TWM473300U - Artificial leather - Google Patents

Artificial leather Download PDF

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Publication number
TWM473300U
TWM473300U TW102221139U TW102221139U TWM473300U TW M473300 U TWM473300 U TW M473300U TW 102221139 U TW102221139 U TW 102221139U TW 102221139 U TW102221139 U TW 102221139U TW M473300 U TWM473300 U TW M473300U
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Taiwan
Prior art keywords
layer
artificial leather
polymer
leather
polymer layer
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TW102221139U
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Chinese (zh)
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rui-zhong Liu
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Pou Chen Corp
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Priority to TW102221139U priority Critical patent/TWM473300U/en
Publication of TWM473300U publication Critical patent/TWM473300U/en

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Description

人工皮革Artificial leather

一種人工皮革,特別指一種抗水解、透氣性佳之人工皮革。An artificial leather, especially an artificial leather which is resistant to hydrolysis and gas permeability.

現代社會當中,皮革被廣泛的應用,舉凡傢俱表面、皮包、鞋類等等都可以看到皮革的蹤跡。其中天然皮革雖然其外觀、透氣性、耐用性等性質都十分優異,但天然皮革在製作上需經過鞣製、機械、染色、乾燥、塗飾等繁複的製造程序,不但費時且其製造成本不斐。In modern society, leather is widely used, and leather traces can be seen on furniture surfaces, leather bags, shoes and so on. Natural leather, although its appearance, breathability, durability and other properties are very good, but the natural leather in the production needs to be tanned, mechanical, dyeing, drying, finishing and other complicated manufacturing procedures, not only time-consuming and its manufacturing costs are not high.

由於天然皮革製作費時、成本高又有動物保育因素的考量,使人工皮革的應用日益廣泛,而聚氨酯人工皮革(polyurethane synthetic leather,PU synthetic leather),其質感接近天然皮革且具有耐磨、柔軟等優點,係成為目前最普遍被應用的人工皮革之一。但因聚氨酯人工皮革本身材料性質的特性,在潮濕的環境下容易水解,使得其結構遭到破壞,不但影響其耐用性亦影響聚氨酯人工皮革的外觀。再者,聚氨酯人工皮革之透氣性不佳,倘若應用於鞋類將不適合使用者長時間穿著。是以,有必要開發一人工皮革,其具有透氣性佳、抗水解以及低製造成本的優點。Due to the time-consuming, costly and animal-care factors of natural leather production, artificial leather is increasingly used, and polyurethane synthetic leather (PU synthetic leather) is similar in texture to natural leather and has wear resistance and softness. The advantage is one of the most commonly used artificial leathers. However, due to the nature of the material of polyurethane artificial leather, it is easily hydrolyzed in a humid environment, which causes the structure to be damaged, which not only affects its durability but also affects the appearance of polyurethane artificial leather. Furthermore, polyurethane artificial leather is not breathable, and if it is applied to footwear, it will not be suitable for users to wear for a long time. Therefore, it is necessary to develop an artificial leather which has the advantages of good gas permeability, hydrolysis resistance, and low manufacturing cost.

為了克服現有技術之缺點,本創作提供一人工 皮革,其包含:一基底層、一接合層、一聚合物層與複數透氣孔洞。該基底層之一面與該接合層之一面連接,且該接合層之材質包含乙烯醋酸乙烯酯共聚物(ethylene vinyl acetate,EVA);該聚合物層之一面係與接合層之另一面連接,且其材質包含乙烯醋酸乙烯酯共聚物;該基底層、接合層、聚合物層經壓製成型並穿設該等透氣孔洞後可得該人工皮革,該等透氣孔洞貫穿該基底層、接合層與聚合物層並係用於增加該人工皮革之透氣性。In order to overcome the shortcomings of the prior art, this creation provides a manual Leather comprising: a base layer, a joint layer, a polymer layer and a plurality of venting holes. One side of the base layer is connected to one side of the bonding layer, and the material of the bonding layer comprises ethylene vinyl acetate (EVA); one side of the polymer layer is connected to the other side of the bonding layer, and The material comprises an ethylene vinyl acetate copolymer; the base layer, the bonding layer and the polymer layer are press-formed and passed through the venting holes to obtain the artificial leather, and the venting holes penetrate the base layer, the bonding layer and the polymerization. The layer is used to increase the breathability of the artificial leather.

