TW201204559A - Pressing apparatus and method for removing air between panels - Google Patents

Pressing apparatus and method for removing air between panels Download PDF

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Publication number
TW201204559A
TW201204559A TW100111489A TW100111489A TW201204559A TW 201204559 A TW201204559 A TW 201204559A TW 100111489 A TW100111489 A TW 100111489A TW 100111489 A TW100111489 A TW 100111489A TW 201204559 A TW201204559 A TW 201204559A
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Taiwan
Prior art keywords
panel
pressing
cylinder
module
press
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TW100111489A
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Chinese (zh)
Inventor
Jum-Lyul Han
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Apro System Co Ltd
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Publication of TW201204559A publication Critical patent/TW201204559A/en

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/1313Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells specially adapted for a particular application
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/40Applying molten plastics, e.g. hot melt
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133308Support structures for LCD panels, e.g. frames or bezels

Abstract

A pressing apparatus for removing bubbles is provided. The pressing apparatus increases a rate of change in pressure ( Δ P) inside an internal space portion and thus removes bubbles generated on an adhesion surface of the panel effectively, by varying a volume of the internal space portion of a pressing module and also varying temperature of the internal space portion. As the piston inside the cylinder connected to the sealed pressing module reciprocates, the volume of the pressing module is varied. Further, the pressing apparatus includes a pressing plate on which a plurality of passing holes is formed to increase efficiency of bubble removal by distributing the change of pressure exerted onto the panel inside the pressing module.

Description

201204559 六、發明說明: 【發明所屬之技術領域】 本發明係關於一種壓合裝置,及一種移除形成於面板 黏合面之氣泡之方法。其中該面板係具兩層或以上彼此黏 合。本發明尤指一種壓合裝置,及一種移除形成於面板黏 合層之氣泡之有效方法,其係藉由内部空間體積可變之壓 合模組,對面板施加一壓力差,以有效的排除形成於面板 黏合層之氣泡。 【先前技術】 基本上,一電容式觸控感應器分為表面電容形式以及 投射電容形式,其中電容式觸控感應器係由蝕刻形成透明 導電圓樣之氧化銦錫(ITO)面板,係以一光學膠膜(〇pticai clear adhesive,OCA),與一玻璃保護層黏合組裝。該IT〇 面板係藉由形成於玻璃基板之ΙΤΟ透明電極層所形成。而基 本上,玻璃保護層之材料係為丙烯酸類(acryip 然而,傳統方法上’當以〇CA膠膜,將玻璃基板與IT〇 基板黏合時,其ΙΤΟ基板之黏合層則會有氣泡產生之現象。 因此,於該觸控感應器組裝過程中,係需包含一壓合流程, 以移除形成於膠膜上之氣泡。 不只於觸控感應器之組裝過中需要氣泡移除之流程, 於薄膜電晶體-液晶顯示器(TFT-LCD)面板製程中,同時亦 需要其氣泡移除之流程’以移除形成於LCD單元(LCD cell) 及偏光板間之黏著表面之氣泡。 4 201204559 傳統上,「加壓釜」(“auto clave”)係為用以移除氣泡 之裝置’其具有一體積大小固定之大容室,並使用一真'介 裝置或其類似之裝置,來改變其内部之壓力,藉此以壓八 其面板並移除其氣泡。當壓力之力量從面板之中心往邊緣 方向產生,則氣泡將被移除。 而空間内之壓力變化係由波以爾以及查理定律 (Boyle’s ancj Chlarles’ laws)之理想氣體方程式所定,其係 表示為: [數學式1]201204559 VI. Description of the Invention: [Technical Field] The present invention relates to a press-fit apparatus and a method of removing air bubbles formed on an adhesive surface of a panel. Wherein the panel has two or more layers bonded to each other. The invention particularly relates to a pressing device, and an effective method for removing air bubbles formed in an adhesive layer of a panel, which is applied to a pressure difference module of a variable volume in an internal space to effectively eliminate a pressure difference from the panel. Bubbles formed in the adhesive layer of the panel. [Prior Art] Basically, a capacitive touch sensor is divided into a surface capacitive form and a projected capacitive form, wherein the capacitive touch sensor is formed by etching to form a transparent conductive circular indium tin oxide (ITO) panel. An optical adhesive film (OCA) is bonded to a glass protective layer. The IT(R) panel is formed by a transparent electrode layer formed on a glass substrate. Basically, the material of the glass protective layer is acrylic (acryip. However, when the glass substrate is bonded to the IT substrate by the 〇CA film, the adhesive layer of the substrate is bubbled. Therefore, in the assembly process of the touch sensor, a pressing process is required to remove the bubbles formed on the film. The process of bubble removal is required not only in the assembly of the touch sensor, In the thin film transistor-liquid crystal display (TFT-LCD) panel process, the bubble removal process is also required to remove bubbles formed on the adhesive surface between the LCD cell and the polarizer. 4 201204559 Tradition Above, "auto clave" is a device for removing air bubbles. It has a large chamber of fixed size and is changed by using a device or the like. The internal pressure is used to press the panel and remove its bubbles. When the force of the pressure is generated from the center of the panel toward the edge, the bubble will be removed. The pressure change in the space is determined by Powell and Li's law (Boyle's ancj Chlarles' laws) The ideal gas equation is predetermined, which system is expressed as: [Mathematical Formula 1]

