201208856 .. 六、發明說明： 【發明所屬之技術領域】 本發明係主張關於2010年〇6月17日申請之韓國專利案號 10-201請57688之優練。藉以引用的方式併人本文用作參考。 本發明係關於-種才莫具裝置及高分子模製物件的製作方法。 【先前技術】 近來，行動裝置（如行動電話）裝備了相機，進而使使用者 ◎得以在任何時間或地點捕捉到靜態影像與動態影片。 又，相機的性能逐漸地在進步，已能夠拍攝高解析度品質之 影像’且具備了有自動對焦、近拍、光學變焦等功能之相機模組。 目則，為了確保相機模組之表現，故需增加其麵。 然而，考慮到行動裝置的設計性，要裝設一個大型的相機模 組在其上纽困難的。這種大型的相機模組因此在效能表現上受 〇 到限制。 相機模組需要包含—種由高分子聚合物 之精確透鏡。據此，有各種研究在進行，以親製造出一種斤^ 微細結構之高分子模製物件。 【發明内容】 本發料施例係提供肋製造高分子鄕物狀模1裝置· 該高分子模製物件係具有更佳的财熱性質，且具有所需要的結 5 201208856 構。本發明實施例並提供上述高分子模製物件之製造方法。 壓力 在一實施例中，一種模具裝置係包含有：一模具，其中注射 有-原料壓縮部（packing part)，其係將該原料通過該模具 之一注射孔射出至該模具中，且該壓縮部並經由觀射孔增加該 模具中之壓力；-光源’其係發出光至該模具巾的麵；以及一 壓力部（press part)，其係以對該模具施加壓力，來増加其中之 Ο201208856 .. 6. Description of the Invention: [Technical Field of the Invention] The present invention is directed to the Korean Patent No. 10-201, No. 57688, which was filed on June 17, 2010. This article is hereby incorporated by reference. The present invention relates to a method for producing a device and a polymer molded article. [Prior Art] Recently, a mobile device such as a mobile phone is equipped with a camera, thereby enabling the user to capture still images and dynamic movies at any time or place. In addition, the performance of the camera has been gradually improved, and it has been able to take images of high-resolution quality, and has a camera module having functions such as auto focus, macro shooting, and optical zoom. In order to ensure the performance of the camera module, it is necessary to increase its face. However, considering the design of the mobile device, it is difficult to install a large camera module on it. This large camera module is therefore limited in performance. The camera module needs to include an accurate lens made of high molecular weight polymer. Accordingly, various studies have been conducted to produce a polymer molded article of a fine structure. SUMMARY OF THE INVENTION The present invention provides a device for producing a polymer-like mold 1 in a rib. The polymer molded article has better heat-preserving properties and has a desired structure 5 201208856. Embodiments of the present invention provide a method of manufacturing the above polymer molded article. Pressure In one embodiment, a mold apparatus includes: a mold in which a raw material packing part is injected, which is injected into the mold through an injection hole of the mold, and the compression And increasing the pressure in the mold through the viewing hole; - the light source 'which emits light to the face of the mold towel; and a press part for applying pressure to the mold to add to it
G 在另-實關巾’-種高分子模製物件的製作方法係包括： 注射-原料通過-模具的—注射孔至該模具之内；通過=注射 孔’以第-次增加賴具_料之壓力；料來細具有初辦壓 之該原料；以及對已受到第—次增壓之該模具_原料進料二 次增壓。 -或多個實施例之細節陳述於關及下文之描述中，且自該 私述與附圖’以及自中請專利細可簡看出其他特徵。 【實施方式】 示解說中的相同元件 又’在實施例的插述中，應予理解，當提及一 一部分、一孔、一突起、— 在下文中’將根據本發明之實施例配合圖示詳細插述盘說明 本發明之揭示内容與實例。此外，相同參考的數字將會指定到圖 透鏡、一單元、 凹陷、或一層（或膜）是在另一透鏡、 6 201208856 一單元、一部分、_ / 〇、「 孔、一犬起、一凹陷、或一層（或膜）「之上 /Ί1」或「之上方/下方」，則其可以是直接或間接地在另一透鏡、 一早元、一部分、一 2丨 、 刀 孔、一犬起、一凹陷、或一層（或膜）「之上 /下「」或「之上方/下方」。又，可參照附圖說明每一層「之上/下」 5 下方」的位置。在圖示中，為清楚與方便說明，各層G in the other - the actual cleaning towel '- kinds of polymer molded articles manufacturing method includes: injection - raw material through the - mold - injection hole into the mold; through the = injection hole 'to increase the vertical _ The pressure of the material; the raw material having the initial pressure; and the secondary pressurization of the raw material of the mold which has been subjected to the first pressurization. The details of the various embodiments are set forth in the description which follows and the description of the accompanying drawings and the accompanying drawings. [Embodiment] The same elements in the illustrations are also to be understood in the description of the embodiments. When referring to a part, a hole, a protrusion, and hereinafter, the embodiment according to the present invention will be combined with the illustration. The detailed description of the discs illustrates the disclosure and examples of the present invention. In addition, the same reference number will be assigned to the lens, a unit, recess, or layer (or film) is in another lens, 6 201208856 a unit, part, _ / 〇, "hole, a dog, a depression Or a layer (or film) "above / Ί 1" or "above / below", which may be directly or indirectly in another lens, a morning, a part, a 2 丨, a knife hole, a dog, A depression, or a layer (or film) "above/below" or "above/below". Further, the position of "above/below" 5 below each layer can be described with reference to the drawings. In the illustration, for clarity and convenience, the layers
厚度及尺寸可能被加以誇大、省略、或僅為示細。另，組成元 件的尺寸亦不完全反映實際元件之大小。 圖1係根據本發明一實施例，繪示有-透鏡陣列基板模具裝 置（lens array substrate molding apparatus)。圖 2 係緣示有 一模具之立體分解圖。® 3雜示有-下模具(i〇wer mold)之立 體圖。圖4係繪不有一上模具(upper mold)之立體圖。圖5係繪 不有該模具之剖面圖。圖6係繪示有_統之示意圖。圖7係搶 示有光罩(mask)之平面圖。圖8係繪示有一傳輸部、第一核心 與第二核心之位置示意圖。圖9係繪示有一透鏡陣列基板之形成 示意流程圖。圖1〇係根據本發明一實施例，繪示有一透鏡陣列基 板之立體圖。圖11係繪示有一透鏡陣列基板、第一核心與第二核 心之剖面圖。 參閱圖1.至8 ’根據本發明一實施例，一透鏡陣列基板模具裝 置係包含有一基體1〇、一模具1〇〇、一壓縮部2〇〇、一冷卻部3〇〇、 一光源400、一光罩5〇〇、以及一壓力部6〇〇。 7 201208856 基體10係支禮著模具100、壓縮部200、冷卻部300、以及壓 力部600。基體10係具有一金屬框架結構。基體1〇可進一步包含 有一模具固定部11，其係藉由以垂直方向施加壓力來固定模具 100。又，基體10可再進一步包含有一移轉部12，其係可將壓縮 部200以一水平方向移轉。 模具100係容納一原料’以形成一透鏡陣列基板2〇。該原料 了為一光固化樹月曰組成物(ph〇t〇-curable resin composition)。 〇 舉例而言，該樹脂組成物可包含有一單體(monomer)或募聚合物 (oligomer)，其係可由例如紫外光等來硬化之。又，該樹脂組成 物可進一步包含有一光起始劑(ph〇to initiat〇r)等等。 用作為光固化單體之材料實例可為例如：丙烯酸2-丁氧乙酯（2-b utoxyethyl acrylate)、乙二醇苯醚丙烯酸酯（ethyiene giyC〇i phenyl ether acrylate)、乙二醇甲基丙稀酸醋（ether methacry O late)、曱基丙稀酸 2-經乙醋（2-hydroxyethyl methacrylate)、 甲基丙烯酸異癸酯（isodecyl methacrylate)、曱基丙烯酸苯酯(p henyl methacrylate)、丙氧基化雙酚A二丙烯酸酯（bisphenol A propxylate diacrylate)、1，3(1，4)-丁二醇二丙烯酸酯（1，3(1， 4)-butandiol diacrylate)、乙氧基化 1，6-己二醇二丙烯酸酯（1， 6-hexandiol ethoxylate diacrylate)、新戊二醇二丙烯酸酯（ne openyyl glycol diacrylate)、乙二醇二丙烯酸酯（ethylene gly 8 201208856 col diacrylate)、二乙二醇二丙稀酸酯（di(ethylene glycol) d iacrylate)、四乙二醇二丙烯酸酯（tetra (ethylene glycol) di acrylate)、1，3(1，4)-丁二醇二甲基丙烯酸酯（1，3(1，4)-Butaned iol dimethacrylate)、二脲烷二曱基丙烯酸酯（diurethane dime thacrylate)、甘油二曱基丙浠酸醋（grycerol dimethacrylat e)、乙二醇二曱基丙浠酸醋（ethylene glycol dimethacrylat e)、二乙二醇二曱基丙烯酸酯（di(ethylene glycol)dimethacryl ◎ ate)、三乙二醇二曱基丙烯酸醋（tri(ethylene glycol)dimethac rylate)、1，6-己二醇二曱基丙烯酸g旨（1，6-hexanediol dimethac rylate)、丙氧基化甘油三丙嫦酸醋（giyCer〇i pr〇p〇Xyiate tria crylate)、丙氧基化異戊四醇三丙稀酸g旨（penfaerythritoi pr〇p oxylate Ixiacrylate)、雙二經曱基丙烧四丙稀酸醋（ditriinetyl 〇1 propane tetra-aery late)及異戍四醇四丙烯酸g旨（pentaeryth 〇 ritol tetra-acrylate)等等。 該光起始劑係為能夠藉著被光（例如紫外光）分解成自由基 (radical) ’來引發光固化樹脂組成物之交聯（cr〇ss_unking)反 應及固化反應（curing reactions)之一材料。