TW201316598A - Positive electrode material for lithium ion secondary battery, positive eletrode member for lithium ion secondary battery and lithium ion secondary battery - Google Patents

Positive electrode material for lithium ion secondary battery, positive eletrode member for lithium ion secondary battery and lithium ion secondary battery Download PDF

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TW201316598A
TW201316598A TW101132135A TW101132135A TW201316598A TW 201316598 A TW201316598 A TW 201316598A TW 101132135 A TW101132135 A TW 101132135A TW 101132135 A TW101132135 A TW 101132135A TW 201316598 A TW201316598 A TW 201316598A
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secondary battery
lithium ion
ion secondary
positive electrode
oxide
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TWI556499B (en
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Atsushi Nemoto
Hirokazu Sasaki
Masahiko Miyahara
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Shoei Chemical Ind Co
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/50Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese
    • H01M4/505Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of manganese of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • H01M4/136Electrodes based on inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/48Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides
    • H01M4/52Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron
    • H01M4/525Selection of substances as active materials, active masses, active liquids of inorganic oxides or hydroxides of nickel, cobalt or iron of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/36Selection of substances as active materials, active masses, active liquids
    • H01M4/58Selection of substances as active materials, active masses, active liquids of inorganic compounds other than oxides or hydroxides, e.g. sulfides, selenides, tellurides, halogenides or LiCoFy; of polyanionic structures, e.g. phosphates, silicates or borates
    • H01M4/5825Oxygenated metallic salts or polyanionic structures, e.g. borates, phosphates, silicates, olivines
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M2004/026Electrodes composed of, or comprising, active material characterised by the polarity
    • H01M2004/028Positive electrodes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Abstract

The present invention provides a positive electrode material for lithium ion secondary battery, a positive electrode member for lithium ion secondary battery and a lithium ion secondary battery. The positive electrode material for lithium ion secondary battery is a positive electrode material for lithium ion secondary battery comprising an oxide represented by empirical formula Li2+x(M, MA)(Si, MB)O4 and is characterized by 0 < x ≤ 0.25 in the empirical formula of the oxide (wherein M is at least one of elements selected from the group consisting of Fe, Mn, Co and Ni; and MA and MB respectively replace one part of M and Si and they are elements for charge compensation of x part of Li+.)

Description

鋰離子二次電池用正極材料、鋰離子二次電池用正極構件、及鋰離子二次電池 Positive electrode material for lithium ion secondary battery, positive electrode member for lithium ion secondary battery, and lithium ion secondary battery

本發明係關於鋰離子二次電池用正極材料、鋰離子二次電池用正極構件、及鋰離子二次電池。 The present invention relates to a positive electrode material for a lithium ion secondary battery, a positive electrode member for a lithium ion secondary battery, and a lithium ion secondary battery.

與習知之鉛二次電池或鎳-鎘二次電池等相比,由於鋰離子二次電池係重量較輕及容量上較大,故已廣泛用來作為行動電話或筆記型個人電腦等之電子儀器的電源。最近也開始用來作為電動車、插電式混合動力車、電動二輪車等之電池。 Compared with conventional lead secondary batteries or nickel-cadmium secondary batteries, lithium ion secondary batteries have been widely used as mobile phones or notebook personal computers because of their light weight and large capacity. The power supply of the instrument. Recently, it has also been used as a battery for electric vehicles, plug-in hybrid vehicles, electric two-wheelers, and the like.

基本上,鋰離子二次電池係以正極、負極、電解質、隔板所構成。 Basically, a lithium ion secondary battery is composed of a positive electrode, a negative electrode, an electrolyte, and a separator.

通常,負極係使用金屬鋰、能插入脫離鋰離子之碳或鈦酸鋰等。電解質係使用鋰鹽與能溶解其之有機溶劑或離子性液體(離子液體)。隔板係設置於正極與負極之間且確保其間之絕緣,同時係使用具有能通過電解質的細孔者之多孔質的有機樹脂或玻璃纖維等。 Usually, the negative electrode is made of metallic lithium, carbon which can be inserted and desorbed from lithium ions, or lithium titanate. The electrolyte uses a lithium salt and an organic solvent or an ionic liquid (ionic liquid) capable of dissolving the same. The separator is provided between the positive electrode and the negative electrode and ensures insulation therebetween, and a porous organic resin or glass fiber having a pore that can pass through the electrolyte is used.

基本上,正極係由能脫離插入鋰離子的活性物質、用以確保對集電器之導電路徑(電子傳導路徑)用之導電助劑、使活性物質與導電助劑相結合的結著劑所構成。作為導電助劑係可使用乙炔黑、碳黑、石墨等之碳材料。又,一般可使用LiCoO2、LiNiO2、LiNi0.8Co0.2O2、LiMn2O4等之鋰及過渡金屬的金屬氧化物作為正極材料之該活性物質。另外,也有將LiMPO4及該磷酸鋰金屬鹽作為基本構造而將其元素取代或組成改變之衍生物、將 Li2MSiO4或該矽酸鋰金屬鹽作為基本構造而將其元素取代或組成改變之衍生物、將LiMBO3或該硼酸鋰金屬鹽作為基本構造而將其元素取代或組成改變之衍生物。其中,M主要包含Fe、Mn、Ni、Co等之價數改變的過渡金屬元素。 Basically, the positive electrode is composed of an active material capable of deintercalating lithium ions, a conductive auxiliary agent for ensuring a conductive path (electron conduction path) of the current collector, and a binding agent for combining the active material and the conductive auxiliary agent. . As the conductive auxiliary agent, a carbon material such as acetylene black, carbon black, or graphite can be used. Further, as the active material of the positive electrode material, lithium such as LiCoO 2 , LiNiO 2 , LiNi 0.8 Co 0.2 O 2 or LiMn 2 O 4 and a metal oxide of a transition metal can be generally used. In addition, there are also derivatives in which LiMPO 4 and the lithium metal phosphate are used as basic structures to change their elemental substitution or composition, and Li 2 MSiO 4 or the lithium metal silicate metal salt is used as a basic structure to change its element substitution or composition. A derivative in which LiMBO 3 or the lithium metal borate metal salt is used as a basic structure to change its element substitution or composition. Among them, M mainly contains a transition metal element having a valence of Fe, Mn, Ni, Co or the like.

一般而言,由於此種金屬氧化物的電子傳導度低,就以金屬氧化物作為活性物質的正極而言,其係混合如上述之導電助劑。此外,亦進行藉由混合導電助劑,同時在金屬氧化物活性物質的表面被覆碳,或使碳粒子或碳纖維附著於該表面,進一步改善正極內的電子傳導性(參照專利文獻1~6、非專利文獻1)。 In general, since the metal oxide has a low electron conductivity, the positive electrode using a metal oxide as an active material is mixed with the above-mentioned conductive auxiliary agent. In addition, by mixing the conductive auxiliary agent, carbon is coated on the surface of the metal oxide active material, or carbon particles or carbon fibers are adhered to the surface, and the electron conductivity in the positive electrode is further improved (see Patent Documents 1 to 6). Non-patent document 1).

尤其,就電子傳導性顯著缺乏的金屬氧化物而言,僅單使導電助劑與之共存而構成正極是不足的,由於無法得到優異的電池特性,故金屬氧化物的表面上被覆碳後而被使用。 In particular, in the case of a metal oxide in which electron conductivity is remarkably lacking, it is insufficient to form a positive electrode by merely coexisting a conductive auxiliary agent, and since excellent battery characteristics cannot be obtained, the surface of the metal oxide is coated with carbon. used.

再者,上述氧化物中,以矽酸鐵鋰或矽酸錳鋰為代表的Li2MSiO4、或該矽酸鋰金屬鹽作為基本構造而將其元素取代或組成改變之衍生物,由於1個實驗式(empirical formula)中含有2個鋰離子,故理論上可期待高容量(參照專利文獻7~11、非專利文獻2)。但,由於電子傳導度特低,故不僅於電極中混合導電助劑,亦有嘗試碳被覆(參照非專利文獻3~5)。 Further, among the above oxides, Li 2 MSiO 4 typified by lithium iron ruthenate or lithium manganese ruthenate or a metal salt of the lithium niobate as a basic structure, a derivative in which the element is substituted or the composition is changed, Since the two empirical formulas contain two lithium ions, a high capacity can be expected in theory (see Patent Documents 7 to 11 and Non-Patent Document 2). However, since the electron conductivity is extremely low, not only the conductive auxiliary agent is mixed in the electrode, but also carbon coating is attempted (see Non-Patent Documents 3 to 5).

先前技術文獻 Prior technical literature 專利文獻 Patent literature

專利文獻1 特開2003-34534號公報 Patent Document 1 JP-A-2003-34534

專利文獻2 特開2006-302671號公報 Patent Document 2, JP-A-2006-302671

專利文獻3 特開2002-75364號公報 Patent Document 3, JP-A-2002-75364

專利文獻4 特開2003-272632號公報 Patent Document 4, JP-A-2003-272632

專利文獻5 特開2004-234977號公報 Patent Document 5, JP-A-2004-234977

專利文獻6 特開2003-59491號公報 Patent Document 6 JP-A-2003-59491

專利文獻7 特開2007-335325號公報 Patent Document 7 JP-A-2007-335325

專利文獻8 特表2005-519451號公報 Patent Document 8 Special Table 2005-519451

專利文獻9 特開2001-266882號公報 Patent Document 9 JP-A-2001-266882

專利文獻10 特開2010-108678號公報 Patent Document 10, JP-A-2010-108678

專利文獻11 特開2009-170401號公報 Patent Document 11 Japanese Patent Laid-Open Publication No. 2009-170401

非專利文獻 Non-patent literature

非專利文獻1 J. Moskon, R. Dominko, R. Cerc-Korosec, M. Gaberscek, J. Jamnik, J. Power Sources 174, (2007)638-688. Non-Patent Document 1 J. Moskon, R. Dominko, R. Cerc-Korosec, M. Gaberscek, J. Jamnik, J. Power Sources 174, (2007) 638-688.

非專利文獻2 R. Dominko, M. Bele, M. Gaberscek, A. Meden, M. Remskar, J. Jamnik, Electrochem. Commun. 8, (2006)217-222. Non-Patent Document 2 R. Dominko, M. Bele, M. Gaberscek, A. Meden, M. Remskar, J. Jamnik, Electrochem. Commun. 8, (2006) 217-222.

非專利文獻3 邵斌、谷口泉、第50回電池討論會講演要旨集、(2009)111. Non-Patent Document 3 Shao Bin, Taniguchi, 50th Battery Symposium Lecture Highlights, (2009) 111.

非專利文獻4 邵斌、谷口泉、第51回電池討論會講演要旨集、(2010)211. Non-Patent Document 4 Shao Bin, Taniguchi, and the 51st Battery Symposium Lecture Highlights, (2010) 211.

非專利文獻5 Yi-Xiao Li, Zheng-Liang Gong, Yong Yang, J. Power Sources 174, (2007)528-532. Non-Patent Document 5 Yi-Xiao Li, Zheng-Liang Gong, Yong Yang, J. Power Sources 174, (2007) 528-532.

非專利文獻6 小島晶、小島敏勝、幸琢寛、奧村妥繪、境哲男、第51回電池討論會要旨集、(2010)194. Non-Patent Document 6 Kojima Koji, Kojima Minsho, Kosuke, Okumura Tomo, Kyuzen, The 51st Battery Symposium, (2010) 194.

非專利文獻7 上村雄一、小林榮次、土井貴之、岡田重人、山木準一、第50回電池討論會講演要旨集、(2009)30. Non-Patent Document 7 Uemura Yuichi, Kobayashi Ryoji, Doi Kyuyuki, Okada Satoshi, Yamaki Junichi, 50th Battery Symposium Lecture Highlights, (2009) 30.

如上所述,將矽酸鐵鋰(Li2FeSiO4)或矽酸錳鋰(Li2MnSiO4)、及該等作為基本構造而將其元素取代或組成改變之衍生物係可期待理論上或組成上高容量(330mAh/g)。實際上,得到1Li以上的有效容量(available capacity)(165mAh/g)的例子尚少,到1.5Li的有效容量(247mAh/g)則還沒被達成,而專利文獻7係有60~130mAh/g的容量,非專利文獻6則為190mAh/g之有效容量、非專利文獻7則有報告225mAh/g之有效容量。 As described above, lithium iron citrate (Li 2 FeSiO 4 ) or lithium manganese citrate (Li 2 MnSiO 4 ), and derivatives thereof whose elemental substitution or composition is changed as a basic structure can be expected to be theoretically Composition of high capacity (330mAh / g). In fact, there are few examples in which an available capacity (165 mAh/g) of 1 Li or more is obtained, and an effective capacity (247 mAh/g) of 1.5 Li has not been achieved, and Patent Document 7 has 60 to 130 mAh/ The capacity of g, Non-Patent Document 6 is an effective capacity of 190 mAh/g, and Non-Patent Document 7 has an effective capacity of 225 mAh/g.

然而,實際上,即使得到高有效容量而內部電阻高時,由於未能得到作為電池之高電壓,實質的能量密度變低。又,內部電阻高時,由於電池的發熱變大,電池單元之熱設計等變難。以往,由於矽酸鐵鋰或矽酸錳鋰的理論容量高,而努力提高有效容量,本發明者們指出光是提高有效容量並不足夠,亦有必須降低內部電阻之問題。 However, actually, even if a high effective capacity is obtained and the internal resistance is high, since the high voltage as a battery is not obtained, the substantial energy density becomes low. Further, when the internal resistance is high, the heat generation of the battery becomes large, and the thermal design of the battery unit becomes difficult. Conventionally, since the theoretical capacity of lithium iron silicate or lithium manganese ruthenate is high and efforts have been made to increase the effective capacity, the inventors have pointed out that it is not sufficient to increase the effective capacity of light, and it is also necessary to reduce the internal resistance.