PV=nRT 其中R係為一般理想氣體常數。 於此理想氣體方程式中,壓力(P)係為逋積(v)及溫度(τ) 之函數。然而,因傳統壓合裝置係具有一體積大小固定之 容室,故其體積(V)係為一固定之常數,而其壓力則係由其 真空幫浦所直接控制。因此,傳統裝置中,除了具有能夠 將多個面板同步進行氣泡移除之優點外,其缺點係為由於 該傳統裝置係以真空幫浦來控制其壓力,故需消耗相當之 時間,而使氣泡移除之效率降低,且其裝置因而顯得複雜 且龐大。 【發明内容】 根據一實施例,其係提供一種壓合裝置,以及一種藉 由壓合面板,來移除面板黏合面之氣泡之方法。其中,壓 201204559 合裝置之一壓合模組具有其内部空間體積可變之特性,因 此可有效地調整其内部空間之壓力。 根據另一實施例’其係提供一種壓合裝置及一種移除 氣泡之方法。藉由提高施加於面板上之壓力差(ΔΡ),來提 昇氣泡之排除效率(bubble evacuation efficiency)。 根據再一實施例’係提供一種壓合裝置及一種排除氣 /包之方法》其係將施加至面板之壓力力量,由其面板之中 心向其邊緣分佈,以有效地排除氣泡。 於一實施例中,係提供一種移除面板黏合面之氣泡之 壓合裝置,其中該面板具兩層或以上彼此黏合,該壓合裝 置係包括一汽缸、一活塞以及一壓合模組,其中該活塞係 於汽虹中往復運動。而該面板係容置於該壓合模組之一内 部空間’且其壓合模組係與汽缸之末端連接,藉由使該活 塞進行往復運動而改變其密閉内部空間之氣壓。 該壓合模組包含一汽缸般體(cylinder cover),其汽缸般 趙係與汽缸之一末端連接,以及包含一基板,其基板係藉 由與汽缸殼體連接而形成該内部空間,且置於基板上之面 板係面向汽缸之一末端》 於一實施例中’其壓合裝置更包含一壓合模組開/關裝 置’其係能啟動該壓合模組,以使該基板垂直地移動,以 及包含一面板傳送裝置’其係於壓合模組開啟時,該面板 傳送裝置係會將面板承載至基板上,以及卸放基板上之面 板’其中壓合模組係以該壓合模組開/關裝置開啟β 6 201204559 於另一實施例中,該壓合裝置更包含一加熱器其係 設於壓合模組之—端’以加熱其内部空間之氣體。其加敎 器之裝置係可變化其内部空間之溫度,以調節其内部空間 之氣壓。 於同一另一實施例中,其屋合裝置更包含一塵合板, 其壓合板係設於汽缸末端之下方,且此壓合板包含至少一 形成於其上之通孔’藉由該通孔之分佈以控制活塞壓縮 之氣體流動。 該廢合板係包含複數之通孔,其通孔係由面板之中心 呈放射狀地排列’且通孔之大小及分佈,係由該面板之中 心向外緣漸小。 於同一另一實施财,其提供一種移除形成於面板黏 合面之氣泡之壓合方法,其中該面板具兩層或以上彼此黏 合。其壓合方法包括提供__汽缸以及—由汽缸延伸之一壓 合模組’其中汽缸具有一往復運動之活塞,而其壓合模組 匕含密閉之内空間;容置一面板至壓合模組之密閉内 部工間中,以使面板置於面向活塞之位置;以及於活塞在 汽缸中往復運動時,改變該密閉空間之壓力,以移除面板 之氣泡。 根據實施例,其用以移除氣泡之壓合裝置係由兩個 步驟來調整其運作機制,其兩步驟係為:改變壓合裝置内, 壓。模之内σρ空間之體積,及改變其内部空間之溫度, ⑽制施加至面板上之壓力差(Λρ)’及控制壓力差(Δρ) 改變之速度 '與有效移除氣泡。 201204559 /如-實施例,其傳統具有大容室之壓合裝置係已可無 須使用,因為傳統壓合裝置之纟室體積固定且需利用真 空幫浦來進行麼合操作,有時甚為繁瑣,實無此需要。因 此’根據-實施例之麼合裝置,即提供了非常簡單且輕巧 之系統以解決上述之問題。 根據一實施例之壓合裝置中,其係能提高壓力差(Δρ) 之改變以及壓力差(ΔΡ)改變之速度’以有效的移除氣泡, 故相較其他傳統裝置能更快速的排除氣泡。 【實施方式】 本發明之較佳實施例將如所附圖式加以說明。 如實施例中,一壓合裝置100係藉由壓縮面板周圍之氣 體而移除面板黏合層上之氣泡,其中該面板係具兩層或以 上彼此黏合。由實驗,本發明人發現藉由改變内部空間之 壓力差(ΔΡ)或改變其壓力差(ΑΡ)變化之速度,即能改變 該内部空間之氣壓,進而移除氣泡(或施壓以移除氣泡)。 據此’如本發明實施例中之移除氣泡之壓合裝置〗〇〇,係具 有一調控體積(V)及溫度(Τ)的變數之結構,直接用以改變 其内部空間之氣壓。 如圖1所示,如本發明實施例中,用來移除氣泡之壓合 裝置100’其包括一汽缸10卜一活塞103、以及一壓合模組 110’其中活塞1〇3係於汽缸1〇1内部,進行往復運動,而壓 合模組110係與汽缸101之底部偶接。 8 201204559 其活塞103之垂直方向往復運動,會使汽缸1 〇 1内部被 壓縮之氣體移動至壓合裝置110,以形成一壓力,而導致其 壓合模組110内部之壓力改變,其中該壓合裝置η〇係與汽 紅101連接。此種壓合之方式與傳統具有固定體積容室之壓 合裝置不同,因為本發明乃係藉由改變體積,而使得壓力 之改變、或壓力改變之速度變得易於控制。 可以不同的習知方法利用於活塞103之垂直往復運 動。如圖1所示,一系統包含一馬達131,其馬達131係能產 生轉力’一凸輪構件133 ’係使馬達131產生之轉力轉換為 垂直往復之力量,以及一桿部(shaft)135,其能將由凸輪構 件133產生之垂直往復力量傳送至活塞1〇3。而凸輪構件133 係為眾多可轉換能量之結構之其中一種,其係能將馬達j 3 i 產生之轉力轉換為垂直往復力量而傳送至桿部丨35。此外, 一種元件’如荷重元(load cell)l37 ’其係能測量活塞1〇3 所施加之壓合力大小。 壓合模組110係為一密封結構,且其内部空間117之壓 力係會因活塞103壓合而變化。壓合模組11〇包含一汽缸殼 體111 ’及一基板113,其中,壓合模組110所包含之汽缸殼 體111 ’係形成於壓合模組110之上表面,並與汽缸連 接’而基板113係汽缸殼體ill連接,以形成内部空間117。 面板10係放置於基板113之上表面,且面向汽缸1〇ι。於一 貫施例中,其壓合模組11 〇係包含一壓合模組主體1 1 5,其 設置於汽缸殼體111與基板113間,以形成内部空間117,其 如圖1所示。 201204559 當活塞103向下移動而壓縮内部空間117之氣體時,其 被壓縮之氣體會順延著汽缸iOi移動,而壓合置放於壓合模 組110内之面板10,其令,面板10係置放於之壓合模組U0 内之基板113上。接著,當活塞103向上移動,内部氣體會 釋放其氣壓,而使得受壓合之面板10壓力解除,其中,面 板10係置放於壓合模組11〇之基板113上。因此,由於内部 空間117之壓力(V)係藉由活塞1 〇3之往復運動而可輕易改 變,故其對於控制内部空間117之氣壓來說相當容易。 更且,如本發明一實施例中,其用以移除氣泡之壓合 裝置100更包含一加熱器119,其中,其加熱器119係與基板 113之一端連接,或嵌置於一上部,以加熱内部空間丨17之 氣體。藉由加熱内部空間n 7之氣體,以促進壓力差(Δρ) 產生’且亦使得壓力更容易控制。至於加熱器119,較佳係 為陶瓷加熱器,因為陶瓷加熱板能藉由電能以進行輕射加 熱。尤其,陶瓷加熱板係能於接收電能後,迅速加熱,而 於切斷電力後’迅速停止加熱。 以下實施例將說明其用以移除氣泡之壓合裝置〗〇〇之 運作機制。如一實施例中所說明之壓合裝置1〇〇,須了解, 該裝置乃係藉由壓力差(△!&gt;)及溫度(τ)之函數改變而達成 移除面板10氣泡之功效,而非僅係單純的提供壓力而達成 此功效》 為達成上述有效之運作機制,乃提供一結構,其不只 能使内部空間117縮小,以產生氣體壓力之外,其亦能利用 活塞103簡單之運動來改變内部空間117之體積,以重複,, 201204559 壓合釋放壓合釋放”。更且,利用加熱器119 加熱内部空間1 1 7之氣體,使其空間之氣體壓力增加,亦能 輕易的使氣體壓力改變。 如以上之說明’一實施例中之用以移除氣泡之壓合裝 置100,其不只能藉由改變體積及溫度(T)來控制壓力 差’並能使内部之氣體壓力有足夠的動能改變。據此,若 内部壓力之改變速率超過原預定的閥值(threshold),則面 板10内之氣泡將能更有效的被移除。 &lt;實施例1 :面板承載&gt; 壓合模組110中,用以承載面板1〇之結構,須如本實施 例所說明。 如圖2所示’於此例中’其壓合模組11 〇係由汽缸殼體 111、壓合模組主體115、以及基板113所組成。而本實施例 中’其用以移除氣泡之壓合裝置1〇〇更包含一壓合模組開/ 關裝置150’以及一面板傳送裝置(未標示),用以自動承載 面板10。 如圖2所示之壓合模組開/關裝置150,其能利用液壓或 氣動氣缸,以一向下之方向’垂直移動基板13,以開啟並 關上其壓合模組11 〇。 而於壓合模組110開啟’且基板Π3向下移動時,其面 板傳送裝置(未標示)係能承載面板至基板H3上,或卸放基 板113上之面板》其中’壓合模組110係藉由壓合模組開/ 關裝置150而開啟。