選擇適當的光固化 起始劑之類型及含量，要考慮到光固化樹脂組成物之黃化特性 (yellowing property)和固化反應速率（curing_reacti〇n speed) ’以及對-基體材料之黏著力。若需要時，可混合兩種或 9 201208856 兩種以上的光固化起始劑。 光固化起始劑之實例可包含α-羥基酉同 (α-hydroxyketone)、苯基乙酸酸酯（phenyigiy0Xyiate)、二笨 基乙一酮一甲基縮酮（benziidimethyl ketal)、胺 _ (α-aminoketone)、單醯基膦(mono aCyi ph〇Sphine)、雙酿基膦 (bis acyl phoshine)、2,2-二甲氧基-2_ 苯基苯乙 _ (2, 2-dimethoxy-2-penylacetophenone) ’ 及上述之组合。 〇 該光固化起始劑可以相對其重量百分比約〇· lwt%至約〇. 3wt% 與光固化起始劑混合。 該原料係通過一注射孔103進入模具100之中。模具1〇〇之 内部相對於外部是密封的。更詳細來說，模具1〇〇之内部係為密 封’以承受-極高之壓力。舉例而言’模具⑽可被設計為能承 受大約5000 kgf/cm2之壓力。 〇 又，模具100之一部分或整體可為透明的，以使光能夠進入 其中。詳細來說’設置於模具1〇〇内的原料可以被光照射到。 參閱圖2至5’模具100係包含有—下模具1〇1以及一上模具 1〇2。下模具m與上模具1〇2彼此相面辦。上财1〇2係設^ _ ιοί之上。在此情況下’下模具1G1與上模具可被連接 l-心X ’ 能夠容_料射入之空間係形成於下模具ι〇ι 與上模具102之間。 201208856 下模具101係包含有一第一框架111、一第二框架112、複數 個框架導件121(frame guides)、複數個第一核心13ι、一第一核 心容納部130、一支撐板132、複數個板導件122(plate guides)、 一第一密封元件141、以及一第二密封元件142。 第一框架111係支撐第二框架112、框架導件12卜以及板導 件122。尤其，框架導件121和板導件122係被固定於第一框架 111 上。 〇 第一框架111材料之實例可包含金屬、石英、玻璃等。又， 第一框架111可包括複數個彼此互相耦接之金屬板。 一第一通孔116係形成於第一框架m中。第一通孔116係 垂直地穿透第一框架111，並暴露支樓板132之底部。 第二框架112係設置於第一框架1U之上。第二框架112容 納有第一核心容納部130與支撐板132。更詳細而言，第二框架 〇 U2容納有第一核心容納部130與支撐板132，並包括一第一導引 孔133，以於一垂直方向導引第一核心容納部13〇與支撐板ι32。 第一導引孔133係垂直地穿透第二框架112。又，第一導引孔 133之直徑係對應於第-核心容納部13〇和支樓板132之直徑。更 詳細而言’第-導弓丨孔133之平面形狀係與第—核心容納部13〇 和支樓板132之平面形狀相同。又，第一核心容納部⑽和支撐 板132之外周圍表面係與第一導引孔133之内周圍表面有直接接 11 201208856 第'一框架】】2具右1ΛΓ> ' 03，以將原料注射入下模具101 j莫具102之間的朗。注射孔⑽係穿透第二框架⑽，且與 第一核心谷畴⑽之糊树接。因此，通過_⑽被引 入之原料，可經由第—核心玄 納邛130之頂面，被注射於模具100 之中。 ❸一用在框架導件⑵之插入的複數個第二導引孔⑴係形成於 第一框架112之中。该些第二導引孔117係分別對應於該些框架 導件⑵。各第二導引孔117之平面形狀係等同於與其相對應之框 架導件121之平面形狀。 第二框架112材料之實例可包含金屬、石英、玻璃等。又， 第二框架112可包括複數個彼此連接之金屬板。 框架導件121係被固定於第一框架⑴。更詳細而言，各框架 〇 導件κι之一端係被固定於第一框架ηι。各框架導件121係具有 一柱狀形狀。框架導件121可自第一框架lu向上延伸。 框架導件121係被分別插入於第二導引孔117之中，以導引 第二框架112。在此可具有四個框架導件121，且該些框架導件121 可分別被設置於第一框架111的角落上。 又，框架導件121亦可導引上模具丨02。也就是說，框架導件 121可穿透整體的第二框架112以及一部分的上模具102。據此， 12 201208856 框架導件121可導引第二框架112以及上模具1〇2,以防止此二者 被分離。 第一核心131係被容納於第一核心容納部130之中。詳細來 說，第一核心131係插入並固定於第一核心容納部13〇之中。根 據實施例，第一核心131係用以形成一透鏡陣列基板之透鏡 部分21的模具。 參閱圖10 ’透鏡陣列基板2〇係包含有複數個透鏡部分21， 該些透鏡部分21各自具有—曲面；以及—支樓部份22延伸自透 鏡°卩刀21。透鏡部分21可具有凸面或凹面形狀。支撐部份22可 為平坦的，且支撐部份22與透鏡部分21係形成為一體。 參閱圖11’第一核心131可具有分別與透鏡部分2丨相對應之 曲面。亦即’第一核心131係用作控制透鏡部分21之曲度、大小、 形狀等。 第一核心131的材料可包含，例如，金屬、石英、玻璃等。 第一核心容納部130係被設置於第二框架112之内。更詳細 而5，第一核心容納部ι3〇係被容納於第二框架之内。更詳 細而言，第一核心容納部130係被設置於第一導引孔133之中。 第一核心容納部130係被第一導引孔133以一垂直方向導引。 第核〜谷納部130係具有一板形狀(piafe shape)。更詳細 而言，第一核心容納部130可具有一圓板形狀。第一核心容納部 13 201208856 130的材料可包含，例如，金屬、石英、玻璃等。 第-核心容納部13〇係容納了第一核心131。更詳細而言，第 -核心容崎130係包括複數個第_容_部134，时別容納該 些第-核心13卜第-容納凹部134可穿透第一核心容納部謂。 第一核心容納部130具有第三導引孔135。該些第三導引孔 135係分別對應於板導件122。第三導引孔135之平面形狀係相同 於板導件122之平面形狀。Thickness and size may be exaggerated, omitted, or merely shown. In addition, the size of the constituent elements does not fully reflect the size of the actual components. BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a diagram showing a lens array substrate molding apparatus in accordance with an embodiment of the present invention. Figure 2 shows a perspective exploded view of a mold. ® 3 shows the stereogram of the i〇wer mold. Figure 4 is a perspective view of an upper mold. Figure 5 is a cross-sectional view of the mold. Figure 6 is a schematic diagram showing the system. Figure 7 is a plan view showing a mask. Figure 8 is a schematic diagram showing the position of a transmission portion, a first core and a second core. Fig. 9 is a schematic flow chart showing the formation of a lens array substrate. 1 is a perspective view of a lens array substrate in accordance with an embodiment of the present invention. Figure 11 is a cross-sectional view showing a lens array substrate, a first core, and a second core. Referring to FIGS. 1 to 8 ', a lens array substrate mold apparatus includes a substrate 1 , a mold 1 , a compression portion 2 , a cooling portion 3 , and a light source 400 . , a photomask 5 〇〇, and a pressure part 6 〇〇. 7 201208856 The base 10 supports the mold 100, the compression unit 200, the cooling unit 300, and the pressure unit 600. The base 10 has a metal frame structure. The base 1 〇 may further include a mold fixing portion 11 which fixes the mold 100 by applying pressure in a vertical direction. Further, the base 10 may further include a shifting portion 12 for shifting the compressing portion 200 in a horizontal direction. The mold 100 accommodates a raw material ' to form a lens array substrate 2'. The raw material is a ph〇t〇-curable resin composition. For example, the resin composition may contain a monomer or an oligomer which can be hardened by, for example, ultraviolet light or the like. Further, the resin composition may further comprise a photoinitiator (ph〇to initiat〇r) or the like. Examples of the material used as the photocurable monomer may be, for example, 2-b utoxyethyl acrylate, ethyiene giyC〇i phenyl ether acrylate, ethylene glycol methyl Ethyl methacry O late, 2-hydroxyethyl methacrylate, isodecyl methacrylate, p henyl methacrylate, Bisphenol A propxylate diacrylate, 1,3(1,4)-butandiol diacrylate, ethoxylation 1,6-hexandiol ethoxylate diacrylate, ne openyyl glycol diacrylate, ethylene glycol diacrylate (ethylene gly 8 201208856 col diacrylate), Di(ethylene glycol) diacrylate, tetra(ethylene glycol) di acrylate, 1,3(1,4)-butanediol dimethyl Acrylate (1,3(1,4)-Butaned iol dimethacrylate), diurethane Diurethane dime thacrylate, grycerol dimethacrylate e, ethylene glycol dimethacrylate e, diethylene glycol dimercapto acrylate (di(ethylene glycol)dimethacryl ◎ ate), tri(ethylene glycol) dimethac rylate, 1,6-hexanediol dimercapto acrylate (1,6-hexanediol dimethac Rylate), giyCer〇i pr〇p〇Xyiate tria crylate, penfaerythritoi pr〇p oxylate Ixiacrylate, double Ditriinetyl 〇1 propane tetra-aery late and pentaeryth 〇ritol tetra-acrylate and the like. The photoinitiator is one capable of initiating a cross-linking (cr〇ss_unking) reaction and a curing reaction of a photocurable resin composition by being decomposed into a radical by light (for example, ultraviolet light). material. The type and content of the appropriate photocuring initiator are selected in consideration of the yellowing property and the curing reaction rate (curing_reacti〇n speed) of the photocurable resin composition and the adhesion to the base material. If necessary, mix two or more of the 201208856 two or more photocuring initiators. Examples of the photocuring initiator may include α-hydroxyketone, phenyigiy0Xyiate, benziidimethyl ketal, and amine-(α-aminoketone). ), mono aCyi ph〇Sphine, bis acyl phoshine, 2,2-dimethoxy-2-penylacetophenone ' and the combination of the above. 