TW201334149A - Back light module - Google Patents

Back light module Download PDF

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Publication number
TW201334149A
TW201334149A TW101103297A TW101103297A TW201334149A TW 201334149 A TW201334149 A TW 201334149A TW 101103297 A TW101103297 A TW 101103297A TW 101103297 A TW101103297 A TW 101103297A TW 201334149 A TW201334149 A TW 201334149A
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TW
Taiwan
Prior art keywords
light source
source module
light
plastic frame
emitting diode
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Application number
TW101103297A
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Chinese (zh)
Inventor
Yu-Chuan Wen
Hsien-Sheng Chiu
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Young Lighting Technology Inc
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Publication date
Application filed by Young Lighting Technology Inc filed Critical Young Lighting Technology Inc
Priority to TW101103297A priority Critical patent/TW201334149A/en
Priority to CN2013100125835A priority patent/CN103247608A/en
Publication of TW201334149A publication Critical patent/TW201334149A/en

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Abstract

A backlight module including a frame, a plurality of light emitting diode chips, a plurality of leads and a plurality of first conductive circuits is provided. The frame has a plurality of fillisters. The light emitting diode chips are disposed in the fillisters respectively. The leads are disposed in the fillisters respectively and electrically connected to the light emitting diode chips respectively. The first conductive circuits are embedded in the frame and extended to the fillisters to be electrically connected to the leads.

Description

光源模組Light source module

本發明是有關於一種光學模組,且特別是有關於一種光源模組。The present invention relates to an optical module, and more particularly to a light source module.

近年來,隨著半導體產業及相關電子產業的進步,數位化工具例如行動電話(mobile phone)、數位相機(digital camera)以及筆記型電腦(notebook)等產品的使用越來越普遍,並朝著便利、多功能且美觀的設計方向進行發展,以提供使用者更多的選擇。當使用者對數位產品的需求日漸提升,在數位產品中扮演重要角色的顯示螢幕亦成為設計者關注的焦點,其中液晶顯示器(liquid crystal display,LCD)已成為顯示螢幕之主流。In recent years, with the advancement of the semiconductor industry and related electronics industries, the use of digital tools such as mobile phones, digital cameras, and notebooks has become more common and A convenient, versatile and aesthetically pleasing design direction is developed to provide users with more choices. As the demand for digital products is increasing, the display screen, which plays an important role in digital products, has also become the focus of designers. Liquid crystal display (LCD) has become the mainstream of display screens.

由於液晶顯示器本身並不具有發光功能,因此可在液晶顯示器下方設置一背光模組(backlight module)以提供光源,進而達到顯示的功能。目前背光模組大多採用由發光二極體(light emitting diode,LED)所組成的發光二極體燈條(light bar)當作發光源,並將發光二極體燈條設置在導光板(light guide plate,LGP)旁。在習知製程中,發光二極體例如是以表面黏著技術(surface mount technology,SMT)貼附在電路板上以形成發光二極體燈條,此舉容易因錫膏分佈不均而造成發光二極體燈條的平整度不佳。此外,藉由人力將發光二極體燈條置入背光模組中,除了耗費人力之外,亦可能在組裝時產生靜電放電(electrostatic discharge,ESD)效果造成發光二極體失效。Since the liquid crystal display itself does not have a light emitting function, a backlight module can be disposed under the liquid crystal display to provide a light source to achieve the display function. At present, most of the backlight modules use a light bar composed of a light emitting diode (LED) as a light source, and a light emitting diode light bar is disposed on the light guide plate (light) Next to guide plate, LGP). In the conventional process, the light-emitting diode is attached to the circuit board by, for example, surface mount technology (SMT) to form a light-emitting diode light strip, which is easy to cause illumination due to uneven distribution of the solder paste. The flatness of the diode strip is not good. In addition, by placing the LED strip in the backlight module by human power, in addition to labor, it is also possible to cause an electrostatic discharge (ESD) effect during assembly to cause the LED to fail.

