TW201411005A - Caliper brake device - Google Patents

Caliper brake device Download PDF

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Publication number
TW201411005A
TW201411005A TW102128064A TW102128064A TW201411005A TW 201411005 A TW201411005 A TW 201411005A TW 102128064 A TW102128064 A TW 102128064A TW 102128064 A TW102128064 A TW 102128064A TW 201411005 A TW201411005 A TW 201411005A
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TW
Taiwan
Prior art keywords
piston
plate
intermediate member
housing recess
brake
Prior art date
Application number
TW102128064A
Other languages
Chinese (zh)
Other versions
TWI526353B (en
Inventor
Tsutomu Suzuki
Yoshiyuki Ookawara
Original Assignee
Kayaba Industry Co Ltd
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Publication date
Application filed by Kayaba Industry Co Ltd filed Critical Kayaba Industry Co Ltd
Publication of TW201411005A publication Critical patent/TW201411005A/en
Application granted granted Critical
Publication of TWI526353B publication Critical patent/TWI526353B/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/78Features relating to cooling
    • F16D65/84Features relating to cooling for disc brakes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H5/00Applications or arrangements of brakes with substantially radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/2245Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members in which the common actuating member acts on two levers carrying the braking members, e.g. tong-type brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D55/02Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members
    • F16D55/22Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads
    • F16D55/224Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members
    • F16D55/225Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads
    • F16D55/226Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes
    • F16D55/2265Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes with axially-movable discs or pads pressed against axially-located rotating members by clamping an axially-located rotating disc between movable braking members, e.g. movable brake discs or brake pads with a common actuating member for the braking members the braking members being brake pads in which the common actuating member is moved axially, e.g. floating caliper disc brakes the axial movement being guided by one or more pins engaging bores in the brake support or the brake housing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/005Components of axially engaging brakes not otherwise provided for
    • F16D65/0068Brake calipers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/14Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
    • F16D65/16Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
    • F16D65/18Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D65/00Parts or details
    • F16D65/38Slack adjusters
    • F16D65/40Slack adjusters mechanical
    • F16D65/52Slack adjusters mechanical self-acting in one direction for adjusting excessive play
    • F16D65/54Slack adjusters mechanical self-acting in one direction for adjusting excessive play by means of direct linear adjustment
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D55/00Brakes with substantially-radial braking surfaces pressed together in axial direction, e.g. disc brakes
    • F16D2055/0075Constructional features of axially engaged brakes
    • F16D2055/0091Plural actuators arranged side by side on the same side of the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/02Fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2121/00Type of actuator operation force
    • F16D2121/02Fluid pressure
    • F16D2121/08Fluid pressure acting on a membrane-type actuator, e.g. for gas pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16DCOUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
    • F16D2125/00Components of actuators
    • F16D2125/02Fluid-pressure mechanisms
    • F16D2125/12Membrane or diaphragm types

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

The caliper brake device is provided with: a guide plate for supporting a brake shoe; anchor pins for supporting the guide plate and which are provided on the main caliper body so as to advance and retract freely; a piston provided on the main caliper body so as to advance and retract freely; a piston plate that is secured to the piston and is supported by the anchor pins; an elastic membrane provided so as to define a pressure chamber inside the main caliper body and which moves the brake shoe by means of the piston, piston plate and guide plate; and a middle member disposed between the piston plate and the guide plate. By the middle member being interposed between the piston plate and the guide plate, a gap is formed between the piston plate and the guide plate.

Description

煞車卡鉗裝置 Brake caliper device

本發明關於藉由對與車輪一同旋轉之煞車圓盤賦予摩擦力而對車輪之旋轉進行制動的煞車卡鉗裝置。 The present invention relates to a brake caliper device that brakes the rotation of a wheel by imparting a frictional force to a brake disk that rotates together with the wheel.

一直以來,在鐵道車輛等,使用利用油壓或空氣壓等流體壓力對車輪之旋轉進行制動的煞車裝置。 Conventionally, in a railway vehicle or the like, a brake device that brakes the rotation of a wheel by a fluid pressure such as a hydraulic pressure or an air pressure is used.

在JP2011-236958A揭示如下煞車卡鉗裝置:藉由提高空氣壓將膜片膨脹而使活塞移動,藉由活塞之移動使煞車蹄片(brake shoe)滑接於車輪的煞車圓盤。 JP 2011-236958 A discloses a brake caliper device in which a piston is moved by expanding a diaphragm to increase air pressure, and a brake shoe is slidably attached to a brake disc of a wheel by movement of the piston.

在上述煞車卡鉗裝置,煞車蹄片被導板支撐,且該導板固定於活塞。在煞車蹄片滑接於煞車圓盤時所產生的摩擦熱透過導板及活塞傳遞至配設在活塞背面的膜片。因此,作為彈性膜之膜片存在容易熱劣化的問題。 In the above brake caliper device, the brake shoe is supported by the guide, and the guide is fixed to the piston. The frictional heat generated when the brake shoe is slid onto the brake disc is transmitted through the guide and the piston to the diaphragm disposed on the back of the piston. Therefore, the film which is an elastic film has a problem that it is easily deteriorated thermally.

本發明之目的為提供能抑制在煞車蹄片與圓盤滑接時所產生之摩擦熱傳遞至彈性膜的煞車卡鉗裝置。 SUMMARY OF THE INVENTION An object of the present invention is to provide a brake caliper device capable of suppressing transmission of frictional heat generated when a brake shoe and a disk are slid to an elastic film.

根據本發明之某態樣,提供藉由對與車輪一同旋轉的圓盤賦予摩擦力而對車輪進行制動的煞車卡鉗裝置。煞車卡鉗裝置具備:卡鉗本體,被車體支撐;煞車蹄片,能藉由滑接於上述圓盤而賦予摩擦力;導板, 支撐上述煞車蹄片;帶動銷,支撐上述導板,且進退自如地設於上述卡鉗本體;活塞,進退自如地設於上述卡鉗本體;活塞板,固定於上述活塞的前面,且被上述帶動銷支撐;彈性膜,設於上述活塞之背面使得在上述卡鉗本體內區分形成壓力室,藉由該壓力室內的作動流體壓而彈性變形,透過上述活塞、上述活塞板及上述導板使上述煞車蹄片移動;中間構件,配設於上述活塞板與上述導板之間。上述中間構件介於上述活塞板與上述導板之間,藉此,在上述活塞板與上述導板之間形成間隙。 According to an aspect of the present invention, a brake caliper device for braking a wheel by imparting a frictional force to a disk that rotates together with a wheel is provided. The brake caliper device includes: a caliper body supported by the vehicle body; and a shovel blade capable of imparting friction by sliding the disk; the guide plate, Supporting the above-mentioned brake shoe; driving the pin to support the guide plate, and being freely disposed on the caliper body; the piston is freely disposed on the caliper body; the piston plate is fixed to the front of the piston, and is driven by the above a resilient film disposed on the back surface of the piston to form a pressure chamber in the caliper body, elastically deformed by the operating fluid pressure in the pressure chamber, and the shovel is driven through the piston, the piston plate and the guide plate The sheet moves; the intermediate member is disposed between the piston plate and the guide plate. The intermediate member is interposed between the piston plate and the guide plate, whereby a gap is formed between the piston plate and the guide plate.