〇 The photocuring initiator may be mixed with the photocuring initiator in an amount of from about 3% by weight to about 0.3% by weight. The material enters the mold 100 through an injection hole 103. The inside of the mold 1 is sealed from the outside. In more detail, the inside of the mold 1 is sealed to withstand - extremely high pressure. For example, the mold (10) can be designed to withstand a pressure of approximately 5000 kgf/cm2. Further, a portion or the entirety of the mold 100 may be transparent to allow light to enter therein. In detail, the raw material disposed in the mold 1 can be irradiated with light. Referring to Figures 2 through 5', the mold 100 includes a lower mold 1〇1 and an upper mold 1〇2. The lower mold m and the upper mold 1〇2 face each other. Shangcai 1〇2 is set above ^ _ ιοί. In this case, the lower mold 1G1 and the upper mold can be connected. The space where the core X ′ can be injected is formed between the lower mold ι〇ι and the upper mold 102. 201208856 The lower mold 101 includes a first frame 111, a second frame 112, a plurality of frame guides 121, a plurality of first cores 13i, a first core receiving portion 130, a support plate 132, and a plurality of Plate guides 122, a first sealing element 141, and a second sealing element 142. The first frame 111 supports the second frame 112, the frame guide 12, and the board guide 122. In particular, the frame guide 121 and the plate guide 122 are fixed to the first frame 111.实例 Examples of the material of the first frame 111 may include metal, quartz, glass, or the like. Also, the first frame 111 may include a plurality of metal plates coupled to each other. A first through hole 116 is formed in the first frame m. The first through hole 116 penetrates the first frame 111 vertically and exposes the bottom of the branch floor 132. The second frame 112 is disposed above the first frame 1U. The second frame 112 houses the first core receiving portion 130 and the support plate 132. In more detail, the second frame 〇U2 accommodates the first core accommodating portion 130 and the support plate 132, and includes a first guiding hole 133 for guiding the first core accommodating portion 13 and the supporting plate in a vertical direction. Ip32. The first guiding hole 133 penetrates the second frame 112 vertically. Further, the diameter of the first guiding hole 133 corresponds to the diameter of the first core receiving portion 13A and the branch floor 132. More specifically, the planar shape of the first-guide bow hole 133 is the same as that of the first core receiving portion 13A and the branch floor 132. Moreover, the outer surface of the first core receiving portion (10) and the support plate 132 is directly connected to the inner peripheral surface of the first guiding hole 133. 201208856 The first frame] 2 right 1ΛΓ> '03, to raw materials Injection into the lower mold 101 j is between the 102. The injection hole (10) penetrates the second frame (10) and is joined to the paste of the first core valley (10). Therefore, the raw material introduced by _(10) can be injected into the mold 100 via the top surface of the first core. A plurality of second guide holes (1) for insertion of the frame guide (2) are formed in the first frame 112. The second guiding holes 117 correspond to the frame guides (2), respectively. The planar shape of each of the second guiding holes 117 is equivalent to the planar shape of the frame guide 121 corresponding thereto. Examples of the material of the second frame 112 may include metal, quartz, glass, or the like. Also, the second frame 112 may include a plurality of metal plates connected to each other. The frame guide 121 is fixed to the first frame (1). In more detail, one end of each frame 〇 guide κι is fixed to the first frame ηι. Each of the frame guides 121 has a columnar shape. The frame guide 121 may extend upward from the first frame lu. The frame guides 121 are inserted into the second guide holes 117, respectively, to guide the second frame 112. There may be four frame guides 121, and the frame guides 121 may be respectively disposed on the corners of the first frame 111. Further, the frame guide 121 can also guide the upper mold 丨02. That is, the frame guide 121 can penetrate the entire second frame 112 and a portion of the upper mold 102. Accordingly, the 12 201208856 frame guide 121 can guide the second frame 112 and the upper mold 1〇2 to prevent the two from being separated. The first core 131 is housed in the first core housing 130. In detail, the first core 131 is inserted and fixed in the first core housing portion 13A. According to an embodiment, the first core 131 is a mold for forming the lens portion 21 of a lens array substrate. Referring to Fig. 10, the lens array substrate 2 includes a plurality of lens portions 21 each having a curved surface; and - the branch portion 22 extends from the lens trowel 21. The lens portion 21 may have a convex or concave shape. The support portion 22 can be flat, and the support portion 22 is integrally formed with the lens portion 21. Referring to Fig. 11', the first core 131 may have curved surfaces respectively corresponding to the lens portions 2''. That is, the 'first core 131' is used to control the curvature, size, shape, and the like of the lens portion 21. The material of the first core 131 may include, for example, metal, quartz, glass, or the like. The first core housing portion 130 is disposed within the second frame 112. In more detail, 5, the first core housing portion ι3 is housed within the second frame. In more detail, the first core housing portion 130 is disposed in the first guiding hole 133. The first core housing portion 130 is guided by the first guiding hole 133 in a vertical direction. The first core to the valley portion 130 has a piafe shape. In more detail, the first core housing portion 130 may have a circular plate shape. The material of the first core receiving portion 13 201208856 130 may include, for example, metal, quartz, glass, or the like. The first core housing portion 13 accommodates the first core 131. In more detail, the first core 容崎 130 includes a plurality of _ _ _ 134 portions, and the occupant accommodating recesses 134 may be permeable to the first core accommodating portion. The first core housing portion 130 has a third guiding hole 135. The third guiding holes 135 correspond to the plate guides 122, respectively. The planar shape of the third guiding hole 135 is the same as the planar shape of the plate guide 122.