較佳的是,該等透氣孔洞之直徑範圍為0.5至2.0毫米。Preferably, the venting holes have a diameter in the range of 0.5 to 2.0 mm.

較佳的是,各透氣孔洞的中心點間的間距至少為5毫米。Preferably, the spacing between the center points of the venting holes is at least 5 mm.

較佳的是,該聚合物層之另一面上具有紋路,係增添該人工皮革視覺上之美感。Preferably, the other side of the polymer layer has a texture which adds visual appeal to the artificial leather.

較佳的是,該聚合物層係由一聚合物片體剝離而得,該聚合物片體之厚度範圍係0.8至3.5毫米。Preferably, the polymer layer is obtained by exfoliating a polymer sheet having a thickness ranging from 0.8 to 3.5 mm.

較佳的是,該基底層係為一布料,該布料之種類可為棉麻布、天鵝絨或不織布。Preferably, the base layer is a cloth, and the type of the cloth may be cotton burlap, velvet or non-woven fabric.

本創作之較佳實施例中之人工皮革係由該基底層、接合層、聚合物層經壓製成型並穿設該等透氣孔洞而得,該聚合物層之材質包含乙烯醋酸乙烯酯共聚物,其結構上不似聚氨酯人工皮革會因潮濕而產生水解,且該人工皮革更因穿設有該等複數透氣孔洞使得本創作之人工皮革兼具抗水解、透氣性佳的優點。The artificial leather in the preferred embodiment of the present invention is obtained by pressing and molding the base layer, the joint layer and the polymer layer, and the material of the polymer layer comprises an ethylene vinyl acetate copolymer. The structure is not like polyurethane artificial leather will be hydrolyzed due to moisture, and the artificial leather is more like wearing the plurality of venting holes, so that the artificial leather of the present invention has the advantages of hydrolysis resistance and good gas permeability.

10‧‧‧基底層10‧‧‧ basal layer

20‧‧‧接合層20‧‧‧ joint layer

30‧‧‧聚合物層30‧‧‧ polymer layer

40‧‧‧透氣孔洞40‧‧‧ venting holes

50‧‧‧經混碾之配方50‧‧‧mixed formula

51‧‧‧聚合物粒子51‧‧‧ polymer particles

52‧‧‧聚合物片體52‧‧‧Polymer sheet

60‧‧‧震動篩網60‧‧‧Vibrating screen

70‧‧‧射出機70‧‧‧Injector

圖1為本創作較佳實施例之分解示意圖。1 is an exploded perspective view of a preferred embodiment of the present invention.

圖2為本創作較佳實施例之側視示意圖。Figure 2 is a side elevational view of the preferred embodiment of the present invention.

圖3為本創作較佳實施例之製造流程示意圖。FIG. 3 is a schematic diagram of a manufacturing process of a preferred embodiment of the present invention.