美國專利編號US7242035揭露一種發光二極體的封裝結構,其樹脂結構前段為中空以容納發光二極體晶片,且導線架包覆在樹脂結構後段。大陸專利編號CN200820094899.8揭露一種發光二極體的封裝結構,其發光二極體晶片密封固定於封裝架上並連接至封裝架外側之電路板。台灣專利編號TWI317827揭露一種面光源裝置,其發光二極體晶粒封裝於導光板內部。US Pat. No. 7,242,035 discloses a package structure of a light-emitting diode in which a front portion of a resin structure is hollow to accommodate a light-emitting diode wafer, and a lead frame is wrapped in a rear portion of the resin structure. Continental Patent No. CN200820094899.8 discloses a package structure of a light-emitting diode, wherein the light-emitting diode chip is sealed and fixed on the package frame and connected to the circuit board outside the package frame. Taiwan Patent No. TWI317827 discloses a surface light source device in which a light emitting diode die is encapsulated inside a light guide plate.

本發明提出一種光源模組,具有較簡易的製程,並可降低成本。The invention provides a light source module, which has a relatively simple process and can reduce the cost.

本發明的其他目的和優點可以從本發明所揭露的技術特徵中得到進一步的了解。Other objects and advantages of the present invention will become apparent from the technical features disclosed herein.

為達上述之一或部份或全部目的或是其他目的,本發明之一實施例提供一種光源模組,包括一膠框、多個發光二極體晶片、多個引腳以及多條第一導電線路。膠框具有多個凹槽。這些發光二極體晶片分別配置於這些凹槽內。這些引腳分別配置於這些凹槽內且分別電性連接這些發光二極體晶片。這些第一導電線路內埋於膠框且延伸至這些凹槽以電性連接這些引腳。In order to achieve one or a part or all of the above or other purposes, an embodiment of the present invention provides a light source module including a plastic frame, a plurality of light emitting diode chips, a plurality of pins, and a plurality of first Conductive line. The plastic frame has a plurality of grooves. These light emitting diode wafers are respectively disposed in these grooves. The pins are respectively disposed in the recesses and electrically connected to the LEDs. The first conductive lines are embedded in the plastic frame and extend to the recesses to electrically connect the pins.

基於上述,在本發明的上述實施例中至少具有以下其中一個優點,這些發光二極體晶片分別配置於膠框的這些凹槽內,且這些第一導電線路內埋於膠框並用以導通這些發光二極體晶片。藉此,這些發光二極體晶片可直接在膠框上進行封裝,光源模組不需配置用以承載這些發光二極體晶片的電路板,而可簡化製程並降低成本。Based on the above, in the above embodiments of the present invention, at least one of the following advantages is obtained. The LED chips are respectively disposed in the grooves of the plastic frame, and the first conductive lines are buried in the plastic frame and used to turn on the holes. Light-emitting diode wafer. Thereby, the LED chips can be directly packaged on the plastic frame, and the light source module does not need to be configured to carry the circuit boards of the LED chips, thereby simplifying the process and reducing the cost.

為讓本發明之上述特徵和優點能更明顯易懂,下文特舉多個實施例,並配合所附圖式,作詳細說明如下。The above described features and advantages of the invention will be apparent from the following description.

有關本發明之前述及其他技術內容、特點與功效,在以下配合參考圖式之多個實施例的詳細說明中,將可清楚的呈現。以下實施例中所提到的方向用語,例如「上」、「下」、「前」、「後」、「左」、「右」等,僅是參考附加圖式的方向。因此,使用的方向用語是用來說明,而非用來限制本發明。The foregoing and other objects, features, and advantages of the invention will be apparent from the Detailed Description The directional terms mentioned in the following embodiments, such as "upper", "lower", "front", "back", "left", "right", etc., are only directions referring to the additional schema. Therefore, the directional terminology used is for the purpose of illustration and not limitation.

