TW201202363A - Production method of resin composition for hard coating and resin composition for hard coating - Google Patents

Production method of resin composition for hard coating and resin composition for hard coating Download PDF

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TW201202363A
TW201202363A TW100106841A TW100106841A TW201202363A TW 201202363 A TW201202363 A TW 201202363A TW 100106841 A TW100106841 A TW 100106841A TW 100106841 A TW100106841 A TW 100106841A TW 201202363 A TW201202363 A TW 201202363A
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hard coating
resin composition
meth
acrylate
acrylate monomer
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TW100106841A
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Chinese (zh)
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TWI522433B (en
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Asaki Nakane
Shigehiro Koide
Yasuharu Yamada
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Nidek Kk
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/40Additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • C09D4/06Organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond in combination with a macromolecular compound other than an unsaturated polymer of groups C09D159/00 - C09D187/00
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/80Processes for incorporating ingredients
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S977/00Nanotechnology
    • Y10S977/70Nanostructure
    • Y10S977/813Of specified inorganic semiconductor composition, e.g. periodic table group IV-VI compositions
    • Y10S977/814Group IV based elements and compounds, e.g. CxSiyGez, porous silicon

Abstract

<Subject> To provide a production method of resin composition for hard coating, which satisfies various performance conditions such as mechanically physical properties of wear resistance and surface hardness, weather resistance, storage stability, and to provide a resin composition for hard coating which is obtained by using the production method thereof. <Solution> The production method of resin composition for hard coating includes: a first step of covalently bonding a thiol group and an acryloyl group and/or a methacryloyl group by using an addition reaction of a modifier having a thiol group and a three-or-more-functional (meth)acrylate monomer, to thereby obtain a polyfunctional (meth)acrylate monomer modified agent; and a second step of modifying a metallic oxide microparticle by using the polyfunctional (meth)acrylate monomer modified agent obtained from the first step.