如圖2所例,面板傳送裝置(未標示)係 201204559 包含一吸載元件171 ’以由一櫥室(cabinet) 11中,真空吸取 面板10,並傳送該面板10至基板113上。 當面板10被吸載元件171黏附吸取並承載至基板113上 時,則壓合模組開/關裝置150將使基板113往上移動,並使 基板〗13與汽缸殼體111緊合。接著,轉換馬達131所產生之 轉力’使活塞103進行往復運動,並讓加熱器119進行輻射 加熱,以使壓合模組110内部空間117之氣體壓力上升c 如實施例1之用以移除氣泡之壓合裝置1 〇〇之操作步 驟,將參照圖2及圖3說明如下。 於S301中,當其基板113藉由壓合模組開/關裝置150 開啟如圖2 A所示之狀態時,其吸載元件171會黏附吸取置 放於櫥室之面板10,並承載該面板1〇至基板113上β 於S303中,當面板10承載至基板113如圖2Β所示時, 其壓合模組開/關裝置150係會使基板113移動,並使其基板 Π 3與汽缸殼體π 1緊合,以形成一密封之内部空間1丨7。 於S305中,當壓合模組11〇密封後,其活塞103向下移 動以壓縮内部空間117,並以電力使加熱器119進行輻射加 熱。據此’會使得内部空間117之壓力改變增加,而壓合置 放於内部空間117内之面板。 於S307中,若荷重元137偵測施加於面板1〇之壓力已 達預設之壓力門檻,則活塞103係會向上移動,以使内部空 間117之壓力釋放,另外,關閉電力所供應之加熱器119, 以茂除内部空間U7内之面板1〇上的壓力。 12 201204559 於S309中’ S305至S307係為活塞103之一次往復運 動’其表示施加至面板1〇之壓力改變速度,係由活塞1〇3 一次之往復運動中所控制(或可額外由加熱器加熱控制)。 於S309中’其壓合操作係為重複數次之83〇5至83〇7所完 成。 於S311中,當面板壓合結束後,其壓合模組開/關裝置 150係會使基板113向下移動,以開啟壓合模組丨丨0,並以吸 載元件171卸放面板1〇。據此,藉由本發明實施例之壓合裝 置100以達成氣泡移除目的。 &lt;實施例2 :壓合面板&gt; 為移除面板10黏合面之氣泡,而施予一由面板1 〇中心 至外緣之力量係為所必須。而其力量係由活塞130壓縮氣體 所造成。 因此’作用於面板10上之氣體壓力較佳係由面板10之 中心往外緣漸減。為達成此種壓力分布之狀態,本實施例 之用以移除氣泡之壓合裝置100,遂於汽缸殼體111下方設 置一壓合板190’且其上係形成複數之通孔191〇壓合板190 係能利用通孔191之排列而控制活塞1〇3所壓縮之氣體流 通〇 如圖3所示,通孔191係設置於壓合板190上,且由壓合 板190之中心放射狀地排列,故使面板10產生由其中心至邊 緣方向之壓力,而有效的移除氣泡。 13 201204559 此外’通孔191之大小分佈,係由面板10之中心至邊緣 漸小。藉此結構,其面板1 〇之壓力亦由中心至邊緣漸減, 而造成氣體由面板1〇之中心向邊緣流動。因此,若氣體由 面板10之中心向其外緣移動,則氣泡將被移除。 右汽缸101與面板10之重査區(cross section)係等於或 大於置於基板113之面板1〇大小時,則被活塞1〇3所壓縮之 氣體將會均勻的分布於面板丨〇之表面,而若汽缸⑺丨與面板 10之重疊區係大於面板10之大小時,則由活塞103所擠壓之 氣體將先由面板1〇之中心擠壓,接著再漫開至面板1〇之邊 緣0 因此,較佳係為先由其面板10之中心開始進行壓合, 而非上述之當汽缸⑺丨重疊區等於或大於面板1〇大小時,其 * 全部之面板10會受到壓合。也就是說,汽缸丨01之重疊區較 佳係小於面板10(或基板)之大小。 然而,其汽缸101重疊區除了由面板10大小所決定外, 亦可由其他因素所決定,包括氣壓改變之速度及大小,影 響氣壓改變之大小及速度之壓合模組110體積,馬達131之 大小’或按照標準尺寸之大量生產(mass-productability according to standard sizes),以及視情況而定,汽缸1〇1之 重疊區可等於或大於面板1〇之大小。 若汽缸101之重疊區係等於或大於面板10之大小,則為 了增加氣泡移除效率情況下,其實施例一之壓合裝置1〇〇 係須包含一壓合板190,其壓合板190係設於基板113之上 201204559 :排=合板190上係包含至少一通孔191,藉由通㈣ &amp;而控制活塞1 03所壓縮之氣體之流動。 別述之實施例及其優點係僅為舉例,而非限制本發明 2範圍》本發明所示之發明係可直接應用於其他類型之 裝置。此外,本發明實施例所述之觀念係以圖式說明,但 不限制本發明之中請專㈣圍,且許多置換、&amp;良、以及 變動將顯屬於本技術之所屬領域。 【圖式簡單說明】 以上及/或本發明之觀點將由以下實施例伴隨圖示一 併說明,其中: 圖1係一實施例之氣泡移除壓合裝置圖。 圖2係一實施例之氣泡移除壓合裝置操作圖。 圖3係壓合裝置之氣泡移除方法流程圖。 圖4係一實施例之壓合板透視圖。 【主要元件符號說明】 10 面板 11 櫥室 100 壓合裝置 101 汽缸 103 活塞 110 壓合模組 111 汽缸殼體 15 201204559 113 基板 115 壓合模組主體 117 内部空間 119 加熱器 131 馬達 133 凸輪構件 135 桿部 137 荷重元 150 壓合模組開/關裝置 171 吸載元件 190 壓合板 191 通孔PV = nRT where R is the general ideal gas constant. In this ideal gas equation, the pressure (P) is a function of enthalpy (v) and temperature (τ). However, since the conventional press-fit apparatus has a chamber of a fixed size, its volume (V) is a constant constant, and its pressure is directly controlled by its vacuum pump. Therefore, in the conventional device, in addition to the advantage of being able to simultaneously remove a plurality of panels for bubble removal, the disadvantage is that since the conventional device controls the pressure with a vacuum pump, it takes a considerable time to make the bubbles The efficiency of removal is reduced and the device is thus complicated and bulky. SUMMARY OF THE INVENTION According to one embodiment, a press-fit device is provided, and a method of removing air bubbles from a bonding surface of a panel by pressing a panel. Among them, the pressurizing module of the 201204559 combined device has the characteristic that the internal space volume is variable, so that the pressure of the internal space can be effectively adjusted. According to another embodiment, a press-fit device and a method of removing air bubbles are provided. The bubble evacuation efficiency is improved by increasing the pressure difference (ΔΡ) applied to the panel. According to still another embodiment, a press-fit device and a method for removing gas/packages are provided which are applied to the panel by the pressure of the center of the panel to the edges thereof to effectively eliminate air bubbles. In one embodiment, a pressing device for removing air bubbles of a panel bonding surface is provided, wherein the panel has two or more layers bonded to each other, and the pressing device comprises a cylinder, a piston and a pressing module. The piston is reciprocated in a steam rainbow. The panel is housed in an inner space of the press-fit module and the press-fit module is coupled to the end of the cylinder to change the air pressure of the sealed interior space by reciprocating the piston. The