TW201315553A - Welding device - Google Patents
Welding device Download PDFInfo
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- TW201315553A TW201315553A TW101100818A TW101100818A TW201315553A TW 201315553 A TW201315553 A TW 201315553A TW 101100818 A TW101100818 A TW 101100818A TW 101100818 A TW101100818 A TW 101100818A TW 201315553 A TW201315553 A TW 201315553A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/06—Resistance welding; Severing by resistance heating using roller electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K11/00—Resistance welding; Severing by resistance heating
- B23K11/08—Seam welding not restricted to one of the preceding subgroups
- B23K11/087—Seam welding not restricted to one of the preceding subgroups for rectilinear seams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laser Beam Processing (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
- Arc Welding In General (AREA)
Abstract
Description
本發明,是有關於適於縫焊的熔接裝置。 The present invention relates to a welding device suitable for seam welding.
晶體振盪器等的電子零件,是將位於封裝的開口的蓋(以下、封裝及蓋也總稱為工件)縫焊等的方式被製造(例如專利文獻1~3參照)。縫焊,是對於被配列成X、Y方向的陣列狀的複數工件按壓滾子電極,藉由一邊外加脈衝狀的電壓一邊轉動來進行。 The electronic component such as a crystal oscillator is manufactured by seam-welding a cover (hereinafter, the package and the cover are collectively referred to as a workpiece) located in the opening of the package (for example, refer to Patent Documents 1 to 3). In the seam welding, the roller electrode is pressed against a plurality of workpieces arranged in an array of X and Y directions, and is rotated while applying a pulse voltage.
這種縫焊,是在室內充填了氮氣體的氮氣體下進行,或將室內保持在真空環境(大致真空)的真空環境下進行。由此,可防止空氣進入工件內。 This seam welding is carried out under a nitrogen atmosphere in which a nitrogen gas is filled in a room, or in a vacuum environment in which a room is maintained in a vacuum environment (substantially vacuum). Thereby, air can be prevented from entering the workpiece.
且縫焊,是在X方向的各行沿著X方向對於全部的工件進行,其後,在Y方向的各列沿著Y方向對於全部的工件進行。由此,可以將複數電子零件效率良好地短時間製造。 In the seam welding, each row in the X direction is performed on all the workpieces in the X direction, and thereafter, each row in the Y direction is performed on all the workpieces in the Y direction. Thereby, the plurality of electronic components can be efficiently manufactured in a short time.
〔專利文獻1〕日本特開2009-147097號公報 [Patent Document 1] Japanese Patent Laid-Open Publication No. 2009-147097
〔專利文獻2〕日本特開2009-147288號公報 [Patent Document 2] Japanese Patent Laid-Open Publication No. 2009-147288
〔專利文獻3〕日本特開2010-194544號公報 [Patent Document 3] Japanese Patent Laid-Open Publication No. 2010-194544
由氮氣體下進行縫焊的情況時,有需要將氮氣體持續充填。此情況時若在室內發生問題,在將其問題消解之後,有需要將氮氣體重新充填使復歸。氮氣體的重新充填,為了將露點下降而有需要充分地進行。如此,因為會消耗氮氣體,所以具有運行成本高等的問題。且,在室內發生問題的情況時,在氮氣體的重新充填要花費長時間,而具有電子零件的生產能力下降等的問題。 In the case of seam welding under a nitrogen gas, it is necessary to continuously fill the nitrogen gas. In this case, if there is a problem in the room, after the problem is resolved, it is necessary to refill the nitrogen gas to return. The refilling of the nitrogen gas needs to be sufficiently carried out in order to lower the dew point. In this way, since the nitrogen gas is consumed, there is a problem that the running cost is high. Further, in the case where a problem occurs indoors, it takes a long time to refill the nitrogen gas, and there is a problem that the productivity of the electronic component is lowered.
且電子零件有低價格化的傾向,且也為了補足其低價格化的傾向,被要求生產能力的提高。 In addition, electronic components tend to be less expensive, and in order to compensate for the tendency to lower prices, production capacity is required to be improved.
本發明,是鑑於上述課題,其目的是提供一種熔接裝置,可抑制運行成本,且可實現生產能力的提高。 The present invention has been made in view of the above problems, and an object thereof is to provide a welding apparatus capable of suppressing an operation cost and improving productivity.
依據本發明人的專心研究,上述目的可藉由以下的手段達成。 According to the intensive research of the present inventors, the above object can be attained by the following means.
(1)本發明,是一種熔接裝置,其特徵為,具備:將本身的內部保持在真空環境的真空室、及在前述真空室內將被配列成X方向及與該X方向直角的Y方向的陣列狀的複數工件在前述X方向的各行沿著前述X方向熔接的X方向熔接元件、及在前述真空室內將前述複數工件在前述Y方向的各列沿著前述Y方向熔接的Y方向熔接元件、及暫存站,由前述X方向熔接元件及前述Y方向熔接元件的一方將前述複數工件熔接之後,由另一方將該複 數工件熔接。 (1) The present invention provides a welding apparatus comprising: a vacuum chamber that holds a self inside thereof in a vacuum environment; and a Y direction in which the X direction and the X direction are orthogonal to the X direction in the vacuum chamber. An X-direction welding element in which the array-shaped plurality of workpieces are welded along the X direction in each of the X-direction rows, and a Y-direction welding element in which the plurality of workpieces are welded in the Y direction in the Y-direction in the vacuum chamber And the temporary storage station, wherein the plurality of workpieces are welded by one of the X-direction welding element and the Y-direction welding element, and the other is Several workpieces are welded.
(2)且本發明,是上述(1)的熔接裝置,其中,前述X方向熔接元件,是具備將前述複數工件朝前述Y方向偏移的第一Y方向偏移手段,藉由該第一Y方向偏移手段將朝前述Y方向被偏移的前述複數工件熔接,前述Y方向熔接元件,是具備將前述複數工件朝前述Y方向偏移的第二Y方向偏移手段,藉由該第二Y方向偏移手段將朝前述Y方向被偏移的前述複數工件熔接。 (2) The welding device according to the above aspect (1), wherein the X-direction welding element includes a first Y-direction shifting means for shifting the plurality of workpieces in the Y direction, and the first The Y-direction shifting means welds the plurality of workpieces offset in the Y direction, and the Y-direction welding element includes a second Y-direction shifting means for shifting the plurality of workpieces in the Y direction. The two Y-direction shifting means welds the plurality of workpieces offset in the Y direction.
(3)且本發明,是上述(2)的熔接裝置,其中,具備搬運路徑,橫跨前述X方向熔接元件及前述Y方向熔接元件的雙方,從對於前述真空室的搬入至搬出為止,將前述複數工件朝前述X方向直線地搬運。 (3) The welding device according to the above aspect (2), further comprising: a conveyance path that extends from the X-direction welding element and the Y-direction welding element, from the loading to the removal of the vacuum chamber The plurality of workpieces are linearly conveyed in the X direction.
(4)且本發明,是上述(3)的熔接裝置,其中,前述X方向熔接元件,是藉由具備:第一Y方向定位載體,是前述第一Y方向偏移手段,使被配列在工件托盤上的前述複數工件與該工件托盤一起被載置,可朝前述Y方向移動;及X方向熔接頭,是在前述第一Y方向定位載體的上方,可朝前述X方向移動;及X方向熔接滾子,是對於前述X方向熔接頭,可繞與前述Y方向平行的Y軸周圍旋轉地被配設,可與該X方向熔接頭一起朝前述X方向移動;而將前述X方向熔接頭移動並一邊將前述X方向熔接滾子移動一邊熔接,並且將前述第一Y方向定位載體移動,使成為將熔接的前述複數工件的前述行切換,前述Y方向熔接元件,是藉由具備:第二Y方向定位載 體,是前述第二Y方向偏移手段,使被配列在前述工件托盤上的前述複數工件與該工件托盤一起被載置,可朝前述Y方向移動;及Y方向熔接頭,是在前述第二Y方向定位載體的上方,可朝前述X方向移動;及Y方向熔接滾子,是對於前述Y方向熔接頭,可繞與前述X方向平行的X軸周圍旋轉地被配設,可與該Y方向熔接頭一起朝前述X方向移動;而將前述第二Y方向定位載體移動並一邊將前述複數工件移動一邊熔接,並且將前述Y方向熔接頭移動,將熔接的前述複數工件的前述列切換。 (4) The welding device according to the above aspect (3), wherein the X-direction welding element is provided with the first Y-direction positioning means, and is arranged in the first Y-direction shifting means The plurality of workpieces on the workpiece tray are placed together with the workpiece tray and movable in the Y direction; and the X-direction fusion joint is movable above the first Y-direction positioning carrier in the X direction; and X The direction welding roller is configured to be rotatable about a Y-axis parallel to the Y direction in the X-direction fusion joint, and is movable in the X direction together with the X-direction fusion joint; and welding the X direction The head is moved while the X-direction welding roller is moved and welded, and the first Y-direction positioning carrier is moved to switch the row of the plurality of workpieces to be welded, and the Y-direction welding element is provided with: Second Y direction positioning The second Y-direction shifting means is configured such that the plurality of workpieces arranged on the workpiece tray are placed together with the workpiece tray and movable in the Y direction; and the Y-direction fusion joint is in the The Y-direction positioning carrier is movable upward in the X direction; and the Y-direction welding roller is disposed in the Y-direction fusion joint so as to be rotatable around the X-axis parallel to the X direction, and The Y-direction fusion joint moves together in the X direction; and the second Y-direction positioning carrier is moved and the plurality of workpieces are moved while being welded, and the Y-direction fusion joint is moved to switch the aforementioned columns of the plurality of workpieces to be welded .
(5)且本發明,是上述(4)的熔接裝置,其中,前述X方向熔接頭,是具備:X方向熔接頭用基座、及對於前述X方向熔接頭用基座並可朝各別與前述X方向及前述Y方向成為直角的Z方向移動的第一Z方向可動構件、及被配設在前述第一Z方向可動構件並可將前述X方向熔接滾子繞前述Y軸周圍旋轉地保持,並且朝該X方向熔接滾子供給電流的X方向熔接滾子保持部,前述第一Z方向可動構件,是藉由具有熱傳導性、及熱放射性、及絕緣性,使在前述X方向熔接滾子所發生的熔接熱,經過前述X方向熔接滾子保持部朝前述第一Z方向可動構件傳達的同時從該第一Z方向可動構件的表面朝外部被放熱,且,前述X方向熔接滾子保持部及前述X方向熔接頭用基座是藉由前述第一Z方向可動構件被絕緣。 (5) The welding device according to the above aspect (4), wherein the X-direction fusion joint includes a base for the X-direction fusion joint, and a base for the X-direction fusion joint and may be different a first Z-direction movable member that moves in a Z direction that is perpendicular to the X direction and the Y direction, and a first Z-direction movable member that is rotatable around the Y-axis and that is disposed around the Y-axis And holding the X-direction welding roller holding portion that supplies current to the X-direction welding roller, and the first Z-direction movable member is welded in the X direction by having thermal conductivity, thermal radiation, and insulation properties. The welding heat generated by the roller is radiated from the surface of the first Z-direction movable member to the outside while the X-direction welding roller holding portion is conveyed toward the first Z-direction movable member, and the X-direction welding roller is heated. The sub-holding portion and the susceptor for the X-direction fusion nip are insulated by the first Z-direction movable member.
(6)且本發明,是上述(5)的熔接裝置,其中,前述第一Z方向可動構件,是由熱傳導率為170W/(m.K )以上的材料所構成。 (6) The welding device according to (5) above, wherein the first Z-direction movable member has a thermal conductivity of 170 W/(m.K) ) The above materials are formed.
(7)且本發明,是上述(5)或(6)的熔接裝置,其中,前述第一Z方向可動構件,是由熱的放射率為0.8以上的材料所構成。 (7) The welding device according to the above (5) or (6), wherein the first Z-direction movable member is made of a material having a thermal emissivity of 0.8 or more.
(8)且本發明,是上述(5)乃至(7)項中任一項的熔接裝置,其中,前述第一Z方向可動構件,是由絕緣阻力值為103Ω.cm以上的材料所構成。 (8) The welding device according to any one of the items (5) to (7), wherein the first Z-direction movable member has an insulation resistance value of 10 3 Ω. Composition of materials above cm.
(9)且本發明,是上述(5)乃至(8)項中任一項的熔接裝置,其中,前述第一Z方向可動構件,是由陶瓷所構成。 (9) The welding device according to any one of the items (5) to (8), wherein the first Z-direction movable member is made of ceramic.
(10)且本發明,是上述(9)的熔接裝置,其中,前述陶瓷,是碳化矽或氮化鋁。 (10) The present invention is the welding device according to (9) above, wherein the ceramic is tantalum carbide or aluminum nitride.
(11)且本發明,是上述(4)乃至(10)項中任一項的熔接裝置,其中,前述Y方向熔接頭,是具備:Y方向熔接頭用基座、及對於前述Y方向熔接頭用基座可朝前述Z方向移動的第二Z方向可動構件、及被配設在前述第二Z方向可動構件並可將前述Y方向熔接滾子繞前述X軸周圍旋轉地保持並且朝該Y方向熔接滾子供給電流的Y方向熔接滾子保持部,前述第二Z方向可動構件,是藉由具有熱傳導性、及熱放射性、及絕緣性,使在前述Y方向熔接滾子所發生的熔接熱,可經過前述Y方向熔接滾子保持部朝前述第二Z方向可動構件傳達的同時從該第二Z方向可動構件的表面朝外部被放熱,且,前述Y方向熔接滾子保持部及前述Y方向熔接頭用基座是藉由前述第二Z方 向可動構件被絕緣。 The welding device according to any one of the above aspects, wherein the Y-direction fusion joint includes: a Y-direction fusion joint base; and the Y-direction welding a second Z-direction movable member that is movable in the Z direction, and a second Z-direction movable member that is rotatably held around the X-axis and that is rotatable toward the X-axis a Y-direction welding roller holding portion that supplies a current in the Y-direction welding roller, and the second Z-direction movable member is formed by welding the roller in the Y direction by thermal conductivity, thermal radiation, and insulation. The welding heat is radiated from the surface of the second Z-direction movable member to the outside while the Y-direction welding roller holding portion is conveyed toward the second Z-direction movable member, and the Y-direction welding roller holding portion and The yoke for the Y-direction fusion joint is by the aforementioned second Z-side The movable member is insulated.
(12)且本發明,是上述(4)乃至(11)項中任一項的熔接裝置,其中,前述X方向熔接元件,是具備第一搬運手指,在接近前述第一Y方向定位載體的第一接近位置及遠離該第一Y方向定位載體的第一遠離位置之間可移動地被配設於前述X方向熔接頭,當位於前述第一接近位置的情況時,與前述X方向熔接頭一起朝前述X方向移動將前述工件托盤推,與該工件托盤一起將前述複數工件朝前述X方向搬運。 (12) The welding device according to any one of the above (4), wherein the X-direction welding element includes a first conveying finger and positioning the carrier in the first Y direction. The first proximity position and the first remote position away from the first Y-direction positioning carrier are movably disposed in the X-direction fusion joint, and when located in the first proximity position, and the X-direction fusion joint The workpiece tray is pushed together in the X direction, and the plurality of workpieces are conveyed in the X direction together with the workpiece tray.
(13)且本發明,是上述(12)的熔接裝置,其中,前述X方向熔接元件,是當前述第一搬運手指位於前述第一遠離位置的情況時,將前述X方向熔接頭移動並一邊將前述X方向熔接滾子移動一邊熔接。 (13) The welding device according to the above aspect (12), wherein the X-direction welding element moves the X-direction fusion joint while the first conveying finger is located at the first distant position. The X-direction welding roller is moved while being welded.
(14)且本發明,是上述(4)乃至(13)項中任一項的熔接裝置,其中,前述Y方向熔接元件是具備第二搬運手指,在接近前述第二Y方向定位載體的第二接近位置及遠離該第二Y方向定位載體的第二遠離位置之間可移動地被配設於前述Y方向熔接頭,當位於前述第二接近位置的情況時,與前述Y方向熔接頭一起朝前述X方向移動將前述工件托盤推,與該工件托盤一起將前述複數工件朝前述X方向搬運。 (14) The welding device according to any one of the preceding claims, wherein the Y-direction welding element is provided with a second conveying finger and positioning the carrier in the second Y direction a second Y-direction fusion joint is movably disposed between the second proximity position and the second remote position away from the second Y-direction positioning carrier, and is located in the second proximity position together with the Y-direction fusion joint The workpiece tray is pushed in the X direction, and the plurality of workpieces are conveyed in the X direction together with the workpiece tray.
(15)且本發明,是上述(13)或是(14)的熔接裝置,其中,前述Y方向熔接元件,是當前述第二搬運手指位於前述第二遠離位置的情況時,將前述Y方向熔接頭移 動,將熔接的前述複數工件的列切換。 (15) The welding device according to the above (13) or (14), wherein the Y-direction welding element is configured to move the Y-direction when the second conveying finger is located at the second distant position Melt joint The column of the aforementioned plurality of workpieces to be welded is switched.
(16)且本發明,是上述(4)乃至(15)項中任一項的熔接裝置,其中,前述X方向熔接元件,是具備第一支撐機構,可將被載置於前述第一Y方向定位載體的前述工件托盤支撐,或是將其解除,前述Y方向熔接元件,是具備第二支撐機構,可將被載置於前述第二Y方向定位載體的前述工件托盤支撐,或是將其解除。 (16) The welding device according to any one of the above (4), wherein the X-direction welding element is provided with a first supporting mechanism and can be placed on the first Y Or aligning the workpiece tray of the direction positioning carrier, and the Y-direction welding element is provided with a second supporting mechanism for supporting the workpiece tray placed on the second Y-direction positioning carrier, or It is lifted.
(17)且本發明,是上述(16)的熔接裝置,其中,前述第一支撐機構,是具備:可朝前述Y方向移動地被配設並讓朝前述Y方向移動的前述工件托盤碰撞的第一突接觸構件、及與前述第一Y方向定位載體一起朝前述Y方向移動並將與前述第一突接觸構件碰撞的前述工件托盤朝前述Y方向推的第一推構件、及前述第一突接觸構件是朝前述Y方向移動的情況時朝復元的方向將該第一突接觸構件推迫的第一推迫構件,前述第二支撐機構,是具備:可朝前述Y方向移動地被配設並讓前述Y方向移動的前述工件托盤碰撞的第二突接觸構件、及與前述第二Y方向定位載體一起朝前述Y方向移動並將與前述第二突接觸構件碰撞的前述工件托盤朝前述Y方向推的第二推構件、及前述第二突接觸構件是朝前述Y方向移動的情況時朝復元的方向將該第二突接觸構件推迫的第二推迫構件。 (17) The welding apparatus according to the above aspect (16), wherein the first support mechanism includes a workpiece tray that is movable in the Y direction and that moves in the Y direction. a first protruding contact member and a first pushing member that moves in the Y direction together with the first Y-direction positioning carrier and that pushes the workpiece tray that collides with the first protruding contact member in the Y direction, and the first The protruding contact member is a first pressing member that urges the first protruding contact member toward the recovery direction when moving in the Y direction, and the second supporting mechanism is configured to be movable in the Y direction a second projecting contact member that collides with the workpiece tray that moves in the Y direction, and the workpiece tray that moves in the Y direction together with the second Y-direction positioning carrier and collides with the second projecting contact member toward the aforementioned The second pushing member pushed in the Y direction and the second protruding contact member are the second pressing members that urge the second protruding contact members in the direction of the recovery when moving in the Y direction.
(18)且本發明,是上述(4)乃至(17)項中任一項的熔接裝置,其中,前述X方向熔接元件,是具備第一交換載體,載置有交換用的前述X方向熔接滾子,可與前 述第一Y方向定位載體一起朝前述Y方向移動,自動交換:被配設在前述X方向熔接頭的前述X方向熔接滾子、及被載置於前述第一交換載體的前述交換用的前述X方向熔接滾子,前述Y方向熔接元件是具備第二交換載體,載置有交換用的前述Y方向熔接滾子,可與前述第二Y方向定位載體一起朝前述Y方向移動,自動交換:被配設在前述Y方向熔接頭的前述Y方向熔接滾子、及被載置於前述第二交換載體的前述交換用的前述Y方向熔接滾子。 (18) The welding device according to any one of the above (4), wherein the X-direction welding element includes a first exchange carrier and the X-direction welding for exchange Roller, before and before The first Y-direction positioning carrier moves together in the Y direction, and automatically exchanges the X-direction welding roller disposed in the X-direction fusion joint and the aforementioned exchange for the first exchange carrier. In the X-direction welding roller, the Y-direction welding element is provided with a second exchange carrier, and the Y-direction welding roller for exchange is placed, and is movable in the Y direction together with the second Y-direction positioning carrier, and is automatically exchanged: The Y-direction welding roller disposed in the Y-direction fusion joint and the Y-direction welding roller to be placed in the second exchange carrier.
(19)且本發明,是上述(1)乃至(18)項中任一項的熔接裝置,其中,在前述真空室內具備暫存站,可冷卻:由前述X方向熔接元件及前述Y方向熔接元件的一方被熔接之後,且,由另一方被熔接之前的前述複數工件。 (19) The welding apparatus according to any one of the above-mentioned (1), wherein the vacuum chamber is provided with a temporary storage station, and is cooled by the X-direction welding element and the Y-direction welding After the one of the elements is welded, the other plurality of workpieces before being welded by the other side are welded.
(20)且本發明,是上述(1)乃至(19)項中任一項的熔接裝置,其中,具備將前述真空室從外側冷卻的外部冷卻元件。 (20) The welding device according to any one of the above (1), wherein the vacuum chamber is provided with an external cooling element that cools the vacuum chamber from the outside.
依據本發明的話,可獲得抑制運行成本,且可防止成品率下降的優異效果。 According to the present invention, it is possible to obtain an excellent effect of suppressing the running cost and preventing the yield from being lowered.
以下,參照圖面詳細說明本發明的實施例的例。又, 在以下的說明中,是以如圖所示的X、Y、Z軸為基準的方向進行說明。X、Y軸是彼此直角的水平軸,Z軸是與X、Y軸直角的鉛直軸。圖的X軸方向是本發明的X方向,Y軸方向是本發明的Y方向,Z軸方向是本發明的Z方向,但是本發明不限定於此。在各圖中,適宜省略部分的構成的圖示,將圖面簡略化。 Hereinafter, an example of an embodiment of the present invention will be described in detail with reference to the drawings. also, In the following description, the directions based on the X, Y, and Z axes shown in the drawing will be described. The X and Y axes are horizontal axes at right angles to each other, and the Z axis is a vertical axis at right angles to the X and Y axes. The X-axis direction of the drawing is the X direction of the present invention, the Y-axis direction is the Y direction of the present invention, and the Z-axis direction is the Z direction of the present invention, but the present invention is not limited thereto. In each of the drawings, the illustration of the configuration of the part is omitted, and the drawing is simplified.