Description

201202363 六、發明說明: 【發明所屬之技術領域】 本發明係關於經調配無機微粒子之(甲基)丙烯酸酯系 硬塗佈用樹脂組成物的製造方法,以及硬塗佈用樹脂組成 物。 【先前技術】 士以提升聚曱基丙烯酸曱酿(以下記為P M M A )等丙烯酸系 樹脂的機械的物性'耐熱性等為目的時,已知於樹脂中經 調配無機微粒子之樹脂組成物。關於該等樹脂組成物,已 知藉由使具有烷氧基矽烷基之丙烯酸系聚合物與金屬烷醇 化物進行溶膠-凝膠(sol-gel)反應,而使機械物性為之提 升的樹脂組成物(參照專利文獻υ。該等樹脂組成物作為 硬塗佈液,塗佈於塑膠片、塑膠透鏡、塑膠膜等樹脂基板, 可使用於提高基板的機械物性。而作為該等有機無機所成 之硬塗佈用塗佈液,已知由包含有機樹脂基質成份以及經 以聚合物矽烷偶合劑被膜所成之被覆金屬氧化物微粒子之 硬塗佈用塗佈液(參照專利文獻2)。 【先前專利文獻】 【專利文獻】 【專利文獻1】日本特開2004-277512號公報 【專利文獻2】曰本特開2009-083223號公報 【發明内容】 3 201202363 【發明欲解決之課題】 上述之樹脂組成物,藉由塗佈於樹脂基板 有作為硬塗佈的功能。 ·τ期待具 -般而言,硬塗佈雖可提升耐磨耗性與螺面 械物性,但難以同時提升機械物性與耐候性兩者 機-無機所成之硬塗佈用塗佈液則 有 明々、堂佈液的保 性夕有問題的情況,期望可滿足 組成物。 #各難能條件的樹脂 有鑑於上述先前技術的問題點, ¥ ^ . 技術課喊係提供可 滿足耐磨耗性及表面硬度等機械物性與耐候性、 性等各種性能條件之硬塗佈用樹脂組成物的製造方法,2 及使用該方法所得知硬塗佈用樹脂組成物。 【用於解決課題之手段】 本發明者們致力研究的結果發現,含有經以具有硫醇 基(巯基)之修飾劑’肖3官能以上的(甲基)丙烯酸醋單體 進行加成反應所得之多官能(甲基)丙稀酸酿單體改質修飾 劑所修飾之金屬氧化物微粒子,有機_無機之硬塗佈型的樹 曰成物+僅可以簡便的方法合成,同時表面硬度及耐 磨耗性的機械物性,以及耐候性、保存安定性為良好,可 適合使用作為硬塗佈用樹脂組成物。 本發明中,所使用之修飾劑,特別可適合使用通式(1) 所不之具有琉醇基之矽烷偶合劑。 HS-(CH2)n-Si(Ri)x⑽2)3 χ · ••式⑴ (R及Κ2各自獨立地表示選自碳數丨〜4的低級烷基及笨 201202363 基之基,η表示亞鉀基的鏈數之1〜11的整數, X為〇 或 具有硫醇基之矽烷偶合劑,例如可列舉3 _疏美丙美_ 曱氧基矽烷、3-巯基丙基三乙氧基矽烷、3_織基丙基甲義 二曱氧基石夕炫、3-疏基丙基乙基二乙氧基矽烷、卜疏基$ 基二甲氧基矽烷、1卜酼基十一碳基三曱氧基矽烷等。 再者,本發明中,所使用之3官能以上的(曱基)丙烯 酸酯單體可使用以下所列舉者。又,標記上之「·. • · · C 甲 基)丙烯酸酯」表示「· · ·丙烯酸酯」或「·.. ••甲基丙 烯酸酯」。 首先,3官能以上的(曱基)丙烯酸酯,例如可列舉三 經甲基丙院三甲基丙浠酸醋、三經甲其τ * 枝Τ巷丙烷二丙烯酸酯、 環氧乙烷改質三羥甲基丙烷三丙烯酸酯、 |双α日 字戍四醇三丙烯 酸S旨、季戊四醇四丙稀酸醋、二季戊四醇六丙稀酸醋、四 羥甲基甲烷三丙烯酸醋、四羥甲基甲烷四丙烯酸醋、叁。_ 殘基乙基)異氰脲酸酯三丙烯酸酯等分支鏈狀、環狀的(曱 基)丙烯酸酯類或胺甲酸酯丙烯酸酯類等,但不以該等為 限。再者,該等可1種類或複數種組合使用。 人… 再者,所使用之金屬氧化物微粒子,例如可列舉氧化 石夕(Si〇2)、氧化銘(Al2〇3)、氧化錯(Zr〇2)、氧化欽⑴⑴)、 锡摻雜氧化銦(_、氧化錫(叫氧化鋅(Zn〇)、氧化 錦(Sb2〇3、Sb2〇5等)’以及該等之複合微粒子等。又,該方 式之金屬氧化物微粒子係於表面具有經基。 本實施態樣中所使用之金屬氧化物微粒子的粒徑係平 201202363 均-次粒徑為iGGnm以下,較佳為以下q平均—欠 ㈣為mnm以下時’硬塗佈樹脂组成物以料線硬化後 亦維持(甲基)丙烯酸酯樹脂特有的透明性。 …再者’金屬氧化物微粒子的含量’相對於多官能(3官 能以上)(甲基)丙烯酸醋單體與表面具有經基之金屬氧化 物微粒子的混合量,較佳為20重量%,重量%,在較佳為 40重《,重量%。金屬氧化物微粒子低於2〇重量%時, 其效果難以顯現。再者,金屬氧化物微粒子超過6〇重量% 時’所得樹脂組成物容易變脆。又,矽、鈦、鍅、鋁等反 應性高的金屬&amp;醇化物可與金屬氧化物微粒子—起添加, 亦可迠添加以取代金屬氧化物微粒子。 再者,於含有上述之經以多官能(甲基)丙烯酸酯單體 改質修㈣!修飾的金屬氧化物微粒子的樹脂組成物中,添 加2官能以下的(甲基)丙烯酸醋單體,可提升耐候堅牢性 (耐久性)與耐磨耗性。 本發明之硬塗佈用的樹脂組成物中可使用之2官能以 下的(甲基)丙烯酸酯單體,例如可列舉(甲基)丙烯酸曱 酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸2_乙基己酯、(甲 基)丙烯酸正丁氧基乙酯、曱氧基聚乙二醇(甲基)丙烯酸 酯、(曱基)丙烯酸苄酯、(甲基)丙烯酸異冰片酯、(曱基) 丙烯酸2-羥基乙酯、(甲基)丙烯酸2_羥基丙酯、(甲基) 丙烯酸縮水甘油酯、N-丙烯醯基氧基乙基六氫酞醯亞胺、 甘油一(曱基)丙稀酸酯、2 -經基3 -丙稀酿基丙基(甲基)丙 烯酸醋、(曱基)丙烯酸四氫糠酯、(甲基)丙烯酸2_羥基丁[Technical Field] The present invention relates to a method for producing a resin composition for hard coating of (meth)acrylate-based fine particles in which inorganic fine particles are blended, and a resin composition for hard coating. [Prior Art] A resin composition in which inorganic fine particles are blended in a resin is known for the purpose of improving mechanical properties such as heat resistance of an acrylic resin such as acrylonitrile (hereinafter referred to as P M M A ). With respect to these resin compositions, it is known that a resin composition in which mechanical properties are improved by performing a sol-gel reaction with an alkoxyalkyl group-containing acrylic polymer and a metal alkoxide. (refer to the patent document υ. These resin compositions are applied as a hard coating liquid to a resin substrate such as a plastic sheet, a plastic lens, or a plastic film, and can be used to improve the mechanical properties of the substrate. In the coating liquid for hard coating, a coating liquid for hard coating containing an organic resin matrix component and a coated metal oxide fine particle formed by a polymer decane coupling agent film is known (refer to Patent Document 2). [Patent Document 1] [Patent Document 1] JP-A-2004-277512 (Patent Document 2) JP-A-2009-083223 (Summary of Invention) 3 201202363 [Problems to be Solved by the Invention] The resin composition has a function as a hard coat by being applied to a resin substrate. · τ expects that, in general, hard coating can improve wear resistance and surface mechanical properties, but it is difficult At the same time, it is possible to improve the mechanical properties and weather resistance of the machine-inorganic coating solution for hard coating, and there is a problem that the alum solution and the cloth cloth have problems in the nature of the coating, and it is expected to satisfy the composition. In view of the problems of the above-mentioned prior art, the technique of the present invention provides a method for producing a resin composition for hard coating which can satisfy various performance conditions such as mechanical properties such as abrasion resistance and surface hardness, and weather resistance and properties. 2, and a resin composition for hard coating by the method. [Means for Solving the Problem] As a result of intensive research, the present inventors have found that a modifier containing a thiol group (thiol group) is included. A metal oxide fine particle modified by a polyfunctional (meth)acrylic acid monomer modification modifier obtained by an addition reaction of a (meth)acrylic acid vine monomer having a functional group or more, and an organic-inorganic hard coating type The tree mash product can be synthesized only in a simple manner, and the mechanical properties of the surface hardness and the abrasion resistance, as well as the weather resistance and the storage stability are good, and can be suitably used as a resin composition for hard coating. In the description, the modifier used is particularly suitable for the use of a decane coupling agent having a sterol group which is not represented by the formula (1). HS-(CH2)n-Si(Ri)x(10)2)3 χ · ••(1) (R and Κ2 each independently represent a lower alkyl group selected from the carbon number 丨4 and a base of the 201202363 group, η represents an integer of 1 to 11 of the number of chains of the potassium group, and X is ruthenium or has a thiol group. Examples of the decane coupling agent include 3 _ 美美丙美 _ 曱 methoxy decane, 3-mercaptopropyl triethoxy decane, 3 _ propyl propyl carbaryl oxy sulphate, 3- syl propyl propyl Further, in the present invention, a trifunctional or higher functional group is used. Further, in the present invention, a trifunctional or higher functional group (indenyl group) is used. The acrylate monomer can be used as listed below. Further, the "·· · · · C methyl acrylate" acrylate on the mark means "···Acrylate" or "·..••methyl acrylate". First, a trifunctional or higher (fluorenyl) acrylate may, for example, be exemplified by trimethyl methacrylate trimethyl propyl citrate, succinimide τ * twig pitch propane diacrylate, ethylene oxide modified Trimethylolpropane triacrylate, | double alpha-succinyl alcohol triacrylate S, pentaerythritol tetraacrylic acid vinegar, dipentaerythritol hexaacetic acid vinegar, tetramethylol methane triacrylate vinegar, tetramethylol Methane tetraacrylate vinegar, hydrazine. _ Residual ethyl) isocyanurate triacrylate or the like, such as a branched or cyclic (fluorenyl) acrylate or urethane acrylate, but is not limited thereto. Furthermore, these may be used in combination of one type or plural types. In addition, examples of the metal oxide fine particles to be used include, for example, oxidized oxide (Si〇2), oxidized (Al2〇3), oxidized (Zr〇2), oxidized (1) (1), and tin-doped oxidation. Indium (-, tin oxide (called zinc oxide (Zn〇), oxidized bromine (Sb2〇3, Sb2〇5, etc.)' and such composite fine particles, etc. Further, the metal oxide fine particles of this type have a surface on the surface The particle size of the metal oxide fine particles used in the present embodiment is flat 201202363. The average-secondary particle diameter is iGGnm or less, preferably the following q average-under (four) is mnm or less, and the hard coating resin composition is The specific transparency of the (meth) acrylate resin is also maintained after the strand is hardened. Further, the 'content of the metal oxide fine particles' has a relationship with the polyfunctional (trifunctional or higher) (meth)acrylic acid acrylate monomer and the surface. The amount of the metal oxide fine particles to be mixed is preferably 20% by weight, and % by weight, and preferably 40% by weight or less. When the metal oxide fine particles are less than 2% by weight, the effect is hard to be manifested. , metal oxide particles more than 6 〇 weight At the time, the obtained resin composition is liable to become brittle. Further, a highly reactive metal &amp; alkoxide such as ruthenium, titanium, iridium or aluminum may be added together with the metal oxide fine particles, or may be added in place of the metal oxide fine particles. Further, a bifunctional or lower (meth)acrylic acid vinegar monomer is added to the resin composition containing the metal oxide fine particles modified by the polyfunctional (meth) acrylate monomer described above. The weathering fastness (durability) and the abrasion resistance can be improved. The (meth) acrylate monomer having a bifunctional or lower functional group which can be used in the resin composition for hard coating of the present invention is, for example, (methyl). Ethyl acrylate, n-butyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, n-butoxyethyl (meth)acrylate, decyloxy polyethylene glycol (meth) acrylate , (fluorenyl) benzyl acrylate, isobornyl (meth)acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, glycidyl (meth) acrylate, N - propylene decyloxyethyl hexahydroindole Imine, glycerol mono(indenyl) acrylate, 2-based 3-propyl propyl propyl (meth) acrylate, (mercapto) methacrylate, (meth) acrylate 2 _ Hydroxybutyrate

