201200341 六、發明說明： 【發明所屬之技術領域】 本創作係屬中空吹氣成型盒的技術領域，尤其是指〆 種能利用撓性件以平整張開方式緊密鄰接貼合組設於母模 具内側的底表面上，再利用已注入於公母模具所夾合壓抵 固狀膨脹胚料内的空氣壓迫而產生加壓暨高溫的 •的緊密結_提昇_胚料與挽性件間接觸面 . 按，習用之中空吹氣工具盒H】，其製程至,,、 (幻下抑_轉：紅㈣絲、包括有： 霜從—模頭中央持續=性塑 出有適當距離的肢粗 ；且將已押 注的供應氣體"# 里合封閉後而使得持續灌 氣體知迫使肢料被撐開而呈膨脹狀； ⑻爽。餘暨裁_彡帳胚料：彻公 胚料處進行夾合壓抵的 模具朝向膨脹 rn ϋ 產錢斷膨脹胚料； 再/入.將已位於公模具之内 插入暨持續注入上述裁斷膨脹胚料内^主射4直接 脹胚料完全貼合於公母模具的表面為止；至轉半固狀膨 (D)冷卻成型：利用模具内部的冷卻流 半固狀膨脹胚料開始呈冷卻固化的現象； 使得炫熔 (Ε)成品：待公、母模具呈退模分開狀 開狀，以致使固化狀 3 201200341 膨脹胚料能完全脫離公母模具，而可獲得一成品。 上述創作案雖能達成原先所設定之創作目的 π，而深受 業界及一般操作者所讚許，惟鑑於業界在不餘遺力的研發 及技術上的不斷創新突破下，以致使申請人更加努力研★ 改良’而使祕於完美實用；再加上，創作人在歷經無= 次更新實驗測試以及歸納消費者之實際操作使用上的回應 意見’發現尚有下列問題猶待進一步改善： 由於一般吹氣工具盒的材質係以ρ Ε塑膠材質為最 佳，且在其冷卻固化後，均有一定的硬度，再加上，一舨 工具盒内均是裝設有各種工具（如：起子、套筒、板手、 鉗子、鐵錘.·等），因此，會使得裝有卫具的吹氣工具 益的重量變得更重，以致使工具盒置於精緻的鏡面烤漆板 上拉動時，往往會使烤漆板的表面殘留出數條刮痕的呈現 為其一大困擾。 另外’當鏡面烤漆板呈傾斜置放時，則會因工具盒與 鏡面烤漆板_摩擦系數為最小化，而致使該工具盒直接 朝向低處滑動，而造成I具盒無法置放於傾斜位置上為其 另一大困擾。 有鏗於此’本創作遂針對上述習知技術之缺失，提出 一種中空吹氣成型盒表面層製法及其構造，以有效克服上述該 等問題’以期能嘉惠於所有㈣費者及製造者。 【發明内容】 4 201200341 本創作之中空吹氣成型盒表面層製法及其構造的主 奋係在於提供—種藉由公、母模具在閉合模具成型前，就 必須先將撓性件以平整張開方式組設於母模具内側的底表 面上，以作為增加熔溶半固狀膨脹胚料受注入的空氣加壓 暨高溫作用而能使其更緊密的結合於撓性件的接觸面上， 以確保撓性件與膨脹胚料間不會輕易受撞擊而分開同 時，亦能因撓性件的設置作用而具有防止到傷他物表面暨 φ 〃有止’月的雙重功效，並能大大提升其質感及市場競爭力 者為其進步性之主張。 【實施方式】 本創作係有關於-種中空吹氣成型妓面層製法及其構 造，請參閱第一圖至第六圖所示，其製程至少包括有： (A )盡起·:利用模具（圖中未示）或刀具（圖中未示） 而裁切成預定形狀的撓性件1; • (B)发食致皇羞」_於撓性件1近四角隅處以直接方 式組议有疋位件1 1 (含金屬或非金屬材質）、或已於撓性 件1近四角隅處的貫穿孔1 0内組設有定位件1 1，且該 疋位件1 1係可插入至母模具3之凹孔3 i内，以作為限 制撓性件1於母模具3内的定位之用；又，捷性件工，其 係為具有可f曲變形的特性，且其主要材料係以皮革（含 人工合成皮及真皮）或布為最佳；另外，定位件i i的厚 度係較撓性件1的厚度為厚，且定位件丄丄安裝於撓性件 201200341 1四角隅處的位置亦可以定位件1 1安裝於撓性件1的二 個相對應的側邊近處或四邊近處加以取代，並使定位件1 1組設於撓性件1的方式可為套合方式、凹凸卡合方式、 螺合方式、第三件的鎖合方式等為之； (c )德Ji:件安裝於母掇导:利用已組設於撓性件1 四角隅的金屬定位件1 1能分別與已組設於母模具3内側 的底表面3 0 (含呈平面狀或呈内凹部狀）的磁吸件4呈 • 對齊後（如第一、二圖），方能使撓性件1四角隅處的金 屬定位件1 1直接被吸附貼合於母模具3的磁吸件4上， 而使得撓性件1能以平整張開的方式緊密鄰接貼附於母模 具3的内侧底表面上（如第三圖）；而上述母模具3内側 底表面30適當處形成有凹孔3丄（即凹孔31内側可為 單純的孔'内螺紋等為最佳），以致使已包覆於磁吸件4 外周側的隔離件4 5能同時組設於凹孔3 1内（即凹孔3 鲁1與磁吸件4間組設有隔離件4 5，且隔離件4 5的外表 面可為單純的圓柱、或外螺紋等為最佳，並使隔離件4 5 可為鋁材質或為非鐵材質為最佳，以作為防止磁吸件4的 磁力因長期間磁性傳導而產扛弱化的現象）； (D) n:將已加熱成炫炫半固狀熱塑性塑膠胚料 從模頭（圖中未示）押出呈中空圓筒狀胚料5，且使模頭 中央持續向下進行吹氣，且使得已押出有適當距離的胚料 5底端處進行捏合封閉，而使得已持續由模頭灌注的供應 201200341 氣體能迫使胚料5被撐開而呈膨脹狀（如第三圖）； (E :將已位於膨脹胚料5二側的公、母模 具2、3會朝向膨脹胚料5處進行夾合壓抵的閉合作用、 直至已位於公模具2上的裁切部22與已位於母模具^上 的切刃部3 2呈相對運動，而產生緊密夾合聽膨服胚料 5，且使膨脹胚料5恰能位於公、母模具2、3内（如第 四圖）； (F) 將已位於公模具2之内模2 〇上的注 射管2 5能直接插人至已受公、母模具2、3所夾合壓抵 的膨脹胚料5内，以使氣體能從注射管2 5_續注入至 已夾合㈣的膨脹胚料5内部，且因持續注人的氣體壓力 i曰大作用而迫使炫炫半固狀膨脹胚料5往公模具2的内模 2 0表面及母模具3内表面方向拉伸推動，直至熔溶狀膨 脹胚料5完全貼合於公、母模具2、3的表面為止（如第 四圖）； (G ) 性件:由於撓性件1係以平整張 緊密鄰接貼附於母模具3内側底表面3 〇上，再加上， 溶溶狀膨脹胚料5受已注人的氣體壓力加壓推動作用下， 而致使轉狀_胚料5受线的加缝其自身高溫作用 而使得膨脹胚料5與撓性件1間的接觸面呈現更熔合緊密 的結合現象’而形成-雛形胚料（如第四圖）； (Η )逢利用已設置於公、母模具2、3内部 201200341 的冷卻流道（圖中未示）作用，而使得已位於公、母模具 2、3内的離形胚料開始呈冷卻固化的現象； (I )基晏_:待已夾置於公、母模具2、3内的離型 胚料受冷卻流道作用在數秒後，即可開始使公、母模具2、 3呈退模分開狀，且利用已位於母模具3上的推板（圖中 未示）將離型胚料頂出，並利用推板頂出的力量大於母模 具3内的磁吸件4與已位於撓性件1四角隅處的金屬定位 參件1 1間的吸附力量，以致使雛型胚料暨撓性件1能完全 脫離公、母模具2、3 ,進而可獲得一表面具有撓性件1 的中空吹氣益成品（如第五、六圖）。 藉由上述步驟及其構造，本創作的主要技術乃是在 於：公、母模具2、3在關閉模具暨吹氣成型之前，就必 須先將金屬定位件1 1組設於撓性件1四角隅，再將撓性 件1四角隅處的金屬定位件11直接以平整張開方式吸附 魯貼合於母模具3内的磁吸件4上，以作為增加溶溶半固狀 膨脹胚料5受注入的空氣加壓暨高溫作用而能使其更緊密 的結合於撓性件1的接觸面上’以確保撓性件1與膨脹胚 料5間不會輕易受撞擊而分開，同時，亦能因撓性件1的 »又置作用而具有防止刮傷他物表面暨具有止滑的雙重功 效’並能大大提升其質感及市場競爭力者為其一大進步性 之主張。 唯以上所述者，僅為本創作之較佳實施例而已，並非 201200341 用來限定本創作實施之範圍，請參閱第七圖’其主要改變 在於：將原本之母模具3内側底表面3 0的凹孔3 1内組 設有磁吸件4的方式改變為母模具3内側的底表面3 〇近 四角隅或二個對應側邊近處或四邊近處上設有凸出狀的杈 體3 5 ,以致使已位於撓性件1近四角隅處或二個對應側 邊近處或近四邊處上的貫穿孔1 〇能直接套置於柱體3 5 上，而致使撓性件1能以平整張開方式緊密鄰接附著於母 • 模具3内側的底表面3 0上，再利用熔熔半固狀膨脹胚料 5受注入的空氣加壓暨高溫作用而能使其更緊密的結合於 撓性件1的接觸面上，以確保撓性件1與膨脹胚料5間不 會輕易受撞擊而分開，同時，亦能因撓性件1的設置作用 而具有防止刮傷他物表面暨具有止滑的雙重功效，並能大 大提升其質感及市场競爭力者。 