圖1為本發明一實施例之光源模組的立體圖。圖2為圖1之光源模組的局部剖面圖。為使圖式較為清楚,圖1未繪示出圖2的導光板170。請參考圖1及圖2,在本實施例中,光源模組100包括一膠框110、多個發光二極體晶片120、多個引腳130以及多條第一導電線路140。光源模組100例如是應用於液晶顯示模組或其它需要背光源的裝置,本發明不對此加以限制。1 is a perspective view of a light source module according to an embodiment of the present invention. 2 is a partial cross-sectional view of the light source module of FIG. 1. In order to make the drawings clearer, FIG. 1 does not show the light guide plate 170 of FIG. Referring to FIG. 1 and FIG. 2 , in the embodiment, the light source module 100 includes a plastic frame 110 , a plurality of light emitting diode chips 120 , a plurality of pins 130 , and a plurality of first conductive lines 140 . The light source module 100 is applied to, for example, a liquid crystal display module or other device requiring a backlight, and the present invention is not limited thereto.

膠框110具有多個凹槽112,這些發光二極體晶片120分別配置於這些凹槽112內。這些引腳130分別配置於這些凹槽112內且分別電性連接這些發光二極體晶片120。這些第一導電線路140內埋於膠框110且延伸至這些凹槽112以電性連接這些引腳130。藉此,這些發光二極體晶片120可直接在膠框110上進行封裝,光源模組100不需配置用以承載這些發光二極體晶片120的電路板,而可簡化製程並降低成本。The plastic frame 110 has a plurality of grooves 112, and the light emitting diode chips 120 are respectively disposed in the grooves 112. The pins 130 are respectively disposed in the recesses 112 and electrically connected to the LEDs 120. The first conductive lines 140 are buried in the bezel 110 and extend to the recesses 112 to electrically connect the leads 130. Therefore, the LED chips 120 can be directly packaged on the plastic frame 110. The light source module 100 does not need to be configured to carry the circuit boards of the LED chips 120, thereby simplifying the process and reducing the cost.

本實施例的膠框110可藉由射出成型製程製造出。第一導電線路140可預先置入射出成型製程所使用的模具內,使第一導電線路140在塑料進入模具之後被塑料包覆,以製作出內埋了第一導電線路140的膠框110。接著,可將發光二極體晶片120與引腳130置入凹槽112並電性連接第一導電線路140。在本實施例中,膠框110的材料例如為聚碳酸酯(polycarbonate,PC),然本發明不以此為限,其可為其它適當材料。The plastic frame 110 of this embodiment can be manufactured by an injection molding process. The first conductive line 140 can be pre-injected into the mold used in the molding process, so that the first conductive line 140 is covered with plastic after the plastic enters the mold to form the plastic frame 110 in which the first conductive line 140 is buried. Then, the LED chip 120 and the lead 130 are placed in the recess 112 and electrically connected to the first conductive line 140. In this embodiment, the material of the plastic frame 110 is, for example, polycarbonate (PC). However, the invention is not limited thereto, and may be other suitable materials.

此外,在本實施例中,膠框110可具有多個凸起部114,用以分別設置這些凹槽112。凸起部114的作用在於增加膠框110的厚度以利凹槽112的形成。在本發明其它實施例中,膠框110亦可不具有凸起部114,本發明不以此為限。In addition, in the embodiment, the plastic frame 110 may have a plurality of convex portions 114 for respectively providing the grooves 112. The function of the raised portion 114 is to increase the thickness of the bezel 110 to facilitate the formation of the recess 112. In other embodiments of the present invention, the plastic frame 110 may not have the convex portion 114, and the invention is not limited thereto.