S 6 201202363 酯、乙二醇二(曱基)丙烯酸酯、1,3-丙二醇二(曱基)丙烯 酸酯、1,4-庚二醇二(曱基)丙烯酸酯、1,6-己二醇二(甲基) 丙烯酸酯、二乙二醇二(甲基)丙烯酸酯、四乙二醇二(曱基) 丙烯酸酯、2-丁烷-1, 4-二(曱基)丙烯酸酯、環己烷-1, 4-二甲醇二(曱基)丙烯酸酯、二(曱基)丙烯酸i,5_戊烷酯、 三經曱基乙烷二(曱基)丙烯酸酯、三羥曱基丙烷二(曱基) 丙稀酸酯、二丙二醇二(曱基)丙烯酸酯、丨,3_丁二醇二(甲 基)丙烯酸酯、二噁烷二醇二丙烯酸酯等直鏈狀、分支鏈 狀、環狀的(甲基)丙烯酸酯類或2官能以下的胺曱酸酯丙 烯酸酯類等,但不以該等為限。再者,該等可丨種類或複 數種組合使用。再者,2官能以下的(甲基)丙烯酸酯單體 的含量,相對於多官能(3官能以上)的(甲基)丙烯酸酯單 體為30重量%以下,再較佳為1〇重量%〜μ重量%。2官能 以下的(曱基)丙烯酸酯單體超過3 〇重量%時,所得樹脂組 成物塗膜(硬塗層)容易變柔軟。 含氟聚矽氧烷、 稀酸S旨、含氟 不以該等為限。 再者本發明之硬塗佈用樹脂組成物中可使用之氟樹 知可列舉全氟聚醚丙烯酸酯、全氟聚醚甲基丙烯酸酯、 含氟環狀聚矽氧烷、含氟環狀聚矽氧烷丙S 6 201202363 Ester, ethylene glycol bis(indenyl) acrylate, 1,3-propanediol bis(indenyl) acrylate, 1,4-heptanediol bis(indenyl) acrylate, 1,6-hexane Alcohol di(meth) acrylate, diethylene glycol di(meth) acrylate, tetraethylene glycol di(decyl) acrylate, 2-butane-1, 4-di(decyl) acrylate, Cyclohexane-1,4-dimethanol bis(indenyl) acrylate, i(5-pentyl) bis(indenyl)acrylate, tri-decyl ethane bis(indenyl) acrylate, trihydroxy fluorenyl Linear, branched, etc. of propane bis(indenyl) acrylate, dipropylene glycol bis(indenyl) acrylate, hydrazine, 3-butanediol di(meth) acrylate, dioxane diol diacrylate Chain, cyclic (meth) acrylate or bifunctional urethane acrylate or the like, but not limited thereto. Furthermore, these types or combinations can be used in combination. Further, the content of the bifunctional or lower (meth) acrylate monomer is 30% by weight or less, more preferably 1% by weight based on the polyfunctional (trifunctional or higher) (meth) acrylate monomer. ~μ% by weight. When the (meth) acrylate monomer having a bifunctionality is more than 3% by weight, the resulting resin composition coating film (hard coat layer) tends to be soft. The fluorine-containing polyoxane, the dilute acid, and the fluorine-containing are not limited to these. Further, the fluorine resin which can be used in the resin composition for hard coating of the present invention is a perfluoropolyether acrylate, a perfluoropolyether methacrylate, a fluorine-containing cyclic polyoxane, or a fluorine-containing ring. Polyoxyalkylene

例’可列舉叁(氯甲基)三 201202363 嗪、2, 4-三氣曱基_(4’_甲氧基苯乙烯基)-6-三嗪、 2-[2-(〇夫喃-2-基)乙稀基]_4,6 -雙(三氯曱基)-S -三0秦、 2, 4, 6-叁(三氯甲基)-S-三嗪等三嗪系化合物,安息香甲醚 (benzoin methyl ether)、安息香乙醚、安息香丙&amp;|、安 息香丁醚等安息香系化合物,二乙氧基乙醯苯、4 -苯氧基 二氣乙醯苯、2-苄基-2-二甲基胺基-1-(4-Ν-嗎啉基苯基) 丁烷-卜醇、二苯曱酮、2-羥基-2-曱基苯丙酮、1-羥基環 己基苯基酮、1 -羥基環己基乙醯苯等乙醯苯系化合物,噻 0頓酮(1:1^〇义3111±〇116)、2-甲基°塞'*頓酮、2,4_二甲基嗟嘲酮、 2-氣噻噸酮等噻噸酮系化合物,苄基二甲基縮醛、2, 4, 6-三甲基安息香二苯基膦氧化物、N,N-二曱基胺基安息香酸 異戊酯、醯基氧化膦等,該等可1種類或2種類以上併用。 添加量相對於(甲基)丙烯酸酯單體係使用1 〇重量%以下, 較佳為0.5〜5重量%。 其次’說明本發明樹脂組成物的製造方法。 首先為了獲得經以多官能(甲基)丙烯酸酯單體改質修 飾劑修飾之金屬氧化物微粒子,將具有硫醇基(巯基)之修 飾劑與3 g此以上的(曱基)丙烯酸酷單體,以規定量捧 混而製作混合物。 為了使所得混合物於鹼性條件下反應,例如添加若干 量的三乙基胺,於室溫〜9〇t的範圍反應規定時間,使其進 仃加成反應。經由該等鹼性條件下的加成反應中,修飾劑 具有的硫醇基與3官能以上的(甲基)丙稀酸®旨單體具有的 丙烯醯基及/或曱基丙烯醯基進行共價結合(硫結合,Examples can be exemplified by hydrazine (chloromethyl) three 201202363 azine, 2, 4-trimethyl fluorenyl _ (4'-methoxystyryl)-6-triazine, 2-[2-(coopan- 3-yl)ethidyl]_4,6-bis(trichloroindenyl)-S-trimethyl, 2,4,6-fluorene (trichloromethyl)-S-triazine and other triazine compounds, Benzoin compounds such as benzoin methyl ether, benzoin ethyl ether, benzoin C &amp; |, benzoin butyl ether, diethoxy acetophenone, 4-phenoxy acetophenone, 2-benzyl- 2-Dimethylamino-1-(4-indole-morpholinophenyl)butane-propanol, benzophenone, 2-hydroxy-2-mercaptopropiophenone, 1-hydroxycyclohexylphenyl An acetophenone compound such as a ketone or a 1-hydroxycyclohexylethyl benzene benzene, a thioxanthone (1:1^〇 meaning 3111±〇116), a 2-methyl-sodium ketone, a 2,4_2 a thioxanthone compound such as methyl ketone or 2-ox thioxanthone, benzyl dimethyl acetal, 2, 4, 6-trimethyl benzoin diphenyl phosphine oxide, N, N-di The isoamyl acetyl benzoate or the fluorenyl phosphine oxide may be used in combination of one type or two types or more. The amount of addition is 1% by weight or less, preferably 0.5 to 5% by weight based on the (meth) acrylate single system. Next, a method of producing the resin composition of the present invention will be described. First, in order to obtain metal oxide fine particles modified with a polyfunctional (meth) acrylate monomer modification modifier, a modifier having a thiol group (fluorenyl group) and 3 g of a (meth) acrylate monomer alone or more The mixture is mixed in a prescribed amount to prepare a mixture. In order to react the resulting mixture under basic conditions, for example, by adding a certain amount of triethylamine, it is allowed to react for a predetermined period of time at a temperature of from room temperature to 9 Torr to carry out a hydrazine addition reaction. In the addition reaction under such basic conditions, the thiol group and the acryloyl group and/or the fluorenyl fluorenyl group having a trifunctional or higher (meth) acrylate acid monomer are used in the addition reaction. Covalent bonding (sulfur bonding,

S 8 201202363 -R-S-R’ -: 成(Michael 單體修飾劑 R及R’為脂肪族及/或芳香族烴鏈)之麥可加 addition)反應,獲得多官能(甲基)丙烯酸醋 此反應係如下述化學式1所示方式,修飾劑具有的硫 醇基與3官能以上的(甲基)丙烯酸酯單體具有的丙烯醯基 及/或甲基丙烯醯基,以1:1加成反應,所得多官能(甲基) 丙烯酸酯單體改質修飾劑中,殘留未反應的丙烯醯基及/ 或甲基丙烯醯基。 再者’藉由此反應所得之硫結合,—:R&amp;R, 為脂肪族及/或芳香族烴鏈),對所得多官能(甲基)丙烯酸 酯單體改質修飾劑賦予柔軟性。 【化1】S 8 201202363 -RS-R' -: The Michael (additional) reaction of Michael monomer modifier R and R' is an aliphatic and/or aromatic hydrocarbon chain to obtain a polyfunctional (meth)acrylic acid vinegar The reaction system has a thiol group and/or a methacryl fluorenyl group having a thiol group and a trifunctional or higher (meth) acrylate monomer in a manner shown by the following Chemical Formula 1, and is added in a 1:1 ratio. In the reaction, unreacted acrylonitrile group and/or methacryl oxime group remain in the obtained polyfunctional (meth) acrylate monomer modification modifier. Further, by the sulfur bonding obtained by the reaction, -: R &amp; R, an aliphatic and/or aromatic hydrocarbon chain) imparts flexibility to the obtained polyfunctional (meth) acrylate monomer modification modifier. 【化1】