第1圖A是本發明的實施例的熔接裝置1的平面圖,顯示該熔接裝置1的下方。第1圖B是熔接裝置1的平面圖,顯示該熔接裝置的上方。第2圖是熔接裝置1的後視圖。第3圖A是熔接裝置1的右側視圖,顯示上游側的X方向熔接元件200。第3圖B是熔接裝置1的右側視圖,顯示下游側的Y方向熔接元件300。又,在第1圖~第3圖、及以下說明的其他的圖中,將一部分劃為剖面,並將剖面部分由斜線顯示。 Fig. 1A is a plan view of a welding apparatus 1 according to an embodiment of the present invention, showing the lower side of the welding apparatus 1. Fig. 1B is a plan view of the welding device 1, showing the upper portion of the welding device. Fig. 2 is a rear view of the welding device 1. Fig. 3A is a right side view of the welding device 1, showing the X-direction welding element 200 on the upstream side. Fig. 3B is a right side view of the welding device 1, showing the Y-direction welding element 300 on the downstream side. Further, in the first to third figures and the other figures described below, a part is divided into sections, and the section is shown by oblique lines.
如這些圖所示的熔接裝置1,是被設置在將電子零件製造的生產線,在真空環境中對於工件10進行縫焊時使用。工件10,是在封裝的開口載置蓋的狀態下,或是在假載置的狀態下,被配列在工件托盤20上。在工件托盤20上,供收容工件10的複數凹陷是呈X、Y軸方向的陣列狀形成,複數工件10是呈X、Y軸方向的陣列狀被配列。 The welding device 1 as shown in these figures is used in a production line for manufacturing electronic parts, and is used for seam welding of the workpiece 10 in a vacuum environment. The workpiece 10 is placed on the workpiece tray 20 in a state in which the cover is placed on the opening of the package or in a state of being placed on the dummy. In the workpiece tray 20, a plurality of depressions for accommodating the workpiece 10 are formed in an array in the X and Y-axis directions, and the plurality of workpieces 10 are arranged in an array in the X and Y-axis directions.
熔接裝置1,是將配列在工件托盤20上的複數工件10一邊整體朝X軸方向搬運一邊整批地熔接。具體而言,熔接裝置1,是具備:將內部保持在真空環境真空室 100、及在此真空室100內的上游側沿著X軸方向熔接的X方向熔接元件200、及在真空室100內的下游側沿著Y軸方向熔接的Y方向熔接元件300、及在真空室100內的中流將熔接途中的工件10一旦待機的暫存站400、及將真空室100從外側冷卻的外部冷卻元件500、及被並設在真空室100的上游側的準備室(裝載鎖定)600、及被並設在真空室100的下游側的取出室(卸載鎖定)700、及朝真空室100將工件10送入的上游側搬運元件800、及從真空室100將工件10送出的下游側搬運元件900、及控制元件(圖示省略)等。 In the welding device 1, the plurality of workpieces 10 arranged on the workpiece pallet 20 are integrally welded in the X-axis direction while being conveyed as a whole. Specifically, the welding device 1 is provided with: holding the inside in a vacuum chamber vacuum chamber 100, the X-direction welding element 200 welded along the X-axis direction on the upstream side in the vacuum chamber 100, and the Y-direction welding element 300 welded along the Y-axis direction on the downstream side in the vacuum chamber 100, and in the vacuum The intermediate flow in the chamber 100 is a temporary storage station 400 in which the workpiece 10 in the middle of welding is placed, an external cooling element 500 that cools the vacuum chamber 100 from the outside, and a preparation chamber that is disposed on the upstream side of the vacuum chamber 100 (load lock) 600), a take-out chamber (unload lock) 700 disposed downstream of the vacuum chamber 100, and an upstream transport member 800 that feeds the workpiece 10 into the vacuum chamber 100, and the workpiece 10 is sent from the vacuum chamber 100. The downstream side transport element 900, and a control element (not shown) are used.
這些熔接裝置1的各部,是藉由控制元件總括地被控制。控制元件,是由CPU、RAM及ROM等所構成,實行各種控制。CPU,是中央計算處理裝置,實行各種程式來實現各種功能(例如熔接次數計算的功能)。RAM,是作為CPU的作業領域被使用。ROM,是記憶被CPU實行的程式。 The various parts of these welding devices 1 are collectively controlled by control elements. The control element is composed of a CPU, a RAM, a ROM, and the like, and performs various controls. The CPU is a central processing unit that implements various functions (for example, a function of calculating the number of times of welding) by executing various programs. RAM is used as a work area of the CPU. The ROM is a program whose memory is executed by the CPU.
這種構成的控制元件,是如後詳述,X方向熔接滾子240的交換時期是依據熔接次數判斷,在該交換時期時,將X方向熔接滾子240與交換用的X方向熔接滾子292交換地控制。同樣地,控制元件,是將Y方向熔接滾子340的交換時期藉由熔接次數判斷,在其交換時期時,將Y方向熔接滾子340與交換用的Y方向熔接滾子392交換地控制。 The control element of such a configuration is as described in detail later. The exchange period of the X-direction welding roller 240 is determined according to the number of welding times. In the exchange period, the X-direction welding roller 240 and the X-direction welding roller for exchange are used. 292 exchange control. Similarly, the control element determines the exchange timing of the Y-direction welding roller 340 by the number of welding cycles, and controls the Y-direction welding roller 340 and the Y-direction welding roller 392 for exchange in the exchange timing.
真空室100,是具備:大致六面體的箱形容器也就是 室本體110、及真空泵120、及大氣開放閥130。在室本體110中,在上游側的側壁形成有與準備室600連通的第一開口112,並且在下游側的側壁形成有與取出室700連通的第二開口114。第一開口112,是藉由後述的準備室600的上游側分隔門615被開閉。第二開口114,是藉由後述的取出室700的下游側分隔門715被開閉。第一開口112及第二開口114為關閉狀態的真空室100,是藉由真空泵120的動作,將室本體110內的空氣壓控制成從大氣壓至真空環境為止的任意的壓力。大氣開放閥130,是在維修時等被使用。又,在室本體110內,為了配設後述的X方向熔接頭移動機構260及Y方向熔接頭移動機構360,而形成有沿著X軸方向的樑116。且,在室本體110內,為了配設後述的第一Z方向移動機構270及第二Z方向移動機構370,而形成有從樑116朝Y軸方向延伸的支撐材118。 The vacuum chamber 100 is a box-shaped container having a substantially hexahedron The chamber body 110, the vacuum pump 120, and the atmosphere opening valve 130. In the chamber body 110, a first opening 112 communicating with the preparation chamber 600 is formed on the side wall on the upstream side, and a second opening 114 communicating with the take-out chamber 700 is formed on the side wall on the downstream side. The first opening 112 is opened and closed by the upstream side partition door 615 of the preparation chamber 600 to be described later. The second opening 114 is opened and closed by the downstream side partition door 715 of the take-out chamber 700 to be described later. The vacuum chamber 100 in which the first opening 112 and the second opening 114 are closed is controlled by the operation of the vacuum pump 120 to control the air pressure in the chamber body 110 to an arbitrary pressure from atmospheric pressure to a vacuum environment. The atmosphere opening valve 130 is used during maintenance or the like. Further, in the chamber main body 110, a beam 116 along the X-axis direction is formed in order to arrange the X-direction fusion joint moving mechanism 260 and the Y-direction fusion joint moving mechanism 360 which will be described later. Further, in the chamber body 110, a support member 118 extending from the beam 116 in the Y-axis direction is formed in order to arrange the first Z-direction moving mechanism 270 and the second Z-direction moving mechanism 370 which will be described later.
X方向熔接元件200,是將被配列成陣列狀的複數工件10在X軸方向的各行沿著X軸方向熔接。具體而言,X方向熔接元件200,是具備:複數工件10是與工件托盤20一起被載置的第一Y方向定位載體205、及將此第一Y方向定位載體205朝Y軸方向移動的第一Y方向定位載體移動機構210、及將工件托盤20支撐在第一Y方向定位載體205上或解除的第一支撐機構220、及具有一對X方向熔接滾子240及三根(二對)第一搬運手指250的X方向熔接頭230、及使此X方向熔接頭230朝X軸方向移 動的X方向熔接頭移動機構260、及對於構成X方向熔接頭230的X方向熔接頭用基座231朝Z軸方向可移動地被配設的一對第一Z方向可動構件268、及可裝卸地被配設在此第一Z方向可動構件268將X方向熔接滾子240可旋轉地支撐的一對X方向熔接滾子外殼269、及使X方向熔接滾子240朝Z軸方向等移動將第一搬運手指250朝Z軸方向移動的第一Z方向移動機構270、及使交換用的X方向熔接滾子292被載置的第一交換載體290。 The X-direction welding element 200 is obtained by welding a plurality of workpieces 10 arranged in an array in the X-axis direction along the X-axis direction. Specifically, the X-direction welding element 200 includes a plurality of workpieces 10 that are placed in the first Y-direction positioning carrier 205 together with the workpiece tray 20 and that move the first Y-direction positioning carrier 205 in the Y-axis direction. a first Y-direction positioning carrier moving mechanism 210, and a first supporting mechanism 220 for supporting or releasing the workpiece tray 20 on the first Y-direction positioning carrier 205, and having a pair of X-direction welding rollers 240 and three (two pairs) The X-direction fusion joint 230 of the first conveying finger 250 and the X-direction fusion joint 230 are moved toward the X-axis direction a movable X-direction fusion-joint moving mechanism 260 and a pair of first Z-direction movable members 268 movably disposed in the Z-axis direction with respect to the X-direction fusion joint pedestal 231 constituting the X-direction fusion joint 230, and The first Z-direction movable member 268 is disposed in the first Z-direction movable member 268, and the X-direction welding roller housing 269 is rotatably supported by the X-direction welding roller 240, and the X-direction welding roller 240 is moved in the Z-axis direction or the like. The first Z-direction moving mechanism 270 that moves the first conveyance finger 250 in the Z-axis direction and the first exchange carrier 290 on which the X-direction welding roller 292 for exchange is placed.
第一Y方向定位載體205,是作為藉由之後詳述的第一搬運手指250將朝X軸方向串聯地被搬運的複數工件10朝Y軸方向偏移的第一Y方向偏移手段的功能。X方向熔接元件200,是將藉由第一Y方向定位載體205朝Y軸方向被偏移的複數工件10熔接。具體而言,第一Y方向定位載體205,是朝Y軸方向直線可移動地被配設在室本體110內的上游側底面。第一Y方向定位載體移動機構210,是作為第一Y方向定位載體205的動力源,被配設在室本體110內的上游側底面。具體而言,第一Y方向定位載體移動機構210,是具備:沿著Y軸方向彼此平行地被配設的二條第一Y方向定位載體用軌道211、及沿著這些二條第一Y方向定位載體用軌道211朝Y軸方向直線移動的二對第一Y方向定位載體用滑件212、及在外周面形成有螺紋的第一Y方向定位載體驅動軸213、及將此第一Y方向定位載體驅動軸213可旋轉地支撐的一對第一Y方向定位載體驅動軸用軸承214、215、及與第一Y方向 定位載體驅動軸213螺合的第一Y方向定位載體用螺帽216、及與第一Y方向定位載體驅動軸213連接的第一Y方向定位載體用位置控制馬達217。 The first Y-direction positioning carrier 205 functions as a first Y-direction shifting means for shifting the plurality of workpieces 10 transported in series in the X-axis direction in the Y-axis direction by the first transport finger 250, which will be described later in detail. . The X-direction welding element 200 is welded to a plurality of workpieces 10 that are displaced in the Y-axis direction by the first Y-direction positioning carrier 205. Specifically, the first Y-direction positioning carrier 205 is disposed on the upstream side bottom surface of the chamber body 110 so as to be linearly movable in the Y-axis direction. The first Y-direction positioning carrier moving mechanism 210 is a power source of the first Y-direction positioning carrier 205, and is disposed on the upstream side bottom surface in the chamber body 110. Specifically, the first Y-direction positioning carrier moving mechanism 210 includes two first Y-direction positioning carrier rails 211 arranged in parallel with each other along the Y-axis direction, and positioning along the two first Y directions. Two pairs of first Y-direction positioning carrier slides 212 for linearly moving the carrier rail 211 in the Y-axis direction, and a first Y-direction positioning carrier drive shaft 213 having a thread formed on the outer peripheral surface thereof, and positioning the first Y direction a pair of first Y-direction positioning carrier drive shaft bearings 214, 215 rotatably supported by the carrier drive shaft 213, and the first Y direction The first Y-direction positioning carrier nut 216 to which the carrier driving shaft 213 is screwed, and the first Y-direction positioning carrier position control motor 217 connected to the first Y-direction positioning carrier driving shaft 213.
第一Y方向定位載體用軌道211,是構成第一Y方向定位載體移動機構210的基礎部分,並且構成之後詳述的第一支撐機構220的基礎部分。即,第一Y方向定位載體205用的軌道、及之後詳述的第一突接觸構件221用的軌道,是一體地構成。二對第一Y方向定位載體用滑件212,是將第一Y方向定位載體205搭載,對於該第一Y方向定位載體205,成為可進行沿著二條第一Y方向定位載體用軌道211的Y軸方向的直線移動。第一Y方向定位載體驅動軸213,是平行地被配設於二條第一Y方向定位載體用軌道211之間。此第一Y方向定位載體驅動軸213的一端,是貫通室本體110的側壁並朝外部露出,與第一Y方向定位載體用位置控制馬達217連接。一方的第一Y方向定位載體驅動軸用軸承214,是被配設在室本體110內的底面。另一方的第一Y方向定位載體驅動軸用軸承215,是磁性流體密封件等,被配設在室本體110的側壁中的貫通部分,將該貫通部分密封。此第一Y方向定位載體驅動軸用軸承215,是在第一Y方向定位載體驅動軸213的旋轉中及停止中,可將室本體110內保持在真空環境。第一Y方向定位載體用螺帽216,是被固定於第一Y方向定位載體205的下面,隨著被第一Y方向定位載體用位置控制馬達217驅動的第一Y方向定位載體驅動軸213 的旋轉,將第一Y方向定位載體205朝Y軸方向直線移動。又,第一Y方向定位載體驅動軸213及第一Y方向定位載體用螺帽216,是構成在螺合部分具備球的所謂的滾珠螺桿,可減少由滑動所產生的阻力。 The first Y-direction positioning carrier rail 211 is a base portion constituting the first Y-direction positioning carrier moving mechanism 210, and constitutes a base portion of the first supporting mechanism 220 which will be described later in detail. That is, the track for the first Y-direction positioning carrier 205 and the track for the first protruding contact member 221 which will be described later in detail are integrally formed. The pair of first Y-direction positioning carrier sliders 212 are mounted on the first Y-direction positioning carrier 205. For the first Y-direction positioning carrier 205, the carrier rails 211 can be positioned along the two first Y directions. A linear movement in the Y-axis direction. The first Y-direction positioning carrier drive shaft 213 is disposed in parallel between the two first Y-direction positioning carrier rails 211. One end of the first Y-direction positioning carrier drive shaft 213 is a side wall of the through-chamber main body 110 and is exposed to the outside, and is connected to the first Y-direction positioning carrier position control motor 217. One of the first Y-direction positioning carrier drive shaft bearings 214 is a bottom surface disposed in the chamber body 110. The other first Y-direction positioning carrier drive shaft bearing 215 is a magnetic fluid seal or the like, and is disposed in a through portion of the side wall of the chamber body 110 to seal the through portion. The first Y-direction positioning carrier drive shaft bearing 215 maintains the inside of the chamber body 110 in a vacuum environment during and during the rotation of the first Y-direction positioning carrier drive shaft 213. The first Y-direction positioning carrier nut 216 is fixed to the lower surface of the first Y-direction positioning carrier 205, and the first Y-direction positioning carrier driving shaft 213 is driven by the position control motor 217 by the first Y-direction positioning carrier. The rotation of the first Y-direction positioning carrier 205 linearly moves in the Y-axis direction. Further, the first Y-direction positioning carrier drive shaft 213 and the first Y-direction positioning carrier nut 216 are so-called ball screws having a ball at the screw portion, and the resistance caused by the sliding can be reduced.
在此,詳細說明第一支撐機構220的構造。第4圖A是第一支撐機構220的立體圖。 Here, the configuration of the first support mechanism 220 will be described in detail. 4A is a perspective view of the first support mechanism 220.
如此圖所示的第一支撐機構220,是被配設在室本體110內的上游側下方。具體而言,第一支撐機構220,是具備:與第一Y方向定位載體205一起朝Y軸方向移動的工件托盤20突接並可朝Y軸方向移動的第一突接觸構件221、及兼用第一Y方向定位載體移動機構210的二條第一Y方向定位載體用軌道211、及沿著這些二條第一Y方向定位載體用軌道211朝Y軸方向直線移動的一對第一突接觸構件用滑件222、及與第一Y方向定位載體205一起朝Y軸方向移動將工件托盤20推的第一推構件223、及當第一突接觸構件221朝Y軸方向移動的情況時朝復元的方向將該第一突接觸構件221推迫的第一推迫構件224、及限制朝此第一推迫構件224被推迫的第一突接觸構件221的復元方向的移動範圍的第一止動器225。 The first support mechanism 220 shown in this figure is disposed below the upstream side in the chamber body 110. Specifically, the first support mechanism 220 includes a first projecting contact member 221 that is protruded in the Y-axis direction and that moves in the Y-axis direction together with the first Y-direction positioning carrier 205, and is movable in the Y-axis direction. Two first Y-direction positioning carrier rails 211 for positioning the carrier moving mechanism 210 in the first Y direction, and a pair of first protruding contact members linearly moving in the Y-axis direction along the two first Y-direction positioning carrier rails 211 The slider 222 and the first push member 223 that pushes the workpiece tray 20 in the Y-axis direction together with the first Y-direction positioning carrier 205 and the recovery of the first projecting contact member 221 in the Y-axis direction a first stop member 224 that urges the first protruding contact member 221 and a first stop that limits a range of movement of the first protruding contact member 221 urged toward the first pressing member 224 in a recovery direction 225.
第一突接觸構件221,是為了與第一推構件223相面對,而沿著X軸方向被配設在工件托盤20的側方。此第一突接觸構件221,是當第一推構件223朝Y軸方向預定量移動的情況時,與該第一推構件223一起將工件托盤20挾入而支撐在第一Y方向定位載體205上。一對第一突接 觸構件用滑件222,是將第一突接觸構件221搭載,對於該第一突接觸構件221,成為可進行沿著二條第一Y方向定位載體用軌道211的Y軸方向的直線移動。第一推構件223,是為了與第一突接觸構件221相面對,而沿著X軸方向被配設在第一Y方向定位載體205上。此第一推構件223,是朝Y軸方向預定量移動的情況時,與第一突接觸構件221一起將工件托盤20挾入而支撐在第一Y方向定位載體205上。 The first protruding contact member 221 is disposed on the side of the workpiece tray 20 along the X-axis direction so as to face the first pushing member 223. The first protruding contact member 221 is a case where the first pushing member 223 is moved in the Y-axis direction by a predetermined amount, and the workpiece tray 20 is inserted into the first Y-direction positioning carrier 205 together with the first pushing member 223. on. a pair of first protrusions In the contact member slider 222, the first projecting contact member 221 is mounted, and the first projecting contact member 221 is linearly movable in the Y-axis direction in which the carrier rails 211 are positioned along the two first Y directions. The first push member 223 is disposed on the first Y-direction positioning carrier 205 along the X-axis direction so as to face the first projecting contact member 221. When the first push member 223 is moved by a predetermined amount in the Y-axis direction, the workpiece holder 20 is slid together with the first projecting contact member 221 to be supported by the first Y-direction positioning carrier 205.
在此,詳細說明X方向熔接頭230的構造。第5圖A是X方向熔接頭230的擴大前視圖。第5圖B是X方向熔接頭230的擴大側面圖。 Here, the configuration of the X-direction fusion joint 230 will be described in detail. Fig. 5A is an enlarged front view of the X-direction fusion joint 230. Fig. 5B is an enlarged side view of the X-direction fusion joint 230.
X方向熔接頭230,是具備:成為基礎的X方向熔接頭用基座231、及對於此X方向熔接頭用基座231的前面沿著Y軸方向彼此平行地被配設的一對Y方向軌道232、及沿著這些一對Y方向軌道232朝Y軸方向直線移動的線性馬達式的二對Y方向滑件233、及對於這些二對Y方向滑件233沿著Z軸方向彼此平行地被配設的一對第一Z方向軌道234、及沿著這些一對第一Z方向軌道234朝Z軸方向直線移動的線性馬達式的二對第一Z方向滑件235、及被安裝於這些二對第一Z方向滑件235朝Z軸方向可移動的一對第一Z方向可動構件268、及被配設在這些一對第一Z方向可動構件268的下端的一對X方向熔接滾子保持部236、及可裝卸地被配設在這些一對X方向熔接滾子保持部236的一對X方向熔接滾子外殼269、及使X方 向熔接滾子用旋轉軸237可旋轉地被支撐於這些一對X方向熔接滾子外殼269的一對X方向熔接滾子240。 The X-direction fusion joint 230 includes a base 231 for the X-direction fusion joint to be used as a base, and a pair of Y-directions arranged in parallel with each other in the Y-axis direction with respect to the front surface of the X-direction fusion joint base 231. a rail 232, and two linear Y-direction Y-direction sliders 233 linearly moving in the Y-axis direction along the pair of Y-direction rails 232, and parallel to each other in the Z-axis direction for the two pairs of Y-direction sliders 233 a pair of first Z-direction rails 234 disposed, and linear motor-type two pairs of first Z-direction sliders 235 that linearly move in the Z-axis direction along the pair of first Z-direction rails 234, and are mounted on A pair of first Z-direction movable members 268 that are movable in the Z-axis direction by the two pairs of first Z-direction sliders 235, and a pair of X-direction welded joints disposed at the lower ends of the pair of first Z-direction movable members 268 a roller holding portion 236 and a pair of X-direction welded roller housings 269 that are detachably disposed in the pair of X-direction welded roller holding portions 236, and an X-side A pair of X-direction welding rollers 240 that are rotatably supported by the pair of X-direction welding roller housings 269 to the welding roller rotating shaft 237.
返回至第1圖~第3圖說明。X方向熔接頭230,是在第一Y方向定位載體205的上方,朝X軸方向直線可移動地被配設在室本體110內的樑116。X方向熔接頭移動機構260,是作為X方向熔接頭230的動力源,被配設在第一Y方向定位載體205的上方。具體而言,X方向熔接頭移動機構260,是具備:貫通支撐材118地在樑116的側面沿著X軸方向彼此平行地被配設的二條熔接頭用軌道261、及沿著這些二條熔接頭用軌道261朝X軸方向直線移動的二對X方向熔接頭用滑件262、及在外周面形成有螺紋的X方向熔接頭驅動軸263、及將此X方向熔接頭驅動軸263可旋轉地支撐的一對X方向熔接頭驅動軸用軸承264、265、及與X方向熔接頭驅動軸263螺合的X方向熔接頭用螺帽266、及與X方向熔接頭驅動軸263連接的X方向熔接頭用位置控制馬達267。 Return to the first to third figures. The X-direction fusion joint 230 is a beam 116 that is disposed above the first Y-direction positioning carrier 205 and that is linearly movably disposed in the chamber body 110 in the X-axis direction. The X-direction fusion splice moving mechanism 260 is a power source of the X-direction fusion splice 230 and is disposed above the first Y-direction positioning carrier 205. Specifically, the X-direction welded joint moving mechanism 260 includes two welded joint rails 261 that are disposed in parallel with each other along the X-axis direction on the side surface of the beam 116 through the support member 118, and are welded along the two strips. Two pairs of X-direction fusion joint sliders 262 that linearly move in the X-axis direction, and an X-direction fusion joint drive shaft 263 that is formed with a thread on the outer peripheral surface, and the X-direction fusion joint drive shaft 263 are rotatable A pair of X-direction welded joint drive shaft bearings 264 and 265 supported by the ground, and an X-direction welded joint nut 266 screwed to the X-direction welded joint drive shaft 263 and an X connected to the X-direction welded joint drive shaft 263 The position welding motor 267 is used for the directional weld.