press-fit module comprises a cylinder cover, the cylinder-like system is connected to one end of the cylinder, and comprises a substrate, the substrate is formed by connecting with the cylinder housing, and is disposed The panel on the substrate faces one end of the cylinder. In an embodiment, the pressing device further includes a pressing module opening/closing device, which can activate the pressing module to make the substrate vertically Moving, and including a panel transport device's when the press-fit module is opened, the panel transport device carries the panel onto the substrate, and the panel on the substrate is unloaded, wherein the press-fit module is pressed The module opening/closing device is turned on. β 6 201204559 In another embodiment, the pressing device further comprises a heater which is disposed at the end of the pressing module to heat the gas in its internal space. The device of the twister changes the temperature of its internal space to adjust the air pressure in its internal space. In another embodiment, the housing device further includes a dusting plate, the pressing plate is disposed below the end of the cylinder, and the pressing plate includes at least one through hole formed by the through hole. Distributed to control the flow of gas compressed by the piston. The waste panel comprises a plurality of through holes, the through holes being radially arranged by the center of the panel, and the size and distribution of the through holes are gradually smaller from the center of the panel. In another implementation, a method of pressing a bubble formed on a bonding surface of a panel is provided, wherein the panel has two or more layers bonded to each other. The pressing method comprises the steps of: providing a __cylinder and - a pressing module extending from the cylinder, wherein the cylinder has a reciprocating piston, and the pressing module 匕 comprises a sealed inner space; accommodating a panel to press-fit The sealed internal chamber of the module is such that the panel is placed facing the piston; and when the piston reciprocates in the cylinder, the pressure of the closed space is changed to remove the bubbles of the panel. According to an embodiment, the pressing device for removing air bubbles is adjusted in two steps by a two-step process: changing the pressure inside the pressing device. The volume of the σρ space within the mold, and the temperature of the internal space is changed, (10) the pressure difference (Λρ)' applied to the panel and the speed at which the control pressure difference (Δρ) is changed, and the bubble is effectively removed. 201204559 / As in the embodiment, the conventional press-fit device with a large chamber can be used without having to use it, because the chamber of the conventional press-fit device is fixed in volume and needs to be operated by a vacuum pump, which is sometimes cumbersome. There is no such need. Therefore, the apparatus according to the embodiment provides a very simple and lightweight system to solve the above problems. According to an embodiment of the pressing device, the pressure difference (Δρ) can be increased and the pressure difference (ΔΡ) can be changed to effectively remove the air bubbles, so that the air bubbles can be eliminated more quickly than other conventional devices. . [Embodiment] A preferred embodiment of the present invention will be described with reference to the accompanying drawings. As in the embodiment, a press-fit device 100 removes air bubbles from the panel adhesive layer by compressing the gas surrounding the panel, wherein the panel has two or more layers bonded to each other. From the experiment, the inventors have found that by changing the pressure difference (ΔΡ) of the internal space or changing the speed of the pressure difference (ΑΡ), the air pressure in the internal space can be changed, thereby removing the air bubbles (or applying pressure to remove) bubble). According to this, the pressing device for removing air bubbles in the embodiment of the present invention has a structure for regulating the volume (V) and the temperature (Τ), and is directly used to change the air pressure in the internal space thereof. As shown in FIG. 1, in the embodiment of the present invention, the pressing device 100' for removing air bubbles includes a cylinder 10, a piston 103, and a pressing module 110', wherein the piston 1〇3 is attached to the cylinder. Inside the 1〇1, the reciprocating motion is performed, and the press-fit module 110 is coupled to the bottom of the cylinder 101. 