比在邊緣區域中更小的自由的高度。排出前室20尤其可以具有如下的橫截面:該橫截面設計為至少在一側上為凹形的。排出前室20的橫截面尤其可以是平坦-凹形的或者凹曲-凹形的。所述凹形的限制部的形狀優選可以通過圓錐曲線(Kegelschnitt)、尤其是通過橢圓或者抛物線描述。 The discharge front chamber 20 has a width that increases in the flow direction, that is, from the transition chamber 9 to the discharge passage 11 . In order to at least partially compensate for the increase in the flow cross section associated therewith, the discharge front chamber 20 may have a reduced depth in the direction of flow, that is to say a reduced free width. It is possible here that the discharge front chamber 20 is designed to have a constant depth over the width of the nozzle 5 . However, it is also possible to design the discharge front chamber 20 to have a width in the width of the nozzle 5. The depth of the. This can affect the flow resistance in the discharge front chamber 20. In other words, the geometric design of the discharge front chamber 20, in particular the bottom wall of the base body 21 of the nozzle 5 adjoining the discharge front chamber 20, forms a connection opening 7 and a discharge channel for influencing the nozzle 5. The construction of the flow resistance between 11. It is especially possible that the discharge front chamber 20 is designed to have a contoured structure in a region directly adjacent to the discharge passage 11. In this case, it can be provided that the discharge front chamber 20 has a lower free height in the central region of the nozzle 5 than in the edge region. The discharge front chamber 20 can in particular have a cross section which is designed to be concave at least on one side. The cross section of the discharge front chamber 20 can be, in particular, flat-concave or concave-concave. The shape of the recessed cutout can preferably be described by a conical curve, in particular by an ellipse or a parabola.

其尤其是具有在其長度l上恆定的橫截面。橫截面優選最大為0.3mm2,尤其是最大為0.15mm2。各排出通道11的橫截面尤其是相同的,也就是說不同的排出通道都具有相同的橫截面。 It has in particular a cross section which is constant over its length l. The cross section is preferably at most 0.3 mm 2 , in particular at most 0.15 mm 2 . The cross sections of the individual discharge channels 11 are in particular identical, that is to say different discharge channels have the same cross section.

然而,排出通道11具有不同的長度l。例如像由圖9能看出的那樣,在噴嘴5的中部區域中的排出通道11具有長度lm,而在噴嘴5的邊緣區域中的排出通道11具有長度lr,長度lm大於長度lr。在圖9示出的實施例中,比例lm:lr約為2,其一般處在1.1至3的範圍內,尤其是處在1.5至2.5的範圍內。在噴嘴5的寬度B上排出通道11的長度l的分佈可以通過圓錐曲線、尤其是通過橢圓或者抛物線描述。 However, the discharge passages 11 have different lengths l. For example, as in FIG. 9 can be seen, the discharge channel 5 in the central region of the nozzle 11 has a length l m, in the edge region of the discharge passage 11 in the nozzle 5 with R & lt length l, a length greater than the length l m l r . In the embodiment shown in Figure 9, the ratio l m :l r is about 2, which is generally in the range of 1.1 to 3, especially in the range of 1.5 to 2.5. The distribution of the length l of the discharge channel 11 over the width B of the nozzle 5 can be described by a conic curve, in particular by an ellipse or a parabola.

可以通過排出通道11的長度l影響其流動阻力。具有較 大長度l的排出通道11與具有較小長度l的排出通道11相比具有更大的黏合劑2流動阻力。因此,排出通道11的長度l形成了影響流動的構造,尤其是用於影響流動阻力的構造。根據本發明已經認識到,通過在噴嘴5的寬度B上適當地改變排出通道11的長度l能影響在排出開口10的區域中黏合劑2的壓力分佈。尤其可能的是:如此選擇排出通道11的長度l的分佈:使得在整個排出開口10的區域內黏合劑2中的壓力相同。由此可以實現黏合劑的均勻的流出。 The flow resistance can be influenced by the length l of the discharge passage 11. Have a better The discharge passage 11 of the large length l has a larger flow resistance of the binder 2 than the discharge passage 11 having a smaller length l. Therefore, the length l of the discharge passage 11 forms a configuration that affects the flow, particularly a configuration for influencing the flow resistance. It has been recognized in accordance with the present invention that the pressure distribution of the adhesive 2 in the region of the discharge opening 10 can be affected by appropriately varying the length l of the discharge passage 11 over the width B of the nozzle 5. In particular, it is possible to select the distribution of the length l of the discharge channel 11 such that the pressure in the adhesive 2 is the same in the region of the entire discharge opening 10 . This allows a uniform outflow of the adhesive.

作為用於影響排出通道11的流動阻力的替代和/或附加的構造,可以使排出通道11具有不同的橫截面。尤其可能的是:使所有具有相同長度l的排出通道11具有不同的橫截面。在這種情況下,排出通道11在噴嘴5中部區域中的橫截面小於排出通道11在噴嘴5兩側區域中的橫截面。 As an alternative and/or additional configuration for influencing the flow resistance of the discharge passage 11, the discharge passage 11 can be made to have a different cross section. It is especially possible to have all discharge channels 11 having the same length l with different cross sections. In this case, the cross section of the discharge passage 11 in the central region of the nozzle 5 is smaller than the cross section of the discharge passage 11 in the region of both sides of the nozzle 5.