本發明係鑑於上述問題點而完成者,本發明係以提供可得到低內部電阻的鋰離子二次電池用正極材料、使用其之鋰離子二次電池用正極構件、及鋰離子二次電池為目的,其中鋰離子二次電池用正極材料係含有2Li以上之理論容量的氧化物之鋰離子二次電池用正極材料。 The present invention has been made in view of the above problems, and the present invention provides a positive electrode material for a lithium ion secondary battery which can obtain a low internal resistance, a positive electrode member for a lithium ion secondary battery using the same, and a lithium ion secondary battery. The positive electrode material for a lithium ion secondary battery is a positive electrode material for a lithium ion secondary battery containing an oxide having a theoretical capacity of 2 Li or more.

本發明者們發現對於以矽酸鐵鋰或矽酸錳鋰等為代表、以實驗式Li2MSiO4所表示之氧化物,藉由使鋰離子之比例過剩可降低內部電阻。 The present inventors have found that the oxide represented by the experimental formula Li 2 MSiO 4 represented by lithium iron ruthenate or lithium manganese ruthenate can reduce the internal resistance by making the ratio of lithium ions excessive.

即,本發明係以下列為要旨者: That is, the present invention is based on the following:

(1)一種鋰離子二次電池用正極材料,其係含有以實驗式Li2+x(M,MA)(Si,MB)O4所表示之氧化物的鋰離子二次電池用正極材料(其中,M為選自由Fe、Mn、Co、及Ni所構成的群組中之1個以上的元素,又MA及MB係分別取代M及Si之一部分,補償Li+之x分的電荷之元素,含有至少其中之一),其特徵在於該氧化物之實驗式中0<x≦0.25。 (1) A positive electrode material for a lithium ion secondary battery comprising a positive electrode for a lithium ion secondary battery containing an oxide represented by an experimental formula: Li 2+x (M,M A )(Si,M B )O 4 a material (wherein M is one or more elements selected from the group consisting of Fe, Mn, Co, and Ni, and M A and M B are substituted for one of M and Si, respectively, and compensates for x of Li + The element of charge, containing at least one of them, is characterized by 0<x≦0.25 in the experimental formula of the oxide.

(2)如(1)之鋰離子二次電池用正極材料,其中前述x之值為0.03125之倍數。 (2) The positive electrode material for a lithium ion secondary battery according to (1), wherein the value of x is a multiple of 0.03125.

(3)如(1)或(2)之鋰離子二次電池用正極材料,其中前述MA係選自Li、Na、K中之1個以上的元素、前述MB係選自B、Al、Ga、In、Sc、Y、Mg、Ca、Na、K中之1個以上的元素。 (3) The positive electrode material for a lithium ion secondary battery according to (1) or (2), wherein the M A is one or more elements selected from the group consisting of Li, Na, and K, and the M B is selected from the group consisting of B and Al. One or more elements of Ga, In, Sc, Y, Mg, Ca, Na, and K.

(4)如(1)或(2)之鋰離子二次電池用正極材料,其中前述氧化物係以實驗式Li2+xFe(Si,MB)O4或Li2+xMn(Si,MB)O4表示者,MB係選自B、Al、Ga中之1個以上的元素。 (4) The positive electrode material for a lithium ion secondary battery according to (1) or (2), wherein the oxide is an experimental formula of Li 2+ x Fe(Si, M B )O 4 or Li 2+x Mn (Si) M B ) O 4 indicates that M B is one or more elements selected from the group consisting of B, Al, and Ga.

(5)如(1)或(2)之鋰離子二次電池用正極材料,其係前述氧化物與碳材料之複合體,其中對於前述碳材料而言,該複合體之該氧化物呈現散布成島狀之海島構造, 該海島構造之島的圓換算徑(equivalent circle diameter)之平均值為3nm以上15nm以下。 (5) The positive electrode material for a lithium ion secondary battery according to (1) or (2), which is a composite of the foregoing oxide and a carbon material, wherein for the carbon material, the oxide of the composite is dispersed Island-like island structure, The average value of the equivalent circle diameter of the island island is 3 nm or more and 15 nm or less.

(6)如(5)之鋰離子二次電池用正極材料,其中前述複合體係具有1μm以上20μm以下之尺寸的粒子,於該粒子之內部係有空隙存在。 (6) The positive electrode material for a lithium ion secondary battery according to (5), wherein the composite system has particles having a size of from 1 μm to 20 μm, and voids are present inside the particles.

(7)如(6)之鋰離子二次電池用正極材料,其中於前述粒子之內部係存在有200nm以上小於前述粒子大小之尺寸的空隙。 (7) The positive electrode material for a lithium ion secondary battery according to (6), wherein a void having a size smaller than the particle size of 200 nm or more is present inside the particle.

(8)如(7)之鋰離子二次電池用正極材料,其中按照前述粒子剖面的面積率,前述空隙之存在量為20%以上80%以下。 (8) The positive electrode material for a lithium ion secondary battery according to (7), wherein the void is present in an amount of 20% or more and 80% or less in accordance with an area ratio of the particle cross section.

(9)一種鋰離子二次電池用正極構件,其特徵在於具有金屬箔,該金屬箔係具有包含如(1)或(2)之鋰離子二次電池用正極材料、及黏結劑的正極層。 (9) A positive electrode member for a lithium ion secondary battery, comprising a metal foil having a positive electrode layer comprising a positive electrode material for a lithium ion secondary battery of (1) or (2), and a binder .

(10)一種鋰離子二次電池,其特徵在於使用如(1)或(2)之鋰離子二次電池用正極材料、或如(9)之鋰離子二次電池用正極構件。 (10) A lithium ion secondary battery comprising the positive electrode material for a lithium ion secondary battery according to (1) or (2) or the positive electrode member for a lithium ion secondary battery according to (9).

根據本發明係可作成降低內部電阻,優異的鋰離子二次電池用正極材料。且,可做成具有低內部電阻的鋰離子二次電池用正極構件、鋰離子二次電池。 According to the present invention, it is possible to provide a positive electrode material for a lithium ion secondary battery which is excellent in internal resistance. Further, a positive electrode member for a lithium ion secondary battery having a low internal resistance and a lithium ion secondary battery can be obtained.

用以實施發明之態樣 Used to implement the aspect of the invention

本發明之鋰離子二次電池用正極材料,其係含有以實驗式Li2+x(M,MA)(Si,MB)O4所表示之氧化物者(其中, M為選自由Fe、Mn、Co、及Ni所構成的群組中之1個以上的元素,又MA及MB係分別取代M及Si之一部分,補償Li+之x分的電荷之元素,含有至少其中之一),該氧化物之實驗式中0<x≦0.25。 The cathode material for a lithium ion secondary battery of the present invention contains an oxide represented by the experimental formula Li 2+x (M,M A )(Si,M B )O 4 (wherein M is selected from Fe One or more elements of the group consisting of Mn, Co, and Ni, and M A and M B are substituted for one of M and Si, respectively, and the element of charge for compensating for x of Li + contains at least one of a), in the experimental formula of the oxide, 0 < x ≦ 0.25.

即,相較於矽酸鐵鋰、矽酸錳鋰、矽酸鈷鋰、矽酸鎳鋰等之一般的實驗式Li2MSiO4中之化學計量比,藉由設定成以特定範圍過剩之鋰(超過2的鋰),而可降低內部電阻。 That is, compared to the stoichiometric ratio in the general experimental formula Li 2 MSiO 4 such as lithium iron citrate, lithium manganese ruthenate, lithium cobalt ruthenate, lithium nickel ruthenate, etc., by setting a lithium in a specific range (more than 2 lithium), which can reduce internal resistance.

以矽酸鐵鋰或矽酸錳鋰所代表之以實驗式Li2MSiO4表示之氧化物係為於MSiO4薄片(層)與相同薄片(層)之薄片間(層間)摻入鋰離子而成之構造,該MSiO4薄片為M之氧四面體與Si之氧四面體係可共有頂點。各薄片係被認為摻有鋰離子之狀態係負帶電,各薄片間透過鋰陽離子而顯現靜電引力。 The oxide represented by the experimental formula Li 2 MSiO 4 represented by lithium iron citrate or lithium manganese citrate is such that lithium ions are doped between the sheets (layers) of the MSiO 4 sheet (layer) and the same sheet (layer). In the structure, the MSiO 4 flakes may have a apex of the oxygen tetrahedron of M and the oxygen tetrahedron of Si. Each of the sheets is considered to be negatively charged in a state in which lithium ions are doped, and electrostatic attraction is exhibited between the sheets through the lithium cations.

藉由充電而使鋰離子脫離(delithiation)時,存在於各薄片間之鋰離子失去的同時,各薄片之負帶電失去而接近零電荷。藉此,由於各薄片間之靜電引力的失去(或變弱),於各薄片間變得容易產生錯位。可推測這樣的各薄片間之錯位變大時,有於各薄片間移動的鋰離子之路徑變得複雜,鋰離子移動變難,而內部電阻變高的結果產生。 When lithium ions are delithized by charging, lithium ions existing between the sheets are lost, and the negative charge of each sheet is lost and is close to zero charge. As a result, the electrostatic attraction between the sheets is lost (or weakened), and misalignment easily occurs between the sheets. When the misalignment between the sheets is increased, the path of lithium ions moving between the sheets becomes complicated, and lithium ion migration becomes difficult, and internal resistance becomes high.

再者,此種層狀構造的情形下,可認為伴隨鋰離子之脫離插入的電子移動,主要係限於薄片面內,電子於各薄片間移動困難。然而,於各薄片間更加地(過剩地)摻入鋰離子而成之構造中,藉由充放電而脫離插入之鋰 離子以外,各薄片間殘留的鋰離子量變多,各薄片間以靜電引力固定,而各薄片間錯位的產生變得困難。即,可確保鋰離子之擴散路徑,降低內部電阻。又,過剩地摻入鋰離子係由於變為共有面,透過該鋰離子或該鋰離子之氧配位多面體而使各薄片間電子移動變容易,而減低內部電阻。 Further, in the case of such a layered structure, it is considered that the movement of electrons accompanying the insertion and removal of lithium ions is mainly limited to the inside of the sheet surface, and it is difficult for electrons to move between the sheets. However, in a structure in which lithium ions are more (excessly) mixed between the sheets, lithium which is inserted and removed by charge and discharge In addition to ions, the amount of lithium ions remaining between the sheets increases, and the sheets are fixed by electrostatic attraction, and the occurrence of misalignment between the sheets becomes difficult. That is, the diffusion path of lithium ions can be ensured, and the internal resistance can be lowered. Further, when lithium ions are excessively incorporated, they become a common surface, and the lithium ions or the oxygen-coordinated polyhedron of the lithium ions are transmitted to facilitate the movement of electrons between the sheets, thereby reducing the internal resistance.

此種技術思想下,發現鋰離子之過剩量x為0<x≦0.25時,可降低內部電阻。因此,x為0以下,則無法降低內部電阻。再者,x超過0.25則由於鋰離子不進入各薄片間,結果即使超過0.25也不會進一步降低內部電阻。 Under this technical idea, it is found that when the excess amount x of lithium ions is 0 < x ≦ 0.25, the internal resistance can be lowered. Therefore, when x is 0 or less, the internal resistance cannot be lowered. Further, when x exceeds 0.25, lithium ions do not enter between the sheets, and as a result, even if it exceeds 0.25, the internal resistance is not further lowered.

前述過剩量x之值較佳為於上述範圍內之0.03125之倍數。為前述倍數時,形成子晶格而構造容易更安定。因此,即使反覆充放電亦難以產生構造變化,且亦變得難以降低放電容量或增大內部電阻。 The value of the excess amount x is preferably a multiple of 0.03125 within the above range. When it is the above multiple, a sublattice is formed and the structure is more stable. Therefore, it is difficult to cause a structural change even if the charge and discharge are repeated, and it becomes difficult to reduce the discharge capacity or increase the internal resistance.

變成過剩的鋰離子之電荷補償係以(i)以MA取代M、(ii)以MB取代Si、或組合(i)及(ii)兩者之方法來進行。 The charge compensation to become an excess lithium ion is carried out by (i) substituting M A for M, (ii) substituting M B for Si, or combining both (i) and (ii).

就MA而言係1價之元素。例如可列舉Li、Na、K等。尤其較佳為Li。就MB而言係3價、2價、1價之元素。例如可列舉B、Al、Ga、In、Sc、Y、Mg、Ca、Zn、Cu、Na、K等。前述MA係選自Li、Na、K之1個以上之元素,前述MB係選自B、Al、Ga、In、Sc、Y、Mg、Ca、Na、K之1個以上之元素較佳。 In the case of M A , it is an element of 1 price. For example, Li, Na, K, etc. are mentioned. Particularly preferred is Li. For M B , it is an element of 3 price, 2 price, or 1 price. For example, B, Al, Ga, In, Sc, Y, Mg, Ca, Zn, Cu, Na, K, etc. are mentioned. The M A is one or more elements selected from the group consisting of Li, Na, and K, and the M B is selected from one or more elements selected from the group consisting of B, Al, Ga, In, Sc, Y, Mg, Ca, Na, and K. good.

前述電荷補償進一步較佳係以(ii)進行者。即,Li2+xFe(Si,MB)O4或Li2+xMn(Si,MB)O4,以MB取代Si。 此外,以有效地進行內部電阻之降低的點來看,MB為B、Al、Ga任一者之1個以上更佳。 The aforementioned charge compensation is further preferably carried out by (ii) the conducter. That is, Li 2+x Fe(Si,M B )O 4 or Li 2+x Mn(Si,M B )O 4 , and Si is substituted by M B . Further, in terms of effectively reducing the internal resistance, it is more preferable that M B is one or more of B, Al, and Ga.

又,本發明係前述氧化物與碳材料之複合體,該複合體係如圖1所示,對於前述碳材料來說,前述氧化物呈現散布成島狀之海島構造,該海島構造之島的圓換算徑之平均值較佳為3nm以上15nm以下。 Further, the present invention is a composite of the above-mentioned oxide and a carbon material, and as shown in Fig. 1, in the carbon material, the oxide is an island structure in which an island shape is dispersed, and the island of the island structure is converted into a circle. The average value of the diameter is preferably 3 nm or more and 15 nm or less.