1‧‧‧車輪 1‧‧‧ Wheels

1A‧‧‧圓盤 1A‧‧‧ disc

10‧‧‧卡鉗本體 10‧‧‧ caliper body

11‧‧‧第1卡鉗臂 11‧‧‧1st caliper arm

12‧‧‧第2卡鉗臂 12‧‧‧2nd caliper arm

13‧‧‧卡鉗軛 13‧‧‧ caliper yoke

14‧‧‧托架 14‧‧‧ bracket

20‧‧‧支撐框 20‧‧‧Support frame

21‧‧‧滑銷 21‧‧‧Slide

22‧‧‧防塵罩 22‧‧‧ dust cover

30‧‧‧煞車蹄片 30‧‧‧煞Cars

31‧‧‧來令片 31‧‧‧

32‧‧‧卡合板 32‧‧‧Plywood

41‧‧‧導板 41‧‧‧ Guide

41A‧‧‧卡合溝 41A‧‧‧Kap

41B‧‧‧插通孔 41B‧‧‧ inserted through hole

41C‧‧‧嵌合槽 41C‧‧‧ fitting slot

41D‧‧‧缺口部 41D‧‧‧Gap section

42‧‧‧間隙 42‧‧‧ gap

50‧‧‧調節器 50‧‧‧Regulator

51‧‧‧帶動銷 51‧‧‧Drive

51A‧‧‧凸緣部 51A‧‧‧Flange

51B‧‧‧環狀溝部 51B‧‧‧ annular groove

52‧‧‧錨栓 52‧‧‧ Anchor

53‧‧‧銷承托部 53‧‧‧ sales support department

54‧‧‧復原彈簧 54‧‧‧Restoring spring

55‧‧‧防塵罩 55‧‧‧ dust cover

60‧‧‧擠壓機構 60‧‧‧Extrusion mechanism

61‧‧‧缸體 61‧‧‧Cylinder block

62‧‧‧壓力室 62‧‧‧ Pressure chamber

63‧‧‧膜片 63‧‧‧ diaphragm

63A‧‧‧外緣部 63A‧‧‧The outer edge

63B‧‧‧抵接部 63B‧‧‧Apartment

63C‧‧‧翻折部 63C‧‧‧Folding

64‧‧‧活塞板 64‧‧‧ piston plate

64A‧‧‧第1收容凹部 64A‧‧‧1st containment recess

64B、71A、101A‧‧‧通插孔 64B, 71A, 101A‧‧‧ through jack

64C‧‧‧插入孔 64C‧‧‧ insertion hole

65‧‧‧中間構件 65‧‧‧Intermediate components

65A‧‧‧穴部 65A‧‧‧

66‧‧‧卡鉗罩 66‧‧‧ caliper cover

67‧‧‧螺栓 67‧‧‧Bolts

68‧‧‧通孔 68‧‧‧through hole

69‧‧‧防塵罩 69‧‧‧ dust cover

70‧‧‧活塞 70‧‧‧Piston

71‧‧‧第2收容凹部 71‧‧‧2nd containment recess

72‧‧‧蓋構件 72‧‧‧Cover components

81‧‧‧螺栓 81‧‧‧ bolt

82‧‧‧螺帽 82‧‧‧ nuts

83‧‧‧墊圈 83‧‧‧Washers

84‧‧‧圓形簧 84‧‧‧round spring

90‧‧‧空氣層 90‧‧‧ air layer

100‧‧‧煞車卡鉗裝置 100‧‧‧ brake caliper device

101‧‧‧斷熱體 101‧‧‧heating body

圖1係本發明之實施形態之煞車卡鉗裝置的俯視圖。 Fig. 1 is a plan view showing a brake caliper device according to an embodiment of the present invention.

圖2係本實施形態之煞車卡鉗裝置的前視圖。 Fig. 2 is a front elevational view showing the brake caliper device of the embodiment.

圖3係沿圖2之III-III面之煞車卡鉗裝置的剖面圖。 Figure 3 is a cross-sectional view of the brake caliper device along the III-III side of Figure 2.

圖4係表示本實施形態之煞車卡鉗裝置的變形例之剖面圖。 Fig. 4 is a cross-sectional view showing a modification of the brake caliper device of the embodiment.

以下,參照圖式針對本發明之實施形態進行說明。 Hereinafter, embodiments of the present invention will be described with reference to the drawings.

首先,參照圖1及圖2,針對本實施形態之煞車卡鉗裝置100的全體構成進行說明。 First, the overall configuration of the brake caliper device 100 of the present embodiment will be described with reference to Figs. 1 and 2 .

煞車卡鉗裝置100為將空氣用作作動流體的鐵道車輛用煞車裝置。煞車卡鉗裝置100藉由使煞車蹄片30滑接於車輪1的圓盤1A而對圓盤1A賦予摩擦力,對車輪1之旋轉進行制動。 The brake caliper device 100 is a brake device for a railway vehicle that uses air as an actuating fluid. The brake caliper device 100 applies a frictional force to the disk 1A by sliding the brake shoe 30 to the disk 1A of the wheel 1, and brakes the rotation of the wheel 1.

煞車卡鉗裝置100具備卡鉗本體10、支撐卡鉗本體10且固定於未圖示之台車(車體)的支撐框20。且,煞車卡鉗裝置100具備:煞 車蹄片30,夾著車輪1且一對地設於卡鉗本體10使其相對向,能藉由滑接於車輪1的圓盤1A而賦予摩擦力;導板41,支撐煞車蹄片30;帶動銷51,進退自如地設於卡鉗本體10且支撐導板41;擠壓機構60,藉由空氣壓將煞車蹄片30向圓盤1A擠壓。 The brake caliper device 100 includes a caliper body 10, a support frame 20 that supports the caliper body 10 and is fixed to a trolley (vehicle body) (not shown). Moreover, the brake caliper device 100 is provided with: The shoe piece 30 is disposed on the caliper body 10 with the wheel 1 interposed therebetween, and can be frictionally biased by the disk 1A of the wheel 1; the guide plate 41 supports the brake shoe 30; The driving pin 51 is provided to the caliper body 10 so as to be movable forward and backward, and supports the guide 41; and the pressing mechanism 60 presses the boring shoe 30 to the disk 1A by air pressure.

在車輪1的外側及內側的兩端面,形成煞車蹄片30滑接之圓盤1A。圓盤1A為與車輪1一同一體地旋轉之煞車圓盤。此外,在煞車卡鉗裝置100,圓盤1A一體形成於車輪1,但亦可將圓盤1A作為其它構件安裝於車輪1。 On both outer and inner end faces of the wheel 1, a disk 1A in which the brake shoe 30 is slid is formed. The disk 1A is a brake disk that rotates in the same manner as the wheel 1. Further, in the brake caliper device 100, the disk 1A is integrally formed on the wheel 1, but the disk 1A may be attached to the wheel 1 as another member.

如圖1所示,卡鉗本體10具備:第1卡鉗臂11及第2卡鉗臂12,跨越車輪1地延設;卡鉗軛13,連結此等卡鉗臂11、12;托架14,自卡鉗軛13延設至車輪1側的相反側。卡鉗本體10透過托架14安裝於支撐框20。 As shown in FIG. 1, the caliper body 10 includes a first caliper arm 11 and a second caliper arm 12 extending across the wheel 1, a caliper yoke 13 connecting the caliper arms 11, 12, and a bracket 14 from the caliper yoke. 13 is extended to the opposite side of the wheel 1 side. The caliper body 10 is attached to the support frame 20 through the bracket 14.

如圖1及圖2所示,卡鉗本體10的托架14跨越支承架20而相對向地形成,托架14及支撐框20透過上下一對之滑銷21連結。 As shown in FIGS. 1 and 2, the bracket 14 of the caliper body 10 is formed to face the support frame 20, and the bracket 14 and the support frame 20 are coupled by a pair of upper and lower slide pins 21.