此熔接頭用軌道261,是構成X方向熔接頭移動機構260的基礎部分,並且構成後述的Y方向熔接頭移動機構360的基礎部分。即,X方向熔接頭230用的軌道、及後述的Y方向熔接頭330用的軌道,是一體地構成。二對X方向熔接頭用滑件262,是將X方向熔接頭230固定,對於該X方向熔接頭230,成為可進行沿著二條熔接頭用軌道261的X軸方向的直線移動。X方向熔接頭驅動軸263,是在室本體110內的上游側,平行地被配設在二條熔接 頭用軌道261之間。此X方向熔接頭驅動軸263的一端,是貫通室本體110的側壁並朝外部露出,與X方向熔接頭用位置控制馬達267連接。一方的X方向熔接頭驅動軸用軸承264,是被配設在室本體110內的支撐材118的側面。另一方的X方向熔接頭驅動軸用軸承265,是磁性流體密封件等,被配設在室本體110的側壁中的貫通部分,將該貫通部分密封。此X方向熔接頭驅動軸用軸承265,是在X方向熔接頭驅動軸263的旋轉中及停止中,可將室本體110內保持在真空環境。X方向熔接頭用螺帽266,是被固定於X方向熔接頭用基座231的背面,隨著被X方向熔接頭用位置控制馬達267驅動的X方向熔接頭驅動軸263的旋轉,使X方向熔接頭230朝X軸方向直線移動。又,X方向熔接頭驅動軸263及X方向熔接頭用螺帽266,是構成在螺合部分具備球的所謂的滾珠螺桿,可減少由滑動所產生的阻力。 This weld joint rail 261 is a base portion constituting the X-direction weld joint moving mechanism 260, and constitutes a base portion of the Y-direction weld joint moving mechanism 360 to be described later. In other words, the rail for the X-direction fusion joint 230 and the rail for the Y-direction fusion joint 330 to be described later are integrally formed. The two pairs of X-direction welded joint sliders 262 are fixed to the X-direction welded joint 230, and the X-direction welded joint 230 is linearly movable in the X-axis direction along the two welded joint rails 261. The X-direction fusion joint drive shaft 263 is disposed on the upstream side in the chamber body 110, and is disposed in parallel in two welding The head is used between the tracks 261. One end of the X-direction welded joint drive shaft 263 is a side wall of the through-chamber main body 110 and is exposed to the outside, and is connected to the X-direction welded joint position control motor 267. One of the X-direction fusion joint drive shaft bearings 264 is a side surface of the support member 118 disposed in the chamber body 110. The other X-direction welded joint drive shaft bearing 265 is a magnetic fluid seal or the like, and is disposed in a through portion of the side wall of the chamber body 110 to seal the through portion. The X-direction weld joint drive shaft bearing 265 maintains the inside of the chamber body 110 in a vacuum environment during and during the rotation of the X-direction weld joint drive shaft 263. The X-direction welding joint nut 266 is fixed to the back surface of the X-direction welding joint base 231, and is rotated by the X-direction welding joint drive shaft 263 driven by the X-direction welding joint position control motor 267. The direction fusion joint 230 moves linearly in the X-axis direction. Further, the X-direction welded joint drive shaft 263 and the X-direction welded joint nut 266 are so-called ball screws that are provided with balls at the screwing portion, and the resistance caused by the sliding can be reduced.
第一Z方向可動構件268,是對於X方向熔接頭用基座231的前面,朝Z軸方向可移動地被配設。此第一Z方向可動構件268,是由具有熱傳導性、及熱放射性、及絕緣性的材料所構成,可提高由縫焊所發生的熱的放熱性能。在X方向熔接頭230所發生的熔接熱,可經過X方向熔接滾子保持部236朝第一Z方向可動構件268傳達的同時從該第一Z方向可動構件268的表面朝外部被放熱。且,X方向熔接滾子保持部236及X方向熔接頭用基座231,是藉由第一Z方向可動構件268被絕緣。又,將第一Z 方向可動構件268的前面的面積儘可能地變大地設定,來提高放熱性能較佳。具體而言此第一Z方向可動構件268,是為了使具備成為預定的面積的放熱面268A,而將此放熱面的面積形成3cm2以上,較佳是確保5cm2以上較佳。 The first Z-direction movable member 268 is movably disposed in the Z-axis direction with respect to the front surface of the X-direction fusion joint base 231. The first Z-direction movable member 268 is made of a material having thermal conductivity, thermal radiation, and insulation, and can improve heat dissipation performance of heat generated by seam welding. The heat of fusion generated in the X-direction fusion joint 230 can be radiated from the surface of the first Z-direction movable member 268 to the outside while being transmitted to the first Z-direction movable member 268 via the X-direction welding roller holding portion 236. Further, the X-direction welded roller holding portion 236 and the X-direction welded joint base 231 are insulated by the first Z-direction movable member 268. Moreover, the area of the front surface of the first Z-direction movable member 268 is set as large as possible, and the heat radiation performance is improved. Specifically, the first Z-direction movable member 268 is formed to have a heat-receiving surface 268A having a predetermined area, and the area of the heat-dissipating surface is 3 cm 2 or more, and preferably 5 cm 2 or more.
第一Z方向可動構件268的材料,其熱傳導率為170W/(m.K)以上較佳。且,第一Z方向可動構件268的材料,其熱的放射率為0.8以上,即,接近1較佳。且,第一Z方向可動構件268的材料,其絕緣阻力為103Ω.cm以上較佳。進一步,第一Z方向可動構件268的材料,是具有防鏽性、輕量性較佳。在第一Z方向可動構件268的材料中,陶瓷較佳,其中,碳化矽或氮化鋁更佳。採用的陶瓷的熱的放射率是0.8以上1.0以下較佳,0.93以上0.95以下更佳。即,陶瓷的熱的放射率,是與鋁的熱的放射率的0.02以上0.1以下、和鐵的熱的放射率的0.5以上0.9以下相比的話成為較高。碳化矽,其熱傳導率為170W/(m.K),熱的放射率是0.8以上1.0以下,絕緣阻力是103Ω.cm以上5×106Ω.cm以下。氮化鋁,其熱傳導率為170W/(m.K)以上230W/(m.K)以下,熱放射率是0.93,絕緣阻力是1013Ω.cm以上。又,碳化矽及氮化鋁,是全部滿足上述的較佳的條件。 The material of the first Z-direction movable member 268 preferably has a thermal conductivity of 170 W/(m.K) or more. Further, the material of the first Z-direction movable member 268 has a thermal emissivity of 0.8 or more, that is, preferably close to 1. Moreover, the material of the first Z-direction movable member 268 has an insulation resistance of 10 3 Ω. More preferably cm or more. Further, the material of the first Z-direction movable member 268 is preferably rust-proof and lightweight. Among the materials of the first Z-direction movable member 268, ceramic is preferable, and tantalum carbide or aluminum nitride is more preferable. The thermal emissivity of the ceramic to be used is preferably 0.8 or more and 1.0 or less, more preferably 0.93 or more and 0.95 or less. In other words, the thermal emissivity of the ceramic is higher than 0.02 or more and 0.1 or less of the thermal emissivity of aluminum and 0.5 or more and 0.9 or less of the thermal emissivity of iron. Tantalum carbide has a thermal conductivity of 170 W/(m.K), a thermal emissivity of 0.8 or more and 1.0 or less, and an insulation resistance of 10 3 Ω. Above cm 5 × 10 6 Ω. Below cm. Aluminum nitride has a thermal conductivity of 170 W/(m.K) or more and 230 W/(m.K) or less, a thermal emissivity of 0.93, and an insulation resistance of 10 13 Ω. More than cm. Further, all of the above-described preferable conditions are satisfied for both tantalum carbide and aluminum nitride.
X方向熔接滾子保持部236,是被配設在第一Z方向可動構件268的下端將X方向熔接滾子240可旋轉地保持,並且朝該X方向熔接滾子240供給電流,可由X方向 熔接滾子240進行熔接。 The X-direction welding roller holding portion 236 is rotatably held by the X-direction welding roller 240 at the lower end of the first Z-direction movable member 268, and supplies current to the X-direction welding roller 240. The welding roller 240 is welded.
X方向熔接滾子外殼269,是將位在與X方向熔接滾子240之間的通電用的導電膠內包。此X方向熔接滾子外殼269,是與X方向熔接滾子240構成一體,成為可與該X方向熔接滾子240一體地交換。 The X-direction welded roller housing 269 is a conductive adhesive for energizing between the X-direction welding roller 240. The X-direction welded roller outer casing 269 is integrally formed with the X-direction welded roller 240 so as to be integrally exchangeable with the X-direction welded roller 240.
一對X方向熔接滾子240,是對於沿著X方向熔接頭用基座231的Y軸的面,可繞Y軸周圍旋轉,可朝Z軸方向移動,且,可裝卸地被配設,成為可與該X方向熔接頭用基座231一起朝X軸方向移動。進一步,一對X方向熔接滾子240,是藉由Y方向滑件233朝Y方向移動使彼此的間隔成為可調整。具體而言,一對X方向熔接滾子240,是藉由在之後詳述的第一交換載體290的上方朝Z軸方向移動,與X方向熔接滾子外殼269一體地被自動交換成交換用的X方向熔接滾子292。一對X方向熔接滾子240,是構成熔接電極,對於工件10進行縫焊。即,一對X方向熔接滾子240,是藉由一邊對於工件10外加脈衝狀的電壓一邊轉動,進行對於該工件10的縫焊。因此,一對X方向熔接滾子240,是有需要與X方向熔接頭用基座231絕緣,但是其絕緣,是藉由具有絕緣性的第一Z方向可動構件268被實現。 The pair of X-direction welding rollers 240 are rotatable about the Y-axis around the Y-axis of the conjugate base 231 in the X direction, and are movable in the Z-axis direction, and are detachably arranged. It is movable in the X-axis direction together with the X-direction fusion joint base 231. Further, the pair of X-direction welding rollers 240 are moved in the Y direction by the Y-direction slider 233 so that the interval between them is adjustable. Specifically, the pair of X-direction welding rollers 240 are automatically exchanged for exchange with the X-direction welding roller housing 269 by moving in the Z-axis direction above the first exchange carrier 290 which will be described later in detail. The X direction welds the roller 292. A pair of X-direction welding rollers 240 constitute a welding electrode and perform seam welding on the workpiece 10. In other words, the pair of X-direction welding rollers 240 are welded to the workpiece 10 by rotating a pulsed voltage to the workpiece 10. Therefore, the pair of X-direction welded rollers 240 need to be insulated from the X-direction welded joint base 231, but the insulation is achieved by the insulating first Z-direction movable member 268.
第一Z方向移動機構270,是具備:貫通X方向熔接頭230地沿著X軸方向被配設的第一Z方向移動用驅動軸271、及將此第一Z方向移動用驅動軸271可旋轉地支撐的一對第一Z方向移動用驅動軸用軸承272、273、及將 朝第一Z方向移動用驅動軸271的預定的第一方向(例如從第一Z方向移動用位置控制馬達274側所視的左方向)的旋轉力轉換成朝一對X方向熔接滾子240的Z軸方向的移動力的X方向熔接滾子用動力轉換機構(圖示省略)、及將朝第一Z方向移動用驅動軸271的預定的第二方向(例如從第一Z方向移動用位置控制馬達274側所視的右方向)的旋轉力轉換成朝三根第一搬運手指250的Z軸方向的移動力的第一搬運手指用動力轉換機構(圖示省略)、及與第一Z方向移動用驅動軸271連接的第一Z方向移動用位置控制馬達274、及將一對X方向熔接滾子240的彼此的間隔變更的X方向熔接滾子間隔變更機構(圖示省略)、及與此X方向熔接滾子間隔變更機構連接的X方向熔接滾子間隔變更用位置控制馬達(圖示省略)。 The first Z-direction moving mechanism 270 includes a first Z-direction moving drive shaft 271 that is disposed along the X-axis direction through the X-direction fusion joint 230, and the first Z-direction moving drive shaft 271. Rotaryly supported pair of first Z-direction moving drive shaft bearings 272, 273, and The rotational force of the predetermined first direction (for example, the left direction viewed from the first Z-direction movement position control motor 274 side) of the drive shaft 271 in the first Z direction is converted into the pair of X-direction welding rollers 240. a power conversion mechanism (not shown) for the X-direction welding roller in the Z-axis direction, and a predetermined second direction (for example, a position for moving from the first Z direction) to the first Z-direction moving drive shaft 271 The first transfer finger power conversion mechanism (not shown) that converts the rotational force in the right direction viewed from the motor 274 side into the Z-axis direction of the three first transport fingers 250, and the first Z direction The first Z-direction moving position control motor 274 connected to the movement drive shaft 271 and the X-direction welding roller interval changing mechanism (not shown) for changing the interval between the pair of X-direction welding rollers 240, and The X-direction welding roller interval changing position control motor (not shown) is connected to the X-direction welding roller interval changing mechanism.
在第一Z方向移動用驅動軸271中,採用花鍵軸。此第一Z方向移動用驅動軸271的一端,是貫通室本體110的側壁並朝外部露出,與第一Z方向移動用位置控制馬達274連接。一方的第一Z方向移動用驅動軸用軸承272,是被配設在室本體110內的支撐材118的側面。另一方的第一Z方向移動用驅動軸用軸承273,是磁性流體密封件等,被配設在室本體110的側壁中的貫通部分,將該貫通部分密封。此第一Z方向移動用驅動軸用軸承273,是在第一Z方向移動用驅動軸271的旋轉中及停止中,可將室本體110內保持在真空環境。X方向熔接滾子用動力轉換機構,是被配設在X方向熔接頭230,隨著朝被第一Z方 向移動用位置控制馬達274驅動的第一Z方向移動用驅動軸271的預定的第一方向(例如從第一Z方向移動用位置控制馬達274側所視的左方向)的旋轉,使X方向熔接滾子240朝Z軸方向直線移動。X方向熔接滾子間隔變更機構及X方向熔接滾子間隔變更用位置控制馬達,是被配設在X方向熔接頭230。X方向熔接滾子間隔變更機構,是被X方向熔接滾子間隔變更用位置控制馬達驅動,使一對X方向熔接滾子240的Y軸方向的彼此的間隔變更。 In the first Z-direction moving drive shaft 271, a spline shaft is employed. One end of the first Z-direction moving drive shaft 271 is a side wall of the through-chamber main body 110 and is exposed to the outside, and is connected to the first Z-direction moving position control motor 274. One of the first Z-direction moving drive shaft bearings 272 is a side surface of the support member 118 disposed in the chamber body 110. The other Z-direction moving drive shaft bearing 273 is a magnetic fluid seal or the like, and is disposed in a through portion of the side wall of the chamber body 110 to seal the through portion. The first Z-direction moving drive shaft bearing 273 can hold the inside of the chamber body 110 in a vacuum environment during and after the rotation of the first Z-direction moving drive shaft 271. The X-direction welding roller power conversion mechanism is disposed in the X-direction fusion joint 230, and the first Z side is The rotation in the predetermined first direction (for example, the left direction viewed from the first Z-direction movement position control motor 274 side) of the first Z-direction movement drive shaft 271 driven by the movement position control motor 274 causes the X direction The welding roller 240 moves linearly in the Z-axis direction. The X-direction welding roller spacing changing mechanism and the X-direction welding roller spacing changing position control motor are disposed in the X-direction welding joint 230. The X-direction welding roller interval changing mechanism is driven by the position control motor for changing the X-direction welding roller interval, and the interval between the Y-axis directions of the pair of X-direction welding rollers 240 is changed.
三根第一搬運手指250,是作為將複數工件10朝X軸方向串聯地搬運的搬運手段的功能。這些三條第一搬運手指250,是對於X方向熔接頭230,彼此沿著X軸方向隔有間隔,且,朝Z軸方向可移動地被配設,成為可與該X方向熔接頭230一起朝X軸方向移動。具體而言,三根第一搬運手指250,是與第一Y方向定位載體205接近預定的間隔的第一接近位置、及從該第一Y方向定位載體205遠離預定的間隔的第一遠離位置之間,可朝Z軸方向移動。且,當三根第一搬運手指250是位於第一接近位置的情況時,由其中的二個工件托盤20的前後挾入,與X方向熔接頭230一起朝X軸方向移動將該工件托盤20推,與該工件托盤20一起將複數工件10朝X軸方向搬運。另一方面,三根第一搬運手指250,是位於第一遠離位置的情況時,不會推到工件托盤20。這些一對第一搬運手指250,是將X軸方向的彼此的間隔保持一定。 The three first transport fingers 250 function as transport means for transporting the plurality of workpieces 10 in series in the X-axis direction. The three first conveyance fingers 250 are spaced apart from each other in the X-axis direction with respect to the X-direction fusion joint 230, and are movably disposed in the Z-axis direction so as to be slidable together with the X-direction fusion joint 230. Move in the X-axis direction. Specifically, the three first transport fingers 250 are a first proximity position that is closer to a predetermined interval from the first Y-direction positioning carrier 205, and a first distant position that is positioned away from the carrier 205 by a predetermined interval from the first Y-direction. Between, it can move in the Z axis direction. Moreover, when the three first transporting fingers 250 are in the first approaching position, the two workpiece pallets 20 are inserted back and forth, and move together with the X-direction fusion joint 230 in the X-axis direction to push the workpiece pallet 20 The plurality of workpieces 10 are conveyed in the X-axis direction together with the workpiece tray 20. On the other hand, when the three first transporting fingers 250 are located at the first remote position, they are not pushed to the workpiece tray 20. The pair of first transport fingers 250 keeps the interval between the X-axis directions constant.
前述的第一搬運手指用動力轉換機構,是被配設在X 方向熔接頭230,隨著朝被第一Z方向移動用位置控制馬達274驅動的第一Z方向移動用驅動軸271的預定的第二方向(例如從第一Z方向移動用位置控制馬達274的側所視的右方向)的旋轉,使第一搬運手指250朝Z軸方向直線移動。 The aforementioned first power transmitting mechanism for carrying fingers is disposed at X The direction fusion joint 230 follows a predetermined second direction of the first Z-direction movement drive shaft 271 driven by the first Z-direction movement position control motor 274 (for example, from the first Z-direction movement position control motor 274) The rotation of the right direction as viewed from the side causes the first conveyance finger 250 to linearly move in the Z-axis direction.
第一交換載體290,是被固定於第一Y方向定位載體205的Y軸方向的一端,與該第一Y方向定位載體205一起朝Y軸方向成為可移動。在此第一交換載體290中,將交換用的X方向熔接滾子292保持的複數X方向熔接滾子用保持台294是沿著Y軸方向被載置。在複數X方向熔接滾子用保持台294中,一對交換用的X方向熔接滾子292是各別沿著Y軸方向被載置。 The first exchange carrier 290 is fixed to one end of the first Y-direction positioning carrier 205 in the Y-axis direction, and is movable in the Y-axis direction together with the first Y-direction positioning carrier 205. In the first exchange carrier 290, the plurality of X-direction welding roller holding tables 294 held by the X-direction welding rollers 292 for exchange are placed along the Y-axis direction. In the plurality of X-direction welding roller holding stages 294, the pair of X-direction welding rollers 292 for exchange are placed in the Y-axis direction.
Y方向熔接元件300,是將被配列成陣列狀的複數工件10在Y軸方向的各列沿著Y軸方向熔接。具體而言,Y方向熔接元件300,是具備:使複數工件10與工件托盤20一起被載置的第二Y方向定位載體305、及將此第二Y方向定位載體305朝Y軸方向移動的第二Y方向定位載體移動機構310、及將工件托盤20支撐在第二Y方向定位載體305上或解除的第二支撐機構320、及具有一對Y方向熔接滾子340及一對第二搬運手指350的Y方向熔接頭330、及將此Y方向熔接頭330朝X軸方向移動的Y方向熔接頭移動機構360、及對於Y方向熔接頭330朝Z軸方向可移動地被配設的第二Z方向可動構件368、及可裝卸地被配設在此第二Z方向可動構件368將Y方向熔接滾 子340可旋轉地保持的一對Y方向熔接滾子外殼369、及將Y方向熔接滾子340朝Z軸方向等移動或將第二搬運手指350朝Z軸方向移動的第二Z方向移動機構370、及使交換用的Y方向熔接滾子392被載置的第二交換載體390。 In the Y-direction welding element 300, a plurality of workpieces 10 arranged in an array are welded in the Y-axis direction in each row in the Y-axis direction. Specifically, the Y-direction welding element 300 includes a second Y-direction positioning carrier 305 that mounts the plurality of workpieces 10 together with the workpiece tray 20, and moves the second Y-direction positioning carrier 305 in the Y-axis direction. a second Y-direction positioning carrier moving mechanism 310, and a second supporting mechanism 320 for supporting or releasing the workpiece tray 20 on the second Y-direction positioning carrier 305, and a pair of Y-direction welding rollers 340 and a pair of second handling The Y-direction fusion joint 330 of the finger 350, the Y-direction fusion-joint movement mechanism 360 that moves the Y-direction fusion joint 330 in the X-axis direction, and the first portion that is movably disposed in the Z-axis direction with respect to the Y-direction fusion joint 330 a second Z-direction movable member 368 and detachably disposed in the second Z-direction movable member 368 to weld the Y direction A pair of Y-direction welded roller housings 369 rotatably held by the sub-340, and a second Z-direction moving mechanism that moves the Y-direction welding roller 340 in the Z-axis direction or the second conveying finger 350 in the Z-axis direction 370, and a second exchange carrier 390 on which the Y-direction welding roller 392 for exchange is placed.