請參閱圖1、圖2,本創作之一較佳實施例中的人工皮革包含:一基底層10、一接合層20、一聚合物層30、與複數透氣孔洞40,該基底層10之一面與該接合層20之一面連接,該聚合物層30之一面係與該接合層20之另一面連接且該聚合物層30之另一面上具有紋路,而該基底層10、接合層20、聚合物層30經壓製成型為一片體並穿設該等透氣孔洞40,該等透氣孔洞40係貫穿該基底層10、接合層20與聚合物層30;其中,該接合層20之材質包含乙烯醋酸乙烯酯共聚物,該聚合物層30之材質包含乙烯醋酸乙烯酯共聚物。Referring to FIG. 1 and FIG. 2, the artificial leather in a preferred embodiment of the present invention comprises: a base layer 10, a bonding layer 20, a polymer layer 30, and a plurality of venting holes 40, one of the base layers 10 Connected to one side of the bonding layer 20, one side of the polymer layer 30 is connected to the other side of the bonding layer 20 and the other side of the polymer layer 30 has a grain, and the base layer 10, the bonding layer 20, and the polymerization layer The material layer 30 is press-formed into a single body and penetrates the venting holes 40. The permeable holes 40 extend through the base layer 10, the bonding layer 20 and the polymer layer 30; wherein the material of the bonding layer 20 comprises ethylene acetate. A vinyl ester copolymer, the material of the polymer layer 30 comprising an ethylene vinyl acetate copolymer.

如圖3所示,以乙烯醋酸乙烯酯共聚物作為原料置入混碾機中進行混碾後得到一經混碾之配方50;將該經混碾之配方50置入造粒機中,該經混碾之配方50經由造粒機中之震動篩網60後形成複數聚合物粒子51;該等聚合物粒子51透過射出機70射出成型表面具有紋路之一聚合物片體52:該聚合物片體52冷卻後藉由剝片機將該聚合物片體52剝成複數剝離片體,該等剝離片體分別為該聚合物層30;該聚合物層30、接合層20、基底層10經高溫加壓壓製成型後再穿設該等透氣孔洞40以獲得該人工皮革。As shown in FIG. 3, the ethylene vinyl acetate copolymer is used as a raw material and placed in a blender to be mixed to obtain a blended formula 50; the blended formula 50 is placed in a granulator. The mixed formula 50 is formed through the vibrating screen 60 in the granulator to form a plurality of polymer particles 51; the polymer particles 51 are emitted through the injection machine 70 to form a surface of the polymer sheet 52 having a texture: the polymer sheet After the body 52 is cooled, the polymer sheet 52 is peeled into a plurality of peeling sheets by a stripper, and the stripping sheets are respectively the polymer layer 30; the polymer layer 30, the bonding layer 20, and the base layer 10 are The vent holes 40 are then passed through the high temperature press forming to obtain the artificial leather.

於實際應用中,該經混碾之配方50更包含一 人造橡膠如聚異戊二烯橡膠(polyisoprene rubber,IR)、一發泡劑如甲醯胺(methanamide)、一架橋劑如過氧化二異丙苯(dicumyl peroxide,DCP)。In practical applications, the blended formula 50 further comprises a An artificial rubber such as polyisoprene rubber (IR), a foaming agent such as methamamide, and a bridging agent such as dicumyl peroxide (DCP).

於實際應用中,所選用之震動篩網60孔洞之直徑尺寸範圍至多為3毫米,經由其形成之該等聚合物粒子51之直徑尺寸範圍為3至4毫米。In practical applications, the selected vibrating screen 60 holes have a diameter in the range of up to 3 mm, and the polymer particles 51 formed therethrough have a diameter ranging from 3 to 4 mm.

於實際應用中,所使用之射出機70操作條件,其加熱溫度係150至180度之間,加熱時間係300至500秒。In practical applications, the operating conditions of the injector 70 used are between 150 and 180 degrees, and the heating time is between 300 and 500 seconds.

於實際應用中,該聚合物片體52之厚度尺寸範圍係0.8至3.5毫米。In practical applications, the polymer sheet 52 has a thickness ranging from 0.8 to 3.5 mm.

於實際應用中,係使用之熱壓機進行壓製,其操作溫度係100至130度,操作壓力20至30公斤/平方公分,時間至多30秒。In practical applications, it is pressed by a hot press using an operating temperature of 100 to 130 degrees, an operating pressure of 20 to 30 kg/cm 2 and a time of at most 30 seconds.

