TW201404589A - Medical grade flame-resistant fabric and manufacturing method thereof - Google Patents

Abstract

The instant disclosure relates to a manufacturing method of medical grade flame-resistant fabric. The first is providing a base fabric having a burnishing surface. The next step is forming a gluing layer on the burnishing surface of the base fabric, wherein the gluing layer comprises polyurethane. The last step is forming a surface layer on the gluing layer, where the surface layer comprises polycarbonate.

Description

Medical moisture permeable fireproof fabric and manufacturing method thereof

The present invention relates to a fireproof fabric, and more particularly to a fire permeable fabric for medical use which is compatible with both moisture permeability and flame resistance.

Polymer materials have been widely used in people's livelihood, national defense and industry for a long time. It is closely related to it in daily life, but polymer has a fatal weakness, which is flammable or flammable, so flame retardant technology has become an important issue. . Materials that are prone to fire, such as curtains, tablecloths, tapes, or clothing, usually contain some flame retardant in these fabrics to reduce the chance of fire.

In general, polyester and polyether PU resins cannot be subjected to high temperature washing after processing on fabrics, resulting in delamination of fabrics after high temperature water washing. In order to improve the flame resistance of fabrics, the prior art is A fabric treated with a polyurethane resin is added using a phosphorus-nitrogen-based, non-environmental bromine flame retardant. However, the biocompatibility (ISO 10993-5) of the above additives is inferior, and the conventional processing method also increases the material cost problem, which is disadvantageous for mass production.

In view of this, the inventors have finally obtained a practical invention based on the experience of manufacturing and designing related products for many years, and after detailed design and careful evaluation of the above objectives.

In order to produce a functional woven fabric having better flame resistance and moisture permeability, the present invention provides a method for producing a fire permeable fabric for medical use.

According to a specific embodiment of the present invention, the method for manufacturing a moisture permeable fireproof fabric comprises the steps of: first providing a base fabric, and forming a calendering surface on the base fabric, and then forming an adhesive layer on the base The calendered surface of the cloth, wherein the adhesive layer comprises a two-component polyurethane resin, and finally a layer is formed on the adhesive layer, wherein the top layer comprises a liquid polycarbonate resin.

According to the above manufacturing method, the moisture permeable fireproof cloth comprises a base fabric, an adhesive layer and a layer, wherein the base fabric has a calendering surface, and the adhesive layer is disposed on the calendering surface of the base fabric. The invention comprises a two-component polyurethane resin, the top layer is disposed on the adhesive layer and comprises a liquid type polycarbonate resin.

In summary, the manufacturing method of the present invention can produce a fabric having better flame resistance and moisture permeability, which does not cause interlayer peeling after high-temperature water washing; further, since the cloth has better The biocompatibility is not easy to cause harm to the human body, and the safety of use can be greatly improved; in addition, the manufacturing method does not need to add a high-cost additive, so it has a cost advantage and can be applied to mass production.

The purpose of the present invention, the technical contents, and the effects to be achieved are more easily understood by the detailed description of the specific embodiments.

Please refer to FIG. 1 , which is a schematic flow chart of a method for manufacturing a hygroscopic fire-resistant fabric for medical use according to the present invention. Referring to FIG. 2 together, a schematic cross-sectional view of the medically permeable moisture-permeable fabric 1 made by the manufacturing method is shown.

First, as in step S10, a base fabric 11 is provided, and a pressure is formed thereon. Glossy. In this embodiment, the base fabric may be selected from one of a knitted fabric, a plain woven fabric, a non-woven fabric or a film, and the base fabric 11 is flattened by high-temperature hot pressing to form a calender on the base fabric 11. surface.

Next, in step S12, a bonding layer 12 is formed on the calendered surface of the base fabric 11. In this embodiment, the adhesive layer 12 may be composed of a two-component polyester resin (viscosity between 5000 and 7000 CPS), a bridging agent, an environmentally friendly flame retardant, and other additives through a mixer at 20 to 25 degrees Celsius. The mixture is stirred at a temperature of 5 to 10 minutes. It should be noted that the stirring process should not be too vigorous to avoid bubble formation and damage to the paste. In more detail, the composition of the subsequent layer 12 mainly includes 100 parts by weight (PHR) of a two-component polyurethane resin (Polyurethane), 3 to 5 parts by weight of an isocyanate bridging agent, and 40 parts by weight of the environmental protection. Type of flame retardant.