此外可能的是:通過在與排出通道11鄰接的區域中對排出前室20的匹配來影響流動阻力。換言之,排出前室20的自由寬度、亦即橫截面形成了用於影響流動阻力的構造。最後還可能的是:在排出前室20中,尤其是在與排出通道11鄰接的區域中佈置單獨的影響流動的構造。例如可以設想多孔的結構,通過該結構能影響流動阻力。這種結構可以尤其以能更換的方式佈置在排出前室20中。 It is furthermore possible to influence the flow resistance by matching the discharge front chamber 20 in the region adjacent to the discharge channel 11. In other words, the free width of the discharge front chamber 20, that is, the cross section, forms a configuration for influencing the flow resistance. Finally, it is also possible to arrange a separate flow-influencing configuration in the discharge front chamber 20, in particular in the region adjacent to the discharge channel 11. For example, a porous structure can be envisaged by which the flow resistance can be influenced. Such a structure can be arranged in the discharge front chamber 20, in particular in a replaceable manner.

當然,前述影響流動的構造的任意組合都是可行的。 Of course, any combination of the aforementioned configurations that affect flow is possible.

另外可能的是:將排出通道11設計為具有在其長度l上變化的橫截面。由此也可以影響黏合劑2的流動特性,尤其是影響排出通道11的流動阻力。 It is also possible to design the discharge channel 11 to have a cross section which varies over its length l. This also affects the flow properties of the adhesive 2, in particular the flow resistance of the discharge channel 11.

排出通道11尤其具有在0.05mm2至1mm2的範圍內的,尤其是在0.1mm2至0.3mm2的範圍內的流動橫截面。 The discharge channel 11 has in particular a flow cross section in the range from 0.05 mm 2 to 1 mm 2 , in particular in the range from 0.1 mm 2 to 0.3 mm 2 .

根據本發明,為不同黏性的黏合劑2提供具有不同尺寸排出通道11的不同噴嘴5。噴嘴5尤其是以能簡單更換的方式與計量單元4連接。 According to the invention, different nozzles 5 having different sized discharge channels 11 are provided for the different viscous adhesives 2. In particular, the nozzle 5 is connected to the metering unit 4 in a manner that can be easily replaced.

排出開口10的數量至少為10個,尤其至少為30個,尤其至少為50個。其可以尤其是多於100個,尤其是多於200個。 The number of discharge openings 10 is at least 10, in particular at least 30, in particular at least 50. It can be in particular more than 100, in particular more than 200.

排出開口10優選相對彼此等距地佈置。其尤其是以在0.3mm至1cm的範圍的,尤其是在0.5mm至2mm的範圍的間距d佈置。其尤其是沿著一條直線佈置。其優選具有矩形的,尤其是正方形的或者圓形的,尤其是圓環形的形狀。 The discharge openings 10 are preferably arranged equidistantly from one another. It is in particular arranged in a distance d in the range from 0.3 mm to 1 cm, in particular in the range from 0.5 mm to 2 mm. They are arranged in particular along a straight line. It preferably has a rectangular shape, in particular a square or a circular shape, in particular a circular shape.

基底3和噴嘴5尤其如此設計且相對彼此佈置,即當將黏合劑2施加在基底3上時所有排出開口10與基底3相距的間距都相同。當將黏合劑2施加在基底3上時,排出開口10至基底3的間距尤其是略大於待實現的層厚。當將黏合劑2施加在基底3上時,排出開口10距基底3的間距尤其是比期望的層厚大0.01mm至1mm,尤其是大0.05mm至0.5mm,尤其是大0.08mm至0.12mm。當將黏合劑2施加在基底3上時,排出開口10距基底3的間距(與層厚)的比例尤其是最大為2,尤其是最大為1.1,尤其是是最大為1.01,尤其是是最大為1.001。 The substrate 3 and the nozzles 5 are designed in particular and arranged relative to each other, ie all discharge openings 10 are spaced apart from the substrate 3 by the same distance when the adhesive 2 is applied to the substrate 3. When the adhesive 2 is applied to the substrate 3, the spacing of the discharge opening 10 to the substrate 3 is in particular slightly greater than the layer thickness to be achieved. When the adhesive 2 is applied to the substrate 3, the distance of the discharge opening 10 from the substrate 3 is in particular 0.01 mm to 1 mm larger than the desired layer thickness, in particular from 0.05 mm to 0.5 mm, in particular from 0.08 mm to 0.12 mm. . When the adhesive 2 is applied to the substrate 3, the ratio of the distance (from the layer thickness) of the discharge opening 10 from the substrate 3 is, in particular, at most 2, in particular at most 1.1, in particular at most 1.01, in particular at most It is 1.001.