化學反應式 (式中分別為Ra表示多官能(甲基)丙烯酸酯單體的殘基, R b — 不具有硫醇基之修飾劑的殘基,R’表示脂肪族及/或 务香族煙鏈) 所知之多官能(曱基)丙烯酸酯單體改質修飾劑中,添Chemical reaction formula (wherein Ra represents a residue of a polyfunctional (meth) acrylate monomer, R b — a residue of a modifier having no thiol group, and R′ represents an aliphatic and/or a fragrant group Tobacco chain) known as a polyfunctional (fluorenyl) acrylate monomer modification modifier

JjXJ -iS 田 S之經分散於有機溶劑中之表面具有羥基的金屬氧 物微粒子。為了進行多官能(甲基)丙烯酸酯單體改質修 201202363 飾劑與金屬氧化物微粒子的縮合反應,添加以水稀釋之驗 或酸並授拌之。藉由攪拌與反應,獲得含有以多官能(甲基) 丙婦酸醋單體改質修飾劑修飾之金屬氧化物微粒子的溶 液。藉由於所得溶液中添加規定量之上述的聚合起始劑, 可得目標之硬塗佈㈣脂組成物。 本發明之氧化石夕粒子表面的經基數為1.68mm〇l/g(參 考 17略’ V〇lume 47’ Issue 11,2006,3754-3759), 氧化石夕粒子表面的經基的%數目,計算於多官能(甲基)丙稀 酸醋單體改質修錦劑之置換,作為表面修舞率。 表面修韩率過低時,表面硬度、耐磨耗性差,而過高 時’樹脂組成物的保存安定型變差。金屬氧化物微粒子的 表面修飾率較佳為10~85%的範圍,更較佳為40〜65%的範 圍。 進步地,耐磨耗性、耐候性與耐衝擊性更為提升時, ,合起始劑添加時一起加入2官能以下的(曱基)丙烯酸酯 早體或氟樹脂。本發明之硬塗佈用樹脂組成物中所使用之 2官能以下的(曱基)丙烯酸酯單體,相對於多官能(3官能 以上)的(曱基)丙烯酸酯單體為3〇重量%以下,再較佳為 1 〇重置% 25重量%。再者,本發明脂硬塗佈用樹脂組成物 中所使用之氟樹脂,相對於樹脂組成物全量為0 0^重量 0/ 進一步地,本發明之硬塗佈用樹脂組成物,必要時亦 可適宜配合光増感劑、調平劑、消泡劑、流動性調整劑、 光安定劑、抗氧化劑'著色劑、顏料等。 201202363 又,本發明之硬塗佈用樹脂組成物,製造過程簡單, 且可價廉的製造。該硬塗佈用樹脂組成物於基材的表面使 用旋塗、喷塗、浸潰、棒塗、滾塗、鑄模、刮刀塗佈、模 具塗佈、輥塗、凹版塗佈法、網版印刷、刷毛塗佈等塗佈 規定厚度後,經由照射紫外線使其光聚合而硬化,成為於 基板上形成具有使表面硬度與耐磨耗性提升的效果的硬塗 層0 再者,硬塗佈用樹脂組成物的塗裝前,對基材進行電 弧放電、電漿處理等,可提升應塗層與基材的密著性。 本心月之硬塗佈用樹脂組成物不以ρ·Α樹脂片為 限,可使用聚碳酸酿樹脂、丙烯腈丁二稀苯乙稀樹脂 '氣 乙烯樹脂、聚環稀烴系樹脂、聚對苯二甲酸伸乙@|樹脂、 聚對笨二甲酸伸丙醋樹脂、三乙酸纖維素樹脂、聚乙稀樹 脂、PMMA樹脂與聚碳酸酯樹脂貼合2層及3層樹脂等各種 的片、膜、成型材料。一般而言,片厚度為〇〇_, 膜為30〜300//m。 硬塗佈層的膜厚為卜50/zm,較佳為1〜20#m〇UV照 射係由低壓水銀燈、高壓水銀燈、超高壓水銀燈、無電極 燈、矾氣燈、金屬鹵化物燈、碳弧燈、LED燈、鎢絲燈等 光源發出之子外線進行成膜。 又,使用本發明之硬塗佈用樹脂組成物塗佈基板,形 成硬塗佈層後,於該硬塗佈層上亦可直接形成現存的抗反 射膜。硬塗佈層上所形成之直接抗反射膜亦為密著性良好 而不剝離。再者,形成抗反射膜之硬塗佈用樹脂組成物所 11 201202363 具有的膜特性(耐磨耗性能與表面硬度等)不易降低。進一 步地’於塗佈本發明之硬塗佈用樹脂組成物所成之硬塗佈 層上塗佈現存之防污劑,亦可提升滑動性。 【發明的效果】 根據本發明之硬塗佈用樹脂組成物,可得高耐磨耗性 及表面硬度(鉛筆硬度)之同時,可滿足成膜後的塗佈層的 耐候性與作為塗佈液之保存安定性。 【實施方式】 其次’雖列舉說明本發明相關之實施例及比較例,但 本發明不以該等為限。 〈實施例1 &gt; 多官能的胺基曱酸酯丙烯酸酯單體(共榮社化學公司 製造,UA-510H)90g中,添加3-酼基丙基三曱氧基矽烷(信 越化學工業公司製造,KBM803)6. 42g,加入三乙基胺 (Kishida化學公司製造)〇. 4〇8g,於70。(:加熱2小時,調 製多官能(甲基)丙烯酸酯單體改質修飾劑。以NMR確認加 成反應。於多官能(曱基)丙烯酸酯單體改質修飾劑中添加 氧化矽粒子分散MIBK(甲基異丁基酮)溶液(日產化學工業 △司製造,MIBK-ST,Si〇2 30wt%,平均粒徑 1〇〜20nm)300g, 方、至值柷拌後,加入甲基乙基酮21 g與純水2. 64g的混合 液’於室溫搜拌—夜,1周製含有以多官能胺基甲酸醋丙歸 S旨早體改f修飾劑修飾之氧化硬粒子的反應溶液。該溶 液以蒸發器濃縮,固體成分為55%^%後,過濾。JjXJ -iS Field S is a metal oxide fine particle having a hydroxyl group dispersed on an organic solvent. In order to carry out the condensation reaction of the polyfunctional (meth) acrylate monomer modification 201202363 varnish with the metal oxide fine particles, the test or acid diluted with water is added and mixed. By stirring and reacting, a solution containing metal oxide fine particles modified with a polyfunctional (meth) acetoacetate monomer modification modifier is obtained. By adding a predetermined amount of the above polymerization initiator to the obtained solution, the target hard-coated (tetra) lipid composition can be obtained. The base number of the surface of the oxidized stone particles of the present invention is 1.68 mm / l / g (refer to 17 'V〇lume 47' Issue 11, 2006, 3754-3759), the number of the base of the surface of the oxidized stone particles, The replacement of the polyfunctional (meth)acrylic acid vinegar monomer modification modifier was calculated as the surface shaving rate. When the surface repair rate is too low, the surface hardness and abrasion resistance are poor, and when it is too high, the storage stability of the resin composition is deteriorated. The surface modification ratio of the metal oxide fine particles is preferably in the range of 10 to 85%, more preferably in the range of 40 to 65%. In the case where the wear resistance, the weather resistance and the impact resistance are improved, the addition of a difunctional or lower (mercapto) acrylate precursor or a fluororesin together with the initiator is added. The bifunctional or less (fluorenyl) acrylate monomer used in the resin composition for hard coating of the present invention is 3 重量% by weight based on the polyfunctional (trifunctional or higher) (fluorenyl) acrylate monomer. Hereinafter, it is more preferably 1 〇 reset % 25 wt%. In addition, the fluororesin used in the resin composition for a hard coating of the present invention is 0% by weight based on the total amount of the resin composition. Further, the resin composition for hard coating of the present invention, if necessary, It can be suitably combined with a photosensitizer, a leveling agent, an antifoaming agent, a fluidity adjusting agent, a light stabilizer, an antioxidant 'coloring agent, a pigment, and the like. 201202363 Further, the resin composition for hard coating of the present invention is simple in production process and can be produced at low cost. The hard coating resin composition is applied to the surface of the substrate by spin coating, spray coating, dipping, bar coating, roll coating, mold molding, blade coating, die coating, roll coating, gravure coating, screen printing. After applying a predetermined thickness, such as brush coating, it is photopolymerized by irradiation with ultraviolet rays, and is hardened to form a hard coat layer having an effect of improving surface hardness and abrasion resistance on the substrate. Before the coating of the resin composition, the substrate is subjected to arc discharge, plasma treatment, etc., and the adhesion between the coating and the substrate can be improved. The resin composition for hard coating of the present month is not limited to the ρ·Α resin sheet, and a polycarbonate resin, an acrylonitrile butadiene styrene resin, a gas-ethylene resin, a polycyclic hydrocarbon resin, and a poly Terephthalic acid 乙乙@|Resin, poly-p-dicarboxylic acid propylene vinegar resin, cellulose triacetate resin, polyethylene resin, PMMA resin and polycarbonate resin, 2 layers and 3 layers of resin, etc. , film, molding materials. In general, the sheet thickness is 〇〇_ and the film is 30 to 300//m. The film thickness of the hard coating layer is 50/zm, preferably 1~20#m〇 UV irradiation system is composed of low pressure mercury lamp, high pressure mercury lamp, ultra high pressure mercury lamp, electrodeless lamp, xenon lamp, metal halide lamp, carbon The sub-outline from the light source such as an arc lamp, an LED lamp, or a tungsten lamp is used for film formation. Further, after the substrate is coated with the resin composition for hard coating of the present invention to form a hard coat layer, an existing anti-reflection film can be directly formed on the hard coat layer. The direct anti-reflection film formed on the hard coat layer also has good adhesion without peeling off. Further, the resin composition for hard coating forming the antireflection film 11 201202363 has a film property (abrasion resistance, surface hardness, etc.) which is not easily lowered. Further, the existing antifouling agent is applied to the hard coat layer formed by coating the resin composition for hard coating of the present invention, and the slidability can be improved. [Effects of the Invention] According to the resin composition for hard coating of the present invention, high abrasion resistance and surface hardness (pencil hardness) can be obtained, and the weather resistance of the coating layer after film formation can be satisfied and the coating can be performed. Preservation stability of the liquid. [Embodiment] Next, although the examples and comparative examples of the present invention are described, the present invention is not limited thereto. <Example 1> Addition of 3-mercaptopropyltrimethoxyoxane to 90 g of a polyfunctional amino phthalate acrylate monomer (manufactured by Kyoeisha Chemical Co., Ltd., UA-510H) (Shin-Etsu Chemical Industry Co., Ltd. Manufactured, KBM803) 6.42 g, added triethylamine (manufactured by Kishida Chemical Co., Ltd.) 〇. 4〇8g, at 70. (: heating for 2 hours to prepare a polyfunctional (meth) acrylate monomer modification modifier. The addition reaction was confirmed by NMR. Addition of cerium oxide particles was added to the polyfunctional (fluorenyl) acrylate monomer modification modifier. MIBK (methyl isobutyl ketone) solution (manufactured by Nissan Chemical Industry Co., Ltd., MIBK-ST, Si〇2 30wt%, average particle size 1〇~20nm) 300g, square, to value after mixing, add methyl ethyl The mixture of 21 g of ketone and pure water of 2.64 g was mixed at room temperature for one night, and the reaction of oxidized hard particles modified with a polyfunctional amino carboxylic acid vinegar The solution was concentrated by an evaporator, and the solid content was 55% by weight, followed by filtration.