請參考圖2,本實施例的光源模組100更包括多個封裝膠體150以及多個螢光粉160。在這些發光二極體晶片120分別設置在這些凹槽112內並透過引腳130電性連接至第一導電線路140之後,這些封裝膠體150分別填充於這些凹槽112以包覆設置在凹槽112內的發光二極體晶片120,而螢光粉160可混合於這些封裝膠體150。螢光粉160可具有各種顏色,以使發光二極體晶片120發出的光線透過封裝膠體150之後成為有色光。Referring to FIG. 2 , the light source module 100 of the embodiment further includes a plurality of encapsulants 150 and a plurality of phosphors 160 . After the LEDs 120 are respectively disposed in the recesses 112 and electrically connected to the first conductive traces 140 through the leads 130, the encapsulants 150 are respectively filled in the recesses 112 to be covered in the recesses. The LED chip 120 in the 112, and the phosphor powder 160 can be mixed with the encapsulant 150. The phosphor powder 160 may have various colors such that light emitted from the LED chip 120 passes through the encapsulant 150 and becomes colored light.

在本實施例中,光源模組100更包括一導光板170。膠框110用以承載導光板170,凹槽112則形成於鄰近導光板170的側面172的位置,以使設置在凹槽112內的發光二極體晶片120面對導光板170的側面172。In this embodiment, the light source module 100 further includes a light guide plate 170. The plastic frame 110 is disposed at a position adjacent to the side surface 172 of the light guide plate 170 such that the light emitting diode chip 120 disposed in the groove 112 faces the side surface 172 of the light guide plate 170.

圖3為圖1之光源模組的方塊圖。圖4為圖1之光源模組於另一視角的立體圖。請參考圖2至圖4,在本實施例中,光源模組100更包括至少一第二導電線路180(圖4繪示為多個)。第二導電線路180配置於膠框110並電性連接至一電源200,且這些第一導電線路140電性連接第二導電線路180。第二導電線路180具有串聯這些第一導電線路140的功能。藉此,發光二極體晶片120可經由引腳130、第一導電線路140及第二導電線路180接收來自電源200的電力。在本實施例中,第二導電線路180如圖4所示配置在膠框110外側而被暴露,然在其它實施例中,第二導電線路180亦可內埋於膠框110,本發明不對此加以限制。3 is a block diagram of the light source module of FIG. 1. 4 is a perspective view of the light source module of FIG. 1 in another perspective. Referring to FIG. 2 to FIG. 4 , in the embodiment, the light source module 100 further includes at least one second conductive line 180 ( illustrated in FIG. 4 ). The second conductive line 180 is disposed on the plastic frame 110 and electrically connected to a power source 200 , and the first conductive lines 140 are electrically connected to the second conductive line 180 . The second conductive line 180 has the function of connecting these first conductive lines 140 in series. Thereby, the light emitting diode chip 120 can receive power from the power source 200 via the pin 130, the first conductive line 140, and the second conductive line 180. In the present embodiment, the second conductive line 180 is disposed outside the plastic frame 110 as shown in FIG. 4, but in other embodiments, the second conductive line 180 may also be embedded in the plastic frame 110. This is limited.

請參考圖2,在本實施例中,封裝膠體150的表面P1為平面狀。然本發明不以此為限,以下藉由圖5及圖6對此加以舉例說明。圖5為本發明另一實施例之光源模組的局部剖面圖。圖6為本發明另一實施例之光源模組的局部剖面圖。封裝膠體150’的表面P2可如圖5所示為凸狀,以使發光二極體晶片120發出的光線較為發散。如圖6所示,封裝膠體150”的表面P3亦可為凹狀,本發明不對此加以限制。Referring to FIG. 2, in the embodiment, the surface P1 of the encapsulant 150 is planar. However, the present invention is not limited thereto, and is exemplified by FIG. 5 and FIG. 6 below. FIG. 5 is a partial cross-sectional view of a light source module according to another embodiment of the present invention. FIG. 6 is a partial cross-sectional view showing a light source module according to another embodiment of the present invention. The surface P2 of the encapsulant 150' may be convex as shown in FIG. 5 so that the light emitted from the LED wafer 120 is relatively divergent. As shown in FIG. 6, the surface P3 of the encapsulant 150" may also be concave, which is not limited by the present invention.