第二Y方向定位載體305,是作為藉由之後詳述的第二搬運手指350使朝X軸方向串聯地被搬運的複數工件10朝Y軸方向偏移的第二Y方向偏移手段的功能。Y方向熔接元件300,是藉由第二Y方向定位載體305將朝Y軸方向被偏移的複數工件10熔接。具體而言,第二Y方向定位載體305,是在室本體110內的下游側底面,朝Y軸方向直線可移動地被配設。第二Y方向定位載體移動機構310,是作為第二Y方向定位載體305的動力源,被配設在室本體110內的下游側底面。具體而言,第二Y方向定位載體移動機構310,是具備:沿著Y軸方向彼此平行地被配設的二條第二Y方向定位載體用軌道311、及沿著這些二條第二Y方向定位載體用軌道311朝Y軸方向直線移動的二對第二Y方向定位載體用滑件312、及在外周面形成有螺紋的第二Y方向定位載體驅動軸313、及將此第二Y方向定位載體驅動軸313可旋轉地支撐的一對第二Y方向定位載體驅動軸用軸承314、315、及與第二Y方向定位載體驅動軸313螺合的第二Y方向定位載體用螺帽316、及與第二Y方向定位載體驅動軸313連接的第二Y方向定位載體用位置控制馬達317。 The second Y-direction positioning carrier 305 functions as a second Y-direction shifting means for shifting the plurality of workpieces 10 transported in series in the X-axis direction in the Y-axis direction by the second transport finger 350 which will be described later in detail. . The Y-direction welding element 300 is welded by a plurality of workpieces 10 that are displaced in the Y-axis direction by the second Y-direction positioning carrier 305. Specifically, the second Y-direction positioning carrier 305 is disposed on the downstream side bottom surface in the chamber body 110 so as to be linearly movable in the Y-axis direction. The second Y-direction positioning carrier moving mechanism 310 is a power source of the second Y-direction positioning carrier 305, and is disposed on the downstream side bottom surface in the chamber body 110. Specifically, the second Y-direction positioning carrier moving mechanism 310 includes two second Y-direction positioning carrier rails 311 arranged in parallel with each other along the Y-axis direction, and positioning along the two second Y directions. Two pairs of second Y-direction positioning carrier slides 312 for linearly moving the carrier track 311 in the Y-axis direction, and a second Y-direction positioning carrier drive shaft 313 having a thread formed on the outer peripheral surface thereof, and positioning the second Y direction a pair of second Y-direction positioning carrier drive shaft bearings 314, 315 rotatably supported by the carrier drive shaft 313, and a second Y-direction positioning carrier nut 316 screwed to the second Y-direction positioning carrier drive shaft 313, And a second Y-direction positioning carrier position control motor 317 connected to the second Y-direction positioning carrier drive shaft 313.
第二Y方向定位載體用軌道311,是構成第二Y方向定位載體移動機構310的基礎部分,並且構成之後詳述的第二支撐機構320的基礎部分。即,第二Y方向定位載體305用的軌道、及之後詳述的第二突接觸構件321用的軌道,是一體地構成。二對第二Y方向定位載體用滑件312,是將第二Y方向定位載體305搭載,對於該第二Y方向定位載體305,成為可進行沿著二條第二Y方向定位載體用軌道311的Y軸方向的直線移動。第二Y方向定位載體驅動軸313,是平行地被配設於二條第二Y方向定位載體用軌道311之間。此第二Y方向定位載體驅動軸313的一端,是貫通室本體110的側壁並朝外部露出,與第二Y方向定位載體用位置控制馬達317連接。一方的第二Y方向定位載體驅動軸用軸承314,是被配設在室本體110內的底面。另一方的第二Y方向定位載體驅動軸用軸承315,是磁性流體密封件等,被配設在室本體110的側壁中的貫通部分,將該貫通部分密封。第二Y方向定位載體用螺帽316,是被固定於第二Y方向定位載體305的下面,隨著朝被第二Y方向定位載體用位置控制馬達317驅動的第二Y方向定位載體驅動軸313的旋轉,使第二Y方向定位載體305朝Y軸方向直線移動。又,第二Y方向定位載體驅動軸313及第二Y方向定位載體用螺帽316,是構成在螺合部分具備球的所謂的滾珠螺桿,可減少由滑動所產生的阻力。 The second Y-direction positioning carrier rail 311 is a base portion constituting the second Y-direction positioning carrier moving mechanism 310, and constitutes a base portion of the second supporting mechanism 320 which will be described later in detail. That is, the track for the second Y-direction positioning carrier 305 and the track for the second protruding contact member 321 which will be described later in detail are integrally formed. Two pairs of the second Y-direction positioning carrier sliders 312 are mounted on the second Y-direction positioning carrier 305, and the second Y-direction positioning carrier 305 is configured to position the carrier rails 311 along the two second Y directions. A linear movement in the Y-axis direction. The second Y-direction positioning carrier drive shaft 313 is disposed in parallel between the two second Y-direction positioning carrier rails 311. One end of the second Y-direction positioning carrier drive shaft 313 is a side wall of the through-chamber main body 110 and is exposed to the outside, and is connected to the second Y-direction positioning carrier position control motor 317. One of the second Y-direction positioning carrier drive shaft bearings 314 is a bottom surface disposed in the chamber body 110. The other second Y-direction positioning carrier drive shaft bearing 315 is a magnetic fluid seal or the like, and is disposed in a through portion of the side wall of the chamber body 110 to seal the through portion. The second Y-direction positioning carrier nut 316 is fixed to the lower surface of the second Y-direction positioning carrier 305, and is positioned in the second Y-direction positioning carrier drive shaft driven by the position control motor 317 in the second Y direction. The rotation of 313 causes the second Y-direction positioning carrier 305 to move linearly in the Y-axis direction. Further, the second Y-direction positioning carrier drive shaft 313 and the second Y-direction positioning carrier nut 316 are so-called ball screws having a ball at the screw portion, and the resistance caused by the sliding can be reduced.
在此,詳細說明第二支撐機構320的構造。第4圖B 是第二支撐機構320的立體圖。 Here, the configuration of the second support mechanism 320 will be described in detail. Figure 4B It is a perspective view of the second support mechanism 320.
如此圖所示的第二支撐機構320,是被配設在室本體110內的下游側下方。具體而言,第二支撐機構320,是具備:與第二Y方向定位載體305一起朝Y軸方向移動的工件托盤20突接並可朝Y軸方向移動的第二突接觸構件321、及兼用第二Y方向定位載體移動機構310的二條第二Y方向定位載體用軌道311、及沿著這些二條第二Y方向定位載體用軌道311朝Y軸方向直線移動的一對第二突接觸構件用滑件322、及與第二Y方向定位載體305一起朝Y軸方向移動將工件托盤20推的第二推構件323、及當第二突接觸構件321是朝Y軸方向移動的情況時朝復元的方向將該第二突接觸構件321推迫的第二推迫構件324、及限制被此第二推迫構件324推迫的第二突接觸構件321的復元方向的移動範圍的第二止動器325。 The second support mechanism 320 shown in this figure is disposed below the downstream side in the chamber body 110. Specifically, the second support mechanism 320 includes a second projecting contact member 321 that protrudes in the Y-axis direction and that moves in the Y-axis direction together with the second Y-direction positioning carrier 305, and is also used in the Y-axis direction. Two second Y-direction positioning carrier rails 311 for positioning the carrier moving mechanism 310 in the second Y direction, and a pair of second protruding contact members linearly moving in the Y-axis direction along the two second Y-direction positioning carrier rails 311 The slider 322 and the second push member 323 that pushes the workpiece tray 20 in the Y-axis direction together with the second Y-direction positioning carrier 305, and the case where the second projecting contact member 321 is moved in the Y-axis direction The second urging member 324 that urges the second protruding contact member 321 and the second stop of the movement range of the second protruding contact member 321 that is urged by the second urging member 324 in the recovery direction 325.
第二突接觸構件321,是為了與第二推構件323相面對,而沿著X軸方向被配設在工件托盤20的側方。此第二突接觸構件321,是當第二推構件323是朝Y軸方向預定量移動的情況時,與該第二推構件323一起將工件托盤20挾入而支撐在第二Y方向定位載體305上。一對第二突接觸構件用滑件322,是將第二突接觸構件321搭載,對於該第二突接觸構件321,成為可進行沿著二條第二Y方向定位載體用軌道311的Y軸方向的直線移動。第一推構件323,是為了與第二突接觸構件321相面對,而沿著X軸方向被配設在第二Y方向定位載體305上。此第二推 構件323,是當朝Y軸方向預定量移動的情況時,與第二突接觸構件321一起將工件托盤20挾入而支撐在第二Y方向定位載體305上。 The second protruding contact member 321 is disposed on the side of the workpiece tray 20 along the X-axis direction so as to face the second pushing member 323. The second projecting contact member 321 is a case where the second push member 323 is moved in a predetermined amount toward the Y-axis direction, and the workpiece tray 20 is inserted into the second Y-direction positioning carrier together with the second push member 323. 305. The pair of second protruding contact member sliders 322 are mounted on the second protruding contact member 321 , and the second protruding contact member 321 is capable of positioning the carrier rail 311 in the Y-axis direction along the two second Y directions. The straight line moves. The first push member 323 is disposed on the second Y-direction positioning carrier 305 along the X-axis direction so as to face the second projecting contact member 321 . This second push When the member 323 is moved by a predetermined amount in the Y-axis direction, the workpiece tray 20 is slid together with the second projecting contact member 321 to be supported by the second Y-direction positioning carrier 305.
在此,詳細說明Y方向熔接頭330的構造。第5圖C是Y方向熔接頭330的擴大前視圖。第5圖D是Y方向熔接頭330的擴大側面圖。 Here, the configuration of the Y-direction fusion joint 330 will be described in detail. Fig. 5C is an enlarged front view of the Y-direction fusion joint 330. Fig. 5D is an enlarged side view of the Y-direction fusion joint 330.
Y方向熔接頭330,是具備:成為基礎的Y方向熔接頭用基座331、及對於此Y方向熔接頭用基座331的前面沿著X軸方向彼此平行地被配設的一對X方向軌道332、及沿著這些一對X方向軌道332朝X軸方向直線移動的線性馬達式的二對X方向滑件333、及對於這些二對X方向滑件333沿著Z軸方向彼此平行地被配設的一對第二Z方向軌道334、及沿著這些一對第二Z方向軌道334朝Z軸方向直線移動的線性馬達式的二對第二Z方向滑件335、及被安裝於這些二對第二Z方向滑件335朝Z軸方向可移動的一對第二Z方向可動構件368、及被配設在這些一對第二Z方向可動構件368的下端的一對Y方向熔接滾子保持部336、及可裝卸地被配設在這些一對Y方向熔接滾子保持部236的一對Y方向熔接滾子外殼369、及對於這些一對Y方向熔接滾子外殼369可旋轉地被支撐有Y方向熔接滾子用旋轉軸337的一對Y方向熔接滾子340。 The Y-direction fusion joint 330 includes a base 331 for the Y-direction fusion joint to be used as a base, and a pair of X directions that are arranged in parallel with each other in the X-axis direction with respect to the front surface of the Y-direction fusion joint 331 a rail 332, and two linear X-direction X-direction sliders 333 linearly moving in the X-axis direction along the pair of X-direction rails 332, and parallel to each other in the Z-axis direction for the two pairs of X-direction sliders 333 a pair of second Z-direction rails 334 disposed, and linear motor-type two pairs of second Z-direction sliders 335 that linearly move in the Z-axis direction along the pair of second Z-direction rails 334, and are mounted on a pair of second Z-direction movable members 368 that are movable in the Z-axis direction by the two pairs of second Z-direction sliders 335, and a pair of Y-direction welded joints disposed at the lower ends of the pair of second Z-direction movable members 368 The roller holding portion 336 and the pair of Y-direction welded roller housings 369 that are detachably disposed in the pair of Y-direction welded roller holding portions 236 and the pair of Y-direction welded roller housings 369 are rotatable A pair of Y-direction welding rollers 3 supported by a rotating shaft 337 for the Y-direction welding roller 40.
返回至第1圖~第3圖說明。Y方向熔接頭330,是由碳化矽或氮化鋁等的熱傳導率較高的材料所構成,具有較高的放熱能力。此Y方向熔接頭330,是在第二Y方向 定位載體305的上方,朝X軸方向直線可移動地被配設在室本體110內的樑116。Y方向熔接頭移動機構360,是作為Y方向熔接頭330的動力源,被配設在第二Y方向定位載體305的上方。具體而言,Y方向熔接頭移動機構360,是具備:兼用X方向熔接頭移動機構260的二條熔接頭用軌道261、及沿著這些二條熔接頭用軌道261朝X軸方向直線移動的二對Y方向熔接頭用滑件362、及在外周面形成有螺紋的Y方向熔接頭驅動軸363、及將此Y方向熔接頭驅動軸363可旋轉地支撐的一對Y方向熔接頭驅動軸用軸承364、365、及與Y方向熔接頭驅動軸363螺合的Y方向熔接頭用螺帽366、及與Y方向熔接頭驅動軸363連接的Y方向熔接頭用位置控制馬達367。 Return to the first to third figures. The Y-direction fusion joint 330 is made of a material having a high thermal conductivity such as tantalum carbide or aluminum nitride, and has a high heat dissipation capability. The Y-direction fusion joint 330 is in the second Y direction Above the positioning carrier 305, a beam 116 that is linearly movably disposed in the X-axis direction is disposed in the chamber body 110. The Y-direction fusion joint moving mechanism 360 is a power source of the Y-direction fusion joint 330 and is disposed above the second Y-direction positioning carrier 305. Specifically, the Y-direction melt joint moving mechanism 360 includes two welded joint rails 261 that also use the X-direction welded joint moving mechanism 260, and two pairs that linearly move in the X-axis direction along the two welded joint rails 261. a Y-direction welded joint slider 362, a Y-direction welded joint drive shaft 363 having a thread formed on the outer peripheral surface thereof, and a pair of Y-direction welded joint drive shaft bearings rotatably supported by the Y-direction welded joint drive shaft 363 364, 365, and a Y-direction weld joint nut 366 screwed to the Y-direction weld joint drive shaft 363 and a Y-direction weld joint position control motor 367 connected to the Y-direction weld joint drive shaft 363.
二對Y方向熔接頭用滑件362,是將Y方向熔接頭330固定,對於該Y方向熔接頭330,成為可進行沿著二條熔接頭用軌道361的X軸方向的直線移動。Y方向熔接頭驅動軸363,是在室本體110內的下游側,平行地被配設在二條熔接頭用軌道261之間。此Y方向熔接頭驅動軸363的一端,是貫通室本體110的側壁並朝外部露出,與Y方向熔接頭用位置控制馬達367連接。一方的Y方向熔接頭驅動軸用軸承364,是被配設在室本體110內的支撐材118的側面。另一方的Y方向熔接頭驅動軸用軸承365,是磁性流體密封件等,被配設在室本體110的側壁中的貫通部分,將該貫通部分密封。此Y方向熔接頭驅動軸用軸承365,是在Y方向熔接頭驅動軸363的旋轉中及停止 中,可將室本體110內保持在真空環境。Y方向熔接頭用螺帽366,是被固定於Y方向熔接頭用基座331的背面,隨著被Y方向熔接頭用位置控制馬達367驅動的Y方向熔接頭驅動軸363的旋轉,使Y方向熔接頭330朝X軸方向直線移動。又,Y方向熔接頭驅動軸363及Y方向熔接頭用螺帽366,是構成在螺合部分具備球的所謂的滾珠螺桿,可減少由滑動所產生的阻力。 The two pairs of the Y-direction welded joint sliders 362 are fixed to the Y-direction welded joints 330, and the Y-direction welded joints 330 are linearly movable in the X-axis direction along the two welded joint rails 361. The Y-direction fusion-joint drive shaft 363 is disposed on the downstream side in the chamber body 110, and is disposed in parallel between the two weld joint rails 261. One end of the Y-direction welded joint drive shaft 363 is a side wall of the through-chamber main body 110 and is exposed to the outside, and is connected to the Y-direction welded joint position control motor 367. One of the Y-direction fusion-joint drive shaft bearings 364 is a side surface of the support member 118 disposed in the chamber body 110. The other Y-direction melt joint drive shaft bearing 365 is a magnetic fluid seal or the like, and is disposed in a through portion of the side wall of the chamber body 110 to seal the through portion. The Y-direction fusion joint drive shaft bearing 365 is in the rotation and stop of the Y-direction fusion joint drive shaft 363. The chamber body 110 can be maintained in a vacuum environment. The Y-direction weld joint nut 366 is fixed to the back surface of the Y-direction weld joint 331, and is rotated by the Y-direction weld joint drive shaft 363 driven by the Y-direction weld joint position control motor 367. The direction fusion joint 330 moves linearly in the X-axis direction. Further, the Y-direction weld joint drive shaft 363 and the Y-direction weld joint nut 366 are so-called ball screws that are provided with balls at the screw portion, and the resistance caused by the sliding can be reduced.
第二Z方向可動構件268,是對於Y方向熔接頭用基座331的前面,朝Z軸方向可移動地被配設。此第二Z方向可動構件368,是由具有熱傳導性、及熱放射性、及絕緣性的材料所構成,可提高由縫焊所發生的熱的放熱性能。由Y方向熔接頭330發生的熔接熱,可經過Y方向熔接滾子保持部336朝第二Z方向可動構件368傳達的同時從該第二Z方向可動構件368的表面朝外部被放熱。且,Y方向熔接滾子保持部336及Y方向熔接頭用基座331,是藉由第二Z方向可動構件368被絕緣。又,將第二Z方向可動構件368的前面的面積儘可能地變大設定,來提高放熱性能較佳。具體而言此第二Z方向可動構件368,是為了使具備成為預定的面積的放熱面368A,而將此放熱面的面積形成3cm2以上,較佳是確保5cm2以上較佳。第二Z方向可動構件368的材料,是具有與第一Z方向可動構件268的材料同樣的物性值較佳。在第二Z方向可動構件368的材料中,陶瓷較佳,其中,碳化矽或氮化鋁更佳。 The second Z-direction movable member 268 is movably disposed in the Z-axis direction with respect to the front surface of the Y-direction fusion joint base 331. The second Z-direction movable member 368 is made of a material having thermal conductivity, thermal radiation, and insulation, and can improve heat dissipation performance of heat generated by seam welding. The heat of fusion generated by the Y-direction fusion joint 330 can be radiated from the surface of the second Z-direction movable member 368 to the outside while being transmitted to the second Z-direction movable member 368 via the Y-direction welding roller holding portion 336. Further, the Y-direction welded roller holding portion 336 and the Y-direction welded joint base 331 are insulated by the second Z-direction movable member 368. Further, the area of the front surface of the second Z-direction movable member 368 is set as large as possible to improve the heat radiation performance. Specifically, the second Z-direction movable member 368 is formed to have a heat-receiving surface 368A having a predetermined area, and the area of the heat-dissipating surface is 3 cm 2 or more, and preferably 5 cm 2 or more. The material of the second Z-direction movable member 368 is preferably the same as the material of the first Z-direction movable member 268. Among the materials of the second Z-direction movable member 368, ceramic is preferable, and tantalum carbide or aluminum nitride is more preferable.
Y方向熔接滾子保持部336,是被配設在第二Z方向可動構件368的下端將Y方向熔接滾子340可旋轉地保持,並且朝該Y方向熔接滾子340供給電流,成為可進行由Y方向熔接滾子340所進行的熔接。 In the Y-direction welding roller holding portion 336, the Y-direction welding roller 340 is rotatably held at the lower end of the second Z-direction movable member 368, and the current is supplied to the Y-direction welding roller 340. The welding is performed by the Y-direction welding roller 340.
Y方向熔接滾子外殼369,是將位在與Y方向熔接滾子340之間的通電用的導電膠內包。此Y方向熔接滾子外殼369,是與Y方向熔接滾子340構成一體,成為可與該Y方向熔接滾子340一體地交換。 The Y-direction welded roller case 369 is a conductive paste for energization between the welding roller 340 and the Y-direction. The Y-direction welded roller outer casing 369 is integrally formed with the Y-direction welded roller 340, and is integrally exchangeable with the Y-direction welded roller 340.
一對Y方向熔接滾子340,是對於沿著Y方向熔接頭用基座331的X軸的面,可繞X軸周圍旋轉,可朝Z軸方向移動,且,可裝卸地被配設,成為可與該Y方向熔接頭用基座331一起朝X軸方向移動。進一步,一對Y方向熔接滾子340,是藉由X方向滑件333朝X方向移動使彼此的間隔成為可調整。具體而言,一對Y方向熔接滾子340,是藉由在之後詳述的第二交換載體390的上方朝Z軸方向移動,自動交換與Y方向熔接滾子外殼369一體地交換用的Y方向熔接滾子392。一對Y方向熔接滾子340,是構成熔接電極,對於工件10進行縫焊。即,一對Y方向熔接滾子340,是藉由一邊對於工件10外加脈衝狀的電壓一邊轉動,進行對於該工件10的熔接。因此,一對Y方向熔接滾子340,是有需要與Y方向熔接頭用基座331絕緣,但是其絕緣,是藉由具有絕緣性的第二Z方向可動構件368被實現。 The pair of Y-direction welding rollers 340 are rotatably arranged around the X-axis around the X-axis of the susceptor base 331 in the Y-direction, and are detachably arranged. It is movable in the X-axis direction together with the Y-direction weld joint 331. Further, the pair of Y-direction welding rollers 340 are moved in the X direction by the X-direction sliders 333 so that the intervals therebetween are adjustable. Specifically, the pair of Y-direction welding rollers 340 are moved in the Z-axis direction by the upper side of the second exchange carrier 390 which will be described later in detail, and the Y-direction welding roller housing 369 is automatically exchanged for Y exchange. The direction welds the roller 392. A pair of Y-direction welding rollers 340 constitute a welding electrode, and seam welding is performed on the workpiece 10. In other words, the pair of Y-direction welding rollers 340 are welded to the workpiece 10 by applying a pulsed voltage to the workpiece 10. Therefore, the pair of Y-direction welding rollers 340 need to be insulated from the Y-direction fusion joint 331, but the insulation is achieved by the insulating second Z-direction movable member 368.
第二Z方向移動機構370,是具備:為了貫通Y方向 熔接頭330而沿著X軸方向被配設的第二Z方向移動用驅動軸371、及將此第二Z方向移動用驅動軸371可旋轉地支撐的一對第二Z方向移動用驅動軸用軸承372、373、及將朝第二Z方向移動用驅動軸371的預定的第一方向(例如從第二Z方向移動用位置控制馬達374側所視的左方向)的旋轉力轉換成朝一對Y方向熔接滾子340的Z軸方向的移動力的Y方向熔接滾子用動力轉換機構(圖示省略)、及將朝第二Z方向移動用驅動軸371的預定的第二方向(例如從第二Z方向移動用位置控制馬達374側所視的右方向)的旋轉力轉換成朝一對第二搬運手指350的Z軸方向的移動力的第二搬運手指用動力轉換機構(圖示省略)、及與第二Z方向移動用驅動軸371連接的第二Z方向移動用位置控制馬達374、及將一對Y方向熔接滾子340的彼此的間隔變更的Y方向熔接滾子間隔變更機構(圖示省略)、及與此Y方向熔接滾子間隔變更機構連接的Y方向熔接滾子間隔變更用位置控制馬達(圖示省略)。 The second Z-direction moving mechanism 370 is provided to: penetrate the Y direction a second Z-direction moving drive shaft 371 disposed along the X-axis direction and a pair of second Z-direction moving drive shafts rotatably supported by the second Z-direction moving drive shaft 371 The bearings 372 and 373 and the rotational force of the predetermined first direction (for example, the left direction viewed from the second Z-direction moving position control motor 374 side) in the second Z-direction moving drive shaft 371 are converted into one. A Y-direction welding roller power conversion mechanism (not shown) for moving the Z-axis direction of the Y-direction welding roller 340 and a predetermined second direction to move the driving shaft 371 toward the second Z direction (for example) The second transfer finger power conversion mechanism that shifts the rotational force in the right direction viewed from the second Z-direction movement position control motor 374 side into the Z-axis direction of the pair of second conveyance fingers 350 (illustration omitted And a second Z-direction moving position control motor 374 connected to the second Z-direction moving drive shaft 371 and a Y-direction welding roller interval changing mechanism that changes the interval between the pair of Y-direction welding rollers 340 (not shown), and the welding roller between the Y direction Y-direction changing mechanism is connected to control fusing roller gap changing motor (not shown) the position.