S 12 201202363 上述濃縮液中加入光自由基聚合起始劑(CibaS 12 201202363 Addition of photoradical polymerization initiator to the above concentrate (Ciba

Speciality Chemical 公司製造,Irgacure 184)2· 27g、 全乱聚驗丙稀酸醋(Solvaysolexis 公司製造, AD-1 700) 1. 26g、二官能胺基曱酸酯丙烯酸酯(東亞合成公 司製造,ARONIX M-1700)11.65g並攪拌之,製作目的之石更 塗佈用樹脂組成物(硬塗佈液)。 於厚度2_的透明PMMA基材(旭化成Techno-plus公 司製造,Delaglas)使用硬塗佈機塗敷上述硬塗佈液,將其 於空氣氛圍下,使用高壓水銀燈照射約9〇〇mJ/cm2的紫外 線’形成膜厚約11 # m的硬塗佈層。 上述方式所得PMMA板上的硬塗佈層進行下述的測定 及試驗,丨以評估。又,該等測定及試驗,係於硬塗佈層 製作後經過24小時以上而進行。再者,下述實施例2〜14、 比較例1亦進行同樣的敎及試驗而評估,結果示於表卜 [錯筆硬度試驗] %垔师層表面根據 立/、體而5 ’直接保留鉛筆的圓筒狀的芯’僅削取木頭 :份二保留芯5〜6mm。之後,利用研磨紙,使芯的前端平 式驗時,母次,將芯的前端以研磨紙使其平坦。將錯 使二:二試驗器。此試驗器係於水平位置時 ,端對於塗面為伽。、軸g的載重的方式。 :筆的前端置於塗膜面上,一邊維持上述的載重,一 變試::W:M多動速度使試驗器移…上。不改 刀進订试驗測量達至少3職以上的傷痕產生為 201202363 止的錯筆硬度。不產生傷痕之最硬的船筆硬度,作為該試 驗之鉛筆硬度。 船筆的硬度係以下述順序變高(變硬)。 (柔軟)6Β· 5Β· 4Β· 3Β· 2Β· Β· HB· F. Η. 2Η· 3Η· 4H. 5Η · 6Η(堅硬) [耐鋼絲絨(s t ee 1 woo 1)性試驗] 硬塗佈層表面使用#0000鋼絲絨(B〇nstar sales公司 製造,Bonstar),以1. 5kg載重/cm2,重複擦拭次時刮 痕的條數以下述基準評估。 試驗係以過程為長1 〇cm、1次往返/秒的速度進行,目 視計算刮痕最多的5mm角内的刮痕條數。 刮痕為0條時 :aManufactured by Speciality Chemical Company, Irgacure 184) 2·27g, all-in-one polyacrylic acid vinegar (made by Solvaysolexis, AD-1 700) 1. 26g, difunctional amino phthalate acrylate (manufactured by Toagosei Co., Ltd., ARONIX) M-1700) 11.65g was stirred and the resin composition for coating (hard coating liquid) was produced. The hard coating liquid was applied to a transparent PMMA substrate (Delaglas, manufactured by Asahi Kasei Techno-plus Co., Ltd.) having a thickness of 2 mm using a hard coater, and irradiated with a high-pressure mercury lamp at about 9 〇〇mJ/cm 2 in an air atmosphere. The UV rays form a hard coat layer with a film thickness of about 11 #m. The hard coating layer on the PMMA sheet obtained in the above manner was subjected to the following measurement and test, and evaluated. Further, these measurements and tests were carried out 24 hours or more after the hard coat layer was produced. Further, in the following Examples 2 to 14 and Comparative Example 1, the same flaws and tests were carried out, and the results were shown in the table [Writing pen hardness test]. The surface of the 垔 垔 layer was directly retained according to the vertical/body. The cylindrical core of the pencil 'only cuts the wood: the second two retains the core 5~6mm. Then, using the abrasive paper, the front end of the core was examined in a flat manner, and the front end of the core was flattened with abrasive paper. Will be wrong to make two: two testers. When the tester is in a horizontal position, the end is gamma to the coated surface. The way the load of the shaft g is. : The front end of the pen is placed on the surface of the coating film, while maintaining the above-mentioned load, a test: W: M multi-moving speed to move the tester. The scratch test hardness of at least 3 or more is not changed by the knife test. The hardest pen hardness of the ship that does not cause scratches is used as the pencil hardness of the test. The hardness of the ship's pen is increased (hardened) in the following order. (soft) 6Β· 5Β· 4Β· 3Β· 2Β· Β· HB· F. Η. 2Η· 3Η· 4H. 5Η · 6Η (hard) [steel sling (st ee 1 woo 1) test] Hard coating The surface of the layer was evaluated using the #0000 steel wool (Bonstar, manufactured by B〇nstar Sales Co., Ltd., Bonstar) at 1.5 kg load/cm2, and the number of scratches at the time of repeated wiping was evaluated on the following basis. The test was carried out at a speed of 1 〇cm and 1 round trip/second, and the number of scratches in the 5 mm angle where the scratches were the most was visually calculated. When the scratch is 0: a

