TW201349548A - Method for manufacturing a solar cell and apparatus for manufacturing the same - Google Patents

Method for manufacturing a solar cell and apparatus for manufacturing the same Download PDF

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TW201349548A
TW201349548A TW102102655A TW102102655A TW201349548A TW 201349548 A TW201349548 A TW 201349548A TW 102102655 A TW102102655 A TW 102102655A TW 102102655 A TW102102655 A TW 102102655A TW 201349548 A TW201349548 A TW 201349548A
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cells
tray
ion implantation
mounting table
ion beam
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Yoshinobu Murakami
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Sumitomo Heavy Industries
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J37/00Discharge tubes with provision for introducing objects or material to be exposed to the discharge, e.g. for the purpose of examination or processing thereof
    • H01J37/30Electron-beam or ion-beam tubes for localised treatment of objects
    • H01J37/317Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation
    • H01J37/3171Electron-beam or ion-beam tubes for localised treatment of objects for changing properties of the objects or for applying thin layers thereon, e.g. for ion implantation for ion implantation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
    • H01L21/18Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
    • H01L21/26Bombardment with radiation
    • H01L21/263Bombardment with radiation with high-energy radiation
    • H01L21/265Bombardment with radiation with high-energy radiation producing ion implantation
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/67005Apparatus not specifically provided for elsewhere
    • H01L21/67011Apparatus for manufacture or treatment
    • H01L21/67155Apparatus for manufacturing or treating in a plurality of work-stations
    • H01L21/67207Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process
    • H01L21/67213Apparatus for manufacturing or treating in a plurality of work-stations comprising a chamber adapted to a particular process comprising at least one ion or electron beam chamber
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/683Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
    • H01L21/687Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches
    • H01L21/68714Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support
    • H01L21/68764Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using mechanical means, e.g. chucks, clamps or pinches the wafers being placed on a susceptor, stage or support characterised by a movable susceptor, stage or support, others than those only rotating on their own vertical axis, e.g. susceptors on a rotating caroussel
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention provides a method for manufacturing a solar cell and an apparatus for manufacturing the same, wherein the ion injection amount is ensured to be uniform both within the facets of a plurality of unit and among the plurality of units. During the first ion injection process, the plurality of units (4) are moved through an ion beam irradiation area (17) to irradiate an ion beam onto the plurality of units (4). During the rotating process of a loading bench, a tray (3) is rotated by 90 degrees by means of a tray rotating mechanism (20), so that the configuration of the tray is changed. After that, during the second ion injection process, the rotated tray is conveyed to enable the plurality of units (4) to pass through the ion beam irradiation area (17). Meanwhile, all the units (4) are varied in configuration relative to the ion beam irradiation area (17). Therefore, the ion injection amount is ensured to be uniform both within the facets of the units (4) and among the plurality of units.

Description

太陽能電池的製造方法及太陽能電池的製造裝置 Solar cell manufacturing method and solar cell manufacturing device

本專利申請案主張依據2012年2月6日申請之日本專利申請特願第2012-023252號之優先權,並將其申請之所有內容援用於本說明書中。 The present application claims priority to Japanese Patent Application No. 2012-023252, filed on Jan.

本發明係關於一種太陽能電池的製造方法及太陽能電池的製造裝置。 The present invention relates to a method of manufacturing a solar cell and a device for manufacturing a solar cell.

習知如下述專利文獻1所述,為了在太陽能電池的單元中添加摻雜劑而對單元照射離子束來植入離子之裝置。該裝置中藉由RF(Radio Frequency)源及天線來產生電漿,並使離子從該電漿朝向單元進行加速,從而將離子植入到單元中。 As described in Patent Document 1 below, a device for implanting ions by irradiating a unit with an ion beam in order to add a dopant to a unit of a solar cell. In the device, a plasma is generated by an RF (Radio Frequency) source and an antenna, and ions are accelerated from the plasma toward the cell, thereby implanting ions into the cell.

該裝置中,進行2種不同之能量離子植入、或者使用2種不同之摻雜劑進行連續植入。並且,進行連續植入之期間使單元的表背反轉而在單元的表面及背面進行離子植入、或者使用遮罩來改變植入圖案。 In this device, two different energy ion implantations are performed, or two different dopants are used for continuous implantation. Further, during the continuous implantation, the front and back of the unit are reversed to perform ion implantation on the front and back surfaces of the unit, or a mask is used to change the implantation pattern.

(先前技術文獻) (previous technical literature) (專利文獻) (Patent Literature)

專利文獻1:日本特表2011-513997號公報 Patent Document 1: Japanese Patent Publication No. 2011-513997

上述之習知裝置中雖然離子束照射到預定區域,但存在在該照射區域內,無法保持離子束的均勻性之情況。此時,在單元的面內產生離子植入量的不均。另外,還能料想到對排列之複數個單元同時照射離子束時,不僅在各單元的面內產生離子植入量的不均,還在複數個單元之間產生離子植入量的不均。如此,對複數個單元同時照射離子束時,很難在各單元的面內使離子植入量均勻,並在複數個單元之間使離子植入量均勻。 In the above conventional device, although the ion beam is irradiated to a predetermined region, there is a case where the uniformity of the ion beam cannot be maintained in the irradiation region. At this time, unevenness in the amount of ion implantation occurs in the plane of the unit. Further, it is also conceivable that when a plurality of cells arranged in a row are simultaneously irradiated with an ion beam, not only the unevenness of the ion implantation amount is generated in the plane of each cell, but also the unevenness of the ion implantation amount is generated between the plurality of cells. Thus, when a plurality of cells are simultaneously irradiated with an ion beam, it is difficult to make the ion implantation amount uniform in the plane of each unit, and to make the ion implantation amount uniform among a plurality of cells.

本發明的目的為提供一種太陽能電池的製造方法及太陽能電池的製造裝置,其在對複數個單元同時照射離子束時,能夠在各單元的面內使離子植入量均勻,並且能夠在複數個單元之間使離子植入量均勻。 An object of the present invention is to provide a method for producing a solar cell and a device for manufacturing a solar cell, which can uniformly ionize an ion implantation amount in a plane of each unit when a plurality of cells are simultaneously irradiated with an ion beam, and can be plural The amount of ion implantation is uniform between the cells.