在第二Z方向移動用驅動軸371中,採用花鍵軸。此第二Z方向移動用驅動軸371的一端,是貫通室本體110的側壁並朝外部露出,與第二Z方向移動用位置控制馬達374連接。一方的第二Z方向移動用驅動軸用軸承372,是被配設在室本體110內的支撐材118的側面。另一方的第二Z方向移動用驅動軸用軸承373,是磁性流體密封件等,被配設在室本體110的側壁中的貫通部分,將該貫通部分密封。此第二Z方向移動用驅動軸用軸承373,是在 第二Z方向移動用驅動軸371的旋轉中及停止中,可將室本體110內保持在真空環境。Y方向熔接滾子用動力轉換機構,是被配設在Y方向熔接頭330,隨著被第二Z方向移動用位置控制馬達374驅動的第二Z方向移動用驅動軸371的預定的第一方向(例如從第二Z方向移動用位置控制馬達374側所視的左方向)的旋轉,使Y方向熔接滾子340朝Z軸方向直線移動。Y方向熔接滾子間隔變更機構及Y方向熔接滾子間隔變更用位置控制馬達,是被配設在Y方向熔接頭330。Y方向熔接滾子間隔變更機構,是被Y方向熔接滾子間隔變更用位置控制馬達驅動,使一對Y方向熔接滾子340的X軸方向的彼此的間隔變更。 In the second Z-direction moving drive shaft 371, a spline shaft is employed. One end of the second Z-direction moving drive shaft 371 is a side wall of the through-chamber main body 110 and is exposed to the outside, and is connected to the second Z-direction moving position control motor 374. One of the second Z-direction moving drive shaft bearings 372 is a side surface of the support member 118 disposed in the chamber body 110. The other Z-direction moving drive shaft bearing 373 is a magnetic fluid seal or the like, and is disposed in a through portion of the side wall of the chamber body 110 to seal the through portion. The second Z-direction moving drive shaft bearing 373 is During the rotation and the stop of the second Z-direction movement drive shaft 371, the inside of the chamber body 110 can be held in a vacuum environment. The Y-direction welding roller power conversion mechanism is a predetermined first one of the second Z-direction movement drive shaft 371 that is disposed in the Y-direction fusion joint 330 and that is driven by the second Z-direction movement position control motor 374. The rotation of the direction (for example, the left direction viewed from the second Z-direction movement position control motor 374 side) causes the Y-direction welding roller 340 to linearly move in the Z-axis direction. The Y-direction welding roller spacing changing mechanism and the Y-direction welding roller spacing changing position control motor are disposed in the Y-direction welding joint 330. The Y-direction welding roller interval changing mechanism is driven by the position control motor for changing the Y-direction welding roller interval, and the interval between the X-axis directions of the pair of Y-direction welding rollers 340 is changed.
一對第二搬運手指350,是作為將複數工件10朝X方向串聯地搬運的搬運手段的功能。這些一對第二搬運手指350,是對於Y方向熔接頭330,彼此沿著X軸方向隔有間隔,且,朝Z軸方向可移動地被配設,成為可與該Y方向熔接頭330一起朝X軸方向移動。具體而言,一對第二搬運手指350,是在與第二Y方向定位載體305接近預定的間隔的第二接近位置、及從該第二Y方向定位載體305遠離預定的間隔為止的第二遠離位置之間朝Z軸方向移動。且,當一對第二搬運手指350是位於第二接近位置的情況時,將工件托盤20的前後挾入,與Y方向熔接頭330一起朝X軸方向移動將該工件托盤20推,與該工件托盤20一起將複數工件10朝X軸方向搬運。另一方面,一對第二搬運手指350,是位於第二遠離位置的情況時, 不會推到工件托盤20。這些一對第二搬運手指350,是將X軸方向的彼此的間隔保持一定。 The pair of second transport fingers 350 functions as a transport means for transporting the plurality of workpieces 10 in series in the X direction. The pair of second conveyance fingers 350 are spaced apart from each other in the X-axis direction with respect to the Y-direction fusion joint 330, and are movably disposed in the Z-axis direction so as to be compatible with the Y-direction fusion joint 330. Move in the direction of the X axis. Specifically, the pair of second transport fingers 350 are at a second proximity position that is closer to a predetermined interval from the second Y-direction positioning carrier 305, and a second distance from the second Y-direction positioning carrier 305 away from the predetermined interval. Move away from the position toward the Z axis. Further, when the pair of second transport fingers 350 are located at the second approach position, the front and rear of the workpiece tray 20 are pushed in, and the workpiece tray 20 is pushed in the X-axis direction together with the Y-direction weld joint 330, and The workpiece tray 20 collectively transports the plurality of workpieces 10 in the X-axis direction. On the other hand, when the pair of second transport fingers 350 are in the second remote position, It will not be pushed to the workpiece tray 20. The pair of second transport fingers 350 keeps the interval between the X-axis directions constant.
又,熔接裝置1,是作為將複數工件10朝X軸方向串聯地搬運的搬運手段,在第一熔接元件200具備三根(二對)的第一搬運手指250,並且在第二熔接元件300具備一對第二搬運手指350,但是不限定於此。即,熔接裝置1,是作為該搬運手段,在第一熔接元件200或是第二熔接元件300的一方,具備四根(三對)搬運手指也可以。 Further, the welding device 1 is a conveying means for conveying the plurality of workpieces 10 in series in the X-axis direction, and the first welding element 200 includes three (two pairs) of first conveying fingers 250, and the second welding element 300 is provided in the second welding element 300. The pair of second transport fingers 350 are not limited thereto. In other words, the welding device 1 may be provided with four (three pairs) conveying fingers on one of the first welding element 200 or the second welding element 300 as the conveying means.
前述的第二搬運手指用動力轉換機構,是被配設在Y方向熔接頭330,隨著被第二Z方向移動用位置控制馬達374驅動的第二Z方向移動用驅動軸371的預定的第二方向(例如從第二Z方向移動用位置控制馬達374側所視的右方向)的旋轉,使第二搬運手指350朝Z軸方向直線移動。 The second transfer finger power conversion mechanism is a predetermined one of the second Z-direction movement drive shaft 371 that is disposed in the Y-direction fusion joint 330 and that is driven by the second Z-direction movement position control motor 374. The rotation of the second conveyance finger 350 in the Z-axis direction is linearly moved in the two directions (for example, the right direction viewed from the second Z-direction movement position control motor 374 side).
第二交換載體390,是被固定於第二Y方向定位載體305的Y軸方向的一端,與該第二Y方向定位載體305一起朝Y軸方向成為可移動。在此第二交換載體390中,將交換用的Y方向熔接滾子392保持的複數Y方向熔接滾子用保持台394是沿著X軸方向被載置。在複數Y方向熔接滾子用保持台394中,一對交換用的Y方向熔接滾子392是各別沿著X軸方向被載置。 The second exchange carrier 390 is fixed to one end of the second Y-direction positioning carrier 305 in the Y-axis direction, and is movable in the Y-axis direction together with the second Y-direction positioning carrier 305. In the second exchange carrier 390, the Y-direction welding roller holding table 394 held by the Y-direction welding roller 392 for exchange is placed along the X-axis direction. In the Y-direction welding roller holding base 394, a pair of Y-direction welding rollers 392 for exchange are placed in the X-axis direction.
暫存站400,是為了迴避X方向熔接元件200本身或位於該X方向熔接元件200的工件10、及Y方向熔接元 件300本身或位於該Y方向熔接元件300的工件10之間的干涉而被配設。此暫存站400,是具有與工件托盤20一起冷卻:由X方向熔接元件200被熔接之後,且,由Y方向熔接元件300被熔接之前的複數工件10的功能。具體而言,暫存站400,是具備:在第一搬運手指250及第二搬運手指350可移動的範圍的下方沿著X軸方向被配設的搬運面410、及在搬運面410的側方沿著X軸方向被配設的一對側導件420、430、及一對內部冷卻用配管440、450、及內部冷卻用熱交換器460、及內部冷卻用泵470。 The temporary storage station 400 is for avoiding the X-direction welding element 200 itself or the workpiece 10 and the Y-direction welding element located in the X-direction welding element 200. The member 300 itself or the interference between the workpieces 10 of the Y-direction welding elements 300 is disposed. This temporary storage station 400 has a function of cooling together with the workpiece tray 20 after the X-direction welding elements 200 are welded, and before the Y-direction welding elements 300 are welded. Specifically, the temporary storage station 400 includes a transport surface 410 disposed along the X-axis direction below the range in which the first transport finger 250 and the second transport finger 350 are movable, and a side of the transport surface 410 A pair of side guides 420 and 430 disposed along the X-axis direction, a pair of internal cooling pipes 440 and 450, an internal cooling heat exchanger 460, and an internal cooling pump 470.
搬運面410,是藉由第一搬運手指250將在第一Y方向定位載體205上被搬運的工件托盤20收容。被收容的工件托盤20,是藉由之後詳述的側導件420內的水被冷卻,其後,藉由第二搬運手指350朝第二Y方向定位載體305被送出。一對側導件420、430,是將搬運面410上的工件托盤20朝X軸方向導引。一方的側導件420,是構成冷媒用的槽筒,連接有一對內部冷卻用配管440、450。 一對內部冷卻用配管440、450是各別連接:側導件420、及被配設在室本體110外的內部冷卻用泵470。一方的內部冷卻用配管440,是將來自內部冷卻用泵470的冷媒朝側導件420送出。另一方的內部冷卻用配管450,是將循環於側導件420的冷媒,經由內部冷卻用熱交換器460朝內部冷卻用泵470回收。內部冷卻用熱交換器460及內部冷卻用泵470,是被配設在室本體110外。內部冷卻用熱交換器460,是被使用在冷卻,將帶熱的冷媒冷卻。內部 冷卻用泵470,是使冷媒循環。冷媒是使用水等。 The conveyance surface 410 accommodates the workpiece pallet 20 conveyed on the first Y-direction positioning carrier 205 by the first conveyance finger 250. The contained workpiece tray 20 is cooled by water in the side guide 420 which will be described later in detail, and thereafter, the carrier 305 is positioned in the second Y direction by the second conveyance finger 350. The pair of side guides 420 and 430 guide the workpiece tray 20 on the conveyance surface 410 in the X-axis direction. One of the side guides 420 is a tank for forming a refrigerant, and a pair of internal cooling pipes 440 and 450 are connected. The pair of internal cooling pipes 440 and 450 are connected to each other: a side guide 420 and an internal cooling pump 470 disposed outside the chamber body 110. One of the internal cooling pipes 440 sends the refrigerant from the internal cooling pump 470 to the side guide 420. The other internal cooling pipe 450 is a refrigerant that circulates through the side guide 420 and is collected by the internal cooling heat exchanger 460 toward the internal cooling pump 470. The internal cooling heat exchanger 460 and the internal cooling pump 470 are disposed outside the chamber body 110. The internal cooling heat exchanger 460 is used to cool and cool the hot refrigerant. internal The cooling pump 470 circulates the refrigerant. The refrigerant is water or the like.
在此,詳細說明外部冷卻元件500的構造。第6圖是外部冷卻元件500的外觀立體圖。 Here, the configuration of the external cooling element 500 will be described in detail. Fig. 6 is an external perspective view of the external cooling element 500.
如此圖所示的外部冷卻元件500,是被配設在室本體110的外表面。此外部冷卻元件500,是將由工件熔接產生的輻射熱吸收,進一步,將工件10等冷卻。具體而言,外部冷卻元件500,是具備:成為冷媒用的槽筒的套箱510、及一對外部冷卻用配管520、530、及外部冷卻用熱交換器540、及外部冷卻用泵550。 The external cooling element 500 shown in this figure is disposed on the outer surface of the chamber body 110. The external cooling element 500 absorbs radiant heat generated by welding the workpiece, and further cools the workpiece 10 and the like. Specifically, the external cooling element 500 includes a casing 510 serving as a tank for the refrigerant, a pair of external cooling pipes 520 and 530, an external cooling heat exchanger 540, and an external cooling pump 550.
套箱510,是形成字形,具有數毫米程度的厚度。此套箱510,是在兩端連接有一對外部冷卻用配管520、530。一對外部冷卻用配管520、530是各別連接:套箱510、及外部冷卻用泵550。一方的外部冷卻用配管520,是將來自外部冷卻用泵550的冷媒朝套箱510送出。另一方的外部冷卻用配管530,是將循環於套箱510的冷媒,經由外部冷卻用熱交換器540朝外部冷卻用泵550回收。外部冷卻用熱交換器540,是被使用在冷卻,將帶熱的冷媒冷卻。外部冷卻用泵550,是使冷媒循環。冷媒是使用水等。 Box 510 is formed Glyph, with a thickness of a few millimeters. In the casing 510, a pair of external cooling pipes 520 and 530 are connected to both ends. The pair of external cooling pipes 520 and 530 are connected to each other: a casing 510 and an external cooling pump 550. One of the external cooling pipes 520 sends the refrigerant from the external cooling pump 550 to the casing 510. The other external cooling pipe 530 is a refrigerant that is circulated in the casing 510 and is collected by the external cooling heat exchanger 540 to the external cooling pump 550. The external cooling heat exchanger 540 is used to cool and cool the hot refrigerant. The external cooling pump 550 circulates the refrigerant. The refrigerant is water or the like.
準備室600,是具有一邊將真空室100保持在真空環境一邊從大氣中朝該真空室100將複數工件10送入的功能。具體而言,準備室600,是具備:大致六面體的箱形容器也就是準備室本體610、及準備室本體用真空泵620、及準備室本體用大氣開放閥630。在準備室本體610中 ,形成有與上游側的側壁與外部連通的準備室本體用外部開口612,具備將該準備室本體用外部開口612開閉的準備室本體用外部門613。且,在準備室本體610中,在真空室100側的側壁形成有透過第一開口112與真空室100連通的準備室本體用連通口614,具備將該準備室本體用連通口614開閉的上游側分隔門615。準備室本體用外部開口612及準備室本體用連通口614為關閉的狀態的準備室600,是藉由準備室本體用真空泵620的動作,將準備室本體610內的空氣壓控制成從大氣壓至真空環境的任意的壓力。又,準備室600,雖是作為準備室本體用真空泵620,但兼用真空泵120也可以,省略準備室本體用真空泵620也可以。 The preparation chamber 600 has a function of feeding a plurality of workpieces 10 from the atmosphere toward the vacuum chamber 100 while holding the vacuum chamber 100 in a vacuum environment. Specifically, the preparation chamber 600 is a box-shaped container having a substantially hexahedron, that is, a preparation chamber main body 610, a preparation chamber main body vacuum pump 620, and a preparation chamber main body atmosphere opening valve 630. In the preparation room body 610 The preparation chamber main external opening 612 that communicates with the upstream side wall and the outside is formed, and the preparation room main body external part 613 that opens and closes the preparation chamber main external opening 612 is provided. In the preparation chamber main body 610, a preparation chamber main body communication port 614 that communicates with the vacuum chamber 100 through the first opening 112 is formed in the side wall on the vacuum chamber 100 side, and the upstream side of the preparation chamber main body communication port 614 is opened and closed. Side partition door 615. The preparation chamber 600 in which the preparation chamber main body opening 612 and the preparation chamber main body communication port 614 are closed is controlled by the operation of the chamber main body vacuum pump 620 to control the air pressure in the preparation chamber main body 610 from atmospheric pressure to Any pressure in a vacuum environment. In addition, the preparation chamber 600 may be used as the preparation chamber main body vacuum pump 620, but the vacuum pump 120 may be used in combination, and the preparation chamber main body vacuum pump 620 may be omitted.
取出室700,是具有一邊將真空室100保持在真空環境一邊從該真空室100朝大氣中將複數工件10送出功能。具體而言,取出室700,是具備:大致六面體的箱形容器也就是取出室本體710、及取出室本體用真空泵720、及取出室本體用大氣開放閥730。在取出室本體710中,形成有與下游側的側壁與外部連通的取出室本體用外部開口712,具備將該取出室本體用外部開口712開閉的取出室本體用外部門713。且,在取出室本體710中,在真空室100側的側壁形成有透過第二開口114與真空室100連通的取出室本體用連通口714,具備將該取出室本體用連通口714開閉的下游側分隔門715。取出室本體用外部開口712及取出室本體用連通口714為關閉的狀態的取出室 700,是藉由取出室本體用真空泵720的動作,將取出室本體710內的空氣壓控制成從大氣壓至真空環境的任意的壓力。又,取出室700,雖是作為取出室本體用真空泵720,但兼用真空泵120也可以,省略取出室本體用真空泵720也可以。 The take-out chamber 700 has a function of feeding a plurality of workpieces 10 from the vacuum chamber 100 to the atmosphere while holding the vacuum chamber 100 in a vacuum environment. Specifically, the take-out chamber 700 is a box-shaped container having a substantially hexahedron, that is, a take-out chamber main body 710, a take-out chamber main body vacuum pump 720, and an take-out chamber main body open valve 730. In the take-out chamber main body 710, an outer opening 712 for the take-out chamber main body that communicates with the outer side wall and the outer side is formed, and an outer portion 713 for the take-out chamber main body that opens and closes the outer opening 712 for the take-out chamber main body is provided. In the take-out chamber main body 710, a take-out chamber main body communication port 714 that communicates with the vacuum chamber 100 through the second opening 114 is formed in the side wall on the vacuum chamber 100 side, and is provided downstream of the take-out chamber main body communication port 714. Side partition door 715. The take-out chamber in which the external opening 712 for the chamber main body and the communication port 714 for the take-out chamber main body are closed are taken out In the 700, the air pressure in the take-out chamber main body 710 is controlled to an arbitrary pressure from atmospheric pressure to a vacuum environment by taking out the operation of the vacuum pump 720 for the chamber main body. Further, the take-out chamber 700 may be a vacuum pump 720 for taking out the main body, but the vacuum pump 120 may be used in combination, and the vacuum pump 720 for taking out the main body may be omitted.
上游側搬運元件800,是具備:上游側第一搬運機構810、及上游側第二搬運機構820、及上游側第三搬運機構830,這些是從上游側依序被配設。上游側第一搬運機構810,是被配設在準備室本體610的外側底面中的準備室本體用外部門613的附近,將工件托盤20從準備室本體610的外側朝向內側搬運。具體而言,上游側第一搬運機構810,是具備在X軸方向連續被配設的複數上游側第一搬運滾子812。這些複數上游側第一搬運滾子812,是各別可繞Y軸周圍旋轉地被配設,將工件托盤20朝X軸方向搬運。上游側第二搬運機構820,是被配設在準備室本體610的內側底面,將工件托盤20從準備室本體610朝向室本體110搬運。具體而言,上游側第二搬運機構820,是具備在X軸方向連續被配設的複數上游側第二搬運滾子822。這些複數上游側第二搬運滾子822,是各別可繞Y軸周圍旋轉地被配設,將工件托盤20朝X軸方向搬運。上游側第三搬運機構830,是被配設在室本體110的內側底面中的第一開口112的附近,將工件托盤20從室本體110內的上游朝向中流搬運。具體而言,上游側第三搬運機構830,是具備在X軸方向連續被配設的複數上游側 第三搬運滾子832。這些複數上游側第三搬運滾子832,是各別可繞Y軸周圍旋轉地被配設,將工件托盤20朝X軸方向搬運。 The upstream side transporting member 800 includes an upstream first transporting mechanism 810, an upstream second transporting mechanism 820, and an upstream third transporting mechanism 830, which are sequentially disposed from the upstream side. The upstream first conveying mechanism 810 is disposed in the vicinity of the preparation chamber main external portion 613 disposed on the outer bottom surface of the preparation chamber main body 610, and conveys the workpiece tray 20 from the outside to the inside of the preparation chamber main body 610. Specifically, the upstream first transport mechanism 810 includes a plurality of upstream first transport rollers 812 that are continuously disposed in the X-axis direction. The plurality of upstream first transport rollers 812 are disposed so as to be rotatable about the Y-axis, and the workpiece pallet 20 is transported in the X-axis direction. The upstream second transport mechanism 820 is disposed on the inner bottom surface of the preparation chamber main body 610, and transports the workpiece tray 20 from the preparation chamber main body 610 toward the chamber main body 110. Specifically, the upstream second transport mechanism 820 includes a plurality of upstream second transport rollers 822 that are continuously disposed in the X-axis direction. The plurality of upstream second transport rollers 822 are disposed so as to be rotatable about the Y-axis, and the workpiece pallet 20 is transported in the X-axis direction. The upstream third transport mechanism 830 is disposed in the vicinity of the first opening 112 in the inner bottom surface of the chamber body 110, and transports the workpiece tray 20 from the upstream in the chamber body 110 toward the middle. Specifically, the upstream third transport mechanism 830 includes a plurality of upstream sides that are continuously disposed in the X-axis direction. The third carrying roller 832. The plurality of upstream third transport rollers 832 are disposed so as to be rotatable about the Y-axis, and the workpiece pallet 20 is transported in the X-axis direction.
下游側搬運元件900,是具備:下游側第一搬運機構910、及下游側第二搬運機構920、及下游側第三搬運機構930,這些是朝下游側依序被配設。下游側第一搬運機構910,是被配設在取出室本體710的內側底面中的第二開口114的附近,將工件托盤20從室本體110內的中流朝向下游搬運。具體而言,下游側第一搬運機構910,是具備在X軸方向連續被配設的複數下游側第一搬運滾子912。這些複數下游側第一搬運滾子912,是各別可繞Y軸周圍旋轉地被配設,將工件托盤20朝X軸方向搬運。下游側第二搬運機構920,是被配設在取出室本體710的內側底面,將工件托盤20從取出室本體710的內側朝向外側搬運。具體而言,下游側第二搬運機構920,是具備在X軸方向連續被配設的複數下游側第二搬運滾子922。這些複數下游側第二搬運滾子922,是各別可繞Y軸周圍旋轉地被配設,將工件托盤20朝X軸方向搬運。下游側第三搬運機構930,是被配設在取出室本體710的外側底面中的取出室本體用外部門713的附近,將工件托盤20從取出室本體710的外側遠退地搬運。具體而言,下游側第三搬運機構930,是具備在X軸方向連續被配設的複數下游側第三搬運滾子932。這些複數下游側第三搬運滾子932,是各別可繞Y軸周圍旋轉地被配設,將工件托盤20朝 X軸方向搬運。 The downstream side conveyance element 900 includes a downstream first conveyance mechanism 910, a downstream second conveyance mechanism 920, and a downstream third conveyance mechanism 930, which are sequentially disposed toward the downstream side. The downstream first transport mechanism 910 is disposed in the vicinity of the second opening 114 in the inner bottom surface of the take-out chamber main body 710, and transports the workpiece tray 20 from the middle flow in the chamber main body 110 toward the downstream. Specifically, the downstream first transport mechanism 910 includes a plurality of downstream first transport rollers 912 that are continuously disposed in the X-axis direction. The plurality of downstream first transport rollers 912 are disposed so as to be rotatable about the Y-axis, and the workpiece pallet 20 is transported in the X-axis direction. The downstream second transport mechanism 920 is disposed on the inner bottom surface of the take-out chamber main body 710, and transports the workpiece tray 20 from the inner side of the take-out chamber main body 710 toward the outside. Specifically, the downstream second transport mechanism 920 includes a plurality of downstream second transport rollers 922 that are continuously disposed in the X-axis direction. The plurality of downstream second transfer rollers 922 are disposed so as to be rotatable about the Y-axis, and the workpiece tray 20 is conveyed in the X-axis direction. The downstream third transport mechanism 930 is disposed in the vicinity of the take-out chamber main body 713 disposed in the outer bottom surface of the take-out chamber main body 710, and transports the workpiece tray 20 away from the outside of the take-out chamber main body 710. Specifically, the downstream third transport mechanism 930 includes a plurality of downstream third transport rollers 932 that are continuously disposed in the X-axis direction. The plurality of downstream third transport rollers 932 are respectively rotatably arranged around the Y-axis, and the workpiece tray 20 is oriented Handling in the X-axis direction.