板導件122係分別被插入第三導引孔135中，並由此以一垂 直方向來導引第-核心容納部⑽。亦即，第三導引孔135與板導 件122係可避免第一核心容納部13〇的旋轉。 又，第二_ 112進-步包含有複數個嘴口（sp〇uts)，其與 注射孔103相連接，並且連接於第一核心容納部13〇之頂面。通 過注射孔⑽所注射之原料，會祕些如如。也就是說，原 料經由注射孔103與噴口注入模具1⑽中。 支撑板132係被設置於第一核心容納部130之下方。支撲相 脱係支賴-核心⑶與第—核心容納部伽。域板既網 外界所施加的壓力傳遞至第—核心131與第—核心容納_。 支撐板132係被設置於第二框架112之中 樓板_被容納於第二框架112之中。更詳細而古 係被設置於第-導引孔133之中。支撐板132係被第一導引孔⑶ 201208856 以一垂直方向導引。 支撐板132係具有一板形狀。 更徉細而言，支撐板132可具 有一圓板形狀。支撐板132的材料 J何科可包含，例如，金屬、石英、 玻璃等。 支撐謂具有第四導引孔136於其中。該些第四導引謂 係分別對應於板導件122。細判孔⑽之平面形狀係相同於板 導件122之平面形狀。 板導件122係分別被插入第四導引孔136中，並由此以一垂 直方向來導引支撐板132。亦即，第四料孔136與板導件122 係可避免支撐板132的旋轉。 板導件122係被固定於第一框架m。更詳細而言，板導件 122具有-柱狀微，且各板導件122之一端係被固定於第一框架 m。亦即，板導件122自第一框架U1向上延伸。 板導件122穿透支樓板132與第一核心容納部13〇。也就是 說，板導件122被插入第三導引孔135和第四導引孔eg中。 板導件122係用作以一垂直方向來導引支樓板132和第一核 心容納部130。板導件122係用作以避免支撐板132和第一核心容 納部130的旋轉。 又’板導件122係被設置於第二框架μ之中。更詳細來說， 板導件122係被設置於第一導引孔133中。板導件122具有高強 15 201208856 度，且板導件122可使用例如金屬等材料。 在圖示中嘴示有該些板導件122、該些第三導引孔135、該 些第四導引孔136。然而，模具1〇〇可包含有一單個板導件、一單 個第二導引孔、以及一單個第四導引孔。 第一密封元件141係被設置於第二框架112之上。更詳細來 說’第-密封元件141可被插入於形成在帛二框架112頂面上的 〇溝槽中。第一密封元件141係被設置於第二框架112與上模具1〇2 之間。 第-密封元件141沿著第-導引孔133之圓周延伸。舉例而 言’第-密封元件H1可具有-封閉環狀。第一密封元件i4i沿 著第一核心容納部130之圓周延伸。 第-密封元件141具有彈m密封元件141對於上 模具102和第二_ 112具有改善的黏著力。第一密封元件⑷ 〇的材料可為，例如，橡膠樹脂(rubber_based resin)、石夕基樹脂 (silicon-based resin)等。 第二密封元件142係被設置於第二框架112之内。第二密封 元件⑷雜設置於第—導引孔133之内。又，第二密封元㈣2 係被設置於支樓板132之外圓周表面上。亦即，第二密封元件⑷ 係被設置於支撐板132與第二框架112之間。 第二密封元件142係沿著支撐板132之外圓周表面延伸。也 Ο Ο 201208856 就疋說，第二密封元件丨 〃有一封閉環狀。第二密封元件142 係沿者支舰132之外圓周表面延伸。 撑板件142具有彈性。又，第二密封元件⑷對於支 的材料可為，^Γ1丨2椒#嶋力七賴元件142 ^ ’i如，橡膠樹脂、矽基樹脂等。 上模具1G2係包括—第三框架113 枢架出、複數键_ ^ 窗口⑽。 —ϋ卜—第二核心容納部15G、以及- 置^三㈣113係設置於下模具m之上。第三框架113係設 第=架112之上。第三框請係具有1角形框架形狀。 一框架113圍繞著第二核心容納部⑽。 ’第三框架113係導引第二核心容納部⑽之外邊 邊緣重Γ第三框架113之_可與第"核"容納部⑽之外 113 ’位置。亦即，第二核心容納部150係被第三框架 斤固定，科會分離至旁邊。第三框請的材料可為，例如， 屬、破填、石英等。 ⑵第三框架m可具有第五導引孔118，其中分別插入框架導件 同。tr孔118之平幡係與框架導们21之平面形狀相 1直方⑵與_侃⑽伽轉㈣三麵⑴於 201208856 第四框架114係被設置於第三框架113之上。第四框架ιΐ4 係具有一四角形框架形狀。第四框架114圍繞著窗口 160。 亦即，第四插架114係導引窗口 16〇之外邊緣。據此，第四 榷架114之内側面可與窗口⑽之外邊緣重疊於同一位置。窗口 _係被第四框架114所固定’而不會分離至旁邊★框架叫 的材料可為，例如，金屬、玻璃、石英等。 〇 第四框架114可具有第六導引孔119，其中分別插入框架導件 12!。第六導引孔m之平面形狀係與框架導㈣之平面形狀相 二。框架導件121與第六導引孔119係用以導引第吨架叫於 〜垂直方向。 、 第五框架115係被設置於第四框架114之上 覆蓋第四框架114。第五框架115係具有暴露窗口⑽之頂面5 ❹傳輪孔161。第五框架115可與第四框架114輕接。 、一 第五框架115的材料可為，例如，金屬、玻璃、 五樞架115可具有一板形狀。 、。第 第二核心151係被設置於第一核心131之上 說一 田而+， 二核心151係分別對應於第—核心131。更詳細而、。 核心151係被設置於其對應之一第一核心ΐ3ι的上°，個第二 之請個第-核心131相隔而設。 以與對應 第二核心151是透明的，且其材料可為 18 隹屬、破璃、 201208856 石英等。如圖11所示，各個第二核心151可具有一曲面，以形成 圓弧曲面於透鏡部分21之上。舉例而言，第二核心151具有曲面， 分別對應於透鏡部分21之曲面。 第二核心容納部150係被設置於第一核心容納部13〇之上。 第二核心容納部150與第一核心容納部13〇彼此相隔而設且彼此 相互面對。第二核心容納部15〇係被設置於第三框架113之中。 更詳細而言，第二核心容納部150之外邊緣係由第三框架113所 1導引。 第二核心容納部150具有一板形狀。第二核心容納部15〇之 外邊緣可與第三框架113之内侧面重疊於同一位置。第二核心容 納部150具有之平面面積係大於第一核心容納部13〇具有之平面 面積，且係可覆蓋整個第一核心容納部13〇。 第二核心容納部150具有複數個第二容納凹部於其中。第二 ❹核心151係分別被設置於該些第二容納凹部之内。亦即，第二核 心151係分別被插入於該些第二容納凹部之内，且第二核心ΐ5ι 藉此來被容納於第二核心容納部15〇中。 第二核心容納部150是透明的，且其材料可為，例如，玻璃、 石英等。如圖11所示，核心容納部係被用以形成透鏡陣列基板2〇 所包含之紐部份22。支卿份22 _成於透鏡^分21附近， 並可支撐該透鏡部分21。第二核心容納部150係被肋支樓部份 19 201208856 k , 22 ’支撐部份22是透鏡陣列基板20之一平坦部分。 囪口 160係被設置於第二核心容納部150之上。窗口 160支 撐著第二核心容納部15〇之頂面。舉例而言，當壓力被向上施加 於第一核心容納部150時，第二核心容納部150上的窗口 160可 支撐著第二核心容納部150。 囪口 160支樓著第二核心151。窗口 160支樓著第二核心 0 之頂面。舉例而言，當壓力被向上施加於第二核心151時，窗 口 160可支擇著第二核心15丨之上部分。 又固口 160係被設置於第四框架114之内。更詳細來說， 面口 160之外邊緣係被第四框架114所導引。舉例而言，窗口 之外邊緣可與第四框架114之内側面重疊於同一位置。 由口 160可具有一板形狀。窗口 16〇可覆蓋第二核心容納部 150舉例而吕，窗口 16〇之平面面積係大於第二核心容納部⑽ ❾之平面面積。 窗口 160是透明的，且其材料可為，例如，玻璃、石英等。 個供原料注入之空間係形成於下模具1〇1與上模具之 間。更詳細來說’原料可以被注射於第-核心容納部130與第二 核心容納部150之間的一空間。 又排氣口 104係形成於上模具102中；排氣口 1〇4係可 於原料被;主人0桃氣體釋放。在氣泡經由概口⑽被排出後， 20 201208856 排氣口 104係由一閥門或類似的裝置來關閉。 又，第一密封元件141係牢牢地與第二框架丨丨2之頂面和第 二核心容納部150之底面接合。又，第二密封元件142係被設置 於第二框架112與支撑板132之間，以使第一導引孔133之内側 面和支撐板132之外圓周表面能夠彼此緊密接合。 據此，第一密封元件141、第二框架112、第二核心容納部 150、和支撐板132可用以形成一密封區域。亦即，第一核心容納 部130與第二核心容納部150之間的空間係對應於該密封區域。 故’原料是被注射入此密封區域。 又，經由注射孔1〇3，可增加模具100内的壓力，也就是其中 該密封區域的壓力。亦即，經由注射孔⑽來施加一高壓，進而 使第一核心容納部130與第二核心容納部15〇之間空間中的壓力 增加。 並且，當壓力被向上施加於支撐板132時，可增加模具1〇〇 内的壓力，也ϋ是其中該密封區域的壓力。也就是說，藉由直接 對支揮板132施壓，可增加第-核心容納部13〇與第二核心容納 部150之間的壓力。 又’由於第一至第五框架⑴、112、113、114、115以及框 架導件121 ’模具1〇〇得以具有一穩固之結構。另夕卜，因為屋力= 分別被向上、向下施加於第—框架m、第五框架115，模具' 21 201208856 可被穩固地組合在一起。 因此，當模具100中的壓力經由注射孔1〇3和支撐板132被 增加時，模具100能夠承受這樣的高壓。 另，窗口 160、第二核心⑸、以及第二核心容納部15〇都是 透明的，而傳輸孔161係形成以暴露窗口 160。據此，光，例如紫 外光’可被提供於模具⑽中的空間内，也就是第-核心容納部 130與第二核心容納部15〇之間的空間中。 如圖1所示，壓縮部2〇〇係被提供於基體10。壓縮部2〇〇可 被移轉部12以水平方向去除之。壓縮部2〇〇係將原料注射入模具 100 中。 、 壓縮部200係包括一漏斗230(hopper)。原料可經由漏斗 230 ’被’主入壓縮部2〇〇之一機筒220(cyl inder)中。 又’壓縮部200係經由注射孔1〇3來提高模具丨〇〇内之壓力。 舉例而言，壓縮部200係進一步包含有一活塞210與一螺絲 211 (screw)。亦即’螺絲211之旋轉可使活塞210在壓縮部200 之機筒220中向前移動。如此，壓縮部2〇〇將活塞21〇所施加之 壓力傳輸至模具100中。 壓縮部200可施加一約2〇〇〇 kgf之力於活塞210之上。據此， 壓縮部200能夠把約3〇〇kgf/crf之壓力傳至模具100中。 另外’壓縮部200係將原料注入模具1〇〇中。舉例而言，因 22 201208856 活塞210所施加之壓力’該原料會經由注射孔1〇3注入機筒哪 之中。亦即，壓縮部200係用以將原料注入模具1〇〇中，且提高 其中之壓力。 冷卻部3GG將縣冷卻。舉例^言，顧之溫度可被降低至 約5°C至約15°C。由上述之方法被冷卻部3〇〇所冷卻之原料可被 注入模具100中。 當原料之溫度被冷卻部300冷卻至上述之溫度，然後又升高 至一室溫時，冷卻後的原料可進一步地以約〇. 〇65 v〇1%至約〇 13 vol%的體積百分比膨脹。先被冷卻至上述溫度之此原料，其熱勝 脹可補償在固化過程中，原料縮小之大約〇. 65%。 冷卻部300係被提供於一通道中，該通道係供原料自壓縮部 200之機筒220流至注射孔103者。冷卻部300可為環繞該通道之 一管(pipe).。在此情況下’一冷卻劑(refrigerant)流經該管。 雖然未圖示，但冷卻部300可被設置於模具1〇〇周圍。舉例 而言，有冷卻劑流經之一管可被提供於模具100周圍，並藉此來 降低模具100之溫度。 光源400係被設置於模具1〇〇之上。光源400將光發散至模 具100之中。舉例而言，光源400係提供紫外光給模具1〇〇之内 部。更詳細來說，光源400係經由傳輸孔161、窗口 160、第二核 心151、以及第二核心容納部150，來提供紫外光於第一核心容納 23 201208856 部130與第二核心容納部150之間。 光源400係包含有一超高壓水銀燈41〇(super pressure mercurr lamp)、一橢圓形聚光鏡 42〇(ellipse c〇llecti〇n mirror)第千面反射鏡 430(plane ref lective mirror)、一 集成透鏡440(integrator lens)、一第二平面反射鏡450、以及 一準直透鏡 460(collimator lens)。 水銀燈410會產生紫外光，且由水銀燈4i〇所產生之紫外光 〇 係被聚光鏡420所匯聚。然後，聚集之紫外光被第一平面反射鏡 430反射，且第二平面反射鏡450使被反射之紫外光能一樣均勻地 增加，然後入射於準直透鏡460。準直透鏡460使該紫外光進一步 被均勻地增強。這些紫外光係被提供給模具1〇〇。 光罩500係被設置於光源400與模具1〇〇之間。或者，光罩 500可被設置於模具1〇〇中。光罩500選擇性地傳輸來自光源棚 Ο 之光。舉例而言’光罩500可僅將光傳輸至對應於第一核心131 與第二核心151之一區域。 如圖7、8所示’光罩500之傳輸部分510可分別對應於第二 核心151。亦即，光罩500可使紫外光得以僅被提供給對應於第二 核心151之原料。 據此，光罩500可使對應於第二核心151之原料能夠先被固 化。也就是說，透鏡部分21可先形成，而環繞透鏡部分21之支 24 201208856 撐部分22在這之後才形成。因光罩5〇〇使透鏡部分21可先形成， 且透鏡部分21之形成需為精確’故根據本實施例之透鏡陣列基板 200的品質可被提升。 壓力部600係被提供於基體1〇之中。壓力部6〇〇係被設置於 模具100之下方。 壓力部600會提高模具1〇〇中的壓力。更詳細來說，壓力部 ^ 600直接將壓力施加於模具1〇〇中，藉此提升被注入模具100中之 原料的壓力。 更詳細來說，壓力部600可藉由對支撐板132施力來提高密 封區域内之壓力。舉例而言，壓力部6〇〇可對支撐板132施一約 5000 kgf之力。又，模具1〇〇中的壓力可被壓力部6〇〇提高至約 1000kgf/crf 。 壓力部600係包含有一液壓筒61〇(hydraulic cylinder)以及 C) 一壓桿 620(press bar)。 液壓筒610會產生力。舉例而言，液壓筒61〇係向上施力。 更詳細來說，液壓筒610可向上施加一約7000 kgf之最大力。 壓桿620係將液壓筒610所產生之力傳輸至模具1〇〇。壓桿 620可直接接觸並向上施壓於支撐板132。 壓桿620之一部分係被插入模具1〇〇中。更詳細來說，壓桿 620穿過第一通孔116 ’並直接地施力於支撐板132，以將支樓板 25 201208856 132向上推。據此，模具1〇〇中的壓力可被提高。 本實施例巾的魏陣縣板之輕碰可賊躲製造 透鏡陣列基板，其亦可_製造各種高分子模製物件。 又’參晒9，根據本發明一實施例，一種用以製作一透鏡陣 列基板之裝置可以下述流程來製造一透鏡陣列基板。在此所敘述 之種透鏡陣列基板之製作方法並不限於透鏡陣歹I】基板之製作， 0 而可被廣泛地應用於製作各種高分子模製物件。 首先’在步驟S10中，組合模具100，並將模具1〇〇裝設至基 體10之上。模具100係由一垂直強壓穩固地固定在基體1〇之上。 然後，在步驟S20中，原料被冷卻，且模具1〇〇也被冷卻。 接著’在步驟S30中，冷卻的原料被注射進入模具漏中。更詳 細來說，藉由壓縮部200之活塞21〇的壓力，原料流入壓縮部2〇〇 之機筒中’然後穿過設有冷卻部綱之通道。因此，冷卻的原料 ❹經由注射孔103被注射進入模具1〇〇中。在此情況下，原料的溫 度可為約5°C至約15°C之範圍。 因為〉主射進入模具1〇〇中之原料係處於一冷卻狀態，故該原 料在被注射入模具1〇〇時可被充分地壓縮。因此，當原料被固化， 溫度就會上升。故，在原料被固化時所造成之體積縮小可被補償。 原料之〉主射完成後’在步驟S40中，壓縮部200藉由使用活 塞210、螺絲211等，來提高注入模具100中之原料的壓力。舉例 26 201208856 而言’壓縮部200可經由注射孔i〇3，將模具loo中的壓力提高到 約200 kgf/cii至約300 kgf/cd。舉例而言，螺絲211可施加一約 3000 kgf至約5000 kgf的力於壓縮部2〇〇之活塞210。據此，壓 縮部200可提高模具1〇〇中的壓力。 原料經由壓縮部200被施加上述壓力後，在原料固化之過程 中所造成之體積縮小可被補償。亦即，因為原料是液體，所以可 先將其以高壓壓縮如上述，才能補償其體積的縮小。 〇 再來’在步驟S50中，當壓縮部200已提高了模具100中的 壓力，光罩500會被提供於光源4〇〇與模具1〇〇之間，且藉由該 光罩，紫外光可被供給模具1〇〇中的原料。 據此，模具100 +的原料可被部分地固化。舉例而言，對應 於第二核心、151之原料可先被固化。在此情況下，原料固化之過 私中所造成之體積縮小情況可由壓縮部2〇〇之壓縮效應㈣咖 〇 effect)來補償。 然後在步驟S60巾，當光源棚發出紫外光時，光罩 會被去除。因此’全部的祕都倾紫外光賴射。故注射入模 具100中的原料可被全部固化。 接著’在步驟S70巾，壓力部_將很高的壓力施加於被固 化的原料。舉例而言’相當於壓縮部2〇〇施壓之2倍以上的壓力 可被施加於被固化的原料。 27 201208856 舉例而言，壓力部60G可將-約4_ kgf至約遞时之 力施於支樓板132之上，進而提高模具i〇Q中的壓力。在此情況 下’模具1〇〇中的壓力可被提兩到約細至約剛〇岐" 2 cm c 因為被固化的原料係如上述被高壓所廢縮，故透鏡部分21之 曲面可更平滑。也就是說，就算冷卻部300和壓縮部2〇〇補償了 ◎ 原料的縮小，微小的體積縮小仍然可能會發生。換言之，藉由上 述之高壓，可去除透鏡部分21之曲面上微小的不平坦。 如上所述，壓力部600施壓於固化的原料，而形成最終之透 鏡陣列基板20。此後，在步驟S8〇中，模具1〇〇被打μ，形成之 透鏡陣列基板20被取出。 透鏡陣列基板20之縮小控制係由冷卻原料、麈縮部2〇〇之壓 縮、以及壓力部600之施壓來控制。據此，透鏡陣列基板2〇之透 〇 鏡部分21可具有平滑的曲面。 尤其，根據一實施例，透鏡陣列基板2〇係由兩階段提高包括 主射進入之原料於其巾賴具100之壓力，以及將固化過程分為 兩階段之方式來形成。 據此，根據本實施例，一種透鏡陣列基板之製造方法可提供 種具有相當平滑曲面和所需形狀之透鏡陣列基板。 本實施例並不限於一種透鏡陣列基板之製造方法；其係可被 28 201208856 用以製造各種具有複賴崎構之高分子模製物件。 