於實際應用中,該接合層20係一熱熔膜,該熱熔膜係由熱熔之乙烯醋酸乙烯酯共聚物押出製成。In practical applications, the bonding layer 20 is a hot melt film which is formed by extruding a hot melt ethylene vinyl acetate copolymer.

於實際應用中,該等透氣孔洞40之直徑尺寸範圍為0.5至2.0毫米,且各透氣孔洞40之中心點間的間距至少為5毫米。In practical applications, the venting holes 40 have a diameter ranging from 0.5 to 2.0 mm, and the spacing between the center points of the venting holes 40 is at least 5 mm.

於實際應用中,該基底層10係一不織布。In practical applications, the base layer 10 is a non-woven fabric.

以上所述僅是本創作的較佳實例而已,並非對本創作做任何形式上的限制,雖然本創作已以較佳實施例揭露如上,然而並非用以限定本創作,任何所屬技術領域中具有通常知識者,在不脫離本創作技術方案的範圍內,當可利用上述揭示的技術內容做出些許更動或修飾為等同 變化的等效實施例,但凡是未脫離本創作之技術方案的內容,依據本創作的技術實質對以上實施例作任何簡單修改、等同變化與修改,均仍屬於本創作技術方案的範圍內。The above description is only a preferred example of the present invention, and is not intended to limit the present invention in any way. Although the present invention has been disclosed above in the preferred embodiment, it is not intended to limit the present invention, and is generally in the art. The knowledge person, within the scope of this technical solution, can make some changes or modifications to the equivalent of the technical content disclosed above. Any equivalent modifications, equivalent changes and modifications to the above embodiments in accordance with the technical spirit of the present invention are still within the scope of the present technical solution.

10‧‧‧基底層10‧‧‧ basal layer

20‧‧‧接合層20‧‧‧ joint layer

30‧‧‧聚合物層30‧‧‧ polymer layer

40‧‧‧透氣孔洞40‧‧‧ venting holes

Claims (5)

一種人工皮革,其包括:一基底層;以及一接合層,該接合層之一面與該基底層之一面連接且該接合層之材質包含乙烯醋酸乙烯酯共聚物(ethylene vinyl acetate,EVA);以及一聚合物層,該聚合物層之一面係與該接合層之另一面連接,且其材質包含乙烯醋酸乙烯酯共聚物以及;複數透氣孔洞,該等透氣孔洞係貫穿該基底層、接合層與聚合物層。An artificial leather comprising: a base layer; and a joint layer, one side of the joint layer being joined to one side of the base layer and the material of the joint layer comprising ethylene vinyl acetate (EVA); a polymer layer, one side of the polymer layer is joined to the other side of the bonding layer, and the material thereof comprises an ethylene vinyl acetate copolymer and a plurality of venting holes extending through the substrate layer, the bonding layer and Polymer layer. 依據請求項1所述之人工皮革,該等透氣孔洞之直徑尺寸範圍為0.5至2.0毫米。According to the artificial leather of claim 1, the venting holes have a diameter ranging from 0.5 to 2.0 mm. 依據請求項1所述之人工皮革,各透氣孔洞之中心點間的間距至少為5毫米。According to the artificial leather of claim 1, the distance between the center points of the vent holes is at least 5 mm. 依據請求項1至3任一項所述之人工皮革,該聚合物層之另一面上具有紋路。The artificial leather according to any one of claims 1 to 3, wherein the polymer layer has a texture on the other side. 依據請求項4所述之人工皮革,該基底層係為一布料,該布料之種類為棉麻布、天鵝絨或不織布。According to the artificial leather of claim 4, the base layer is a cloth, and the type of the cloth is cotton burlap, velvet or non-woven fabric.
TW102221139U 2013-11-12 2013-11-12 Artificial leather TWM473300U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115122727A (en) * 2021-03-24 2022-09-30 三芳化学工业股份有限公司 Artificial leather structure and manufacturing method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115122727A (en) * 2021-03-24 2022-09-30 三芳化学工业股份有限公司 Artificial leather structure and manufacturing method thereof

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