解決上述課題之太陽能電池的製造方法,是藉由一邊朝向搬運方向搬運至少在1個方向排列配置有複數個單元之載置台,一邊藉由對複數個單元照射離子束來向複數個單元植入離子,其特徵為,包括:第1離子植入製程,其搬運載置台,以使複數個單元通過離子束的預定照射區域,並對複數個單元照射離子束;載置台旋轉製程,其使 載置台旋轉預定角度來改變載置台的配置;及第2離子植入製程,其用以搬運旋轉後的載置台,以使複數個單元通過照射區域,並對複數個單元照射離子束。 In the method for manufacturing a solar cell according to the above aspect, a plurality of cells are arranged by arranging a plurality of cells in a single direction in a direction of transport, and ions are implanted into a plurality of cells by irradiating an ion beam to a plurality of cells. The method includes a first ion implantation process for transporting a mounting table such that a plurality of cells pass through a predetermined irradiation region of the ion beam, and irradiating the plurality of cells with the ion beam; and the mounting table rotating process makes The mounting table is rotated by a predetermined angle to change the arrangement of the mounting table; and the second ion implantation process is for transporting the rotated mounting table such that a plurality of cells pass through the irradiation region and irradiate the plurality of cells with the ion beam.

依該太陽能電池的製造方法,在第1離子植入製程中,複數個單元通過離子束的預定照射區域,並對複數個單元照射離子束。接著,在載置台旋轉製程中,將載置台旋轉預定角度來改變載置台的配置。之後,在第2離子植入製程中,搬運旋轉後的載置台,以使複數個單元通過照射區域。在該第2離子植入製程中,由於各單元相對於離子束照射區域的配置是與第1離子植入製程的配置不同,因此在照射區域內即使離子束不均勻時亦能夠防止該不均勻性依舊繼續影響複數個單元中的離子植入量的分佈。因此,能夠在各單元的面內使離子植入量均勻,進一步能夠在複數個單元之間使離子植入量均勻。 According to the solar cell manufacturing method, in the first ion implantation process, a plurality of cells pass through a predetermined irradiation region of the ion beam, and the plurality of cells are irradiated with an ion beam. Next, in the stage rotation process, the stage is rotated by a predetermined angle to change the arrangement of the stage. Thereafter, in the second ion implantation process, the rotating stage is transported so that a plurality of cells pass through the irradiation region. In the second ion implantation process, since the arrangement of each unit with respect to the ion beam irradiation region is different from that of the first ion implantation process, the unevenness can be prevented even when the ion beam is uneven in the irradiation region. Sexuality continues to affect the distribution of ion implantation in a plurality of cells. Therefore, the ion implantation amount can be made uniform in the plane of each unit, and the ion implantation amount can be made uniform between a plurality of units.

並且,在上述太陽能電池的製造方法中,複數個單元在1個方向及與1個方向正交之方向分別排列配置有複數個,與搬運方向正交之方向上之照射區域的寬度,係大於1個方向及與1個方向正交之方向上之複數個單元的兩端的寬度。此時,由於單元在2個方向分別排列配置有複數個,因此,即使在使載置台旋轉前及旋轉後這二者中之任一情況下,均能夠使複數個單元在照射區域的寬度範圍內通過。藉此,能夠實現生產效率的提高。 Further, in the method for manufacturing a solar cell, a plurality of cells are arranged in a plurality of directions in a direction orthogonal to one direction, and a width of the irradiation region in a direction orthogonal to the conveyance direction is larger than The width of both ends of a plurality of cells in one direction and a direction orthogonal to one direction. In this case, since a plurality of cells are arranged in two directions, the width of the plurality of cells in the irradiation region can be made even in any of the case before and after the rotation of the mounting table. Passed inside. Thereby, the productivity can be improved.

並且,在上述太陽能電池的製造方法中,複數個單元在1個方向及與1個方向正交之方向分別配置有相同數 量。此時,在使載置台旋轉前及旋轉後這二者中之任一情況下,均能夠使複數個單元在照射區域的寬度範圍內通過。藉此,能夠實現生產效率的提高。 Further, in the method for manufacturing a solar cell described above, a plurality of cells are arranged in the same direction in one direction and in a direction orthogonal to one direction. the amount. At this time, in either of the rotation of the stage and after the rotation, a plurality of cells can pass through the width of the irradiation region. Thereby, the productivity can be improved.

並且,在上述太陽能電池的製造方法中,第2離子植入製程中之載置台的搬運方向係與第1離子植入製程中之載置台的搬運方向相同的方向。此時,能夠進行朝向一定方向連續搬運複數個載置台之所謂直線方式下的離子植入。藉此,能夠實現通過量的增加。 Further, in the method of manufacturing a solar cell, the transport direction of the mounting table in the second ion implantation process is the same as the transport direction of the mounting table in the first ion implantation process. At this time, ion implantation in a so-called linear mode in which a plurality of stages are continuously conveyed in a constant direction can be performed. Thereby, an increase in throughput can be achieved.

並且,在上述太陽能電池的製造方法中,在載置台旋轉製程中使載置台在大氣壓環境下旋轉。通常,離子束的照射是在真空環境下進行的。依上述方法,由於在大氣壓環境下設置旋轉手段,因此容易確認機器的動作或容易進行維護,並且,亦容易恢復維護後的裝置。 Further, in the above method for manufacturing a solar cell, the mounting table is rotated in an atmospheric pressure environment during the mounting table rotation process. Usually, the irradiation of the ion beam is carried out under a vacuum environment. According to the above method, since the rotation means is provided under the atmospheric pressure environment, it is easy to confirm the operation of the machine or to perform maintenance easily, and it is also easy to restore the device after maintenance.

並且,在上述太陽能電池的製造方法中,第2離子植入製程中之載置台的搬運方向係與第1離子植入製程中之載置台的搬運方向為相反方向。此時,能夠進行在第1離子植入製程使複數個單元通過照射區域之後,依舊維持朝向相反方向搬運載置台來使複數個單元通過照射區域之所謂批量式的離子植入。藉此,能夠縮小設置面積。 Further, in the method of manufacturing a solar cell, the transport direction of the mounting table in the second ion implantation process is opposite to the transport direction of the mounting table in the first ion implantation process. At this time, after the plurality of cells pass through the irradiation region in the first ion implantation process, it is possible to maintain the so-called batch type ion implantation in which the plurality of cells pass through the irradiation region while maintaining the carrier in the opposite direction. Thereby, the installation area can be reduced.

並且,解決上述課題之太陽能電池的製造裝置,其特徵為,具備:載置台,其至少在1個方向排列配置有複數個單元;射束產生手段,其為了向載置台上的複數個單元植入離子而對預定照射區域照射離子束;搬運手段,其用以搬運載置台,以使複數個單元通過離子束的照射區域; 及載置台旋轉手段,使載置台旋轉預定角度來改變載置台的配置。 Further, a solar cell manufacturing apparatus that solves the above-described problems includes a mounting table in which a plurality of cells are arranged in at least one direction, and a beam generating means for planting a plurality of cells on a mounting table. Irradiating an ion beam to irradiate a predetermined irradiation region; and carrying means for transporting the mounting table to pass a plurality of cells through the irradiation region of the ion beam; And the mounting table rotating means changes the arrangement of the mounting table by rotating the mounting table by a predetermined angle.