如上所述，根據本發明實施例，一麵具褒置係包含有一歷 縮部與-動部，以提高—模具中之壓力。—原料在觀化時可 齡發生縮顿軌。在輯況下，壓縮部可抛顧。又，當 一南分子模製物件由固化原料而形成時，該壓力部可在固化原料 時調整形成之高分子模製物件。 、、也就;^說’該模具裝置可藉由麗縮部之I縮與塵力部之二次 增壓，來補償在騎難情造成之體積縮小。 據此，該模具裝置可提供一種具有複雜微細結構之高分子模 製物件。尤其，雜具裝置可觀來形成—需要高度精密結構之 透鏡。 又’ 一光固化樹脂可被使用以形成高分子模製物件。因為光 固化樹脂具有較佳之耐熱性，故根據本發明實施例之模具裝置與 高分子模製物件的製作㈣可提供-難有麵之耐熱性的高分 子物件。 根據本發明實酬，—種賴_基板之模具裝置與透鏡陣 列基板之製作方法可被使用來製作一模製物件等。 發明實施範例（Inventive example) 一樹脂組成物係被提供於此。樹脂組成物係包含有季戊四醇 29 201208856 三丙稀酸酯（pentaerythritol triacrylate)於 60 wt%以及二季戊 四醇六丙烯酸酯（dipentaerythritol hexaacrylate)於 40 wt%， 以作為光固化單體；且又包含有1-羥基環己基苯基丙酮 (1 -hydroxy-cyclohexyl-pheny卜keto)於 0. 8 wt% ’ 作為光固化起 始劑。該樹脂組成物係被注射入模具中，並被壓縮部以約 2, 000kgf/cm2之一壓力壓縮約3〇秒。然後，模具中的樹脂組成物 被波長約365nm之紫外光照射約90秒，且被壓力部施加約 2, 500kgf/cm2之一壓力約7〇秒。在上述方法下，形成透鏡陣列基 板#1。 比較實施範例(C〇mparative Example) 與發明實施範例中相同之樹脂組成物被注射入一模具中，壓 縮卩〃壓力σ卩不對其施加作用，且該_旨組成物係被與發明實施 〇範例中相同之紫外光以相同之方式照射。據此，形成透鏡陣列基 板#2。 結果 關於該模具之形狀，透鏡_基板#1之雜誤差（shape error)為約〇. 5厲，而透鏡陣列基板拉之形狀誤差為約7卿。根 據本實施例的模縣置可有效提供—種具有所紐想形狀之透鏡 陣列某妬。 201208856 雖然參考實_之許多說_實施範例來麵實施例，作應 理解，《此項技藝者可想·落人本伽之原理的精神 内的幕多其他修改及實施例。更特定言之，在本發明、圖式及所 附申請專利麵之範制，所主張組合配置之零部件及/或配置的 各種變化及修改為可㈣。料熟悉此項技術者㈣，除了零部 件及/或配置之變化及佩外，替代贿亦職而易見。The plate guides 122 are respectively inserted into the third guide holes 135, and thereby guide the first core receiving portion (10) in a vertical direction. That is, the third guiding hole 135 and the plate guide 122 can prevent the rotation of the first core receiving portion 13A. Further, the second step 112 includes a plurality of nozzles connected to the injection hole 103 and connected to the top surface of the first core housing portion 13A. The ingredients injected through the injection hole (10) are as secretive as possible. That is, the raw material is injected into the mold 1 (10) through the injection hole 103 and the discharge port. The support plate 132 is disposed below the first core housing portion 130. The support is separated from the core (3) and the core-capacity. The pressure exerted by the outside world on the domain board is transmitted to the first core 131 and the first core containment_. The support plate 132 is disposed in the second frame 112. The floor slab is housed in the second frame 112. More specifically, it is conventionally disposed in the first guide hole 133. The support plate 132 is guided by the first guiding hole (3) 201208856 in a vertical direction. The support plate 132 has a plate shape. More specifically, the support plate 132 may have a circular plate shape. The material of the support plate 132 may include, for example, metal, quartz, glass, and the like. The support has a fourth guiding hole 136 therein. The fourth guides correspond to the plate guides 122, respectively. The planar shape of the fine hole (10) is the same as the planar shape of the plate guide 122. The plate guides 122 are respectively inserted into the fourth guide holes 136, and thereby guide the support plates 132 in a vertical direction. That is, the fourth hole 136 and the plate guide 122 can prevent the rotation of the support plate 132. The plate guide 122 is fixed to the first frame m. In more detail, the plate guide 122 has a columnar shape, and one end of each of the plate guides 122 is fixed to the first frame m. That is, the board guide 122 extends upward from the first frame U1. The plate guide 122 penetrates the branch floor 132 and the first core receiving portion 13A. That is, the plate guide 122 is inserted into the third guide hole 135 and the fourth guide hole eg. The plate guide 122 serves to guide the branch floor 132 and the first core receiving portion 130 in a vertical direction. The plate guide 122 serves to avoid rotation of the support plate 132 and the first core receiving portion 130. Further, the plate guide 122 is disposed in the second frame μ. In more detail, the plate guide 122 is disposed in the first guiding hole 133. The plate guide 122 has a high strength 15 201208856 degrees, and the plate guide 122 can use a material such as metal. The plate guides 122, the third guiding holes 135, and the fourth guiding holes 136 are shown in the mouth of the figure. However, the mold 1 can include a single plate guide, a single second guide hole, and a single fourth guide hole. The first sealing member 141 is disposed above the second frame 112. In more detail, the 'the first sealing member 141' can be inserted into the meandering groove formed on the top surface of the second frame 112. The first sealing member 141 is disposed between the second frame 112 and the upper mold 1〇2. The first sealing member 141 extends along the circumference of the first guiding hole 133. For example, the 'first sealing element H1' may have a closed ring shape. The first sealing member i4i extends along the circumference of the first core housing portion 130. The first sealing member 141 has an elastic m sealing member 141 having an improved adhesion to the upper mold 102 and the second _112. The material of the first sealing member (4) may be, for example, a rubber-based resin, a silicon-based resin, or the like. The second sealing element 142 is disposed within the second frame 112. The second sealing member (4) is disposed within the first guiding hole 133. Further, the second sealing member (4) 2 is disposed on the outer circumferential surface of the branch floor 132. That is, the second sealing member (4) is disposed between the support plate 132 and the second frame 112. The second sealing member 142 extends along the outer circumferential surface of the support plate 132. Also Ο Ο 201208856 It is said that the second sealing element 丨 has a closed loop. The second sealing member 142 extends along the outer circumferential surface of the armor 132. The stay member 142 has elasticity. Further, the material of the second sealing member (4) for the support may be, for example, a rubber resin, a ruthenium-based resin or the like. The upper mold 1G2 includes a third frame 113 pivoting out, and a plurality of keys _ ^ window (10). - The second core housing portion 15G, and the third (four) 113 series are disposed above the lower mold m. The third frame 113 is disposed above the frame 112. The third frame has a 1-angle frame shape. A frame 113 surrounds the second core receiving portion (10). The third frame 113 guides the outer edge of the second core accommodating portion (10) to overlap the position of the third frame 113 and the position of the "nuclear" housing portion (10). That is, the second core receiving portion 150 is fixed by the third frame, and the branch is separated to the side. The material of the third frame may be, for example, genus, broken fill, quartz, and the like. (2) The third frame m may have a fifth guide hole 118 in which the frame guides are respectively inserted. The flat hole of the tr hole 118 and the planar shape of the frame guide 21 are straight (2) and _侃 (10) gamma (four) three sides (1) at 201208856 The fourth frame 114 is placed on the third frame 113. The fourth frame ι 4 has a quadrangular frame shape. The fourth frame 114 surrounds the window 160. That is, the fourth insert 114 guides the outer edge of the window 16〇. Accordingly, the inner side of the fourth truss 114 can overlap the outer edge of the window (10) at the same position. The window _ is fixed by the fourth frame 114 without being separated to the side. The frame may be made of, for example, metal, glass, quartz, or the like. The fourth frame 114 may have a sixth guide hole 119 into which the frame guide 12! is inserted, respectively. The planar shape of the sixth guiding hole m is the same as the planar shape of the frame guide (4). The frame guide 121 and the sixth guiding hole 119 are used to guide the ton frame to be in the vertical direction. The fifth frame 115 is disposed on the fourth frame 114 to cover the fourth frame 114. The fifth frame 115 has a top surface 5 through which the window (10) is exposed. The fifth frame 115 can be lightly coupled to the fourth frame 114. The material of a fifth frame 115 may be, for example, metal, glass, and