TW201347941A - Artificial basswood manufacturing method and device thereof - Google Patents

Artificial basswood manufacturing method and device thereof Download PDF

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TW201347941A
TW201347941A TW101114880A TW101114880A TW201347941A TW 201347941 A TW201347941 A TW 201347941A TW 101114880 A TW101114880 A TW 101114880A TW 101114880 A TW101114880 A TW 101114880A TW 201347941 A TW201347941 A TW 201347941A
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artificial
finished product
powder
eucalyptus
raw material
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TW101114880A
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Sheng-Zhou Xu
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Sheng-Zhou Xu
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Abstract

The invention mainly provides an artificial basswood capable of being applied to culturing mushrooms or ganoderma without using expensive and precious natural trees or basswood and effectively shortening culture time and reducing costs, thereby further increasing the yield and optimizing quality. The artificial basswood manufacturing method at least comprises the following steps: providing a raw material, which at least includes sawdust, deadwoods, plant hard fibers and Chinese medicine residues; then performing crushing treatment; after crushing the raw material into powder substances, mixing natural binder and herbal anti-insect bacteriostatic agent to form a semi-finished product; further performing high temperature sterilization for the semi-finished product and then performing mold shaping to form the predetermined shape of basswoods; and finally utilizing baking and shaping to complete the artificial basswood finished product.

Description

人造椴木製造方法及其裝置Artificial eucalyptus manufacturing method and device thereof

本發明係有關一種人造椴木製造方法及其裝置,特別是指一種可利用人工製造椴木,可應用於栽培菇類或靈芝,而毋須使用昂貴且珍貴的天然樹木或椴木,同時可有效縮短栽培時間與降低成本,更能增加產量與優化品質。The invention relates to a method and a device for manufacturing artificial eucalyptus, in particular to an artificial eucalyptus which can be used for cultivating mushrooms or ganoderma lucidum without using expensive and precious natural trees or eucalyptus, and at the same time effective Shorten cultivation time and reduce costs, and increase production and optimize quality.

相關菇物,如靈芝,其療效神異,以為珍貴物產,野生靈芝的來源相當稀少珍貴;由於環境汙染日漸嚴重,天然野生靈芝可能多少含有重金屬污染,為能獲得生長控制,業界研發出各種人工栽培方法,係有使用椴木栽培法、固體栽培法及液體發酵法等。Related mushroom products, such as Ganoderma lucidum, have different curative effects and are considered precious. The source of wild Lingzhi is quite rare and precious. Due to the increasingly serious environmental pollution, natural wild Lingzhi may contain heavy metal pollution. In order to obtain growth control, the industry has developed various artificial cultivation. The method includes a eucalyptus cultivation method, a solid cultivation method, and a liquid fermentation method.

其中,固體栽培法主要是利用含有營養物質的太空包(亦即既有栽培香菇之方法),所得的靈芝其外觀與野生靈芝相似,然而,其三帖類化合物含量低,且該種栽培方式所得的靈芝子實體主要成分與野生種靈芝子實體並不相同,且收成後該太空包無法再回收利用,易造成環境污染。Among them, the solid cultivation method mainly uses a space bag containing nutrients (that is, a method for cultivating shiitake mushrooms), and the obtained ganoderma lucidum has a similar appearance to wild Lingzhi, however, the content of the three-type compound is low, and the cultivation method is the same. The main components of the obtained Ganoderma lucidum fruiting body are not the same as the wild Ganoderma lucidum fruiting body, and the space bag can no longer be recycled after harvest, which is likely to cause environmental pollution.

而藉由接種靈芝菌種進行液態發酵,雖然可在短時間內收成靈芝液體發酵產品,但是其主要產物為多醣類,三帖類化合物卻無法取得,且與野生靈芝子實體所含主要成份相去甚遠。However, by inoculating the Ganoderma lucidum strain for liquid fermentation, although the liquid fermentation product of Ganoderma lucidum can be harvested in a short time, the main product is a polysaccharide, and the three-type compound cannot be obtained, and the main component contained in the wild Ganoderma lucidum fruiting body. It’s a long way off.