依該太陽能電池的製造裝置,複數個單元藉由搬運手段通過離子束的預定照射區域,並對複數個單元照射離子束。接著,能夠藉由載置台旋轉手段將載置台旋轉預定角度來改變載置台的配置。之後,藉由搬運手段搬運旋轉後的載置台,從而複數個單元通過照射區域,離子束再次照射至複數個單元。此時,由於各單元相對於離子束的照射區域的配置與前一次搬運時的配置不同,因此,即使在照射區域內離子束不均勻時,亦能夠防止該不均勻性依舊繼續影響複數個單元中之離子植入量的分佈。藉此,能夠在各單元的面內使離子植入量均勻,進一步能夠在複數個單元之間使離子植入量均勻。 According to the solar cell manufacturing apparatus, a plurality of cells pass through a predetermined irradiation region of the ion beam by a transport means, and irradiate an ion beam to a plurality of cells. Next, the arrangement of the mounting table can be changed by rotating the mounting table by a predetermined angle by the mounting table rotating means. Thereafter, the rotating stage is transported by the transport means, whereby a plurality of cells pass through the irradiation region, and the ion beam is again irradiated to the plurality of cells. At this time, since the arrangement of the irradiation regions of the respective cells with respect to the ion beam is different from the arrangement at the time of the previous conveyance, even if the ion beam is uneven in the irradiation region, it is possible to prevent the unevenness from continuing to affect the plurality of cells. The distribution of ion implantation in the medium. Thereby, the ion implantation amount can be made uniform in the plane of each unit, and the ion implantation amount can be made uniform between a plurality of units.

依本發明,當對複數個單元同時照射離子束時,能夠在各單元的面內使離子植入量均勻,並且能夠在複數個單元之間使離子植入量均勻。 According to the present invention, when the ion beam is simultaneously irradiated to a plurality of cells, the ion implantation amount can be made uniform in the plane of each cell, and the ion implantation amount can be made uniform between the plurality of cells.

1、1A‧‧‧離子植入裝置 1, 1A‧‧‧ ion implantation device

3‧‧‧托盤(載置台) 3‧‧‧Tray (mounting table)

4‧‧‧單元 4‧‧‧ unit

11‧‧‧第1搬運裝置(搬運手段) 11‧‧‧First transport device (transportation means)

16‧‧‧離子束產生裝置(射束產生手段) 16‧‧‧Ion beam generator (beam generation means)

17‧‧‧離子束照射區域 17‧‧‧Ion beam irradiation area

20‧‧‧托盤旋轉機構(載置台旋轉手段) 20‧‧‧Tray rotation mechanism (mounting table rotation means)

22‧‧‧搬運裝置(搬運手段) 22‧‧‧Transportation device (transportation means)

A、B‧‧‧搬運方向 A, B‧‧‧Transportation direction

第1圖係模式表示太陽能電池的製造裝置的一實施形態之俯視圖。 Fig. 1 is a plan view showing an embodiment of a solar cell manufacturing apparatus.

第2圖(a)係表示第1圖中的托板及配置於載置台上之單元及離子束的照射區域之俯視圖,第2圖(b)係 托板、載置台及單元的截面圖。 Fig. 2(a) is a plan view showing the pallet and the irradiation region of the unit and the ion beam disposed on the mounting table in Fig. 1, and Fig. 2(b) Cross-sectional view of the pallet, the mounting table and the unit.

第3圖係模式表示太陽能電池的製造裝置的其他實施形態之俯視圖。 Fig. 3 is a plan view showing another embodiment of a solar cell manufacturing apparatus.

第4圖(a)~(c)係表示由第3圖的製造裝置所進行之離子植入步驟之俯視圖。 Fig. 4 (a) to (c) are plan views showing the ion implantation step performed by the manufacturing apparatus of Fig. 3.

第5圖(a)~(c)係表示接續第4圖之離子植入步驟之俯視圖。 Fig. 5 (a) to (c) are plan views showing the ion implantation step subsequent to Fig. 4.

第6圖(a)~(c)係表示接續第5圖之離子植入步驟之俯視圖。 Fig. 6 (a) to (c) are plan views showing the ion implantation step subsequent to Fig. 5.

以下,參閱附圖對本發明的實施形態進行說明。另外,附圖說明中對相同要件賦予相同符號並省略重複之說明。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings. In the description of the drawings, the same reference numerals are given to the same elements, and the description thereof will be omitted.

如第1圖所示,離子植入裝置(太陽能電池的製造裝置)1係藉由對複數個單元4照射離子束來將離子植入於各單元4之裝置。離子植入裝置1具備:正方形板狀的托盤(載置台)3,其縱橫排列配置有複數個正方形板狀的單元4;長方形板狀的托板2,其載置有托盤3;及搬運裝置11~14,其用於在環繞軌道上搬運托板2、托盤3及單元4。離子植入裝置1係在環繞軌道上連續搬運複數個托板2及托盤3並對配置於各托盤3上之複數個單元4依次進行離子植入之所謂直線式離子植入裝置。 As shown in Fig. 1, an ion implantation apparatus (manufacturing apparatus for solar cells) 1 is a device for implanting ions into each unit 4 by irradiating an ion beam to a plurality of units 4. The ion implantation apparatus 1 includes a square plate-shaped tray (mounting table) 3 in which a plurality of square plate-shaped cells 4 are arranged in a vertical and horizontal direction, a rectangular plate-shaped pallet 2 on which a tray 3 is placed, and a conveying device 11~14, which is used to transport the pallet 2, the tray 3 and the unit 4 on the surrounding track. The ion implantation apparatus 1 is a so-called linear ion implantation apparatus in which a plurality of pallets 2 and trays 3 are continuously conveyed on a surrounding rail, and a plurality of units 4 disposed on the respective trays 3 are sequentially ion-implanted.

離子植入裝置1具備:處理腔室6,其內部被設為真 空;裝載鎖定腔室7,其配置於處理腔室6的前段並使其內部由大氣壓變為真空;及卸載鎖定腔室8,其配置於處理腔室6的後段並使其內部由真空變為大氣壓。裝載鎖定腔室7及卸載鎖定腔室8,是用於將處理腔室6的內部從大氣壓環境遮斷並使其內部維持成真空狀態。處理腔室6在內部具有容納3個托板2之容積。裝載鎖定腔室7及卸載鎖定腔室8在內部分別具有容納1個托板2之容積。在裝載鎖定腔室7的入口側及出口側設置有第1閘閥10A及第2閘閥10B。在卸載鎖定腔室8的入口側及出口側設置有第3閘閥10C及第4閘閥10D。 The ion implantation apparatus 1 is provided with a processing chamber 6 whose interior is set to true Empty; a load lock chamber 7 disposed at a front portion of the processing chamber 6 and having its interior changed from atmospheric pressure to vacuum; and an unloading lock chamber 8 disposed at a rear portion of the processing chamber 6 and having its interior changed from a vacuum For atmospheric pressure. The load lock chamber 7 and the unload lock chamber 8 are for blocking the interior of the processing chamber 6 from the atmospheric environment and maintaining the interior thereof in a vacuum state. The processing chamber 6 has a volume inside which accommodates three pallets 2 . The load lock chamber 7 and the unload lock chamber 8 each have a volume for accommodating one pallet 2 therein. The first gate valve 10A and the second gate valve 10B are provided on the inlet side and the outlet side of the load lock chamber 7. The third gate valve 10C and the fourth gate valve 10D are provided on the inlet side and the outlet side of the unloading lock chamber 8.