five pivots 115 may have a plate shape. ,. The second core 151 is disposed above the first core 131, and the second core 151 corresponds to the first core 131. More detailed and. The core 151 is disposed on the upper one of the corresponding first cores ΐ3, and the second one is disposed on the first core 131. The second core 151 is transparent, and the material thereof can be 18 隹, 破, 201208856 quartz, and the like. As shown in Fig. 11, each of the second cores 151 may have a curved surface to form an arcuate curved surface on the lens portion 21. For example, the second core 151 has curved surfaces corresponding to the curved surfaces of the lens portion 21, respectively. The second core housing portion 150 is disposed above the first core housing portion 13A. The second core housing portion 150 and the first core housing portion 13 are spaced apart from each other and face each other. The second core housing portion 15 is disposed in the third frame 113. In more detail, the outer edge of the second core housing portion 150 is guided by the third frame 113. The second core housing portion 150 has a plate shape. The outer edge of the second core receiving portion 15 can overlap the inner side of the third frame 113 at the same position. The second core receiving portion 150 has a planar area larger than that of the first core receiving portion 13 and covers the entire first core receiving portion 13A. The second core housing portion 150 has a plurality of second receiving recesses therein. The second cores 151 are respectively disposed within the second receiving recesses. That is, the second cores 151 are respectively inserted into the second accommodating recesses, and the second core ΐ5 is thereby accommodated in the second core accommodating portion 15A. The second core housing portion 150 is transparent and may be made of, for example, glass, quartz or the like. As shown in Fig. 11, the core housing portion is used to form the button portion 22 included in the lens array substrate 2''. The branch portion 22 is formed near the lens portion 21 and can support the lens portion 21. The second core housing portion 150 is a ribbed portion 19 201208856 k , and the 22' support portion 22 is a flat portion of the lens array substrate 20. The chimney 160 is disposed above the second core housing portion 150. The window 160 supports the top surface of the second core receiving portion 15〇. For example, when pressure is applied upwardly to the first core receiving portion 150, the window 160 on the second core receiving portion 150 can support the second core receiving portion 150. The north exit of the north exit is 151. The window 160 is the top of the second core 0. For example, when pressure is applied upwardly to the second core 151, the window 160 can support the portion above the second core 15丨. Further, the fixed port 160 is disposed within the fourth frame 114. In more detail, the outer edge of the face opening 160 is guided by the fourth frame 114. For example, the outer edge of the window may overlap the inner side of the fourth frame 114 at the same position. The port 160 can have a plate shape. The window 16 can cover the second core receiving portion 150. The planar area of the window 16 is larger than the planar area of the second core receiving portion (10). The window 160 is transparent and its material can be, for example, glass, quartz, or the like. A space for injecting the raw material is formed between the lower mold 1〇1 and the upper mold. More specifically, the raw material may be injected into a space between the first core housing portion 130 and the second core housing portion 150. Further, the exhaust port 104 is formed in the upper die 102; the exhaust port 1〇4 is available for the raw material; the owner 0 peach gas is released. After the bubble is expelled through the port (10), the 20 201208856 vent 104 is closed by a valve or similar device. Further, the first sealing member 141 is firmly engaged with the top surface of the second frame 丨丨2 and the bottom surface of the second core accommodating portion 150. Further, the second sealing member 142 is disposed between the second frame 112 and the support plate 132 such that the inner side faces of the first guide holes 133 and the outer circumferential surfaces of the support plates 132 can be tightly engaged with each other. Accordingly, the first sealing member 141, the second frame 112, the second core housing portion 150, and the support plate 132 can be used to form a sealed region. That is, the space between the first core receiving portion 130 and the second core receiving portion 150 corresponds to the sealed region. Therefore, the raw material is injected into this sealed area. Further, the pressure inside the mold 100, that is, the pressure in the sealed portion, can be increased via the injection hole 1〇3. That is, a high pressure is applied via the injection hole (10), thereby increasing the pressure in the space between the first core accommodating portion 130 and the second core accommodating portion 15A. Also, when pressure is applied upward to the support plate 132, the pressure in the mold 1〇〇 can be increased, which is also the pressure in the sealed area. That is, by directly applying pressure to the support plate 132, the pressure between the first core receiving portion 13A and the second core receiving portion 150 can be increased. Further, since the first to fifth frames (1), 112, 113, 114, 115 and the frame guide 121' mold 1 have a stable structure. In addition, since the house force = is applied upwardly and downwardly to the first frame m and the fifth frame 115, the mold ' 21 201208856 can be firmly combined. Therefore, when the pressure in the mold 100 is increased via the injection hole 1〇3 and the support plate 132, the mold 100 can withstand such a high pressure. Further, the window 160, the second core (5), and the second core housing portion 15 are all transparent, and the transmission holes 161 are formed to expose the window 160. According to this, light, such as ultraviolet light, can be provided in the space in the mold (10), that is, in the space between the first core housing portion 130 and the second core housing portion 15A. As shown in FIG. 1, the compression portion 2 is provided to the base 10. The compression portion 2 is detachable by the transfer portion 12 in the horizontal direction. The compression unit 2 injects the raw material into the mold 100. The compression unit 200 includes a funnel 230. The material can be introduced into one of the cylinders 220 (cyl inder) via the funnel 230'. Further, the compression unit 200 increases the pressure in the mold casing via the injection hole 1〇3. For example, the compression portion 200 further includes a piston 210 and a screw 211 (screw). That is, the rotation of the screw 211 causes the piston 210 to move forward in the barrel 220 of the compression portion 200. Thus, the compression portion 2〇〇 transmits the pressure applied by the piston 21〇 to the mold 100. The compression portion 200 can apply a force of about 2 〇〇〇 kgf above the piston 210. According to this, the compression unit 200 can transmit a pressure of about 3 〇〇 kgf/crf to the mold 100. Further, the compression unit 200 injects the raw material into the mold 1〇〇. For example, because of the pressure applied by the piston 2012 210, the material will be injected into the barrel via the injection port 1〇3. That is, the compressing portion 200 is for injecting a raw material into the mold 1 and increasing the pressure therein. The cooling unit 3GG cools the county. For example, the temperature can be lowered to about 5 ° C to about 15 ° C. The raw material cooled by the cooling portion 3 by the above method can be injected into the mold 100. When the temperature of the raw material is cooled by the cooling portion 300 to the above temperature and then raised to a room temperature, the cooled raw material may further have a