在此熔接裝置1中,在X方向熔接元件200中,藉由使第一Y方向定位載體205朝Y軸方向移動,並且使X方向熔接頭230朝X軸方向移動,就可以在呈陣列狀被配列於工件托盤20上的任意的工件10上配置一對X方向熔接滾子240。且,在Y方向熔接元件300中,藉由將第二Y方向定位載體305朝Y軸方向移動,並且將Y方向熔接頭330朝X軸方向移動,使在工件托盤20上被配列成陣列狀的任意的工件10上可以配置一對Y方向熔接滾子340。 In the welding device 1, in the X-direction welding element 200, by moving the first Y-direction positioning carrier 205 in the Y-axis direction and moving the X-direction fusion joint 230 in the X-axis direction, it is possible to form an array. A pair of X-direction welding rollers 240 are disposed on any of the workpieces 10 arranged on the workpiece pallet 20. Further, in the Y-direction welding element 300, the second Y-direction positioning carrier 305 is moved in the Y-axis direction, and the Y-direction fusion joint 330 is moved in the X-axis direction to be arranged in an array on the workpiece tray 20. A pair of Y-direction welding rollers 340 may be disposed on any of the workpieces 10.
接著,對於由熔接裝置1所進行的縫焊的程序,使用第7圖說明。第7圖是顯示由熔接裝置1所進行的縫焊的程序的流程圖。 Next, the procedure of the seam welding by the welding device 1 will be described using FIG. Fig. 7 is a flow chart showing the procedure of seam welding by the welding device 1.
首先,將被配列在工件托盤20複數工件10朝真空室100內送入(步驟S100)。朝室本體110內被送入的複數工件10,在X方向熔接元件200中,是在X軸方向的各行沿著X軸方向被熔接(步驟S200)。且,判斷是否為X方向熔接滾子240的交換時期(步驟S210),當交換時期的情況(在步驟S210為YES的情況)時就進行交換(步驟S220)。其後,在從X方向熔接元件200朝Y方向熔接元件300的搬運中,在暫存站400將複數工件10冷卻(步驟S300)。在Y方向熔接元件300中,將複數工件10在Y軸方向的各列沿著Y軸方向熔接(步驟S400)。且,判斷是否為Y方向熔接滾子340的交換時期(步驟 S410),若是交換時期的情況(在步驟S310為YES的情況)時進行交換(步驟S420)。其後,將熔接後的複數工件10從真空室100內朝大氣中送出(步驟S500)。 First, a plurality of workpieces 10 to be arranged in the workpiece tray 20 are fed into the vacuum chamber 100 (step S100). The plurality of workpieces 10 fed into the chamber body 110 are welded in the X-axis direction along the X-axis direction in the X-direction welding element 200 (step S200). Then, it is determined whether or not the exchange period of the X-direction welding roller 240 is (step S210), and when the exchange period is the case (YES in step S210), the exchange is performed (step S220). Thereafter, during the conveyance from the X-direction welding element 200 to the Y-direction welding element 300, the plurality of workpieces 10 are cooled by the temporary storage station 400 (step S300). In the Y-direction welding element 300, the plurality of workpieces 10 are welded in the Y-axis direction in each row in the Y-axis direction (step S400). And, it is judged whether it is the exchange period of the Y-direction welding roller 340 (step S410) If the exchange period is the case (YES in step S310), the exchange is performed (step S420). Thereafter, the plurality of welded workpieces 10 are sent out from the inside of the vacuum chamber 100 to the atmosphere (step S500).
接著,說明步驟S100的詳細的程序,即,將被配列在工件托盤20的複數工件10朝真空室100內送入的程序。在此程序中,真空室100、準備室600及上游側搬運元件800會動作。 Next, a detailed procedure of step S100, that is, a program in which a plurality of workpieces 10 arranged in the workpiece tray 20 are fed into the vacuum chamber 100 will be described. In this procedure, the vacuum chamber 100, the preparation chamber 600, and the upstream side transport member 800 operate.
預先,將上游側分隔門615及下游側分隔門715關閉,將室本體110內密閉之後,使真空泵120動作使室本體110內減壓,保持於真空環境。首先,將準備室本體用外部門613打開,並且是將複數搬運滾子812、822旋轉驅動。由此,被載置於搬運滾子812、822上的複數工件10是與工件托盤20一起朝X軸方向移動,透過準備室本體用外部開口612朝準備室本體610內被搬運。且,將準備室本體用外部門613關閉,將準備室本體610內密閉之後,使準備室本體用真空泵620動作使準備室本體610內減壓,保持在真空環境。接著,將上游側分隔門615打開,並且將複數搬運滾子822、832旋轉驅動。由此,被載置於搬運滾子822、832上的複數工件10是與工件托盤20一起朝X軸方向移動,透過準備室本體用連通口614及第一開口112朝室本體110內被搬運。其後,將上游側分隔門615關閉,將室本體110內密閉。 In advance, the upstream side partition door 615 and the downstream side partition door 715 are closed, and after the inside of the chamber main body 110 is sealed, the vacuum pump 120 is operated to decompress the inside of the chamber main body 110, and is held in a vacuum environment. First, the preparation chamber main body is opened by the outer door 613, and the plurality of conveyance rollers 812 and 822 are rotationally driven. Thereby, the plurality of workpieces 10 placed on the transport rollers 812 and 822 are moved in the X-axis direction together with the workpiece tray 20, and are transported into the preparation chamber main body 610 through the external opening 612 of the preparation chamber main body. Then, the preparation chamber main body 613 is closed, and after the inside of the preparation chamber main body 610 is sealed, the preparation chamber main body is operated by the vacuum pump 620 to decompress the inside of the preparation chamber main body 610, and is kept in a vacuum environment. Next, the upstream side partition door 615 is opened, and the plurality of transport rollers 822, 832 are rotationally driven. As a result, the plurality of workpieces 10 placed on the transport rollers 822 and 832 are moved in the X-axis direction together with the workpiece tray 20, and are transported into the chamber body 110 through the communication chamber communication port 614 and the first opening 112. . Thereafter, the upstream side partition door 615 is closed to seal the inside of the chamber body 110.
接著,對於步驟S200、步驟S210及步驟S220的詳細的程序,即,在X方向熔接元件200中,將複數工件 10在X軸方向的各行沿著X軸方向熔接的程序等,使用第8圖說明。第8圖是說明在X方向熔接元件200中將複數工件10在X軸方向的各行沿著X軸方向熔接的程序的圖。 Next, for the detailed procedure of step S200, step S210, and step S220, that is, in the X-direction fusion splicing element 200, the plurality of workpieces The procedure of welding 10 rows in the X-axis direction along the X-axis direction will be described using FIG. Fig. 8 is a view for explaining a procedure of welding the respective rows of the plurality of workpieces 10 in the X-axis direction in the X-axis direction in the X-direction welding element 200.
首先,將第一搬運手指250朝Z軸方向上方移動使位於第一遠離位置。且,將X方向熔接頭230朝X軸方向上游側移動使第一搬運手指250朝上游側第三搬運滾子832上方移動之後,將該第一搬運手指250朝Z軸方向下方移動使位於第一接近位置。接著,使X方向熔接頭230朝X軸方向下游側移動使第一搬運手指250朝X軸方向下游側移動,將複數工件10與工件托盤20一起,朝第一Y方向定位載體205上搬運。進一步,將第一搬運手指250朝Z軸方向上方移動使位於第一遠離位置,並且是將X方向熔接滾子240朝Z軸方向移動至可熔接的所期的高度。由此,完成X方向熔接元件200中的熔接的準備。 First, the first transporting finger 250 is moved upward in the Z-axis direction to be in the first distant position. When the X-direction fusion joint 230 is moved to the upstream side in the X-axis direction, and the first conveyance finger 250 is moved upward toward the upstream third conveyance roller 832, the first conveyance finger 250 is moved downward in the Z-axis direction to be positioned. A close position. Then, the X-direction fusion joint 230 is moved to the downstream side in the X-axis direction, and the first conveyance finger 250 is moved to the downstream side in the X-axis direction, and the plurality of workpieces 10 are conveyed toward the first Y-direction positioning carrier 205 together with the workpiece pallet 20. Further, the first transporting finger 250 is moved upward in the Z-axis direction so as to be at the first distant position, and is a height at which the X-direction welding roller 240 is moved in the Z-axis direction to be weldable. Thereby, preparation for welding in the X-direction welding element 200 is completed.
若準備完成的話,首先,將X方向熔接頭230朝X軸方向移動使X方向熔接滾子240朝X軸方向移動,對於複數工件10中的第一行沿著X軸方向熔接(第8圖(a)參照)。且,將第一Y方向定位載體205朝Y軸方向移動一行之後(第8圖(b)參照),使X方向熔接頭230朝X軸方向的折返的方向移動使X方向熔接滾子240朝X軸方向的折返的方向移動,對於複數工件10中的第二行沿著X軸方向熔接(第8圖(c)參照)。以後同樣地,將第一Y方向定位載體205朝Y軸方向移動一行之 後(第8圖(d)參照),使X方向熔接頭230朝X軸方向的折返的方向移動使X方向熔接滾子240朝X軸方向的折返的方向移動,將複數工件10在X軸方向的各行沿著X軸方向熔接(第8圖(e)參照)。如此,X方向熔接元件200,是將X方向熔接頭230移動並一邊將X方向熔接滾子240移動一邊熔接,並且將第一Y方向定位載體205移動,將熔接的複數工件10的行切換。且,X方向熔接元件200,是當第一搬運手指250位於第一遠離位置的情況時,將X方向熔接頭230移動並一邊將X方向熔接滾子240移動一邊熔接。又,在本實施例中的X方向熔接元件200中,雖成為對於複數工件10將X方向熔接頭230呈連續彎曲狀相對移動,但是呈三字狀相對移動也可以。 When the preparation is completed, first, the X-direction fusion joint 230 is moved in the X-axis direction to move the X-direction welding roller 240 in the X-axis direction, and the first row of the plurality of workpieces 10 is welded along the X-axis direction (Fig. 8 (a) Reference). After the first Y-direction positioning carrier 205 is moved one line in the Y-axis direction (refer to FIG. 8(b)), the X-direction fusion joint 230 is moved in the direction of the folding in the X-axis direction so that the X-direction welding roller 240 faces. The direction of the folding in the X-axis direction is moved, and the second row of the plurality of workpieces 10 is welded along the X-axis direction (refer to FIG. 8(c)). Similarly, the first Y-direction positioning carrier 205 is moved one line in the Y-axis direction. After that (refer to FIG. 8(d)), the X-direction fusion joint 230 is moved in the direction of the folding in the X-axis direction, and the X-direction welding roller 240 is moved in the direction of the folding in the X-axis direction, and the plurality of workpieces 10 are on the X-axis. Each row of the direction is welded along the X-axis direction (refer to Fig. 8(e)). In this manner, the X-direction welding element 200 is configured to move the X-direction fusion joint 230 while moving the X-direction welding roller 240, and move the first Y-direction positioning carrier 205 to switch the rows of the plurality of welded workpieces 10. Further, when the first conveyance finger 250 is located at the first distance position, the X-direction welding element 200 moves the X-direction fusion joint 230 while welding the X-direction welding roller 240 while moving. Further, in the X-direction welding element 200 of the present embodiment, the X-direction fusion joint 230 is relatively curved in a continuous curved shape for the plurality of workpieces 10, but may be relatively moved in a three-shape.
X方向熔接元件200的熔接終了後,將X軸方向的熔接次數加算1。由加算後的熔接次數是否到達預定的次數(例如25000次)來判斷X方向熔接滾子240的交換時期。達到預定的次數的情況時,將X方向熔接滾子240交換成交換用的X方向熔接滾子292。 After the welding of the X-direction welding element 200 is completed, the number of welding in the X-axis direction is increased by one. The exchange period of the X-direction welding roller 240 is judged by whether or not the number of welding times after the addition reaches a predetermined number of times (for example, 25,000 times). When the predetermined number of times is reached, the X-direction welding roller 240 is exchanged for the X-direction welding roller 292 for exchange.
將位於第一Y方向定位載體205上方的第一搬運手指250朝Z軸方向下方移動使位於第一接近位置。且,使X方向熔接頭230朝X軸方向下游側移動使第一搬運手指250朝X軸方向下游側移動,將複數工件10與工件托盤20一起,朝搬運面410上搬運。由此,複數工件10被交接到暫存站400。 The first transport finger 250 located above the first Y-direction positioning carrier 205 is moved downward in the Z-axis direction so as to be located at the first approach position. Then, the X-direction fusion joint 230 is moved to the downstream side in the X-axis direction, and the first conveyance finger 250 is moved to the downstream side in the X-axis direction, and the plurality of workpieces 10 are conveyed toward the conveyance surface 410 together with the workpiece pallet 20. Thus, the plurality of workpieces 10 are delivered to the staging station 400.
接著,對於步驟S400、步驟S410及步驟S420的詳細的程序,即,在Y方向熔接元件300中,將複數工件10在Y軸方向的各列沿著Y軸方向熔接的程序等,使用第9圖說明。第9圖是說明在Y方向熔接元件300中將複數工件10在Y軸方向的各列沿著Y軸方向熔接的程序的圖。 Next, the detailed procedure of step S400, step S410, and step S420, that is, the procedure of welding the plurality of workpieces 10 in the Y-axis direction along the Y-axis direction in the Y-direction welding element 300, uses the ninth Figure description. FIG. 9 is a view for explaining a procedure of welding the plurality of workpieces 10 in the Y-axis direction along the Y-axis direction in the Y-direction welding element 300.
首先,將第二搬運手指350朝Z軸方向上方移動使位於第二遠離位置。且,使Y方向熔接頭330朝X軸方向上游側移動使第二搬運手指350朝搬運面410上方移動之後,將該第二搬運手指350朝Z軸方向下方移動使位於第二接近位置。接著,使Y方向熔接頭330朝X軸方向下游側移動使第二搬運手指350朝X軸方向下游側移動,將複數工件10與工件托盤20一起,朝第二Y方向定位載體305上搬運。進一步,將第二搬運手指350朝Z軸方向上方移動使位於第二遠離位置,並且是將Y方向熔接滾子340朝Z軸方向移動至可熔接的所期的高度。由此,完成Y方向熔接元件200中的熔接的準備。 First, the second transport finger 350 is moved upward in the Z-axis direction to be located at the second distant position. When the Y-direction fusion joint 330 is moved to the upstream side in the X-axis direction and the second conveyance finger 350 is moved upward of the conveyance surface 410, the second conveyance finger 350 is moved downward in the Z-axis direction to be positioned at the second proximity position. Then, the Y-direction fusion joint 330 is moved to the downstream side in the X-axis direction, and the second conveyance finger 350 is moved toward the downstream side in the X-axis direction, and the plurality of workpieces 10 are conveyed toward the second Y-direction positioning carrier 305 together with the workpiece tray 20. Further, the second conveyance finger 350 is moved upward in the Z-axis direction so as to be at the second distant position, and is a height at which the Y-direction welding roller 340 is moved in the Z-axis direction to be weldable. Thereby, preparation for welding in the Y-direction welding element 200 is completed.
準備若完成的話,首先,使第二Y方向定位載體305朝Y軸方向移動使複數工件10朝Y軸方向移動,對於複數工件10中的第一列沿著Y軸方向熔接(第9圖(a)參照)。且,將Y方向熔接頭330朝X軸方向移動一列之後(第9圖(b)參照),使第二Y方向定位載體305朝Y軸方向的折返的方向移動使複數工件10朝Y軸方向的折返的方向移動,對於複數工件10中的第二列沿著Y軸 方向熔接(第9圖(c)參照)。以後同樣地,將Y方向熔接頭330朝X軸方向移動一列之後(第9圖(d)參照),使第二Y方向定位載體305朝Y軸方向的折返的方向移動使複數工件10朝Y軸方向的折返的方向移動,將複數工件10在Y軸方向的各列沿著Y軸方向熔接(第9圖(e)參照)。如此,Y方向熔接元件300,是將第二Y方向定位載體305移動並一邊將複數工件10移動一邊熔接,並且將Y方向熔接頭330移動,將熔接的複數工件10的列切換。且,Y方向熔接元件300,是當第二搬運手指350位於第二遠離位置的情況時,將Y方向熔接頭330移動,將熔接的複數工件10的列切換。又,在本實施例中的Y方向熔接元件300中,對於複數工件10將Y方向熔接頭330呈連續彎曲狀相對移動,但是呈川的字狀相對移動也可以。 When the preparation is completed, first, the second Y-direction positioning carrier 305 is moved in the Y-axis direction to move the plurality of workpieces 10 in the Y-axis direction, and the first column of the plurality of workpieces 10 is welded along the Y-axis direction (Fig. 9 ( a) Reference). Further, after the Y-direction fusion joint 330 is moved in the X-axis direction by one row (refer to FIG. 9(b)), the second Y-direction positioning carrier 305 is moved in the Y-axis direction in the direction of the Y-axis direction so that the plurality of workpieces 10 are oriented in the Y-axis direction. The direction of the foldback moves for the second column in the plurality of workpieces 10 along the Y axis Direction welding (refer to Figure 9 (c)). Similarly, after the Y-direction fusion joint 330 is moved in the X-axis direction by one row (refer to FIG. 9(d)), the second Y-direction positioning carrier 305 is moved in the Y-axis direction to cause the plurality of workpieces 10 to face Y. The direction in which the axial direction is folded back is moved, and the plurality of workpieces 10 are welded in the Y-axis direction along the Y-axis direction (refer to FIG. 9(e)). In this manner, the Y-direction welding element 300 moves the second Y-direction positioning carrier 305 and moves while moving the plurality of workpieces 10, and moves the Y-direction fusion joint 330 to switch the rows of the plurality of welded workpieces 10. Further, in the Y-direction welding element 300, when the second conveying finger 350 is located at the second distant position, the Y-direction welding joint 330 is moved to switch the rows of the plurality of welded workpieces 10. Further, in the Y-direction welding element 300 of the present embodiment, the Y-direction fusion joint 330 is relatively moved in a continuous curved shape for the plurality of workpieces 10, but may be relatively moved in a zigzag shape.
Y方向熔接元件300中的熔接終了之後,將Y軸方向的熔接次數加算1。判斷加算後的熔接次數,是否達到預定的次數(例如25000次)的Y方向熔接滾子340的交換時期。若達到預定的次數的情況時,將Y方向熔接滾子340交換成交換用的Y方向熔接滾子392。 After the welding in the Y-direction welding element 300 is completed, the number of welding in the Y-axis direction is increased by one. It is judged whether or not the number of weldings after the addition is reached, and whether or not the exchange period of the Y-direction welding roller 340 is reached a predetermined number of times (for example, 25,000 times). When the predetermined number of times is reached, the Y-direction welding roller 340 is exchanged for the Y-direction welding roller 392 for exchange.
將位於第二Y方向定位載體305上方的第二搬運手指350朝Z軸方向下方移動使位於第二接近位置。且,使Y方向熔接頭330朝X軸方向下游側移動使第二搬運手指350朝X軸方向下游側移動,將複數工件10與工件托盤20一起,朝下游側第一搬運滾子912上搬運。由此,複數 工件10是被交接到下游側搬運元件900。 The second transport finger 350 located above the second Y-direction positioning carrier 305 is moved downward in the Z-axis direction so as to be located at the second approach position. Further, the Y-direction fusion joint 330 is moved to the downstream side in the X-axis direction, and the second conveyance finger 350 is moved to the downstream side in the X-axis direction, and the plurality of workpieces 10 are conveyed toward the downstream first conveyance roller 912 together with the workpiece pallet 20. . Thus, plural The workpiece 10 is delivered to the downstream side carrying member 900.
接著,說明步驟S500的詳細的程序,即,將熔接後的複數工件10從真空室100內朝大氣中送出的程序。在此程序中,真空室100、取出室700及下游側搬運元件900會動作。 Next, a detailed procedure of step S500, that is, a procedure of sending the welded plurality of workpieces 10 from the inside of the vacuum chamber 100 to the atmosphere will be described. In this procedure, the vacuum chamber 100, the take-out chamber 700, and the downstream side transport member 900 operate.
首先,將取出室本體用外部門713關閉,將取出室本體710密閉之後,將取出室本體用真空泵720動作使取出室本體710內減壓,保持在真空環境。且,將下游側分隔門715打開,並且將複數搬運滾子912、914旋轉驅動。由此,被載置於搬運滾子912、914上的複數工件10是與工件托盤20一起朝X軸方向移動,透過第二開口114及取出室本體用連通口714朝取出室本體710內被搬運。接著,將取出室本體用大氣開放閥730動作使取出室本體710內昇壓,保持在大氣壓之後,將取出室本體用外部門713打開,並且將複數搬運滾子914、916旋轉驅動。由此,被載置於搬運滾子914、916上的複數工件10會與工件托盤20一起朝X軸方向移動,透過取出室本體用外部開口712朝取出室本體710外被搬運。其後,將下游側分隔門715關閉,將取出室本體710密閉。 First, the take-out chamber main body 713 is closed, and after the take-out chamber main body 710 is sealed, the take-out chamber main body is operated by the vacuum pump 720 to decompress the inside of the take-out chamber main body 710, and is kept in a vacuum environment. Further, the downstream side partition door 715 is opened, and the plurality of transport rollers 912, 914 are rotationally driven. As a result, the plurality of workpieces 10 placed on the transport rollers 912 and 914 move in the X-axis direction together with the workpiece tray 20, and are transmitted through the second opening 114 and the take-out chamber main body communication port 714 toward the take-out chamber body 710. Handling. Next, the take-out chamber main body is operated by the atmosphere opening valve 730 to increase the pressure in the take-out chamber main body 710, and after the atmospheric pressure is maintained, the take-out chamber main body outer portion 713 is opened, and the plurality of transport rollers 914 and 916 are rotationally driven. As a result, the plurality of workpieces 10 placed on the transport rollers 914 and 916 move in the X-axis direction together with the workpiece tray 20, and are transported outside the take-out chamber body 710 through the take-out chamber main body opening 712. Thereafter, the downstream side partition door 715 is closed, and the take-out chamber body 710 is sealed.
接著,對於由縫焊所發生的熱的路徑,以X方向熔接元件200為例說明。 Next, the X-direction welding element 200 will be described as an example of the path of heat generated by seam welding.