8 201204559 The reciprocating motion of the piston 103 in the vertical direction causes the compressed gas inside the cylinder 1 移动1 to move to the pressing device 110 to form a pressure, which causes the pressure inside the pressing module 110 to change, wherein the pressure The device 〇 is connected to the steam red 101. This type of pressing is different from the conventional pressing device having a fixed volume chamber because the present invention changes the volume so that the pressure change or the speed of the pressure change becomes easy to control. The vertical reciprocating motion of the piston 103 can be utilized in various conventional methods. As shown in FIG. 1, a system includes a motor 131 whose motor 131 is capable of generating a rotational force 'a cam member 133' for converting the rotational force generated by the motor 131 into a vertical reciprocating force, and a shaft 135. It can transmit the vertical reciprocating force generated by the cam member 133 to the piston 1〇3. The cam member 133 is one of a plurality of structures for converting energy, which converts the rotational force generated by the motor j 3 i into a vertical reciprocating force and transmits it to the rod portion 35. Further, an element 'such as a load cell l37' is capable of measuring the magnitude of the pressing force applied by the piston 1〇3. The press-fit module 110 is a sealed structure, and the pressure of the internal space 117 is changed by the press-fitting of the piston 103. The press-fit module 11A includes a cylinder housing 111' and a substrate 113. The cylinder housing 111' included in the pressing module 110 is formed on the upper surface of the pressing module 110 and connected to the cylinder. The substrate 113 is connected to the cylinder housing ill to form an internal space 117. The panel 10 is placed on the upper surface of the substrate 113 and faces the cylinder 1 . In one embodiment, the press-fit module 11 includes a press-fit module body 115 that is disposed between the cylinder housing 111 and the substrate 113 to form an interior space 117, as shown in FIG. 201204559 When the piston 103 moves downward to compress the gas in the inner space 117, the compressed gas moves along the cylinder iOi, and is pressed and placed on the panel 10 in the pressing module 110, so that the panel 10 is Placed on the substrate 113 in the press-fit module U0. Then, when the piston 103 moves upward, the internal gas releases its air pressure, so that the pressure of the pressed panel 10 is released, and the panel 10 is placed on the substrate 113 of the press-fit module 11A. Therefore, since the pressure (V) of the internal space 117 can be easily changed by the reciprocation of the piston 1 〇 3, it is quite easy to control the air pressure of the internal space 117. Moreover, in an embodiment of the invention, the pressing device 100 for removing air bubbles further includes a heater 119, wherein the heater 119 is connected to one end of the substrate 113 or embedded in an upper portion. To heat the internal space 丨17 gas. By heating the gas in the internal space n 7 to promote the pressure difference (Δρ) generation' and also making the pressure easier to control. As for the heater 119, it is preferably a ceramic heater because the ceramic heating plate can be heated by light by means of electric energy. In particular, the ceramic heating plate can be heated rapidly after receiving electric energy, and the heating is quickly stopped after the electric power is cut off. The following embodiment will illustrate the operational mechanism of the press device for removing air bubbles. As shown in the embodiment, the pressing device 1 〇〇, it should be understood that the device is changed by the pressure difference (Δ! &gt;) and the temperature (τ) to achieve the effect of removing the bubble of the panel 10, and In addition to simply providing pressure to achieve this effect, in order to achieve the above-mentioned effective operational mechanism, a structure is provided which not only reduces the internal space 117 to generate gas pressure, but also utilizes the simple movement of the piston 103. To change the volume of