例如,噴嘴5由塑膠、鋁或者不銹鋼製成。噴嘴5可以具有經處理的表面。其尤其是可以為起毛的或者具有廓形結構的。其尤其是具有預定的表面粗糙度。由此也可以影 響黏合劑2的流動特性。其尤其是可以為經過電腦控制銑削(CNC-gefraest)的。其具有基體21,該基體具有與之螺紋連接的蓋件16。由此尤其是簡化了噴嘴5的清潔,尤其是排出通道11的清潔。此外,由此簡化了噴嘴5的製造。 For example, the nozzle 5 is made of plastic, aluminum or stainless steel. The nozzle 5 can have a treated surface. It can in particular be raised or have a contoured structure. It has in particular a predetermined surface roughness. This can also be shadowed The flow characteristics of the adhesive 2. In particular, it can be computer controlled milling (CNC-gefraest). It has a base body 21 with a cover member 16 threadedly connected thereto. This in particular simplifies the cleaning of the nozzle 5 , in particular the cleaning of the discharge channel 11 . Furthermore, the manufacture of the nozzle 5 is thereby simplified.

在蓋件16和基體21之間佈置有密封件22。密封件22設計為平面的層。其與蓋件16的形狀相匹配。密封件22尤其是整面地貼靠在蓋件16上。替代於此可能的是:密封件22僅僅在一周中,在圓周側封閉的區域中,亦即基體21的邊界邊緣23的區域中沿著噴嘴5的前部的邊界稜邊佈置。借助於密封件22可以阻止黏合劑2的不期望地沿側向的溢出。借助於密封件22尤其可以確保,黏合劑2僅僅從噴嘴5的排出開口10排出。 A seal 22 is disposed between the cover member 16 and the base body 21. The seal 22 is designed as a planar layer. It matches the shape of the cover member 16. In particular, the sealing element 22 bears against the cover element 16 over its entire surface. As an alternative, it is possible for the sealing element 22 to be arranged in the region of the circumferential side, that is to say in the region of the boundary edge 23 of the base body 21 , along the boundary edge of the front portion of the nozzle 5 only in one week. Undesirable lateral overflow of the adhesive 2 can be prevented by means of the seal 22. In particular, it can be ensured by means of the seal 22 that the adhesive 2 is only discharged from the discharge opening 10 of the nozzle 5 .

蓋件16尤其是借助於多個螺栓24與基體21的邊界邊緣23擰緊。此外可以設計為,通過多個佈置為與排出開口10平行地排成一列的螺栓24擰緊蓋件16。由此改進了噴嘴5--尤其是蓋件16--的機械穩定性。 In particular, the cover 16 is screwed to the boundary edge 23 of the base body 21 by means of a plurality of bolts 24 . Furthermore, it can be provided that the cover 16 is screwed by a plurality of bolts 24 arranged in a row parallel to the discharge opening 10 . This improves the mechanical stability of the nozzle 5, in particular the cover member 16.

為了改進機械穩定性以及為了影響在排出前室20中黏合劑2的流動特性,在用於將蓋件16和基體21擰緊的螺栓經過排出前室20的區域中設置有島狀的元件25。該島狀的元件25具有扁豆狀的橫截面。由此可以有效地避免形成渦流。在島狀的元件25中分別佈置了用於接納螺栓24的螺紋26。 In order to improve the mechanical stability and to influence the flow characteristics of the adhesive 2 in the discharge front chamber 20, an island-like member 25 is provided in a region where the bolt for tightening the cover member 16 and the base 21 passes through the discharge front chamber 20. The island-shaped element 25 has a lenticular cross section. This makes it possible to effectively avoid the formation of eddy currents. Threads 26 for receiving the bolts 24 are respectively arranged in the island-like elements 25.

噴嘴5尤其具有噴嘴頭12,該噴嘴頭具有梯形的截面。其沿橫向具有在1cm至100cm的範圍內的,尤其是在2cm至 50cm的範圍內的,尤其是在4cm至25cm的範圍內的寬度B。 The nozzle 5 in particular has a nozzle head 12 which has a trapezoidal cross section. It has a range of from 1 cm to 100 cm in the transverse direction, especially at 2 cm to A width B in the range of 50 cm, especially in the range of 4 cm to 25 cm.

噴嘴5能借助於在附圖中僅示意性地示出的定位設備13相對於基底3定位。其尤其是能相對於基底3移動。噴嘴5借助於定位設備13尤其是能沿著移動方向27相對於基底3移動。移動方向27尤其是橫向於--優選垂直於--噴嘴5的橫向。定位設備13優選可以具有控制單元,借助於所述控制單元能控制噴嘴5相對於基底3的定位,尤其是控制噴嘴5距基底3的間距和/或移動速度。 The nozzle 5 can be positioned relative to the substrate 3 by means of a positioning device 13 which is only shown schematically in the figures. It is especially movable relative to the substrate 3. The nozzle 5 can be moved relative to the base 3, in particular in the direction of movement 27, by means of the positioning device 13. The direction of movement 27 is in particular transverse to - preferably perpendicular to the transverse direction of the nozzle 5 . The positioning device 13 can preferably have a control unit by means of which the positioning of the nozzle 5 relative to the substrate 3 can be controlled, in particular the distance and/or the speed of movement of the nozzle 5 from the substrate 3.