離子植入裝置1,係具備產生添加於單元4之摻雜劑的離子束之離子束產生裝置(射束產生手段)16。在處理腔室6內形成有被照射離子束之區域亦即離子束照射區域17。離子束照射區域17呈具有寬於托盤3之寬幅的長邊之長方形狀。 The ion implantation apparatus 1 is an ion beam generating apparatus (beam generating means) 16 that generates an ion beam that generates a dopant added to the unit 4. A region where the ion beam is irradiated, that is, the ion beam irradiation region 17, is formed in the processing chamber 6. The ion beam irradiation region 17 has a rectangular shape having a long side wider than the width of the tray 3.

第1搬運裝置11是朝向搬運方向A搬運托板2及托盤3,以使托盤3上的複數個單元4在處理腔室6內通過離子束照射區域17。第1搬運裝置11將托板2及托盤3從裝載鎖定腔室7的入口側搬運至卸載鎖定腔室8的出口側。第2搬運裝置12將從卸載鎖定腔室8送出之托板2及托盤3朝向與搬運方向A正交之方向搬運。第3搬運裝置13將藉由第2搬運裝置12搬運之托板2及托盤3朝向與搬運方向A相反的方向搬運。第4搬運裝置14是用以將藉由第3搬運裝置13搬運之托板2及托盤3搬運至裝 載鎖定腔室7的入口側。第1~第4搬運裝置11~14以一定的速度搬運托板2及托盤3。 The first conveyance device 11 conveys the pallet 2 and the tray 3 toward the conveyance direction A so that the plurality of units 4 on the tray 3 pass through the ion beam irradiation region 17 in the processing chamber 6. The first conveying device 11 conveys the pallet 2 and the tray 3 from the inlet side of the loading lock chamber 7 to the outlet side of the unloading lock chamber 8. The second conveyance device 12 conveys the pallet 2 and the tray 3 which are sent out from the unloading lock chamber 8 in a direction orthogonal to the conveyance direction A. The third conveyance device 13 conveys the pallet 2 and the tray 3 conveyed by the second conveyance device 12 in a direction opposite to the conveyance direction A. The fourth transport device 14 is for transporting the pallet 2 and the tray 3 transported by the third transport device 13 to the loading The inlet side of the lock chamber 7 is loaded. The first to fourth conveying devices 11 to 14 transport the pallet 2 and the tray 3 at a constant speed.

離子植入裝置1具備用於產生空氣淋浴來洗淨單元4之空氣淨化裝置。在第3搬運裝置13的搬運路徑上形成有空氣淋浴區域18。空氣淨化裝置藉由該空氣淋浴冷卻單元4並且除去附著於單元4之粒子。空氣淋浴區域18具有寬於托盤3之寬幅的短邊並且呈朝向搬運方向A延伸之長方形狀。另外,亦可以代替空氣洗淨而以氮氣進行洗淨。 The ion implantation apparatus 1 is provided with an air purifying apparatus for generating an air shower to clean the unit 4. An air shower area 18 is formed on the conveyance path of the third conveyance device 13. The air purifying device cools the unit 4 by the air and removes particles attached to the unit 4. The air shower area 18 has a short side wider than the width of the tray 3 and has a rectangular shape extending toward the carrying direction A. Alternatively, it may be washed with nitrogen instead of air.

在裝載鎖定腔室7的入口側設置有用於搬出已經過預定次數離子植入之單元4之搬入/搬出裝置19。該搬入/搬出裝置19按每個托板2及托盤3搬出單元4,並且將未植入離子之單元4與托板2及托盤3一同搬入系統內。 A loading/unloading device 19 for carrying out the unit 4 that has been ion implanted a predetermined number of times is provided on the inlet side of the load lock chamber 7. The loading/unloading device 19 carries out the unit 4 for each pallet 2 and the tray 3, and carries the unit 4 in which ions are not implanted into the system together with the pallet 2 and the tray 3.

第2圖(a)係表示配置於托板2及托盤3上之單元4及離子束照射區域17之俯視圖。第2圖(b)係托板2、托盤3及單元4的截面圖。如第2圖(a)所示,在托板2上配置有縱向((a)圖中為搬運方向A)排列5個、橫向排列5個之25個單元4。各單元4在與鄰接之單元4之間具有相等間隔而配置。各單元4例如由多晶矽構成。並且,托板2及托盤3例如由A6061構成。與搬運方向A正交之方向上之離子束照射區域17的寬度(第2圖(a)所示之寬度Wb)大於托盤的橫向寬度(第2圖(a)所示之寬度Wt)及縱向長度。亦即,在與搬運方向A正交之方向上之離子束照射區域17的寬度,是大於縱 橫排列有5個單元4的兩端的寬度。 Fig. 2(a) is a plan view showing the unit 4 and the ion beam irradiation region 17 disposed on the pallet 2 and the tray 3. Fig. 2(b) is a cross-sectional view of the pallet 2, the tray 3, and the unit 4. As shown in Fig. 2(a), the pallet 2 is provided with five units 4 arranged in a vertical direction ((a) in the drawing direction A) and five in the horizontal direction. Each unit 4 is arranged at equal intervals with the adjacent unit 4. Each unit 4 is composed of, for example, polysilicon. Further, the pallet 2 and the tray 3 are constituted by, for example, A6061. The width of the ion beam irradiation region 17 in the direction orthogonal to the conveyance direction A (the width Wb shown in Fig. 2(a)) is larger than the lateral width of the tray (the width Wt shown in Fig. 2(a)) and the longitudinal direction. length. That is, the width of the ion beam irradiation region 17 in the direction orthogonal to the conveyance direction A is larger than the longitudinal The widths of the ends of the five cells 4 are arranged horizontally.