於前述複合體中氧化物之區域係複數存在,即因於前述複合體中碳材料成為基質(連續體),而前述氧化物之區域係分散(非連續體)之構造時伴隨鋰離子自前述各區域的插入‧脫離所引起之從前述各區域的電子移動係可經由碳材料,故全部之前述區域係作為活性物質而作用。因此認為可實現高的有效容量。再者,前述區域之大小小時,鋰離子的固體內擴散的距離變小,而變得有效容量變高的傾向。就前述氧化物而論,由於導電度非常小,故以實際的充放電時間得到高的有效容量,其係需要隨著充放電時間而鋰離子之固體內可擴散的距離以下之結晶粒大小。 The region of the oxide in the composite is plural, that is, because the carbon material in the composite is a matrix (continuous body), and the region of the oxide is dispersed (non-continuous), the lithium ion is accompanied by the aforementioned Since the electron mobility from the respective regions caused by the insertion and the detachment of each region can pass through the carbon material, all of the above regions act as active materials. Therefore, it is considered that a high effective capacity can be achieved. Further, when the size of the region is small, the distance in which the solid content of lithium ions diffuses becomes small, and the effective capacity tends to be high. In the case of the above oxide, since the conductivity is extremely small, a high effective capacity is obtained with an actual charge and discharge time, which is a crystal grain size which is required to be diffused in a solid of lithium ions in accordance with the charge and discharge time.

具體而言,前述複合體中的前述氧化物之區域投影面積的圓換算直徑為15nm以下時,可得到更高的有效容量。前述直徑超過15nm時,鋰離子固體內擴散距離變大,在實際的充放電時間內鋰離子無法擴散,其結果,將有無法得到高的有效容量的情形。另一方面,前述直徑之下限值係容易地將鋰離子保持在氧化物構造內之最小尺寸。因此,前述直徑變得小於3nm時,會有使鋰離子保持在氧化物構造內變得困難的情形。 Specifically, when the circle-converted diameter of the area projected area of the oxide in the composite is 15 nm or less, a higher effective capacity can be obtained. When the diameter exceeds 15 nm, the lithium ion solid internal diffusion distance becomes large, and lithium ions cannot be diffused during the actual charge and discharge time. As a result, a high effective capacity cannot be obtained. On the other hand, the aforementioned lower diameter limit is the smallest size that easily retains lithium ions within the oxide structure. Therefore, when the diameter is less than 3 nm, it may be difficult to maintain lithium ions in the oxide structure.

其中,前述複合體之前述氧化物的區域係可使用穿透式電子顯微鏡觀察。投影面積的圓換算直徑係以穿透式電子顯微鏡觀察,透過影像處理而可算出。 The region of the oxide of the composite described above can be observed using a transmission electron microscope. The circle-converted diameter of the projected area is observed by a transmission electron microscope and can be calculated by image processing.

具體而言,二元化穿透式電子顯微鏡影像,以作為圓的面積取代時之直徑的平均值可算出圓換算直徑。圓換算直徑係20個以上之前述直徑之數平均值。通常以50個之數平均值作為圓換算直徑。 Specifically, in the binary transmission electron microscope image, the circle-converted diameter can be calculated by the average value of the diameters when the area of the circle is substituted. The circle-converted diameter is the average of the number of the aforementioned diameters of 20 or more. Usually, the average of 50 is used as the circle-converted diameter.

就本發明之鋰離子二次電池用正極材料而言,碳材料之含量較佳為2質量%以上25質量%以下。 In the positive electrode material for a lithium ion secondary battery of the present invention, the content of the carbon material is preferably 2% by mass or more and 25% by mass or less.

前述碳材料的含量小於2質量%時,會有至集電器的電子傳導路徑無法充分確保的情形,且得不到優異電池特性的情形。另一方面,前述碳材料的含量超過25質量%時,由於製作電極時的活性物質之比例變少,根據電池設計的做法或目的而有變成得不到高的電池容量之情形。因此,上述範圍內時,可容易確保優異的電池性能,而變得可夠擴大電池設計之選擇範圍。 When the content of the carbon material is less than 2% by mass, the electron conduction path to the current collector may not be sufficiently ensured, and excellent battery characteristics may not be obtained. On the other hand, when the content of the carbon material is more than 25% by mass, the ratio of the active material at the time of electrode formation is small, and there is a case where a high battery capacity cannot be obtained depending on the design or purpose of the battery design. Therefore, in the above range, excellent battery performance can be easily ensured, and it becomes possible to expand the range of selection of the battery design.

本發明之碳材料係含元素碳者,於複合粒子中之碳材料中所含之石墨骨架碳之含有率較佳為20~70%。石墨骨架碳之含有率小於20%時,碳材料的導電率變低,而變得難以得到高容量。另一方面,石墨骨架碳之含有率超過70%時,由於疏水性增強,電解質溶液變得難以浸透,而有變得難以得到高容量的情形。 When the carbon material of the present invention contains elemental carbon, the content of the graphite skeleton carbon contained in the carbon material in the composite particles is preferably from 20 to 70%. When the content ratio of the graphite skeleton carbon is less than 20%, the electrical conductivity of the carbon material becomes low, and it becomes difficult to obtain a high capacity. On the other hand, when the content ratio of the graphite skeleton carbon exceeds 70%, the hydrophobic solution is hard to be impregnated, and it becomes difficult to obtain a high capacity.

前述複合體係具有1μm以上20μm以下之大小的粒子,如圖1所示,較佳為於該粒子之內部係存在有空隙者。 The composite system has particles having a size of from 1 μm to 20 μm, and as shown in Fig. 1, it is preferred that a void exists in the interior of the particles.

如此一來,不降低容量,即可得到高容量且良好的塗布性。由於粒子大小較大,於塗布漿體中均勻地分散正極材料係變得容易,由於漿體之流動性亦變佳,故塗布不均變得不易產生。此,塗布過程或乾燥過程中發生的塗膜的收縮小亦均一地發生,亦可抑制龜裂的產生。尤其,塗布量多時,前述效果更是顯著地發揮。即前述粒子的大小小於1μm時,有塗布性變差的情形。另一方面,前述粒子的大小超過20μm時,有塗膜表面因粒子所致的凹凸變得不均勻的情形。粒子形狀特佳為球狀。 In this way, high capacity and good coatability can be obtained without lowering the capacity. Since the particle size is large, it is easy to uniformly disperse the positive electrode material in the coating slurry, and since the fluidity of the slurry is also improved, coating unevenness is less likely to occur. Therefore, the shrinkage of the coating film which occurs during the coating process or the drying process is also uniformly generated, and the occurrence of cracks can also be suppressed. In particular, when the amount of coating is large, the aforementioned effects are remarkably exhibited. That is, when the size of the particles is less than 1 μm , the coatability may be deteriorated. On the other hand, when the size of the particles exceeds 20 μm , the unevenness of the surface of the coating film due to the particles may become uneven. The shape of the particles is particularly spherical.

其中,所謂的粒子的大小係使用穿透式電子顯微鏡(Transmission Electron Microscope;TEM)或掃瞄式電子顯微鏡(Scanning Electron Microscope;SEM)可觀察到的粒子之投影面積的圓換算直徑。圓換算直徑係使用TEM影像或SEM影像,以取代觀測到的粒子作為圓面積時之直徑的平均值算出。所謂的圓換算直徑係20個以上之前述直徑之數平均值。通常以50個之數平均值作為圓換算直徑。TEM或SEM之任一者的影像,若落入本發明之範圍係可得到上述效果。 Here, the size of the particles is a circle-converted diameter of a projected area of the particles which can be observed using a Transmission Electron Microscope (TEM) or a Scanning Electron Microscope (SEM). The circle-converted diameter is calculated by using a TEM image or an SEM image instead of the average of the diameters of the observed particles as a circular area. The circle-converted diameter is the average of the number of the aforementioned diameters of 20 or more. Usually, the average of 50 is used as the circle-converted diameter. The image of either TEM or SEM can achieve the above effects if it falls within the scope of the present invention.

前述粒子之內部中較佳為存在具有200nm以上小於粒徑之大小的空隙。 It is preferable that the inside of the particle has a void having a size smaller than a particle diameter of 200 nm or more.

藉由於前述粒子之內部中存在前述空隙,即使高放電速率也可得到高容量。其原因為由於在前述空隙中,電解質溶液浸透而可保持充分的量,故即使高速率,也可使粒子內部中與電解質溶液之間的Li+離子易於交換。另一方面,無空隙的情況下,由於電解質溶液無法 浸透充分的量至粒子內部,Li+離子於固體內變得非得擴散到粒子表面不可,就高速率來說,將變得無法效率良好地插入脫離Li+離子。即,有無法得到高速率且高容量的情形。 Due to the presence of the aforementioned voids in the interior of the particles, a high capacity can be obtained even at a high discharge rate. The reason for this is that since the electrolyte solution is impregnated in the aforementioned voids and can be kept in a sufficient amount, Li + ions in the interior of the particles and the electrolyte solution can be easily exchanged even at a high rate. On the other hand, in the case of no voids, since the electrolyte solution cannot penetrate a sufficient amount into the inside of the particles, Li + ions do not diffuse into the surface of the particles in the solid, and it becomes impossible to efficiently at a high rate. Inserted out of Li + ions. That is, there is a case where a high rate and a high capacity cannot be obtained.

按照前述粒子剖面的面積率,前述空隙的存在量較佳為20%以上80%以下。其原因為前述面積率設為20%以上80%以下,小於20%時,有得不到高放電速率且高容量的情形,另一方面,超過80%時,即使高放電速率也可得到高容量,但有電極中所佔的活性物質之含量變得難以提高的情形。 The amount of the voids present is preferably 20% or more and 80% or less in accordance with the area ratio of the particle cross section. The reason for this is that the area ratio is set to 20% or more and 80% or less. When the ratio is less than 20%, a high discharge rate and a high capacity are not obtained. On the other hand, when the temperature exceeds 80%, a high discharge rate can be obtained. Capacity, but there is a case where the content of the active material in the electrode becomes difficult to increase.

本發明之鋰離子二次電池用正極材料係可作為至少含有黏結劑之正極層,該正極層係被用於形成集電器之金屬箔表面,而可作為鋰離子二次電池用正極構件者。 The positive electrode material for a lithium ion secondary battery of the present invention can be used as a positive electrode layer containing at least a binder, which is used for forming a surface of a metal foil of a current collector, and can be used as a positive electrode member for a lithium ion secondary battery.

前述黏結劑(也稱為結著劑或binder)係扮演結著活性物質或導電助劑之角色。 The aforementioned binder (also referred to as a binder or binder) plays the role of a binding active substance or a conductive additive.

作為本發明之黏結劑,通常於製作鋰離子二次電池之正極時被使用。又,就黏結劑而言,較佳為對鋰離子二次電池之電解質及其溶劑之化學上及電化學上安定者。 The binder of the present invention is usually used in the production of a positive electrode of a lithium ion secondary battery. Further, in the case of the binder, it is preferred to chemically and electrochemically stabilize the electrolyte of the lithium ion secondary battery and the solvent thereof.

作為黏結劑係可為熱塑性樹脂、熱硬化性樹脂之任一者。例如可列舉:聚乙烯、聚丙烯等之聚烯烴;聚四氟乙烯(PTFE)、聚偏二氟乙烯(PVDF)、四氟乙烯-六氟乙烯共聚物、四氟乙烯-六氟丙烯共聚物(FEP)、四氟乙烯-過氟烷基乙烯基醚共聚物(PFA)、偏二氟乙烯-六氟丙烯共聚物、偏二氟乙烯-氯三氟乙烯共聚物、乙烯-四氟乙 烯共聚物(ETFE)、聚氯三氟乙烯(PCTFE)、偏二氟乙烯-五氟丙烯共聚物、丙烯-四氟乙烯共聚物、乙烯-氯三氟乙烯共聚物(ECTFE)、偏二氟乙烯-六氟丙烯-四氟乙烯共聚物、偏二氟乙烯-過氟甲基乙烯基醚-四氟乙烯共聚物等之氟系樹脂;苯乙烯丁二烯橡膠(SBR);乙烯-丙烯酸共聚物或該共聚物之Na+離子交聯物;乙烯-甲基丙烯酸共聚物或該共聚物之Na+離子交聯物;乙烯-丙烯酸甲酯共聚物或該共聚物之Na+離子交聯物;乙烯-甲基丙烯酸甲酯共聚物或該共聚物之Na+離子交聯物;羧甲基纖維素等。此外,亦可併用該等。這些材料中,特佳為PVDF、PTFE。 The binder may be either a thermoplastic resin or a thermosetting resin. For example, polyolefins such as polyethylene and polypropylene; polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), tetrafluoroethylene-hexafluoroethylene copolymer, and tetrafluoroethylene-hexafluoropropylene copolymer may be mentioned. (FEP), tetrafluoroethylene-perfluoroalkyl vinyl ether copolymer (PFA), vinylidene fluoride-hexafluoropropylene copolymer, vinylidene fluoride-chlorotrifluoroethylene copolymer, ethylene-tetrafluoroethylene copolymer (ETFE), polychlorotrifluoroethylene (PCTFE), vinylidene fluoride-pentafluoropropylene copolymer, propylene-tetrafluoroethylene copolymer, ethylene-chlorotrifluoroethylene copolymer (ECTFE), vinylidene fluoride- Fluorine-based resin such as hexafluoropropylene-tetrafluoroethylene copolymer, vinylidene fluoride-perfluoromethyl vinyl ether-tetrafluoroethylene copolymer; styrene butadiene rubber (SBR); ethylene-acrylic acid copolymer or the Na + ion-crosslinked copolymer of product; ethylene - methacrylic acid copolymer or the Na + ion-crosslinked copolymer of the composition; an ethylene - methyl acrylate copolymer or a copolymer of the Na + ion crosslinked product; ethylene a methyl methacrylate copolymer or a Na + ion crosslinker of the copolymer; carboxymethyl cellulose or the like. In addition, these can also be used in combination. Among these materials, PVDF and PTFE are particularly preferred.