下面描述用於將黏合劑2層14施加在基底3上的方法。黏合劑2是黏性材料的特殊的例子。所述方法一般用於將黏性材料層14施加在基底3上。首先提供前文描述的計量裝置1連同黏合劑2和基底3。然後,借助於計量裝置1將預定量的黏合劑2施加在基底3上。在此,使黏合劑在多個單獨的射束中從噴嘴5的排出開口10排出。射束的數量尤其是恰好相當於噴嘴5的排出開口10的數量。尺寸--尤其是排出通道1的流動橫截面、尤其是排出開口10的以及尤其是相鄰的排出開口10的間距d--如此與黏合劑2的黏度和/或借助於計量單元4產生的壓力p0匹配:即從單獨的排出開口10排出的射束在排出至基底3之前已經匯合。所述射束尤其是在撞擊到基底3上之前已經匯合為唯一的、連續的帷幕式的材料射束。 A method for applying the adhesive 2 layer 14 on the substrate 3 is described below. Adhesive 2 is a special example of a viscous material. The method is generally used to apply a layer of adhesive material 14 to the substrate 3. The metering device 1 described above is first provided together with the adhesive 2 and the substrate 3. A predetermined amount of adhesive 2 is then applied to the substrate 3 by means of the metering device 1. Here, the adhesive is discharged from the discharge opening 10 of the nozzle 5 in a plurality of individual beams. The number of beams is in particular exactly the same as the number of discharge openings 10 of the nozzle 5. The dimensions, in particular the flow cross section of the outlet channel 1 , in particular the distance d of the outlet opening 10 and, in particular, the adjacent outlet opening 10 , the viscosity of the adhesive 2 and/or the metering unit 4 The pressure p 0 matches: that is, the beams discharged from the separate discharge openings 10 have merged before being discharged to the substrate 3. The beam has merged into a unique, continuous curtain-type material beam, in particular before it hits the substrate 3.

因此,當施加至基底3上時在噴嘴5的整個寬度B上黏合劑2已經具有均勻的或者至少盡可能均勻的厚度。厚度D沿橫向的偏差尤其是最大為層14的平均厚度的10%,尤其是 最大為層14的平均厚度的1%,尤其是最大為層14的平均厚度的0.1%。當施加至基底3上時,黏合劑2具有盡可能均勻的表面結構15,其最多也只是有很微小的波紋。最多是在施加至基底3上時存在的表面結構15在匯流-時間T中被進一步補償。 Therefore, the adhesive 2 already has a uniform or at least as uniform thickness as possible over the entire width B of the nozzle 5 when applied to the substrate 3. The deviation of the thickness D in the transverse direction is, in particular, at most 10% of the average thickness of the layer 14, in particular The maximum is 1% of the average thickness of layer 14, especially at most 0.1% of the average thickness of layer 14. When applied to the substrate 3, the adhesive 2 has as uniform a surface structure 15 as possible, which at most has only a very small ripple. The surface structure 15 present at most when applied to the substrate 3 is further compensated in the sink-time T.

借助于根據本發明的噴嘴5尤其可以實現,黏合劑2在噴嘴5的整個寬度B上被均勻地施加在基底3上。與圖2中示例性示出的方案--其中黏合劑以單獨的射束施加在一基底上--相反,這樣導致了精度的改進。此外,與圖2中示例性示出的、未根據本發明的方案相反,通過根據本發明設計的、用於影響在噴嘴5的連接開口7和排出通道11的排出開口10之間的流動阻力的構造實現了:從噴嘴5的所有排出開口10排出相同量的黏合劑2。 In particular, by means of the nozzle 5 according to the invention, the adhesive 2 is applied uniformly over the substrate 3 over the entire width B of the nozzle 5 . In contrast to the solution exemplarily shown in Fig. 2, in which the adhesive is applied to a substrate in a separate beam, this results in an improvement in accuracy. Furthermore, contrary to the solution exemplarily shown in FIG. 2, which is not according to the invention, the flow resistance which is designed according to the invention for influencing the connection opening 7 of the nozzle 5 and the discharge opening 10 of the discharge channel 11 The configuration achieves that the same amount of adhesive 2 is discharged from all of the discharge openings 10 of the nozzle 5.

匯流-時間T與黏合劑2的黏性相關。其優選處在1秒至20秒的範圍內,尤其是處在3秒至10秒的範圍內。無論如何,匯流-時間T明顯短於黏合劑2硬化所需的時間。其小於等於黏合劑2硬化所需的時間的1/10,尤其是小於等於該時間的1/50。 The confluence-time T is related to the viscosity of the binder 2. It is preferably in the range of 1 second to 20 seconds, especially in the range of 3 seconds to 10 seconds. In any event, the confluence-time T is significantly shorter than the time required for the adhesive 2 to harden. It is less than or equal to 1/10 of the time required for the adhesive 2 to harden, especially less than or equal to 1/50 of the time.

當將黏合劑2施加在基底3上時如此控制計量單元4:使黏合劑2以預定的壓力pa從噴嘴5的排出開口10排出。壓力pa小於連接開口7的區域中的壓力p0。尤其適用的是pa:p0 1:1.5,尤其是pa:p0 1:2,尤其是pa:p0 1:3,尤其是pa:p0 1:5。壓力pa尤其是處在100kPa至200kPa的範圍內。 When the adhesive 2 is applied to the substrate 3, the metering unit 4 is controlled such that the binder 2 is discharged from the discharge opening 10 of the nozzle 5 at a predetermined pressure p a . The pressure p a is smaller than the pressure p 0 in the region of the connection opening 7. Especially suitable is p a :p 0 1:1.5, especially p a :p 0 1:2, especially p a :p 0 1:3, especially p a :p 0 1:5. The pressure p a is especially in the range of 100 kPa to 200 kPa.