托板2上形成有托盤3所嵌入之正方形的槽2a。槽2a呈與托盤3的外形相對應之形狀。托盤3即使在相對於托板2旋轉90度之狀態下,亦能夠嵌入於托板2的槽2a內。另外,即使托盤3為非正方形形狀時,托板2的槽2a在使托盤3旋轉預定角度之情況下亦能夠使托盤3嵌入其中。例如,托盤3為長方形時,托板2的槽2a能夠設為具有比托盤3的長邊略微長之邊之正方形狀。 A square groove 2a in which the tray 3 is embedded is formed on the pallet 2. The groove 2a has a shape corresponding to the outer shape of the tray 3. The tray 3 can be embedded in the groove 2a of the pallet 2 even in a state of being rotated by 90 degrees with respect to the pallet 2. Further, even when the tray 3 has a non-square shape, the groove 2a of the pallet 2 can embed the tray 3 therein by rotating the tray 3 by a predetermined angle. For example, when the tray 3 has a rectangular shape, the groove 2a of the pallet 2 can be formed in a square shape having a side slightly longer than the long side of the tray 3.

在本實施形態的離子植入裝置1中,如第1圖所示,在卸載鎖定腔室8的後段設置有使托盤3順時針旋轉90度來改變托盤3的配置之托盤旋轉機構(載置台旋轉手段)20。托盤旋轉機構20抬起托盤3而使其從托板2上暫且浮起,並使托盤3順時針旋轉90度後放回到托板2上。托盤旋轉機構20以托盤3的中心點為中心旋轉托盤3。托盤旋轉機構20具有用於操作托盤3之臂部和夾緊部。托盤旋轉機構20配置在大氣壓環境下。亦即,托盤旋轉機構20在大氣壓環境下使托盤3旋轉。 In the ion implantation apparatus 1 of the present embodiment, as shown in Fig. 1, a tray rotating mechanism (mounting table) for changing the arrangement of the tray 3 by rotating the tray 3 clockwise by 90 degrees is provided in the rear stage of the unloading lock chamber 8. Rotating means) 20. The tray rotating mechanism 20 lifts the tray 3 to temporarily float from the pallet 2, and causes the tray 3 to rotate 90 degrees clockwise and then return it to the pallet 2. The tray rotating mechanism 20 rotates the tray 3 around the center point of the tray 3. The tray rotating mechanism 20 has an arm portion and a clamping portion for operating the tray 3. The tray rotating mechanism 20 is disposed in an atmospheric pressure environment. That is, the tray rotating mechanism 20 rotates the tray 3 in an atmospheric pressure environment.

接著,對於由離子植入裝置1所進行之離子植入方法(太陽能電池的製造方法)進行說明。第1圖中,為了便於理解,對配置於托盤3上之單元4中特定的單元4標示黑色圓點來表示。 Next, an ion implantation method (a method of manufacturing a solar cell) performed by the ion implantation apparatus 1 will be described. In the first drawing, for the sake of easy understanding, a specific unit 4 of the unit 4 disposed on the tray 3 is indicated by a black dot.

如第1圖所示,首先,藉由第1搬運裝置11朝向搬運方向A搬運托板2及托盤3,經裝載鎖定腔室7使其進入到處理腔室6內。在處理腔室6內,搬運托板2及托盤 3,以使25個單元通過離子束照射區域17,並對各單元4照射離子束來植入離子(第1離子植入製程)。之後,經過卸載鎖定腔室8將托板2及托盤3搬運到大氣壓環境中。 As shown in FIG. 1, first, the pallet 2 and the tray 3 are conveyed toward the conveyance direction A by the first conveyance device 11, and the lock chamber 7 is loaded into the processing chamber 6. In the processing chamber 6, the pallet 2 and the pallet are carried 3, in which 25 cells are irradiated to the region 17 by the ion beam, and each of the cells 4 is irradiated with an ion beam to implant ions (first ion implantation process). Thereafter, the pallet 2 and the tray 3 are transported to an atmospheric environment through the unloading lock chamber 8.

接著,若托盤3及托板2位於托盤旋轉機構20下方,則運轉托盤旋轉機構20來使托盤3順時針旋轉90度,從而改變托盤3的配置(載置台旋轉製程)。如第1圖所示,在旋轉後的托盤3中,標有黑色圓點之單元4移動到圖示右側。此後,藉由第2搬運裝置12及第3搬運裝置13搬運托盤3。藉由第3搬運裝置13將托板2及托盤3朝向與搬運方向A相反的方向搬運。此時,搬運托板2及托盤3,以使25個單元4通過風淋區域18,從而洗淨各單元4。 Next, when the tray 3 and the pallet 2 are positioned below the tray rotation mechanism 20, the tray rotation mechanism 20 is operated to rotate the tray 3 clockwise by 90 degrees, thereby changing the arrangement of the tray 3 (the stage rotation process). As shown in Fig. 1, in the tray 3 after the rotation, the unit 4 marked with black dots moves to the right side of the figure. Thereafter, the tray 3 is conveyed by the second conveying device 12 and the third conveying device 13. The pallet 2 and the tray 3 are conveyed in a direction opposite to the conveyance direction A by the third conveyance device 13. At this time, the pallet 2 and the tray 3 are conveyed so that the 25 units 4 pass through the air shower area 18, thereby cleaning the respective units 4.

接著,藉由第4搬運裝置14將托板2及托盤3搬運到裝載鎖定腔室7的入口側。之後,將托板2及旋轉後的托盤3朝向搬運方向A搬運,並在處理腔室6內對各單元4照射離子束來植入離子(第2離子植入製程)。 Next, the pallet 2 and the tray 3 are conveyed to the inlet side of the load lock chamber 7 by the fourth conveyance device 14. Thereafter, the pallet 2 and the rotated tray 3 are conveyed in the conveyance direction A, and ion beams are irradiated to the respective units 4 in the processing chamber 6 to implant ions (second ion implantation process).

在離子植入裝置1中,每1個托盤3進行4次這樣的離子植入。亦即,分割成4次進行離子植入。另外,當藉由托盤旋轉機構20使托盤3旋轉90度時,離子植入的分割次數為4n次(n為正整數)為較佳。藉由如此使托盤3旋轉之後進行離子植入,即使離子束在離子束照射區域17內存在有不均勻之情況下,亦能夠消除各單元4的面內及複數個單元4之間之離子植入量的不均勻性。 In the ion implantation apparatus 1, such ion implantation is performed four times per tray 3. That is, the ion implantation is performed by dividing into four times. Further, when the tray 3 is rotated by 90 degrees by the tray rotating mechanism 20, the number of divisions of ion implantation is preferably 4n times (n is a positive integer). By performing ion implantation after rotating the tray 3 in this manner, even if there is unevenness in the ion beam irradiation region 17, the ion implantation between the in-plane and the plurality of cells 4 of each unit 4 can be eliminated. Inhomogeneity of the input.