無刮痕有霧時 :ABNo scratches and fog: AB

刮痕為1~5條 :B 刮痕為6〜10條 :cScratches are 1~5 bars: B scratches are 6~10 bars: c

刮痕為11〜1 5條 :DScratches are 11~1 5 :D

刮痕為16~20條 :EScratches are 16~20: E

刮痕為21條以上 :FScratches are 21 or more :F

[耐光性試驗] 對於經塗敷硬塗佈液的PMMA基材,使用超級氙光氣象 測定儀(super xenon weather meter SX75)(SUGA 試驗機 公司製造),於黑色面板溫度63t進行1〇〇〇小時為止之暴 露試驗’評估試驗後的外觀。 [耐熱性試驗][Light resistance test] For the PMMA substrate coated with the hard coating liquid, a super xenon weather meter (SX75) (manufactured by SUGA Testing Machine Co., Ltd.) was used, and the black panel temperature was 63 Torr. The exposure test after hours 'evaluates the appearance after the test. [heat resistance test]

S 14 201202363 經塗敷硬塗佈液的P匪A基材於80°C恆定保管1 〇〇〇小 時為止,評估試驗後外觀。 [液的安定性] 硬塗佈液50ml於暗處、50°C保管3個月後,觀察評估 塗佈液狀態。 以上的結果示於表1。 又’實施例1的硬塗佈用樹脂組成物(硬塗佈液)中加 入多量的丙二醇單曱基醚(以下稱PGM)後,以蒸發器進行 濃縮。重複相同操作亦獲得PGM溶媒的硬塗佈用樹脂組成 物。 〈實施例2&gt; 與實施例1進行同樣的濃縮步驟至固體成分為55% 時,加入2.27g的lRGACURE184後攪拌製作硬塗佈液。使 用該硬塗佈液與實施例i相同地進行對PMMA板的塗敷、測 疋及試驗,予以評估。以上的結果示於表i。 〈實施例3&gt; 與實施例1進行同樣的濃縮步驟至固體成分為55wt%S 14 201202363 The P匪A substrate coated with the hard coating liquid was kept at 80 ° C for 1 〇〇〇, and the appearance after the test was evaluated. [Solidity of liquid] 50 ml of the hard coating liquid was stored in a dark place at 50 ° C for 3 months, and the state of the coating liquid was observed and evaluated. The above results are shown in Table 1. Further, a large amount of propylene glycol monodecyl ether (hereinafter referred to as PGM) was added to the resin composition for hard coating (hard coating liquid) of Example 1, and then concentrated by an evaporator. The same procedure was repeated to obtain a resin composition for hard coating of a PGM solvent. <Example 2> When the same concentration step as in Example 1 was carried out until the solid content was 55%, 2.27 g of lRGACURE 184 was added, followed by stirring to prepare a hard coating liquid. The coating, measurement and test of the PMMA plate were carried out in the same manner as in Example i using this hard coating liquid, and evaluated. The above results are shown in Table i. <Example 3> The same concentration step as in Example 1 was carried out until the solid content was 55 wt%.

果示於表1。 &lt;實施例4&gt;The results are shown in Table 1. &lt;Example 4&gt;

鄉至固體成分為55wt% 1· 26g 的 AD-1700 後攪 201202363 拌製作硬塗佈液。使用該硬塗佈液與實施例i相同地進行 對PMMA板的塗敷、測定及試驗’予以評估。以上的結果示 於表1。 〈實施例5 &gt; 與實施例1同樣的於90g的UA-510H添加6.42g的 KBM803,加入三乙基胺〇. 4〇8g份後於70°C加熱2小時。 加熱後,反應液於70C減壓去除三乙基胺。於該反應液中 添加300g的MIBK-ST,於室溫攪拌後,加入2lg的甲基乙 基酮與2. 64g的0 _ 5wt%乙酸水溶液的混合液,於室溫攪拌 一夜。之後與實施例1進行同樣的濃縮步驟至固體成分為 55wt%時’加入2. 27g的IRGACURE 184後攪拌製作硬塗佈 液。使用該硬塗佈液與實施例1相同地進行對PMMA板的塗 敷、測定及試驗’予以評估。以上的結果示於表1。 〈實施例6 &gt; 除了使用9〇g的四官能胺基曱酸酯丙烯酸酯 (Dice 卜 Cytec 公司製造,EBECRYL 8210)替代 UA-510H 以 外,與實施例2相同地進行製作硬塗佈液。使用該硬塗佈 液與實施例1相同地進行對PMMA板的塗敷、測定及試驗, 予以3平估。以上的結果示於表1。 〈實施例7&gt; 除了使用90g的季戊四醇三丙烯酸酯(共榮社化學公 司製造 ’ LIGHT-ACRYLATE PE-3A)替代 UA-510H 以外,與實 施例2相同地進行製作硬塗佈液。使用該硬塗佈液與實施 例1相同地進行對PMMA板的塗敷、測定及試驗,予以評估。From the town to the solid content of 55wt% 1 · 26g AD-1700 after mixing 201202363 mix to make a hard coating liquid. The coating, measurement, and test of the PMMA sheet were evaluated in the same manner as in Example i using this hard coating liquid. The above results are shown in Table 1. <Example 5> In the same manner as in Example 1, 6.42 g of KBM803 was added to 90 g of UA-510H, and after adding 8 g of triethylamine oxime, it was heated at 70 ° C for 2 hours. After heating, the reaction solution was dehydrated at 70 C to remove triethylamine. To the reaction mixture, 300 g of MIBK-ST was added, and after stirring at room temperature, a mixture of 2 g of methyl ethyl ketone and 2.64 g of 0 - 5 wt% aqueous acetic acid solution was added, and the mixture was stirred at room temperature overnight. Thereafter, the same concentration step as in Example 1 was carried out until the solid content was 55 wt%. After adding 2.27 g of IRGACURE 184, the mixture was stirred to prepare a hard coating liquid. The coating, measurement, and test of the PMMA sheet were evaluated in the same manner as in Example 1 using this hard coating liquid. The above results are shown in Table 1. <Example 6> A hard coating liquid was prepared in the same manner as in Example 2 except that 9 g of a tetrafunctional amino phthalate acrylate (EBECRYL 8210 manufactured by Dice Co., Ltd.) was used instead of UA-510H. The application, measurement, and test of the PMMA plate were carried out in the same manner as in Example 1 using this hard coating liquid, and the evaluation was carried out. The above results are shown in Table 1. <Example 7> A hard coating liquid was produced in the same manner as in Example 2, except that 90 g of pentaerythritol triacrylate (manufactured by Kyoeisha Chemical Co., Ltd., LIGHT-ACRYLATE PE-3A) was used instead of UA-510H. The coating, measurement, and test of the PMMA plate were carried out in the same manner as in Example 1 using this hard coating liquid, and evaluated.