Among them, the two-component polyurethane resin has a low molecular weight, so it is necessary to add an appropriate amount of a bridging agent to react to form a network cross-linked structure having a relatively large molecular weight, thereby increasing the water pressure resistance, gloss and thickness of the coated fabric. In addition, an appropriate amount of an accelerator is added during the reaction to enhance the degree of ripening and strengthen the adhesion, and is suitable for use in tying, coating, and caulking.

It is worth mentioning that the adhesive layer 12 is coated by a coater at a temperature between 100 and 170 degrees Celsius, above a knife on roll or a knife on air. On the calendering surface of the base fabric 11 and staying for a pre-drying time of 20 to 60 seconds, this coating method can improve the flame resistance and moisture permeability of the fabric. In addition, by adding an environmentally-friendly flame retardant to the two-component polyurethane resin, the number of biocompatibility can be increased from the original 3 to 1 to 2.

Finally, as in step S14, a layer 13 is formed on the subsequent layer 12. In this embodiment, the surface layer 13 may be a liquid type polycarbonate resin (viscosity between 18000 and 20000 CPS), a colorant, a slip agent, a nano silver ion antibacterial agent, and other additives through a stirrer in between Celsius Stirring at a temperature between 20 and 25 degrees for 5 to 10 minutes, it should also be noted that the agitation process should not be too intense to avoid bubble formation and damage to the paste.

More specifically, the composition of the top layer mainly comprises 60 parts by weight of one liquid type polycarbonate resin, 40 parts by weight of a polyester type resin, 3 to 4 parts by weight of a slip agent, and 10 to 12 parts by weight of a flame resistant agent. The parts by weight (PHR) represent the percentage of the additive per hundred parts of rubber content, for example 20 PHR means that 20 g or kg of the additive is added per 100 g or kg of rubber.

Similarly, the top layer 13 is applied to the surface by a coater at a temperature between 100 and 170 degrees Celsius, a knife on roll or a knife on air. Then on the layer, and stay in the pre-drying time of 20 to 60 seconds to improve the flame resistance and moisture permeability of the fabric. Further, it is worth mentioning that by adding a one-pack type polycarbonate resin, the effect of high-temperature water washing of the fire-permeable fabric 1 for medical moisture permeability can be improved, so that the phenomenon of interlayer peeling can be avoided after high-temperature water washing.

Further, the method for manufacturing the medical moisture permeable fire-resistant fabric 1 of the present invention further comprises performing a heat drying treatment process on the semi-finished product produced in steps S10 to S14. Specifically, the thermal drying process has a temperature range of between 100 and 170 degrees Celsius and a residence time of 80 to 120 seconds. According to this, the semi-finished product is obtained with the functions of flameproof (NFPA-701), moisture permeable (JIS L1099 A1), water pressure resistance, sturdiness and durability, so as to make the medical processing with high convenience for subsequent processing of the present invention. Wet fireproof cloth Material 1.

Referring to Fig. 2, with the above manufacturing method, the present invention provides a medical moisture permeable fireproof fabric 1 comprising a base fabric 11, an adhesive layer 12 and a side layer 13. The base fabric 11 has a calendering surface, and the layer 12 is disposed on the calendering surface of the base fabric 11 and contains a two-component polyurethane resin. The top layer 13 is disposed on the adhesive layer 12 and contains a liquid type polycarbonate resin.

In summary, the medical moisture permeable fireproof fabric made by the manufacturing method of the present invention has better flame resistance, moisture permeability, water pressure resistance, firmness and durability, and can be applied to medical equipment such as medical mattresses. Waterproof overalls, etc., can also be widely used in the production of windbreakers, snowsuits, leather bags, soft bags, handbags, tent canvas, etc., the added value of the product is high.

Furthermore, the medical moisture-permeable fire-retardant fabric can increase the biocompatibility grade by adding an environmentally-friendly flame retardant to the two-component polyurethane resin, and the grade is improved from the original 3 grades to 1 to 2 grades. Therefore, it is not easy to cause harm to the human body, and the safety of use can be greatly improved. Moreover, the surface layer of the medically permeable moisture-permeable fabric contains a liquid type polycarbonate resin, which can improve the high-temperature water washing effect of the fire-permeable fabric for medical moisture permeability, so that the phenomenon of interlayer peeling can be avoided after high-temperature water washing. .

In addition, the method for manufacturing the moisture permeable fireproof fabric does not require the addition of a higher cost additive, and thus has a cost advantage and can be applied to mass production.