是故，凡依本創作申請範圍所述之特徵及精神所為之 鲁 均等變化或修飾，均應包括於本創作之申請專利範圍内， 尤其是，本創作確實具有前所未有的創新構造及其具有的 獨特特徵、功能均較習用構造更具有進步性之下，實符合 我國專利法有關發明專利之申請要件的規定，而依法提起 專利申請。 201200341 【圖式簡單說明】 第一圖為本創作在製造初期時的立體分解局部放大示 意圖。 第二圖為第一圖在製造時的組合剖面分解狀態圖。 第三圖為第二圖撓性件安裝於母模具時的組合剖面分 解狀態圖。 第四圖為第三圖作動後的組合剖面圖。 第五圖為第四圖所完成的成品平面外觀圖。201200341 VI. Description of the invention: [Technical field to which the invention pertains] The present invention belongs to the technical field of hollow blow molding boxes, and in particular to the use of flexible members to be closely adjacent to the bonding group in a flat opening manner. On the inner bottom surface, the air is pressed into the solid expansion billet and pressed into the solid expansion billet to generate a tight junction of the pressurization and high temperature. Face. Press, the conventional hollow blowing tool box H], its process to,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,,, Coarse; and the bedding of the supplied gas "# is closed, so that the continuous filling of the gas knows to force the limb to be expanded and expanded; (8) Shuang. Yu _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ The mold that is clamped and pressed against the expansion rn ϋ produces the broken expansion billet; re-in. will be inserted into the male mold and continuously injected into the above-mentioned cutting expansion billet ^ main shot 4 direct expansion billet is completely attached Close to the surface of the male and female molds; to the semi-solid expansion (D) cold Molding: using the cooling flow inside the mold to semi-solid expansion of the billet begins to cool and solidify; makes the smelting (Ε) finished product: the male and female molds are separated from the mold, so that the solidified 3 201200341 expanded embryo The material can be completely separated from the male and female molds, and a finished product can be obtained. Although the above-mentioned creation can achieve the original purpose of creation π, it is highly praised by the industry and the general operators, but in view of the industry's spare research and development. Technological innovations and breakthroughs, so that applicants work harder to research ★ improve 'and make the secret perfect and practical; plus, the creator responds after no test of the test and the actual use of the consumer Opinion 'I found that the following problems still need to be further improved: Because the material of the general blowing tool box is ρ Ε plastic material is the best, and after it is cooled and solidified, it has a certain hardness, plus, a tool The box is equipped with various tools (such as: screwdriver, sleeve, wrench, pliers, hammer, etc.), therefore, will make the weight of the blowing tool with the aids It becomes heavier, so that when the tool box is placed on a delicate mirror paint plate, it often causes a lot of scratches on the surface of the paint plate to be a big problem. In addition, when the mirror paint plate is inclined When it is released, the friction coefficient of the tool box and the mirror paint plate is minimized, so that the tool box slides directly toward the lower part, and the I box cannot be placed in the inclined position for another major trouble. In view of the lack of the above-mentioned prior art, the present invention proposes a method for fabricating a surface layer of a hollow blow molding box and its structure to effectively overcome the above problems, in order to benefit all (four) consumers and manufacturers. SUMMARY OF THE INVENTION 4 201200341 The main method of the surface layering method and the structure of the hollow