為了將黏合劑2施加在基底3上,噴嘴5借助於定位設備 13相對於基底3沿移動方向27運動。噴嘴5尤其是沿著預定的軌道,尤其是傾斜地,優選垂直於噴嘴5的橫向運動。噴嘴5尤其是沿著移動方向27以預定的速度運動。尤其是可以避免,由黏合劑在沿移動方向27位於噴嘴5之前的區域中形成波紋。層14尤其是從噴嘴5開始沿移動方向27具有單調減小的厚度D。層14的厚度D尤其是在噴嘴5的整個寬度B上從噴嘴5開始沿移動方向27單調減小,尤其是直到0。 In order to apply the adhesive 2 to the substrate 3, the nozzle 5 is by means of a positioning device 13 moves in the direction of movement 27 relative to the substrate 3. The nozzle 5 is moved in particular along a predetermined track, in particular obliquely, preferably perpendicularly to the nozzle 5. The nozzle 5 moves, in particular, along the direction of movement 27 at a predetermined speed. In particular, it can be avoided that the corrugations are formed by the adhesive in the region before the nozzle 5 in the direction of movement 27. In particular, the layer 14 has a monotonically decreasing thickness D in the direction of movement 27 starting from the nozzle 5 . The thickness D of the layer 14 decreases monotonically in the direction of movement 27 from the nozzle 5, in particular over the entire width B of the nozzle 5, in particular up to zero.

在將黏合劑2施加在基底3上之前,可以設計將至少一個限制壩17施加在基底3上。借助於限制壩17能精確地預先規定應該將黏合劑2施加在基底3上的區域。限制壩17可以尤其是在端側--亦即在側面和/或在前端和後端,優選環繞地--限制該區域。對限制壩17以及其施加在基底3上的細節參見DE 10 2011 005 379以及DE 10 2011 005 380。 Application of at least one restriction dam 17 to the substrate 3 can be designed prior to applying the adhesive 2 to the substrate 3. By means of the restriction dam 17, it is possible to precisely predetermine the area where the adhesive 2 should be applied to the substrate 3. The restriction dam 17 can limit this area, in particular on the end side, that is to say on the side and/or at the front and rear ends, preferably circumferentially. For details of the restriction dam 17 and its application to the substrate 3, see DE 10 2011 005 379 and DE 10 2011 005 380.

帶黏合劑2層14的基底3尤其用作製造多層指示件的坯件。 The substrate 3 with the adhesive 2 layer 14 is used in particular as a blank for the manufacture of multilayer indicators.

一般地,利用根據本發明的方法可以將具有均勻厚度D的層14極精確地施加在基底3上。隨後,可以在該層14上施加另一個基底3。基底可以是例如用於覆蓋構件的玻璃基底或者塑膠基底。也可以涉及指示器,例如顯示器或者觸屏(touch panel)。尤其是對於任意的這種基底的連接,根據本發明的方法是有利的。尤其是對於高精度很重要的應用,該方法是有利的。尤其是光學應用,尤其是螢幕的製造屬於此類。 In general, the layer 14 having a uniform thickness D can be applied to the substrate 3 with great precision using the method according to the invention. Subsequently, another substrate 3 can be applied to this layer 14. The substrate can be, for example, a glass substrate or a plastic substrate for the covering member. Indicators such as a display or a touch panel may also be involved. In particular for the connection of any such substrate, the method according to the invention is advantageous. This method is advantageous especially for applications where high precision is important. In particular, optical applications, especially the manufacture of screens, fall into this category.

在下文中根據圖15至17描述噴嘴5的細節和有利的實 施方案。 The details and advantageous implementation of the nozzle 5 are described below with reference to Figures 15 to 17 Scheme.

在圖15中示出的噴嘴頭12的實施方案對應於圖9中示出的實施方案,此處參考對圖9中示出的實施方案的描述。 The embodiment of the nozzle tip 12 shown in Figure 15 corresponds to the embodiment shown in Figure 9, with reference to the description of the embodiment shown in Figure 9.

像上文已經描述的那樣,排出通道11在噴嘴5的中部區域中具有長度lm,該長度lm大於排出通道11在噴嘴5的邊緣區域中的長度lr。換句話說,排出通道11具有長度l,所述長度l由恆定的部分lr和在噴嘴的寬度B上變化的部分△l組成。在此,像圖15中示例性示出的那樣,在噴嘴5的寬度B上變化的部分△l的長度可通過橢圓的包絡線描述。 As already described above, the discharge passage 11 has a length l m in the central region of the nozzle 5, l m is greater than the length of the discharge passage 11 in the edge region of the length l r of the nozzle 5. In other words, the discharge passage 11 has a length l which consists of a constant portion lr and a portion Δl which varies in the width B of the nozzle. Here, as exemplarily shown in FIG. 15, the length of the portion Δ1 varying over the width B of the nozzle 5 can be described by the envelope of the ellipse.