綜上所述,在本發明的上述實施例中至少具有以下其中一個優點,在藉由射出成型製程製造膠框的同時,即將第一導電線路內埋於膠框內,發光二極體晶片配置於膠框的凹槽內而可透過引腳電性連接至第一導電線路,並藉由第二導電線路電性連接至電源。據此,光源模組不需配置用以承載發光二極體晶片的電路板,而可節省光源模組之製造成本並簡化製程,且不需利用表面黏著技術將發光二極體晶片貼附在電路板上,而可避免因錫膏分佈不均而造成發光二極體燈條的平整度不佳。此外,由於不需先將發光二極體晶片連同電路板製成發光二極體燈條,再以人工方式將發光二極體燈條置入光源模組中,因此可避免組裝時產生靜電放電效果而造成發光二極體晶片失效。In summary, in the above embodiments of the present invention, at least one of the following advantages is obtained: while the plastic frame is manufactured by the injection molding process, the first conductive line is buried in the plastic frame, and the LED array is disposed. The galvanic frame is electrically connected to the first conductive line through a pin and electrically connected to the power source through the second conductive line. Accordingly, the light source module does not need to be configured to carry the circuit board of the light emitting diode chip, thereby saving the manufacturing cost of the light source module and simplifying the process, and the surface of the light emitting diode chip is not attached by using the surface adhesion technology. On the circuit board, it can avoid the unevenness of the light-emitting diode strip due to uneven distribution of solder paste. In addition, since the light-emitting diode chip and the circuit board are not first made into the light-emitting diode light bar, the light-emitting diode light bar is manually placed into the light source module, thereby avoiding electrostatic discharge during assembly. The effect is that the LED chip fails.

惟以上所述者,僅為本發明之較佳實施例而已,當不能以此限定本發明實施之範圍,即大凡依本發明申請專利範圍及發明說明內容所作之簡單的等效變化與修飾,皆仍屬本發明專利涵蓋之範圍內。另外,本發明的任一實施例或申請專利範圍不須達成本發明所揭露之全部目的或優點或特點。此外,摘要部分和標題僅是用來輔助專利文件搜尋之用,並非用來限制本發明之權利範圍。此外,本說明書或申請專利範圍中提及的“第一”、“第二”等用語僅用以命名元件(element)的名稱或區別不同實施例或範圍,而並非用來限制元件數量上的上限或下限。The above is only the preferred embodiment of the present invention, and the scope of the invention is not limited thereto, that is, the simple equivalent changes and modifications made by the scope of the invention and the description of the invention are All remain within the scope of the invention patent. In addition, any of the objects or advantages or features of the present invention are not required to be achieved by any embodiment or application of the invention. In addition, the abstract sections and headings are only used to assist in the search of patent documents and are not intended to limit the scope of the invention. In addition, the terms "first", "second" and the like mentioned in the specification or the scope of the claims are only used to name the elements or distinguish different embodiments or ranges, and are not intended to limit the number of elements. Upper or lower limit.

100...光源模組100. . . Light source module

110...膠框110. . . Plastic frame

112...凹槽112. . . Groove

114...凸起部114. . . Raised portion

120...發光二極體晶片120. . . Light-emitting diode chip

130...引腳130. . . Pin

140...第一導電線路140. . . First conductive line

150、150’、150”...封裝膠體150, 150', 150"... encapsulant

160...螢光粉160. . . Fluorescent powder

170...導光板170. . . Light guide

172...側面172. . . side

180...第二導電線路180. . . Second conductive line

200...電源200. . . power supply

P1、P2、P3...表面P1, P2, P3. . . surface

圖1為本發明一實施例之光源模組的立體圖。1 is a perspective view of a light source module according to an embodiment of the present invention.

圖2為圖1之光源模組的局部剖面圖。2 is a partial cross-sectional view of the light source module of FIG. 1.

圖3為圖1之光源模組的方塊圖。3 is a block diagram of the light source module of FIG. 1.