blow molding box of the present invention is to provide a kind of flat piece before the mold is closed by the male and female molds. The open mode group is disposed on the bottom surface of the inner side of the mother mold to increase the tightness of the melted semi-solid expanded billet to be injected into the flexible member. On the surface, to ensure that the flexure and the expanded billet are not easily separated by impact, and also because of the setting action of the flexure, the double effect of preventing the surface of the wound and the φ 〃 〃 ' And can greatly enhance their sense of quality and market competitiveness for their progressive claims. [Embodiment] This creation is related to a hollow blow molding surface layer and its structure. Please refer to the first to sixth figures. The process includes at least: (A) (not shown) or a cutter (not shown) and cut into a predetermined shape of the flexure 1; • (B) the food is caused by the emperor's shame" _ in the near-four corners of the flexure 1 in a direct manner The positioning member 1 1 is provided with a clamping member 1 1 (metal or non-metal material) or a through hole 10 in the vicinity of the corner of the flexure 1 and the clamping member 11 is insertable To the recessed hole 3 i of the mother mold 3 as a means for limiting the positioning of the flexure 1 in the mother mold 3; and, in addition, the ingenious part has the characteristics of being deformable, and its main material It is best to use leather (including synthetic leather and leather) or cloth; in addition, the thickness of the positioning member ii is thicker than that of the flexible member 1, and the positioning member is mounted on the corner of the flexible member 201200341 1 The position of the positioning member 1 1 can be replaced by the two adjacent side edges of the flexure 1 or the vicinity of the four sides, and the positioning member 1 1 group can be replaced. The manner of the flexible member 1 may be a fitting method, a concave-convex engaging manner, a screwing method, a locking method of a third member, etc.; (c) De Ji: the member is mounted on the female guide: using the assembled The metal positioning members 11 of the four corners of the flexure 1 can be aligned with the magnetic members 4 (including the planar or concave portions) which are disposed on the inner side of the female mold 3, respectively ( As shown in the first and second figures, the metal positioning member 11 at the corner of the flexure 1 can be directly adsorbed and attached to the magnetic member 4 of the female mold 3, so that the flexible member 1 can be flattened. The open manner is closely attached to the inner bottom surface of the mother mold 3 (as shown in the third figure); and the inner bottom surface 30 of the mother mold 3 is formed with a recessed hole 3 适当 (ie, the inner side of the recess 31 can be simple) The hole 'internal thread or the like is optimally so that the spacer 45 which has been coated on the outer peripheral side of the magnetic member 4 can be simultaneously assembled in the recessed hole 31 (i.e., the group between the recessed hole 3 Lu 1 and the magnetic member 4) The spacer 45 is provided, and the outer surface of the spacer 45 can be a simple cylinder or an external thread, and the spacer 45 can be made of aluminum or non-ferrous. Good, as a phenomenon to prevent the magnetic force of the magnetic member 4 from weakening due to long-term magnetic conduction; (D) n: the thermoplastic plastic billet which has been heated