在噴嘴5的寬度B上排出通道11的長度的這種分佈也簡化地稱為橢圓分佈或者長度變化對應於圓錐曲線,尤其是對應於一橢圓。 This distribution of the length of the discharge channel 11 over the width B of the nozzle 5 is also referred to simply as an elliptical distribution or a length change corresponding to a conic curve, in particular to an ellipse.

橢圓的包絡線28尤其具有第一半軸ha1,其平行於排出開口10的列延伸。第一半軸的長度ha1尤其是可以恰好等於噴嘴5的寬度B的一半:ha1=B/2。 The elliptical envelope 28 has in particular a first partial axis ha 1 which extends parallel to the row of discharge openings 10 . The length ha 1 of the first half shaft can in particular be exactly equal to half the width B of the nozzle 5: ha 1 = B/2.

此外可以通過第二半軸的長度ha2描述橢圓的包絡線28。第二半軸ha2尤其是平行於排出通道11的縱向定向。其長度尤其是恰好對應於在噴嘴5的中部區域中排出通道11的長度lm與在噴嘴5的邊緣區域中排出通道11的長度lr的差值:ha2=lm-lr。也可以選擇第一半軸的長度ha1大於噴嘴5的寬度B的一半。尤其適用的是:B/2ha1 5B,尤其是B/2ha1 3B,尤其是B/2ha1 B,尤其是B/2ha1 0.7B。相應地,也可以另外選擇第二半軸的長度ha2。尤其適用的是:0.01(lm-lr)ha2 10(lm-lr),尤其是0.3(lm-lr)ha2 3(lm-lr),尤 其是0.5(lm-lr)ha2 2(lm-lr),尤其是0.8(lm-lr)ha2 1.2(lm-lr)。 Furthermore, the envelope 28 of the ellipse can be described by the length ha 2 of the second half shaft. The second partial axis ha 2 is in particular parallel to the longitudinal orientation of the discharge channel 11. Its length corresponds in particular to the difference between the length l m of the discharge channel 11 in the central region of the nozzle 5 and the length l r of the discharge channel 11 in the edge region of the nozzle 5: ha 2 =l m -l r . It is also possible to select that the length ha 1 of the first half shaft is greater than half the width B of the nozzle 5. Especially suitable for: B/2 Ha 1 5B, especially B/2 Ha 1 3B, especially B/2 Ha 1 B, especially B/2 Ha 1 0.7B. Correspondingly, the length ha 2 of the second partial shaft can also be selected separately. Especially suitable: 0.01 (l m -l r ) Ha 2 10(l m -l r ), especially 0.3(l m -l r ) Ha 2 3(l m -l r ), especially 0.5(l m -l r ) Ha 2 2(l m -l r ), especially 0.8(l m -l r ) Ha 2 1.2 (l m -l r ).

根據本發明發現了,通過在噴嘴5的寬度B上排出通道11的長度l的這種橢圓的分佈或者變化可以補償在噴嘴5的側部區域中的壓力降。通過在噴嘴5的寬度B上排出通道11的這種長度匹配尤其可以實現:待施加的黏合劑2在噴嘴5的排出開口10的區域中的壓力分佈是恆定的。黏合劑2尤其是以恆定的壓力從噴嘴5的排出開口排出。 It has been found according to the invention that the pressure drop in the side regions of the nozzle 5 can be compensated for by the distribution or variation of such an ellipse of the length l of the discharge channel 11 over the width B of the nozzle 5. This length matching of the discharge channel 11 on the width B of the nozzle 5 makes it possible in particular to ensure that the pressure distribution of the adhesive 2 to be applied in the region of the discharge opening 10 of the nozzle 5 is constant. The adhesive 2 is discharged from the discharge opening of the nozzle 5, in particular, at a constant pressure.

普遍還發現了,噴嘴5越寬,則第二半軸的長度ha2必須選擇得越大。噴嘴5的寬度B尤其處在1cm至300cm的範圍內,尤其處在3cm至100cm的範圍內,尤其處在10cm至30cm的範圍內。 It has also been generally found that the wider the nozzle 5, the greater the length ha 2 of the second half shaft must be selected. The width B of the nozzle 5 is in particular in the range from 1 cm to 300 cm, in particular in the range from 3 cm to 100 cm, in particular in the range from 10 cm to 30 cm.

此外還發現了,儘管在圖15示出的實施例中在噴嘴5的排出開口10的區域中黏合劑2中的壓力分佈基本上是均勻的,尤其是恆定的,然而對特定的應用來說仍可以進一步改進。為了優化在噴嘴5的寬度B上排出通道11的長度分佈,尤其設計了模擬方法。在這種模擬方法中,可以考慮在預先規定的條件下--尤其是在預先規定的溫度下的黏合劑2黏度以及基體21--尤其是排出前室20--的具體的幾何特性。 Furthermore, it has been found that although in the embodiment shown in FIG. 15 the pressure distribution in the adhesive 2 in the region of the discharge opening 10 of the nozzle 5 is substantially uniform, in particular constant, for a particular application. Still can be further improved. In order to optimize the length distribution of the discharge channel 11 over the width B of the nozzle 5, a simulation method is especially designed. In this simulation method, the specific geometrical properties of the adhesive 2 under pre-specified conditions, in particular at a predetermined temperature, and the substrate 21, in particular the discharge front chamber 20, can be considered.