滑銷21貫通支撐框20及卡鉗本體10的托架14而設置。滑銷21的兩端部連結於卡鉗本體10的托架14。卡鉗本體10透過滑銷21被支撐框20支撐成可往該滑銷21之軸方向移動(浮動支撐)。 The slide pin 21 is provided to penetrate the support frame 20 and the bracket 14 of the caliper body 10. Both ends of the slide pin 21 are coupled to the bracket 14 of the caliper body 10. The caliper body 10 is supported by the support frame 20 via the slide pin 21 so as to be movable in the axial direction of the slide pin 21 (floating support).

此外,位於支撐框20與托架14之間的滑銷21之露出部分由橡膠製的防塵罩(dust boot)22覆蓋,防止塵、埃等灰塵。。 Further, the exposed portion of the slide pin 21 located between the support frame 20 and the bracket 14 is covered by a dust boot 22 made of rubber to prevent dust such as dust and dust. .

煞車蹄片30相對向於車輪1的圓盤1A設於卡鉗本體10的第1卡鉗臂11及第2卡鉗臂12之分別的前端。煞車蹄片30具有滑接於車輪1之圓盤1A的來令片(lining)31。 The disc 1A facing the wheel 1 of the wheel 1 is provided at the respective distal ends of the first caliper arm 11 and the second caliper arm 12 of the caliper body 10. The brake shoe 30 has a lining 31 that is slidably attached to the disc 1A of the wheel 1.

第1卡鉗臂11側之煞車蹄片30透過擠壓機構60被擠壓成滑接於車輪1之圓盤1A。此煞車蹄片30,與設置來令片31之面為相反側之背面固定於導板41所構成。。在導板41,沿較長方向形成可與設於煞車蹄片30背面之卡合板32(參照圖1)卡合之卡合溝41A。導板41藉由後述之帶動銷51(參照圖3)被卡鉗本體10支撐。 The brake shoe 30 on the side of the first caliper arm 11 is pressed by the pressing mechanism 60 to be slid to the disk 1A of the wheel 1. The brake shoe 30 is fixed to the guide 41 by a back surface on the opposite side to the surface on which the sheet 31 is provided. . In the guide plate 41, an engagement groove 41A engageable with the engagement plate 32 (see Fig. 1) provided on the back surface of the brake shoe 30 is formed in the longitudinal direction. The guide plate 41 is supported by the caliper body 10 by a driving pin 51 (see FIG. 3) which will be described later.

在上述煞車卡鉗裝置100,當受擠壓機構60擠壓的第1卡鉗臂11側之煞車蹄片30滑接於車輪1的一圓盤1A,則卡鉗本體10相對於支撐框20往滑銷21的軸方向移動,第2卡鉗臂12側之煞車蹄片30滑接於車輪1的另一圓盤1A。而,藉由2個煞車蹄片30的來令片31銜接於圓盤1A時產生的摩擦力,對車輪1的旋轉進行制動。 In the above-described brake caliper device 100, when the brake shoe 30 on the side of the first caliper arm 11 pressed by the pressing mechanism 60 is slidably attached to a disk 1A of the wheel 1, the caliper body 10 is slid with respect to the support frame 20 When the axial direction of 21 moves, the brake shoe 30 on the side of the second caliper arm 12 is slidably attached to the other disk 1A of the wheel 1. On the other hand, the rotation of the wheel 1 is braked by the frictional force generated when the two pieces of the brake shoe 30 are engaged with the disk 1A.

接下來,參照圖3,針對卡鉗本體10之第1卡鉗臂11的內部構造進行說明。 Next, an internal structure of the first caliper arm 11 of the caliper body 10 will be described with reference to Fig. 3 .

在卡鉗本體10的第1卡鉗臂11之前端部分,設置上下一對之調節器50、位於此等調節器50之間的擠壓機構60。 At the front end portion of the first caliper arm 11 of the caliper body 10, a pair of upper and lower adjusters 50 and a pressing mechanism 60 between the adjusters 50 are provided.

調節器50調整面向於車輪1之圓盤1A之煞車蹄片30的初始位置。調節器50藉由錨栓(anchor bolt)52而分別安裝於第1卡鉗臂11的上端部及下端部。 The adjuster 50 adjusts the initial position of the kick shoe 30 facing the disc 1A of the wheel 1. The adjuster 50 is attached to the upper end portion and the lower end portion of the first caliper arm 11 by an anchor bolt 52, respectively.

調節器50具備:藉由錨栓52固定於卡鉗本體10的銷承托部53、相對於銷承托部53進退自如地設置且相對於卡鉗本體10支撐煞車蹄片30的帶動銷51、在往銷承托部53內進入的方向對帶動銷51彈壓的復原彈簧54。 The adjuster 50 includes a pin receiving portion 53 that is fixed to the caliper body 10 by the anchor 52, and a driving pin 51 that is provided to be detachably provided with respect to the pin receiving portion 53 and that supports the boring shoe 30 with respect to the caliper body 10, The return spring 54 that biases the driving pin 51 in the direction in which the pin receiving portion 53 enters.

帶動銷51形成為有底圓筒狀構件,進退自如地設於銷承托 部53內。 The driving pin 51 is formed as a bottomed cylindrical member, and is provided to the pin support freely and retractably. In section 53.

位於第1卡鉗臂11之上端部的帶動銷51具有自外周面向徑方向突出的凸緣部51A。於導板41之上端部分形成供帶動銷51插通的插通孔41B,在此插通孔41B的周圍形成與帶動銷51之凸緣部51A嵌合的嵌合槽41C。上端側之帶動銷51藉由凸緣部51A嵌於導板41的嵌合槽41C而支撐導板41。 The driving pin 51 located at the upper end portion of the first caliper arm 11 has a flange portion 51A that protrudes in the radial direction from the outer circumferential surface. An insertion hole 41B through which the driving pin 51 is inserted is formed in the upper end portion of the guide plate 41, and a fitting groove 41C fitted to the flange portion 51A of the driving pin 51 is formed around the insertion hole 41B. The driving pin 51 on the upper end side supports the guide 41 by the flange portion 51A being fitted into the fitting groove 41C of the guide 41.

位於第1卡鉗臂11之下端部的帶動銷51具有凹設於外周面的環狀溝部51B。於導板41之下端部分形成供帶動銷51插通的U字狀缺口部41D,此缺口部41D的一部分卡合於帶動銷51的環狀溝部51B。下端側之帶動銷51藉由導板41之缺口部41D卡合於環狀溝部51B支撐導板41。 The driving pin 51 located at the lower end portion of the first caliper arm 11 has an annular groove portion 51B recessed in the outer peripheral surface. A U-shaped notch portion 41D through which the driving pin 51 is inserted is formed in a lower end portion of the guide plate 41, and a part of the notch portion 41D is engaged with the annular groove portion 51B of the driving pin 51. The driving pin 51 on the lower end side is supported by the annular groove portion 51B by the notch portion 41D of the guide plate 41 to support the guide plate 41.

上下一對之帶動銷51在煞車蹄片30接近於圓盤1A時,藉由與煞車蹄片30一同移位的導板41以自銷承托部53退出的方式抽出。帶動銷51在煞車蹄片30滑接於圓盤1A的制動時抵抗欲使煞車蹄片30在圓周方向上移動的力而保持煞車蹄片30。 When the brake shoe 30 is close to the disk 1A, the pair of upper and lower driving pins 51 are pulled out by the guide 41 which is displaced together with the brake shoe 30. The driving pin 51 holds the brake shoe 30 against the force to move the brake shoe 30 in the circumferential direction when the brake shoe 30 is slidably engaged with the disk 1A.