此外,椴木栽培法係使用枯死的椴木,將靈芝菌體植入椴木中,使靈芝在椴木中生長,藉此採取子實體。該種方法所得的靈芝子實體,其所含成分與野生種植之靈芝相似,然而,該種栽培方式成本與時間均長,生長效率不佳,不利量產與推廣。特別是,天然椴木取得不易,且政府法令規定不能亂砍伐椴木,使得靈芝相關產品價格高居不下。In addition, the eucalyptus cultivation method uses dead eucalyptus, and implants Ganoderma lucidum cells into eucalyptus, so that Ganoderma lucidum grows in eucalyptus, thereby taking a fruiting body. The Ganoderma lucidum fruit body obtained by the method has the same composition as the wild-planted Ganoderma lucidum. However, the cultivation method has the advantages of long cost and time, poor growth efficiency, and unfavorable mass production and promotion. In particular, natural eucalyptus is not easy to obtain, and government laws and regulations stipulate that coffin can not be cut down, making the price of related products of Ganoderma lucidum high.

故本案發明人研發出人造椴木之製造方法,以改良天然椴木取得不易之缺失,而毋須使用昂貴且珍貴的天然樹木或椴木,能發揮資源回收及環保,更沒有環境污染等問題。Therefore, the inventor of the present invention developed a manufacturing method of artificial eucalyptus to improve the natural eucalyptus to make it difficult to obtain, without using expensive and precious natural trees or eucalyptus, which can bring about resource recovery and environmental protection, and no environmental pollution.

有鑑於此,本發明即在提供一種利用人工製造椴木,可應用於栽培菇類或靈芝,而毋須使用昂貴且珍貴的天然樹木或椴木之人造椴木製造方法及其裝置,為其主要目的者。In view of the above, the present invention provides a method and apparatus for manufacturing artificial eucalyptus using artificially manufactured eucalyptus, which can be applied to cultivated mushrooms or ganoderma lucidum without using expensive and precious natural trees or eucalyptus. Target person.

為達上揭目的,本發明之人造椴木製造方法至少包含下列步驟:提供原料,該原料至少包含有木屑、枯樹枝、植物硬纖維以及中草藥殘渣,再進行粉碎處理,將原料進行粉碎而形成粉狀物後,並混入天然黏劑及本草防蟲抑菌劑,而形成半成品,再將該半成品進行高溫殺菌後進行模具成型,而成型預定椴木之形狀,最後再利用烘乾定型,完成人造椴木之成品。In order to achieve the above object, the artificial eucalyptus manufacturing method of the present invention comprises at least the following steps: providing a raw material containing at least wood chips, dry branches, plant hard fibers, and Chinese herbal medicine residues, and then pulverizing the raw materials to pulverize the raw materials. After the powder, the natural adhesive and the herbicidal insect-preventing bacteriostatic agent are mixed to form a semi-finished product, and the semi-finished product is subjected to high-temperature sterilization, and then the mold is molded, and the shape of the predetermined eucalyptus is formed, and finally, the drying and shaping are completed. The finished product of artificial eucalyptus.

本發明另一目的在提供一種人造椴木製造裝置,其依序包含有:供料組件、粉碎組件、混料組件、高溫殺菌爐、模具組件以及烘乾組件,藉由上述之製造裝置可製造出人造椴木。Another object of the present invention is to provide an artificial eucalyptus manufacturing apparatus, which comprises: a feeding component, a pulverizing component, a mixing component, a high temperature sterilizing furnace, a mold component, and a drying component, which can be manufactured by the above manufacturing apparatus Artificial eucalyptus.

依據上述主要結構特徵,所述之天然黏劑可以為白橡樹皮粉、楠香粉或澱粉,或者上述之組合。According to the above main structural features, the natural adhesive may be white oak bark powder, nanxiang powder or starch, or a combination thereof.

依據上述主要結構特徵,所述之本草防蟲抑菌劑可以為中草藥材。According to the above main structural features, the herbicidal insect control bacteriostatic agent can be a Chinese herbal medicine material.

依據上述主要結構特徵,所述之原料進一步包含有廢料。According to the above main structural features, the raw material further contains waste.

依據上述主要結構特徵,所述之植物硬纖維可以為稻殼或椰子殼,或者上述之組合。According to the above main structural features, the plant hard fiber may be a rice husk or a coconut shell, or a combination thereof.

本發明之特點,可參閱本案圖式及實施例之詳細說明而獲得清楚地瞭解。The features of the present invention can be clearly understood by referring to the drawings and the detailed description of the embodiments.