into a dazzling semi-solid shape from the die (not shown) The hollow cylindrical billet 5 is extruded, and the center of the die is continuously blown downward, and the bottom end of the billet 5 which has been extruded at an appropriate distance is kneaded and closed, so that it is continuously poured by the die. Supply 201200341 Gas can force the billet 5 to expand and expand (as shown in the third figure); (E: the male and female molds 2 and 3 already located on the two sides of the expanded billet 5 will be oriented towards the expanded billet 5 The closing action of the clamping presses until the cutting portion 22 already located on the male mold 2 moves relative to the cutting edge portion 32 that has been located on the female mold 2, resulting in a tightly sandwiched and inflated blank 5, and The expanded blank 5 can be placed in the male and female molds 2, 3 (as shown in the fourth figure); (F) the injection tube 25 which has been placed on the inner mold 2 of the male mold 2 can be directly inserted into the The male and female molds 2, 3 are sandwiched into the expanded billet 5, so that the gas can be injected from the injection tube 25 to the already clamped (four) expansion. The inside of the billet 5, and the continuous semi-solid expansion of the billet 5 is forced to the inner surface of the inner mold 20 of the male mold 2 and the inner surface of the mother mold 3 by the continuous action of the gas pressure i; The melt-like expanded billet 5 completely conforms to the surface of the male and female molds 2, 3 (as shown in the fourth figure); (G) The functional part: since the flexible member 1 is attached to the mother mold in a flat and close abutment 3, the inner bottom surface 3 is 〇, and, the dissolved molten billet 5 is pressurized by the pressure of the injected gas, so that the spheroidal material 5 is subjected to the self-heating action of the seam of the thread. The contact surface between the expanded blank 5 and the flexure 1 exhibits a more fusion-tight joint phenomenon' to form a primordial billet (as shown in the fourth figure); (Η) has been disposed inside the male and female molds 2, 3 The cooling flow passage (not shown) of 201200341 acts, so that the release blanks which have been located in the male and female molds 2, 3 begin to cool and solidify; (I) base _: to be clamped The release blank in the mother molds 2, 3 is activated by the cooling flow channel for a few seconds, and then the male and female molds 2, 3 can be started. The mold is separated, and the release blank is ejected by a push plate (not shown) already located on the mother mold 3, and the force exerted by the push plate is greater than the magnetic member 4 in the mother mold 3 and is already located. The metal positioning of the flexure 1 at the corners of the flexure 1 is such that the blanks and the flexures 1 can be completely separated from the male and female molds 2, 3, thereby obtaining a surface with flexible parts. 1 hollow blowing benefits products (such as the fifth and sixth figures). With the above steps and their construction, the main technique of the present invention is that the male and female molds 2, 3 must be placed in the corners of the flexible member 1 before the mold and the blow molding are closed. Then, the metal positioning member 11 at the corner of the flexure 1 is directly attached to the magnetic member 4 in the mother mold 3 in a flat open manner as a solution for increasing the dissolved semi-solid expanded billet 5 The air