一般而言,係以正極總量中之1~20質量%左右的比例來使用前述黏結劑。 In general, the above-mentioned binder is used in a ratio of about 1 to 20% by mass based on the total amount of the positive electrode.

又,於前述鋰離子二次電池用正極構件之正極層中可進一步含有導電助劑。 Further, the positive electrode layer of the positive electrode member for a lithium ion secondary battery may further contain a conductive auxiliary agent.

前述導電助劑實質上只要是化學上安定之電子傳導性材料,則無特別限定。例如可列舉:天然石墨(鱗片狀石墨等)、人造石墨等之石墨類;乙炔黑;高表面超導電碳黑(Ketjen Black);槽黑、爐黑、燈黑、熱碳黑等之碳黑類;碳纖維等的碳材料之外、金屬纖維等的導電性纖維類;氟化碳;鋁等之金屬粉末類;氧化鋅;鈦酸鉀等之導電性晶鬚類;氧化鈦等之導電性金屬氧化物;聚苯衍生物等之有機導電性材料等,可單獨使用該等中之1種、亦可同時使用2種以上。該等當中,特佳為乙炔黑、高表面超導電碳黑、碳黑之碳材料。 The conductive auxiliary agent is not particularly limited as long as it is a chemically stable electronic conductive material. For example, graphite such as natural graphite (flaky graphite) or artificial graphite; acetylene black; high surface superconducting carbon black (Ketjen Black); carbon black such as black, furnace black, lamp black, and hot carbon black; Other types: carbon materials such as carbon fibers, conductive fibers such as metal fibers; carbon fluoride; metal powders such as aluminum; zinc oxide; conductive whiskers such as potassium titanate; and conductivity of titanium oxide One type of these may be used alone or two or more types may be used in combination, such as a metal oxide or an organic conductive material such as a polyphenylene derivative. Among these, carbon materials such as acetylene black, high surface superconducting carbon black, and carbon black are particularly preferred.

通常,前述導電助劑係以正極總量中之1~25質量%左右的比例使用。 Usually, the above-mentioned conductive auxiliary agent is used in a ratio of about 1 to 25% by mass based on the total amount of the positive electrode.

前述正極層係至少含有正極活性物質與黏結劑者,且為具有電解質溶液能滲入之間隙的組織構造。此外,前述正極層除正極活性物質與黏結劑外,亦可含有導電助劑。 The positive electrode layer contains at least a positive electrode active material and a binder, and has a structure in which a gap in which an electrolyte solution can penetrate is formed. Further, the positive electrode layer may contain a conductive auxiliary agent in addition to the positive electrode active material and the binder.

所謂前述金屬箔係導電性金屬箔,例如可使用鋁或鋁合金製之箔。其厚度可為作成5μm~50μm。 As the metal foil-based conductive metal foil, for example, a foil made of aluminum or an aluminum alloy can be used. The thickness can be made from 5 μm to 50 μm .

使用前述鋰離子二次電池用構件可做成鋰離子二次電池。例如除前述鋰離子二次電池用構件外,可以負極、隔板、及非水電解液之構成構成鋰離子二次電池。 A lithium ion secondary battery can be fabricated by using the above member for a lithium ion secondary battery. For example, in addition to the member for a lithium ion secondary battery, a lithium ion secondary battery may be configured as a negative electrode, a separator, and a nonaqueous electrolyte.

前述負極依負極活性物質之需要而含有黏結劑(也稱為結著劑或binder)。 The negative electrode contains a binder (also referred to as a binder or binder) as needed for the negative electrode active material.

作為有關負極之負極活性物質而言,只要是可摻雜‧去摻雜金屬鋰、或Li離子者即可,作為可摻雜‧去摻雜Li離子者係可列舉例如:石墨、熱分解碳類、焦炭類、玻璃狀碳類、有機高分子化合物之燒製物、中間相碳微球、碳纖維、活性碳等之碳材料。又,也能夠將Si、Sn、In等之合金、或以接近Li之低電位而能充放電的Si、Sn、Ti等之氧化物、Li2.6Co0.4N等之Li與Co之氮化物等之化合物作為負極活性物質使用。還有,也能夠使石墨之一部分可與Li合金化之金屬或氧化物等置換。 As the negative electrode active material relating to the negative electrode, those which can be doped and dedoped with lithium metal or Li ion can be used, and examples of the doping/dedoping Li ion include graphite and pyrolytic carbon. Carbon materials such as carbonaceous materials such as pyrocarbons, glassy carbons, organic polymer compounds, mesocarbon microspheres, carbon fibers, and activated carbon. In addition, an alloy such as Si, Sn, or In, or an oxide such as Si, Sn, or Ti which can be charged and discharged at a low potential close to Li, or a nitride such as Li and Co such as Li 2.6 Co 0.4 N can be used. The compound is used as a negative electrode active material. Further, it is also possible to replace one of the graphite with a metal or an oxide which is alloyed with Li.

於將石墨作為負極活性物質使用的情形下,由於能夠以Li基準而將充滿電時之電壓設為約0.1V,因而能夠對電池電壓施加0.1V之電壓的方式來方便計算正極之電位,而容易地控制正極之充電電位,故較佳。 In the case where graphite is used as the negative electrode active material, since the voltage at the time of full charge can be set to about 0.1 V on the basis of Li, it is possible to easily calculate the potential of the positive electrode by applying a voltage of 0.1 V to the battery voltage. It is preferable to easily control the charging potential of the positive electrode.

前述負極亦可作成在成為集電器之金屬箔的表面上具有包含負極活性物質與黏結劑之負極層的結構。 The negative electrode may have a structure in which a negative electrode layer containing a negative electrode active material and a binder is provided on the surface of the metal foil to be a current collector.

作為前述金屬箔係可列舉例如:銅、鎳、鈦單質或彼等之合金、或不銹鋼之箔。作為在本發明中所用之較佳的負極集電器材質之一,可舉例:銅或其合金。作為與銅進行合金化之較佳的金屬,為Zn、Ni、Sn、Al等,另外亦可少量添加Fe、P、Pb、Mn、Ti、Cr、Si、As等。 Examples of the metal foil include copper, nickel, titanium, or an alloy thereof, or a foil of stainless steel. As one of the preferable negative electrode current collector materials used in the present invention, copper or an alloy thereof can be exemplified. A preferred metal to be alloyed with copper is Zn, Ni, Sn, Al, or the like, and Fe, P, Pb, Mn, Ti, Cr, Si, As, or the like may be added in a small amount.

前述隔板只要是離子穿透度大、具有既定之機械的強度、絕緣性之薄膜的話即可。就材質而言,可使用烯烴系聚合物、氟系聚合物、纖維素系聚合物、聚醯亞胺、耐綸、玻璃纖維、氧化鋁纖維。就形態而言,可使用不織布、織布、微孔性薄膜。 The separator may be any film having a large ion permeability and a predetermined mechanical strength and insulating properties. As the material, an olefin polymer, a fluorine polymer, a cellulose polymer, a polyimide, a nylon, a glass fiber, or an alumina fiber can be used. As the form, a non-woven fabric, a woven fabric, or a microporous film can be used.

以材質而言,特佳為聚丙烯、聚乙烯、聚丙烯與聚乙烯之混合物、聚丙烯與聚四氟乙烯(PTFE)之混合物、聚乙烯與聚四氟乙烯(PTFE)之混合物,以形態而言,特佳為微孔性薄膜。 In terms of material, it is preferably a mixture of polypropylene, polyethylene, polypropylene and polyethylene, a mixture of polypropylene and polytetrafluoroethylene (PTFE), and a mixture of polyethylene and polytetrafluoroethylene (PTFE). In particular, a microporous film is particularly preferred.

再者,特佳為孔徑0.01~1μm、厚度5~50μm之微孔性薄膜。該等之微孔性薄膜係可為單獨之膜、亦可為由微孔之形狀或密度等或材質等之性質不同的2層以上所構成之複合薄膜。可列舉例如:貼合聚乙烯薄膜與聚丙烯薄膜之複合薄膜。 Further, a microporous film having a pore diameter of 0.01 to 1 μm and a thickness of 5 to 50 μm is particularly preferred. The microporous film may be a single film or a composite film composed of two or more layers having different properties such as the shape, density, or the like of the micropores. For example, a composite film in which a polyethylene film and a polypropylene film are bonded together may be mentioned.

一般而言,作為前述非水電解液係由電解質(支持鹽)與非水溶劑所構成。在鋰二次電池中之支持鹽主要使用鋰鹽。 Generally, the nonaqueous electrolytic solution is composed of an electrolyte (supporting salt) and a nonaqueous solvent. The supporting salt in the lithium secondary battery mainly uses a lithium salt.

作為於本發明所可使用的鋰鹽,可列舉例如:以LiClO4、LiBF4、LiPF6、LiCF3CO2、LiAsF6、LiSbF6、LiB10Cl10、LiOSO2CnF2n+1所表示的氟磺酸(n為6以下之正整數)、以LiN(SO2CnF2n+1)(SO2CmF2m+1)所表示的醯亞胺鹽(m、n分別為6以下之正整數)、以LiC(SO2CpF2p+1)(SO2CqF2q+1)(SO2CrF2r+1)所表示的甲基金屬鹽(p、q、r分別為6以下之正整數)、低級脂肪族羧酸鋰、LiAlCl4、LiCl、LiBr、LiI、氯硼烷鋰、四苯基硼酸鋰等之Li鹽、可使用彼等中之一種或二種以上混合使用。其中,較佳為溶解LiBF4及/或LiPF6者。 Examples of the lithium salt which can be used in the present invention include LiClO 4 , LiBF 4 , LiPF 6 , LiCF 3 CO 2 , LiAsF 6 , LiSbF 6 , LiB 10 Cl 10 , and LiOSO 2 C n F 2n+1 . The fluorosulfonic acid (n is a positive integer of 6 or less) and the quinone imine salt represented by LiN(SO 2 C n F 2n+1 )(SO 2 C m F 2m+1 ) (m and n are respectively a positive metal of 6 or less ), a methyl metal salt represented by LiC(SO 2 C p F 2p+1 )(SO 2 C q F 2q+1 )(SO 2 C r F 2r+1 ) (p, q) And r may be a positive integer of 6 or less, a lithium salt of a lower aliphatic lithium carboxylate, LiAlCl 4 , LiCl, LiBr, LiI, lithium chloroborate or lithium tetraphenylborate, or one of them may be used or Two or more kinds are used in combination. Among them, those in which LiBF 4 and/or LiPF 6 are dissolved are preferred.

支持鹽之濃度並未予以特別限定,但每1公升之電解液較佳為0.2~3莫耳。 The concentration of the supporting salt is not particularly limited, but the electrolyte per 1 liter is preferably 0.2 to 3 moles.

作為非水溶劑而言,可列舉:碳酸伸丙酯、碳酸伸乙酯、碳酸伸丁酯、碳酸氯伸乙酯、碳酸三氟甲基伸乙酯、碳酸二氟甲基伸乙酯、碳酸單氟甲基伸乙酯、六氟化甲基乙酸酯、三氟化甲基乙酸酯、碳酸二甲酯、碳酸二乙酯、碳酸甲乙酯、γ-丁內酯、甲酸甲酯、乙酸甲酯、1,2-二甲氧基乙烷、四氫呋喃、2-甲基四氫呋喃、二甲亞碸、1,3-二氧戊環、2,2-雙(三氟甲基)-1,3-二氧戊環、甲醯胺、二甲基甲醯胺、二氧戊環、二烷、乙腈、硝基甲烷、二乙氧基乙烷、磷酸三酯、硼酸三酯、三甲氧基甲烷、二氧戊環衍生物、環丁碸、3-甲基-2-唑啶酮、3-烷基雪梨酮(alkylsydnone)(烷基為丙基、異丙基、丁基等)、碳酸伸丙酯衍生物、四氫呋喃衍生物、乙醚、1,3-丙烷磺內酯等之非質子性有機溶劑、離子性液體,使用彼等中之一種或二種以上混合使用。 Examples of the nonaqueous solvent include propylene carbonate, ethyl carbonate, butyl carbonate, ethyl chloroacetate, trifluoromethyl ethyl carbonate, difluoromethyl ethyl carbonate, and carbonic acid. Monofluoromethylethyl ester, hexafluoromethyl acetate, trifluoromethyl acetate, dimethyl carbonate, diethyl carbonate, ethyl methyl carbonate, γ-butyrolactone, methyl formate , methyl acetate, 1,2-dimethoxyethane, tetrahydrofuran, 2-methyltetrahydrofuran, dimethyl hydrazine, 1,3-dioxolane, 2,2-bis(trifluoromethyl)- 1,3-dioxolane, formamide, dimethylformamide, dioxolane, two Alkane, acetonitrile, nitromethane, diethoxyethane, phosphotriester, boric acid triester, trimethoxymethane, dioxolane derivative, cyclobutyl hydrazine, 3-methyl-2- Azolidinone, alkylsydnone (alkyl is propyl, isopropyl, butyl, etc.), propyl carbonate derivative, tetrahydrofuran derivative, diethyl ether, 1,3-propane sultone An aprotic organic solvent or an ionic liquid is used in combination of one or more of them.

於此等之中,較佳為碳酸酯系之溶劑、特佳為環狀碳酸酯與非環狀碳酸酯混合使用。作為環狀碳酸酯較佳為碳酸伸乙酯、碳酸伸丙酯。又,作為非環狀碳酸酯較佳為碳酸二乙酯、碳酸二甲酯、碳酸甲乙酯。又,從高電位窗或耐熱性之觀點來看,較佳為離子性液體。 Among these, a carbonate-based solvent, particularly preferably a cyclic carbonate and a non-cyclic carbonate are preferably used in combination. The cyclic carbonate is preferably ethyl carbonate or propylene carbonate. Further, the acyclic carbonate is preferably diethyl carbonate, dimethyl carbonate or ethyl methyl carbonate. Further, from the viewpoint of a high potential window or heat resistance, an ionic liquid is preferred.