如第一圖本發明之人造椴木製造方法方塊示意圖所示,本發明之人造椴木製造方法至少包含下列步驟:As shown in the block diagram of the manufacturing method of the artificial eucalyptus of the present invention, the artificial eucalyptus manufacturing method of the present invention comprises at least the following steps:

步驟A:提供原料,該原料至少包含有木屑、枯樹枝、植物硬纖維以及中草藥殘渣,該植物硬纖維可以為稻殼或椰子殼,或者上述之組合,該原料可進一步包含有廢料。Step A: providing a raw material comprising at least wood chips, dry branches, plant hard fibers, and a Chinese herbal residue, the plant hard fibers may be rice husks or coconut shells, or a combination thereof, and the raw materials may further comprise waste materials.

步驟B:進行粉碎處理,將原料進行粉碎而形成粉狀物;當然,可視原料之特性而將其粉碎成不同粒徑大小之粉體。Step B: The pulverization treatment is carried out to pulverize the raw material to form a powder; of course, it can be pulverized into powders having different particle sizes depending on the characteristics of the raw materials.

步驟C:進行混料,將粉狀物混入天然黏劑及本草防蟲抑菌劑,而形成半成品,該天然黏劑可將上述之粉狀物相互黏結而形成固狀體;其中,該天然黏劑可以為白橡樹皮粉、楠香粉或澱粉,或者上述之組合,而該本草防蟲抑菌劑可以為中草藥材。Step C: mixing the powder, mixing the powder into the natural adhesive and the herb pest control bacteriostatic agent to form a semi-finished product, the natural adhesive bonding the above-mentioned powders to each other to form a solid body; wherein the natural The adhesive may be white oak bark powder, nanxiang powder or starch, or a combination thereof, and the herb pest control bacteriostatic agent may be a Chinese herbal medicine material.

步驟D:進行高溫殺菌處理,將該半成品進行高溫殺菌。Step D: performing high temperature sterilization treatment to sterilize the semi-finished product at a high temperature.

步驟E:進行模具成型,提供模具並將高溫殺菌後之半成品置入於該模具,而成型預定椴木之形狀;當然,可利用不同大小之模具,分別成型所需之預定形狀。Step E: Molding is performed, a mold is provided, and a semi-finished product after high-temperature sterilization is placed in the mold to form a shape of a predetermined beech; of course, a predetermined shape can be separately formed by using molds of different sizes.

步驟F:烘乾定型,完成人造椴木之成品。Step F: Drying and setting, and completing the finished product of artificial eucalyptus.

當然,本發明可進一步提供一種製造裝置1,如第二圖所示其至少依序包含有:供料組件10、粉碎組件20、混料組件30、高溫殺菌爐40、模具組件50以及烘乾組件60,該供料組件10可提供原料,該粉碎組件20係設於該供料組件10之後,可承接該原料並可將該原料粉碎而形成粉狀物,而該混料組件30係設於該供料組件20之後,可承接該粉狀物並添加天然黏劑及本草防蟲抑菌劑,以進行混合而形成半成品,該高溫殺菌爐40則設於該混料組件30之後,可對該半成品進行高溫殺菌,該模具組件50係設於該高溫殺菌爐40之後,可將半成品成型為預定椴木之形狀,可同時參閱第三圖所示,該模具組件50可設有第一、第二模具51、52,該第一、第二模具51、52合模後可形成一模穴,將上述處理後之半成品置入於該模穴內,進行加壓成型,可成型為預定椴木之形狀,最後再經由設於該模具組件50後之烘乾組件60將其固化定型,完成人造椴木70之成品,如第四圖所示。Of course, the present invention may further provide a manufacturing apparatus 1 which, as shown in the second figure, includes at least the following: a supply assembly 10, a pulverizing assembly 20, a mixing assembly 30, a high temperature sterilization furnace 40, a mold assembly 50, and drying. The assembly 60 can provide a raw material, and the pulverizing assembly 20 is disposed behind the feeding assembly 10, can receive the raw material and can pulverize the raw material to form a powder, and the mixing assembly 30 is provided After the feeding assembly 20, the powder may be taken and a natural adhesive and a herbal insect-preventing bacteriostatic agent may be added to form a semi-finished product, and the high-temperature sterilization furnace 40 is disposed after the mixing assembly 30. The semi-finished product is subjected to high-temperature sterilization. The mold assembly 50 is disposed behind the high-temperature sterilization furnace 40, and the semi-finished product can be formed into a shape of a predetermined beech. As shown in the third figure, the mold assembly 50 can be provided with the first The second molds 51 and 52 can form a cavity after the first and second molds 51 and 52 are clamped, and the processed semi-finished product is placed in the mold cavity to be press-formed, and can be formed into a predetermined shape. The shape of the coffin, and finally through the design After drying assembly 50 of die assembly 60 to the cured shape, to complete artificial finished basswood 70, the fourth as shown in FIG.