pressurization and high temperature action can make it more tightly bond to the contact surface of the flexure 1 to ensure that the flexure 1 and the expanded billet 5 are not easily separated by impact, and at the same time, Because of the »reaction of the flexible member 1, it has the dual effect of preventing the scratching of the surface of the object and having the dual function of slipping, and can greatly enhance its texture and market competitiveness. Only the above is only the preferred embodiment of the present invention, and 201200341 is not intended to limit the scope of the present invention. Please refer to the seventh figure. The main change is that the original mother mold 3 inner bottom surface 3 0 The recessed hole 3 1 is provided with the magnetic member 4 in a manner of changing to the bottom surface 3 of the inner side of the mother mold 3, nearly four corners, or two adjacent sides or four sides of the four sides of which are provided with convex bodies. 3 5 , so that the through hole 1 已 which is located at the near four corners of the flexure 1 or at the near or near sides of the two corresponding sides can be directly placed on the column 3 5 , so that the flexure 1 is caused It can be closely adjacent to the bottom surface 30 attached to the inner side of the mother mold 3 in a flat open manner, and then the molten semi-solid expanded billet 5 can be pressed and air-pressed to make it more tightly combined. On the contact surface of the flexure 1 to ensure that the flexure 1 and the expanded billet 5 are not easily separated by impact, and at the same time, it can also prevent scratching of the surface of the object due to the function of the flexure 1 It has the dual functions of slipping and can greatly enhance its texture and market competitiveness. Therefore, all changes or modifications of the characteristics and spirits described in the scope of this application shall be included in the scope of the patent application for this creation. In particular, this creation does have an unprecedented innovative structure and its The unique features and functions are more progressive than the conventional structure, which is in line with the provisions of the application requirements of the invention patents of the Chinese Patent Law, and the patent application is filed according to law. 201200341 [Simple description of the drawing] The first figure is a partial enlarged view of the creation of the creation at the initial stage of production. The second figure is a combined sectional exploded state diagram of the first figure at the time of manufacture. The third figure is a combined sectional state diagram of the second figure when the flexure is mounted on the master mold. The fourth figure is a combined sectional view after the third figure is actuated. The fifth picture is the appearance of the finished product in the fourth figure.
第六圖為第五圖的另一剖面態樣圖。 第七圖為本創作在製造初期時的再一實施例之立體分 解局部放大示意圖。 【主要元件符號說明】 撓性件1 内模2 ◦ 底表面3 0 磁吸件4 貫穿孔1 0 裁切部2 2 凹孔3 1 隔離件4 5 定位件1 1 注射管2 5 切刃部3 2 胚料5 公模具2 母模具3 柱體3 5The sixth figure is another cross-sectional view of the fifth figure. Fig. 7 is a partially enlarged perspective view showing another embodiment of the creation at the initial stage of manufacture. [Main component symbol description] Flexure 1 Inner mold 2 底 Bottom surface 3 0 Magnetic member 4 Through hole 1 0 Cutting portion 2 2 Recessed hole 3 1 Isolation member 4 5 Positioning member 1 1 Injection tube 2 5 Cutting edge 3 2 blank 5 male mold 2 female mold 3 cylinder 3 5