The above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, so that the shapes, structures, features, and spirits described in the claims of the present invention are equally varied and modified. All should be included in the scope of the patent application of the present invention.

10‧‧‧Medical moisture permeable leather for medical use

11‧‧‧Kib

12‧‧‧Next layer

13‧‧‧Face

1 is a schematic flow chart of a method for manufacturing a moisture permeable fireproof leather material for medical use according to the present invention; and FIG. 2 is a schematic cross-sectional view of a fireproof leather material for medical use according to the present invention.

10‧‧‧Medical moisture permeable leather for medical use

11‧‧‧Kib

12‧‧‧Next layer

13‧‧‧Face

Claims (14)

A medical moisture permeable fireproof fabric comprising: a base fabric having a calendering surface; an adhesive layer disposed on the calendering surface of the base fabric and comprising a two-component polyurethane resin; and a layer It is disposed on the adhesive layer and comprises a liquid polycarbonate resin. The permeable moisture permeable fabric for medical use according to claim 1, wherein the composition of the adhesive layer comprises: (A) 100 parts by weight of a two-component polyurethane resin; (B) 3 to 5 parts by weight Isocyanate bridging agent; and (C) 40 parts by weight of environmentally friendly flame retardant. The medical moisture permeable fireproof fabric of claim 1, wherein the composition of the top layer comprises: (A) 60 parts by weight of a liquid polycarbonate resin; (B) 40 parts by weight An ester type resin; (C) 3 to 4 parts by weight of a lubricant; and (D) 10 to 12 parts by weight of a flame retardant. The medical moisture permeable fireproof fabric of claim 1, wherein the base fabric is a knitted fabric, a plain woven fabric, a non-woven fabric or a film. A method for manufacturing a moisture permeable fire-resistant fabric for medical use, comprising the steps of: providing a base fabric having a calendering surface formed thereon; forming an adhesive layer on the calendering surface of the base fabric, wherein the adhesive layer comprises a two-component polyurethane resin; and forming a layer on the adhesive layer, wherein the facing layer comprises Liquid polycarbonate resin. The method for manufacturing a fire-permeable fabric for medical use according to claim 5, wherein the adhesive layer is composed of a two-component polyester resin, a bridging agent and an environmentally-friendly flame retardant through a stirrer at 20 ° C. It is formed by stirring at a temperature between 25 degrees and 5 to 10 minutes. The method for producing a moisture permeable fabric for medical use according to claim 5, wherein the composition of the adhesive layer comprises: (A) 100 parts by weight of a two-component polyurethane resin; (B) 3 to 5 Parts by weight of isocyanate bridging agent; and (C) 40 parts by weight of environmentally friendly flame retardant. The method for manufacturing a moisture permeable and permeable fabric for medical use according to claim 5, wherein the surface layer is composed of a liquid type polycarbonate resin, a polyester resin, a slip agent and a flame resistant agent through a mixer. It is formed by stirring at a temperature between 20 and 25 degrees Celsius for 5 to 10 minutes. The method for producing a moisture permeable fabric for medical use according to claim 5, wherein the composition of the top layer comprises: (A) 60 parts by weight of a liquid type polycarbonate resin; (B) 40 weight a polyester resin; (C) 3 to 4 parts by weight of a lubricant; and (D) 10 to 12 parts by weight of a flame retardant. The method for manufacturing a medical moisture permeable fireproof fabric according to claim 5, wherein the adhesive layer is coated by a coater at a temperature between 100 and 170 degrees Celsius, and the above roller blade (knife) On roll or air on the embossing surface of the base fabric, and left for 20 to 60 seconds. For the medical use of moisture permeable fabrics as described in claim 5 The manufacturing method, wherein the surface layer is applied to the surface by a coater at a temperature between 100 and 170 degrees Celsius, a knife on roll or a knife on air Then on the layer and stay for 20 to 60 seconds. The method for producing a moisture permeable fabric for medical use according to the invention of claim 5, wherein the base fabric is a knitted fabric, a plain woven fabric, a non-woven fabric or a film. The method for manufacturing a medical moisture permeable fire-resistant fabric according to claim 5, wherein the step of forming a layer on the adhesive layer further comprises performing a thermal drying treatment procedure. The method for manufacturing a moisture permeable fabric for medical use according to claim 13, wherein the temperature of the thermal drying process is between 100 and 170 degrees Celsius, and the thermal drying process is stopped. The time is 80 to 120 seconds.