在帶動銷51的內部設置復原彈簧54。復原彈簧54例如構成為螺旋彈簧。復原彈簧54為,當由制動狀態成為非制動狀態時藉由其彈壓力使帶動銷51恢復至初始位置的彈壓構件。 A return spring 54 is provided inside the driving pin 51. The return spring 54 is configured, for example, as a coil spring. The return spring 54 is an elastic member that returns the driven pin 51 to the initial position by the elastic pressure when the brake state is changed to the non-braking state.

此外,帶動銷51為,在制動時露出於外部的部分被橡膠製的防塵罩55所覆蓋地構成。因此,能防止塵、埃等灰塵進入於銷承托部53內。 Further, the driving pin 51 is configured such that a portion exposed to the outside during braking is covered by a rubber dust cover 55. Therefore, it is possible to prevent dust such as dust and dust from entering the pin receiving portion 53.

擠壓機構60具備:形成於卡鉗本體10之第1卡鉗臂11的缸體61、相對於缸體61進退自如地設置的活塞70、以在抵接於活塞70之 背面的狀態於卡鉗本體10內設置膜片63使其區分形成壓力室62、在固定於活塞70的狀態被帶動銷51支撐的活塞板64、配設於活塞板64的前面之中間構件65。 The pressing mechanism 60 includes a cylinder 61 formed in the first caliper arm 11 of the caliper body 10, and a piston 70 that is provided to be retractable with respect to the cylinder 61 so as to abut against the piston 70. In the state of the back surface, the diaphragm 63 is provided in the caliper body 10 so as to be divided into a pressure chamber 62, a piston plate 64 supported by the driving pin 51 in a state of being fixed to the piston 70, and an intermediate member 65 disposed on the front surface of the piston plate 64.

擠壓機構60藉由調整壓力室62內的空氣壓使膜片63彈性變形,使活塞70相對於缸體61進退。在制動時,擠壓機構60將活塞70自缸體61退出,透過活塞板64、中間構件65及導板41將煞車蹄片30向車輪1的圓盤1A擠壓。 The pressing mechanism 60 elastically deforms the diaphragm 63 by adjusting the air pressure in the pressure chamber 62 to advance and retract the piston 70 with respect to the cylinder 61. At the time of braking, the pressing mechanism 60 withdraws the piston 70 from the cylinder 61, and presses the brake shoe 30 toward the disk 1A of the wheel 1 through the piston plate 64, the intermediate member 65, and the guide 41.

缸體61形成為略橢圓狀,在缸體61內收容活塞70。將活塞70的背面側之開口端閉塞的卡鉗罩(caliper cover)66透過螺栓67固定於缸體61。 The cylinder 61 is formed in a slightly elliptical shape, and the piston 70 is accommodated in the cylinder 61. A caliper cover 66 that closes the open end of the piston 70 on the back side is fixed to the cylinder 61 via a bolt 67.

膜片63例如為橡膠製的彈性膜。膜片63其外緣部63A在由缸體61的端面(edge face)及卡鉗罩66的端面夾住的狀態下配設於活塞70的背面側。藉由膜片63及卡鉗罩66區分形成壓力室62。膜片63根據壓力室62內的空氣壓彈性變形,使活塞70進退。此外,壓力室62穿過通孔68(參照圖2)連接於外部的空氣壓供給源。 The diaphragm 63 is, for example, an elastic film made of rubber. The outer edge portion 63A of the diaphragm 63 is disposed on the back side of the piston 70 in a state of being sandwiched by the end face of the cylinder 61 and the end surface of the caliper cover 66. The pressure chamber 62 is formed by the diaphragm 63 and the caliper cover 66. The diaphragm 63 is elastically deformed in accordance with the air pressure in the pressure chamber 62 to advance and retract the piston 70. Further, the pressure chamber 62 is connected to the external air pressure supply source through the through hole 68 (refer to FIG. 2).

膜片63具有外緣部63A、抵接於活塞70的背面之抵接部63B、連續並形成於外緣部63A與抵接部63B之間的翻折部63C。 The diaphragm 63 has an outer edge portion 63A, an abutting portion 63B that abuts against the back surface of the piston 70, and a folded portion 63C that is continuously formed between the outer edge portion 63A and the abutting portion 63B.

膜片63的外緣部63A由缸體61及卡鉗罩66夾持。外緣部63A發揮作為密封構件之功能,因此能確保壓力室62的氣密性。 The outer edge portion 63A of the diaphragm 63 is sandwiched by the cylinder 61 and the caliper cover 66. Since the outer edge portion 63A functions as a sealing member, the airtightness of the pressure chamber 62 can be ensured.

膜片63的翻折部63C位於缸體61與活塞70之間的間隙內。翻折部63C為根據壓力室62內之空氣壓,可變形為翻折狀態與伸長狀態地構成。 The folded portion 63C of the diaphragm 63 is located in the gap between the cylinder 61 and the piston 70. The folded portion 63C is configured to be deformable into a folded state and an extended state according to the air pressure in the pressure chamber 62.

膜片63的抵接部63B抵接於活塞70的背面,根據壓力室62內的空氣壓擠壓活塞70。若壓力室62內的空氣壓提高而膜片63膨脹,則受抵接部63B擠壓之活塞70往退出方向移動。 The abutting portion 63B of the diaphragm 63 abuts against the back surface of the piston 70, and presses the piston 70 in accordance with the air pressure in the pressure chamber 62. When the air pressure in the pressure chamber 62 is increased and the diaphragm 63 is expanded, the piston 70 pressed by the abutting portion 63B moves in the withdrawal direction.

活塞70係略橢圓狀的板構件。活塞70藉由膜片63的抵接部63B及翻折部63C保持於缸體61內。於活塞70與缸體61之間設置防塵罩69。防塵罩69構成為橡膠製的蛇腹狀筒構件。防塵罩69之一端固定於缸體61的前側(車輪側)之開口端外周,防塵罩69之另一端固定於活塞70的前端外周(車輪側外周)。藉由防塵罩69能防止塵、埃等灰塵進入缸體61內。 The piston 70 is a slightly elliptical plate member. The piston 70 is held in the cylinder 61 by the abutting portion 63B of the diaphragm 63 and the folded portion 63C. A dust cover 69 is provided between the piston 70 and the cylinder 61. The dust cover 69 is configured as a rubber bellows member. One end of the dust cover 69 is fixed to the outer periphery of the open end of the front side (wheel side) of the cylinder 61, and the other end of the dust cover 69 is fixed to the outer periphery of the front end of the piston 70 (the outer circumference of the wheel side). Dust, dust, and the like can be prevented from entering the cylinder 61 by the dust cover 69.

於活塞70的前面安裝活塞板64。活塞板64為,與導板41平行地設置之板構件。活塞板64及活塞70藉由使配設於活塞板64之前面側的螺栓81(內六角埋頭螺栓(Hexagon socket countersunk head screw))與配設於活塞70之背面側的螺帽82螺合而互相地緊固。 A piston plate 64 is mounted on the front of the piston 70. The piston plate 64 is a plate member provided in parallel with the guide plate 41. The piston plate 64 and the piston 70 are screwed together with a bolt 81 (a Hexagon socket countersunk head screw) disposed on the front surface side of the piston plate 64 and a nut 82 disposed on the back side of the piston 70. Fasten each other.