the internal space 117, to repeat, 201204559 press release release press release. Moreover, the heater 119 is used to heat the internal space 1 1 7 gas, so that the gas pressure in the space is increased, and can easily be made The gas pressure is changed. As described above, the press device 100 for removing bubbles in an embodiment can not only control the pressure difference by changing the volume and temperature (T) but also can make the internal gas pressure have Sufficient kinetic energy changes. According to this, if the rate of change of the internal pressure exceeds the original predetermined threshold, the bubbles in the panel 10 can be removed more effectively. <Example 1: Panel bearing &gt; In the press-fit module 110, the structure for carrying the panel 1 is as described in the embodiment. As shown in Fig. 2, in this example, the press-fit module 11 is closed by the cylinder housing 111. The pressing module body 115 and the substrate 113 are formed. In this embodiment, the pressing device 1 for removing air bubbles further includes a pressing module opening/closing device 150' and a panel transmission. A device (not shown) for automatically carrying the panel 10. The press-fit module opening/closing device 150 as shown in FIG. 2 can use a hydraulic or pneumatic cylinder to vertically move the substrate 13 in a downward direction to open And closing the pressing module 11 〇. When the pressing module 110 is turned on and the substrate Π 3 is moved downward, the panel conveying device (not labeled) can carry the panel to the substrate H3 or the substrate 113 is discharged. In the panel, the 'pressing module 110 is opened by pressing the module opening/closing device 150. As shown in Fig. 2, the panel conveying device (not shown) 201204559 includes a suction member 171' In the cabinet 11, the panel 10 is vacuumed, and the panel 10 is transferred to the substrate 113. When the panel 10 is adhered and absorbed by the absorbing member 171 and carried onto the substrate 113, the pressing module opening/closing device 150 will move the substrate 113 upward and the substrate 13 is engaged with the cylinder housing 111. Then, the rotation force generated by the conversion motor 131 causes the piston 103 to reciprocate, and the heater 119 is radiantly heated to increase the gas pressure of the internal space 117 of the compression module 110. The operation steps of the pressing device 1 for removing the air bubbles will be described below with reference to FIG. 2 and FIG. 3. In S301, when the substrate 113 is opened by the pressing module opening/closing device 150, as shown in FIG. 2A. In the state, the absorbing member 171 adheres to the panel 10 placed in the cabinet, and carries the panel 1 to the substrate 113 in the S303. When the panel 10 is carried to the substrate 113 as shown in FIG. The pressing module opening/closing device 150 moves the substrate 113 and causes the substrate Π 3 to be in close contact with the cylinder housing π 1 to form a sealed internal space 1 丨 7 . In S305, after the press-fit module 11 is sealed, its piston 103 is moved downward to compress the internal space 117, and the heater 119 is irradiated with heat by electric power. Accordingly, the pressure change of the internal space 117 is increased, and the panel placed in the internal space 117 is pressed. In S307, if the load cell 137 detects that the pressure applied to the panel 1已 has reached the preset pressure threshold, the piston 103 moves upward to release the pressure of the internal space 117, and in turn, the heating supplied by the power is turned off. The device 119 removes the pressure on the panel 1 in the internal space U7. 12 201204559 In S309, 'S305 to S307 is a reciprocating motion of the piston 103' which indicates the pressure change speed applied to the panel 1〇, which is controlled by the piston 1〇3 in one reciprocating motion (or may additionally be heated by the heater) Heating control). In S309, the press-fitting operation is performed by repeating several times from 83〇5 to 83〇7. In S311, after the panel is pressed, the pressing module opening/closing device 150 moves the substrate 113 downward to open the pressing module 丨丨0, and discharges the panel 1 with the absorbing member 171. Hey. Accordingly, the press-fit device 100 of the embodiment of the present invention achieves the purpose of bubble