作為電解質溶液較佳為於適當混合碳酸伸乙酯、碳酸伸丙酯、1,2-二甲氧基乙烷、碳酸二甲酯或碳酸二乙酯的電解液中,含有LiCF3SO3、LiClO4、LiBF4及/或LiPF6之電解質溶液。 Preferably, the electrolyte solution contains LiCF 3 SO 3 in an electrolyte solution in which ethylene carbonate, propyl carbonate, 1,2-dimethoxyethane, dimethyl carbonate or diethyl carbonate are appropriately mixed. An electrolyte solution of LiClO 4 , LiBF 4 and/or LiPF 6 .

特佳為在碳酸伸丙酯或碳酸伸乙酯之至少一種與碳酸二甲酯或碳酸二乙酯之至少一種的混合溶劑中,含有由LiCF3SO3、LiClO4或LiBF4之中所選出的至少一種鹽與LiPF6的電解液。 Particularly preferably, in a mixed solvent of at least one of propylene carbonate or ethyl carbonate and at least one of dimethyl carbonate or diethyl carbonate, selected from among LiCF 3 SO 3 , LiClO 4 or LiBF 4 At least one salt and an electrolyte of LiPF 6 .

將此等電解液添加於電池內之量並未予以特別限定,但可根據正極材料或負極材料之量或電池之尺寸而使用。 The amount of the electrolyte added to the battery is not particularly limited, but may be used depending on the amount of the positive electrode material or the negative electrode material or the size of the battery.

又,除了電解質溶液之外,也能夠使用如下之固體電解質。作為固體電解質而言,係分為無機固體電解質與有機固體電解質。 Further, in addition to the electrolyte solution, the following solid electrolyte can also be used. As a solid electrolyte, it is classified into an inorganic solid electrolyte and an organic solid electrolyte.

無機固體電解質可舉例:Li之氮化物、鹵化物、含氧酸鹽等。其中,Li3N、LiI、Li5NI2、Li3N-LiI-LiOH、Li4SiO4、Li4SiO4-LiI-LiOH、xLi3PO4-(1-x)Li4SiO4、Li2SiS3、硫化磷化合物等為有效。 Examples of the inorganic solid electrolyte include a nitride of Li, a halide, an oxyacid salt, and the like. Among them, Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, Li 4 SiO 4 , Li 4 SiO 4 -LiI-LiOH, x Li 3 PO 4 - (1-x) Li 4 SiO 4 Li 2 SiS 3 , a phosphorus sulfide compound, and the like are effective.

就有機固體電解質而言,聚氧化乙烯衍生物或包含該衍生物之聚合物、聚氧化丙烯衍生物或包含該衍生物 之聚合物、包含離子解離基之聚合物、包含離子解離基之聚合物及上述非質子性電解液之混合物、磷酸酯聚合物、使其含有非質子性極性溶劑之高分子基質材料為有效。還有,也有將聚丙烯腈添加於電解液之方法。又,併用無機及有機固體電解質之方法亦為習知。 In the case of an organic solid electrolyte, a polyoxyethylene derivative or a polymer comprising the derivative, a polyoxypropylene derivative or a derivative thereof The polymer, the polymer containing the ionic dissociation group, the mixture of the ionic dissociation group-containing polymer and the aprotic electrolyte, the phosphate polymer, and the polymer matrix material containing the aprotic polar solvent are effective. Further, there is also a method of adding polyacrylonitrile to an electrolytic solution. Further, a method of using an inorganic or organic solid electrolyte in combination is also known.

又,不作為前述鋰離子二次電池用構件,使用前述鋰離子二次電池用材料而可作為鋰離子二次電池。例如以正極、負極、隔板、及非水電解液之構成而構成鋰離子二次電池,該正極係將包含鋰離子二次電池用材料、導電助劑、黏結劑之正極層形成於金屬網上而成。 In addition, as the member for the lithium ion secondary battery, the lithium ion secondary battery can be used as the material for the lithium ion secondary battery. For example, a lithium ion secondary battery is formed by a positive electrode, a negative electrode, a separator, and a non-aqueous electrolyte, and the positive electrode layer is formed of a material for a lithium ion secondary battery, a conductive auxiliary agent, and a binder. Made up.

本發明之鋰離子二次電池正極材料,係可以作為一例之以下的方法來製造。 The lithium ion secondary battery positive electrode material of the present invention can be produced by the following method as an example.

本發明之氧化物係可以氧化物可合成的方法如乾式法或濕式法等之方法製作。可列舉例如:固相法(固相反應法)、水熱法(水熱合成法)、共沉澱法、溶膠‧凝膠法、氣相合成法(物理氣相沉積法(Physical Vapor Deposition:PVD法),化學氣相沉積法(Chemical Vapor Deposition:CVD法))、噴霧熱分解法、火焰法、焙燒法等。 The oxide of the present invention can be produced by a method in which an oxide can be synthesized, such as a dry method or a wet method. For example, a solid phase method (solid phase reaction method), a hydrothermal method (hydrothermal synthesis method), a coprecipitation method, a sol ‧ gel method, and a gas phase synthesis method (physical vapor deposition method (Physical Vapor Deposition: PVD) Method), chemical vapor deposition (Chemical Vapor Deposition: CVD), spray pyrolysis, flame, calcination, and the like.

以下,顯示以固相法、噴霧熱分解法、焙燒法而製作之例。 Hereinafter, an example produced by a solid phase method, a spray pyrolysis method, or a calcination method will be described.

固相法所使用之原料係包含構成前述氧化物之元素的化合物,例如使用氧化物、碳酸鹽、乙酸鹽或草酸鹽等之有機酸鹽等。配合組成比而秤量前述化合物後混合。前述混合係可使用濕式混合法或乾式混合法等。而 且,燒製所得到之混合物而合成前述氧化物。燒製而得之氧化物粉末係因應需要而粉碎。未反應物有殘留的情形下,粉碎後,再燒製。 The raw material used in the solid phase method contains a compound constituting the element of the above-mentioned oxide, and for example, an organic acid salt such as an oxide, a carbonate, an acetate or an oxalate is used. The compound was weighed and mixed with the composition ratio. As the mixing system, a wet mixing method, a dry mixing method, or the like can be used. and Further, the obtained mixture was fired to synthesize the above oxide. The oxide powder obtained by firing is pulverized as needed. In the case where the unreacted material remains, it is pulverized and then fired.

作為具體的例子,Li2.0625Mn(Si0.9375Al0.0625)O4的情形,係可以例如秤量二氧化錳、碳酸鋰、二氧化矽、氧化鋁而成為前述化學組成後混合,將該混合粉末於還原氣體環境、700~900℃之溫度下燒製5~20小時而製作。 As a specific example, in the case of Li 2.0625 Mn(Si 0.9375 Al 0.0625 )O 4 , for example, manganese dioxide, lithium carbonate, cerium oxide, or aluminum oxide may be weighed to form the chemical composition, and then mixed, and the mixed powder may be reduced. Manufactured in a gas atmosphere at a temperature of 700 to 900 ° C for 5 to 20 hours.

又,Li2.0625Fe(Si0.9375Al0.0625)O4的情形,係可以例如秤量碳酸鋰、草酸鐵(II)二水合物、二氧化矽、氧化鋁而成為前述化學組成後混合,將該混合粉末於還原氣體環境、700~900℃之溫度下燒製5~20小時而製作。 Further, in the case of Li 2.0625 Fe(Si 0.9375 Al 0.0625 )O 4 , for example, lithium carbonate, iron (II) oxalate dihydrate, cerium oxide, or aluminum oxide may be weighed to form the chemical composition, and the mixed powder may be mixed. It is produced by firing in a reducing gas atmosphere at a temperature of 700 to 900 ° C for 5 to 20 hours.

噴霧熱分解法所用之原料係含有構成所欲之氧化物之元素的化合物,其係使用溶解於水或有機溶劑中之化合物。可藉由超音波、噴嘴(一流體噴嘴、二流體噴嘴、四流體噴嘴等)使溶解前述化合物而成之溶液成為液滴,接著將前述液滴導入400~1200℃之溫度的加熱爐中,藉由熱分解來製作前述氧化物。因應需要,進一步熱處理或粉碎。又,藉由使原料溶液中含有有機化合物,可製作包含碳材料之氧化物。 The raw material used in the spray pyrolysis method is a compound containing an element constituting a desired oxide, and a compound dissolved in water or an organic solvent is used. The solution obtained by dissolving the compound can be made into a droplet by an ultrasonic wave, a nozzle (a fluid nozzle, a two-fluid nozzle, a four-fluid nozzle, etc.), and then the droplet can be introduced into a heating furnace at a temperature of 400 to 1200 ° C. The foregoing oxide is produced by thermal decomposition. Further heat treatment or pulverization as needed. Further, by including an organic compound in the raw material solution, an oxide containing a carbon material can be produced.

作為具體的例子,Li2.03125Mn(Si0.96875Al0.03125)O4的情形,係可以例如秤量硝酸鋰、硝酸錳(II)六水合物、膠質矽石、硝酸鋁而成為前述化學組成後溶解於水中。其中,於前述溶液可進一步添加有機化合物,作為該有機化合物係可列舉:抗壞血酸、單醣(葡萄糖、果糖、半乳糖等)、雙醣(蔗糖、麥芽糖、乳糖等)、多醣(直鏈澱粉、 纖維素、糊精等)、聚乙烯醇、聚乙二醇、聚丙二醇、聚乙烯丁醛、聚乙烯吡咯啶酮、酚、氫醌、兒茶酚、馬來酸、檸檬酸、丙二酸、乙二醇、三乙二醇、二乙二醇丁基甲基醚、三乙二醇丁基甲基醚、四乙二醇二甲基醚、三丙二醇二甲基醚、甘油等。而且,例如可以超音波噴霧器使溶解有前述化合物之溶液成為液滴,將氮導入500~1000℃之溫度的加熱爐中作為載體氣體,熱分解而製作。 As a specific example, in the case of Li 2.03125 Mn(Si 0.96875 Al 0.03125 )O 4 , for example, lithium nitrate, manganese (II) nitrate hexahydrate, colloidal vermiculite, and aluminum nitrate can be weighed into the above chemical composition and dissolved in water. . In addition, an organic compound may be further added to the solution, and examples of the organic compound include ascorbic acid, monosaccharide (glucose, fructose, galactose, etc.), disaccharide (sucrose, maltose, lactose, etc.), and polysaccharide (amylose, Cellulose, dextrin, etc.), polyvinyl alcohol, polyethylene glycol, polypropylene glycol, polyvinyl butyral, polyvinyl pyrrolidone, phenol, hydroquinone, catechol, maleic acid, citric acid, malonic acid , ethylene glycol, triethylene glycol, diethylene glycol butyl methyl ether, triethylene glycol butyl methyl ether, tetraethylene glycol dimethyl ether, tripropylene glycol dimethyl ether, glycerin, and the like. Further, for example, an ultrasonic atomizer can be used to form a solution in which a solution of the above-mentioned compound is dissolved, and nitrogen is introduced into a heating furnace at a temperature of 500 to 1000 ° C as a carrier gas, and is thermally decomposed.

再者,Li2.03125Fe(Si0.96875Al0.03125)O4的情形,係可以例如秤量硝酸鋰、硝酸鐵(III)九水合物、四乙氧基矽烷、二級-丁氧化鋁而成為前述化學組成後溶解於水中。其中,四乙氧基矽烷與二級-丁氧化鋁係預先溶解於甲氧基乙醇中,再將該溶液溶解於水中。例如可以超音波噴霧器使溶解有前述化合物之溶液成為液滴,將氮導入500~1000℃之溫度的加熱爐中作為載體氣體,熱分解而製作。 Further, in the case of Li 2.03125 Fe(Si 0.96875 Al 0.03125 )O 4 , for example, lithium nitrate, iron (III) nitrate nonahydrate, tetraethoxy decane, or secondary-butadiene alumina can be weighed to form the aforementioned chemical composition. Dissolved in water afterwards. Among them, tetraethoxy decane and secondary-butadiene alumina were previously dissolved in methoxyethanol, and the solution was dissolved in water. For example, the solution in which the above-mentioned compound is dissolved can be made into a droplet by an ultrasonic atomizer, and nitrogen can be introduced into a heating furnace at a temperature of 500 to 1000 ° C as a carrier gas, and thermally decomposed.

接著,顯示利用焙燒法之製作方法的例子。 Next, an example of a production method using a baking method will be described.

焙燒法所使用的原料係包含構成所欲的氧化物之元素的化合物,使用溶解於水中之化合物。含鐵元素之氧化物的情況下,使用將鋼鐵酸洗廢液或壓軋銹皮(roll scale)溶解於鹽酸中並調製成前述原料而成之水溶液為佳。可藉由將溶解前述化合物之水溶液導入Ruthner型、Lurigi型或Chemirite型等之焙燒爐熱分解而製作前述氧化物。因應需要,進一步熱處理或粉碎。又,藉由使原料溶液中含有有機化合物,可製作包含碳材料之氧化物。 The raw material used in the calcination method contains a compound constituting an element of a desired oxide, and a compound dissolved in water is used. In the case of an oxide containing an iron element, it is preferred to use an aqueous solution obtained by dissolving a steel pickling waste liquid or a rolled roll in hydrochloric acid to prepare the raw material. The above oxide can be produced by thermally decomposing an aqueous solution in which the above compound is dissolved into a calciner of a Ruthner type, a Lurigi type or a Chemirite type. Further heat treatment or pulverization as needed. Further, by including an organic compound in the raw material solution, an oxide containing a carbon material can be produced.

作為具體的例子,Li2.0625Mn(Si0.9375Al0.0625)O4的情形,係可以例如秤量乙酸鋰、硝酸錳(II)六水合物、膠質矽石、硝酸鋁而成為前述化學組成後溶解於水中。可藉由於溶解前述化合物之水溶液中進一步溶解葡萄糖,將該溶液導入例如Chemirite型焙燒爐中以500~1000℃之溫度熱分解而製作。可進一步將以珠磨機濕式粉碎而得之粉碎粒子於惰性氣體環境中進行熱處理。 As a specific example, in the case of Li 2.0625 Mn(Si 0.9375 Al 0.0625 )O 4 , for example, lithium acetate, manganese nitrate (II) hexahydrate, colloidal vermiculite, aluminum nitrate can be weighed to become the aforementioned chemical composition and dissolved in water. . The solution may be further dissolved in an aqueous solution in which the compound is dissolved, and the solution may be introduced into, for example, a Chemirite type calciner to be thermally decomposed at a temperature of 500 to 1000 °C. The pulverized particles obtained by wet pulverization by a bead mill may be further subjected to heat treatment in an inert gas atmosphere.