由縫焊在工件10和X方向熔接滾子240所發生的熱,是朝X方向熔接滾子外殼269移動。朝X方向熔接滾子外殼269移動的熱,是從該X方向滾子外殼269朝第一 Z方向可動構件268移動。朝第一Z方向可動構件268移動的熱,是朝該第一Z方向可動構件268內傳導,朝該第一Z方向可動構件268的前面擴散。朝第一Z方向可動構件268的前面擴散的熱,是朝真空環境放射,朝真空室100的外部被放出。 The heat generated by the seam welding of the workpiece 10 and the X-direction welding roller 240 is to move the roller housing 269 in the X direction. The heat that moves the roller housing 269 in the X direction is from the X-direction roller housing 269 toward the first The Z-direction movable member 268 moves. The heat moving toward the first Z-direction movable member 268 is conducted in the first Z-direction movable member 268 and diffused toward the front surface of the first Z-direction movable member 268. The heat diffused toward the front surface of the movable member 268 in the first Z direction is radiated toward the vacuum environment and is discharged toward the outside of the vacuum chamber 100.
如以上說明,本實施例的熔接裝置1,是在真空室100內,配設:將複數工件10在X軸方向的各行沿著X軸方向熔接的X方向熔接元件200、及將複數工件10在Y軸方向的各列沿著Y軸方向熔接的Y方向熔接元件300。且,由X方向熔接元件200將複數工件10熔接之後,由Y方向熔接元件300將該複數工件10熔接。 As described above, in the welding apparatus 1 of the present embodiment, the X-direction welding element 200 in which the plurality of workpieces 10 are welded in the X-axis direction along the X-axis direction, and the plurality of workpieces 10 are disposed in the vacuum chamber 100. The Y-direction welding element 300 welded in the Y-axis direction in each row in the Y-axis direction. Further, after the plurality of workpieces 10 are welded by the X-direction welding element 200, the plurality of workpieces 10 are welded by the Y-direction welding elements 300.
因此,可以在保持真空環境的真空室100內將縫焊完結,可以實現生產能力的提高。且,與在充填氮氣體的室內進行縫焊並消耗氮氣體的情況相比較,可抑制運行成本。進一步,在充填了氮氣體的室內發生問題的情況時,在將其問題消解之後,有需要將氮氣體重新充填充分地進行使露點下降。結果,需花費長時間,而具有電子零件的生產能力下降等的問題,但是本發明因為不需要氮氣體,所以這種沒有問題。 Therefore, the seam welding can be completed in the vacuum chamber 100 in which the vacuum environment is maintained, and the productivity can be improved. Further, compared with the case where seam welding is performed in a chamber filled with a nitrogen gas and the nitrogen gas is consumed, the running cost can be suppressed. Further, when a problem occurs in a chamber filled with a nitrogen gas, after the problem is resolved, it is necessary to refill the nitrogen gas to fill the ground to lower the dew point. As a result, it takes a long time, and there is a problem that the productivity of the electronic component is lowered, but the present invention has no problem because the nitrogen gas is not required.
且X方向熔接元件200,是具備第一Y方向定位載體205,作為將複數工件10朝Y軸方向偏移的第一Y方向偏移手段,藉由該第一Y方向定位載體205將朝Y方向被偏移的複數工件10熔接。Y方向熔接元件300,是具備將複數工件10朝Y軸方向偏移的第二Y方向定位載體 305,藉由該第二Y方向定位載體305將朝Y方向被偏移的複數工件10熔接。因此,複數工件10,是在朝X軸方向串聯地被搬運的過程,只有朝Y軸方向被偏移的移動才會被熔接。即,在複數工件10的動作上沒有不必要的動作。結果,可以短縮在熔接所花費的時間,成為可以實現生產能力的更提高,並且可以實現省空間化。 The X-direction welding element 200 is provided with a first Y-direction positioning carrier 205 as a first Y-direction shifting means for shifting the plurality of workpieces 10 in the Y-axis direction, and the first Y-direction positioning carrier 205 is directed toward Y. The plurality of workpieces 10 whose directions are offset are welded. The Y-direction welding element 300 is a second Y-direction positioning carrier having a plurality of workpieces 10 offset in the Y-axis direction. 305. The plurality of workpieces 10 offset in the Y direction are welded by the second Y-direction positioning carrier 305. Therefore, the plurality of workpieces 10 are conveyed in series in the X-axis direction, and only the movement shifted in the Y-axis direction is welded. That is, there is no unnecessary operation in the operation of the plurality of workpieces 10. As a result, it is possible to shorten the time taken for welding, and it is possible to achieve an increase in productivity, and space saving can be achieved.
且具備搬運路徑,可橫跨X方向熔接元件200及Y方向熔接元件300的雙方,從對於真空室100的搬入至搬出為止,將複數工件10朝X軸方向直線地搬運。因此,在複數工件10的動作上沒有不必要的動作。結果,可以短縮在熔接所花費的時間,成為可以實現生產能力的更提高,並且可以實現省空間化。 Further, the transport path is provided so as to be able to straddle both the X-direction welding element 200 and the Y-direction welding element 300, and linearly transport the plurality of workpieces 10 in the X-axis direction from the loading and unloading of the vacuum chamber 100. Therefore, there is no unnecessary action on the operation of the plurality of workpieces 10. As a result, it is possible to shorten the time taken for welding, and it is possible to achieve an increase in productivity, and space saving can be achieved.
進一步,X方向熔接元件200,是配設有:可朝Y軸方向移動的第一Y方向定位載體205、及在此第一Y方向定位載體205的上方可朝X軸方向移動的X方向熔接頭230、及可繞Y軸周圍旋轉地被配設於此X方向熔接頭230的X方向熔接滾子240。且,X方向熔接元件200,是將X方向熔接頭230移動並一邊將X方向熔接滾子240移動一邊熔接,並且將第一Y方向定位載體205移動,將熔接的複數工件10的行切換。因此,可以將被配列成X、Y軸方向的陣列狀的複數工件10,在X軸方向的各行沿著X軸方向效率良好地整批短時間熔接。 Further, the X-direction welding element 200 is provided with a first Y-direction positioning carrier 205 that is movable in the Y-axis direction, and an X-direction welding that is movable in the X-axis direction above the first Y-direction positioning carrier 205. The head 230 and the X-direction welding roller 240 that is rotatable around the Y-axis are disposed in the X-direction fusion joint 230. Further, the X-direction welding element 200 is configured to move the X-direction fusion joint 230 while moving the X-direction welding roller 240, and to move the first Y-direction positioning carrier 205 to switch the rows of the plurality of welded workpieces 10. Therefore, the plurality of workpieces 10 arranged in an array in the X and Y-axis directions can be efficiently welded in the X-axis direction in the X-axis direction for a short period of time.
接著,Y方向熔接元件300,是配設有:可朝Y軸方向移動的第二Y方向定位載體305、及在此第二Y方向定 位載體305的上方可朝X軸方向移動的Y方向熔接頭330、及對於此Y方向熔接頭330可繞X軸周圍旋轉地被配設的Y方向熔接滾子340。且,Y方向熔接元件300,是將第二Y方向定位載體305移動並一邊將複數工件10移動一邊熔接,並且將Y方向熔接頭330移動,將熔接的複數工件10的列切換。因此,可以將被配列成X、Y軸方向的陣列狀的複數工件10,在Y軸方向的各列沿著Y軸方向效率良好地整批短時間熔接。 Next, the Y-direction welding element 300 is provided with a second Y-direction positioning carrier 305 movable in the Y-axis direction, and a second Y-direction A Y-direction fusion joint 330 that is movable in the X-axis direction above the bit carrier 305, and a Y-direction fusion roller 340 that is rotatable around the X-axis around the Y-direction fusion joint 330. Further, the Y-direction welding element 300 moves the second Y-direction positioning carrier 305 and moves while moving the plurality of workpieces 10, and moves the Y-direction fusion joint 330 to switch the rows of the plurality of welded workpieces 10. Therefore, the plurality of workpieces 10 arranged in an array in the X and Y-axis directions can be efficiently welded in the Y-axis direction in the Y-axis direction for a short period of time.
且X方向熔接頭230,是具備:X方向熔接頭用基座231、及對於此X方向熔接頭用基座231可朝Z軸方向移動的第一Z方向可動構件268、及被配設在此第一Z方向可動構件268並可將X方向熔接滾子240繞Y軸周圍旋轉地保持並且朝該X方向熔接滾子240供給電流的X方向熔接滾子保持部236。 The X-direction fusion joint 230 includes a base 231 for the X-direction fusion joint, and a first Z-direction movable member 268 that is movable in the Z-axis direction with respect to the X-direction fusion joint base 231, and is disposed in the The first Z-direction movable member 268 can hold the X-direction welding roller 240 around the Y-axis and feed the X-direction welding roller holding portion 236 to the X-direction welding roller 240.
且第一Z方向可動構件268,是具有絕緣性。因此,不需要為了使X方向熔接頭230與X方向熔接滾子240絕緣,而在X方向熔接滾子外殼269及第一Z方向可動構件268之間設置絕緣體。設置這種絕緣體的話,不會妨害藉由縫焊從X方向熔接滾子240發生的熱的X方向熔接滾子外殼269朝第一Z方向可動構件268的移動。且,第一Z方向可動構件268,是具有熱傳導性。因此,從X方向熔接滾子外殼269朝第一Z方向可動構件268移動的熱可以朝該第一Z方向可動構件268的前面擴散。進一步,第一Z方向可動構件268,是具有熱放射性。因此,可以 放射朝第一Z方向可動構件268的前面擴散的熱,進一步,可防止熱積蓄在X方向熔接滾子240及X方向熔接滾子外殼269。即,可提高放熱性能。結果,可以防止位在X方向熔接滾子240及X方向熔接滾子外殼269之間的導電膠熔化而朝外部流出,進一步,可防止在X方向熔接滾子240的通電發生問題。結果,可以將熔接裝置1長時間連續使用。 Further, the first Z-direction movable member 268 is insulating. Therefore, it is not necessary to provide an insulator between the X-direction welded roller housing 269 and the first Z-direction movable member 268 in order to insulate the X-direction fusion joint 230 from the X-direction welding roller 240. Providing such an insulator does not impair the movement of the X-direction welded roller outer casing 269 to the first Z-direction movable member 268 by the seam welding of the heat generated by the X-direction welding roller 240. Further, the first Z-direction movable member 268 has thermal conductivity. Therefore, heat that moves from the X-direction welded roller housing 269 toward the first Z-direction movable member 268 can be diffused toward the front surface of the first Z-direction movable member 268. Further, the first Z-direction movable member 268 has thermal radioactivity. So can The heat radiated toward the front surface of the first Z-direction movable member 268 is radiated, and further heat is prevented from being accumulated in the X-direction welding roller 240 and the X-direction welding roller housing 269. That is, the heat release performance can be improved. As a result, it is possible to prevent the conductive paste between the X-direction welding roller 240 and the X-direction welding roller housing 269 from melting and flowing outward, and further, it is possible to prevent the problem of the energization of the welding roller 240 in the X direction. As a result, the welding device 1 can be continuously used for a long time.
同樣地,Y方向熔接頭330,是具備:Y方向熔接頭用基座331、及對於此Y方向熔接頭用基座331可朝Z軸方向移動的第二Z方向可動構件368、及被配設在此第二Z方向可動構件368並可將Y方向熔接滾子340繞X軸周圍旋轉地保持並且朝該Y方向熔接滾子340供給電流的Y方向熔接滾子保持部336。且,第二Z方向可動構件368,是具有熱傳導性、及熱放射性、及絕緣性。因此,可達成與第一Z方向可動構件268同樣的效果。 Similarly, the Y-direction fusion joint 330 includes a Y-direction fusion joint base 331 and a second Z-direction movable member 368 that can move in the Z-axis direction with respect to the Y-direction fusion joint base 331. In the second Z-direction movable member 368, the Y-direction welding roller 340 is rotatably held around the X-axis and the Y-direction welding roller holding portion 336 for supplying current to the Y-direction welding roller 340. Further, the second Z-direction movable member 368 has thermal conductivity, thermal radiation, and insulation properties. Therefore, the same effect as the first Z-direction movable member 268 can be achieved.
且X方向熔接頭230,不是只有具備X方向熔接滾子240,也具備將複數工件10朝X軸方向搬運的第一搬運手指250。且,Y方向熔接頭330,不是只有具備Y方向熔接滾子340,也具備將複數工件10朝X軸方向搬運的第二搬運手指350。因此,X方向熔接滾子240及Y方向熔接滾子340的動力,可以兼用將工件10搬運的動力,進一步,可以簡略化將工件10搬運用的構造。且,因為只有將工件10朝X軸方向直線搬運,所以包含熔接裝置1的線整體的佈局配置可直線地配置,可以成為效率的佈局 配置。 Further, the X-direction fusion joint 230 includes the first conveying finger 250 that conveys the plurality of workpieces 10 in the X-axis direction instead of only the X-direction welding roller 240. Further, the Y-direction fusion joint 330 includes the second conveying finger 350 that conveys the plurality of workpieces 10 in the X-axis direction instead of only the Y-direction welding roller 340. Therefore, the power for conveying the workpiece 10 can be used in combination with the power of the X-direction welding roller 240 and the Y-direction welding roller 340. Further, the structure for conveying the workpiece 10 can be simplified. Further, since only the workpiece 10 is linearly conveyed in the X-axis direction, the layout of the entire line including the welding device 1 can be linearly arranged, and the layout can be efficient. Configuration.
進一步,X方向熔接元件200,是具備將被載置於第一Y方向定位載體205的工件托盤20支撐的第一支撐機構220。且,Y方向熔接元件300,是具備將被載置於第二Y方向定位載體305的工件托盤20支撐的第二支撐機構320。因此,在熔接中可以防止工件托盤20和工件10偏離,進一步,可以精度佳地進行縫焊。 Further, the X-direction welding element 200 is provided with a first support mechanism 220 that supports the workpiece tray 20 placed on the first Y-direction positioning carrier 205. Further, the Y-direction welding element 300 is provided with a second support mechanism 320 that supports the workpiece tray 20 placed on the second Y-direction positioning carrier 305. Therefore, the workpiece tray 20 and the workpiece 10 can be prevented from being deviated during welding, and further, seam welding can be performed with high precision.
接著,第一支撐機構220,是具備:朝Y軸方向可移動地被配設並與第一Y方向定位載體205一起朝Y軸方向移動的工件托盤20碰撞的第一突接觸構件221、及與第一Y方向定位載體205一起朝Y軸方向移動將工件托盤20推的第一推構件223、及當第一突接觸構件221是朝Y軸方向移動的情況時朝復元的方向將該第一突接觸構件221推迫的第一推迫構件224。因此,藉由將工件托盤20載置的第一Y方向定位載體205的Y軸方向的移動,就可以自動地將工件托盤20挾入支撐。即,由簡單的構成,就可將工件托盤20確實地支撐。 Then, the first support mechanism 220 includes a first projecting contact member 221 that is disposed to be movable in the Y-axis direction and that collides with the first Y-direction positioning carrier 205 in the Y-axis direction, and The first push member 223 that pushes the workpiece tray 20 in the Y-axis direction together with the first Y-direction positioning carrier 205, and the direction in which the first projecting contact member 221 is moved in the Y-axis direction The first urging member 224 urged by the contact member 221. Therefore, the workpiece tray 20 can be automatically pushed into the support by the movement of the first Y-direction positioning carrier 205 placed on the workpiece tray 20 in the Y-axis direction. That is, the workpiece tray 20 can be reliably supported by a simple configuration.
且X方向熔接元件200,是具備使交換用的X方向熔接滾子292被載置的第一交換載體290。此第一交換載體290,是成為可與第一Y方向定位載體205一起朝Y軸方向移動。且,Y方向熔接元件300,是具備交換用的Y方向熔接滾子392被載置的第二交換載體390。此第二交換載體390,是成為可與第二Y方向定位載體305一起朝Y軸方向移動。因此,第一Y方向定位載體205及第二Y 方向定位載體305的動力,可以兼用將交換用的X方向熔接滾子292及交換用的Y方向熔接滾子392移動的動力,進一步,可以使將交換用的X方向熔接滾子292及交換用的Y方向熔接滾子392移動用的構造簡略化。 Further, the X-direction welding element 200 is provided with a first exchange carrier 290 on which the X-direction welding roller 292 for exchange is placed. The first exchange carrier 290 is movable in the Y-axis direction together with the first Y-direction positioning carrier 205. Further, the Y-direction welding element 300 is a second exchange carrier 390 provided with a Y-direction welding roller 392 for exchange. The second exchange carrier 390 is movable in the Y-axis direction together with the second Y-direction positioning carrier 305. Therefore, the first Y direction positioning carrier 205 and the second Y The power for directional positioning carrier 305 can also be used to move the X-direction welding roller 292 for exchange and the Y-direction welding roller 392 for exchange. Further, the X-direction welding roller 292 for exchange and the exchange can be used. The structure for moving the Y-direction welding roller 392 is simplified.
且在真空室100內,具備暫存站400,可冷卻由X方向熔接元件200被熔接之後,且,由Y方向熔接元件300被熔接之前的複數工件10。因此,在暫存站400,可以將熔接途中的複數工件10一旦冷卻,可防止藉由熱使不良品發生所導致的成品率的下降。且,不要求熱對策的情況時,第一Y方向定位載體205和第二Y方向定位載體305的彎曲和延伸會發生,且室本體110等的各構件會變形,但是藉由暫存站400中的熱對策,可防止各構件的變形。 Further, in the vacuum chamber 100, a temporary storage station 400 is provided to cool a plurality of workpieces 10 after the X-direction welding elements 200 are welded, and before the Y-direction welding elements 300 are welded. Therefore, in the temporary storage station 400, once the plurality of workpieces 10 in the middle of the welding are cooled, it is possible to prevent a decrease in the yield due to the occurrence of defective products by heat. Further, when the heat countermeasure is not required, the bending and extension of the first Y-direction positioning carrier 205 and the second Y-direction positioning carrier 305 may occur, and the members of the chamber body 110 and the like may be deformed, but by the temporary storage station 400 The thermal countermeasures in the middle prevent deformation of each member.
進一步,熔接裝置1,是在室本體110的外表面,具備將真空室100從外側冷卻的外部冷卻元件500。因此,更可防止藉由熱不良品發生所導致的成品率的下降。且,更可防止第一Y方向定位載體205和第二Y方向定位載體305的彎曲和延伸的發生、及室本體110等的各構件的變形。 Further, the welding device 1 is provided on the outer surface of the chamber body 110, and includes an external cooling element 500 that cools the vacuum chamber 100 from the outside. Therefore, it is possible to prevent a decrease in the yield due to the occurrence of defective heat. Further, occurrence of bending and extension of the first Y-direction positioning carrier 205 and the second Y-direction positioning carrier 305, and deformation of each member of the chamber body 110 and the like can be prevented.
本發明,不限定上述實施例,在不脫離其宗旨及技術思想的範圍內可進行各種的變形。 The present invention is not limited to the above embodiments, and various modifications can be made without departing from the spirit and scope of the invention.
即,在上述實施例中,由X方向熔接元件200沿著X軸方向被熔接之後,且,由Y方向熔接元件300沿著Y軸方向被熔接之前的複數工件10,雖是在暫存站400冷卻,但是本發明不限定於此,沿著Y軸方向被熔接之後,且 ,沿著X軸方向被熔接之前的複數工件10,是由暫存站400冷卻也可以。 That is, in the above embodiment, after the X-direction welding element 200 is welded in the X-axis direction, and the Y-direction welding element 300 is welded along the Y-axis direction, the plurality of workpieces 10 are in the temporary storage station. 400 cooling, but the invention is not limited thereto, after being welded along the Y-axis direction, and The plurality of workpieces 10 before being welded along the X-axis direction may be cooled by the temporary storage station 400.
且在上述實施例中,第一、第二Z方向可動構件268、368,不是整體皆由具有熱傳導性、及熱放射性、及絕緣性的材料所構成,而是只有一部分是由具有熱傳導性、及熱放射性、及絕緣性的材料所構成也可以。此情況,至少其一部分,是位在滾子保持部的接觸處之間,一邊確保絕緣一邊將滾子保持部的熱回收是重要的。且,至少其一部分,是相面對於真空室的內壁的其中任一,來確保某程度的表面也可以。因為可以將此表面作為放熱面,將從滾子保持部回收的熱對於真空室的內壁放射。 In the above embodiment, the first and second Z-direction movable members 268, 368 are not entirely composed of materials having thermal conductivity, thermal radiation, and insulation, but only a part of them are thermally conductive. It can also be composed of materials that are thermally radioactive and insulating. In this case, at least a part of it is located between the contact portions of the roller holding portion, and it is important to recover the heat of the roller holding portion while ensuring insulation. Further, at least a part of it is opposite to the inner wall of the vacuum chamber to ensure a certain degree of surface. Since this surface can be used as a heat releasing surface, heat recovered from the roller holding portion is radiated to the inner wall of the vacuum chamber.
本發明的熔接裝置,是可以利用在電子機器和電子零件或其他的各種物品的製造或是物流的領域。 The welding device of the present invention can be utilized in the field of manufacturing or logistics of electronic equipment and electronic parts or other various articles.