volume percentage of about 〇65 v〇1% to about 13 vol%. Swell. The raw material which is first cooled to the above temperature, the heat expansion can compensate for the shrinkage of the raw material during the curing process, which is about 〇 65%. The cooling portion 300 is provided in a passage for feeding the raw material from the barrel 220 of the compression portion 200 to the injection hole 103. The cooling portion 300 can be a pipe surrounding the passage. In this case, a "refrigerant" flows through the tube. Although not shown, the cooling portion 300 may be disposed around the mold 1〇〇. For example, a tube through which a coolant flows can be provided around the mold 100, and thereby the temperature of the mold 100 is lowered. The light source 400 is disposed above the mold 1〇〇. Light source 400 diverges light into mold 100. For example, light source 400 provides ultraviolet light to the interior of mold 1 . In more detail, the light source 400 provides ultraviolet light to the first core receiving portion 23 201208856 portion 130 and the second core receiving portion 150 via the transmission hole 161 , the window 160 , the second core 151 , and the second core receiving portion 150 . between. The light source 400 includes a super pressure mercurr lamp, an ellipse c〇llecti〇n mirror plane 430 (plane ref lective mirror), and an integrated lens 440 ( An integrator lens, a second planar mirror 450, and a collimator lens 460. The mercury lamp 410 generates ultraviolet light, and the ultraviolet light generated by the mercury lamp 4i is concentrated by the condensing mirror 420. The concentrated ultraviolet light is then reflected by the first planar mirror 430, and the second planar mirror 450 causes the reflected ultraviolet light to increase uniformly and then is incident on the collimating lens 460. The collimating lens 460 further enhances the ultraviolet light uniformly. These ultraviolet light systems are supplied to the mold 1〇〇. The photomask 500 is disposed between the light source 400 and the mold 1A. Alternatively, the photomask 500 may be disposed in the mold 1〇〇. The reticle 500 selectively transmits light from the light source shed. For example, the reticle 500 can transmit only light to a region corresponding to one of the first core 131 and the second core 151. As shown in Figures 7 and 8, the transmission portion 510 of the reticle 500 may correspond to the second core 151, respectively. That is, the photomask 500 allows ultraviolet light to be supplied only to the material corresponding to the second core 151. Accordingly, the photomask 500 can enable the material corresponding to the second core 151 to be solidified first. That is, the lens portion 21 can be formed first, and the support 24 around the lens portion 21 is formed after the 201208856 support portion 22. Since the lens portion 21 can be formed first by the mask 5, and the formation of the lens portion 21 needs to be precise, the quality of the lens array substrate 200 according to the present embodiment can be improved. The pressure portion 600 is provided in the base 1〇. The pressure portion 6 is disposed below the mold 100. The pressure portion 600 increases the pressure in the mold 1〇〇. In more detail, the pressure portion ^ 600 directly applies pressure to the mold 1 to thereby increase the pressure of the raw material injected into the mold 100. In more detail, the pressure portion 600 can increase the pressure in the sealed region by applying a force to the support plate 132. For example, the pressure portion 6A can apply a force of about 5000 kgf to the support plate 132. Further, the pressure in the mold 1〇〇 can be increased to about 1000 kgf/crf by the pressure portion 6〇〇. The pressure portion 600 includes a hydraulic cylinder 61 (hydraulic cylinder) and C) a pressure bar 620 (press bar). The hydraulic cylinder 610 generates a force. For example, the hydraulic cylinder 61 is biased upward. In more detail, the hydraulic cylinder 610 can apply a maximum force of about 7000 kgf upward. The pressing rod 620 transmits the force generated by the hydraulic cylinder 610 to the mold 1 . The pressure bar 620 can be directly contacted and pressed upward against the support plate 132. A portion of the plunger 620 is inserted into the mold 1〇〇. In more detail, the plunger 620 passes through the first through hole 116' and directly exerts a force on the support plate 132 to push the branch plate 25 201208856 132 upward. Accordingly, the pressure in the mold 1 can be increased. In this embodiment, the Weizhen County board can be used to avoid the manufacture of a lens array substrate, which can also manufacture various polymer molded articles. Further, in accordance with an embodiment of the present invention, a device for fabricating a lens array substrate can be fabricated into a lens array substrate by the following procedure. The method of fabricating the lens array substrate described herein is not limited to the fabrication of a lens array, and can be widely applied to the production of various polymer molded articles. First, in step S10, the mold 100 is combined, and the mold 1 is mounted on the substrate 10. The mold 100 is firmly fixed to the substrate 1 by a vertical strong pressure. Then, in step S20, the raw material is cooled, and the mold 1〇〇 is also cooled. Next, in step S30, the cooled raw material is injected into the mold leak. More specifically, the material flows into the barrel of the compression portion 2'' by the pressure of the piston 21'' of the compression portion 200, and then passes through the passage provided with the cooling portion. Therefore, the cooled raw material ❹ is injected into the mold 1 through the injection hole 103. In this case, the temperature of the raw material may range from about 5 °C to about 15 °C. Since the raw material entering the mold 1 is in a cooled state, the raw material can be sufficiently compressed when it is injected into the mold. Therefore, when the raw material is solidified, the temperature rises. Therefore, the volume reduction caused when the raw material is cured can be compensated for. After the main material is completed, the main portion is completed. In step S40, the compression unit 200 increases the pressure of the material injected into the mold 100 by using the piston 210, the screw 211, and the like. Example 26 201208856 The 'compression portion 200' can increase the pressure in the mold loo to about 200 kgf/cii to about 300 kgf/cd via the injection hole i〇3. For example, the screw 211 can apply a force of about 3000 kgf to about 5000 kgf to the piston 210 of the compression portion 2〇〇. According to this, the compression portion 200 can increase the pressure in the mold 1〇〇. After the raw material is applied with the above pressure via the compression portion 200, the volume reduction caused by the solidification of the raw material can be compensated for. That is, since the raw material is a liquid, it can be first compressed at a high pressure as described above to compensate for the reduction in volume. Further, in step S50, when the compression portion 200 has increased the pressure in the mold 100, the mask 500 is provided between the light source 4 and the mold 1 , and by the mask, ultraviolet light The raw material in the mold 1 can be supplied. According to this, the raw material of the mold 100+ can be partially cured. For example, the material corresponding to the second core, 151, may be cured first. In this case, the volume reduction caused by the solidification of the raw material can be compensated by the compression effect of the compression section 2 (4). Then in step S60, when the light source shed emits ultraviolet light, the reticle is removed. Therefore, all the secrets are tilted by ultraviolet light. Therefore, the raw materials injected into the mold 100 can be completely cured. Next, at step S70, the pressure portion _ applies a high pressure to the solidified material. For example, a pressure corresponding to twice or more the pressure of the compression portion 2 can be applied to the solidified material. 