又,Li2.0625Fe(Si0.9375Al0.0625)O4的情形,例如將碳酸鋰、膠質矽石、氯化鋁(III)六水合物溶解於鋼鐵酸洗廢液(例如3.0mol(Fe)/L濃度之鹽酸廢液)中,調製成前述化學組成比之濃度。其中,預先適量添加18%鹽酸於鋼鐵酸洗廢液中,以使碳酸鋰全部溶解。可藉由於溶解前述化合物之水溶液進一步溶解葡萄糖,將該溶液導入例如Ruthner型焙燒爐中以500~1000℃之溫度熱分解而製作。可進一步將以珠磨機濕式粉碎而得之粉碎粒子於惰性氣體環境中進行熱處理。 Further, in the case of Li 2.0625 Fe(Si 0.9375 Al 0.0625 )O 4 , for example, lithium carbonate, colloidal vermiculite, aluminum (III) chloride hexahydrate is dissolved in a steel pickling waste liquid (for example, 3.0 mol (Fe)/L. In the hydrochloric acid waste liquid of the concentration, the concentration of the chemical composition ratio is prepared. Among them, 18% hydrochloric acid was added in advance to the steel pickling waste liquid in an appropriate amount to dissolve all the lithium carbonate. The solution can be further dissolved in an aqueous solution in which the compound is dissolved, and the solution can be introduced into, for example, a Ruthner-type calciner to be thermally decomposed at a temperature of 500 to 1000 °C. The pulverized particles obtained by wet pulverization by a bead mill may be further subjected to heat treatment in an inert gas atmosphere.

作為上述之成為碳源的有機化合物係可列舉例如:抗壞血酸、單醣(葡萄糖、果糖、半乳糖等)、雙醣(蔗糖、麥芽糖、乳糖等)、多醣(直鏈澱粉、纖維素、糊精等)、聚乙烯醇、聚乙二醇、聚丙二醇、聚乙烯丁醛、聚乙烯吡咯啶酮、酚、氫醌、兒茶酚、馬來酸、檸檬酸、丙二酸、乙二醇、三乙二醇、二乙二醇丁基甲基醚、三乙二醇丁基甲基醚、四乙二醇二甲基醚、三丙二醇二甲基醚、甘油等。 Examples of the organic compound to be a carbon source include ascorbic acid, monosaccharide (glucose, fructose, galactose, etc.), disaccharide (sucrose, maltose, lactose, etc.), and polysaccharide (amylose, cellulose, dextrin). Etc.), polyvinyl alcohol, polyethylene glycol, polypropylene glycol, polyvinyl butyral, polyvinylpyrrolidone, phenol, hydroquinone, catechol, maleic acid, citric acid, malonic acid, ethylene glycol, Triethylene glycol, diethylene glycol butyl methyl ether, triethylene glycol butyl methyl ether, tetraethylene glycol dimethyl ether, tripropylene glycol dimethyl ether, glycerin, and the like.

作為包含構成上述之金屬氧化物之元素的化合物可列示例如:金屬、氫氧化物、硝酸鹽、氯化物、有機酸鹽、氧化物、碳酸鹽、金屬烷氧化物等。 Examples of the compound containing an element constituting the above metal oxide include a metal, a hydroxide, a nitrate, a chloride, an organic acid salt, an oxide, a carbonate, a metal alkoxide, and the like.

實施例 Example (實施例1) (Example 1)

使用硝酸鋰(LiNO3)、硝酸鐵(III)九水合物(Fe(NO3)3‧9H2O)、四乙氧基矽烷(以下稱為TEOS)、二級-丁氧化鋁、硝酸鎂六水合物(Mg(NO3)2‧6H2O)、硼酸(H3BO3)、硝酸鎵(Ga(NO3)3‧nH2O)、異丙氧釔(Yttrium Isopropoxide)、硝酸鈉(NaNO3)作為起始原料。將前述原料溶解於水中以調製水溶液使之成為表1-1之各組成比。 Use lithium nitrate (LiNO 3 ), iron (III) nitrate nonahydrate (Fe(NO 3 ) 3 ‧9H 2 O), tetraethoxy decane (hereinafter referred to as TEOS), secondary-butadiene alumina, magnesium nitrate Hexahydrate (Mg(NO 3 ) 2 ‧6H 2 O), boric acid (H 3 BO 3 ), gallium nitrate (Ga(NO 3 ) 3 ‧nH 2 O), Yttrium Isopropoxide, sodium nitrate (NaNO 3 ) was used as a starting material. The above raw materials were dissolved in water to prepare an aqueous solution to have the respective composition ratios of Table 1-1.

其中,TEOS係預先溶解於甲氧基乙醇中,再將該溶液溶解於水中。此外,使用二級-丁氧化鋁、異丙氧釔的情形下,將以乙醯乙酸乙酯化學改質者添加至溶解有TEOS之甲氧基乙醇中而溶解,再將該溶液溶解於水中。進一步,於前述水溶液中添加葡萄糖作為成為碳材料的有機化合物。除了試樣No.1-20、No.1-21、No.1-26外,藉由將該等之水溶液分別使用包含氮氣之載體氣體於加熱至800℃之加熱爐中,噴霧熱分解而製作試樣。又,關於試樣No.1-20係噴霧至500℃之加熱爐中、關於試樣No.1-21係噴霧至400℃之加熱爐中。 Among them, TEOS was previously dissolved in methoxyethanol, and the solution was dissolved in water. In addition, in the case of using secondary-butadiene alumina or isopropoxide, the chemically modified with ethyl acetate is added to the methoxyethanol in which TEOS is dissolved and dissolved, and the solution is dissolved in water. . Further, glucose is added to the aqueous solution as an organic compound to be a carbon material. Except for sample No. 1-20, No. 1-21, and No. 1-26, the aqueous solution was sprayed and thermally decomposed by using a carrier gas containing nitrogen gas in a heating furnace heated to 800 ° C, respectively. Make a sample. Further, Sample No. 1-20 was sprayed into a heating furnace at 500 ° C, and Sample No. 1-21 was sprayed into a heating furnace at 400 ° C.

試樣No.1-1~No.1-17係進一步濕式粉碎,其後於1%H2/Ar中,進行500℃、10h之熱處理。試樣No.1-18於濕式粉碎後,於1%H2/Ar,進行600℃、3h之前述熱處理。試樣No.1-19於濕式粉碎後,於1%H2/Ar中,進 行800℃、5h之前述熱處理。試樣No.1-20~No.1-25既不進行前述粉碎亦不熱處理。試樣No.1-26係粉碎試樣No.1-22後,造粒而成者。 Sample Nos. 1-1 to No. 1-17 were further wet-pulverized, and then heat-treated at 500 ° C for 10 hours in 1% H 2 /Ar. After the sample No. 1-18 was wet-pulverized, the above heat treatment was performed at 600 ° C for 3 hours at 1% H 2 /Ar. After the sample No. 1-19 was wet-pulverized, the above heat treatment was performed at 800 ° C for 5 hours in 1% H 2 /Ar. Sample No. 1-20 to No. 1-25 were neither subjected to the above pulverization nor heat treatment. Sample No. 1-26 was obtained by pulverizing the sample No. 1-22 and granulating it.

又,調製溶液中之金屬離子濃度係以氧化物組成莫耳換算為0.1~0.35mol/L之範圍的溶液。前述葡萄糖係以葡萄糖/氧化物之莫耳比2~2.4之範圍來添加。再者,未粉碎之試樣為球狀粒子,藉由液滴中之金屬離子濃度、葡萄糖含量控制球狀粒子的大小。 Further, the concentration of the metal ions in the preparation solution is a solution in the range of 0.1 to 0.35 mol/L in terms of oxide composition. The glucose is added in a range of 2 to 2.4 molar ratio of glucose to oxide. Further, the unpulverized sample is a spherical particle, and the size of the spherical particle is controlled by the metal ion concentration and the glucose content in the droplet.

各試樣之溶液中之金屬離子濃度、葡萄糖添加量係如表1-1所示。 The metal ion concentration and the glucose addition amount in the solution of each sample are shown in Table 1-1.

<各試樣之分析> <Analysis of each sample>

如上述般進行,針對所得之各個試樣,進行以下列之分析。 The above analysis was carried out for each of the obtained samples as described above.

使用粉末X射線繞射裝置(Rigaku製Ultima II)進行相之確認。由於試樣No.1-1~No.1-19係進行熱處理,故有與Li2FeSiO4結晶相類似之繞射圖。但,Li過剩或經元素取代之試樣於繞射峰觀察到偏移。試樣No.1-20、No.1-22~No.1-26利用CuKα線於2θ=15~18°並未出現繞射峰,於2θ=33±2°出現寬峰的繞射峰之結晶質者。試樣No.1-21全然未出現繞射峰之非晶質。 The phase confirmation was carried out using a powder X-ray diffraction apparatus (Ultima II manufactured by Rigaku). Since Sample Nos. 1-1 to No. 1-19 were heat-treated, there was a diffraction pattern similar to that of Li 2 FeSiO 4 . However, a sample with excess Li or element substitution was observed to be offset at the diffraction peak. Sample No. 1-20, No. 1-22 to No. 1-26 did not show a diffraction peak at 2θ=15 to 18° by the CuKα line, and a diffraction peak of a broad peak appeared at 2θ=33±2°. Crystallized. Sample No. 1-21. There was no amorphous of the diffraction peak at all.

使用穿透式電子顯微鏡(日立製H-9000UHR III),觀察試樣No.1-1~試樣No1-26。該等試樣全為海島構造之複合體,藉由前述方法算出島(氧化物)之圓換算徑,所得之各試樣的圓換算徑一併記載於表1-2。 The sample No. 1-1 to the sample No. 1-26 were observed using a transmission electron microscope (H-9000UHR III manufactured by Hitachi Ltd.). These samples were all composites of sea-island structures, and the circle-converted diameter of the island (oxide) was calculated by the above method, and the obtained circle-converted diameter of each sample is shown in Table 1-2.

使用掃瞄式電子顯微鏡(日本電子股份有限公司製之JSM-7000F),觀察試樣No.1-20~No.26之粒子,由其影像算出圓換算徑作為球狀粒子的大小。如顯示於表1-2之「粒子大小」欄般的值。又,由於試樣No.1-1~No.1-19係粉碎成0.1μm大小者,非粒子,而是相同大小之不同形狀的微粒子。又,由於試樣No.1-26係將試樣No.1-22粉碎而造粒而成者,其係造粒成球狀的粒子的大小。再者,藉由穿透式電子顯微鏡亦可觀察粒子,而粒子的大小亦可藉由穿透式電子顯微鏡得到相同的值。 Using a scanning electron microscope (JSM-7000F manufactured by JEOL Ltd.), the particles of sample No. 1-20 to No. 26 were observed, and the circle-converted diameter was calculated from the image as the size of the spherical particles. The values are shown in the "particle size" column in Table 1-2. In addition, since samples No. 1-1 to No. 1-19 were pulverized to a size of 0.1 μm, non-particles were used, and fine particles having different shapes and sizes were used. Further, in the sample No. 1-26, the sample No. 1-22 was pulverized and granulated, and the granules were granulated into spherical particles. Furthermore, the particles can also be observed by a transmission electron microscope, and the size of the particles can also be obtained by a transmission electron microscope.

又,粒子之試樣No.1-20~No.26之該等之剖面亦以掃瞄式電子顯微鏡觀察。由其影像選定粒子內200nm以上的空隙,作為該空隙的存在量,求得面積率。試樣No.1-20~No.25係如顯示於表1-2之「粒子內之空隙」的「面積率」欄般的值。由於試樣No.1-26係將試樣No.1-22粉碎造粒而成者之粒子,粒子內係呈緻密,而不存在200nm大小般的大空隙。 Further, the sections of the sample No. 1-20 to No. 26 of the particles were also observed by a scanning electron microscope. A void of 200 nm or more in the particle was selected from the image, and the area ratio was determined as the amount of the void. Sample No. 1-20 to No. 25 are values as shown in the "area ratio" column of "the void in the particle" shown in Table 1-2. In the sample No. 1-26, the particles of the sample No. 1-22 were pulverized and granulated, and the particles were dense inside, and there was no large gap of 200 nm.

各試樣中所含的碳材料之含量係使用堀場製作所製之碳‧硫分析裝置EMIA-320V來測定,一併記載於表1-2。 The content of the carbon material contained in each sample was measured using a carbon-sulfur analyzer EMIA-320V manufactured by Horiba, Ltd., and is shown in Table 1-2.

<電池特性之評估> <Evaluation of battery characteristics>

各試樣之電池特性評估係如下述般進行。 The battery characteristics evaluation of each sample was carried out as follows.

首先,將各個試樣與乙炔黑粉末及聚四氟乙烯粉末以70:25:5之重量比利用研缽混合後,壓著於鈦網上製作正極。 First, each sample was mixed with acetylene black powder and polytetrafluoroethylene powder in a weight ratio of 70:25:5 by a mortar, and then pressed onto a titanium mesh to prepare a positive electrode.

負極係使用金屬鋰箔,於負極集電器使用厚度20μm之鎳箔。 A metal lithium foil was used for the negative electrode, and a nickel foil having a thickness of 20 μm was used for the negative electrode current collector.

又,作為電解液係使用將1.0mol/L之LiPF6溶解於碳酸乙酯與碳酸二甲酯之體積比為1:2之混合溶劑中而成的非水電解液,隔板係使用厚度25μm之多孔質聚丙烯,於氬氣手套箱內裝配CR2032型錢幣型電池。 Further, as the electrolytic solution, a nonaqueous electrolytic solution obtained by dissolving 1.0 mol/L of LiPF 6 in a mixed solvent of a molar ratio of ethyl carbonate to dimethyl carbonate of 1:2 was used, and the separator was used in a thickness of 25 μm. The porous polypropylene is equipped with a CR2032 coin battery in an argon glove box.