圖4為圖1之光源模組於另一視角的立體圖。4 is a perspective view of the light source module of FIG. 1 in another perspective.

圖5為本發明另一實施例之光源模組的局部剖面圖。FIG. 5 is a partial cross-sectional view of a light source module according to another embodiment of the present invention.

圖6為本發明另一實施例之光源模組的局部剖面圖。FIG. 6 is a partial cross-sectional view showing a light source module according to another embodiment of the present invention.

100...光源模組100. . . Light source module

110...膠框110. . . Plastic frame

112...凹槽112. . . Groove

114...凸起部114. . . Raised portion

120...發光二極體晶片120. . . Light-emitting diode chip

130...引腳130. . . Pin

140...第一導電線路140. . . First conductive line

150...封裝膠體150. . . Encapsulant

160...螢光粉160. . . Fluorescent powder

170...導光板170. . . Light guide

172...側面172. . . side

180...第二導電線路180. . . Second conductive line

P1...表面P1. . . surface

Claims (10)

一種光源模組,包括:一膠框,具有多個凹槽;多個發光二極體晶片,分別配置於該些凹槽內;多個引腳,分別配置於該些凹槽內且分別電性連接該些發光二極體晶片;以及多條第一導電線路,內埋於該膠框且延伸至該些凹槽以電性連接該些引腳。A light source module includes: a plastic frame having a plurality of grooves; a plurality of light emitting diode chips respectively disposed in the grooves; and a plurality of pins respectively disposed in the grooves and respectively electrically The light-emitting diode chips are connected to the light-emitting diodes; and a plurality of first conductive lines are embedded in the plastic frame and extend to the grooves to electrically connect the pins. 如申請專利範圍第1項所述之光源模組,更包括多個封裝膠體,其中該些封裝膠體分別填充於該些凹槽以包覆該些發光二極體晶片。The light source module of claim 1, further comprising a plurality of encapsulants, wherein the encapsulants are respectively filled in the recesses to cover the LEDs. 如申請專利範圍第2項所述之光源模組,其中各該封裝膠體的一表面為凸狀、凹狀或平面狀。The light source module of claim 2, wherein a surface of each of the encapsulants is convex, concave or planar. 如申請專利範圍第2項所述之光源模組,更包括多個螢光粉,其中該些螢光粉混合於該些封裝膠體。The light source module of claim 2, further comprising a plurality of phosphor powders, wherein the phosphor powders are mixed with the encapsulants. 如申請專利範圍第1項所述之光源模組,其中該膠框具有多個凸起部,該些凹槽分別形成於該些凸起部。The light source module of claim 1, wherein the plastic frame has a plurality of protrusions, and the grooves are respectively formed on the protrusions. 如申請專利範圍第1項所述之光源模組,其中該膠框藉由一射出成型製程所製成。The light source module of claim 1, wherein the plastic frame is made by an injection molding process. 如申請專利範圍第6項所述之光源模組,其中該些第一導電線路藉由該射出成型製程內埋於該膠框。The light source module of claim 6, wherein the first conductive lines are buried in the plastic frame by the injection molding process. 如申請專利範圍第1項所述之光源模組,其中該膠框的材料包括聚碳酸酯。The light source module of claim 1, wherein the material of the plastic frame comprises polycarbonate. 如申請專利範圍第1項所述之光源模組,更包括一導光板,其中該膠框承載該導光板,該些發光二極體晶片面對該導光板的一側面。The light source module of claim 1, further comprising a light guide plate, wherein the plastic frame carries the light guide plate, and the light emitting diode chips face a side of the light guide plate. 如申請專利範圍第1項所述之光源模組,更包括一第二導電線路,其中該第二導電線路配置於該膠框且電性連接至一電源,該些第一導電線路電性連接該第二導電線路。The light source module of claim 1, further comprising a second conductive line, wherein the second conductive line is disposed on the plastic frame and electrically connected to a power source, wherein the first conductive lines are electrically connected The second conductive line.
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