16 S 201202363 以上的結果示於表1。 〈實施例8 &gt; 除了使用5.89g的3_疏基丙基甲基二曱氧基矽烷(信 越化學工業公司製造’ KBM802)替代KBM803以外,與實施 例1相同地進行製作硬塗佈液。使用該硬塗佈液與實施例 1相同地進行對PMMA板的塗敷、測定及試驗,予以評估。 以上的結果示於表1。 〈實施例9 &gt; 除了 UA-510H 72g、KBM8 03 7. 70g、三乙基胺 〇_ 490g、 MIBK-ST 36 0g以外,與實施例2相同地進行製作硬塗佈液。 使用該硬塗佈液與實施例1相同地進行對PMMA板的塗敷、 測定及試驗’予以評估。以上的結果示於表1。 〈實施例10&gt; 除了 UA-510H 108g、KBM803 5. 1 4g、三乙基胺 〇. 326g、 MIBK-ST 24Og以外,與實施例2相同地進行製作硬塗佈液。 使用該硬塗佈液與實施例1相同地進行對p丽A板的塗敷、 測定及試驗,予以評估。以上的結果示於表1。 〈實施例11&gt; 除了 KBM803 3.21g、三乙基胺〇. 2〇4g以外,與實施 例2相同地進行製作硬塗佈液。使用該硬塗佈液與實施例 1相同地進行對PMMA板的塗敷、測定及試驗,予以評估。 以上的結果示於表1。 〈實施例12 &gt; 除了 KBM803 12· 48g、三乙基胺〇. 912 g以外,與實 17 201202363 施例2相同地進行製作硬塗佈液。使用該硬塗佈液與實施 例1相同地進行對PMMA板的塗敷、測定及試驗,予以評估。 以上的結果示於表1。 〈實施例13 &gt; 除了使用11. 65g的一官能丙烯酸酯之ar〇N IX 糾-140(東亞合成公司製造)替代八1?(^1又肘_17〇〇以外,與實 施例3相同地進行製作硬塗佈液。使用該硬塗佈液與實施 例1相同地進行對PMMA板的塗敷、測定及試驗,予以評估。 以上的結果示於表1。 〈實施例14&gt; 除了使用19.67g的二官能胺基甲酸酯丙烯酸酯之 EBECRYL 4858(Dice 1-Cytec 公司製造)替代 ARONIX Μ-Π00 以外,與實施例3相同地進行製作硬塗佈液。使用浸塗機 將該硬塗佈液於厚lmin的透明PMMA基材(旭化成 Techno-Plus公司製造’ Delaglas)’將其於空氣氛圍下, 使用高壓水銀燈照射約600mL/cin2的紫外線,形成膜厚約 11 y m的硬塗佈層。與實施例1相同地進行測定及試驗, 予以評估。以上的結果示於表1。 〈比較例1 &gt; 除了使用90g的甲基丙烯酸曱酯(共榮社化學公司製 造,LIGHT-ESTER M)替代UA-510H以外,與實施例2相同 地進行製作硬塗佈液。使用該硬塗佈液與實施例1相同地 進行對PMMA板的塗敷、測定及試驗,予以評估。以上的結 果示於表1。16 S 201202363 The above results are shown in Table 1. <Example 8> A hard coating liquid was prepared in the same manner as in Example 1 except that 5.89 g of 3-bromopropylmethyldimethoxy decane (manufactured by Shin-Etsu Chemical Co., Ltd., KBM802) was used instead of KBM803. The coating, measurement, and test of the PMMA plate were carried out in the same manner as in Example 1 using this hard coating liquid, and evaluated. The above results are shown in Table 1. <Example 9> A hard coating liquid was prepared in the same manner as in Example 2 except that UA-510H 72 g, KBM8 03 7.70 g, triethylamine 〇_490g, and MIBK-ST 36 0g were used. The coating, measurement, and test of the PMMA sheet were evaluated in the same manner as in Example 1 using this hard coating liquid. The above results are shown in Table 1. <Example 10> A hard coating liquid was prepared in the same manner as in Example 2 except that UA-510H 108 g, KBM803 5.14 g, triethylamine oxime. 326 g, and MIBK-ST 24Og. The coating, measurement, and test of the p-A plate were carried out in the same manner as in Example 1 using this hard coating liquid, and evaluated. The above results are shown in Table 1. <Example 11> A hard coating liquid was prepared in the same manner as in Example 2 except that KBM803 was 3.21 g and triethylamine oxime was used. The coating, measurement, and test of the PMMA plate were carried out in the same manner as in Example 1 using this hard coating liquid, and evaluated. The above results are shown in Table 1. <Example 12> A hard coating liquid was produced in the same manner as in Example 2 of 201202363 except that KBM803 12·48 g and triethylamine oxime. 912 g. The coating, measurement, and test of the PMMA plate were carried out in the same manner as in Example 1 using this hard coating liquid, and evaluated. The above results are shown in Table 1. <Example 13 &gt; The same as Example 3 except that 11.65 g of a monofunctional acrylate ar〇N IX --140 (manufactured by Toagosei Co., Ltd.) was used instead of 八1?(^1 and elbow_17〇〇). The hard coating liquid was prepared and the coating, measurement, and test of the PMMA board were carried out in the same manner as in Example 1 and evaluated. The above results are shown in Table 1. <Example 14> In addition to use A hard coating liquid was prepared in the same manner as in Example 3 except that AESCRYL 4858 (manufactured by Dice 1-Cytec Co., Ltd.) of a difunctional urethane acrylate of 19.67 g was used in the same manner as in Example 3. The hard coating was used. The coating liquid was applied to a transparent PMMA substrate (manufactured by Asahi Kasei Techno-Plus Co., Ltd. 'Delaglas) having a thickness of 1 min, and irradiated with ultraviolet rays of about 600 mL/cm 2 in a high-pressure mercury lamp under an air atmosphere to form a hard coating having a film thickness of about 11 μm. The measurement and the test were carried out in the same manner as in Example 1. The above results are shown in Table 1. <Comparative Example 1 &gt; In addition to 90 g of decyl methacrylate (manufactured by Kyoeisha Chemical Co., Ltd., LIGHT-ESTER) M) In addition to UA-510H, Example 2 was produced in the same manner a hard coating liquid. The hard coating solution used in Example 1 to the same manner as the coated PMMA plate, test and measurement, be evaluated. The results are shown above in Table 1.

S 201202363 〈比較例2 &gt; 呋喃 加入 UA-510H 9 0g、KBM803 6· 42g、 300ml、作為熱聚合起始劑之偶氮異 作為溶媒之四氫 丁腈(Kishida 化 學公司製造’ AIBN)0.245g’以氣氟置換後於7〇。〇開始加 熱。加熱開始後2 0分鐘’全體凝膠化,凝膠化物1. 5 g加 入丙酮20g中,攪拌24小時也不溶解。以上的結果示於表 19 201202363 再者,上述方式所得之PMMA板上的硬塗層(實施例1、 2、3、4、8、13、14)進行下述試驗,予以評估,其結果示 於表2。該等測定及試驗,係於硬塗層製作後經過2 4小時 以上而進行。 [耐濕性試驗] 經塗敷硬塗佈之PMMA基材於85°C、濕度85%恆定地保 管5 0 0小時或1 〇 〇 〇小時為止,評估試驗後外觀。 [熱循環試驗] 經塗敷硬塗佈之PMMA基材於_4(rc保管i小時後,於 85T:保管1小時作為1循環而重複1〇循環後,評估試驗後 外觀。 [落球試驗] 經塗敷硬塗佈之PMMA基材固定於圓筒型的氧化紹夾 具上,由高度2〇Cm向中心自由落下鋼球(重响,直徑i3/i6 吋),評估試驗後外觀。S 201202363 <Comparative Example 2 &gt; Furan was added to UA-510H 90g, KBM803 6·42g, 300ml, tetrahydrobutyronitrile as a solvent for thermal polymerization initiator (AIBN manufactured by Kishida Chemical Co., Ltd.) 0.245g 'Replace with gas fluoride at 7〇. 〇 Start heating. After the start of heating, the whole gelation was carried out for 20 minutes, and 1.5 g of the gelled product was added to 20 g of acetone, and the mixture was stirred for 24 hours without being dissolved. The above results are shown in Table 19 201202363. Further, the hard coat layers (Examples 1, 2, 3, 4, 8, 13, 14) on the PMMA sheet obtained in the above manner were subjected to the following tests and evaluated, and the results are shown. In Table 2. These measurements and tests were carried out after 24 hours or more after the hard coat layer was produced. [Moisture resistance test] The appearance of the test was evaluated by applying a hard-coated PMMA substrate at 85 ° C and a humidity of 85% at a constant temperature for 500 hours or 1 〇 〇 hr. [Thermal Cycling Test] The PMMA substrate coated with hard coating was evaluated at _4 (after ar storage for 1 hour, at 85T: at 1 hour for 1 hour, and after 1 cycle, the appearance after the test was evaluated. [Balling test] The hard-coated PMMA substrate was fixed on a cylindrical oxidized jig, and the steel ball (resonance, diameter i3/i6 吋) was freely dropped from the height of 2 〇 Cm toward the center, and the appearance after the test was evaluated.