這種模擬尤其是用於確定在排出通道11的排出開口10的區域中黏合劑2中的壓力分佈或者在噴嘴5外部與其緊鄰的區域中黏合劑2中的壓力分佈。像圖16中示例性示出的那樣,借助於這種模擬能夠查明實際的壓力分佈29與理想的、等壓的壓力分佈30的偏差。像圖16中示例性示出的那 樣,例如這種類比可以得出一種認識,即在圖15中示出的、在噴嘴5的寬度B上排出通道11的長度分佈導致了在噴嘴5的中部區域中的相對過壓p+以及在噴嘴5的側面區域中的相對負壓p-。在這種情況下,像圖17中示例性示出的那樣,可以從根據圖15的橢圓的輪廓出發來對在噴嘴5的寬度B上排出通道11的長度分佈進行匹配。為此,可以放大在過壓p+的區域中排出通道11的長度l。可以縮短在低壓p-的區域中排出通道11的長度l。由圖15中示出的分佈對排出通道11長度l進行的匹配尤其處於最大若干毫米的範圍內。其尤其是最大為5mm,尤其是最大為3mm,尤其是最大為1mm。其可以最小為0.1mm,尤其是最小為0.2mm,尤其是最小為0.3mm,尤其是最小為0.5mm。 This simulation is used in particular for determining the pressure distribution in the adhesive 2 in the region of the discharge opening 10 of the discharge channel 11 or the pressure distribution in the adhesive 2 in the region immediately adjacent to the outside of the nozzle 5. As exemplarily shown in Fig. 16, the deviation of the actual pressure distribution 29 from the ideal, isobaric pressure distribution 30 can be ascertained by means of such a simulation. As exemplarily shown in Fig. 16, for example, this analogy can give an insight that the length distribution of the discharge passage 11 at the width B of the nozzle 5 shown in Fig. 15 results in the middle of the nozzle 5. The relative overpressure p + in the region and the relative negative pressure p - in the side regions of the nozzle 5. In this case, as exemplarily shown in FIG. 17, the length distribution of the discharge channel 11 over the width B of the nozzle 5 can be matched starting from the contour of the ellipse according to FIG. For this purpose, the length l of the discharge channel 11 in the region of the overpressure p + can be amplified. The length l of the discharge passage 11 in the region of the low pressure p - can be shortened. The matching of the length l of the discharge channel 11 by the distribution shown in Fig. 15 is in particular in the range of a maximum of several millimeters. In particular, it is at most 5 mm, in particular at most 3 mm, in particular at most 1 mm. It can be a minimum of 0.1 mm, in particular a minimum of 0.2 mm, in particular a minimum of 0.3 mm, in particular a minimum of 0.5 mm.

9‧‧‧過渡室 9‧‧‧Transition room

11‧‧‧排出通道 11‧‧‧Drainage channel

20‧‧‧連接室/排出前室 20‧‧‧Connection room/exhaust front room

21‧‧‧基體 21‧‧‧ base

23‧‧‧邊界邊緣 23‧‧‧Border edge

24‧‧‧螺栓 24‧‧‧ bolt

25‧‧‧元件 25‧‧‧ components

26‧‧‧螺紋 26‧‧‧ thread

B‧‧‧寬度 B‧‧‧Width

L,lm,lr‧‧‧長度 L, l m , l r ‧‧‧ length

Claims (15)