依以上說明之離子植入裝置1及由離子植入裝置1所進行之離子植入方法,在第1離子植入製程中,複數個單元4通過離子束照射區域17,離子束照射到複數個單元4。然後,在載置台旋轉製程中,托盤3藉由托盤旋轉機構20旋轉90度而改變托盤3的配置。並且,在第2離子植入製程中,搬運旋轉後的托盤3,以使複數個單元4通過離子束照射區域17。由於在該第2離子植入製程中,各單元4相對於離子束照射區域17的配置是與第1離子植入製程中的配置不同,因此即使在離子束在離子束照射區域17內有不均勻之情況下,亦能夠防止該不均勻性依舊繼續影響複數個單元4中之離子植入量的分佈。藉此,在各單元4的面內離子植入量變得均勻,進一步在複數個單元4之間離子植入量變得均勻。 According to the ion implantation apparatus 1 and the ion implantation method performed by the ion implantation apparatus 1, in the first ion implantation process, the plurality of cells 4 pass through the ion beam irradiation region 17, and the ion beam is irradiated to the plurality of Unit 4. Then, in the stage rotation process, the tray 3 is changed by the rotation of the tray rotating mechanism 20 by 90 degrees. Further, in the second ion implantation process, the rotated tray 3 is conveyed so that the plurality of cells 4 pass through the ion beam irradiation region 17. Since the arrangement of each unit 4 with respect to the ion beam irradiation region 17 is different from that in the first ion implantation process in the second ion implantation process, even if the ion beam is in the ion beam irradiation region 17, Evenly, it is also possible to prevent the unevenness from continuing to affect the distribution of the ion implantation amount in the plurality of cells 4. Thereby, the amount of ion implantation in the in-plane of each unit 4 becomes uniform, and the amount of ion implantation becomes uniform between the plurality of units 4.

以往,為了實現離子束本身的均勻化而在離子束產生裝置16側進行調整時,需要特別之控制或裝置。然而,依離子植入裝置1則在離子束產生裝置16中不需要使用特別之控制或裝置,就能夠以簡單且廉價之構成實現離子植入量的均勻化。 Conventionally, in order to achieve uniformization of the ion beam itself, adjustment is performed on the ion beam generator 16 side, and special control or device is required. However, the ion implantation apparatus 1 can achieve uniformization of the ion implantation amount in a simple and inexpensive configuration without using a special control or device in the ion beam generating apparatus 16.

並且,複數個單元4分別縱橫排列配置有複數個,與搬運方向A正交之方向上之離子束照射區域17的寬度Wb大於縱橫2個方向上的複數個單元4的兩端的寬度。此時,由於單元4在2個方向分別排列配置有複數個,因此在使托盤3旋轉前及旋轉後這二者中之任一情況下,均能夠使複數個單元4在離子束照射區域17的寬度Wb的 範圍內通過。藉此,能夠實現生產效率的提高。 Further, a plurality of cells 4 are arranged in a plurality of vertical and horizontal directions, and the width Wb of the ion beam irradiation region 17 in the direction orthogonal to the conveyance direction A is larger than the widths of both ends of the plurality of cells 4 in the longitudinal and lateral directions. At this time, since the unit 4 is arranged in plural in each of the two directions, it is possible to cause the plurality of cells 4 in the ion beam irradiation region 17 in either of the case where the tray 3 is rotated and after the rotation. Width of Wb Passed within the scope. Thereby, the productivity can be improved.

並且,由於複數個單元4在縱橫2個方向分別配置有相同數量(上述例子中為5個),因此在使托盤3旋轉前及旋轉後這二者中之任一情況下,均能夠使相同數量的單元4在離子束照射區域17的寬度Wb的範圍內通過。藉此,能夠實現生產效率的提高。 Further, since the plurality of cells 4 are disposed in the same number in the vertical and horizontal directions (the five in the above example), the same can be made in either of the case before and after the rotation of the tray 3. The number of cells 4 passes within the range of the width Wb of the ion beam irradiation region 17. Thereby, the productivity can be improved.

並且,第2離子植入製程中的托盤3的搬運方向係與第1離子植入製程中的托盤的搬運方向為相同方向,進行朝向一定方向連續搬運複數個托盤3之所謂直線方式下的離子植入。藉此,能夠實現通過量的增加。 In the second ion implantation process, the conveyance direction of the tray 3 is the same as the conveyance direction of the tray in the first ion implantation process, and the ions in the so-called straight line mode in which the plurality of trays 3 are continuously conveyed in a fixed direction are performed. Implanted. Thereby, an increase in throughput can be achieved.

並且,在載置台旋轉製程中,藉由托盤旋轉機構20使托盤3在大氣壓環境下旋轉。通常,離子束的照射是在真空環境下進行的。依該方法,由於在大氣壓環境下設置托盤旋轉機構20,因此容易確認機器的動作或容易進行維護,並且,亦容易恢復維護後的裝置。 Further, in the stage rotation process, the tray 3 is rotated by the tray rotating mechanism 20 in an atmospheric pressure environment. Usually, the irradiation of the ion beam is carried out under a vacuum environment. According to this method, since the tray rotating mechanism 20 is provided in an atmospheric pressure environment, it is easy to confirm the operation of the machine or to perform maintenance easily, and it is also easy to restore the device after maintenance.

第3圖係模式表示離子植入裝置的其他實施形態之俯視圖。第3圖所示之離子植入裝置1A是與第1圖所示之離子植入裝置1不同,其係使托板2及托盤3於搬運方向B上往復移動來進行離子植入之所謂批量式離子植入裝置。離子植入裝置1A具備用於使托板2及托盤3往復移動之搬運裝置22。在處理腔室6A內形成有離子束照射區域17,並於搬運方向B上的離子束照射區域17的兩側設置有托盤旋轉機構20A、20B。托盤旋轉機構20A、20B具有與托盤旋轉機構20相同的機構,但被設為能夠在真 空環境下動作的規格。 Fig. 3 is a plan view showing another embodiment of the ion implantation apparatus. The ion implantation apparatus 1A shown in Fig. 3 is different from the ion implantation apparatus 1 shown in Fig. 1, and is a so-called batch in which ion implantation is performed by reciprocating the pallet 2 and the tray 3 in the conveyance direction B. Ion implantation device. The ion implantation apparatus 1A includes a transport device 22 for reciprocating the pallet 2 and the tray 3. An ion beam irradiation region 17 is formed in the processing chamber 6A, and tray rotating mechanisms 20A, 20B are provided on both sides of the ion beam irradiation region 17 in the conveying direction B. The tray rotating mechanisms 20A, 20B have the same mechanism as the tray rotating mechanism 20, but are set to be true Specifications for actions in an empty environment.