在活塞板64的前面,形成兩個可收容中間構件65及螺栓81之頭部的第1收容凹部64A。且,在活塞70的背面,在與第1收容凹部64A相對向的位置形成可收容螺栓81之螺絲部及螺帽82的第2收容凹部71。於第1收容凹部64A及第2收容凹部71的底面,形成供螺栓81之軸部分插通的插通孔64B、71A。 On the front surface of the piston plate 64, two first housing recesses 64A that can accommodate the intermediate member 65 and the head of the bolt 81 are formed. Further, a second housing recess 71 that can accommodate the screw portion of the bolt 81 and the nut 82 is formed at a position facing the first housing recess 64A on the back surface of the piston 70. Insertion holes 64B and 71A through which the shaft portions of the bolts 81 are inserted are formed in the bottom surfaces of the first housing recess 64A and the second housing recess 71.

在螺栓81的頭部配置於第1收容凹部64A的底部分之狀態下,螺栓81的螺絲部穿過插通孔64B、71A突出於構成為空氣室的第2收容凹部71內。配置於第2收容凹部71的底部分之螺帽82螺合於上述突出之螺栓81的螺絲部。於螺帽82與第2收容凹部71的底面之間,夾入墊圈 83與圓形簧(disc spring)84,以防螺栓81與螺帽82鬆動。此外,於第2收容凹部71的開口端嵌入有蓋構件72,藉由蓋構件72閉塞第2收容凹部71。此外,墊圈83係形成為圓錐狀的錐形墊圈(tapered washer),圓形簧84係形成為圓錐狀的圓形簧。 In a state where the head of the bolt 81 is disposed at the bottom portion of the first housing recess 64A, the screw portion of the bolt 81 protrudes through the insertion holes 64B and 71A in the second housing recess 71 configured as an air chamber. The nut 82 disposed at the bottom portion of the second housing recess 71 is screwed to the screw portion of the protruding bolt 81. A gasket is interposed between the nut 82 and the bottom surface of the second receiving recess 71 83 and a disc spring 84 to prevent the bolt 81 and the nut 82 from loosening. Further, a cover member 72 is fitted into the opening end of the second housing recess 71, and the second housing recess 71 is closed by the cover member 72. Further, the gasket 83 is formed into a conical tapered washer, and the circular spring 84 is formed into a conical circular spring.

藉由上述配設於第1收容凹部64A內的螺栓81與配設於第2收容凹部71內的螺帽82螺合,將活塞板64固定於活塞70的前面側。 The bolt 81 disposed in the first housing recess 64A is screwed into the nut 82 disposed in the second housing recess 71 to fix the piston plate 64 to the front side of the piston 70.

且,於活塞板64的上端部分形成供上側之帶動銷51插入的插入孔64C,於活塞板64的下端部分形成供下側之帶動銷51插入的插入孔64C。活塞板64透過插入孔64C滑動自如地被帶動銷51支撐。活塞板64藉由帶動銷51支撐兩端之插入孔64C,而規定在缸體61內之活塞70的位置。 Further, an insertion hole 64C into which the upper driving pin 51 is inserted is formed in the upper end portion of the piston plate 64, and an insertion hole 64C into which the lower driving pin 51 is inserted is formed in the lower end portion of the piston plate 64. The piston plate 64 is slidably supported by the driving pin 51 through the insertion hole 64C. The piston plate 64 defines the position of the piston 70 in the cylinder 61 by the driving pin 51 supporting the insertion holes 64C at both ends.

中間構件65為,由導板41及活塞板64夾住的構件,比較活塞70、活塞板64,由熱傳導率低的材質所形成之略圓板狀之斷熱構件。中間構件65例如由將玻璃纖維進行樹脂鑄模(mold)後之材料形成。 The intermediate member 65 is a member sandwiched between the guide plate 41 and the piston plate 64, and compares the piston 70 and the piston plate 64 with a substantially disk-shaped heat-dissipating member formed of a material having a low thermal conductivity. The intermediate member 65 is formed, for example, of a material obtained by resin-molding glass fibers.

中間構件65以一部分收容於第1收容凹部64A內之狀態配設於活塞板64與導板41之間。在配設於第1收容凹部64A內的狀態下,中間構件65的一個面抵接於導板41的背面,中間構件65的另一面抵接於螺栓81頭部的端面。中間構件65為了阻斷向活塞70及膜片63之導熱、即提高斷熱效果,具有貫通形成於中間構件65之厚度方向的穴部65A。因此,來自煞車蹄片30的熱穿過穴部65A以外的中間構件65向活塞70側傳遞。 The intermediate member 65 is disposed between the piston plate 64 and the guide plate 41 in a state in which a part of the intermediate member 65 is housed in the first housing recess 64A. In a state of being disposed in the first housing recess 64A, one surface of the intermediate member 65 abuts against the back surface of the guide 41, and the other surface of the intermediate member 65 abuts against the end surface of the head of the bolt 81. The intermediate member 65 has a hole portion 65A penetrating in the thickness direction of the intermediate member 65 in order to block heat conduction to the piston 70 and the diaphragm 63, that is, to improve the heat-dissipating effect. Therefore, heat from the brake shoe 30 is transmitted to the piston 70 side through the intermediate member 65 other than the pocket portion 65A.

第1收容凹部64A的深度設定為小於在該深度方向之中間構件65的厚度。而,中間構件65被設置成從第1收容凹部64A突出,藉 此,於活塞板64與導板41之間形成間隙42。 The depth of the first housing recess 64A is set to be smaller than the thickness of the intermediate member 65 in the depth direction. Further, the intermediate member 65 is provided to protrude from the first housing recess 64A, Thus, a gap 42 is formed between the piston plate 64 and the guide plate 41.

如上所述,活塞板64及導板41僅透過中間構件65連接,且在活塞板64與導板41之間形成間隙42,因此,煞車蹄片30與圓盤1A在滑接時所產生的摩擦熱難以傳遞至活塞70及膜片63。 As described above, the piston plate 64 and the guide plate 41 are connected only through the intermediate member 65, and a gap 42 is formed between the piston plate 64 and the guide plate 41, so that the brake shoe 30 and the disk 1A are generated when sliding. Friction heat is difficult to transfer to the piston 70 and the diaphragm 63.

且,活塞板64及活塞70為,被構成為在活塞板64與活塞70之間形成空氣層90。空氣層90設於除活塞板64與活塞70的連結位置以外的位置。空氣層90作為斷熱層發揮功能,因此,煞車蹄片30與圓盤1A在滑接時所產生的摩擦熱難以傳遞至活塞70及膜片63。 Further, the piston plate 64 and the piston 70 are configured to form an air layer 90 between the piston plate 64 and the piston 70. The air layer 90 is provided at a position other than the connection position of the piston plate 64 and the piston 70. Since the air layer 90 functions as a heat insulating layer, it is difficult to transmit the frictional heat generated when the brake shoe 30 and the disk 1A are slid to the piston 70 and the diaphragm 63.

接下來,參照圖1及圖3,針對煞車卡鉗裝置100的作用進行說明。 Next, the operation of the brake caliper device 100 will be described with reference to Figs. 1 and 3 .