S 20 201202363 落球試驗 無外觀變化 無外觀變化 ^ 5 無外觀變化 無外觀變化 無外觀變化 熱循環 試驗 無外觀變化 μ 無外觀變化 W· LO碟 無外觀變化 無外觀變化 無外觀變化 财濕性 試驗 ^ -1J ^ § § X) J i CN1瑞 §碟 J i z女 CNI碳 ^ Λ3 J m =i ^ =女 οα #. 4 λ3 ί系 7 δ OJ #, Η 鋼絲絨 試驗 -&lt; Μ 鉛筆 硬度 S == CO 3= CD SC CO S: CO ι-Γ* 3 αζ ς〇 氟樹脂 AD-1700 1.26g #- AD-1700 1.26g AD-1700 1.26g m AD-1700 1.26g 添加劑 一官能或二官 能單體 ARONIX M-1700 11.65g ARONIX M-1700 11.65g #. ARONIX M-1700 11.65g ARONIX Μ-140 11.65g EBECRYL 4858 19. 67g 氧化矽 MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g 三乙基胺 0.408g 三乙基胺丨 0. 408g 三乙基胺 0. 408g 三乙基胺 0. 408g 三乙基胺 0. 408g 三乙基胺 0. 408g 三乙基胺 0. 408g (甲基)丙烯 酸酯單體 UA-510II UA-510H cn&gt; UA-510H m σΐ UA-510H CTi UA-510II Μ-510H CD UA-510II b〇 0¾ 矽烷偶合劑 KBM803 6.42g KBM803 6. 42g KBM803 6. 42g KBM803 6. 42g KBM803 5. 89g KM803 6. 42g ΚΒΜ803 6. 42g 實施例 〇〇 CO 寸 〇〇 CO 寸 201202363 (結果) 如表1及表2所示,實施例1 ~ 14的樹脂組成物可得高 耐磨耗性及表面硬度之同時,成膜後的塗佈層的耐候性, 活作為硬塗佈液的保存安定性良好。 【圖式簡單說明】 無 【主要元件符號說明】 無S 20 201202363 No ball change test without appearance change ^ 5 No appearance change No appearance change No appearance change Thermal cycle test No appearance change μ No appearance change W· LO dish No appearance change No appearance change No appearance change Wetness test ^ -1J ^ § § X) J i CN1 瑞 碟 J iz female CNI carbon ^ Λ 3 J m = i ^ = female οα #. 4 λ3 ί 7 δ OJ #, Η steel wool test - &lt; Μ pencil hardness S == CO 3= CD SC CO S: CO ι-Γ* 3 αζ ς〇Fluororesin AD-1700 1.26g #- AD-1700 1.26g AD-1700 1.26gm AD-1700 1.26g Additive monofunctional or difunctional ARONIX M-1700 11.65g ARONIX M-1700 11.65g #. ARONIX M-1700 11.65g ARONIX Μ-140 11.65g EBECRYL 4858 19. 67g 矽 矽 MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g MIBK-ST 300g Triethylamine 0.408g Triethylamine oxime 0. 408g Triethylamine 0. 408g Triethylamine 0. 408g Triethylamine 0. 408g Triethyl Amine 0. 408g Triethylamine 0. 408g (meth) acrylate monomer UA-510II UA-510H cn> UA-510H m σΐ UA-510H CTi UA-510II Μ-510H CD UA-510II b〇03⁄4 decane coupling agent KBM803 6.42g KBM803 6. 42g KBM803 6. 42g KBM803 6. 42g KBM803 5. 89g KM803 6. 42g ΚΒΜ803 6. 42g Example 〇〇CO 〇 〇CO inch 201202363 (Results) As shown in Tables 1 and 2, the resin compositions of Examples 1 to 14 can obtain high abrasion resistance and surface hardness, and the weather resistance of the coating layer after film formation, The storage stability of the hard coating liquid is good. [Simple diagram description] None [Main component symbol description] None

S 22S 22

Claims (1)

201202363 七、申請專利範圍: 種硬塗佈_心成物Μ造方法,錢徵在於 具有· 醇基之修饰劑與3官“上的(甲基)丙稀酸 二…&amp;應而藉由使硫醇基與丙稀醯基集/或甲基 丙烯醯基進行共價結合而 ^ ^ ^ 夕B此(甲基)丙稀酸醋單體 改質修飾劑之第1步驟;以及 以第1步驟所得之前述多 ^ ^ 夕Sflb(曱基)丙烯酸酯單體改 質修飾劑修倚金屬氧化物微粒子之第2步驟。 如申請專利範圍第1項所述之硬塗佈用樹脂組成物 方法’其中’前述第1步驟中之前述共價結合係前 述具硫醇基之修飾劑盥3它A /、3 s月&quot;以上的(甲基)丙烯酸酯單體 之雙硫結合(m’ __ ·ρ芬p,达 .κ及R為脂肪族及/或芳香族烴 鏈)。 3·如申請專利範圍第 弟2項所述之硬塗佈用樹脂組成与 的製造方法,其中,前述修 卿W两具硫醇基之矽院偶合劑 4.如申請專利範圍第 弟3項所述之硬塗佈用樹脂組成与 的製造方法’其中,於針、+,苗0 土 m 、1述第2步驟後,添加2官能以- 的(甲基)丙烯酸酯單體及/或氟樹脂。 項中任一項所述之硬塗佈 ’前述第2步驟係於鹼性 5.如申請專利範圍第丨至4 用樹脂組成物的製造方法,其中 條件下進行。 於有機-無機複合 其特徵在於:該複合 6. —種硬塗佈用樹脂組成物 (hybride)之硬塗佈用樹脂组成物中 23 201202363 材料係經以具硫醇基之矽烷偶合劑之前述硫醇基,與3官 能以上的(甲基)丙婦酸酯單體之丙烯醯基及/或曱基丙稀 酿基為雙硫結合(-R-S-R’ -: R及R,為脂肪族及/或芳香 族煙鏈)所成之多官能(甲基)丙烯酸酯單體改質修飾劑修 飾之金屬氧化物微粒子。 7. 如申請專利範圍第6項所述之硬塗佈用樹脂組成 物’其係復含有2官能以下之丙烯酸酯單體及/或氟樹脂。 8. 如申請專利範圍第7項所述之硬塗佈用樹脂組成 物’其係復含有光聚合起始劑。 S 24201202363 VII. Patent application scope: The method of hard coating _ heart-making method, Qian Zheng is based on the modification agent with alcohol base and the (methyl) acrylate acid on the 3 official Covalently combining a thiol group with an acrylonitrile group or a methacryl oxime group, and the first step of the (meth) acrylic acid acetal monomer modification modifier; The second step of modifying the metal oxide fine particles by the above-mentioned multi-layered Sflb (fluorenyl) acrylate monomer modification modifier obtained in the first step is the resin composition for hard coating according to claim 1. The method 'wherein the aforementioned covalent bond in the first step is a thiol group-containing modifier 盥3 which has a disulfide bond of the above (meth) acrylate monomer (A /, 3 s s) ' _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The above-mentioned broth coupling agent of two thiol groups of the sulphate W. 4. Hard coating as described in the third paragraph of the patent application scope A method for producing a resin composition, wherein, after the second step of the needle, +, seedling m, and the second step, a bifunctional-(meth)acrylate monomer and/or a fluororesin is added. The above-mentioned second step of the hard coating described in the section is based on the production method of the resin composition in the range of 丨 to 4, wherein the organic-inorganic composite is characterized in that the composite 6. A hard coating resin composition for a hard coating resin composition 23 201202363 The material is a thiol group having a thiol group-containing decane coupling agent, and a trifunctional or higher group (A) The propylene sulfhydryl group and/or the mercapto propylene aryl group of the propyl acrylate monomer are formed by a disulfide bond (-RS-R' -: R and R, which are aliphatic and/or aromatic smoke chains). The metal oxide fine particle modified by the polyfunctional (meth) acrylate monomer modification modifier. The resin composition for hard coating according to claim 6 of the patent application' Acrylate monomer and/or fluororesin. 8. Hard as described in claim 7 The resin composition for coating' contains a photopolymerization initiator.
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KR20110103885A (en) 2011-09-21

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