值得一提的是,藉由本發明所製造出之人造椴木70,如第四圖所示,依所需可形成不同形狀大小,並應用於栽培菇類或靈芝80,而毋須使用昂貴且珍貴的天然樹木或椴木,同時可有效縮短栽培時間,降低成本與增加產量。It is worth mentioning that the artificial eucalyptus 70 manufactured by the invention, as shown in the fourth figure, can be formed into different shapes and sizes as needed, and is applied to cultivate mushrooms or Ganoderma lucidum 80 without being expensive and precious. Natural trees or eucalyptus can effectively shorten cultivation time, reduce costs and increase production.

綜上所述,本發明提供一人造椴木較佳可行之製造方法及其裝置,爰依法提呈發明專利之申請;本發明之技術內容及技術特點巳揭示如上,然而熟悉本項技術之人士仍可能基於本發明之揭示而作各種不背離本案發明精神之替換及修飾。因此,本發明之保護範圍應不限於實施例所揭示者,而應包括各種不背離本發明之替換及修飾,並為以下之申請專利範圍所涵蓋。In summary, the present invention provides a method and a device for manufacturing a artificial eucalyptus which are preferably feasible, and an application for an invention patent according to the law; the technical content and technical features of the present invention are disclosed above, but those skilled in the art It is still possible to make various substitutions and modifications without departing from the spirit of the invention. Therefore, the scope of the present invention should be construed as being limited by the scope of the appended claims

1...製造裝置1. . . Manufacturing device

10...供料組件10. . . Feeding component

20...粉碎組件20. . . Crushing component

30...混料組件30. . . Mixing component

40...高溫殺菌爐40. . . High temperature sterilization furnace

50...模具組件50. . . Mold assembly

51...第一模具51. . . First mold

52...第二模具52. . . Second mold

60...烘乾組件60. . . Drying component

70...人造椴木70. . . Artificial beech

80...菇類或靈芝80. . . Mushroom or Ganoderma

第一圖係為本發明中人造椴木製造方法之方塊示意圖。The first figure is a block diagram of the manufacturing method of artificial eucalyptus in the present invention.

第二圖係為本發明中人造椴木製造裝置之方塊示意圖。The second figure is a block diagram of the artificial eucalyptus manufacturing apparatus of the present invention.

第三圖係為本發明中模具組件之結構示意圖。The third figure is a schematic view of the structure of the mold assembly of the present invention.

第四圖係為本發明中人造椴木之使用示意圖。The fourth figure is a schematic view of the use of artificial eucalyptus in the present invention.

Claims (10)