若於鐵道車輛行走時由駕駛員等進行制動操作,則由空氣壓供給源向煞車卡鉗裝置100的壓力室62供給空氣,壓力室62內的空氣壓提高。若如上述空氣壓提高則膜片63會膨脹,受膜片63之抵接部63B擠壓的活塞70向車輪1的圓盤1A側移動。若如上述活塞70移動,則煞車蹄片30亦透過活塞板64、中間構件65、及導板41向車輪1的圓盤1A側移動。此時,支撐導板41的帶動銷51亦由銷承托部53抽出地移動。 When the brake operation is performed by the driver or the like while the railway vehicle is traveling, the air pressure supply source supplies air to the pressure chamber 62 of the brake caliper device 100, and the air pressure in the pressure chamber 62 is increased. When the air pressure is increased as described above, the diaphragm 63 expands, and the piston 70 pressed by the abutting portion 63B of the diaphragm 63 moves toward the disk 1A side of the wheel 1. When the piston 70 moves, the brake shoe 30 also moves toward the disk 1A side of the wheel 1 through the piston plate 64, the intermediate member 65, and the guide 41. At this time, the driving pin 51 of the support guide 41 is also moved by the pin receiving portion 53 to be extracted.

若藉由活塞70的移動使第1卡鉗臂11側之煞車蹄片30滑接於車輪1的一圓盤1A,則卡鉗本體10相對於支撐框20在滑銷21的軸方向移動,且第2卡鉗臂12側之煞車蹄片30滑接於車輪1的另一圓盤1A。而,藉由在煞車蹄片30的來令片31滑接於圓盤1A時所產生的摩擦力,對車輪1的旋轉進行制動。 When the brake shoe 30 on the first caliper arm 11 side is slidably attached to a disk 1A of the wheel 1 by the movement of the piston 70, the caliper body 10 moves in the axial direction of the slide pin 21 with respect to the support frame 20, and The brake shoe 30 on the side of the caliper arm 12 is slidably attached to the other disk 1A of the wheel 1. On the other hand, the rotation of the wheel 1 is braked by the frictional force generated when the blade 31 is slidably attached to the disk 1A.

在煞車卡鉗裝置100,活塞板64及導板41僅透過中間構件 65連接,於活塞板64與導板41之間形成間隙42,因此,摩擦熱向活塞70及膜片63的傳遞受到抑制。 In the brake caliper device 100, the piston plate 64 and the guide plate 41 only pass through the intermediate member The connection 65 forms a gap 42 between the piston plate 64 and the guide 41, so that the transfer of frictional heat to the piston 70 and the diaphragm 63 is suppressed.

另一方面,若由駕駛員等解除制動操作,則壓力室62內的空氣透過通孔68排出,膜片63收縮。此時,藉由設於調節器50內部的復原彈簧54之彈壓力(復原力),帶動銷51被拉回進入銷承托部53。藉此,活塞70移動至制動前的初始位置,煞車蹄片30由車輪1的圓盤1A分開。其結果,車輪1不受煞車卡鉗裝置100的影響而能夠旋轉。 On the other hand, when the brake operation is released by the driver or the like, the air in the pressure chamber 62 is discharged through the through hole 68, and the diaphragm 63 is contracted. At this time, the driving pin 51 is pulled back into the pin receiving portion 53 by the elastic pressure (restoring force) of the return spring 54 provided inside the adjuster 50. Thereby, the piston 70 is moved to the initial position before braking, and the brake shoe 30 is separated by the disk 1A of the wheel 1. As a result, the wheel 1 can be rotated without being affected by the brake caliper device 100.

根據上述之本實施形態之煞車卡鉗裝置100,可獲得以下之效果。 According to the brake caliper device 100 of the present embodiment described above, the following effects can be obtained.

在煞車卡鉗裝置100,支撐煞車蹄片30的導板41與固定於活塞70的活塞板64透過中間構件65連接。如上述以中間構件65介於其中,於活塞板64與導板41之間形成間隙42。藉由此間隙42,由車輪1之圓盤1A與煞車蹄片30的滑接所產生的摩擦熱難以傳遞至活塞70。藉此,能抑制摩擦熱傳遞至配設於活塞70背面的膜片63。藉由抑制摩擦熱向膜片63的傳遞,即便在煞車蹄片30的制動力高於以往的情況下,亦能防止膜片63的熱劣化。 In the brake caliper device 100, the guide 41 supporting the brake shoe 30 and the piston plate 64 fixed to the piston 70 are connected through the intermediate member 65. As described above, the intermediate member 65 is interposed therebetween, and a gap 42 is formed between the piston plate 64 and the guide plate 41. By this gap 42, the frictional heat generated by the sliding of the disk 1A of the wheel 1 and the brake shoe 30 is difficult to transmit to the piston 70. Thereby, frictional heat can be suppressed from being transmitted to the diaphragm 63 disposed on the back surface of the piston 70. By suppressing the transmission of frictional heat to the diaphragm 63, even when the braking force of the brake shoe 30 is higher than in the conventional case, thermal deterioration of the diaphragm 63 can be prevented.

中間構件65被構成為斷熱構件,因此更進一步地能夠抑制摩擦熱向膜片63的傳遞。 Since the intermediate member 65 is configured as a heat-dissipating member, it is possible to further suppress the transfer of frictional heat to the diaphragm 63.

於活塞板64形成可收容中間構件65的第1收容凹部64A,因此,能夠容易地將中間構件65配置於活塞板64與導板41之間。 Since the first housing recessed portion 64A that can accommodate the intermediate member 65 is formed in the piston plate 64, the intermediate member 65 can be easily disposed between the piston plate 64 and the guide plate 41.

第1收容凹部64A的深度設定為小於在該深度方向之中間構件65的厚度,中間構件65被設置成從第1收容凹部64A突出。藉此, 可於活塞板64與導板41之間確實地形成間隙42。 The depth of the first housing recess 64A is set to be smaller than the thickness of the intermediate member 65 in the depth direction, and the intermediate member 65 is provided to protrude from the first housing recess 64A. With this, A gap 42 can be surely formed between the piston plate 64 and the guide plate 41.

中間構件65具有貫通形成於厚度方向的穴部65A,因此,能提高中間構件65的斷熱性能。來自煞車蹄片30的熱透過穴部65A以外的中間構件65向活塞70側傳遞,因此,能更進一步地抑制摩擦熱向膜片63的傳遞。 Since the intermediate member 65 has the hole portion 65A formed to penetrate in the thickness direction, the heat-insulating performance of the intermediate member 65 can be improved. Since the intermediate member 65 other than the heat transmitting hole portion 65A from the brake shoe 30 is transmitted to the piston 70 side, the transfer of the friction heat to the diaphragm 63 can be further suppressed.

活塞板64透過配置於活塞板64之第1收容凹部64A的底部之螺栓81與配置於活塞70之第2收容凹部71的底部之螺帽82,安裝於活塞70的前面。摩擦熱的一部分透過中間構件65、螺栓81、螺帽82、及活塞70傳遞至膜片63。然而,螺栓81的螺絲部及螺帽82收容於第2收容凹部71內,因此,由螺栓81傳遞至螺帽82的熱不會直接傳遞至膜片63。因此,能更進一步抑制摩擦熱向膜片63的傳遞。 The piston plate 64 is attached to the front surface of the piston 70 through a bolt 81 disposed at the bottom of the first housing recess 64A of the piston plate 64 and a nut 82 disposed at the bottom of the second housing recess 71 of the piston 70. A portion of the frictional heat is transmitted to the diaphragm 63 through the intermediate member 65, the bolt 81, the nut 82, and the piston 70. However, since the screw portion and the nut 82 of the bolt 81 are housed in the second housing recess 71, the heat transmitted from the bolt 81 to the nut 82 is not directly transmitted to the diaphragm 63. Therefore, the transfer of the frictional heat to the diaphragm 63 can be further suppressed.