1‧‧‧熔接裝置 1‧‧‧welding device
10‧‧‧工件 10‧‧‧Workpiece
20‧‧‧工件托盤 20‧‧‧Workpiece tray
100‧‧‧真空室 100‧‧‧vacuum room
110‧‧‧室本體 110‧‧‧ room body
112‧‧‧第一開口 112‧‧‧ first opening
114‧‧‧第二開口 114‧‧‧second opening
116‧‧‧樑 116‧‧‧ beams
118‧‧‧支撐材 118‧‧‧Support materials
120‧‧‧真空泵 120‧‧‧vacuum pump
130‧‧‧大氣開放閥 130‧‧‧Atmospheric open valve
200‧‧‧X方向熔接元件 200‧‧‧X direction welding elements
205‧‧‧第一Y方向定位載體 205‧‧‧First Y-direction positioning carrier
210‧‧‧第一Y方向定位載體移動機構 210‧‧‧First Y-direction positioning carrier moving mechanism
211‧‧‧第一Y方向定位載體用軌道 211‧‧‧The first Y-direction positioning carrier track
212‧‧‧第一Y方向定位載體用滑件 212‧‧‧First Y-direction positioning carrier slider
213‧‧‧第一Y方向定位載體驅動軸 213‧‧‧First Y-direction positioning carrier drive shaft
214‧‧‧第一Y方向定位載體驅動軸用軸承 214‧‧‧First Y-direction positioning carrier drive shaft bearing
215‧‧‧第一Y方向定位載體驅動軸用軸承 215‧‧‧First Y-direction positioning carrier drive shaft bearing
216‧‧‧第一Y方向定位載體用螺帽 216‧‧‧First Y-direction positioning carrier nut
217‧‧‧第一Y方向定位載體用位置控制馬達 217‧‧‧ Position control motor for positioning carrier in the first Y direction
220‧‧‧第一支撐機構 220‧‧‧First support mechanism
221‧‧‧第一突接觸構件 221‧‧‧First protruding contact member
222‧‧‧第一突接觸構件用滑件 222‧‧‧Sliding parts for the first protruding contact member
223‧‧‧第一推構件 223‧‧‧First push member
224‧‧‧第一推迫構件 224‧‧‧First forced component
225‧‧‧第一止動器 225‧‧‧First stop
230‧‧‧X方向熔接頭 230‧‧‧X direction fusion joint
231‧‧‧X方向熔接頭用基座 231‧‧‧X-direction fusion joint base
232‧‧‧Y方向軌道 232‧‧‧Y-orbit
233‧‧‧Y方向滑件 233‧‧‧Y direction slider
234‧‧‧第一Z方向軌道 234‧‧‧First Z-direction orbit
235‧‧‧第一Z方向滑件 235‧‧‧First Z-direction slider
236‧‧‧X方向熔接滾子保持部 236‧‧‧X-direction welding roller retaining section
237‧‧‧X方向熔接滾子用旋轉軸 237‧‧‧Rotary shaft for X-direction welding roller
240‧‧‧X方向熔接滾子 240‧‧‧X direction welding roller
250‧‧‧第一搬運手指 250‧‧‧First carrying fingers
260‧‧‧X方向熔接頭移動機構 260‧‧‧X-direction fusion joint moving mechanism
261‧‧‧熔接頭用軌道 261‧‧‧Fuse joint track
262‧‧‧X方向熔接頭用滑件 262‧‧‧Sliding parts for X-direction fusion joints
263‧‧‧X方向熔接頭驅動軸 263‧‧‧X-direction fusion joint drive shaft
264‧‧‧X方向熔接頭驅動軸用軸承 264‧‧‧X-direction fusion joint drive shaft bearing
265‧‧‧X方向熔接頭驅動軸用軸承 265‧‧‧X-direction fusion joint drive shaft bearing
266‧‧‧X方向熔接頭用螺帽 266‧‧‧X-direction fusion joint nut
267‧‧‧X方向熔接頭用位置控制馬達 Position control motor for 267‧‧‧X direction fusion joint
268‧‧‧第一Z方向可動構件 268‧‧‧First Z-direction movable member
268A‧‧‧放熱面 268A‧‧ ‧heat release surface
269‧‧‧X方向熔接滾子外殼 269‧‧‧X-direction welded roller shell
270‧‧‧第一Z方向移動機構 270‧‧‧First Z-direction moving mechanism
271‧‧‧第一Z方向移動用驅動軸 271‧‧‧First Z-direction mobile drive shaft
272‧‧‧第一Z方向移動用驅動軸用軸承 272‧‧‧First Z-direction moving drive shaft bearing
273‧‧‧第一Z方向移動用驅動軸用軸承 273‧‧‧First Z-direction moving drive shaft bearing
274‧‧‧第一Z方向移動用位置控制馬達 274‧‧‧First Z-direction mobile position control motor
290‧‧‧第一交換載體 290‧‧‧First exchange carrier
292‧‧‧X方向熔接滾子 292‧‧‧X direction welding roller
294‧‧‧X方向熔接滾子用保持台 294‧‧‧X-direction welding roller holding table
300‧‧‧Y方向熔接元件 300‧‧‧Y-direction welding elements
305‧‧‧第二Y方向定位載體 305‧‧‧Second Y-direction positioning carrier
310‧‧‧第二Y方向定位載體移動機構 310‧‧‧Second Y-direction positioning carrier moving mechanism
311‧‧‧第二Y方向定位載體用軌道 311‧‧‧Second Y-direction positioning carrier track
312‧‧‧第二Y方向定位載體用滑件 312‧‧‧Second Y-direction positioning carrier slider
313‧‧‧第二Y方向定位載體驅動軸 313‧‧‧Second Y-direction positioning carrier drive shaft
314‧‧‧第二Y方向定位載體驅動軸用軸承 314‧‧‧Second Y-direction positioning carrier drive shaft bearing
315‧‧‧第二Y方向定位載體驅動軸用軸承 315‧‧‧Second Y-direction positioning carrier drive shaft bearing
316‧‧‧第二Y方向定位載體用螺帽 316‧‧‧Second Y-direction positioning carrier nut
317‧‧‧第二Y方向定位載體用位置控制馬達 317‧‧‧Location control motor for positioning carrier in the second Y direction
320‧‧‧第二支撐機構 320‧‧‧Second support mechanism
321‧‧‧第二突接觸構件 321‧‧‧Secondary contact member
322‧‧‧第二突接觸構件用滑件 322‧‧‧Sliding parts for second protruding contact members
323‧‧‧第二推構件 323‧‧‧second push member
324‧‧‧第二推迫構件 324‧‧‧Secondary members
325‧‧‧第二止動器 325‧‧‧second stopper
330‧‧‧Y方向熔接頭 330‧‧‧Y direction fusion joint
331‧‧‧Y方向熔接頭用基座 331‧‧‧Y-direction fusion joint base
332‧‧‧X方向軌道 332‧‧‧X-orbit
333‧‧‧X方向滑件 333‧‧‧X direction slider
334‧‧‧第二Z方向軌道 334‧‧‧Second Z-direction orbit
335‧‧‧第二Z方向滑件 335‧‧‧Second Z-direction slider
336‧‧‧Y方向熔接滾子保持部 336‧‧‧Y-direction welding roller retaining section
337‧‧‧Y方向熔接滾子用旋轉軸 337‧‧‧Drilling roller for Y-direction welding roller
340‧‧‧Y方向熔接滾子 340‧‧‧Y direction welding roller
350‧‧‧第二搬運手指 350‧‧‧Second handling fingers
360‧‧‧Y方向熔接頭移動機構 360‧‧‧Y direction fusion joint moving mechanism
361‧‧‧熔接頭用軌道 361‧‧‧Fuse joint track
362‧‧‧Y方向熔接頭用滑件 362‧‧‧Sliding parts for Y-direction fusion joints
363‧‧‧Y方向熔接頭驅動軸 363‧‧‧Y-direction fusion joint drive shaft
364‧‧‧Y方向熔接頭驅動軸用軸承 364‧‧‧Y direction fusion joint drive shaft bearing
365‧‧‧Y方向熔接頭驅動軸用軸承 365‧‧‧Y direction fusion joint drive shaft bearing
366‧‧‧Y方向熔接頭用螺帽 366‧‧‧N-direction fusion joint nut
367‧‧‧Y方向熔接頭用位置控制馬達 367‧‧‧ Position control motor for Y-direction fusion joint
368‧‧‧第二Z方向可動構件 368‧‧‧Second Z-direction movable member
368A‧‧‧放熱面 368A‧‧‧heating surface
369‧‧‧Y方向熔接滾子外殼 369‧‧‧Y-direction welded roller shell
370‧‧‧第二Z方向移動機構 370‧‧‧Second Z-direction moving mechanism
371‧‧‧第二Z方向移動用驅動軸 371‧‧‧Second Z-direction moving drive shaft
372‧‧‧第二Z方向移動用驅動軸用軸承 372‧‧‧Second Z-direction moving drive shaft bearing
373‧‧‧第二Z方向移動用驅動軸用軸承 373‧‧‧Second Z-direction moving drive shaft bearing
374‧‧‧第二Z方向移動用位置控制馬達 374‧‧‧Second Z-direction mobile position control motor
390‧‧‧第二交換載體 390‧‧‧Second exchange carrier
392‧‧‧Y方向熔接滾子 392‧‧‧Y-direction welding roller
394‧‧‧Y方向熔接滾子用保持台 394‧‧‧Y-direction welding roller holding table
400‧‧‧暫存站 400‧‧‧Scratch station
410‧‧‧搬運面 410‧‧‧Transport surface
420‧‧‧側導件 420‧‧‧ side guides
430‧‧‧側導件 430‧‧‧ side guides
440‧‧‧內部冷卻用配管 440‧‧‧Internal cooling piping
450‧‧‧內部冷卻用配管 450‧‧‧Internal cooling piping
460‧‧‧內部冷卻用熱交換器 460‧‧‧Internal cooling heat exchanger
470‧‧‧內部冷卻用泵 470‧‧‧Internal cooling pump
500‧‧‧外部冷卻元件 500‧‧‧External cooling components
510‧‧‧套箱 510‧‧‧Box
520‧‧‧外部冷卻用配管 520‧‧‧External cooling piping
530‧‧‧外部冷卻用配管 530‧‧‧External cooling piping
540‧‧‧外部冷卻用熱交換器 540‧‧‧External cooling heat exchanger
550‧‧‧外部冷卻用泵 550‧‧‧External cooling pump
600‧‧‧準備室 600‧‧‧ preparation room
610‧‧‧準備室本體 610‧‧‧Preparation room
612‧‧‧準備室本體用外部開口 612‧‧‧External opening for the preparation room body
613‧‧‧準備室本體用外部門 613‧‧‧External department for preparation room
614‧‧‧準備室本體用連通口 614‧‧‧Communication port for the preparation room
615‧‧‧上游側分隔門 615‧‧‧Upstream side divider door
620‧‧‧準備室本體用真空泵 620‧‧‧Preparation chamber vacuum pump
630‧‧‧準備室本體用大氣開放閥 630‧‧‧Air chamber open valve for preparation room
700‧‧‧取出室 700‧‧‧Extraction room
710‧‧‧取出室本體 710‧‧‧Remove the room body
712‧‧‧取出室本體用外部開口 712‧‧‧Extracting the external opening of the chamber body
713‧‧‧取出室本體用外部門 713‧‧‧Extracting the external department of the room
714‧‧‧取出室本體用連通口 714‧‧‧Receive the communication port for the main body
715‧‧‧下游側分隔門 715‧‧‧ downstream side divider door
720‧‧‧取出室本體用真空泵 720‧‧‧Remove the vacuum pump for the chamber body
730‧‧‧取出室本體用大氣開放閥 730‧‧‧Extracting room body with atmospheric open valve
800‧‧‧上游側搬運元件 800‧‧‧Upstream side handling components
810‧‧‧上游側第一搬運機構 810‧‧‧The first transport mechanism on the upstream side
812‧‧‧上游側第一搬運滾子 812‧‧‧The first carrying roller on the upstream side
820‧‧‧上游側第二搬運機構 820‧‧‧2nd transport mechanism on the upstream side
822‧‧‧上游側第二搬運滾子 822‧‧‧Second transport roller on the upstream side
830‧‧‧上游側第三搬運機構 830‧‧‧3rd transport mechanism on the upstream side
832‧‧‧上游側第三搬運滾子 832‧‧‧3rd upstream carrying roller
900‧‧‧下游側搬運元件 900‧‧‧Downstream handling components
910‧‧‧下游側第一搬運機構 910‧‧‧The first transport mechanism on the downstream side
912‧‧‧下游側第一搬運滾子 912‧‧‧The first carrying roller on the downstream side
912,914,916‧‧‧搬運滾子 912,914,916‧‧‧Handling rollers
920‧‧‧下游側第二搬運機構 920‧‧‧Second transport mechanism on the downstream side
922‧‧‧下游側第二搬運滾子 922‧‧‧Second transport roller on the downstream side
930‧‧‧下游側第三搬運機構 930‧‧‧3rd transport mechanism on the downstream side
932‧‧‧下游側第三搬運滾子 932‧‧‧3rd carrying roller on the downstream side
〔第1圖A〕本發明的實施例的熔接裝置的平面圖,顯示該熔接裝置的下方。 [Fig. 1A] A plan view of a welding apparatus according to an embodiment of the present invention, showing the lower side of the welding apparatus.
〔第1圖B〕熔接裝置的平面圖,顯示熔接裝置的上方。 [Fig. 1B] A plan view of the welding device showing the upper side of the welding device.
〔第2圖〕熔接裝置的後視圖。 [Fig. 2] Rear view of the welding device.
〔第3圖A〕熔接裝置的右側視圖,顯示上游側的X方向熔接元件。 [Fig. 3A] A right side view of the welding device showing the X-direction welding element on the upstream side.
〔第3圖B〕熔接裝置的右側視圖,顯示下游側的Y方向熔接元件。 [Fig. 3B] A right side view of the welding device, showing the Y-direction welding element on the downstream side.
〔第4圖A〕第一支撐機構的立體圖。 [Fig. 4A] A perspective view of the first support mechanism.
〔第4圖B〕第二支撐機構的立體圖。 [Fig. 4B] A perspective view of the second support mechanism.
〔第5圖A〕X方向熔接頭的擴大前視圖。 [Fig. 5A] An enlarged front view of the X-direction fusion joint.
〔第5圖B〕X方向熔接頭的擴大側面圖。 [Fig. 5B] An enlarged side view of the X-direction fusion joint.
〔第5圖C〕Y方向熔接頭的擴大前視圖。 [Fig. 5C] An enlarged front view of the Y-direction fusion joint.
〔第5圖D〕Y方向熔接頭的擴大側面圖。 [Fig. 5D] An enlarged side view of the Y-direction fusion joint.
〔第6圖〕顯示外部冷卻元件的外觀立體圖。 [Fig. 6] A perspective view showing the appearance of an external cooling element.
〔第7圖〕顯示由熔接裝置所進行的縫焊的程序的流程圖。 [Fig. 7] A flow chart showing a procedure of seam welding by a welding device.
〔第8圖〕說明在X方向熔接元件將複數工件在X軸方向的各行沿著X軸方向熔接的程序的圖。 [Fig. 8] A diagram for explaining a procedure of welding the respective rows of the plurality of workpieces in the X-axis direction along the X-axis direction in the X-direction welding element.
〔第9圖〕說明在Y方向熔接元件將複數工件在Y軸方向的各列沿著Y軸方向熔接的程序的圖。 [Fig. 9] A diagram for explaining a procedure of welding the plurality of workpieces in the Y-axis direction along the Y-axis direction in the Y-direction welding element.
1‧‧‧熔接裝置 1‧‧‧welding device
10‧‧‧工件 10‧‧‧Workpiece
20‧‧‧工件托盤 20‧‧‧Workpiece tray
100‧‧‧真空室 100‧‧‧vacuum room
110‧‧‧室本體 110‧‧‧ room body
112‧‧‧第一開口 112‧‧‧ first opening
114‧‧‧第二開口 114‧‧‧second opening
120‧‧‧真空泵 120‧‧‧vacuum pump
130‧‧‧大氣開放閥 130‧‧‧Atmospheric open valve
200‧‧‧X方向熔接元件 200‧‧‧X direction welding elements
205‧‧‧第一Y方向定位載體 205‧‧‧First Y-direction positioning carrier
210‧‧‧第一Y方向定位載體移動機構 210‧‧‧First Y-direction positioning carrier moving mechanism
211‧‧‧第一Y方向定位載體用軌道 211‧‧‧The first Y-direction positioning carrier track
213‧‧‧第一Y方向定位載體驅動軸 213‧‧‧First Y-direction positioning carrier drive shaft
214‧‧‧第一Y方向定位載體驅動軸用軸承 214‧‧‧First Y-direction positioning carrier drive shaft bearing
215‧‧‧第一Y方向定位載體驅動軸用軸承 215‧‧‧First Y-direction positioning carrier drive shaft bearing
217‧‧‧第一Y方向定位載體用位置控制馬達 217‧‧‧ Position control motor for positioning carrier in the first Y direction
220‧‧‧第一支撐機構 220‧‧‧First support mechanism
221‧‧‧第一突接觸構件 221‧‧‧First protruding contact member
223‧‧‧第一推構件 223‧‧‧First push member
290‧‧‧第一交換載體 290‧‧‧First exchange carrier
292‧‧‧X方向熔接滾子 292‧‧‧X direction welding roller
294‧‧‧X方向熔接滾子用保持台 294‧‧‧X-direction welding roller holding table
300‧‧‧Y方向熔接元件 300‧‧‧Y-direction welding elements
305‧‧‧第二Y方向定位載體 305‧‧‧Second Y-direction positioning carrier
310‧‧‧第二Y方向定位載體移動機構 310‧‧‧Second Y-direction positioning carrier moving mechanism
311‧‧‧第二Y方向定位載體用軌道 311‧‧‧Second Y-direction positioning carrier track
313‧‧‧第二Y方向定位載體驅動軸 313‧‧‧Second Y-direction positioning carrier drive shaft
314‧‧‧第二Y方向定位載體驅動軸用軸承 314‧‧‧Second Y-direction positioning carrier drive shaft bearing
315‧‧‧第二Y方向定位載體驅動軸用軸承 315‧‧‧Second Y-direction positioning carrier drive shaft bearing
317‧‧‧第二Y方向定位載體用位置控制馬達 317‧‧‧Location control motor for positioning carrier in the second Y direction
320‧‧‧第二支撐機構 320‧‧‧Second support mechanism
321‧‧‧第二突接觸構件 321‧‧‧Secondary contact member
323‧‧‧第二推構件 323‧‧‧second push member
390‧‧‧第二交換載體 390‧‧‧Second exchange carrier
392‧‧‧Y方向熔接滾子 392‧‧‧Y-direction welding roller
394‧‧‧Y方向熔接滾子用保持台 394‧‧‧Y-direction welding roller holding table
400‧‧‧暫存站 400‧‧‧Scratch station
410‧‧‧搬運面 410‧‧‧Transport surface
420‧‧‧側導件 420‧‧‧ side guides
430‧‧‧側導件 430‧‧‧ side guides
440‧‧‧內部冷卻用配管 440‧‧‧Internal cooling piping
450‧‧‧內部冷卻用配管 450‧‧‧Internal cooling piping
460‧‧‧內部冷卻用熱交換器 460‧‧‧Internal cooling heat exchanger
470‧‧‧內部冷卻用泵 470‧‧‧Internal cooling pump
500‧‧‧外部冷卻元件 500‧‧‧External cooling components
510‧‧‧套箱 510‧‧‧Box
520‧‧‧外部冷卻用配管 520‧‧‧External cooling piping
530‧‧‧外部冷卻用配管 530‧‧‧External cooling piping
540‧‧‧外部冷卻用熱交換器 540‧‧‧External cooling heat exchanger
550‧‧‧外部冷卻用泵 550‧‧‧External cooling pump
600‧‧‧準備室 600‧‧‧ preparation room
610‧‧‧準備室本體 610‧‧‧Preparation room
612‧‧‧準備室本體用外部開口 612‧‧‧External opening for the preparation room body
613‧‧‧準備室本體用外部門 613‧‧‧External department for preparation room
614‧‧‧準備室本體用連通口 614‧‧‧Communication port for the preparation room
615‧‧‧上游側分隔門 615‧‧‧Upstream side divider door
620‧‧‧準備室本體用真空泵 620‧‧‧Preparation chamber vacuum pump
630‧‧‧準備室本體用大氣開放閥 630‧‧‧Air chamber open valve for preparation room
700‧‧‧取出室 700‧‧‧Extraction room
710‧‧‧取出室本體 710‧‧‧Remove the room body
712‧‧‧取出室本體用外部開口 712‧‧‧Extracting the external opening of the chamber body
713‧‧‧取出室本體用外部門 713‧‧‧Extracting the external department of the room
714‧‧‧取出室本體用連通口 714‧‧‧Receive the communication port for the main body
715‧‧‧下游側分隔門 715‧‧‧ downstream side divider door
720‧‧‧取出室本體用真空泵 720‧‧‧Remove the vacuum pump for the chamber body
730‧‧‧取出室本體用大氣開放閥 730‧‧‧Extracting room body with atmospheric open valve
800‧‧‧上游側搬運元件 800‧‧‧Upstream side handling components
810‧‧‧上游側第一搬運機構 810‧‧‧The first transport mechanism on the upstream side
812‧‧‧上游側第一搬運滾子 812‧‧‧The first carrying roller on the upstream side
820‧‧‧上游側第二搬運機構 820‧‧‧2nd transport mechanism on the upstream side
822‧‧‧上游側第二搬運滾子 822‧‧‧Second transport roller on the upstream side
830‧‧‧上游側第三搬運機構 830‧‧‧3rd transport mechanism on the upstream side
832‧‧‧上游側第三搬運滾子 832‧‧‧3rd upstream carrying roller
900‧‧‧下游側搬運元件 900‧‧‧Downstream handling components
910‧‧‧下游側第一搬運機構 910‧‧‧The first transport mechanism on the downstream side
912‧‧‧下游側第一搬運滾子 912‧‧‧The first carrying roller on the downstream side
920‧‧‧下游側第二搬運機構 920‧‧‧Second transport mechanism on the downstream side
922‧‧‧下游側第二搬運滾子 922‧‧‧Second transport roller on the downstream side
930‧‧‧下游側第三搬運機構 930‧‧‧3rd transport mechanism on the downstream side
932‧‧‧下游側第三搬運滾子 932‧‧‧3rd carrying roller on the downstream side
Claims (20)
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JP2011222414A JP5802920B2 (en) | 2011-10-07 | 2011-10-07 | Welding equipment |
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KR (1) | KR101378835B1 (en) |
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JP5780594B2 (en) * | 2011-10-21 | 2015-09-16 | アキム株式会社 | Welding method and apparatus |
KR20170020567A (en) * | 2015-08-12 | 2017-02-23 | 주식회사 웰탑테크노스 | An Automatic laser diode cap welder |
CN107263010A (en) * | 2017-08-08 | 2017-10-20 | 柳州市开宇机器人有限公司 | A kind of device for lifting clamping efficiency |
CN108296622A (en) * | 2018-02-24 | 2018-07-20 | 沈阳富创精密设备有限公司 | A kind of more vacuum chamber electron-beam welding equipments |
JP2019171451A (en) * | 2018-03-29 | 2019-10-10 | 日本アビオニクス株式会社 | Seam welding device |
JP7011964B2 (en) * | 2018-03-29 | 2022-01-27 | 日本アビオニクス株式会社 | Seam welding equipment |
CN110524159A (en) * | 2019-09-20 | 2019-12-03 | 佛山市南海峰德义机电设备有限公司 | A kind of aluminium welding machine |
CN114890139B (en) * | 2022-05-23 | 2024-02-09 | 大连海洋大学 | Turnover type platform longitudinal bone mounting vehicle |
CN116493829B (en) * | 2023-06-26 | 2023-10-03 | 泰州市远望换热设备有限公司 | Plate heat exchanger welding equipment and welding method thereof |
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JP4450529B2 (en) * | 2001-06-01 | 2010-04-14 | オリジン電気株式会社 | Seam joining method and apparatus |
JP3743978B2 (en) * | 2001-07-31 | 2006-02-08 | 日本アビオニクス株式会社 | Seam welding equipment |
JP2006026759A (en) * | 2004-07-13 | 2006-02-02 | Ishikawajima Harima Heavy Ind Co Ltd | Welding system |
JP4411172B2 (en) * | 2004-09-30 | 2010-02-10 | 日本アビオニクス株式会社 | Parallel seam joining device |
JP5467257B2 (en) | 2008-05-19 | 2014-04-09 | アキム株式会社 | Vacuum welding processing equipment |
JP4130218B1 (en) * | 2007-12-14 | 2008-08-06 | アキム株式会社 | Vacuum welding processing equipment |
JP4500883B2 (en) * | 2008-07-11 | 2010-07-14 | 三菱日立製鉄機械株式会社 | Mash seam welding method and apparatus |
JP5286593B2 (en) | 2009-02-23 | 2013-09-11 | アキム株式会社 | Multi-table type seam welding apparatus and seam welding method. |
-
2011
- 2011-10-07 JP JP2011222414A patent/JP5802920B2/en not_active Expired - Fee Related
-
2012
- 2012-01-09 TW TW101100818A patent/TWI481461B/en active
- 2012-01-13 KR KR1020120004192A patent/KR101378835B1/en active IP Right Grant
- 2012-01-16 CN CN201210018496.6A patent/CN103028830B/en active Active
Also Published As
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KR20130038122A (en) | 2013-04-17 |
TWI481461B (en) | 2015-04-21 |
CN103028830A (en) | 2013-04-10 |
KR101378835B1 (en) | 2014-03-28 |
CN103028830B (en) | 2015-12-09 |
JP2013081975A (en) | 2013-05-09 |
JP5802920B2 (en) | 2015-11-04 |
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