第4圖~第6圖係表示由離子植入裝置1A所進行之離子植入步驟之俯視圖。在離子植入裝置1A中,首先,將托板2及托盤3搬入到裝載鎖定腔室7內(參閱第4圖(a))。其次,藉由搬運裝置22將托板2及托盤3搬入到處理腔室6A內,使複數個單元4通過離子束照射區域17來進行第1次離子植入(第1離子植入製程,參閱第4圖(b))。接著,在離子束照射區域17外部,藉由托盤旋轉機構20B使托盤3順時針旋轉90度(載置台旋轉製程,參閱第4圖(c))。 4 to 6 are plan views showing the ion implantation step performed by the ion implantation apparatus 1A. In the ion implantation apparatus 1A, first, the pallet 2 and the tray 3 are carried into the load lock chamber 7 (see Fig. 4(a)). Next, the pallet 2 and the tray 3 are carried into the processing chamber 6A by the transport device 22, and the first ion implantation is performed by the plurality of cells 4 through the ion beam irradiation region 17 (the first ion implantation process, see Figure 4 (b)). Next, outside the ion beam irradiation region 17, the tray 3 is rotated clockwise by 90 degrees by the tray rotating mechanism 20B (mounting table rotation process, see Fig. 4(c)).

接著,藉由搬運裝置22搬運托板2及旋轉後的托盤3,使複數個單元4通過離子束照射區域17來進行第2次離子植入(第2離子植入製程,參閱第5圖(a))。接著,在離子束照射區域17外部,藉由托盤旋轉機構20A使托盤3順時針旋轉90度(參閱第5圖(b))。接著,藉由搬運裝置22搬運托板2及旋轉後的托盤3,使複數個單元4通過離子束照射區域17來進行第3次離子植入(參閱第5圖(c))。 Next, the pallet 2 and the rotated pallet 3 are transported by the transport device 22, and the plurality of cells 4 are subjected to the second ion implantation process by the ion beam irradiation region 17 (the second ion implantation process, see Fig. 5 ( a)). Next, outside the ion beam irradiation region 17, the tray 3 is rotated clockwise by 90 degrees by the tray rotating mechanism 20A (refer to Fig. 5(b)). Next, the pallet 2 and the rotated pallet 3 are transported by the transport device 22, and the plurality of cells 4 are subjected to the third ion implantation by the ion beam irradiation region 17 (see FIG. 5(c)).

接著,在離子束照射區域17外部,藉由托盤旋轉機構20B使托盤3順時針旋轉90度(參閱第6圖(a))。接著,藉由搬運裝置22搬運托板2及旋轉後的托盤3,使複數個單元4通過離子束照射區域17來進行第4次離子植入(參閱第6圖(b))。之後,將托板2及托盤3從處理腔室6A搬出,經過卸載鎖定腔室7而搬出(參閱 第6圖(c))。 Next, outside the ion beam irradiation region 17, the tray 3 is rotated clockwise by 90 degrees by the tray rotating mechanism 20B (see Fig. 6(a)). Next, the pallet 2 and the rotated pallet 3 are transported by the transport device 22, and the plurality of cells 4 are subjected to the fourth ion implantation by the ion beam irradiation region 17 (see FIG. 6(b)). Thereafter, the pallet 2 and the tray 3 are carried out from the processing chamber 6A, and are unloaded through the unloading lock chamber 7 (see Figure 6 (c)).

在離子植入裝置1A中每1個托盤3進行4次這樣的離子植入。亦即,分割成4次進行離子植入。另外,當藉由托盤旋轉機構20A、20B使托盤3旋轉90度時,離子植入的分割次數為4n次(n為正整數)為較佳。 Such ion implantation is performed four times per tray 3 in the ion implantation apparatus 1A. That is, the ion implantation is performed by dividing into four times. Further, when the tray 3 is rotated by 90 degrees by the tray rotating mechanisms 20A, 20B, the number of divisions of ion implantation is preferably 4n times (n is a positive integer).

依該離子植入裝置1A,與之前的實施形態的離子植入裝置1相同,由於藉由托盤3的旋轉,各單元4相對於離子束照射區域17的配置在各離子植入製程中不同,因此在各單元4的面內離子植入量變得均勻,進一步在複數個單元4之間離子植入量變得均勻。並且,由於在使托盤3旋轉前及旋轉後這二者中之任一情況下,均能夠使相同數量的單元4在離子束照射區域17的寬度Wb的範圍內通過,因此能夠實現生產效率的提高。 According to the ion implantation apparatus 1A, as in the ion implantation apparatus 1 of the previous embodiment, since the arrangement of the units 4 with respect to the ion beam irradiation area 17 is different in each ion implantation process by the rotation of the tray 3, Therefore, the amount of ion implantation becomes uniform in the in-plane of each unit 4, and the ion implantation amount becomes uniform between the plurality of units 4. Further, since any of the units 4 can be passed in the range of the width Wb of the ion beam irradiation region 17 before and after the rotation of the tray 3, productivity can be achieved. improve.

並且,第2離子植入製程中的托盤的搬運方向係與第1離子植入製程中的托盤的搬運方向為相反方向,進行在第1離子植入製程中使複數個單元通過照射區域之後,依舊維持相反方向搬運托盤來使複數個單元通過照射區域之所謂批量式的離子植入。藉此,設置面積變小。 Further, the conveyance direction of the tray in the second ion implantation process is opposite to the conveyance direction of the tray in the first ion implantation process, and after a plurality of cells are passed through the irradiation region in the first ion implantation process, The so-called batch type ion implantation of the plurality of cells through the illumination area is still maintained while the tray is being transported in the opposite direction. Thereby, the installation area becomes small.

以上,對本發明的實施形態進行了說明,但本發明不限於上述實施形態。例如,托盤3上之複數個單元4的配置不限於5×5列。可以是5×5列之外的n×n列,亦可以是n×m列(m為2以上的整數)。當為n×m例時,亦能夠使複數個單元在離子束照射區域17的寬度的範圍內通過,從而能夠實現生產效率的提高。並且,單元4的配置亦可 以是一列。 Although the embodiments of the present invention have been described above, the present invention is not limited to the above embodiments. For example, the configuration of the plurality of units 4 on the tray 3 is not limited to 5 x 5 columns. It may be an n×n column other than 5×5 columns, or may be an n×m column (m is an integer of 2 or more). In the case of n × m, a plurality of cells can be passed in the range of the width of the ion beam irradiation region 17, and the production efficiency can be improved. And, the configuration of the unit 4 can also It is a column.