於螺帽82與第2收容凹部71的底面之間夾入圓形簧84,螺帽82透過圓形簧84螺合於螺栓81。在未使用圓形簧84之情況,螺帽82的端面整體接觸於第2收容凹部71的底面,但在圓形簧84介於螺帽82與第2收容凹部71的底面之間的情況,因圓形簧84為圓錐形狀,故僅螺帽82的端面之一部分接觸於圓形簧84。因此,由螺栓81傳遞至螺帽82的熱難以傳遞至活塞70,能更進一步地抑制摩擦熱向膜片63的傳遞。且,於螺栓81及螺帽82反復輸入車輛的振動或摩擦熱,但藉由圓形簧84的彈簧作用將外力等吸收,而能防止螺栓81與螺帽82之鬆動。 A circular spring 84 is interposed between the nut 82 and the bottom surface of the second housing recess 71, and the nut 82 is screwed to the bolt 81 via the circular spring 84. When the circular spring 84 is not used, the entire end surface of the nut 82 is in contact with the bottom surface of the second housing recess 71. However, when the circular spring 84 is interposed between the nut 82 and the bottom surface of the second housing recess 71, Since the circular spring 84 has a conical shape, only one of the end faces of the nut 82 is in contact with the circular spring 84. Therefore, heat transmitted from the bolt 81 to the nut 82 is hard to be transmitted to the piston 70, and the transfer of frictional heat to the diaphragm 63 can be further suppressed. Further, the vibration of the vehicle or the frictional heat is repeatedly input to the bolt 81 and the nut 82. However, the external force or the like is absorbed by the spring action of the circular spring 84, and the looseness of the bolt 81 and the nut 82 can be prevented.

此外,第2收容凹部71形成為空氣室,因此傳遞至收容於第2收容凹部71內之螺帽82的熱難以傳遞至膜片63,能更進一步地抑制摩擦熱向膜片63的傳遞。 Further, since the second housing recess 71 is formed as an air chamber, heat transmitted to the nut 82 accommodated in the second housing recess 71 is hardly transmitted to the diaphragm 63, and the transfer of friction heat to the diaphragm 63 can be further suppressed.

以上,已針對本發明之實施形態進行了說明,但上述實施形態僅表示本發明之適用例的一部分,主旨並非將本發明之技術範圍限定於上述實施形態的具體構成。 Although the embodiments of the present invention have been described above, the above embodiments are only a part of the application examples of the present invention, and the technical scope of the present invention is not limited to the specific configuration of the above embodiments.

在煞車卡鉗裝置100,將螺栓81配設於活塞板64的第1收容凹部64A內,將螺帽82配設於活塞70的第2收容凹部71內,但並不限於此。例如,亦可將螺栓81配設於第2收容凹部71內,將螺帽82配設於第1收容凹部64A內。在此情況,於螺帽82與第1收容凹部64A的底面之間夾入墊圈83及圓形簧84,防止螺栓81與螺帽82之鬆動。 In the brake caliper device 100, the bolt 81 is disposed in the first housing recess 64A of the piston plate 64, and the nut 82 is disposed in the second housing recess 71 of the piston 70. However, the present invention is not limited thereto. For example, the bolt 81 may be disposed in the second housing recess 71, and the nut 82 may be disposed in the first housing recess 64A. In this case, the washer 83 and the circular spring 84 are interposed between the nut 82 and the bottom surface of the first housing recess 64A to prevent loosening of the bolt 81 and the nut 82.

且,在煞車卡鉗裝置100,中間構件65具有貫通於厚度方向的1個穴部65A,但穴部65A的形狀、數量並不限於此。因此,穴部65A亦可複數形成於一個中間構件65,形成為不貫通中間構件65的溝形狀亦可。 Further, in the brake caliper device 100, the intermediate member 65 has one hole portion 65A penetrating in the thickness direction, but the shape and number of the hole portions 65A are not limited thereto. Therefore, the hole portion 65A may be formed in plural in one intermediate member 65, and may be formed in a groove shape that does not penetrate the intermediate member 65.

而且,如圖4所示,在煞車卡鉗裝置100,於活塞70及活塞板64之間亦可介有斷熱體101。斷熱體101為,比較活塞70、活塞板64由熱傳導率低的材質所形成之略圓板狀的斷熱構件。斷熱體101例如由將玻璃纖維進行樹脂鑄模後之材料形成。斷熱體101設於活塞70與活塞板64的連結位置、活塞70之第2收容凹部71的前面與活塞板64之第1收容凹部64A的背面之間。斷熱體101具有供螺栓81之軸部分插通的插通孔101A。 Further, as shown in FIG. 4, in the brake caliper device 100, a heat insulator 101 may be interposed between the piston 70 and the piston plate 64. The heat insulator 101 is a substantially disk-shaped heat-dissipating member in which the piston 70 and the piston plate 64 are made of a material having a low thermal conductivity. The heat insulator 101 is formed, for example, of a material obtained by resin-molding glass fibers. The heat insulator 101 is provided between the connection position of the piston 70 and the piston plate 64, the front surface of the second housing recess 71 of the piston 70, and the back surface of the first housing recess 64A of the piston plate 64. The heat insulator 101 has an insertion hole 101A through which the shaft portion of the bolt 81 is inserted.

如上述藉由設置斷熱體101,摩擦熱難以由活塞板64傳遞至活塞70,能更進一步地抑制摩擦熱向膜片63的傳遞。 By providing the heat insulator 101 as described above, it is difficult for the friction heat to be transmitted from the piston plate 64 to the piston 70, and the transfer of the friction heat to the diaphragm 63 can be further suppressed.

本申請以在2012年8月6日向日本專利廳申請的JP2012-173814為基礎主張優先權,此等申請之全部內容以參照方式納入於本說明書。 The present application claims priority on the basis of the JP 2012-173814 filed on Jan.