將各個試樣分別製作5個錢幣型電池,於25℃之恆溫槽中分別進行充放電試驗,測定初期放電容量。首先,初期充放電試驗係以電壓範圍1.5~5.0V、0.1C之CC-CV條件反覆進行4次預備充放電後,以0.1C之CC-CV條件充電1.5Li,測定其放電容量之結果作為初期充放電容量。於表1-2之「初期充放電容量」之欄係記載測定各試樣每5個錢幣型電池之初期充放電容量,排除其最大值與最小值之3個錢幣型電池的初期充放電容量之平均值。 Each of the samples was prepared into five coin-type batteries, and each of them was subjected to a charge and discharge test in a 25 ° C thermostatic chamber to measure the initial discharge capacity. First, the initial charge and discharge test was carried out by repeating four times of pre-charge and discharge in a voltage range of 1.5 to 5.0 V and a C-CV condition of 0.1 C, and then charging 1.5 Li under a CC-CV condition of 0.1 C, and measuring the discharge capacity as a result. Initial charge and discharge capacity. In the column of “Initial Charge and Discharge Capacity” in Table 1-2, the initial charge and discharge capacity of each of the three coin-type batteries for each sample is measured, and the initial charge and discharge capacities of the three coin-type batteries whose maximum and minimum values are excluded are described. The average value.

對於內部電阻之降低效果,由求得前述初期放電容量之放電曲線,求取於100mAh/g之電壓,該電壓變高者判斷為內部電阻降低。關於該電壓,對各試樣由5個錢幣型電池的放電曲線求取,排除最大值與最小值之3個錢幣型電池的電壓之平均值記載於表1-2。 The effect of reducing the internal resistance was determined from the discharge curve of the initial discharge capacity obtained at a voltage of 100 mAh/g, and the voltage was increased to determine that the internal resistance was lowered. Regarding this voltage, the discharge curve of each of the samples was determined from the discharge curve of the five-coin type battery, and the average value of the voltages of the three coin-type batteries excluding the maximum value and the minimum value is shown in Table 1-2.

又,反覆充放電至20次循環為止,求取從20次循環至25次循環間的放電曲線之100mAh/g的電壓變化的斜率(每1次循環之電壓變化),作為內部電阻之降低效果的安定性,於表1-2係記載各試樣之值。 Further, the charge and discharge were repeated until the 20th cycle, and the slope of the voltage change of 100 mAh/g from the discharge curve of 20 cycles to 25 cycles (voltage change per cycle) was obtained as the effect of reducing the internal resistance. The stability of each sample is shown in Table 1-2.

表1-1及表1-2中,與x值為0之試樣No.1-1、No.1-3之100mAh/g的電壓相比,x值超過0之試樣No.1-2、No.1-4~No.1-11、No.1-13~1-20、No.1-22~No.1-26,該電壓變高,觀察到內部電阻降低效果。試樣No.1-12由於x值超過0.25,故未觀察到內部電阻降低效果。試樣No.1-21未形成充分之氧化物,幾乎沒發生充放電。 In Table 1-1 and Table 1-2, the sample No. 1 in which the value of x exceeds 0 is compared with the voltage of 100 mAh/g of sample No. 1-1 and No. 1-3 of which the value of x is 0. 2. No.1-4~No.1-11, No.1-13~1-20, No.1-22~No.1-26, the voltage became high, and the internal resistance reduction effect was observed. In sample No. 1-12, since the value of x exceeded 0.25, the effect of reducing the internal resistance was not observed. Sample No. 1-21 did not form a sufficient oxide, and almost no charge and discharge occurred.

又,對於x值為0.03125之倍數的情形及非0.03125之倍數的情行,以Al進行電荷補償之組成結果係顯示於表1-1及表1-2,x值為0.03125之倍數的情形時,係顯示於內部電阻降低效果之安定性優異。電荷補償之元素即使為Al以外的其他的元素,亦可得到有同樣傾向的結果。 Further, for the case where the value of x is a multiple of 0.03125 and the case of a multiple of 0.03125, the result of the charge compensation by Al is shown in Table 1-1 and Table 1-2, and when the value of x is a multiple of 0.03125. It is excellent in the stability of the internal resistance reduction effect. Even if the element of charge compensation is an element other than Al, the same tendency can be obtained.

再者,以試樣No.1-20~No.1-26進行塗布性之評估。將各90質量%之各試樣、與4質量%之聚偏二氟乙烯(PolyVinylidene DiFluoride、PVDF)、6質量%之乙炔黑混合於分散溶劑(N-methylpyrrolidone、NMP)中以調製漿體。使用形成間隙300μm之BAKER式塗膜器塗布前述漿體於厚20μm的鋁箔上,以100℃之乾燥器進行乾燥。目視觀察乾燥後之塗膜的表面,表面之凹凸顯著者或產生龜裂者評估為「塗布性不良」、表面平坦、不產生龜裂者評估為「塗布性良好」。 Furthermore, the evaluation of the coating property was performed by the sample No. 1-20 - No. 1-26. Each of 90% by mass of each sample was mixed with 4% by mass of polyvinylidene fluoride (PolyVinylidene DiFluoride, PVDF) and 6% by mass of acetylene black in a dispersion solvent (N-methylpyrrolidone, NMP) to prepare a slurry. The slurry was applied to an aluminum foil having a thickness of 20 μm using a BAKER-type applicator having a gap of 300 μm , and dried in a dryer at 100 °C. The surface of the coating film after drying was visually observed, and the unevenness of the surface or the occurrence of cracks was evaluated as "poor coating property", the surface was flat, and no crack was observed, and the coating property was evaluated as "good coating property".

試樣No.1-20~No.1-22、No.1-24~No.1-26係「塗布性良好」的結果。由於試樣No.1-23為次微粒子,為「塗布性不良」的結果。 Sample No. 1-20 to No. 1-22 and No. 1-24 to No. 1-26 are results of "good coatability". Since sample No. 1-23 was a secondary fine particle, it was a result of "poor coating property".

再者,粒子內具有適度之空隙者,即使高速率亦顯示優異的放電容量。 Furthermore, those having a moderate void in the particles exhibit excellent discharge capacity even at a high rate.

(實施例2) (Example 2)

作為起始原料係使用硝酸鋰(LiNO3)、硝酸錳(II)六水合物(Mn(NO3)2‧6H2O)、膠質矽石、硝酸鋁九水合物(Al(NO3)3‧9H2O)、硝酸鎂六水合物(Mg(NO3)2‧6H2O)、硼酸(H3BO3)、硝酸鎵(Ga(NO3)3‧nH2O)、硝酸釔六水合物(Y(NO3)3‧6H2O)、硝酸鈉(NaNO3)。將前述原料溶解於水中以調製水溶液,使成為表2-1之各組成比。進一步,於前述水溶液中添加葡萄糖作為成為碳材料的有機化合物。除了試樣No.2-21外,藉由將該等水溶液分別使用包含氮氣之載體氣體於加熱至600℃之加熱爐中,噴霧熱分解而製作試樣。 As a starting material, lithium nitrate (LiNO 3 ), manganese (II) nitrate hexahydrate (Mn(NO 3 ) 2 ‧6H 2 O), colloidal vermiculite, aluminum nitrate nonahydrate (Al(NO 3 ) 3 ) was used. ‧9H 2 O), magnesium nitrate hexahydrate (Mg(NO 3 ) 2 ‧6H 2 O), boric acid (H 3 BO 3 ), gallium nitrate (Ga(NO 3 ) 3 ‧nH 2 O), niobium nitrate Hydrate (Y(NO 3 ) 3 ‧6H 2 O), sodium nitrate (NaNO 3 ). The above raw materials were dissolved in water to prepare an aqueous solution, and the composition ratios of Table 2-1 were obtained. Further, glucose is added to the aqueous solution as an organic compound to be a carbon material. Except for sample No. 2-21, a sample was prepared by spray-thermal decomposition of the aqueous solution using a carrier gas containing nitrogen gas in a heating furnace heated to 600 °C.

試樣No.2-1~No.2-17係進一步濕式粉碎,其後於1%H2/Ar中,進行700℃、5h之熱處理。試樣No.2-18於濕式粉碎後,於1%H2/Ar中,進行800℃、5h之前述熱處理。試樣No.2-19於濕式粉碎後,於1%H2/Ar中,進行950℃、3h之前述熱處理。試樣No.2-20既不進行前述粉碎亦不熱處理。試樣No.2-21係粉碎試樣No.2-20後,造粒而成者。 Sample Nos. 2-1 to No. 2-17 were further wet-pulverized, and then heat-treated at 700 ° C for 5 hours in 1% H 2 /Ar. After the sample No. 2-18 was wet-pulverized, the above heat treatment was performed at 800 ° C for 5 hours in 1% H 2 /Ar. After the sample No. 2-19 was wet-pulverized, the above heat treatment was performed at 950 ° C for 3 hours in 1% H 2 /Ar. Sample No. 2-20 was neither subjected to the above pulverization nor heat treatment. Sample No. 2-21 was obtained by pulverizing sample No. 2-20 and granulating.

又,調製溶液中之金屬離子濃度係以氧化物組成莫耳換算為0.35mol/L的溶液。前述葡萄糖係以葡萄糖/氧化物之莫耳比2添加。再者,未粉碎之試樣為球狀粒子。 Further, the concentration of the metal ions in the preparation solution was a solution in which the oxide composition was 0.35 mol/L. The glucose is added in a molar ratio of glucose to oxide. Further, the unpulverized sample was a spherical particle.

<各試樣之分析> <Analysis of each sample>

如上述般進行,針對所得之各個試樣No.2-1~No.2-21,與實施例1進行同樣的分析。 The same analysis as in Example 1 was carried out for each of the obtained samples No. 2-1 to No. 2-21.

X射線繞射試樣No.2-1~No.2-21的情形下,由於試樣No.2-1~No.2-19係進行熱處理,故有與Li2MnSiO4結晶相類似之繞射圖。但,Li過剩或經元素取代之試樣於繞射峰觀察到偏移。試樣No.2-20、No.2-21利用CuKα線於2θ=15~18°並未出現繞射峰,於2θ=33±2°出現寬峰的繞射峰之結晶質者。 In the case of X-ray diffraction samples No. 2-1 to No. 2-21, since samples No. 2-1 to No. 2-19 were heat-treated, they were similar to Li 2 MnSiO 4 crystals. Diffraction pattern. However, a sample with excess Li or element substitution was observed to be offset at the diffraction peak. Sample Nos. 2-20 and No. 2-21 used a CuKα line to exhibit a diffraction peak at 2θ=15 to 18°, and a crystal of a broad peak diffraction peak appeared at 2θ=33±2°.

透過TEM觀察,試樣No.2-1~No.2-21全為海島構造之複合體,藉由前述方法算出島(氧化物)之圓換算徑,所得之各試樣的圓換算徑一併記載於表2-2。 Through the TEM observation, the samples No. 2-1 to No. 2-21 were all complexes of the island structure, and the circle-converted diameter of the island (oxide) was calculated by the above method, and the obtained circle of each sample was converted into a circle. And is shown in Table 2-2.

使用SEM觀察試樣No.2-20~No.2-21之球狀粒子,由其影像算出圓換算徑作為球狀粒子的大小。如顯示於表2-2之「粒子大小」欄般的值。又,由於試樣No.2-1~No.2-19係粉碎成0.1μm大小者,非球狀粒子,而是相同大小之不同形狀的微粒子。又,由於試樣No.2-21係將試樣No.2-20粉碎而造粒而成者,其係造粒成球狀的粒子的大小。 The spherical particles of sample No. 2-20 to No. 2-21 were observed by SEM, and the circle-converted diameter was calculated from the image as the size of the spherical particles. The values are shown in the "Particle Size" column of Table 2-2. In addition, Sample No. 2-1 to No. 2-19 are non-spherical particles which are pulverized to a size of 0.1 μm, and are fine particles having different shapes and sizes. Further, in the sample No. 2-21, the sample No. 2-20 was pulverized and granulated, and the granules were granulated into spherical particles.

又,粒子之試樣No.2-20~No.2-21之該等之剖面亦以SEM觀察。由其影像選定粒子內200nm以上的空隙,作為該空隙的存在量,求得面積率。試樣No.2-20係如顯示於表2-2之「粒子內之空隙」的「面積率」欄般的值。由於試樣No.2-21係將試樣No.2-20粉碎造粒而成者之粒子,粒子內係呈緻密,而不存在200nm大小般的大空隙。 Further, the cross sections of the sample No. 2-20 to No. 2-21 of the particles were also observed by SEM. A void of 200 nm or more in the particle was selected from the image, and the area ratio was determined as the amount of the void. Sample No. 2-20 is a value as shown in the "area ratio" column of "the void in the particle" shown in Table 2-2. In the sample No. 2-21, the particles of the sample No. 2-20 were pulverized and granulated, and the inside of the particles was dense, and there was no large gap of a size of 200 nm.

<電池特性之評估> <Evaluation of battery characteristics>

關於電池特性評估,僅下述之點係與實施例1不同之點。 Regarding the evaluation of the battery characteristics, only the following points are different from those of the first embodiment.

首先,初期充放電試驗係以電壓範圍1.0~5.0V、0.1C之CC-CV條件反覆進行1次預備充放電後,以0.1C之CC-CV條件充電250mAh/g,測定其放電容量之結果作為初期充放電容量。 First, the initial charge and discharge test was carried out by repeating the preliminary charge and discharge with a voltage range of 1.0 to 5.0 V and a C-CV condition of 0.1 C, and then charging 250 mAh/g under a CC-CV condition of 0.1 C, and measuring the discharge capacity. As the initial charge and discharge capacity.