由托盤旋轉機構20、20A、20B所進行之旋轉角度不限於90度,例如亦可以是45度、60度、180度等。由托盤旋轉機構20、20A、20B所進行之旋轉並不限於以托盤3的中心點為中心之情況,亦可以是托盤3中之中心點以外的點,還可以是托盤3的外側的點。亦即,在第2離子植入製程時,只要托盤3相對於第1離子植入製程時的方向是旋轉預定角度即可。並且,不限於藉由托盤旋轉機構20、20A、20B直接旋轉托盤3之情況,亦可以藉由旋轉托板2來旋轉托盤3。 The rotation angle by the tray rotating mechanism 20, 20A, 20B is not limited to 90 degrees, and may be, for example, 45 degrees, 60 degrees, 180 degrees or the like. The rotation by the tray rotating mechanism 20, 20A, 20B is not limited to the center point of the tray 3, and may be a point other than the center point of the tray 3, or may be a point outside the tray 3. That is, in the second ion implantation process, the direction of the tray 3 relative to the first ion implantation process is rotated by a predetermined angle. Further, the present invention is not limited to the case where the tray 3 is directly rotated by the tray rotating mechanism 20, 20A, 20B, and the tray 3 can be rotated by rotating the pallet 2.

1‧‧‧離子植入裝置 1‧‧‧Ion implant device

2‧‧‧托板 2‧‧‧ pallet

3‧‧‧托盤(載置台) 3‧‧‧Tray (mounting table)

4‧‧‧單元 4‧‧‧ unit

6‧‧‧處理腔室 6‧‧‧Processing chamber

7‧‧‧裝載鎖定腔室 7‧‧‧Load lock chamber

8‧‧‧卸載鎖定腔室 8‧‧‧Unloading the lock chamber

10A‧‧‧第1閘閥 10A‧‧‧1st gate valve

10B‧‧‧第2閘閥 10B‧‧‧2nd gate valve

10C‧‧‧第3閘閥 10C‧‧‧3rd gate valve

10D‧‧‧第4閘閥 10D‧‧‧4th gate valve

11‧‧‧第1搬運裝置(搬運手段) 11‧‧‧First transport device (transportation means)

12‧‧‧第2搬運裝置 12‧‧‧2nd handling device

13‧‧‧第3搬運裝置 13‧‧‧3rd handling device

14‧‧‧第4搬運裝置 14‧‧‧4th handling device

16‧‧‧離子束產生裝置(射束產生手段) 16‧‧‧Ion beam generator (beam generation means)

17‧‧‧離子束照射區域 17‧‧‧Ion beam irradiation area

18‧‧‧空氣淋浴區域 18‧‧‧Air shower area

19‧‧‧搬入/搬出裝置 19‧‧‧ Moving in/out device

20‧‧‧托盤旋轉機構(載置台旋轉手段) 20‧‧‧Tray rotation mechanism (mounting table rotation means)

A‧‧‧搬運方向 A‧‧‧Transportation direction

Claims (7)

一種太陽能電池的製造方法,藉由一邊朝向搬運方向搬運至少在1個方向排列配置有複數個單元之載置台,一邊對前述複數個單元照射離子束來對前述複數個單元植入離子,其特徵為,包括:第1離子植入製程,其搬運前述載置台,以使前述複數個單元通過前述離子束的預定照射區域,並對前述複數個單元照射前述離子束;載置台旋轉製程,其使前述載置台旋轉預定角度來改變前述載置台的配置;及第2離子植入製程,其搬運旋轉後的載置台,以使前述複數個單元通過前述照射區域,並對前述複數個單元照射前述離子束。 In a method of manufacturing a solar cell, an ion beam is irradiated to the plurality of cells by implanting an ion beam in a plurality of cells in a direction in which the plurality of cells are arranged in at least one direction, and the ions are implanted into the plurality of cells. The method includes a first ion implantation process for transporting the mounting stage such that the plurality of cells pass through a predetermined irradiation region of the ion beam, and irradiating the plurality of cells with the ion beam; and the mounting table rotating process The mounting stage is rotated by a predetermined angle to change the arrangement of the mounting table; and the second ion implantation process is configured to transport the rotated mounting table such that the plurality of cells pass through the irradiation region, and irradiate the plurality of cells with the ions bundle. 如申請專利範圍第1項所述之太陽能電池的製造方法,其中,前述複數個單元在前述1個方向及與前述1個方向正交之方向分別排列配置有複數個,與前述搬運方向正交之方向上的前述照射區域的寬度,係大於前述1個方向及與前述1個方向正交之方向上的前述複數個單元的兩端的寬度。 The method of manufacturing a solar cell according to claim 1, wherein the plurality of cells are arranged in a plurality of directions in a direction orthogonal to the one direction and orthogonal to the conveyance direction. The width of the irradiation region in the direction is larger than the width of both ends of the plurality of cells in the one direction and the direction orthogonal to the one direction. 如申請專利範圍第2項所述之太陽能電池的製造方法,其中,前述複數個單元在前述1個方向及與前述1個方向正交之方向分別配置有相同數量。 The method for manufacturing a solar cell according to the second aspect of the invention, wherein the plurality of cells are disposed in the same direction and in a direction orthogonal to the one direction. 如申請專利範圍第1~3中任一項所述之太陽能電池的製造方法,其中,前述第2離子植入製程中的前述載置台的搬運方向,係與前述第1離子植入製程中的前述載置台的搬運方向為相同方向。 The method for producing a solar cell according to any one of the first to third aspect, wherein the transporting direction of the mounting table in the second ion implantation process is in the first ion implantation process. The conveying direction of the mounting table is the same direction. 如申請專利範圍第1~3中任一項所述之太陽能電池的製造方法,其中,前述第2離子植入製程中的前述載置台的搬運方向係與前述第1離子植入製程中的前述載置台的搬運方向為相反方向。 The method for producing a solar cell according to any one of claims 1 to 3, wherein a transport direction of the mounting stage in the second ion implantation process is the same as described above in the first ion implantation process The conveying direction of the mounting table is the opposite direction. 如申請專利範圍第1~3中任一項所述之太陽能電池的製造方法,其中,在前述載置台旋轉製程中,使前述載置台在大氣壓環境下旋轉。 The method for producing a solar cell according to any one of claims 1 to 3, wherein the mounting table is rotated in an atmospheric pressure environment in the mounting table rotation process. 一種太陽能電池的製造裝置,其特徵為,具備:載置台,其至少在1個方向排列配置有複數個單元;射束產生手段,其為了對前述載置台上的前述複數個單元植入離子而對預定照射區域照射離子束;搬運手段,其搬運前述載置台,以使前述複數個單元通過前述離子束的前述照射區域;及載置台旋轉手段,其使前述載置台旋轉預定角度來改變前述載置台的配置。 A solar cell manufacturing apparatus comprising: a mounting table in which a plurality of cells are arranged in at least one direction; and a beam generating means for implanting ions into the plurality of cells on the mounting table Irradiating the ion beam with the predetermined irradiation area; the transport means transporting the mounting table such that the plurality of cells pass through the irradiation region of the ion beam; and the mounting table rotating means rotating the mounting table by a predetermined angle to change the load The configuration of the station.
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