1‧‧‧車輪 1‧‧‧ Wheels

1A‧‧‧圓盤 1A‧‧‧ disc

10‧‧‧卡鉗本體 10‧‧‧ caliper body

30‧‧‧煞車蹄片 30‧‧‧煞Cars

31‧‧‧來令片 31‧‧‧

32‧‧‧卡合板 32‧‧‧Plywood

41‧‧‧導板 41‧‧‧ Guide

41B‧‧‧插通孔 41B‧‧‧ inserted through hole

41C‧‧‧嵌合槽 41C‧‧‧ fitting slot

41D‧‧‧缺口部 41D‧‧‧Gap section

42‧‧‧間隙 42‧‧‧ gap

50‧‧‧調節器 50‧‧‧Regulator

51‧‧‧帶動銷 51‧‧‧Drive

51A‧‧‧凸緣部 51A‧‧‧Flange

51B‧‧‧環狀溝部 51B‧‧‧ annular groove

52‧‧‧錨栓 52‧‧‧ Anchor

53‧‧‧銷承托部 53‧‧‧ sales support department

54‧‧‧復原彈簧 54‧‧‧Restoring spring

55‧‧‧防塵罩 55‧‧‧ dust cover

60‧‧‧擠壓機構 60‧‧‧Extrusion mechanism

61‧‧‧缸體 61‧‧‧Cylinder block

62‧‧‧壓力室 62‧‧‧ Pressure chamber

63‧‧‧膜片 63‧‧‧ diaphragm

63A‧‧‧外緣部 63A‧‧‧The outer edge

63B‧‧‧抵接部 63B‧‧‧Apartment

63C‧‧‧翻折部 63C‧‧‧Folding

64‧‧‧活塞板 64‧‧‧ piston plate

64A‧‧‧第1收容凹部 64A‧‧‧1st containment recess

64B、71A‧‧‧通插孔 64B, 71A‧‧‧ through jack

64C‧‧‧插入孔 64C‧‧‧ insertion hole

65‧‧‧中間構件 65‧‧‧Intermediate components

65A‧‧‧穴部 65A‧‧‧

66‧‧‧卡鉗罩 66‧‧‧ caliper cover

67‧‧‧螺栓 67‧‧‧Bolts

69‧‧‧防塵罩 69‧‧‧ dust cover

70‧‧‧活塞 70‧‧‧Piston

71‧‧‧第2收容凹部 71‧‧‧2nd containment recess

72‧‧‧蓋構件 72‧‧‧Cover components

81‧‧‧螺栓 81‧‧‧ bolt

82‧‧‧螺帽 82‧‧‧ nuts

83‧‧‧墊圈 83‧‧‧Washers

84‧‧‧圓形簧 84‧‧‧round spring

90‧‧‧空氣層 90‧‧‧ air layer

100‧‧‧煞車卡鉗裝置 100‧‧‧ brake caliper device

Claims (12)

一種煞車卡鉗裝置,其藉由對與車輪一同旋轉之圓盤賦予摩擦力而對車輪進行制動,其特徵在於,具備:卡鉗本體,被車體支撐;煞車蹄片,能藉由滑接於上述圓盤而賦予摩擦力;導板,支撐上述煞車蹄片;帶動銷,支撐上述導板,且進退自如地設於上述卡鉗本體;活塞,進退自如地設於上述卡鉗本體;活塞板,固定於上述活塞的前面,且被上述帶動銷支撐;彈性膜,設於上述活塞之背面使得在上述卡鉗本體內區分形成壓力室,藉由該壓力室內的作動流體壓而彈性變形,透過上述活塞、上述活塞板及上述導板使上述煞車蹄片移動;以及中間構件,配設於上述活塞板與上述導板之間;上述中間構件介於上述活塞板與上述導板之間,藉此,在上述活塞板與上述導板之間形成間隙。 A brake caliper device that brakes a wheel by imparting a frictional force to a disk that rotates together with a wheel, and is characterized in that: a caliper body is supported by the vehicle body; and the brake shoe can be slid by the above a disc for imparting friction; a guide plate supporting the brake shoe; driving the pin to support the guide plate, and being freely disposed on the caliper body; the piston being freely disposed on the caliper body; the piston plate being fixed to The front surface of the piston is supported by the driving pin; the elastic film is disposed on the back surface of the piston to form a pressure chamber in the caliper body, and is elastically deformed by the operating fluid pressure in the pressure chamber, and passes through the piston, a piston plate and the guide plate move the brake shoe; and an intermediate member disposed between the piston plate and the guide plate; the intermediate member being interposed between the piston plate and the guide plate, thereby A gap is formed between the piston plate and the above-mentioned guide plate. 如申請專利範圍第1項之煞車卡鉗裝置,其中,上述活塞板具備收容上述中間構件的一部分之第1收容凹部。 The brake caliper device according to claim 1, wherein the piston plate includes a first housing recess that houses a part of the intermediate member. 如申請專利範圍第2項之煞車卡鉗裝置,其中,上述第1收容凹部的深度設定為小於在該深度方向之上述中間構件的厚度,上述中間構件設為由上述第1收容凹部突出,藉此,於上述活塞板與上述導板之間形成上述間隙。 The brake caliper device according to claim 2, wherein the depth of the first housing recess is set to be smaller than a thickness of the intermediate member in the depth direction, and the intermediate member is protruded by the first housing recess. The gap is formed between the piston plate and the guide plate. 如申請專利範圍第2項之煞車卡鉗裝置,其中,上述中間構件配設為 未收容於上述第1收容凹部之側的端面抵接於上述導板。 The brake caliper device of claim 2, wherein the intermediate member is configured An end surface that is not accommodated on the side of the first housing recess is in contact with the guide. 如申請專利範圍第1項之煞車卡鉗裝置,其中,上述中間構件具備用於控制熱傳遞的穴部,構成為使來自上述煞車蹄片之熱透過上述穴部以外的上述中間構件而向上述活塞側傳遞。 The brake caliper device according to claim 1, wherein the intermediate member includes a hole portion for controlling heat transfer, and the heat from the brake shoe is transmitted through the intermediate member other than the hole portion to the piston Side pass. 如申請專利範圍第1項之煞車卡鉗裝置,其中,上述中間構件為斷熱構件。 The brake caliper device of claim 1, wherein the intermediate member is a heat-dissipating member. 如申請專利範圍第2項之煞車卡鉗裝置,其中,於上述活塞的背面,在與上述第1收容凹部對應之位置形成第2收容凹部,上述活塞板及上述活塞透過配置於上述第1收容凹部及上述第2收容凹部之一底部的螺栓與配置於另一底部的螺帽而互相地緊固。 The brake caliper device according to claim 2, wherein a second housing recess is formed at a position corresponding to the first housing recess on a rear surface of the piston, and the piston plate and the piston are transmitted through the first housing recess The bolt at the bottom of one of the second receiving recesses and the nut disposed at the other bottom are fastened to each other. 如申請專利範圍第7項之煞車卡鉗裝置,其中,上述螺帽透過圓形簧而螺合於上述螺栓。 The brake caliper device of claim 7, wherein the nut is screwed to the bolt by a circular spring. 如申請專利範圍第7項之煞車卡鉗裝置,其中,上述第2收容凹部構成為空氣室。 The brake caliper device according to claim 7, wherein the second housing recess is configured as an air chamber. 如申請專利範圍第1項之煞車卡鉗裝置,其中,上述活塞及上述活塞板透過斷熱體連結。 The brake caliper device of claim 1, wherein the piston and the piston plate are coupled by a heat insulator. 如申請專利範圍第1項之煞車卡鉗裝置,其中,於上述活塞與上述活塞板之間進而形成空氣層。 The brake caliper device of claim 1, wherein an air layer is further formed between the piston and the piston plate. 如申請專利範圍第1項之煞車卡鉗裝置,其中,進而具備:缸體,設於上述卡鉗本體,收容上述活塞;以及防塵罩,設於上述缸體與上述活塞之間;上述防塵罩形成為筒狀構件, 上述防塵罩的一端固定於上述缸體的前端外周,另一端固定於上述活塞的前端外周。 The brake caliper device according to claim 1, further comprising: a cylinder provided in the caliper body to accommodate the piston; and a dust cover provided between the cylinder and the piston; wherein the dust cover is formed Cylindrical member, One end of the dust cover is fixed to the outer periphery of the front end of the cylinder, and the other end is fixed to the outer periphery of the front end of the piston.
TW102128064A 2012-08-06 2013-08-06 Brake calipers TWI526353B (en)

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WO2014024775A1 (en) 2014-02-13
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CN104169607B (en) 2016-08-24
JP5845153B2 (en) 2016-01-20
US9651106B2 (en) 2017-05-16
EP2811196A1 (en) 2014-12-10
RU2014136203A (en) 2016-03-27
EP2811196A4 (en) 2016-01-27
CN104169607A (en) 2014-11-26
RU2583244C2 (en) 2016-05-10
IN2014KN02897A (en) 2015-05-08
KR101620253B1 (en) 2016-05-12
KR20140135201A (en) 2014-11-25
CA2866371C (en) 2016-06-21

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