removal. &lt;Example 2: Pinch panel&gt; In order to remove the bubble of the bonding surface of the panel 10, it is necessary to apply a force from the center of the panel 1 to the outer edge. The force is caused by the compression of the gas by the piston 130. Therefore, the pressure of the gas acting on the panel 10 is preferably gradually reduced from the center of the panel 10 toward the outer edge. In order to achieve the state of the pressure distribution, the pressing device 100 for removing air bubbles in the embodiment is provided with a pressing plate 190' under the cylinder housing 111 and forming a plurality of through holes 191〇 on the pressing plate. The 190 system can control the flow of the gas compressed by the piston 1〇3 by the arrangement of the through holes 191. As shown in FIG. 3, the through holes 191 are disposed on the pressing plate 190, and are radially arranged by the center of the pressing plate 190. Therefore, the panel 10 is caused to generate pressure from its center to the edge direction, and the air bubbles are effectively removed. 13 201204559 In addition, the size distribution of the through holes 191 is gradually reduced from the center to the edge of the panel 10. With this structure, the pressure of the panel 1 渐 is also gradually reduced from the center to the edge, and the gas flows from the center of the panel 1 to the edge. Therefore, if the gas moves from the center of the panel 10 to its outer edge, the bubbles will be removed. When the cross section of the right cylinder 101 and the panel 10 is equal to or larger than the size of the panel placed on the substrate 113, the gas compressed by the piston 1〇3 will be evenly distributed on the surface of the panel. If the overlap between the cylinder (7) and the panel 10 is larger than the size of the panel 10, the gas squeezed by the piston 103 will be first pressed by the center of the panel 1 and then spread to the edge of the panel 1 Therefore, it is preferable to first press the center of the panel 10, instead of the above, when the cylinder (7) 丨 overlap area is equal to or larger than the panel size, the panel 10 of all of them will be pressed. That is to say, the overlap area of the cylinder 丨 01 is preferably smaller than the size of the panel 10 (or the substrate). However, the overlap area of the cylinder 101 may be determined by other factors, including the size of the panel 10, including the speed and magnitude of the air pressure change, the volume of the press-fit module 110 that affects the magnitude and speed of the air pressure change, and the size of the motor 131. 'Or the mass-productability according to standard sizes, and as the case may be, the overlap area of the cylinders 1〇1 may be equal to or larger than the size of the panel 1〇. If the overlapping area of the cylinder 101 is equal to or larger than the size of the panel 10, in order to increase the efficiency of bubble removal, the pressing device 1 of the first embodiment must include a pressing plate 190, and the pressing plate 190 is provided. On the substrate 113, 201204559: the row plate 190 includes at least one through hole 191, and the flow of the gas compressed by the piston 103 is controlled by the passage of (4) &amp; The embodiments and their advantages are merely examples and are not intended to limit the scope of the invention. The invention shown in the invention can be applied directly to other types of devices. In addition, the concept described in the embodiments of the present invention is illustrated by the drawings, but does not limit the scope of the present invention, and many of the permutations, &amp; BRIEF DESCRIPTION OF THE DRAWINGS The above and/or aspects of the present invention will be described in conjunction with the following embodiments, in which: FIG. 1 is a diagram of a bubble removal press apparatus of an embodiment. Figure 2 is an operational view of a bubble removal press device of an embodiment. Figure 3 is a flow chart of the bubble removal method of the press device. Figure 4 is a perspective view of a plywood of an embodiment. [Main component symbol description] 10 Panel 11 Cabinet 100 Pressing device 101 Cylinder 103 Piston 110 Pressing module 111 Cylinder housing 15 201204559 113 Substrate 115 Pressing module body 117 Internal space 119 Heater 131 Motor 133 Cam member 135 Rod 137 Load cell 150 Pressing module opening/closing device 171 Suction member 190 Press plate 191 Through hole