一種用於將黏性材料施加在基底上的作用元件,包括:a. 至少一個終止在連接開口中的連接通道,b. 多個終止在排出開口中的排出通道,所述排出通道通過連接室與所述連接通道流動連接,c. 在連接開口與每個所述排出開口之間的區域中在黏性材料上作用有流動阻力,d. 其特徵在於,作用元件包括用於對作用元件的連接開口與排出通道的排出開口之間的流動阻力進行影響的至少一個構造。 An action element for applying a viscous material to a substrate, comprising: a. at least one connection channel terminating in the connection opening, b. a plurality of discharge channels terminating in the discharge opening, the discharge passage passing through the connection chamber Flow connection with the connecting channel, c. a flow resistance acting on the viscous material in the region between the connection opening and each of the discharge openings, d. characterized in that the active element comprises a pair of active elements At least one configuration in which the flow resistance between the connection opening and the discharge opening of the discharge passage affects. 根據請求項1所述的作用元件,其特徵在於,用於對作用元件的連接開口與排出通道的排出開口之間的流動阻力進行影響的所述至少一個構造設計成,使得當從排出開口排出時在黏性材料中存在壓力pa,所述壓力pa在不同的排出開口的區域中分別成對地相同。 The action element according to claim 1, characterized in that the at least one configuration for influencing the flow resistance between the connection opening of the action element and the discharge opening of the discharge channel is designed such that when discharged from the discharge opening when there is a pressure p a viscous material in the same region of the pressure p a at different discharge openings in pairs. 根據前述請求項中任一項所述的作用元件,其特徵在於,用於對作用元件的連接開口與排出通道的排出開口之間的流動阻力進行影響的所述至少一個構造從如下清單中選出:排出通道在作用元件的寬度上變化的長度、排出通道在作用元件的寬度上變化的橫截面、連接室在作用元件的寬度上變化的橫截面、單獨的影響流動的構造在連接室中的佈置以及這些可選方案的組合。 The active element according to any of the preceding claims, characterized in that the at least one configuration for influencing the flow resistance between the connection opening of the active element and the discharge opening of the discharge channel is selected from the list below : a length of the discharge channel that varies over the width of the active element, a cross section of the discharge channel that varies over the width of the active element, a cross section of the connection chamber that varies across the width of the active element, and a separate configuration that affects the flow in the connection chamber Arrangement and a combination of these alternatives. 根據前述請求項中任一項所述的作用元件,其特徵在 於,所述排出通道的長度在作用元件的寬度上與圓錐曲線相對應地變化。 The active element according to any of the preceding claims, characterized in The length of the discharge channel varies corresponding to the conic curve over the width of the active element. 根據前述請求項中任一項所述的作用元件,其特徵在於,所述作用元件具有基體和與該基體螺紋連接的蓋件。 The active element according to any of the preceding claims, characterized in that the active element has a base body and a cover member threadedly connected to the base body. 根據請求項5所述的作用元件,其特徵在於,所述排出通道是在基體中銑出的。 The active element according to claim 5, characterized in that the discharge channel is milled in the basic body. 根據前述請求項中任一項所述的作用元件,其特徵在於,所述排出通道的數量至少為10,尤其是至少為30,尤其是至少為50。 The active element according to any of the preceding claims, characterized in that the number of discharge channels is at least 10, in particular at least 30, in particular at least 50. 根據前述請求項中任一項所述的作用元件,其特徵在於,所述排出通道具有在0.05mm2至1mm2的範圍內的,尤其是在0.1mm2至0.3mm2的範圍內的流動橫截面。 The active element according to any of the preceding claims, characterized in that the discharge channel has a flow in the range of 0.05 mm 2 to 1 mm 2 , in particular in the range of 0.1 mm 2 to 0.3 mm 2 Cross section. 一種用於將黏性材料施加在基底上的裝置,包括:a. 用於計量地提供黏性材料的至少一個計量單元,以及b. 至少一個用於將黏性材料引導到待塗覆的基底上的、根據前述請求項中任一項所述的作用元件。 A device for applying a viscous material to a substrate, comprising: a. at least one metering unit for meteringly providing a viscous material, and b. at least one for guiding the viscous material to a substrate to be coated The active element according to any of the preceding claims. 一種用於將黏性材料層施加在基底上的方法,包括如下步驟:a. 提供待塗覆的基底,b. 提供根據請求項9所述的裝置,c. 借助於所述裝置將預定量的待施加材料施加在基底(3)上, d. 其中,使材料以預定的壓力分佈從不同的排出開口排出。 A method for applying a layer of viscous material to a substrate, comprising the steps of: a. providing a substrate to be coated, b. providing a device according to claim 9, c. by means of said device The material to be applied is applied to the substrate (3), d. wherein the material is discharged from the different discharge openings with a predetermined pressure distribution. 根據請求項10所述的方法,其特徵在於,使材料以相同的壓力pa從所有的排出開口排出。 The method of claim 10, characterized in that the material is discharged from all of the discharge openings at the same pressure p a . 根據請求項9至10中的任一項所述的方法,其特徵在於,使材料在單獨的射束中從排出開口排出,這些射束在撞擊到基底上之前匯合為一個連續的射束。 A method according to any one of claims 9 to 10, characterized in that the material is discharged from the discharge opening in a separate beam which merges into a continuous beam before striking onto the substrate. 根據請求項10至12中的任一項所述的方法,其特徵在於,當將材料施加在基底上時,使得層在作用元件和基底之間的區域中具有沿橫向均勻的、波動最高為10%的厚度。 The method according to any one of claims 10 to 12, characterized in that when the material is applied to the substrate, the layer has a uniformity in the transverse direction in the region between the active element and the substrate, the highest fluctuation 10% thickness. 根據請求項10至13中的任一項所述的方法,其特徵在於,當施加在所述基底上時,使得層的厚度從作用元件開始沿著移動方向單調減小和/或從作用元件開始反向於移動方向是恆定的。 The method according to any one of claims 10 to 13, characterized in that, when applied to the substrate, the thickness of the layer is monotonically reduced from the active element in the direction of movement and/or from the active element. Starting to reverse the direction of movement is constant. 一種坯件,尤其是用於指示器的坯件,包括:a. 基底,b. 佈置在基底上的黏合劑層,c. 所述層是借助於根據請求項10至14中的任一項所述的方法施加在基底上的。 A blank, in particular a blank for an indicator, comprising: a. a substrate, b. a layer of adhesive disposed on the substrate, c. said layer being by means of any one of claims 10 to 14 The method described is applied to a substrate.
TW102135134A 2012-09-28 2013-09-27 An action element, device, and method for applying a layer of adhesive material onto a substrate TWI530330B (en)

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