27 201208856 For example, the pressure portion 60G can apply a force of about -4 kgf to the time of the delivery to the slab 132, thereby increasing the pressure in the mold i 〇 Q. In this case, the pressure in the mold 1 can be raised to about 2 to about 2 cm c. Since the solidified material is shrunk by the high pressure as described above, the curved surface of the lens portion 21 can be Smoother. That is to say, even if the cooling unit 300 and the compression unit 2 compensate for the reduction of the raw material, a small volume reduction may still occur. In other words, by the above high pressure, minute unevenness on the curved surface of the lens portion 21 can be removed. As described above, the pressure portion 600 presses the solidified material to form the final lens array substrate 20. Thereafter, in step S8, the mold 1 is smashed, and the formed lens array substrate 20 is taken out. The reduction control of the lens array substrate 20 is controlled by the cooling material, the contraction of the constricted portion 2, and the pressing of the pressure portion 600. According to this, the lens-transparent mirror portion 21 of the lens array substrate 2 can have a smooth curved surface. In particular, according to an embodiment, the lens array substrate 2 is formed by a two-stage process of increasing the pressure of the raw material entering the substrate 100 by the main shot, and dividing the curing process into two stages. Accordingly, according to the present embodiment, a method of manufacturing a lens array substrate can provide a lens array substrate having a relatively smooth curved surface and a desired shape. This embodiment is not limited to a method of manufacturing a lens array substrate; it can be used by 28 201208856 to manufacture various polymer molded articles having a complex structure. As described above, according to an embodiment of the present invention, a mask is provided with a crimping portion and a moving portion to increase the pressure in the mold. - The raw material will shrink when it is inspected. Under the circumstances, the compression department can be ignored. Further, when a south molecular molded article is formed of a curing raw material, the pressure portion can adjust the formed polymer molded article while curing the raw material. And, too; ^ said that the mold device can compensate for the volume reduction caused by the difficulty of riding by the second pressurization of the condensing portion and the dust portion. Accordingly, the mold apparatus can provide a polymer molded article having a complicated fine structure. In particular, the miscellaneous device is observable to form a lens that requires a highly precise structure. Further, a photocurable resin can be used to form a polymer molded article. Since the photocurable resin has a preferable heat resistance, the production of the mold device and the polymer molded article according to the embodiment of the present invention (4) can provide a high molecular weight member which is difficult to face. According to the present invention, a mold apparatus for a substrate and a method of fabricating a lens array substrate can be used to fabricate a molded article or the like. Inventive example A resin composition is provided herein. The resin composition comprises pentaerythritol 29 201208856 pentaerythritol triacrylate at 60 wt% and dipentaerythritol hexaacrylate at 40 wt% as a photocurable monomer; Hydroxycyclohexyl-phenyl phenone (1 -hydroxy-cyclohexyl-pheny keto) at 0. 8 wt% ' as a photocuring initiator. The resin composition was injected into a mold and compressed by a compression portion at a pressure of about 2,000 kgf/cm2 for about 3 sec. Then, the resin composition in the mold was irradiated with ultraviolet light having a wavelength of about 365 nm for about 90 seconds, and a pressure of about 2,500 kgf/cm2 was applied by the pressure portion for about 7 sec. Under the above method, the lens array substrate #1 was formed. Comparative Example (C〇mparative Example) The same resin composition as in the embodiment of the invention was injected into a mold, and the compression enthalpy pressure σ卩 did not exert an effect thereon, and the composition was carried out and the example of the invention was carried out. The same ultraviolet light is irradiated in the same manner. According to this, the lens array substrate #2 is formed. As a result, regarding the shape of the mold, the shape error of the lens_substrate #1 was about 厉5, and the shape error of the lens array substrate was about 7 qing. According to the embodiment of the present invention, it is possible to effectively provide a lens array having a desired shape. 201208856 While reference is made to the embodiments of the present invention, it should be understood that the skilled artisan can conceive various other modifications and embodiments within the spirit of the principles of the present. More specifically, various variations and modifications of the components and/or arrangements of the claimed combination are possible in the form of the invention, the drawings and the appended claims. Those who are familiar with the technology (4), in addition to the changes in parts and / or configuration and the replacement, will be easy to see instead of bribery.
【圖式簡單說明】 圖1辞根據本發明—實施例，綠示有—透鏡陣列基板模具裝置； 圖2係繪示有一模具之立體分解圖； 圖3係繪示有一下模具之立體圖； 圖4係_有—上模具之立體圖； 圖5係繪示有該模具之剖面圖； 圖6係繪示有一光源之示意圖； 圖7係繪示有一光罩之平面圖； 圖8係繪示有—傳輸部、第—核心與第二核心之位置示意圖； 圖9係_有—透鏡陣列基板之形成示意流程圖； 圖1〇係根據本發明一實施例，繪示有-透鏡陣列基板之立體圖； 以及 圖11係綠示有-透鏡陣列基板、第一核心與第二核心之剖面圖。 31 201208856 【主要元件符號說明】BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is a perspective view of a lens array substrate according to the present invention. FIG. 2 is a perspective view of a mold; FIG. 3 is a perspective view of a mold; Figure 4 is a cross-sectional view of the mold; Figure 6 is a schematic view of a light source; Figure 7 is a plan view of a light cover; Figure 8 is a FIG. 9 is a schematic flow chart showing the formation of a lens array substrate; FIG. 1 is a perspective view showing a lens array substrate according to an embodiment of the invention; And Fig. 11 is a cross-sectional view showing the lens array substrate, the first core, and the second core in green. 31 201208856 [Description of main component symbols]
10 基體 11 模具固定部 12 移轉部 20 基板 21 透鏡部分 22 支撐部份 100 模具 101 下模具 102 上模具 103 注射孔 104 排氣口 111 第一框架 112 第二框架 113 第三框架 114 第四框架 115 第五框架 116 第一通孔 117 第二導引孔 32 20120885610 Base 11 Mold fixing portion 12 Transfer portion 20 Substrate 21 Lens portion 22 Support portion 100 Mold 101 Lower mold 102 Upper mold 103 Injection hole 104 Exhaust port 111 First frame 112 Second frame 113 Third frame 114 Fourth frame 115 fifth frame 116 first through hole 117 second guiding hole 32 201208856
118 第五導引孔 119 第六導引孔 121 框架導件 122 板導件 130 第一核心容納部 131 第一核心 132 支撐板 133 第一導引孔 134 第一容納凹部 135 第三導引孔 136 第四導引孔 141 第一密封元件 142 第二密封元件 150 第二核心容納部 151 第二核心 160 窗口 161 傳輸孔 200 壓縮部 210 活塞 211 螺絲 33 201208856118 fifth guiding hole 119 sixth guiding hole 121 frame guide 122 plate guide 130 first core receiving portion 131 first core 132 supporting plate 133 first guiding hole 134 first receiving recess 135 third guiding hole 136 fourth guiding hole 141 first sealing element 142 second sealing element 150 second core receiving part 151 second core 160 window 161 transmission hole 200 compression part 210 piston 211 screw 33 201208856
220 機筒 230 漏斗 300 冷卻部 400 光源 410 超高壓水銀燈 420 橢圓形聚光鏡 430 第一平面反射鏡 440 集成透鏡 450 第二平面反射鏡 460 準直透鏡 500 光罩 510 傳輸部分 600 壓力部 610 液壓筒 620 壓桿 S10-S80 步驟 34220 barrel 230 funnel 300 cooling unit 400 light source 410 ultra high pressure mercury lamp 420 elliptical condenser 430 first plane mirror 440 integrated lens 450 second plane mirror 460 collimating lens 500 mask 510 transmission part 600 pressure part 610 hydraulic cylinder 620 Pressure bar S10-S80 Step 34