Claims (1)

201204559 七、申請專利範圍: 1. 一種面板之黏合面氣泡移除之壓合裝置,其令該面 板具兩層或以上彼此黏合,該壓合裝置包括·· 一汽缸; 一活塞’係於該汽缸中往復運動;以及 一塵合模組,該面板係容置於該壓合模組之一内部空 間,且該壓合模組係與該汽缸之末端連接’藉由使該活塞 進行往復運動以改變密閉之該内部空間之氣壓。 2. 如申請專利範圍第丨項所述之壓合裝置,其中該壓 合模組包括: 一汽缸殼體,係與該汽缸之一末端連接;以及 一基板,係藉由與該汽缸殼體連接而形成該内部空間, 且置於該基板上之δ亥面板係面向該汽缸之一末端。 3. 如申請專利範圍第2項所述之壓合裝置更包括: 一壓合模組開/關裝置,係能啟動該壓合模組,使該基 板垂直地移動;以及 一面板傳送裝置,係於該壓合模組開啟時,該面板傳送 裝置係將該面板承載至該基板上,以及卸放其基板上之面 板,其中該壓合模組係以該壓合模組開/關裝置開啟。 4‘如申凊專利範圍第1項所述之該壓合裝置,更包括 一加熱Is,其係設於該壓合模組之一端,以加熱該内部空 間之氣體。 5.如申請專利範圍第1項所述之壓合裝置,更包括一 壓合板,係設於該汽缸末端之下方,且該壓合板包含至少 17 201204559 一形成於其上之通孔’藉由該通礼之分佈,以控制該活塞 麼縮之氣體流動。 6. 如申請專利範圍第5項所述之壓合裝置其中該壓 合板之該通孔包含複數之通孔,係由該面板之中心放射狀 地排列。 7. 如申請專利範圍第6項所述之壓合裝置,其中該通 孔之大小係由該面板之中心向外緣漸小。 8. —種移除形成於面板黏合面之氣泡之壓合方法其 中該面板具兩層或以上彼此黏合,該壓合方法包括: 提供一汽缸以及一由該汽缸延伸之一壓合模組其中該 汽缸係具有一往復運動之活塞,而該壓合模組包含一密閉 之内部空間; 容置一面板至該壓合模組之;密閉内部空間中以使該 面板置於面向該活塞之位置;以及 於該活塞在該汽缸中往復運動時,改變該密閉空間之壓 力’以移除該面板之氣泡。 9. 如申請專利範圍第8項所述之壓合方法,其中容置 該面板係包含: 藉由移動一形成於該壓合模組之一底部之一可移動之 基板,以開啟該壓合模組;以及 於該壓合模組開啟時,承載該面板於該基板上。 10. 如申請專利範圍第8項所述之壓合方法,其中該面 板之氣泡移除係包括藉由該活塞往復運動之同時,加熱診 密閉内部空間之内部氣體,以加速改變氣體之壓力。201204559 VII. Patent Application Range: 1. A pressing device for removing the bubble of the bonding surface of the panel, which has two or more layers bonded to each other, the pressing device includes a cylinder; a piston is attached to the Reciprocating motion in the cylinder; and a dust-collecting module, the panel is placed in an inner space of the pressing module, and the pressing module is connected to the end of the cylinder by reciprocating the piston To change the air pressure of the enclosed internal space. 2. The press-fit device of claim 2, wherein the press-fit module comprises: a cylinder housing coupled to one end of the cylinder; and a substrate coupled to the cylinder housing The internal space is formed to be connected, and the δH panel placed on the substrate faces one end of the cylinder. 3. The pressing device according to claim 2, further comprising: a pressing module opening/closing device capable of starting the pressing module to vertically move the substrate; and a panel conveying device, When the pressing module is opened, the panel conveying device carries the panel to the substrate and discharges the panel on the substrate thereof, wherein the pressing module is configured to open/close the pressing module Open. 4' The press-fit device of claim 1, further comprising a heating Is attached to one end of the press-fit module to heat the gas in the interior space. 5. The press-fit device of claim 1, further comprising a pressure plate disposed below the end of the cylinder, and the pressure plate includes at least 17 201204559 a through hole formed thereon The distribution of the gift is to control the flow of the gas that the piston is shrinking. 6. The press-fit device of claim 5, wherein the through hole of the pressure plate comprises a plurality of through holes radially arranged from a center of the panel. 7. The press-fit device of claim 6, wherein the size of the through-hole is gradually reduced from the center to the outer edge of the panel. 8. A pressing method for removing air bubbles formed on a bonding surface of a panel, wherein the panel has two or more layers bonded to each other, the pressing method comprising: providing a cylinder and a pressing module extending from the cylinder The cylinder has a reciprocating piston, and the pressing module comprises a sealed inner space; a panel is received to the pressing module; and the inner space is sealed to position the panel facing the piston And changing the pressure of the closed space to remove the bubbles of the panel when the piston reciprocates in the cylinder. 9. The pressing method of claim 8, wherein accommodating the panel comprises: opening the pressing by moving a substrate formed on one of the bottoms of the pressing module to move a module; and when the pressing module is opened, the panel is carried on the substrate. 10. The method of press-bonding according to claim 8, wherein the bubble removal of the panel comprises heating the internal gas of the sealed internal space while reciprocating the piston to accelerate the change of the pressure of the gas.
TW100111489A 2010-07-23 2011-04-01 Pressing apparatus and method for removing air between panels TW201204559A (en)

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