對於內部電阻降低效果,由求得前述初期放電容量之放電曲線,求取於140mAh/g之電壓,該電壓變高者判斷為內部電阻降低。進而,反覆充放電至10次循環為止,求取自5次循環到10次循環間的放電曲線之140mAh/g的電壓變化的斜率(每1次循環之電壓變化),作為內部電阻之降低效果的安定性。 The internal resistance reduction effect was obtained by determining the discharge curve of the initial discharge capacity at a voltage of 140 mAh/g, and the voltage was increased to determine that the internal resistance was lowered. Further, the charge and discharge were repeated until 10 cycles, and the slope of the voltage change of 140 mAh/g from the discharge curve from 5 cycles to 10 cycles (voltage change per cycle) was obtained as the effect of reducing the internal resistance. Stability.

表2-1及表2-2中,與x值為0之試樣No.2-1、No.2-2之140mAh/g的電壓相比,x值超過0之試樣No.2-3~No.2-8、No.2-10~No.2-21,該電壓變高,觀察到內部電阻降低效果。試樣No.2-9由於x值超過0.25,故未觀察到內部電阻降低效果。 In Table 2-1 and Table 2-2, the sample No. 2 in which the value of x exceeds 0 is compared with the voltage of 140 mAh/g of sample No. 2-1 and No. 2-2 with an x value of 0. 3~No.2-8, No.2-10~No.2-21, the voltage became high, and the internal resistance reduction effect was observed. In sample No. 2-9, since the value of x exceeded 0.25, the effect of reducing the internal resistance was not observed.

又,對於x值為0.03125之倍數的情形及非0.03125之倍數的情行,以Al進行電荷補償之組成結果係顯示於表2-1及表2-2,x值為0.03125之倍數的情形時,係顯示於內部電阻降低效果之安定性優異。電荷補償之元素即使為Al以外的其他的元素,亦可得到有同樣傾向的結果。 Further, for the case where the value of x is a multiple of 0.03125 and the case of a multiple of 0.03125, the result of the charge compensation by Al is shown in Table 2-1 and Table 2-2, and when the value of x is a multiple of 0.03125. It is excellent in the stability of the internal resistance reduction effect. Even if the element of charge compensation is an element other than Al, the same tendency can be obtained.

再者,以試樣No.2-20~No.2-21進行塗布性之評估,其係「塗布性良好」的結果。再者,粒子內具有適度之空隙者,即使高速率亦顯示優異的放電容量。 In addition, the evaluation of the coating property was performed by the sample No. 2-20 - No. 2-21, and it was the result of "good coatability." Furthermore, those having a moderate void in the particles exhibit excellent discharge capacity even at a high rate.

(實施例3) (Example 3)

作為起始原料係使用碳酸鋰(Li2CO3)、碳酸鎂(MgCO3)、氧化鈷(CoO)、二氧化矽(SiO2)、硼酸(H3BO3)、γ-氧化鋁(Al2O3)、氧化鎵(Ga2O3)、氧化釔(Y2O3)、碳酸鈉(Na2CO3),以固相反應法調製記載於表3之組成欄的各氧化物粉末。 As a starting material, lithium carbonate (Li 2 CO 3 ), magnesium carbonate (MgCO 3 ), cobalt oxide (CoO), cerium oxide (SiO 2 ), boric acid (H 3 BO 3 ), γ-alumina (Al) are used. 2 O 3 ), gallium oxide (Ga 2 O 3 ), yttrium oxide (Y 2 O 3 ), sodium carbonate (Na 2 CO 3 ), and each oxide powder described in the composition column of Table 3 was prepared by a solid phase reaction method. .

首先,使成記載於表3之組成欄之組成比般,組合秤量上述各原料,使用甲醇以球磨機濕式混合12小時。但,使用硼酸的情形下係進行乾式混合。將各個所得之混合物於氮氣環境下以800℃進行24小時燒製,其後進行藉由行星型球磨機之粉碎。進而,將前述粉碎粉末於氮氣環境下以950℃進行12小時燒製,調製表3之氧化物粉末。 First, each of the above raw materials was weighed and combined in the same manner as in the composition column of the composition column shown in Table 3, and wet-mixed for 12 hours in a ball mill using methanol. However, in the case of using boric acid, dry mixing is carried out. Each of the obtained mixtures was fired at 800 ° C for 24 hours in a nitrogen atmosphere, followed by pulverization by a planetary ball mill. Further, the pulverized powder was fired at 950 ° C for 12 hours in a nitrogen atmosphere to prepare an oxide powder of Table 3.

經上述調製而成之各氧化物粉末預先混合10質量%之乙炔黑。乙炔黑之混合方法係將各氧化物粉末與乙炔黑以使用甲醇之球磨機濕式混合12小時。將所得之混合物於氮氣環境下以400℃燒製5小時。 Each of the oxide powders prepared as described above was previously mixed with 10% by mass of acetylene black. The mixing method of acetylene black was carried out by wet mixing each oxide powder with acetylene black in a ball mill using methanol for 12 hours. The resulting mixture was fired at 400 ° C for 5 hours under a nitrogen atmosphere.

<各試樣之分析> <Analysis of each sample>

如上述般進行,針對所得之各個試樣No.3-1~No.3-17,與實施例1進行同樣的分析。 The same analysis as in Example 1 was carried out for each of the obtained samples No. 3-1 to No. 3-17.

X射線繞射試樣No.3-1~No.3-17的情形下,表3之試樣No.3-1~No.3-17,係以與Li2CoSiO4結晶相類似之繞射圖作為主相者。但,Li過剩或經元素取代之試樣於繞射峰觀察到偏移。 In the case of X-ray diffraction samples No. 3-1 to No. 3-17, samples No. 3-1 to No. 3-17 of Table 3 are similar to those of Li 2 CoSiO 4 crystal. The picture is taken as the main phase. However, a sample with excess Li or element substitution was observed to be offset at the diffraction peak.

<電池特性之評估> <Evaluation of battery characteristics>

關於電池特性評估,僅下述之點係與實施例1不同之點。 Regarding the evaluation of the battery characteristics, only the following points are different from those of the first embodiment.

首先,初期充放電試驗係以電壓範圍1.0~5.0V、0.1C之CC-CV條件反覆進行4次預備充放電後,以0.1C之CC-CV條件充電200mAh/g,測定其放電容量之結果作為初期充放電容量。 First, the initial charge and discharge test was carried out by repeating four times of pre-charge and discharge in a voltage range of 1.0 to 5.0 V and a C-CV condition of 0.1 C, and then charging 200 mAh/g under a CC-CV condition of 0.1 C to measure the discharge capacity. As the initial charge and discharge capacity.

對於內部電阻降低效果,由求得前述初期放電容量之放電曲線,求取於100mAh/g之電壓,該電壓變高者判斷為內部電阻降低。進而,反覆充放電至20次循環為止,求取自15次循環到20次循環間的放電曲線之100mAh/g的電壓變化的斜率(每1次循環之電壓變化),作為內部電阻之降低效果的安定性。 For the internal resistance reduction effect, the discharge curve of the initial discharge capacity was determined to obtain a voltage of 100 mAh/g, and the voltage was increased to determine that the internal resistance was lowered. Further, the charge and discharge were repeated until the 20th cycle, and the slope of the voltage change of 100 mAh/g from the discharge curve of 15 cycles to 20 cycles (voltage change per cycle) was obtained as the effect of reducing the internal resistance. Stability.

表3中,與x值為0之試樣No.3-1、No.3-2之100mAh/g的電壓相比,x值超過0之試樣No.3-3~No.3-8、No.3-10~No.3-17,該電壓變高,觀察到內部電阻降低效果。試樣No.3-9於x值超過0.25,未觀察到內部電阻降低效果。 In Table 3, samples No. 3-3 to No. 3-8 in which the value of x exceeds 0 compared with the voltage of 100 mAh/g of samples No. 3-1 and No. 3-2 having an x value of 0. In No. 3-10 to No. 3-17, the voltage became high, and an internal resistance reduction effect was observed. Sample No. 3-9 had an effect of reducing the internal resistance when the value of x exceeded 0.25.

又,對於x值為0.03125之倍數的情形及非0.03125之倍數的情行,以Al進行電荷補償之組成結果係顯示於表3,x值為0.03125之倍數的情形時,係顯示於內部電阻降低效果之安定性優異。電荷補償之元素即使為Al以外的其他的元素,亦可得到有同樣傾向的結果。 Further, for the case where the value of x is a multiple of 0.03125 and the case of a multiple of 0.03125, the result of the charge compensation by Al is shown in Table 3. When the value of x is a multiple of 0.03125, the internal resistance is lowered. The stability of the effect is excellent. Even if the element of charge compensation is an element other than Al, the same tendency can be obtained.

此外,以草酸鐵(II)二水合物(FeC2O4‧2H2O)、碳酸錳(MnCO3)、或氧化鎳(NiO)作為起始原料,亦以與上述 同樣的固相反應法製作Li2+x(Fe1-yMA y)(Si1-zMB z)O4、Li2+x(Mn1-yMA y)(Si1-zMB z)O4、Li2+x(Ni1-yMA y)(Si1-zMB z)O4之試樣,確認有同樣之效果。 In addition, iron (II) oxalate dihydrate (FeC 2 O 4 ‧2H 2 O), manganese carbonate (MnCO 3 ), or nickel oxide (NiO) is used as a starting material, and the same solid phase reaction method as described above is also used. Making Li 2+x (Fe 1-y M A y )(Si 1-z M B z )O 4 , Li 2+x (Mn 1-y M A y )(Si 1-z M B z )O 4 A sample of Li 2+x (Ni 1-y M A y )(Si 1-z M B z )O 4 was confirmed to have the same effect.

圖1顯示本發明之複合體的內部構造之模式圖及斷裂部的TEM影像。 Fig. 1 is a schematic view showing the internal structure of the composite of the present invention and a TEM image of the fracture portion.

Claims (10)

一種鋰離子二次電池用正極材料,其係含有以實驗式Li2+x(M,MA)(Si,MB)O4所表示之氧化物的鋰離子二次電池用正極材料(其中,M為選自由Fe、Mn、Co、及Ni所構成的群組中之1個以上的元素;又MA及MB係分別取代M及Si之一部分,補償Li+之x分的電荷之元素,含有至少其中之一),其特徵在於該氧化物之實驗式中0<x≦0.25。 A positive electrode material for a lithium ion secondary battery, which is a positive electrode material for a lithium ion secondary battery containing an oxide represented by an experimental formula: Li 2+x (M,M A )(Si,M B )O 4 (wherein M is one or more elements selected from the group consisting of Fe, Mn, Co, and Ni; and M A and M B are substituted for one of M and Si, respectively, to compensate for the charge of x of Li + The element, which contains at least one of them, is characterized by 0<x≦0.25 in the experimental formula of the oxide. 如請求項1之鋰離子二次電池用正極材料,其中該x之值為0.03125之倍數。 The positive electrode material for a lithium ion secondary battery according to claim 1, wherein the value of x is a multiple of 0.03125. 如請求項1或2之鋰離子二次電池用正極材料,其中該MA係選自Li、Na、K中之1個以上的元素、該MB係選自B、Al、Ga、In、Sc、Y、Mg、Ca、Na、K中之1個以上的元素。 The positive electrode material for a lithium ion secondary battery according to claim 1 or 2, wherein the M A is one or more elements selected from the group consisting of Li, Na, and K, and the M B is selected from the group consisting of B, Al, Ga, and One or more elements of Sc, Y, Mg, Ca, Na, and K. 如請求項1或2之鋰離子二次電池用正極材料,其中該氧化物係以實驗式Li2+xFe(Si,MB)O4或Li2+xMn(Si,MB)O4表示者,MB係選自B、Al、Ga中之1個以上的元素。 The cathode material for a lithium ion secondary battery according to claim 1 or 2, wherein the oxide is experimentally Li 2+x Fe(Si,M B )O 4 or Li 2+x Mn(Si,M B )O In the case of 4 , M B is one or more elements selected from the group consisting of B, Al, and Ga. 如請求項1或2之鋰離子二次電池用正極材料,其係該氧化物與碳材料之複合體,其中對於該碳材料而言,該複合體之該氧化物呈現散布成島狀之海島構造,該海島構造之島的圓換算徑之平均值為3nm以上15nm以下。 The cathode material for a lithium ion secondary battery according to claim 1 or 2, which is a composite of the oxide and the carbon material, wherein for the carbon material, the oxide of the composite exhibits an island structure dispersed in an island shape The average value of the circle-converted diameter of the island island is 3 nm or more and 15 nm or less. 如請求項5之鋰離子二次電池用正極材料,其中該複合體係具有1μm以上20μm以下之尺寸的粒子,於該粒子之內部係有空隙存在。 The positive electrode material for a lithium ion secondary battery according to claim 5, wherein the composite system has particles having a size of 1 μm or more and 20 μm or less, and voids are present inside the particles. 如請求項6之鋰離子二次電池用正極材料,其中於前述粒子之內部係存在有200nm以上小於該粒子大小之尺寸的空隙。 The positive electrode material for a lithium ion secondary battery according to claim 6, wherein a void having a size smaller than the particle size of 200 nm or more is present inside the particle. 如請求項7之鋰離子二次電池用正極材料,其中按照該粒子剖面的面積率,該空隙之存在量為20%以上80%以下。 The positive electrode material for a lithium ion secondary battery according to claim 7, wherein the void is present in an amount of 20% or more and 80% or less in accordance with an area ratio of the particle cross section. 一種鋰離子二次電池用正極構件,其特徵在於具有金屬箔,該金屬箔係具有包含如請求項1或2之鋰離子二次電池用正極材料、及黏結劑的正極層。 A positive electrode member for a lithium ion secondary battery, comprising a metal foil having a positive electrode layer comprising a positive electrode material for a lithium ion secondary battery according to claim 1 or 2, and a binder. 一種鋰離子二次電池,其特徵在於使用如請求項1或2之鋰離子二次電池用正極材料、或如請求項9之鋰離子二次電池用正極構件。 A lithium ion secondary battery using the positive electrode material for a lithium ion secondary battery according to claim 1 or 2 or the positive electrode member for a lithium ion secondary battery according to claim 9.
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