一種人造椴木製造方法,其至少包含下列步驟:提供原料,該原料至少包含有木屑、枯樹枝、植物硬纖維以及中草藥殘渣;進行粉碎處理,將原料進行粉碎而形成粉狀物;進行混料,將粉狀物混入天然黏劑及本草防蟲抑菌劑,而形成半成品;進行高溫殺菌處理,將該半成品進行高溫殺菌;進行模具成型,提供模具並將高溫殺菌後之半成品置入於該模具,而成型預定椴木之形狀;以及烘乾定型,完成人造椴木之成品。An artificial eucalyptus manufacturing method comprising at least the steps of: providing a raw material comprising at least wood chips, dry branches, plant hard fibers, and a Chinese herbal residue; performing pulverization treatment to pulverize the raw materials to form a powder; The powder is mixed into the natural adhesive and the herb pest control bacteriostatic agent to form a semi-finished product; the high-temperature sterilization treatment is performed, and the semi-finished product is subjected to high-temperature sterilization; the mold is formed, the mold is provided, and the semi-finished product after high-temperature sterilization is placed in the powder. The mold is formed into a shape of a predetermined beech; and the drying is shaped to complete the finished product of the artificial eucalyptus. 如申請專利範圍第1項所述之人造椴木製造方法,其中,該天然黏劑可以為白橡樹皮粉、楠香粉或澱粉,或者上述之組合。The method for producing artificial eucalyptus according to claim 1, wherein the natural viscous agent may be white oak bark powder, nanxiang powder or starch, or a combination thereof. 如申請專利範圍第1或2項所述之人造椴木製造方法,其中該本草防蟲抑菌劑可以為中草藥材。The method for producing artificial eucalyptus according to claim 1 or 2, wherein the herbicidal bacteriostatic agent is a Chinese medicinal material. 如申請專利範圍第3項所述之人造椴木製造方法,其中該原料進一步包含有廢料。The method for manufacturing artificial eucalyptus according to claim 3, wherein the raw material further comprises waste. 如申請專利範圍第3項所述之人造椴木製造方法,其中,該植物硬纖維可以為稻殼或椰子殼,或者上述之組合。The method for producing artificial eucalyptus according to claim 3, wherein the plant hard fiber may be rice husk or coconut shell, or a combination thereof. 一種人造椴木製造裝置,其至少包含有:供料組件,可提供原料,該原料至少包含有木屑、枯樹枝、植物硬纖維以及中草藥殘渣;一粉碎組件,係設於該供料組件之後,可承接該原料並可將該原料粉碎而形成粉狀物;一混料組件,係設於該粉碎組件之後,可承接該粉狀物並添加天然黏劑及本草防蟲抑菌劑,以進行混合而形成半成品;一高溫殺菌爐,係設於該混料組件之後,可對該半成品進行高溫殺菌;一模具組件,係設於該高溫殺菌爐之後,可將半成品成型為預定椴木之形狀;以及一烘乾組件,係設於該模具組件之後。An artificial eucalyptus manufacturing device, comprising at least: a feeding component, which can provide a raw material, the raw material at least comprising wood chips, dry branches, plant hard fibers and a Chinese herbal medicine residue; a pulverizing component is disposed behind the feeding component The raw material can be taken up and the raw material can be pulverized to form a powder; a mixing component is disposed after the pulverizing component, can receive the powder and add a natural adhesive and a herbal insect-preventing bacteriostatic agent for carrying out Mixing to form a semi-finished product; a high-temperature sterilization furnace is disposed after the mixing assembly to perform high-temperature sterilization of the semi-finished product; a mold assembly is disposed after the high-temperature sterilization furnace to form the semi-finished product into a shape of a predetermined beech And a drying assembly disposed behind the mold assembly. 如申請專利範圍第6項所述之人造椴木製造裝置,其中,該天然黏劑可以為白橡樹皮粉、楠香粉或澱粉,或者上述之組合。The artificial eucalyptus manufacturing device according to claim 6, wherein the natural viscous agent may be white oak bark powder, nanxiang powder or starch, or a combination thereof. 如申請專利範圍第6或7項所述之人造椴木製造裝置,其中,該本草防蟲抑菌劑可以為中草藥材。The artificial eucalyptus manufacturing device according to claim 6 or 7, wherein the herbicidal bacteriostatic agent is a Chinese herbal medicine material. 如申請專利範圍第8項所述之人造椴木製造裝置,其中,該原料進一步包含有廢料。The artificial eucalyptus manufacturing apparatus according to claim 8, wherein the raw material further comprises waste. 如申請專利範圍第8項所述之人造椴木製造裝置,其中,該植物硬纖維可以為稻殼或椰子殼,或者上述之組合。The artificial eucalyptus manufacturing apparatus according to claim 8, wherein the plant hard fiber may be a rice husk or a coconut shell, or a combination thereof.
TW101114880A 2012-05-21 2012-05-21 Artificial basswood manufacturing method and device thereof TW201347941A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104130948A (en) * 2014-07-11 2014-11-05 福建农林大学 Preparation method and application of Antrodia camphorate mycelium medium
CN113601658A (en) * 2021-09-02 2021-11-05 西北农林科技大学 Adhesive-free formaldehyde-free green eucommia composite board and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104130948A (en) * 2014-07-11 2014-11-05 福建农林大学 Preparation method and application of Antrodia camphorate mycelium medium
CN113601658A (en) * 2021-09-02 2021-11-05 西北农林科技大学 Adhesive-free formaldehyde-free green eucommia composite board and preparation method thereof

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